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PIXMA iP5200 PIXMA iP5200R SERVICE MANUAL

1. Symptom Solution Remarks Printing is not possible with 1 Perform network setting information wireless LAN print When printing is not possible gt Replace the NIC BOARD S When printing is possible gt Proceed to a 2 2 Perform printing with the wireless LAN I F When printing is not possible gt Replace the NIC BOARD Wireless reception component failure on the NIC BOARD When printing is possible gt Re confirm ee E ee eee eee network setting user s environment 3 REPAIR 3 1 Notes on Service Part Replacement and Disassembling Reassembling Service part Notes on replacement Adjustment settings Operation check NIC BOARD ASS Y Network setting QK1 1973 000 information print Printing with wireless LAN I F After printing EEPROM initialization of NIC BOARD is necessary Download Service Manual And Resetter Printer at http printer1 blogspot com Note If the NIC BOARD is replaced user network setting information stored in the NIC BOARD is lost Therefore it is necessary to inform users that network setting should be performed again to enable the printer to be used under the user s environment lt How to re perform network setting gt a Performing Easy Install Application software User s Guide etc are also re installed b Custom Install The following items are selected as installation Printer driver Network Setup Canon lJ Network Tool 3
2. 8 Adjust plate R Carriage shaft cam R sliding portion 200 to 400 mg 9 Carriage shaft Carriage shaft surface where the carriage slides and where machine apphication of the grease is not feasible Floil KG107 4 9 to 18 mg 1 1 Floil KG107 4 18 to 36 mg 2 1 Floil KG107 4 9 to 18 mg 1 1 1 drop 9 to 18 mg 2 CL base CL gear 1 22 Download Service Manual And Resetter Printer at http printer1 blogspot com Number of Grease oil Number of locations to apply grease oil Where to apply grease oil Grease oil name Floil KG107 4 Floil KG1074 3 PR shaft LF roller bushing Number of Grease oil Number of locations to amount drops apply grease oi H18 Where to apply grease oil Grease oil name 12 LF roller ass y LF roller bushing L spring contact Flol KG1074 4 5 to 9 mg 1 2 1 13 PR shaft ass y PR spring sliding portion at 4 locations Flo KG107 4 3 to 18 mg 1 4 14 PR shaft ass y PR holder contact at 4 locations Floil KG107A 13 5 to 27 mg 1 5 4 1 drop 9 to 18 mg To the top Part 1 3 REPAIR 3 3 1 to 2 gt gt 1 23 Download Service Manual And Resetter Printer at http printer1 blogspot com 3 Waste ink counter setting When the logic board ass y is replaced reset the waste ink counter In addition according to the waste
3. Logic board ass y QM2 2733 Purge unit QM2 2252 17 times Motor driver error 6D00 Logic board ass y QM2 2733 Ink tank position sensor Platen unit QM2 2248 error 6502 Logic board ass y QM2 2733 20 times Other hardware error Logic board ass y QM2 2733 1 8 Download Service Manual And Resetter Printer at http printer1 blogspot com a GeO s s ssid Continuous ROM error Logic board ass y a alternate blinking A LED lit AamLED It RAMeror Logicboardassy QM22793 O Logic board ass y Logic board ass y QM2 2733 1 Before replacement of the logic board ass y check the waste ink amount by service test print or EEPROM information print If the waste ink amount is 7 or more also replace the ink absorber kit QY5 0152 when replacing the logic board ass y See Section 3 3 Adjustment Settings 5 Service mode for details 2 3 Warnings Printer no LED indications Low ink Status monitor indication The ink tank lamp flashes slowly at about a second interval Print head temperature rise If the print head temperature is high when the access cover is opened the warning is displayed When the print head temperature falls the warning is released Protection of excess rise of the print If the print head temperature exceeds the specified limit a Wait head temperature is inserted during printing 1 If the warning is displayed the carria
4. DVD sensor correction result EEPROM initialization See Service mode operation The following items are NOT procedures below initialized and the shipment arrival flag is not on USB serial number Destination settings Waste ink counter CD DVD correction value Waste ink counter See Service mode operation If the waste ink amount is 7 or more reset procedures below replace the ink absorber kit Destination settings See Service mode operation procedures below 1 25 Download Service Manual And Resetter Printer at http printer1 blogspot com DE Note At the end of the service mode press the Power button To protect the media sensor from being dislocated during transportation the paper lifting plate of the sheet feeder unit will be raised lt Service mode operation procedures gt 1 With the printer power turned off while pressing the Resume Cancel button press and hold the Power button DO NOT release the buttons The Power LED lights in green to indicate that a function is selectable 2 While holding the Power button release the Resume Cancel button DO NOT release the Power button 3 While holding the Power button press the Resume Cancel button 2 times and then release both the Power and Resume Cancel buttons Each time the Resume Cancel button is pressed the Alarm and Power LEDs light alternately Alarm in orange and Power in green starting with Alarm LED 4 When the Power LED ligh
5. Other than this case status 2 becomes Active gt Transmission Current wireless LAN speed Blank 3 Rate 10 100 Mbps z 5 When inactive left blank 5 _ Mode IP address setting method Auto Manual Auto O Gee ee ___ When disabled left blank eee IP Address Current IP address 0 0 0 0 255 255 255 255 192 168 2 123 O S SeN __ When disabled left blank soe ee te ee a Subnet Mask Current Subnet mask 0 0 0 0 255 255 255 255 255 255 255 0 O S ___ When disabled left blank aa atl Sera Sd sed oooh Default Current default Gateway 0 0 0 0 255 255 255 255 0 0 0 0 O Gateway When disabled left blank a MAC Address MAC address filtering setting ON OFF OFF O oO 3 IP Address IP address filtering setting ON OFF OFF O at Admin Admin password setting ON OFF OFF O Password _____ eee Re ee ee OR ee eee eee E a a ene eee See Device Status Printing of device status Available O F When error occurs error 3 code is displayed Other than this case Available is displayed 7 Download Service Manual And Resetter Printer at http printer1 blogspot com Part 3 APPENDIX 1 BLOCK DIAGRAM Sub I F ae NIC board Logic Board Ethernet I F Ethernet 1 um L Wireless LAN ers gt L Wireless Rare an controller USB I F E Ee The parts other than NIC Board and F board are same as iP5200 2 PIXMA iP5200R SPECIFICATION differences from iP5200 lt Specifications gt Wireless LAN wired LAN interface port
6. PBK 000 BK 000 Y 001 M 001 M2 001 C 000 C2 001 Printed items 1 Model name 2 Destination 3 ROM version 4 Connected I F USB2 5 Waste ink amount 6 Installation date 7 Operator call service call error record 8 Last printing time 9 Purging count manual deep cleaning timer dot count ink tank replacement 10 Cleaning time BK CL 11 Print head replacement count 12 Ink tank replacement count PBK BK Y M C 13 Ink status PBK BK Y M C 14 Power on count soft 15 Automatic print head alignment by user 16 Manual print head alignment by user 17 User print head alignment values BKoe Coe Moe SCoe SMoe PBKoe CLbi SCLbi C SC M SM BK CL BKbiPP CLbiPP SCLbiPP NZctr NZedge 18 Wiping count 19 Camera Direct Print supported device connection record 20 Longest period where printing stops 21 Total feed pages 22 ASF feed pages total plain paper High Resolution Paper amp Matte Photo Paper Photo Paper Pro amp Photo Paper Plus Glossy amp Photo Paper Plus Semi gloss Glossy Photo Paper Postcard Envelope 23 U turn cassette feed pages total plain paper High Resolution Paper amp Matte Photo Paper Photo Paper Pro amp Photo Paper Plus Glossy amp Photo Paper Plus Semi gloss Glossy Photo Paper postcard envelope 24 Auto duplex print pages total Photo Paper Plus Double Sided postcard 25 Camera Direct print pages total 26 Borderless print pages 27 L amp 4x6 print pages 28 Number of CDs and DVDs pri
7. QC1 6229 Print head QY6 0061 1 General notes See 3 3 Adjustment Settings 1 Paper feed motor adjustment At replacement 1 To protect the waste ink tube from being pinched when reassembling the printer unit chassis into the bottom case unit tape the tube at 2 locations See 3 2 Special Notes on Repair Servicing 3 Printer unit and bottom case unit assembly After replacement 1 Check the ink system function See 3 3 Adjustment Settings 5 Service mode At replacement 1 Apply grease to the sliding portions See 3 3 Adjustment Settings 2 Grease After replacement 1 Perform the print head alignment in the user mode After replacement 1 Perform the print head alignment in the user mode a After the printer unit is assembled in the bottom case unit the tube conditions are not visible For confirmation of the tube conditions perform the manual purging 3 or 4 times and confirm that no strange noise is heard Service test print Service test print Service test print Service test print Make sure that the flexible cables and wires in the harness are in the proper position and connected correctly See 3 2 Special Notes on Repair Servicing 2 Flexible cable and harness wiring connection for details Protect the waste ink tube from being pinched when assembling the printer unit chas
8. ink amount replace the waste ink absorber ink absorber kit The standard amount for waste ink absorber replacement is given in the table below Waste ink amount Ink absorber kit replacement Less than 7 Not required Check the waste ink amount by service test print or EEPROM information print See 3 3 Adjustment Settings 5 Service mode for details 4 User mode Function Procedures Remarks Print head manual Cleaning both black and color cleaning See Standalone printer operation below Cleaning black or color separately or both black and color Perform from the printer driver Maintenance tab Print head deep cleaning Cleaning black or color separately or both black and color Perform from the printer driver Maintenance tab Paper feed roller See Standalone E operation cleaning E Nozzle check pattern See Standalone printer operation printing below Perform from the printer driver Maintenance tab Print head alignment See Standalone printer operation In Custom Settings of the printer below driver Maintenance tab manual print head alignment by selecting the optimum values as with the conventional models can Automatic head alignment Manual be performed ae alignment Bottom plate cleaning Perform from the printer driver Cleaning of the platen ribs when Maintenance tab the back side of paper gets smeared Print head replacement The print head is replaceable
9. 2 Special Notes on Repair Servicing 4 User mode added to iP5200 Function Procedures Remarks Network setting information print See lt Standalone printer operation gt below NIC EEPROM information printing Initialization of network setting See lt Standalone printer operation gt below Can also be information performed from Canon IJ Network Tool lt Standalone printer operation gt 1 Turn on the printer and the Reset button 2 After the Power LED green blinks the specified number of times listed in the table below release it The operation starts LED blinking Operation Remarks 6 times Network setting information printing Set a sheet of A4 LTR sized plain paper in the sheet feeder or cassette The Paper Feed switch controls the paper feeding location 10 times Initialization of network setting information 10 times or more Unspecified For details on the network setting information printing and items cleared by initialization see 3 4 Verification Items 3 Network setting information NIC EEPROM information print lt WPA2 setting gt When setting WPA2 as an encryption method be aware that there is a restriction as follows When setting WPA2 from Network Tool since WPA2 setting by entering SSID manually from the Configuration screen is impossible perform WPA2 setting after selecting an access point by pressing the Search button WPA2 setting is also pos
10. 2251 Timing slit strip film QC1 6526 Logic board ass y QM2 2733 Carriage motor QK1 1500 Line feed error 6000 Timing sensor unit QM2 2683 Timing slit disk film QC 1 6229 Feed roller ass y QL2 0950 Platen unit QM2 2248 Logic board ass y QM2 2733 PAPER FEED MOTOR QK1 1502 Purge cam sensor error Purge unit QM2 2252 5C00 Logic board ass y QM2 2733 5 times ASF cam sensor error Sheet feed unit QM2 2278 5700 6 times Internal temperature error Logic board ass y QM2 2733 5400 7 times Waste ink absorber full Ink absorber kit QY5 0152 5B00 8 times LED e a ill mall Print head temperature rise Print head QY6 0059 error 5200 Logic board ass y QM2 2733 9 times EEPROM error 6800 Logic board ass y QM2 2733 11 times Carriage lift mechanism PR lift shaft ass y QL2 0936 error 5110 Sheet feed unit QM2 2278 Logic board ass y QM2 2733 Carriage lift sensor unit QM2 2678 12 times AP position error 6A00 Sheet feed unit QM2 2278 Logic board ass y QM2 2733 Purge unit QM2 2252 13 times Paper feed position error Sheet feed unit QM2 2278 6B00 Logic board ass y QM2 2733 14 times Paper feed cam sensor Sheet feed unit QM2 2278 error 6B10 Logic board ass y QM2 2733 15 times USB Host Vbus over Logic board ass y QM2 2733 current 9000 16 times Valve sensor error 6C00
11. Bi Ink used CIMNicimik i Fast High 1200x1200 1200x2400 2 pass Bi 4 pass Bi CIMYik CiMivicinik Print Quali High Resol i 1200x1200 Print cont 4 pass Bi PigBk C MiYik Fast High 1200x2400 1200x2400 4 pass Bi 8 pass Bi CiMivicimik CiMMicinik Printable disc others it ii Fast High j 1200x2400 1200x2400 4 pass Bi 8 pass Bi CIMA icimik CIMYicimik T Shirt Transfers TR 301 Transparencies it i High CF 102 it i 1200x1200 j 6 pass Bi PigBk Ci Miyik Other Photo Paper ution Hxv dpi Print contro Ink used 2 Grayscale printing Printer driver Custom setting Paper type 5 4 Canon specialty paper Fast Plain Paper Print Quality Custom Fast High Resolution HxV dpi 300x300 300x300 600x600 Print control 1 pass Bi Ink used PigBk Hagaki Envelope Print Quality Resolution HxV dpi Print control Ink used 3 Borderless printing 2 5 Download Service Manual And Resetter Printer at http printer1 blogspot com Paper type Canon specialty paper Plain Paper Photo Paper Pro PR 101 Photo Paper Plus Glossy SP 101 SG 101 Glossy Photo Paper GP 401 EC 101 Matte Photo Paper MP 101 Ink Jet Hagaki Other Photo Paper 4 Duplex printing Printer driver Custom setting Fast 1200x2400 3 pass Bi CIM icimnik Fast 1200x1200 2 pass Bi CIMIVIK High 1200x1200 4 pass Bi CIMIVIK High Custom 1200x2400 9600x2400 6 pass Bi 16 pass Bi CiMivicinik CI
12. action f a Function Phenomenon Condition Cause Correc action or complaint Skewed paper feeding paper feeding at an angle cassette Photo method from the Amarain Print Paper Plus pinch rollers to cassette to the DR i r sults Double Sided 5 the 5 x 7 size auto sheet printouts x 7 size paper is uneven feeder Improper paper Paper feeding i Reduce the Multiple feeding from the ASF amount of sheets of i idi paper set in the paper feed je Teds a i ASF to half at the same Skewed approx 5 mm time paper feeding speed Custom wavy in the low high Paper feeds setting to 5 temperature and Paper jam ae at an angle In the high low humidity temperature and environment A paper jam high humidity OCCUrS environment ignifi 2 Paper In the low j feed temperature and low humidity i environment With the return tab fits in a maximum wave or curl of amount of paper Ithe paper the tab set 13 mm slips and does not catch paper properly causing Skewed paper Paper feeding i i Align the paper Paper feeds feeding at the from the ASF guide to the at an angle level of 1 Credit Card size paper edge l pinch roller and tighter than zA margin the LF roller usual REENE On which determines pomo 0 2mm skewed Print 3 jC results i 1 thus the phenomenon is Tr Download Service Manual And Resetter Printer at http printer1 blogspot com 4 Soiling
13. at the same position as for ink tank replacement Open the access cover When the carriage stops at the center the print head can be replaced Perform from the printer driver Maintenance tab lt Standalone printer operation gt 1 Turn on the printer 1 24 Download Service Manual And Resetter Printer at http printer1 blogspot com 2 Press and hold the Resume Cancel button until the Power LED blinks in green the specified number of times listed in the table below and release it The operation starts Power LED 2 times Nozzle check pattern printing Set a sheet of plain paper A4 or letter in the ASF or the cassette according to the Paper Feed switch setting Automatic print head alignment Set a sheet of plain paper A4 or letter in the ASF Bottom plate cleaning Fold a sheet of plain paper A4 or letter in half crosswise then unfold and set it in the ASF with the folded ridge facing down 7 times The widest head to paper distance setting 8 times or Unspecified more 5 Service mode Function Procedures Remarks Service test print See Service mode operation _ Set a sheet of A4 or letter size paper Model name procedures below For print sample see 3 4 Verification Destination Items 1 Service test print lt Service ROM version test print sample gt USB serial number Waste ink amount CD DVD sensor correction value Ink system function check result CD
14. below confirm the EEPROM information as shown below The information is given in the upper portion of the printout iP5200 Model name US Destination Vx xx ROM version USB xxxxxx USB serial number FA xx xx xx Reserved for plant use D xxx x Waste ink amount CDR xxxxx yyyyy CD DVD sensor position correction value LF x LF correction value AB K OK_ Y OK Ink system check result lt Print check items gt On the service test print sample below confirm the following items Check 1 top of form accuracy The lines shall not extend off the paper Check 2 EEPROM information Check 3 nozzle check pattern Ink shall be ejected from all nozzles Check 4 check pattern for uneven printing due to line feeding There shall be no remarkable streaks or unevenness Check 5 LF correction pattern There should be no white line and black line Check 6 check pattern for uneven printing due to carriage movement 9600 dpi mode There shall be no remarkable unevenness Check 7 check pattern for uneven printing due to carriage movement standard mode There shall be no remarkable unevenness Check 8 CD DVD sensor and automatic print head alignment sensor correction The results shall be OK lt Service test print sample gt 1 30 Download Service Manual And Resetter Printer at http printer1 blogspot com Check1 Top of form accuracy Check2 EEPROM information ee ress eee
15. ee ee we ew ew emn m Sa mar es sae oe ABRs ers gO pua eat 37 Pe tet Mt seed 9 apd Ma Ab i re Check3 Nozzle check pattern 1 t a Check8 CD DVD sensor and automation print head alignment sensor correction 2 EEPROM information print lt How to read EEPROM information print gt Print sample iP5200 US V1 01 IF USB2 1 D 004 5 ST 2005 05 27 18 30 ER ERO 1000 ER1 5100 LPT 2005 07 07 09 09 PC M 002 R 000 T 001 D 009 C 008 CLT BK 2005 07 02 18 30 CL 2005 07 01 18 30 CH 00002 CT PBK 001 BK 010 Y 009 M 001 C 003 IS PBK 0 BK 0 Y 0 M 0 C 0 P_ON S 00009 A_REG 1 M_REG 1 1 31 Download Service Manual And Resetter Printer at http printer1 blogspot com UR A BKoe 000 B Coe 000 C Moe 000 D SCoe 000 E SMoe 000 F PBKoe 000 G CLbi 000 H SCLbi 000 I C SC 000 J M SM 000 K BK CL 000 L BKbiPP 000 M CLbiPP 000 N SCLbiPP 000 O NZctr 000 P NZedge 000 WP 0008 CDIN LG 001 PB 000 MSD 005 TPAGE 00085 PAGE All 00083 PP 00035 HR MP 00003 PR SP SG 00000 GP 00000 PC 00000 EV 00000 UCPAGE All 00083 PP 00035 HR MP 00003 PR SP SG 00000 GP 00000 PC 00000 EV 00000 BPPAGE AIl 00083 BSSP 00003 PC 00000 CDPAGE AIl 000 EDGE 00083 L 00000 CDR 00000 CDRP 00005 00029 CDRS 190 LF 0 LM ASF_R 00 UT_F 00 UT_R 00 Head TempBK 30 5 Head TempC 29 5 Env Temp 28 5 FF AO 45 11 HDEEPROM V0001 SN 0318 A43D LN 00000 00000 00001 00003 00001 00017 00015 ID 09 IL
16. to 13 Orange Green Return to the menu times Orange selection Alarm Power Alarm Green Power Left margin correction Not used in servicing 1 26 Download Service Manual And Resetter Printer at http printer1 blogspot com 15 times Orange Alarm Return to the menu selection Note If the Resume Cancel button is pressed 16 or more times the Alarm or Power LED lights steadily without any changes lt Destination settings procedures gt In the destination settings mode press the Resume Cancel button the specified number of time s according to the destination listed in the table below and press the Power button Time LED indication Destination CD DVD pant Orange Alarm Return to the Destination setting mode O Note After setting the destination confirm the model name and destination in service test print or EEPROM information print See 3 4 Verification Items 1 Service test print or 2 EEPROM information print lt LF correction procedures gt Purpose After replacement of the feed roller ass y or logic board ass y in repair servicing or in rebox operation adjust the line feeding in the same way as done at the production site Operation Print the LF correction pattern and select the Pattern No from 0 to 2 which contains the least streaks or lines Press the Resume Cancel button the same number of times as the selected Pattern No and press the
17. to 35C 41F to 95F 10 RH to 90 RH no condensation Non operation Temperature OC to 40C 32F to 104F Humidity 5 RH to 95 RH no condensation Environmental Humidity requirements Power supply voltage Power frequency consumption AC 100 to 120V 50 60Hz Approx 17W Approx 0 8W Approx 0 4W AC 220 to 240V 50 60Hz Approx 17W Approx 0 8W Approx 0 4W Printer Standby Power off Power supply With the paper support and output tray retracted Approx 444 W x 309 D x 160 H mm Approx 17 7 W x 12 3 D x 6 4 H inches Weight Approx 7 3kg not including print head and optional units Electromagnetic radiance FCC IC CE Mark Taiwan EMC C tick CCC Chinese EMC Korea MIC Gost R Related pee Electrical safety elated standards UL C UL CB Report CE Mark GS Gost R FT SASO CCC Safety SPRING External dimensions Printer Adapter Korea EK IRAM Argentine Safety Environmental regulations RoHS EU WEEE EU Korea Package Recycle Law Green Point Germany Energy Star Serial number location On the carriage flexible cable holder visible on the right of the carriage after the printer is turned on the access cover is opened and the carriage moves to the 3 9 Download Service Manual And Resetter Printer at http printer1 blogspot com center ee anions Available automatic detection by optical method and dot count enabled at default Paper type detection Not available Ava
18. At print head When the print head is removed and 0 57 Black replacement installed 2 25 Color All in sequence AH At ink tank When an ink tank is replaced without 0 38 Black 80 All in replacement 3 the print head removal or re 1 06 Color sequence Black Color Alll in installation 40 Black sequence 65 Color Manual cleaning Via the operation panel All atthe 0 20 Black 45 All at the Black Color All at Same time only 0 65 Color same time the same time Via the printer driver Selectable 35 Black from Black Color or All at the 40 Color same time Deep cleaning Via the printer driver Selectable from 1 95 Black 90 All at the Black Color Alll at Black Color or All at the same time 1 06 Color same time 45 Black the same time 65 Color olor If the print head 0 38 Black 80 All in has not been 1 06 Col capped before ni power on All in sequence sequence 1 When 24 to 60 hours have elapsed since the previous Black cleaning timer cleaning 0 is performed However this cleaning will be conducted up to 5 times from the printer installation and no further timer cleaning 0 will be performed 2 The period of time since the previous cleaning is counted by Black and Color separately For this reason the cleaning mode may differ according to Black or Color 3 When only the black ink tank is replaced Black cleaning is performed One of th
19. IX 1 BLOCK DIAGRAM 2 CONNECTOR LOCATION AND PIN LAYOUT 2 1 Logic Board Ass y 2 2 Carriage Board Print Head Connector PIXMA iP5200 Specifications Download Service Manual And Resetter Printer at http printer1 blogspot com Part 1 MAINTENANCE Download Service Manual And Resetter Printer at http printer1 blogspot com 1 MAINTENANCE 1 1 Adjustment Periodic Maintenance Periodic Replacement Parts and Replacement Consumables by Service Engineer 1 Adjustment Adjustment timing pose Tool APPD Destination At logic board replacement To set the destination None 1 settings Perform in the EEPROM service mode 5 settings Waste ink At logic board replacement To reset the waste ink counter None 1 min counter At waste ink absorber Perform in the resetting replacement service mode EEPROM settings m Paper feed At paper feed motor To adjust the belt tension m motor position replacement Position the paper feed motor adjustment so that the belt is stretched tight m sensor light sensor service mode volume CD DVD At logic board replacement To correct the light volume for None 2 min detection At carriage unit replacement the CD DVD detection Perform in the correction replacement lift cam shaft At CL base gear To protect the printer s Grease At carriage unit replacement To maintain sliding properties FLOIL KG 107A 1 min applic
20. MMNicintk High 1200x2400 6 pass Bi CIMA icimik High 1200x2400 6 pass Bi CIMA icin High 1200x2400 6 pass Bi CIMA icimik High 1200x2400 4 pass Bi CIMA icimik Printer driver Custom setting Paper type Canon speciali Borderless Printing Print Quality Resolution HxV dpi Only when using an application software for Hagaki double sided printing is available Print Quality Resolution HxV dpi Print control Ink used 5 Camera Direct printing Paper type Canon specialty paper Item Plain Paper 1 1 Prints with Camera Direct print mode which is not included in printer driver Photo Paper Pro PR 101 Photo Paper Plus Glossy SP 101 SG 101 Download Service Manual And Resetter Printer at http printer1 blogspot com Print Quality Resolution HxV dpi Print control Ink used Print Quality Resolution HxV dpi Print control Ink used Print Quality Resolution HxV dpi Print control Ink used Custom Fast 300x300 300x300 1 pass Bi 1 pass Bi Pig PigBkiCiMay Fast 1200x1200 2 pass Bi CIMIVIK Printer driver Custom setti ee ee ee ee ee Fast Fine print mode lt Part 2 3 PRINT MODE gt gt 2 6 High 1200x2400 4 pass Bi PigBk CiMYicim High 1200x1200 1200x2400 6 pass Bi CIMIYicinntk 1200x2400 6 pass Bi C M icimik To the top 4 FAQ Problems Specific to the iP5200 and Corrective Actions Possible call u rrective
21. NOLOGIES gt gt 2 1 Download Service Manual And Resetter Printer at http printer1 blogspot com 2 CLEANING MODE AND AMOUNT OF INK PURGED To prevent printing problems due to bubbles dust or ink clogging print head cleaning is performed before the start of printing when the cleaning flag is on except in the following cases Cleaning on arrival Performed when the access cover is closed Manual cleaning deep cleaning Performed manually lt Cleaning mode list gt Black Pigment based black Color Dye based black cyan magenta yellow Est required Amount an used time sec not including the time of opening the caps Condition Details in the normal temperature humidity environment On arrival of the First to third cleaning after shipped 0 57 Black printer from the plant 2 25 Color All in sequence Dot count When the specified number of dots 0 20 Black cleaning are printed since the previous Black Black cleaning 35 Black Timer cleaning If 24 to 60 hours have elapsed since 0 20 Black 35 Black 0 the previous Black cleaning till the Black only start of the next printing Timer cleaning 1 If 60 to 96 hours have elapsed since Black only the previous Black cleaning till the start of the next printing Timer cleaning 2 If 96 to 120 hours have elapsed since Black only the previous Black cleaning till the start of the next printing Timer cl
22. PIXMA IP5200 PIXMA IP5200R SERVICE MANUAL Canon Copyright 2005 Canon U S A This technical publication is the proprietary and confidential information of Canon U S A which Shall be retained for reference purposes by Authorized Service Facilities of Canon U S A Its unauthorized use is prohibited Download Service Manual And Resetter Printer at http printer1 blogspot com issue a revised edition The following do not apply if they do not conform to the laws and regulations of the region where the manual or product is used Trademarks Product and brand names appearing in this manual are registered trademarks or trademarks of the respective holders Copyright All rights reserved No parts of this manual may be reproduced in any form or by any means or translated into another language without the written permission of Canon Inc except in the case of internal business use Copyright 2005 by Canon Inc CANON INC Inkjet Device Quality Assurance Div 2 451 Tsukagoshi 3 chome Saiwai ku Kawasaki shi Kanagawa 212 8530 Japan Download Service Manual And Resetter Printer at http printer1 blogspot com I MANUAL OUTLINE This manual consists of the following three parts to provide information necessary to service the PIXMA iP5200 Part 1 Maintenance Information on maintenance and troubleshooting of the PIXMA iP5200 Part 2 Technical Reference New technology and technical information such as FAQ s Freque
23. Power button The LF correction will be done Procedures 1 In the LF correction mode press the Resume Cancel button the specified number of times according to the paper to be used in LF correction listed in the table below then press the Power button lime ef High Resolution Paper Canon HR 101 Canon PB Paper GF 500 64g m2 aimes e Canon Office Planner HP BrightWhite 90g m2 PI aimes e paver Canon Office 80g m2 Canon Extra 80g m2 times STEINBEIS Vision Classic White 1 27 Download Service Manual And Resetter Printer at http printer1 blogspot com Note The High Resolution Paper is the most desirable for LF correction printing Canon HR 101 is used at the production site but 6 kinds of plain paper listed in the table above can also be used in LF correction If plain paper other than the above is used select any one of the paper types in this step then select Pattern No 0 zero in the step 3 below Each time the Resume Cancel button is pressed the Alarm and Power LEDs light alternately alarm in orange and Power in green If the Resume Cancel button is NOT pressed and only the Power button is pressed the printer remains in the LF correction mode If the Resume Cancel button is pressed 5 times or more then the Power button is pressed the printer returns to the service mode menu selection 2 The LF correction pattern for the selected paper is printed LF correction pattern
24. Print head temperature sensor error 1403 Faulty EEPROM data of the print head 1405 Inner cover open 1841 2 __ 6 times Inner cover open during printing on paper 1846 2 Inner cover open print continuable 1851 Inner cover open during printing on paper print NOT continuable 1856 Inner cover closed during CD DVD printing print continuable 1850 Inner cover closed during CD DVD printing print NOT continuable 185571 Multiple ink tanks of the same color installed 1681 7 times absorber becomes almost full 1700 The connected digital camera or digital video camera does not support Camera Direct Printing 2001 Automatic duplex printing cannot be performed 1310 ior y 3 3 3 D D D a U o Ink tank in a wrong position 1680 Warning The waste ink Close the inner cover and press the Resume Cancel button Close the inner cover and press the Resume Cancel button to clear the error The paper being printed at error occurrence will be ejected without printing the remaining data for the ejected paper then printing will resume from the next page Close the inner cover and press the Resume Cancel button Close the inner cover and press the Resume Cancel button to clear the error The paper being printed at error occurrence will be ejected without printing the remaining data for the ejected paper then printing will res
25. RJ 45 x1 Interface USB 2 0 Hi Speed x1 Printing speed Color 4x6 Wireless printing PP 101 Standard Borderless l IG SGC o u n oe e at a a Power consumption Standby 3 W Off 0 4W During printing Approx 19 W Weight 7 5 Kg Related standards Proposed Electromagnetic radiance Printer Adapter VCCI FCC IC CE Mark C Tick Electrical safety Electrical Appliance and Material Safety Law DENAN UL C UL CB Report CE Mark GS FT SPRING Wireless FCC IC CE Mark R amp TTE ACA RSM Telecommunication Act SPL Environmental regulations RoHS EU WEEE EU Energy Star Eco Mark Law on Promoting Green Purchasing Chemical Substances Control Law Battery Recycle Law Container and Packaging Law Blue Angel Text printing speed and printing speed when connected with the USB cable are the same as the PIXMA iP5200 Printing speed when connected with wireless LAN varies depending on communication speed and environmental conditions 8 Download Service Manual And Resetter Printer at http printer1 blogspot com lt Network specifications gt Communication protocol TCP IP UPD Wired LAN Compliant standard IEEE802 3u 100BASE TX IEEE802 3 10BASE T Transmission speed 10M 100Mbps automatic switching Wireless LAN Compliant standard IEEE802 11g IEEE802 11b ARIB STD T66 Used frequency band 2 412GHz 2 462GHz Channel 111 Transmi
26. ad 2 purge unit or logic board ass y Feed several sheets of paper perform bottom plate cleaning clean the paper path with cotton swab or cloth or clean the ASF sub rollers Replace the ink tank or print head Replace the ink tank or print head or perform print head alignment Replace the logic board ass y Replace the ink tank or print head or remove foreign material from the purge unit caps if any or replace the purge unit When enlarged in the carriage movement direction clean grease or oil off the timing slit strip film or replace the timing slit strip film carriage unit or logic board ass y When enlarged in the paper feed direction clean grease or oil off the timing slit disk film or replace the 1 10 Download Service Manual And Resetter Printer at http printer1 blogspot com timing slit disk film timing sensor unit or logic board ass y Uneven fecang rodeo due to line Perform LF correction adjustment fecang rodeo Before replacement of the logic board ass y check the waste ink amount by service test print or EEPROM information print If the waste ink amount is 7 or more also replace the ink absorber kit QY5 0152 when replacing the logic board ass y See Section 3 3 Adjustment Settings 5 Service mode for details 2 Replace the print head only after the print head deep cleaning is performed 2 t
27. ation At PR shaft ass y of the carriage shaft and the replacement sliding portions gears At carriage unit replacement the ink tanks and each ink service mode Ink system At logic board replacement To maintain detection None 1 function check At platen unit replacement functionality for presence of Perform in the tank position in in in LF correction At feed roller replacement __ To correct the line feed None 3 min At logic board replacement accuracy Perform in the service mode Note DO NOT loosen the red screws at both ends of the carriage shaft securing the print head position as they are not re adjustable The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor unit 1 Only for CD DVD printing supported regions 2 Periodic maintenance No periodic maintenance is necessary 3 Periodic replacement parts There are no parts in this printer that require periodic replacement by a service engineer 4 Replacement consumables There are no consumables that require replacement by a service engineer 1 1 Download Service Manual And Resetter Printer at http printer1 blogspot com 1 2 a Maintenance ca head alignment Print head cleaning Print head deep cleaning Ink tank replacement Paper feed roller cleaning CD DVD print At print head When print quality is not satisfying When print quality is
28. blogspot com Page 3 3 wow ahRWwWw o Par 1 TABLE OF CONTENTS t1 MAINTENANCE MAINTENANCE 1 1 Adjustment Periodic Maintenance Periodic Replacement Parts and Replacement Consumables by Service Engineer LIST OF ERROR DISPLAY LIST OF TROUBLESHOOTING 2 2 Service Call Errors by LED Blinking in Orange and Green Alternately or Lit in Orange 2 4 Troubleshooting by Symptom REPAIR 3 1 Notes on Service Part Replacement 3 2 Special Notes on Repair Servicing 3 4 Verification Items 3 Network setting information NIC EEPROM information Print Part 3 APPENDIX 1 2 BLOCK DIAGRAM PIXMA iP5200R SPECIFICATION 2 Download Service Manual And Resetter Printer at http printer1 blogspot com Part1 MAINTENANCE 1 MAINTENANCE 1 1 Adjustment Periodic Maintenance Periodic Replacement Parts and Replacement Consumables by Service Engineer 1 Adjustment added to iP 5200 Adjustment Timing Purpose Tool app se time Network setting NIC BOARD To confirm operations None 1 min information print replacement NIC EEPROM information print 2 LIST OF ERROR DISPLAY INDICATION 2 2 Service Call Errors added to iP5200 Cyclic blinking in orange Alarm Base Solution LED and green Replacement of listed parts which are likely to be faulty Power LED 18 times NIC BOARD error NIC BOARD ASS Y QK1 1973 000 6550 2 4 Troubleshooting by Symptom
29. carriage in the home position to prevent the carriage from moving and applying stress to the carriage flexible cable or causing ink leakage during transportation Memo If the print head must be removed from the printer and transported alone perform the following 1 Attach the protective cap used when the packing was opened to the print head to protect the print head face from damage due to shocks To the top lt Part 1 4 PRINTER TRANSPORTATION gt gt 1 34 Download Service Manual And Resetter Printer at http printer1 blogspot com Part 2 TECHNICAL REFERENCE Download Service Manual And Resetter Printer at http printer1 blogspot com 1 NEW TECHNOLOGIES 1 New ink tank system PGI 5BK CLI 8 series The PIXMA iP5200 utilizes a high density print head through the FINE technologies supporting 1 pl ultra small ink droplets to achieve the 9 600 dpi super photo print quality It is the premium photo printer offering high speed and high quality premium photo printing with multi paper path functionality The new ink tanks PGI 5BK pigment based BK and CLI 8 series dye based BK C M and Y have an LED to prevent wrong installation of the ink tanks and allow users to recognize the remaining ink level with the ink tanks seated in the carriage 2 Premium photo printing By the FINE technologies 1 pl of ultra fine ink droplet is adopted The iP5200 provides excellent premium photo print quality without grai
30. e color ink 2 3 Download Service Manual And Resetter Printer at http printer1 blogspot com tanks is replaced Color cleaning is performed Both the black and color ink tanks are replaced All at the same time cleaning is performed To the top e lt Part 2 2 CLEANING MODE AND AMOUNT OF INK PURGED gt gt 2 4 Download Service Manual And Resetter Printer at http printer1 blogspot com 3 PRINT MODE 3 1 Resolution I Dera setting Selectable in the printer driver Main tab Selectable after clicking Custom in the Main tab Ink used PigBk PGI 5BK CLI 8C large droplet CL 8M large droplet CLLBY CLLBBK CLLBC small droplet CLL8M small droplet 3ZBo0oxx zo 1 Normal color printing Printer driver Custom setting Paper type Canon specialty paper Custom 300x300 1200x2400 Print cont Ink used Print Quali Custom Resol i 1200x2400 9600x2400 Print cont 6 pass Bi 16 pass Bi Ink used CIM Icimik CIM icimik Photo Paper Plus Glossy Print Quali SP 101 SG 101 Resol i 1200x2400 1200x2400 Print cont 3 pass Bi 6 pass Uni Ink used CiM icimik CiMPvicinik Photo Paper Plus Glossy Double Sided Print Quali High SP 101D Resol i 1200x2400 Print cont 6 pass Bi CIMNicinik Matte Photo Paper i i High MP 101 i 1200x2400 6 pass Bi CIMAYicimik Glossy Photo Paper it ii High GP 401 EC 101 i 1200x2400 Print cont 6 pass Bi Ink used CiMivicinik High Resolution Paper Print Quali High Resol i 1200x2400 Print cont 6 pass
31. eaning If 120 to 336 hours have elapsed 0 20 Black 3 since the previous Black Color 0 66 Color Black Color cleaning till the start of the next printing Timer cleaning 4 If 336 to 504 hours have elapsed 0 57 Black Allin sequence since the previous Black Color 1 06 Color cleaning till the start of the next printing Timer cleaning 5 If 504 to 720 hours have elapsed All in sequence since the previous Black Color cleaning till the start of the next printing Download Service Manual And Resetter Printer at http printer1 blogspot com Timer cleaning 6 If 720 to 1 080 hours have elapsed 8 All in sequence since the previous Black Color cleaning till the start of the next printing Timer cleaning 7 If 1 080 to 2 160 hours have elapsed 1 27 Black Allin sequence since the previous Black Color 1 06 Color cleaning till the start of the next printing Timer cleaning 8 If 2 160 to 4 320 hours have elapsed 1 95 Black All i since the previous Black Color 1 06 Color All in sequence cleaning till the start of the next ee printing Timer cleaning 9 If 4 320 to 8 640 hours have elapsed 1 95 Black All in sequence since the previous Black Color 1 06 Color cleaning till the start of the next printing Timer cleaning If 8 640 or longer hours have elapsed 10 since the previous Black Color Allin sequence cleaning till the start of the next printing
32. ge does not move to the ink tank replacement position when the access cover is opened 2 4 Troubleshooting by Symptom i smm The power does not turn on Replace the The power turns off AC adapter or immediately after power on logic board ass y A strange noise occurs Remove foreign material or attach a removed part if any Printing stops mid way PR l the logic board ass y Multiple sheets feed acai the sheet feed unit or cassette Paper feed Paper does not feed oe foreign material or replace problems sheet feed unit or cassette Paper feeds at an angle Remove foreign material adjust the paper guide or replace the Download Service Manual And Resetter Printer at http printer1 blogspot com sheet feed unit or cassette Replace the ink tank print head or No printing or no color ejected Printing is faint or white lines appear on printouts even after print head cleaning Line s not included in the print data appears on printouts Paper gets smeared A part of a line is missing on printouts Color hue is incorrect Unsatisfactory print quality Printing is incorrect No ejection of black ink Graphic or text is enlarged on printouts logic board ass y remove foreign material from the purge unit caps if any or replace the purge unit Remove and re install the print head or replace the ink tank print he
33. icated after the paper is ejected If the error occurs the print head alignment values are not changed After exit from the error by the Resume Cancel button the automatic print head alignment will not be re done 13 times The remaining ink amount An ink tank which has once been empty unknown 1683 is installed Replace the applicable ink tank with a new one If printing is continued without replacing the no good ink tank press the Resume Cancel button for 5 sec or longer to record the use of a refilled ink tank Note function to detect the remaining ink Ink tank not recognized 1684 A non supported ink tank is installed the ink tank LED is turned off Install the supported ink tanks 15 times Ink tank not recognized 1410 An error occurred in an ink tank the ink to 1419 tank LED is turned off Replace the ink tank s No Access cover open 1200 Close the access cover blinking 1 Only for models supporting CD DVD printing 2 Only for models not supporting CD DVD printing 2 2 Service Call Errors by Cyclic Blinking in Orange Alarm LED and Green Power LED or Alarm LED Lit in Orange Cycles of blinking in Solution orange Alarm BORE OnCoCe Replacement of listed parts which are likely to be faulty LED and green Power 1 7 Download Service Manual And Resetter Printer at http printer1 blogspot com id Carriage error 5100 Carriage unit QM2
34. ilable automatic or manual alignment via driver utilities or the Resume Cancel button in Camera Direct Printing automatic alignment at default Print head alignment 1 Only for CD DVD printing supported regions lt Print head gt Single head with 5 removable ink tanks each color Print head Black 512 nozzles 600dpi 30pl pigment based black Color 512 nozzles x 6 1 200dpi 1pl 5p cyan magenta 5p black yellow PGI 5BK pigment based CLI 8BK C M Y dye based Partnumber _ javeoosro00SSSCSCSC C S lt Supported ink tanks gt nat Pigment i PIG 5BK CLI 8BK CLI 8C CLI 8M CLI 8Y PIXMA iP5200 Overseas models BCI 9BK BCI 7eBK BCI 7eC BCI 7eM BCI 7eY O Usable X Not usable Note The ink tanks BCI 9BK and BCI 7e series available in Japanese market are not compatible with the PIXMA iP5200 overseas models Be sure to use the appropriate ink tanks in servicing To the top PIXMA iP5200 Specifications gt 3 10 Download Service Manual And Resetter Printer at http printer1 blogspot com PIXMA iP5200R REFERENCE MANUAL This reference manual describes differences from the base model PIXMA iP5200 When referring to the PIXMA iP5200 Service Manual Service Parts Number in it may be different from PIXMA iP5200 model Please refer to the PIXUS iP5200R PIXMA iP5200R Parts Catalog QY8 9083 D0C QY8 13AJ 000 1 Download Service Manual And Resetter Printer at http printer1
35. imes and when the problem persists To the top lt Part 1 2 LIST OF ERROR DISPLAY INDICATION gt gt 1 11 Download Service Manual And Resetter Printer at http printer1 blogspot com 3 REPAIR 3 1 Notes on Service Part Replacement and Disassembling Reassembling Notes on replacement Adjustment settings Operation check Before removal of the logic board ass y remove the power cord and allow for approx 1 minute for discharge of capacitor s accumulated charges to prevent damages to the logic board ass y Before replacement check the waste ink amount by service test print or EEPROM information print If the waste ink amount is 7 or more also replace the ink absorber kit when replacing the logic board ass y See 3 3 Adjustment Settings 5 Service mode for details Logic board ass y QM2 2733 Ink absorber kit QY5 0152 Carriage unit QM2 2251 Paper feed motor QK1 1502 The red screws securing the paper feed motor are allowed to be loosened DO NOT loosen any After replacement Initialize the EEPROM Reset the waste ink counter Set the destination in the EEPROM Correct the CD DVD and automatic print head alignment sensors 5 Check the ink system function See 3 3 Adjustment Settings 5 Service mode for details of 1 to 5 6 Perform the print head alignment in the user mode After replacement 1 Re
36. inting persists BOTTOM CASE UNIT SHEET FEED UNIT 3 How to prepare and set the ASF sub roller cleaning sheet 1 Fold a sheet of plain paper lengthwise in half 2 Fold the paper at approx 60 mm from the end and fold the folded end in half backward as shown below 2 10 Download Service Manual And Resetter Printer at http printer1 blogspot com 3 Moisten the folded end portion indicated by the blue circle in the figure below using a wipe and set the paper in the ASF so that the moistened edge of the paper contacts the 2 sub rollers Then fold the other end of the paper along the ASF cover edge to hook the paper to the ASF cover as shown below 4 Press and hold the Resume Cancel button until the Power LED blinks 3 times then release the button to perform the paper feed roller cleaning See Stand alone printer operation for details Occurrence level A The symptom is likely to occur frequently Caution required B The symptom may occur under certain conditions but likeliness is assumed very low in practical 2 11 Download Service Manual And Resetter Printer at http printer1 blogspot com usage C The symptom is unlikely to be recognized by the user and no practical issues are assumed To the top lt Part 2 4 FAQ gt gt 2 12 Download Service Manual And Resetter Printer at http printer1 blogspot com Part 3 APPENDIX Download Service Manual And Resetter Printer at htt
37. ization Print items Contents Settable values Default values Items set to default values __ Printer Printer name aaao cd IP_5200R Overseas Firmware NIC firmware version Specific value fixed Version Wireless LAN _ Wireless LAN enabled disabled ___ _Enabled Disabled _______ J Enabled LO Standard Compliant wireless LAN standard 0 EEE 802 110 ffixed of Destination ___ _ Corresponding channel list 00 00 1B fixed 22h MAC Address MAC address for wireless LAN on NIC BOARD specific ee dae tec NIC board aaao ooa VALE Fixed 22 Mo Network Type Operation mode of wireless LAN Infrastructure fixed SSD 1 Set SSID Optional BJNPSETUP O When ANY is set current SSID can be freely set ne eee eee eee ONA is printed in parentheses daaa aaMMMMMM Channel Current channel Varies depending on Blank O BEEE E When inactive left blank _________ connection status 00 Encryption ___ Current encryption method OFF WEP TKIP AES OFF LO Authentication Current authentication method Auto Open System O Open System oO Shared Key WPA PSK RRS Nero ee C0 OO ee eee Z Attached Attached information regarding WEP setting Blank O z Information encryption and authentication 64 128bit ASCII Hex n Key 2 Key set by user is 2 displayed 5 WPA PSK setting S Character Password F O O O L s a e L S eee eae e eee Eo eE a Ree 3 Link Status Status of wirele
38. ng 9 feeder from the ASF Multiple number of sheets loaded especially where the paper feed The printer has i i Clean the ASF been used for a sub rollers see long period of time ASF sub pick up 3 for details with the ASF rollers cover closed if printing is done before printing is Itrom the cassette performed using with the ASF the ASF cover closed ink Print results especially during printing on small SG 101 Paper feeding from the ASF When 10 sheets of paper are set in the ASF and if Straighten the paper Set 5 or less Paper feeds at an angle Skewed paper A margin 2 9 Download Service Manual And Resetter Printer at http printer1 blogspot com 10 sheets max oa sheets of paper appears on set in the ASE significantly t e in the ASF printouts warping portions Print of paper get over 8 results the cover guide Uneven In the low Due to decrease Perform Bottom Uneven printing at the temperature and of the friction plate cleaning printing at the trailing edge of low humidity coefficient of the bottom of Print paper environment paper ejection results rollers or due to print head inaccuracy of the alignment 4 Change the paper in each Bottom plate cleaning The cleaning can end when paper does not get any soiling 2 Locations to clean in servicing when soiling on paper in automatic duplex pr
39. niness at the maximum resolution of 9 600 dpi x 2 400 dpi 1 Printing at the minimum distance of 1 9600 inch between the dots 3 Print speed Borderless 4 x 6 photo in approx 36 seconds using PP 101 with standard mode For reference High speed printing at 30 ppm in monochrome printing and 24 ppm in color printing have been achieved 4 New functionality in Direct Printing Plain paper is now usable in Camera Direct Printing from a digital camera or digital video camera if both support PictBridge lt Other main features gt Data File numbers can be printed on the images Face brightener Shooting info Exif data 35mm film style layout Contact printing layout 5 Design As the frame design the printer consists of the upper case lower case and side covers along with the paper output tray of 4 slides contributing to increase of the paper ejection speed With the trays retracted the printer is only 160 mm high 10 mm lower than the iP4000 While keeping the functionality of retractable trays and cassettes the round corners and edges of the upper part of the printer give gentle impression in a compact body Double structure with side covers Four panel output tray Front door is pulled open Front door has a damper 6 USB 2 0 Hi Speed supported The printer supports USB 2 0 Hi Speed enabling high speed data transfer in use with the computer OS and USB hub To the top Part 2 1 NEW TECH
40. not satisfying and not improved by print head cleaning When an ink tank becomes empty No ink error via the computer or ink tank LED flashing fast in red When necessary At CD DVD printing when necessary When the back side of the paper is smeared o a ensure accurate dot placement To improve nozzle conditions To improve nozzle conditions To clean the paper feed rollers To correct CD DVD print position To clean the platen ribs buttons Computer automatic settings via the printer driver Printer buttons Computer settings via the printer driver Computer settings via the printer driver Printer buttons Computer application software Plain paper Computer settings via the printer driver ASF sub roller cleaning When the paper fed from the ASF is smeared due to ink mist attached to the ASF sub rollers 1 3 Product Life 1 Printer Specified print volume I or the years of use II whichever comes first I Print volume 18 000 pages Black 1 500 character pattern 8 300 pages To clean the ASF sub rollers 1 2 Plain paper Printer buttons See Part 2 4 FAQ How to make and set the ASF sub roller cleaning sheet for details Download Service Manual And Resetter Printer at http printer1 blogspot com lect azek paccoiorparem A4 7 5 per A4 7 5 duty per color pattern pa
41. nted 29 CD DVD print position adjustment 30 CD DVD sensor correction value 31 LF correction value 32 Left margin correction 1 32 Download Service Manual And Resetter Printer at http printer1 blogspot com value ASF back side U turn front side U turn back side 1 33 Print head temperature BK CL 34 Inside temperature 35 Line inspection information 1 not used for servicing HDEEPROM 36 Version 37 Serial number 38 Lot number 39 Print head ID 40 Ink ejection level PBK BK Y M M2 C C2 To the top lt Part 1 3 REPAIR 3 4 gt 1 33 Download Service Manual And Resetter Printer at http printer1 blogspot com 4 PRINTER TRANSPORTATION This section describes the procedures for transporting the printer for returning after repair etc 1 In the service mode press the Power button to finish the mode and confirm that the paper lifting plate of the sheet feeder unit is raised 2 Keep the print head and ink tanks installed in the carriage See Caution 1 below 3 Turn off the printer to securely lock the carriage in the home position When the printer is turned off the carriage is automatically locked in place See Caution 2 below Caution 1 If the print head is removed from the printer and left alone by itself ink especially the pigment black ink is likely to dry For this reason keep the print head installed in the printer even during transportation 2 Securely lock the
42. ntly Asked Questions of the PIXMA iP5200 Part 3 Appendix Block diagrams and pin layouts of the PIXMA iP5200 Reference This manual does not provide sufficient information for disassembly and reassembly procedures Refer to the graphics in the separate Parts Catalog e gt Download Service Manual And Resetter Printer at http printer1 blogspot com ll TABLE OF CONTENTS Part 1 MAINTENANCE 1 MAINTENANCE 1 1 Adjustment Periodic Maintenance Periodic Replacement Parts and Replacement Consumables by Service Engineer 1 2 Customer Maintenance 1 3 Product Life 1 4 Special Tools 1 5 Serial Number Location 2 LIST OF ERROR DISPLAY INDICATION 2 1 Operator Call Errors 2 2 Service Call Errors 2 3 Warnings 2 4 Troubleshooting by Symptom 3 REPAIR 3 1 Notes on Service Part Replacement and Disassembling Reassembling 3 2 Special Notes on Repair Servicing 3 3 Adjustment Settings 1 Paper feed motor adjustment 2 Grease application 3 Waste ink counter setting 4 User mode 5 Service mode Destination settings LF correction 3 4 Verification Items 1 Service test print 2 EEPROM information print 4 PRINTER TRANSPORTATION Part 2 TECHNICAL REFERENCE NEW TECHNOLOGIES CLEANING MODE AND AMOUNT OF INK PURGED PRINT MODE FAQ Problems Specific to the iP5200 and Corrective Actions A O N Part 3 APPEND
43. nually print each side of paper Cleaning by user 1 Perform Bottom plate cleaning from the printer driver up to 3 times 1 If soiling on the paper still remains after 3 times of Bottom plate cleaning wipe the platen rib s and their surroundings with a cotton swab If the phenomenon persists after Wipe any soiling sheet feed unit or dirt off from the Paper gets smeared The back side of paper gets smeared Paper gets smeared The back side of paper gets smeared Even after Bottom plate cleaning was performed and the platen ribs were cleaned with cotton swab paper gets smeared Download Service Manual And Resetter Printer at http printer1 blogspot com and the bottom case unit ribs 2 Scratches on PP 101D PP Scratches on the Change the Paper is paper 101 PR 101 PF return lever paper feeding scratched SG 101 etc due to paper method from Marks Paper feeding feeding from the the cassette to appear on from the AN the auto sheet printed cassette feeder paper If automatic duplex printing is performed cancel it and by setting only a single sheet of paper in the auto sheet f feeder c Print manually print results each side of paper PP 101D PP i Set only a single 101 PR 101 sheet of paper in SG 101 etc the auto sheet Paper feedi
44. on the back side of paper lines or streaks parallel to the paper feed direction Print A results duplex printing lines or streaks perpendicular to the paper feed direction Print results After continuous borderless printing of small sized paper such as 4 x 6 when a larger sized paper such as A4 is printed With Photo Paper Plus Double Sided or postcards the phenomenon is likely to be noticeable and to be complained of by users as printing is performed on both sides of such paper Automatic duplex printing Photo Paper Plus Double Sided postcards plain paper In borderless printing printing is performed to the size slightly larger than the paper size and ink off the paper is absorbed by the platen s ink platen rib s after several dozen sheets are printed causing soiling at the back side of paper On the rib s inside the sheet duplex printing ink mist may accumulate smearing paper 2 8 may attach to the feed unit used for 1 Perform Bottom plate cleaning from the printer driver up to 3 times If soiling on the paper still remains after 3 times of Bottom plate cleaning wipe the platen rib s and their surroundings with a cotton swab Temporary operational solution Cancel automatic duplex printing and ma
45. oto chart When printing the Canon standard pattern on 4 x 6 Photo Paper Plus Glossy in borderless printing with the default settings in the Windows XP driver using Windows XP Photo Printing Wizard The print yield in the table above is an average value measured in continuous printing using the ink tank 1 3 Download Service Manual And Resetter Printer at http printer1 blogspot com immediately after it is unsealed until the ink is out Ink yield may vary depending on texts and photos printed application software print mode and type of paper used 1 4 Special Tools Grease FLOIL QY9 0057 000 To be applied to the sliding In common with portions of the carriage shaft and Ithe S500 and lift cam shaft 520 1 5 Serial Number Location On the carriage flexible cable holder visible on the right of the carriage after the printer is turned on the access cover is opened and the carriage moves to the center To the top lt Part 1 1 MAINTENANCE gt gt 1 4 Download Service Manual And Resetter Printer at http printer1 blogspot com 2 LIST OF ERROR DISPLAY INDICATION Errors are indicated by the LED and warnings are displayed on the monitor of the computer connected to the printer 2 1 Operator Call Errors by Alarm LED Blinking in Orange Alarm LED blinking in orange Error Error code Solution Remarks No paper ASF 1000 Set the paper in the ASF and press the Resume Cancel bu
46. p printer1 blogspot com PIXMA iP5200 Specifications lt Printer gt Desktop serial color bubble jet printer Paper feeding method Auto sheet feed ASF cassette automatic duplex printing CD DVD printing 9 600 x 2 400dpi Max 4x 6 borderless printing Approx 36 sec standard mode PP 101 Full Page SCID No 2 Camera Direct Printing Approx 1 minute and 19 sec 4 x 6 borderless printing Throughput target PP 101 default settings value For reference Fast Standard Black Fine Black 30ppm 15 0ppm Color Fine Color 24ppm 11 7ppm Printing direction Printing direction Bi Bi directional uni directional iss lt ss SSS uni directional Print width width Era e e 203 2mm 216mm in borderless printing ne ASF stacking capacity capacity Plain paper Max 13mm Approx 150 sheets of sens ooo paper Paper weight 64 to 105g m Access cover open Presence of print head ink tanks Opening Closing of front door Remaining ink amount optical dot count Printing position Paper presence Detection functions Paper end sensor Waste ink amount Internal temperature Pick up roller Paper feed roller position Carriage position Head to paper distance Supported camera direct printing device Presence of CD DVD Acoustic noise Highest print quality settings Approx 34 7dB Highest print quality Quiet mode Approx 34 3dB During operation Temperature 5C
47. print sample 3 In the printout select the Pattern No in which streaks or lines white or black are the least noticeable press the Resume Cancel button the same number of time s as the selected Pattern No then press the Power button Pattern No Number of times the Resume Cancel button is pressed 1 28 Download Service Manual And Resetter Printer at http printer1 blogspot com Note If plain paper other than the 6 kinds specified in the table in step 1 is used select the Pattern No 0 zero leave the Resume Cancel button untouched and press the Power button Each time the Resume Cancel button is pressed the Alarm and Power LEDs light alternately alarm in orange and Power in green If the Resume Cancel button is pressed 3 times or more then the Power button is pressed the printer returns to the service mode menu selection Pht try Z G LIJ LETITI ii id NG streaks or lines white or black 4 The LF correction value is written to the EEPROM and the printer returns to the service mode menu selection Note The LF correction value 0 1 or 2 can be confirmed in service test print or EEPROM information print To the top lt Part 1 3 REPAIR 3 3 3 to 5 gt 1 29 Download Service Manual And Resetter Printer at http printer1 blogspot com 3 4 Verification Items 1 Service test print lt EEPROM information contents gt On the service test print sample
48. set the waste ink counter See 3 3 Adjustment Settings 5 Service mode At replacement 1 Apply grease to the sliding portions See 3 3 Adjustment Settings 2 Grease After replacement 1 Correct the CD DVD and automatic print head alignment sensors See 3 3 Adjustment Settings 5 Service mode 2 Check the ink system function See 3 3 Adjustment Settings 5 Service mode 3 Perform the print head alignment in the user mode At replacement 1 Adjust the paper feed motor 1 12 EEPROM information print Service test print Printing via USB connection Direct printing from a digital camera Service test print EEPROM information print Service test print Confirm CD DVD and automatic print head alignment sensor correction and ink system function Download Service Manual And Resetter Printer at http printer1 blogspot com other red screws Platen unit QM2 By attaching the tape at 2248 the specified 2 locations Purge unit QM2 secure the waste ink tube to the waste ink tube holder holder QC1 6460 Platen unit QM2 2248 PR lift shaft ass y QL2 0936 CL INPUT GEAR QC1 6213 Timing slit strip film QC1 6526 Upon contact with the film wipe the film with ethanol Confirm no grease is on the film Wipe off any grease thoroughly with ethanol Do not bend the film Timing slit disk film
49. sible by re installing the driver and from Network Configuration of a Web browser Download Service Manual And Resetter Printer at http printer1 blogspot com 3 4 Verification Items 3 Network setting information NIC EEPROM information print lt EEPROM information sample gt Canon iP5200R Network Congiguration Page Printer 1P5200R Firmware Version 71 02 Wireless LAN Enabled Standard IEEE 802 11g Destination 1B MAC Address XX XX XX XX XX XX Network Type Infrastructure SSID XXXXX Channel 10 Encription OFF Authentication Open System Attached Information Link Status Active Signal Strength 63 Link Quality 56 Transmission Rate 36Mbps TCP IP Mode Auto IP Address gt XXX XXX X XXX Subnet Mask XXX XXX XXX X Default Gateway X X X X Wired LAN Disable MAC Address XX XX XX XX XX XX Link Status Inactive Transmission Rate TCP IP Mode IP Address Subnet Mask Default Gateway Printer Access Control MAC Address OFF IP Address OFF Admin Password OFF Device Status Available Download Service Manual And Resetter Printer at http printer1 blogspot com lt EEPROM information contents gt Print items Contents Settable values Default values Items set to default values List item for network setting print Meaning of list items Settable values for users Values at shipment from the plant Items re set to the factory values at shipment by initial
50. sis into the bottom case unit Since the tube conditions after assembly are not visible perform the manual purging 3 or 4 times to confirm that no strange noise is heard See 3 2 Special Notes on Repair Servicing 3 Printer unit and bottom case unit assembly for details 1 13 Download Service Manual And Resetter Printer at http printer1 blogspot com Do not drop the ferrite core which may cause damage Protect electrical parts from damage due to static electricity Before removing a unit after removing the power cord allow the printer to sit for approx 1 minute for capacitor discharging to protect the logic board ass y from damages Do not touch the timing slit strip film and timing slit disk film No grease or abrasion is allowed Protect the units from soiled with ink Protect the housing from scratches Exercise caution with the red screws as follows i The red screws of the paper feed motor may be loosened only at replacement of the paper feed motor unit DO NOT loosen them in other cases ii DO NOT loosen the red screws on both sides of the main chassis securing the carriage shaft positioning they are not adjustable in servicing To the top lt Part 1 3 REPAIR 3 1 gt 1 14 Download Service Manual And Resetter Printer at http printer1 blogspot com 3 2 Special Notes on Repair Servicing 1 External cover removal I With your fingers at the points indicated b
51. ss LAN Inactive 3 When wireless LAN is invalid if nonexistent SSID is set status 5 becomes Inactive Other than this case status EESE A becomes Active 98 Signal Signal strength 0 100 Varies depending on 0 Strength When inactive 0 communication O O CLUE O S S Link Quality Communication quality 0 Varies depending on 0 100 communication eee Ree ew VNS When inactive 0 _ 9 _____ environment ____ J l Transmission Current wireless LAN speed Varies depending on the Blank Rate 1 2 5 5 6 9 1 1 12 18 24 36 48 communicating devices 56 Mbps When inactive left blank _ Mode IP address setting method Auto Manual Auto O OI e eE When disabled left blank fe IP Address Current IP address 0 0 0 0 192 168 1 123 O E E E AA When disabled left blank 255 255 255 255 aaa g Subnet Mask Current Subnet mask 0 0 0 0 255 255 255 0 O Da ance Oe When disabled leftblank ______ 255 255 255 255 a amp Default Current default Gateway 0 0 0 0 0 0 0 0 O Gateway When disabled left blank 255 255 255 255 6 Download Service Manual And Resetter Printer at http printer1 blogspot com z Wired LAN Wired LAN enabled disabled Enabled Disabled Enable MAC Address MAC address for wired LAN NIC BOARD specific Q on NIC board value Fixed 5 Link Status Status of wired LAN Inactive zZ When wired LAN is invalid 2 status becomes Inactive
52. ssion system OFDM DS SS system Transmission speed 54 48 36 24 18 12 9 6Mbps IEEE802 11g automatic changing 11 5 5 2 1Mbps IEEE802 11b automatic switching Communication distance 50 m varies depending on communication speed and environmental conditions Security WEP 64 128 bit WPA PSK TKIP AES WPA2 PSK TKIP AES Other Wi Fi logo acquired Acquired standard TELEC FCC IC ETSI iDA Download Service Manual And Resetter Printer at http printer1 blogspot com
53. ts in green press the Resume Cancel button the specified number of time s according to the function listed in the table below Each time the Resume Cancel button is pressed the Alarm and Power LEDs light alternately Alarm in orange and Power in green starting with Alarm LED Time s LED indication Funcion 0 times Green Power Power off When the print head is not installed the carriage returns and locks in the home position capped 1 time Orange Alarm Service test print See 3 4 Verification Items 1 Service test print 2 times Green Power EEPROM information See 3 4 Verification Items 2 EEPROM print information print 3times Orange Alarm EEPROM initialization 4 times Green Power Waste ink counter resetting 5 times Orange Alarm Destination settings After entering the destination settings mode press the Resume Cancel button the specified number of time s to select the destination For detail see Destination settings procedures below 6 times Green Power Print head deep Pee cleaning Cleaning of both black and color _7times Orange Alarm ILF correction 8 times Green Power CD DVD check Not a 7 pattern print ot used In servicing 9 times Orange Alarm CD DVD print position correction horizontal X Not used in servicing direction 10 times Green Power CD DVD print position correction Not used in servicing vertical Y direction 11
54. ttern Years of use 5 years of use 2 Print head Print volume 18 000 pages fBiack 1 500 character pattern 1 500 1500 character pattern pattern 8 300 pages 300 8 300 pages Color A4 7 5 A4 7 5 duty per color pattern per A4 7 5 duty per color pattern pattern 5 400 pages A4 A4 photo borderless printing A4 photo borderless printing printing 400 pages 400 pages 4x6 4x6 photo borderless printing 4x6 photo borderless printing printing 3 200pages 200 3 200pages Postcard photo borderless printing Postcard photo borderless printing borderless printing 700pages 700pages 3 Ink tank target value Pattern Ink Inktankused used Prntyied Prntyied Black text Black text Pesek 5BK pee fev __ Approx 800pages pages PaLsBK PGLSBK Approx 1 250 pages 1 250 pages CLI 8Y Approx 480 pages Color chart CLI 8M Approx 500 pages CLI 8C Approx 710 pages CLI 8BK Approx 1 100 pages CLI 8Y Approx 280 pages Photo chart CLI 8M Approx 250 pages CLI 8C Approx 390 pages Black text When printing the Canon standard pattern 1 500 characters per page on A4 size plain paper with the default settings in the Windows XP driver using Word 2003 Color chart When printing the ISO JIS SCID N5 pattern on A4 size plain paper in bordered printing with the default settings in the Windows XP driver using Photoshop 7 0 Ph
55. tton No CD DVD tray 1001 Set the CD DVD tray and press the Resume Cancel button No paper in the cassette Set the paper in the cassette and press 1003 the Resume Cancel button No paper in the front paper feed cassette Set a CD or DVD in the CD DVD tray which is ejected at error occurrence and insert the CD DVD tray in the proper position Then press the Resume Cancel button No CD DVD disc 1002 Paper jam 1300 Paper jam in the rear guide 1303 Paper jam in the under guide 1304 Front door close error 1250 Open the paper output tray 3 times Remove the jammed paper and press the Resume Cancel button Error in paper feeding from the ASF Error in the duplex printing unit Error in paper feeding from the cassette paper output tray is closed at start 4 times No ink 1600 Replace the empty ink tank s or press Pressing the the Resume Cancel button Resume Cancel button will exit the error without ink tank replacement however ink may run out during printing Ink tank not installed 1660 Install the applicable ink tank s properly and confirm that the LED s of all the ink tanks light red 5times The print head is not installed Install the print head properly or it is not properly installed 1 5 Download Service Manual And Resetter Printer at http printer1 blogspot com 1401
56. tube QC1 6458 or waste ink tube holder QC 1 6460 fix the waste ink tube to the printer chassis and waste ink tube holder with tape at 2 locations If the tube is pinched and blocked proper purging is prevented resulting in ink leakage or strange noise No specific tape is specified In the sample photo below 1 is the orange tape and 2 is a clear adhesive tape such as Sellotape or Scotch tape 1 18 Download Service Manual And Resetter Printer at http printer1 blogspot com ee cme Fs A en oe Il After securing the waste ink tube with tape be careful not to damage the tube in installing the printer unit chassis in the bottom case unit With the units assembled the tube conditions are not visible To confirm the tube is free from damage perform the manual purging 3 or 4 times and confirm that no strange noise is heard Example The tube is pinched and blocked as it is not fixed with tape 1 19 Download Service Manual And Resetter Printer at http printer1 blogspot com O OO O To the top lt Part 1 3 REPAIR 3 2 gt gt 1 20 Download Service Manual And Resetter Printer at http printer1 blogspot com 3 3 Adjustment Settings 1 Paper feed motor adjustment Perform the following adjustments when the paper feed motor unit is replaced 1 When attaching the motor fasten the screws so that the belt is properly stretched in the direction indicated by the blue arrow in the fig
57. ume from the next page Open the inner cover which functions as the CD DVD tray feeder set the CD DVD tray in the feeder and press the Resume Cancel button Open the inner cover and press the Resume Cancel button to clear the error The CD or DVD being printed at error occurrence will be ejected without printing the remaining data for the ejected CD or DVD then the next print job will be done Replace the wrong ink tank s with the correct one s Install the ink tank s in the correct position Pressing the Resume Cancel button will The service call exit the error and enable printing error indicating the waste ink absorber is full is likely to occur soon ti ty yy ty Remove the cable between the camera and the printer Data which was to be printed on the back side of The size of paper may not be compatible with automatic duplex printing Press the Resume Cancel 1 6 Download Service Manual And Resetter Printer at http printer1 blogspot com button to eject the paper being used at paper at error error occurrence Printing will resume __ joccurrence is from on the front side of the next page skipped not printed The error is indicated when the pattern is not printed due to no ink or non ejection of ink or 11 times Failed in automatic print head Press the Resume Cancel button alignment 2500 If paper is being fed at error occurrence the error is ind
58. ure below 2 After replacement be sure to perform the service test print and confirm that no strange noise or faulty print operation due to dislocation of the belt or gear or out of phase motor etc occurs Note The red screws securing the paper feed motor may be loosened only at replacement of the paper feed motor unit DO NOT loosen them in other cases 2 Grease application 1 Printer unit 1 21 Download Service Manual And Resetter Printer at http printer1 blogspot com Where to apply grease oil Grease oil name Grease f oil amount Number of drops Number of locations to apply grease oil 1 Chassis ass y 2 Chassis ass y Entire surface the carriage slider contacts Floil KG107A PR lift shaft cam contact portion at 3 locations 27 to 54 mg FolkKGIO7A Floil KG107 4 3 Adjust plate L Carriage shaft cam L sliding portion 9 to 18 mg Floil KG107 4 18 to 36 mg 4 Chassis ass y Carriage shaft sliding portion on the left side of the chassis at 2 locations Floil KG107 4 9 to 18 mg 1 3 i 2 5 Chassis ass y 6 Carnriage shaft 7 Carriage shaft spring L Carriage shaft sliding portion on the right side of the chassis at 2 locations Entire surface of the carriage shaft where the carnage unit slides Carriage shaft sliding portion to the end of the spring Flol KG107A 9 to 18 mg Floil KG107A
59. y the blue circle raise and slide the left and right side covers to remove them Il Release the 2 hooks on the rear side of the printer indicated by the blue circles III Slide the left and right panel cover units 1 15 Download Service Manual And Resetter Printer at http printer1 blogspot com IV Hold the left and right corners indicated by the blue circle and lift the upper case to remove it Note In removing or re assembling the upper case make sure not to damage the ink tank sensor and ink tank sensor cover Left side Right side 2 Flexible cable and harness wiring connection Be careful of wiring of the flexible cables and harness Improper wiring or connection may cause breakage of a line leading to ignition or emission of smoke 1 16 Download Service Manual And Resetter Printer at http printer1 blogspot com Top view POP EEOC OSCSCOSCOC OCC CC es Rear view 1 Logic board ass y wiring 1 of 2 Logic board ass y wiring 2 of 2 Viewed from a different angle 1 17 Download Service Manual And Resetter Printer at http printer1 blogspot com II Paper feed motor side wiring 3 Printer unit and bottom case unit assembly In assembling the printer unit chassis into the bottom case unit be cautious of the following points to protect the waste ink tube from being pinched 1 At replacement of the platen unit QM2 2248 purge unit QM2 2252 waste ink

PIXMA iP5200 PIXMA iP5200R SERVICE MANUAL

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