Manfrotto 522 zoom control
Contents
1. Small tooth whee Pa 1 lt Controller PLB Pan bar tube Zoom wheel Bottom cover Drawing 3 Controller body disassembly Note for 524xx controllers do not take the PCB out of the controller body as it is permanently attached to the cable Spring housing Zoom wheel Bearing Bearing cover Nylon washer Drawing 4 Zoom wheel disassembly Note for 522P controllers you must first disassembly the power supply cable before disassembling the zoom wheel Page 5 of 17 522 523 524 assembly instructions 1 Assembly spring housing as shown in Drawing 5 Pan bar tube Spring housing Spring Hexagonal screw Drawing 5 Assembling spring housing Make sure to properly align the spring housing threaded hole with the positioning hole found in the pan bar tube see Drawing 6 5 O Align the two holes 4 Drawing 6 Aligning spring housing Pay attention to not to over tight the hexagonal screw as you may break the spring housing thread Page 6 of 17 2 Assembly zoom wheel make sure to put some teflon grease on the bearing Drawing see 7 Bearing Bearing cover Drawing see 7 Zoom wheel assembly 3 Assembly the controller body follow Drawing 8 and Drawing 9 e Position bottom cover about 1 cm away from the zoom wheel see Drawing 9 e Make sure both orings are properly placed the immersions found in the bottom cover e Insert the PCB into the2. the LED is blinking Controller 523 523PRO 521 521PRO Solution The problem related to old controllers exchange for the brand new or sent to service center for upgrade When returning please indicate that the problem is related to the SONY DSR 250 camera Malfunction 9 A part of the controller is mechanically broken by misuse Controller all types Solution Use appropriate repair kit to repair the controller Follow assembly disassembly instructions In all other cases return to the service center Page 13 of 17 Returning the goods to service center In order to receive fast and problem free service please follow the rules when returning broken controllers to the service center Please always return with filled REMOTE CONTROLLER REPAIR FORM e Sent to address ZPUH Ventis s c Sienkiewicza 48 42 600 Tarnowskie G ry POLAND e f you are sending the broken controller from outside the EU attach a pro forma invoice and write for each controller Zoom controller sample unit price 5 USD Write in the invoice Product samples value for custom purposes only Do not indicate anywhere that it is returned for repair The overall invoice value must not exceed 20 USD lower unit price if necessary Page 14 of 17 521 522 523 zoom controllers compatibility chart updated 11 2005 521P 521PRO 522 522 522C 522CA 522P 523 523PRO N SONY HVR A1U HVR Z1U DSR PDX10
3. DSR PD170 DSR PD150 DSR 250 DSR 200 DCR VX2100 WA X lt Pad Pad OK Pad Pad X OK X lt X X DCR VX2000 DCR VX1000 X no PAF X no PAF DCR TRV950 X lt XX XX DCR PC330 CANON XL H1 X no PAF X no PAF XM 1 GL 1 XM 2 XXXIX GL 2 XL1 X no PAF X no PAF gt lt lt OK OK gt lt lt lt 15 AG HVX200 AG DVX100BE AG DVX100B AG DVX100E AG DVX100A AG DVC80 AG DVC30 no PAF no Push Auto Focus function puts camera into auto focus mode while the button is pressed Page 15 of 17 524 zoom controllers compatibility chart updated 11 2005 Lenses Model Lenses Type Manfrotto products applicable Manufacturer YH12x4 8 IRS A KRS A Pro video 524CN Canon YH19x6 7 IRS KRS Pro video 524CN Canon YJ12x6 5B IRS KRS Pro video 524CN Canon YJ13x6B IRS KRS Pro video 524CN Canon YH18x6 7IRS KRS Pro video 524CN Canon YJ18x9B IRS KRS Pro video 524CN Canon YJ19x9B IRS KRS Pro video 524CN Canon 20 8 5 KRS Pro video 524CN Canon YH16x7 KRS Pro video 524CN Canon HJ40x10B IASD V HDTV ENG EFP 524CN Canon
4. top cover e Insert teeth wheel into the top cover e Put the top cover on top of the bottom one the controller should look as in Drawing 9 Note for 522P controllers before assembling both covers you must first assembly back the power supply cable and plug it into jack found on the controller PCB Page 7 of 17 Tooth wheel di Controller PCB Bottom cover Drawing 8 Controller body assembly Leave approx 1 cm of space between zoom wheel and controller body q Nylon washer between tooth wheel and top and bottom covers Drawing 9 Controller body assemblied Slide the controller body into the zoom wheel Make sure the teeth wheel is properly aligned with zoom wheel both have special marks to help you one of the tooth of the small wheel is shorter see Drawing 10 while the zoom wheel has an arrow pointing into the place where the tooth should be placed see Drawing 11 Tooth wheel position mark Drawing 10 Small teeth wheel position mark Page 8 of 17 Zoom wheel position mark Drawing 11 Zoom wheel position mark e Slidein the controller body into the zoom wheel e Turn the controller body left and right a bit to properly position it against pan bar tube there is a positioning pin found on the inside of the bottom cover which must be fitted into the hole found on the bottom side of the pan bar tube see Drawing 12 e Fix both covers with t
5. 4FN Fujinon S17x6 6 RM Professional ENG EFP 524FN Fujinon S13X4 6RM Professional ENG EFP 524FN Fujinon 513 4 6 Professional ENG EFP 524FN Fujinon A20x8 6RM Professional ENG EFP 524FN Fujinon A20x8 6ERM Professional ENG EFP 524FN Fujinon A13X6 3RM Professional ENG EFP 524FN Fujinon A17x9 RM Professional ENG EFP 524FN Fujinon A13X6 3ERM Professional ENG EFP 524FN Fujinon A36x14 5 ERD Broadcast ENG EFP 524FN with 524ADAPT Fujinon A36x10 5 ERD Broadcast ENG EFP 524FN with 524ADAPT Fujinon A22x7 8 ERM ERD Broadcast ENG EFP 524FN with 524ADAPT Fujinon A22x7 8 DERM DERD Broadcast ENG EFP 524FN with 524ADAPT Fujinon A18x7 6ERM ERD Broadcast ENG EFP 524FN with 524ADAPT Fujinon A18x7 6DERM DERD Broadcast ENG EFP 524FN with 524ADAPT Fujinon A13x4 5ERM ERD Broadcast ENG EFP 524FN with 524ADAPT Fujinon A13x4 5DERM DERD Broadcast ENG EFP 524FN with 524ADAPT Fujinon A42x9 7 ERD Broadcast ENG EFP 524FN with 524ADAPT Fujinon A42x13 5 ERD Broadcast ENG EFP 524FN with 524ADAPT Fujinon Please note We made every effort to make sure that information contained herein is correct and accurate but we shall take no liability for any errors or omissions Page 16 of 17 45 Manfrotto Cod 522 50 01 06 Copyright 2006 Manfrotto Bassano Italy
6. HJ40x14B IASD V HDTV ENG EFP 524CN Canon HJ22ex7 6B IRSE IA SE HDTV ENG EFP 524CN Canon HJ21ex7 5B IRSE IASE HDTV ENG EFP 524CN Canon HJ21ex7 8B IRSD IASD HDTV ENG EFP 524CN Canon HJ17ex7 7B IRSE IASE HDTV ENG EFP 524CN Canon HJ17ex7 6B IRSE IASE HDTV ENG EFP 524CN Canon HJ11ex4 7B IRSE IASE HDTV ENG EFP 524CN Canon J35ex11B IASD SDTV ENG EFP 524CN Canon J35ex15B IASD SDTV ENG EFP 524CN Canon J33ax11B IASD SDTV ENG EFP 524CN Canon J33ax15B IASD SDTV ENG EFP 524CN Canon J22ex7 6B IRSE IASE SDTV ENG EFP 524CN Canon J17ex7 7B IRCE IASE SDTV ENG EFP 524CN Canon J11ex4 5B IRSE IASE SDTV ENG EFP 524CN Canon 12x5 3 AIF HR Video SDTV ENG EFP 524AX Angenieux 15x8 3 AIF HR Video SDTV ENG EFP 524AX Angenieux HA42x9 7ERD HDTV ENG EFP 524FN with 524ADAPT Fujinon 42x13 5ERD HDTV ENG EFP 524FN with 524ADAPT Fujinon HA36x10 5 ERD HDTV ENG EFP 524 FN with 524ADAPT Fujinon HA 25X16 5BERD HDTV ENG EFP 524FN with 524ADAPT Fujinon HA 22X7 8ERM ERD HDTV ENG EFP 524FN with 524ADAPT Fujinon HA 22X7 3ERM ERD HDTV ENG EFP 524FN with 524ADAPT Fujinon HA 18x7 6ERM ERD HDTV ENG EFP 524FN with 524ADAPT Fujinon 13X4 5ERM ERD HDTV ENG EFP 524FN with 524ADAPT Fujinon HA 25X11 5BERD HDTV ENG EFP 524FN with 524ADAPT Fujinon HSs18X5 5BRD HDTV ENG EFP 524FN with 524ADAPT Fujinon HA 13X4 5BRD PF HDTV ENG EFP 524FN with 524ADAPT Fujinon HA 22X7 3RD PF HDTV ENG EFP 524FN with 524ADAPT Fujinon S20x6 4RM Professional ENG EFP 524FN Fujinon S20x6 4ERM Professional ENG EFP 52
7. N Manfrotto 521 522 523 524 SERIES MANFROTTO ZOOM CONTROLLERS SERVICE MANUAL This manual covers following products 522 522A 522C 522CA 523 523PRO 521 521PRO 521P 522P 524AX 524 524CN Information contained in this document is confidential and shall not be revealed to third parities without written permission from Lino Manfrotto S P A Page 2 of 17 Table of Contents 522 523 524 disassembly iINStructions i 4 522 523 524 assembly InStructionS 6 521 series Cable exchange ira 11 Solving common problems 12 Returning the goods to service center ii 14 521 522 523 zoom controllers compatibility chart updated 11 2005 15 524 zoom controllers compatibility chart updated 11 2005 16 Page 3 of 17 522 523 524 disassembly instructions 1 Remove the cable from 2 5 mm jack and unlock the screw found on the side of the collar only 522 and 523 series a SG Drawing 1 Disassembly of pan bar tube 2 Remove the collar along with the pan bar tube 3 Unscrew the four screws found on the bottom side of the controller and disassembly the body 4 Unscrew the hexagonal screw locking the spring housing Unscrew Unscrew Zoom wheel Spring housing Drawing 2 Screws to untight Page 4 of 17 5 Disassembly the controller body
8. he four screws Pan bar tube Postioning hole Postioning pin Bottom cover Drawing 12 Positioning pin and postioning hole Page 9 of 17 5 Assembly the other part of the pan bar see Drawing 12 e Fix the locking screw e Plug the cable into 2 5 mm plug except 524xx controllers where the cable is permanently attached Plug the cable Fix the screw Drawing 13 Final assembly Page 10 of 17 521 series cable exchange Cable collar screw Cable collar Drawing 14 521 cable exchange Page 11 of 17 Solving common problems Malfunction 1 When controller plugged into the camera none of the functions is working the main LED is not on Controller 522 522A 523 523PRO 521 521PRO Solution Exchange the cable repair set no 522SCA if the controller is still not working return it to the service center Malfunction 2 When controller plugged into the camera the Main LED is blinking none of the functions is working Controller 522 522A 523 523PRO 521 521PRO Solution Exchange the cable repair set no 522SCA if the controller is still not working return it to the service center Malfunction 3 When controller plugged into the camera the Main LED goes on in case of 522P one of the zoom speed LEDs goes on the camera begins to zoom immediately without pressing the zoom wheel no other function is working The spring housing see Drawing is broken plastic is cracked Contro
9. in previous malfunction solution Controller 522P Solution This problem considers only few 522P controllers which had a software problem In such a case return the controller to service center for software upgrade Page 12 of 17 Malfunction 6 It is not possible to switch the camera on when it is in standby mode or It is not possible to put the camera into standby mode or When controller is plugged it switches the camera into standby mode without pressing the on off button Controller 522 522A 523 523PRO 521 521PRO Solution Exchange the cable repair set no 522SCA if the controller is still not working properly return it to the service center Malfunction 7 Most of the functions are working well except one or two e g push auto focus is not working with Canon XL 2 camera Controller 522 522A 523 523PRO 521 521PRO Solution On most cases the controller is not broken This usually means that the specific function is not implemented with the specific camera LANC commands are interpreted differently by different cameras Please check the compatibility chart for the functions compatibility with the specific camera If you are sure that the specific function should work but it is not please return the controller to the service center When returning please indicate the type of the camera and function which is not working Malfunction 8 Controller does not work when plugged into Sony DSR 250
10. ller 522 522A 523 523PRO 522 524xx Solution Exchange the broken part with repair kit no R522 06 assembly the controller according to 522 523 524 assembly instructions Malfunction 4 When controller is plugged into the camera the Main LED goes on in case of 522P one of the zoom speed LEDs goes on the camera begins to zoom immediately without pressing the zoom wheel no other function is working The spring housing see Drawing 3 is not broken Usually the zoom wheel is not working smoothly you can feel sort of clicking when moving it Controller 522 522A 523 523PRO 522P 524xx Solution This problem usually means that the controller was dropped and the small teeth wheel got misaligned with zoom wheel gear see Drawing 10 and Drawing 11 Disassembly the controller and assembly back following 522 523 524 disassembly assembly instructions Check the bottom cover sometimes the positioning pin see Drawing 12 is mechanically broken by misuse and it is not possible to properly align controller body with zoom wheel exchange the bottom cover with repair kit no R522 02 If this problem will repeat it can also mean a machining problem with top cover in this case replace the part with repair set no R522 01 Follow 522 523 524 assembly instructions to assembly the controller Malfunction 5 Zoom does not stop when the zoom wheel is in neutral position even though it was already repaired as described
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