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Owner Manual - Massimo Motor

1. 9 ely G0 Parking brake lever Steering wheel Ignition switch Light switch On Command four wheel drive and differential lock switches Multi function display gauge Auxiliary DC jack Drive select lever Accelerator pedal Brake pedal Release parking handle NOTE The vehicle you have purchased may differ slightly from those in the figures of this manual Description and Vehicle Identification 3 3 Identification Number Records Vehicle Identification Number Record the Vehicle Identification Number and The Vehicle Identification Number is stamped model label information in spaces provided for into the frame assistance when ordering spare parts from a service center or for reference in case the vehicle is stolen 1 VEHICLE IDENTIFICATION NUMBER 2 MODEL LABEL INFORMATION 1 Vehicle identification number NOTE The vehicle identification number is used to identify your vehicle 4 1 Control Functions CONTROL FUNCTIONS Ignition Switch 1 Ignition Switch Functions of the respective switch positions are as follows ON All electrical circuits are supplied with power Headlights and taillights come on when the light switch is turned to the on position OFF All electrical circuits are switched off The key can be removed in this position START The electric starter is engaged by turning and hold
2. 1 Air filter check hose 1 Remove the seats See pages 4 19 4 20 for seat removal and installation procedure 2 Remove the Engine cover See page 5 Remove the sponge material from its 8 16 8 17 for Engine cover removal and frame installation procedure 3 Remove the connecting rubber tube between air cleaner and throttle valve and the screws fixing the air cleaner and 1 Holder x3 2 Air filter case cover 4 Remove the air filter element 8 28 Periodic Maintenance and Adjustment 1 Air filter element 1 Air filter frame 2 Sponge material 3 Element retaining plate 6 Wash the sponge material gently but thoroughly in solvent A WARNING POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the sponge material WHAT CAN HAPPEN Low flash point solvents or gasoline can catch fire or explode HOW TO AVOID THE HAZARD Use parts cleaning solvent to clean the sponge material 7 Squeeze the excess solvent out of the sponge material and let it dry Periodic Maintenance and Adjustment 8 29 CAUTION Do not twist the sponge material when squeezing it 8 Inspect the sponge material and replace it if damaged 9 Thoroughly apply foam air filter oil or other quality liquid foam air filter oil not spray type to the sponge material 1 Crankcase breather hose NOTE The sponge material sh
3. Anti Roll Bar Bushings e Check for cracks or damage NOTE e Recommended brake fluid DOT4 e Brake fluid replacement e When disassembling the master cylinder or caliper replace the brake fluid Normally check the brake fluid level and add fluid as required e On the inner parts of the master cylinder and caliper replace the oil seals every two years e Replace the brake hoses every four years or if cracked or damaged 8 6 Periodic Maintenance and Adjustment Hood To Open Unhook the hood latches and then slowly tilt the hood up until it stops 1 Latch x2 Periodic Maintenance and Adjustment 8 7 To Close CAUTION Lower the hood slowly to its original position Make sure that all cables and wires are in and then hook the hood latches place when closing the hood Secure projections on the underside of the Do not drive the vehicle with the hood hood into slots on the back of the instrument open unlatched or removed panel Secure slots on the side of the hood around projections on the frame 1 Projection x2 2 Slot x2 8 8 Periodic Maintenance and Adjustment EFI system EFI engine was completely different from the engine which uses carburetor it consist of ECU EFl cables sensors actuators and other advanced components As the following pictures 1 ECU 1 Oxygen sensor 2 Oxygen sensor threaded sleeve 3
4. CAUTION After riding your vehicle in water be sure to drain the trapped water by removing the check hose at the bottom of the air filter case the CVT belt cooling duct check hose the drive select lever box check hose and the CVT belt case drain plug Wash the vehicle in fresh water if it has been operated in salt water or muddy conditions 7 14 Your Vehicle Vehicle Immersion CAUTION If your vehicle becomes immersed major engine damage can result if the machine is not thoroughly inspected Take the vehicle to your service center before starting the engine If it is impossible to take your vehicle to a service center before starting it follow the steps outlined below 1 Move the vehicle to dry land 2 Check the air box If water is present dry the air box and replace the filter with a new filter 3 Remove the spark plugs 4 Turn the engine over several times Dry the spark plugs and reinstall them or install new plugs Attempt to start the engine If necessary repeat the drying procedure Take the vehicle to your service center for service as soon as possible whether you succeed in starting it or not If water has been ingested into the CVT make sure to inspect the hole without water left inside If it is muddy water open the CVT cap and wash the parts before you reassemble Check the gearshift and release the water inside Wash it if it is necessary Your Vehicle 7 15 CAUTION M
5. Location of the Warning and Safety Labels 11 Keep hands and body safely away when closing bed KS NEVER operate the vehicle with the bed up Severe INJURY or DEATH can result if you ignore the following guidelines e Maximum load in cargo bed is3501b 158kg e Never carry passengers in cargo bed Passengers can be thrown off causing serious injury or death e Cargo can affect handling and stability Read Owner s Manual before loading or towing When operating with cargo or towing a trailer always reduce speed allow more room to stop and avoid hills and rough terrain Be sure cargo is secured since a loose load can change vehicle handling e Keep weight in the cargo bed centered and as low and far forward as possible Top heavy loads increase the risk of rollover 13 Max Tongue Weight Max Trailer Weigh EXHAUST FUMES MAY CAUSE HARM Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Improper vehicle use can result in SEVERE INJURY or DEATH NEVER Operate ALWAYS Without first reading and understanding the Owner s Manual Keep hands and feet inside vehicle ith more than ono passenger Reduce speed and use extra caution when carrying a passenger and n public roads make sure passenger has read Owner s Manual and understands all yn paved surfaces pavement may seriously affect handling and warnings control 3 e
6. Dimensions Overall length Overall width Overall width Overall height Seat height Wheelbase Ground clearance Minimum turning radius 2680mm 105 5 in 1320mm 52 0 in for HS400UTV 2 1550mm 61 0 in for HS400UTV 3 1870mm 73 6 in 840mm 33 1 in 1830mm 72 0 in 300mm 11 8 in 3500mm 137 8 in Basic weight with oil and full fuel tank 543kg 1197 Ib Engine Engine type Cylinder arrangement Displacement Bore x stroke Compression ratio Starting system Lubrication system Liquid cooled 4 stroke Water cool Forward inclined single cylinder 393 cm 84 5 x 70mm 9 3 1 Electric starter Wet sump 10 2 Specifications Model HS400UTV 2 HS400UTV 3 Engine oil 4 144 32 50 68 86 104 122 F Type A 0 iy as 2st S A Recommended engine oil classification Quantity Without oil filter cartridge replacement With oil filter cartridge replacement SAE 20W40 M T 1 SAE 10W40 SAE 5W30 E oe at 20 10 Of 10 20 30 40 50 C API service SG type or higher JASO standard MA CAUTION In order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher 2 1 L 2 22at 2 2 L 2 32 qt
7. Exhaust Pipe Periodic Maintenance and Adjustment 8 9 1 High voltage wire 2 Ignition signal plug 3 Ignition coil 1 Fuel injector 2 Bent pipe inlet pipe 3 Intake air temperature sensor pressure sensor 4 Ducting dampers Ve IPS LN I KL Wir GI 1 Air damper degree sensor 2 Idle speed stepper motor 3 Air damper 8 10 Periodic Maintenance and Adjustment Air damper For the purpose of adjustment of air intake volume Idle speed stepper motor To stabilize the idle speed Fuel injector Inject the fuel into the cylinder Intake air temperature sensor Inspect engine intake air temperature according to the temperature ECU will automatically adjust the fuel injection volume Air intake pipe pressure sensor For testing the negative pressure of the air intake pipe engine has the different working conditions the 2 parameters opening of air damper and pressure of air intake determine the engine s working condition ECU will adjust the fuel injection volume according to different negative pressure and opening of air damper Adjust the engine fuel injection volume can adjust the output power and output torque Water temperature sensor For testing cooling water temperature according to the temperature difference ECU will automatically revise fuel injection volume to ensure the smooth operation of the engine all the time Ignition signal Ignition signal arising from the magne
8. HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Use extreme caution when operating over large obstacles such as large rocks or fallen trees Periodic Maintenance and Adjustment 8 1 Periodic inspection adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible Safety is an obligation of the vehicle owner The most important points of vehicle inspection adjustment and lubrication are explained on the following pages The service information included in this manual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the Owner s tool kit are sufficient for this purpose except that a torque wrench is also necessary to properly tighten nuts and bolts NOTE If you do not have a torque wrench available during a service operation requiring one take your vehicle to a service center to check the torque settings and adjust them as necessary 8 2 Periodic Maintenance and Adjustment A WARNING A WARNING POTENTIAL HAZARD POTENTIAL HAZARD Oneratina thie vehicle Servicing an engine while it is running WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body causing injury Electrical components can cause shocks or can start fires HOW TO AVOID THE HAZARD Turn off the engine when performing maintenance unles
9. Specifications 10 3 Model HS400UTV 2 HS400UTV 3 Final gear case oil Type SAE80 API GL 4 Hypoid gear oil Quantity 0 4L 0 42 qt Differential gear case oil Type SAE80 API GL 5 Hypoid gear oil Quantity 0 28L 0 3 qt Radiator capacity including all routes 1 5 L 1 59 qt Air filter Wet element Fuel Type Unleaded gasoline only Fuel tank capacity 26L 6 86 gal Throttle valve Type quantity DELPHI MT05 Spark plug Type DR8EA Spark plug gap 0 6 0 7 mm 0 023 0 027 in 10 4 Specifications Model HS400UTV 2 HS400UTV 3 Clutch type Wet centrifugal automatic Transmission Primary reduction system Secondary reduction system CVT reduction ratio Transmission type V belt Shaft drive 1 75 35 20 V belt automatic Operation Right hand operation Chassis Frame type Steel tube frame Caster angle 5 0 Trail 26 0mm 1 02 in Tire Type Tubeless Size Front 25x8 12 Rear 25x10 12 Specifications 10 5 Model HS400UTV 2 HS400UTV 3 Brakes I Front brake Type Dual disc brake Operation Right hand operation Rear brake Type Single disc brake Operation Left hand and right foot operation Il Front brake Type Dual disc brake Operation Right hand operation Rear brake Type Dual disc brake Operation Left hand and right foot operation Suspension Front suspension Double wishbone Rear suspension Double wishbone Shock absorber
10. When transporting the vehicle in another vehicle be sure it is kept in an upright position Otherwise fuel may leak out of the engine or fuel tank WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries HOW TO AVOID THE HAZARD If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your clothing change your clothes 2 5 Safety Information A WARNING POTENTIAL HAZARD Starting or running the engine in a closed area WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time HOW TO AVOID THE HAZARD Always operate your vehicle in an area with adequate ventilation Description and Vehicle Identification 3 1 000 O00000 Q 1 Headlights 12 2 Front shock absorber assembly 13 3 Brake fluid reservoir 14 4 Driver seat 15 5 Battery 16 6 Fuses 17 7 Left body protection plate 18 8 Driverseat belt 19 9 Air filter element 20 10 Cargo bed 21 11 Tail brake lights G 60 CO Spark arrester Rear shock absorber assembly CVT belt case Fuel tank cap Passenger seat belt Right body protection plate Spark plug Oil filter cartridge Radiator cap Coolant reservoir 3 2 Description and Vehicle Identification 2 2 25 D
11. passenger accessories cargo trailer tongue weight POTENTIAL HAZARD and the vehicle itself must not exceed Carrying a passenger in the cargo bed 1880lbs 853Kg WHAT CAN HAPPEN The passenger could fall or be struck by objects in the cargo bed HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed The cargo bed is designed to carry cargo only as Your Vehicle 7 3 The driver and passenger must always wear A WARNING a seat belt an approved motorcycle helmet POTENTIAL HAZARD eye protection and protective clothing Overloading this vehicle or carrying or including over the ankle boots gloves a towing cargo improperly long sleeved shirt or jacket and long pants WHAT CAN HAPPEN _ Keep hands and feet inside the vehicle at all Could cause changes in vehicle handling ines which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Always follow the instructions in your Owners Manual for carrying cargo or pulling a trailer 7 4 Your Vehicle A WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved motorcycle helmet eye protection and protective clothing WHAT CAN HAPPEN Operating without an approved motorcycle helmet Helmet increases
12. 500 3 000 hours 20 75 150 150 300 e Check condition Spark Plug e Adjust gap and clean 9 2 Q e Replace if necessary Crankcase Breather e Check breather hose for cracks or damage 4 7 5 System e Replace if necessary 3 e Check valve clearance Valves o o o o e Adjust if necessary Spark Arrester e Clean 2 Q 9 Select Lever Safety e Check operation e 4 5 2 5 System Cable e Adjust if necessary 5 e Check fuel hose for cracks or damage Fuel Line o o o e Replace if necessary Exhaust System e Check for leakage Tighten if necessary 5 A 5 e Replace gasket s if necessary Sensor e Clean Clean for each 500km 312 miles 8 4 Periodic Maintenance and Adjustment General Maintenance and Lubrication Chart ITEM INITIAL EVERY Whichever Month 1 3 6 6 12 ROUTINE Comes first Miles 320 1 200 2 400 2 400 4 800 Km 200 750 1 500 1 500 3 000 gt hours 20 75 150 150 300 Rear Brake e Check operation brake pad wear fluid leakage see NOTE page 5 2 5 3 e Correct if necessary Replace pads if worn to the limit O Cooling System e Check coolant leakage e Repair if necessary e Replace coolant every 24 months Air Filter Elements Engine and Air Intake Duct e Clean e Replace if necessary Every 20 40 hours More often in wet or dusty areas Engine Oil e Replace Warm engine before draining Engine Oil Filter Cartrid
13. 8 47 Replacing Headlight Bulb If a headlight bulb burns out replace it as follows 1 Lift the hood up See pages 8 6 8 7 for hood opening and closing procedures 2 Remove the cover at the rear of the headlight by pulling it off 1 Headlight bulb holder cover 4 Remove the headlight bulb holder by pushing it in and turning it counter clockwise 5 Remove the defective bulb by pulling it 1 Cover at the rear of the headlight out 6 Insert a new headlight bulb into the bulb 3 Remove the headlight bulb holder cover holder by pushing it in by pulling it off 8 48 Periodic Maintenance and Adjustment A WARNING POTENTIAL HAZARD A headlight bulb is hot when it is on and immediately after it is turned off WHAT CAN HAPPEN You can be burned or a fire could start if the bulb touches something flammable HOW TO AVOID THE HAZARD Wait for the bulb to cool before touching or removing it CAUTION Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner 1 Install the bulb holder by pushing it in and 1 Do not touch the glass part of the bulb Periodic Maintenance and Adjustment 8 49 turning it clockwise 2 Install the bulb hol
14. AWD indicators CAUTION If the display indicators flash or the speedometer does not show the speed while the UTV is in motion Ask a dealer to check the speed sensor and circuits Fault code indicator When the EFI encounters faults the ECU will send the fault code to the instrument display and it will flash on the clock If there are more than one fault code they will be shown in rolling sequence When fault codes are present in order to see the 4 9 Control Functions time press the clock button the time will be shown Then after five seconds the fault code returns again Only after the fault is fixed will the time show automatically The description for the fault codes are shown in Chapter 11 of this manual Fuel level indicator The fuel level display will indicate the fuel volume When the fuel is getting low the fuel pump symbol will flash 1 Fuel level indicator 2 Fuel level warning indicator Control Functions 4 10 Switches CAUTION Do not use the headlights with the engine turned off for an extended period The battery may discharge to the point that the starter motor will not operate properly If this should happen remove the battery and recharge it 1 Light switch OFF O8 8 gt Light Switch OFF O8 Set the switch to O8 to turn on the low beam and the taillights Set the switch to to turn on the high beam and the taillights Set the s
15. Agency or the California Air Resources Board for the periods specified above l Coverage Warranty defects shall be remedied during customary business hours at any authorized HISUN dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board Any part or parts replaced under this warranty shall become the property of HISUN Il Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement as a result of 1 accident Hisun Motors Corp U S A Emission Control System Warranty Statement 12 3 2 misuse 3 repairs improperly performed or replacements improperly installed unless performed by a HISUN authorized dealer 4 use of improper replacement parts or accessories not conforming to specifications set forth by HISUN which adversely affect performance and or 5 Use in competitive racing or related events B Inspections replacement of parts and other services and adjustments required for required maintenance C Any vehicle equipped with an odometer or hour meter on which the odometer mileage or hour meter reading has been changed so that actual mileage cannot be readily determined lll Limited Liability A The liability of HISUN under this Emission Control System Warranty is limited solely to the remedying of defects in material or
16. HAPPEN The accelerator pedal could be hard to operate making it difficult to speed up or slow down when you need to This could cause an accident HOW TO AVOID THE HAZARD Check the operation of the accelerator pedal before you start the engine If the accelerator pedal does not work smoothly check for the cause Correct the problem before operating the vehicle Consult a service center if you cannot find or solve the problem yourself Brake Pedal Press the brake pedal to slow or stop the vehicle 1 Brake pedal Parking brake pedal The parking brake pedal is located at the left side of the driver s seat It will help hold the 4 17 Control Functions vehicle from moving while parked To set the parking brake depress the parking brake pedal completely To release the parking brake Pull down the parking brake release handle and depress the parking pedal simultaneously Release the handle and lift foot off the parking brake gradually Spring pressure helps return the pedal to the released position Be sure to fully release the parking brake before starting out Failure to do so may result in poor performance and premature wearing of the rear brake and V belt 1 Parking brake pedal 2 Parking brake pedal release lever Drive Select Lever The drive select lever is used to shift the vehicle into forward neutral and reverse positions Refer to pages 6 5 for dr
17. Operate slowly in reverse a parato through water daeper than 13 33cm orfastflowing e Avoid sharp turns or sudden braking watert you must cross shallow slow moving water chose your Wear a seat bell when riding ning Vehicle Wain carully tosvold sharp AE a lrg rocks orslinpary Keep yourhands ane feet fside ine vehicle a all times watch for Surfaces that could cause the vehicle forall over branches or other hazards that could enter vehicle Make sharp high speed turns the vehicle could roll over or go out J Drive straight up and down inclines driving across the side of an of control incline increases the risk of rollover LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS IF OWNER S MANUAL IS MISSING CONTACT YOUR DEALER FOR AREPLACEMENT NEVER Use Smaugonet Location of the Warning and Safety Labels 1 5 16 IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL POSSIBLY RESULTING IN SEVERE INJURY OR DEATH OPERATING TIRE PRESSURE Set with tires cold RECOMMENDED FRONT 10 psi 70kPa 70kgf cm REAR 10 psi 70kPa 70kgf cm MINIMUM FRONT 9 psi 63kPa 64kgf cm REAR 9 psi 63kPa 64kgf cm Never set tire pressure below minimum Tire may dislodge from rim Gross Vehicle Weight Rating 18801b 853 kg maximum including weight of operator passenger accessories cargo and if applicable trailer tongue weight BRAKE RELEASE 17 Improper use can result in SEVERE INJURY or DEATH Th
18. absorbers on the left and right side to the same setting 4 29 Control Functions Front and Rear Shock Adjustment Option 2 A WARNING These shock absorber assemblies contain highly pressurized nitrogen gas read and understand the following information before handling the shock absorber assemblies e Do not tamper with or attempt to open the cylinder assemblies e Do not subject the shock absorber assemblies to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a HSUN dealer for any service The spring preload rebound damping and compression damping forces of the front and rear shock absorber assemblies can be adjusted to suit the operating conditions NOTE Never turn an adjusting mechanism beyond the minimum and maximum settings Control Functions 4 30 Spring preload 1 2 Loosen the locknut Turn the spring preload adjusting nut in direction to increase the spring preload and thereby harden the suspension and in direction to decrease the spring preload and thereby soften the suspension 1 Locknut 2 Spring preload adjusting nut 3 Special wrench e A special wrench can be obtained a
19. also become frayed 1 Brake light switch 2 Adjusting nut or kinked Operation of controls could be restricted which could cause an accident or injury HOW TO AVOID THE HAZARD Inspect cables frequently Replace damaged cables 8 38 Periodic Maintenance and Adjustment Lubricate the inner cables and the cable Brake Pedal and Accelerator Pedal ends If the cables do not operate smoothly Lubrication ask a service center to replace them Lubricate the pivoting parts Recommended lubricant Lithium based grease all purpose grease Recommended lubricant Engine oil see page 10 2 Periodic Maintenance and Adjustment 8 39 Rear Knuckle Upper and Lower Pivot Steering Shaft Lubrication Lubrication Lubricate the pivot points Lubricate the knuckle upper and lower pivots Recommended lubricant with a grease gun Lithium based grease all purpose grease Upper universal joint steering transmission shaft Recommended lubricant Lithium based grease 8 40 Periodic Maintenance and Adjustment Lower universal joint steering transmission shaft Front balance rod Periodic Maintenance and Adjustment 8 41 Rear balance rod Wheel Installation 1 Install the wheel and the nuts NOTE e The arrow mark lt on the tire must point toward the rotating direction of the whee
20. cartridge NOTE Make sure the O ring is seated properly 8 14 Periodic Maintenance and Adjustment GY Q A RE 7 1 O ring 1 Oil filler cartridge 2 Torque bolt 7 Install the engine oil drain bolt and then 6 Install the new oil filter cartridge with an tighten it to the specified torque oil filter wrench and then tighten it to the Tightening torque specified torque with a torque wrench Engine oil drain bolt 17 ft lbs 24Nm 2 4m kgf Tightening torque 8 Add the specified amount of Oil filter cartridge recommended engine oil and then install 12 ft lbs 17Nm 1 7m kgf the engine oil filler cap and tighten it Periodic Maintenance and Adjustment 8 15 Recommended engine oil See page 10 2 Oil quantity Without oil filter cartridge replacement 2 33 qt 2 2L With oil filter cartridge replacement 2 43 qt 2 3 L CAUTION In order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign material enters the crankcase 9 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off an
21. gasoline or premium unleaded fuel Unleaded fuel will give you longer spark plug life and reduced maintenance cost Gasohol There are two types of gasohol gasohol containing ethanol and that containing methanol Gasohol containing ethanol can be used if ethanol content does not exceed 10 Gasohol containing methanol is not recommended because it may cause fuel system damage or vehicle performance problems A WARNING POTENTIAL HAZARD Improper care when refueling WHAT CAN HAPPEN Fuel can spill which can cause a fire and severe injury Fuel expands when it heats up If the fuel tank is overfilled fuel could spill out due to heat from the engine or the sun HOW TO AVOID THE HAZARD Do not overfill the fuel tank Be careful not to spill fuel especially on the engine or exhaust pipe Wipe up any spilled fuel immediately Be sure the fuel tank cap is closed securely Pre Operation Checks 5 6 Engine Oil Make sure the engine oil is at the specified level Add oil as necessary See pages 8 11 8 15 CAUTION In order to prevent clutch slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign material enters the crankcase Recommended engine oil type and q
22. grooves have almost disappeared have a service center replace the brake pads as a set 1 Brake pad wear indicator groove NOTE The wheels need to be removed to check the brake pads See pages 8 41 8 42 for wheel removal and installation procedures Periodic Maintenance and Adjustment 8 33 Rear brake pad check Each brake pad is provided with wear indicator grooves which allow you to check the brake pad wear without having to disassemble the brake system To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disappeared have a service center replace the brake pads as a set 1 Brake pad wear indicator groove Checking the Brake Fluid Level Insufficient brake fluid may let air enter the brake system possibly causing the brakes to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may 8 34 Periodic Maintenance and Adjustment indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage The brake fluid reservoir is located under the hood See pages 8 6 8 7 for hood opening and closing procedure 1 Minimum level mark Observe these precautions When checking the fluid level make s
23. lock screws of rear wheels and axles to find out if they are loose or broken Check rubber bush s between the rear suspension and frame to find out if they are broken Wheels jump during use Check if the rims are deformed Check if the rear wheel axles are bent Check if the tires are worn or deformed Shock absorbers become soft and not comfortable during use Check if overloaded Check if the springs are two soft after long time running WIN gt J LVIN gt Check if the shock absorbers lose their damping force in their travel Front bridge makes noise during use Check if the spline of intermediate driving shaft is broken Check If the splines in left amp right drive shafts of front amp rear bridges are broken Check if the gears in rear bridge reduction gear box and differential are over worn SH 8 NS Check the dust cover of constant velocity universal joint in right amp left drive shafts 8 58 Periodic Maintenance and Adjustment Table5 Solution of Common Problems in Engine System S N Problems Solutions 1 Check the throttle cable for seizure Idle speed cannot be 2 Check the adjustment knob of carburetor for damage or adjusted Weal 3 Check the needle of carburetor to see if it can be placed to the bottom 1 Check if the high voltage wire is in poor contact 2 Idl d t stable speed
24. of running During the first 25 hours the various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throttle operation or any condition that might result in excessive engine heating must be avoided However momentary 2 3 seconds maximum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substantial rest period for the engine by cruising at lower rpm s so the engine can rid itself of the temporary build up of heat If any abnormality is noticed during this period consult a service center 0 10 Hours Avoid continuous operation above half throttle Allow a cooling off period of five to ten minutes after every hour of operation Vary the speed of the vehicle from time to time Do not operate it at one set throttle position 10 25 Hours Avoid prolonged operation above 3 4 throttle Rev the vehicle freely but do not use full 6 9 Operation throttle at any time After Break In The vehicle can now be operated normally Brake System Break in Apply only moderate braking force for the first 50 stops Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors CVT Break in Clutches Belt A proper break in of the clutch and drive belt will ensure a longer life and better performance Break in the clutch and belt by operating at sl
25. ride Take the vehicle to a service center or refer to the Service Manual for correct torque specs Lights Check the headlights and tail brake lights to make sure they are in good working condition Repair as necessary for proper operation Switches Check the operation of all switches Have a service center repair as necessary 5 11 Pre Operation Checks A WARNING POTENTIAL HAZARD Operating this vehicle with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this vehicle or operation of this vehicle with improper or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD 1 The tires listed below have been approved by Manufacturer for this model Other tire combinations are not recommended Type Size Front 25x8 12 6PR Rear 25x10 12 6PR 2 The tires should be set to the recommended tire pressure Front 10psi 70kpa 0 7 kgf cm Rear 10psi 70kpa 0 7 kgf cm Check and adjust tire pressure when tires are cold Front tires on both sides should be the same tire pressure Rear tires on both sides should be the same tire pressure Pre Operation Checks 5 12 3 Tire pressure below the minimum specified could cause the tire to dislodge from the rim under severe riding conditions The following are minimums Front 9psi 63kpa 0 64kgf cm Rear 9psi 63kpa 0 64kgficm 4 Use no more
26. than the following Pressures when seating the tire beads Front 36psi 250kpa 2 5kgficm Rear 36psi 250kpa 2 5kgficm Higher pressures may cause the tire to burst Inflate tires slowly and carefully Fast inflation could cause the tire to burst 5 13 Pre Operation Checks How to measure tire pressure Use the tire pressure gauge NOTE The tire pressure gauge is included as standard equipment Make two measurements of the tire pressure and use the second reading Dust or dirt in the gauge could cause the first reading to be incorrect Set pressure with tires cold Set tire pressures to the following specifications Recommended os Minimum Maximum pressure 10psi 9psi 11psi Front 0 70kgf cm 0 64kgf cm 0 77kgf cm 70kpa 63kpa 77kpa 10psi 9psi 11psi Rear 0 70kgf cm 0 64kgf cm 0 77kgf cm 70kpa 63kpa 77kpa 1 Tire pressure gauge Pre Operation Checks 5 14 Tire Wear Limit When the tire groove decreases to 0 12 in 3 mm due to wear replace the tire a Tire wear limit 6 1 Operation A WARNING POTENTIAL HAZARD Operating vehicle without being familiar with all controls WHAT CAN HAPPEN Loss of control which could cause an accident or injury HOW TO AVOID THE HAZARD Read the Owner s Manual carefully If there is a control or function you do not understand ask your service center Starting a cold
27. to a stop Do not attempt to turn the vehicle around With your foot on the brake look Your Vehicle 7 11 behind you and plan your descent Shift the drive select lever in reverse so you can use the engine brake if necessary to slow your descent Release the brake and begin to coast down the hill Use engine braking as much as possible gently applying the brakes when necessary GOING DOWNHILL Check the terrain carefully before going down a hill When possible choose a path that lets you drive your vehicle straight downhill Avoid sharp angles that could allow the vehicle to pitch or roll over Carefully choose your path and drive no faster than you will be able to react to obstacles that may appear A WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn HOW TO AVOID THE HAZARD Always check the terrain carefully before you start down any hill Never go down a hill at high speed Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side Go straight down the hill where possible 7 12 Your Vehicle Before starting downhill make sure the vehicle is in low range 4WD On most slopes this will let you use engine braking to help you go downhill slowly Go as slowly as possible If you start going too fast gently apply the brakes Avoid sudden application of the brakes which could cause the v
28. 4 Remove the engine oil filler cap and wipe off the dipstick with a clean rag 5 Insert the dipstick in the oil filler hole without screwing it in and then remove it again to check the oil level 8 12 Periodic Maintenance and Adjustment NOTE and then tighten the oil filler cap The engine oil should be between the 8 Install the console minimum and maximum level marks To Change the Engine Oil With or Without Oil Filter Cartridge Replacement 1 Remove the console See page 8 9 for console removal and installation procedures 2 Place an oil pan under the engine to collect the used oil and then remove the engine oil filler cap 3 Remove the engine oil drain bolt to drain the oil from the crankcase 1 Maximum level mark 2 Minimum level mark 3 Dipstick 4 Engine oil filler cap 6 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level 7 Insert the dipstick into the oil filler hole Periodic Maintenance and Adjustment 8 13 5 6 BA 8 A 7 1 Engine oil drain bolt ae 1 Oil filter cartridge 2 Oil filter bolt NOTE Skip steps 4 6 if the oil filter cartridge is not being replaced NOTE An oil filter wrench is available at a nearby Se service center 4 Remove the oil filter cartridge with an oil filter wrench 5 Apply a light coat of engine oil to the O ring of the new oil filter
29. ANYONE UNDER 16 YEARS OF AGE A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Owner Manual IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH Particularly important information is distinguished in this manual by the following notations A The Safety Alert Symbol means ATTENTION YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to A WARNING the machine operator bystander or a person inspecting or repairing the machine A CAUTION indicates special precautions that must be taken to avoid damage to the machine CAUTION NOTE A NOTE provides key information to make procedures easier or clearer Owner Manual IMPORTANT NOTICE This UTV is designed and manufactured for OFF ROAD use only It is illegal and unsafe to operate this UTV on any public street road or highway This UTV complies with all applicable OFF ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture Please check your local riding laws and regulations before operating this UTV When the temperature is below 4 F 20 C park the UTV in a place where the temperature is higher than 4 F 20 C Start the UTV after the UTV has warmed up
30. ARD Overloading this vehicle or carrying or towing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking Your Vehicle 7 1 DRIVING YOUR VEHICLE GETTING TO KNOW YOUR VEHICLE This off highway utility vehicle will handle and maneuver differently form an ordinary passenger car or other vehicle Before you begin to use your vehicle be sure you have read this Owner s Manual completely and understand all of the controls Pay particular attention to the safety information on pages 2 1 2 5 Please also read all caution and warning labels on your vehicle This vehicle is designed for the operator and one passenger The driver and passenger must always wear a seat belt Never carry passenger in the cargo bed A WARNING POTENTIAL HAZARD Not wearing the seat belt Wearing the seat belt improperly WHAT CAN HAPPEN There is increased risk of being killed or seriously injured in an accident HOW TO AVOID THE HAZARD Always wear your seat belt when riding in the vehicle Be sure the seat belt is close fitting across your hips and chest and is latched securely 7 2 Your Vehicle The total weight of operator
31. Front shock absorber Coil spring oil damper for HS400UTV 2 Coil spring oil or airbag damping for HS400UTV 3 Rear shock absorber Coil spring oil damper for HS400UTV 2 Coil spring oil or airbag damping for HS400UTV 3 Wheel travel Front wheel travel 130mm 5 12in Rear wheel travel 150mm 5 91in 10 6 Specifications Tail brake light Front Rear turning light Model HS400UTV 2 HS400UTV 3 Electrical Ignition system ECU Generator system AC magneto Battery type U1L 11 or GSU1 9 Battery capacity 12V32 0Ah or 12V30 0Ah Bulb voltage wattage x quantity Headlight 12V35 0W 35 0W x 2 12V5 0W 21 0W x 2 12V10 0W 10 0W x 2 License light 12V3 0W Indicator lights Neutral indicator light LED Reverse indicator light LED Coolant temperature warning light LED Parking brake indicator light LED Diff lock indicator LED On Command differential gear lock indicator light LED Forward range indicator light LED Specifications 10 7 Model HS400UTV 2 HS400UTV 3 Main Fuse Headlight Fuse Ignition Fuse Auxiliary DC Jack Fuse Signaling System Fuse 2WD 4WD Fuse 30 0A 15 0A 10 0A 10 0A 10 0A 3 0A 11 1 Fault Code of Electronic Injection System Fault Code of Electronic Injection System DTC DTC Description Related Calibration HEX DEC Number P0107 MAP Circuit Low Voltage or Open KsDGDM_MAP_ShortLow 107 263 P0108 MAP Circ
32. L HAZARD Failure to inspect the vehicle before operating Failure to properly maintain the vehicle WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in the Owner s Manual Brakes Always check the brake pedal travel and the brake fluid reservoir level before each use of the vehicle When applied the brake pedal should feel firm Any sponginess will indicate a possible fluid leak or low brake fluid level which must be corrected before riding If you discover any irregularities in brake system operation including excessive pedal travel contact your service center for proper diagnosis and repairs Front and Rear Brakes Brake Pedal Check for correct brake pedal free play If the brake pedal free play is incorrect have a service center adjust it See pages 8 33 5 3 Pre Operation Checks 8 36 Check operation of the brake pedal Brake pedal should move smoothly and should feel firm when the brakes are applied If there is a problem have the brakes inspected by a service center Brake Fluid Level Check the brake fluid level Add fluid if necessary See pages 8 33 8 34 Recommended brake fluid DOT 4 Brake Fluid Leakage Check to make sure there is no brake flu
33. MASSIMO MSU 400 Owner s Manual A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm ET SE FSO Sa Ey amp 3 m amp 2a heii nd x pts ao READ THIS MANUAL CAREFULLY It contains important safety information a WARNING This UTV should not be ridden by anyone under 16 years of age INTRODUCTION Congratulations on your purchase of the Massimo MSU 400 UTV With the pur chase of this vehicle you can now appreciate the high degree of craftsmanship This manual will provide you with a good basic understanding of the features and operation of this vehicle This manual includes important safety information It provides information about special techniques and skills necessary to ride your vehicle It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or maintenance of your vehicle please consult you dealer AN IMPORTANT SAFETY MESSAGE e READ THIS MANUAL FOR THE VEHICLE RIDER CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR VEHICLE MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS e PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE VEHICLE e NEVER OPERATE A VEHICLE WITHOUT PROPER TRAINING OR INSTRUCTION FREE TRAINING IS AVAILABLE TO ANYONE WHO BUYS A NEW VEHICLE e THIS VEHICLE AND ANY OTHER VEHICLE OVER 90cc SHOULD NOT BE RIDDEN BY
34. Please see page 6 3 on the warming up process Follow the proper parking procedures when the temperature is higher than 100 F 38 C turn off the engine make sure the radiator fan is on for 3 minutes before turning off the power switch Starting the UTV for the first time will take longer because the fuel will need reach the fuel injectors To start the UTV the first time hold the ignition key on at 5 second intervals Allow the starter to rest 15 seconds between each start attempt Location of the Warning and Safety Labels Safety Information Description and Vehicle Identification Identification Number Records Vehicle Identification Number Control Functions Ignition Switch Indicator and Warning Lights Use of EPS system Speedometer Unit Odometer and Trip Meter Modes Fault code indicator Switches On Command Four Wheel Drive and Differential Gear Lock Switches Owner Manual 2 1 3 1 3 3 4 1 4 1 4 2 4 4 4 5 4 6 4 8 4 10 4 11 Throttle Pedal Brake Pedal Parking brake pedal Drive Select Lever Fuel Tank Cap Starter Seats Seat Belts Glove Compartment Cargo Bed Opening and Closing the Tailgate Lifting and Lowering the Cargo Bed Front and Rear Shock Adjustment Trailer Hitch Bracket Auxiliary DC Jack Pre Operation Checks Brakes Front and Rear Brakes Brake Pedal 4 15 4 16 4 16 4 17 4 18 4 18 4 19 4 20 4 23 4 24 4 24 4 25 4 27 4 29 4 29 5 1 5 2 5 2 Brake Fluid L
35. a service center have the tools experience and know how to properly service your vehicle Imitation parts may look like original parts but they are often inferior Consequently they have a shorter service life and can lead to expensive Periodic Maintenance and Adjustment 8 51 A WARNING POTENTIAL HAZARD Checking the fuel system while smoking or near an open flame WHAT CAN HAPPEN Fuel can ignite or explode causing severe injury or property damage HOW TO AVOID THE HAZARD Do not smoke when checking the fuel system Make sure there are on open flames or sparks in the area including pilot lights from water heaters of furnaces 8 52 Periodic Maintenance and Adjustment Solution to Common Problems in Vehicle Here you can see some tables on the common problems that may come up when you are driving a UTV which will help to solve these problems To repair a UTV requires technical skills if you cannot fix it up yourself please contact your service center Table1 Solution of Common Problems in Appearance Parts and Impact Fittings S N Problems Solutions 1 Repair cover at authorized service center 1 Covers are cracked 2 Change for new plastic covers 3 Re paste the stickers and re rivet the warning labels 1 Check if the reduction gear box and differential in front and Vehicle s bottom rear bridge are damaged or if there is any oil leakage 2 protection plate is 2 Check if th
36. ad and understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available by contacting the dealer 1 4 e OPERATOR AND PASSENGER SHOULD ALWAYS WEAR SEAT BELTS e Use caution making turns as VEHICLE ROLLOVER can cause severe injury or death eTo avoid transmission e The body protection plates are not damage shift only when designed or intended to provide vehicle is stationary and at rollover protection idle p e Press down pedal to engage parking brake NEVER operate this vehicle if you are under age 16 or without a valid driver s license Operating this vehicle if you are under the age of 16 increases your chance of severe injury or death Change the oil when the temperature drops to fifteen below zero Pull the throttle out when you find it difficult to cold start engine then push throttle in after the engine has started Location of the Warning and Safety Labels 1 3 8 e Max speed not to exceed 40 MPH 65 KPH Turn speed not to exceed 18 MPH 30 KPH Operation takes more effort while the vehicle is in 4WD LOCK When in 4WD LOCK operate at a slow speed and allow extra time and distance for turns to avoid loss of control The enclosure cannot protect occupants in all foreseeable accidents including rollover 1 4
37. ad to a fire HOW TO AVOID THE HAZARD Always use a fuse of the specified rating Never use a material in place of the 1 Battery compartment cover 2 Screw M6x8 proper fuse 2 Turn the key to OFF and turn off the f electrical circuit in question 3 Remove the blown fuse and then install a new fuse of the specified amperage CAUTION To prevent accidental short circuiting turn off the ignition switch when checking or replacing a fuse 8 46 Periodic Maintenance and Adjustment O ee O O O X 9 w oS o o T g HA E _ ae SIONS x Main fuse 2 Spare main fuse Headlight fuse 4 Ignition fuse Auxiliary DC jack fuse 2WD 4WD Fuse Signaling system fuse Meter Fuse Backup fuse for odometer and clock Specified Fuse Main Fuse 30 0A Headlight Fuse 15 0A Ignition Fuse 10 0A Auxiliary DC Jack Fuse 10 0A Signaling System Fuse 10 0A Carburetor Warmer Fuse 10 0A 2WD 4WD Fuse 3 0A Backup Fuse 10 0A 4 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 5 If the fuse immediately blows again have a service center check the electrical system 6 Install the battery compartment cover 7 Close the hood Periodic Maintenance and Adjustment
38. ake sure all components that are washed and assembled are coated lightly with grease 0 ea EL i 1 Air filter case check hose NM Ae BE A 1 CVT Gear Box inspection hole Front Axle Differential Lock When driving on rugged or muddy roads locking the differential case in the front axle gearbox will give you the best traction In this case the two front wheels will be driven at the same rate It may not be useful to lock the differential case after you have lost traction because the skid process has 7 16 Your Vehicle destroyed the soil structure Even if you lock the differential the front wheels may A WARNING continue to slip and will not drive the vehicle POTENTIAL HAZARD Failure to use extra care when operating ahead this vehicle on unfamiliar terrain WHAT CAN HAPPEN Riding Over Rough Terrain You can come upon hidden rocks Operating over rough terrain should be done bumps or holes without enough time to with caution Look for obstacles that could react Could result in the vehicle overturning or going out of control cause damage to the vehicle or could lead to HOW TO AVOID THE HAZARD a rollover accident Avoid jumping the vehicle a Go slowly and be extra careful when as injury loss of control and damage to the operating on unfamiliar terrain Always vehicle could occur be alert to changing terrain cond
39. anty is in addition to the limited vehicle warranty VI ADDITIONAL INFORMATION Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs by the owner However HISUN is not liable for these parts The owner is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any individual The warranty period begins when the vehicle is placed into service If you have any questions regarding your warranty rights and responsibilities you should contact Hisun Motors Corp U S A the U S Environmental Protection Agency at 2000 Traverwood Drive Ann Arbor MI 48105 or for California registered off road vehicles only the California Air Resources Board at 9528 Telstar Avenue El Monte CA 91731 Hisun Motors Corp U S A 1434 Patton Place Ste 106 Carrollton TX 75007 Phone 972 446 0760 Fax 972 446 0765
40. ault code indicator which shows the fault code for problems with the EFI Odometer and trip meter modes On the display panel there are two large buttons one located on the left side and one on the right side Quickly pressing the button on the left side toggles the display from the odometer to the tripometer and then to the hours meter then it starts the cycle over The odometer displays the total distance traveled by the UTV The tripometer records distances for a specific trip and can record distances from 0 through 999 9 miles To reset a trip meter select it by pressing the left button Press left button to switch to small mileage Trip press the right button for a long time to reset The tripometer can be used to estimate the distance that can be traveled with a full tank of fuel This information will enable you to judge the fuel consumption To change the display from miles per hour to kilometers per hour press the right side 4 7 Control Functions button on the display This will also change the displayed mileage from miles to kilometers Clock time adjustment Press the left button and hold for three seconds and the clock goes into the hour set mode 1 Press the right button to set the hour 2 Press the left button again and the clock goes into the minute set mode 3 Press the right button to set the minutes 4 Press the left button again and the clock will exit the set mode Four wh
41. aust system is blocked 8 60 Periodic Maintenance and Adjustment A WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot WHAT CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap Always use a thick rag over the cap Allow any remaining pressure to escape before completely removing the cap NOTE If it is difficult to get the recommended coolant tap water can be temporarily used provided that it is changed to the recommended coolant as soon as possible Cleaning and Storage 9 1 Cleaning Frequent thorough cleaning of your vehicle will not only enhance its appearance but also will improve its general performance and extend the useful life of many components 1 Before cleaning the vehicle a Block off the end of the exhaust pipe to prevent water entry A plastic bag and strong rubber band may be used b Make sure the spark plug and all filler caps are properly installed 2 If the engine case is excessively greasy apply degreaser with a paintbrush Do not apply degreaser to the wheel axles 3 Rinse the dirt and degreaser off with a garden hose Use only enough pressure to do the job CAUTION Excessive water pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many e
42. d check for the cause 10 Turn the engine off wait at least ten minutes and then check the oil level and correct it if necessary 11 Install the console Final Gear Oil Checking the Final Gear Oil Level 1 Place the vehicle on a level surface 2 Remove the oil filler bolt and then check the oil level in the final gear case 8 16 Periodic Maintenance and Adjustment CAUTION Be sure no foreign material enters the final gear case 4 Install the oil filler bolt and then tighten it to the specified torque Tightening torque 1 Speed meter sensor 2 Final gear oil Final gear oil filler bolt prea OIEI 16 3 ft lbs 23 Nm 2 3 m kgf NOTE The oil level should be at the brim of the filler Changing the Final Gear Oil 1 Place the vehicle on a level surface 2 Place a container under the final gear 3 If the oil is below the brim of the filler hole case to collect fs useda add sufficient oil of the recommended FaR EMOVE ihe ol Met balt and ihgarain EA bolt to drain the oil type to raise it to the correct level hole Periodic Maintenance and Adjustment 8 17 1 Final gear oil drain bolt 4 Install the drain bolt and then tighten it to the specified torque Tightening torque Final gear oil drain bolt 14 ft lbs 20 Nm 2 0 m kgf 5 Add the recommended final gear oil up to the brim of the filler hole Recommended oil SAE 80 API GL 4Hypoi
43. d gear oil Oil quantity 0 42 qt 0 4 L CAUTION Be sure no foreign material enters the final gear case 6 Install the oil filler bolt and then tighten it to the specified torque 8 18 Periodic Maintenance and Adjustment Tightening torque Final gear oil filler bolt 16 3 ft lbs 23 Nm 2 3 m kgf 7 Check for oil leakage If oil leakage is found check for the cause Differential Gear Oil Checking the Differential Gear Oil Level 1 Place the vehicle on a level surface 2 Remove the differential gear oil filler bolt and check the oil level It should be up to the brim of the filler hole If the level is low add sufficient oil of the recommended type to raise it to the specified level 2 Correct oil level 1 Speed sensor 3 Differential gear oil CAUTION 1 Be sure no foreign material enters the differential gear case 2 Please clean the sensor every 310 miles 500km Periodic Maintenance and Adjustment 8 19 2 Install the differential gear oil filler bolt CE K NI D7 and then tighten it to the specified torque MW if V fy Tightening torque Differential gear oil filler bolt 16 3 ft lbs 23Nm 2 3 m kgf Changing the Differential Gear Oil 1 Place the vehicle on a level surface 2 Place a container under the differential gear case to collect the used oil 3 Remove the differential gear oil filler bolt and differ
44. der cover and the cover at the rear of the headlight CAUTION Make sure the headlight bulb holder cover is securely fitted over the bulb holder and seated properly 9 Close the hood 10 Adjust the headlight beam if necessary Tail Brake Light Bulb Replacement If a tail brake light bulb burns out replace it as follows 1 Take down the tail light from carrier ee i ranks li LEET 1 Rear tail light 2 Remove the bulb holder together with the bulb by turning it counter clockwise 3 Push the defective bulb in and turn it counter clockwise to remove it from the bulb holder 4 Push a new bulb in and turn it clockwise to install in the bulb holder 5 Install the bulb holder together with the bulb by turning it clockwise 8 50 Periodic Maintenance and Adjustment 1 Tail brake light bulb holder 6 Install the panel by installing the quick fasteners and bolts and then tighten the bolts to the specified torque Tightening torque Panel bolt 6 5N m 0 65 m kgf 4 7 ft lbs Troubleshooting Although vehicles receive a rigid inspection before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems can cause poor starting and loss of power The troubleshooting chart describes a quick easy procedure for making checks If your vehicle requires any repair take it toa service center The skilled technicians at
45. e CDI is broken 8 56 Periodic Maintenance and Adjustment Table 4 Solution of Common Problems in Running System S N Problems Solutions 1 Check the fix screws connecting steering rod to steering stem and knuckle to find out if they are loose or broken 1 Swing clearance of 2 Check the bolts on the ends of steering rod to find out if steering wheel is too big they are broken 3 Check the clearance between gears of steering machine if it is too big 2 Front wheels shake during 1 use Check the bearings in knuckles if they are broken 1 Check the main ball pins to find out if they are broken 2 Check the lock screws of front wheels and axles to find out if they are loose or broken 3 Front wheels shake during 3 Check the inner splines of front wheel hubs and outer Hee splines of front wheel axles to find out if they are worn or broken 4 Check rubber bushs between the front suspension rocks and frame to find out if they are broken 1 Check the bearing in rear bridge bearing seat to find out if 4 Rear wheels shake during they are broken use 2 Check the sliding bearing connecting rear bridge and rocks to find out if they are worn or loose Periodic Maintenance and Adjustment 8 57 Rear wheels shake during use Check the inner splines of rear wheel hubs and outer splines of rear wheel axles to find out if they are worn or broken Check the
46. e bottom of engine is damaged or if there is any damaged by ground oil leakage 3 Change for new bottom protection plate Periodic Maintenance and Adjustment 8 53 Table 2 Solution of Common Problems in Brake System S N Problems Solutions Check if the handle of parking brake return to its position 1 Brake system is locked Check if the brake discs are deformed up Check if the calipers hydraulic cylinders are stuck or the fixing parts of calipers are deformed Check if the brake discs are over worn Check if the brake blocks in calipers are over worn or contaminated by stuffs that can reduce friction Check if there is any leakage in brake system s oil lines or 2 Brake performance is conjunctions diminished Check if the post rod in brake master cylinder is deformed Check if there is any air going into the oil lines and drain the air with special equipment Check if the remaining oil in master cylinders of front and rear brake is still above the lowest level Ben a H Check if the brake discs are deformed 3 noise or the brake discs go Check if the calipers hydraulic cylinders are stuck or the fixing parts of calipers are deformed 8 54 Periodic Maintenance and Adjustment Vehicle makes odd turn when braked at high speed 1 Check if left and right brake force deviation of front brake is with specified limit 2 Chec
47. e coolant level should be checked before each ride Checking the Coolant Level 1 Place the vehicle on a level surface 2 Open the hood See pages 8 6 8 7 for hood opening and closing procedures 3 Check the coolant level in the coolant reservoir when the engine is cold as the coolant level varies with engine temperature NOTE The coolant should be between the minimum and maximum level marks 8 22 Periodic Maintenance and Adjustment o o 9000 ood o 1 Coolant reservoir cap 2 Maximum level mark 3 Minimum level mark 4 Ifthe coolant is at or below the minimum level mark remove the reservoir cap add coolant to the maximum level mark install the reservoir cap and then close the hood Coolant reservoir capacity up to the maximum level mark 0 663 qt 0 627L CAUTION Mix anti freeze with distilled water only However if distilled water is not available soft water can be used for refilling Changing the Coolant The coolant must be changed by a service center at the intervals specified in the periodic maintenance and lubrication chart Recommended antifreeze High quality ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines Antifreeze and water mixing ratio 1 1 Periodic Maintenance and Adjustment 8 23 Total amount 1 40 qt 1 32L Coolant reservoi
48. eel drive indicator aa There are two 4WD indicators on the display panel The left 4WD indicator has a blinking circle on the front axle when the grey and yellow 4WD selector buttons are pressed in AWD activated This position also indicates that the 4WD is NOT locked wheels on the left and right sides to rotate at indicating the function has been This allows the different speeds to accommodate turning Differential gear lock indicator The right 4WD symbol will show an X over the center of the front axle when the lever is moved to the right and the yellow differential gear lock button is set to out position which means the differential is not operational and is locked When riding an UTV on muddy and Control Functions 4 8 slippery roads or when climbing a steep hill make sure the 4WD lock indicator is on When riding on a flat road at a comparatively high speed adjust the settings to 2WD UNLOCKk and there are no symbols in either of the 4WD indicators Riding an UTV while the differential is functioning and is NOT locked may improve the stability and safety of the UTV operation CAUTION When the selector is set to 4WD the right 4WD symbol front axle will have an X in the middle When riding on good surfaces you should unlock the differential and press in the yellow and the gray buttons to the 2WD unlocked position There should be no symbols showing in either the left or right
49. efore changing from 2WD to 4WD or from 2WD to 2WD Differential UNLOCK On Command Four Wheel Drive Switch 2WD 4WD 1 On Command four wheel drive switch 2WD 4WD 2 Select lever To change from 2WD to 4WD Stop the vehicle be sure the select lever is set to position and then set the switch to AWD When the vehicle is in 4WD the 4WD indicator will come on in the multi function display 4 13 Control Functions To change from 4WD to 2WD Stop the vehicle and then set the switch to 2WD The 4WD indicator will go out in the multi function display On Command Differential Gear Lock Switch 2WD LOCK To lock the differential gear in 4WD stop the vehicle make sure the On Command four wheel drive switch is set to 4WD move the select lever to position and then set the switch to LOCK KRAN 1 On Command differential lock switch 4WD LOCK 2 Select lever When the differential gear is locked the differential gear lock indicator light will come on along with the differential gear lock indicator in the multifunction meter unit display To release the differential gear lock stop the vehicle and set the switch to 4WD Control Functions 4 14 A WARNING POTENTIAL HAZARD Riding too fast while the vehicle is in 4WD LOCK WHAT CAN HAPPEN All wheels turn at the same speed when the differential is locked so it takes more eff
50. ehicle to start sliding If you are sliding or skidding try to steer in the direction the vehicle is sliding to help you regain control If you must turn on the hill to avoid an obstacle do so slowly and carefully If the vehicle starts to tip gradually steer in the downhill direction if there are no obstacles in your path As you regain proper balance gradually steer again in the direction you want to go CROSSING THROUGH SHALLOW WATER If you must cross shallow slow moving water up to the depth of the vehicle s floorboards choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces that could cause the vehicle to overturn Never operate through water deeper than 13 in 33 cm or fast flowing water Wet brakes may have reduced effectiveness After leaving the water test your brakes If necessary apply the brakes several times to let friction dry out the linings Your Vehicle 7 13 A WARNING POTENTIAL HAZARD Operating this vehicle through deep or fast flowing water WHAT CAN HAPPEN Loss of control which could result in an accident including overturn which could increase the risk of drowning HOW TO AVOID THE HAZARD Never operate this vehicle in fast flowing water or in water deeper than 13 in 33cm Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply brakes several times to let friction dry out the linings
51. em warranty on your 2013 Off Road ATV or UTV vehicle New off road motor vehicles must be designed built and equipped to meet California s anti smog standards HISUN must warrant the emission control system on your vehicle for 5 000 km or at least 30 months whichever comes first provided that there has been no abuse neglect or improper maintenance of your vehicle This off road vehicle was designed to meet the emission standards for 10 000 km or five years whichever comes first Your emission control system warranty covers components whose failure would increase an engine s emissions of any regulated pollutant Where a warrantable condition exists HISUN will repair your vehicle at no cost to you including diagnosis parts and labor If an emission related part on your vehicle is defective the part will be repaired or replaced by HISUN This is your EMISSION CONTROL SYSTEM WARRANTY NOTICE Use of any HISUN brand vehicle in any type of competitive event completely and absolutely voids this and all other warranties offered by HISUN OWNER S WARRANTY RESPONSIBILITIES As the vehicle owner you are responsible for the performance of the required maintenance listed in your owner s manual HISUN recommends that you retain all receipts covering maintenance on your vehicle but HISUN cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance You are responsible for pre
52. engine POTENTIAL HAZARD Freezing control cables in cold weather WHAT CAN HAPPEN You could be unable to control the vehicle which could lead to an accident or collision HOW TO AVOID THE HAZARD When riding in cold weather always make sure all control cables work smoothly before you begin riding 1 Apply the brake 2 Shift the drive select lever into the neutral position Operation 6 2 NOTE e When the drive select lever is in the neutral position the neutral indicator light should come on If the neutral indicator light does not come on ask a service center to inspect the electric circuit e The engine can be started in any gear if the brake is applied However it is recommended to shift into neutral before starting the engine 3 Use the starter choke in reference to the figure Position Cold engine start ambient temperature below 41 F 5 C Position Cold engine start ambient temperature at 32 F 86 F 0 C 30 C Position Cold engine start ambient temperature above 86 F 30 C AMBIENT TEMP STARTER CHOKE POSITION 0 20 T T 4 30 C 86 F l a Choke knob 1 Fully open 2 Half open 3 Closed 4 With your foot off the accelerator pedal start the engine by turning the key to START 6 3 Operation NOTE If the engine fails to start release the key and then try starting again Wait a few seconds before the next a
53. ential gear oil drain bolt to drain the oil 1 Differential gear oil drain bolt 4 Install the differential gear oil drain bolt and tighten it to the specified torque 8 20 Periodic Maintenance and Adjustment and then tighten it to the specified torque Tightening torque Differential gear oil drain bolt 16 3 ft lbs 23Nm 2 3m kgf Tightening torque Differential gear oil filler bolt 16 3 ft lbs 23Nm 2 3m kgf 5 Fill the differential gear case with the recommended oil Recommended oil SAE 80 API GL 5 Hypoid gear oil Oil quantity 0 3 qt 0 28L 7 Check for oil leakage If oil leakage is found check for the cause Oil cooler CAUTION Be sure no foreign material enters the differential gear case 6 Install the differential gear oil filler bolt 1 Oil Cooler 2 Protection net protection net Periodic Maintenance and Adjustment 8 21 Before each use of the UTV check and remove the sand leaves and other foreign objects from the gap between the protection net and oil cooler Then wash the sand from the air flowing gap in the oil cooler ensure the air flow goes smoothly in it If the net is broken immediately replace a new one because the flying stone can easily break the oil cooler and cause oil leak CAUTION If the oil cooler is blocked it will make the oil temperature overheated and damage the engine Coolant Th
54. errain carefully before attempting any hill Use common sense and remember that Your Vehicle 7 9 some hills are too steep for you to climb Maximum slope angle 15 Maximum Choose carefully which hills you attempt to climb Avoid hills with slippery surfaces or ones where you will not be able to see far enough ahead of you 7 10 Your Vehicle A WARNING POTENTIAL HAZARD Operating on excessively steep hills WHAT CAN HAPPEN The vehicle can over turn more easily on extremely steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate your vehicle on hills too steep for it or your abilities Never operate vehicles on hills steeper than 15 Do not drive across the face of a hill Go straight up the hill Practice on smaller hills before attempting large hills Before climbing the hill first be sure you are operating in low range 4WD or if necessary with 4WD Diff Lock To climb a hill you need traction momentum and steady throttle Travel fast enough to keep your momentum going but not so fast that you cannot react to changes in the terrain as you climb Slow down when you reach the crest of the hill if you cannot clearly see what is on the other side There could be another person an obstacle or a sharp drop off If you start to lose traction or momentum when climbing and you decide you will be unable to continue use the brakes to come
55. evel Brake Operation Fuel Engine Oil Coolant Final Gear Oil Differential Gear Oil Throttle Pedal Throttle Freeplay Throttle Freeplay Inspection Throttle Freeplay Adjustment Steering Wheel Inspection Seat Belts Fittings and Fasteners Lights Switches Tires Measuring Tire Pressure Tire Wear Limit Owner Manual 5 3 5 3 5 4 5 6 5 6 5 7 5 7 5 8 5 9 5 9 5 9 5 10 5 10 5 10 5 10 5 10 5 11 5 13 5 14 g Operation Starting a Cold Engine Starting a Warm Engine Jump Starting Warming Up Drive Select Lever Operation and Reverse Parking Parking on a Slope Accessories and Loading Your Vehicle Getting To Know Your Vehicle Learning To Operate Your Vehicle Turning Your Vehicle Operating Improperly in Reverse Braking Going Uphill Going Downhill 6 1 6 1 6 3 6 5 6 5 6 9 6 10 6 11 7 1 7 1 7 5 7 6 7 7 7 8 7 11 Crossing Through Shallow Water Vehicle Immersion Rear Axle Differential Lock Riding Over Rough Terrain Riding in Brush or Wooded Areas Encountering Obstacles on the Trail Periodic Maintenance and Adjustment Periodic Maintenance Chart for the Emission Control System General Maintenance and Lubrication Chart Hood To Open To Close EFI System EFI System inspection Engine Oil and Oil Filter Cartridge 7 12 7 14 7 15 7 16 7 17 7 18 8 1 8 3 8 4 8 6 8 6 8 7 8 8 8 11 8 11 To Check Engine Oil Level To Change the Engine Oil With or Wi
56. f necessary Throttle Freeplay Inspection 1 Set parking brake 2 Start the engine Allow engine to warm up a few minutes 3 Measure the distance the throttle pedal moves before the engine begins to pick up speed Freeplay should 1 16 to 1 8 inches 1 5 3mm Throttle Freeplay Adjustment 1 Remove seat 2 Loosen the throttle cable column nut Adjust the throttle cable so the throttle pedal freeplay is 1 16 to 1 8 inches 1 5 3mm 1 Throttle Cable column nut 3 Tighten the Throttle Cable column nut 4 Re attach the seat Pre Operation Checks 5 10 Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation 1 Position the vehicle on level ground 2 Lightly turn the steering wheel left and right 3 There should be 0 8 1 0 20 25 mm of freeplay If there is excessive freeplay strange noises or steering feels rough or catchy have the steering system inspected by an authorized service center Seat Belts Make sure that both seat belts are not frayed or damaged The seat belt must move smoothly when pulled out and retract on its own when released The latch plate should click securely into the buckle and release when the release button is pushed firmly Wash off any dirt or mud which could affect operation Have a service center repair as necessary Fittings and Fasteners Always check the tightness of the chassis fittings and fasteners before each
57. ge e Replace o o o o e Check oil level Check oil leakage Final Differential Gear Oil e Replace o o Front Brake e Check operation brake pad wear fluid leakage see NOTE page 5 2 5 3 e Correct if necessary Replace pads if worn to the limit Front and Rear Suspension e Check operation and for leakage e Check toe in adjust if necessary CVT Belt e Check operation wear cracks or damage Accelerator Pedal e Check operation and free play Wheel Bearings e Check bearing assemblies for looseness damage e Repair if damaged Wheels e Check balance damage run out e Replace if necessary Periodic Maintenance and Adjustment 8 5 INITIAL EVERY Month 1 3 6 6 12 Whichever ITEM ROUTINE lia hi Miles 320 1 200 2 400 2 400 4 800 Km 200 750 1 500 1 500 3 000 gt hours 20 75 150 150 300 Engine Mount e Check for cracks or damage e Check bolt tightness 0 O Steering System e Check operation and for looseness Replace if damaged e Check toe in Adjust if necessary Front and Rear Axle Boots e Check operation e Replace if damaged Drive Shaft Universal Joint e Lubricate with lithium based grease Rear Upper and Lower Knuckle Pivots e Lubricate with lithium based grease Fittings and Fasteners e Check all chassis fittings and fasteners e Check if necessary
58. h of UTV and EPS system will automatically enter into working state Check the meter If fault indicator light of EPS system does not be lit ECU can be for regular use If fault indicator light of EPS system is lit that means EPS system find out some fault during ECU self checking process 4 5 Control Functions then you should consult your local dealer for maintenance in time Oil Overheat Indicator The light will turn on when the UTV is overheating NOTE If the engine is overheating stop the UTV immediately Do not start the engine again until the UTV has been inspected and repaired by a service center Low Battery charge indicator Indicates a low charge on the battery If light is illuminated re charge battery If recharging the battery does not fix the issue have a service center inspect the battery and UTV Speedometer Unit ANOOaABRWBDN Left turn indicator light TRIP ODO button Clock Hour meter Right turn indicator light Tachometer Odometer Trip meter A Trip meter B Clock Hour button Metric mile button Speedometer Control Functions 4 6 Speedometer unit functions a speedometer which shows the speed an odometer which shows the total distance covered a tripometer which can be cleared and then show any new distances traveled an RPM indicator which shows the revolutions per minute of the engine aclock an EFI f
59. ht vertical weight on trailer hitch point 110 Ib 50Kg e Choose a trailer hitch drawbar designed for use with a 1 in receiver See page 4 29 for more information e Do not exceed the maximum tongue weight You can measure tongue weight with a bathroom scale Put the tongue of the loaded trailer on the scale with the tongue at hitch height Adjust the load in the trailer if necessary to reduce the weight on hitch If you are carrying cargo and towing a trailer include the tongue weight in the maximum vehicle load limit Load cargo in the cargo bed as close to the center of the vehicle as possible and tie it down using the cargo hooks equipped on the cargo bed Tie down cargo securely in the trailer Make sure cargo in the trailer cannot move around A shifting load can cause an accident e Make sure the load does not interfere 6 13 Operation with controls or your ability to see where you are going e Drive slower than you would without a load The more weight you carry the slower you should go Although conditions vary it is good practice not to exceed low range whenever you are carrying heavier loads or when towing a trailer e Allow more braking distance A heavier vehicle takes longer to stop e Avoid making sharp turns unless at very slow speeds e Avoid hills and rough terrain Choose terrain carefully Added weight affects the stability and handling of the vehicle A WARNING POTENTIAL HAZ
60. ibuted and securely attached Reduce speed when carrying cargo Allow greater distance for braking A WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed WHAT CAN HAPPEN The passenger could fall be thrown out or be struck by objects in the cargo bed HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed This cargo bed is designed to carry cargo only 4 27 Control Functions Front and Rear Shock Adjustment Option 1 The spring preload can be adjusted to suit the operating conditions You can reduce preload for a softer ride or increase preload if the vehicle is bottoming out on rough terrain CAUTION Frequent or severe bottoming out can cause increased wear or damage to the vehicle Adjust the spring preload as follows To increase the spring preload turn the adjusting ring in direction To decrease the spring preload turn the adjusting ring in direction 1 Spring preload adjusting ring 2 Position indicator NOTE A special wrench can be obtained at a service center to make this adjustment Control Functions 4 28 Standard position B A Minimum soft E Maximum hard 1 Special wrench A WARNING POTENTIAL HAZARD Improper shock absorber adjustment WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability which could lead to an accident HOW TO AVOID THE HAZARD Always adjust the shock
61. id leaking out of brake hoses joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a service center Brake Operation Test the brakes at a slow speed when starting out to make sure they are working properly If brakes do not provide proper braking performance inspect the brake system See pages 8 33 8 36 Pre Operation Checks 5 4 A WARNING POTENTIAL HAZARD Driving with improperly operating brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride Do not operate the vehicle if you find any problems with the brakes If a problem cannot be corrected by the adjustment procedures provided in this manual have the vehicle inspected by a service center Fuel Make sure there is sufficient gasoline in the tank Recommended fuel Unleaded gasoline only Fuel tank capacity 6 86 gal 26 L CAUTION Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system 5 5 Pre Operation Checks Your engine has been designed to use regular unleaded gasoline with a pump octane number R M 2 of 91 or higher or research octane number of 91 or higher If knocking or pinging occurs use a different brand of
62. ing the key in this position Release the key when the engine starts Control Functions 4 2 Indicator and Warning Lights CAUTION e Do not operate the electric starter continuously for more than 5 seconds at a time Wait at least 5 seconds between each start attempt to prevent damage to the starter e Do not turn the key to the START position while engine is running or damage to the electric starter could result See starting instructions prior to starting the engine See pages 6 1 6 3 for details 1 Four wheel locked showing light 2 Fault indicator light of EPS system 3 Differential gear lock indicator 4 Coolant temperature warning light 5 5 Emergency indicator 6 Mechanical parking brake indicator light 7 Forward indicator light F 8 Neutral indicator light N 9 Reverse indicator light R 10 Engine indicator light P 11 Oil Overheat Indicator 12 Low Battery charge indicator 4 3 Control Functions Forward indicator light Light F This indicator light comes on when the drive select lever is in the F position Mechanical Parking Brake Indicator Light GT o This indicator light comes on when the mechanical parking brake is applied Neutral Indicator Light N This indicator light comes on when the drive select lever is in the N position Reverse Indicator Light R This indicator light comes o
63. is not stabe 13 Check if the CDI s faulty B m 1 Check if the carburetor is blocked 3 falling perermanceIs 2 Check and clean core of air cleaner 3 Check muffler for partly block and clean spark arrestor 1 Check air cleaner and admission line for leak oai F 2 Check the connection joint of exhaust pipe with engine 4 Popping noise in engine or muffler for leak 3 Check the grade of gasoline to see if it s too low 1 Check if the battery voltage goes down when temperature goes down 5 Engine is difficult to start at low temperature 2 Ifthe temperature is under 18 C have the vehicle placed in warmer place for start Periodic Maintenance and Adjustment 8 59 Coolant boils Check the cooling fin of radiator for blocked by soil or dirt Check the speed sensor of radiator for damage and Check fan for failure Check if antifreeze can meet the requirement stated in the owner manual Check the coolant loop for mixed with air Engine cannot start A Check the battery which with low electricity may cause the motor failure Check the starting motor for damage Check if the carburetor is in regular situation Check if the ignition loop is in good condition Check if the spark plug is fouled or burned Check if the ignition signal is in good condition Check if the air cleaner is blocked Check if the oil circuit is smooth JNIA A N Check if the exh
64. is off highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle Gross Vehicle Weight Rating 18801b 853kg maximum including operator passenger accessories cargo and trailer tongue weight This vehicle is recommended only for operators 16 and older with a valid motor vehicle license Adults must supervise use by minors Check state laws for minimum age requirements Passenger and cargo can affect vehicle handling Vehicle capacity 1 operator and 1 passenger Passenger must be able to reach and hold the handgrip inside enclosure Chongqing Huansong Industries Group Co Ltd certifies that this ROV complies with the American National Standard for Recreational Off Highway Vehicles ANSI ROHVA 1 2010 Standard 2 1 Safety Information A SAFETY INFORMATION This off highway utility vehicle handles differently from other vehicles including cars and UTVs SEVERE INJURY OR DEATH can result if you do not follow these instructions Read this manual and all labels carefully and follow the operating procedures described This vehicle is designed to carry the driver and one passenger NEVER CARRY PASSENGERS IN THE CARGO BED Always be sure the driver and passenger are wearing seat belts Never give a ride to a passenger who is too small to reach and hold the handgrip fixed before the seat Always avoid operating the vehicle on any paved surfaces including sidewalks dr
65. itions NOTE GL 5 or GL 6 rated hypoid gear oil may also be used Differential Gear Oil Make sure the differential gear oil is at the specified level Add oil as necessary See pages 8 18 8 20 for details Pre Operation Checks 5 8 Recommended oil SAE 80 API GL 5 Hypoid gear oil Throttle Pedal Check to see that the Throttle pedal operates correctly The throttle pedal must operate smoothly and fully spring back to idle position when released If the throttle pedal does not operate properly have the vehicle inspected by a service center A WARNING Failure to check or maintain proper operation of the throttle system can result in an accident leading to serious injuries or death Never start or operate this vehicle if it has a sticking or improperly operating throttle pedal Immediately contact your service center for service if throttle problems arise Always check the throttle pedal for free movement before starting the engine Periodically check the throttle pedal during operation 5 9 Pre Operation Checks Throttle Freeplay If the throttle pedal has excessive play due to cable stretch or mis adjustment it will cause a delay in throttle response especially at low engine speed The throttle may also not open fully If the throttle pedal has no freeplay the throttle may be hard to control and the idle speed may be erratic Check the throttle pedal freeplay Adjust the freeplay i
66. itions when operating the vehicle Your Vehicle 7 17 opin A Riding in Brush or Wooded Areas When operating in areas with brush or trees watch carefully on both sides and above the vehicle for obstacles such as branches that the vehicle might hit causing an accident or for brush that might enter the vehicle as you pass and strike the driver or passenger Never hold onto the enclosure so your hand is outside the vehicle Hold only onto the handgrip inside the enclosure 7 18 Your Vehicle Encountering Obstacles on the Trail If you cannot go around an obstacle such as a fallen tree trunk or a ditch stop the vehicle where it is safe to do so Set the parking brake and get out to inspect the area thoroughly Look from both your approach side and the exit side If you believe you can continue safely decide the path that will allow you to get over the obstacle at as close to a right angle as possible to minimize vehicle tipping Go only fast enough to maintain your momentum but still give yourself plenty of time to react to changes in conditions If there is any question about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path A WARNING POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the vehicle to overturn
67. ive select lever operation Control Functions 4 18 1 Drive select lever 1 Fuel tank cap Fuel Tank Cap Starter choke N Remove the fuel tank cap by turning it Starting a cold engine requires a richer counter clockwise air fuel mixture A separate choke cable supplies this mixture Move in direction to open choke Move in direction to turn close choke Refer to Starting a cold engine for proper 4 19 Control Functions operation See pages 6 1 6 3 A Choke knob 1 Fully open 1 Driver Passenger seat 2 Half open 3 Closed To install seat bench insert tabs on rear of seat into the seat holders located on the UTV Seats frame Push down the front of the seat until it To remove the seat bench pull front of seat snaps in place upward then slide seat forward Control Functions 4 20 A WARNING POTENTIAL HAZARD A loose seat WHAT CAN HAPPEN The operator could lose control or the operator and or passenger could fall if the seat is loose during operation HOW TO AVOID THE HAZARD Make sure the seat is securely latched Seat belts This vehicle is equipped with three point seat belts for both the operator and passenger Always wear seat belts while riding in the vehicle 1 Seat belt 3 Buckle x x2 2 Latch plate x2 N 4 21 Control Functions Proper use of the seat belts involves the followi
68. iveways parking lots and streets Never operate this vehicle on any public street road or highway even dirt or gravel streets Never operate this vehicle without wearing an approved motorcycle helmet that fits properly You should also wear eye protection goggles or a face shield gloves over the ankle boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs before or while operating this vehicle Never operate at speeds too fast for your skills or the conditions Always go at a speed that is proper for the terrain visibility operating conditions and your experience Safety Information 2 2 Never attempt jumps or other stunts Always inspect your vehicle each time you use it to be sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this manual Always keep hands arms feet and legs inside the vehicle at all times during operation Keep your feet on the floorboard Never hold onto the enclosure Your hand could be injured if it is caught between the enclosure and an obstacle outside the vehicle Always keep both hands on the steering wheel when driving Never wrap your thumbs and fingers around the steering wheel This is particularly important when driving in rough terrain The front wheels will move right and left as they respond to the terrain and this movement will be felt in the steering wheel A sudden jolt could wrench the stee
69. k if the brake force of front brake goes down which causes the rear wheels to lock up before the front wheels when braked 3 Check if spring force deviation of shock absorbers in front left and right suspension are within specified limit 4 Check if the damper rubber sleeves connecting front suspension rock and frame are damaged Periodic Maintenance and Adjustment 8 55 Table 3 Solution of Common Problems in Electrical System S N Problems Solutions 1 Check if the headlight switch functions well 1 Lights do not work 2 Check if the wires are broken 3 Check if the lamps or bulbs are broken 1 Check if the control switch on meter board works well 2 Vehicle cannot go into 4 2 Check if the differential lock control magneto plug in rear wheel drive mode bridge reduction gear box is broken 3 Check if the wire is broken 3 ee differential will not 1 Check if the control switch on meter board works well Rear differential will not 1 Check if the differential lock control magneto plug in rear 4 work bridge reduction gear box is broken i 2 Check if the wire is broken 1 Check if the sensor is broken 5 Meter display is not 2 Check if the meter is broken normal 3 Check if the surface of speed sensor is contaminated with iron dust 1 Check if the switch is broken 6 Start switch on meter Check if the wire is broken board will not work DaDa Check if th
70. l e Tapered nuts are used for both the front and rear wheels Install the nut with its tapered side towards the wheel 1 Arrow mark 1 Nut x4 8 42 Periodic Maintenance and Adjustment 1 Tapered nut 2 Lower the vehicle so that the wheel is on the ground 3 Tighten the wheel nuts to the specified torque Wheel nut torque Front 49 7 ft lbs 7ONm 7 0 m kgf Rear 49 7 ft lbs 7ONm 7 0 m kgf Battery This vehicle is equipped with a sealed type battery Therefore it is not necessary to check the electrolyte or add distilled water in the battery If the battery seems to have discharged consult a service center CAUTION Do not try to remove the sealing caps of the battery cells You may damage the battery Periodic Maintenance and Adjustment 8 43 A WARNING POTENTIAL HAZARD Failure to handle batteries or battery electrolyte carefully WHAT CAN HAPPEN You could be poisoned You could be severely burned by the sulfuric acid in battery electrolyte Batteries produce explosive gases HOW TO AVOID THE HAZARD Avoid contact with skin eyes or clothing Always shield eyes when working near batteries Keep out of reach of children Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get promp
71. lectrode erosion becomes excessive or if carbon and other deposits are excessive you should replace the spark plug with the specified plug Specified spark plug DR8EA NGK Installation 1 Measure the electrode gap with a wire thickness gauge and if necessary adjust the gap to specification a Spark plug gap 8 26 Periodic Maintenance and Adjustment Spark plug gap 0 023 0 027 in 0 6 0 7mm 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 3 Install the spark plug and tighten it to the specified torque Tightening torque Spark plug 12 4 ft lbs 17 5 Nm 1 75 m kgf NOTE If a torque wrench is not available when you are installing the spark plug a good estimate of the correct torque is 1 4 to 1 2 turn past finger tight Have the spark plug tightened to the specified torque as soon as possible 4 Install the spark plug cap 5 Lower the cargo bed Cleaning the Engine Air Filter Element NOTE There is a check hose at the bottom of the air filter case If dust or water collects in this hose empty the hose and clean the air filter element and air filter case Periodic Maintenance and Adjustment then remove the air cleaner a Lt 8 27 x j v o 2
72. lizer and Conditioner or equivalent product Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Drain the fuel from the fuel system as much as possible and pour the drained fuel into the fuel tank Specified amount 1 oz of stabilizer to each gallon of fuel or 7 5 ml of stabilizer to each liter of fuel NOTE Use of fuel stabilizer and conditioner eliminates the need to drain the fuel system Consult a service center if the fuel system needs to be drained instead 3 Remove the spark plug pour about one tablespoon of SAE 10W40 or 20W40 motor oil in the spark plug Ground the spark plug wire and turn the engine over several times to coat the cylinder wall with oil 4 Lubricate all control cables 5 Block up the frame to raise all wheels off the ground 9 4 Cleaning and Storage 6 Tie a plastic bag over the exhaust pipe outlet to prevent moisture from entering 7 If storing in a humid or salty atmosphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat covers 8 Remove the battery and charge Store it in a dry place and recharge it once a month Do not store the battery in an excessively warm or cold place less than 32 F 0 C or more than 86 F 30 C NOTE Make any necessary repairs before storing the vehicle Specifications 10 1 Model HS400UTV 2 HS400UTV 3
73. n when the drive select lever is in the R reverse position Coolant Temperature Warning Light When the coolant temperature reaches a specified level this light comes on to warn that the coolant temperature is too hot If the light comes on during operation stop the engine as soon as it is safe to do so and allow the engine to cool down for about 15 minutes CAUTION The engine may overheat if the vehicle is overloaded If this happens reduce the load to specification After restarting make sure that the light is out Continuous use while the light is on may cause damage to the engine High beam indicator The light being on means headlight is at high beam mode Control Functions 4 4 Position light indicator The light being on means that the position light fixed in the front headlight has been turned on Emergency indicator A The light being on means emergency lamp is on Use of EPS system Meter is an important part of UTV Meter works together with EPS system and monitors working condition of EPS system Fault can be displayed by fault indicator light and fault indicator of EPS system so the driver can acknowledge fault of EPS in time and take some measures to keep himself herself safe When fault occurs on EPS system fault indicator light will be lit up At the same time fault indicator of EPS system will display the fault code for maintenance Open main switc
74. ng shift the drive select lever into low or high Then release the parking brake Press the accelerator pedal slowly and smoothly The centrifugal clutch will engage and you will start to accelerate Avoid higher speeds until you are thoroughly familiar with the operation of your vehicle When slowing down or stopping take your foot off the accelerator pedal and smoothly press the brake pedal Improper use of the brakes can cause the tires to lose traction reducing control and increasing the possibility of an accident 7 6 Your Vehicle CAUTION Do not shift from low to high or vice versa without coming to a complete stop and waiting for the engine to return to normal idle speed Damage to the engine or drive train may occur TURNING YOUR VEHICLE The vehicle is easier to steer in two wheel drive 2WD than four wheel drive 4WD Steering takes the most effort in 4WD with the differential locked DIFF LOCK It is possible for the vehicle to roll over or go out of control if you attempt sharp high speed turns You should also be careful making sharp turns on rough terrain Do not attempt to turn around or make abrupt maneuvers on slope Position your hands on the steering wheel so that your thumbs and fingers do not wrap around the wheel This is particularly important when driving in rough terrain The front wheels will move right and left as they respond to the terrain and this movement will be felt in the steering
75. ng steps 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipment you are carrying Push the latch plate into the buckle until it clicks Pull up on the latch plate to make sure it is secure Place the lap portion of the belt low on your hips Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips Buckle 2 Latch plate 4 Position the shoulder belt over your shoulder and across your chest The shoulder belt should fit against your chest If seat belt is loose pull the belt out all the way then let it retract To release the buckle firmly press the release button Control Functions 4 22 A WARNING POTENTIAL HAZARD Not wearing the seat belt or wearing the seat belt improperly WHAT CAN HAPPEN There is an increased risk of being killed or seriously injured in an accident HOW TO AVOID THE HAZARD Always wear your seat belt when riding in 1 Buckle 2 Release button the vehicle Be sure the seat belt is close fitting across your hips and chest and is latched securely 4 23 Control Functions Glove Compartment CAUTION To prevent damage to the glove compartment do not place metal products like tools or sharply edged products directly in the glove compartment If they must be sto
76. ng water or water deeper than the floorboards on this model Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply the brake several times to let friction dry out the linings Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Do not brake abruptly when carrying loads in the cargo bed Always use the size and type of tires specified in this manual Always make sure the tires have the proper tire pressure as described in this manual Never exceed the stated load capacity Cargo should be as far forward in the bed as possible and distributed evenly from side to side Be sure cargo is secured so that it cannot move around during operation Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer Allow greater distance for braking Safety Information 2 4 A WARNING POTENTIAL HAZARD Improper handling of gasoline WHAT CAN HAPPEN Gasoline can catch fire and you could be burned HOW TO AVOID THE HAZARD Always turn off the engine when refueling Do not refuel right after the engine has been running and is still very hot Do not spill gasoline on the engine or exhaust pipe or muffler when refueling Never refuel while smoking or while in the vicinity of sparks open flames or other sources of ignition such as the pilot light of water heaters and clothes dryers
77. ontrol Error KsDGDM_lIdleControl 505 1285 P0562 System Voltage Low KsDGDM_SysVoltLow 562 1378 11 3 Fault Code of Electronic Injection System P0563 System Voltage High KsDGDM_SysVoltHigh 563 1379 P0650 MIL Circuit Malfunction KsDGDM_MIL_ Circuit 650 1616 P1693 Tachometer Circuit Low Voltage KsDGDM_TAC_Circuit_Low 1693 5779 P1694 Tachometer Circuit High Voltage KsDGDM_TAC_Circuit_High 1694 5780 P0137 O2S 2 Circuit Low Voltage KsDGDM_O2_2_ShortLow 137 311 P0138 O2S 2 Circuit High Voltage KsDGDM_O2_2_ShortHigh 138 312 P0038 O2S Heater 2 Circuit High Voltage KsDGDM_O2_HeaterShortHigh 38 56 P0037 O2S Heater 2 Circuit Low Voltage KsDGDM_O2_HeaterShortLow 37 55 P0500 VSS No Signal KsDGDM_VSS_NoSignal 500 1280 P0850 Park Neutral Switch Error KsDGDM_ParkNeutralSwitch 850 2128 P0445 CCP short to high KsDGDM_CCP_CircuitShortHigh 445 1093 P0444 CCP short to low open KsDGDM_CCP_CircuitShortLlow 444 1092 P0171 BLM Max Adapt Kohler Special KsFDIAG_BLM_MaxAdapt 171 369 P0172 BLM Min Adapt Kohler Special KsFDIAG_BLM_MinAdapt 172 370 P0174 PE System Lean Kohler Special KsFDIAG_PESystLean 174 372 Hisun Motors Corp U S A Emission Control System Warranty Statement 12 1 YOUR WARRANTY RIGHTS AND OBLIGATIONS Hisun Motors Corp U S A hereinafter HISUN is pleased to explain the emission control syst
78. operation and reverse driving CAUTION Before shifting you must stop the vehicle and take your foot off the accelerator pedal J N F Front Otherwise the transmission may be RR A LAN Neutra damaged L R Reverse Shifting Neutral to Forward 1 Stop the vehicle Keep your foot off the 1 Drive select lever Operation 6 6 3 Release the brakes and press the accelerator pedal gradually Shifting Neutral to Reverse 1 2 3 Stop the vehicle Keep your foot off the accelerator pedal Depress the brake pedal Shift from neutral to reverse or vice versa by moving the drive select lever along the shift guide NOTE 4 5 Depress the brake pedal before shifting to reverse position The brake pedal is attached to a cable that is connected to a position pin in the gearshift assembly Only when the brake pedal is depressed will the gearshift lever be able to move from neutral to reverse F Front e LN Neutra LR Reverse 1 Drive select lever NOTE When in reverse the reverse indicator light should be on If the light does not come on ask a service center to inspect the reverse indicator light electrical circuit Due to the synchronizing mechanism in the engine the light may not come on until the vehicle starts moving 6 7 Operation 4 Check behind for people or obstacles and then release the brake pedal 5 Press the accelerator
79. ort to turn the vehicle The amount of effort required is greater the faster you go You may lose control and have an accident if you cannot make a sharp enough turn for the speed you are traveling HOW TO AVOID THE HAZARD Always ride at a slow speed when the vehicle is in 4WD LOCK and allow extra time and distance for maneuvers NOTE When the switch is set to LOCK the differential gear lock indicator and indicator lights will flash until the differential gear is locked When the differential gear lock indicator and indicator lights are flashing turning the steering wheel back and forth will help the differential gear lock to engage Riding before the differential gear lock is properly engaged e g when the indicator and indicator light are flashing will cause the engine speed to be limited until engagement is complete 4 15 Control Functions Throttle Pedal Before starting the engine check the throttle Press the throttle pedal down to increase pedal to be sure it is operating smoothly engine speed Spring pressure returns the pedal to the rest position when released Always check that the throttle pedal returns normally before staring the engine Make sure the throttle pedal fully returns to the idle position as soon as it is released 1 Throttle pedal Control Functions 4 16 A WARNING POTENTIAL HAZARD Malfunction of the throttle or pedal WHAT CAN
80. ould be wet but not 13 Install the engine cover dripping 14 Install the seats 10 Pull the sponge material over its frame 11 Install the air filter element NOTE 12 Install the air filter case cover and be sure the crankcase breather hose is connected The air filter element should be cleaned every 20 40 hours It should be cleaned and lubricated more often if the vehicle is operated in extremely dusty areas Each time 8 30 Periodic Maintenance and Adjustment air filter element maintenance is performed Cleaning the Spark Arrester check the air inlet to the air filter case for Be sure the exhaust pipe and muffler are obstructions Check the air filter element cool before cleaning the spark arrester rubber joint to the throttle valve and manifold 1 Remove the bolts fittings securely to avoid the possibility of unfiltered air entering the engine CAUTION Never operate the engine with the air filter element removed This will allow unfiltered air to enter causing rapid engine wear and possible engine damage Additionally operation without the air filter element will 1 Bolt x3 aus PEES affect throttle valve jetting with subsequent 2 Remove the tailpipe by pulling it out of the poor performance and possible engine muffler Pat eax f overheating 3 Tap the tailpipe lightly and then use a wire brush to remove any carbon deposits from the spark arres
81. ower speeds during the break in period as recommended Pull only light loads Avoid aggressive acceleration and high speed operation during the break in period Parking When parking stop the engine and shift the drive select lever into the neutral position Apply the parking brake to help prevent the vehicle from rolling 1 Parking brake pedal 2 Parking brake pedal release lever Operation 6 10 Parking on a slope POTENTIAL HAZARD Parking on a hill or other incline WHAT CAN HAPPEN The vehicle could roll out of control increasing the chance of an accident HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines If you must park on an incline apply the parking brake and block the front and rear wheels with rocks or other objects Do not park the vehicle at all on hills that are so steep you could not walk up them easily 1 Bring the vehicle to a stop by applying the brakes 2 Stop the engine 3 With the brakes applied set the parking brake NOTE Like many other vehicles the parking brake acts on the rear wheels For the parking brake to have the effect of braking all four wheels shift to 4WD before stopping the engine 6 11 Operation Accessories Accessories can affect the handing and control of your vehicle Keep the following in mind when considering an accessory or operating a vehicle that has accessories e Choose only accessories designed fo
82. pedal gradually and continue to watch to the rear while backing A WARNING POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD When you shift into reverse make sure there are no obstacles or people behind you When it is safe to proceed go slowly Vehicle Break in Period The break in period for your new UTV vehicle is the first 25 hours of operation or the time it takes to use the first three tanks full of gasoline No single action on your part is as important as a proper break in period Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components Perform the following procedures carefully CAUTION e Excessive heat build up during the first three hours of operation will damage close fitted engine parts and drive components Do not operate at full throttle or high speeds during the first three hours of use Operation 6 8 e Use of any engine oil not recommended in this manual will cause severe damage to the engine Engine Break In There is never a more important period in the life of your vehicle than the period between zero and 25hours For this reason we ask that you carefully read the following material Because the engine is brand new you must not put an excessive load on it for the first several hours
83. positive lead 2 Jumper cable negative lead 5 Connect the negative lead of the jumper cable to the negative terminal of the charged battery and the other end of the negative lead to an unpainted metal surface of the vehicle NOTE Do not connect the negative lead of the jumper cable to the negative terminal of the battery in the vehicle Be especially careful not to touch the positive lead of the jumper cable to the negative lead reverse the polarity of the jumper cables when connecting to the batteries battery explosion and or serious damage to the electrical system may occur 6 Start the engine Refer to Starting a cold engine on pages 6 1 6 3 7 After the engine starts disconnect the negative lead of the jumper cable from the vehicle and charged battery and then disconnect the positive lead of the jumper cable from the charged battery and the battery in the vehicle 8 Install the battery compartment cover 6 5 Operation 9 Close the hood accelerator pedal Warming up To get maximum engine life always warm up the engine before starting off Never e PP the Brakes angen SnuyeDy accelerate hard with a cold engine To see moving the drive select lever along the whether or not the engine is warm check if it shift guide responds to the throttle normally with the NOTE choke turned off Make sure that the drive select lever is completely shifted into position Drive select lever
84. pression damping force adjusting screw the rebound damping force adjusting screw or the oil reservoir with your bare hand or skin until suspension components have cooled Always adjust the shock absorber assemblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an accident 4 33 Control Functions Trailer Hitch Bracket Auxiliary DC Jack This vehicle is equipped with a 1 1 4 inch The auxiliary DC jack is located at the right f side of the front panel receiver bracket for a standard trailer hitch The auxiliary DC jack can be used for Trailer towing equipment can be obtained at suitable work lights radios etc a service center See pages 6 11 6 13 for The auxiliary DC jack should only be used precaution information when the engine is running 1 Auxiliary DC jack cap 1 Trailer hitch bracket Control Functions 4 34 1 Set the light switch to OFF 2 Start the engine See pages 6 1 6 3 3 Open the auxiliary DC jack cap and then insert the accessory power plug into the jack 4 When the auxiliary DC jack is not being used cover it with the cap 2 Auxiliary DC jack Maximum rated capacity for the auxiliary DC jack DC 12V 120W 10 A CAUTION Do not use accessories requiring more than the above maximum capacity This may overload
85. r your vehicle Your service center has a variety of genuine accessories Other accessories may also be available on the market However it is not possible to test all nonstandard accessories nor have any control over the quality or suitability of them Choose a genuine accessory or one that is equivalent in design and quality e Accessories should be rigidly and securely mounted An accessory that can shift position or come off while you are operating could affect your ability to control the vehicle e Do not mount an accessory where it could interfere with your ability to control the vehicle Examples include but are not limited to an object that limits your ability to turn the steering wheel or one that limits your view e Use extra caution when driving a vehicle with accessories The vehicle may handle differently than it does without accessories Loading Cargo or a trailer can change the stability and handling of a vehicle You must use common sense and good Operation 6 12 judgment when carrying cargo or towing a trailer Keep the following points in mind e Never exceed the weight limits shown An overloaded vehicle can be unstable MAXIMUM LOADING LIMIT Vehicle loading limit total weight of cargo operator passenger and accessories and tongue weight 882 Ib 400 Kg e Cargo bed 350 Ib 159Kg Trailer hitch Pulling load total weight of trailer and cargo 1212 lb 550Kg Tongue weig
86. r capacity up to the maximum level mark 0 65 qt 0 627 L NOTE e Adding water instead of coolant lowers the antifreeze content of the coolant If water is used instead of coolant have a service center check the antifreeze content of the coolant as soon as possible e The radiator fan is automatically switched on or off according to the coolant temperature in the radiator Axle Boots Check the protective boots for holes or tears If any damage is found have them replaced by a service center 1 Front axle boot x2 each side 8 24 Periodic Maintenance and Adjustment 1 Rear axle boot x2 each side Spark Plug Inspection Removal 1 Remove hood See pages 8 6 2 Remove the spark plug cap 3 Use the spark plug wrench in the tool kit to remove the spark plug as shown 1 Spark plug wrench Periodic Maintenance and Adjustment 8 25 Inspection The spark plug is an important engine component and is easy to inspect The condition of the spark plug can indicate the condition of the engine The ideal color of the porcelain insulator around the center electrode is a medium to light tan for a vehicle that is being ridden normally Do not attempt to diagnose such problems yourself Instead take the vehicle to a service center You should periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode If e
87. red wrap them in appropriate cushion material a Open Control Functions 4 24 Cargo Bed e ea 1 Cargo bed 2 Tailgate 1 Tailgate 2 Latch 2 To open Unhook latches and lower the tailgate To close Place tailgate in original up position then hook latches 4 25 Control Functions Lifting and Lowering the Cargo Bed a SS POTENTIAL HAZARD Pinch points iN WHAT CAN HAPPEN t You or someone else could be pinched between the cargo bed and the frame a when the bed is being lowered HOW TO AVOID THE HAZARD _ 1 Cargo bed release lever Before closing the bed be sure others are To lift standing away from the vehicle Keep Push down cargo bed release lever on left or right side of the vehicle slowly lift up cargo bed until it stops between the bed and frame To lower Lower cargo bed slowly to its original position and be sure it locks into place hands and fingers away from pinch points Maximum load limit 350Ib 158kg Control Functions 4 26 A WARNING POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated maximum load limit for this cargo bed Cargo should be properly distr
88. ring wheel around and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when driving the vehicle Never operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to control the vehicle on such terrain Always be especially cautious on these kinds of terrain Never turn at excessive speed Practice turning at slow speeds before attempting to turn at faster speeds Do not attempt turns on steep inclines Never operate the vehicle on hills that are too steep for it or for your abilities Go straight up and down hills where possible Maximum slope angle 15 2 3 Safety Information Never operate on hills that are slippery or ones where you will not be able to see far enough ahead of you Never go over the top of a hill at speed if you cannot see what is on other side Always follow proper procedures for going uphill If you lose control and cannot continue up a hill back down the hill with the engine in reverse gear Use engine braking to help you go slowly If necessary use the brakes gradually to help you go slowly Always check terrain before going down hills Go as slowly as possible Never go down a hill at high speed Always check for obstacles before operating in a new area Never operate the vehicle in fast flowi
89. s otherwise specified Have a service center perform service if you are not familiar with vehicle service Operating this vehicle with improper modifications WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this vehicle through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine or equivalent components designed for use on this vehicle and should be installed and used according to instructions If you have questions consult an authorized vehicle service center Periodic Maintenance and Adjustment 8 3 Periodic Maintenance Chart for the Emission Control System e For vehicles not equipped with an odometer or hour meter follow the month maintenance intervals e For vehicles equipped with an odometer or an hour meter follow the km mi or hours maintenance intervals However keep in mind that if the vehicle is not used for a long period the month maintenance intervals should be followed e Items marked with an asterisk should be performed by service center as they require special tools data and technical skills INITIAL EVERY Whichever Month 1 3 6 6 12 ITEM ROUTINE Comes first Km 320 1 200 2 400 2 400 4 800 gt miles 200 750 1 500 1
90. senting your vehicle to the HISUN dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days Hisun Motors Corp U S A Emission Control System Warranty Statement 12 2 As the vehicle owner you should be aware that HISUN may deny your warranty coverage if your vehicle or a part has failed due to abuse neglect improper maintenance or unapproved modifications If you use your vehicle in any type of competitive event this warranty is immediately and completely void If you have any questions regarding your warranty rights and responsibilities you should contact Hisun Motors Corp U S A 1434 Patton Place Ste 106 Carrollton TX 75007 972 446 0760 U S Environmental Protection Agency at 2000 Traverwood Drive Ann Arbor MI 48105 or for California registered off road vehicles only the California Air Resources Board at 9528 Telstar Avenue El Monte CA 91731 YOUR WARRANTY RIGHTS AND OBLIGATIONS Hisun Motors Corp U S A warrants that each new 2013 HISUN brand off road vehicle A is designed built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board and B is free from defects in material and workmanship which cause such vehicle to fail to conform to applicable regulations of the United States Environmental Protection
91. t a HSUN dealer to make this adjustment e The spring preload setting is determined by measuring distance A shown in the illustration The shorter distance A is the lower the spring preload the longer distance Ais the higher the spring preload With each complete turn of the adjusting nut 1 Distance A 4 31 Control Functions Spring travel setting Front Minimum soft 375mm 14 76 in Maximum hard 490mm 19 29 in Spring travel setting Rear Minimum soft 402mm 15 83 in Maximum hard 490mm 19 29 in 3 Tighten the locknut NOTE Always tighten the locknut against the adjusting nut and then tighten it to the specified torque Rebound damping force Turn the rebound damping force adjusting screw in direction S to increase the rebound damping force and thereby harden the damping and in direction F to decrease the rebound damping force and thereby soften the damping 1 Rebound damping force adjusting screw Control Functions 4 32 Compression damping force Turn the compression damping force adjusting screw use 2 5 allen wrench in direction to increase the compression damping force and thereby harden the damping and in direction to decrease the compression damping force and thereby soften the damping lt 1 Compression damping force adjusting screw A WARNING e Suspension components become hot during operation Never touch the com
92. t medical attention Keep batteries away from sparks flames cigarettes or other sources of ignition Ventilate when charging or using in a closed space 8 44 Periodic Maintenance and Adjustment Battery Maintenance 1 When the vehicle is not used for a month or longer remove the battery and store it in acool dark place Completely recharge the battery before reinstallation 2 Always make sure the connections are correct when putting the battery back in the vehicle o gt D SS Xue O x 5 1 Negative battery lead 2 Positive battery lead CAUTION A special battery charger constant voltage ampere or constant voltage is required for recharging a sealed type battery Using a conventional battery charger may shorten the battery life Fuse Replacement The main fuse and the fuse box are located under the hood See pages 8 6 8 7 for hood opening and closing procedures If a fuse is blown turn off the ignition switch and install a new fuse of the specified amperage If a fuse is blown replace it as follows 1 Remove the battery compartment cover by lifting it up and pulling it out Periodic Maintenance and Adjustment 8 45 A WARNING POTENTIAL HAZARD Using an improper fuse WHAT CAN HAPPEN An improper fuse can cause damage to the electrical system which could le
93. te air in the brake system Have a service center check the brake system if necessary 8 36 Periodic Maintenance and Adjustment A WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD After servicing Make sure the brakes operate smoothly and that the brake pedal position is correct Make sure the brakes do not drag All air must be bled from the brake system Replacement of brake components requires professional knowledge These procedures should be performed by a service center Brake Light Switch Adjustment The brake light switch which is activated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows 1 2 Open the hood See pages 8 6 8 7 for hood opening and closing procedure Turn the adjusting nut while holding the brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction To make the brake light come on later turn the adjusting nut in direction Periodic Maintenance and Adjustment 8 37 Cable Inspection and Lubrication A WARNING POTENTIAL HAZARD Damaged control cables WHAT CAN HAPPEN Corrosion can result when the outer covering of control cables becomes damaged Cables can
94. ter portion of the Periodic Maintenance and Adjustment 8 31 tailpipe and inside of the tailpipe housing 1 Tailpipe 2 Spark arrester 4 Insert the tailpipe into the muffler and align the bolt holes 5 Install the tailpipe by installing the bolts and then tighten the bolts to the specified torque Tightening torque Tailpipe bolt 8 5 ft lbs 12 Nm 1 2 m kgf A WARNING POTENTIAL HAZARD Improper cleaning of the spark arrester Hot exhaust system WHAT CAN HAPPEN Could injure the eyes Could cause burns Could cause carbon monoxide poisoning possibly leading to death Could start a fire HOW TO AVOID THE HAZARD When cleaning the spark arrester Always let the exhaust system cool prior to touching exhaust components Do not start the engine when cleaning the exhaust system 8 32 Periodic Maintenance and Adjustment Valve Clearance The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prevent this the valve clearance must be adjusted regularly This adjustment however should be left to a professional service technician Front Brake Pad Check Each brake pad is provided with wear indicator grooves which allow you to check the brake pad wear without having to disassemble the brake system To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator
95. the circuit and cause the fuse to blow f accessories are used without the engine running or with the headlights turned on the battery will lose its charge and engine starting may become difficult Do not use an automotive cigarette lighter or other accessory with a plug that gets hot A hot plug can damage the auxiliary jack 5 1 Pre Operation Checks Before using this vehicle check the following items ITEM ROUTINE PAGE Brakes e Check operation free play fluid level and fluid leakage 52 53 833 836 e Fill with DOT 4 brake fluid if necessary 4 Parking brake Check for proper operation condition and free play 6 9 6 10 Fuel e Check fuel level BATES e Fill with fuel if necessary Engine Gear box oil x EAE a 5 6 5 7 Coolantreservoir Bah oad eee 26 8 20 0 21 DaS aroi Check forleakage 57 Accelerator pedal Check for proper accelerator pedal operation 5 8 5 10 Seat belts Check for proper operation and belt wear 5 10 Steering Check for proper operation 5 10 Fittings and fasteners Check all fittings and fasteners 5 10 Lights and switches Check for proper operation 5 10 Wheels and tires Check tire pressure wear and damage 5 2 5 14 8 39 8 42 Axle boots Check for damage 8 23 Instrument Check for correct operation 4 2 4 8 Light Indicator Check for light indicator operation 4 2 4 8 Pre Operation Checks 5 2 A WARNING POTENTIA
96. thout Oil Fliter Cartridge Replacement Checking the Final Gear Oil Level Changing the Final Gear Oil Differential Gear Oil Checking the Differential Gear Oil Changing the Differential Gear Oil Oil cooler Coolant Checking the Coolant Level Changing the Coolant Axle Boots Spark Plug Inspection Removal Inspection Installation Cleaning the Air Filter Elements Owner Manual 8 11 8 12 8 15 8 16 8 18 8 18 8 19 8 20 8 21 8 21 8 22 8 23 8 24 8 24 8 25 8 25 8 26 Cleaning the Spark Arrester Valve Clearance Front Brake Pad Check Rear Brake Pad Check Checking the Brake Fluid Level Brake Fluid Replacement Checking the Brake Pedal Brake Light Switch Adjustment Cable Inspection and Lubrication Brake Pedal and Accelerator Pedal Lubrication Rear Knuckle Upper and Lower Pivot Lubrication Steering Shaft Lubrication Wheel Installation Battery Battery Maintenance Fuse Replacement Replacing Headlight Bulb Owner Manual 8 30 8 32 8 32 8 33 8 33 8 35 8 35 8 36 8 37 8 38 8 39 8 39 8 41 8 42 8 44 8 44 8 47 Tail Brake Light Bulb Replacement Troubleshooting Common Problems in Vehicle Cleaning and Storage Cleaning Storage Specifications Faultcode of Electronic Injection System USA EPA Emissions Limited Warranty 8 49 8 50 8 53 9 1 9 1 9 3 10 1 11 1 12 1 Location of the Warning and Safety Labels 1 1 1 2 Location of the Warning and Safety Labels Re
97. to to provide the ECU with correct ignition timing signal ECU It is the core of EFI system it used a specially designed micro computer chip as a controller according to the information from sensors has been calculated to ensure accurate control in different conditions from the nozzle of the fuel injection volume To Periodic Maintenance and Adjustment 8 11 achieve fuel efficient low emissions performance of the EFI engine EFI System inspection If the EFI system has failure the meter will display the appropriate failure code you can also use the special EFI system failure diagnostic apparatus for inspection diagnostic apparatus can provide a more detailed faliure information Diagnostic apparatus equipped with its own user manual o9 A Plug A amp B into eac 1 Diagnostic apparatus cable 2 EFI cables Engine Oil and Oil Filter Cartridge The engine oil level should be checked before each operation In addition the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart To Check Engine Oil Level 1 Place the vehicle on a level surface 2 Remove the console 3 Check the engine oil level on a cold engine NOTE If the engine was started before checking the oil level be sure to warm up the engine sufficiently and then wait at least ten minutes until the oil settles for an accurate reading
98. ttempt Each cranking should be as short as possible to preserve battery energy Do not crank the engine more than 5 seconds on each attempt 5 If the engine is started with the starter choke in position the choke should be returned to Position to warm up the engine If the engine is started with the choke in Position keep the choke in this position to warm up the engine 6 Continue warming up the engine until it idles smoothly and return the choke to position before riding CAUTION See the Engine break in section prior to operating the engine for the first time Starting a warm engine To start a warm engine refer to the Starting a cold engine section The choke should not be used Press the accelerator pedal slightly Jump starting Jump starting the vehicle should be avoided The battery should be removed and charged instead However if the vehicle must be jumpstarted proceed as follows 1 Turn the key to OFF 2 Open the hood See pages 8 6 8 7for hood opening and closing procedures 3 Remove the battery compartment cover 4 Using a charged 12V battery connect the positive lead of the jumper cable to the positive terminal of the battery in the vehicle and the other end of the positive lead to the positive terminal of the charged battery Operation 6 4 1 Jumper cable
99. uantity See page 10 2 Coolant Check the coolant level in the coolant reservoir when the engine is cold The coolant level will vary with engine temperature The coolant level is satisfactory if it is between the minimum and maximum level marks on the coolant reservoir If the coolant level is at or below the minimum level mark add additional coolant to bring the level up to maximum level mark If coolant is not available add distilled water Change the coolant every two years See pages 8 20 8 22 for details CAUTION Hard water or salt water is harmful to the engine You may use soft water if you cannot get distilled water 5 7 Pre Operation Checks Coolant reservoir capacity up to the maximum level mark 0 627L 0 555Imp qt 0 663US qt A WARNING POTENTIAL HAZARD Removing the radiator cap while the engine and radiator are still hot WHAT CAN HAPPEN You could be burned by hot fluid or steam blown out under pressure HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap Always use a thick rag over the cap Allow any remaining pressure to escape before completely removing the cap Final Gear Oil Make sure the final gear oil is at the specified level Add oil as necessary See pages 8 18 8 19 for details Recommended oil SAE 80 API GL 4 Hypoid gear oil If desired an SAE 80W90 hypoid gear oil may be used for all cond
100. uit High Voltage KsDGDM_MAP_ShortHigh 108 264 P0112 IAT Circuit Low Voltage KsDGDM_IAT_ShortLow 112 274 P0113 IAT Circuit High Voltage or Open KsDGDM_IAT_ShortHigh 113 275 Coolant Oil Temperature Sensor Circuit P0117 KsDGDM_CoolantShortLow 117 279 Low Voltage Coolant Oil Temperature Sensor Circuit P0118 KsDGDM_CoolantShortHigh 118 280 High Voltage or Open P0122 TPS Circuit Low Voltage or Open KsDGDM_TPS_ShortLow 122 290 P0123 TPS Circuit High Voltage KsDGDM_TPS_ShortHigh 123 291 P0131 O2S 1 Circuit Low Voltage KsDGDM_O2_1_ShortLow 131 305 Fault Code of Electronic Injection System 11 2 P0132 O2S 1 Circuit High Voltage KsDGDM_O2_1_ShortHigh 132 306 P0031 O2S Heater Circuit High Voltage KsDGDM_O2_HeaterShortHigh 31 49 P0032 O2S Heater Circuit Low Voltage KsDGDM_O2_HeaterShortLow 32 50 P0201 Injector 1 Circuit Malfunction KsDGDM_INJ_CYL_A_ Fault 201 513 P0202 Injector 2 Circuit Malfunction KsDGDM_INJ_CYL_B_ Fault 202 514 P0230 FPR Coil Circuit Low Voltage or Open KsDGDM_FPP_CircuitShortLow 230 560 P0232 FPR Coil Circuit High Voltage KsDGDM_FPP_CircuitShortHigh 232 562 P0336 CKP Sensor Noisy Signal KsDGDM_CrankNoisySignal 336 822 P0337 CKP Sensor No Signal KsDGDM_CrankNoSignal 337 823 P0351 Cylinder 1 Ignition Coil Malfunction KsDGDM_EST_A Fault 351 849 P0352 Cylinder 2 Ignition Coil Malfunction KsDGDM_EST_B Fault 352 850 P0505 Idle Speed C
101. ure the top of the brake fluid reservoir is level Use only the recommended quality brake fluid Otherwise the rubber seals may deteriorate causing leakage and poor braking performance Recommended brake fluid DOT 4 Refill with the same type of brake fluid Mixing fluids may result a harmful chemical reaction and lead to poor braking performance Be careful that water does not enter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate painted surfaces or plastic parts Always clean up spilled fluid immediately Have a service center inspect the brake system if the brake fluid level goes down Periodic Maintenance and Adjustment 8 35 Brake Fluid Replacement Complete fluid replacement should be done only by trained service personnel Have a service center replace the following components during periodic maintenance or when they are damaged or leaking Replace the oil seals every two years Replace the brake hoses every four years Checking the Brake Pedal 1 Brake pedal Have a service center check the brakes at the intervals specified in the periodic maintenance and lubrication chart There should be no free play in the brake pedal The brakes should operate smoothly and there should be no brake drag If the brakes feel soft or spongy this could indica
102. wheel A sudden jolt could wrench the steering wheel around and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes Your Vehicle 7 7 Operating Improperly in Reverse Improperly operating in reverse could result in a collision with an obstacle or person Always follow proper operating procedures Follow these precautions when operating in reverse 1 Always check for obstacles or people behind the vehicle 2 Apply the throttle lightly Never open the throttle suddenly 3 Back up slowly 4 Apply the brakes lightly for stopping 5 Avoid making sharp turns Before shifting into reverse gear always check for obstacles or people behind the vehicle When it is safe to proceed back up slowly 7 8 Your Vehicle BRAKING Braking ability is affected by the type of terrain In most cases gradually application of the brakes is more effective than abrupt braking particularly on loose surfaces like gravel Always allow for greater braking distance on rough loose or slippery surfaces GOING UPHILL Do not attempt to climb hills until you have mastered basic maneuvers on flat ground Use proper driving techniques to avoid overturns on hills and slopes Drive straight up hills and avoid crossing the side of a hill which increases your chance of rollover Practice first on gentle slopes before attempting steeper hills Always check the t
103. witch to OFF to turn off all lights 4 11 Control Functions On Command Four Wheel Drive and Differential Gear Lock Switches 1 On Command four wheel drive switch 2WD 4 WD 2 Differential gear lock switch LOCK 2WD This vehicle is equipped with an On Command four wheel drive switch 2WD 4WD and a differential gear lock switch 4WD LOCK Select the appropriate drive according to terrain and the conditions Two wheel drive 2WD Power is sup plied to the rear wheels only Four wheel drive 4WD Power is supplied to the rear and front wheels Four wheel drive with the differential gear locked 4WD LOCK Power is supplied to the rear and front wheels when the differential gear is locked Unlike the 4WD mode all wheels turn at the same speed regardless of traction Control Functions 4 12 A WARNING POTENTIAL HAZARD Changing from 2WD to 4WD or from 2WD to 2WD Differential UNLOCK or vice versa while the vehicle is moving WHAT CAN HAPPEN The vehicle handles differently in 4WD than in 2WD and in 2WD Differential UNLOCK in some circumstances Changing from 2WD to 4WD or from 2WD to 2WD Differential UNLOCK or vice versa while moving may cause the vehicle to unexpectedly handle differently This could distract the operator and increase the risk of losing control and an accident HOW TO AVOID THE HAZARD Always stop the vehicle b
104. workmanship by an authorized HISUN dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to or from the HISUN dealer HISUN shall not be liable for any other expenses loss or damage whether direct incidental consequential or exemplary arising in connection with the sale or use of or inability to use the HISUN brand vehicle for any purpose Some states do not allow the exclusion or limitation of any incidental or consequential damages so the above limitations may not apply to you B No express emission control system warranty is given by HISUN except as specifically set forth herein Any emission control system warranty implied by law including any warranty of mechanability or fitness for a particular purpose is limited to the express emission control system warranty terms stated in this warranty The foregoing statements of warranty are exclusive and in lieu of all other remedies Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you Hisun Motors Corp U S A Emission Control System Warranty Statement 12 4 C No dealer is authorized to modify this Limited Emission Control System Warranty issued by HISUN IV LEGAL RIGHTS This warranty gives you specific legal rights and you may also have other rights which vary from state to state V This warr
105. xpensive repair bills have resulted from improper high pressure detergent applications such as those available in coin operated car washes 4 Once the majority of the dirt is hosed off wash all surfaces with warm water and mild detergent type soap An old toothbrush or bottlebrush is handy for hard to get at places 5 Rinse the vehicle off immediately with clean water and dry all surfaces with a 9 2 Cleaning and Storage chamois clean towel or soft absorbent cloth A WARNING 6 Clean the seats with vinyl upholstery POTENTIAL HAZARD cleaner to keep the cover pliable and Operation with wet brakes after washing glossy WHAT CAN HAPPEN 7 Automotive type wax may be applied to Wet brakes may have reduced stopping all painted and chrome plated surfaces ability increasing the chance of an Avoid combination cleaner waxes as accident many contain abrasives that may scratch HOW TO AVOID THE HAZARD the paint or protective finish When Test the brakes after washing Apply the finished start the engine and let it idle for brakes several times at slow speeds to let several minutes friction dry out the linings Cleaning and Storage 9 3 Storage Long term storage 60 days or more of your vehicle will require some preventive procedures to guard against deterioration After thoroughly cleaning the vehicle prepare for storage as follows 1 Fill the fuel tank with fresh fuel and add the specified amount of Fuel Stabi
106. your chances of a severe head injury or death in the event of an accident Operating without eye protection can result in an accident and increases your chances of a Protective clothing HOW TO AVOID THE HAZARD Always wear an approved motorcycle helmet that fits properly You should also wear Eye Protection Goggles or Face Shield Gloves Boots Long Sleeved Shirt or Jacket Long Pants severe injury in the event of an accident Your Vehicle 7 5 LEARNING TO OPERATE YOUR VEHICLE You should become familiar with the performance characteristics of the vehicle in a large flat area that is free of obstacles and other vehicles Practice control of the accelerator pedal brakes steering and drive select lever Drive at slow speed and become comfortable at that speed before gradually increasing your speed Become familiar with the way the vehicle feels in low and high ranges first in two wheel drive 2WD and then in four wheel drive 4WD and four wheel drive with the differential locked DIFF LOCK Practice driving in reverse Take the time to learn basic operation before attempting maneuvers that are more difficult Perform the Pre Operation Checks on pages 5 1 5 14 Set the parking brake shift to neutral and follow the instructions on page 6 1 to start the engine Once it has warmed up and you have turned the choke off you are ready to begin driving your vehicle With the engine idli

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