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2013 RAM Truck Owner`s Manual Diesel Supplement

1. 144 MAINTAINING YOUR VEHICLE ESS Component Fluid Lubricant or Genuine Part Diesel Exhaust Fluid MOPAR Diesel Exhaust Fluid API Certified DEF or equivalent that has been API Certified to the ISO 22241 standard Use of fluids not API Certified to ISO 22241 may result in system damage You can receive assistance in locating DEF in the United States by calling 866 RAM INFO 866 726 4636 In Canada call 1 800 465 2001 English or 1 800 387 9983 French Chassis Component Fluid Lubricant or Genuine Part Automatic Transmission We recommend you use MOPAR ATF 4 Automatic Transmission Fluid or If Equipped Six Speed 68RFE equivalent licensed ATF 4 product Failure to use ATF 4 fluid may affect the Pickup models without PTO function or performance of your transmission Automatic Transmission We recommend you use MOPAR ASRC Automatic Transmission Fluid or If Equipped Six Speed AS69RC equivalent Failure to use the proper fluid may affect the function or perfor Pickup models with PTO and mance of your transmission all Chassis Cab models ES MAINTAINING YOUR VEHICLE 145 Component Fluid Lubricant or Genuine Part Transfer Case We recommend you use MOPAR BW44 44 Transfer Case Fluid Front and Rear Axle Fluid We recommend you use Synthetic GL 5 SAE 75W 90 Limited Slip 2500 3500 10 5 11 5 inch Rear Axles Limited slip additive is not requi
2. Reb 13 Voltmeter cis seek sus sans sat ac 46 Gear Ranges sci eei sims ae dcs 60 Idle Up Feature 49 Information Center Vehicle 23 Instrument Cluster 12 Intervention Regeneration Strategy 120 Jump Starting 444 cee eee eee eee eee n n 96 Keyless Enter N Go e hen 35 Lights P Viri NET 18 Alari 22264 9d 19 AMLE oh ERE 13 Brake Warning foeda 16 Check Engine Malfunction Indicator 13 FOS ci ce ether theo ke edad owned d sr Pa 21 High Beam 2 55 eee ao eee gs 17 High Beam Indicator 17 Instrument Cluster 13 Seat Belt Reminder 17 Security Alarm Theft Alarm 19 Theft Alarm Security Alarm 19 Tire Pressure Monitoring TPMS 19 Warning Instrument Cluster Description 13 Maintenance Procedures 106 Maintenance Schedule 148 Manual Transmission 71 Fluid Level Check 132 Shift Speeds ss peres due rex heh ed 72 New Vehicle Break In Period 10 Noise Control Maintenance 42s ere dada e oboe d 136 Tampering Prohibited 137 Noise Emission
3. 40 Manual Transmission 34 erm en ne ne Ne ra ND eg d 6 Starting Procedures 34 Starting Procedures Diesel Engines 34 Synthetic Engine Oil 110 INDEX 179 Tachometer 13 Tip Start a dos a elie ae ow hE Se 35 Tires Pressure Warning Light 19 Torque Converter Clutch 70 Traction Control 131 Transfer Case diim PT 144 Transmission Automatic 59 FI isse eor hr ra bees 144 M nual 2e e ka bx an bas PEG 34 Shifting esses HERR 57 Viscosity Engine Oil 109 Voltmeter 46 Warning Lights Instrument Cluster Description 13 Water Separator Diesel Fuel 112 INSTALLATION OF RADIO TRANSMITTING EQUIPMENT Special design considerations are incorporated into this vehicle s electronic system to provide immunity to radio frequency signals Mobile two way radios and telephone equipment must be installed properly by trained personnel The following must be observed during installation The positive power connection should be made directly to the battery and fused as close to the battery as possible The negative power connection should be made to body sheet metal adjacent to the negative battery co
4. 4 Pour fuel into funnel opening Continued EE STARTING AND OPERATING 87 WARNING Continued NOTE e A fire may result if fuel is pumped into a portable e When the fuel nozzle clicks or shuts off the fuel tank container that is inside of a vehicle You could be is full burned Always place fuel containers on e Tighten the fuel filler cap until you hear a clicking ground while filling sound This is an indication that the fuel filler cap is properly tightened ADDING FUEL CHASSIS CAB MODELS e Make sure that the fuel filler cap is tightened each time m the vehicle is refueled CAUTION WARNING A fire may result if fuel is pumped into a portable To avoid fuel spillage and overfilling do not top off the fuel tank after filling container that is on a truck bed You could be burned Always place fuel containers on the ground while filling 88 STARTING AND OPERATING SSSR Fuel Filler Cap If the fuel filler cap is lost or damaged be sure the replacement cap is for use with this vehicle CAUTION Damage to the fuel system or emission control sys tem could result from using an improper fuel tank filler tube cap A poorly fitting cap could let impuri ties into the fuel system WARNING Never have any smoking materials lit in or near the vehicle when the fuel filler cap is removed or the tank filled Never add fuel to the vehicle when the engine is running
5. 2 INTRODUCTION de en ee de co Rida ce 3 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 5 2 UNDERSTANDING YOUR INSTRUMENT PANEL 11 mm STARTING AND OPERATING a zou aiia ad acere n a Io Fut 31 WHAT DO IN EMERGENCIES YA 95 5 MAINTAINING YOUR VEHICLE sia Red 101 6 MAINTENANCE SCHEDULE duesequestpx cuter 147 D a ee 0 173 8 INTRODUCTION CONTENTS M A MESSAGE FROM CHRYSLER GROUP LLC 4 4 INTRODUCTION ESS A MESSAGE FROM CHRYSLER GROUP LLC Chrysler Group LLC and Cummins welcome you as a Cummins turbocharged diesel powered truck owner Your diesel truck will sound feel drive and operate differently from a gasoline powered truck It is important that you read and understand this manual Almost 100 of the heavy duty trucks in the United States and Canada are diesel powered because of the fuel economy rugged durability and high torque which per mits pulling heavy loads Cummins engines power well over half of these trucks Now this same technology and proven performance is yours in your truck equipped with the Cummins turbocharged diesel engine You may find that some of the starting operating and maintenance procedures are different However they are simple to follow and careful adherence to them wi
6. No 1 Ultra Low Sulfur diesel fuel should only be used where extended arctic conditions 10 F or 23 C exist Bio Diesel Fuel Requirements Chassis Cab Models A maximum blend of 5 biodiesel meeting ASTM speci fication D975 may be used with your Cummins diesel engine If operation with Biodiesel blends greater than 5 but not greater than 20 B6 B20 is desired the truck must first be reconfigured by an authorized Ram dealer and the provisions in the following section must be adhered to Pickup Models And Chassis Cab Models Ordered With B20 Option Your vehicle has been validated and approved for the use of Biodiesel in blends up to 20 B20 provided that you comply with the requirements outlined below It is im portant that you understand and comply with these requirements Failure to comply with Oil Change require ments for vehicles operating on biodiesel blends up to B20 will result in premature engine wear Such wear is not covered by the New Vehicle Limited Warranty Biodiesel is a fuel produced from renewable resources typically derived from animal fat rapeseed oil Rapeseed Methyl Ester RME base or soybean oil Soy Methyl Ester SME or SOME base Biodiesel fuel has inherent 82 STARTING AND OPERATING limitations which require that you understand and ad here to the following requirements if you use blends of Biodiesel greater then 5 but not greater than 20 B6 B20 There are no unique restri
7. ee esee ees 45 Cold Weather Precautions Engine Idling 5E 49 Stopping The Engine 50 Idle Shutdown 51 Programmable Maximum Vehicle Speed Chassis Cab Only mi ees 51 Operating Precautions 52 Cooling System Tips Automatic Transmission 52 32 STARTING AND OPERATING M ENGINE BLOCK HEATER IF EQUIPPED 54 Block Heater Usage 54 M DIESEL EXHAUST BRAKE ENGINE BRAKING 55 AUTOMATIC TRANSMISSION IF EQUIPPED amp 2eree 9 ete 99 RR Rv 57 Key Ignition Park Interlock 59 Brake Transmission Shift Interlock System 59 Six Speed Automatic Transmission If Equipped s riis sare ake dentaires 59 ll MANUAL TRANSMISSION IF EQUIPPED 71 SNINE px dee 44 pes 71 Downshifting 73 Reverse Shitting vem e erc e 74 ll POWER TAKE OFF OPERATION IF EQUIPPED CHASSIS CAB ONLY 75 Stationary Mode 76 Mobile Mode sses eR RE RE 77 Power Take Off Aftermarket Installation 78 ENGINE RUNAWAY 78 M FUEL REQUIREMENTS 79 Fuel Specifications 80 Bio Diesel Fuel Requirements 81 ll ADDING FUEL 2500 3500 D
8. 111 Block Heater ere Das aed 40 Break In Recommendations 10 Compartiment is sess eps eee o Re on 103 Coolant Antifreeze 142 Identification eere e eR 103 Idling 23440504090 I e ERR RE ERES 49 Jump Starting 96 es as 107 Oil Filler Cap ass su pue Hab ste epe eus 109 Oil Synthetic 4 ss sus e 110 Runaway esane des seeds bodes wees sara 78 Exhaust Brake 4442 fade Rr wa Snead E 55 Exhaust System uma eed nate ie due 137 176 INDEX DS Filters Engine Fuel cube ee ess 112 Engine Oil 22er PR eu RR RR 110 Engine Oil Disposal 110 Flashers Turn Signal sarerea rr a aw RE 15 Fluid Capacities 3 554484 obe s her ns 141 Fluid Level Checks Brake retroa A E a RARI 130 Manual Transmission 132 Transfer Case ca reaa pu 6040444584400 s aa 131 Fluids Lubricants and Genuine Parts 142 Fog Lights i o ere SOR ee URS aan 21 Fuel uuu Rab E ed ee dex ed RERO OG Re gs 79 Adding PEERS 84 Diesel dunes 79 Eiler 112 Requirements 4 5s tendus ede bag iia 79 Specifications i ed xg Da e Rex t e 80 Tank Capacity ss dope e ees 141 Fueling i e esee Rm were bene PRG 84 Gauges speedometer sad duree eb RR RC a 18 Tachometer 25424
9. Avoid Using Contaminated Fuel Fuel that is contaminated by water or dirt can cause severe damage to the engine fuel system Proper main tenance of the engine fuel filter and fuel tank is essential Refer to Maintenance Procedures in Maintaining Your Vehicle for further information Bulk Fuel Storage Diesel Fuel If you store quantities of fuel good maintenance of the stored fuel is also essential Fuel contaminated with water will promote the growth of microbes These microbes form slime that will clog fuel filters and lines Drain condensation from the supply tank and change the line filter on a regular basis NOTE When a diesel engine is allowed to run out of fuel air is pulled into the fuel system EEE STARTING AND OPERATING 89 If the vehicle will not start refer to Maintenance Procedures Priming If The Engine Has Run Out Of Fuel in Maintaining Your Vehicle for further information WARNING Do not open the high pressure fuel system with the engine running Engine operation causes high fuel pressure High pressure fuel spray can cause serious injury or death Diesel Exhaust Fluid Storage Diesel Exhaust Fluid DEF is considered a very stable product with a long shelf life If DEF is kept in tempera tures between 10 to 90 F 12 to 32 C it will last a minimum of one year DEF is subject to freezing at the lowest temperatures For example DEF may freeze at temperatures at or below
10. Chassis Cab models with automatic transmission use the AS69RC transmission which is equipped with a Power Take Off PTO access cover on the right side of the transmission case Pickup models may use either the AS69RC transmission or the 68RFE transmission which has no PTO access cover The transmission gear position display located in the instrument cluster indicates the transmission gear range The shift lever is mounted on the right side of the steering column You must press the brake pedal to move the shift lever out of PARK refer to Brake Transmission Shift Interlock System in this section To drive move the shift lever from PARK or NEUTRAL to the DRIVE position Pull the shift lever toward you when shifting into RE VERSE or PARK or when shifting out of PARK 60 STARTING AND OPERATING ESS The electronically controlled transmission provides a precise shift schedule The transmission electronics are self calibrating therefore the first few shifts on a new vehicle may be somewhat abrupt This is a normal condition and precision shifts will develop within a few hundred miles kilometers Only shift from DRIVE to PARK or REVERSE when the accelerator pedal is released and the vehicle is stopped Be sure to keep your foot on the brake pedal when shifting between these gears The transmission shift lever has only PARK REVERSE NEUTRAL and DRIVE shift positions Manual down shifts can be made using the Elect
11. control system It also could affect fuel economy and drivability If the MIL is flashing severe catalytic converter damage and power loss will soon occur Immediate service is required WARNING A malfunctioning catalytic converter as referenced above can reach higher temperatures than in normal operating conditions This can cause a fire if you drive slowly or park over flammable substances such as dry plants wood cardboard etc This could result in death or serious injury to the driver occupants or others es UNDERSTANDING YOUR INSTRUMENT PANEL 15 4 Turn Signal Indicators The arrow will flash with the exterior turn signal when the turn signal lever is operated NOTE A continuous chime will sound if the vehicle is driven more than 1 mile 1 6 km with either turn signal on Check for an inoperative outside light bulb if either indicator remains on and does not flash or flashes at a rapid rate 5 Engine Coolant Temperature This gauge shows the engine coolant temperature The gauge pointer will likely show higher temperatures when driving in hot weather up mountain grades or in heavy stop and go traffic If the red Warning Light turns on while driving safely bring the vehicle to a stop and turn off the engine DO NOT operate the vehicle until the cause is corrected CAUTION Driving with a hot engine cooling system could damage your vehicle If the temperature gauge reads pull over and sto
12. seated Remove the dipstick again and note the fluid level on both sides The fluid level reading is only valid if there is a solid coating of oil on both sides of the dipstick Note that the holes in the dipstick will be full of fluid if the actual level is at or above the hole The fluid level should be between the HOT upper reference holes on the dipstick at normal operating temperature If the fluid level is low add fluid through the dipstick tube to bring it to the proper level Do not overfill Use ONLY the recommended fluid see Fluids Lubri cants and Genuine Parts for fluid specifications After adding any quantity of oil through the dipstick tube wait a minimum of two minutes for the oil to fully drain into the transmission before rechecking the fluid level ES MAINTAINING YOUR VEHICLE 135 NOTE If it is necessary to check the transmission below the operating temperature the fluid level should be between the two COLD lower holes on the dipstick with the fluid at 60 70 F 16 21 C for 68RFE transmis sion or 68 86 F 20 30 C for AS69RC transmission Only use the COLD region of the dipstick as a rough reference when setting the fluid level after a transmission service or fluid change Re check the fluid level and adjust as required once the transmission reaches normal operating temperature CAUTION If the fluid temperature is below 50 F 10 C it may not register on the dipstick Do not add
13. 2o am Truck_ OWNER S MANUAL Diesel Supplement VEHICLES SOLD IN CANADA With respect to any Vehicles Sold in Canada the name Chrysler Group LLC shall be deemed to be deleted and the name Chrysler Canada Inc used in substitution therefore DRIVING AND ALCOHOL Drunken driving is one of the most frequent causes of accidents Your driving ability can be seriously impaired with blood alcohol levels far below the legal minimum If you are drinking don t drive Ride with a designated non drinking driver call a cab a friend or use public transportation Driving after drinking can lead to an accident Your perceptions are less sharp your reflexes are slower and your judgment is impaired when you have been drinking Never drink and then drive This manual illustrates and describes the operation of features and equipment that are either standard or optional on this vehicle This manual may also include a description of features and equipment that are no longer available or were not ordered on this vehicle Please disregard any features and equipment described in this manual that are not on this vehicle Chrysler Group LLC reserves the right to make changes in design and specifications and or make additions to or improvements to its products without imposing any obliga tion upon itself to install them on products previously manufactured Copyright 2012 Chrysler Group LLC SECTION TABLE OF CONTENTS PAGE 1
14. 45 000 Miles 72 000 km or 36 Months Maintenance Service Schedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Inspect drive belt replace as necessary Replace engine fuel filter element Replace chassis mounted fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center ES MAINTENANCE SCHEDULE 157 52 500 Miles 84 000 km or 42 Months Maintenance Service Schedule 1 Check the Diesel Exhaust Fluid DEF tank refill if necessary J Rotate tires 11 Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 158 MAINTENANCE SCHEDULE 60 000 Miles 96 000 km or 48 Months Maintenance Service Schedule Check the Diesel Exhaust Fluid DEF tank
15. hicle can be started and placed in gear the vehicle will only operate at a maximum speed of 5 MPH Your vehicle will require towing see your authorized dealer for service NOTE When this message is displayed the engine can still be started However the vehicle will only operate at a maximum speed of 5 MPH RAM Active Air System Your vehicle is equipped with an advanced Ram Active Air system that provides enhanced performance especially when towing under demanding hot or high altitude conditions If the EVIC displays the message Active Airbox Service Required See Dealer vehicle performance may be reduced until service is performed by an authorized RAM dealer Vehicle Information Customer Information Features Press and release the UP or DOWN button until Vehicle Info displays in the EVIC and press the SELECT button Press the UP and DOWN button to scroll through the available information displays then press SELECT to display anyone of the following choices e Battery Voltage Displays the actual battery voltage NOTE The battery voltage may show a fluctuation at various engine temperatures This cycling operation is caused by the post heat cycle of the intake manifold heater system The number of cycles and the length of the cycling operation is controlled by the engine control module Post heat operation can run for several minutes and then the electrical system and voltmeter needle will stabilize 30
16. 12 F 11 C The system has been designed to operate in this environment NOTE When working with DEF it is important to know that Any containers or parts that come into contact with m DEF must be DEF compatible plastic or stainless steel Copper brass aluminum iron or non stainless steel should be avoided as they are subject to corrosion by DEF e If DEF is spilled it should be wiped up completely 90 STARTING AND OPERATING Adding Diesel Exhaust Fluid The DEF gauge located on the Electronic Vehicle Infor mation Center EVIC display will display the level of DEF remaining in the tank Refer to Electronic Vehicle Information Center EVIC in Understanding Your Instrument Panel for further information e When the DEF gauge reads 75 add approximately 2 gallons 7 5 Liters to fill the DEF tank e When the DEF gauge reads 50 add approximately 4 gallons 15 Liters to fill the DEF tank e When the DEF gauge reads 25 add approximately 6 gallons 23 Liters to fill the DEF tank NOTE Driving conditions altitude vehicle speed load etc will effect the amount of DEF that is used in your vehicle DEF Fill Procedure NOTE Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for the correct fluid type 1 Remove cap from DEF tank located on drivers side of the vehicle or in fuel door 0568005291 DEF Filler Cap Chassis Cab Models STARTI
17. A the removal or rendering inoperative other than for purposes of maintenance repair or replacement of any noise control device or element of design listed in the Owner s Manual incorporated into this vehicle in compliance with the Noise Control Act B the use of this vehicle after such device or element of design has been removed or rendered inoperative 55216044 Required Maintenance For Noise Control Systems The following maintenance services must be performed every six months or 7 500 miles 12 000 km whichever comes first to assure proper operation of the noise control systems In addition inspection and service should be performed anytime a malfunction is observed ES MAINTAINING YOUR VEHICLE 137 or suspected Proper maintenance of the entire vehicle will help the effectiveness of the noise control systems Exhaust System Inspect the entire exhaust system for leaks and damaged parts Devices such as hangers clamps and U bolts should be tight and in good condition Damaged compo nents burned or blown out mufflers burned or rusted out exhaust pipes should be replaced according to the procedures and specifications outlined in the appropriate service manual Air Cleaner Assembly Inspect air cleaner housing for proper assembly and fit Make certain that the air cleaner is properly positioned and that the cover is tight Check all hoses leading to the air cleaner for tightness The air filter element must also be
18. Capacities Antifreeze Engine Coolant 141 Capacities Fluid eX UR RENS 141 Caps Filler Qil Engine essem p cOERT e ER ERES 109 Radiator Coolant Pressure 127 Charge Air Cooler 129 Check Engine Light Malfunction Indicator Light 13 Coolant Pressure Cap Radiator Cap 127 Cooling System 124 Adding Coolant Antifreeze 126 Coolant Capacity ies ses em ee da em 141 Coolant Level oz di ore riti ee 124 PE INDEX 175 Disposal of Used Coolant 128 Drain Flush and Refill 125 Points to Remember 128 Pressure sea its nat out sous 127 Radiator Cap 244 0400 ciae E ERE E ns 127 Selection of Coolant Antifreeze 125 Diesel Exhaust Brake 55 Diesel Fuels bee Paes 79 Diesel Fuel Requirements 79 Bulk Storage of 88 Diesel Fuel System Re Priming 118 Disposal Antifreeze Engine Coolant 128 Draining Fuel Water Separator Filter 112 Electronic Range Select ERS 67 Electronic Vehicle Information Center EVIC 23 Emergency In Case of Jump Starting Ske deb oe e ara ed 96 ENGNG AE ogden eed de PRSE Sans 103 Air Cleaner
19. have a authorized dealer drain flush and refill with OAT coolant conforming to MS 12106 as soon as possible Cooling System Pressure Cap The cap must be fully tightened to prevent loss of engine coolant antifreeze and to ensure that the engine coolant antifreeze will return to the radiator from the coolant expansion bottle The cap should be inspected and cleaned if there is any accumulation of foreign material on the sealing surfaces WARNING The warning words DO NOT OPEN HOT on the cooling system pressure cap are a safety precaution Never add engine coolant antifreeze when the engine is overheated Do not loosen or remove the cap to cool an overheated engine Heat causes pres sure to build up in the cooling system To prevent scalding or injury do not remove the pressure cap while the system is hot or under pressure Continued 128 MAINTAINING YOUR VEHICLE WARNING Continued Do not use a pressure cap other than the one speci fied for your vehicle Personal injury or engine damage may result Disposal Of Used Engine Coolant Used ethylene glycol based engine coolant antifreeze is a regulated substance requiring proper disposal Check with your local authorities to determine the disposal rules for your community To prevent ingestion by ani mals or children do not store ethylene glycol based engine coolant antifreeze in open containers or allow it to remain in puddles on the g
20. refill if necessary Rotate tires Replace engine fuel filter element Replace chassis mounted fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Change automatic transmission fluid and sump filter AS69RC transmission only Change automatic transmission fluid and filter s if using your vehicle for any of the following police fleet or frequent trailer towing 68RFE transmission only 21 Change the manual transmission fluid if using your vehicle for any of the following police fleet or frequent trailer towing Change the transfer case fluid 4x4 D oo Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center ES MAINTENANCE SCHEDULE 159 67 500 Miles 108 000 km or 54 Months Maintenance Service Schedule 1 Check the Diesel Exhaust Fluid DEF tank refill if necessary J Rotate tires 2 Inspect drive belt replace as necessary 11 Lubricate front drive shaft fitting 4x4 Lubricate outer tie
21. through the duration of remote start or until the ignition switch is turned to the ON position The Remote Start Comfort System can be activated and deactivated through the Electronic Vehicle Information Center EVIC For more information on Remote Start Comfort System operation refer to Electronic Vehicle Information Center EVIC Customer Programmable Features System Setup in Understanding Your Instru ment Panel 10 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE ENGINE BREAK IN RECOMMENDATIONS The Cummins turbocharged diesel engine does not require a break in period due to its construction Normal operation is allowed providing the following recommen dations are followed e Warm up the engine before placing it under load Do not operate the engine at idle for prolonged periods Use the appropriate transmission gear to prevent engine lugging e Observe vehicle oil pressure and temperature indica tors Check the coolant and oil levels frequently Vary throttle position at highway speeds when carry ing or towing significant weight NOTE Light duty operation such as light trailer towing or no load operation will extend the time before the engine is at full efficiency Reduced fuel economy and power may be seen at this time For additional vehicle break in requirements refer to Trailer Towing in Starting and Operating of the Owners Manual Because of the construction of the Cummins
22. Filters Fuel Filters We recommend you use MOPAR Fuel Filter Must meet 3 micron rating Using a fuel filter that does not meet the manufacturers filtration and water separating requirements can severely impact fuel system life and reliability ES MAINTAINING YOUR VEHICLE 143 Component Fluid Lubricant or Genuine Part Crankcase Ventilation Filter We recommend you use MOPAR CCV Filter Fuel Selection Use good quality diesel fuel from a reputable supplier in your vehicle Federal law requires that you must fuel this vehicle with Ultra Low Sulfur Highway Diesel fuel 15 ppm Sulfur maximum and prohibits the use of Low Sulfur Highway Diesel fuel 500 ppm Sulfur maximum to avoid damage to the emissions control system For most year round service No 2 diesel fuel meeting ASTM specification D 975 Grade 515 will provide good performance If the vehicle is exposed to extreme cold below 20 F or 7 C or is required to operate at colder than normal conditions for prolonged periods use climatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters This vehicle is fully compatible with biodiesel blends up to 5 biodiesel meeting ASTM specification D 975 Pickup models and Chassis Cab models configured with optional B20 capability are additionally compatible with 20 biodiesel meeting ASTM specification D 7467
23. Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 164 MAINTENANCE SCHEDULE 105 000 Miles 168 000 km or 84 Months Maintenance Service Schedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Replace engine fuel filter element Replace chassis mounted fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid 0 CO C O C O D Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center EE MAINTENANCE SCHEDULE 165 112 500 Miles 180 000 km or 90 Months Maintenance Service Schedule 1 Check the Diesel Exhaust Fluid DEF tank refill if necessary J Rotate tires 2 Inspect drive belt replace as required 1 Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends 11 Inspect brake linings 2 Inspect and adjust parking brake if necessary Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 166 M
24. Process Exhaust Filter XX Full Exhaust System Regeneration Completed DEF Low Refill Soon Speed Limited to 5 MPH in XXX mi Refill DEF 5 MPH Max Speed on Restart Long Idle or Refuel Refill DEF 5 MPH Max Speed Refill DEF Service DEF System See Dealer 5 MPH Max Speed in XXX mi Service DEF System See Dealer 5 MPH Max Speed on Restart Long Idle or Refuel Service DEF See Dealer 5 MPH Max Speed Service DEF System See Dealer Coolant Low Engine Power Reduced During Warmup Engine Power Reduced up to 30 sec During Warmup Engine Power Reduced up to 2 min During Warmup Active Airbox Service Required See Dealer EVIC Warning Lights Water In Fuel Indicator Light The Water In Fuel Indicator Light will illumi gi nate when there is water detected in the fuel filters If this light remains on DO NOT start the vehicle before you drain the water from the fuel filters to prevent engine damage Refer to Maintenance Procedures Draining Fuel Water Separator Filters in Maintaining Your Vehicle for further information Wait To Start Light OO The Wait To Start Light will illuminate when the ignition is turned to the RUN position and the intake manifold temperature is below 66 F 19 C Wait until the Wait To Start Light turns OFF then start the vehicle Refer to Starting Procedures in Starting and Operating for further information UNDERSTANDING YOUR INSTRUMENT PANEL 25 NOTE The Wait To Start Light m
25. Service Center 162 MAINTENANCE SCHEDULE 90 000 Miles 144 000 km or 72 Months Maintenance Service Schedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Inspect drive belt replace as required Replace engine fuel filter element Replace chassis mounted fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Check the transfer case fluid 4x4 1 Change automatic transmission fluid AS69RC transmission only Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center ES MAINTENANCE SCHEDULE 163 97 500 Miles 157 000 km or 78 Months Maintenance Service Schedule 1 Check the Diesel Exhaust Fluid DEF tank refill if necessary J Rotate tires 11 Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends 2 Flush and replace power steering fluid
26. Soon This message will display when the low level is reached during vehicle start up and with increased frequency during vehicle opera tion It will be accompanied by a single chime Ap proximately 5 gallons 19 Liters of DEF is required to refill the tank when this message is initially displayed on pickup applications and approximately 7 gallons 28 Liters are required on chassis cab applications Speed Limited to 5 MPH in XXX mi Refill DEF This message will continuously display if the DEF Low Refill Soon message is ignored and the frequency of occurance of the chime will increase unless up to 2 gallons 7 5 Liters of DEF is added to the tank 5 MPH Max Speed on Restart Long Idle or Refuel Refill DEF This message will continuously display when the counter reaches zero and will be accompa nied by a periodic chime ES UNDERSTANDING YOUR INSTRUMENT PANEL 27 The vehicle will only be capable of a maximum speed of 5 MPH upon the first of the following conditions to occur e If the vehicle is shutoff and restarted e If the vehicle is idled for an extended period of time approximately one hour or greater If the system detects that the level of fuel in the tank has increased Add a minimum of 2 gallons 9 5 Liters of DEF to the tank in order to avoid vehicle operation at a maximum speed of 5 MPH 8 km H e 5 MPH Max Speed Refill DEF The vehicle will only be capable of a maximum speed of 5 MPH 8 km H
27. Typically the engine braking is used for but not limited to vehicle towing applications where vehicle braking can be achieved by the internal engine power thereby sparing the mechanical brakes of the vehicle Benefits of the exhaust brake are e vehicle driving control e reduced brake fade longer brake life e faster cab warm up The exhaust brake feature will only function when the driver toggles it on by pushing the exhaust brake button until the Exhaust Brake Indicator is illuminated Nor mal Full Strength exhaust brake mode is indicated by a yellow Exhaust Brake Indicator Exhaust Brake Switch Once the Exhaust Brake Indicator is illuminated and the vehicle is moving faster than 5 mph 8 km h the exhaust brake will automatically operate when the driver removes pressure from the accelerator pedal Exhaust braking is most effective when the engine RPM is higher 56 STARTING AND OPERATING The automatic transmission will downshift more aggres sively in TOW HAUL mode when the exhaust brake is enabled to increase brake performance CAUTION Use of aftermarket exhaust brakes is not recom mended and could lead to engine damage WARNING Do not use the exhaust brake feature when driving in icy or slippery conditions as the increased engine braking can cause the rear wheels to slide and the vehicle to swing around with the possible loss of vehicle control which may cause an accident possi bly result
28. UNDERSTANDING YOUR INSTRUMENT PANEL ESS Coolant Temp Displays the actual coolant temperature Oil Pressure Displays the actual oil pressure Trans Temperature Displays the actual automatic transmission sump tem perature Engine Hours Displays the total hours of engine operation and the hours in drive and at idle e Oil Filter Life Displays the percentage of oil filter life remaining and the miles since the last reset Fuel Filter Life Displays the percentage of fuel filter life remaining and the miles since the last reset Exhaust Brake Displays actual exhaust brake power Turbo Boost Displays actual turbo boost value Tire Pressure Monitor System Displays the actual tire pressure STARTING AND OPERATING CONTENTS B STARTING PROCEDURES 34 Manual Transmission If Equipped 34 Automatic Transmission If Equipped 35 Keyless Enter N Go 35 Extreme Cold Weather 40 Normal Starting Procedure Engine Manifold Air Temperature Above 66 19 40 O Starting Procedure Engine Manifold Air Temperature 0 F To 66 F 18 C to 19 C 41 Starting Procedure Engine Manifold Air Temperature Below 0 18 C 43 NORMAL OPERATION DIESEL ENGINE Starting Fluids
29. WARNING Do not open the high pressure fuel system with the engine running Engine operation causes high fuel pressure High pressure fuel spray can cause serious injury or death 1 Add a substantial amount of fuel to the tank approxi mately 2 to 5 gal 8L to 19L Turn ignition switch to the start position to engage starter for one second return ignition switch to run position This will activate in tank fuel pump for approximately 15 seconds Repeat this process twice Start the engine using the Normal Starting proce dure Refer to Starting Procedures in Starting and Operating for further information ES MAINTAINING YOUR VEHICLE 119 CAUTION Do not engage the starter motor for more than 15 sec CAUTION Due to lack of lubricants in alcohol or gasoline the use onds at a time Allow two minutes between the of these fuels can cause damage to the fuel system cranking intervals NOTE NOTE The engine may run rough until the air is forced A maximum blend of 20 biodiesel meeting ASTM from all the fuel lines specification D 6751 may be used with your Cummins diesel engine Use of biodiesel mixture in excess of 20 WARNING can negatively impact the fuel filter s ability to separate water from the fuel resulting in high pressure fuel E Do not use alcohol or gasoline as a fuel blending B e Ot dece agent They can be unstable under certain conditions and be hazardous or explos
30. Wait To Start Light will remain on indicating the intake manifold heater system is active 38 STARTING AND OPERATING Follow the steps in the Normal Starting procedure except 1 Pushing the engine start button with the driver s foot on the brake will move the ignition from OFF or ACC to RUN and will illuminate the Wait To Start telltale The engine will not immediately crank this is normal operation The Wait To Start telltale will remain on for a period of time that varies depending on the engine temperature While the Wait to Start telltale is on the EVIC will additionally display a gauge or bar whose initial length represents the full Wait to Start time period Its length will decrease until it disappears when the Wait to Start time has elapsed CAUTION If the Water in Fuel Indicator Light remains on DO NOT START engine before you drain the water from the fuel filters to avoid engine damage Refer to Maintenance Procedures Draining Fuel Water Sepa rator Filter in Maintaining Your Vehicle for fur ther information 4 After engine Wait To Start telletale goes off the engine will automatically crank on vehicles equipped with the optional remote start package EEE STARTING AND OPERATING 39 CAUTION NOTE Engine idle speed will automatically increase to 1 000 RPM and engage the Variable Geometry Turbo charger at low coolant temperatures t
31. Warranty 136 Oil Change Indicator Oil Engines his ss shine P REESE Capacity ropare eese ach EHE ta quer dos Change Interval 24st REY Dipstck s es CPP RS CN S SR en Disposal i sess Ere ed is T aes lul C RE Filter Disposal 178 INDEX DS Identification Logo 108 Materials Added to 110 Recommendation 108 rende E 10 VISCOSILY ne Pap Ure ins 109 Overdrive v2 top dag beg e eee eau eos we 68 Overdrive OFF Switch 68 Overheating Engine 15 Perform Service Indicator Reset 150 Power Take Off Adapter a ccs sag 4 pe REG 75 Take Off Operation 75 PTO Power Take Off 75 Radiator Cap Coolant Pressure Cap 125 Remote Starting System 6 Resetting Perform Service Indicator 150 Seat Belts Reminder 17 Selection of Coolant Antifreeze 142 SMIRNE Ne etta 57 Automatic Transmission 59 Manual Transmission 71 Signals TUM eis oa BERG Gu pers te 15 Speedometer e 345 223 69x sad om pee eges 18 Starting id es Pa oh e aom Red 34 Automatic Transmission 35 Engine Block Heater
32. activated prior to taking the vehicle out of PARK This is accomplished by activating the upfitter provided PTO on off switch At this point the customer may place the vehicle in a forward or reverse gear and have PTO operation once the vehicle begins to move To disengage PTO operation and return to standard vehicle opera tion simply toggle the on off switch to the OFF position NOTE For application specific information with respect to PTO and pump requirements and additional vehicle information wiring schematics preset idle values en gine speed limits and vehicle hardware and software requirements please refer to the Body Builders Guide by accessing www rambodybuilder com and choosing the appropriate links Power Take Off Aftermarket Installation If you did not order the PTO Power Take Off Prep Package from the factory and want to convert your vehicle refer to the Body Builder s Guide at www rambodybuilder com or contact the manufacturer directly at 866 205 4102 toll free ENGINE RUNAWAY Diesel engine runaway is a rare condition affecting diesel engines where the engine consumes its own lubrication oil and runs at higher and higher RPM until it overspeeds to a point where it destroys itself due to either mechani cal failure or engine seizure through lack of lubrication EEE STARTING AND OPERATING 79 WARNING In case of engine runaway due to flammable fumes from fuel spills or turbocharger oil leaks bein
33. an automatic electric air warned not to touch the parking brake brake pedal preheating system If the instructions in this manual are or the shift lever Do not leave the key fob in or followed the engine should start in all conditions near the vehicle or in a location accessible to children A child could operate power windows other controls or move the vehicle Starting fluids or flammable liquids must never be used in the Cummins diesel engine see Warning label Never pour diesel fuel flammable liquid starting fluids ether into the air cleaner canister air intake piping or turbocharger inlet in an attempt to start the vehicle This could result in a flash fire and explosion causing serious personal injury and engine damage 46 STARTING AND OPERATING ESS NORMAL OPERATION DIESEL ENGINE Observe the following when the engine is operating All message center lights are off Malfunction Indicator Light MIL is off Engine oil pressure is above 10 psi 69 kPa at idle e Voltmeter operation The voltmeter may show a gauge fluctuation at various engine temperatures This cycling operation is caused by the post heat cycle of the intake manifold heater system The number of cycles and the length of the cycling operation is controlled by the engine control module Post heat operation can run for several minutes and then the electrical system and voltmeter needle will stabilize The cycling action will cause
34. as 45 minutes you can remedy the condition in the particulate filter system and allow your Cummins diesel engine and exhaust after treatment system to re move the trapped PM and restore the system to normal operating condition Exhaust System Regeneration In Process Exhaust Filter XX Full Indicates that the Diesel Particulate Filter DPF is self cleaning Maintain your current driving condition until regeneration is completed Exhaust System Regeneration Completed Indicates that the Diesel Particulate Filter DPF self cleaning is completed If this message is displayed you will hear one chime to assist in alerting you of this condition 122 MAINTAINING YOUR VEHICLE CAUTION Exhaust Service Required See Dealer Now Regeneration has been disabled due to a system malfunc tion At this point the engine Powertrain Control Module PCM will register a fault code the instrument panel will display a MIL light CAUTION See your authorized dealer as damage to the exhaust system could occur soon with continued operation Exhaust Filter Full Power Reduced See Dealer The PCM derates the engine in order to limit the likeli hood of permanent damage to the after treatment sys tem If this condition is not corrected and a dealer service is not performed extensive exhaust after treatment dam age can occur In order to correct this condition it will be necessary to have your vehicle serviced by your loc
35. been serviced after the Service DEF System See Dealer message is displayed This message will continuously display until the mileage counter reaches zero and will be accompanied by a periodic chime The message will continue to countdown until it reaches zero unless the vehicle is serviced We recommend you drive to your nearest authorized dealer and have your vehicle serviced immediately NOTE Under some circumstances this mileage counter may start with a value of less than 200 miles 322 km For example if recurring faults are detected in a time interval of less than 40 hours the counter may restart at the value where it stopped when a previous fault was temporarily remedied or at a minimum of 50 miles 80 km e 5 MPH Max Speed on Restart Long Idle or Refuel Service DEF See Dealer This message will continu ously display when the mileage counter reaches zero and will be accompanied by a periodic chime The vehicle will only be capable of a maximum speed of 5 MPH upon the first of the following conditions to occur If the vehicle is shutoff and restarted If the vehicle is idled for an extended period of time approximately one hour or greater If the system detects that the level of fuel in the tank has increased es UNDERSTANDING YOUR INSTRUMENT PANEL 29 e 5 MPH Max Speed Service DEF System See Dealer This message will continuously display and will be accompanied by a periodic chime Although the ve
36. braking could cause the rear wheels to slide and the vehicle to swing around with the possible loss of vehicle control which could cause an accident possi bly resulting in personal injury or death Torque Converter Clutch A feature designed to improve fuel economy has been included in the automatic transmission on your vehicle clutch within the torque converter engages automati cally at calibrated speeds This may result in a slightly different feeling or response during normal operation in the upper gears When the vehicle speed drops or during some accelerations the clutch automatically disengages NOTE The torque converter clutch will not engage and 68RFE equipped trucks will not shift to sixth gear until the transmission fluid and engine coolant are warm usually after 1 to 3 miles 2 to 5 km of driving Because the engine speed is higher when the torque converter clutch is not engaged it may seem as if the transmission is not shifting properly when cold This is normal Using the Electronic Range Select ERS shift control when the transmission is sufficiently warm will demonstrate that the transmission is able to shift into and out of Overdrive If the vehicle has not been driven for several days the first few seconds of operation after shifting the transmis sion into gear may seem sluggish This is due to the fluid partially draining from the torque converter into the transmission This condition is normal a
37. from WARNING Do not use alcohol or gasoline as a fuel blending agent They can be unstable under certain conditions and hazardous or explosive when mixed with diesel fuel Diesel fuel is seldom completely free of water To prevent fuel system trouble drain the accumulated water from the fuel water separator using the fuel water separator drain provided on both fuel filters If you buy good quality fuel and follow the cold weather advice above fuel conditioners should not be required in your vehicle If available in your area a high cetane premium diesel fuel may offer improved cold starting and warm up performance the fuel filters to avoid engine damage Refer to Maintenance Procedures Draining Fuel Water Sepa rator Filter in Maintaining Your Vehicle for fur ther information Fuel Specifications The Cummins diesel engine has been developed to take advantage of the high energy content and generally lower cost No 2 Ultra Low Sulfur diesel fuel or No 2 Ultra Low Sulfur climatized diesel fuels Experience has shown that it also operates on No 1 Ultra Low Sulfur diesel fuels or other fuels within specification EE STARTING AND OPERATING 81 NOTE e A maximum blend of 20 biodiesel meeting ASTM specification D 6751 may be used with your Cum mins diesel engine In addition commercially available fuel additives are not necessary for the proper operation of your Cum mins diesel engine
38. miles 24 000 km or six months or 500 Hours whichever comes first Replace the engine oil and oil filter every 12 500 miles 20 000 km when running B20 fuel Chassis Cab Only If Chassis Cab models are operated with greater than 576 levels of Biodiesel the oil change interval must not exceed 12 500 miles 20 000 km under any circumstances See the Fuel Requirements section for more information regarding operation of Chassis Cab models configured for use with Biodiesel blend B6 B20 fuel meeting ASTM specification D 7467 150 MAINTENANCE SCHEDULE Perform Service Indicator Cummins Diesel Required Maintenance Intervals Your vehicle will require emissions maintenance at a set Refer to the Maintenance Schedules on the following interval To help remind you when this maintenance is pages for the required maintenance intervals due the Electronic Vehicle Information Center EVIC will display Perform Service When the Perform Ser vice message is displayed on the EVIC it is necessary to have the emissions maintenance performed Emissions maintenance may include replacing the Closed Crank case Ventilation CCV filter element The procedure for clearing and resetting the Perform Service indicator message is located in the appropriate Service Informa tion ES MAINTENANCE SCHEDULE 151 7 500 Miles 12 000 km or 6 Months Maintenance Service Schedule 1 Check the Diesel Exhaust Fluid DEF tank r
39. open flames or sparks away from battery vent holes Always wear eye protection when working with batteries Do not use a booster battery or any other booster source that has a greater than 12 Volt system i e do not use a 24 Volt power source NOTE Replacement batteries should both be of equal size to prevent damage to the vehicle s charging system Your vehicle is equipped with two 12 Volt batteries If it becomes necessary to use a booster battery with jumper cables to start a vehicle s engine because its batteries are discharged the following procedure should be used Set the parking brake and place an automatic transmis sion in PARK or NEUTRAL for a manual transmission Turn off lights heater and other electrical loads Observe charge indicator if equipped in both batteries If the indicator if equipped is light or yellow on either battery replace that battery CAUTION Use the jump start procedure only when the charge indicator if equipped in both batteries is dark in the center Do not attempt jump starting when either battery charge indicator if equipped is bright or Continued WHAT TO DO IN EMERGENCIES 97 CAUTION Continued yellow If the charge indicator if equipped has a green dot in the center failure to start is not due to a discharged battery and cranking system should be checked 1 Attach one jumper cable to the positive terminal of booster battery and the other end of
40. pre vent reducing this extended maintenance period it is important that you use the same engine coolant OAT coolant conforming to MS 12106 throughout the life of your vehicle Please review these recommendations for using Organic Additive Technology OAT engine coolant antifreeze that meets the requirements of Chrysler Material Stan dard MS 12106 When adding engine coolant antifreeze e We recommend using MOPAR Antifreeze Coolant 10 Year 150 000 Mile Formula OAT Organic Additive Technology that meets the requirements of Chrysler Material Standard MS 12106 Mix a minimum solution of 50 OAT engine coolant that meets the requirements of Chrysler Material Stan dard MS 12106 and distilled water Use higher concen trations not to exceed 70 if temperatures below 34 37 C are anticipated ES MAINTAINING YOUR VEHICLE 127 Use only high purity water such as distilled or deion ized water when mixing the water engine coolant antifreeze solution The use of lower quality water will reduce the amount of corrosion protection in the engine cooling system Please note that it is the owner s responsibility to main tain the proper level of protection against freezing ac cording to the temperatures occurring in the area where the vehicle is operated NOTE Mixing engine coolant antifreeze types is not recommended and can result in cooling system damage If HOAT and OAT coolant are mixed in an emergency
41. rod ends 11 Inspect brake linings 2 Inspect and adjust parking brake if necessary 1 Replace Crankcase Ventilation Filter CCV Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 160 MAINTENANCE SCHEDULE 75 000 Miles 120 000 km or 60 Months Maintenance Service Schedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Replace engine fuel filter element Replace chassis mounted fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid 0 D Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center EE MAINTENANCE SCHEDULE 161 82 500 Miles 132 000 km or 66 Months Maintenance Service Schedule Check the Diesel Exhaust Fluid DEF tank refill if necessary J Rotate tires 2 Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Signature Authorized
42. set in 5 minute increments Stop and Empty Cool Less than between 5 and 60 minutes See your local authorized Go One dealer to enable this feature 4 Stop and Medium One Programmable Maximum Vehicle Speed Go Chassis Cab Only Highway Medium Warm Two This feature allows the owner to set a maximum vehicle Speeds speed for the vehicle The 3500 Series maximum vehicle City Traffic Maximum Three speed can be set between 40 mph 64 km h and 87 mph GCWR 140 km h The 4500 5500 Series maximum vehicle Highway Maximum Four speed can be set between 40 mph 64 km h and 85 mph Speeds GCWR 136 km h See your local authorized dealer to enable Uphill Maximum Hot Five this feature Grade GCWR NOTE DO NOT set the maximum vehicle speed to a value greater than what the vehicle tires are rated for 52 STARTING AND OPERATING Operating Precautions Avoid Overheating The Engine The temperature of the engine coolant antifreeze a mixture of 50 ethylene glycol and 50 water must not exceed the normal range of the temperature gauge 240 F 116 C with a 16 psi 110 kPa radiator cap Usually the engine coolant antifreeze temperature indi cated during operation will be to the left of center in the normal range of the gauge Avoid Low Coolant Temperature Operation Continual operation at low engine coolant antifreeze temperature below the normal range on the gauge 140 F 60 C can be harmful to the engine Low engine coolant an
43. sixth gears The trans mission will automatically shift into Overdrive if the following conditions are present the shift lever is in the DRIVE position e the transmission fluid has reached an adequate tem perature e the engine coolant has reached an adequate temperature e vehicle speed is sufficiently high and e the TOW HAUL switch has not been activated When To Use TOW HAUL Mode When driving in hilly areas towing a trailer carrying a heavy load etc and frequent transmission shifting oc curs press the TOW HAUL switch to activate TOW HAUL mode This will improve performance and reduce the potential for transmission overheating or failure due to excessive shifting When operating in TOW HAUL mode transmission upshifts are delayed and the trans mission will automatically downshift for engine brak ing when the throttle is closed and or during steady braking maneuvers STARTING AND OPERATING 69 050170421 TOW HAUL Switch The TOW HAUL Indicator Light will illuminate in the instrument cluster to indicate that TOW HAUL mode has been activated Pressing the switch a second time restores normal operation Normal operation is always the default at engine start up If TOW HAUL mode is desired the switch must be pressed each time the engine is started 70 STARTING AND OPERATING ESS WARNING Do not use the TOW HAUL feature when driving in icy or slippery conditions The increased engine
44. the A C condenser if equipped or radiator for any accumulation of bugs leaves etc If dirty clean by gently spraying water from a garden hose vertically down the face of the A C condenser if equipped or the back of the radiator core Check the engine cooling system hoses for brittle rubber cracking tears cuts and tightness of the connection at the coolant recovery bottle and radiator Inspect the entire system for leaks With the engine at normal operating temperature but not running check the cooling system pressure cap for proper vacuum sealing by draining a small amount of ES MAINTAINING YOUR VEHICLE 125 engine coolant antifreeze from the radiator drain cock The radiator drain cock is located in the lower radiator tank If the cap is sealing properly the engine coolant antifreeze will begin to drain from the coolant expan sion bottle DO NOT REMOVE THE COOLANT PRES SURE CAP WHEN THE COOLING SYSTEM IS HOT Cooling System Drain Flush And Refill If the engine coolant antifreeze is dirty or contains a considerable amount of sediment clean and flush with a reliable cooling system cleaner Follow with a thorough rinsing to remove all deposits and chemicals Properly dispose of old engine coolant antifreeze Refer to the Maintenance Schedule for the proper maintenance intervals Selection Of Coolant Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for furth
45. the problem is related to the brake booster the ABS pump will run when applying the brake and a brake pedal pulsation may be felt during each stop The dual brake system provides a reserve braking capac ity in the event of a failure to a portion of the hydraulic system A leak in either half of the dual brake system is indicated by the Brake Warning Light which will turn on when the brake fluid level in the master cylinder has dropped below a specified level The light will remain on until the cause is corrected NOTE The light may flash momentarily during sharp cornering maneuvers which change fluid level condi tions The vehicle should have service performed and the brake fluid level checked If brake failure is indicated immediate repair is neces WARNING Driving a vehicle with the red brake light on is dangerous Part of the brake system may have failed It will take longer to stop the vehicle You could have a collision Have the vehicle checked immediately Vehicles equipped with the ABS are also equipped with Electronic Brake Force Distribution EBD In the event of an EBD failure the Brake Warning Light will turn on along with the ABS Light Immediate repair to the ABS system is required Operation of the Brake Warning Light can be checked by turning the ignition switch from the OFF position to the ON RUN position The light should illuminate for ap proximately two seconds The light should then turn of
46. they may adversely affect seals CAUTION Do not use chemical flushes in your transmission as the chemicals can damage your transmission compo nents Such damage is not covered by the New Vehicle Limited Warranty Fluid Level Check It is best to check the fluid level when the transmission is at normal operating temperature 170 180 F 77 82 C for 68RFE transmission or 158 176 F 70 80 C for AS69RC transmission This normally occurs after at least 15 miles 25 km of driving At normal operating temperature the fluid cannot be held comfortably between the fingertips You can read the transmission sump temperature in the EVIC display see Electronic Vehicle Information Center EVIC for further information 134 MAINTAINING YOUR VEHICLE ESS Use the following procedure to check the transmission 6 Remove the dipstick wipe it clean and reinsert it until fluid level properly 1 Monitor the transmission temperature using the EVIC display and operate the vehicle as required to reach the normal operating temperature Park the vehicle on level ground Run the engine at normal idle speed for at least 60 seconds and leave the engine running for the rest of this procedure Fully apply the parking brake and press the brake pedal Place the shift lever momentarily into each gear posi tion allowing time for the transmission to fully en gage in each position ending with the transmission in PARK
47. to the inflation pressure recommended by the vehicle manufacturer on the vehicle placard or tire inflation pressure label If your vehicle has tires of a different size than the size indicated on the vehicle placard or tire inflation pressure label you should deter mine the proper tire inflation pressure for those tires UNDERSTANDING YOUR INSTRUMENT PANEL 19 As an added safety feature your vehicle has been equipped with a Tire Pressure Monitoring System TPMS that illuminates a low tire pressure telltale when one or more of your tires is significantly under inflated Accordingly when the low tire pressure telltale illumi nates you should stop and check your tires as soon as possible and inflate them to the proper pressure Driving on a significantly under inflated tire causes the tire to overheat and can lead to tire failure Under inflation also reduces fuel efficiency and tire tread life and may affect the vehicle s handling and stopping ability Please note that the TPMS is not a substitute for proper tire maintenance and it is the driver s responsibility to maintain correct tire pressure even if under inflation has not reached the level to trigger illumination of the TPMS low tire pressure telltale 20 UNDERSTANDING YOUR INSTRUMENT PANEL ESS Your vehicle has also been equipped with a TPMS malfunction indicator to indicate when the system is not operating properly The TPMS malfunction indicator is combined wit
48. when this message is displayed Add up to 2 5 gallons 9 5 Liters of DEF to the tank to restore normal vehicle operation NOTE A minimum of 2 gallons 9 5 Liters may be required to restore normal vehicle operation Although the vehicle will start normally and can be placed in gear after this message has been initially displayed extreme caution should be utilized since the vehicle will only be capable of maneuvering at a maximum speed of 5 MPH 8 km H Diesel Exhaust Fluid DEF Fault Warning Messages There are four different messages which are displayed if the vehicle detects that the DEF system has been filled with a fluid other than DEF has experienced component failures or when tampering has been detected The vehicle may be limited to a maximum speed of 5 MPH 8 km H if the DEF system is not serviced within less than 250 miles 402 km of the fault being detected 28 UNDERSTANDING YOUR INSTRUMENT PANEL ESS When the DEF system needs to be serviced the following warnings will display Service DEF System See Dealer This message will display when the fault is initially detected each time the vehicle is started and periodically during driving The message will be accompanied by a single chime We recommend you drive to your nearest authorized dealer and have your vehicle serviced as soon as possible e 5 MPH Max Speed in 200 mi Service DEF System See Dealer This message will display if the DEF system has not
49. 150 000 Miles 240 000 km or 120 Months Maintenance Service Schedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Replace engine fuel filter element Replace chassis mounted fuel filter element Adjust valve lash clearance Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Flush and replace engine coolant Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Check the transfer case fluid 4x4 1 Change automatic transmission fluid AS69RC transmission only Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center ES MAINTENANCE SCHEDULE 171 Inspection and service should also be performed anytime WARNING a malfunction is observed or suspected Retain all re ceipts You can be badly injured working on or around a motor vehicle Do only service work for which you have the knowledge and the right equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent me This maintenance is
50. AINTENANCE SCHEDULE 120 000 Miles 192 000 km or 96 Months Maintenance Service Schedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Replace engine fuel filter element Replace chassis mounted fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Change the automatic transmission fluid and filter s Change the manual transmission fluid if using your vehicle for any of the following police fleet or frequent trailer towing Change the transfer case fluid 4x4 D Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center ES MAINTENANCE SCHEDULE 167 127 500 Miles 204 000 km or 102 Months Maintenance Service Schedule 1 Check the Diesel Exhaust Fluid DEF tank refill if necessary 1 Rotate tires 11 Lubricate front drive shaft fitting 4x4 Q Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Signature Autho
51. E VERSE R Due to this feature a slow shift to REVERSE R can be perceived as a high shift effort To shift out of REVERSE bring the vehicle to a complete stop and press the clutch Shifting out of REVERSE prior to a complete stop may cause high shift effort POWER TAKE OFF OPERATION IF EQUIPPED CHASSIS CAB ONLY This vehicle when equipped with either the AS69RC automatic six speed or G 56 manual six speed transmis sions will allow for an aftermarket upfit with a transmis sion driven PTO power take off The customer will have the ability to operate the PTO in either a stationary or mobile mode The vehicles will be factory set to the stationary mode To select mobile mode You will need to enter the commercial vehicle menu on the EVIC screen and select mobile PTO mode Details of the PTO selection modes and further PTO information is available at the Ram Truck Bodybuilders web site www rambodybuilder com AS69RC Six Speed Automatic Transmission Only The PTO drive gear part of the AS69RC operates at torque converter turbine speed The turbine speed will be less than engine speed when the torque converter clutch is not engaged and will be same as engine speed when the torque converter clutch is engaged 76 STARTING AND OPERATING ESS Stationary Mode To operate the PTO in this mode the vehicle must meet the following conditions Be in PARK position vehicles equipped with automatic transm
52. Go in the ACC or ON RUN position A child could operate power windows other controls or move the vehicle Continued WARNING Continued e It is dangerous to shift out of PARK or NEUTRAL if the engine speed is higher than idle speed If your foot is not firmly pressing the brake pedal the vehicle could accelerate quickly forward or in reverse You could lose control of the vehicle and hit someone or something Only shift into gear when the engine is idling normally and your foot is firmly pressing the brake pedal NOTE You must press and hold the brake pedal while shifting out of PARK EEE STARTING AND OPERATING 59 Key Ignition Park Interlock This vehicle is equipped with a Key Ignition Park Inter lock which requires the transmission to be in PARK before the ignition switch can be turned to the full OFF key removal position The key fob can only be removed from the ignition when the ignition is in the full OFF position and the transmission is locked in PARK when ever the ignition switch is in the full OFF position Brake Transmission Shift Interlock System This vehicle is equipped with a Brake Transmission Shift Interlock System BTSI that holds the shift lever in PARK unless the brakes are applied To shift the transmission out of PARK the ignition switch must be turned to the ON RUN position engine running or not and the brake pedal must be pressed Six Speed Automatic Transmission If Equipped
53. IESEL MODELS 84 ADDING FUEL CHASSIS MODELS 87 Fuel Filler Cap i coss nero 88 Avoid Using Contaminated Fuel 88 EE STARTING AND OPERATING 33 Bulk Fuel Storage Diesel Fuel 88 M DIESEL EXHAUST FLUID 93 Diesel Exhaust Fluid Storage 89 System Overview 93 Adding Diesel Exhaust Fluid 90 34 STARTING AND OPERATING STARTING PROCEDURES WARNING Continued Before starting your vehicle adjust your seat adjust both Never leave children alone in a vehicle or with inside and outside mirrors and fasten your seat belts access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for The starter should not be operated for more than 15 second number of reasons child or others could be intervals Waiting a few minutes between such intervals will protect the starter from overheating WARNING Do not leave children or animals inside parked vehicles in hot weather Interior heat build up may seriously or fatally injured Children should be warned not to touch the parking brake brake pedal or the shift lever Do not leave the key fob in or near the vehicle or in a location accessible to children A child could operate power windows other controls or move the vehicle cause serious injury or death e When leaving t
54. If the level of the lubricant is more than 1 2 in 12 mm below the bottom of the filler hole while the vehicle is on level ground enough lubricant should be added to bring the level to 1 4 in 6 mm below the bottom of the filler hole Automatic Transmission If Equipped Selection of Lubricant It is important to use the proper transmission fluid to ensure optimum transmission performance and life Use only the manufacturer s specified transmission fluid Refer to Fluids Lubricants and Genuine Parts in this section for fluid specifications It is important to maintain the transmission fluid at the correct level using the recommended fluid No chemical flushes should be used in any transmission only the approved lubricant should be used ES MAINTAINING YOUR VEHICLE 133 CAUTION Recommended fluid may cause deterioration in transmission shift quality and will require more frequent fluid and filter changes Refer to Fluids Lubricants and Genuine Parts in this section for fluid specifications Special Additives The manufacturer strongly recommends against using any special additives in the transmission Automatic Transmission Fluid ATF is an engineered product and its performance may be impaired by supplemental addi tives Therefore do not add any fluid additives to the transmission The only exception to this policy is the use of special dyes for diagnosing fluid leaks Avoid using transmission sealers as
55. NG AND OPERATING 91 2 Insert DEF fill adapter nozzle into DEF tank filler neck DEF Filler Cap and Fuel Fill 2500 3500 Models 1 Diesel Exhaust Fluid Fill Location Filling The DEF Tank 2 Fuel Fill Location 92 STARTING AND OPERATING CAUTION e To avoid DEF spillage and possible damage to the DEF tank from overfilling do not top off the DEF tank after filling e DO NOT OVERFILL DEF will freeze below 12 de grees F 11 degrees The DEF system is designed to work in temperatures below the DEF freezing point however if the tank is overfilled and freezes the system could be damaged When DEF is spilled clean the area immediately With water or use an absorbent material to soak up and spills on the ground Do not attempt to start your engine if DEF is accidentally added to the diesel fuel tank as it can result in severe damage to your engine including but not limited to failure of the fuel pump and injectors 3 Stop filling the DEF tank immediately when any of the following happen DEF stops flowing from the fill bottle into the DEF tank DEF splashes out the filler neck or a DEF pump nozzle automatically shuts off 4 Reinstall cap onto DEF tank Filling the DEF tank in cold climates DEF will freeze below 12 F 11 C however your ve hicle is equipped with an automatic preheating system which allows the DEF system to operate below 12 F 11 C When the vehicle is not in ope
56. Of Fuel 118 Intervention Regeneration Strategy EVIC Message Process Flow Diesel Exhaust Fluid 122 mm Maintenance Free Batteries Cooling System cedes etd eem 124 Charge Air Cooler Inter Cooler 129 Brake System 130 Clutch Hydraulic System 131 102 MAINTAINING YOUR VEHICLE Transfer Case If Equipped 131 Manual Transmission If Equipped 132 Automatic Transmission If Equipped 132 Noise Control System Required Maintenance amp Warranty 136 B FLUID CAPACITIES 141 FLUIDS LUBRICANTS AND GENUINE PARTS m4 heeds de ses these 142 Engine sa cadcm md ee de 142 CHASSIS edere waen REG RUE EAR es 144 MAINTAINING YOUR VEHICLE 103 ENGINE COMPARTMENT 6 7L DIESEL SIX SPEED 68RFE 2500 3500 Models Only 1 Battery 7 Washer Fluid Reservoir 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick If Equipped 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 Engine Oil Fill 6 Aux Power Distribution Center 12 Air Cleaner Filter 104 MAINTAINING YOUR VEHICLE ENGINE COMPARTMENT 6 7L DIESEL SIX SPEED AS69RC 3500 Models Only 071774258 1 Bat
57. PERFORMED AT ES MAINTAINING YOUR VEHICLE 141 FLUID CAPACITIES U S Metric Fuel Approximate 2500 3500 Shortbed Models 31 Gallons 129 Liters 2500 3500 Longbed Models 32 Gallons 132 Liters Standard Rear Tank Chassis Cab Only 52 Gallons 197 Liters Optional Midship Tank Chassis Cab Only 22 Gallons 83 Liters Diesel Exhaust Fluid Tank Approximate 5 5 Gallons 21 Liters 2500 3500 Models Diesel Exhaust Fluid Tank Approximate Chassis Cab 9 Gallons 34 Liters Engine Oil With Filter 6 7L Turbo Diesel Engine 12 Quarts 11 4 Liters Cooling System 6 7L Turbo Diesel Engine MOPAR Engine Coolant 5 7 Gallons 21 4 Liters Antifreeze 10 Year 150 000 Mile Formula 142 MAINTAINING YOUR VEHICLE FLUIDS LUBRICANTS AND GENUINE PARTS Engine Component Fluid Lubricant or Genuine Part Engine Coolant We recommend you use MOPAR Antifreeze Coolant 10 Year 150 000 Mile Formula OAT Organic Additive Technology Engine Oil In ambient temperatures below 18 C We recommend you use 5W 40 synthetic engine oil that meets Chrysler Materials Standard MS 10902 and the API CJ 4 engine oil category is required In ambient temperatures above 0 F 18 C We recommend you use 15W 40 engine oil that meets Chrysler Materials Standard MS 10902 and the API CJ 4 engine oil category is required Engine Oil Filter We recommend you use MOPAR Engine Oil
58. al authorized dealer See your authorized dealer as damage to the exhaust system could occur soon with continued operation Diesel Exhaust Fluid Diesel Exhaust Fluid DEF sometimes known simply by the name of its active component UREA is a key component of selective catalytic reduction SCR systems which help diesel vehicles meet stringent emission regu lations DEF is a liquid reducing agent that reacts with engine exhaust in the presence of a catalyst to convert smog forming nitrogen oxides NOx into harmless ni trogen and water vapor Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for further information ES MAINTAINING YOUR VEHICLE 123 You can receive assistance in locating DEF in the United States by calling 866 RAM INFO 866 726 4636 In Canada call 1 800 465 2001 English or 1 800 387 9983 French Maintenance Free Batteries The top of the maintenance free batteries are perma nently sealed You will never have to add water nor is periodic maintenance required NOTE Replacement batteries should both be of equal capacity to prevent damage to the vehicle s charging system CAUTION It is essential when replacing the cables on the battery that the positive cable is attached to the positive post and the negative cable is attached to the Continued CAUTION Continued negative post Battery posts are marked positive and negative and are identified
59. al released Make sure the transmission is in grade PARK before leaving the vehicle e It is dangerous to shift out of PARK or NEUTRAL On four wheel drive vehicles be sure that the transfer if the engine speed is higher than idle speed If case is in a drive position your foot is not firmly pressing the brake pedal the vehicle could accelerate quickly forward or in re RNING verse You could lose control of the vehicle and hit e Never use the PARK position as a substitute for the someone or some bine Caly shitt mio geat wher the engine is idling normally and your foot is firmly pressing the brake pedal parking brake Always apply the parking brake fully when parked to guard against vehicle move ment and possible injury or damage Continued Continued 62 STARTING AND OPERATING WARNING Continued e Unintended movement of a vehicle could injure those in and near the vehicle As with all vehicles you should never exit a vehicle while the engine is running Before exiting a vehicle always apply the parking brake shift the transmission into PARK turn the engine OFF and remove the key fob When the ignition is in the OFF position the transmis sion is locked in PARK securing the vehicle against unwanted movement e When leaving the vehicle always remove the key fob and lock your vehicle Continued WARNING Continued e Never leave children alone in a vehicle or with access to an unlo
60. ass Air Flow sensor This sensor is critical to proper engine operation and component longevity Any damage or modification to this sensor could result in major engine and or exhaust aftertreatment damage We recommend you use MOPAR brand parts Even though your vehicle is equipped with an Air Filter Monitor a visual inspection of the air cleaner filter element is recommended every 15 000 miles 24 000km or 12 months whichever occurs first Under no circum stances should the air cleaner filter element exceed 30 000 miles 48 000 km or 24 months whichever comes first not adequately filter the air entering the engine Use of such filters can severely damage your engine Draining Fuel Water Separator Filter There are two fuel filter assemblies One is located on the driver s side of the engine The best access to this water drain valve is from under the hood The second one is on the under body located in front of the rear axle above the drive shaft on pick up models The Chassis Cab models second filter location is on the frame behind the front axle The best access to this water drain valve is from under the vehicle ES MAINTAINING YOUR VEHICLE 113 CAUTION Do not drain the fuel water separator filters when the engine is running Diesel fuel will damage blacktop paving surfaces Drain the filters into an appropriate container If water is detected in the water separator while the engine is running or wh
61. at the negative post on booster battery e Disconnect the cable from the positive post of both batteries WARNING Any procedure other than above could result in Personal injury caused by electrolyte squirting out the battery vent Personal injury or property damage due to battery explosion e Damage to charging system of booster vehicle or of immobilized vehicle EE WHAT TO DO IN EMERGENCIES 99 With Portable Starting Unit There are many types of these units available Follow the manufacturer s instructions for necessary precautions and operation CAUTION It is very important that the starting unit operating voltage does not exceed 12 Volts DC or damage to battery starter motor alternator or electrical system may occur MAINTAINING YOUR VEHICLE CONTENTS M ENGINE COMPARTMENT 6 7L DIESEL SIX SPEED 68 2500 3500 Models Only 103 M ENGINE COMPARTMENT 6 7L DIESEL SIX SPEED AS69RC 3500 Models Only 104 M ENGINE COMPARTMENT 6 7L DIESEL CHASSIS CAB MODELS ONLY 105 M MAINTENANCE PROCEDURES 106 Engine Oll is ess Hi ete 107 Engine Air Cleaner Filter 111 O Draining Fuel Water Separator Filter 112 Engine Mounted Fuel Filter Replacement 114 Underbody Mounted Fuel Filter Replacement 116 Priming If The Engine Has Run Out
62. ay not illuminate if the intake manifold temperature is warm enough Low Coolant Level Indicator This telltale will turn on to indicate the vehicle coolant level is low Cold Ambient Derate Mode Messages The vehicle will display messages when a derate engine power reduction is activated to protect the turbocharger during engine start up in cold ambient temperatures Engine Power Reduced During Warmup This mes sage will display during start up when the ambient temperature is between 10 F 12 C and 10 F 23 C Engine Power Reduced Up To 30 Sec Seconds During Warmup This message will display during start up when the ambient temperature is between 10 F 23 C and 25 F 32 C 26 UNDERSTANDING YOUR INSTRUMENT PANEL ESS e Engine Power Reduced Up To 2 Min Minutes During Warmup This message will display during start up when the ambient temperature is 25 F 32 C and below Coolant Low This telltale will turn on to indicate the vehicle coolant level is low See Adding Coolant under the section Maintaining Your Vehicle for more information Diesel Exhaust Fluid DEF Warning Messages Your vehicle will begin displaying warning messages when the DEF level reaches a driving range of approxi mately 350 miles 563 km If the following warning message sequence is ignored your vehicle may be lim ited to a maximum speed of 5 MPH 8 km H unless DEF is added DEF Low Refill
63. cals can damage your engine Such damage is not covered by the New Vehicle Limited Warranty Engine Oil Viscosity SAE Grade Use SAE 15W 40 MOPAR or an equivalent engine oil meeting Chrysler Material Standard MS 10902 Products meeting Cummins CES 20081 may also be used The identification of these engine oils is typically located on the back of the oil container In ambient temperatures below 0 F 18 C SAE 5W 40 synthetic engine oil that meets Chrysler Materials Stan dard MS 10902 and the API CJ 4 engine oil category is required CAUTION Failure to use SAE 5W 40 synthetic engine oil in ambient temperatures below 0 F 18 C could result in severe engine damage ENGINE OIL VISCOSITY GRADES T T T T T T 15W 40 1 5W 40 SYNTHETIC F 10 0 10 20 C 23 18 12 7 Temperature range anticipated before next oil change 1 1 I 1 8022474 110 MAINTAINING YOUR VEHICLE M Engine oil not designated by the Chrysler or Cummins Material Standards and API CJ 4 should not be used as engine and exhaust system durability may be compro mised The engine oil filler cap also shows the recom mended engine oil viscosity for your engine For infor mation on engine oil filler cap location refer to Engine Compartment in Maintaining Your Vehicle for further information Synthetic Engine Oils You may use synthetic engine oils if the recommended oil quality requirements are m
64. cked vehicle Allowing children to be in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously or fatally injured Children should be warned not to touch the parking brake brake pedal or the shift lever Do not leave the key fob in or near the vehicle or in a location accessible to children and do not leave the ignition in a vehicle equipped with Keyless Enter N Go in the ACC or ON RUN position A child could operate power windows other controls or move the vehicle ES STARTING AND OPERATING 63 CAUTION Before moving the shift lever out of PARK you must turn the ignition switch from the OFF posi tion to the ON RUN position and also press the brake pedal Otherwise damage to the shift lever could result DO NOT race the engine when shifting from PARK or NEUTRAL into another gear range as this can damage the drivetrain The following indicators should be used to ensure that you have engaged the transmission into the PARK position e When shifting into PARK pull the shift lever toward you and move it all the way counterclockwise until it stops Release the shift lever and make sure it is fully seated in the PARK gate Look at the transmission gear position display and verify that it indicates the PARK position e With brake pedal released verify that the shift lever will not move out of PARK REVERSE This range is for moving the vehicle backward Shift
65. clean and serviced according to the instructions out lined in the Maintenance Schedule section of this manual Tampering With Noise Control System Prohibited Federal law prohibits the following acts or the causing thereof 1 the removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorpo rated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below AIR CLEANER e Removal of the air cleaner e Removal of the air cleaner filter element from the air cleaner housing e Removal of the air ducting 138 MAINTAINING YOUR VEHICLE ESS EXHAUST SYSTEM e Removal or rendering inoperative exhaust system components including the muffler or tailpipe ENGINE COOLING SYSTEM Removal or rendering inoperative the fan clutch e Removal of the fan shroud Noise Emission Warranty The manufacturer warrants that this vehicle as manufac tured by the manufacturer was designed built and equipped to conform at the time it left the manufacturer s control with all applicable U S EPA Noise Control Regu lations This warranty covers this vehicle as designed built and equ
66. crankcase diluting the oil and causing rapid wear to the engine If the engine is allowed to idle under some conditions the idle speed may increase to 900 RPM then return to normal idle speed This is normal operation NOTE For EVIC messages related to the vehicle s ex haust system refer to Maintenance Procedures Intervention Regeneration Strategy EVIC Message Pro cess Flow in Maintaining Your Vehicle for further information Idle Up Feature Automatic Transmission Only The driver controlled high idle speed feature will help increase cylinder temperatures and provide additional cab heat however excessive idling may still cause the exhaust aftertreatment system to not properly regenerate Extended periods of idle time should be avoided The Idle Up feature uses the speed control switches to increase engine idle speed and quickly warm the vehi cle s interior 1 With the transmission in PARK the parking brake applied and the engine running press the speed control switch to the ON position then press the SET switch 50 STARTING AND OPERATING x NOTE 2 The engine RPM will go up to 1100 RPM To increase the RPM press and hold the ACCEL RESUME switch and the idle speed will increase to approximately 1500 RPM To decrease the RPM press and hold the DECEL switch and the idle speed will decrease to approximately 1100 RPM To cancel the Idle Up feature either press the CAN CEL switch pres
67. ctions for the use of B5 Use of blends greater than 20 is not approved Use of blends greater than 20 can result in engine damage Such damage is not covered by the New Vehicle Limited Warranty Fuel Quality Must Comply With ASTM Standards The quality of Biodiesel fuel may vary widely Only fuel produced by BQ9000 supplier to the following specifi cations may be blended to meet Biodiesel blend B6 B20 fuel meeting ASTM specification D 7467 Pretrodiesel fuel meeting ASTM specification D 975 and Biodiesel fuel B100 meeting ASTM specification D 6751 Fuel Oxidation Stability Must Use Fuel Within Six Months Of Manufacture Biodiesel fuel has poor oxidation stability which can result in long term storage problems Fuel produced to approved ASTM standards if stored properly provides for protection against fuel oxidation for up to six months Fuel Water Separation Must Use Mopar Cummins Approved Fuel Filter Elements You must use Mopar Cummins approved fuel filter elements in both your engine mounted filter and frame mounted filter Biodiesel fuel has a natural affinity to water and water accelerates microbial growth Your Mopar Cummins fil tration system is designed to provide adequate fuel water separation capabilities EE STARTING AND OPERATING 83 Bio Diesel Fuel Properties Low Ambient Temperatures Biodiesel fuel may gel or solidify at low ambient tem peratures which may pose problems for both storag
68. d at an authorized dealer as soon as possible Refer to Occupant Restraints in Things To Know Before Starting Your Vehicle for further information 10 Engine Oil Pressure The pointer should always indicate some oil pressure when the engine is running A continuous high or low reading under normal driving conditions may indicate a lubrication system malfunction Immediate service should be obtained from an authorized dealer If the gauge pointer moves to either extreme of the gauge the Check Gauges indicator will illuminate and a single chime will sound 11 Speedometer The speedometer shows the vehicle speed in miles per hour and or kilometers per hour mph km h 12 Park Headlight ON Indicator If Equipped This indicator will illuminate when the park lights or headlights are turned on 2002 13 Cargo Light The cargo light will illuminate when the cargo light is activated by pressing the cargo light button on the headlight switch 14 Fuel Gauge Shows level of fuel in tank when ignition switch is in the ON RUN position 15 Vehicle Security Light If Equipped This light will flash at a fast rate for approxi mately 15 seconds when the vehicle security alarm is arming and then will flash slowly until the vehicle is disarmed 16 Tire Pressure Monitoring Telltale Light Each tire including the spare if provided should checked monthly when cold and in flated
69. de the vehicle while still maintaining security The system has a range of approximately 300 ft 91 m NOTE e The vehicle must be equipped with an automatic transmission to be equipped with Remote Start e The remote start system will wait for the Wait To Start telltale to extinguish before cranking the engine This allows time for the intake heater to pre heat the incoming air and is normal operation in cold weather Refer to Electronic Vehicle Information Center EVIC Warning Lights in Understanding Your Instrument Panel for further information on and Wait To Start telltale and pre heat cycle How To Use Remote Start All of the following conditions must be met before the engine will remote start e Shift lever in PARK Doors closed e Hood closed e HAZARD switch off e BRAKE switch inactive brake pedal not pressed Ignition key removed from ignition switch Battery at an acceptable charge level e RKE PANIC button not pressed EEE THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 7 Fuel meets minimum requirement Remote Start Abort Message On Electronic Vehicle e Water In Fuel Indicator Light is not illuminated Center JEVICT IE Equipped Ns The following messages will display in the EVIC if the Mix i vehicle fails to remote start or exits remote start prema 2o WARNING Remote Start Aborted Door Ajar Do not start or run an engine in a closed garage or conf
70. dicating Low Tire for EVIC enabled clusters 17 Front Fog Light Indicator If Equipped 0 This indicator will illuminate when the front fog lights are on 18 Electronic Vehicle Information Center EVIC The Electronic Vehicle Information Center EVIC fea tures a driver interactive display that is located in the instrument cluster For further information refer to Electronic Vehicle Information Center EVIC 19 Transmission Gear Position Indicator The Transmission Gear Position Indicator is self contained within the instrument cluster It displays the gear range of the automatic transmission NOTE The highest available transmission gear is dis played in the lower right corner of the Electronic Vehicle Information Center EVIC whenever the Electronic Range Select ERS feature is active Use the selector UNDERSTANDING YOUR INSTRUMENT PANEL 21 on the shift lever to activate ERS Refer to Automatic Transmission in Starting And Operating for further information 20 Electronic Vehicle Information Center EVIC Menu The Electronic Vehicle Information Center EVIC fea tures a driver interactive display that is located in the instrument cluster For further information refer to Electronic Vehicle Information Center EVIC 21 Electronic Stability Control ESC OFF Indicator Light If Equipped This light indicates that the Electronic Stability Control ESC is in Partial Off or Full Of
71. down turn the engine mounted filter drain valve located on the side of the filters counterclockwise 1 4 turn and turn the under body mounted filter drain valve located on the bottom of the filter counterclock wise 1 full turn Then turn the ignition switch to the ON position and allow any accumulated water to drain Leave the drain valve open until all water and contami nants have been removed When clean fuel is visible close the drain valves by turning them fully clockwise and turn the ignition switch to OFF If more than a couple ounces milliliters of fuel have been drained follow the directions for Priming If The Engine Has Run Out Of Fuel Engine Mounted Fuel Filter Replacement NOTE Using a fuel filter that does not meet the manu facturer s filtration and water separating requirements can severely impact fuel system life and reliability NOTE The engine mounted filter housing is equipped with a No Filter No Run NFNR feature Engine will not run if 1 No filter is installed 2 Inferior Non approved filter is used Use of OEM filter is required to ensure vehicle will run MAINTAINING YOUR VEHICLE 115 CAUTION Diesel fuel will damage blacktop paving surfaces Drain the filter into an appropriate container Do not prefill the fuel filter when installing a new fuel filter There is a possibility debris could be introduced into the fuel filter during this action It is best to install the fi
72. e and operation Precautions can be necessary at low ambient temperatures such as storing the fuel in a heated build ing or a heated storage tank or using cold temperature additives Fuel In Oil Dilution Must Adhere To Required Oil Change Interval Fuel dilution of lubricating oil has been observed with the use of Biodiesel fuel Fuel in oil must not exceed 5 percent To ensure this limit is met your oil change interval must be maintained to the following schedule e Ram PickUp 2500 3500 Only 15 000 Miles e Ram 3500 4500 5500 Chassis Cab 12 500 Miles unless otherwise notified with a oil service message CAUTION Under no circumstances should oil change inter vals exceed 15 000 miles 24 000 km pickup or 12 500 miles 20 000 km chassis cab if operation occurs with greater than 5 biodiesel blends Oil change intervals should not exceed 6 months in either case Failure to comply with these Oil Change requirements for vehicles operating on biodiesel blends up to B20 may result in premature engine wear Such wear is not covered by the New Vehicle Limited Warranty B20 Biodiesel capable The engine may suffer se vere damage if operated with concentrations of Biodiesel higher than 20 84 STARTING AND OPERATING ADDING FUEL 2500 3500 DIESEL MODELS 2 There is no fuel filler cap flapper door inside the 1 Open the fuel filler door filler pipe seals the system 3 Insert the fuel nozzle fully i
73. ed When the shift lever is in the DRIVE position the transmission will operate automatically shifting between all available gears Tapping the ERS switch will activate ERS mode display the current gear in the instrument cluster and maintain that gear as the top available gear Once in ERS mode tapping the ERS or switch will change the top available gear STARTING AND OPERATING 67 051205603 Column Shift Lever To exit ERS mode simply press and hold the ERS switch until D is once again displayed in the transmis sion gear position indicator in the instrument cluster 68 STARTING AND OPERATING WARNING Do not downshift for additional engine braking on a slippery surface The drive wheels could lose their grip and the vehicle could skid causing a collision or personal injury Screen Display 1121314 5 6 D Actual Gear s 1 1 2 1 3 14 115 1 6 1 6 Allowed NOTE To select the proper gear position for maximum deceleration engine braking simply press and hold the ERS switch down The transmission will shift to the range from which the vehicle can best be slowed down CAUTION When using ERS for engine braking while descend ing steep grades be careful not to overspeed the engine Apply the brakes as needed to prevent en gine overspeed Overdrive Operation The automatic transmission includes an electronically controlled Overdrive fifth and
74. efill if necessary Rotate tires 11 Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 152 MAINTENANCE SCHEDULE 15 000 Miles 24 000 km or 12 Months Maintenance Service Schedule 1 Check the Diesel Exhaust Fluid DEF tank refill if necessary 1 Rotate tires 11 Replace engine fuel filter element 11 Replace chassis mounted fuel filter element 1 Lubricate front drive shaft fitting 4x4 11 Lubricate outer tie rod ends 1 Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary 1 Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center ES MAINTENANCE SCHEDULE 153 22 500 Miles 36 000 km or 18 Months Maintenance Service Schedule 11 Check the Diesel Exhaust Fluid DEF tank refill if necessary J Rotate tires 21 Inspect drive belt replace if necessary 11 Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends 11 Inspect brake linings 2 Inspect and adjust parking brake if
75. er information CAUTION e Mixing of engine coolant antifreeze other than specified Organic Additive Technology OAT en gine coolant antifreeze may result in engine damage and may decrease corrosion protection Organic Additive Technology OAT engine cool ant is different and should not be mixed with Hybrid Organic Additive Technology HOAT en gine coolant antifreeze or any globally compat ible coolant antifreeze If a non OAT engine coolant antifreeze is introduced into the cooling system in an emergency the cooling system will need to be drained flushed and refilled with fresh OAT coolant conforming to MS 12106 by an authorized dealer as soon as possible Continued 126 MAINTAINING YOUR VEHICLE CAUTION Continued Do not use water alone or alcohol based engine coolant antifreeze products Do not use additional rust inhibitors or antirust products as they may not be compatible with the radiator engine coolant and may plug the radiator e This vehicle has not been designed for use with propylene glycol based engine coolant antifreeze Use of propylene glycol based engine coolant an tifreeze is not recommended Adding Coolant Your vehicle has been built with an improved engine coolant OAT coolant conforming to MS 12106 that allows extended maintenance intervals This engine coolant antifreeze can be used up to ten years or 150 000 miles 240 000 km before replacement To
76. erate your vehicle in areas where your exhaust system can contact anything that can burn Perform Service Your vehicle will require emissions maintenance at a set interval To help remind you when this maintenance is due the Electronic Vehicle Information Center EVIC will display Perform Service When the Perform Ser vice message is displayed on the EVIC it is necessary to ES MAINTAINING YOUR VEHICLE 121 have the emissions maintenance performed Emissions maintenance may include replacing the Closed Crankcase Ventilation CCV filter element The procedure for clear ing and resetting the Perform Service indicator message is located in the appropriate Service Information Exhaust System Regeneration Required Now Exhaust Filter XX Full Safely Drive at Highway Speeds to Remedy will be displayed on the Electronic Vehicle Information Center EVIC if the exhaust particulate filter reaches 80 of its maximum storage capacity Under conditions of exclusive short duration and low speed driving cycles your Cummins diesel engine and ex haust after treatment system may never reach the condi tions required to remove the trapped PM If this occurs the Exhaust Filter XX Full Safely Drive at Highway Speeds to Remedy message will be displayed in the EVIC If this message is displayed you will hear one chime to assist in alerting you of this condition By simply driving your vehicle at highway speeds for as little
77. et and the recommended maintenance intervals for oil and filter changes are followed Materials Added To Engine Oil The manufacturer strongly recommends against the ad dition of any additives other than leak detection dyes to the engine oil Engine oil is an engineered product and its performance may be impaired by supplemental addi tives Engine Oil Filter Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for further information The engine oil filter should be changed at every engine oil change Disposing Of Used Engine Oil And Oil Filters Care should be taken in disposing of used engine oil and oil filters from your vehicle Used oil and oil filters indiscriminately discarded can present a problem to the environment Contact your authorized dealer service station or governmental agency for advice on how and where used oil and oil filters can be safely discarded in your area ES MAINTAINING YOUR VEHICLE 111 Engine Air Cleaner Filter CAUTION All air entering the engine intake must be filtered The abrasive particles in unfiltered air will cause rapid wear to engine components The condition of the air cleaner filter is monitored by the Engine Control Module The SERVICE AIR FILTER mes sage Will display in the Electronic Vehicle Information Center EVIC when service is required Refer to Elec tronic Vehicle Information Center EVIC in Understand ing Y
78. exhaust system Check the coolant level hoses and clamps e Lubricate outer tie rod ends Inspection and service should also be performed anytime a malfunction is observed or suspected Retain all receipts Oil Change Indicator System Cummins Diesel Your vehicle is equipped with an engine oil change indicator system This system will alert you when it is time to change your engine oil by displaying the words Oil Change Due on your Electronic Vehicle Informa tion Center EVIC The oil change reminder will remind the owner to change the engine oil every 15 000 miles or 500 hours whichever comes first except for the Chassis Cab models that are using B20 biodiesel which are 12 500 ES MAINTENANCE SCHEDULE 149 miles or 400 hours whichever comes first Failure to change the engine oil per the maintenance schedule can result in internal engine damage For information on resetting the Oil Change Indicator message refer to Oil Change Due under Electronic Vehicle Information Center EVIC EVIC Warning Lights in Understanding Your Instrument Panel for further information Replace the engine oil and oil filter every 15 000 miles 24 000 km or six months or sooner if prompted by the oil change indicator system Under no circum stances should oil change intervals exceed 15 000 miles 24 000 km or six months whichever comes first NOTE Under no circumstances should oil change intervals exceed 15 000
79. f unless the parking brake is applied or a brake fault is detected If the light does not illuminate have the light inspected by an authorized dealer UNDERSTANDING YOUR INSTRUMENT PANEL 17 The light also will turn on when the parking brake is applied with the ignition switch in the ON RUN posi tion NOTE This light shows only that the parking brake is applied It does not show the degree of brake application 7 High Beam Indicator This indicator shows that headlights are on high beam Push the multifunction lever forward to switch the headlights to high beam and pull toward yourself normal position to return to low beam 8 Seat Belt Reminder Light When the ignition switch is first turned to ON RUN this light will turn on for four to eight seconds as a bulb check During the bulb check if the driver s seat belt is unbuckled a chime will sound After the bulb check or when driving if the driver s seat belt remains unbuckled the seat belt reminder light will 18 UNDERSTANDING YOUR INSTRUMENT PANEL flash or remain on continuously Refer to Occupant Restraints in Things To Know Before Starting Your Vehicle for further information 9 Air Bag Warning Light ry This light will turn on for four to eight seconds as a bulb check when the ignition switch is first turned to ON RUN If the light is either not on during starting stays on or turns on while driving have the system inspecte
80. f mode 22 TOWIHAUL The TOW HAUL button is located on the center stack upper switch bank This light will illumi nate when TOW HAUL mode is selected HAUL 22 UNDERSTANDING YOUR INSTRUMENT PANEL 23 Electronic Stability Control ESC Activation Malfunction Indicator Light If Equipped ee The ESC Activation Malfunction Indicator Light in the instrument cluster will come on when the ignition switch is turned to the ON RUN position It should go out with the engine running If the ESC Activation Malfunction In dicator Light comes on continuously with the engine running a malfunction has been detected in the ESC system If this light remains on after several ignition cycles and the vehicle has been driven several miles kilometers at speeds greater than 30 mph 48 km h see your authorized dealer as soon as possible to have the problem diagnosed and corrected NOTE The ESC Off Indicator Light and the ESC Activation Malfunction Indicator Light come on momentarily each time the ignition switch is turned to ON RUN Each time the ignition is turned to ON RUN the ESC system will be ON even if it was turned off previously The ESC system will make buzzing or clicking sounds when it is active This is normal the sounds will stop when ESC becomes inactive following the maneuver that caused the ESC activation 24 DEF Gauge The DEF Gauge displays the actual level of Diesel Exhaust Fl
81. fluid until the temperature is elevated enough to produce an accurate reading Run the engine at idle in PARK to warm the fluid 8 Check for leaks Release the parking brake NOTE To prevent dirt and water from entering the transmission after checking or replenishing fluid make sure that the dipstick cap is properly reseated It is normal for the dipstick cap to spring back slightly from its fully seated position as long as its seal remains engaged in the dipstick tube Fluid And Filter Change Refer to the Maintenance Schedule for the proper maintenance intervals In addition change the fluid and filter s if the fluid becomes contaminated with water etc or if the trans mission is disassembled for any reason 136 MAINTAINING YOUR VEHICLE ESS Noise Control System Required Maintenance amp Warranty vehicles built over 10 000 Ibs 4 535 kg Gross Vehicle Weight Rating and manufactured for sale and use in the United States are required to comply with the Federal Government s Exterior Noise Regulations These vehicles can be identified by the Noise Emission Control Label located in the operator s compartment Vehicle Noise Emission Control Information Date of Vehicle Manufacture This vehicle conforms to U S EPA regulations for noise emission applicable to medium and heavy duty trucks The following acts or the causing thereof by any person are prohibited by the Noise Control Act of 1972
82. g Such damage is not covered by the New Vehicle Limited Warranty If a flush is needed because of component malfunction use only the specified e Failure to properly maintain your vehicle or per form repairs and service when necessary could fluid for the flushing procedure result in more costly repairs damage to other components or negatively impact vehicle perfor mance Immediately have potential malfunctions examined by an authorized Chrysler Group LLC dealership or qualified repair center Continued Engine Oil Checking Oil Level To assure proper lubrication of your vehicle s engine the engine oil must be maintained at the correct level Check the oil level at regular intervals The best time to check the oil level is before starting the engine after it has been parked overnight When checking oil after operating the engine first ensure the engine is at full operating tem perature then wait for 30 minutes after engine shutdown to check the oil MAINTAINING YOUR VEHICLE 107 072606175 mm 1 ADD Range 2 Full Mark 3 SAFE Range Checking the oil while the vehicle is on level ground will improve the accuracy of the oil level readings Add oil only when the level on the dipstick is below the ADD 108 MAINTAINING YOUR VEHICLE ESS mark The total capacity from the low mark to the high mark is 2 qts 1 9L CAUTION Overfilling or underfilling the crankcase will cause oil aeration
83. g sucked into the engine do the following to help avoid personal injury and or vehicle damage 1 Turn the ignition switch to the OFF position 2 Using a CO2 or dry chemical type fire extinguisher direct the spray from the fire extinguisher into the grille on the passenger side so that the spray enters the engine air intake The inlet for the engine air intake is located behind the passenger side headlamp and receives air through the grille FUEL REQUIREMENTS Use good quality diesel fuel from a reputable supplier in your vehicle Federal law requires that you must fuel this vehicle with Ultra Low Sulfur Highway Diesel fuel 15 ppm Sulfur maximum and prohibits the use of Low Sulfur Highway Diesel fuel 500 ppm Sulfur maximum to avoid damage to the emissions control system For most year round service No 2 diesel fuel meeting ASTM formerly known as the American Society for Testing and Materials specification D 975 Grade S15 will provide good performance If the vehicle is exposed to extreme cold below 20 F or 7 C or is required to operate at colder than normal conditions for prolonged periods use climatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters 80 STARTING AND OPERATING CAUTION If the Water in Fuel Indicator Light remains on DO NOT START engine before you drain the water
84. gine operating temperature sudden change outside the normal operating range in excessive smoke oil pressure drop 54 STARTING AND OPERATING ENGINE BLOCK HEATER IF EQUIPPED The engine block heater warms engine coolant and permits quicker starts in cold weather Connect the heater cord to a ground fault interrupter protected 110 115 Volt AC electrical outlet with a grounded three wire exten sion cord The engine block heater cord is routed under the hood to the right side and can be located just behind the grille near the headlamp NOTE The engine block heater cord is a factory in stalled option If your vehicle is not equipped heater cords are available from your authorized MOPAR dealer The block heater must be plugged in at least one hour to have an adequate warming effect on the coolant WARNING Remember to disconnect the cord before driving Damage to the 110 115 Volt electrical cord could cause electrocution NOTE The block heater will require 110 Volts AC and 6 5 Amps to activate the heater element Block Heater Usage For ambient temperatures below 0 F 18 C engine block heater usage is recommended For ambient temperatures below 20 29 C engine block heater usage is required EE STARTING AND OPERATING 55 DIESEL EXHAUST BRAKE ENGINE BRAKING The purpose of the exhaust brake engine braking fea ture is to supply negative braking torque from the engine
85. h the low tire pressure telltale When the system detects a malfunction the telltale will flash for approximately one minute and then remain continuously illuminated This sequence will continue upon subse quent vehicle start ups as long as the malfunction exists When the malfunction indicator is illuminated the sys tem may not be able to detect or signal low tire pressure as intended TPMS malfunctions may occur for a variety of reasons including the installation of replacement or alternate tires or wheels on the vehicle that prevent the TPMS from functioning properly Always check the TPMS malfunction telltale after replacing one or more tires or wheels on your vehicle to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to function properly CAUTION The TPMS has been optimized for the original equipment tires and wheels TPMS pressures and warning have been established for the tire size equipped on your vehicle Undesirable system opera tion or sensor damage may result when using re placement equipment that is not of the same size type and or style Aftermarket wheels can cause sensor damage Do not use tire sealant from a can or balance beads if your vehicle is equipped with a TPMS as damage to the sensors may result NOTE The TPMS telltale is also accompanied by a Low Tire message in the odometer Base Cluster or in the Electronic Vehicle Information Center EVIC screen in
86. he vehicle always remove the key Manual Transmission If Equipped fob and lock your vehicle Apply the parking brake place the shift lever in NEU TRAL and press the clutch pedal to the floor before Continued starting the vehicle This vehicle is equipped with a clutch interlocking ignition system It will not start unless the clutch is fully pressed ES STARTING AND OPERATING 35 Automatic Transmission If Equipped Start the engine with the transmission in the NEUTRAL or PARK position Apply the brake before shifting to any driving range Tip Start Feature Do not press the accelerator Turn the ignition switch briefly to the START position and release it The starter motor will continue to run but will automatically disen gage when the engine is running Keyless Enter N Go This feature allows the driver to oper ate the ignition switch with the push of a button as long as the Remote Start Keyless Enter N Go Key Fob is in the passenger compartment Normal Starting Using The ENGINE START STOP Button 1 The transmission must be in PARK or NEUTRAL 2 Press and hold the brake pedal while pressing the ENGINE START STOP button once 3 The system takes over and attempts to start the vehicle If the vehicle fails to start the starter will disengage automatically after 10 seconds 4 If you wish to stop the cranking of the engine prior to the engine starting remove your foot from the brake pedal and pre
87. ile the ignition switch is in the ON position the Water In Fuel Indicator Light will illuminate and an audible chime will be heard five times At this point you should stop the engine and drain the water from both of the filters CAUTION If the Water In Fuel Indicator Light remains on DO NOT START the engine before you drain water from the fuel filters to avoid engine damage If the Water In Fuel Indicator Light comes on and a single chime is heard while you are driving or with the ignition switch in the ON position there may be a problem with your water separator wiring or sensor See your authorized dealer for service Upon proper draining of the water from both fuel filters the Water In Fuel Indicator Light will remain illumi nated for approximately 10 seconds If the water was drained while the engine was running the Water In Fuel Indicator Light may remain on for approximately three minutes NOTE Care should be taken in disposing of used fluids from your vehicle Used fluids indiscriminately dis carded can present a problem to the environment Con tact an authorized dealer service station or government agency for advice on recycling programs and for where used fluids and filters can be properly disposed of in your area 114 MAINTAINING YOUR VEHICLE Drain the fuel water separator filters when the Water In Fuel Indicator Light is ON Within 10 minutes of vehicle shut
88. iling point This may Clutch Hydraulic System the brake fluid Brake seal components could be damaged causing partial or complete brake failure This could result in an accident cause it to boil unexpectedly during hard or pro longed braking resulting in sudden brake failure This could result in a accident Overfilling the brake fluid reservoir can result in System must be replaced mm spilling brake fluid on hot engine parts causing Transfer Case If Equipped The clutch hydraulic system is a sealed maintenance free system In the event of leakage or other malfunction the the brake fluid to catch fire Brake fluid can also damage painted and vinyl surfaces care should be Drain And Refill taken to avoid its contact with these surfaces Refer to the Maintenance Schedule for the proper maintenance intervals 132 MAINTAINING YOUR VEHICLE ESS Selection of Lubricant Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for fluid specifications Fluid Level Check This fluid level can be checked by removing the filler plug The fluid level should be to the bottom edge of the filler plug hole with the vehicle in a level position Manual Transmission If Equipped Selection of Lubricant Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for fluid specifications Fluid Level Check The fluid level can be checked by removing the filler plug
89. ined area Exhaust gas contains Carbon Mon Remote Start Aborted Hood Ajar oxide CO which is odorless and colorless Carbon Monoxide is poisonous and can cause serious in e Remote Start Aborted Fuel Low jury or death when inhaled e Remote Start Aborted System Fault Keep Remote Keyless Entry RKE transmitters The EVIC message stays active until the ignition is turned away from children Operation of the Remote Start t5 the ON RUN position System windows door locks or other controls could cause serious injury or death 8 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE SSSR To Enter Remote Start Mode Press and release the REMOTE START button on x2 the RKE transmitter twice within five seconds The parking lights will flash and the horn will chirp twice if programmed In cold ambient temperature conditions the diesel vehicle may delay crank up to 30 seconds for the fuel and grid heater Once the vehicle has started the engine will run for 15 minutes NOTE e The park lamps will turn on and remain on during Remote Start mode For security power window and power sunroof op eration if equipped are disabled when the vehicle is in the Remote Start mode The engine can be started two consecutive times two 15 minute cycles with the RKE transmitter However the ignition switch must be cycled to the ON position before you can repeat the start sequence for a third cycle To Exit Remote Start Mode Witho
90. ing in personal injury or death NOTE For optimum braking power it is recommended to use the exhaust brake while in TOW HAUL mode The exhaust brake feature can also be used to reduce the engine warm up time To use the exhaust brake as a warm up device the vehicle must be stopped or moving less than 5 mph 8 km h the Exhaust Brake Indicator must be on and the coolant temperature must be below 180 F 82 C and ambient temperature below 60 F 16 C Automatic Smart Exhaust Brake Automatic Exhaust Brake technology delivers smoother less aggressive exhaust braking characteristics during downhill descents Although it can apply full exhaust braking force if needed Automatic Exhaust Brake may not apply obvious braking if the vehicle speed is not increasing Automatic Exhaust Brake is intended to main tain vehicle speed while Full Exhaust Brake is intended to reduce vehicle speed ES STARTING AND OPERATING 57 CAUTION Continued Do not shift between PARK REVERSE NEUTRAL Automatic Exhaust Brake can be enabled by pushing the exhaust brake button again anytime after the normal Full Exhaust Brake has been turned on The Exhaust Brake Indicator in the EVIC will change from Yellow to Green when Automatic Exhaust Brake is enabled Pushing the exhaust brake button again will toggle the exhaust brake mode to off AUTOMATIC TRANSMISSION IF EQUIPPED CAUTION Damage to the transmission may occur if the foll
91. into REVERSE only after the vehicle has come to a complete stop NEUTRAL Use this range when the vehicle is standing for prolonged periods with the engine running The engine may be started in this range Set the parking brake and shift the transmission into PARK if you must leave the vehicle 64 STARTING AND OPERATING WARNING Do not coast in NEUTRAL and never turn off the ignition to coast down a hill These are unsafe practices that limit your response to changing traffic or road conditions You might lose control of the vehicle and have a collision CAUTION Towing the vehicle coasting or driving for any other reason with the transmission in NEUTRAL can cause severe transmission damage Refer to Recreational Towing in Starting And Operating and Towing A Disabled Vehicle in What To Do In Emergencies for further information DRIVE This range should be used for most city and highway driving It provides the smoothest upshifts and down shifts and the best fuel economy The transmission automatically upshifts through underdrive first second and third gears direct fourth gear and overdrive fifth and sixth gears The DRIVE position provides optimum driv ing characteristics under all normal operating conditions When frequent transmission shifting occurs such as when operating the vehicle under heavy loading condi tions in hilly terrain traveling into strong head winds or while to
92. ipped by the manufacturer and is not limited to any particular part component or system of the vehicle manufactured by the manufacturer Defects in design assembly or in any part component or system of the vehicle as manufactured by the manufacturer which at the time it left the manufacturer s control caused noise emissions to exceed Federal standards are covered by this warranty for the life of the vehicle MAINTAINING YOUR VEHICLE 139 Maintenance Log and Service Chart Diesel Engines Noise Systems Maintenance Chart and Service Log Insert Month Day Year under column mileage closest to the mileage at which service was performed MILES KILOMETERS 7 500 12 000 15 000 24 000 22 500 36 000 30 000 48 000 37 500 60 000 45 000 72 000 52 500 84 000 60 000 96 000 Exhaust system inspect Air cleaner assembly inspect ODOMETER READING PERFORMED BY PERFORMED AT 140 MAINTAINING YOUR VEHICLE ESS Noise Systems Maintenance Chart and Service Log Insert Month Day Year under column mileage closest to the mileage at which service was performed MILES KILOMETERS 67 500 108 000 75 000 120 000 82 500 132 000 90 000 144 000 97 500 156 000 105 000 168 000 112 500 180 000 120 000 192 000 Exhaust system inspect Air cleaner assembly inspect ODOMETER READING PERFORMED BY
93. is left in the ACC or RUN engine not running position and the transmission is in PARK the system will automatically time out after 30 minutes of inactivity and the ignition will switch to the OFF position EE STARTING AND OPERATING 37 ENGINE START STOP Button Functions With Driver s Foot OFF The Brake Pedal In PARK Or NEUTRAL Position The ENGINE START STOP button operates similar to an ignition switch It has four positions OFF ACC RUN and START To change the ignition switch positions without starting the vehicle and use the accessories follow these steps 1 Starting with the ignition switch in the OFF position 2 Press the ENGINE START STOP button once to change the ignition switch to the ACC position EVIC displays ACC 3 Press the ENGINE START STOP button a second time to change the ignition switch to the RUN position EVIC displays RUN 4 Press the ENGINE START STOP button a third time to return the ignition switch to the OFF position EVIC displays OFF Keyless Enter N Go Starting Procedure Engine Manifold Air Temperature 0 F To 66 F 18 C to 19 C NOTE The temperature displayed in the Electronic Vehicle Information Center EVIC does not necessarily reflect the engine manifold air temperature Refer to Electronic Vehicle Information Center EVIC in Un derstanding Your Instrument Panel for further informa tion When engine temperatures fall below 66 F 19 C the
94. ission e PTO switch has been activated e Parking brake applied vehicles equipped with manual transmission Brake pedal must not be applied e Vehicle engine must be running No vehicle brake or clutch switch faults present PTO must be correctly installed using the vehicle provided circuits The Electronic Vehicle Information Center EVIC will display a PTO On message for five seconds if the above conditions are met Otherwise the EVIC will display a message To Operate PTO Shift To Park indicating what operator action should be taken to engage the PTO mode The customer has the choice to operate the PTO by utilizing the cruise control switches or by utilizing a remote control provided by the PTO supplier To oper ate the feature using the cruise control switches the customer must first activate the PTO switch which will turn on the PTO In order to increase or decrease the engine idle speed to optimize the PTO function the RESUME ACCEL DECEL cruise switches can be used respectively To disengage PTO operation and return to standard vehicle operation simply toggle the PTO switch to the OFF position ES STARTING AND OPERATING 77 The torque converter clutch TCC will automatically engage at engine speeds above 1 200 RPM engine speed in PTO stationary mode Once engaged the TCC will remain applied and will not disengage until the engine speed falls below 1 000 RPM TCC engagement is desi
95. ite smoke and poor engine performance No load engine speeds should be kept under 1 200 RPM during the warm up period especially in cold ambient temperature conditions Your vehicle is equipped with a turbo speed limiter this feature limits the engine speed to 1 200 RPM when engine coolant temperatures are below 70 F 21 C This feature is designed to protect the turbocharger from damage and will only operate in PARK or NEUTRAL If temperatures are below 32 F 0 C operate the engine at moderate speeds for five minutes before full loads are applied NOTE e If ambient temperatures are low and the coolant temperature is below 180 F 82 C the engine idle speed will slowly increase to 1 000 RPM after two minutes of idle if the following conditions are met foot is off brake pedal and throttle pedal automatic transmission is in PARK vehicle speed is zero Applying the throttle will cancel fast idle Operating the exhaust brake at idle will greatly im prove warm up rate and will help keep the engine close to operating temperature during extended idle EEE STARTING AND OPERATING 49 Engine Idling Avoid prolonged idling long periods of idling may be harmful to your engine because combustion chamber temperatures can drop so low that the fuel may not burn completely Incomplete combustion allows carbon and varnish to form on piston rings engine valves and injector nozzles Also the unburned fuel can enter the
96. ition for at least five seconds and then back ON 3 If the vehicle is driven and vehicle speed exceeds 19 mph 31 km h before the manifold heater post heat after start cycle is complete the manifold heat ers will shut off 4 If the engine is started before the Wait To Start telltale turns off the preheat cycle will turn off 5 If the engine is cranked for more than 10 seconds the post heat cycle will turn off NOTE e Engine idle speed will automatically increase to 1 000 RPM and engage the Variable Geometry Turbo charger at low coolant temperatures to improve engine warm up When a diesel engine is allowed to run out of fuel or the fuel gels at low temperatures air is pulled into the fuel system If your engine has run out of fuel refer to Maintenance Procedures Priming If The Engine Has Run Out Of Fuel in Maintaining Your Vehicle for further information ES STARTING AND OPERATING 45 Starting Fluids WARNING WARNING Do not leave children or animals inside parked vehicles in hot weather Interior heat build up may cause serious injury or death When leaving the vehicle always remove the key fob and lock your vehicle Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously or fatally injured Children should be The engine is equipped with
97. ive when mixed with diesel fuel use with your Cummins diesel engine Ethanol blends are not recommended or approved for In addition commercially available fuel additives are not necessary for the proper operation of your Cummins diesel engine 120 MAINTAINING YOUR VEHICLE ESS Intervention Regeneration Strategy EVIC Message Process Flow The Cummins diesel engine meets all EPA Heavy Duty Diesel Engine Emissions Standards resulting in the low est emitting diesel engine ever produced To achieve these emissions standards your vehicle is equipped with a state of the art engine and exhaust sys tem The engine and exhaust after treatment system work together to achieve the EPA Heavy Duty Diesel Engine Emissions Standards These systems are seamlessly inte grated into your vehicle and managed by the Cummins Powertrain Control Module PCM The PCM manages engine combustion to allow the exhaust system s catalyst to trap and burn Particulate Matter PM pollutants with no input or interaction on your part Additionally your vehicle has the ability to alert you to additional maintenance required on your truck or engine Refer to the following messages that may be displayed on your Electronic Vehicle Information Center EVIC WARNING A hot exhaust system can start a fire if you park over materials that can burn Such materials might be grass or leaves coming into contact with your exhaust system Do not park or op
98. l the vehicle slows to a speed where third gear can be engaged PARK REVERSE and NEUTRAL will continue to operate The Malfunction Indicator Light MIL may be illuminated Limp Home Mode allows the vehicle to be driven to an authorized dealer for service without damaging the transmission In the event of a momentary problem the transmission can be reset to regain all forward gears by performing the following steps Stop the vehicle Shift the transmission into PARK Turn the ignition switch to the OFF position 1 2 4 Wait approximately 10 seconds 5 Restart the engine 6 Shift into the desired gear range If the problem is no longer detected the transmission will return to normal operation NOTE Even if the transmission can be reset we recom mend that you visit your authorized dealer at your earliest possible convenience Your authorized dealer has diagnos tic equipment to determine if the problem could recur If the transmission cannot be reset authorized dealer service is required Electronic Range Select ERS Operation The Electronic Range Select ERS shift control allows the driver to limit the highest available gear when the shift lever is in the DRIVE position For example if you shift the transmission into 3 third gear the transmission will not shift above third gear but will shift down into second and first gears normally You can switch between DRIVE and ERS mode at any vehicle spe
99. ll ensure that you take full advantage of the features of this engine NOTE Some aftermarket products may cause severe engine transmission and or exhaust system damage Your vehicles Powertrain Control Systems can detect and store information about vehicle modifications that increase horsepower and torque output such as whether or not performance enhancing powertrain components commonly referred to as downloaders power boxes or performance chips have been used This information cannot be erased and will stay in the system s memory even if the modification is removed This information can be retrieved by Chrysler Group LLC and service and repair facilities when servicing your vehicle This information may be used to determine if repair will be covered by the New Vehicle Limited Warranty There is a probability that the use of a performance chip will prohibit the engine from starting In this instance the vehicle will need to be serviced by a authorized dealer in order to return the vehicle to it s factory settings THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS 2 REMOTE STARTING SYSTEM IF EQUIPPED 6 MH ENGINE BREAK IN RECOMMENDATIONS 10 How To Use Remote Start 6 6 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE SSSR REMOTE STARTING SYSTEM IF EQUIPPED This system uses the Remote Keyless Entry 2 RKE transmitter to start the engine conve niently from outsi
100. lter dry and allow the in tank lift pump to prime the fuel system 1 Ensure engine is turned off 072607698 mm 2 Place drain pan under the fuel filter drain hose 3 Open the water drain valve 1 4 turn counterclockwise and completely drain fuel and water into the approved container S 1 Drain Valve 4 Close the water drain valve 116 MAINTAINING YOUR VEHICLE 5 Remove lid using a socket or strap wrench Rotate counterclockwise for removal Remove used o ring and discard it 6 Remove the used filter cartridge from the housing and dispose of according to your local regulations 7 Wipe clean the sealing surfaces of the lid and housing 8 Install new o ring back into ring groove on the filter housing and lubricate with clean engine oil 9 Remove new filter cartridge from plastic bag and install into housing NOTE Do not remove cartridge from bag until you reach this step in order to keep cartridge clean 10 Push down on the cartridge to ensure it is properly seated Do not pre fill the filter housing with fuel 11 Install lid onto housing and tighten to 22 5 ft lbs 30 5 N m Do not overtighten the lid 12 Prime the engine using the procedure in Priming If The Engine Has Run Out Of Fuel Then start the engine and confirm there are no leaks Underbody Mounted Fuel Filter Replacement NOTE Using a fuel filter that does not meet the manu facturer s filtration and water separating re
101. nd will not cause damage to the transmission The torque converter will refill within five seconds after starting the engine EE STARTING AND OPERATING 71 MANUAL TRANSMISSION IF EQUIPPED Shifting WARNING You or others could be injured if you leave the vehicle unattended without having the parking brake fully applied The parking brake should al ways be applied when the driver is not in the vehicle m especially on an incline CAUTION Never drive with your foot resting on the clutch R 2 4 6 pedal or attempt to hold the vehicle on a hill with the 051740422 clutch pedal partially engaged as this will cause abnormal wear on the clutch Shift Pattern Truck models with manual transmission are equipped NOTE During cold weather you may experience in with a clutch interlocking ignition system The clutch creased effort in shifting until the transmission fluid Pedal must be fully pressed to start the vehicle warms up This is normal 72 STARTING AND OPERATING Fully press the clutch pedal before shifting gears As you release the clutch pedal lightly press the accelerator pedal This transmission has a creeper first gear which should be used to start from a standing position when carrying a payload or towing a trailer Damage to the clutch can result from starting in second or third gear with a loaded vehicle An unloaded vehicle may be launched in second gear Use each gear in numerical order do not ski
102. nder should be checked WARNING when performing under the hood service or immediately if the Brake System Warning Light indicates system Use only manufacturer s recommended brake failure fluid Refer to Fluids Lubricants and Genuine Parts in Maintaining Your Vehicle for further information Using the wrong type of brake fluid The brake master cylinder has a translucent plastic reservoir On the outboard side of the reservoir there is a mark and an MIN mark The fluid level must be kept within these two marks Do not add fluid above the full mark because leakage may occur at the cap can severely damage your brake system and or impair its performance The proper type of brake fluid for your vehicle is also identified on the original factory installed hydraulic master cylinder With disc brakes the fluid level can be expected to fall as reservoir the brake linings wear However an unexpected drop in fluid level may be caused by a leak and a system check should be conducted Continued ES MAINTAINING YOUR VEHICLE 131 WARNING Continued Do not allow petroleum based fluid to contaminate WARNING Continued e To avoid contamination from foreign matter or moisture use only new brake fluid or fluid that has been in a tightly closed container Keep the master cylinder reservoir cap secured at all times Brake fluid in a open container absorbs moisture from the air resulting in a lower bo
103. necessary Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 154 MAINTENANCE SCHEDULE 30 000 Miles 48 000 km or 24 Months Maintenance Service Schedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Replace engine fuel filter element Replace chassis mounted fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the wheel bearings Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front 4x4 and rear axle fluid change if using your vehicle for police taxi fleet off road or frequent trailer towing Check the transfer case fluid 4x4 Change automatic transmission fluid AS69RC transmission only Cee Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center ES MAINTENANCE SCHEDULE 155 37 500 Miles 60 000 km or 30 Months Maintenance Service Schedule 1 Check the Diesel Exhaust Fluid DEF tank refill if necessary J Rotate tires 1 Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 156 MAINTENANCE SCHEDULE
104. nnection This connection should not be fused Antennas for two way radios should be mounted on the roof or the rear area of the vehicle Care should be used in mounting antennas with magnet bases Magnets may affect the accuracy or operation of the compass on vehicles so equipped The antenna cable should be as short as practical and routed away from the vehicle wiring when possible Use only fully shielded coaxial cable Carefully match the antenna and cable to the radio to ensure a low Standing Wave Ratio SWR Mobile radio equipment with output power greater than normal may require special precautions All installations should be checked for possible interfer ence between the communications equipment and the vehicle s electronic systems Chrysler Group LLC 13D241 226 AA STICK WITH THE SPECIALISTS CA Second Edition Printed in U S A
105. not required if belt was previously replaced CAUTION The manufacturer highly recommends that all chanic e Failure to properly inspect and maintain your ve hicle could result in a component malfunction and effect vehicle handling and performance This could cause an accident cooling system service maintenance and repairs be performed by your local authorized dealer INDEX 174 INDEX DS Adding Engine Coolant Antifreeze 126 Adding Fuel 223 Sip te rene xe esent 84 Airbag Light ss cae dies Ree nd id 18 Air Cleaner Engine Engine Air Cleaner Filter 111 Air Filtet e ermee Swe eee e Y or we Fey rs 111 Alarm Light aid deese t Bw epee arn ad ede 19 Antifreeze Engine Coolant 125 Capacities sta LEE oh gee dS s 141 Disposal us tege Mt ee Ee Cae ea 128 Anti Lock Warning Light 13 Automatic Transmission Adding Fluid n 134 Fluid Level Check 133 Fluid eia e m e 144 Shif hg oo ted Rem me REA 59 Axle Fluidics 3 fosses teft RR LEY RYE 144 Dattetys cade doe ere EC OR aga heat 123 Blanket ne ciet eee eese nte d 47 Emergency Starting iae eoe ws 96 Brake System acres he era DR reris 130 Fluid Check RIDERE IR 130 Master Cylinder 130 Warning Light 2 es Peas 16 Brake Transmission Interlock 59
106. nto the filler pipe the nozzle opens and holds the flapper door while refueling 4 Fill the vehicle with fuel when the fuel nozzle clicks or shuts off the fuel tank is full 5 Remove the fuel nozzle and close the fuel door 0568004357 Fuel and Diesel Exhaust Fluid Fill Location 1 Diesel Exhaust Fluid Fill Location 2 Fuel Fill Location STARTING AND OPERATING 85 Emergency Fuel Can Refueling 1 Retrieve fuel funnel from the jack kit located under the Most fuel cans will not open the flapper door passenger seat A funnel is provided to open the flapper door to allow emergency refueling with a fuel can 0568004358 Fuel Fill Funnel Location 2500 3500 Models SET 005292 Diesel Fuel and DEF Fluid Filler Door 86 STARTING AND OPERATING 2 Insert funnel into same filler pipe opening as the fuel 5 Remove funnel from filler pipe clean off prior to nozzle putting back in the jack kit CAUTION To avoid fuel spillage and overfilling do not top off the fuel tank after filling WARNING e Never have any smoking materials lit in or near the vehicle when the fuel door is open or the tank is being filled e Never add fuel when the engine is running This is in violation of most state and federal fire regula tions and may cause the Malfunction Indicator Light to turn on Emergency Fuel Fill Location 3 Ensure funnel is inserted fully to hold flapper door open
107. o improve engine warm up The engine may automatically crank when the Wait To Start time has elapsed To abort the automatic starting process ensure the driver s foot is fully removed from the brake pedal prior to pushing the START STOP button to cycle the ignition off If the engine stalls or if the ignition switch is left ON for more than two minutes after the Wait To Start 5 After engine start up check to see that there is oil Light goes out reset the grid heaters by turning the pressure ignition switch to the OFF position for at least five seconds and then back ON Repeat steps 1 through 7 of Keyless Enter N Go Starting Procedure Engine Manifold Air Temperature Below 66 F 19 C 6 Allow the engine to idle about three minutes until the manifold heaters have completed the post heat cycle 7 Release the parking brake and drive 40 STARTING AND OPERATING Extreme Cold Weather The Cummins diesel engine is equipped with several features designed to assist cold weather starting and operation The engine block heater is a resistance heater installed in the water jacket of the engine just above and behind the oil filter It requires a 110 115 Volt AC electrical outlet with a grounded three wire extension cord NOTE The engine block heater cord is a factory installed option If your vehicle is not equipped heater cords are available from your authorized MOPAR dealer A12 Volt heater built in
108. oil viscosity Winter Front Usage A winter front or cold weather cover is to be used in ambient temperatures below 10 C especially during extended idle conditions to reduce condensation build up within engine crankcase If a winter front or cold weather cover is to be used a percentage of the total grille opening area must be left uncovered to provide sufficient air flow to the charge air cooler and automatic transmission oil cooler The percentage of opening must be increased with the increasing ambient air temperature and or engine load If the cooling fan can be heard cycling frequently increase the size of the opening in the winter front A suitable cold weather cover is available from your MOPAR dealer Battery Blanket Usage A battery loses 60 of its cranking power as the battery temperature decreases to 0 F 18 C For the same de crease in temperature the engine requires twice as much 48 STARTING AND OPERATING power to crank at the same RPM The use of 120 VAC powered battery blankets will greatly increase starting capability at low temperatures Suitable battery blankets are available from your authorized MOPAR dealer Engine Warm Up Avoid full throttle operation when the engine is cold When starting a cold engine bring the engine up to operating speed slowly to allow the oil pressure to stabilize as the engine warms up NOTE High speed no load running of a cold engine can result in excessive wh
109. ol before repeating start procedure CAUTION 4 After engine start up check that the oil pressure If the Water in Fuel Indicator Light remains on DO warning light has turned off NOT START engine before you drain the water from 5 Allow the engine to idle about three minutes until the the fuel filters to avoid engine damage Refer to manifold heaters have completed the post heat cycle Maintenance Procedures Draining Fuel Water Sepa rator Filter in Maintaining Your Vehicle for fur 6 Release the parking brake and drive ther information ES STARTING AND OPERATING 43 NOTE e Engine idle speed will automatically increase to 1 000 RPM and engage the Variable Geometry Turbo charger at low coolant temperatures to improve engine warm up e Automatic equipped vehicles with optional Keyless Enter N Go If the start button is pushed once while in park with the ignition off and driver s foot on the brake pedal the vehicle will automatically crank and start after the Wait to Start time has elapsed If it is desired to abort the start process before it completes the driver s foot should be fully removed from the brake pedal prior to pushing the start button again in order for the ignition to move directly to off e If the engine stalls or if the ignition switch is left ON for more than two minutes after the Wait To Start telltale goes out reset the grid heaters by turning the ignition switch
110. on the battery case Also if a fast charger is used while the battery is in vehicle disconnect both vehicle battery cables before connecting the charger to the battery Do not use a fast charger to provide starting voltage WARNING Battery posts terminals and related accessories con tain lead and lead compounds Always wash hands after handling the battery 124 MAINTAINING YOUR VEHICLE Battery Blanket Usage A battery loses 60 of its cranking power as the battery temperature decreases to 0 F 18 For the same de crease in temperature the engine requires twice as much power to crank at the same RPM The use of 120 Volt AC powered battery blankets will greatly increase starting capability at low temperatures Suitable battery blankets are available from your authorized MOPAR dealer Cooling System WARNING You or others can be badly burned by hot engine coolant antifreeze or steam from your radiator If you see or hear steam coming from under the hood do not open the hood until the radiator has had time to cool Never try to open a cooling system pressure cap when the radiator is hot Engine Coolant Checks Check the engine coolant antifreeze protection every 12 months before the onset of freezing weather where applicable If the engine coolant antifreeze is dirty or rusty in appearance the system should be drained flushed and refilled with fresh coolant Check the front of
111. or loss of oil pressure This could damage your engine Never operate the engine with oil level below the ADD mark or above the upper SAFE mark Change Engine Oil Refer to the Maintenance Schedule for the proper maintenance intervals Engine Oil Selection For best performance and maximum protection under all types of operating conditions the manufacturer only rec ommends engine oils that are API CJ 4 certified and meet the requirements of Chrysler Group LLC Use MOPAR or an equivalent oil meeting Chrysler Material Standard MS 10902 Products meeting Cummins CES 20081 may also be used The identification of these engine oils are typically located on the back of the oil container American Petroleum Institute API Engine Oil Identification Symbol This symbol means that the oil has been certified by the American Petro leum Institute API The manufac turer only recommends API Certified engine oils 072610757 Oils with a high ash content may produce damaging deposits on cylinder head valves and or aftertreatment system damage maximum sulfated ash content of 1 00 mass is recommended for all oil used in the engine ES MAINTAINING YOUR VEHICLE 109 The same oil change interval is to be followed for synthetic oil as for petroleum based oil Also synthetic oil must meet the same performance specifications as petroleum oil CAUTION Do not use chemical flushes in your engine oil as the chemi
112. our Instrument Panel for further information The SERVICE AIR FILTER message could be displayed periodically This is because engine air flow requirements change based on driving conditions As the filter becomes more restrictive and air flow requirements increase the SERVICE AIR FILTER message will be displayed The message may not be displayed in subsequent drive cycles if the same conditions are not met The air filter element should be replaced within 250 miles 402 km from the first time this message is displayed to ensure proper engine operation during all driving conditions CAUTION Driving with a restricted air filter can cause engine damage Driving in dusty environments for extended periods will lead to rapid air filter plugging Action should be taken as soon as the SERVICE AIR FILTER message is displayed If the vehicle experiences a sudden loss of engine power while being driven in heavy snow or rain or when plowing snow and or the SERVICE AIR FILTER mes sage is displayed on the EVIC along with a chime that 112 MAINTAINING YOUR VEHICLE CAUTION Many aftermarket performance air filter elements do repeats every 60 seconds visually inspect the air filter for snow ice build up or extreme water saturation If the air filter is not damaged remove all snow ice and reinstall air filter If the air filter is damaged replace filter element NOTE The air filter housing contains a M
113. ow ing precautions are not observed e Shift into PARK only after the vehicle has come to a complete stop e Shift into or out of REVERSE only after the vehicle has come to a complete stop and the engine is at idle speed Continued or DRIVE when the engine is above idle speed Before shifting into any gear make sure your foot is firmly pressing on the brake pedal WARNING Unintended movement of a vehicle could injure those in and near the vehicle As with all vehicles you should never exit a vehicle while the engine is running Before exiting a vehicle always apply the parking brake shift the transmission into PARK turn the engine OFF and remove the key fob When the ignition is in the OFF position the transmission is locked in PARK securing the ve hicle against unwanted movement Continued 58 STARTING AND OPERATING WARNING Continued e When leaving the vehicle always remove the key fob and lock your vehicle e Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously or fatally injured Children should be warned not to touch the parking brake brake pedal or the shift lever Do not leave the key fob in or near the vehicle or in a location accessible to children and do not leave the ignition in a vehicle equipped with Keyless Enter N
114. p a gear Maximum Recommended Up Shift Speeds NOTE When loaded pulling a trailer or on a grade the truck should always start in first gear and not skip gears Recommended Vehicle Shift Speeds To utilize your manual transmission efficiently for both fuel economy and performance it should be upshifted as listed in recommended shift speed chart Shift at the vehicle speeds listed for acceleration When heavily loaded or pulling a trailer these recommended up shift speeds may not apply Gear Selection 1to2 2 to 3 3 to 4 4 to 5 5to6 Maximum 7 mph 15 mph 25 mph 40 mph 45 mph Speed 11 km h 24 km h 40 km h 64 km h 72 km h EEE STARTING AND OPERATING 73 Downshifting CAUTION Moving from a high gear down to a lower gear is recommended to preserve brakes when driving down steep hills In addition downshifting at the right time provides better acceleration when you desire to resume speed Downshift progressively Do not skip gears to avoid overspeeding the engine and clutch When descending a hill be very careful to downshift one gear at a time to prevent overspeeding the engine which can cause valve damage and or clutch disc damage even if the clutch pedal is pressed Maximum Recommended Downshift Speeds m WARNING CAUTION Do not downshift for additional engine braking on a Failure to follow the recommended downshifting speeds may cause the engine to overspeed and or damage the cl
115. p the vehicle Idle the vehicle with the air conditioner turned off until the pointer drops back into the normal range If the pointer remains on the H and you hear continuous chimes turn the engine off immediately and call an autho rized dealer for service WARNING A hot engine cooling system is dangerous You or others could be badly burned by steam or boiling coolant You may want to call an authorized dealer for service if your vehicle overheats If you decide to Continued 16 UNDERSTANDING YOUR INSTRUMENT PANEL WARNING Continued look under the hood yourself see Maintaining Your Vehicle Follow the warnings under the Cooling System Pressure Cap paragraph 6 Brake Warning Light This light monitors various brake functions including brake fluid level and parking brake application If the brake light turns on it may indicate that the parking brake is applied that the brake fluid level is low or that there is a problem with the Anti lock Brake System reservoir BRAKE If the light remains on when the parking brake has been disengaged and the fluid level is at the full mark on the master cylinder reservoir it indicates a possible brake hydraulic system malfunction or that a problem with the Brake Booster has been detected by the Anti Lock Brake System ABS Electronic Stability Control ESC system In this case the light will remain on until the condition has been corrected If
116. quirements can severely impact fuel system life and reliability NOTE The underbody mounted filter housing will cause the engine not to run if 1 No filter is installed MAINTAINING YOUR VEHICLE 117 CAUTION Diesel fuel will damage blacktop paving surfaces Drain the filter into an appropriate container Do not prefill the fuel filter when installing a new fuel filter There is a possibility debris could be introduced into the fuel filter during this action It is best to install the filter dry and allow the in tank lift pump to prime the fuel system 1 Ensure engine is turned off 073774273 mm 2 Place drain pan under the fuel filter drain hose 1 Drain Valve 2 WIF Sensor 3 Open the water drain valve 1 full turn counterclock wise and completely drain fuel and water into the approved container 118 MAINTAINING YOUR VEHICLE 4 5 Close the water drain valve Remove lid using a socket or strap wrench Rotate counterclockwise for removal Remove used o ring and discard it Remove the used filter cartridge from the housing and dispose of according to your local regulations Wipe clean the sealing surfaces of the lid and housing Install new o ring back into ring groove on the filter housing and lubricate with clean engine oil NOTE WIF sensor is re usable Service kit comes with new o ring for filter canister and WIF sensor Priming If The Engine Has Run Out Of Fuel
117. r able for certain types of PTO applications Automatic Transmission Only To operate the PTO via a remote switch the customer must make sure the above conditions are met It is vital for proper operation that the PTO and remote have been installed correctly paying special attention to ensure the vehicle provided wiring has been connected properly This is the responsibility of the installer of the PTO and switches remote system It is the responsibility of the PTO manufacturer to ensure that their electrical switches and remote system is compatible with the vehicle s electrical architecture and software functionality NOTE Single set speed can be programmed via the PTO menu on the EVIC screen Further details are available at the Ram Truck Bodybuilders website www rambodybuilder com www ramtrucks com Mobile Mode To operate the PTO in this mode the vehicle must meet the following conditions e Mobile mode is activated via the menu on the EVIC screen e on off switch has been activated e Vehicles with automatic transmission must be in PARK or DRIVE e Parking brake must not be applied e Brake pedal must not be applied 78 STARTING AND OPERATING No vehicle brake or clutch switch faults present Vehicle engine must be running PTO must be correctly installed using the vehicle provided circuits The customer may choose to use the PTO while the vehicle is moving To do so the PTO function must be
118. ration for an extended period of time with temperatures at or below 12 F 11 C the DEF tank could freeze If the tank is OVERFILLED and freezes it could be damaged there fore DO NOT OVERFILL To prevent overfilling of the DEF tank if the EVIC indicates EXHAUST FLUID UN DER 1 2 FULL you should only add a MAXIMUM of 2 gallons of DEF to the tank to prevent freeze damage due to overfilling If the EVIC indicates EXHAUST FLUID LEVEL OK do not add DEF ES STARTING AND OPERATING 93 DIESEL EXHAUST FLUID Your vehicle is equipped with a Selective Catalytic Re duction system in order to meet the very stringent diesel emissions standards required by the Environmental Pro tection Agency Selective Catalytic Reduction SCR is the first and only technology in decades to be as good for the environment as it is good for business and vehicle performance The purpose of the SCR system is to reduce levels of NOx oxides of nitrogen emitted from engines that are harm ful to our health and the environment to an almost near zero level Small quantities of Diesel Exhaust Fluid DEF are injected into the exhaust upstream of a catalyst where when vaporized convert smog forming nitrogen oxides NOx into harmless nitrogen N2 and water vapor H20 two natural components of the air we breathe You can operate with the comfort that your vehicle is contributing to a cleaner healthier world environment for this and generations to come System Over
119. red Front and Rear Axle Fluid We recommend you use GL 5 SAE 75W 90 Synthetic MS 9763 4500 5500 Clutch Linkage We recommend you use MOPAR Multi Purpose Grease NLGI Grade 2 or equivalent Manual Transmission G 56 We recommend you use MOPAR ATF 4 Automatic Transmission Fluid If Equipped or equivalent licensed ATF 4 product MAINTENANCE SCHEDULE CONTENTS MAINTENANCE SCHEDULE DIESEL ENGINE 4 148 Oil Change Indicator System Cummins Diesel 148 Perform Service Indicator Cummins Diesel 150 Required Maintenance Intervals 150 148 MAINTENANCE SCHEDULE MAINTENANCE SCHEDULE DIESEL ENGINE CAUTION Failure to perform the required maintenance items may result in damage to the vehicle At Each Stop For Fuel Check the engine oil level at least 30 minutes after a fully warmed engine is shut off Checking the oil level while the vehicle is on level ground will improve the accuracy of the oil level reading Add oil only when the level is at or below the ADD or MIN mark Once A Month e Inspect the batteries and clean and tighten the termi nals as required e Check the fluid levels of the coolant reservoir brake master cylinder and automatic transmission if equipped and add as needed At Each Oil Change Change the engine oil filter Inspect the
120. rized Service Center 168 MAINTENANCE SCHEDULE 135 000 Miles 216 000 km or 108 Months Maintenance Service Schedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires Inspect drive belt replace as required Replace engine fuel filter element Replace chassis mounted fuel filter element Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect the front suspension tie rod ends and boot seals for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Replace Crankcase Ventilation Filter CCV OCCO Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center EE MAINTENANCE SCHEDULE 169 142 500 Miles 228 000 km or 114 Months Maintenance Service Schedule Check the Diesel Exhaust Fluid DEF tank refill if necessary Rotate tires 11 Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Odometer Reading Date Repair Order Dealer Code Signature Authorized Service Center 170 MAINTENANCE SCHEDULE
121. ronic Range Select ERS shift control refer to Electronic Range Select ERS Operation in this section Pressing the ERS switches on the shift lever while in the DRIVE position will select the highest available transmission gear and will display that gear in the instrument cluster as 6 5 4 3 2 Gear Ranges DO NOT race the engine when shifting from PARK or NEUTRAL into another gear range NOTE After selecting any gear range wait a moment to allow the selected gear to engage before accelerating This is especially important when the engine is cold PARK This range supplements the parking brake by locking the transmission The engine can be started in this range Never attempt to use PARK while the vehicle is in motion Apply the parking brake when leaving the vehicle in this range When parking on a level surface you may shift the transmission into PARK first and then apply the parking brake MES STARTING AND OPERATING 61 When parking on hill apply the parking brake before shifting the transmission to PARK otherwise the load on the transmission locking mechanism may make it diffi Your vehicle could move and injure you and others cult to move the shift lever out of PARK As an added if it is not completely in PARK Check by trying to precaution turn the front wheels toward the curb on a move the shift lever out of PARK with the brake downhill grade and away from the curb on an uphill ped

2013 RAM Truck Owner`s Manual Diesel Supplement

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