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Ballworx Advanced Polishing System

1. 47 Ball Door Moves Excessively During Operation 47 Customer Display Inoperable or Displays Wrong Information 48 Programmable Coin Mechanism Will Not Accept and or Register Coins 48 Internal Stacking Bill Acceptor Will Not Accept and or Register Bills 49 BALLWORX Operation and Service Manual Section 1 Introduction General Information The Brunswick Ballworx Advanced Polishing System is an automatic bowling ball polishing machine which offers 1 to 4 polishing levels with time amp money determined by the Proprietor programming Ballworx The polishing levels are determined by the amount of money deposited in the coin and or bill acceptor slots and are explained on the customer display adjacent to the coin and or bill acceptor slots Ballworx consists in part of a high speed cotton buffing wheel that polishes the bowling ball a ball roller mechanism that constantly rotates the bowling ball and an oscillator mechanism that constantly changes the position of the bowling ball against the buffing wheel A polishing compound block is used that intermittently applies polishing compound material to the buffing wheel The buffing wheel ball roller oscillator and compound block are driven by a double ended one horse power electric motor The ball door is mounted on the front panel and is opened by the customer at the beginning of each operation to acce
2. eere eee eese etse esee easet etos tete etae esses eaa 18 Adjustment No 1 Mounting Feet 18 Adjustment No 2 Steel Guide Rollers eene 19 Adjustment No 3 Buffing 1 eene 20 Adjustment No 4 OscillatorBumper Pads eee 22 Adjustment No 5 Belt Tracking and Tension eese 26 Adjustment No 6 Cradle and Ball Door Assembly 28 Adjustment No 7 Bevel Gears nennen 29 Section 4 General Maintenance eerie esee eerte nennen 30 Replacement of Buffing Compound eese 30 Replacement of Buffing 1 32 BALLWORX Operation and Service Manual li Br Monthly 5 tine teret eoe e eee 36 Monthly iiic e nae eer ean ee 36 Section 6 Electrical iecit taste ts ih Qi d ADEM SERRE EUN XEN E QUE NEED 37 Section 7 39 Control BOX da pea aia iae eb qd ee da 30 Controls cac tee Ue cepe ERE naan 39 Operation a eee stesso eee tete e A cn etta ts 30 To Display Data tiet eerte eee eter 30 Function Buttons ide Rede tee rere ito tege 30 To Datas eoe rte 39 PROGRAMMING Buttons e
3. o 6 BRAKE ROLLER Kus ca ROLLER JACK SCREW Figures 10 amp 10B Buffing Wheel Adjustment 1 BEARING HOUSING BOLTS 2 ROLLER 3 RUBBERBRAKE ROLLER 4 OSCILLATOR RUBBER BUMPERS 5 BUFFING WHEEL ADJUSTING TEMPLATE 6 JACKSCREW 8 Tighten the four 4 bolts for the bearing housing first and the shaft will self align with the frame of the machine then tighten the two 2 bolts for the pillow block bearing 9 Replace drive belt top assembly side doors and return power to Ballworx NOTE Always test a bowling ball in Ballworx after making any adjust ment After a 2 minute cycle a bowling ball should come out of Ballworx slightly warm BALLWORX Operation and Service Manual 21 Adjustment No 4 OscillatorBumper Pads 22 This adjustment is made to ensure that the oscillator bumper pads are positioned at the proper height effectively lifting the bowling ball away from the buffer off the ball roller and rotating the bowling ball during the polishing cycle NOTE The Oscillator Bumper Pad Adjusting Template used in this adjust ment is supplied with Ballworx The template is attached to the left side rear panel with two 2 wing nuts 1 2 Disconnect power from Ballworx Remove side doors Remove top assembly Open ball door and cradle assembly to its fully open position Manually rotate the large pulley on the ball roller shaft until the oscillator arms are in the maximum upward position NOTE The os
4. CAUSE B House ball toggle switch is in House Ball position REMEDY B Flip toggle switch to Customer Operation position CAUSE C Defective House Ball toggle switch REMEDY C Check House Ball toggle switch for continuity Repair or replace as required CAUSE D Loose broken and or reversed communications cables REMEDY D Check that all cables are secure and check for continuity and or correct connections Repair or replace as required CAUSEE Coin mechanism lost programming REMEDY E Check coin mechanism programming section CAUSE Defective coin mechanism REMEDY F Replace coin mechanism BALLWORX Operation and Service Manual CAUSE G Defective coin mechanism communications PC board REMEDY G replace PC board CAUSE H Defective Control PC board REMEDY Replace PC board Internal Stacking Bill Acceptor Will Not Accept and or Register Bills CAUSE A Bill Acceptor mechanism jammed with bills and or foreign objects REMEDY A Clear jam CAUSE B House ball toggle switch is in House Ball position REMEDY B Flip toggle switch to Customer Operation position CAUSE C Defective House Ball toggle switch REMEDY C Check House Ball toggle switch for continuity Repair or replace as required CAUSE D Loose broken and or reversed communications cables REMEDY D Check that all cables are secure Check for continuity and or correct connections Repair or replace as required CAUSE E
5. Hold Clear Button Depress either Increment Coin or Increment Time Buttons to bring settings back to 01 Metering Functions To display the number of coins deposited Depress Totals Button To Display the number of time minutes Depress and Hold Totals Button Depress Clear Button BALLWORX Operation and Service Manual Programmahle Coin Mechanism The programmable coin mechanism is what its name implies This mechanism can accept tokens and most types of coins in the world in multiple denominations This coin mechanism has on board programming technology and all program ming takes place within the coin mechanism Controls 1 POWER AND PROGRAMMING LED INDICATOR 2 PROGRAMMING BUTTON 2 PROGRAMMING BUTTON B ee M 1 1 POWER AND PROGRAMMING LED INDICATOR Figure 23 Coin Mechanism Power and Programming LED Indicator Illuminates when Power is applied and has three colors Green Amber and Red Display LCD Segmentsilluminate when programming Programming Button Starts the Controller BALLWORX Operation and Service Manual 41 42 Enahle Coin Press Programming Button one 1 time LED will flash Green 2 Insert Coin Done when LED changes to solid Green Refe
6. loosen the two 2 bolts on the clamping plate to the spur gear so that the compound shaft will rotate freely Refer to Figure 20 1 7 16 CLAMPING BOLTS 1 6 THO CLAMPING BOLTS Figure 20 Loosen Bolts Holding Clamping Plate 9 10 11 12 Engage the compound drive weldment that engages the compound block to the compound shaft Rotate the shaft towards the rear of Ballworx so that it is ready to receive the new compound block Install the new compound block Insure that the new compound block does not touch the buffing wheel either in front or in the back Install the wing nut with 2 washers and tighten Allow the spring tension to pivot the compound block against the buffing wheel The forward leading edge portion of the compound block should barely touch the buffing wheel when the circular cam follower is in the low dwell of the applicator cam Once the proper distance of the compound block to the buffing wheel is achieved using a 7 16 inch wrench tighten the two 2 clamping bolts NOTE The compound block must move away from the buffing wheel when the circular cam follower encounters the high level of the compound applicator cam Once the new compound block is installed and adjusted no more adjusting is necessary until a new compound block is installed 13 14 15 BALLWORX Operation and Service Manual Install the top assembly Restore power to Ballworx Turn the Houseball t
7. only when the ball door is closed 1 Minute Pulse Switch The 1 Minute Pulse Switch is a single pole double throw microswitch that is mounted to the triangle plate of the compound advance mechanism and is controlled by the button head screw on the timing sprocket When the button head screw is not in contact with the switch the switch is deactuated and its normally open N O contacts are open When the button head screw is in contact with the switch the switch is actuated and its N O contacts are closed No connection is made to the normally closed N C terminal of the switch This switch is connected to the PCB and counts down the time remaining for a polishing level Sold Out Switch The Sold Out Switch is a single pole double throw microswitch that is mounted to the compound shaft on the compound advance mechanism and is controlled by a cam on the compound shaft When the high of the cam contacts the switch the switch is actuated and its normally closed N C contacts are closed When the low dwell of the cam allows the switch roller arm to move away from the switch the switch is deactuated and its N C contacts are open No connection is made to the normally open N O terminal of the switch This switch is connected to the PCB and shuts down the operation of the machine until compound material is replaced The Scrolling Message Display is mounted to the back frame of Ballworx It is a programmable message display wh
8. DIP switches set incorrectly at bill acceptor REMEDY E Set DIP switches correctly CAUSE F Defective bill acceptor REMEDY F Replace as required CAUSE G Defective Control PC board REMEDY G Replace PC board BALLWORX Operation and Service Manual 49
9. between the triangular plates These two shafts will be referred to as X and Y Mounted on shaft X immediately under the outside plate is a sprocket wheel which has two rivets that protrude inward and engage two holes in the circular compound applicator cam that is freely mounted on the X shaft Figure 7 Freely mounted on the shaft are two additional gears each having one large diameter gear and a small diameter pinion gear Mounted on the shaft are three more combina tion gears each having one large diameter gear and a one small pinion gear As the buffing motor turns the large sprocket wheel is rotated by the reducer pinion sprocket which also rotates the compound applicator cam The meshing of the five additional gears on the X and Y shafts form a reduction gear train which causes the last gear on the Y shaft to turn at the lowest speed A split plate drive housing is freely mounted on the Y shaft and straddles the three gears mounted on the Y shaft The drive housing carries the compound shaft that extends through a circular hole in the left hand side frame and into the buffing compartment The inside end of the compound shaft carries the buffing compound which is keyed to the compound drive shaft by means of a drive hub and a pin that projects into the compound material A compression spring between the left hand frame and the drive hub keeps the projection in the hole of
10. frame Install the T bracket and bolts that attach the pillow block bearing to its support bracket Do not fully tighten bolts at this time Using a inch wrench loosen the four 4 bolts on the buffing wheel bearing housing move the easy adjust slide bracket back to zero 0 Tighten the four 4 mounting bolts Tighten the two 2 bolts for the pillow block bearing Tighten the two 2 jam nuts left handed thread that secures the buffing wheel sections to the buffing wheel shaft Remember the drive pulley is slotted to receive a 1 1 8 wrench to hold the buffing wheel shaft Replace the compound block according to the procedure detailed in Replacement of Buffing Compound in the General Maintenance section of this manual Perform the buffing wheel adjustment outlined in the Adjustment section of this manual Replace top assembly restore power to Ballworx and run a test ball Perform any adjustments as needed Put Ballworx into customer mode and replace side doors 35 Section 5 Preventive Maintenance Bi Monthly Monthly 36 Thoroughly vacuum Ballworx including the ball compartment buffing compartment and all mechanisms Remove the air filter from the top assembly Blow or vacuum all dirt from the filter Install a new filter when accumulated dirt will not allow free passage of air through the filter Wipe all chains and sprockets with a dry rag Apply a LIGHT coat of general purpose grease to all cha
11. if the seal is flush to the front panel all the way around the ball door Refer to Figure 17 NOTE The holes in the ball track are slightly oversized to allow fine tuning of the seal adjustment Figure 17 Adjust Ball Door 1 BUTTON HEAD ALLEN SCREW 4PLCS 2 7 16 BOLTS 4 PLCS 28 BALLWORX Operation and Service Manual Adjustment No 7 Bevel Gears This adjustment is made to ensure that the bevel gears on the oscillator and oscillator drive shafts are positioned to properly mesh The bevel gears are accessible from the rear of Ballworx Refer to Figure 18 PINION 2 GEAR JAM 1 BEVELGEAR 8 2 JAMNUTS LARGE BEVEL GEAR 3 ADJUSTING NUTS 4 SPIROLPIN 8 5 OSCILLATOR SHAFT ADJUSTING NUT 6 PINIONGEAR 4 SPIRAL PIN 5 OSCILLATOR DRIVE SHAFT 6 BEARING HOUSING 7 CENTER BAFFLE Figure 18 Bevel Gear Adjustment 1 Disconnect power from Ballworx and remove the motor screen 2 Remove the two 2 jam nuts that secure the bevel gear to the oscillator shaft 3 Remove spirol pin that locks the adjusting nut to the oscillator shaft 4 Thread the adjusting nut forward or rearward to obtain minimum back lash between the bevel gears when they are properly meshed Be sure the projections on the adjusting nut engage the holes in the bevel gear NOTE If the adjusting nut is too far forward severe strain w
12. on a flat surface in alphabetical order Refer to Figure 21 The spacers are not stamped with a letter They can however be identified using the chart below Arrange spacers and plates in proper sequence with buffing wheel sections Refer to Figure 21 L ee P Width 263 Width 281 Plain Counter Bore Width 630 Width 468 Width 700 Counter Bore Plain Chamfer 15 In the proper sequence slide the buffing wheel sections plates and spacers onto the buffing wheel shaft Assemble loosely and arrange the pre marked buffing wheel sections to form a solid shaped line Refer to Figure 22 1 SOLID V SHAPED LINE 1 JU SOLID V SHAPED f LINE Figure 22 V Shaped line 34 BALLWORX Operation and Service Manual NOTE The center hole flanges of the buffing wheel sections A B and C face to the right and fit into the counter bore of the spacers The center hole flanges of sections D E F and G face to the left 16 17 18 19 20 2 22 23 24 25 26 BALLWORX Operation and Service Manual Replace the two 2 jam nuts left handed thread that secure the buffing wheel sections to the buffing wheel shaft Do not fully tighten at this time Slide the locking collar and pillow block bearing on to the buffing wheel shaft as far as they will go Install the pillow block support bracket to the left hand side of the
13. or replacement Obtaining Warranty Service For Parts In order to obtain warranty service for defective parts the Purchaser must purchase from Brunswick a part to replace the defective part and then return the defective part with a Product Trouble Report and the replacement part invoice to Brunswick s service center at 525 W Laketon Avenue Muskegon MI 49443 freight prepaid Upon determination that the returned part is defec tive Brunswick will credit Purchaser s account for the purchase price of the replacement part purchased by Purchaser Service Parts Refer to the bowling section of the BRUNSWICK PARTS CATALOG for parts identification Service parts may be ordered through your Brunswick representative When ordering service parts specify part numbers and descrip tion to simplify handling USE ONLY GENUINE BRUNSWICK SERVICE PARTS Contents Section 1 General Information 1 Introd ctiOTnzs iiie the ERI 1 Installation and ete dere Leere eai edere ede 2 Machine Placement eire eet ti etai ire bie ladies 2 Programmi o rep RR 2 SCHEDE 3 Section 2 Component Description eee eese eee ee ee enne seen 4 Frame Motor eno tr Ue degebat Prodr aede 4 Buffing Wheel Mechanism eese eene en enne 4 Ventilation System e eife
14. tH EU ct EP petet ten 6 B ll Roller Mechanism a Peer ek eee poH ORI ve ero es nee 7 Oscillator Mechanism gua adagio toe Here e alanis 8 Cradle and Ball Door Mechanism essere 10 Compound Advance Mechanism sess 11 Electrical System and Control BOX eee 14 OVeEVIeW sie ittis eset eene feit uns c ccepit 14 14 Control Box Circuit Breaker oo eee eeceeceseeeseecneeeseceeesseeeseeeaeeeaesseenes 14 Control Box Buffing Motor Relay 2 14 Control Box Buffing Motor Relay Houseball Toggle Switch 14 Printed Circuit Board PCB i esee 15 Start Button Customer 15 LCD Screen Customer Display eene 15 External Micros watch ud e e te pecie tree egre 16 Dot Closed Switch titi etie locate ere recti Potete 16 Minute Pulse S witch drerit ere netter e Haden P Rees er 16 Sold Out Switch d aeg iuste ea re tes 16 Scrolling Message Display eese eene eren 16 Bill ACCeDtOL co einem eost ne dee e de 17 Bill Acceptor US Machines Only eee 17 Coin Mechanisms ii tpe te ge ree E ei eH pedo deba 17 Programmable Coin Mechanism esee 17 Section 3 Adjustments
15. to the ball door This allows for the lifting of the bowling ball away from the buffing wheel 8 Using a 5 16 wrench loosen the two bolts that secure each oscillator bumper pad to the oscillator arms 9 Adjustthe oscillating bumper pad closest to the ball door assembly with template in place raise or lower the oscillator bumper pad on the leading edge until it just touches the cutout in the template without raising the template off the ball roller at point A Snug the bolt on leading edge of oscillator bumper pad just so that it holds the bumper pad in place 10 Rotate the large pulley on the ball roller shaft so that the trailing edge is centered to the ball roller shaft and the buffing wheel Raise or lower the ending edge of the oscillator bumper pad so that it just touches the cutout of the template without raising the template off the ball roller at point A Tighten ending edge bolt Tighten both leading and trailing edge bolts securely NOTE The oscillating bumper pads holes are elongated to allow for movement up and down Do not over tighten the oscillator bumper pad bolts This will cause the bumper pads to squeeze between the oscillator arm and clamping plate changing the height adjustment BALLWORX Operation and Service Manual 11 Rotate the oscillator arm back to the leading edge to adjust the oscillator bumper pad closet to the buffing wheel Raise or lower this oscillator bumper pad so that it just touchesthe cuto
16. A constantly rotating oscillator arm changes the position of the bowling ball during the polishing operation to apply a uniform polish to the whole bowling ball At the completion of the polishing operation the one horse power motor stops The customer then opens the ball door removes his her bowling ball and then closes the ball door Ballworx is now ready for the next customer to use The theory of operation adjustments troubleshooting maintenance and house ball operation will be explained in subsequent sections of this manual This manual should be read carefully and all procedures followed to obtain optimum performance of the Brunswick Ballworx Advanced Polishing System Section 2 Component Description Frame and Motor Buffing Wheel Mechanism The Ballworx frame is constructed of reinforced sheet metal and consists of two side frames a lower frame and back panel Two parallel brackets extend across the front and rear of the lower frame Four screw type adjustable mounting feet are threaded into the brackets at the four corners of the machine and are used to level and stabilize the position of Ballworx The buffing wheel and bowling ball compartments are located between the side frames with baffles between them for separation The upper polishing compart ment is relatively airtight when the top cover is in position except for a large opening in the center baffle During polishing operation a portion of the bowling ball protr
17. ANGULAR HUB 7 E 3 7 PINIONSPROCKET PINION SPROCKET 7 EN BEARING 8 LARGEPULLEY LEFT HAND SIDE FRAME 9 DRIVECHAIN TO OSCILLATOR 10 6 MECHANISM RHE MOTOR FLAT BELT PULLEY DRIVEN FROM 10 1HPMOTOR PULLEY BUFFING MOTOR Figure 3 Ball Roller Mechanism The inside end of the ball roller shaft carries the urethane ball roller on which the bowling ball rides during the polishing operation The function of the ball roller is to rotate at a slower speed than the buffing wheel and consequently prevent the bowling ball from spinning at the same rate of speed as the buffing wheel The urethane ball roller also supports the weight of the bowling ball while being polished When the ball door closes the weight of the bowling ball is transferred from the door cradle to the ball roller The bowling ball in its polishing position rests on the ball roller and a steel roller at the bottom of the opening in the center baffle At this time the bowling ball also contacts the buffing wheel and steel ball door roller Two steel rollers one attached to each side frame restrict the lateral movement of the bowling ball during the polishing operation The ball roller consists of a urethane cylinder that is bonded to a metal sleeve The ball roller assembly is keyed to the ball roller shaft and is secured by a bolt to the end of the shaft The exterior end of the ball roller shaft carries a triangular hub that is k
18. ATOR ARMS 7 BUMPERADJUSTING BOLTS 8 HORSEHAIR BRUSH 9 CENTERBAFFLE 10 DRIVESPACER 11 PINIONSPROCKET 12 SPROCKETWHEEL 13 DRIVECHAINTOCOMPOUND 14 OSCILLATOR PINION SHAFT 15 BEVELPINION GEAR APPLICATOR MECHANISM 16 LARGE BEVEL GEAR 17 DRIVE CHAIN FROM BALL ROLLER SHAFT A large sprocket wheel and a smaller pinion sprocket gear are attached to the left end of the oscillator pinion shaft The large sprocket gear has a radial key slot across its exterior face that aligns with an identical radial slot in the end of the shaft A drive spacer having a radial key surface on each of its faces engages the key slots of the sprocket wheel and shaft thus locking them to gether The drive spacer pinion sprocket wheel are secured to the oscillator drive shaft with a bolt and lock washer The oscillator pinion shaft is powered through the large sprocket wheel by a drive chain that is driven by the pinion sprocket on the ball roller shaft As the drive chain rotates the large sprocket wheel the force is transmitted to the shaft and sprocket gear through the radial keys on the drive spacer thus rotating the pinion sprocket and oscillator pinion shaft 8 BALLWORX Operation and Service Manual 2 2 2 2 DHS NHS BEVEL PINION GEAR JAM NUTS ADJUSTING NUTS SPIRAL PIN OSCILLATOR SHAFT PINION GEAR BEARING HOUSING CENTER BAFFLE A small nylon bevel pinion gear is keyed to the
19. IN 9 310NIW E TiV8 q c2 G O 2 9r v LO ANNOdWOD 40 LNO D MOTHA FX LINDYID Xovig AVES AVES er J NVYO NIOD zr E 15 TWNINMAL m NJ3H5 N33HO5 1ndino LIOWASL OVASIL 4 7 LAdLNO i ovas OVASLL 35NVHO 5 TTT m lino m 2 007 i 1ndNI L avag OVAOEZ MOVIE i Jounal ovnoee MH3AHOJSNVHL 21 HOLIMS 3SNOH i LYVLS 37 BALLWORX Operation and Service Manual 1 LINE WHT 2 2 LINE aiis 3 BRAKE YEL 4 PUR 6 ORG 3 WIRE NUT BALLWORX TERMINAL STRIP BLU 1 1 0 BRN J WIRE NUT ERU e WHT C Ni z GRN JUMPER RED 8 JUMPER YEL 4 WIRE NUT CAPACITOR CAPACITOR MOTOR Ballworx Motor Wiring Diagram for Ballworx Motors 208V 230V 38 BALLWORX Operation and Service Manual Section 7 Programming Control Box Controls POWER Indicator Illuminates when Power is applied to the Control Box DISPLAY TEST Button Illuminates all segments of the Numeric Displays RESET Button Restarts the Controller DISPLAY CONTRAST Adjusts the c
20. JUSTING SCREW Figure 14 Adjust Belt Tension 2 Once the proper belt tension is achieved on the small flat belt for the ball roller shaft assembly adjust the linkable belt for the buffing wheel by removing or adding a link to increase or decrease tension Refer to Figure 15 Figure 15 Adjust belt Length BALLWORX Operation and Service Manual Tracking is properly accomplished by moving the two 2 drive pulleys on the motor shafts in towards or out away from the motor Position these drive pulleys so the belts run centered on their perspective driven pulleys Refer to Figure 16 1 INOROUT 2 DRIVEPULLEY Figure 16 Adjust Tracking BALLWORX Operation and Service Manual 21 Adjustment No 6 Cradle and Ball Door Assemhly This adjustment is made to ensure the proper seal is obtained between the ball door and the front panel 1 2 Disconnect power from Ballworx Open ball door and cradle to its fully open position Remove the ball door by unscrewing the four 4 button head Allen Screws Close cradle assembly The outside edge of the door track should be flush with the front panel To adjust the cradle use a 7 16 inch wrench to loosen the four 4 bolts that hold the ball track to the cradle assembly and tilt the ball track so it is flush with the front panel Tighten bolts Install ball door to the cradle assembly close the ball door and cradle assembly check to see
21. Operating and Service Manual Ballworx Advanced Polishing System November 2000 14 900075 000 e e Brunswickt3 CUSTOMER SERVICE tradition 1n excellence Statement of Intent This manual is provided to be used by qualified bowling center personnel Customer accepts responsibility for safety training of all personnel who operate service or maintain this product Ballworx Advanced Polishing System Operating and Service Manual November 2000 by the Brunswick Bowling and Billiards Corporation All rights reserved Reorder Part No 14 900075 000 Notice If available updates to this manual can be found on line at www centermaster com Confidential proprietary information All information contained in this document is subject to change without notice Do not reproduce or disclose without the written consent of the Brunswick Indoor Recreation Group Brunswick Indoor Recreation Group 525 West Laketon Avenue P O Box 329 Muskegon MI 49443 0329 U S A 231 725 3300 BALLWOR ADVANCED POLISHING SYSTEM WARRANTY REGISTRATION CARD IMPORTANT In order to validate your Brunswick Ballworx warranty this portion must be filled out completely cut out of this manual and returned within 10 days after installation to Brunswick Bowling at the address listed on back of this card Contact Person Name of Bowling Center Phone Number Fax Number Street Address City State Zip Cod
22. THAT ROTATES COMPOUND APPLICATOR SHAFT 2 SOLDOUT SWITCH 3 5 CIRCULAR CAM FOLLOWER 6 TRIANGULAR PLATE 9 COMPOUND APPLICATOR SWITCH 11 X SHAFT 12 BOLT HEAD THAT CONTACTS MICROSWITCH LEVER CAST 14 Y SHAFT 15 COMPOUND APPLICATOR SHAFT A One Minute Pulse microswitch that is attached to an L shaped bracket is mounted on the outside of the triangular plate The actuator lever for the switch protrudes through an elongated opening in the triangular plate and contacts the outside surface of the sprocket gear The sprocket gear carries a button head screw that contacts the switch once per revolution Since the sprocket gear rotates one revolution per minute the switch is depressed once each minute The switch indicates electrically each minute of elapsed time during a polishing cycle BALLWORX Operation and Service Manual 13 Electrical System and Control Box verview The Brunswick Ballworx operates on 208 230 Volts AC 50 60 HZ single phase power A transformer is used to supply 115 Volts AC and 16 Volts AC to the control systems The PC Board rectifies the power and supplies 12 volts DC to the Bill Acceptor as well as the optional Programmable Coin Validator Motor An integral automatic resetting thermal overload device protects the motor Control Box Circuit Breaker The control circuitry is protected by a 2 amp re settable circuit breaker mounted on the left hand side of the electric
23. al box Control Box Buffing Motor Relay The buffing motor relay when energized closes two sets of contacts R3 amp R1 and L3 amp L1 on the buffing motor relay Reference wiring schematic on page 36 When contacts R3 amp R1 and L3 amp L1 on this relay are closed the one horsepower motor is powered and the motor starts At the end of the polishing operation R3 amp R1 and L3 amp L1 on the relay open and a third set of con tacts R4 amp R1 and L4 amp L1 also on this relay close putting a reverse current across the reverse motor windings thus acting as a motor brake Control Box Buffing Motor Relay Househall Toggle Switch The house ball toggle switch is a single pole two position switch In its normal coin operated position Ballworx will operate when coins are deposited for the programmed cycles It is always left in this position for customer operation For house ball cleaning the switch is put to the Houseball position which registers on the customer display and gives the programmed cycle when the start button is depressed 14 BALLWORX Operation and Service Manual Printed Circuit Board PCB ThePrinted Circuit Board PCB controls the operations of Ballworx The PCB is the information center and translates all the signals from and to the external components The PCB is where the owner operator programs the pricing and time levels for the customer usage No attempt should be made
24. anded threads 1 SIDE FRAME SUPPORT BRACKET 2 BEARING LOCK COLLAR 5 CENTER HOLE FLANGE FACES LEFT 6 CENTER HOLE FLANGE FACES RIGHT TEON 9 lo WS 7 SIDE FRAME 8 BEARING HOUSING MOUNTING BOLTS Figure 21 Replace Buffing Wheel 1 SIDEFRAME SUPPORT BRACKET 2 BEARING LOCK COLLAR 3 NUT 4 JAMNUT 5 CENTER FLANGE FACES LEFT 6 CENTER FLANGE FACES RIGHT 7 SIDEFRAME 8 BEARING HOUSING BOLTS BALLWORX Operation and Service Manual 10 11 12 13 14 Using a 2 inch wrench loosen and remove the two 2 bolts and T bracket that secure the pillow block bearing to the pillow block bracket mounted on the left hand side frame Slide the pillow block bearing towards the buffing wheel Using a inch wrench loosen and remove the two 2 bolts that attach the pillow block bracket to the left hand side frame These two 2 bolts are on the lower outside of the triangle plates of the compound advance mechanism Remove the pillow block bracket Remove the pillow block bearing locking collar and jam nuts Remove the buffing wheel sections from the buffing wheel shaft Discard the seven sections of the used buffing wheel Retain the spacers and plates Note the sequence of spacers on the shaft They will be installed in the same sequence Each of the seven sections of the new buffing wheel assembly is stamped with a letter A through Lay them
25. cillator shaft always rotates in the clockwise direction during operation so therefore there is a leading edge and a trailing edge to the oscillator bumper arms BALLWORX Operation and Service Manual 6 Manually rotate the large pulley on the ball roller shaft until the oscillator bumper s leading edge is aligned with the center of the ball roller and buffing wheel The leading edge is designated by the first screw head that will pass by the buffing wheel when rotated in the clockwise direc tion Refer to Figure 11 1 Pad LEADING EDGE 2 TRAILING EDGE Figure 11 Oscillator Bumper Pad Adjustment 1 LEADINGEDGE 2 TRAILING EDGE 7 Position the template inside the ball compartment with point on the center of the ball roller and point against the steel guide roller beneath the buffing wheel Refer to Figure 12 1 BEARING HOUSING BOLTS 2 ROLLER 3 RUBBERBRAKE ROLLER 4 OSCILLATOR RUBBER BUMPERS BUFFING 5 BUFFING WHEEL ADJUSTING S BOLTS TEMPLATE TEMPLATE 4 OSCILLATOR RUBBER BUMPERS 3 RUBBER Q BRAKE ROLLER ere ROLLER Figure 12 Template Position BALLWORX Operation and Service Manual 23 24 NOTE The template has two 2 cutouts in it These cutouts are not the same The cutout for the oscillating bumper pad closest to the buffing wheel is deeper than the cutout for the oscillator bumper pad closer
26. de of the back panel with two 2 wing nuts Refer to Figure 9 1 LONG SIDE OF TEMPLATE Figure 9 Roller Adjusting Template 1 LONGSIDEOF TEMPLATE BALLWORX Operation and Service Manual Disconnect power from Ballworx Remove side doors Remove top assembly Access steel guide roller template form Ballworx This is the L shaped right angle template There is a long and short side to this template See illustration below Open ball door Place template onto the steel guide rollers mounted to the sides of the ball compartment with the long side to the left hand side roller Adjust guide rollers so that both guide rollers are flush with template and the template is held firmly against the right hand side frame Replace top assembly side doors and return power to Ballworx 20 Adjustment No 3 Buffing Wheel This adjustment is required to maintain adequate pressure and contact area between the bowling ball and the buffing wheel as the buffing wheel becomes worn though normal use or when installing a new buffing wheel To maintain proper polishing performance it is recommended that the buffing wheel adjust ment be checked whenever the compound is replaced NOTE The buffing wheel adjusting template used in this sequence is supplied with the ball conditioner The template is attached to the left side rear panel with two 2 wing nuts 1 2 Discon
27. e Distributor Ballworx Serial Number Date of Installation Installer s Signature Place Stamp Here Brunswick Bowling amp Billiards Corporation Attention Ballworx Warranty Department P O Box 329 Muskegon MI 49443 9928 Warranty and Service Policy Warranty If any defects in materials appear during the 12 months after installation the defective part will be repaired or replaced at Brunswick s option without charge to the Customer for parts The Purchaser must assume all other costs in making the repair or replacement NORMAL MAINTENANCE PROCEDURES AND ADJUSTMENTS ARE THE RESPONSIBILITY OF THE CUSTOMER AND ARE NOT COVERED UNDER THE TERMS OF THIS WARRANTY Brunswick reserves the right to change the design of any product but assumes no responsibility to incorporate such design changes on products already sold This warranty applies only to new products and extends only to the original purchaser This warranty shall not apply to any machine repaired or altered in any way outside of our factory authorized service station and or distributor or where parts other than Brunswick approved parts have been installed in the machine or where the machine has been subject to misuse negligence accident or abuse Brunswick reserves the right to inspect and make the final decision on any claim under this warranty that it deems questionable Under no circumstances shall the seller or manufacturer be liable
28. e as required CAUSE J Defective PC board REMEDY J Replace PC board 44 BALLWORX Operation and Service Manual Ball Conditioner Inoperable No Power to PC Board CAUSE A Open circuit breaker or fuse in power supply panel REMEDY Inspect the circuit breaker of fuse Reset or replace as required CAUSE B Faulty power plug or open circuit REMEDY B Be sure power plug engages power receptacle Inspect circuitry for loose or broken wires Repair or replace as required CAUSE C Open circuit breaker in ball conditioner control box REMEDY C Inspect the 2 AMP breaker in the ball conditioner control box Reset or replace as required CAUSE D Defective transformer in ball conditioner control box REMEDY D Verify transformer voltages Replace as required CAUSE E Loose or broken communications wire REMEDY E Check that all wires are secure and check for continuity Repair or replace as required CAUSE F Improper power to ball conditioner REMEDY F Check main supply voltage line and 20AMP circuit breaker Buffing Cycle Will Not Start When Ball Door is Closed CAUSE A Defective Ball Door switch REMEDY A Check Ball Door switch for continuity Repair or replace as required CAUSE B Thermal overload on buffing motor in open position REMEDY B Allow motor to cool Overload device will reset automatically If overload remains open check motor overload Repair or replace as required CAUSE C Dirty or burned co
29. eyed to the shaft A large circular pulley is bolted to the inside surface of the hub and carries a flat belt that is driven by a small pulley attached to the one horse power motor The reduction ratio of the pulley diameter causes the ball roller shaft to be driven at a slow speed A small pinion sprocket is keyed to the exterior end of the ball roller shaft and is secured by a bolt and set screw to the end of the shaft The pinion sprocket drives the oscillator mechanism BALLWORX Operation and Service Manual 1 Oscillator Mechanism A bearing housing is mounted to the inside surface of the left hand side frame to provide support for the oscillator pinion shaft The oscillator pinion shaft extends through the left hand side frame directly under the buffing wheel compartment Refer to Figure 4 16 LARGE BEVEL GEAR a 15 ADJUSTING NUT BEVEL PINION GEAR 2 4 SPIROL PIN a BEARING HOUSING OSCILLATOR DRIVE SHAFT 14 4 5 OSCILLATOR PINION SHAFT SN BEARING HOUSING ADJUSTABLE RUBBER BUMPERS 13 6 DRIVE CHAIN oS f TA Te OSCILLATOR ARMS TO COMPOUND Niras 02 7 APPLICATOR CN K MECHANISM RS 12 7 SPROCKET BUMPER ADJUSTING WHEEL BOLTS 11 PINION SPROCKET 10 DRIVE SPACER 17 8 DRIVE CHAIN FROM HORSEHAIR BALL ROLLER SHAFT BRUSH Figure 4 Ball Mechanism Overview 1 ADJUSTINGNUT 2 SPIRALPIN 3 OSCILLATORDRIVE SHAFT 4 BEARING HOUSING 5 ADJUSTABLE RUBBER BUMPERS 6 OSCILL
30. for loss of profits or other direct or indirect costs expenses losses or damages arising out of defects in or failure of the equipment or of the parts During the warranty period parts that are faulty due to material or workmanship will be repaired or replaced free of charge only if the defective part is properly identified and returned for credit A Brunswick Product Trouble Report must be completed including a description of the problem and the completed form must accompany the returned part returned goods number must be obtained from Brunswick prior to returning any items Identify the returned part by attaching a tag containing the part name and part number The above warranty is exclusive THERE ARE NO IMPLIED WARRANTIES INCLUDING MERCHANTABILITY AND FITNESS FOR USE beyond those expressly made herein Any warranty claim must be preceded by a phone call to a Technical Support Engineer who will assist the customer with troubleshooting procedures prior to the filing of any warranty claim For Ballworx call 231 725 4637 or 231 725 4972 or FAX 231 725 4677 Motor Warranty The electric motors are guaranteed by the motor manufacturers for a period of one year from the date of delivery to purchaser If the motors develop any defect in material or workmanship during the one year warranty period they will be repaired or replaced free of charge at Brunswick s option The Purchaser must assume all other costs in making the repair
31. he cradle and ball door mechanism located in the center of the front panel is where the customer will place the bowling ball The customer opens the ball door to access the cradle assembly and places the bowling ball onto the cradle in the center of the ball door The cradle assembly has four 4 idler rollers that the bowling ball rests on until the ball door is closed The cradle assembly also has one 1 spring loaded steel guide roller to hold the bowling ball against the buffing wheel BALLWORX Operation and Service Manual Compound Advance Mechanism Mounted to the exterior surface of the left hand side frame above the oscillator drive shaft is another bearing housing that contains a reducer shaft The outside end of the reducer shaft carries a large sprocket gear that has a radial key slot across its exterior face This radial key slot aligns with an identical slot in the end of the shaft A drive spacer having a radial key surface on each of its faces engages the key slot of the sprocket gear and shaft thus locking them together Mounted on the extreme end of the reducer shaft is a small pinion sprocket which also has radial key slot across its hub This slot engages the opposite key surface of the drive spacer to lock the small pinion sprocket to the large sprocket gear and shaft The drive spacer and small pinion sprocket gear are mounted on a bolt that is screwed into the end of the shaft The bolt holds the keyed slots in engagement wi
32. he factory with pricing and time values If these settings are not acceptable they can be changed Refer to the Program ming section beginnig on page 39 BALLWORX Operation and Service Manual Operation BALLWORX Operation and Service Manual The operation of Brunswick Ballworx Advanced Polishing System is as follows The customer decides which polishing level is desired and then deposits the appropriate amount of money as explained on the customer display When the proper amount has been deposited the ball door is opened the bowling ball is inserted and the ball door is closed Then the customer depresses the START button on the customer display When the START button is depressed Ballworx through its control PCB selects the proper polishing level and starts the one horse power motor During the polishing operation the bowling ball is held against the cotton buffing wheel and rests on a slow turning urethane ball roller to prevent the bowling ball from spinning at the same speed as the buffing wheel The difference in speed between the bowling ball and the buffing wheel produces a friction buffing effect A compound advance mechanism moves the polishing compound material momentarily against the buffing wheel once during each minute of operation The controlled application of the compound material to the buffing wheel insures that the proper amount of compound material is used during the polishing opera tion
33. ht hand side frame and are attached to the buffing wheel mechanism Refer to Buffing Wheel Adjust ment section on page 20 A linkable belt drives the buffing wheel from the motor pulley This belt is made up of small links which are removable to increase or decrease belt tension Refer to Belt Tension Adjustment section on page 26 BALLWORX Operation and Service Manual 5 Ventilation System eek ee oe OPENINGS IN TOP PANEL AIRFILTER BUFFING COMPARTMENT BUFFING WHEEL AIRDUCT BLOWER HOUSING SHAFT FROM MOTOR HOUSING BLOWER WHEEL BALL COMPARTMENT CENTER BAFFLE TOP PANEL Brunswick Ballworx employs a forced air ventilation system through the ball compartment and buffing compartment to insure that all dirt and dust is removed from the bowling ball during polishing operation Refer to Figure 2 TOP PANEL 10 CENTER BAFFLE 9 BALL COMPARTMEN FILTER OPENINGS IN TOP PANEL 2 AIR 3 BUFFING COMPARTMENT 4 BUFFING WHEEL 5 AIR DUCT 8 BLOWER HOUSING 7 SHAFT FROM MOTOR HOUSING 8 BLOWER WHEEL Figure 2 Overview of Ventilation System A blower wheel is attached to the right hand end of the shaft from the one horse power motor sheet metal housing covers the blower wheel and directs the air upward through an air duct and into the bowling ball compartment Dur
34. ich accepts programming from a remote controller or integrated computer cable This sign is capable of displaying multiple messages including but not limited to advertising special events bowler s scores Refer to the promotion handbook for more information BALLWORX Operation and Service Manual Bill Acceptor Coin Mechanism Bill Acceptor US Machines Only The Internal Bill Acceptor with Stacker is mounted on the left hand side of the front panel This bill acceptor is capable of accepting 1 5 10 20 50 amp 100 dollar bills but is factory switched to accept 1 bills only The dip switches on the top of the bill acceptor control which bills it will accept The stacker box on the back of the bill acceptor will hold a maximum of 400 bills It also has a separate lock for access to the bills The bill acceptor is mounted by 2 wing nuts accessible through the left service panel A phone jack style cable connects the bill acceptor to the PCB Ballworx will not give change Programmahle Coin Mechanism The Programmable Coin Mechanism can accept any type of coin in the world including tokens in multiple denominations The coin mechanism is mounted to the right hand side of the front panel and has a keyed lock for easy access to clear coin jams The coin mechanism is connected to the PCB by a ribbon cable that transfers all the information needed to operate BALLWORX Operation and Service Manual 17 Section 3 Adjust
35. ill be placed on the gear teeth and shaft If the adjusting nut is too far rearward the gears will be noisy with excessive backlash and wear 5 Once adjustment is made position slots in adjusting nut to install spirol pin 6 Install bevel gear jam nuts and motor screen 7 Restore power and test run Ballworx BALLWORX Operation and Service Manual 29 Section 4 General Maintenance Recommended maintenance procedures for Brunswick Ballworx are contained in these instructions These maintenance procedures must be followed to obtain optimum performance of Ballworx Replacement of Buffing Compound 1 1 THUMBSCREW 2 WASHERS 3 COMPOUND WHEEL 4 COMPOUND DRIVE WELDMENT 30 2 Remove side doors Put Ballworx into Houseball mode Depress start button and run Ballworx observing the drive housing when the drive housing reaches the low dwell of the cam open the ball door to stop the motor Disconnect power from Ballworx and remove the top assembly Open the ball door to its fully open position Remove the thumbscrew and washers that secure the compound block to the compound shaft Refer to Figure 19 2 WASHERS 3 COMPOUND WHEEL 1 4 N COMPOUND DRIVE WELDMENT Figure 19 Remove Thumb Screws and Washers 7 Carefully slide the compound block from the compound shaft Retain the hardware for future use BALLWORX Operation and Service Manual Using a 7 16 inch wrench
36. ing the polishing operation the bowling ball protrudes through the circular opening in the center baffle as previously described Since the bowling ball compartment is basically airtight the air that is forced into the bowling ball compartment escapes into the buffing wheel compartment Air passes between them at high velocity thus removing all dirt and dust from the bowling ball The only escape route for the dust laden air is through an air filter attached to the bottom of the top cover The dust laden air is forced through the air filter and deposits the impurities in the air filter then passes through openings in the top The blower wheel starts to turn when the ball door is closed and the Start button is depressed at the start of the polishing operation and stops turning when the ball door is opened and or at the completion of the polishing operation BALLWORX Operation and Service Manual Ball Roller Mechanism Mounted to the inside surface of the left hand side frame is a bearing housing which houses a bearing at each end The housing supports the ball roller shaft that extends from the bowling ball compartment through the left hand side frame Refer to Figure 3 1 BALL ROLLER SHAFT 2 URETHANE 9 DRIVE CHAIN TO OSCILLATOR BALL ROLLER 1 BALL ROLLER SHAFT MECHANISM 2 URETHANE BALL ROLLER 3 BEARING HOUSING 4 LEFT HANDSIDE FRAME 5 FLATBELT DRIVEN FROM BUFFING MOTOR 6 TRI
37. ins and sprockets Apply a LIGHT coat of general purpose grease to the bevel gears for the oscillator and oscillator drive mechanisms Apply a LIGHT coat of general purpose grease to the contact surfaces of the ball door hinge arms and the ball door stop pin BALLWORX Operation and Service Manual Section 6 Electrical A0 Z BULIM 1041107 x4oM pg OWA0EZ LAdNI OV OWAOZL 191100 AVidsId U0 D 2 YOLOW 9NIJ4n8 I yovig ZITO ry AVES di vi HOLOW x Nana YOLVAITVA N3349 tH eH Al SIM 92 2 6 0 AWD M 8 3IIHM b d TOR DOI Mov c2 m 2 Z CX OIN O
38. ion shaft is rotated as previously described the motion is transferred from the small nylon pinion bevel gear to the large nylon bevel gear which through the projections on the adjusting nut rotates the oscillator drive shaft assembly The reduction ratio between the small and the large nylon bevel gears causes the oscillator drive shaft assembly to rotate slower than the oscillator pinion shaft BALLWORX Operation and Service Manual 9 Two oscillator arms are keyed to the forward end of the oscillator drive shaft separated by two spacers and a horsehair brush The oscillator arms straddle the ball roller A urethane oscillator bumper pad is clamped to each oscillator arm and as the oscillator shaft rotates the bumper pads will contact the bowling ball once per revolution When the oscillator bumper pads contact the bowling ball the bowling ball will be momentarily lifted and rotated thereby constantly changing the position of the bowling ball against the buffing wheel Since the oscillator mechanism is powered indirectly by the one horsepower motor the oscillator mechanism rotates only when the ball door is closed during a polishing operation The horsehair brush is mounted on the oscillator shaft assembly directly under the urethane ball roller As the oscillator assembly rotates the brush contacts the urethane ball roller and keeps it clean to prevent marking of the bowling balls being polished Cradle and Ball Door Mechanism T
39. l Misadjusted REMEDY A Check Buffing Wheel Adjustment section CAUSE B Cradle and Ball door misadjusted REMEDY B Check Cradle and Ball Door Adjustment Section CAUSE C Oscillator bumpers misadjusted REMEDY C Check Oscillator Bumper Adjustment CAUSE D Steel guide rollers misadjusted REMEDY D Check Guide Roller Adjustment section BALLWORX Operation and Service Manual 4 48 Customer Display Inoperable or Displays Wrong Information CAUSE A Improper power to ball conditioner REMEDY W Check main supply voltage line and 20AMP circuit breaker CAUSE B Loose broken and or reversed communications cables REMEDY B Check that all cables are secure check for continuity and or correct connections Repair or replace as required CAUSE C Open circuit breaker in ball conditioner control box REMEDY C Inspect the 2 AMP breaker in the ball conditioner control box Reset or replace as required CAUSE D Defective transformer in the ball conditioner control box REMEDY D Verify transformer voltages Replaces as required CAUSE E Improper programming on the control box PC board REMEDY E Check Programming section CAUSE F Defective control box PC board REMEDY Replace PC board CAUSE G Defective LCD PC board REMEDY G Replace PC board Programmable Coin Mechanism Will Not Accept and or Register Coins CAUSE A Coin mechanism jammed with quarters and or foreign objects REMEDY A Clear jam
40. ments IMPORTANT When servicing Brunswick Ballworx the power cord must be disconnected from the power source to prevent injury to personnel Adjustment No 1 Mounting Feet This adjustment is made to insure that Ballworx is level and supported on all four 4 mounting feet to avoid unnecessary vibration and for proper ball polishing performance Refer to Figure 8 1 ADJUSTINGNUTS 1 2 MOUNTINGFEET ADJUSTING NUTS Er 2 2 MOUNTING FOOT Figure 8 Mounting Feet 1 With Ballworx positioned in its operational location remove both side doors 2 Place carpenter s level across the flat surface of the top panel 3 Loosen the two 2 nuts on each mounting foot 4 Adjusteach mounting foot until Ballworx is level from side to side and front to rear 5 Check each mounting foot to be certain that all four 4 mounting feet support the weight of Ballworx 6 Securely tighten both nuts on each mounting foot 7 Replace both side doors BALLWORX Operation and Service Manual Adjustment No 2 Steel Guide Rollers This adjustment is made to ensure that the guide rollers are positioned properly to restrict the motion of the bowling ball during the polishing operation and that the bowling ball is centered to the buffing wheel NOTE The Steel Guide Roller Adjusting Template used in this adjustment is supplied with Ballworx The template is attached to the left si
41. nect power from Ballworx Remove side doors Remove top assembly Open ball door and cradle assembly to its fully open position Remove the linkable drive belt from the upper pulley Using a 1 inch wrench loosen the four 4 bolts that secure the buffer shaft bearing housing to the right hand side frame and the two 2 bolts that secure the pillow block bearing to the pillow block bracket BALLWORX Operation and Service Manual 7 Position the template inside the ball compartment with point on the center of the rubber brake roller and point against the metal roller beneath the buffing wheel Figure 10A On the outside of the right hand side frame is an easy adjust bracket with jackscrew and locknut Loosen the locknut and rotate the jackscrew moving the entire buffing wheel assembly forward or rearward until the narrowest portion of the buffing wheel just touches the edge of the template at point C Tighten the locknut on the jackscrew Rotating the jackscrew 1 complete revolu tion moves the buffing wheel assembly 1 32 of an inch It is recom mended to move the buffing wheel assembly forward 1 32 of an inch or one complete turn clockwise each time a new buffing wheel compound block is installed Refer to Figure 10 5 1 BUFFING BEARING HOUSING WHEEL BOLTS ADJUSTING TEMPLATE o _ 4 OSCILLATOR i RUBBER BUMPERS NV E 5 RUBBER
42. ntacts on buffing motor relay REMEDY C Clean contacts with burnishing toll Replace as required CAUSE D Defective coil on buffing motor relay REMEDY D Inspect coil on relay for proper operation and continuity Repair or replace as required CAUSE E Defective PC board REMEDY E Replace PC board BALLWORX Operation and Service Manual 45 46 Ball Conditioner is Operable When Start button is Depressed and No Money is Deposited CAUSE A House Ball toggle switch in house position REMEDY A Flip toggle switch to Customer operation position CAUSE B Defective House Ball toggle switch REMEDY B Check House Ball toggle switch for continuity Repair or replace as required CAUSE C Defective Coin switch REMEDY C Check Coin switch for continuity Repair or replace as required CAUSE D Defective PC board REMEDY D Replace PC board Ball Conditioner Continues to Run CAUSE A Dirty or burnt contacts on Buffing Motor Relay REMEDY A Clean contacts with burnishing tool or replace relay as required CAUSE B Defective 1 Minute Switch REMEDY B Check 1 Minute switch for continuity Repair or replace as required CAUSE C Defective PC board REMEDY C Replace PC board Ball Conditioner Vibrates Excessively During Polishing Operation CAUSE A Buffing wheel sections are loose on buffing shaft REMEDY A Tighten nuts on end of buffing shaft CAUSE B Bearing housing for buffing wheel not sec
43. oggle switch to the Houseball position and polish three houseballs Return Houseball toggle switch to the Customer position Ballworx is now ready for use 31 Replacement of Buffing Wheel 32 Recommended maintenance procedures for the Brunswick Ballworx are con tained in these instructions These maintenance procedures must be followed to obtain optimum performance of Ballworx l 2 Disconnect power from Ballworx Open the ball door to its fully open position Remove both side doors and top assembly from Ballworx Remove the thumbscrew and washers that secure the compound block to the compound shaft Carefully slide the compound block from the compound shaft Retain hardware for later use Loosen the setscrew in the bearing lock collar on the left side of the buffing wheel shaft This locking collar has an eccentric groove that fits over the bearing The bearing also has an eccentric groove that aligns with the locking collar To release the positive lock hold the buffing wheel insert a punch into punch hole and knock locking collar towards the back of Ballworx Slide locking collar away from bearing BALLWORX Operation and Service Manual 8 Loosen the two 2 jam nuts that secure the buffing wheel sections together The buffing wheel drive pulley has been slotted to accept a 1 1 8 wrench to give a positive lock on the buffing wheel shaft Refer to Figure 2l NOTE The two 2 jam nuts have left h
44. ontrast of the Customer Display LCD s FUNCTION Buttons Enables viewing of Controller Programming PROGRAMMING Buttons Enables editing of Controller Programming Operation To Display Data Depress the appropriate function button on the controller to display the current value of Programming Function Buttons Low Gloss High Gloss Super Gloss Like New House Coin Value and Totals To Program Data Depress the appropriate programming button on the controller to edit the current value of Programming PROGRAMMING Buttons Clear Increment Coin and Increment Time BALLWORX Operation and Service Manual 39 40 Programming Setting Gloss Level Values Depress and Hold the appropriate Gloss Level Button Depress Increment Coin to edit the number of coins required for that specific Gloss Level Depress Increment Time to edit the number of minutes required for that specific Gloss Level Setting Coin Values Depress and Hold the Coin Value Button Depressing either Increment Coin or Increment Time buttons will edit the Coin Value Set this value for a specific coin e g Quarters U S 00 25 Setting House Ball Run Time Depress and Hold the House Button Depress Increment Time to edit the number of minutes required for House Ball Utilizing Clear Button Depress and Hold any of the Function Buttons except Totals Depress and
45. pt a bowling ball The ball door is then closed by the customer and remains closed during the entire operation of the machine The ball door is then reopened by the customer at the completion of operation to allow the customer to remove his her polished bowling ball A blower driven by the one horse power motor forces air upward through the polishing compartment through an air filter on the bottom side of the top panel and through vents in the top panel The forced air removes polishing material and dust form the polishing compartment and insures that the bowling balls will be free from polishing material and dust at the completion of the machine s operation A Liquid Crystal Display LCD on the Customer Display indicates the informa tion needed for customer use including Pricing Time Money Deposited and Time Remaining start button initiates machine operation once money has been deposited BALLWORX Operation and Service Manual 1 Installation and Set Up Machine Placement 1 Position Ballworx in its permanent location 2 Level Ballworx refer to Mounting Feet Adjustment section on page 18 3 Insert power plug into the grounded receptacle The power cord provided with Ballworx is an approved three prong plug NOTE The grounded receptacle provided for Ballworx must be on a dedicated 208 230 VOLT 20 AMP breaker 4 Ballworx is now is ready for test operation Programming Ballworx has been programmed at t
46. r to Figure 23 Disable Coin 1 Press Programming Button two 2 time LED will flash Red 2 Insert Coin Done when LED changes to solid Green Refer to Figure 23 Program Multiple Coins 1 2 Press Programming Button three 3 times LED will flash Amber Press Programming Button to Index to Category 5 Insert 10 Coins of the same value Press Programming Button one 1 time LED changes to solid Am ber Press Programming Button to Index to multiplier needed for that spe cific coin value refer to Programming Theory on page 44 To escape press Programming Button and hold for 2 seconds Refer to Figure 23 BALLWORX Operation and Service Manual Programming Theory Coin Value Denomination is programmed through both the Coin Mechanism and the Control Box PC Board These values must coincide with each other match ing the values on the Coin Mechanism and the Control Box PC Board maxi mum of five 5 coins can be programmed through the Ball Conditioner The Coin Mechanism has been pre programmed with the internal memory for Ballworx Tokens Determine the coins to be used in the Ball Conditioner The value of the highest denomination coin cannot exceed ten 10 times the lowest denomination of coin The Coin Value on the Control Box PC Board will always be set for the lowest Value Denomination of coin being used in the Ball Conditioner Examples 1 U S A Two 2 coins will be u
47. right hand end of the oscillator pinion shaft and meshes with a large nylon bevel gear that is mounted to the end of the oscillator pinion shaft The oscillator drive shaft extends forward into the bowling ball compartment and is supported by a bearing housing that is mounted to the rear surface of the center baffle The large nylon bevel gear is attached to the oscillator shaft assembly An adjusting nut having six horizontal projections is threaded onto the rear end of the oscillator shaft assembly The large nylon bevel gear with six mating holes on its forward face is positioned on the shaft against the adjusting nut with the projec tions of the nut engaging the holes in the large nylon bevel gear A pair of jam nuts and a flat washer on the end of the oscillator drive shaft secures the large nylon bevel gear against the adjusting nut The adjusting nut can be threaded forward or backward to obtain proper alignment between both nylon bevel gears A spiral pin inserted though the oscillator drive shaft engages two slots in the adjusting nut to lock the adjusting nut when the nylon bevel gears are aligned Refer to Figure 5 BEVEL PINION 2 GEAR JAM 8 LARGE BEVEL GEAR prese qu e e 3 ADJUSTING NUT 4 SPIRAL PIN 5 OSCILLATOR DRIVE SHAFT 6 BEARING HOUSING 7 CENTER BAFFLE Figure 5 Oscillator Shaft When the oscillator pin
48. rvice Manual 43 Section 8 Troubleshooting Ball Conditioner Inoperahle Power to PC Board CAUSE A Improper power to ball conditioner REMEDY A Check main supply voltage line and 20AMP circuit breaker CAUSE B Ball conditioner Sold Out REMEDY B Check compound replace if required Check the Sold Out switch for continuity Repair or replace as required CAUSE C Insufficient money deposited and or registered REMEDY C Check Coin Mechanism switch for operation and continuity Repair or replace as required Check Bill Acceptor operation clean or replace unit as required CAUSE D Defective Ball Door switch REMEDY D Check Ball Door switch for continuity Repair or replace as required CAUSE E Defective Start switch REMEDY E Check Start switch for continuity Repair or replace as required CAUSE F Loose or broken communication wire REMEDY F Check to be sure all wires are secure and check for continuity Repair or replace as required CAUSE Thermal overload on buffing motor in open position REMEDY G Allow motor to cool Overload device will reset automatically If overload remains open check motor overload Repair or replace as required CAUSE Dirty or burned contacts on buffing motor relay REMEDY H Clean contacts with burnishing tool Replace as required CAUSE I Defective coil on buffing motor relay REMEDY I Inspect Coil on relay for proper operation and continuity Repair or replac
49. sed 0 25 Quarter amp 1 00 Dollar 1 00 Dollar coin being four 4 times the 0 25 Quarter Coin Mechanism multiplier of one 1 for 0 25 Quarter Coin Mechanism multiplier of four 4 for 1 00 Dollar Control Box PC Board Coin Value set for 00 25 2 Canada Three 3 coins will be used 0 25 Quarter 1 00 Dollar amp 2 00 Dollar 2 00 Dollar coin being eight 8 times the 0 25 Quarter 1 00 Dollar coin being four 4 times the 0 25 Quarter Coin Mechanism multiplier of one 1 for 0 25 Quarter Coin Mechanism multiplier of four 4 for 1 00 Dollar Coin Mechanism multiplier of eight 8 for 2 00 Dollar Control Box PC Board Coin Value set for 00 25 3 Japan Three 3 coins will be used 50 Yen 100 Yen amp 500 Yen 500 Yen coin being ten 10 times the 50 Yen 100 Yen coin being five 5 times the 50 Yen Coin Mechanism multiplier of one 1 for 50 Yen Coin Mechanism multiplier of five 5 for 100 Yen Coin Mechanism multiplier of ten 10 for 500 Yen Control Box PC Board Coin Value set for 00 50 Scrolling Message Display It is a programmable message display which accepts programming from a remote controller or use your PC with the optional software This sign is capable of displaying multiple messages including but not limited to advertising special events bowler s scores Refer to the Promotional Handbook and the Beta Brite Manual for instructions on programming BALLWORX Operation and Se
50. ssent 30 Programming cet uc fee Rt e e ai eH er eoe eR 40 Setting Gloss Level rennen 40 Setting Com Values e d tede e ent 40 Setting House Ball Run Time eese 40 Utilizing Clear B ttoN penes tete terti e tne uaa 40 Metering Eunections tpe me Re tens 40 Programmable Coin Mechanism eese rene 41 COMMON 41 Enable Coin ee ret e eee gre t ern 42 Disable Com ita ian dou dun aita peius 42 Program Multiple Coins eese nennen rennen 42 Programming Theory nre tee pete ev pte eerte 43 Scrolling Message Display nennen n 43 Section 8 Troubleshooting eee ee ee eene seen eate setae etae etta 44 Ball Conditioner Inoperable Power to PC 44 Ball Conditioner Inoperable No Power to PC 45 Buffing Cycle Will Not Start When Ball Door is Closed 45 Ball Conditioner is Operable When Start button is Depressed and No Moneyas Deposited niter eto Ere ie etes ese 46 Ball Conditioner Continues to Run eese 46 Ball Conditioner Vibrates Excessively During Polishing Operation 46 Ball Conditioner Will Not Polish Bowling Ball Properly
51. th the drive spacer A roller chain drives the large sprocket gear from the small pinion sprocket gear on the oscillator pinion shaft 1 COMPRESSION SPRING 2 15 DRIVE CIRCULAR CAM FOLLOWER 14 REDUCTION GEARS w 15 SHAFT 5 12 PIN TRIANGULAR PLATE 11 BOLT HEAD THAT CONTACTS MICROSWITCH LEVER CAST 4 DRIVE HOUSING 5 COMPOUND APPLICATOR CAM 8 BEARING HOUSING FOR 10 COMPOUND APPLICATOR SWITCH CAST REDUCER SHAFT 7 9 DRIVE CHAIN FROM REDUCER PINION OSCILLATOR MECHANISM SPROCKET 8 REDUCER SPROCKET WHEEL Figure 6 Compound Advance Mechanism 1 COMPRESSIONSPRING 2 DRIVEHUB 3 PIN 4 DRIVEHOUSING 5 COMPOUND APPLICATOR CAM 6 BEARING HOUSING FOR REDUCER SHAFT 7 DRIVE CHAIN FROMOSCILLATOR 8 REDUCERSPROCKET WHEEL 9 REDUCERPINIONSPROCKET MECHANISM 10 COMPOUND APPLICATOR SWITCH 11 BOLTHEAD THAT CONTACTS 12 TRIANGULARPLATE CAST MICROSWITCH LEVER CAST 13 Y SHAFT 14 REDUCTIONGEARS 15 CIRCULAR FOLLOWER BALLWORX Operation and Service Manual 11 Mounted to the exterior surface of the left hand side frame directly above the reducer sprocket are two parallel triangular plates The two plates are held apart by two cylindrical spacers and mounting bolts that attach the triangular plates to the side frame These two bolts and spacers serve as stationary pivot shafts for the sprockets cams and gears that are mounted
52. the compound material When the compound drive shaft turns the motion is transmitted to the compound material through the drive hub which turns the compound material A washer and thumbscrew secure the compound material to the inside end of the compound shaft A gear hub is attached to the compound shaft between the arms of the drive housing The hub carries a circular spur gear that is driven by the reduction gear train from the reducer sprocket A circular cam follower is also mounted on the compound drive shaft separated from the circular gear and hub by a spacer A tension spring is attached to the forward end of the drive housing to urge the circular cam follower against the compound applicator cam The compound applicator cam has a low dwell for approximately 90 degrees of its circumfer ence As the circular cam follower engages the low dwell in the compound applicator cam the tension spring pulls downward on the drive housing thus pivoting the compound material against the buffing wheel Then as the circular cam follower engages the high level of the compound applicator cam the drive housing is pushed upward to move the compound material away from the buffing wheel The compound applicator cam rotates at approximately one revolution per minute The buffing compound material is applied against the buffing wheel one time per minute during the polishing cycle BALLWORX Operation and Service Manual A Sold Out microswitch that has an ac
53. to repair a Printed Circuit Board in the field This will void the warranty on the PCB Replacement Printed Circuit Boards are available from Brunswick Follow the return policy in the Warranty section in the front of book Start Button Customer Display The start button is a momentary contact push button switch that makes contact when it is manually depressed When pressure is removed the push button switch returns to its open position LCD Screen Customer Display The Customer Display is a Liquid Crystal Display LCD it is a two segment 12 character display The information programmed from the PCB will register on this display making it adaptable for any pricing and or time structure This screen gives all the information the customer will need to determine the polishing level BALLWORX Operation and Service Manual 15 External Microswitch Scrolling Message Display Door Closed Switch The Door Closed Switch is a single pole double throw microswitch that is mounted on the exterior right hand side frame and is controlled by the ball door mechanism When the ball door is open the switch is deactuated and its nor mally open N O contacts are open When the ball door is closed the switch is actuated and its N O contacts are closed No connection is made to the normally closed N C terminal of the switch This switch is connected to the PCB in series with the buffing motor relay and will permit the motor to operate
54. tuating lever and roller is mounted on the inside surface of the drive housing The circumference of the gear hub has a low dwell for 45 degrees of its circumference The gear hub and compound material rotate on the drive shaft and consequently when the shaft has made one revolution The compound is no longer usable The actuator lever on the Sold Out switch will find the low dwell in the gear hub and close the switch to indicate electrically that the compound material is depleted refer to Figure 7 When the switch closes the customer display will register Sold Out and lock out both the coin mechanism and dollar bill acceptor The compound material must then be replaced Refer to the Repacement of Buffing Compound sections 19 COMPOUND 14 Y SHAFT 13 REDUCER GEARS 12 MICROSWITCH LEVER CAST 11 X SHAFT 10 APPLICATOR SHAFT BOLT HEAD THAT CONTACTS ic DEVE CHAIN SUE ERE 1 COMPOUND MATERIAL 2 SOLD OUT SWITCH 3 DRIVE HOUSING 4 GEAR HUB HAS SURFACE THAT CONTROLS SOLD OUT SWITCH 5 CIRCULAR CAM FOLLOWER 6 GEAR THAT ROTATES COMPOUND APPLICATOR SHAFT 7 COMPOUND APPLICATOR CAM 8 RIANGLULAR PLATE 9 COMPOUND APPLICATOR SWITCH CAST Figure 7 Sold Out Switch 1 COMPOUND MATERIAL 4 GEAR HUB HAS SURFACE THAT CONTROLS SOLD OUT SWITCH DRIVE CHAIN REDUCER GEARS 7 COMPOUNDAPPLICATORCOMPOUND 8 1 DRIVE HOUSING GEAR
55. udes into the buffing compartment through the circular opening The bowling ball compartment is located in front of the buffing compartment and houses the bowling ball during polishing operation Attached to the inside of both the right and left hand side frames is the buffing wheel assembly which includes a dual supported shaft This shaft protrudes through a bearing housing and the right hand side frame it also attaches to a pillow block bearing and bracket mounted on the left hand side frame Refer to Figure 1 LA Figure 1 Buffing Wheel BALLWORX Operation and Service Manual The buffing shaft rotates counter clockwise at high speed 3000 rpm and is driven by a Linkable V belt from the large pulley on the one horse power motor to the small pulley on the buffing shaft Both pulleys are keyed to their respective shafts The buffing wheel assembly is mounted on the buffing shaft and consists of seven individual sections of cotton buffing material attached to seven separate metal hubs Metal spacers that are positioned on the buffing shaft separate the seven sections of the buffing wheel The entire buffing wheel assembly is secured to the buffing shaft by a pair of jam nuts These nuts have left hand threads The buffing wheel mechanism mounting holes are slotted to allow adjustment of the buffing wheel assembly as the cotton buffing material wears A slide plate and adjusting screw are mounted on the outside of the rig
56. ured to side frame REMEDY B Adjust buffing wheel and tighten mounting bolts that secure housing to side frame CAUSE C Oscillator bumpers adjusted to high REMEDY C Check Oscillator Bumper Adjustment CAUSE D Steel guide rollers misadjusted REMEDY D Check Guide Roller Adjustment section CAUSE E Mounting feet misadjusted REMEDY E Check Mounting Feet Adjustment section BALLWORX Operation and Service Manual Ball Conditioner Will Not Polish Bowling Ball Properly CAUSE A Buffing wheel sections are loose on buffing shaft REMEDY A Tighten nuts on end of buffing shaft CAUSE B Bearing housing for buffing wheel not secured to side frame REMEDY B Adjust buffing wheel and tighten mounting bolts that secure housing to side frame CAUSE C Buffing wheel misadjusted REMEDY C Check Buffing Wheel Adjustment section CAUSE D Oscillator bumpers adjusted to high REMEDY D Check Oscillator Bumper Adjustment CAUSE E Steel guide rollers misadjusted REMEDY E Check Guide Roller Adjustment section CAUSE F Buffing Wheel oversaturated with compound REMEDY F Run bowling balls through ball conditioner without compound CAUSE G Air filter dirty REMEDY G Clean or replace air filter as required CAUSE H Ball roller steel guide rollers oscillator pads and ball conditioner dirty REMEDY H Vacuum and clean all areas of ball conditioner Ball Door Moves Excessively During Operation CAUSE A Buffing Whee
57. ut in the template Snug the bolt on leading edge of oscillator bumper pad just tight enough to hold bumper in place 12 Rotate the oscillator arm to the trailing edge and adjust the trailing edge of the oscillator bumper pad so that it just touches the cut out in the template Tighten leading edge bolt Refer to Figure 13 3 LEADING EDGE TOUCHES 2 TRAILING EDGE BOLT Figure 13 Adjust Oscillator Bumper 1 LEADING EDGE BOLT BALLWORX Operation and Service Manual 2 ENDING EDGE BOLT 3 LEADINGEDGETOUCHES 25 Adjustment No 5 Belt Tracking and Tension anana 26 Tn MOTOR BASE 9 PIVOT UP TO DECREASE DOWN TO INCREASE UPPERLOCKNUT LOWERLOCKNUT ADJUSTING SCREW HINGED PIVOT These adjustments are made to allow the proper tensioning and tracking of the motor belts on both sides of Ballworx and to increase the life of the belts As the belts get older and stretch belt tension will decrease An adjustable drive belt is used for the buffing wheel drive system 1 To increase or decrease the belt tension on the flat belt on the left side of the machine adjust the motor mount plate up or down with the jam nuts on the adjusting rod at the lower back of the machine Refer to Figure 14 n MOTOR BASE PIVOT UP TO DECREASE TENSION DOWN TO INCREASE TENSION 3 LOWER LOCKNUT 4 AD

Ballworx Advanced Polishing System

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