SENTRY Protect SIMPLEX PANEL - Environment One Corporation
Contents
1. Supply Cable EQD amp C Pin Wire Color Function 1 Brown Manual Run Level Control Compartment 3 3 L1 9 SWITCH lt 2 SWITCH L2 or Neutral Green w Yellow Stripe Ground Yellow Alarm Power Feed Transponder Wireless Communication Blue Alarm Power Return Transceiver BLK SMART 1 212 2 MOTOR CONTACTOR gt RED START Transceiver power Source gt L1 Control THERMAL PROTECTOR NA0036P07 PETS 240 Volt 50 Hz GRINDER PUMP CORE oos COVER Control Wiring Tag GROUND MOTOR CONTROL COMPARTMENT CONTROL COMPARTMENT MOTOR section COVER section 14 0269 11 REV B 3 23 2015 9 1 5 2407 2 leg basic panel wiring for US installations OLD NEW WIRE COLOR MAP FUNCTION 2000S WIRELESS MANUAL RUN BROWN RED RED BLACK 6 ALARMRETURN BLUE BLUE ALARM LIGHT MOTOR P1 oa x MP BE MAINZ 582 k B3 o 2 lt lt CCNEUTRAL __ zz e gN 252 9 k GROUND 52 Bo Bz E M ez A DEDICATED 30A CIRCUIT BREAKER SILENCE HORN SWITCH 15 0269 11 3 23 2015 9 1 6 240V 2 leg optional panel wiring for US installations OPTIONAL MAIN SERVICE DISCONN2. 14 9 1 5 240V 2 leg basic panel wiring for US 5 0001000 15 9 1 6 240V 2 leg optional panel wiring for US installations 16 9 1 7 240V 1 leg basic panel wiring for NON US lt 5 00400 00 nennen 17 9 1 8 240V 1 leg with optional generator receptacle manual transfer switch for non US installations 18 2 NAO269P11 REV 3 23 2015 1 Overview This manual provides information on the operation and use of Environment One Simplex Protect Panels and applies to panels configured with printed circuit board assembly P N NBO189Gxx For panel configurations beginning with SD3 this manual applies to product with an approximate manufacture date of 10 2011 or later For all other configurations this manual applies to product with an approximate manufacture date of 03 2012 or later If unsure of the configuration of your panel contact E One factory for assistance The Sentry Protect panel is an Environment One full featured Alarm Monitor panel The Sentry Protect panel monitors for the following operating conditions Pump Run Dry Condition Pump running out of water Pump Overpressure Condition Pump operating at abnormally high wattage level Brownout Condition Mains voltage under 1296 of nameplate rating Overvoltage Con
3. NAO269P11 REV 3 23 2015 Fault Symptom Possible Cause Test Manual run not working Manual run does not make pump run Panel mis wired faulty manual run button faulty PCB trouble condition present e Verify wires are connected as per decal inside panel cover Watt meter Failure Flashing Alarm Lamp and cycling Trouble LED s Run Dry Overpressure Brownout Brown wires from PCB are loose or mis wired faulty PCB pump breaker off or tripped open e Verify wires are connected as per decal inside panel cover Replace PCB if necessary 10 NAO269P11 REV 3 23 2015 9 Appendix 9 1 Wiring Diagrams 9 1 1 Typical Pump Wiring Diagram 240V 2 Leg Extreme Hardwired SUPPLY CABLE WIRE COLOR amp OPERATION Supply Cable Function ALARM SWITCH 1 Level Control Compartment _ HARD WIRE OPTION Alarm Yellow and Blue wires go to the alarm panel only Motor Control Red and Brown wires go to both alarm panel and motor contactor BLK L2 ere Cel amp BRN L1 Control NA0036P11 240 Volt 60 Hz Control Wiring Tag TOMOTOR GROUND MOTOR CONTROL COMPARTMENT CONTROL COMPARTMENT COMPARTMENT MOTOR section COVER section 11 0269 11 REV B 3 23 2015 9 1 2 Typical Pump Wiring Diagram 240V 2 Leg Extreme Wireless Explosion Proof SUPPLY CABLE WIRE COLOR amp OPERATION EQD Pin Wire Colo
4. between neutral and both sides of the alarm breaker for 120v to determine if it is bad Check voltage at alarm feed if no power at this location replace board Contactor in panel will not engage Pump will not run No power to contactor coil contactor bad Check voltage at A1 to A2 coil on contractor Check continuity on contactor coil Contactor in panel engages but pump will not run Pump will not run No power coming out of contactor loose wires pump not working Check for power across L1 amp L2 L1 amp N to see if power is going into the contactor if no power then check incoming and breaker e Then check T1 amp T2 to see if it is going through the contactor if not then replace the contactor Check voltage at the terminal block to see if power is there e If all this is ok then refer to Service Manual for trouble shooting the pump Panel does not protect against fault conditions No trouble faults pump is not disabled for Brownout Overvoltage Run Dry Overpressure etc Panel contactor not functioning panel contactor mis wired faulty PCB DIP switches not set properly e Verify DIP switches are set properly e Verify wires are connected as per decal inside panel cover Redundant run is not working High water alarm does not run pump Panel is turned off mis wired panel faulty PCB e Verify wires are connected as per decal inside panel cover
5. ECT O O 4 MAIN L2 31 8 ji NEUTRAL 5 Bt S f amp 2 SILENCE BUZZER OPTIONAL GENERATOR RECEPTACLE WITH AUTOMATIC TRANSFER SWITCH 16 NA0269P11 REV B 3 23 2015 9 1 7 240V 1 leg basic panel wiring for non US installations nin ha 010101010 S 4 LU P M O J GND EARTH POWER SOURCE FROM AC MAINS MANUAL RUN C DEDICATED 30A CIRCUIT BREAKER EARTH NEUTRAL ACTIVE ALARM FEED lt ALARM RETURN OLD NEW WIRE COLOR MAP PIN FUNCTION 20005 ORANGE 6 ALARM RETURN BLUE BLUE 17 NAO269P11 REV 3 23 2015 9 18 2407 1 leg with optional generator receptacle manual transfer switch for 05 installations ALARM LIGHT 0 O E LIACTIE J Q GND EARTH m s 5 FROM DEDICATED 30A CIRCUIT BREAKER 18 NAO269P11 REV 3 23 2015 one A Precision Castparts Company Environment One Corporation 2773 Balltown Road Niskayuna New York 12309 1090 Voice 01 518 346 6161 Fax 518 346 6188 www eone com 19 0269 11 B 3 23 2015
6. SENTRY Protect SIMPLEX PANEL Installation and Operation Manual For Wireless and Explosion Proof Pumps Environment One Corporation lone WER SYSTEMS Table of Contents MEO 3 2 Wiring IrnstEUctlons RE 4 2 1 Se 4 2 2 Switch Over Dry Contacts to be used with an E One Remote Sentry 4 3 Startup and System Initialization 2 2 eiaeia eta aps Re e RENE ee va ua nde so E dE 4 3 1 DIP SWi 4 4 JUJserlnterface Membrane 5 5 u ad 5 5 1 Manual Operator 6 5 2 High Level Alarm Operation a 6 5 3 Trouble Alarm 66 6 5 4 Audible Alarm Manual Silente svdecedasveeceessbeedeeeuvenseedestte 6 6 Trouble Operation oe 6 6 1 BrOWNOUTO DEFAatiOn os cece cL 6 6 2 Overvoltage Operation
7. dition Mains voltage above 1296 of nameplate rating High Liquid Level The Sentry Protect Panel displays pump status by means of the following indicators Normal LED Green Pump Running LED Green High Level Alarm LED Red Run Dry LED Amber Overpressure LED Amber Brownout LED Amber includes Overvoltage The following are the hardware features IP65 NEMA 4X Rated Enclosure Enclosure made from Thermoplastic Polyester Separate Alarm and Pump Circuit Breakers Audible amp Visual Alarm indicators Silence for Audible Alarm Manual Pump Run Button Remote Sentry Alarm Dry Contacts Normally Open Can operate with or without power Intended for use with Environment One Remote Sentry sold separately Alarm Dry Contacts Normally Open Requires alarm board to have power Once the Sentry Protect Panel is properly installed by mounting and wiring the panel per the instructions on the enclosure door it is ready to operate No further setup is required 3 0269 11 REV 3 23 2015 2 Wiring Instructions WARNING the E One Alarm and Control panel is a high voltage system that controls power to an electric motor Care should be taken whenever performing service on the panel to avoid the risk of electrical shock and or damage to property Because power may be supplied by multiple sources circuit breakers alone may not be sufficient to provide adequate protection Due to the many different optional features t
8. e mode the pump is prevented from starting if the pump is off or is shut off if the pump is running until the voltage returns to within the desired range of operation typically 1096 of the nominal nameplate rating When in the Overvoltage Protection mode the panel will disable power to the pump whether the motor is running or not and the amber Brownout LED will light Overvoltage and Brownout share the lone Brownout LED 6 3 Faulty Watt meter Operation A faulty watt meter indicates that the Protect Panel has lost its ability to detect any of the following conditions Brownout Overvoltage Run Dry and Overpressure This will be indicated by flashing the alarm lamp as well as rapidly cycling ALL THREE of the Trouble LED s Run Dry Overpressure Brownout in succession If this condition is present contact E One service personnel While the pump can still operate in this mode there is no ability to detect if any of these conditions are present damage to the pump and or system could occur 6 4 Run Dry Operation Run Dry is a motor protection feature that will disable power to the motor if the power consumption falls below a predefined limit The factory default limit is based on the DIP switch settings and may vary for different locations This limit is affected by the incoming AC Mains Voltage as the Voltage fluctuates from nominal this limit is automatically adjusted in order to obtain the same perceived pump power as would be seen at nom
9. easured by PCB is B lkewiteties meorren Verify DIP switches are correct and being read correctly by the PCB too high Initialize System menu Board out of Calibration e Verify incoming mains voltage and current match the LCD readout Short in cable manual run Refer to Service Manual and perform continuity test circuit shorted e If wireless refer to appropriate Service Manual RUN DRY Pump runs Equalizer on off switch Refer to Service Manual and perform Megger insulation test continuously malfunction short in pump alarm switch malfunction Discharge valve closed e Remove pump from discharge and retest with no discharge pump OVERPRESSURE Excessive pump check valve malfunction back into station line restriction grinder e If problem is still present then refer to Service Manual for more restriction bad motor testing ON OFF switch not e Perform continuity test per Service Manual to determine if the switch Pump will not run on No pump via working tank ventilation is faulty ON OFF switch own but will run in manual run blocked trouble condition present e Verify that the tank ventilation is clear Panel will not power up LED s do not power up Overlay not plugged in or properly no power to the board faulty LED s Check to see that the overlay is plugged in properly if this still does not fix try another display e Check that wiring is correct per wiring schematic Check
10. ed alarm conditions If power to the panel is lost these contacts are switched over to connect directly to the alarm switch in the pump In this configuration the Remote Sentry device will respond with an audible and visual alarm any time the alarm switch closes allowing the use of water even during a power outage When power is restored to the panel these dry contacts will switch back to their normal position If used with a wireless grinder pump the remote sentry will indicate an alarm immediately when the power to the 15 lost it will be unable to determine the state of the alarm switch as is the case with a hardwired pump 3 Startup and System Initialization The Sentry Protect panel comes from the factory ready to use and requires no special setup However verification of the following setting is recommended 3 1 DIP Switch The Sentry Protect panel uses a four position miniature switch DIP switch located on the printed circuit board within the panel labeled S1 These switches configure the Sentry Protect Plus for the operating environment in which the panel is being installed From left to right the first three positions configure the voltage setting as shown in the table below The right most position is used to configure the panel for use with a wireless grinder pump refer to the Wireless and Explosion Proof Pump Operation section of this manual for more information In the following voltage selection table U represents a
11. ght Note that it may take a few seconds for the Run button to turn on the pump and Pump Running LED Releasing the button will stop the pump 5 2 High Level Alarm Operation A High Level Alarm is initiated if the liquid level in the tank reaches the high level as determined by the Alarm pressure switch If a High Level is detected the panel will indicate an alarm which includes the Alarm Lamp Audible Alarm High Level Alarm LED Dry and Remote Sentry Contacts and the Redundant Run circuit that will force the pump to operate All indications will self clear once the level in the tank falls below the preset limit of the Alarm pressure switch 5 3 Trouble Alarm Indication Conditions that do not warrant immediate attention are indicated by a Trouble Alarm These conditions are Brownout Overvoltage Faulty Watt meter Run Dry Trouble for first 3 re tries then Alarm Overpressure Trouble for first 3 re tries then Alarm Brownout Overvoltage Run Dry and Overpressure Trouble Alarms are indicated by the corresponding trouble LED a flashing Normal LED and a flashing Alarm Lamp A faulty watt meter Trouble Alarm is indicated by flashing the alarm lamp as well as rapidly cycling ALL THREE of the Trouble LED s Run Dry Overpressure and Brownout in succession Refer to the Trouble Operation section of this manual for more on these features 5 4 Audible Alarm Manual Silence Anytime the audible alarm buzzer is activated by the system it ca
12. he Sentry Protect panel wiring can change from model to model All wiring shall be done in accordance with the wiring decal on the inside cover of the panel enclosure Several examples of typical wiring can be found in the Appendix of this manual 2 1 Alarm Dry Contacts Warning These dry contacts are capable of a maximum of 2A Connections that exceed this maximum value can cause permanent damage to the printed circuit board within the panel The Sentry Protect panel is equipped with one set of dry contacts that coincide with the following alarm indications High Water Level Run Dry after third failed re try Overpressure after third failed re try These dry contacts will close upon detection of any of the above listed events and remain closed until the condition is removed or cleared 2 2 Switch Over Dry Contacts to be used with an E One Remote Sentry optional Warning These dry contacts are designed to be used in conjunction with an E One Remote Sentry device and are capable of a maximum of 24VDC and 2A Connections that exceed these maximum values can cause permanent damage to the printed circuit board within the panel The Sentry Protect panel is equipped with one set of switch over dry contacts If power is applied to the panel these contacts respond just as the Alarm Dry Contacts described above When connected to an E One Remote Sentry that device will respond with an audible and visual alarm in conjunction with above indicat
13. inal Voltage When a Run Dry condition is detected the pump is shut off and a 20 minute lockout period begins During this time the Run Dry LED is illuminated and the pump is not allowed to run After the 20 minute lockout the pump is allowed to run if the Run Dry condition is still present a second lockout period begins and the cycle will repeat During the first three lockout periods the panel will indicate a Trouble Alarm refer to the Trouble Alarm Indication paragraph within the Normal Operation section of this manual for more information If after the third lockout period 60 minutes the condition has not been removed and the pump attempts to start the panel will indicate an alarm condition including the Alarm Lamp Run Dry LED Dry and Remote Sentry contacts but no Audible Alarm The pump is retested every 20 minutes indefinitely and will self clear if a full pump cycle completes under normal conditions If a High Level Alarm is detected at any time during the above process the panel will respond by issuing a high level alarm including activating a redundant run to turn on the pump It is assumed that if a high level alarm is present despite the Run Dry condition there is liquid in the tank and a high level alarm redundant run is necessary 6 5 Overpressure Operation Overpressure is a motor protection feature that will disable power to the motor if the power consumption rises above a predefined limit The factory default limit is based o
14. ireless pump is performed by the circuit board in the pump This circuit board uses the Alarm Return signal to communicate not only a high level alarm but also a loss of communication between the pump and level sensors back to the panel In addition loss of pump power will also appear as an alarm from a wireless pump Because an alarm signal from the pump may indicate more than just a high level Redundant Run is disabled to prevent the pump from operating when it is not intended to These features are unique to E One wireless pumps only 8 0269 11 REV 3 23 2015 8 Trouble Shooting The following chart is meant to address some common panel related issues For more detailed information or pump specific troubleshooting please refer to the appropriate Service Manual or contact E One service personnel 8 1 Troubleshooting Chart Fault Symptom Possible Cause Test Low incoming voltage e This testing may need to be done by qualified personal Check voltage at panel per manual Voltage being Blown fuse or circuit e Verify all fuses or breakers feeding the panel are on closed BROWNOUT measured by PCBis breaker too low BIB switches incorrect Verify DIP switches are correct and being read correctly by the PCB Initialize System menu Board out of Calibration High incoming voltage e This testing may need to be done by qualified personal Voltage being e Check voltage at panel per manual OVERVOLTAGE m
15. mp Running and High Level Alarm Three trouble LED s are used to indicate the various trouble conditions Run Dry Overpressure Brownout Overvoltage All LED s are controlled automatically by the system A Run button is available for manually running the pump Protect Normal Pump Running High Level Alarm Trouble Run Dry Overpressure Brownout SEWER SYSTEMS Figure 1 User Interface Membrane 5 Normal Operation Under normal operating conditions the Sentry Protect panel will perform as follows when power is applied 1 During the boot up period all panel indications and outputs will be OFF except for the Alarm Lamp and the Panel Contactor 5 NAO269P11 REV 3 23 2015 2 When the boot up sequence is complete and the voltage has settled to an acceptable level the Alarm Lamp will turn off and the green Normal LED will light and the panel is in its normal operating mode and ready for operation 3 The green Pump Running LED will light any time the pump is operating a delay of approximately 1 2 seconds will occur from the time the motor actually starts stops until the LED reacts this is the time the panel takes to confirm the state of the motor 5 1 Manual Run Operation The pump can be operated manually provided there are no detected trouble conditions that would prevent it from running by pressing and holding the Run button on the dead front overlay The Pump Running LED will li
16. n be silenced by pressing the SILENCE button located on the exterior underside of the enclosure 6 Trouble Operation Several less serious operating conditions can be detected and indicated to warn of pending more serious faults These conditions do not warrant an immediate response and may clear themselves given time These conditions are Brownout Overvoltage Faulty Watt meter Run Dry Trouble for first 3 re tries then Alarm Overpressure Trouble for first 3 re tries then Alarm For these events a trouble alarm is indicated by the corresponding trouble LED and a flashing Alarm Lamp 6 1 Brownout Operation Brownout is a motor protection feature that will disable power to the motor if the incoming AC Mains Voltage is below a predefined limit typically 1296 of the nominal nameplate rating In the Brownout mode the pump is prevented from starting if the pump is off or is shut off if the pump is running until the voltage returns to within the desired range of 6 0269 11 REV B 3 23 2015 operation typically 10 of the nominal nameplate rating When the Brownout Protection mode the panel will disable power to the pump whether the motor is running or not and the amber Brownout LED will light 6 2 Overvoltage Operation Overvoltage is a motor protection feature that will disable power to the motor if the incoming AC Mains Voltage is above a predefined limit typically 1296 of the nominal nameplate rating In the Overvoltag
17. n the DIP switch settings and may vary for different locations When an Overpressure condition is detected the pump is shut off and a 20 minute lockout period begins During this time the Overpressure LED is illuminated and the pump is not allowed to run regardless of the liquid level in the tank After the 20 minute lockout the pump is allowed to run if the Overpressure condition is still present a second lockout period begins and the cycle will repeat During the first three lockout periods the panel will indicate a Trouble Alarm refer to the Trouble Alarm Indication paragraph within the Normal Operation section of this manual for more information If after the third lockout period 60 minutes the condition has not been removed and the pump attempts to start the panel will indicate an alarm condition including the Alarm Lamp Overpressure LED Dry and Remote Sentry contacts and Audible Alarm In addition unlike for a Run Dry condition in Overpressure the pump will not be retested every 20 minutes indefinitely because of the buildup of pressure that occurs during each retest After the third failed retry the pump is disabled indefinitely until it can be serviced If a High Level Alarm is detected at any time during the lockout sequence the panel will respond by issuing a high level alarm but will not issue a redundant run 6 6 Alarm Circuit Protection Each circuit board contains circuitry to help limit any permanent damage due to a mis wire or
18. nece Sete utet ced este eec det veste 7 6 3 Faulty Watt meter Operation eene nennen enne ne siti assa assa enses asas asse sese 7 6 4 RUIN Dry EC 7 6 5 Overpressure OperatlOfi cete st uc eoe duae e ORARE E Nica 7 6 6 Alarm Circuit Protectio 7 7 Wireless and Explosion Proof Pump 8 8 Trouble Shooting e umasa asss ama Qua ski aaa ads cue 9 8 1 Troubleshooting Chart ree tete tee eec dal esa euo e einai deen 9 11 9 1 Wiring Eccc e eL sss 11 9 1 1 Typical Pump Wiring Diagram 240V 2 Leg Extreme Hardwired 11 9 1 2 Typical Pump Wiring Diagram 240V 2 Leg Extreme Wireless Explosion Proof 12 9 1 3 Typical Pump Wiring Diagram 240V 1 Leg Extreme Hardwired 13 9 1 4 Typical Pump Wiring Diagram 240V 1 Leg Extreme Wireless Explosion Proof
19. r Function 1 Brown Manual Run Red L1 Black L2 or Neutral Green w Yellow Stripe Ground THERMAL PROTECTOR GRINDER PUMP CORE GRN G GROUND CONTROL MOTOR section S ly Cable com Level Control Compartment ALARM 3 SWITCH 2 3 ON OFF SWITCH Transponder z Wireless Communication Transceiver Transceiver m power Source 0036 01 240 Volt 60 Hz TO COVER Control Wiring Tag CONTROL COMPARTMENT COVER section e n e 12 0269 11 REVB 3 23 2015 Supply Cable T O Pin Wire Color Function 1 Brown Manual Run 2 Red L1 3 Black L2 or Neutral ON OFF 4 ALARM SWITCH 2 SWITCH 5 1 6 Level Control Compartment HARD WIRE OPTION Alarm Yellow and Blue wires go to the alarm panel only Motor Control Red and Brown wires go to both alarm panel and motor contactor BRN L1 Control THERMAL PROTECTOR 6 17 240 Volt 50 Hz Control Wiring Tag GRINDER PUMP CORE TO MOTOR GROUND MOTOR CONTROL COMPARTMENT COMPARTMENT MOTOR section 13 0269 11 REV B 3 23 2015 9 1 4 Typical Pump Wiring Diagram 240V 1 Leg Extreme Wireless Explosion Proof SUPPLY CABLE WIRE COLOR amp OPERATION
20. short within the alarm pressure switch circuit While this does not guarantee protection in all cases if activated this feature acts as a resettable 7 NAO269P11 REV B 3 23 2015 fuse will temporarily open the circuit to help prevent damage to the circuit board itself If conditions warrant and this circuit has been activated the panel will be unable to detect if the alarm pressure switch is closed This condition will be indicated by a blinking Ready LED and flashing Alarm Lamp 7 Wireless and Explosion Proof Pump Operation E One Explosion Proof pumps cannot be used with a Protect Panel and require a Protect Plus panel to operate properly Warning If DIP switch position 4 is not properly set for the type of pump flooding of the station can occur Refer to the DIP Switch section of this manual for more information on setting the DIP Switches If the Protect panel is installed with a wireless pump some panel operations will change A pump that is classified as wireless indicates that its level controls are not hardwired Wireless pumps level information is communicated via a wireless interface from the pressure switches to a circuit board in the core This is unique to wireless pumps Because of this all wireless pumps must have the DIP switches set to X X X U refer to the DIP Switch section of this manual This setting overrides the panels redundant run feature that would normally accompany a High Level Alarm as Redundant Run in a w
21. switch in the Up ON position and D represents a switch in the Down OFF position The DIP switch must be programmed with power to the alarm board off Alarm Breaker off While this setting is typically performed at the factory it is essential that the DIP switch is properly set for the AC Mains voltage applied for the panel to operate properly 4 NAO269P11 REV 3 23 2015 Input Voltage 1234 240 VAC 60 Hz UUUX 240 VAC 50 Hz UUDX 230 VAC 50 Hz UDUX 120 VAC 60 Hz UDDX 200 VAC 50 Hz DUUX RESERVED DUDX DDUX Factory Use Only DDDX Warning If DIP switch position 4 is not properly set for the type of pump flooding of the station can occur For switch position 4 in all of the above settings should be set to D for hardwired pumps factory default or U for wireless and E One explosion proof pumps For wireless pumps this setting disables the Redundant Run feature The reason for this is that in a wireless pump the circuit board in the pump itself can energize the Alarm Return signal for conditions other than just a high level alarm Refer to the Wireless and Explosion Proof Pump Operation section of this manual for more information 4 User Interface Membrane The Sentry Protect panel includes a user interface to indicate the various operating and trouble conditions see Figure 1 Three system status LED s indicate the current pump status and indicate the various operating conditions These are Normal Pu
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