MBC-510 SPRAY GUN
Contents
1. Leather Packings DOS Optional packings used commonly with abrasive materials Use 3 in place of A 23 packing Quick Disconnect Approved for HVLP Guns Air High Flow Ball and Ring Type HC 4419 1 4 HC 4700 1 4 NPT F 183GZ 5200 SolventSaver TM Hose Gun Cleaners A 2 Gallon galvanized tank used to clean the inside of hose and material pas sages of the gun HARG 510 Air Regulator Use to maintain nearly constant outlet pres sure despite changes in inlet pressure and downstream flow HC 4699 1 4 NPT M To HC 1166 1 4 NPT M JGA 156 K10 Spring Clip Joins any single piece DeVilbiss air cap with latest version MBC 368 or MSA 1 retaining ring Helps prevent parts loss and provides easier as sembly 29 3100 Scrubs Hand Cleaner Towels Scrubs are a pre moistened hand clean er towel for painters No water is needed KB 555 Aluminum amp KB 545 SS S S 2 qt Pressure Feed Cup With Regulator Provides greater degree of con trol over cup fluid pressure Spray Gun Lube SSL 10 2 oz bottle Compatible with all paint materials contains no silicone or petroleum distillates to contaminate paint MSDA sheet avail able upon request Millennium 3000 Twin Cartridge Paint Spray Respirator NIOSH Certified for respiratory protection in atmospheres not immediately dangerous to life Non stick coating TSC 595 S S 1 Qt Drip Free Suction Cup Cup2. 428 3 e A quantity of necessary parts is included in repair kit KK 4058 1 for complete gun repair and should be kept on hand for service conve nience Ref No 38 includes Ref Nos 12 37 Suffixes K5 and K10 designates kits of multiple parts Example AV 1 K5 is a kit of 5 gaskets SB 2 301 V 7 2014 3 8 DEVILBISS Torque to 20 25 ft A Apply thread sealant 1 e Loctite 242 blue or equal on threads DEVILBISS 4 8 SB 2 301 V 7 2014 TROUBLESHOOTING CONDITION CAUSE CORRECTION Obstruction on top or bottom of fluid tip Clean Cap and or tip seat dirty Clean bottom pattern Heavy top or l Horn holes plugged Clean Ream with non metallic point Heavy right or left side pattern Left or right side horn holes plugged Clean Ream with non metallic point Dirt on left or right side of fluid tip Clean Remedies for the top heavy bottom heavy right heavy and left heavy patterns 1 Determine if the obstruction is on the air cap or the fluid tip Do this by making a test spray pattern Then rotate the cap one half turn and spray another pattern If the defect is inverted obstruction is on the air cap Clean the air cap as previously instructed 2 If the defect is not inverted it is on the fluid tip Check for a fine burr on the edge of the fluid tip Remove with 600 wet or dry sand paper 3 Check for dried paint just inside the opening Remove paint by washing wi
3. SERVICE MANUAL Repair Kit KK 4058 1 MBC 510 SPRAY GUN IMPORTANT Before using this equipment read all safety precautions and instructions Keep for future use Note This gun may be used with chlori nated solvents Aluminum is not used in the fluid passage areas DESCRIPTION The MBC 510 standard spray gun has a removable sprayhead nickel plated brass fluid passages a stainless steel fluid tip and needle to reduce wear forged aluminum gun body large air and fluid passages for high capacity use and a cartridge type air valve to minimize repairs Nozzle combinations are listed in Chart 1 Refer to the Spray Gun Catalog l 2008 for information regarding air cap and fluid tip characteristics OPERATION Strain material thru 60 or 90 mesh screen Adjust fluid pressure to deliver the desired paint volume Adjust air pressure and flow to provide a uniform dispersion of atomized paintthroughoutthe pattern Keep air pres sure as low as possible to minimize bounce back and overspray Excessive fluid flow will result in heavy center spray patterns Inadequate flows may cause the pattern to split See Spray Gun Guide SB 2 001 which is available upon request for details concerning set up of spray guns PREVENTIVE MAINTENANCE To clean air cap and fluid tip brush exterior with a stiff bristle brush If necessary to clean cap holes use a broom straw or toothpick Never use a wire or hard instrument This may scratch
4. ads are clean and free of foreign material Before assembling retaining ring to sprayhead cleanthe threads thoroughly then add two drops of SSL 10 spray gun lube to threads The fluid needle spring 31 and air valve spring 16 should be coated with a very light grease making sure that any excess grease will not clog the air pas sages For best results lubricate the points indicated daily Material Safety Data Sheet available from DeVilbiss upon request A Trigger Points B Packing A D C Adjusting Valves D Threads 1 8 DEVILBISS CHART 1 Nozzle Combinations Air Cap Sizes Fluid Tip and Needle Sizes Order Order From From Chart 3 P Pressure Feed Combination S Suction Feed Combination CHART 2 No on Ref Nos 1 Ref No 3 Cap Air Cap Air Cap Order with Ring Less Ring IO MB 4039 30 Ava958 O o y 62HD MB 4039 62HD 64HD MB 4039 64HD 69HD MB 4039 69HD mB 4039 80 704 AV 1239 704 765 PAV 1239 765 m 31767 777 9000 AV 440 9000 E E E PROP 65 WARNING WARNING This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm DEVILBISS SAFETY PRECAUTIONS This manual contains information that is improtant for you to know and understand This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this infor
5. ed with these solvents However aluminum is widely used in other spray application equipment such as material pumps regulators valves and cups Check all equipment items before use and make sure they can also be used safely with these solvents Read the label or data sheet for the material you intend to spray If in doubt as to whether or not a coating or cleaning material is compatible contact your material supplier Operators should be given adequate training in the safe use amp maintenance of the equipment in accordance with the requirements of NFPA 33 Chapter 15 Users must comply with all local amp national codes of practice amp insurance company requirements governing ventilation fire precautions operation maintenance and housekeeping These are OSHA Sections 1910 94 and 1910 107 and NFPA 33 Pain tingling or numbness in the shoulder forearm wrist hands or fingers especially during the night may be early symptoms of a CTD s or CTD Do notignore them Should you experience any such symptoms see a physician immediately Other early symptoms may include vague discomfort in the hand loss of manual dexterity and nonspecific pain in the arm Ignoring early symptoms and continued repetitive use of the arm wrist amp hand can lead to serious disability Risk is reduced by avoiding or lessening factors 1 7 SB 2 301 V 7 2014 CHART 3 Fluid Tips and Needles Optional 303 S S Tip Needle dol U H M W Pol
6. has a unique two position valve which permits selection of either a drip free or conventional open vent mode 6 8 DEVILBISS SB 2 301 V 7 2014 NOTES SB 2 301 V 7 2014 7 8 DEVILBISS WARRANTY POLICY DeVilbiss products are covered by Finishing Brands one year materials and workmanship limited warranty The use of any parts or accessories from a source other than Finishing Brands will void all warranties For specific warranty information please contact the closest Finishing Brands location listed below Finishing Brands reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg BGK and Binks are registered trademarks of Finishing Brands 2014 Finishing Brands All rights reserved DEVILBISS USA Canada www devilbiss com info finishingbrands com Tel 1 800 992 4657 Fax 1 888 246 5732 United Kingdom www finishingbrands eu info finishingbrands eu Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China www finishingbrands com cn mkt finishingbrands com cn Tel 8621 3373 0108 Fax 8621 3373 0308 Mexico www finishingbrands com mx sales finishingbrands com mx Tel 011 52 55 5321 2300 Fax 011 52 55 5310 4790 France www finishingbrands eu info finishingbrands eu Tel 33 0 475 75 27 00 Fax 33 0 475 75 27 59 Japan www ransburg co jp binks devilbiss ransburg co jp Tel 081 45 785 6421 Fax 081 45 785 6517 DEVILBISS DeVilbiss is par
7. ing nut Packing nut loose Tighten do not bind needle Packing worn or dry Replace or lubricate Lubricate See Preventive Maintenance Lubricate See Preventive Maintenance Adjust See Preventive Maintenance Tap all around sprayhead with wooden mallet and retighten locking bolt Dripping from fluid tip Dry packing Sluggish needle Tight packing nut Sprayhead misaligned causing needle to bind Most common problem SB 2 301 V 7 2014 5 8 DEVILBISS ACCESSORIES WR 103 Wrench Contains all necessary tip hose and nut sizes used on or with gun HAV 500 OR HAV 501 Adjusting Valve HAV 501 SHOWN HAV 500 does not have pressure gage Use to control air usage at gun P H 5516 Air Adjusting Valve Enables user to control and reduce air usage at the gun Ideal for low pressure spraying 42884 214 K5 3 8 42884 215 K10 5 8 Cleaning Brushes Thesebrushes are helpful in cleaning threads and recesses of gun body VS 531 Low Pressure Strainers The VS 531 Low Pres sure Fluid Strainer pro vides a final filter for trapping foreign particles in the paint supply HAF 507 Whirlwind In Line Air Filter eR Removes water oil and debris from the air line TGC 545 Aluminum TLC 555 HD 503 SolventSaver Hose Gun Cleaner 2 Qt amp 2 1 2 Galhose gun cleaner used to clean the inside of hose fluid pas sageways of gun amp other paint equipment MB 135 K9
8. mation we use the following symbols Please pay particular attention to these sections Important safety information A hazard that may cause serious injury or loss of life minor inury Important information that tells how to prevent damage to equipment or howto avoid a situation that may cause Note Information that you should pay special attention to Solvent Spray Inhaling Toxic Substances Explosion Hazard Materials General Safety Cumulative Trauma Disorders CTD s musculo skeletal disorders involve damage to the hands wrist elbows shoulders neck and back Carpal tunnel syndrome and tendinitis such as tennis elbow or rotator cuff syndrome are examples of CTD s DEVILBISS The following hazards may occur during the normal use of this equipment Please read the following chart before using this equipment HAZARD CAUSE SAFEGUARDS Solvent and coatings can be highly flammable or combustible especially when sprayed During use and while cleaning and flushing solvents can be forcefully expelled from fluid and air passages Some solvents can cause eye injury Certain materials may be harmful if inhaled or if there is contact with the skin Halogenated hydrocarbon solvents for example methylene chloride and 1 1 1 Trichloroethylene are not chemically compatible with the aluminum that might be used in many system components The chemical reaction caused by these solvents
9. or burr holes causing a distorted spray pattern To clean fluid passages remove excess material at source then flush with a suit able solvent using a device such as the SolventSaver see Accessories Wipe gun exterior with a solvent dampened cloth Nevercompletely immerse in solventasthis is detrimentaltothe lubricants and packings SB 2 301 V 7 2014 Note When replacing the fluid tip or fluid needle replace both atthe same time Using worn parts can cause fluid leakage For thinner less viscous materials a lapped tip and needle set is recommended See Chart 3 Also replace the needle packing at this time Lightly lubricate the threads of the fluid tip before reassembling Torque to 20 25 ft lbs Do not over tighten the fluid tip CAUTION To prevent damage to the fluid tip 5 or fluid needle 11 be sure to either 1 pull the trigger and hold while tightening or loosening the fluid tip or 2 remove fluid needle adjusting screw 32 to relieve spring pressure against needle collar SPRAY GUN LUBRICATION Daily apply two drops of SSL 10 spray gun lube see Accessories attrigger bearing stud 34 and the stem ofthe air valve 15 where it enters the air valve assembly The shank of the fluid needle 11 where it enters the packing nut 10 should also be oiled The fluid needle packing 9 should be kept soft and pliable by periodic lubrication Make sure the sprayhead 8 and retaining ring 1 or 2 thre
10. reacting with aluminum can become violent and lead to an equipment explosion Improper operation or maintenance of equipment Use of hand tools may cause cumulative trauma disorders CTD s CTD s when using hand tools tend to affect the upper extremities Factors which may increase the risk of developing a CTD include High frequency of the activity Excessive force such as gripping pinching or pressing with the hands and fingers Extreme or awkward finger wrist or arm positions Excessive duration of the activity Tool vibration Repeated pressure on a body part Working in cold temperatures CTD s can also be caused by such activities as sewing golf tennis bowling to name a few 2 8 Adequate exhaust must be provided to keep air free of accumulations of flammable vapors Smoking must never be allowed in the spray area Fire extinguishing equipment must be present in the spray area Wear eye protection Follow the requirements of the Material Safety Data Sheet supplied by your coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed materials The mask must be compatible with the material being sprayed and its concentration Equipment must be as prescribed by an industrial hygienist or safety expert and be NIOSH approved The MBC 510 can be us
11. t of Finishing Brands a global leader in innovative spray finishing technologies For technical assistance or to locate an authorized distributor contact one of our international sales and customer support locations below Brazil www devilbiss com br sales devilbiss com br Tel 55 11 5641 2776 Fax 55 11 5641 1256 Germany www finishingbrands eu info finishingbrands eu Tel 49 0 6074 403 1 Fax 49 0 6074 403 281 Australia www finishingbrands com au sales finishingbrands com au Tel 61 0 2 8525 7555 Fax 61 0 2 8525 7500 Finishing inei SB 2 301 V 7 2014
12. th solvent Heavy center pattern Too much material Reduce fluid flow on suction guns Reduce fluid pressure on pressure feed guns Material too thick Thin to proper consistency Split spray pattern Not enough material Reduce air pressure or increase fluid flow by turning fluid needle adjusting screw counter clockwise on suction feed increase fluid pressure on pressure feed guns Jerky or fluttering spray Loose or damaged fluid tip seat Tighten or replace Insufficient fluid in cup or pressure tank Fill cup or tank Gun with cup tipped at excessive angle Do not tip excessively or rotate fluid tube Obstructed fluid passage or hose Clean N Loose or cracked fluid tube in cup or tank Tighten or replace Too heavy fluid for suction feed Dry or Change to pressure feed worn packing 14 or loose packing nut 15 Lubricate or replace Tighten Unable to get round spray Fan adjustment screw not seating properly Clean or replace Air cap retaining ring loose Tighten Will not spray No air pressure at gun Check air supply and air lines Internal mix or pressure feed air cap and tip Change to proper suction feed air used with suction feed cap and tip Fluid pressure too low with internal mix cap Increase fluid pressure at tank and pressure tank Fluid needle adjusting screw not open enough Fluid too heavy for suction feed Open fluid needle adjusting screw Thin material or change to pressure feed Fluid leaking from pack
13. y Sprayhead No on Tip5 Ref No 39 Ref No 5 Fluid Tip Ref No 11 A Fluid Needle ssy LM wewme MBC 4397 D MBC 4397 E Fweceeex wacaenek MBC 4397 FF P MBC 430 FX MBC 444 FX Individual Parts Required Replacement Part No Description See Chart 2 MBC 368 See Chart 2 See Chart 3 See Chart 3 Fluid Tip AV 1 K5 Gasket Kit Kit of 5 MBC 1225 Baffle P MBC 402 Sprayhead Body A 23 K10 Packing Kit Kit of 10 MB 19 K5 Packing Nut Kit Kit of 5 Air Cap Retaining Ring Retaining Ring for Ref No 3 amp 4 Air Cap Less Retaining Ring Sprayhead Assembly See Chart 3 JGA 14 K25 JGA 15 K25 JGS 26 K25 JGS 431 K25 MBD 12 K25 JGS 72 K10 JGS 449 1 MBC 1226 K10 MBC 67 MBC 498 1 MBC 415 CV 5 K5 MBC 33 MBC 29 K5 MBC 39 P MB 51 JGS 478 Fluid Needle Snap ring Kit Kit of 25 Washer Kit Kit of 25 U Cup Kit Kit of 25 Air Valve Kit Kit of 25 Spring Kit Kit of 25 Gasket Kit Kit of 10 Valve Assembly Gasket Kit Kit of 10 Locking Bolt Fan Adjustment Valve Washer Packing Packing Nut Knob Screw Cylinder Assembly Gasket Kit Kit of 5 Cylinder Plunger Spring Kit of 5 Screw Air Inlet Adapter 1 4 NPS Trigger Bearing Stud Screw Stud and Screw Kit er Ll LI LI LI en LII LI ee en ee E ee ee ee ee E ee ee ee a LII LI LI l3 3 studs 5 screws in kit Trigger Stud and Screw Kit Kit includes 1 each Spray gun less spray head JGS 477 1 P MBC
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