SERVICE MANUAL, BELLY PAN REPLACEMENT
Contents
1. ORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 5 subject to the restriction on the cover or title page of this 040 00061 1 document SERVICE MANUAL 3 3 Remove the old belly pan 3 4 The vehicle with no pan 4 0 This is a new belly pan T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 6 subject to the restriction on the cover or title page of this 040 00061 1 document SERVICE MANUAL 4 1 Apply the LocTite to the threads of all thirteen of the fasteners T Eq J f lt i y w ei HET kL Pro TE ucus 245 _ a 7 EARR UAT CAUSE AL Mm A ra eo pi PiSfibsrs man CAL mi p FELA ipa Pai Lao j is a 4 2 Hold the Belly pan up to the bottom of the T3 unit and start one of the fasteners A wrench can be helpful for the first one 4 3 lt may be necessary to center the mounting clips with the holes This can easily be accomplished by putting an Allen wrench through the holes and aligning the clips to the holes before inserting a fastener T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 7 subject to the restriction on the cover or title page of this 040 00061 1 document SERVICE MANUAL 4 4 Hand thread all the fasteners into the belly pan Do not tighten any of them until all are in place or it may be d2. SERVICE MANUAL Document Number SS 040 00061 Form Instructions Operation Description Sub Assembly Machine Occup Cycle Time Setup Time Batch Qty Standards Equipment Equipment Manufacturer List 1 Belly pan T3 Motion 2 5 32 inch Allen wrench Any 3 LocTite 248 Thread lock LocTite Document Description Document Description Reference Docs Related Files Even Mam OOOO T3MOTION INC PROPRIETARY INFORMATION ALL TEXT AND GRAPHICS This document is the sole property of T3MOTION Inc The release of data COMPUTER GENERATED DO contained in this document and the reproduction of this document in whole SHEET 1 of 9 NOT REVISE MANUALLY or in part without the written permission of T3MOTION Inc is prohibited Form 040 00061 Rev 1 SERVICE MANUAL ent frame ewe fy 500 00025 Belly pan T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is D subject to the restriction on the cover or title page of this 040 00061 1 document SERVICE MANUAL Serious electrical shock can occur if precautions are not followed e ALWAYS TURN OFF POWER BREAKER IN GLOVE BOX AND REMOVE POWER MODULES BEFORE PERFORMING ANY ELECTRICAL WORK Power breaker in glove box Power modules e ALSO SET THE PARKING BRAKE PRIOR TO ANY WORK Parking brake T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data containe
3. d on this sheet is 3 subject to the restriction on the cover or title page of this 040 00061 1 document SERVICE MANUAL WORK INSTRUCTIONS 1 0 Recommended tools for replacing the belly pan assembly See equipment table above for the details ein A power drill with a 9 16 Allen bit can be helpful but is not required 2 Assorted 5 16 Allen wrenches 3 LocTite 248 2 0 Pad the area next to the T3 unit to protect the bodywork from any potential damage when you turn it on its side A foam pad as shown works well but several layers of blankets or other similar padding will work Make sure the padding is thick enough to keep the front fender off the ground Foam pad Also protect handle bar end You may want to have a second person help lay the vehicle on its side Set the brake and lean it over slowly Remember it weighs 260 pounds without the batteries T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is A subject to the restriction on the cover or title page of this 040 00061 1 document SERVICE MANUAL 3 0 There are thirteen 5 16 Allen head fasteners holding the belly pan on 3 1 Use the Allen wre 3 2 sometimes the washers stay attached to the belly pan sometimes they come off with the fastener If they stick to the pan just pull them off by hand or with a flat screwdriver if needed T3MOTION PROPRIETARY INF
4. ifficult to start some of them Once all are in use the wrench to tighten them down Do not over tighten them 5 0 Carefully lift the T3 unit back up on its wheels Lifting it while the brake is set makes this more manageable Again a second person is helpful for this For addition information contact T3 Motion at 714 619 3600 T3MOTION PROPRIETARY INFORMATION Document No Revision Sheet Use or disclosure of data contained on this sheet is 8 subject to the restriction on the cover or title page of this 040 00061 1 document
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