TBV-101-ASH PDF Addendum
Contents
1. G LO A L Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal com TBV Series SH Transaction Based Validator TBV 101 ASH Operation and Maintenance Manual Addendum Revision A P N 960 000168R Rev A EDP 218952 a Y RoHS G Complient Product Issue 4060 APE 01 00 2012 Japan CashMachine Co Limited TBV Series SH Transaction Based Validator Operation and Maintenance Manual Addendum Issue 44060 APE 01 00 REVISION HISTORY 10 09 12 Addendum to FSH ICB FLD GSH and GLD Model Version International Compliance irecti RoHS RoHS Directives d Or Wa or or RSHSY or Compliant V RoHS Product e UL amp c UL Marks ca ug File No E142330 e FCC Directives see below FCC WARNING Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment FCC NOTICE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications Operation of this equipment in a re2. Primary Features See the standard TBV Operation and Maintenance Manual for details regarding Primary Features information E 2012 Japan CashMachine Co Limited Component Names TBV Series SH Transaction Based Validator TBV 101 ASH Addendum Component Names Figure 2 illustrates the various TBV 101 ASH Version component names and locations Transport Section Base Side View Frame Section Transport 7 6 Section 8 17 Cash Box 1 Interface Connector 14 Transport Signal Connector 2 Cash Box Sensor Prism 15 Cash Box Release Lever 3 ICB Sensor Lens Assembly option 16 Cash Box Handle 4 ICB Power Switch DS7 option 17 Thumb Twist Lock Knob replaced by Optional Lock 5 Transport Signal Connector 18 Gasket Seal Assembly option 6 Transport Section Rear Guide Latch 19 Lock and Key Assembly option 7 Centering Release Port back side 20 Cash Box Lock Lever back side 8 Transport Section Front Guide Release Latch 21 TBV Centering Mechanism ON OFF amp Select 9 Transport Section Release Lever Communication Interface Switches DS4 10 LED Indicator green yellow red 22 ICB Sensor 11 Transport USB Connector Port 23 TBV Photo Coupler RS232 Interface Selection 12 Denomination INHIBIT ACCEPT Switches Switch DS5 13 Bezel LED Indicator Connector 24 TBV Option Memory Selection Switches DS6 Figure 2 TBV 101 ASH Version Component Names P N 960 000168R Rev A EDP 218952 E O 2012 Japan Cash
3. TBV 101 ASH Bezel Unit Parts List 1 Table 8 TBV 101 ASH Bezel Unit Parts List 1 Description 216333 Bezel Bracket Right 216334 Bezel Bracket Left 216335 Connector Cover 3 4 003609 M3x6 W Washer Mb6WWasher Oo oo o awe A af 6 006087 M3xi2WWasher TT 2 See Section 7 of the standard TBV Operation and Maintenance Manual for further details regarding parts information for the TBV 101 ASH Version P N 960 000168R Rev A EDP 218952 E B 2012 Japan CashMachine Co Limited TBV 101 ASH Addendum TBV Series SH Transaction Based Validator Exploded View and Parts Lists TBV 101 ASH BEZEL UNIT EXPLODED VIEW 2 Figure 6 TBV 101 ASH Bezel Unit Exploded View 2 TBV 101 ASH Bezel Unit Parts List 2 Table 9 TBV 101 ASH Bezel Unit Parts List 2 FE EJ 216336 TBV Single Bezel A RSR 112644 Insertion Light Guide 103 086771 ShedPite 1 104 21841 BezeiRampHames 940 oo HERI Li 7106 056165 See Section 7 of the standard TBV Operation and Maintenance Manual for further details regarding parts information for the TBV 101 ASH Version P N 960 000168R Rev A EDP 218952 Bo B O 2012 Japan CashMachine Co Limited TBV Series SH Transaction Based Validator P N 960 000168R Rev A EDP 218952 O 2012 Japan CashMachine Co Limited TBV Series SH Transaction Based Validator Contains RoHS Compliant Components Product Issue 44060 APE 01 00 P N 960 00
4. or trademarks of their respective companies Furthermore M and are not always mentioned in each case throughout this publication TBVIM Series SH Transaction Based Validator Table of Contents Page TOC GENERAL INFORMATION janne ee tunnels reste italia 1 DEScCNPION NR 1 TBV 101 ASH KE E 1 Model DESCIPIONS EE Ee 2 TY DE DESCNPUONS seede 2 SoftWare DESCTIPNONS EE 2 Precautions e PE 2 Primary e 2 Component NAMES Eee 3 elei te de NN 4 TBV TOT ASH Weller Eeer EE 4 TBV 101 ASH Environmental Specifications 5 TBV 101 ASH Electrical Speciflcatlorni EE 5 TBV 101 ASH Structural Specifications 5 Unit PIMC Le EE 6 TBV 101 ASH Version Entire Unit Outside Dimensions 6 International Compliance r nnrnnnnnnnnnnnnnnnnnnennnennnnnnnnnnnnnnnnnnnnnnnnnnnennnennnennnnnnnnnnnennnennnennn 7 Technical Contact Information renennnvnnvnnnnnnennnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnunnnnnnunnunnnnnnnennennne 7 MENN retos eiTe uro eta i Em ea sete eee eat a cede ea seca ES E 7 COMMUNICATIONS EE 7 Disassembly and Reassembly nrnnnnnnnrnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnennnennn 7 CaliDFation and Tes ING see 7 Troubleshooting as 7 Wiring Re gl at PNE TE ETT TELE II 8 TBV 101 ASH Unit Centering System Wiring Diagram arrnnnnrnnnnnnnennnrnnnrnnernnnnnnnnnnnnennnnnnnnnnennnn 8 Exploded View and Parts Lists anrnnnnnnnnnnrnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnennnnnnnnnennnennnnnuenn 9 TB
5. uoyedipu q31 uoneoipuj ud 8 josuag uonisog WOH eld jeusnd uta z ug CC SOTO reves SOM EN LS asiuoneopu N rm uonoejeg in 3 uone yioeds q7 episjno epino 1osueg Buiuonisog xonjs U2I S did pJeog NINI eoueuejurej 10024 e GVON JOSUaS no pse4 gt LONEIGIED D i dN LNO 10 GSN m g oN lt peog noun Josuas Jeg JaddN PESCE ui4 5 son ES LE sx T3 Uld LE AV AVM AVA e npo VOS Hed uonepi eA pseog 1N9119 NMOG NI Josuag utd 2 fT ra KAN moram mew ranya nya mex ranya ya Lo AA AVA PANAVAPAN mM OMS UWAS dla ejinpoi goo ols SIND d NIM Josuas VEIS Buusjus iL SAAS UOUMS con gt D 4007 208 MS UNG did zon lt 1080 bee nen EMS UNMS dia JOSUSS opis 1u01J EES pts III ON ye uta 9 D VE J n ud 92 FT Pets utq v w n ua OSOE H au Lud FU O pJeog nolo Ndo lt gt lt gt XO SE lt g use gt lt A gt uld 92 577 uld 92 i EI a a ii aTruasn z SSOUJEH AN 77 SSaUJEH 4 1 utd 92 Lag 10 98uu09 uondiosaq Figure 4 TBV 101 ASH Unit Centering System Wiring Diagram O 2012 Japan CashMachine Co Limited EDP 4218952 P N 960 000168R Rev A Exploded View and Parts Lists TBV Series SH Transaction Based Validator TBV 101 ASH Addendum Exploded View and Parts Lists TBV 101 ASH BEZEL UNIT EXPLODED VIEW 1 Figure 5 TBV 101 ASH Bezel Unit Exploded View 1
6. 0168R Rev A EDP 218952 O 2012 Japan CashMachine Co Limited
7. MENTAL SPECIFICATIONS Table 5 TBV 101 ASH Version Environmental Specifications Operating Temperature 5 C to 60 C 41 F to 140 F torage Temperature 20 C to 60 C 4 F to 140 F Relative Operating Humidity 30 to 80 RH non condensing RH Relative Storage Humidity 30 to 80 non condensing Visible Light Sensitivity Avoid contact with direct sunlight interior lighting must be incandescent with a radi l ant angle of 15 degrees or more having an illumination index of 3000 Lux or less nstallation Indoors or outside Bezel portion only no cabinet vibration NOT exposed to the elements including the internal unit assemblies Hydrothermal Condition Table 40 C 104 F 80 RH 60 C 140 F 30 RH Humidity 6 RH NUEN COOOOOOOOOOO0 10 0 10 20 30 40 50 60 Temperature C TBV 101 ASH ELECTRICAL SPECIFICATIONS Table 6 TBV 101 ASH Version Electrical Specifications Supply voltage 24VDC 5 greater than 4 1A 100w recommended Standby approximately 0 2 A Current consumption Operation approximately 2 0 A Peak approximately 3 7 A maximum 3 seconds TBV 101 ASH STRUCTURAL SPECIFICATIONS Table 7 TBV 101 ASH Version Structural Specifications Weight Approximately 9 3kg 20 5 Ibs l E oee TBV 101 ASH Version Banknote Acceptor s Outside Dimensions EE ER on page 6 in this Service Manual Addendum P N 960 000168R Rev A EDP 218952 E O 2012 Japan CashMachine Co Limi
8. Machine Co Limited TBV 101 ASH Addendum TBV Series SH Transaction Based Validator Specifications Specifications TBV 101 ASH TECHNICAL SPECIFICATIONS Table 4 TBV 101 ASH Version Technical Specifications 98 or greater Note The following banknote types are excluded a Worn dirty wet stained torn or excessively wrinkled Banknotes Double dual Banknotes Banknotes with adhering oil or iron powder Banknotes with folded corners or edges Banknotes with excessive or inadequate magnetism or unclear graphics Banknotes with excessive fold lines or specific Banknote processing machine damage Long side 110 170mm 4 33 6 69 in Bill Types Accepted Short side 60 85mm 2 36 3 35 in Standard Specification a Read code interleave interval 2 of 5 b Narrow Bar 0 5mm 0 6mm 0 019 0 023 in Wide Bar Narrow Bar 3 1 Characters 18 characters Print Position middle coupon divided equally from the left right top and bottom of the coupon s center f Print Width wider than 10mm 0 39 in g Thickness 0 1mm TER Banknote Four way Insertion Direction Barcode Coupon Two way barcode surface up only TBV 101 ASH fixed type only e Banknote Approximately 1 0 second note from Banknote insertion to Escrow Approximately 2 2 seconds note between the next Banknote insertion during sequential insertion operation Barcode Coupon Double Read Approximately 2 3 seconds note from Banknote insertion to E
9. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense IC NOTICE This Class A digital apparatus complies with Canadian ICES 003 Cet appareil numerique de la classe A est conforme a la norme NMB 003 du Canada Technical Contact Information See the standard TBV Operation and Maintenance Manual for additional technical information regarding the TBV 101 ASH Version Installation See Section 2 of the standard TBV Operation and Maintenance Manual for details regarding the Banknote Insertion Process DIP Switch Configurations Connector Pin Assignments Preventive Mainte nance Clearing Banknote Jams Cleaning Interface Schematics and an Operation Flowchart for the TBV 101 ASH Version Communications See Section 3 of the standard TBV Operation and Maintenance Manual for information regarding commu nication information for the TBV 101 ASH Version Disassembly and Reassembly See Section 4 of the standard TBV Operation and Maintenance Manual for details regarding the Disas sembly Reassembly procedures for the TBV 101 ASH Version Calibration and Testing See Section 6 of the standard TBV Operation and Maintenance Manual for details regarding Download and Installation Workbench Tool Requirements Driver Installation Procedure Software Downloading
10. Procedures Calibration Procedures When to Calibrate Calibration Tool Requirements Refer ence Paper Placement Validation Sensors Calibration Positioning Sensors Calibration Model Information Input Performance Tests Performance Test Tool Requirements Performance Test Pro cedures and DIP Switch Settings for conducting Performance Tests without a PC for the TBV 101 ASH Version Troubleshooting See Appendix A of the standard TBV Operation and Maintenance Manual for details regarding LED Indi cation Conditions Standard Error and Reject Codes Maintenance Equipment and Reference Paper Handling for the TBV 101 ASH Version P N 960 000168R Rev A EDP 218952 E 7 2012 Japan CashMachine Co Limited Wiring Diagram TBV Series SH Transaction Based Validator TBV 101 ASH Addendum Wiring Diagram This section provides the TBVTM Banknote Acceptor TBV 101 ASH unit wiring diagrams TBV 101 ASH UNIT CENTERING SYSTEM WIRING DIAGRAM xog 1290 YIM HZZ JOJON Ssejusnug BUINDEIS ZVON m I LNO 8 HZZ JOJON SS3 YSNIG PO SUEIL ZL ON an OLNO JOSUSS NA EIN aR OZ ON J0SUSS IN4 xog 6L ON uey JOJOW SS3 YUSNIG O EE Josues xog R SL ON JOWUOW eJnjeJoduia LZ ON utd 9 JOSUSG UONISOG SWOH JJEH 9jeld Jeusng pyeog WOCH Id gut e T3 uld 6 LL ON 6046 pog MARS Nun 10208 Japooug yodsuell Z ON 8NO Z Q37
11. V 101 ASH Bezel Unit Exploded View 9 TBV 101 ASH Bezel Unit Parts Uer 9 TBV 101 ASH Bezel Unit Exploded View 2 10 TBV 101 ASH Bezel Unit Parts st 10 P N 960 000168R Rev A EDP 218952 E i E 2012 Japan CashMachine Co Limited TBV Series SH Transaction Based Validator Table of Contents THIS PAGE INTENTIONALLY LEFT BLANK P N 960 000168R Rev A EDP 218952 E i E 2012 Japan CashMachine Co Limited TBV Series SH Transaction Based Validator List of Figures Page LOF Figure 1 TBV 10 TEASER UNIL Ee EE 1 Figure 2 TBV 101 ASH Version Component Names rrrannrnnnrnnnnrnnnnrnnnrennnnennnnennen 3 Figure 3 TBV 101 ASH Version Banknote Acceptor s Outside Dimensions 6 Figure 4 TBV 101 ASH Unit Centering System Wiring Diagram 8 Figure 5 TBV 101 ASH Bezel Unit Exploded View 1 9 Figure 6 TBV 101 ASH Bezel Unit Exploded View 2 10 P N 960 000168R Rev A EDP 218952 E iji E 2012 Japan CashMachine Co Limited TBV Series SH Transaction Based Validator List of Figures THIS PAGE INTENTIONALLY LEFT BLANK P N 960 000168R Rev A EDP 218952 E iv E 2012 Japan CashMachine Co Limited TBV Series SH Transaction Based Validator List of Tables Page LOT Table 1 TBV 101 ASH Model Specifications rarrararannranenrrnnrnnrrnannnernnnenanennnnnennnne 2 Table2 TBV 101 ASH Type Specifications rrrrrnnrnanrnannrarnanennnrnarnnernanennnnnannnse
12. ing Model Descriptions pictographs A LA M Type Descriptions e Special Notes affect the use of the Banknote Software Descriptions Acceptor these are identified with italic text and Precautions the following pictograph amp Component Names e Steps require the operator to perform specific e Specifications actions these are identified with sequential Unit Dimensions numbering 1 2 3 etc e Wiring Diagrams e Exploded View and Parts Lists TBV 101 ASH Unit Figure 1 TBV 101 ASH Unit Version P N 960 000168R Rev A EDP 218952 B O 2012 Japan CashMachine Co Limited TBV 101 ASH Addendum Model Descriptions Table 1 lists the product model number descrip tions Table 1 TBV 101 ASH Model Specifications Model TBV ERE N 1 2 3 4 5 6 7 Product Series Name TBV Series SH Transaction Based Validator Validate Sensor 1 Worldwide Type 1 Standard Option Board 0 None Standard Centering Unit 1 None USA dollar 66mm only Accessory Unit A Bezel Unit without a Shutter USA Dollars 66mm only Stacker Type SH Horizontal Stacking Mechanism Box Access F Front Access Frame Standard R Rear Access Type Descriptions Table 2 lists the product type number descriptions Table 2 TBV 101 ASH Type Specifications PE EK FTA NH 1 2 3 4 5 6 7 8 Cash Box Capacity K 2 000 Notes New Banknotes Cash Box Opti
13. nnee 2 Table3 TBV 101 ASH Software Specifications 0nnoenonennennonnsnnsnnnrnnnsrnsnrerrerrnno 2 Table 4 TBV 101 ASH Version Technical Specifications 4 Table 5 TBV 101 ASH Version Environmental Specifications D Table 6 TBV 101 ASH Version Electrical Specifications D Table 7 TBV 101 ASH Version Structural Specifications D Table 8 TBV 101 ASH Bezel Unit Parts List 1 9 Table 9 TBV 101 ASH Bezel Unit Parts List 2 10 P N 960 000168R Rev A EDP 218952 B v E 2012 Japan CashMachine Co Limited TBV Series SH Transaction Based Validator List of Tables THIS PAGE INTENTIONALLY LEFT BLANK P N 960 000168R Rev A EDP 218952 B v E O 2012 Japan CashMachine Co Limited TBVIM Series SH Transaction Based Validator TBV 101 ASH Addendum GENERAL INFORMATION Description This addendum provides a general overview of the In order to make operating this device and navigat TBV 101 ASH Transaction Based Validator Ver ing within this manual easier the following illus sion pictured in Figure 1 This guide is designed to trations are used help the user navigate with ease It includes the fol e Safety Instructions need to be observed in order to lowing information protect the operator and the equipment these are e TBV Units identified with bold text and the follow
14. on 0 Thumb Twist Lock Knob Standard 1 Hole Seal ICB 0 None Standard 1 Optical Transport Method USE INEO 0 No 1 Plastic Standard 2 Metal I F Harness 1 Standard 2 USB Interface Reserved Reserved Reserved The number of stacked Notes depends on the Banknote s condition NOTE Some specifications listed are not available for all models due to specific product structure conditions If interested contact the local distributor to confirm the specific combinations or customization desired P N 960 000168R Rev A EDP 4218952 B Model Descriptions Software Descriptions Table 3 lists the software number descriptions Table 3 TBV 101 ASH Software Specifications A TT Software Model Name B Denomination Country Code zi Re Interface Protocol Name 003 ID 003 Software Version The Country Code is indicated by three 3 alphabetical characters fol lowing the JIS Standard eg USA United States EUR Europe If there are more than two 2 denominations the Country Codes are punctuated with a slash mark eg USA amp EUR USA EUR Precautions See the standard TBV Operation and Maintenance Manual P N 960 100926R EDP 21488491 for details regarding User Cautions Installation Cautions Mounting Dismounting amp Transporta tion Handling Preventive Maintenance and Unacceptable Banknote conditions
15. scrow Approximately 3 4 seconds note between the next Banknote insertion during sequential insertion operation Barcode Coupon Single Read Approximately 1 0 second note from Banknote insertion to Escrow Approximately 2 2 seconds note between the next Banknote insertion during sequential insertion operation Validation Method Optical 6 illumination types Transmissive Reflective and Magnetic Diagnostic Indicators LED Full Color Range One Note Anti stringing Mechanism Optical Sensor and Shutter Di simplified Security Cash Box Cash Box Type Intelligent Cash Box option es Approximately 2 000 Notes New Banknotes Cash Box Capacity approximately 1 800 Notes is nearly full Interface Photo Coupler Isolation RC232C ccTalk USB full speed A C Barcode Coupon d e Processing Speed Refer to the specific country s Barcode Coupon Specification sheet for more details t The time between the first Banknote s insertion to the next sequential Banknote insertion operation The Barcode Ticket Coupon Reading Specification can be changed by DIP Switch Settings User supplied installed Locks including the attached Plate Lock and Key TT The actual number of Notes stacked depends on the condition of the Banknotes P N 960 000168R Rev A EDP 218952 E 4 B O 2012 Japan CashMachine Co Limited Specifications TBV Series SH Transaction Based Validator TBV 101 ASH Addendum TBV 101 ASH ENVIRON
16. sidential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense IC NOTICE This class A digital apparatus complies with Canadian ICES 003 Cet appareil numerique de la classe A est conforme a la norme NMB 003 du Canada Copyright 2012 By Japan CashMachine Co Limited This product document hereinafter referred to as Manual is fully covered by legal Copyrights owned by the Japan Cash Machine Co Ltd hereinafter referred to as JCM under Japanese laws and foreign countries This Manual contains many copyrighted patented or properly registered equipment items manufactured by JCM that are prohibited and illegal to duplicate replicate or copy in whole or in part without the express authorization by JCM with the following exceptions 1 When an authorized JCM agency or distributor duplicates the Manual for sales promotion and or service maintenance of the product or technical service personnel education as required and 2 When an end user duplicates the Manual to maintain operation of the product or operate the product in general JCM retains all rights to amend alter change or delete any portion of this Manual in whole or in part or add items thereto without notice regarding the product or its related products JCM is a registered trademark of Japan CashMachine Co Limited All other product names mentioned herein may be registered trademarks
17. ted TBV 101 ASH Addendum TBV Series SH Transaction Based Validator Unit Dimensions Unit Dimensions TBV 101 ASH VERSION ENTIRE UNIT OUTSIDE DIMENSIONS Figure 3 illustrates the TBV 101 ASH unit s outside dimensions 4xM4 3mm Max 4xM4 3mm Max 4xM4 3mm Max NOTE All dimensions are in millimeters Figure 3 TBV 101 ASH Version Banknote Acceptor s Outside Dimensions P N 960 000168R Rev A EDP 218952 E 6 B 2012 Japan CashMachine Co Limited International Compliance TBV Series SH Transaction Based Validator TBV 101 ASH Addendum International Compliance RoHS RoHS e RoHS Directives or or or or Compliant e File No E142330 UL amp c UL Marks c us ile No e FCC Directives see below FCC WARNING Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment FCC NOTICE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications
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