Technical Manual - Master Lock Door Hardware
Contents
1. One Sided Deadbolt Grade 3 Residential parumper Product Description Boxed 0800515 SatinNickeSingle Sided Deadbolt 41 Deadbolt Rekeying Grade 3 Residential Insert key Note The rekeying procedure is the same for brass cylinder housings or die cast Disassemble the deadbolt remove trim Rotate the cap tool counterclockwise to housings collar from the cylinder loosen the cap Cylinder Housing Locking Tail Nut Piece Remove cap pin and cap pin spring Rekey using a follower as instructed under Check reassembled cylinder to ensure Remove cap and tailpiece Leverset Rekeying functionality but do not remove the key Tighten cap with cap tool and check key for ease in turning If tight loosen cap one Insert the cap pin spring and the cap pin Put cap and tailpiece in position retention point and check 42 Recodable Multi Family Master Lock Recodable Door Hardware allows property owners and managers to take control of the process of changing locks with every change in occupancy With the simple change tool that is provided with each lock they can instantly rekey door locks whenever needed and as often as needed Quick Literally takes just seconds to recode a Master Lock recodable lock Cost Effective Eliminates cost of lock replacement or rekeying Easy Takes just four easy steps With door open insert key into keyway of With key still in keyway insert Change Tool into deadbolt T2. spindle and mounting plate Note the spindle deadlock and the groove in the spindle The button at the bottom of the mounting plate raises the spindle deadlock out of the groove in the spindle and allows it to be pulled outward When it is pulled outward the two parts interlock and prevent the thumb turn from being turned at all unless it is first pushed inward SPINDLE DEADLOCK Because the cylinder tailpiece also enters the spindle when the spindle is immobilized the Wb tailpiece is too and the cylinder cannot be used to operate the lock In the combination deadbolt the dial mechanism is connected to a cam that turns the tailpiece and this also is rendered inoperable BUTTON The NightWatch function is only available in single cylinder deadbolts and combination deadbolts Install interior lever assembly NightWatch deadbolt To install plate align torque blade with turn piece assembly insert screws through plate through latch and into the threaded holes in the exterior housing Tighten screws Snap rose onto rose plate Attach thumb turn see below and tighten set screw with Allen wrench First use the Allen wrench provided in the hardware package to remove thumb turn washer and separate rose from rose plate see below To separate the rose plate from the base locate the notch on the back side of the base the cover edge extends above the base in the notch area and
3. FUNCTION Inside and outside handles always unlocked Retail Boxed dod ridi ded turning either retracts latch No keys required Polished Brass Tulip Passage Ball Knob Shown 31 Privacy Knobset Grade 3 Residential Product Descrinti FUNCTION Inside handle push button locks outside handle Retail Boxed Emergency release in outside handle Closing the door or turning inside handle releases the push button Polished Brass Ball Knob Privacy Antique Brass Ball Knob Privacy Satin Nickel Ball Knob Privacy Biscuit Knob Shown Storeroom Knobset Grade 3 Residential Part Number m FUNCTION Key in outside locks or unlocks When locked Product Description Boxed handle on outside is rigid When unlocked will retract latch TU00203KA Inside handle always unlocked turning retracts latch TUOO215KA4 4 Aged Bronze Biscuit Storeroom Ball Knob Shown 32 Knobset Rekeying Grade 3 Residential Knob ERR Tool RS Turn the outside knob clockwise until the Use the knob release tool to depress the knob If an operating key is not available retainer aligns with and is visible under the knob retainer and pull knob from the pick to unlock poke hole spindle Remove knob ferrule and then remove Turn plug 45 in either direction Use the plug follower to push the plug out cylinder from knob Remove C clip from of the shell Note Use the notched end cylinder against the
4. 6 0 1 2 Dor YVae GA 15010001 15061173 46 0 1 2 1176 Compatible Keyway 1145 Compatible Keyway Use cuts 1 2 or 3 Use cuts 0 1 or 2 NOTE From time to time customers will order Master Keying parameters and in those cases a special bitting list will be sent to the manufacturing facility along with the order All marks are registered trademarks of their respective owners 3 Grade 2 Residential The Grade 2 residential products are available only with a default keyway compatible with an Ilco 1176 key and an appropriate pinning kit A second keyway is planned and will be compatible with an Ilco 1145 or 1145A key and an appropriate pinning kit When available the 1145 compatible keyway may be specified by adding D045 or D046 to the product part number There are some special requirements associated with the BumpStop pins used in these products Because of the PVD finish used on the cylinders the BumpStop technology requires the use of a spool bottom pin in conjunction with the Bumpstop pin for the 1176 compatible keyway A single BumpStop pin is required to make the lock bump resistant but at times we install a second one in some cylinders to eliminate the potential for someone to develop a systematic method of defeating the BumpStop technology The same principle applies to the use of the spool bottom pins associated with the BumpStop pin In order to eliminate the potential for someone to develop a
5. Deadbolt 41 One Sided 41 Deadbolt HOKGVIFI 42 RECODABLE MULTI FAMILY 43 Introduction How to Recode 43 Entry 5 44 Passage 45 Privacy 46 Single Cylinder Deadbolt 47 Double Cylinder Deadbolt 47 SERVICE 5 48 BumpStop ADVANCED CYLINDER TECHNOLOGY The BumpStop advanced cylinder technology is standard equipment in all Grade 2 lock products Because of the cylinder design it cannot be offered as an option in the Grade 3 products One primary component of BumpStop technology is a special stainless steel driver pin shown at the right Only one of these special pins is required in a cylinder to make it bump resistant but in some cylinders we actually place two to eliminate the potential for someone to develop a systematic method of defeating the BumpStop technology Cylinders that are compatible with the BumpStop pin have been specially manufactured to exacting specifications and consequently our BumpStop pins may not be used effectively to prevent a bump attack in other cylinders In fact our BumpStop pins may not be used in retrofit
6. cylinder when rekeying and to reposition the BumpStop pin if your new combination doesn t have a compatible bitting in the same chamber as the last combination The Master Lock software program available for locksmiths will do the encoding and decoding calculations for you It is not recommended for the do it yourself end user but can be a valuable tool for the locksmith For some computers you may need to get a free upgrade from Microsoft called net framework to be able to install the software Enter the link below on your browser to access the program for installation http www masterlock com combocalc msi Door Hardware Cylinder w Cap Retainer Keyway Manufacturer s Brand Name Arrow Corbin 59A1 2 Corbin 60 Corbin Russwin L4 Falcon 1573 1577 Harloc SE 1 Kwikset Lockwood Lori L200 Lori Locksmith 80 Loricentric 90 Master Dexter 67 Russwin 981 852 Russwin D1 sargent LA LC sargent RA RC Sargent 5 sargent U Schlage ochlage E Schlage P Segal 9 265 Weiser Weslock Yale 8 Yale GA Master Lock EDGE System Grade 2 Commercial Ordering cylinders is a simple process using the DL part number map below DLO45KD The Grade 2 Commercial products use a universal cylinder similar to a Kaba Lori 1599 Extra cylinders may be ordered and used for retrofit when a customer s existing locks need to be upgraded with our BumpStop advanced cylinder technology For Bum
7. turn dismount lock from door baffle plate from dial assembly cylinder tailpiece 0 CYLINDER MOUNTING SCREWS Loosen the two dial ring Remove the wave washer and GENTLY lift dial ring from cylinder mounting screws the dual fence ring cylinder A groove is cast into the interior of the dial ring Determine the Remove a spacer washer and Remove a spacer washer and number aligned with that groove and record it in the Set to disk 3 DO NOT disturb disk 1 disk 2 DO NOT disturb disk 1 Disk 1 column of the worksheet Deadbolt Information continued Grade 2 Residential Determine the numerical location of the fly in disks 2 and 3 and record them in the Set to column in the worksheet Note that the setting of the first disk is the third number of the combination Simple mathematics are required to figure out the first and second combination numbers Next we will calculate the combination for the disk locations shown DECODING Disk Set to Formula Combination 140 Combination where set Add 1 amp 2 plus 1 subtract 50 until answer is less than 50 1 7 Subtract 50 from Total until answer is less than 50 The disk that contacts the dial The middle disk The disk that comes out first To determine the second number of the existing combination you must add settings one and two plus 1 in this case 14 25 1 40 Because the total isn t 50 or more you don t need to go further If the total had been 50
8. use a screwdriver to apply pressure to the edge of the rose cover separating it from the base When you reattach the thumb turn be sure that the recess in the spindle is pointing down The set screw projects into this recess when tightened Standard NightWatch Deadbolt with BumpStop Grade 2 Residential Part Number m Retail Boxed Product Description NightWatch Single Cylinder Polished Brass with BumpStop NightWatch Single Cylinder Antique Brass with BumpStop NightWatch Single Cylinder Satin Nickel with BumpStop DSRNSD03PD045 NightWatch Single Cylinder Schlage C Keyway Polished Brass with BumpStop DSRNSD05D045 NightWatch Single Cylinder Schlage C Keyway Antique Brass with BumpStop DSRNSD15D045 NightWatch Single Cylinder Schlage C Keyway Satin Nickel with BumpStop DSRNSD12PD045 NightWatch Single Cylinder Schlage C Keyway Aged Bronze with BumpStop Combination NightWatch Deadbolt Grade 2 Residential Part Number Retail Boxed DSRN1003P_ DSNRN1003PBOX NightWatch Single Cylinder Polished Brass DSRN1005 DSNRN1005BOX 05854015 DSNRN1015B0X Product Description Electronic Keypad NightWatch Deadbolt Grade 2 Residential Part Number Retail Boxed NightWatch Electronic Keypad Polished Brass Product Description Program Button Keypad Deadbolt Quick Reference for Programming Function Blue Light Step 1 Remove battery cove
9. 326D Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3 8 to 1 3 4 C 2 24 1781 12 n 370 25 3828 4 a 815 180 757 my re ui B b0e D 7 A C f N E 5 ON NS 12 Classroom Leverset with BumpStop Grade 2 Commercial FUNCTION Inside always unlocked Outside handle locked or unlocked by key SLC0926DKA4 Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3 8 to 1 3 4 y 9 24 d Storeroom Leverset with BumpStop Grade 2 Commercial FUNCTION Inside always unlocked Outside handle always locked Latch retracted by turning key SLC0226DKAM Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3 8 to 1 3 4 Heavy Duty Entry Leverset with BumpStop Grade 2 Commercial FUNCTION Inside handle turn button locks the outside handle Unlock outside handle with a key or by turning inside handle SLCHKE26D Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3 8 to 1 3 4 Heavy Duty Passage Leverset Grade 2 Commercial FUNCTION Inside and outside handles always unlocked turning either retracts latch No keys required SLCHPG26D Brushed Chrome The exterior rose should be adjusted to accommodate different door thickness
10. DING Disk Set to Formula Combination The disk that contacts the dial 1 138 Align with Dial Index 38 3 Second number minus 1 Then subtract third number if less than zero add 50 until between 0 and 49 Add set positions for disks 1 and 2 plus 6 Subtract The disk that comes out first that from combination 1 If less than zero add 50 until between zero and 49 The next step is physical relocation of disk 1 so that the number 30 is aligned with the groove cast into the dial ring Next the flys must be moved on disks 2 and 3 That can be accomplished by firmly gripping the fly and pulling it from the disk while rocking it forward and back The fly is pressed into place and should not be hard to relocate Place it in the newly determined location and then press into place Use the reassembly directions given earlier to reassemble the lock and remount on the door Operate the new combination with the door open to throw and retract the bolt Rekeying Rekeying the key operated cylinder may be accomplished using a standard pinning kit and the BumpStop procedures related on pages 2 4 and 33 Rekeying the cylinder only requires removal of the baffle plate and cam to access the screw on retainer cap for the plug Remove the cap cap pin and spring then use a follower to remove the plug Rekey as desired and then reassemble Always check the bible of the cylinder to ensure that there aren t master pins being left in the
11. N Z Ss SWS in M aster ock Door Hardware Technical Manual Version 4 12 TABLE OF CONTENTS Product Page BumpStop Advanced Cylinder Technology 2 Door Hardware 3 GRADE 2 4 NightWatch 5 Standard NightWatch 6 Combination NightWatch 6 Electronic Keypad NightWatch Deadbolt 7 Electronic Keypad NightWatch Deadbolt Rekeying 8 Deadbolt 9 GRADE 2 COMMERCIAL 16 Communicating Door Deadbolt 17 o oer cous DUE 18 Passage 18 Privacy 19 Classroom 19 Storeroom 20 Entry 21 Passage Leverset 21 Privacy Leverset 22 Classroom 22 otoreroom 23 Heavy Duty Entry 23 Heavy Duty
12. Passage Leverset 24 Heavy Duty Privacy 24 Heavy Duty Storeroom 25 Heavy Duty Classroom Leverset 25 Single Cylinder Deadbolt 26 Double Cylinder Deadbolt 26 Heavy Duty Single Cylinder 27 Heavy Duty Double Cylinder Deadbolt 27 Product Page GRADE 3 28 KIOD SUICS au acu pucr OO Ob DEDE 28 Lever 29 Deadbolt and Handleset Styles 30 Entry 5 31 Passage 31 Privacy 32 Storeroom 32 Knobset Rekeying 33 Entry 35 Passage Leverset 35 Privacy 36 Storeroom 36 Leverset 0 Handleset 39 Single Cylinder Deadbolt 40 Double Cylinder
13. amped with a direct code decode Our example key is combination 22561 Grade 3 Residential Use the lever release tool to depress the retainer and release the lever Remove key and then cylinder from lever handle Remove C clip and pry cap from end of cylinder 8 oS eC Bottom Pin Use the plug follower to push the plug out of the shell Note Use the notched end against the end of the plug Pull the key from the plug and remove pins from all chambers ist 2nd 3rd 4th 5th Hole Hole Hole Hole Hole Select a bottom pin 2 from the keying kit and place it in the first pin chamber Key the rest of the cylinder as 2 in the second chamber 5 in the third chamber 6 in the fourth chamber 1 in the fifth chamber Check that all pins are flush with the surface of the plug with the new key inserted 37 Leverset Rekeying With the plug turned 90 from vertical push follower from the shell with the plug Replace the plastic spacer with correct orientation Grade 3 Residential Push circlip retainer onto the end of the plug Check operation of key for functionality Push cylinder assembly into the lever handle using the pliers Partially insert key and remove the pliers Align the plastic spacer with the slot in the spindle then push lever onto spindle until retainer snaps into place Check operation of lock in locked and unlocked modes to verify functionality 38 Handleset Grade 3 Re
14. door hardware cylinders that were supplied by us prior to July 2008 or in other manufacturers cylinders The current proposed ASTM standard for bump resistance has a highest grade level of 6 and to qualify for that level of resistance a number of cylinders must each successfully withstand 60 bump impacts without operating Master Lock routinely subjects our test cylinders to 240 impacts without losing any of the bump resistance The location of the BumpStop pin within the cylinder is a critical factor for the bump resistance The last column of the table on the next page indicates which depths of cut must be associated with the location of the BumpStop pin in the cylinder Cylinders keyed at our factory have the bible marked to indicate the month and year they were produced and a number indicating which chamber contains the BumpStop pin s When rekeying consult the table and relocate the BumpStop pin in the appropriate pin chamber for your new combination Master Lock uses ITL key machines to produce door hardware keys to original manufacturer specifications We also can take your existing bittings from a MK system and regenerate your entire system including all designed expansion A copy of that expanded bitting list in both places allows you to select the exact keys you desire and be assured that they will be produced as you want them Because there may not be a constant cut of the correct depth for the specific brand some MK syst
15. em locks for existing systems cannot be BumpStop compatible Master Lock also sells these cylinders Zero Bitted if you prefer to do your own keying In those cases you can use the part number map on page 16 to determine the correct part number for the keyway you desire The BumpStop pin will always be located in the 5th pin chamber in Zero Bitted locks for your convenience Simply relocate the pin to the appropriate pin chamber for a compatible depth of cut as shown in the table on page 3 Zero Bitted cylinders will not have markings on the bible for the BumpStop pin location DOOR HARDWARE CODES Naming Convention Two numbers Keyway one letter of pins V 6 T 5 four or five numbers blind code BumpStop Number Compatible Brand of Pins FirstCode Last Code ITL Cuts Cowes 6 Oi 02433 1 2 3 0 1 2 Cowie 20 ewen 06 0 1 2 Corbin Russwin 14 Russwin L4 Ovi 09 122 1 2 0 1 2 Lockwood 1 6 08010001 08061173 266 0 1 2 loeo 904042 271 1 2 3 0 1 2 0 1 2 e 3000 sovens 579 0 1 2 Sagem 3042432 388 1 2 3 Sagen RA RC 6 7010001 70042432 388 1 2 3 0 1 2 Schlage C Schlage P 6 04010001 04061173 391 0 1 2 0 1 2 Sma 90 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 80 6 0100 4
16. end of the plug 2nd 3rd 4th 5th Hole Hole Hole Hole 2 5 6 1 8 eS eG Bottom Pin Pull the key from the plug and remove pins Insert new key If the key isn t stamped Select a bottom pin 2 from the keying kit and from all chambers with a direct code decode Our example place it in the first pin chamber Key the rest of key is combination 22561 the cylinder as 2 in the second chamber 5 in the third chamber 6 in the fourth chamber 1 in the fifth chamber Check that all pins are flush with the With the plug V gt Push circlip retainer onto surface of the plug with the new key turned 90 from the end of the plug inserted vertical push follower from the shell with the plug 33 Check operation of key for functionality Place plug in position inside shell and Remove key reinstall the C clip Insert cylinder into knob and replace ferrule Check knob locked and unlocked to ensure it operates properly Reinstall lock on door if it was removed for rekeying 34 With key partially inserted align the bible with the slot on the outside knob spindle Align knob and push in to engage the retainer Entry Leverset Grade 3 Residential FUNCTION Turn button on inside handle locks or unlocks outside and inside Key in outside locks or unlocks When locked handles are rigid When unlocked either will retract latch Part Number Retail Boxed Product Description Polished Brass Straight Entrance Lever Satin Nic
17. es of 1 3 8 to 1 3 4 Sf 2 1 16 3 3 8 Heavy Duty Privacy Leverset Grade 2 Commercial FUNCTION Inside handle turn button locks outside handle Emergency release in outside handle Closing the door or turning inside handle releases the push button SLCHPV26D Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3 8 to 1 3 4 1 1 8 Heavy Duty Storeroom Leverset w BumpStop Grade 2 Commercial FUNCTION Inside always unlocked Outside handle locked or unlocked by key SLCHSR26D Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3 8 to 1 3 4 Heavy Duty Classroom Leverset w BumpStop Grade 2 Commercial FUNCTION Inside always unlocked Outside handle locked or unlocked by key SLCHCR26D Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3 8 to 1 3 4 25 Single Cylinder Deadbolt with BumpStop Grade 2 Commercial DSC0632DKA4 Brushed Chrome 2 36 2 76 C60 0 70 0 Double Cylinder Deadbolt with BumpStop Grade 2 Commercial DSC0732DKA4 Brushed Chrome 2 56 065 01 Heavy Duty Single Cylinder Deadbolt w BumpStop Grade 2 Commercial DSCHSD32D Brus
18. hed Chrome Heavy Duty Double Cylinder Deadbolt w BumpStop Grade 2 Commercial DSCHDD32D Brushed Chrome 27 Knob Styles Grade 3 Residential Ball Style 1 3 8 2 35 0 51 0 2 50 59 0 265 0 Biscuit Style 1 3 5 1 75 239 7 35 45 2 99 998 LO 2 Nl Tulip Style 1 375 1 75 2 4 0 08 u 35 45 EN 2 4 0 08 0 02 0 5 065 02 56 5 Lever Styles Grade 3 Residential Straight Lever 1 89 2 32 48 0 59 0 SESS on Wave Lever Emm j 1 P i LP foe 352 45 E 6 0 LIST T3 29 Deadbolt and Handleset Styles Grade 3 Residential Deadbolt Single Cylinder 35 45 37B DL 7 l Deadbolt Double Cylinder Handleset 2 19 32 66 0 1 3 87 1 3 4 1 7 64 1 28 2 35 45 gue 3 11 32 85 0 Interior available in S e Ball Knob 5 e Biscuit Knob e Tulip Knob e Wave Lever 11 29 32 302 5 8 27 64 214 0 30 Entry Knobset Grade 3 Residential Part Number Product Descrinti FUNCTION Turn button on inside handle locks or unlocks Retail Boxed Ladi chal ced outside and inside Key in outside locks or unlocks When locked handles are rigid When unlocked either will retract latch Biscuit Knob Shown Passage Knobset Grade 3 Residential Part Number Product
19. kel Straight Entrance Lever Polished Brass Wave Entrance Lever Satin Nickel Wave Entrance Lever Aged Bronze Wave Entrance Lever Passage Leverset Grade 3 Residential FUNCTION Handle from either side retracts latch No keys required Part Number Retail Boxed Satin Nickel Wave Passage Lever Aged Bronze Wave Passage Lever Product Description 99 Privacy Leverset Grade 3 Residential FUNCTION Turn button on inside handle locks or unlocks outside and inside When locked handles are rigid When unlocked either will retract latch Part Number Retail Boxed Satin Nickel Wave Privacy Lever Aged Bronze Wave Privacy Lever Product Description Storeroom Leverset Grade 3 Residential FUNCTION Inside always unlocked Outside handle always locked Latch retracted by turning key Part Number Boxed Polished Brass Straight Storeroom Lever SLLO0215PKA4 Satin Nickel Straight Storeroom Lever Polished Brass Wave Storeroom Lever Left Handed satin Nickel Wave Storeroom Lever Right Handed WLLH0215KA4 Satin Nickel Wave Storeroom Lever Left Handed Aged Bronze Wave Storeroom Lever Right Handed Aged Bronze Wave Storeroom Lever Left Handed Product Description 36 Leverset Rekeying Use key to unlock if no key is available pick to unlock Remove plastic spacer from lever Do not lose Turn plug 45 in either direction Insert new key If the key isn t st
20. l housing to reveal the cam slot in the tailpiece activation mechanism Put the clutch cam in place and replace the clutch Place the wave washer on the trim before mounting to the housing The next step is to feed the tailpiece through the slot in the clutch cam and then tighten the screws to reassemble Looking at the tailpiece orientation from the back of the housing it should be horizontal for mounting on a Right Hand door and vertical for a Left Hand door Do not forget to pull the cable and wiring harness excess to the inside of the door when remounting If not pulled there is a potential for the wiring to prevent free movement of the clutch Deadbolt Information Grade 2 Residential The deadbolt is available with a single or double cylinder function and may use any of the Master Lock Door Lock type BumpStop cylinders a Kaba Lori 1599 cylinder or any other size compatible cylinder The bolt has an adjustable backset for 2 3 8 or 2 3 4 Adjust the latch to match the backset dimension on your door To change backset Changing your backset is as simple as gripping and turning the back portion of the latch Turn clockwise to extend to 2 3 4 or counter clockwise to return to 2 3 8 As the back rotates it will spiral in or out When extending to 2 3 4 be sure to lt as the mechanism follows the flip the entire latch assembly before machined groove placing itin the door The tai
21. lpiece receiver hole should always be postioned at the bottom of the assembly Combination NightWatch Grade 2 Residential The bolt has changeable face plates to allow square corners radiused corners or a drive in face plate Attach the latch face that matches the mortise in the edge of your door To change latch faces For drive in installation Cover Plate 1 Use a flat screwdriver to separate the face plate 1 Put the round face plate into latchbolt as illustrated 2 Snap selected latch face onto back plate 2 Press the cover plate to lock in with latch and round wl face plate X Q 3 Push the floating sleeve forward until it is positioned Face Plate at the latch Back Plate Deadbolt Information continued Grade 2 Residential To change from a square to radiused corner face plate pry off the existing face plate and then attach the new one Face plates have a ferrule that is slightly swaged to hold it in place Use a small screwdriver or chisel to make prying easier then swage the new face plate in place If changing to a drive in bolt pry off the existing face plate Then e Spread the floating sleeve and move it away from the back plate e Push in on the back plate and turn counter clockwise then pull off e Place the round face plate on the bolt e Move the floating sleeve forward Below is the exploded view of the cylinder dial assembly You will find instructions for decoding an exis
22. nder Deadbolt FUNCTION Deadbolt thrown or retracted by key in either side Product Number Product Description DDCR703 DDCR715 2 36 2 76 60 0 70 01 22 56 065 01 22 56 47 Service Kits and Component Parts Keying Kit 2201 for 1176 Keyway Contents 200 ea Bottom Pins 1 through 7 50 ea Master Pins 2 through 6 100 ea Pins 200 ea Driver Springs Identification Chart SEN E53 S Hh HE sa 50ea C Clips 25 ea Pin Covers 50 Cap Pins 50 ea Cap Pin Springs 1ea Tweezers A 1 ea Cap Tool Lever lea Lever release Tool ea Knob Release Too 1 ea Follower Knob N Release Tool 1 Pin amp Key Gauge Locking Nut Tool Plug Follower Pin Gauge Pin Tweezer supplemental Bottom Spool Pin Kit 291BS1 for 1176 Keyway Contents Spool Bottom Pins Size Part Number 0291 82360 0291 82361 0291 82362 0291 83766 0291 83767 0291 83768 0291 83769 Driver Springs 0291 80083 NO PDP Combination Deadbolt Disrupter Spring PKG50998 Fly PKG50994 48 www masterlock com www masterdoorlock com Master Lock Company LLC Milwaukee WI 53154 U S A 800 308 9244 4 X Fc a Lock Master Lock Canada Oakville Ontario L6H 5S7 Canada 800 227 9599 2012 Master Lock Company All Rights Reserved 7000 0101 CI 1 5M Printed in U S A 4 12
23. ntry lockset may use any of the Master Lock DL type cylinders a Kaba Lori 1539 cylinder or any other size compatible cylinder The exterior rose should be adjusted to accommodate different door thicknesses of 1 3 8 to 1 3 4 7 2 24 12 7 0 57 BOARD 2 36 4 2 787 2 82 125 875 92957 35 43 137591 757 174 8 8327 854 J Passage Knobset Grade 2 Commercial FUNCTION Inside and outside handles always unlocked turning either retracts latch No keys required BLC0432D Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3 8 to 1 3 4 712 247 wi Lu a 019 1 80 75 dl 48 23 IE 5 Privacy Knobset Grade 2 Commercial FUNCTION Inside handle push button locks outside handle Emergency release in outside handle Closing the door or turning inside handle releases the push button BLC0332D Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3 8 to 1 3 4 57 2 24 818 1 40 75 12 740 5 60470 2 56 amp 7 75 35 45 11 5367 1 297 174 5 8357 Classroom Knobset with BumpStop Grade 2 Commercial FUNCTION Inside always unlocked Outside handle locked or unlocked by key BLC0932DKA4 Brushed Chrome The exterior rose should be adjusted to accommodate different door
24. o lock and unlock positioned tailpiece horizontal Reinstall cam to verify the decoding Unlike a safe this combination is applied three times clockwise to 12 two times counterclockwise to 40 and one time clockwise to 14 At that point you should feel the fence enter the gate and then may turn the dial in the direction required to throw or retract the bolt Encoding a lock to a new combination follows the same disassembly and reassembly steps but uses different calculations to determine fly locations on the various disks As you can see here the worksheet for encoding is different also ENCODING Disk Set to Formula Combination The disk that contacts the dial o4 Align with Dial Index 3 Second number minus 1 Then subtract third number The middle disk if less than zero add 50 until between 0 and 49 Add set positions for disks 1 and 2 plus 6 Subtract The disk that comes out first that from combination 1 If less than zero add 50 until between zero and 49 There are some mechanical limitations that result in forbidden combinations e Disk 2 must be set on 2 thru 47 as positions 0 1 48 and 49 do not exist e Disk 3 cannot be set on 0 1 or 49 as those positions do not exist The example below will calculate the drive disk and fly locations for a new combination of 18 25 38 The first step is to write the combination into the worksheet and automatically set the drive disk to the third number ENCODING Disk Set to Form
25. or more you would need to subtract 50 until the answer is less than 50 Write the answer in the combination 2 box DECODING Disk Set to Formula Combination 14 Combination where set Add 1 amp 2 plus 1 subtract 50 until answer is less than 50 1 7 Subtract 50 from Total until answer Is less than 50 The disk that contacts the dial The middle disk The disk that comes out first For the first number of the combination add the set to column to get a total e g 14 25 17 6 62 Because the total is 50 or more subtract 50 until the answer is less than 50 62 50 12 That is the first combination number and may be written into combination box 1 DECODING Disk Set to Formula Combination Add 1 amp 2 plus 1 subtract 50 until answer is less than 50 1 7 Subtract 50 from Total until answer is less than 50 Add 6 The disk that contacts the dial The middle disk The disk that comes out first Use the following steps to reassemble the lock Ensure that drive disk 1 has not A Serre been moved from the decoded MM position and place it over the Install a spacer washer disk 2 Install disk 3 and another Install fence ring and wave cylinder and another spacer washer spacer washer washer Install dial ring m Attach baffle plate and wave washer is centered and Set handing by moving cam mount lock on door Try the disrupter spring is correctly slot to bolt edge side and make combination t
26. pStop pinning information consult the table and information on pages 2 3 and 4 All of these cylinders may be keyed with standard bottom pins found in aftermarket pinning kits for 115 diameter pin tumblers Keying Specification KD E KZ 30 KDMK 36 KAMK 70 UN 02 02 04 34 Number of pins 20 4 four 27 5 five 13 6 six 33 03 15 200WP Available with 4 or 6 pins only Keyed Different Keyed Alike Zero Bitted KD Master Keyed KA Masker keyed Uncombinated Indicates a composite keyway that accepts more than one key section Example Keyway 02 accepts the sargent S Sargent U and Lori L200 keys Exclusively available for the Master Lock EDGE Key Control System only All marks are registered trademarks of their respective owners Communicating Door Deadbolt Grade 2 Commercial Single Sided Communicating Door FUNCTION Handle or turn piece on one side to throw or retract bolt no means of operation on opposite side DSC0532D Brushed Chrome This is a combination unit designed for application to doors with a full crossbore or for doors where the crossbore is only visible on the inside The adjustable backset bolt and reinforced strike are standard equipment Entry Knobset with BumpStop Grade 2 Commercial FUNCTION Inside handle push button locks the outside handle Unlock outside handle with a key or by turning inside handle BLC0132DKA4 Brushed Chrome The E
27. r Press and hold PROGRAM button until blue light flashes Green Light Step 2 Enter the data in the row below based on what you want to do Rea Light 2d New 4 to 10 digit User Code Cod User Code to be E good removed Ight restart at step 1 ode 2e Enter Admin Code Press from page 2of Function User Guide Button Add a User Code Admin Code Remove a User Code Admin Code Change Admin Code Admin Code Delete All User Codes Admin Code Deactivate Reactivate All user codes Admin Code 2 2b 2c ide New 6 digit Admin Current Admin Code GREEN light is good RED light restart at step 1 ENTER We recommend confirming changes by testing code after programming is complete 91901910 01000 0 Electronic Keypad NightWatch Deadbolt Rekeying Grade 2 Residential The cylinder housing is mounted via two screws in the exterior housing These screws have a thread locking substance on them You will need to use the longer side of your hex wrench to loosen them They are around 7 8 long and use a 9 64 hex With the screws removed lift the main housing to separate it from the trim The cylinder bible has a spacer on the end There is also a wave washer between the trim and the housing Any original brand cylinder that has the same footprint can be used in place of this cylinder just be sure to use the spacer and tailpiece from this cylinder Remove the black Clutch from the externa
28. sidential FUNCTION Deadbolt thrown or retracted by key outside or thumb turn inside Latch bolt by thumb piece outside or knob inside No keys required for latch bolt operation Part Number De Product Description Handleset deadbolts are Retail Boxed HDLBA0603 HDLBA0603KA4 Polished Brass Entrance Handleset Ball Knob Interior pee b N A HDLTU0603KA4 Polished Brass Entrance Handleset Tulip Knob Interior 9 0615 4 Satin Nickel Entrance Handleset Ball Knob Interior N A HDLBC0612PKA4 Aged Bronze Entrance Handleset Biscuit Knob Interior N A HDLWL0612PKA4 Aged Bronze Entrance Handleset Wave Lever Interior Single Cylinder Deadbolt Grade 3 Residential FUNCTION Deadbolt thrown or retracted by key outside or by thumb turn inside Part Number Retail Boxed Product Description Satin Nickel Single Cylinder Deadbolt NightWatch Aged Bronze Single Cylinder Deadbolt NightWatch Polished Brass Single Cylinder Deadbolt NightWatch with BumpStop N A DSNONO605KA4 Antique Brass Single Cylinder Deadbolt NightWatch with BumpStop DSNONO615KA4 Satin Nickel Single Cylinder Deabolt NightWatch with BumpStop 40 Double Cylinder Deadbolt Grade 3 Residential FUNCTION Deadbolt thrown or retracted by key in either side Part Number Retail Boxed Satin Nickel Double Cylinder Deadbolt with BumpStop Aged Bronze Double Cylinder Deadbolt with BumpStop Product Description
29. systematic method of defeating the BumpStop technology we install a second spool bottom pin in every cylinder That second spool bottom pin does not have to be associated with a BumpStop pin Our supplemental pin kit 291BS1 consists of spool bottom pins of every potential size along with the correct driver spring for use in the cylinder The 1145 1145A compatible keyway does not require the use of spool bottom pins and standard 115 diameter pin tumblers may always be used in those cylinders The table below indicates which cut depths bottom pins must be associated with the BumpStop pin in the cylinder 1176 Compatible Keyway 1145 Compatible Keyway Use cuts 1 2 or 3 Use cuts 0 1 or 2 291BS1 Rekeying Kit NightWatch Function Grade 2 Residential The NightWatch mechanism consists of a simple mechanical deadbolt within the 3 thumb turn mechanism The inside view of the thumb turn assembly here displays gt 1 the interlocking features The spindle of the thumb turn has two depressions cast into it and those depressions match two projections from the mounting plate when the 5 INTERLOCKING AREA spindle is turned 90 to extend the bolt A _ Ri a 2 The movable button on the bottom of the mountin lt Ki j 9 S37 plate can be pressed upward and that allows the 1 rhe cma thumb piece to be pulled outward and engage the A GROOVE interlocking features Shown left is a side view of the
30. thicknesses of 1 3 8 to 1 3 4 Classroom US32D e 57 2 247 uU S 819 1 2757 r l amp 0 7D 2 38 e275 171 127 a5 3428 4 19 Storeroom Knobset Grade 2 Commercial FUNCTION Inside always unlocked Outside handle always locked Latch retracted by turning key BLC0232DKA4 Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3 8 to 1 3 4 Storeroom US32D 35545 1 3 151 757 177 65 8857 1 amp 1 12 25 3A2B 4 20 Entry Leverset with BumpStop Grade 2 Commercial FUNCTION Inside handle push button locks the outside handle Unlock outside handle with a key or by turning inside handle SLC0126DKA4 Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3 8 to 1 3 4 17 amp 1 127 25 XA2B 4 57 2 247 p19 1 80 75 Passage Leverset Grade 2 Commercial FUNCTION Inside and outside handles always unlocked turning either retracts latch No keys required SLC0426D Brushed Chrome The exterior rose should be adjusted to accommodate different door thicknesses of 1 3 8 to 1 3 4 17 amp 1 127 25 5 amp 28 4 36 45 1 375 1 757 162 4 5 327 Privacy Leverset Grade 2 Commercial FUNCTION Inside handle push button locks outside handle Emergency release in outside handle Closing the door or turning inside handle releases the push button SLC0
31. ting combination and for encoding a new combination immediately after the exploded view Two parts below are critical to lock operation Item 4 the fly PKG50994 and Item 12 the disruptor spring PKG50998 Component parts are available Cylinder Tailpiece PKG 50975 Dial Drive Cam Fly PKG50994 Anti friction Spacer PKG 50993 Combination Disk 2 PKG 50991 Combination Disk 3 PKG 50992 Dual Fence Ring PKG 57385 Wave Washer PKG 50996 PKG 51000 Trim Hub Disrupter Spring PKG 50998 Dial Ring Screws PKG 51003 Baffle Plate Baffle Plate Screws PKG 57384 eO aee po Du 2 cl c Deadbolt Information continued Grade 2 Residential Because of the fixed fly design a certain amount of calculation can be required when decoding or encoding Master Lock also offers a software program that will do the calculations for you at http www masterlock com combocalc msi This software has been tested on Windows XP and Vista and runs correctly It may be compatible with some earlier versions of Windows but has not been tested To complete the software installation you must have the free Microsoft program net framework installed The following instructions also are included in a help file in the software Decode Use a 1 16 hex wrench to Remove inside trim and Loosen two screws and remove Lift cam and remove from remove thumb
32. ula Combination The disk that contacts the dial 1 138 Align with Dial Index 38 3 Second number minus 1 Then subtract third number if less than zero add 50 until between 0 and 49 Add set positions for disks 1 and 2 plus 6 Subtract The disk that comes out first that from combination 1 If less than zero add 50 until between zero and 49 To calculate the fly location for disk 2 we must take the second number of the combination and subtract 1 For the example that is 25 1 24 Then the third number also should be subtracted from that answer 24 38 14 Because that answer isn t between 0 and 49 we must add 50 until it is 14 50 36 The answer is the location of the fly on disk 2 and should be written in the worksheet ENCODING Disk Set to Formula Combination The disk that contacts the dial Second number minus 1 Then subtract third number The middle disk if less than zero add 50 until between 0 and 49 Add set positions for disks 1 and 2 plus 6 Subtract The disk that comes out first that from combination 1 If less than zero add 50 until between zero and 49 The disk 3 calculations require adding the set positions for disk 1 and 2 plus 6 e g 38 36 6 80 That answer must be subtracted from combination number 1 18 80 62 Because the answer is not between 0 and 49 you must add 50 until it is 62 50 12 12 50 38 Write the answer in the worksheet ENCO
33. urn key 90 degrees clockwise to notch above the keyway recode position Do not remove key from keyway Without removing the Change Tool remove Remove Change Tool your lock is now rekeyed to old key With Change Tool still in place insert the new key new key 43 Entry Knobset Recodable Multi Family FUNCTION Inside handle pushbutton locks the outside handle Unlock outside handle with a key or by turning inside handle Product Number Product Description 2 71 1 3 8 2 68 8 35 0 51 0 44 Passage Knobset Recodable Multi Family FUNCTION Inside and outside handles always unlocked turning either retracts latch No keys required Product Number Product Description 13 8 2 55 0 51 0 2 28 0 50 57 01 2 36 2 76 60 0 70 0 20 76 919 2 Privacy Knobset Recodable Multi Family FUNCTION Inside handle pushbutton locks outside handle Emergency release in outside handle Closing the door or turning inside handle releases the pushbutton Product Number Product Description 2 56 2 76 60 0 70 0 Single Cylinder Deadbolt Recodable Multi Family FUNCTION Deadbolt thrown or retracted by key outside or by thumb turn inside Product Number Product Description DSCR603 Polished Brass Single Cylinder Deadbolt DSCR615 Satin Nickel Single Cylinder Deadbolt 1 38 2 00 35 0 51 0 1 00 25 42 2 36 2 76 60 0 70 07 Double Cyli
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