USE AND MAINTENANCE MANUAL
Contents
1. i onl an _ ia a Pressure relief valve 3 6 CLASS3 4 9 TON MOD FR Riga SEE C TEN TAAR 3 7 CLASS3 4 9 TON MOD FP Side shift frame Modified forks with or without lower rollers Side shifter sliding shoes support Side shifter hydraulic infeed Side shifter cylinder Side shifter lower hooks and shoes UM FR FP FPP 03 2010 R1 4 USE AND MAINTENANCE MANUAL 4 FASTENING TO THE FORKLIFT 4 1 COUPLING Remove the lower hooks ISO 3318 wrench Class2 24 mm Class3 27 mm Replace the lower hooks ISO 3318 wrench Class2 24 mm Class3 27 mm If necessary tilt the mast forward 4 2 ADJUSTMENT Adjustment of lower hooks Max 1 mm Bolts tightness Class2 min 240 Nm Class3 min 300 Nm Check that the vertical guide shoe is inserted into its housing UM FR FP FPP 03 2010 R1 During coupling check that the central tooth of the shoe support engages the central notch of the forklift s plate 4 3 CENTRAL INLET HOSE CONNECTION 4 4 LEFT INLET HOSE CONNECTION Before connecting the hydraulic hoses follow the manufacturer s instructions to remove the pressure in the forklift s circuit i Possible leakage of oil from pipelines Prepare a container to collect fluid i The connecting hoses between the equipment and the forklift are optional The frame with the fork positioning cylinder move sideways left and right during2. Straps and protective cover for Heat shrink polyester shipment Hoses connectors Polyester steel Polyurethane and NBR Gearmotor oil and grease Dispose of in compliance with local legislations 17 FACSIMILE OF THE EC CONFORMITY CERTIFICATE Dichiarazione CE di Conformita aF Op tee ae aaa Se ee ae Str dear PE ee EE ry toh bdn kika kdd aah US eur ees oe EYEE EEE ee TATA ev AT A A A 17
3. rs bs 4 Disconnect the equipment from the forklift and place it on the ground 5 Remove the cylinder stem stops rn AN The upper cylinder block with support and shoes is free to drop 6 Replace the cylinder block cylinder support and upper shoes with spacers Cylinder support and upper shoes Lower hooks gee E oy te Pare Cylinder stem stop Perform the hook adjustment as in point 4 2 8 MODIFICATION TO THE HYDRAULIC SYSTEM Before connecting disconnecting the hydraulic hoses follow the manufacturer s instructions to remove the pressure in the forklift s circuit T Possible leakage of oil from pipelines Prepare a container to collect fluid 8 1 CLASS2 3 3 5 TON 8 2 CLASS3 4 9 TON FROM SIDE INLET TO CENT XLET FROM SIDE INLET TO CENTRAL INLET Remove connectors a b and hoses c d To check the connections perform 5 EON VOETE EE E Invert the position of the connector e with plug f complete movements with and without the l 8 UM FR FP FPP 03 2010 R1 USE AND MAINTENANCE MANUAL 8 3 SUPPLEMENTARY VALVE APPLICATION CLASS2 3 3 5 TON 8 3 1 VALVE SUPPORT APPLICATION 8 3 2 NON RETURN VALVE 8 3 3 PRESSURE RELIEF VALVE Application possible for equipment with Before connecting disconnecting the hydraulic hoses follow the manufacturer s instructions central inlet only to remove the pressure in th
4. 9 TON ISO 3318 21 mm and ISO 2936 8 mm wrenches 4 Remove the anti rotation brackets ISO 2936 10 mm wrench 5 Rotate the positioners upwards 6 Position the safety catch of the forks in the released position or remove it completely 7 Insert the fork laterally onto the ISO 2328 profile at the front of the frame and position it in the centre of the positioner rotate the positioner into its original position 8 Tighten the bolts with ISO 3318 wrench Class2 3 3 5 TON 19 mm wrench 115 N m Class3 4 9 TON 21 mm wrench 279 N m 9 Secure the brackets ISO 2936 10 mm wrench 85 N m 10 Secure the fork inside the positioners tightening the adjustment screws to obtain a smooth and linear slide With adjustment completed tighten the locking nut at 50 N m 6 2 FFP MODEL 1 Place the safety catch of the forks in the unlocked position 2 Loosen the adjustment bolt ISO 3318 18 mm and ISO 2936 6 mm wrench class2 3 3 5 TON 24 mm and 14 mm wrench class3 4 9 TON 3 Remove the 2 assembly bolts with washers ISO 2936 10 mm wrench class2 3 3 5 TON and 14 mm class3 4 9 TON 4 With the equipment fully open insert the fork onto the ISO 2328 profile in the upper section of the support 5 Tighten the 2 assembly bolts with washers 85 N m class2 3 3 5 TON 360 N m class 4 9 TON 6 Attach the forks inside the support tightening the 2 adjustment s
5. which the pressure must be read Th Introduce the KIT in the line in which the pressure must be af ay data Suggested pressure on forks closing line 80 BAR Advised pressure forks closure line 160 BAR forks opening line 130 BAR ADJUSTMENT remove the closure plug ISO 3318 22 mm wrench use a ISO 2380 ADJUSTMENT loosen the locking nut ISO 3318 17 mm ADJUSTMENT loosen the locking nut screwdriver to adjust the pressure unscrew to wrench and use an ISO 2936 5 mm wrench to adjust the ISO 3318 17 mm wrench use an ISO 2936 5 mm wrench to decrease screw to increase Tighten the plug pressure unscrew to decrease screw to increase Tighten adjust the pressure unscrew to decrease screw to increase again once adjustment is complete the locking nut once adjustment is complete Tighten the locking nut once adjustment is complete 9 GRID ASSEMBLY 1 Insert the grid from above onto the upper surface of the frame Safety grid 2 Place the brackets at the ends of the frame under the crossbar and bolt them to the front and back with ISO 2936 5 mm wrench Lee at 90 N m tat Equipment frame Tamm Lateral fixing bracket Central fixing bracket 3 Fix the grid centrally on the vertical reinforcement with the appropriate bracket screw in the bolts from the front with an ISO 2936 5 mm wrench at 90 N m UM FR FP FPP 03 2010 R1 10 USE A
6. 2 12 2 12 2 122 2 IZ 2S 123 12 4 12 4 1 PAA Aa 12 6 13 14 15 16 17 DAILY CONTROLS ROUTINE MAINTENANCE EXTRAORDINARY MAINTENANCE SIDE SHIFTER SHOES AND CYLINDER SHOES CONTROL REPLACEMENT OF SEALS FORK MOVEMENT CYLINDER DISASSEMBLY CLASS2 3 3 5 TON CLASS3 4 9 TON REPLACEMENT OF SEALS POSITIONERS DISASSEMBLY MOD FR FORK SUPPORT DISASSEMBLY MOD FFP SHOES CONTROL FORKS DISASSEMBLY MOD FP ROLLERS DISASSEMBLY REPLACEMENT BUSHES AND SCRAPERS LIST OF POSSIBLE FAULTS WITH CAUSES AND REMEDIES NOISE EMISSIONS RECYCLING WARRANTY FACSIMILE OF THE EC CONFORMITY CERTIFICATE Notes to be read carefully Page 11 Page 12 Page 13 Page 13 Page 13 Page 13 Page 14 Page 14 Page 14 Page 14 Page 15 Page 15 Page 15 Page 16 Page 16 Page 16 Page 16 Page 17 Page 17 Page 17 Page 17 USE AND MAINTENANCE MANUAL 1 ADVICE FOR THE EQUIPMENT S USE 1 1 PROHIBITED HANDLING 1 2 CORRECT HANDLING Transporting a load that is unstable off centre or on one platform only too bulky reducing visibility with weight greater than the specified capacity moving a load already deposited using the load to be deposited using the equipment for purposes other than those specified or when the same has deformed structure or operating anomalies Proceeding at high speed in the presence of uneven ground or ramps Performing lifting lowering movements tilting or lateral displace
7. ND MAINTENANCE MANUAL 10 DAILY CONTROLS With the safety grid in use make sure that it is properly secured Check the tightness of the screws between the stem support and forks positioner Check for oil leaks from the cylinders or from the hydraulic system The centre stop of the cylinder support must engage the central notch of the forklift carriage Lower hooks correctly positioned and secured see point 4 2 ADJUSTMENTS FFP MODEL UM FR FP FPP 03 2010 R1 The forks correctly connected to the ry 8 eX ISO 2328 profile of the support and secured by the side screws The sliding tracks of the forks must be free of dirt and obstructions The forks correctly attached to the upper profile and blocked in the positioner The sliding tracks of the forks must be free of dirt and obstructions The sliding track of the forks must be free of dirt and obstructions Check that the rollers are not blocked and their outer surface is intact 11 USE AND MAINTENANCE MANUAL 11 ROUTINE MAINTENANCE FR MODEL PERIODIC MAINTENANCE SCHEDULE OPERATIONS Control of forks fastening with bolts g for FR and FFP models 500 In addition to the operation every 500 working hours carry out Check the vertical play of the lower hooks Tightness control of bolts h follo
8. ND MAINTENANCE MANUAL 12 3 POSITIONER DISASSEMBLY MOD FR pi The equipment must be without forks attached Guide pin CO Proceed Wii mami enan Screws tightness to anchor the cylinder stems clase 2 32 4 TON 115 N m class 49 TON 979 N m 1 Open the positioners to their maximum 2 Remove the stem anchor ISO 3318 class2 3 3 5 TON 19 mm wrench class3 49 TON 21 mm wrench 3 Remove the safety screw ISO 2936 6 mm wrench 4 Extract the guide pin to the right to release the left positioner 5 Extract the guide pin to the left to release the right positioner Once freed from the guide the A positioner support and fork can drop 12 4 FORK SUPPORT DISASSEMBLY MOD FFP 12 4 1 SHOES CONTROL Cylinder stem anchor i The equipment must be without forks attached Guide pin to proceed with maintenance Safety screw 1 Open the positioners to their minimum 2 Remove the stem anchor ISO 3318 class2 3 3 5 TON 19 mm wrench class3 49 TON 21 mm wrench 3 Remove the safety screw ISO 2936 6 mm wrench 4 Extract the guide pin to the right to release the right positioner 5 Extract the guide pin to the left to release the left positioner AN Once freed from the guide the fork support can fall p CARRY OUT THE PROCEDURE IN REVERSE ORDER TO RESTORE THE DISMANTLED PARTS UM FR FP FPP 03 2010 R1 When fitting the cyli
9. O RESTORE THE DISMANTLED PARTS O replacing the scraper 13 LIST OF POSSIBLE FAULTS WITH CAUSES AND REMEDIES The translation is not performed and or Insufficient oil pressure and or flow rate Control and or regulation of the forklift s hydraulic pump the movement is slow or irregular Sliding tracks dirty or deformed Clean eliminate the deformation and grease Hydraulic circuit blocked or broken Eliminate obstruction or replace damaged hose Defective cylinder Control or replacement of the cylinder guides and seals Residual air in the hydraulic circuit Control of the oil level in the tank Eliminate the air in the hydraulic circuit The fork movement is not performed Insufficient oil pressure and or flow rate Control and or regulation of the forklift s hydraulic pump Control and or regulation and or the movement is slow or of the pressure relief valve for class3 4 9 TON only irregular Control of the oil level in the tank Eliminate the air in the hydraulic circuit performed in a synchronous manner UM FR FP FPP 03 2010 R1 16 USE AND MAINTENANCE MANUAL 14 NOISE EMISSION Sound pressure level of the weighted emission A in the workplace where this exceeds 70 dB A if said level does not exceed 70 dB A it must be indicated Maximum weighted instantaneous sound pressure C in the workplace where this exceeds 63 Pa 130 dB relative to 20 Pa Weighted sound power level A emitted by the ma
10. OD FR 3 4 CLASS2 3 3 5 TON MOD FP 3 5 CLASS3 4 9 TON MOD FFP 3 6 CLASS3 4 9 TON MOD FR 3 7 CLASS3 4 9 TON MOD FP 4 FASTENING TO THE FORKLIFT 4 1 COUPLING 4 2 ADJUSTMENTS 4 3 CENTRAL INLET PIPES CONNECTION 4 4 LEFT INLET PIPES CONNECTION 5 HYDRAULIC SYSTEM 51 CONNECTION AND DIAGRAM CLASS2 3 3 5 TON 5 1 1 LEFT INLET 5 1 2 CENTRAL INLET UM FR FP FPP 03 2010 R1 Page 2 Page 2 Page 2 Page 2 Page 3 Page 3 Page 3 Page 3 Page 3 Page 4 Page 4 Page 4 Page 5 Page 5 Page 5 Page 5 Page 5 Page 6 Page 6 Page 6 Page 6 Situation with possible risk to the operator s safety a2 a2 IA 5 2 Sto 6 1 6 2 8 1 8 2 8 3 8 3 1 8 3 2 8 3 3 8 4 8 4 1 8 4 2 8 4 3 CONNECTION AND DIAGRAM CLASS3 4 9 TON LEFT INLET CENTRAL INLET WITH NON RETURN VALVE MOVEMENTS CONTROL FORK ASSEMBLY FR MODEL FFP MODEL ELIMINATION OF SIDE SHIFTER MODIFICATION TO THE HYDRAULIC SYSTEM CLASS2 3 3 5 TON CLASS3 4 9 TON SUPPLEMENTARY VALUES APPLICATION CLASS2 3 3 5 TON VALVES SUPPORT APPLICATION NON RETURN VALVE PRESSURE RELIEF VALVE VALVE ADJUSTMENT PRESSURE READING KIT CLASS2 3 3 5 TON CLASS3 4 9 TON GRID ASSEMBLY Page 6 Page 6 Page 6 Page 6 Page 6 Page 7 Page 7 Page 7 Page 8 Page 8 Page 8 Page 8 Page 9 Page 9 Page 9 Page 9 Page 10 Page 10 Page 10 Page 10 Page 10 Mandatory procedures to be carried out 10 11 12 121 IZh k
11. USE AND MAINTENANCE MANUAL FORKS POSITIONER Mod FR FP FFP INTRODUCTION This manual includes instructions for assembly maintenance regular and extraordinary and for possible faults with remedies The instructions provided in this manual do not replace but complement obligations for compliance with existing legislation on safety and accident prevention which are the obligation of ORIGINAL INSTRUCTIONS the User The User is also bound to follow all instructions in this manual including training of personnel both in the use of the equipment and its maintenance SPECIFICATIONS AND USE OF EQUIPMENT Equipment to be connected to forklifts for use where frequent repositioning of the forks is required to lift pallets of different sizes consisting of a frame with or without lateral shifting with ISO 2328 profile at the front the forks are driven by opposing linear hydraulic actuators positioned at the upper part of the frame itself the forks supplied by the forklift manufacturer are used for versions with positioners FR model where the forks are flanked by shaped plates or with fork support FFP model where the FEM class forks are hooked to the support modified forks are required for the FP model version SYMBOLS USED INDEX l TIPS FOR USE OF THE EQUIPMENT 1 1 PROHIBITED HANDLING 1 2 CORRECT HANDLING 2 FORKLIFT CONTROLS 3 EQUIPMENT DESCRIPTION 3 1 SHIPPING LAYOUT 3 2 CLASS2 3 3 5 TON MOD FFP 3 3 CLASS2 3 3 5 TON M
12. chine if the sound pressure level of the weighted emission A in workplaces exceeds 80 dB A 16 WARRANTY The manufacturer guarantees all its products for 12 months or 2000 working hours whichever situation occurs first from the date of shipment The warranty is limited to the replacement ex factory of the manufacturer of those parts identified as being defective due to defects in materials or workmanship it does not include the cost of labour or travelling expenses for the replacement of such parts It is further understood that recognition of the warranty is void if the anomaly results from the inappropriate use of the product if the implementation was not carried out according to the manufacturer s specifications or if non original parts have been used for modifications or replacement The equipment is not guaranteed for uses that exceed the performance indicated on the rating plate and in the documentation All equipment is covered by insurance for any damage caused to third parties by defective parts or their malfunction damage caused by improper use or misuse is not included UM FR FP FPP 03 2010 R1 15 RECYCLING Replaced parts should be disposed of as in the case of complete destruction separately depending on the nature of the material and in compliance with the requirements of the law on the disposal of solid industrial waste NB The pieces not mentioned in the table are made of steel Transport pallet
13. crews until fully tightened and tighten the locking nut at 50 N m class2 3 3 5 TON 135 N m Class3 4 9 TON UM FR FP FPP 03 2010 R1 Adjustment screws Anti rotation brackets Upper support profile Adjustment screw Assembly bolts AN Pay attention during the operation Precariously balanced pieces Respect the direction as indicated by the sticker when fitting the washers The washers must be replaced after 5 uses USE AND MAINTENANCE MANUAL 7 ELIMINATION OF SIDE SHIFTER i i Before disconnecting the hydraulic hoses follow the manufacturer s instructions to remove the pressure in the forklift s circuit The equipment must be disconnected from the forklift in order to T Possible leakage of oil from pipelines Prepare a container to collect fluid 7 Hook the spacer of the forklift s carriage with ISO 2328 profile with the central tooth inserted into the notch at the centre of the carriage 8 Attach the equipment to the spacer with the side stops of the spacer inside the cylinder thrust dowel 9 Reposition the lower hook ISO 3318 class2 24 mm class3 27 mm wrench oe Bide sop Spacer Cylinder thrust dowel 1 Use appropriate straps to support the equipment 2 Disconnect the 4 feed hoses from the forklift ISO 3318 17 mm wrench 3 Remove the lower hook ISO 3318 class2 24mm class3 27 mm wrench gt y
14. e forklift s circuit Pee icles UD por and protecion Possible leakage of oil from pipelines Prepare a container to collect fluid to the base frame of the equipment Connectors central support Support fastening bolts To check the connections perform 5 complete ISO 2936 5 mm wrench movements with and without the load Valve fastening bolts ISO 2936 5 mm wrench Valve fastening bolts ISO 2936 5 mm wrench Valves support 3 w M I1 Valves protection Equipment frame System layout with non return valve OPTIONAL layout with non return on fork opening STANDARD layout with non return on fork closure ae System present on the forklift truck System present on the forklift truck System present on the forklift truck u Invert the hoses to obtain the OPTIONAL layout UM FR FP FPP 03 2010 R1 9 USE AND MAINTENANCE MANUAL 8 4 VALVE ADJUSTMENT 8 4 1 PRESSURE READING KIT Before connecting disconnecting the hydraulic hoses follow the manufacturer s instructions to remove the pressure in the forklift s circuit Hose T Supply on request Possible leakage of oil from pipelines Prepare a ii container to collect fluid Connector to the hydraulic geo line 8 4 2 CLASS2 3 3 5 TON 8 4 3 CLASS 3 4 9 TON SIMPLE RELIEF VALVE DOUBLE RELIEF VALVE m lt rt T ED ia a 7 p u i Introduce the KIT in the line in Fr
15. ment of the load with the forklift moving Transporting people with the forklift or the equipment or performing manoeuvres with people in the operating range Parking the forklift with the engine running and or load lifted on uneven eround or ramps The load must be stable cross layered or with heat shrink wrapping When moving with the forklift keep the mast tilted the tip of the platform up the load slightly off the ground and centred on the forklift adjusting the speed according to the state of the road surface and any obstacles or presence of people along the route Handle loads of appropriate height to avoid undermining visibility during manoeuvres The tips of the forks should rest on the last cross member of the pallet without protruding from it THE EFFECTIVE COMBINATION CARRYING CAPACITY BETWEEN THE FORKLIFT TRUCK AND THE EQUIPMENT IS THE RESPONSIBILITY OF THE FORKLIFT TRUCK MANUFACTURER AND MAY NOT CORRESPOND TO THAT INDICATED ON THE RATING PLATE UM FR FP FPP 03 2010 R1 2 FORKLIFT CONTROLS The hydraulic pump of the forklift must have a max delivery pressure of 23 to 25 MPa from the distributor and a capacity of Class II 15 20 l min Class I 18 28 l min 4 lever distributor for movements control The recommended internal diameter for any additional supply system is min 6 5 mm The fork positioning slots must be intact and not clogged The fork carriage must be fla
16. nder stems anchor screws the fitting direction of the washers must also be respected as indicated by the sticker The washers must be replaced after 5 uses mit TTE Hiet L EEL p_e _ _ TT r A Replace the shoes 1f there are cracks permanent deformations or the thickness s is less than 3 mm 15 USE AND MAINTENANCE MANUAL 12 5 FORKS DISASSEMBLY MOD FP 12 5 1 ROLLERS DISASSEMBLY 12 6 BUSHES AND SCRAPERS REPLACEMENT 1 Open the forks to their minimum 1 Remove the seal with a ISO 2380 screwdriver 2 Remove the cylinder stem screws ISO 3318 wrench 3 Remove the safety screw ISO 2936 6 mm wrench 4 Extract the guide pin to the right to release the right fork Safety screw Cylinder stem anchor Rollers pin Sliding roller F ee 1 Extract the spring pin with a DIN 6450 4 mm punch Replace the seals in the presence of cracks or permanent deformations 2 Use and expansion puller to remove the bushings 5 Extract the guide pin to the left to release the left fork 2 Use a DIN 6450 punch to extract the roller pin ooo Replace the bushings if there are AN Once freed from the guide the fork support can fall 3 Use the puller to remove the bushings araks permanent deformation Ot worn internal coating Respect the direction when M CARRY OUT THE PROCEDURE IN REVERSE ORDER T
17. rklift to Cylinder support perform maintenance on the side shifter 5 Remove the cylinder stem stops lt and shoes guide 1 Use appropriate straps to support the equipment The upper cylinder block with 2 Disconnect the 4 hoses from the Support and shoes Ieee to droj forklift ISO 3318 17 mm wrench 6 Disconnect the cylinder from the 3 Remove the lower hooks 7 To extract the upper shoes use a DIN ISO 3318 class2 24mm class3 27 mm 6450 5mm punch wrench 8 To disconnect the lower shoes use a ISO 2380 screwdriver Cylinder stem stops NUNE F 4 Disconnect the equipment from the forklift and place it on the ground Forks positioner feed Side shifter feed Upper shoes 12 1 1 SHOES CONTROL Rotate the cap until the circlip is completely out S Replace the shoes if there are cracks permanent deformations f Respect assembly direction when or the thickness is less than s1 2 mm s2 3 mm s replacing the seals and work in a dust free environment UM FR FP FPP 03 2010 R1 13 USE AND MAINTENANCE MANUAL 12 2 FORK MOVEMENT CYLINDER DISASSEMBLY O Before disconnecting connecting the hydraulic hoses follow the manufacturer s instructions to remove the pressure in the forklift s circuit T Possible leakage of oil from pipelines Prepare a con
18. shoes support sf Side shifter cylinder H l l Side shifter cylinder Side shifter hydraulic infeed Fork fastening bracket Side shifter lower hooks and shoes T Lower sliding with zellamid shoes for Fork side fastening bolt i STANDARD version or with roller group Positioner cylinder union on request to reduce friction Side shift frame UM FR FP FPP 03 2010 R1 3 USE AND MAINTENANCE MANUAL ees eee 3 5 CLASS3 4 9 TON MOD FFP MNFG YEAR ANNE FABRIC TPO TYP TYPE TYPE Doo Hydraulic infeed DIN 3861 10 mm dia o o S NUMBER NR FABRIC connector with seal PORTATA STRUTT TRAGKRAFT STR CAPACITY CAPACITE STRUCT d CON BARIC A MIT L SP Safety stickers RISPETTARE LA PORTATA COMPLESSIVA DEL WITH C 0 G AT AVEC CDG A Positioner cylinder union CARRELLO E DELLA ATTREZZATURA SPESSORE VORBAUMASS TRAGFAHIGKEIT VON STAPLER UND ANBAUGERAT BEACHTEN RESPECT CAPACITY OF TRUCK AND Hydraulic system ATTACHMENT ASSEMBLY RESPECTER LA MASSA EIGENGEWICHT WEIGHT MASSE BARICENTRO SCHWERPUNKT C 0 G AT C D G A MM AR PRESSIONE MAX ESERCIZIO MAX BETRIEBSDRUCK MAX WORKING B PRESSURE PRESSION MAX SERVICE Fork side fastening bolt Fork assembly bolts THICKNESS EPAISSEUR CAPACITE DE L ENSEMBLE CHARIOT ACCESSOIRE Forks positioning chromed guide pin Identification plate
19. t without protrusions on the front Class II min 380 max 381 mm Class III min 474 5 max 476 mm USE OF THE EQUIPMENT FOR PURPOSES OR HANDLING DIFFERENT FROM THAT INDICATED IS PROHIBITED USE AND MAINTENANCE MANUAL 3 EQUIPMENT DESCRIPTION 3 1 SHIPPING LAYOUT CLASS2 3 3 5 TON MOD FFP Envelope with documents The equipment is protected with heat Hydraulic infeed DIN 3861 10 mm dia shrink wrapping connector with seal Safety stickers Safety guard eS Hydraulic system ANNO FABBRIC BAUJAHR O Fork side fastening bolt Fork assembly bolts MNFG YEAR ANNE FABRIC Ske suit me fe a eT eee 1 chromed guide pin MATRICOLA FABRIK NR S NUMBER NR FABRIC iss nd LDI mn T anr ee i KG Forks positioning ne Fork coupling support profile ISO2328 VW Le mae wmecsataescoca L M A9 Kew Nevlinder iL SPESSORE VORBAUMASS es maines erase MM 3 4 CLASS2 3 3 5 TON MOD FP MASSA EIGENGEWICHT WEIGHT MASSE KG BARICENTRO SCHWERPUNKT MM C 0 6 AT C D G A PRESSIONE MAX ESERCIZIO MAX BETRIEBSDRUCK MAX WORKING BAR PRESSURE PRESSION MAX SERVICE RISPETTARE LA PORTATA COMPLESSIVA DEL CARRELLO E DELLA ATTREZZATURA TRAGFAHIGKEIT VON STAPLER UND ANBAUGERAT BEACHTEN RESPECT CAPACITY OF TRUCK AND ATTACHMENT ASSEMBLY RESPECTER LA CAPACITE DE L ENSEMBLE CHARIOT ACCESSOIRE Identification plate Side shifter sliding
20. tainer to collect fluid 12 2 1 CLASS2 3 3 5 TON 1 Disconnect the cylinder feed hoses ISO 3318 17 mm wrench 2 To remove the snap ring in the cylinder bulkhead use a ISO 2380 screwdriver Extract the pin with a DIN 6450 8 mm punch 3 Extract the spring pin with a 6450 4 mm DIN 6450 punch Extract the pin with M5 threaded hole 4 Move the disconnected fork and extract the cylinder T Possible leakage of oil from pipelines Prepare a container to collect fluid O Respect assembly direction when replacing the seals and work in a dust free environment UM FR FP FPP 03 2010 R1 12 2 3 REPLACEMENT OF SEALS Use a fork wrench for diameters 12 60 12 2 2 CLASS3 4 9 TON 1 Disconnect the cylinder feed hoses ISO 3318 17 mm wrench 2 To remove the snap ring in the cylinder bulkhead use a ISO 2380 screwdriver Extract the pin with a DIN 6450 8 mm punch 3 Use an ISO 3318 22 mm wrench to block the stem and an ISO 1174 30 mm socket wrench to tighten the nut T Cylinder assembly procedure 1 Fasten the cylinder stem ISO 3318 wrench 2 Tighten the nut ISO 1174 30 mm wrench until the Belleville washer is completely crushed and loosen bv 180 4 Move the disconnected fork and extract the cylinder Cylinder bulkhead mm and with 4 mm diameter pin to remove the cylinder cap Cylinder stem 14 USE A
21. the pipe connection of the hoses from the forklift to the equipment ensure that the hoses allow the movement and do not rub against fixed parts i d a 8 i Ao 1 ee ta wa fi i To check the connections perform 5 complete movements with and without the USE AND MAINTENANCE MANUAL 5 HYDRAULIC SYSTEM 5 1 CONNECTION AND DIAGRAM CLASS 3 3 5 TON 5 2 CONNECTION AND DIAGRAM CLASS3 4 9 TON Vary the forks shift speed with adjusters position 3 with ISO 3318 16 mm wrench for the locking nut and 12 mm for the bolt Unscrew to increase and screw to decrease the speed Lock the nut when adjustment is complete Possible leakage of oil from pipelines To check the connections Prepare a container to collect fluid perform 5 complete movements with and without the load IF THE SYSTEM HAS A NON RETURN VALVE A SAFETY DEVICE IS REQUIRED ON THE FORKLIFT S DISTRIBUTOR TO PREVENT 5 3 MOVEMENTS CONTROL lever 2 tilt h alike System present on the forklift truck 6 UM FR FP FPP 03 2010 R1 USE AND MAINTENANCE MANUAL 6 FORKS ASSEMBLY 6 1 FR MODEL 1 Open the equipment to its maximum 2 Remove the cylinder stem fixing screws ISO 3318 19 mm class2 e 3 5 TON and 24 mm class3 4 9 TON wrenches 3 Loosen the adjustment screws Class2 3 3 5 TON ISO 3318 16 mm and ISO 2936 5 mm wrenches Class3 4
22. w NORD LOCK instructions Control the condition of the hoses and connectors Check the wear of shoes d replace if thickness is less than 2 mm Check point c of cylinder stem and the seals Control of the guide surface e scrapers and bushings f In addition to the operation every 500 and 1000 working hours carry out Control the wear of the lifting forks 2 Examination for deformation or break in the structure or welds y RN a hy Lil i NG awe WAL R za Fa Position a grease nipple UNI 7763 AM6 5 8 THE WORKING HOURS SHOULD BE HALVED WHEN USING THE EQUIPMENT IN DUSTY DAMP OR CORROSIVE ENVIRONMENTS Respect the direction as indicated by the sticker during the assembly or tightening of the washers h The washers must be replaced after 5 uses SE gt MOLLA LLELE ALH a aed p p p _ 1 Check the wear of the forks in accordance with the ISO 5057 standard UM FR FP FPP 03 2010 R1 12 USE AND MAINTENANCE MANUAL 12 EXTRAORDINARY MAINTENANCE 12 1 SIDE SHIFTER SHOES AND CYLINDER O Before disconnecting connecting the hydraulic hoses follow the manufacturer s instructions to remove the pressure in the forklift s circuit T Possible leakage of oil from pipelines Prepare a container to collect fluid Side shifter cylinder T The equipment must be detached from the fo
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