DV-AGMD-101599.9 AGMD Spray Gun (Draft 5-17-06).pmd
Contents
1. 1 01 0 gt 9 RECOMMENDED DELIVERY UP TO 1000 cc min 1500 cc min 180 cc min GUIDE TO USABLE SOLVENT SELECTION Chemical Common Category Name Name Chlorinated Solvents DICHLOROMETHANE Methylene Chloride Flash Pointtt TCC 1000 cc min 75 09 2 500 cc min CAS Evap Number Ratet HIGH VM amp P NAPHTHA Naptha Aliphatic Hydrocarbons 8030 30 6 HIGH ACETONE Ketones 67 64 1 LOW METHYL ACETATE Esters 79 20 9 LOW BENZENE Aromatic Hydrocarbons 71 43 2 HIGH ETHYL ACETATE Esters 141 78 6 MEDIUM 2 BUTANONE MEK Ketones 78 93 3 MEDIUM ISO PROPYL ACETATE Esters 108 21 4 LOW ISOPROPYL ALCOHOL IPA Alcohols 67 63 0 LOW 2 PENTANONE MPK Ketones 107 87 9 MEDIUM METHANOL Methyl Alcohol Alcohols 67 56 1 LOW PROPYL ACETATE n Propyl Acetate Esters 109 60 4 LOW TOLUOL Toluene Aromatic Hydrocarbons 108 88 3 HIGH METHYL ISOBUTYL KETONE MIBK Ketones 108 10 1 MEDIUM ISOBUTYL ACETATE Esters 110 19 0 LOW ETHANOL Ethyl Alcohol Alcohols 64 17 5 LOW BUTYL ACETATE Esters 123 86 4 LOW ETHYLBENZENE Aromatic Hydrocarbons 100 41 4 HIGH 1 PROPANOL n Propyl Alcohol Alcohols 71 23 8 LOW 2 BUTANOL sec Butyl Alcohol2. 055 Without Circulation Without U Air Cap see Table 1a and 1b DV AGMD 101599 9 AGMD Automatic Spray Gun Installation DEVILBISS INSTALLATION 1 Firmly screw intermediate plate to adapter and screw adapter to gun mover robot recip rocator 2 Connect compressed air hose and fluid hose machined adapter CYL Air 1 8 ID 3 2mm min 75 psi min FAN Air Conventional amp HVLP Hose lengths up to 15 457m 1 4 ID 6 3mm min ATOM Air Conventional amp HVLP Hose lengths up to 15 457m 1 4 ID min Fluid 1 8 ID 3 2mm min DV AGMD 101599 9 DEVILBISS AGMD Automatic Spray Gun Installation NOTES DV AGMD 101599 9 8 AGMD Automatic Spray Gun Operation OPERATION Connect compressed air and fluid supply to suitable pressure regulator For consistent operation the air pressure should be regulated and be free from oil mist and water condensate When securing the gun to the intermediate plate care must be taken that all o rings are in place Lightly apply a small amount of petroleum jelly to the o ring surfaces AIR CAP INSTALLATION Refer to Figure 2 1 Theaircap positioning depends upon the baffle position Fit the baffle first on the gun body as shown in Figure 2 gt Position 1 Horizontal Pattern gt Position 2 Vertical Pattern 2 Tighten the tip to maintain the baffle in position 3 Place the air cap by using the tw
3. Alcohols LOW XYLOL Xylene Aromatic Hydrocarbons HIGH ACETATE Esters MEDIUM 2 METHYLPROPANOL iso Butyl Alcohol Alcohols LOW METHYL AMYL ACETATE Esters LOW 5 METHYL 2 HEXANONE MIAK Ketones MEDIUM 1 BUTANOL n Butyl Alcohol Alcohols LOW 2 ETHOXYETHANOL Glycol Ethers LOW 2 HEPTANONE MAK Ketones MEDIUM CYCLOHEXANONE Ketones 108 94 1 MEDIUM AROMATIC 100 SC 100 Aromatic Hydrocarbons HIGH DIISOBUTYL KETONE DIBK Ketones 108 83 8 MEDIUM 1 PENTANOL Alcohol Alcohols 71 41 0 LOW DIACETONE ALCOHOL Ketones 123 42 2 LOW 2 BUTOXYETHANOL Butyl Cellosolve Glycol Ethers 111 76 2 LOW CYCLOHEXANOL Alcohols 108 93 0 LOW AROMATIC 150 SC 150 Aromatic Hydrocarbons HIGH AROMATIC 200 CAS Number Chemical Abstract Service Number Electrical Resistance using the ITW Ransburg Meter Solvent Base Configuration Only Information Obtained From http solvdb ncms org The lowest temperature at which a volatile fluid will ignite Aromatic Hydrocarbons HIGH 05 2006 Illinois Tool Works Inc All rights reserved Evaporation Rate is Based Upon Butyl Acetate Having a Rate of 1 0 NOTE Chart provides resistance and control information that we feel is necessary when using ITW Automotive Finishing equipment DV AGMD 101599 9 AGMD Automatic
4. OD AGMD 127 AGMD 117 ZZ 2663 Fluid Connector Assembly Push In Tubing 5 16 OD X 040 Wall 2 are not included with kit May be purchased separately Contact your ITW Finishing representative or customer service 21 DV AGMD 101599 9 DEVILBISS AGMD Automatic Spray Gun Parts Identification PAINT INX 1 4 1 4 A es PA 1 4 NPT 1 4 NPT a eat TRIGGER A gt eee 1 8 NPT Figure 9a Single Head Adapter Robot Bottom View Figure 96 AGMD 279 US60 Single Head Adapter Parts Identification Top View AGMD 279 US60 SINGLE HEAD ADAPTER FOR ROBOT PARTS LIST Figures 9a amp 9b Rem Fats Adapter 60 Face Angle AGMD 279 US60 Screw 6 Required Socket Head Cap AGMD 142 Sleeve Included with adapter AGMD 278 S 0 x 7 1 4 e ai 1 4 TRIGGER TO 1 1 8 NPT K P Figure 10a Single Head Robot Adapter Figure 10b AGMD 279 US90 Single Head Bottom View Adapter Parts Identification Top View AGMD 279 US90 SINGLE HEAD ADAPTER FOHR ROBOT PARTS LIST Figures 10a amp 10b Description Pata Adapter 90 Face Angle AGMD 279 US90 Screw 6 Required Socket Head Cap AGMD 142 Sleeve Included with adapter AGMD 278 S DV AGMD 101599 9 22 AGMD Automatic Spray Gun Parts Identification DEVILBISS 1 4 NPT 1 4 NPT Figure 11b AGMD 278 US60
5. or normal wear If after inspection by us defect is confirmed we will at our option repair replace or issue credit minus allowance for usage received Merchandise of a size suitable for shipping will be sent to a point designated by DeVilbiss at purchaser s expense larger or fixed merchandise will be inspected at the site If claimed defect is reported to DeVilbiss within the 1 year from date of purchase and if the merchandise is actaully defective DeVilbiss will provide all necessary replacement parts There is no other express warranty Implied warranties including those of merchant ability and fitness for a particular purpose are limited to one year from purchase and to the extent permitted by law any and all implied warranties are excluded This is the exclusive remedy and liability for consequen tial damages under any and all warranties are excluded to the extent exclusion is permitted by law Some states do not allow limitations on how long an implied warranty lasts or the limitation or exclusion of consequential or incidental damages so the above limitation or exclusion may not apply to you 27 This warranty gives you specific legal rights and you may also have other rights which vary from state to state This Warranty Does NOT Cover A Merchandise that has become inoperative because of ordinary wear misuse negligence accident or improper and unauthorized repair or alteration B Costs occassioned b
6. AGMD 514 Conventional Automatic Gun Fluid Tip and Needle Combinations AGMD 515 HVLP AND LVMP AUTOMATIC GUN Fluid Tip and Needle Combinations Air Cap Selection and Air Flow Air Flow Fluid amp Needle Viscosity Flow Rate Fan Width psi 4600 g ZAHN 2 CC min Inch 10 Part 1 Inlet Pressure seconds Target 5 Up Up Up Up 1 AGMD 83 28 5 70 070 Upto34 Upto450 t Certified air caps marked with C Made of High Grade 303 Stainless Steel Table 1b AGMD 515 HVLP amp LVMP Fluid Tip and Needle Combinations 19 DV AGMD 101599 9 DEVILBISS AGMD Automatic Spray Gun Parts Identification 8 D TI TT lt lt SZ I X N N 4 3 O 2 CIRC Figure 7 AGMD 245 1 Intermediate Plate Assembly Parts Identification AGMD 245 1 INTERMEDIATE PLATE ASSEMBLY PARTS LIST Figure 7 Item Description Screw Socket Pan Head Machined AGMD 130 Screw 3 Required Socket Head Cap AGMD 142 7 O Ring 5 Required Waterborne AGMD 119 O Ring 5 Required Solventborne Materials 79001 27 DV AGMD 101599 9 20 AGMD Automatic Spray Gun Parts Identification DEVILBISS Figure 8 AGMD 251 Machine Adapter Assembly Parts Identification AGMD 251 MACHINE ADAPTER ASSEMBLY PARTS LIST Figure 8 Description Pat Connector Assembly Push In Tubing 6mm OD AGMD 126 Connector Assembly Push In Tubing 5 16
7. L8 E t __12 13 14 15 16 Lm 20 DV AGMD 101599 9 MBC 368 See Table 1a See Table 1a AGMD 65 1 AGMD 33 AGMD 195 AGMD 244 1 AGMD 130 AGMD 405 1 See Table 1a 7554 09 AGMD 217 AGMD 243 1 AGMD 111 AGMD 242 AGMD 116 AGMD 115 AGMD 131 AGMD 119 79001 27 AGMD 219 AGMD 110 16 AGMD Automatic Spray Gun Parts Identification DEVILBISS TORQUE TO 20 FT LBS 8 TORQUE TO 40 LBS IN Figure 5 AGMD 515 HVLP amp LVMP Atomization Spray Gun Parts Identification 17 DV AGMD 101599 9 DEVILBISS AGMD Automatic Spray Gun Parts Identification AGMD 515 HVLP AND LVMP ATOMIZATION SPRAY GUN PARTS LIST Figure 5 COCO NN CN Fluid 1 2 Hex Baffle Assembly Includes two 2 AGMD 65 1 Gaskets Needle Packing Assembly 6mm Hex AGMD 217 O Ring 5 Required Standard Waterborne Materials O Ring 5 Required Optional Solventborne Materials BCS 21 DV AGMD 101599 9 18 AGMD Automatic Spray Gun Parts Identification DEVILBISS AGMD 514 CONVENTIONAL AUTOMATIC GUN Fluid Tip and Needle Combinations Air Cap Selection and Air Flow Air Flow Fluid 4 Needle Viscosity Flow Rate Fan Width psi AGMD 4000 XX ZAHN 2 CC min Inch 10 Part Inlet Pressure seconds Target AV 1239 797C 21 70 E 7 070 Up to 1000 t Certified air caps marked with C Made of High Grade 303 Stainless Steel Table 1a
8. ore 71 1111 4 e t LL LL e ST G NE EECHER I 11 rsa at n E TL S e R ssp si dee Ca n n EC TT e j far a E i EE ECT EEC e ER E ud D i Gi i i ERR GENE IL T 188 I L L L reo L mo P L L L L P L E N EE EE EES EEA E DS t Note All viscosity comparisons are as accurate as possible with existing information Comparisons are made with a material having a specific gravity of 1 0 05 2004 Illinois Tool Works Inc All rights reserved DV AGMD 101599 9 30 AGMD Automatic Spray Gun Appendix DEVILBISS VOLUMETRIC CONTENT OF HOSE OR TUBE English Units cc ft none 4 fl oz 811 OZ 1 2 fl OZ 20 fl OZ 44 fl OZ on OZ 1 8 fl OZ 281 02 461 02 9 2 fl OZ rer T 1 6 fl oZ 3 3 fl oz 4 9 fl oz 8 2 fl oz 16 3 fl oz 2 5 fl OZ 5 1 fl OZ 7 6 fl OZ 1
9. 2 7 fl OZ 25 5 fl OZ a ar S ee Aa 37 fl OZ 7 3 fl OZ 11 0 fl OZ 18 4 fl OZ 36 7 fl OZ 8 6 051 gal 102 gal 153 gal 255 gal 510 gal 6 5 fl oz 13 1 fl oz 19 6 fl oz 32 6 fl oz 65 3 fl oz VOLUMETRIC CONTENT OF HOSE OR TUBE Metric Units I D Length cc m Section ne Am som asm _ 05 2004 Illinois Tool Works Inc All rights reserved 31 DV AGMD 101599 9 DEVILBISS MANUAL CHANGE SUMMARY This manual was published to supercede Service Manual DV AGMD 101599 8 AGMD Automatic Spray Gun to make the following changes 1 Revised Safety section removed sections not pertaining to the AGMD High Performance Automatic Spray Gun 2 Revised Specifications in the Introduction section removed Baffle Air Cap and Air Cap Retaining Ring specifications 3 Revised AGMD High Performance Automatic Spray Gun Model Identification AGMD 514 U 797C FF in the Introduction section 4 Revised AGMD 245 1 Intermediate Plate Assembly Parts List in the Parts Identification section Item 7 description 5 Added Accessories and Figures in the Parts Identification section 6 Added Warranty Policies for ITW Industrial Finishing 7 Added Contact Information on the Back Cover for ITW Industrial Finishing and ITW Automotive Refinishing DV AGMD 101599 9 Service Manual Price 30 00 U S DeVilbiss Worldwide Sales and
10. 3 4 O Ring Solvent Proof Kalrez 20 Foruse with solventborne Optional materials AGMD 514 RECOMMENDED SPARE PARTS Number of Guns Description 1 5 5 10 10 15 15 1 Combination FF for 055 or E for 070 AGMD 515 RECOMMENDED SPARE PARTS Number of Guns Description 1 5 5 10 10 15 15 AGMD 34 Baffle Assembly m eques AGMD 4600 XX Fluid Tip amp Needle Replace XX with FX for 042 Combination FF for 055 and E for 070 AGMD 514 AND 515 AIR CAP TEST KITS OPTIONAL Number of Guns Description 1 5 5 10 10 15 15 DV AGMD 101599 9 24 AGMD Automatic Spray Gun Parts Identification DEVILBISS ACCESSORIES INDUSTRIAL 54 380 Gun Mounting Bar Bracket For reciprocator or fixed rod mounting Part Description Binks 54 3691 Gun Cover Package of 20 Gun Mounting Bar Bracket Gun Cover 25 DV AGMD 101599 9 DEVILBISS DV AGMD 101599 9 AGMD Automatic Spray Gun Parts Identification NOTES 26 AGMD Automatic Spray Gun Warranty Policies DEVILBISS WARRANTY POLICIES LIMITED ONE 1 YEAR WARRANTY FOR COATING EQUIPMENT PRODUCTS All merchandise manufactured by ITW DeVilbiss is warranted to be free of defects in workmanship and material The terms ofthe warranty except as hereinafter provided extend for a period of one 1 year from date of first purchase at retail by user excluding equipment failures which are the result of misapplication misues incorrect maintenance
11. DEVILBISS SERVICE MANUAL DV AGMD 101599 9 Replaces DV AGMD 101599 8 AGMD HIGH PERFORMANCE AUTOMATIC SPRAY GUN MODELS 514 CONVENTIONAL AIR ATOMIZATION 515 HVLP ATOMIZATION IMPORTANT Before using this equipment carefully read SAFETY PRECAUTIONS starting on page 1 and all instructions in this manual Keep this Service Manual for future reference Service Manual Price 30 00 U S DEVILBISS NOTE This manual was published to supercede Service Manual DV AGMD 101599 8 to revision DV AGMD 101599 9 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual DV AGMD 101599 9 DEVILBISS AGMD Automatic Spray Gun Contents CONTENTS oc W M WE SAFETY 1 3 SAFERPRECQUIRI Sla 1 HAZARDS ET 2 3 GENERAL DESCRIE TION D 5 MODELS asa uu a ee 5 SPECIFICATIONS illegali 5 AGMD HIGH PERFORMANCE AUTOMATIC SPRAY GUN MODEL IDENTIFICATION erro 6 INSTALLATION 1 INSTALLATION it 7 OPERATION 9 Ee EE 9 AGMD 515 HVLP amp CVMP ONLY selce 9 BACK PRESSURE 46C AND 853C nnna 9 MAINTENANCE 11 GUN REMOVAL AND INSTALLATION rapina 11 AGMD PARTS IDENTIFICATION OVERVIEWW aet er hn ren de ris 18 AGMD 514 CONVENTIONAL ATOMIZATION SPRAY GUN PARTS IDENTIFICATION PARIS aaa 15 16 AGMD 515 HVLP AND LVMP ATOMIZATION SPRAY GUN PARIS IDENTIFICAT
12. Dual Head Figure 11a Dual Head Adapter Robot Adapter Parts Identification Top View Bottom View AGMD 278 US60 DUAL HEAD ADAPTER FOR ROBOT PARTS LIST Figures 11a amp 11b item Descripton Pms Adapter 60 Face Angle AGMD 278 US60 Screw 4 Required Socket Head Cap AGMD 142 Sleeve Included with adapter AGMD 278 S FAINT IN 2 d 3 FAN 1 1 4 NPT G ra TRIGGER 2 2 1 4 NPT ATOM 1 4 1 4 NPT Figure 12a Dual Head Adapter Robot Figure 12b AGMD 278 US90 Dual Head Bottom View Adapter Parts Identification Top View AGMD 278 US90 DUAL HEAD ADAPTER FOR ROBOT PARTS LIST Figures 12a amp 12b em Description Pene 1 Adapter 90 Face Angle AGMD 278 US90 AGMD 142 2 4 Socket 3 _ Sleeve Included with adapter AGMD 278 S 23 DV AGMD 101599 9 DEVILBISS AGMD Automatic Spray Gun Parts Identification AGMD 514 AND AGMD 515 RECOMMENDED SPARE PARTS Number of Guns Description 1 5 5 10 10 15 15 AGMD 110 PressureSpring 1 1 1 2 3 AGMD 111 PressureSping 1 1 2 3 AGMD 65 1 Fluid Tip Gasket 4 6 8 10 2 244 1 LockingDevie 1 2 3 4 22 AGMD 130 CapScrew 1 2 3 4 9 405 1 NeedlePacking 2 3 4 ST 755409 O Rig Jif 2 3 4 243 1 Piston Assembly 1 2
13. ION PARTS LIS E ele 17 18 AGMD 514 CONVENTIONAL AUTOMATIC GUN amp AGMD 515 HVLP AND LVMP AUTOMATIC GUN FLUID TIP NEEDLE COMBINATIONS AIR CAP SELECTION amp Te e KE 19 AGMD 245 1 INTERMEDIATE PLATE E EE E E 20 AGMD 251 MACHINE ADAPTER ASSEMBLY x ille ci T 21 Continued On Next Page DV AGMD 101599 9 AGMD Automatic Spray Gun Contents DEVILBISS CONTENTS Cont PAGE PARTS IDENTIFICATION Cont 13 25 AGMD 279 US60 AND AGMD 279 US90 SINGLE HEAD ADAPTER VIEWS E EE 22 AGMD 278 US60 AND AGMD 278 US90 DUAL HEAD ADAPTER VIEWSZPARTSLIST cara 23 AGMD 514 AND AGMD 515 RECOMMENDED SPARE PARTS AIR CAP TEST KITS OPTIONAL aaa 24 ACCESSORIES sreing iana eh a ie 25 WARRANTY POLICIES 27 LIMITED WARRANT Y egli aaa 27 APPENDIX 28 31 PAINT AND SOLVENT SPEGIFICAFIGNG 28 VISCOSITY CONVERSIONGHARI reale ae 29 30 VOLUMETRIC CONTENT OF HOSE OH TUBE 31 DV AGMD 101599 9 DEVILBISS AGMD Automatic Spray Gun Contents NOTES DV AGMD 101599 9 AGMD Automatic Spray Gun Safety SAFETY SAFETY PRECAUTIONS Before operating maintaining or servicing any ITW Finishing system read and understand all of the technical and safety literature This manual contains information that is important for you to know and understand This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the following symbols Please pay particular atte
14. Service Listing www devilbiss com Technical Service Assistance ITW Automotive Finishing ITW Automotive Refinishing ITW Industrial Finishing ITW Ransburg Telephone 800 626 3565 Telephone 800 445 3988 Telephone 800 992 4657 Telephone 800 233 3366 Fax 419 470 2040 Fax 800 445 6643 Fax 800 246 5732 Fax 419 470 2071 Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts 2006 Illinois Tool Works Inc All rights reserved Models and specifications subject to change without notice ITA Form No DV AGMD 101599 9 EN D Litho in U S A 05 06
15. Spray Gun Appendix lt 5 gt 2 OD gt gt gt k d D gt NSS olo JE els gig SIE 3181831818 e l lt 4 i 0 oo sede DOS DO 4 ued no olo olo 3 8 KE olo s od u g le 9 N a amp 8 8 S 13 1818 3 N SL SIS lt lt 0 00 ojejo T NI J ci v ATA 1 N DV AGMD 101599 9 29 DEVILBISS AGMD Automatic Spray Gun Appendix VISCOSITY CONVERSION CHART Continued Universal SSU Craftsman Cup Lithographic Krebs Unit KU Centipoise Ford 3 Ford 4 Gardner Saybolt Sears 13 0 1800 o to 1 L1 ES Cee L EC E E J 1 ee O AAT m Ee N DN EN E aoo EC psp a n a a i o
16. e that the WARNINGS and safety requirements for operating and servicing the equipment are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 SAFETY STANDARD prior to install ing operating and or servicing this equip ment A WARNING Thehazards shown onthe following page may occur during the normal use of this equipment Please read the hazard chart beginning on page 2 DV AGMD 101599 9 AGMD Automatic Spray Gun Safety HAZARD SAFEGUARDS Tells where hazards Tells what the hazard is Tells how to avoid the hazard may occur Fire Hazard Fire extinguishing equipment must be present in the spray area and tested periodically Improperorinadequate operation and maintenance procedures will Spray areas must be kept clean to prevent the cause a fire hazard accumulation of combustible residues Smoking must never be allowed in the spray area When using solvents for cleaning Those usedforequipmentflushing should have flash points equal to or higher than those of the coating material Those used for general cleaning must have flash points above 100 F 37 8 C Spray booth ventilation must be kept at the rates required by NFPA 33 OSHA and local codes In addition ventilation must be maintained during cleaning operations using flammable or combustible solvents The paint process and equipment should be set up and operated in accordance
17. es Lubricate o rings and AGMD 245 1 intermediate plate with food grade petroleum jelly before instal lation NOTES DEVILBISS DV AGMD 101599 9 DEVILBISS DV AGMD 101599 9 AGMD Automatic Spray Gun Maintenance NOTES 12 AGMD Automatic Spray Gun Parts Identification DEVILBISS PARTS IDENTIFICATION Conventional AGMD 514 HVLP AGMD 515 Intermediate Plate AGMD 245 1 60 DOUBLE ADAPTER 60 SINGLE ADAPTER MACHI NE ADAPTER 90 SINGLE ADAPTER 90 DOUBLE ADAPTER AGMD 279 US60 AGMD 251 AGMD 279 US90 AGMD 278 US90 AGMD 278 US60 S N AGMD 278 S SLEEVE INCLUDED WITH ADAPTERS Figure 3 AGMD Parts Identification Overview 13 DV AGMD 101599 9 DEVILBISS AGMD Automatic Spray Gun Parts Identification NOTES DV AGMD 101599 9 14 AGMD Automatic Spray Gun Parts Identification DEVILBISS TORQUE TO 40 LBS IN TORQUE TO 20 FT LBS TORQUE TO 40 LBS IN Figure 4 AGMD 514 Conventional Atomization Spray Gun Parts Identification 15 DV AGMD 101599 9 DEVILBISS AGMD Automatic Spray Gun Parts Identification AGMD 514 CONVENTIONAL ATOMIZATION SPRAY GUN PARTS LIST Figure 4 Fluid Tip 1 2 Hex Baffle Assembly Includes two 2 AGMD 65 1 Gaskets O Ring Two 2 Required Screw 4 Required Hex Head Machined 5mm Hex 19 O Ring 5 Required Standard Waterborne Materials O Ring 5 Required Optional Solventborne Materials 20 7 10 11 12 13 14 15 16 17 18 e
18. ntion to these sections A WARNING states information to alert you to a situation that might cause serious injury if instructions are not followed A CAUTION states information that tells how to prevent damage to equipment or how to avoid a situation that might cause minor injury A NOTE is information relevant to the procedure in progress While this manual lists standard specifications and service procedures some minor deviations may be found between this literature and your equipment Differences in local codes and plant requirements material delivery requirements etc make such variations inevitable Compare this manual with your system installation drawings and appropriate ITW equipment manuals to reconcile such differences Careful study and continued use of this manual will provide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier troubleshooting If you do not have the manuals and safety literature for your DeVilbiss system contact your local ITW Industrial representative or ITW Automotive Finishing Group DEVILBISS A WARNING user MUST read and be familiar with the Safety Section in this manual and the ITW DeVilbiss safety literature therein identified This manual MUST be read and thor oughly understood by ALL personnel who operate clean or maintain this equipment Special care should be taken to ensur
19. o indexes on the baffle 4 Fix the air cap by screwing the retaining ring AGMD 515 HVLP AND LVMP ONLY All models are designed to provide maximum transfer efficiency by limiting air cap pressure to 10 psi 0 7 bar in the U S this complies with rules issued by SCAQMD and other air qulity authorities Air cap pressure can be measured with an optional air cap test kit See Spare Parts in the Parts Identification section DEVILBISS Figure 2 Indexing Pin Locations NOTE gt For HVLP operation max 10 psi 0 7 bar cap pressure DO NOT exceed the air inlet pressure given as follows PSI bar CAP 25 1 7 46C 25 1 7 83C 22 1 5 1226 BACK PRESSURE 46C AND 83C Due to the unique cone shape of the MP fluid tips nozzle a slight back pressure is created against the fluid column This will reduce the amount of fluid output To compensate increase the fluid regulator pressure slightly if necessary With 10 psi 0 7 bar cap pressure back pressures are approximately 3 5 psi 0 24 bar with the 46C DV AGMD 101599 9 DEVILBISS DV AGMD 101599 9 AGMD Automatic Spray Gun Operation NOTES AGMD Automatic Spray Gun Maintenance 11 MAINTENANCE GUN REMOVAL AND INSTALLATION 1 Relieve system pressure 2 Press unlocking pin turn gun by 45 and lift it off the intermediate plate 3 When installing gun check o rings and replace if necessary Check for clean surface and hol
20. r cleaning Read the label or data sheet for the material you intend to spray If in doubt as to whether or not a coating or cleaning material is compatible contact your material supplier Any other type of solvent may be used with aluminum equipment Follow the requirements of the Material Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a maskorrespirator whenever there isa chance of inhaling sprayed materials The mask must be compatible with the material being sprayed and its concentration Equipment mustbe as prescribed by an industrial hygienist or safety expert and be NIOSH approved DV AGMD 101599 9 DEVILBISS AGMD Automatic Spray Gun Safety NOTES DV AGMD 101599 9 4 INTRODUCTION AGMD Automatic Spray Gun Introduction DEVILBISS GENERAL DESCRIPTION SPECIFICATIONS The AGMD High Performance Automatic Spray Gun is suitable for use with solvent base and waterborne materials When using this gun with highly corrosive or highly abrasive materials it must be expected that the necessity for replacement of parts will be increased Ifthere is any doubt aboutthe suitability of the gun foraparticular material ask the paint manufacturer The AGMD automatic spray gun will be mounted to the gun mover by means of an intermediate plate and an adapter The patented locking device on the intermediate plate provide
21. s a simple and quick change withouttools example for servicing purposes The installation with the quick locking device provides precise repositioning The air cap can be installed with indexing of 90 MODELS AGMD 514 Automatic gun for conventional air atomization including air cap indexing AGMD 515 Automatic gun for HVLP and LVMP atomization including air cap indexing Specify air cap and fluid tip combinations when ordering see Table 1a and 1b in the Parts Identification section Mechanical Physical Weight Dimensions Max Pressure Spray Head Fluid Tip Standard Fluid Needle Standard 1 33 Ibs 603 g See Figure 1 130 psi 9 bar Atomizing Air ATOM amp Fan Air FAN 200 psi 14 bar Material MAT 100 psi 7 bar Cylinder Air CYL 300 Grade Stainless Steel 300 Grade Stainless Steel 300 Grade Stainless Steel Material Contacting Seals Standard Optional Viton Waterborne Materials Kalrez Solvent Base Materials DV AGMD 101599 9 DEVILBISS AGMD Automatic Spray Gun Introduction Figure 1 AGMD 514 515 Dimensions With AGMD 245 1 Intermediate Plate AGMD HIGH PERFORMANCE AUTOMATIC SPRAY GUN MODEL IDENTIFICATION When ordering use AGMD 514 U FF or 797C as indicated Three digits must follow the basic part number for example AGMD 514 U 797C FF Gun Model Type Series With Circulation U Tip Size e g FF
22. with NFPA 33 NEC and OSHA requirements General Use and Improper operation or maintenance Personnel must be given training in accordance with the Maintenance may create a hazard requirements of NFPA 33 Personnel must be properly trained Instructions and safety precautions must be read and in the use of this equipment understood prior to using this equipment Comply with appropriate local state and national codes governing ventilation fire protection operation maintenance and housekeeping Reference OSHA 33 and your insurance company requirements DV AGMD 101599 9 2 AGMD Automatic Spray Gun Safety AREA Tells where hazards may occur Explosion Hazard Incompatible Materials Toxic Substances HAZARD Tells what the hazard is Halogenated hydrocarbonsolvents for example methylene chloride and1 1 1 Trichloroethane are not chemically compatible with the aluminum that might be used in many system components The chemical reaction caused by these solvents reacting with aluminum can become violent and lead to an equipment explosion Certain material may be harmful if inhaled or if there is contact with the skin DEVILBISS SAFEGUARDS Tells how to avoid the hazard Aluminum is widely used in other spray application equipment such as material pumps regulators triggering valves etc Halogenated hydrocarbon solvents must never be used with aluminum equipment during spraying flushing o
23. y removal replacement or repair of merchandise other than by DeVilbiss without previous written author ization C Merchandise sold by us which has been manufactured by and identified as the product of another company D Repaircosts of merchandise determined notto be defective Warranty Instructions In the event of malfunction first ensure that the equipment is the correct equipment to do the job required is properly installed and adjusted andis correctly maintained and operated Then if a claim is made that DeVilbiss equipment or a part there of does not operate properly contact 1 Your DeVilbiss Authorized Sales Outlet through which the equipment was purchased or 2 consult your local directory for the phone number of the DeVilbiss distributor nearest to you General All decisions of DeVilbiss with regard to this policy shall be final DeVilbiss will not be responsible for any material returned claimed defective other than in accord with this statement of policy DV AGMD 101599 9 DEVILBISS APPENDIX PAINT AND SOLVENT SPECIFICATIONS REA VECTOR EFM Evolver 18TO 30 SEC RECOMMENDED VISCOSITY USING A ZAHN NO 2 AGMD Automatic Spray Gun Appendix REM 907 18 TO 30 SEC NO 2 HAND GUN 20 TO 60 SEC TURBODISK 20 TO 60 SEC AEROBELL AEROBELL AEROBELL 33 RMA 101 20 TO 60 SEC PAINT ELECTRICAL RESISTANCE gt 1
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