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VitalCareTM 506N3 Series Patient Monitor Service Manual

1. REVISIONS REV DATE DESCRIPTION BY 1 2 19 2007 SEE ECN 9114 JEG SEE NOTE 4 SEE NOTE 5 zs mo Epp Pl 27 mm m i B B OR U3 ba a lo ba gg m w ms s u 0 fe Rd E 2 fle n EE FREE s gH 4 E rn SE aa
2. REV DATE DESCRIPTION USA USB 1 19JULO5 SEE ECN 8420 3 3D T 7ALVCO2A 741 2 R13 3 3D 100 Watchdog Run Mode TO PIN 98 usc A0 EXT LCD CNTRST GUARD C57 1M x 16 Enable J Normal 01 s C36 t i FLSH si c2 i 90 12 991 NOTE U7 MUST BE PROGRAMMED 0x000000 us aA rep RI o SEE REF1 ON BOM FOR CORRECT OxOFFFFF 1048 P4 518 E SOFTWARE AND REVISION LEVEL 2097 Disable 4 Emulation 49 9 OHM C60 M EXT OPA2337E
3. REV DATE DESCRIPTION EXT 10 1 10 20 2005 SEE ECN 8549 330 E TRLVCOZA TAVCOZA 2 11 17 2005 SEE ECN 8607 3 30 100 USD AD EXT LCD CNTRST Watchdog Run Mode 1 16 3 02 17 2006 SEE ECN 8723 GUARD Ran Enable d Normal Lx EXT_FLSH d TI s e A 999 991 NOTE U7 MUST BE PROGRAMMED 0x000000 Y TALVCOZA 4 n 4 03 20 2006 SEE ECN 8769 n RI 4 SEE REF1 ON BOM FOR CORRECT OxOF FFFF 1048K nmn ER om SOFTWARE AND REVISION LEVEL QXIEEER E 209716 1 ca A1 EXT OPA2337EA to on 49 9 OHM
4. r 7 z 3 i i REV DATE DESCRIPTION JEXT g 74LVC02A 74LVCO2A R13 33D E PWR FAIL 100 LCD CNTRST MAIO 20 USD TP28 Run Mode 1M x 16 a GUARD TOPIN4 MA1 3 Enable 25 EXT FLSH car TaLVCOZA 8 01 NOTE U7 MUST BE PROGRAMMED 0x000000 2 741 2 RI p 197 SEE REF ON BOM FOR CORRECT xOFFFFF 1048 1 T RI 01 Ox1FFFFF 2097K 1 ALEXT OPA2337EA i SOFTWARE AND REVISION LEVEL Rs2 18V 4990HM ug M S 100K 1 4 AM29LVE Re BMZSLVOQB MAT Y2 29 MDO E3 ewe 475 ao 3 Mt Ap a GU 100 pF pU am XTAL 8 PATIA23Ii LIL GND 33V 4 MAS NOTE 51 IS NOT CONTAINEDON PRODUCTION 12 extan 5 338 PAGIAZ2IR
5. sp 5 REV DATE ECN 017 1 02 08 2006 8707 Allow least 1 sq inch of heatsink 5514 Sa 6292 around U19 TRS I 4 1 ESTA unregulater DC von M p un a us axo x E LM25955 5 0 100uH 50V 1AMP if V_RAIL_SW 5 LP2951ACM 1 LA Sites ouT SENS 50 PLM250S50 9 PB Tc Leon mode choke 012 05 Cr cr L 50 isv 28325 La cmsH2 40 100T 7 m TS cat Gia C50 10350 01 s 91 100 T MMBZSVSALT 1 12 VOLT vgs 7 NE NY NY R61 220 xm ase Zoro ohm resistors can be removed Sua et an replaced with ferrite beads vol amp Dashed lines indicate VpD 50 TAHCOS R60 star connection at power supply necessary AA to keep nets seperate SVREF e 5A R33 ait 100K 506N3 MAIN BD sis ON OFF TN2108 n s 506N3 DE CONNECTOR R22 AD822AR 0 OHMS ENIN PUMP PRGM ST7SP All data and address lines must branch OEM HOST PWR CON BP PWR MMBZSVSALT 1 only after termination at cap network INIBP_BOOT 5D 50 CONNECTOR 9 MOLEX 87832 1010 Place crystal close to 4 00 c7 traces between cry
6. INPUT 12 VDC NOMINAL M VIN Te20 SI44358DY TPIS SI4435BDY io o bg T F2 PLUS IN BATT CHG 2 lo N O y 1 Hast T lo N 4 PLUS s P T5A 125 68 uH 5534 125 1 cs R2 a n MOLEX 43045 0216 EXT GND cuo 4 Tp 220EL STU 022 DNI 08 di RED 1 16 8824 9 BLK LOWESR 1 R128 2 LED s are mounted on PCB and not intended 16 100K to be seen by the user 027 LOW MOLEX 87427 0242 For testing and dianostic use only MMBT4401 cus t 021W BATTI 6V at 7 AH MINIMUM d STAT 1 STATO RI 4 4 BATT RIN Battery wires to be 023 024 Q28 18AWG 206 MMBT4403 R3 R158 fy V ANL TP30 Rigg STAR GROUND POINT These traces must ure Bg 7 1 00K 5 916 RED 4 8 x SEE VIEW A originate from R3 R4 140 1 lands RTI v vo 4 SIG gt ac Pwr Rigs 20 8 GND2 2 00K R179 2 R178 R10 cs Hi 7 R157 30 1K 30 1K gada SENSE t ND NCOBOSKH103J 124K i R177 956 rw Lt 11 4 99 x TN2106 el 1 ig R131 R166 2 STATO CHGENB t 4 280K 0OHM AC Power VLOGIC RS 2nd resistor may be used to tweak float voltage Sense Input To Rigo RIGEROVCEZ R182 CPU VW 4 59
7. BOARD SCHEMATICIREV 1 91384S001R1 DSN 20925 Ci ds Cirel lt CRITICARE wakesha wi s3186 CONFIDENTIAL This document contains confidential information and may not SYSTEMS INC Copyright 2005 be copied or divulged without written consent of CRITICARE SYSTEMS INC PCB NUMBER 83637B001 RO ENG APPR SAT NUMBER REV DRAWN BYR Henning 23JUNO4 913845001 1 J Gupton 125 04 Q A APPR HAST MODIFIED DATE TITLE SCHEMATIC MAIN BOARD 506N3 SERIES Tuesday July 19 2005 CHECKED BY MFG APPR SHEET SIZE DIST 306 SHEET 2 OF 3 T R66 3 30 U35A 432 COM DTRy iT 74HC14 COM_TXD1 5j 4 SEE NOTE 3 74HC14 3 3 33 2 35 3 3_COM 10 0K R140 x 221 R141 REMOVED AND R140 INSTALLED FOR WAKE RIO ONCOM OPTION 3 30 U35C 432 6 R194 3 3 COM 74HC14 R33 100K Break Detection Time 28 mS to 932 ms 552 mS TYP J 74LVCOZA D25 R20 2 2 5800 100K R21 221 TPi 3 3 ISO 10 0K eJ Q9 R169 TP2104 c
8. NOTES 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CS REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT PLASTIC WASHER 3 PL REVISIONS REV DATE DESCRIPTION BY 09 01 05 SEE ECN 8496 5 11 18 05 8590 DBL 01 31 06 SEE ECN 8652 TLR 06 28 06 SEE ECN 8670 5 12 7 06 8922 DBL Se TEMP DRIP GUARD LABELS FROM LABEL SET 10 PL TORQUE TO 5 IN LBS YG CRITICARE SYSTEMS INC SC aa S COOGAN 7 21 05 03 27 05 aes 2 A KAPLAN 7 21 05 scat NTS DO NOT SCALE PRINT 25 B LEWANDOWSKI 7 25 05 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC 4 PL ANGLES 1 DEGREE 11 TITLE PART NO REV FINAL ASSEMBLY 506DNTP3 93975A004 5 CSI DOX SPO2 TEMP PRINTER pst 302 SHEET or 2 DOX LOGO LABEL 16 REVISION LABEL
9. TORQUE TO 5 IN LBS VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 04 Q5 Q6 Q7 Q10 Q11 AND Q16 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf SW FOR THE DEFINITION OF THE QUALITY REQUIREMENTS CRITICARE SYSTEMS INC w SC F S COOGAN 7 27 06 06 14 06 DA ABR KAPLAN 7 31 06 scale NTS DO NOT SCALE PRINT APPR LEWANDOWSKI 7 25 06 TOLERANCE UNLESS 4 PL OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL TORQUE TO XX 1020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED 5 IN LBS XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV FINAL ASSEMBLY 506LNV3 93975A01 1 1 NELLCOR SPO2 TURBO TEMP pst 302 SHEET or 2 CSI 0385 Rev 0 REVISIONS REV DATE DESCRIPTION BY SEE NOTE 2 w d LABELS FROM SET ITEM 22 ITEM DESCRIPTION 22 A LABEL LANGUAGE MENU 22 C LABEL LANGUAGE NIBP CYCLE 22 D LABEL LANGUAGE NIBP START STAT 22 E LABEL LANGUAGE TEMP ORAL AX 22 F LABEL NIBP FITTING 22 G LABEL BLANK 22 H LABEL SPO2 CONN 22 LABEL CSI PATENT 22 LABEL BATTERY INSTALL 22 K LABEL COUNTRY OF ORIGIN 224 LABEL CSI SUPPORT INFO 22 M LABEL ETL SYMBOL 22 N LABEL FUSE RATING 22 O LABEL ELECTRICAL RATING 22 LABE
10. 5 10 Setup Hi Pot Tester 5 10 Hi Pot Performance Test ienaa 5 11 Leakage 5 13 Setup Procedure Self Test 5 13 Leakage Procedure 5 14 Functional TegISu u u rne et dein 5 16 System GHecgku usu nn nnns 5 16 Speaker Performance Alarms Verification 5 17 Power Supply Performance 5 18 Printer 800 5 18 Monitoring Module 5 19 NIBP VeritiGation cect i eere 5 19 NIBP Seal 5 20 5 Verification CSI 5 21 SpO Verification Nellcor 5 21 Temperature 5 23 Functional and Safety Testing 5 25 Section 6 Service Testing amp Calibration Monitor Testitig l re tte Aa tea 6 1 Service 2 6 1 Field Service Testlng 6 1 Equipment and Tools a a sawas 6 2
11. SS T EM SS wc ee A be copied or divulged without written consent of CRITICARE SYSTEMS INC PCBNUMBER 836378002 Ri ENG APPR PART NUMBER A MBER REV 913845003 0 Gupton 17 0 05 QA APPR DATE TITLE ETNODIREDDRTE SCHEMATIC MAIN BOARD 506 3 SERIES CHECKED BY MFG APPR SHEET SIZE D DIST 306 SHEET 2 T R141 0 OHM R140 DN 33 COM R141 REMOVED AND R140 INSTALLED FOR WAKE ON COM OPTION FUTURE IMPLEMENATION COM R66 U35A 432 COM 2 gt SEE NOTE 3 R206 3 3 COM 10 0K U35B R67 221 GND 33V Lus an 33V LOGIC GROUND 3a zara uasc 432 COM_RTS gt gt d R194 33 COM T4HC14 1 4 10 0K L a 2 R33 100K Break Detection Time 28 mS to 98 ms 55 mS TYP T4LVCUZA Qs R169 TP2104 TALVCO2A 221 R170 paso 74 2 R34 100K R135 10 0K 025 a R20 ZC5800E ICOM_DSR TP25 100K 100K R145 10 0K BOOT DISABLE amp 1 8154 Sy Dya h DNI SW_CLOSED DNI OFFION j 554 2 5 1
12. 0 TOK x 4 DH 10 EL ta OOT 74 8 4 NY VERE 25 112 eee laicum EB 4 1 1 220 3 08 LCD SEL m MSN 15 q COMPATIBLE vO R75 Aizan Uen 1 avec PH2ICS6AIRQ6 22 fo MDS Di 1 BD 1 100 BATT MON j 4 RE PHI CSSIRASSISDRAM 3 ANON 5 33 oi ut Ed 115 3 o2 az BDz ta L T HON __ s Bod PHOICSARASARNE ROOT DSE 3 150 ON RB T4ALVC1G14 MD os 2 18 Be ee cee E Cee ae PG3 CS3RASSICAS 1a eer TO LI A 1 328 uds E E 5 pa E BDA ot T PG2ICS2IRAS2IRAS gt 5v 7 y DS 95 BOS 1 VREF 2 5 lt _ C57 20 RAM 6 4 100 1 MD13 as 4 G 11 1 01 129 PGUCS1 pz IEXT FLASH 4 33 NA a 514 mE 06 BOS AVSS PGO CSO 1 1 D7 BD7 4 ERAI 22 TA E ES 7 MD15 a pa SL a 1 i4 4 4 18 aay Coke Pa ug aav BLM21BD222SN1B BLM21BD222SNIB Gey dXX PBUSY IN 1 BUSY EWR DN 134 psugspznigot 108 SPO2 ONIOEE E 32 768KHZ 1 m ck FPE lT na Cass OM in 135 P52 SCK2 IRQ2 PE5 TMO1 DACK1 RQ13 M8 62 BOOT JL oscl DNI D27 VALID ADDR i pao LMADAOBIM3 2 5 i i pssiapTRo IRQS P64 TMODIDACKOIRQ12 HEMME ONOFF OSCO VBAT wes 0 400024 OE GND CRA30 Pe3 TMCIT TENDT IRQTI MODE SDA E q FLAG 1KX2 MOLEX 87822 2620 GND ANL gt 4 APEL DAT sci P62 TMCKVTENDOIRQ10 ae 1 ES spa o 0 400025 PRINTER DATA 4
13. NIBP Module 26 Watchdog circuit Fired fra Fact idle 00 OK 00 OK Figure 6 21 Speed Test Pass Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 6 15 Section 6 Service Testing amp Calibration Leak Test 1 Click on the Leak test button E C1 NiP Service Support Program sosna nimp Module Connection View Help Signals 0 00 0 01 0 02 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 10 Host mode Service mode 1 Mode Systolic mmHg Diastolic mmHg Calibrate Adult Pass Fail Mean mmHg Accuracy Pass Fail Unit Elapsed Time sec Speed Inflate Deflate IV Li Les s Heart Rate bpm Reset lt F5 gt 9 Peak Pressure mmHg Adi Disable FB Leak Infant gl a Time lt Adult Cuff 0 0 mmHg Elapsed Time 0 sec Safety if Infant lt NIBP Module 26 Watchdog circuit Fired Fact idle 00 OK 00 OK Figure 6 22 Select Leak 2 A Leak and High Time Test window appears Click Start Leak and High Time Test r Leakage Test High Time Test Elapsed time Osec Elapsed time 0 sec Pass criterion Pass criterion Help No more than 4 mmHg min Time out within 110 and 160 seconds Pass Adult Pass Fail Fail Infant Pass Fail Approximate actual timin
14. TORQUE T DETAIL A SINALBS 2 PL TORQUE 10 5 IN LB 2 VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 04 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf SW 2 FOR THE DEFINITION OF THE QUALITY REQUIREMENTS CRITICAR 24 4 PL TH SYSTEMS INC TOR ET DRAWN CHECK ENG E ane A SC SY appr 5 COOGAN 7 24 06 Q A 06 14 06 DA appr KAPLAN 7 31 06 scat NTS DO NOT SCALE PRINT Amm B LEWANDOWSKI 7 25 06 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TME REV 506NV3 93975A024 1 NIBP TURBO TEMP pst 302 SHEET or 2 CSI 0385 Rev 0 SEE NOTE 2 gt J REVISION LABEL SERIAL BAR CODE LABEL NOTE 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY REVISIONS REV DATE DESCRIPTION BY TEM LABELS FROM SET ITEM 19 DESCRIPTION 19 A LABEL LANGUAGE MENU 19 B LABEL LANGUAGE TREND PRINT 19 C LABEL LANGUAGE NIBP CYCLE 19 D LABEL LANGUAGE NIBP START STAT 19 E LA
15. fond emi 15 ca SB 827 C38 BB B B BB BBBB BB ae 826 836448002 REV 01234 mw fos Ore 91389A002 1 5 CD opi B c COMPONENT SIDE I E SOLDER SIDE CRITICARE SYSTEMS INC we SCZ 40 7 6 SS RHENNING 08 23 05 DATE 8 23 05 MES appr A KAPLAN 08 23 0 DO NOT SCALE PRINT ES LEWANDOWSKI 08 23 05 TOLERANCE UNLESS OTHERWISE SPECIFIED XX 020 XXX 005 ANGLES 1 DEGREE CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC PART ND 91 589A002 PRINTER BOARD SO6N3 REV
16. 8 mm 33 IsO I R66 ms 1 3 0 ADM3S10EARU Uns 432 1 cr s 2n OTR K ues 4 R96 U35B 6136 cum s uzs ix 2 R141 COM TXD1 gt gt 4 3 899 a 3E a 0 OHM vec GND SEE NOTE 3 14 1 200 1 532 Sa R206 R67 SZ ZS 5 ad Bo COM 10 0 338 R140 pui L 25 T Tt N OUT s RI x t B T2 IN T2 our 21 R141 REMOVED AND R140 GNO gt RIS 2 mM annA amp OTR INSTALLED FOR WAKE 33v 870 T EXTERNAL COM 3 30 8 ET im a n He COM OPTION Pam RI OUT US GROUND disco 289 ED 1H R2 our 22 z RD RS232 EM 8 175 our 6 CIS DSR RTS 6 4 1 4 s 194 3 3 COM 74HC14 BLA321684718D4 10 0K 6136 E2 u35D x T pa iso 33 ISO m 6120 P3 GUARD GROUND x eo CONNECTOR 029 w TPZ104 R57 MMBT4401 Fd e R198 100x 100K soov 221 NE COM CTS d 1 vas GUARD GND gt gt 4 al cre U35E 2 100K 1 1 R170 7ALVCUZR p D35 221 Break Detection Time 3 COM TAAHC1G08 wer 28 mS to 98 ms R146 10 0K 432 zcssonE 55 mS C108 7 6N136 16 MEMBRANE SHIELD sion 14 i CONNECTION 1 z gt amp R134 R135 10 0K RS 232 NOTES 74ACH2 1 CONTROL SIGNALS ARE POSITIVE
17. 005 ANGLES 1 DEGREE CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC TITLE DOX MODUL ASSY DIGITAL SPO2 PART NO 91 591A00 8 REV DIST __ SHEET 1 F 1 CSI0590 Rev 0 330 RI 4 R51 EANA 1 LEDDR R3 R4 JUMPER 330 330 1 499KQ DNI 10 5 1206 stall jumper for emulation mode m C56 t Cr DNI 1 5 R5 3c PASADA 1 33D i i a 1 pi mA a2 2 Y 100 ARAE PWR R54 R55 MMBT4403 AD822AR RS6A R56B fo teased 4 a 8 ppt 57 4144 105 1206 3 oao 100kX4 15 5 Th 1 1 10 4 100 11 TANT 9 1 E J R57 p 9 x 383341 u2 2 7 ad E M MMBT4403 U20B 10 we xtat E 88888 ParaiRaz 28 portow 30945 RN2 EXTAL 55855 Pala22RQ6 21 E igo Gr d BOOT 2 0 Prock B 21 5 H
18. 9081 2 R7 MOD_RX LED Current 9 5 ma 19435BDY R28 100K 100 100K 5v R10 Ri DNI 4 99K R14 1LAA gt 1 100 5v 100 12 5v R29 100K R31 5v ON OFF 100 Low Turns Module OFF 1 00K t taw n 1 00K SN74LVC1404 4 33RC C26 R36 R37 220 pF 27 4K 100K To Main Board n TP19 H MOD TX LOOP He 8 ep 87333 1031 MMBT4403 JAPERMYSPO2 MODULE DOX SCHEMATIC 91391A001 REV 3 91391S001_RV3 DSN CRITICARE SYSTEMS INC 20925 Crossroads Circle Waukesha WI 53186 Notes All resistors are 1 unless All capaci unless wise noted Assembly Part number 91391A001 Bare PCB Part number 83646B001 CONFIDENTIAL This document contains confidential information and may not be copied or divulged without written consent of CRITICARE SYSTEMS INC D RIECK wwe 913918001 3 Monday January 22 2007 T
19. DO NOT SCALE PRINT APPR TOLERANCE UNLESS OTHERWISE SPECIFIED XX 020 XXX 00 005 ANGLES 1 DEGREE CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC TITLE FINAL ASSEMBLY 506NVP3 NIBP TURBO TEMP PRNTR PART NO 93975A025 REV 302 SHEET 2 OF 2 CSI 0385 Rev 0 REVISIONS REV DATE DESCRIPTION BY N OTES 1 11 17 05 SEE 8590 DBL PART NO REV DESCRIPTION 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY 2 SEE ECN 8682 VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT S a _ ROVAL ATION AND ANALYSIS BY AUTHORIZED CSI N 93949 001 BASE ASSEMBLE NON TEMRERATURE REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR WI SEE EON suos sc FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION 93949A002 4 BASE ASSEMBLY TEMPERATURE ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT 939494003 1 BASE ASSEMBLY NO SPO2 NON TEMP 3 93949 A004 1 BASE ASSEMBLY NO SPO2 TEMPERATURE cA 939494005 0 BASE ASSEMBLY SPO2 PLASMA CENTER TORQUE TO 5 IN LBS 4 PL TORQUE TO ido 5 IN LBS 4 PL SPO2 CABLE SPO
20. Li q i LA den 3 E m sl aye w de ge El B ee E ey se ma 8 mul ra s t B 5 us moom a E B Eme ost 2 gt s 4 To wt N Ln we of 5 ij elg BIE d nB El P P A sc wo 15 3 m w Q as En 3 n gom E B EM Eg E a Xa cll 9 Ste p 210 E m 5 B alg Nu 2 d iy nl orn Ele 8 a sg gg E B 7 wh 1 1 E EIE S8 EJ El PRESS IN STANDOFFS xi m Sem w __ BE ON THIS SIDE 6 PLCS 0 T P ore EHE E E 8 fed T 9 w _ 8 9 BE E Son m 2 m d b un e _ SEDE 1418 hd use ig Boa z B c s s Dos B B IF m T ma B 1 u 3 mmo use o LENS BE 8 8 20 bw 8 Lr z E E P OU ge HAH we et E mm BE E 1 0 n m THO us 4 m E E El E EEE 8 a E 5 BEE p36 lt 9 mom ELE s m 2 m n _ z 1 E us zb Dil Ld v oz Br 1 Lnd 2 E E EB eR ag 022 oos m wn FRONT PANEL EB EJE E B E e H 2 EB 915844003 10 836378002 REV 0 19 3
21. 100 Clear 50 12 10 58 0 0 00 0 01 0 02 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 10 Host mode Service mode Mode Systolic mmHg Service Bead Diastolic mmHg Calibrate Adult 5 Pass Fail Stat ean mmHg me r r Infant Deflat Heart Rate bpm Pass Fai Unit Elapsed Time WE spe ne uH Speed Inflate Deflate mi CHER Peak Pressure mmHg 00 00 Adi Disable FB n Leak Time Infant HH Adit SF Safet cut mmHg Elapsed Time 0 sec NM Infant m S06N3 NIBP Module 70 Fact idle 00 OK 00 OK Figure 6 6 Select Calibrate 2 A box appears as shown Verify that the pressure atthe cuff is OmmHg x2mmHg If not adjust R1 for 0 122 TP 10 NOTE Adjustment is only necessary for older NIBP Boards pn 91325A002 NIBP Boards pn 91325A003 and later are self calibrated to 0 x Software Cal Burn in file path C PROGRA 1 CsiST ools Nibpsvc ncalbum Browse Attach digital manometer and dummy cuff Cutt mmHg 0 5 0 Gain adjust 506N3 NIBP Module 70 Fact idle Figure 6 7 Verify Cuff Pressure Page 6 8 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 6 Service Testing amp Calibration 3 Click Next and verify that the pressure at the cuff is OmmHg z2mmHg Unit Calibration x Software Cal Burn in file path Cancel EAPROGRA 1 Csi Too
22. 852 16V 4 Emulation i us so 100K SpF d L c AM29LV800B xi T u3 x WOT DEFEAT on 2400 MHZ E 475 cn MAL S 22 00 MET 11009 8 MAZ i V is Pausv 100 pF MAS al 501 3a MDZ MDZ 9 ba MAS sv 100 R26 3i ooo 2L US Y A2 DQ2 DOZ iie D XTAL 888 2 1 GNO 33V 2 092 L MDS 10 pos pc NOTE S1 IS NOT CONTAINED ON PRODUCTION 10 0K Lar 5 959 PAGIAZ2 IROS x ICOM MAS 38 MD4 MDA 131 MAS _ 8 UNITS FOR DEVELOPMENTAL USE ONLY CRAZE YOKX4 34 pF7ICLK0 PAS A2VIROS Fe DSR MA20 MAG 04 MDS MDS 141 bos As MAS 0x400020 WRITE INSTR REG 2 18 MAIS MAT 19145 BSR 42 MDG MDS 151 598 MAT 0x400021 WRITE DATA RAM 2 gt 5 a MAIS MAS 44 ND Be 18 A HE e 0x400022 READ INSTR REG LE m SP EENAA E tg Ree a MAY MAS al is 32 5 NOs 8 28 MAI 15 05400023 READ DATA RAM 9 EMUL MODE 32 EME PA0A16 MAT 9 pos 3 MD1O MD1O 3 009 a MAT 2 J2 HD64F2378R 10 HAS ATO 0010 34 Won E 31 poto ATO MATZ al e R25 920 1 4 2 0011 DIZ pon An MATS 19 ACO SEL REG SEL 10 0 m ila Do12 32 Mo 25 por A GND 2 RW icp R29 PB5 A13 22 MATZ MATA 212 0012 Fat MD13 MD13 36 0012 1
23. EVIA tif R55 Raik car Pl uisa wer Ligh ocv 100K 74AHC1GUB 10 0K 4 33D 12V Sw R69 232 7 A 16 124 ANDTOVE 74 000 10 0K 020 Ls 1 1 14 338 Raz 10 0K C127 q FAULT GOMES WEES ms pis a 01 100K 3 38 TP8 and TP10 EE E E H i 167 2 35m 120mS COMP3 VCC3 an 1 He esr hay EAULT 249K IRF7821 Asi LE fiios Rat ND COMPA VCCA 12 100K Sw CLOSED 4l 4 4 COL3 R45 amp 4 33D E RST GND R61 s NE ZCS800E 014 wR Sw 4 K 12 up 1 17275 jore 1 Ey Sv 74HCODD pe 1 MMBZ5V6ALT1 ZCS800E 74HCODD 16 R54 R214 uS 100K 338 b 07 CRAT 1 ISPKR 47KX8 7 4 C15 825K 1 1 EC 3 ZCSB00E 034 SPKR ISW PULSE 1811 T 619 2 032 JST B 2B PH SM3 TB 4 VY PONN MD914 i MAIN DIGITAL SECTION POWER CONTROL AND VOLTAGE MONITORS 29 n X 4 R39 cn 47 4 SYS ONOFF lt lt aa une f MEA is m C76 1 di CTRONIC FILE NAMI CADOCUMENTS AND SETTINGS RIECKD DESKTOP 91384S002R4 DSN 3 31 tn Q15 NY s P53 Li t FDN237N AWDTOVF 6 20925 Crossroads Circle LU COVER Sada ari n Y 1 P LES n P JRES IN 4 di 210 CRITICARE Vkiw i CONFIDENTIAI mis document contains confident infomation and may vot Ra T to F d QUNM AU
24. 6 19K VLOGIC 5 100K 1 R190 RS2 VBATT MON 0 V TO 2 50 V wrt TP26 our BATSTATO C124 amp vera FOR PLUS 5 00 V TO 7 50 V TN2106 U23A NOTE PLUS BATTERY VOLTAGE t BY DESIGN To uP put 8192 Rover gt OP296GS I EXT GND pus 1 cso MAO DEAT MON GND ANL C kra 11 0K UC39D9DW A 4 us 356ND MOD CHARGE STATUS LED d 2 2 2006 256ND CAO cA ANALOG MODULE_LOGIC STATO STAT 1 Ros R76 AO MODULE GRN RED See m KVREF 25 x OFF OFF Trickle Charge Defective C122 MEC 1006 3 3V_LOGIC Battery or No Input Power nm II re 1 n POWER GROUND 1 R220 GROUND On OFF Bulk Charge 4 02K JAC POWER 200K 9 Padi ix T ALL GROUND SYMBOLS ARE PLANES OFF On Over Charge P AND JOINED TO POWER GROUND BY IBATT MON 0 V TO 2 50V R156 On On Float Charge Full Charge 1 Qs 100K FORI SENSE 0A TO 4 15A 50 MIL MIN TRACE AT LOCATION SHOWN AC POWER gt SENSE ON 91384M001 DRAWING Defective or No Battery Connected MON 100x AT me VIEW A te OP29668 4 4 1 D4 ca 7 ae 2058008 S 73 u32 TP23 008022 333 V RAIL LP2950CDT 3 3 338 10081 1 Standby Power Supply 25 R125 lt 1 m LOW ESR 20 0 20 sv s ME aa My s D I 1 103 8 1 4 1 cz tl i 2 LY y Be 107 a 107 4 100T S934 eu uza 10 16 13 400 KHZ BATT PWR R82 200 KHZ ON AC PWR z R204 os LOWE
25. J PRINTER POGIAN14 DA4 TALVCZA4ADW zs 4 1 126 Pos AN13 DAS PFS LWR A UID Meo a Yo CR CONNECTOR 1 8 TRES 125 5 WE 2 215 PA PRORT LATCH JPWR FAIL 4 JPRN FLAGI9 75E 20 1 m CRA32 100K X4 iag PS9 ANTI PESIRD 8 4 i TARHCUS Hc z m p ao 22906 m 57 for LT CRA33 1Kx2 PRN_ERRO 122 iced PF6 AS UA pie 10 IFWR a 4 JPRN ERROR 3 oy 2 3 SMAJSOA 51 16V 1Kx2 ERROR 121 ATR 100 4 4 2 MAS M 6 3 PRN_ERRO 5 15 T AUDIO VOL DABAT nmi 40 SW orso 5 8 4d G2A Ye SEL VALID ADDR L 2 PRN ERRI x 2 3 4 ECD_CRTRST 119 ANgP48IDA0 R11 400 NETT EXTIO 6 4 0 400028 PRINTER AND LED 8 1 a 3v1 oat Ea L1 CONTR JPRNRST g 12 77 7 9 EY 7 93 417 ANAS 74 08 CRA19 an C40 0 400029 REG CRA24 TPFEED 14 H2 TERROR 96 TENE SIG 116 132 PG6 ATR 100pF GND vcc ATOpF 0x40002A WRITE ONLY 100K X4 PSEL 4 1 3 1Y3 46 15 ERRO 9 IBATI MON 18 AN2P42 POOIBREG 131 PGS S use TALVCTSBAD 0 400028 NY TPRNSTRE uw 102 3 14 8177 ae ae PG GND 3 3V4 1 PRNPST 11 aja GB 113 ANUPAT PG4 BREQO 10 C44 880 5 12 PRST 12171 s AN0 P40 40K x4 MD 0 15 6 11 FEED 43 v VRRE25 112 CSTIROTVOEICKE 38 I
26. SERIAL BAR CODE LABEL REVISIONS REV DATE DESCRIPTION BY ITEM LABELS FROM SET ITEM 19 DESCRIPTION 19 A LABEL LANGUAGE MENU 19 B LABEL LANGUAGE TREND PRINT 19 C LABEL 19 D LABEL LANGUAGE NIBP CYCLE LANGUAGE NIBP START STAT 19 E LABEL LANGUAGE TE 19 F LABEL TEMP COVER 19 G LABEL NIBP FITTING 19 H LABEL SPO2 CONN 19 1 LABEL CSI PATENT 19 J LABEL 19 K LABEL 19 L LABEL BATTERY INSTALL COUNTRY OF ORIGIN CSI SUPPORT INFO MP ORAL AX 19 M LABEL ETL SYMBOL 19 N LABEL FUSE RATING 19 O LABEL 19 P LABEL WARNINGS 19 Q_ LABEL SERIAL PORT 19 R LABEL 19 S LABEL ELECTRICAL RATING WEEE DIRECTIVE PAPER LOADING 19 T LABEL PAPER RELEASE NOTE SCREWS ARE PART OF 93249A001 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS 3 INSTALL PRINTER PAPER PN 40065B002 CAT LEVEL INTO PRINTER HOUSING YG CRITICARE SYSTEMS INC SC E APPR pate 3 27 05 DAE Rz scale NTS DO NOT SCALE PRINT APPR TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR
27. dE AE 9 15 Front Bezel E Et Dee 9 16 9 16 Temperatule x ote edi ede nee 9 16 NIBP Only 9 17 NBP TEMP ete bert eget ttt ett peste 9 17 Rear Housing Assembly 1 u e 9 18 Chassis Assembly dene need eder n 9 18 NS papers eee T seit pe err ME A 9 19 Module cete eee t ers rt bun ei te be et 9 19 Prigurmalic r y 3 ptt o e d ei e imp eim 9 19 PCB Assembly onere torre dee tite 9 20 Printef Assembly prot e ee 9 20 Appendix A Main Board Upgrades OvervieW i A 1 Battery Disconnect Warning A 1 Backward Compatability see A 1 Upgrading the Main A 2 Removing the old Main A 2 Installing the new Main A 4 VitalCare 506N3 Series Service Manual Criticare Systems Inc Warranty Workmanship amp Materials Exemptions Safety Reliability amp Performance In Case of Emergency Contact Criticare Systems Inc Criticare Systems Inc CSI warranties the 506N3 Series monitor to be free from defects in workmanship and mater
28. Not available prior to Revision 1 5A Main Software VitalCare 506N3 Series Service Manual Criticare Systems Inc Printer Setup Configuration Menu NIBP Cycle Menu Setting Print on NIBP Print on alarm Interval Output Serial Baud Rate Setting Date Time Hour Minute Day Month Year Contrast Enable MAP NIBP SpO TEMP Line Frequency Language Size T The monitor returns to this setting on power up Options On Off On Off 10 20 30 seconds 1 2 5 10 15 30 60 minutes 2 4 8 12 15 24 hours Off Printer Serial Off Section 2 Service Menus Factory Default Value On Off Off Printer with internal printer Serial without internal printer Text CSV CUSP Off Text 2400 4800 9600 19200 38400 19200 Factory Options Default Value MM DD YYYY DD MM YYYY MM DD YYYY 24 Hour AM PM 24 Hour AM PM 0 23 1 59 1 31 JAN through DEC N A 00 99 N A 5 95 50 On Off On Off On Off On t On Off On 1 On Off On t 50 Hz 60 Hz 60 Hz English French German Spanish Italian N A Portuguese Danish Dutch Last Adult Pediatric Neonate Last N A This setting does not have a factory default value Alternative Care Settings The setting is only available after a MENU power up Prior to Revision 1 2E Main Software After 1 2E line frequency is set in Service Mode Setting NIBP Cycle Factory Options Default Value 1 2 3 5 10 15 30 45 6
29. T
30. eren ter Eri nee 2 13 Alarm Vol mi ira coire seo Re Ere Pneu e genus 2 13 Pulse Volume n aine eene e redes 2 13 Po 2 14 LowPuls6 ettet sit 2 14 2 2 14 LOW SpO2 thet dts na tin reete ce get re tud ts 2 14 Higli Systolie tette e emu aout 2 14 Low SyStollC aa us et E eet epe tet tel elena 2 14 Highi Diastolie 2 5 2 14 Low Diastolik ttn 2 14 Higliz MAPw Speo M LEM ees 2 14 Low MAP cert itte t east ertt eite beers 2 14 High 2 15 LOW Temperature 2 15 Parameter Setup Menu 2 15 Temperature Mod6 2 15 Berge ER 2 15 SpO2 Searches coit eei eite nb decree ve 2 15 NEP Tonie a tue ee inet dates 2 15 SpOs Average uitio db trn pta Encres 2 15 Printer Setup Menu ssssssssssssssseeeeee entnehmen 2 16 On NIBPish unta adie einen 2 16 sat ees aa 2 16 Interval E eth eei rettet ete E be nies 2 16 ng EE 2 16 2 16 Baud Rates 2 16 VitalCare 506N3 Series Service Manual Criticare Systems Inc Date maq e e iei 2 17 Eee 2 17
31. 0 voc oR Ub EL 5 Se e EE F je SENE ES MEC EPI 2 CONNECTOR U ge PEZIIRQISILCAS DOML PB2 AT0 j 2 M S MATT Ais MAI 12 1 2 02 8 BOTTOM ENTRY CRAZBA eet 3 PFVIRQWIUCASIDOMU PBTIAR 15 MATE Arpa 2 2 E MOTT 86 6 03 9 L 1 5 Law aL PFONAIT ep 18 MATS 181417 EWR iy NES MATS 14185 yg 04 A H MAZO 9 B M 05 NOTES MRR 100K X4 1 i NC 40 4 12 E T ANDTOVE MAS mE 12 RESET ve RD 06 1 1 ALL RESISTORS ARE 1 4 10W UNLESS OTHERWISE NOTED ERROR da WOTOVF Des En MAS 3 30 47 BYTE veo 39416 c B2 2 07 EWR 11 B1 um ja a IRD a OE vss 042 108 512K x 16 ME 15 2 ALL CAPACITORS ARE IN uF UNLESS OTHERWISE NOTED PRNPST 19 Alternate Printer d Rows FA 2 amp FLASH CE DNI 7T ONI MGBAWS12M TALVC245ADW BACKLIGHT 16 JPRST 12 Connector 1 ROWS ag r OISTIOCS2TCLRDIEDRAKS PAY MAD Ee 3 08 Tec 40mA SAMTEC SSM 116 L SV BE 3 LAST DESIGNATORS USED BATT1 C138 CRA36 D39 E12 F2 ForFFC Cable ROW amp 41 PISPO13TIOCBTITCLKC M 018 J12 L5 MTG3 PWR7 022 R224 RT1 T1 TP32 TVS6 U44 Y2 tfto 1 amp mE 22 PI9 POTSTIOCB TCLKC RA15CRA17CRA18 21 23 CRAS CRAI CRA2 4 AAA 9 EXT RAM 0x200000 0x2FFFFF et 5 032 RT
32. Criticare Systems Inc To view the Declaration of Conformity visit the Criticare website at www csiusa com Contact Criticare s customer service department at 262 798 8282 to obtain a faxed copy of the Declaration Criticare Systems Limited c o Wright Hassall 9 Clarendon Place Leamington Spa Warwickshire CV 32 5QP T 0044 0 1926 886688 F 0044 0 1926 885588 For the Attention of Ref 45 or Mr L A Heizler VitalCare 506N3 Series Service Manual Page xi Section 1 Introduction Description Criticare Systems Inc The 506N3 Series patient monitor is a compact vital signs monitor that measures heart rate and non invasive blood pressure NIBP Heart rate measurement is determined primarily by the plethysmographic waveform For units without the oximeter module or when the oximeter is not in use heart rate is determined from the blood pressure data using an oscillometric method that measures during inflation Optional configurations include blood oxygen saturation SpO predictive oral axillary rectal temperature and or an internal printer Models are available with a choice of oximeter DOX or Nellcor OxiMax and a choice of predictive temperature FasTemp or TurboTemp The following models are available 506N3 NIBP heart rate 506NP3 printer heart rate 506DN3 SpO NIBP heart rate 506DNP3 5 0 NIBP printer heart rate 506DNT3 SpO NIBP FasTemp temper
33. TOLERANCE UNLESS OTHERWISE SPECIFIED XX 020 XXX 005 ANGLES 1 DEGREE me NELLCOR CARRIER BOARD ASSEMBLY CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC PART NO 9159 J 510589 Rev 0 REV DATE 1 7 29 2005 ISEE ECN 8434 D 14 D1 SM BEAD H TP1 1 2 1 2 T U2 TP4 ISO 3 3V LP2950CDT 3 3 S T SM BEAD 2 1 115 6V NOMINAL UNREGULATED 5514 Vc 3 vo 2 4 L3 a z SM BEAD D2 5 5 do de 7 Ss VE 8 neis Sip 88 y do ovr lt l cs R cs 1 2 1 2 EPC3126G 2 4 9 p e 1 7T DNI CP A T 100 4 Abu J 4 d a 4 SM BEAD A TP5 253 5514 ltc10 1 47 E LO ESR Vv 4 5v 2 U3 TP6 LM2931AM 5 0 ISO 5V 29 R1 1 3 vour vin HI 1007 J 5 ooog L4 LOOP R2 ej
34. cn E c12 2222 NC No t 6666 nc ON OFF L 1 2 1 Jk a REE a c 100 TN2106 Active Low Turns Module OFF lt gt NA To Main Board TP12 SY To Nellcor OXIMAX SpO2 Sensor aes A 2 ISO 5V ISO 5V MOD RX 1 4 MOD TX 5 6 ON OFF LED PLUS 118 LED MINUS gt 10 212419 DIG GND R3 R5 mr 3 5 e 10 MEM DATA DNI C13 Z lt A Ls e L1 10K A 5 _ 87333 1031 5 12 u4 s IN_SHLD 6 ee 13 OUT_SHLD TP10 WY fcc oe Za DET_ANODE 7144144 DET CATH 2 sA R12 10214 6212VC RX 6 AL R7 3 2 1 10K EE 365 um R8 puro ee TN Fav pr re Sy SSS 6N136 LED Current 9 5 ma TN2106 100 o R13 NS Nellcor MP 100 Module Will Plug Into These Two lt 5 ip H TN2106 100 Connectors When Mounted As a Daughter Board ae Ro J3 ISO 5V 100K J4 B 1 2 DET CATH 1 l2 DET ANODE TX 3 4 RX IN SHLD 3 4 OUT SHLD l 5 6 R17 ISO 5V 5v 5v DIG_GND MEM_DATA 14 LED_MINUS 3 i LED_PLUS VY 180934 9 IT 80_5 100K yt wv 4 NV BAG SJ os es R10 R11 SFMC 104 01 S D SFMC 105 01 S D 1 2 1 DNI 4 99K TP2104 a oA 100 EN eee 7 E TP13 2 l8 _ Oe eee E ee ee A E E a eee ee 1 i woo ax 3 7 3 3V Logic R14 8I 10K R15 6N136 365 4 4 NV Isolation Barrier NOTES ALL RESISTORS ARE 1 0603 SIZE MF UNLESS OTHERWISE NOTED ALL CAPACITORS ARE UF CERAMIC SMT
35. 1 P96 AN14 DA4 PRDAT LATCH JPWR FAIL 0 2 P9SI AN13 DA3 PF3AWR R5 PS4 AN12 DA2 1 00K IPRN_ERROR m PINANI I TAAHCOB 3 30 PRN ERRO ADDR PRN ERRI POT ANS ATR 100pF VALID NUN Ox400028 PRINTER AND LED e ANTIPATIDAT 5 0x400029 CONTROL REG CRA24 1 AN6IP46IDA0 V ig 330 640 0x40002A WRITE ONLY 100K X4 VAR BATSTATO ANSIP4S ATR 100pF 0x400028 GROVE BATSTAT AN4 P44 x TEMP SIG AN3IP43 pd TALVC138AD p i MON AN2 P42 BACK PGS VBATT ANTIPAT PG4 BREQO gt yeat_cHK CRAT NI L LVC HCT VANE X 0 TOK x4 COMPATIBLE UO ka ag REBOOT 1 18 VR n avec 25 m Dt TALVCIG14 100 cl 584 P e 3 uu 1 Ps 13 for 70 ior 133 5v 330 bu MIS ra gm S i VREF 25 li Mats 07 Hi 177 2 29 CRA22 1 339 En us E6 ES MO za Em a a 5 CHAUD e MS BLM218D2225N18 BLM21802225N18 LATCH on PBUSY IN PSOITxD2 RGO 40K x2 Y 33D vec 35 cao AAR BN 134 ps tO ZIRT SPO2 ONIOFF 4 32 768KHZ osci vec DN VALID ADDR 01 21 C65 K2 IRQ2 e iMdpoBM325 _ QU 01 ee eee e cu e EET OSCO veat 2H 3 Fu BAT54S 0400024 FLAG MOLEX 87832 2620 CRA34 P63 TMCH TENDT IRC K Mi R94 40002 ye L 2 71 17 1 ES EN RR 330 ai er 0400026 WRITE ONLY TALVCSTAR c a P3SISCKUSCLONOEWCKE Pe TMRIT DREQUIRQS IB
36. 1 DEGREE INFORMATION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC TLE 8 EACH INDIVIDUAL ASSEMBLED PCB SHALL BE PACKAGED IN CONDUCTIVE STATIC SHIELDING BAGS OR CONTAINERS AND IDENTIFIED WITH ESD WARNING LABELS 506N3 SERIES MAIN BOARD ASSEMBLY PART NO REV 91584A001 6 REVISIONS REV DATE DESCRIPTION 1 10 26 05 SEE 8568 A C128 MUST NOT 3 11 17 05 SEE 8607 8725 SEE NOTE 4 SEE NOTE 5 BE INSTALLED ree zm SEE NOTE 4 I 08 25 06 8927 6 7 09 18 06 8955 8 9 27 06 8980 g gt amp P BBB BBB 8 8888 ws 016 MUST NOT LI z ma BE BEBE B BE 88 2 gt CRAZ4 CRAIS 26 nS BIBE Ti CRA28 3 1022 5 are 3 gages SEL omg 8 5 BE Ejs EE E T magid ggg 5 on 2 ss 2 E 8 PRESS STANDOFFS 5 02 E m Th 8000 vu B ON THIS SIDE 6 PLCS TYP D d i 8 s z SEE TEMP A E isa E E gg INSTALL R224 IN B 288 ge B 96 LOCATION T g 81 i R BB gt z B 88 B J 3 EesE B 88 26868 SEE DETAIL A gg O 1 DISPLAY 42 E03 6201 FRONT PANEL 5
37. 40995B 005 from the display board pn 913884001 Lift and remove There will be a display board header beneath the display board Using a 1 4 nut driver remove the slide collar that is over the DB 9 connector A 1 Phillips screwdriver may be needed to hold the screw on the other side 10 Using a 3 16 nut driver remove the standoffs and nuts that are attached to the Main Board 11 Replace the Main Board REASSEMBLY 1 Mount four 4 standoffs M F pn 42255B003 onto the Main Board PCB side without connectors using four 4 nuts 40008B005 Install LCD Display Assembly pn 900294001 to the Main Board assembly using four 4 42 screws pn 41258B003 Torque to 2 in Ibs Plug display board header pn 87282B001 into Main Board at J1 or J7 Carefully place and align the LED display board assembly pn 91388A001 onto the main board using the standoffs as a guide and make sure header is connected into display board Mount the LED display board using six 6 P H M S screws pn 40995B005 Torque to 5 in lbs Slide collar over the DB 9 connector and mountthis to the Main Board using two 2 P N M S screws pn 40995B006 and securing with two 2 nuts pn 40284B001 NOTE Nuts will lie on top of collar plastic Torque to 5 in 165 Air out the bezel with an air ionizer before mounting P CB Place the ground tail from the membrane through the opening of the Main Board assembly
38. P H M S 4 40 X 250 COATED GREY DUST COVER CLEAR DB9P PROBE COVER HOLDER AY PCB ALARIS TURBO TEMP 5 4 40 X 625 SEMS DOX ALARIS TEMP W PRINTER CSI Part 93949A002 91391A001 40995B005 42616B001 42476B001 42597B001 45196B002 95745A001 46519B001 46162B004 46426B001 95763A001 80518B001 40193B002 41891B004 45197B001 91403A001 40995B009 Description 506N3 BASE ASSEMBLY TEMP PCB ASSEMBLY DIGITAL SPO2 5 4 40X 25 SEMS INSULATOR TEMPERATURE BOARD STANDOFF M F 4 40X 250 DOX CONN LOCK SIDE PNL TEMP ALARIS DOX PRINTER ASSEMBLY 506N3 LABEL CSI DOX CLEAR LABEL BAR CODE LABEL HARDWARE REVISION 1 LABEL SET 506N3 ENGLISH BATT 7 2AH 6V P H M S 4 40 X 250 COATED GREY DUST COVER CLEAR DB9P PROBE COVER HOLDER AY PCB ALARIS TURBO TEMP 5 4 40 X 625 SEMS VitalCare 506N3 Series Service Manual Page 9 9 Section 9 Drawings and Schematics Page 9 10 506LNV3 93975A011 Item 01 02 03 04 506LNVP3 93975A012 Item 01 02 03 04 NELLCOR ALARIS TEMP CSI Part Description 93949A002 506N3 BASE ASSEMBLY TEMP 42255B004 STANDOFF M F 2 56 188D X 281L 91387A001 PCB AY NELLCOR CARRIER 40008B005 NUT HEX 2 56 PL 83459B001 NELLCOR NELL 1 SPO2 PCB ASMBLY 41258B003 P H M S 2 56X 188 LGSEMS 40995B005 P H M S 4 40X 25 SEMS 42616B001 INSULATOR TEMPERATURE BOARD 42476B001 STANDOFF M F 4 40X 250 45196B001 SIDE PNL TEMP ALARIS NELLCOR 45172B001 COVER PNTR BAY 506N3 46
39. S ue T PRINTER INTERFACE CRA25 UA 10 0K 51 t 4 5 128 POTIANIS DAS CAN Ee 74LVC244ADW sp CONNECTOR POG ANTAIDAA AWR U40A MAZ 1 1 4 128 P9S ANI3SIDA3 PE3 LWR e THR P Yo PRDAT LATCH PWR FAL FLAG frog He 1 ci r O FION 1 125 ADAS Prater 28 Y1 PRN LED CTRL R5 10E vec Bao 57 T L24 11 PFSIRD R19 1 00K SMAJ5 0A 16 CRA32 100K X4 PEN ERE FSSA proas 0 TAAHCOB N 52 xd aan 4 fr mE xa 2m H r ord Wis LERN ERROR I PRVANS ys pit VALID ADDR ws H 12 VO Poa Sw CLSD n 6 108 4d za ve DS ACD SEL PBUSY 21272 282 13 PRUSY N CRA31 T AUDIO VOL ison pano Sw eeso _ EXPO e 1 0x400028 PRINTER AND LED 1 PRUSY EA 2 4 2090 18819 ANGP4GDAD PE DAZ t ar 0400029 CONTROL REG CRA24 BREED ij NATE 1 TERROR T BATSTATO ANSIP4S DCTL T4AHCOB CRA19 16 Baap 2A WRITE ONLY PEEL 12 1 ERRO i 22 k BATSTATI AN4 P44 7 ATR 100 NDE EI on 4 1 1 2 H 14 ERRI 101 T 56 TEMP SIG 2 PGG BREQ 122 522 5 TALVCTSBAD x 1 1 11 GND 53 4 1 PENPST 31 xb gt IBATT MON ANZ PAZ PGSIBACK Hiper Rap 1 RST 1 T ale alal VBATT MOI 114 Ai Pet an 2 11 FEED 71 V gt
40. cao 37 Ris J c24 7 zag R28 R25 635 Ras R34 65 C56 658 c55 R31 g 506N3 0EM NIBP Li l Criticare Systems 913254003 REV R54 R48 a 175 852 1 R58 C69 SENS D 679 859 R51 cai 277 E 85 82 278 R76 R70 c80 u R77 835798003 REV 12 Rei 1875 R67 R74 868 30 R75 ke5 884 cor ces 684 Rea 98 89 Rss 887 R79 R95 Ri 2102 TT BOTTOM SI NOTES 1 2 9 FINISHED
41. 1112 Table 1 Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 1 11 Section 1 Introduction Specifications SpO Accuracy Range Resolution Indications Method Operation Sensor Wavelength Sensor Power SpO Pulse Rate Range SpO Pulse Rate Accuracy Nellcor SpO OxiMax Accuracy Range Resolution Indications Method Operation Motion Artifact Rejection SpO Pulse Rate Range SpO Pulse Rate Accuracy Page 1 12 VitalCare 506N3 Series Service Manual 70 to 100 2 50 to 69 3 0 to 49 Unspecified Statistical represents one st dev 66 of clinical samples 1 99 1 Numerical Audible pulse tone pitch varies with SpO Dual wavelength LED Continuous Use 660nm 905nm 80mW 20 to 300 x1 bpm 70 to 100 2 Below 69 Unspecified Neonate 70 to 100 3 Statistical represents one st dev 66 of clinical samples Sensor accuracy is found in Accuracy of OxiMax Sensors on page 1 8 1 99 1 Numerical Audible pulse tone pitch varies with SpO Dual wavelength LED Continuous Use yes 20 to 300 bpm 2 bpm 20 to 250 bpm Criticare Systems Inc ComfortCuff NIBP Technique Average Measurement Time Automatic Measurement Cycles Inflation Pressure Range Max Inflation NIBP Pulse Rate Range Resolution NIBP Pulse Rate Accuracy STAT mode Clinical Accuracy Clinical Mean Error Clinical S
42. 18 19 20 24 25 27 29 30 31 32 CSI Part 93949A004 45172B001 46162B004 46426B001 95763A001 80518B001 40193B002 41891B004 42670B001 45196B001 45197B001 91403A001 40995B009 Description BASE ASSEMBLY NIBP TEMP COVER PNTR BAY 506N3 LABEL BAR CODE LABEL HARWARE REVISION 1 LABEL SET 506N3 ENGLISH BATT 7 2AH 6V P H M S 4 40 X 250 COATED GREY DUST COVER CLEAR DB9P COVER PLATE 02 SENSOR OPENING SIDE PNL TEMP ALARIS NELLCOR PROBE COVER HOLDER AY PCB ALARIS TURBO TEMP 5 4 40 X 625 SEMS NIBP PRINTER ONLY ALARIS CSI Part 93949A004 95745A001 46162B004 46426B001 95763A001 80518B001 40193B002 41891B004 42670B001 45196B001 45197B001 91403A001 40995B009 Description BASE ASSEMBLY NIBP TEMP PRINTER ASSEMBLY 506N3 LABEL BAR CODE LABEL HARDWARE REVISION 1 LABEL SET 506N3 ENGLISH BATT 7 2AH 6V P H M S 4 40 X 250 COATED GREY DUST COVER CLEAR DB9P COVER PLATE O2 SENSOR OPENING SIDE PNL TEMP ALARIS NELLCOR PROBE COVER HOLDER AY PCB ALARIS TURBO TEMP 5 4 40 X 625 SEMS VitalCare 506N3 Series Service Manual Page 9 13 Section 9 Drawings and Schematics Base Assemblies Without Temperature 93949A001 506N3 BASE ASSEMBLY NON TEMP Page 9 14 VitalCare 506N3 Series Service Manual CSI Part 42624B001 40195B005 92505A001 93249A001 95746A001 40496B001 46021B008 46426B004 90930A001 41955B001 Description HEX NUT THIN 1 4 32 P H M S 6 X 87
43. 506N3 Series Service Manual Page 5 3 Section 5 Preventative Maintenance REPLACE THE BATTERY 1 Attach the battery cables to the new battery pn 80518B001 IMPORTANT Connect the red battery cable to the positive battery terminal and the black cable to the negative battery terminal BLK 2 RED Figure 5 3 Connecting the Battery 2 Slide battery into the battery bay 3 Reattach the battery cover with the four 4 screws removed earlier Fuse Removal There are two AC power fuses located at the rear of the monitor Replacement directly below the AC power entry socket Use 0 5 250V time delay fuses T 500MA L 250 1 With a flat blade screwdriver turn the fuse cover s out 2 Gently pull the fuse cover s with fuse s out of the fuse assembly 2 s x Fuse Covers Fuses Fuse Wells ee Ps Figure 5 4 506N3 Series Fuses 3 Gently pull the fuse s out of the fuse cover s 4 Reassemble in reverse order Page 5 4 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 5 Preventative Maintenance Annual Testing You may perform the following tests as part of a periodic safety check The following safety tests are designed so that the monitor s quality warranty seal does not need to be broken If the monitor fails any portion of these tests contact Criticare Support for additional information Descriptions of service tests can be found in Service Testing amp
44. 95745A001 on the back of the monitor Remove Screws ET 1 Figure 7 1 Remove Screws from Printer Assembly 5 Press the front of the printer assembly to release the printer assembly from the tab 1 Figure 7 2 Release Printer Tab Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 3 Section 7 Disassembly 6 Lift the printer assembly up from the monitor e CRE Thar Ts ves m LAS m Remove Ribbon Cable Figure 7 3 Lift Printer Assembly 7 Label and remove the printer ribbon cable pn 90928A001 from the connection on the printer assembly 8 Attach the printer ribbon cable to the new printer assembly 9 Setthe new printer assembly on the top of the monitor Press the assembly until it snaps into place 10 Fasten the printer assembly to the monitor with the two 2 painted screws removed earlier NOTE While securing the two 2 screws press down on the rear of the printer housing to keep the printer flush with the monitor s rear housing 11 Reconnect the battery as described in Battery R emoval Replacement in Section 5 12 Perform a functional test of the printer as described in Functional and Safety Testing in Section 5 Page 7 4 VitalCare 506N3 Series Service Manual Criticare Systems Inc Replace the Temperature Boards Criticare Systems Inc Section 7 Disassembly Follow the caution for static sensitive devices
45. By SC BY APPR 5 COOGAN 8 9 06 06 14 06 DA APR KAPLAN 8 9 06 scaE NTS DO NOT SCALE PRINT LEWANDOWSKI 8 10 06 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED 4 PL XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE 1 TITLE PART NO REV FINAL ASSEMBLY 506LNVP3 93975A012 1 NELLCOR TURBO TEMP PRNTR pst 302 SHEET or 2 2 56 PHMS 4 PL TORQUE T 3 IN LBS 382 56 HEX NUT 2 PL 2 PL TORQUE TO 5 IN LBS REVISIONS REV DATE DESCRIPI TION 1 12 8 06 SEE EC N 8922 2 PL TORQUE TO 5 IN LBS VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 04 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf FOR THE DEFINITION OF THE QUALITY REQUIREMENTS SW 2 CRITICAREE SYSTEMS INC CSI 0385 Rev 0 REVISIONS REV DATE DESCRIPTION BY SEE NOTE 2 SEE NOTE 3 LABELS FROM SET ITEM 22 ITEM DESCRIPTION 22 LABEL LANGUAGE MENU 22 LABEL LANGUAGE TREND PRINT 22 C LABEL LANGUAGE NIBP CYCLE 22 D LABEL LANGUAGE NIBP START STAT 22 LABEL LANGUAGE TEMP ORAL AX 22 F LABEL NIBP FITTING 2
46. Calibration in Section 6 Some tests may require specialized equipment Accessory Testing Check the patient cables temperature cables SpO cable etc monthly for damage loose wires connections loose connectors cracked housing etc Check the cuffs for leakage as part of the NIBP verification Functional and Annual testing should include electrical safety testing the Safety Testing withstanding voltage and electrical leakage tests Additional functional tests and verifications are provided that you may perform as designated by hospital protocols or as necessary A complete list of functional and safety tests are included here 1 Electrical Safety Tests a Withstanding Voltage Hi Pot b Electrical Leakage 2 Functional Tests a System Check LED test b Speaker Performance and Alarm Verification c Power Supply Performance d Printer Performance 3 Vital Sign Modules Verifications a NIBP b Oximeter SpO gt DOX or Nellcor c Temperature Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 5 5 Section 5 Preventative Maintenance Equipment and Tools Page 5 6 The following procedures assume that the technician has an ESD safe workbench available a set of electronic hand tools and a digital multimeter with a 10 amp setting You need a withstanding voltage tester Hi Pot an oscilloscope and an electrical leakage tester for safety testing At the beginning of each test special equipment
47. DPLY CLK I l amp Z PsssckusCio OEMCKE PevTMRIVDREQ1IRQS 2 Misc BODT 14 1 320 SCL sh RO 475 1 0x400026 WRITE ONLY TALVCSTAR ANALOG 4 4 SDA 3138 busckorsckaspAo PED TMRIU DREQU IRQS RTC 0x00 WRITE MSS RTC Calibration SPO2 TXD 4 0x400027 2 30 vss GROUND 10K x2 RXD1 P33 RxD1 SCL1 15 2 BOOT amp m v s a cee 8 2 140 oa 2 xDD IRKDISDAN mpl 7 ars Raa 10 0K GND 33V gt GND 100 pF 100 Fcom K espo ro P3V TxD1 DIR R109 475 40 pav Fans um 4 TXD 142 1 p3prTxDDrTxD 33D 33v LOGIC EMI SHIELD I RIT PBSIROSySCKa EDACKS LAL E10 lt e 7 SZ GROUND CONNECTION P34 IRQAYEDACK2 COM RIS BLM21BD222SNIB 48 MOLEX 87632 1010 me MTG2 y AAA a aii vec PE3I IRQ3VRXDS ETEND3 100K D TENDA L NZ UN SPO2 MODULE CONNECTOR n i MODULE LOGIC 1 ai oaa s Sd 3 NIBP PGM ST 2 Fee sPoz onore GND gt gt GROUND 3 TALK MODE TEMP ON OFF PLLVss y SMAJ12A T R30 t R142 475 TM 330 oy 330 56 gt Toa 1 922290908 1 475 NIBP MODULE CONNECTOR 1 gt gt gt gt gt gt gt gt MOLEX 87832 0810 No Code Turn off 330 FAIL bod Rae E S n AC POWER 4 DM R02 S7 D 1 Di 1 dis Sa i aan Me TEMPERATURE MODULE CONNECTOR E12 pt 100K BATSAS Moa iesin menos ilaj gt ass
48. FOU es terere ge eb e Te i et hasqa 2 17 MINUTS aean avi dietitian eee 2 17 prp 2 17 Months eese h u u a 2 17 bcp EE 2 17 MEME dedi inline isi ater 2 17 Temperature eerie ica t 2 17 op H 2 17 ME 2 17 Enable u eee dete de tee etd ane i 2 17 International Configuration Settings 2 18 edere eee dei 2 18 Trend Button 2 18 eia eu genau 2 18 EEE 2 18 Srl 2 18 Patient Button 2 18 Section 3 Theory of Operation System Architecture senes 3 1 Module Architecture 3 2 Main iBOard ul MET 3 2 Display Board eie np eiie 3 2 NIBP Module recepere a eicere en etuer 3 3 DOX Module hito tea 3 3 Nellcor Module erre i elas 3 3 Nellcor Carrier Board 3 3 Temperature Modules esee 3 4 FasTemp Isolation 3 4 Printer Module 3 4 Block DIBgratii Fri aac aha 3 5 Section 4 Cleaning and Disinfecting Cleaning and
49. Item CSI Part 01 93949A002 02 913914001 03 40995B005 04 42616B001 05 42476B001 06 42597B001 07 45171C001 08 41973B002 09 83460B001 10 83466B002 11 90933A001 12 40283B001 13 91386A001 15 95745A001 16 46519B001 17 46162B004 18 46426B005 19 95763A001 20 80518B001 22 40994B001 23 42619B001 24 40193B002 25 41891B004 26 42655B001 Description 506N3 BASE ASSEMBLY TEMP PCB ASSEMBLY DIGITAL SPO2 5 4 40X 25 SEMS INSULATOR TEMPERATURE BOARD STANDOFF M F 4 40X 250 DOX CONN LOCK MOD SIDE PANEL TEMP 506 GEMINI FASTEMP SILICONE CONTACT FASTEMP OEM PCB ASSEMBLY FLEX CIRCUIT 4POS OPP CONTACT CBL AY TEMP RS232 WASHER FLAT 4 NY 062 AY FASTEMP ISOLATION BRD PRINTER ASSEMBLY 506N3 LABEL CSI DOX CLEAR LABEL BAR CODE LABEL HARDWARE REVISION 5 LABEL SET 506N3 ENGLISH BATT 7 2AH 6V ADHESIVE RTV3145 CL FOAM PAD 25 X 1 00 P H M S 44 40 X 250 COATED GREY DUST COVER CLEAR DB9P WASHER FILM INSULATING 506LN3 93975A005 AY FINAL 506LN3 NELLCOR SPO2 Item CSI Part 01 93949A001 02 42255B004 03 91387A001 04 40008B005 05 83459B002 06 41258B003 07 40995B005 08 42616B001 09 42476B001 10 45170B001 12 45172B001 13 46029B001 14 46162B004 15 46426B005 16 95763A001 17 80518B001 19 40994B001 20 40193B002 25 41891B004 Description 506N3 BASE ASSEMBLY NON TEMP STANDOFF M F 2 56 188D x 281L PCB AY NELLCOR CARRIER NUT HEX 2 56 PL NELLCOR NELL 1 SPO2 PCB ASMBLY P H M S 2 56X 188 LGSEMS P H M S
50. N A Temperature module revision where XXXXX is a three to five character name of the type of temperature module nn nn is alohanumeric revision identifier decimal point may vary TEMP NOT SENT N A Temperature module did not send software revision information This message displays if no module is present NOTE When entering Revisions if accessed to quickly some revisions may not show Wait 5 10 seconds before entering to allow the processor to acknowledge the revisions If a revision does not show either that module is not present in the device or the processor is not functioning correctly VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 2 Service Menus Primary Menu Secondary Menu Default Description BOARD SETUPS SpOs NONE Selects which type of SpO2 module is installed in monitor Choices are NONE DOX Criticare Digital Oximetry and NCOR Nellcor NIBP 1020 Selects which type of NIBP module is installed in monitor Choices are NONE and 1020 TEMP NONE Selects which type of Temperature module is installed in monitor Choices are NONE FSTMP FasTemp and Turbo TurboTemp DEFAULT SETUPS CONFIG USER USER Selects which type of configuration defaults are restored when the MENU key is held on power up Choices are USER HOSP hospital ALT C alternate care STORE USER NO Allows the storing o
51. No Temperature NONE 4 Press and hold the MENU key to exitthe BOARD SETUPS menu Saving Unit Defaults CONFIGURATION DEFAULTS 1 Press the DOWN arrow key until DEFAULT SETUPS appears in the second line of the LCD display 2 Press the MENU key to access the DEFAULT SETUPS menu 3 Press the DOWN arrow key until CONFIG DEF configure defaults option appears in the second line of the LCD display 4 Press the MENU key to change the default The arrow in that display line should point to the right 5 Press the UP or DOWN arrow keys until USer appears Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 2 11 Section 2 Service Menus 6 Press the MENU key The arrow in that display line should point to the left 7 Scroll DOWN to STORE USER 8 Press the MENU key The arrow in that display line should point to the right 9 Press the UP or DOWN arrow keys until YES appears 10 The monitor asks to CONFIRM Press the UP or DOWN arrow key until YES appears 11 5 the MENU key The message STORE USER lt DONE should appear 12 Press and hold the MENU key to exit the DEFAULT SETUPS menu 13 Power cycle monitor to exit Service mode Page 2 12 VitalCare 506N3 Series Service Manual Criticare Systems Inc Alarm Menu LEDs Adult Pediatric Neonate PATIENT key Alarm Volume Pulse Volume Criticare Systems Inc Section 2 Service Menus NOTE The following is
52. Pass Fail Approximate actual timing is done in the monitor Timer starts when cuff exceeds 15 mmHg Cuff 0 mmHg Infant high time test only 06 3 NIBP Module 10 Host NIBP disabled pz Figure 6 25 High Time Test Adult VitalCare 506N3 Series Service Manual Page 6 17 Section 6 Service Testing amp Calibration 5 Click on the Infant high time test only A checkmark appears in the box Click Start Leak and High Time Test E rLeakage Test High Time Test Elapsed time 59 sec Elapsed time 127 sec Cancel Pass criterion Pass criterion Help No more than 4 mmHg min Time out within 50 and 90 seconds 2 mmHg over 60 seconds M Pass Adult Pass J Fail 2 mmHg min Fail Infant Pass Fail Approximate actual timing is done in the monitor Timer starts when cuff exceeds 5 mmHg Cuff mmHg Infan 06 3 NIBP Module 10 Host NIBP disabled Figure 6 26 Infant High Time Test Only 6 After approximately 60 seconds the box next to Pass should contain a checkmark in front of it Leak and High Time Test Leakage Test r High Time Test Elapsed time 59 sec Elapsed time 63 sec Cancel Pass criterion Pass criterion Help No more than 4 mmHg min Time out within 50 and 90 seconds 2 mmHg over 60 seconds Iv Pass Adult Pass J Fail mmHg min a Fail Infant Pass J Fail Approximate actual timing
53. Press the MENU key again ALARM VOLUME lt 4 should appear Press MENU key again and the arrow turns ALARM VOLUME gt 4 Verify an audible change from 0 to 10 with each volume level setting 15 Press the alarm SILENCE key Verify that a red LED lights up the alarm silence indicator on the front membrane Press and hold the alarm SILENCE key Verify the red LED flashes continuously and all alarms are silenced 16 Restart the monitor to reset the NIBP module to ON Power Supply Performance This applies to all 506N3 Series monitors 1 Verify the green AC LED lights up the AC power symbol on the front membrane when the monitor is plugged into the AC inlet 2 Verify the monitor powers up on AC only 3 Verify the monitor powers up on DC only with a battery Printer Performance This applies to all 506N3 Series monitors 1 Press the PRINT button when in the normal operating screen Observe that the monitor prints out the currently displayed information NOTE For non printer units attached a test printer to the unit and verify that the monitor prints out what is currently displayed information Page 5 18 VitalCare 506N3 Series Service Manual Criticare Systems Inc Monitoring Module Verification NIBP Verification Patient Patient Criticare Systems Inc Section 5 Preventative Maintenance This applies to all 506N3 Series monitors The NIBP verification requires Dynatech Nevada NIBP Analyzer Conn
54. amp R31 5 ELECTRONIC FILE NAME JAPERMYIGEMINAHWAFAS TEMP ISOLATIONISCHEMATIC 97386S00 REV 1913885001 REV 1 DSN 5 CRITICARE vivo CONFIDENTIAL This document contains confidential information and may not SYSTEM S i Cop 602004 be copied or divulged without written consent of CRITICARE SYSTEMS INC NUMBER 836428001 ENG APPR PART NUMBER S001 REV 1 HENNING 4 26 05 91386 oy Henning Sept 20 2004 APER L MERE LAST MODIFIED DATE ges TITLE Friday June 30 2006 A KAPLAN 4 28 05 Fas Temp Isolation Board B36418001 DIST MFG APPR HAWVER 5 05 05 SHEET SIZE C SHEET 1 306 or 4 t SEE NOTE 9 NOTES 1 FINISHED BOARD SHALL MEET CURRENT 600 6012 STANDARDS 2 FINISHED BOARD THICKNESS SHALL BE 062 010 BARE BOARD 83642B001 TO BE USED ON ASSEMBLY 91387 001 4 BOARD TO BE FABRICATED WITH RAILS OR IN MULTIPLE UP PANELS TO AID AND OPTIMIZE COMPONENT ASSEMBLY CONTACT CSI S CONTRACT MANUFACTURER FOR THE PREFERRED LAYOUT CS TO APPROVE LAYOUT BEFORE FABRICATION 5 LABELING MUST BE NON CONDUCTIVE 6 EACH ASSEMBLY SHALL BE IDENTIFIED WITH THE CSI PART NUMBER AND REVISION FOR THE ASSEMBLY AND UNIQUE SERIAL NUMBER IN HUMAN READABLE FORMAT SERIAL NUMBERS SHALL NOT BE DUPLICATED THE FORMAT FOR THE SERIAL NUMBER SHALL CONTAIN AT LEAST 2 ALPH
55. iDEXS G 4 ee EN M 30i ww LED SESF E Lom ed DISPLAY DRIVER 3 DEC PT tusa uw CATH Digit CATH 1 EOM CA Red LED Display Y COM CATH 2 COM CATH 2 COM CATH i NIBP PEDIATRIC Ze i Display Red 52 Display Rag 62 SEGMENT CRIM 18023 SET AT APPROX 4 MHZ GROUND T iDIG SEOR 1 22 a 1OtG sEGS Drives end 4 pisrouc RED RED RED i 18010 1012 1x SSIS SESE NIBP NEONATE i 1s t 7 2240 Reet maj i1 3G 594 H SEGA 18024 SEGE i Zee ain icu i CR eo a SEA EST TET 9 090650 ES 1 EXE Ere Yellow LED SEGE 3 5 MAK8951 1 DEC PT 1 301618894 COMCATMI Digit 301918808 COM CATH 2 COM 2 AC POWER DISPLAY DRIVER 4 Display Red 2 Display Red 52 P Red LED Display 7 Q POWER 1 2 Re NIBP gt i SEGMENT DRIVE CURRI TP K i sane case RED RED RED SET AT APPROX 30 mA MAK ui LEDI3 18015 ives and Muttiglexes 8 Digits 204 38668 nem BATTERY Ra i SESC SEGO
56. screws pn 40995B005 that are holding the Nellcor Carrier PCB pn 91387A001 to the base assembly Torque is 5 in lbs 10 Unplug the SpO cable pn 90930A001 from P1of the PCB 11 Remove the two 2 screws pn 41258B003 from the top of the PCB Torque is 2 in Ibs Figure 7 27 Removing Carrier PCB 12 Lift the Nellcor PCB pn 83459B001 up from its connectors Page 7 20 VitalCare 506N3 Series Service Manual Criticare Systems Inc Criticare Systems Inc Section 7 Disassembly 13 Remove the two 2 standoffs pn 42255B004 and two 2 nuts pn 40008B 003 that are attached to the carrier PCB Torque is 1 Ibs 14 Replace the Nellcor Carrier PCB pn 91387A001 and or Nellcor PCB pn 83459B001 15 Reassemble in reverse order Follow Completion of Service procedure at the end of this section VitalCare 506N3 Series Service Manual Page 7 21 Section 7 Disassembly Front Bezel Service Disassemble Front Bezel 1 Follow the caution for static sensitive devices in Electrostatic from Rear Housing Discharge Protection in this section 2 Turn the monitor off and disconnect the monitor from the AC Mains power source 3 Remove the battery as described in Battery R emoval Replacement in Section 5 4 Flip the unit over and loosen the four 4 gray coated screws pn 40195B005 There are two 2 screws at the top of the handle and two 2 screws at the bottom of the rear housing T
57. 0 F to 106 0 F 10 sec typical oral measurements 0 1 C 0 2 F full range 30 1 C 0 1 F Page 1 13 Section 1 Introduction Heart Rate Source Accuracy Range Accuracy Alarms Characteristics Indication Levels Alarm Modes Volume Silence Communications Com Port Display amp Controls Display Status Indicators Keys Languages Trend Reports amp Memory Types Trend Report Length Review Mode Interval Review Mode Data Types Printer Recorder Type Data Formats Interval Print Data Types Selectable Print Types Page 1 14 VitalCare 506N3 Series Service Manual Plethysmograph or oscillometric NIBP data 30 to 240 for all parameters 506LN3 Series 2 bpm or 1 for all parameters 506DN3 Series 1 bpm or 1 for all parameters EN 475 Adjustable Audible Visual High Medium Low Informational Adult Pediatric Neonate User Adjustable Yes 2 minutes or permanent Serial DB 9 serial connector LCD Text LED Alarm Silence Battery Status Sensor AC Power Patient Size Temperature Source Up to 11 membrane activated English French German Italian Portuguese Spanish Danish Dutch Tabular Trend Reports User configurable by interval and parameters multi parameter trend reports 24 hours max selectable intervals On panel review of trend reports SpO recorded every minute every valid NIBP measurement and predi
58. 00 more meks 10KX2 5004 119 RSTSYS 3 alee RESI E2PROM DTA an the discretes it would PES 3 14 1 2 Coir GS JEXTRAM R27 4 13 3 RX Fac RDISETUP 3 PEO s AA 2 RGATE X24C04S8 DNI P62 KAA 11 IRGATE 229902009 CASPCo 118 RSTSETUP 3 eat TRESET 7 292929999 INMI EEPROM for Board ID dese DNI Hitachi Emulator Connector Q D9 for Development Only 330 lt HD64F2328 29VTE 4444 5 sewa 10V NOMINAL UNREGULATED C35 i 1 Serial Port Assignments ai i SCIO DDC 101 interface t Ti uu m ic NZ L4 o 3D 100k 100K SCI1 Boot loader and serial Interface to Mai Fear ELOESR 1 00K lt asv Ey dau 1 18 SM BEAD x DNI w T HC74 57 U18A DNI JFDSST 2 gts ms E p TP30 330 3 ak LOOP als DNI R39 vss u19 sS 9 8 2MHZ DNI IRESETIN NT RESET 7504 VDD vec 5D 2 J 4 TP23 1M2672 33 Dun A L Loop 3 3V 600ma 2 g R44 MN o co 1 4 La n 50 x 4 1 DOUT 025 Ble oe i 301K MD914 3 3uF 35V 2 oni 9 vsw Hi 4 C37 07 o gt 4 R45 400F a 1 VALID 05 c28 DRGATE e 130K CMSH240 c27 1 0914 an 10V 11 DIN lt 4 2 Bek IDCLK H rwr ral 12 0 pout H DVALID OFON T OFLOW 18 000 R38 ke OFLOW EL LOW 9 3 R48 R49 2MHZ_3 2MHZ tae T 28 24 8k 21 TFDSST_3 TFDSST LooP LooP RSTSYS 3 RSTSYS e 5
59. 1 H Ga 10 0K R56 PLUSy cs a SERA 3 NIBP ST T2106 usc KIBOOTMODERESET BATS4A 3 a 74LVCO6A 2 R12 MEMBRANE SHIELD 10 0K mo OFFONZC CONNECTION 338 g C145 74LVCO6A NIBP OFF D15 D19 020 NIBP BOOT VBATT_FAIL RANGE Pecan gt gt BOOT_DISABLE AO VOLTS 4 72N 5 18V 4 95V NOM RAN g T4AHCOS C87 12 R27 R55 10 100K 74 08 10 0K 16V 10 0K D19 PAULL COMPS vecs a 3 38 TP6 and 10 IRF7821 35mS 120ms BAT FAL a comps vcca ALM SIL LED 80 5 TYP FAULT TN2106 ps Tu COMPA 1 g RST GND D18 ZC5800E 14 LTC1727 5 SPKR DIS 2 E MMBZSV6ALT1 2 5800 D13 BEM STANDOFF 74HCO0D 287 cou SIX USED PER ASSY ZC5800E D34 Al gt T H SM3 TB ISW PULSE uU 19 Aen MAIN DIGITAL SECTION 16V WER CONTROL AND VOLTAGE MONITORS dy SYS_ONOFF R227 ELECTRONIC FILE NAME JAPERM GEMINI HWIMAIN BOARD SCHEMATICIS1 384S003 REV 0191384S003R0 DSN Fons s CRITICARE Joel CONFIDENTIAL This document contains confidential information and may not 100 EL ERE a EAN ER Waukesha ied or di ithout written consent of CRITICARE SYSTEMS INC om 25V SYSTEMS INC Cornu Q 200s be copied or divulged without consent of SON Eo Rica PCB NUMBER 836378002 R1 ENG APPR PARTNUMBER 043845003 REV DN DRAWN BY J GUPTON 10 13 06 CRAIG J Gupton 17NOVOS A APPR Renesas Emula
60. 10 0K J en 100 pF R152 B 100K a R122 02 OHM 023 lt JAC POWER TN2106 475k Design Specs 12 Volt at 1 amp step up Vin 5 25 to 13 2 volts POWER SUPPLY SECTIONS ELECTRONIC FILE NAME CADOCUMENTS AND SETTINGSIRIECKDIDESKTOP191384S002R4 DSN 5 Crossroads Circle DET 8 CRITICARE TS RI Suge CONFIDENTIAL This document contains confidential information and may not SYSTEMS INC Copyright 2005 be copied divulged without written cons SINC PCB NUMBER 83637B001 Ri ENG APPR NRE TR BEY DRAWN BY 913845002 4 J Gupton 17JULO5 QA APPR LAST MODIFIED DATE Bd TITLE Sun March 12 2006 SCHEMATIC MAIN BOARD 506N3 SERIES CHECKED BY MEG APPR SHEET SIZE D DIST 306 SHEET 2 Or 3 ISOLATION BARRIER e
61. 14 With a 10mm deep dish socket remove the NIBP fitting CX NIBP Fitting b Figure 7 52 Remove NIBP Fitting 15 With a 1 4 nut driver loosen the nut holding the ground wire Page 7 40 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly Replace ComfortCuff First perform Chassis Service Pump Disassembly procedure NIBP Module 1 With the 2 Phillips screwdriver remove the four 4 screws pn 40496B004 holding the chassis assembly in place Remove Screws N Slide the chassis out of the rear housing and pull the NIBP fitting from the opening on the right side of the rear housing Keep temp and SpO cables temp units to the right Remove the ground wire from JP1 3 4 Remove the harness from 1 5 Flip the chassis up with the power supply facing up 6 Loosen the four 4 screws pn 40496B001 that are contained with the four 4 6 cup washers pn 42499B001 Lift the power supply PCB pn 86517C001 up and remove the four cup washers that lie beneath the power supply Loosen the four 4 screws pn 40995B006 attached to the chassis beneath the power supply Torque at 5 lbs Lift the NIBP module up The direction of the fitting faces the same direction as the shape of the chassis opening Unplug the NIBP cable pn 90926A002 from the NIBP module pn 93947A003 at J1 Note that the connector is locking 10
62. 2 or 3 mmHg Pass Fail v Inflate to 70 mmHg a v Inflate to 140 mmHg Li Inflate to 280 mmHg m Cuff 1040 mmHg Next 06 3 NIBP Module 71 Fact controlled inflation Figure 6 31 Pressure Accuracy Test 70 mmHg 4 Repeat for 140 and 280mmHG Pressure Accuracy Test Manometer reading should match display reading 2 or 3 mmHg Cancel Pass Fail Help v Inflate to 70 mmHg v Inflate to 140 mmHg Inflate to 280 mmHg Indicate Pass or Fail for this inflation level Cuff 133 0 mmHg 06 3 NIBP Module 70 Fact idle Figure 6 32 Pressure Accuracy Test 140 mmHg Pressure Accuracy Test Manometer reading should match display reading 2 or 3 mmHg Pass Fail Help v Inflate to 70 mmHg m v Inflate to 140 mmHg v Inflate to 280 mmHg Indicate Pass Fail for this inflation level Cuff 273 0 mmHg 06 3 NIBP Module 70 Fact idle Figure 6 33 Pressure Accuracy Test 280 mmHg 5 Click Done if the test passes after the 280 mmHg test 6 Turn off power and remove serial cable and manometer fixture Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 6 21 Section 6 Service Testing amp Calibration Other Module Testing No additional performance testing is necessary for the temperature and Calibration module If the monitor fails the temperature verific
63. 4 2 i COMPONENT SIDE SOLDER BOTTOM SIDE FAB REVISION NOTES 1 THIS PCB ASSEMBLY SHALL MEET CURRENT 610 SPECIFICATION CLASS 2 2 APPLIED LABELS MUST BE NON CONDUCTIVE 3 PLACE REVISION AND SERIAL NUMBER LABELS ON SOLDER SIDE NOT COVERING ANY MOUNTING HOLES VIAS OR SOLDER JOINTS 4 REFER TO BILL OF MATERIAL FOR COMPLETE LISTING OF COMPONENTS NOT INSTALLED DNI 5 MICROPROCESSOR MUST BE PROGRAMMED WITH SOFTWARE PRIOR TO FUNCTIONAL TESTING OF PCB ASSEMBLY 6 EACH ASSEMBLY SHALL BE IDENTIFIED WITH THE CSI PART NUMBER AND REVISION FOR THE ASSEMBLY AND A UNIQUE SERIAL NUMBER IN HUMAN READABLE FORMAT SERIAL NUMBERS SHALL NOT BE DUPLICATED THE FORMAT FOR THE SERIAL NUMBER SHALL CONTAIN AT LEAST 2 ALPHABETICAL PREFIX CHARACTERS THAT ARE RELEVANT TO THE VENDOR TO DISTINGUISH BETWEEN MULTIPLE VENDORS THE ASSEMBLY PART NUMBER REVISION AND SERIAL NUMBER SHALL ALSO BE LABELED ON THE PCB ASSEMBLY IN BARCODE FORMAT USING CODE 39 PREFERRED OR CODE 128 7 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDORS INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT ALL RAW MATERIALS US
64. 4 1 Blood Pressure Cuffs essen 4 1 Pulse Oximeter Sensors 4 2 OxiMax Pulse Oximeter Sensors 4 2 Temperature 4 4 Accidental 4 5 Criticare Systems Inc VitalCare 506 3 Series Service Manual Page v Page vi Section 5 Preventative Maintenance INCOMING INSPECTION oo cece Lu a u i nennen 5 1 Maintenance Schedule sse 5 1 Long Term Storage eene 5 1 Service CHECKS Es ett ope 5 1 E 5 1 Serviceable 5 2 Battery Removal Replacement 5 2 Fuse 5 4 Annual Testing niii te i tier oe RE tes eer tee eds 5 5 Accessory Testing eie Eme et eee 5 5 Functional and Safety 5 5 Equipment and Tools 5 6 Test FIXIUTeS iiit te eh ie dioe Ev tns 5 7 Electrical Safety Tests sss 5 10 Withstanding Voltage Test Hi Pot 5 10 Equipment Needed
65. 4 40X 25 SEMS INSULATOR TEMPERATURE BOARD STANDOFF M F 4 40X 250 SIDE PANEL 506N3 COVER PNTR BAY 506 GEMINI LABEL 1 NELLCOR OXIMAX WORKS LABEL BAR CODE LABEL HARDWARE REVISION 5 LABEL SET 506N3 ENGLISH BATT 7 2AH 6V ADHESIVE RTV3145 CL P H M S 4 40 X 250 COATED GREY DUST COVER CLEAR DB9P Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 9 5 Section 9 Drawings and Schematics VitalCare 506N3 Series Service Manual Criticare Systems Inc Page 9 6 506LNP3 93975 006 AY FINAL 506LNP3 NELLCOR Item 01 02 03 04 CSI Part 93949A001 42255B004 91387A001 40008B005 83459B001 41258B003 40995B005 42616B001 42476B001 45170B001 95745A001 46029B001 46162B004 46426B005 95763A001 80518B001 40994B001 40193B002 41891B004 Description 506N3 BASE ASSEMBLY NON TEMP STANDOFF M F 2 56 188D x 281L PCB AY NELLCOR CARRIER NUT HEX 2 56 PL NELLCOR NELL 1 SPO2 PCB ASMBLY P H M S 2 56X 188 LGSEMS 5 4 40 25 SEMS INSULATOR TEMPERATURE BOARD STANDOFF M F 4 40X 250 SIDE PANEL 506N3 PRINTER ASSEMBLY 506N3 LABEL 1 NELLCOR OXIMAX WORKS LABEL BAR CODE LABEL HARDWARE REVISION 5 LABEL SET 506N3 ENGLISH BATT 7 2AH 6V ADHESIVE RTV3145 CL P H M S 4 40 X 250 COATED GREY DUST COVER CLEAR DB9P Criticare Systems Inc Section 9 Drawings and Schematics 506LNT3 93975A007 AY FINAL 506LNT3 NELLCOR Item 01 02 03 04 CSI Part 93949A002 42255B004 91387
66. 6 3 DPLY C82 43 12 80 0 MD15 s m PEEED 6 3 DPLY CET 23 P1 PO9TIOCBO He ree MDT va URA MOTO D2 a Hi ber CRAIG BB51 3 17 P10 PO8 TIOCAO PD6 D14 MD1S 4 p3 LL SRNSTRE kB52 1 18 2 IS FAUT 4 ORAS poss 2 3 4 2 set H S85 DT 8 9 LED 4 4 58 P27 PO7ITIOCBS IRQTS PD4 D12 2 amp Ai 2 1 4 6 15 1 amp E TN2106 05 Q5 20 L3 DPLY DAT DAL 3 2 20 P26 POG TIOCAS IRQ14 H 10 at vec H 1 30 oxy IRESET I L pe 2 130 ot 21 z T 2 OTD P2SIPOSITIOCBAI IRQS PD2 b10 48 F MBS 8107 a7 z2 TEMP IKD H P24 PO4ITIOCA4 RxXD4 IRG12 PD1 D9 H A BE um 9 D8 4 57 25 TEMP TXD 54 CRASA BACKLIGHT 53 D23 POS TIOCDS TXDAKIROT1 F7 3 HA 1 JEXT RAM LED CTRL 2 NC DISPLAY BOARD 4 PWR UP ss P22 PO2ITIOCCSIRQTO PE7 D7 1 DS a A PRN LED CTRL vcc Busy 25 8 30 TONE P21 PO1 TIOCB3 IRQS pees 39 MD R9 AT24C64A 26 CONNECTOR CLP 106 02 L D BE _ 1 proipoorriocasiikas pesips 88 8 asa 5 MDa 100 PROM SOHO WRITE tice oso HA 28 PE4 D4 00 4 3 3D 28 BOTTOM ENTRY 851224 a FZ t OxA1 READ 5 2 PE2 D2 65 4 TALVCS74A lt 53151 Hi om PRINTER INTERFACE i 128 P97 AN15 DA5 RAM m E Od uar
67. AAMI SP 10 The NIBP monitor generates alarm messages in situations of extremely irregular heart beat or patient motion The monitor automatically attempts a second measurementin either case The NIBP cuff begins to inflate at the beginning of the NIBP measurement cycle As the cuff pressure approaches the diastolic pressure of the patient the cuff pressure waveform begins to indicate the pulse waveform The cuff pressure atthis point is equal to the patient s diastolic pressure which is stored by the monitor As cuff pressure continues to increase the pulse waveform as measured from BP cuff pressure fluctuation becomes stronger reaching its maximum at the patient s mean arterial pressure i e when cuff pressure 2 mean BP The monitor stores this value as mean pressure As cuff pressure increases further itapproaches the patient s systolic pressure and the cuffs pulse waveform decreases in amplitude The cuff pulse waveform disappears at the point where cuff pressure is equal to the patient s systolic pressure When the monitor determines that the cuff waveform has decreased to zero amplitude it stores the cuff pressure value as the systolic pressure and releases the pressure from the cuff This typically occurs at about 10 mmHg over the patient s systolic pressure The cuff then rapidly deflates Because of the pulsatile nature of the pressure values the inflation range needs to exceed the systolic and diastolic values The
68. AM SMAJI2A 7 38 Max BLM21BD2228N1B R163 1 DIGITAL PWR T 1 1 00 Ai 33D D1 1 1 ni TXO 4 NIBP 2 R213 et NIBP BOOT 6 NIBP ONOFF 8 C49 4 91 1 1 PRGM STSP 5 cs2 33D i 200x 01 1 1 sd 2 1 12 m 681k LED PWR R2 s T EE bg o T RECT LED Bog RECT 1 00M 45 01 1 1 MOLEX 87832 1010 R164 R38 4 ms l Lih 8 es X Rioo as 5 I FRONT PANEL oM v amp MEMBRANE CA R23 Q31 RES R119 TALVCOGA R81 hira Q TAN MN pls v a 15 CONNECTOR tive 9 Pro ui R101 R102 11 1 u29 910 2006 ROW T 00 9 i D 475K E BERT ROWZ Qa 10 ROWS 5 AY m EMUL MODE 74AC32 MAXT BESA TS awa 1 v 0 IRES IN gt R114 uzsc u os PWR SW CM 1 AX LED 1 10 V 0OHM qa Tee KIBOOTMODE RESET AUT toc zen POM ST IPWR 0 a 1330 FAIL 4 amp x 1 BATMA PWR FAIL L bis 74AC32 TaAHCOS a 7ALVCOGA 91 TP24 12 Ri 74LVCOBA hod Dis 100K Rao R199 3 38 cus 3 38 m 33 748632 10 uM i NIBP TXD TALVCOGA nh gt gt GUARD GND unc H OFFIONK NIBP OFF d pomo X7 ow NA Uns BOOT BZ5VE R207 9 NIBP MMBZSVGALTI R68 33B VBATT FAIL RANGE ORAL LED 1 et 56 H 1 TN2108 100x ao vous 1 af N T ETA 472M 5 18V 4 95V NOM TALVCOGA S gt gt BOOT DISABLE x 74AHCOS R211 4
69. AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT TH CRITICARE SYSTEMS INC w ECZ 7 2eloG x 5 8 12 05 RELEASE QA DATE APPR KAPLAN 8 12 05 DO NOT SCALE PRINT 03 22 05 B LEWANDOWSKI 8 12 05 TOLERANCE UNLESS OTHERWISE SPECIFIED XX 020 XXX 005 ANGLES 1 DEGREE CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC TITLE PART NO REV ASSEMBLY NIBP MODULE 93947A003 506N3 SOLDER RED WIRE TO PUMP TERMINAL MARKED TWIST WIRE LEADS APPROX 1 TURN PER 1 2 SEE 95576A001 DRAWING 0 75 LONG 1 10 LONG NOTES 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWIN
70. APPROVAL PRIOR TO SHIPMENT ALL RAW MATERIALS USED TO PRODUCE THIS PART SHALL BE TRACEABLE TO AT LEAST A LOT LEVEL ALL TRACEABILITY AND INSPECTION RECORDS MUST BE IDENTIFIABLE TO THE RAW MATERIALS PARTS ASSEMBLIES OR DEVICES TO WHICH THEY APPLY AND SHALL BE AVAILABLE UPON REQUEST OR AUDIT BY CSI REPRESENTATIVE FIRST ARTICLES MUST BE INSPECTED AND ACCEPTED BY A CSI QUALITY REPRESENTATIVE PRIOR TO A PRODUCTION SHIPMENT UNLESS OTHERWISE AUTHORIZED BY CSI THE FIRST ARTICLES MUST BE INSPECTED AND OR TESTED FOR COMPLIANCE TO THE REQUIREMENT OF APPLICABLE ENGINEERING DRAWINGS AND SPECIFICATIONS FIRST ARTICLES MUST BE SO MARKED AND IDENTIFIED WITH A PART NUMBER ANY MAJOR TOOLING PROCESS OR COMPONENT CHANGE WILL REQUIRE A NEW FIRST ARTICLE EVALUATION EACH LOT OF PARTS SHALL BE ACCOMPANIED BY A LEGIBLE COPY OF A CERTIFICATE OF COMPLIANCE LISTING THE DRAWING SPECIFICATION PROCESS AND APPLICABLE REVISION TO WHICH THE PARTS COMPLY AND BE SIGNED OFF BY THE VENDORS QA REPRESNTATIVE VENDOR SHALL FURNISH A COPY OF ACTUAL INSPECTION TEST RESULTS ASSOCIATED WITH EACH SERIALIZED ITEM INSPECTION AND TEST PARAMETERS OPERATIONAL X MECHANICAL ELECTRICAL ENVIRONMENTAL ETC SHALL BE DEFINED BY BY CSI MANUFACTURING ENGINEERING CARE SYSTEMS INC 4 GUPTON 5 5 05 M LARSEN 5 5 05 DO NOT SCALE PRINT HAWER 5 5 05 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL 95 ANGLES
71. BASE ASSEMBLY NIBP ONLY 45170B001 SIDE PANEL 506N3 45172B001 COVER PNTR BAY 506N3 46162B004 LABEL BAR CODE 46426B001 LABEL HARDWARE REVISION 1 95763A001 LABEL SET 506N3 ENGLISH 80518B001 BATT 7 2AH 6V 40193B002 P H M S 4 40 X 250 COATED GREY 41891B004 DUST COVER CLEAR DB9P 42670B001 COVER PLATE 02 SENSOR OPENING 506NP3 NIBP ONLY PRINTER MON CSI Part Description 93949A003 BASE ASSEMBLY NIBP ONLY 45170B001 SIDE PANEL 506N3 95745A001 PRINTER ASSEMBLY 506N3 46162B004 LABEL BAR CODE 46426B001 LABEL HARDWARE REVISION 1 95763A001 LABEL SET 506N3 ENGLISH 80518B001 BATT 7 2AH 6V 40193B002 P H M S 4 40 X 250 COATED GREY 41891B004 DUST COVER CLEAR DB9P 42670B001 COVER PLATE 02 SENSOR OPENING VitalCare 506N3 Series Service Manual Page 9 11 Section 9 Drawings and Schematics 506NT3 93975A022 506NT3 NIBP ONLY FAST TEMP MON 506NTP3 93975A023 Item 01 03 04 05 07 08 09 10 11 12 13 15 17 18 19 20 22 23 24 25 26 27 Page 9 12 CSI Part 93949A004 40995B005 42616B001 42476B003 45171B001 41973B002 83460B001 83466B002 90933A001 40283B001 91386A001 45172B001 46162B004 46426B001 95763A001 80518B001 40994B001 42619B001 40193B002 41891B004 42655B001 42670B001 Description BASE ASSEMBLY NIBP TEMP 5 4 40X 25 SEMS INSULATOR TEMPERATURE BOARD STANDOFF M F 4 40X 312 SIDE PANEL TMP 506N3 FASTEMP SILICONE CONTACT FASTEMP OEM PCB ASSEMBLY FLEX CIRCUIT 4POS OPP CO
72. BOARD SHALL MEET CURRENT APPLIED LABELS MUST BE NON CONDUC 610 SPECIFICATION CLASS 2 TIVE AND MUST NOT COVER MOUNTING HOLES VIAS OR SOLDER JOINTS REFER TO BILL OF MATERIAL FOR COMPLETE LISTING OF COMPONENTS NOT INSTALLED DNI DO NOT ALLOW HOLES 20 FOR P1 TO MICROPROCESSOR MUST BE PROGRAMME APPLY RTV AROUND THE BASE OF C60 EACH ASSEMBLY SHALL BE IDENTIFIED W FILL WITH SOLDER D WITH SOFTWARE PRIOR TO TESTING PCB ASSEMBLY C87 L1 L2 AND L3 THE CSI PART NUMBER AND REVISION FOR THE ASSEMBLY AND A UNIQUE SERIAL NUMBER IN UMAN READABLE FORMAT SERIAL NUMBERS SHALL NOT DUPLICATED THE FORMAT FOR THE SERIAL NUMBER SHALL CONTAIN AT EAST 2 ALPHABETICAL PREFIX CHARAC ODE 39 PREFERRED OR CODE 128 CSI RESERVES THE RIGHT TO INSPECT ROCESSES OR FABRICATION MUST BE gt D ST ARTICLES MUST BE INSPECTED AN x gt TERS THAT ARE RELEVANT TO THE VENDOR TO DISTINGUISH BETWEEN MULTIPLE VENDORS H L THE ASSEMBLY PART NUMBER REVISION AND SERIAL NUMBER SHALL ALSO BE LABELED ON THE PCB ASSEMBLY IN BARCODE FORMAT USING C HIS ITEM AT THE VENDORS FACILITY VENDORS INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE UBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS R OTHER REQUIREMENTS MUST BE RE
73. BOOT DOWNLOAD IS COMPLETE 6 TURN POWER OFF AND REMOVE AC 7 REMOVE NULL MODEM CABLE 8 REMOVE TP1 TP8 AND TP2 TP18 SHORTS EXTERNAL COM PORT SECTION ELECTRONIC FILE NAME CADOCUMENTS AND SETTINGSIRIECKDIDESKTOP1913845002R4 DSN 30905 Croan Cice lt CRITICARE s S CONFIDENTIAL This document contains confidential inform SYSTEMS INE copyright 2005 be copied or divulged without written consent of CRITICARE PCB NUMBER 936378001 R1 APPR DRAWN BY PART NUMBER 91 2845002 REV 4 J Gupton 17JULO5 QA APPR e Mah 12 2908 TTE SCHEMATIC MAIN BOARD 506N3 SERIES CHECKED BY MEG APPR SHEET SIZE D DIST 306 SHEET 3 3
74. Calibration During monitoring the instrument s software selects coefficients that are appropriate for the wavelength of that individual OxiMax sensor s red LED these coefficients are then used to determine SpO2 Additionally to compensate for differences in tissue thickness the light intensity of the OxiM sensor s LEDs is adjusted automatically Accuracy of The accuracies of the OxiMax sensors are listed in the following OxiMaxSensors chart OxiMax Sensor Models SpO Range 70 100 MAX A MAX AL 2 2 Adult 2 p MAX N Neonate t3 2 2 MAX I t2 amp MAX FAST t2 D YS Infant to Adult t3 D YS Neonate t4 9 D YS amp D YSE Neonate t3 5 9 D YS amp D YSPD DS 100A 9 OXI A N Adult n OXI AIN Neonate 4 OXI P I t3 Functional versus This pulse oximeter measures functional saturation fi oxygenated Fractional Saturation hemoglobin expressed as a percentage of the hemoglobin that can transport oxygen It does not detect significant amounts of dysfunctional hemoglobin such as carboxyhemoglobin or methemoglobin In contrast hemoximeters such as the IL482 report fractional saturation fi oxygenated hemoglobin expressed as a percentage of all measured hemoglobin including measured dysfunctional hemoglobins To compare functional saturation measurements to those from an instrument that measures fractional saturation fractiona
75. DATE 1 9 15 2005 8515 sp 1002 PRINTER GND TEST POINT CONNECTOR E ens a ce Digital Printer and ESD Ground 1 is Connected hea i 1 sv sv eet D F ol 15 TER 4 m 7 m LIE cs ama 0 we Reset 1 12 FEED 4 us tepi t RN2 vH isTRa 57 470x8 ER AD 21 16 1 18 24 19 ADO AT 17 2 15 310 ADT sv A 57 ss l 18 3 14 4 02 e AD e 14 1 13 5 01 E Aa 1 5 12 c 5 sv 1 4 amp 1L E Su 3 E Ad bi 1 x 22 i 8108 Sn AS usi 58 AT uac s L2 4 24 7 pa 1 sy 25 Busy TPS 6 7 UT sv ot p t rex 1 meS I eur l a 9 ils a j MOLEX 87832 2820 SE uaa 5 4 74HCS74 Tes RNB us 200 H 1RD Ap s 1 sv D BA6845FS E2 HEAD UP SENSOR da RNS Te La s aoe 1224 22 1 a inn vest puo dre 5 2 2 MOTOR 100 pF usa i s ina cn MOTOR SENSOR x 4 CONNECTOR m 5v usa 10E 470X2 5 1 OUT 11 12 16 L cos IN 2 i 1 aj I 1 s 81 vise 11 1 5208 0910 5 of Aa rsen cis cl Ten us E 22 I 1 57 uk Joe 1 4 1 ATO pF 470 pF AD Lu ADO N22 1 pesv g aH PSTB A 24 ri tor 14 ACT 2 i x 101 15 Al k 11 5v sv AT gif weary ADS use out 2 s
76. DIVULGED 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV FINAL ASSEMBLY 93975A004 5 506DNTP3 CSI DOX SPO2 TEMP PRINTER 302 sE 2 or 2 4 PL TORQUE TO 5 IN LBS 382 56 HEX NUT 2 PL TORQUE TO 2 IN LBS 2 PL TORQUE TO 5 IN LBS NOTES 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT 2 PL TORQUE TO 5 IN LBS REVISIONS REV DATE DESCRIPTION BY 1 09 01 05 SEE ECN 8496 SC 2 11 18 05 SEE ECN 8590 DBL 3 01 26 06 SEE ECN 8652 TLR 4 06 28 06 SEE ECN 8670 SC 12 7 06 SEE ECN 8922 DBL Se SW CRITICARE SYSTEMS INC ENG NOSE ES appr S COOGAN 7 21 05 03 27 05 Bae AP A KAPLAN 7 21 05 scaE NTS DO NOT SCALE PRINT MS B LEWANDOWSKI 7 25 05 TOLERANCE UNLESS OTHERWISE SPECIFIED 020 XXX 005 ANGLES 1 DEGREE CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMAT
77. Da 06 27 06 SEE ECN 8685 JEG 4 08 31 06 SEE ECN 8927 5 09 18 06 SEE 8955 RWK amp 9 27 06 SEE ECN 8980 081 ERE SU E gd O BBB BBB E l B ae guess BE E a BB 8889 Bw E U EEE m g ag En me gon gen BBBB gw C100 AND hg ARE CM Aaa B H B me 836378001 REV C O12 3 SOLDER BOTTOM SIDE 6 EACH ASSEMBLY SHALL BE IDENTIFIED WITH THE CSI PART NUMBER AND REVISION FOR THE ASSEMBLY AND A UNIQUE SERIAL NUMBER IN HUMAN READABLE FORMAT SERIAL NUMBERS SHALL NOT BE DUPLICATED THE FORMAT FOR THE SERIAL NUMBER SHALL CONTAIN AT LEAST 2 ALPHABETICAL PREFIX CHARACTERS THAT ARE RELEVANT TO THE VENDOR TO DISTINGUISH BETWEEN MULTIPLE VENDORS THE ASSEMBLY PART NUMBER REVISION AND SERIAL NUMBER SHALL ALSO BE LABELED ON THE PCB ASSEMBLY IN BARCODE FORMAT USING CODE 39 PREFERRED OR CODE 128 7 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDORS INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSi FOR
78. E 75K ose 3sEGs 8 5265 SESE SE i sea E Iset 2240 Reet mai 2055251 A 2 pig COMCATHT pia COMCATH Digit 3 Mn 5023 2 2 2 019 24 cu 9 0150 5 50 iK 3 gk 2 1 3SES amp Fie 3DIG SEGG Display Red 39 Display Red 32 Display Red 35 MAKSS SOISISEG z BOIGISESS H 3RN gt BEAD 2 Cis cse Lew H GI 501 cae TEMPERATURE ed 1 Bt RED RED RED RED RED BARE NOTES iEDiS Lens LEDS 6025 d t 835438005 ALL RESISTORS ARE 155 0803 SIZE MF UNLESS OTHERWISE NOTED SEG B EE 2656 SESA ALL CAPACITORS ARE UF CERAMIC SMT UNLESS OTHERWISE NOTED SEG C 55555 SEGC SEST ie SEGE Sese ELECTRONIC FILE NA JSPERMIGEMINTHWDISPLAY BOARD SCHEMATICIREV 0913895001 REV 0 DSN SEGE SEGF SEG F SEGG SEG G SEG G AL USNR DEC PT CPT el EY ee 5 document cealams ER n A AGH s 6 ii SS copied or divtiged without antler of CRETICARE SYSTEMS INC pou 54 pia cowcaA m Digit eeaeee 2 Pg Digi COM 2 PART Nt 913885001 TLE 06N3 Series Display Board G DIST 306 DRAM Roy Henning June 21 2004 CAS MODIE Thursday April 21 2005 Mike Larsen 5 05 05 FO ABE Keith Hawver 8 95 08 Display Red 35 Display Red 39 Displa
79. Infant n 6 NIBP Module 26 Watchdog circuit Fired Fact idle 00 OK 00 OK Figure 6 17 Safety Test Pass Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 6 13 Section 6 Service Testing amp Calibration Speed Test 1 Click on Speed 615 Connection View Help 506 r Signals On Clear 125848 0 00 0 01 0 02 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 10 Host mode Service mode Mode Service Diastolic mmHg Calibrate Adult Head Pass Stat Mean mmH m s Accuracy Infan Deflate Heart Rate bpm Cycle Systolic mmHg Pass Fail Unit nil Elapsed Time sec Speed inflate Deflate T _ _ _ Reset F5 1 Peak Pressure mmHg Adi Disable el 1 Time Leak Aduk Safety HINH 0 mmHg Elapsed Time 0 sec Infant V 06 3 NIBP Module 26 Watchdog circuit Fired fra Fact idle 00 OK 00 OK Figure 6 18 Select Speed 2 A Factory Speed Test window opens Click on Start Factory Speed Test Inflation Deflation Pass criterion Pass criterion Inflate at 5 mmHg sec Deflate at 17 mmHg sec Help 0 seconds 0 mmHg sec 0 seconds 0 mmHg sec Pass Fail Pass Fail Cuff 0 mmHg Start 506N3 NIBP Module 70 Fact idle Figure 6 19 Factory Speed Test Window Page 6 14
80. LANGUAGE MENU LABEL LANGUAGE TREND PRINT LABELS FROM SET ITEM 19 19 C 19 D LABEL LANGUAGE NIBP CYCLE LABEL LANGUAGE NIBP START STAT 19 E 19 F 19 G 19 H LABEL LANGUAGE TEMP ORAL AX LABEL NIBP FITTING LABEL TEMP COVER LABEL SPO2 CONN 19 LABEL CSI PATENT 19 J 19 K LABEL BATTERY INSTALL LABEL COUNTRY OF ORIGIN 19 L 19 M 19 N 19 O LABEL CSI SUPPORT INFO LABEL ETL SYMBOL LABEL FUSE RATING 19 P LABEL ELECTRICAL RATING LABEL WARNINGS 19 Q LABEL SERIAL PORT 19 R DOX LOGO LABEL SERIAL BAR CODE LABEL LABEL WEEE DIRECTIVE SCREWS ARE PART OF 93249A001 NOTE 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS CRITICARE SYSTEMS INC w SC APR DATE 03 27 05 ae APPR scale NTS DO NOT SCALE PRINT APPR TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV FINAL ASSEMBLY FINAL AS 93975A003 5 CSI SPO2 TEMPERATURE 555 UN RS
81. PCB ASSEMBLY IN DE 39 PREFERRED OR CODE 128 ANGLES 1 DEGREE TITLE 506 N SERIES DISPLAY BRD PART NO REV 91 588A001 DADRCONL INI A DAMNVUUUL FORMAT USING C EACH INDIVIDUAL ASSEMBLED PCB SHALL BE PACKAGED IN CONDUCTIVE STATIC SHIELDING BAGS OR CONTAINERS AND IDENTIFIED WITH ESD WARNING LABELS HEART RATE OEM NIBP ADULT YELLOW YELLOW 18025 2 a REV DATE SEGMENT DRIVE SET AT APPROX OEM NIBP PEDIATRIC LEDs 1015 5 51 UE ea Display Yellow SZ Display Yellow 52 SPO2 GREEN GREEN 1805 Leos DNI OEM NIBP NEONATE SEG G DEC ET F umanan SEGE SEGF iDMOSSESS 1 lDIGiSEG3 i SEGE i 20515865 PEN 362 i i 2OGSEGS 77713 SEGD 5 i T AT APPROX 30 mA MEX i H Oreves and Miuitiplexes 4 Digits a lt lt Pa x 5 d 2015 5 91 ti E 33 SENSOR Gomcara2 Digit 25 og 9 us iEDzI Green piesa Eus Digit 2 amp Digit 3 2 j i 15 58 1 3DIGiSEGA N B P 1K Red LED SYSTOLIC ae S S RED RED RED lt i Leos LEDE NIBP ADULT 3SEGR c 3DIGISEGT 515 MAKSS 16022 i 3DIG SEGS EG 6 i DIG SEGE
82. POI TMRI DREQUIRGS 2 NIBP BOOT 6156 ES PK 4 vss GROUND 40K x2 ba 7 8 138 PMISCKOISCKAISDAO PSO TMRIO DREQO IRQS amp RTC 0 00 WRITE vss H RTC Calibration SPOPXD 1 2 0 400026 WRITE ONLY 574 coo 01 gt geo Ryo HEY P33FD1ISCLI ia SPO BOOT EH 0 400027 Au gt 140 p32 RxD0 IrRxDISDA1 xl EAD 3 39 A n tat NZ GND 33V SS IGOR 100 pcom K spoz 442 P3101 M R109 475 X1 L R108 475 R44 10 0K 3 3V_Locic EMISHIELD 3 3D 2 nawa id GROUND R17 P85 IRO5 SCK3 EDACKS E10 co 100 CONNECTION P84 IRQ4 EDACK2 BLM21BD2229N1B R118 NE MOLEX 87832 1010 MTG2 QUAE S DE PLLVcc P83 IRO3 RxD3 ETENDS X cp x PBZ IRQZETEND2 M lt _P82 IRQ2 ETEND2 moe M DULE OGI EL M PBWROT TXDSEDREQS H XO R131y75 i SOIT SPO2 MODULE CONNECTOR MoD gt GROUND TEMP TXD 4 TEMP RXD SPO2 ON OFF TEMP ON OFF NZ 330 PLLVss gt PLLVss di TEMP TALK MODE V V 5 T tk J PIER EAEAN vo 1 R142 475 12 33D sy SMAJI2A 999090990 475 5 56 No Code Turn off Y zs SSSSssss d MOLEX ETE osa NIBP MODULE CONNECTOR 2 y 1 A t 1 13 30 FAIL e DNI 0 OHM paz ELENA i R202 V7 R112 735 Max fa 10 0K NY TEMPERATURE MODULE CONNECTOR E12 DNI 100K 545 FRAO C58 BLM21BD222SN1B R163 5 12V SMAJI2A 3 3D
83. Part 84005B002 91389A002 45173B001 45174B001 45175B001 42603B001 42620B001 40995B005 46021B006 46426B002 Description PRINTER SEIKO W O KNOB PCB ASSY PRINTER BOARD 506N3 PRNTR HOUSING 506N3 PRNTR DOOR 506 GEMINI PAPER FEED MEMBRANE 506 INSULATOR CHASSIS TOP 506 DRIP GUARD PRINTER BRD 5 4 40X 25 SEMS LABEL 506N3 PRINTER AY ID LABEL HARDWARE REVISION 2 Criticare Systems Inc Appendix A Main Board Upgrades Overview Battery Disconnect Warning Indicator Backward Compatibility Criticare Systems Inc The VitalCare 506N3 Series Patient Monitor may have one of three available Main Boards 91384A001 91384A002 91384A003 Most monitors built prior to 2007 will have Main Board pn 91384A002 although some older monitors may be equipped with Main Board pn 91384A001 Monitors built in 2007 and beyond will be assembled using Main Board pn 913844003 or later version Main Board pn 91384A003 provides the monitor with a Battery Disconnect Warning indicator when used with 1 5A software or higher NCAUTION N Do notopen the case Sensitive electronic components may be damaged by electrostatic discharge Opening the case requires an electrostatic discharge ESD protected work bench The Battery Disconnect Warning indicator is intended to indicate that the battery is either disconnected inside the monitor or the battery internal circuit is open The Battery Disconnect War
84. Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf FOR THE DEFINITION OF THE QUALITY REQUIREMENTS SW D D CRITICARIE SYSTEMS INC DRAWN CHECK ENG SC BY APPR 5 COOGAN 6 12 06 QA 06 06 06 DA appr KAPLAN 6 12 06 NTS DO NOT SCALE PRINT APR LEWANDOWSKI 6 13 06 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 ANGLES 1 DEGREE WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC TITLE FINAL ASSEMBLY SO NTP3 PART NO 93975A023 REV 30 SHEET or 2 CSI 0385 Rev 0 REVISIONS REV DATE DESCRIPTION BY SEE NOTE 2 SEE NOTE 3 LABELS FROM SET ITEM 19 DESCRIPTION 19 A LABEL LANGUAGE MENU 19 LABEL LANGUAGE TREND PRINT 19 C LABEL LANGUAGE NIBP CYCLE 19 D LABEL LANGUAGE NIBP START STAT 19 E LABEL NIBP FITTING 19 F LABEL BLANK NO SPO2 19 G LABEL CSI PATENT 19 H LABEL BATTERY INSTALL 19 1 LABEL COUNTRY OF ORIGIN 19 J LABEL CSISUPPORT INFO 19 K LABEL ETL SYMBOL 19 L LABEL FUSE RATING 19 M LABEL ELECTRICAL RATING 19 N LABEL WARNINGS 19 O LABEL SERIAL PORT 19 LABEL WEEE DIRECTIVE 19 0 LABEL CE MARK 19 R LABEL PAPER LOADIN
85. Q4 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND 917 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf S W FOR THE DEFINITION OF THE QUALITY REQUIREMENTS v CRITICARE SYSTEMS INC w SC Fn APPR pa 06 06 06 DAE APR scale NTS DO NOT SCALE PRINT TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV pst 30 sHeeT 2 or 2 CSI 0385 Rev 0 PLASTIC WASHER 3 PL 10 PL TORQUE TO 5 IN LBS L 4 PL NOTES Pies ue 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT REVISIONS REV DATE DESCRIPTION BY DBL 1 12 8 06 8922 2 PL TORQUE TO 5 IN LBS VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 Q4 Q5 Q6 Q7 Q10
86. TO THE FAS TEMP TEMPERATURE MODULE NOTE R18 and R21 are configured for use of an Interconnect cable that will effectively cross connections of 42 pins 2 and 3 0 the mating connector on ths FasTamp Module That is 12 2 will connect to pln 3 of the mating connector on the FasTemp Modulo and vica versa 2 R18 DNI TALK MODE R21 4 POS t mm D OHM Keypad Connector 33 828 5 Power Connector 4 2 8 3B PH SM3 TB C22 ADMTOTEARM Communications Connactor EI R32 zv Y 4j SM BEAD T 31960R TPS q i 7 i PCs a ELOESR i 35v I i ci Ctt 11 7 ELO ESR v Ds 1N5818 150 5 PZ12222A 12 33RC 33y R17 Pit 100K R4 R16 TEMP TALK 1 TP2104 Md of 100 TP10 LED Current 8 7 TALK MODE LOOP LOOP Output ls configured to initiate a 5 contact closure to ground R15 i d 33 iso sv agy R24 TP44 100K Se ss To Main Board J DNI o 1 1 TEMP TX 2 A 100 TP43 12 LED Curent 8 7 TEMP RES TEMP 87832 0810 200 R22 33v 16 300 R28 RX 3 32K R30 15 LED Current 9 5 ma TEMP RX NOTES isolation Barrier ALL RESISTORS ARE 1 0603 SIZE MF UNLESS OTHERWISE NOTED ALL CAPACITORS ARE UF CERAMIC SMT UNLESS OTHERWISE NOTED REFERENCE DESIGNATORS NOT USED Q6 Q8 R27 R28
87. TOLERANCE UNLESS OTHERWISE SPECIFIED XX 020 XXX 005 ANGLES 1 DEGREE CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC 4 PL TLE TORQUE TO FINAL ASSEMBLY 5 IN LBS SO6LNTP3 CSI NELLCOR SPO2 TEMP PRNTR PART NO 93975A008 REV 302 SHEET OF 2 REVISIONS REV DATE DESCRIPTION BY SEE NOTE 3 LABELS FROM SET ITEM 22 DESCRIPTION LABEL LANGUAGE MENU LABEL LANGUAGE TREND PRINT LABEL LANGUAGE NIBP CYCLE LABEL LANGUAGE NIBP START STAT LABEL LANGUAGE TEMP ORAL AX LABEL SPO2 CONN NELLCOR LABEL TEMP COVER LABEL NIBP FITTING TEMP LABEL SPO2 CONN LABEL NELLCOR PATENT LABEL BATTERY INSTALL LABEL COUNTRY OF ORIGIN LABEL CSI SUPPORT INFO LABEL ETL SYMBOL LABEL FUSE RATING LABEL ELECTRICAL RATING LABEL WARNINGS LABEL SERIAL PORT LABEL WEEE DIRECTIVE LABEL PAPER LOADING LABEL PAPER RELEASE SCREWS ARE PART OF 93249A001 NELLCOR LOGO LABEL NOTE 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO SERIAL BAR CODE LABEL 20 MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT
88. Tests PASS FAIL N A Leakage GND CONDUCTOR Normal Polarity 100uA uA uA Leakage GND CONDUCTOR Normal Reverse 100uA uA uA Leakage Open GND and Open Neutral Normal Polarity 500uA uA uA Leakage Open GND and Open Neutral Reverse Polarity lt 5000 uA uA Leakage Case Normal Polarity 100uA uA uA Leakage Case Reverse Polarity 100uA uA uA Leakage Case Normal Polarity Open Ground 500uA uA uA Leakage Case Reverse Polarity Open Ground 500uA uA uA DOX SpO LEAKAGE Normal Polarity 10uA uA uA DOX SpO LEAKAGE Normal Polarity Open GND 50uA uA uA Nellcor SpO LEAKAGE Normal Polarity 10uA uA uA Nellcor SpO LEAKAGE Normal Polarity Open GND lt 500 uA uA FasTemp LEAKAGE Normal Polarity 10uA uA uA FasTemp LEAKAGE Normal Polarity Open GND 50uA uA uA FasTemp LEAKAGE Normal Polarity 10uA uA uA FasTemp LEAKAGE Normal Polarity Open GND 50uA uA uA TurboTemp LEAKAGE Normal Polarity 10uA uA uA TurboTemp LEAKAGE Normal Polarity Open GND 50uA uA uA TurboTemp LEAKAGE Normal Polarity 10uA uA uA TurboTemp LEAKAGE Normal Polarity Open GND 50uA uA uA Isolation test SpO 50uA uA Isolation test Nellcor SpO 2 lt 50uA uA uA Isolation test FasTemp 50uA uA uA Isolation test TurboTemp 50uA uA uA Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 5 25 Section 5 Preventative Maintenance Functional and Safety Testing Checklist Page 2 of 3 PASS FAIL N A Function
89. UNLESS OTHERWISE NOTED REFERENCE DESIGNATORS NOT USED R6 Q2 ELECTRONIC FILE NAME JAPERM GEMINIHW NELLCOR CARRIER SCHEMATICIREV 11913875001 REV 1 DSN A CS C R I T I C A R E idus CONFIDENTIAL This document contains confidential information and may not SYSTEMS INC Copyright 2004 be copied or divulged without written consent of CRITICARE SYSTEMS INC PCB NUMBER ENG APPR 83642B001 R1 PART NUMBER REV DRAWN BY R Henning 4 20 05 91 387S001 1 Roy Henning August 27 2004 QA APER m LAST MODIFIED DATE TITLE P C B BARE Monday April 04 2005 A Kaplan 4 21 05 Nellcor Carrier Board CHECKED BY MFG APPR 836428001 SHEET SIZE 7 DIST 306 SHEET 1 OF 1 B Lewandowski 4 22 05 NOTES 1 FINISHED BOARD SHALL MEET CURRENT 600 6012 STANDARDS 2 FINISHED BOARD THICKNESS SHALL BE 062 010 3 BARE BOARD 83643B001 TO BE USED ON ASSEMBLY 91388A001 4 BOARD TO BE FABRICATED WITH RAILS OR IN MULTIPLE UP PANELS TO AID AND OPTIMIZE COMPONENT ASSEMBLY CONTACT CSS CONTRACT MANUFACTURER FOR THE PREFERRED LAYOUT CSI TO APPROVE LAYOUT BEFORE FABRICATION 5 LABELING MUST BE NON CONDUCTIVE 6 BOARD ASSEMBLY HOUSE IS TO PROVIDE SERIALIZATION OF EVERY BOARD 7 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDORS INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENT
90. Wire from Chassis Main Board Upgrades If the monitor contained a pn 91384A001 or 91384A002 Main Board and the replacement is a 91384A001 91384A002 Main Board a Reuse the black ground wire that was removed in Step 3 by inserting P H M S screws through the ring terminal lower right corner and both holes of the ground tail This is done in place of the washer stated above b Reconnect the green ground wire at P3 on the Main Board VitalCare 506N3 Series Service Manual Page 7 27 Section 7 Disassembly 12 Route the black ground wire under the membrane tail if necessary 13 Plug speaker assembly pn 90932A001 into J3 of the Main Board 14 Slide the speaker into the front rail of the bezel Place the orange and brown wires into relief as shown below Front Rail Relief Strain Li n f L Figure 7 34 Reinsert Speaker Reassemble monitor and follow Completion of Service procedure at the end of this section Page 7 28 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly Replace Speaker First perform Disassemble Front Bezel from Rear Housing procedure 1 Unplug the speaker cable from J 3 on the Main Board 2 Remove the speaker from the rail of the front bezel 3 Slide the new speaker into the rail of the front bezel The speaker should rest in the upper slot on the bezel Insert wires into slots
91. a 1 10 bleach solution Do not use undiluted bleach 5 5 25 sodium hypochlorite or any cleaning solution other than those recommended here because permanent damage to the sensor could occur To clean or disinfect the sensor 1 Saturate a clean dry gauze pad with the cleaning solution Wipe all surfaces of the sensor and cable with this gauze pad Saturate another clean dry gauze pad with sterile or distilled water Wipe all surfaces of the sensor and cable with this gauze pad Dry the sensor and cable by wiping all surfaces with a clean dry gauze pad CAUTION A Do not sterilize by irradiation steam or ethylene oxide VitalCare 506N3 Series Service Manual Page 4 3 Section 4 Cleaning and Disinfecting Page 4 4 Temperature Probes EAR CLIP CAUTION To avoid damage to the Dura Y sensor remove the sensor from the ear clip before cleaning either piece To clean the sensor refer to the instructions in the Dura Y sensor Directions for Use Do not sterilize the ear clip by irradiation steam or ethylene oxide The ear clip may be cleaned by wiping or soaking it for 10 minutes in isopropyl alcohol 7096 If the ear clip is soaked be sure to rinse it with water and air dry it prior to use on the next patient After each cleaning and prior to use again the ear clip should be inspected for cracking or breakage and discarded if any defects are noted Discard if loss of s
92. ad TONE 95 1 2 ds m I Copyright 2005 be copied or divulged without written consent SYSTEMS q 13 Z M 9 3 LLL AO vouts 3 d lt 1 00 1209 RESET m PCB NUMBER 3637 001 FNO APPR PARTNUMBER 42845002 REY A Ds NY pes DRAWN BY J GUPTON 8 30 05 D x CRA16 x Ue CHR Oa urea RO Renesas Emulator Connector Jz Cupton PED QAQAPPR TITLE SCHEMATIC MAIN BOARD 506N3 SERIES COM CTS PWR AST MODIFIED DATE E a Ser Development Only Sun March 12 2006 KAPLAN 9 1 05 a une TAAFCUR TAACOZ x 150K AT a ag I SPEAKER VOLUME CONTROL CHECKED BY MFG APPR smets D PSt 306 SHEET 4 or 3 74AC32 AC POWER X LEWANDOWSKI 9 1 05
93. at the Start position Verify that the temp reads 80 2 F 0 2 or 26 8 C 0 1 Verify that the temp reads 98 0 0 2 or 36 7 C 0 1 Verify that the temp reads 98 6 0 2 or 37 0 C 30 1 Verify that the temp reads 102 0 F 0 2 or 38 9C 0 1 Verify that TEMP INVALID appears 107 8 Verify that BP reads 106 0 degrees or F Verify that TEMP BAD PROBE appears when BP is pressed Verify that the rectal LED illuminates when probe is inserted and withdrawn Page 5 26 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 5 Preventative Maintenance Functional and Safety Testing Checklist Page 3of 3 PASS FAIL N A Printer Function Verify paper auto feeds into printer Verify that after pressing PRINT information is contained on paper Verify PAPER FEED button and paper advances Verify that Trends exits in memory Set Time Date to correct time Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 5 27 Section 6 Service Testing amp Calibration Monitor Testing Service Checks Field Service Testing A Criticare Systems Inc If the monitor fails any portion of these tests contact the Criticare Service Department for additional information See Functional and Safety Testing in Section 5 for functional and electrical safety tests Monitoring module verifications are also located in Service Checks in Section 5 If the monitor shows any signs of physical damage return
94. cn fT 5914 EI U42B ju42c to Gu 74LVCO2A 74LVCO2A gt o TP16 4 9 ON jj sp 5E D10 3 BOOTMODE Rize 584 u30 14 LP2950CDT 3 3 2 9 c25 10 252 Package TP22 150 GND R133 CONNECTOR 01 R198 sov DN 043 GUARD GND gt gt R127 C102 T AHCIGOB 2 5800 1 0 16V MEMBRANE SHIELD CONNECTION 4 NX RS 232 NOTES 1 CONTROL SIGNALS ARE POSITIVE LOGIC LOGIC 1 IS POSITIVE VOLTAGE DATA SIGNALS ARE INVERSE LOGIC LOGIC 1 IS NEGATIVE VOLTAGE TXD IS LOGIC 1 MARK STATE WHEN IDLE OUTPUT VOLTAGE RANGES POSITIVE 5 TO 15 NEGATIVE 5 TO 15 UNDEFINED 5 5 INPUT VOLTAGE RANGES POSITIVE 3 TO 15 NEGATIVE 3 15 UNDEFINED 3 TO 3 P3 GUARD GROUND EXTERNAL COM PORT SECTION ELECTRONIC FILE NAME BOARDISCHEMATICIREV 1 91384S001R1 DSN lt 20925 Crossroads Circle Waukesha WI 53186 Copyright 2005 RITICARE YSTEMS INC CONFIDENTIAL This document contains confidential information and may not be copied or divulged without written consent of CRITICARE SYSTEMS INC DRAWN BY J Gupton 12SEPT04 PCB NUMBER 836378001 RO ENG APPR PART NUMBER 91384S001 REV 4 APPR TAST MODITID DATE TITLE SCHEMATIC MAIN BOARD 506N3 SERIES CHECKED BY MFG APPR SHEET SIZE DIST 306 SHEET 3 OF 3
95. contains the cal tool probe Insert the temperature probe to activate the switch then remove A simulated temperature of 37 0 C 0 1 or 98 6 F 0 2 should appear Remove the Simulator box For TurboTemp models connect an Alaris No TE 1811 TurboTemp probe simulator to the probe connector on the unit Ensure Axial is selected on the unit Set the simulator to 98 6 F Withdraw the temperature probe from the well A simulated temperature of 37 0 C 0 1 or 98 6 F 0 2 should appear Remove the probe simulator 12 For FasTemp models connect a red rectal chamber and probe Rectal Br to the guide with the probe attached For TurboTemp models connecta red rectal temperature probe to the connector Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 5 23 Section 5 Preventative Maintenance 13 Remove the probe The LED should flash by the legs on the human icon 14 Place the probe into a probe cover and place the probe under an armpit to verify a temperature reading appears Reinsert the probe into the chamber well Optional Other temperatures and functions may be verified with the Alaris TurboTemp Probe Simulator TurboTemp models only Simulator Setting Thermometer Reading 80 2 80 2 0 2 F 26 7 30 1 C 98 0 98 0 0 2 F 36 7 30 1 C 98 6 98 6 0 2 F 37 0 0 1 C 102 0 102 0 30 2 F 38 9 20 1 C 107 8 107 8 30 2 F 42 1 30 1 C B P 106 0 0 2 F 41 1 0 1 C Verify TEMP BAD PROBE message displa
96. exe will be loaded into the Program Files directory The new folders CSI Tools will be created A launch icon will also be placed on the desktop of the computer The Service Program is designed to operate using a serial COMI COM3 or COM4 port If your computer uses USB ports instead of a serial port an adapter will be required The following adapters are recommended USB to Serial P DA Converter Cable GUC232A Keyspan USB Serial USA 19HS If COM1 COM3 or COM4 is not available as a free port the ports will need to be reconfigured in the computer s device manager Go to Control Panel System Hardware and select Device Manager Select Ports and reassign the alternate port or the USB to Serial Adapter to COM1 COM3 or COMA For laptops using a USB adapter select COM 4 or an alternate COM port as necessary VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 6 Service Testing amp Calibration Setup 1 Turn off the power and disconnect the AC Mains power 2 Place the monitor on a ESD protected workbench Observe all ESD protection procedures as described in Electrostatic Discharge Protection in Section 7 3 Connect the download cable to the DB 9 serial connection of the monitor s front bezel Connect the other end to the DB 9 serial port of the computer 4 Open the service tool on the computer Select Start gt Programs
97. gt CSI NIBP Service gt NIBPSvc or click on the shortcut on the NIBPSve PC desktop Close the disclaimer dialogue box 5 Select COM for the port For laptops using a USB adapter select COM 4 or an alternate COM port as necessary 6 Select 506N3 NIBP MODULE in the drop down menu box 2 k Figure 6 3 Select the COM Port and Model 7 Plug the monitor back to the AC Mains source 8 Power up the unit while pressing the NIBP START STAT STOP key 9 On the display of the unit verify that the message CHECKING FOR NIBP TOOLS appears 10 Select the Connection from the drop down menu Select Open Open in Service Made Open in Host Mode Glose Gonnection Exit Figure 6 4 Select Open in Service Mode 11 If communication has been established the following screen should appear When this message appears communication with the PC is established 506N3 NIBP Module 26 Watchdog circuit fired 04 Cuff pressure over limit For mode 10 Host NIBP disabled 00 OK OK Figure 6 5 Communication Established Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 6 7 Section 6 Service Testing amp Calibration Calibrate 1 Select Calibrate from the service tool screen on the PC CSI NIP Service support Program sosna NIBP module I Connection View Help COMI F 350 T 300 Signals 250 On 200 150
98. in Electrostatic Discharge Protection in this section Turn the monitor off and disconnect the monitor from the AC Mains power source Remove the battery as described in Battery Removal Replacement in Section 5 Remove the four 4 gray coated P H M S screws from the side panel pn 45171B001 45171C001 45196B001 or 45196B002 NOTE On monitors with DOX SpO there is a holding clip for the 5 0 cable Do not lose this clip Figure 7 4 Remove Screws NOTE The following procedures Replacing the FasTemp Isolation Board Replacing the FasTemp Board and Replacing the TurboTemp Board are configuration specific Follow the procedure s appropriate for the temperature module in your monitor VitalCare 506N3 Series Service Manual Page 7 5 Section 7 Disassembly Replacing Referto Replace the Temperature Boards on page 7 5 for directions FasTemp Isolation Board removing the side panel 1 Carefully lift the side panel up and then lift the two foam pads from the insulator that are holding the cables down NOTE Putting a strain on the flex cable will cause the flex cable to disconnect from the Temperature board or the Isolation Board Figure 7 5 Lift Foam Pads 2 Place a small box or similar objectthe size of the monitor under the side panel to keep it level 3 Lift the insulator up of the side panel Lift here carefully Temperature Isola
99. is off loaded to the various vital signs technology modules the Display Board and the LCD Module The Main Board collects the vital signs information then stores formats and outputs the data either electronically through the external serial port or in hardcopy via the optional internal printer module There is a power supply section of the Main Board wherein regulated DC voltages are generated for various logic and analog functions as well as the battery charging function The Display Board contains all seven segment LED displays and their drivers The Display Board connects to the Main Board via a dual row 0 050 inch pitch stacking pin connector Data to the displays is transmitted serially in a synchronous manner LED DISPLAYS Three 0 53 inch amber LED displays indicate the Pulse Rate Two 0 53 inch green LED displays indicate the S pO percentage with companion 10 segment green LED pulse bar Two sets of three 0 53 inch red LED displays indicate Systolic S YS and Diastolic DIA NIBP pressures Three 0 39 inch red LED displays indicate the Mean Arterial Pressure MAP For units with optional temperature five 0 39 inch red LED displays indicate the temperature with the right most digit dedicated to indicate C Celsius or F Fahrenheit LED OVERLAY ICONS Additionally chip LEDs shall be used to illuminate front panel overlay icons These include icons for the Battery indicator AC Power indicator No Sensor indicator Al
100. isolation button 9 If the monitor has Temperature Connect the FasTemp or TurboTemp leakage cable to the RA terminal on leakage tester Record the measurement on the check sheet or attach print out of the acceptable test result to the check sheet and test Configure the leakage tester to measure patient isolation Dynatech 232D MODE ECG LEADS ISOLATION TEST Normal Polarity 50uA Press the isolation button Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 5 15 Section 5 Preventative Maintenance Functional Tests System Check Confirm the proper start up of the monitor No cable should be attached to the external serial port during this test 1 Press the POWER key to start the monitor The monitor performs a short LED test on start up Check each numerical display for missing segments The alarm no sensor detected and patient size icons should also illuminate briefly during the test The monitor displays the following messages CRITICARE SYSTEMS INC 506N3 SERIES REVISION x x C 200X Confirm that the background of the LCD display illuminates a light blue color when the monitor turns on The backlight turns off after 20 seconds if there is no monitoring activity or alerts Hold the MENU key while you restart the monitor The reset to defaults message appears Depending on configuration of the unit this message may appear as USER DEFAULTS HOSPITAL DEFAULTS or ALT C DEFAULTS Pre
101. level to 1 and cause another CHECK CUFF alarm The volume should be decreased but still audible Setthe alarm volume to OFF and cause another CHECK CUFF alarm No alarm tone should be audible Confirm that the alarm bell indicator LED flashes Return the alarm volume setting to 4 Inthe CONFIGURATION menu turn on the temperature module and turn off the NIBP monitoring module The LEDs for the temperature display should light up and the NIBP display should go blank Confirm that no probe cable is connected to the monitor Check the informational message on the LCD display The message TEMP NO PROBE should appear There should be no alarm tone 10 Attach a temperature simulator to the temperature connection set to 98 6 F The message TEMP NO PROBE should go away Ensure the probe is withdrawn from the probe chamber well 11 Check the temperature alarm settings and access 12 If unit has TurboTemp temperature set the simulator to 102 F If the unit has FasTemp Temperature only 98 6 F is available 13 Listen for the medium level alarm tone It should appear at a higher pitch than the low level alarm tone It is a burst of three pulses all at the same pitch The bursts should repeat every 25 seconds Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 5 17 Section 5 Preventative Maintenance 14 Access the ALARM VOLUME located in the ALARMS MENU Press the MENU key Select ALARM MENU
102. may be listed You may also need a variety of customized cables clips and test fixtures to complete all the tests The following tools are needed for these procedures Set of hand tools Digital multimeter 10A Oscilloscope Power supply Setra 350 1 or equivalent manometer with Tee Dynatech 232D or equivalent leakage tester Dynatech cufflink NIBP simulator with neonatal and adult cuffs 7512DT Associated Research withstanding voltage tester or equivalent Smart Sat SS 100A pulse oximetry analyzer or equivalent Computer with CSI NIBP Service program 97082A003 and WFSDLOAD program 506N3 S pO Hi Pot cable units with SpO 506N3 S pO leakage cable units with SpO 506N3 FasTemp Hi Pot cable units with FasTemp 506N3 FasTemp leakage cable units with FasTemp 506N3 Nellcor Hi Pot cable units with Nellcor S pO 506N3 Nellcor leakage cable units with Nellcor S pO 506N3 TurboTemp Hi Pot cable units with TurboTemp 506N3 TurboTemp leakage cable units with TurboTemp Screw in order to Hi Potto case Serial cable with null modem Nellcor SpO cable and extender units with Nellcor SpO AC Mains Power cord 700 cc factory test block Cat 51150 finger sensor or equivalent with optical load foam packing peanut Oral Temperature P robe Blue units with FasTemp Rectal Temperature Probe Red units with FasTemp Cat 1546 simulated temperature plug and chamber units
103. of the compartment prevents the 506N3 Series circuitry from being exposed when the battery compartment is opened Thus the 506N3 Series monitor does not require recalibration or functional testing due to a possible tampering of critical electronics External connectors consist of An RS 232 COM port AC Mains Power NIBP Comfort Cuff pneumatic e 5 0 sensor and Temperature probe Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 3 1 Section 3 Theory of Operation Module Architecture Page 3 2 Main Board pn 91384A001 2 3 Display Board pn 91388A001 Electrical isolation of patient connections observes EN60601 1 To this end isolated DC power supplies are contained on the SpO and TurboTemp Technologies employing an adapter or isolation boards the Nellcor Carrier Board and the FasTemp Isolation Board Additional isolation is incorporated through a medical grade AC to DC power supply conforming to 4000VAC isolation and an isolated supply for the external COM function This supply conforms to 4000VAC isolation The 506N3 Series consists of a modular architecture The software design supports this hardware philosophy by employing an RTOS to simplify prioritization of the functions resident on the main processor The hardware design of the 506N3 Series monitor relies on multiple serial communication channels wherein the Main Board functions as the hub Signal and display processing
104. of this device will not be met with high concentrations of dyshemoglobins Significant concentrations of carboxyhemoglobin results in a higher displayed S pO value than is actually present in the patient VitalCare 506N3 Series Service Manual Criticare Systems Inc Nellcor Pulse Oximetry Measurement 5 Criticare Systems Inc Definition Method Section 1 Introduction The 506N3 Series monitor is also available with Nellcor OxiMax technology to measure blood oxygen saturation S pO The Nellcor OxiMax uses pulse oximetry to measure functional oxygen saturation in the blood Pulse oximetry works by applying an OxiMax sensor to a pulsating arteriolar vascular bed such as a finger or toe The OxiMax sensor contains a dual light source and a photo detector Because a measurement of SpO is dependent upon light from the OxiMax sensor excessive ambient light can interfere with this measurement Criticare s implementation of the OxiMax oximeter rounds down S pO2 saturation values above 99 6 that might normally be reported as 10096 oxygen saturation in other implementations Pulse oximetry is based on two principles that oxyhemoglobin and deoxyhemoglobin differ in their absorption of red and infrared light spectrophotometry and that the volume of arterial blood in tissue and hence light absorption by that blood changes during the pulse plethysmography A pulse oximeter determines S pO by passing red and i
105. on the Main Board Main Slots for Wires D Place speaker here NOT here Figure 7 36 Inserting Speaker into Bezel NOTE The black ground wire shown in Figure 7 36 will not be present in monitors with 91384A003 Main Boards unless the 91384A003 Main Board was installed as part of a Main Board upgrade Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 29 Section 7 Disassembly 4 Plug the new speaker cable to J 3 on the Main Board Route the wire assembly along the Main Board as shown m os Figure 7 37 Route Speaker Cable 5 Reassemble in reverse order NCAUTION N When closing the front bezel onto the monitor make sure no wires are pinched between the bezel and the monitor This will damage the wires Do notallow the battery cable ferrites to the coils on the Main Board This will damage the coils on the Main Board Route the battery cable directly above and as close as possible to the speaker Reassemble monitor and follow Completion of Service procedure at the end of this section Page 7 30 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly Replace LCD and LED First perform Disassemble Front Bezel from Rear Housing Display Boards procedure 1 Remove the speaker from the rail of the front bezel Lift the Orange and brown wires from the relief of main as shown below S
106. pn 902324001 Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 25 Section 7 Disassembly 8 Tiltthe PCB assembly so that itis on an angle Lift the bezel up so that the tail of the membrane slides through the opening of the PCB assembly Place the two together and lay back down onto the table 9 Mount the PCB assembly to the bezel using four 4 P H M S screws pn 40995B005 These are upper screws DO NOT tighten down 10 Unlock connector from membrane and attach the membrane tail into it Close the connector by pushing it close Keep the membrane straight and even Page 7 26 VitalCare 506N3 Series Service Manual Criticare Systems Inc Criticare Systems Inc Section 7 Disassembly 11 Fold over the membrane s ground tail and connect to the Main Board using a P H M S screw and washer Attach the right side of the bezel and torque all five 5 screws at 5 in lbs SS membrane m Ground Tail Figure 7 32 Membrane Ground Tail If the monitor previously contained a pn 91384A001 or 91384A002 Main Board that was replaced with a 91384A003 Main Board a Reuse the black ground wire that was removed in Step 3 by inserting P H M S screws through the ring terminal lower right corner and both holes of the ground tail This is done in place of the washer stated above b Remove the green ground wire from the metal chassis Ld Figure 7 33 Remove Ground
107. safe workbench a set of electronic hand tools and a digital multimeter with a 10 amp setting Servicing of the NIBP module requires a calibration work station At the beginning of each test special equipment may be listed A variety of customized cables clips and test fixtures may also be needed to complete all the tests Contact Criticare Service for additional information Page 6 2 VitalCare 506N3 Series Service Manual Criticare Systems Inc Communication Testing Equipment Required Pinout Chart Procedure Criticare Systems Inc Section 6 Service Testing amp Calibration Windows compatible computer with DB 9 serial port NOTE If your computer uses USB ports instead of a serial port a USB Serial converter with software is needed to complete this procedure Install the converter and software on the computer as directed by the converter manufacturer The following adapters are recommended USB to Serial PDA Converter Cable GUC232A Keyspan USB Serial USA 19HS Serial download cable pn 87016B002 common computer terminal program Pinout Chart IN SIGNAL CD Carrier Detect 79 0 0 o Figure 6 1 Pinout Chart 1 2 3 4 5 6 7 8 9 1 Set the print device to SERIAL the PRINTER SETUP menu Printing is then be routed to the communications port instead of the internal printer Set the serial format to TEXT in th
108. should be the same as the NIBP fitting 11 Plug power supply cable pn 90927A002 into power supply at J5 12 Reassemble in reverse order Reassemble monitor and follow Completion of Service procedure at the end of this section Page 7 42 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly Completion of Service 1 Verify all connections are secure 2 Reconnect the battery as described in Battery R emoval Replacement in Section 5 3 Perform the functional tests in Functional and Safety Testing in Section 5 4 Perform the electrical safety tests as described in Electrical Safety Tests in Section 5 Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 43 Section 8 Troubleshooting Troubleshooting Guide Symptom Problem Solution Unit won t power up Battery is discharged No AC power at outlet Main power fuse is blown Poor keypad cable connect Bad keypad switch Bad Main Board Connect AC power cord Use alternate outlet Replace power fuse s by the AC input Reposition ribbon cable into Main Board Replace keypad membrane Replace Main Board and software Monitor shuts off Automatic shutoff after 30min Drained battery Bad software Bad Main Board Press the ON OFF key Connect to AC power Update software Replace Main Board and reprogram Functions not Default settings wrong Return to factory d
109. technician to manual test the pressure transducer with a manometer Pump up the manual squeeze bulb Verify that the manometer readings agree with the monitor readings The accuracy of the pressure transducer for static pressure measurements should be within 2 mmHg or 2 of reading whichever is greater The current pressure will be displayed in the LCD window VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 5 Preventative Maintenance 5 0 Verification NOTE This procedure is for models with the optional CSI DOX Only POX 5 0 Oximeter 1 Disconnect the DOX SpO sensor from the unit after power up 2 Verify a red LED lights up the sensor signal symbol on the front of the membrane 3 Using a SpO finger sensor verify heart rate and plethysmograph operation displayed on the LED s within 15 seconds Verify no S pO error messages appear alarm violations may occur depending on individual readings and monitor set up 4 Verify the 10 segment green LED bar graph displays the relative strength of the pulse by lighting a proportional number of LED segments Remove your finger from the sensor 5 Verify SPO2 SENSOH message is displayed when the finger sensor is plugged in but with no finger inserted in the sensor 6 Verify SPO2 HIGH AMBIENT message appears by introducing a higher than normal amount of ambient light on the SpO sensor detector 7 Using an optical load to simulate a small sign
110. the membrane tail into it Close the connector by pushing it close Keep the membrane tail straight and even Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 33 Section 7 Disassembly Page 7 34 6 Fold over the membrane s ground tail and connect to the Main Board using a P H M S screw and washer Attach the right side of the bezel and torque all five 5 screws at 5 in lbs NOTE If the monitor has an old Main Board pn 91384A001 or 91384A002 or previously had a Main Board upgrade and still contains the black ground wire install a P H M S screw through the ground cable assemble pn 956024001 and secure it to the lower left hand corner ofthe bezel Attach the ground flex circuit from membrane by folding over the ground tail and inserting P H M S screws through the ring terminal and both holes of the ground tail Attach the right side of the bezel and torque all screws at 5 Ibs Route the black ground wire under the membrane tail If the monitor has a pn 91384A001 or 91384A002 Main Board reattach the green ground wire at P3 on the Main Board G Ground Tail 7 Plug speaker assembly pn 90932A001 into J3 of the Main Board 8 Slide the speaker into the front rail of the bezel Place the orange and brown wires into relief as shown below 4 Front Rail Relief Strain Reassemble monitor and follow Completion of Service procedure at the end of this section VitalCar
111. 0 minutes 2 or 4 hours Off Off NOTE The NIBP CYCLE menu is accessed using the NIBP CYCLE key located on the front panel All other default settings are accessed using the MENU key with the UP DOWN keys Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 2 9 Section 2 Service Menus Trend Menu Patient Menu User Defaults Setting User Defaults Page 2 10 Factory Default Setting Options Value Trend Int 1 2 5 10 15 30 60 minutes Off 15 minutes Trend Format BP Last No All BPT Trend Span 10 15 30 60 minutes 2 4 8 12 24 hours All 4 hours NOTE The Trend menu is accessed by pressing the TREND key located on the front panel Setting Options Factory Default Value Mode Adult Pediatric Neonatal Adult This is a default setting profile that can be set for a facility s special needs The settings are located in a protected menu to inhibit unauthorized changes to the USER defaults settings The user defaults are initially setto the same settings as the HOSP hospital defaults User defaults setup should be performed by qualified personnel A facility can save settings in a USER default setting Once the settings are made the settings can be saved under a USER setting profile on the monitor To set settings different from the HOSP hospital defaults 1 Power up the monitor Wait for the screen to display PATIENT 2 Press the PATIENT key to setthe settings for each patien
112. 01 NIBP_DIGITAL_PWR 1 00K 4 R213 C51 IM REM NIBP RXD a it a C49 4 01 INIBP_BOOT 5 6 NIBP ON OFF TVS2 C52 8 PRGM ST SP NE Jn 20K Ry 01 9 RUM 3 30 51 RIO R176 R148 R14 un ca R136 R150 0 1 DM sik LED PWR 1 00M 01 475 475 rected 1 81 o2 R35 8 NA MOLEX 87832 1010 R164 R88 TN2106 AX CA 1 RES R100 4 10 0K 3 3D 95 res 8 ids 1 cx 3H FRONT PANEL 4 4 FDN337N R119 TALVCO6A Ret ed NUUS 61 MEMBRANE WR PL 0 OHM NY NA 7 R101 R102 4 11 u298 S010 2 00K me aU 8 CONNECTOR 475 10 0K MODE 74A032 v MAXTOBESA T R85 DNI s ROWZ ae PS 48 R207 ROW QA 11 49 9K 10 IRES IN rom R114 U29C 9 i BOO 0 OHM AX LED 4 025 T MOS 2 we lt TMODE RESET FAIL M 1 L 4o oon L PGM ST TN2106 BATS4A FAIL EEA T4AC32 TARHCO8 3 38 V_BATT BOOTMODE 5j C128 9 R56 n R113 74LVCO6A 929 TALVCO6A TP24 of y 100K C84 8 9 3 3B C133 3 3B R89 pu IPWR_DJ T4AC32 7 10 1 0 16 id NY 432K R199 ut9c 1 s TXD TALVCO6A pee E 2 H U44 a OFRON U19A OFF 7 GUARD OND LI R12 R68 5V u2 NIBP_BOOT D15 D19 D20 A DNI LI 40 0K 400K LO VOLTS 1 TP7 3 3B 1 VBATT FAIL RANGE ORAL LED 4 Q21 MMBZ5V6ALT1 74AHCOB R211 ej 74 8 _ 4 4 4 64V 5 09V 4 86V NOM TALVCOGA T2106 d gt DISABLE m E i or TLV24511DBV R74 r D20 5 8 H L cer 100K d T AHc
113. 029B001 LABEL 1 NELLCOR OXIMAX WORKS 46162B004 LABEL BAR CODE 46426B001 LABEL HARDWARE REVISION 1 95763A001 LABEL SET 506N3 ENGLISH 80518B001 BATT 7 2AH 6V 40193B002 P H M S 4 40 X 250 COATED GREY 41891B004 DUST COVER CLEAR DB9P 45197B001 PROBE COVER HOLDER 91403A001 AY PCB ALARIS TURBO TEMP 40995B009 5 4 40 X 625 SEMS NELLCOR ALARIS TEMP PRINTER CSI Part Description 93949A002 506N3 BASE ASSEMBLY TEMP 42255B004 STANDOFF M F 2 56 188D X 281L 913874001 PCB AY NELLCOR CARRIER 40008B005 NUT HEX 2 56 PL 83459B001 NELLCOR NELL 1 SPO2 PCB ASMBLY 41258B003 P H M S 2 56X 188 LGSEMS 40995B005 P H M S 4 40X 25 SEMS 42616B001 INSULATOR TEMPERATURE BOARD 42476B001 STANDOFF M F 4 40X 250 45196B001 SIDE PNL TEMP ALARIS NELLCOM 95745A001 PRINTER ASSEMBLY 506N3 46029B001 LABEL 1 NELLCOR OXIMAX WORKS 46162B004 LABEL BAR CODE 46426B001 LABEL HARDWARE REVISION 1 95763A001 LABEL SET 506N3 ENGLISH 80518B001 BATT 7 2AH 6V 40193B002 P H M S 44 40 X 250 COATED GREY 41891B004 DUST COVER CLEAR DB9P 45197B001 PROBE COVER HOLDER 91403A001 AY PCB ALARIS TURBO TEMP 40995B009 P H M S 4 40 X 625 SEMS VitalCare 506N3 Series Service Manual Criticare Systems Inc Criticare Systems Inc Section 9 Drawings and Schematics 506N3 93975A020 506N3 NIBP ONLY MONITOR Item 01 07 09 11 12 13 14 17 25 27 506NP3 93975A021 Item 01 07 09 11 12 13 14 17 25 27 CSI Part Description 93949A003
114. 05 42069B001 06 42081B002 07 42104B001 08 42111B001 09 84500B001 10 95576A001 11 95595A001 12 95596A001 13 40132B001 14 40296B001 15 41585B003 16 41700B002 17 42014B002 Description CABLE TIE 5 6 TUBING SILC BLU 125X 250 TUBING POLYU 09410 1870 CHECK VALVE TUBING 1 4X1 8 POLYU COIL ORIFICE RESTRICTOR 0125 BRACKET OEM NIBP OS VALVE SCREW M2 4X3 PH BINDER PUMP PRIMARY BP ENCL CABLE 506DX PUMP AY AY VP NIBP MANIFOLD AY OKEN VALVE W CONNECTOR TAPE MICROFOAM ADH BACKED TUBING SILC BLU 040X 140 TUBE CONNECTOR 3 32 X 1 8 TUBE POLYU 125X 250 85DU NIBP FITTING Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 9 19 Section 9 Drawings and Schematics PCB Assembly Printer Assembly Page 9 20 90232A001 AY PCB 506N3 CSI Part 42255B003 91384A003 40008B005 90029A001 41258B003 87282B001 91388A001 40995B005 42613B001 45169B001 40995B006 40284B001 46021B003 46426B004 42515B001 Description STANDOFF M F 2 56 X 188 ASSEMBLY PCB MAIN BOARD 506 N3 NUT HEX 2 56 PL LCD ASSEMBLY WITH HEADER P H M S 2 56X 188 LGSEMS HEADER STACKING 12 POS 050 PCB AY DISPLAY BOARD 506 PH3 5 4 40 25 SEMS GASKET SERIAL PORT CONN SERIAL COLLAR 506N3 14 40 5 SEMS PHILLIPS NUT 4 40 KEPS PL LABEL 506N3 MAIN DIS PCB AY ID LABEL HARDWARE REVISION 4 LOCTITE 222MS THREADLCKR 95745A001 PRINTER ASSEMBLY 506N3 Item 01 VitalCare 506N3 Series Service Manual CSI
115. 05 ee AS AKAPLAN 07 21 05 sca DO NOT SCALE PRINT AR LEWANDOWSKI 07 20 05 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESSES ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT TOLERANCE UNLESS OTHERWISE SPECIFIED 020 XXX 005 ANGLES 1 DEGREE CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC TITLE BEZEL ASSEMBLY 506N3 PART NO 925 OSAXXX REV 302 SHEET or REVISIONS GROUND REV DATE DESCRIPTION BY GREEN YELLOW 1 11 16 05 SEE ECN 8590 RWK WIRE 2 11 29 05 SEE ECN 8614 RWK 3 01 30 06 SEE ECN 8652 TLR 4 4 x sss Qu d BEND LINE ADD DROP OF THREAD 4 06 30 06 SEE ECN 8908 5 7 y AND NEUTRAL LOCK ADHESIVE 2 PL F TERMINALS UP TO CLEAR TE ALI POWER SUPPLY UNS 4 Hm u 1 D BEND NEUTRAL LINE TERMINALS BL
116. 06 R92 02 OHM L vA i TP8 VIN V RAIL 4 75K 01 3 V RAIL az 3 3D 012 2 An Optional 12V Fan 1 i 2 1 t as 1i L 8 awit iod A T V_BATT 5534 E VIN s s T pa SI4435BDY 7 d ce bal LM2651MTC 3 3 DT3316P 223 d c79 D3 A 1 9 02 2087 1 5524 07 15 aig 4 AVIN FB g 554 25V Diode protects against output voltage SI4435BDY 5534 10 uH DNI 25V 10 coup LOW ESR being pulled below ground through the 0 Log SW 1 R103 LOW ESR 99 999 synchronous FET in an undervoltage HAT 2 c2 4 4 ON E 4 8 22 089 2 lt gt input situation Ape 55 DNI i L cas MEER ip 100 EL C107 151 xm eil 40 R28 25V A m TP19 m R72 0022 100K LOW ESR Y Desi gt 4 esign Specs cts 1 ji 7 15 0K TU Rs d a 57 4m V_RAIL 3 3 Volt at 1 amp step down c31 c2 M i 10 6 nes MEB Vin 5 25 to 13 2 Volts R106 R124 AN 4 1 0K TN2106 POWER 10 0K 400 KHZ rere 16V vaw Dk 110K LOW ESR B pii oa MMBTA401 LM3478MM 527 1 R155 1 242 COMP e 3 0 OHM Eum 5 4 R123 SYS ONIOFF gt nie 10 0K 00 pF R83 R152 e 100K d R122 02 OHM TT x Q23 VW o i POWER TN2106 4 75K lt gt Design Specs 12 Volt at 1 amp step up lt gt Rz Vin 5 25 to 13 2 volts POWER SUPPLY SECTIONS ELECTRONIC FILE
117. 06N3 SERIES MAIN BOARD CRITICARE SYSTEMS 1925 836378001 REV 002 3 4 COMPONENT TOP SIDE SOLDER BOTITOM SID d APPLY RTV S UNDER C138 NOTES 1 THIS PCB ASSEMBLY SHALL MEET CURRENT 610 SPECIFICATION CLASS 2 DETAIL A 2 APPLIED LABELS MUST BE NON CONDUCTIVE 3 PLACE REVISION AND SERIAL NUMBER LABELS ON SOLDER SIDE NOT COVERING ANY MOUNTING HOLES VIAS OR SOLDER JOINTS 4 REFER TO BILL OF MATERIAL FOR COMPLETE LISTING OF COMPONENTS NOT INSTALLED DNI 5 MICROPROCESSOR MUST BE PROGRAMMED WITH SOFTWARE PRIOR TO FUNCTIONAL TESTING OF PCB ASSEMBLY 6 EACH ASSEMBLY SHALL BE IDENTIFIED WITH THE CSI PART NUMBER AND REVISION FOR THE ASSEMBLY AND A UNIQUE SERIAL NUMBER IN HUMAN READABLE FORMAT SERIAL VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY NUMBERS SHALL NOT BE DUPLICATED THE FORMAT FOR THE SERIAL NUMBER SHALL CONTAIN AT LEAST 2 ALPHABETICAL PREFIX CHARACTERS THAT ARE RELEVANT TO THE REQUIREMENTS 01 02 04 Q5 Q6 Q7 010 011 AND 016 IN VENDOR TO DISTINGUISH BETWEEN MULTIPLE VENDORS THE ASSEMBLY PART NUMBER REVISION AND SERIAL NUMBER SHALL ALSO BE LABELED ON THE PCB ASSEMBLY IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE BARCODE FORMAT USING CODE 39 PREFERRED OR CODE 128 CSI WEB SITE www csiusa com pdf QA_Requirements pdf FOR THE CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDORS INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT
118. 0K 304K 1 a 63 NCOBOSKH103J RI 1 499K RI RI66 TN2106 1 CHGENB 0 T 0OHM AC Power Rst 2nd resistor may be used to tweak float voltage Sense Input To R180 RIGROVE CPU lt gt 459 vA BATSTATI 1 100K R90 VBATT_MON 0 V TO 2 50 V wit TP26 BATSTATO Sal n STATLV 582K FOR B TT_PLUS 500 V TO 7 50 V a T2106 NOTE BATT_PLUS BATTERY VOLTAGE BY DESIGN To uP input 9192 Rover EXT GND 1 CRA35 40K x 2 CHARGE STATUS LED STATO STAT 1 GRN RED OFF OFF On OFF OFF On On On AUXILLARY BOARD 5 JST 3B PH SM3 TB Trickle Charge Defective Battery or No Input Power Bulk Charge Over Charge Float Charge Full Charge Defective or No Battery Connected 12 nN 2 1 TP33 ca 100 EL U 1 25V LOW ESR 919 R103 N CALL gt VIN 400 KHZ ON BATT PWR 200 KHZ ON AC PWR 1 33uH 005022 333 R125 200 AC POWER gt gt R183 16 9K RS3 JAC POWER TN2106 10 0K 4 C POWER _ 100 T 8534 18V AN LOWESR 16 IRF7821 Doses HOW Eee C94 R82 R95 100 soak Bw R105 20 0K IBATT_MON 0 V TO 2 FOR SENSE 0 ATO Design Specs 5 Volt at 2
119. 1 CABE AH J PFZIIRGTS LCAS DQML PB2 A10 H WAS i DQ15 A 45 E M3 31 H Di 7 CONNECTOR 2 co 2 PFI RQTM UCASIDQMU PB1 A9 B7 AT 8 3 Law PFOAWAIT PBO AS 14 EX MAB RYBY MDiU 1315 A6 B 9 BOTTOM ENTRY 4 2 Writ Bs A5 8 03 10 4 H 5 0 4 pceias H2 3 MKS NC US De 11 6 INBTOVE WDTOVF posias LL 35 8 5 RESET ta B3 4 05 12 NOTES Mopar 7 1 12 PCAM 8 A E 1 33 RW BYTE vec Hi T B LB epu Z B2 3 18 1 ALL RESISTORS ARE 1 1 10W UNLESS OTHERWISE NOTED 8 100K X4 ATKx4 i 3 10 2 TRD A w T C62 ce Je 512K x 16 rim ad As ERR 8 1 a 5 TEXT FLASH 28 DNI M 2 ALLCAPACITORS ARE IN uF UNLESS OTHERWISE NOTED PRNPS1 10 Alternate Printer ROWS 2 2 48 16 1 2 EI EE TAN Icc 40mA TALVC2ABADW BACKLIGHT rst 12 Connector 1 ROW1 A P1S PO13 TIOGBI TCLKC ERAISCRAIZCRA18 CRAZICRA23 CRA9 CRA1 CRA2 CRA3 n EXT RAM wis 3 LAST DESIONATORS USED BATT 1 6196 GRASS D39 E12 F2 13 For FFC Cable i i Cea 46 PIAPOT2ITIOONT ATR 100pF MD O 15 EXT RAM 0x200000 0x2FFFFF J12 L5 MTG3 P3 PWR7 Q32 R220 RT2 T1 TP25 TVS6 044 Y2 H 3 3D CRAG 1 2 DPLY CSS 44 P13 PO11 TIODO TCLKB 100K 1048K JPRNRST MMBT4401 sr 5 10 4
120. 2 G LABEL BLANK 22 H LABEL SPO2 CONN 22 LABEL CSI PATENT 22 LABEL BATTERY INSTALL 22 K LABEL COUNTRY OF ORIGIN 22 L LABEL CSI SUPPORT INFO 22 M LABEL ETL SYMBOL 22 N LABEL FUSE RATING 22 O LABEL ELECTRICAL RATING 22 P LABEL WARNINGS 22 Q LABEL SERIAL PORT 22 R LABEL WEEE DIRECTIVE Z 22 S LABEL ALARIS PATENT 22 T LABEL ALARIS TURBO TEMP 22 WN LABEL SPO2 CONN 22 X LABEL PAPER LOADING 22 Y LABEL PAPER RELEASE Se SCREWS ARE PART OF 93249A001 SERIAL BAR CODE LABEL NOTE 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS INSTALL PRINTER PAPER PN 40065B002 CAT LEVEL INTO PRINTER HOUSING VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 Q4 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf S W FOR THE DEFINITION OF THE QUALITY REQUIREMENTS 22 TH GRITICARE SYSTEMS INC DRAWN CHECK ENG BY SC BY APPR QA pate 06 14 06 DAES APPR scale NTS DO NOT SCALE PRINT APPR TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCU
121. 2 UNITS A001 A002 ONLY FOAM PAD SPO2 UNITS ONLY TORQUE TO 5 IN LBS CRITICARE SYSTEMS INC EAN CHECK AS S COOGAN 7 21 05 TEMPERATURE pate 03 29 05 DAC Aer A KAPLAN 7 12 05 UNITS ONLY SCALE NTS DO NOT SCALE PRINT Ak B LEWANDOWSKI 7 25 05 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV BASE ASSEMBLY 506N3 93949 AXXX A 302 SHEET PART NO REV DESCRIPTION A 92505A001 6 BEZEL ASSEMBLY NON TEMPERATURE 92505A002 BEZEL ASSEMBLY TEMPERATURE 92505A003 BEZEL ASSEMBLY NO SPO2 NON TEMP AA A 92505A004 2 BEZEL ASSEMBLY NO SPO2 TEMPERATURE AA 92505A005 1 BEZEL ASSEMBLY SPO2 PLASMA CENTER NOTES 1 REVISIONS REV DATE DESCRIPTION BY 1 09 21 05 SEE ECN 8522 5 2 11 09 05 SEE ECN 8569 RWK 3 01 23 06 SEE ECN 8652 TLR 4 05 03 06 SEE ECN 8741 5 5 05 30 06 8908 5 6 12 7 06 8922 DBL TORQUE TO 5 IN LBS 5 PL SW CRITICAREE SYSTEMS INC SEAN SC Fd Am S COOGAN 07 25 05 03 29
122. 232A001 95745A001 91325A003 913255003 91384A001 A002 A003 913845001 S002 S003 91386A001 913865001 913874001 913875001 91388A001 913885001 913894002 913895002 91391A001 913915001 91403 001 914035001 Criticare Systems Inc Final Assemblies Section 9 Drawings and Schematics 506DN3 93975A001 AY FINAL 506DN3 DOX SPO2 ltem CSI Part 01 93949A001 02 91391A001 03 40995B005 04 42616B001 05 42476B001 06 42597B001 07 451700001 09 45172B001 10 46519B001 11 46162B004 12 46426B005 13 95763A001 14 80518B001 16 40994B001 17 40193B002 25 41891B004 Description 506N3 BASE ASSEMBLY NON TEMP PCB ASSEMBLY DIGITAL SPO2 P H M S 4 40X 25 SEMS INSULATOR TEMPERATURE BOARD STANDOFF M F 4 40X 250 DOX CONN LOCK MOD SIDE PANEL 506 GEMINI COVER PNTR BAY 506N3 LABEL CSI DOX CLEAR LABEL BAR CODE LABEL HARDWARE REVISION 5 LABEL SET 506N3 ENGLISH BATT 7 2AH 6V ADHESIVE RTV3145 CL P H M S 4 40 X 250 COATED GREY DUST COVER CLEAR DB9P 506DNP3 93975A002 AY FINAL 506DNP3 DOX SPO2 PRNT Item CSI Part 01 93949A001 02 91391A001 03 40995B005 04 42616B001 05 42476B001 06 42597B001 07 45170C001 09 95745A001 10 46519B001 11 46162B004 12 46426B005 13 95763A001 14 80518B001 16 40994B001 17 40193B002 25 41891B004 Description 506N3 BASE ASSEMBLY NON TEMP PCB ASSEMBLY DIGITAL SPO2 P H M S 4 40X 25 SEMS INSULATOR TEMPERATURE BOARD STANDOFF M F 4 40X 250 DOX CONN LOCK MOD SIDE PANEL 506 GEM
123. 2623B001 02 45168B001 03 45163B004 04 90232A001 05 40995B005 06 40086B002 07 90932A001 10 46021B013 11 46426B002 VitalCare 506N3 Series Service Manual Description FOAM PAD 50 X 75 BEZEL 506N3 MEMBRANE SW 506N3 NIBP ONLY AY MAIN AND DISPLAY BD 506N3 P H M S 4 40X 25 SEMS WASHER FLAT PL 125X 313 CABLE ASSEMBLY SPEAKER LABEL BEZEL NON TEMP NO SPO2 LABEL HARDWARE REVISION 2 BEZEL ASSEMBLY NIBP TEMP Description FOAM PAD 50 X 75 BEZEL 506N3 MEMBRANE SW 506N3 W O SPO2 AY MAIN AND DISPLAY BD 506N3 5 4 40X 25 SEMS WASHER FLAT PL 125X 313 CABLE ASSEMBLY SPEAKER LABEL BEZEL TEMP NO SPO2 LABEL HARDWARE REVISION 2 Page 9 17 Section 9 Drawings and Schematics Rear Housing 93249A001 ASSEMBLY HOUSING REAR 506N3 Assembly 526 Item CSI Part Description 01 45167B001 HOUSING 506N3 02 87277B001 FOOT 50 OD X 19 H 03 42651B002 P H M S 4 40 SS 312 LONG 04 40284B001 NUT 4 40 KEPS PL 05 82013B001 FUSE TIME LG 500MA L 250V 5X20 06 83476B001 AC POWER INLET 07 42064B003 F H M S 4 40X 312 PH PL 08 90968A003 CBL ASSEMBLY AC INLET GROUND 09 40067B002 CABLE TIE 5 6 10 40294B001 HOLDER TIE WRAP ADH BK SM 11 90928A001 CABLE PRINTER RIBBON 26 POS 12 42615B001 FOAM PAD PRINTER CABLE 15 42614B001 GASKET SIDE PANEL 16 42601B001 FOAM PAD 35 X 2 0 X 25 THICK 17 90929A001 CABLE ASSY BATTERY TO MAIN BRD 18 45166B001 BATTERY DOOR 506N3 19 83378B001 SHCOK PAD 75DIA X 188TH 21 42515B001 LOCTITE 222MS T
124. 3 93975A024 1 NIBP TURBO TEMP pst 302 sE 2 or 2 CSI 0385 Rev 0 TEMPERATURE CABLE DETAIL A Z eo REVISIONS REV DATE DESCRIPTION 12 8 06 SEE ECN 8922 4 PL TORQUE TO 4 PL TORQUE TO 5 IN LBS 3 IN LBS 2 PL TORQUE TO 5 IN LBS VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 04 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf FOR THE DEFINITION OF THE QUALITY REQUIREMENTS SW CRITICARE SYSTEMS INC DRAWN CHECK ENG BY SC BY APPR 5 COOGAN 7 24 06 06 14 06 DA appr KAPLAN 7 31 06 te MFG scale NTS DO NOT SCALE PRINT APPR LEWANDOWSKI 7 25 06 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL 020 INFORMATION AND MAY BE COPIED OR DIVULGED 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE PART NO TITLE FINAL ASSEMBLY 506NVP3 93975A025 NIBP TURBO TEMP PRNTR 302 SHEET OF 2 CSI 0385 Rev 0 N gt 4 REVISION LABEL SERIAL BAR CODE LABEL REVISIONS REV DATE DESCRIPTION BY TEM LABELS FROM SET ITEM 19 DESCRIPTIO
125. 3 H 13 1 LABEL SPO2 CONN LABEL CSI PATENT LABEL BATTERY INSTALL LABEL COUNTRY OF ORIGIN 13 J 13 K 13 L 13 M 13 N LABEL CSI SUPPORT INFO LABEL ETL SYMBOL LABEL FUSE RATING LABEL ELECTRICAL RATING LABEL WARNINGS 13 0 LABEL SERIAL PORT 13 P LABEL WEEE DIRECTIVE 13 Q 13 R DOX LOGO LABEL LABEL PAPER LOADING LABEL PAPER RELEASE SCREWS ARE PART OF 93249A001 REVISION LABEL SERIAL BAR CODE LABEL NOTE 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS 3 INSTALL PRINTER PAPER PN 40065B002 CAT LEVEL INTO PRINTER HOUSING 597 CRITICARE SYSTEMS INC i USC APR pate 3 27 05 DAE Rz scale NTS DO NOT SCALE PRINT APPR TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV FINAL ASSEMBLY Ey 93975A002 5 CSI DOX SPO2 PRINTER 302 oe I NOTES 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFA
126. 4 PL TORQUE TO 5 IN LBS 4 PL NOTES Y CRITICARE SYSTEMS INC 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT PAWN SG SES 85 5 07 21 05 REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI aa 59 REE GA REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR Pae 03 2905 DATE ATEA KAPLAN es FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION 1 DO NOT SCALE PRINT LEWANDOWSKI 07 18 05 DETAIL ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS IE FINISHED CHASSIS ASSEMBLY MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT OTHERWISE SPECIRED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV CHASSIS ASSEMBLY 957464001 3 302 SHEET 1 NOTE V1 NOTE V2 CONNECTOR V2 CONNECTOR V1 1 2INCH gt 13 8INCH AN 2 SEE 939 47P003 FOR ASSEMBLY INSTRUCTIONS REVISIONS REV DATE DESCRIPTION BY 8 30 05 SEE ECN 8492 DBL 2 11 18 05 8590 RWK 3 3 9 06 SEE ECN 8707 DBL 07 06 06 SEE ECN 8834 NOTES 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM
127. 42655B001 Description 506N3 BASE ASSEMBLY TEMP STANDOFF M F 2 56 188D x 281L PCB AY NELLCOR CARRIER NUT HEX 2 56 PL NELLCOR NELL 1 SPO2 PCB ASMBLY P H M S 2 56X 188 LGSEMS 5 4 40X 25 SEMS INSULATOR TEMPERATURE BOARD STANDOFF M F 4 40X 250 FASTEMP OEM PCB AY FLEX CIRCUIT 4POS OPP CONTACT CBL AY TEMP RS232 SIDE PANEL TMP 506N3 FASTEMP SILICONE CONTACT WASHER FLAT 4 NY 062 AY FASTEMP ISOLATION BRD PRINTER ASSEMBLY 506N3 LABEL 1 NELLCOR OXIMAX WORKS LABEL BAR CODE LABEL HARDWARE REVISION 6 LABEL SET 506N3 ENGLISH BATT 7 2AH 6V ADHESIVE RTV3145 CL FOAM PAD 25 X 1 00 P H M S 4 40 X 250 COATED GREY DUST COVER CLEAR DB9P WASHER FILM INSULATING Criticare Systems Inc Section 9 Drawings and Schematics 506DNV3 93975A009 ALARIS TEMP Item 01 02 03 04 05 06 07 15 16 17 18 19 20 24 25 27 28 29 506DNVP3 93975 010 Item 01 Criticare Systems Inc CSI Part 93949A002 91391A001 40995B005 42616B001 42476B001 42597B001 45196B002 45172B001 46519B001 46162B004 46426B001 95763A001 80518B001 40193B002 41891B004 45197B001 91403A001 40995B009 Description 506N3 BASE ASSEMBLY TEMP PCB ASSEMBLY DIGITAL SPO2 P H M S 4 40X 25 SEMS INSULATOR TEMPERATURE BOARD STANDOFF M F 4 40X 250 DOX CONN LOCK SIDE PNL TEMP ALARIS DOX COVER PNTR BAY 506N3 LABEL CSI DOX CLEAR LABEL BAR CODE LABEL HARDWARE REVISION 1 LABEL SET 506N3 ENGLISH BATT 7 2AH 6V
128. 5 Preventative Maintenance Electrical Safety Tests Perform this test whenever the monitor housing is opened before using the monitor on patients Withstanding Voltage Test Hi Pot WARNING High Voltage The following test procedure requires working with AN exposed electrical circuits and should only be attempted by experienced technicians Equipment Needed This test requires a Kikusui 7512DT Associated Research or equivalent Hi Pot tester The tester should be rated for 4000 VAC maximum Setup Hi Pot Tester e Hi limit 1mA Lo Limit 0 00 Arc Fail OFF Arc Sense 5 Ramp Hi Off Charge Lo 20 0 uA Ramp Time 1 second Dwell Time 21 second AC DC DC Page 5 10 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 5 Preventative Maintenance Hi Pot Performance Test NOTE Do not power up the 506N3 Series monitor during the Hi Pot Criticare Systems Inc steps The following table is an aid to assist in determining which monitor is being tested and which steps need to be performed Model CAT Assembly SpO2Cable Temperature Number Part Number Type Cable Type 506DN3 93975A001 DOX 506DNP3 93975A002 DOX 506DNT3 93975A003 DOX FasTemp 506DNTP3 93975A004 DOX FasTemp 506LN3 93975A005 Nellcor 5061 93975 006 Nellcor 506LNT3 93975A007 Nellcor FasTemp 506LNTP3 93975A008 N
129. 5 COATED GREY ASSEMBLY BEZEL 506N3 NON TEMP ASSEMBLY HOUSING REAR 506N3 ASSEMBLY CHASSIS 506N3 P H M S 6 32X 375 SEMS LABEL 506N3 BASE AY NON TEMP LABEL HARDWARE REVISION 4 CBL AY 5 2 TO MAIN BRD FOAM TAPE 1 0 X 2 12 506N3 BASE ASSEMBLY TEMP CSI Part 42624B001 90931A001 40195B005 92505A002 93249A001 95746A001 40496B001 46021B009 46426B004 90930A001 41955B001 Description HEX NUT THIN 1 4 32 CBL TEMP TO MAIN BRD P H M S 6 X 875 COATED GREY ASSEMBLY BEZEL 506N3 TEMP ASSEMBLY HOUSING REAR 506N3 AY CHASSIS 506N3 5 6 32 375 SEMS LABEL 50633 BASE AY TEMP LABEL HARDWARE REVISION 4 CBL AY SPO2 TO MAIN BRD FOAM TAPE 1 0 X 2 12 Criticare Systems Inc NIBP TEMP 939494004 Criticare Systems Inc Section 9 Drawings and Schematics NIBP Only 939494003 BASE ASSEMBLY NIBP ONLY Item 02 03 05 06 07 08 09 10 11 CSI Part 42624B001 40195B005 92505A003 93249A001 95746A001 40496B001 46021B010 46426B001 Description HEX NUT THIN 1 4 32 P H M S 6 32 X 875 COATED GREY BEZEL ASSEMBLY NIBP ONLY ASSEMBLY HOUSING REAR 506N3 ASSEMBLY CHASSIS 506N3 P H M S 6 32X 375 SEMS LABEL BASE NON TEMP NO SPO2 LABEL HARDWARE REVISION 1 BASE ASSEMBLY NIBP TEMP CSI Part 42624B001 90931 001 40195 005 92505 004 93249 001 95746 001 40496B001 46021B011 46426B001 Description HEX NUT THIN 1 4 32 CBL TEMP TO MAIN BRD P H M S 6 32 X 875 COATED GREY BEZEL ASSEMB
130. 5 SEE ECN 8587 TLR 4 1 OTP6 TPH T DE Ej Re O TP13 oe B Bg v1 4 en O gl SOLDER SD CRITICARE SYSTEMS INC EACH LOT OF PARTS SHALL BE ACCOMPANIED BY A LEGIBLE COPY OF A CERTIFICATE OF COMPLIANCE LISTING THE DRAWING SPECIFICATION PROCESS AND APPLICABLE REVISION TO WHICH THE PARTS COMPLY AND BE SIGNED OFF BY THE VENDORS QA REPRESENTATIVE Zh Roy Henning 5 29 05 8 5 04 Larsen 5 5 05 scare FULL DO NOT SCALE PRINT Nise Keith Hawver 5 5 05 TOLERANCE UNLESS OTHERWISE SPECIFIED XX 020 XXX 005 VENDOR SHALL FURNISH A COPY OF ACTUAL INSPECTION TEST RESULTS ASSOCIATED WITH EACH SERIALIZED ITEM INSPECTION AND TEST PARAMETERS OPERATIONAL MECHANICAL ELECTRICAL ENVIRONMENTAL ETC SHALL BE DEFINED BY CSI MANUFACTURING ENGINEERING CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC EACH ASSEMBLY SHALL BE IDENTIFIED WITH THE CSI PART NUMBER AND REVISION FOR THE ASSEMBLY AND A UNIQUE SERIAL NUMBER IN HUMAN READABLE FORMAT SERIAL NUMBERS SHALL NOT BE DUPLICATED THE FORMAT FOR THE SERIAL NUMBER SHALL CONTAIN AT LEAST 2 ALPHABETICAL PREFIX CHARACTERS THAT ARE RELEVANT TO THE VENDOR TO DISTINGUISH BETWEEN MULTIPLE VENDORS THE ASSEMBLY PART NUMBER REVISION AND SERIAL NUMBER SHALL ALSO BE LABELED ON THE
131. 6 VitalCare 506N3 Series Service Manual Definition Refer to Operator s Manual for Information Shock Hazard Not For Use with Flammable Anesthetic Gasses European Community Mark of Approval Electrical Testing Laboratories ETL Mark Identifies the degree of protection against fluid as drip proof Type CF Equipment defib proof Do not dispose of in municipal waste Wheeled bin symbol indicates separate collection for electrical and electronic equipment WEEE Directive 2002 96 EEC Alternating Current AC Fuse Technical Support Phone Number Non Invasive Blood Pressure Connection Systolic blood pressure Mean blood pressure Diastolic blood pressure Temperature Monitoring 5 0 Sensor Monitoring Connection Heart Rate Criticare Systems Inc Section 1 Introduction Symbol Definition 99 Communication Transmit R eceive Port Nota Sensor Connection Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 1 17 Section 1 Introduction Safety Definitions for Warning and Caution symbols Designates a possible dangerous situation NWARNING N Non observance may lead to death or the most severe injuries Designates a possible dangerous situation NCAUTION A Non observance may lead to minor injuries or damage to the product NOTE Indicates that important information follows a tip that can help you recover from an error or point you to related details in the manual NWAR
132. 7a VCO2A TALVCO2A 10 tev v X T YBOOTMODE 554 a 038 a E 10 16 BATHE 16 R218 BLM41PG102SNI R37 10 0K OHM PROCEDURE TO FORCE BOOT MODEL 1 TURN UNIT OFF AND REMOVE AC 2 SHORT TP1 TO TP8 AND TP2 TO TP18 3 CONNECT NULL MODEM CABLE TO SERIAL PORT 4 START FS DOWNLOAD TOOL 5 TURN UNIT ON BOOT MODE WILL COMMENCE VERIFY WITH DOWNLOAD TOOL WHEN BOOT DOWNLOAD IS COMPLETE 6 TURN POWER OFF AND REMOVE AC 7 REMOVE NULL MODEM CABLE 8 REMOVE TP1 TP8 AND TP2 TP18 SHORTS u30 LP2950CDT 3 3 TO 252 Package GND TZ OUT T3 OUT RIIN Ley T BLA32168471SD4 c109 SEE SHEET 1 FOR REVISION HISTORY EXTERNAL COM RS232 A Za FE BLA3216B471S04 Tria g BATS4A 33150 1S0 GND TP22 2 DATA SIGNALS ARE INVERSE LOGIC LOGIC 1 IS NEGATIVE VOLTAGE 3 TXD IS LOGIC 1 MARK STATE WHEN IDLE 4 33150 TIT g RS 232 NOTES 1 CONTROL SIGNALS ARE POSITIVE LOGIC LOGIC 1 IS POSITIVE VOLTAGE OUTPUT VOLTAGE RANGES POSITIVE 5 15 NEGATIVE 5 TO 15 UNDEFINED 5 TO 5 INPUT VOLTAGE RANGES POSITIVE 3 TO 15 NEGATIVE 3 TO 15 UNDEFINED 3 TO 3 C102 e 10 16V EXTERNAL COM PORT SECTION ELECTRONIC FILE NAME JAPERMYGEMINIHWMAIN BOARD SCHEMATIC 91 384S003 REV 0191384S003
133. 8 06 8922 DBL VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 04 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf FOR THE DEFINITION OF THE QUALITY REQUIREMENTS SW D D CRITICARE SYSTEMS INC DRAWN CHECK ENG BY SC BY APPR 5 COOGAN 6 12 06 06 06 06 DA KAPLAN 6 12 06 scale NTS DO NOT SCALE PRINT APPR LEWANDOWSKI 6 13 06 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 XXX 005 ANGLES 1 DEGREE INFORMATION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC TITLE FINAL ASSEMBLY 506 PART NO 93975 021 REV 30 SHEET OF 2 CSI 0385 Rev 0 SEE NOTE 2 9 1 Q2 REVISION LABEL SERIAL BAR CODE LABEL BATTERY SEE NOTE 3 SCREWS ARE PART OF OF ITEM 1 93249A001 NOTE REVISIONS REV DATE DESCRIPTION BY LABELS FROM SET ITEM 13 ITEM 13 A 13 B LABEL LABEL DESCRIPTION LANGUAGE MENU LANGUAGE TREND PRINT 13 C LABEL LANGUAGE NIBP CYCLE 13 D 13 E 13 F 13 G 13 H 13 LABEL LABEL LABEL LABEL LABEL LABEL LANGUAGE NIBP STAR
134. A 48 pF 01 us R52 16V E Y R16 AM29LV800B ap 400K WDT_DEFEAT cs 2400MHZ 475 NY 552 Ey To 4 d 24 ay Dat pas 5 3 QUO molar _ PBUSY 100 pF MAS 23 33 MDZ MDZ 9 NOTE 51 IS NOT CONTAINED ON PRODUCTION 8 989 Hons 2 2 35 MD3 10 292 2 d UNITS FOR DEVELOPMENTAL USE ONLY ETE E d GOM DSR M Bas 283 MD Li 13 Doa M CRAZE TOORX4 PN PAWA291RG4 28 MA20 x pas 4005 wo 14 Dod M Da a 05400020 WRITE INSTR REG 4 5 1 woz Saag 2 3 poe 10 MAIS A6 42 56 MDS 15 poe A6 4 a 0x400021 WRITE DATA RAM q 6 144 1 pazina 234 A MAT 18 a7 4 os 18 par MAS 0x400022 READ INSTR REG 2 7 143 vr 24 5 8 MATT MAG 8 30 MDS MDE 29 2 EMUL M MDO PA1 A17 MAT Das 38 Mp Das READ DATA RAM 2 32 PAOJA16 22 8 A9 Doo 22 30 Dag A9 1 HD64F2378R 2 3 3 MAT MATT 61 34 MD To TI C55 R25 IRESET PRTG MATa ax pong MDTT 11 0010 an 2 RESET S20 RES PB6 A14 21 4 i 5 AM part 26 DQ11 11 1 3 2 10 0K R20 5 8 MATS MATS Dart MD12 12 SD 4 MATS celis _ LCD SEL REG SEL sP DNI MA12 MD13 MD13 12 GND oF R W 3 30 A ___ _108q stay PB4 A12 19 3 A13 pars 217 5 36 pars A13 23 3 3 201 vcc DIR H 5 LCD cos PB3 A11 H 2 48 pis Da ata 22 T 6
135. A M Gli 2MHZ I RD SETUP_3 RD SETUP un 9 Fi L cso EA 7FDS 1 3 TSETUPIN LP2951ACM tour 7 RSTSYS 1 RSTSETUP3 RSTSETUP C sl E 42 afa 1 1 2 VRI 4 Roe 19 RDISETUP r TDXMIT_3 TDXMIT iN 277 1 1 1 E9 x DE ISETUPIN 1 TDCLK 3 TDCLK c29 Sota 9 N 1 RED _ LT4004 2 5 S R50 4 SETUP 21 JRSTSETUP 1 3 3uF 35V s J ca C30 4 J2 Ic 50 Test 22 TESTIN 1 9 4TELOESR 5 6 9 ad 1 4 9 871 i LED PWR DDC101U 4 5 NZ ED aew 1 RLED 57 7 4 7 2 3 6 6 4 5 1 DBS 1 SH 1 x amp 4 u15 rv CARE C TP32 836468001 Rev 1 BLASZIGBEUTSGA zi Lj 7 C45 C46 047 c48 4 s u16 5A RE 4 DNI 4 J DNI S LM79LO5ACM um T GND vouT B 4 ELECTRONIC FILE NAME 4 1 1054 58 xL cao E T TF NC cat T 22T 57 4 16V DRAWN BY DJR 5 VOLT INVERTER NY CREATION DATE 9 24 04 LAST MODIFIED DATE 330 330 9 LED Current 9 5 ma 2 REV DATE ECN 6 27 06 ECN 8903 2 11 2 06 ECN 9009 1 22 07
136. A001 40008B005 83459B002 41258B003 40995B005 42616B001 42476B001 83460B001 83466B002 90933A001 45171B001 41973B002 40283B001 91386A001 45172B001 46029B001 46162B004 46426B005 95763A001 80518B001 40994B001 42619B001 40193B002 41891B004 42655B001 Description 506N3 BASE ASSEMBLY TEMP STANDOFF M F 2 56 188D x 281L PCB AY NELLCOR CARRIER NUT HEX 2 56 PL NELLCOR NELL 1 SPO2 PCB ASMBLY P H M S 2 56X 188 LGSEMS P H M S 4 40X 25 SEMS INSULATOR TEMPERATURE BOARD STANDOFF M F 4 40X 250 FASTEMP OEM PCB AY FLEX CIRCUIT 4POS OPP CONTACT CBL AY TEMP RS232 SIDE PANEL TMP 506N3 FASTEMP SILICONE CONTACT WASHER FLAT 4 NY 062 AY FASTEMP ISOLATION BRD COVER PNTR BAY 506 GEMINI LABEL 1 NELLCOR OXIMAX WORKS LABEL BAR CODE LABEL HARDWARE REVISION 5 LABEL SET 506N3 ENGLISH BATT 7 2AH 6V ADHESIVE RTV3145 CL FOAM PAD 25 X 1 00 P H M S 4 40 X 250 COATED GREY DUST COVER CLEAR DB9P WASHER FILM INSULATING VitalCare 506N3 Series Service Manual Page 9 7 Section 9 Drawings and Schematics Page 9 8 506LNTP3 93975 008 AY FINAL 506LNT3 NELLCOR Item 01 02 03 04 VitalCare 506N3 Series Service Manual CSI Part 93949A002 42255B004 913874001 40008B005 83459B002 41258B003 40995B005 42616B001 42476B001 83460B001 83466B002 90933A001 45171B001 41973B002 40283B001 91386A001 95745A001 46029B001 46162B004 46426B006 95763A001 80518B001 40994B001 42619B001 40193B002 41891B004
137. ABETICAL PREFIX CHARACTERS THAT ARE RELEVANT TO THE VENDOR TO DISTINGUISH BETWEEN MULTIPLE VENDORS THE ASSEMBLY PART NUMBER REVISION AND SERIAL NUMBER SHALL ALSO BE LABELED ON THE PCB ASSEMBLY IN BARCODE FORMAT USING CODE 39 PREFERRED OR CODE 128 7 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDOR S FACILITY VENDORS INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT ALL RAW MATERIALS USED TO PRODUCE THIS PART SHALL BE TRACEABLE TO AT LEAST A LOT LEVEL ALL TRACEABILITY AND INSPECTION RECORDS MUST BE IDENTIFIABLE TO THE RAW MATERIALS PARTS ASSEMBLIES OR DEVICES TO WHICH THEY APPLY AND SHALL BE AVAILABLE UPON REQUEST OR AUDIT BY CSI REPRESENTATIVE FIRST ARTICLES MUST BE INSPECTED AND ACCEPTED BY A CSI QUALITY REPRESENTATIVE PRIOR TO A PRODUCTION SHIPMENT UNLESS OTHERWISE AUTHORIZED BY CSI THE FIRST ARTICLES MUST BE INSPECTED AND OR TESTED FOR COMPLIANCE TO THE REQUIREMENT OF APPLICABLE ENGINEERING DRAWINGS AND SPECIFICATIONS FIRST ARTICLES MUST BE SO MARKED AND IDENTIFIED WITH A PART NUMBER ANY MAJOR TOOLING PROCESS OR COMPONENT CHANGE WILL REQUIRE A NEW FIRST ARTICLE EVALUATION EACH LOT OF PARTS SHALL
138. ACTURING PROCESSES ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CS REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT SW Z CRITICAR SYSTEMS IN ENG SAWN SC wee appr S COOGAN 7 21 05 A Q A pate 03 29 05 DA apr A KAPLAN 7 25 05 SCALE MFG NTS DO NOT SCALE PRINT APPR B LEWANDOWSKI 7 21 05 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PCB ASSEMBLY AND AND DISPLAY BD 0 N3 PART NO 90232A001 REV 302 SHEET or TORQUE TO 5 IN LBS 3 PL REVISIONS REV DATE DESCRIPTION BY 1 09 01 05 8481 RWK 2 10 20 05 SEE ECN 8544 RWK NOTES 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESSES ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST B
139. AL MECHANICAL ELECTRICAL ENVIRONMENTAL ETC SHALL BE DEFINED BY CSI BY MANUFACTURING ENGINEERING ae tore M LARSEN 5 5 05 EACH ASSEMBLY SHALL BE IDENTIFIED WITH THE CSI PART NUMBER AND REVISION FOR THE ASSEMBLY AND A UNIQUE SERIAL 1 DO NOT SCALE PRINT YEG K HAWVER 5 5 05 NUMBER IN HUMAN READABLE FORMAT SERIAL NUMBERS SHALL NOT BE DUPLICATED THE FORMAT FOR THE SERIAL NUMBER SHALL CONTAIN AT LEAST 2 ALPHABETICAL PREFIX CHARACTERS THAT ARE RELEVANT TO THE VENDOR TO DISTINGUISH BETWEEN MULTIPLE VENDORS THE ASSEMBLY PART NUMBER REVISION AND SERIAL NUMBER SHALL ALSO BE LABELED ON THE Soo HEP EOE ee s EUN PCB ASSEMBLY IN BARCODE FORMAT USING CODE 39 PREFERRED OR CODE 128 005 ee WITHOUT WRITTEN CONSENT OF CRTICARE SYSTEMS INC EACH INDIVIDUAL ASSEMBLED PCB SHALL BE PACKAGED IN CONDUCTIVE STATIC SHIELDING BAGS OR CONTAINERS AND IDENTIFIED WITH ESD WARNING LABELS PART NO SOLDER 1N5819 DIODE D5 CSI P N 50022B003 ACROSS Q3 AS SHOWN MAKE SURE THE DIODE IS LESS THAN 250 INCHES FROM FASTEMP ISOLATION 91 G s s Cee THE PCB SURFACE ASSEMBLY R33 DNI 10 NOMINAL UNREGULATED TPA s i DC to DC Converter is a backup to the discrete design 6 27 06 at 519435 ISO 9v ut LINIACH et i oca 47 ELO ESR RE 25V 1SO sv ou 4 ELOESR 25 v CONNECTORS
140. ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT REVISIONS REV DATE DESCRIPTION BY 1 09 01 05 SEE ECN 8496 5 2 11 18 05 SEE ECN 8590 DBL 3 01 25 06 SEE ECN 8652 TLR 4 06 28 06 SEE ECN 8670 SC 5 12 7 06 SEE ECN 8922 DBL 2 PL TORQUE TO 5 IN LBS TCH CRITICARE SYSTEMS INC M ATSC E S COOGAN 7 21 05 pate 03 27 05 PA APR KAPLAN 7 21 05 scaE NTS DO NOT SCALE PRINT 9 LEWANDOWSKI 7 25 05 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV FINAL ASSEMBLY 506DNP3 93975A002 5 CSI DOX SPO2 PRINTER pst 302 SHEET or 2 SEE NOTE 2A SEE NOTE 3 4 ITEM 13 A REVISIONS REV DATE DESCRIPTION BY LABELS FROM SET ITEM 13 DESCRIPTION LABEL LANGUAGE MENU 13 B LABEL LANGUAGE TREND PRINT 13 C 13 D 13 E LABEL LANGUAGE NIBP CYCLE LABEL LANGUAGE NIBP START STAT LABEL NIBP FITTING NON TEMP 13 F 13 G 1
141. AND INSPECTION RECORDS MUST BE IDENTIFIABLE TO THE RAW MATERIALS PARTS ASSEMBLIES OR DEVICES TO WHICH THEY APPLY AND SHALL BE AVAILABLE UPON REQUEST OR AUDIT BY CSI REPRESENTATIVE FIRST ARTICLES MUST BE INSPECTED AND ACCEPTED BY A CSI QUALITY REPRESENTATIVE PRIOR TO A PRODUCTION SHIPMENT UNLESS OTHERWISE AUTHORIZED BY CSI THE FIRST ARTIC LES MUST BE INSPECTED AND OR TESTED FOR COMPLIANCE TO THE REQUIREMENT OF APPLICABLE ENGINEERING DRAWINGS AND SPECIFICATI NUMBER ANY MAJOR TOOL EVALUATION EACH LOT OF PARTS SH VENDOR SHALL FURNISH SERIALIZED ITEM INSPE ALI A ENVIRONMENTAL ETC SHA EACH ASSEMBLY SHALL AND A UNIQUE SERIAL NUMBER IN THE FORMAT DUPLICATED BE LISTING THE DRAWING SPECIFICAT AND BE SIGNED OFF BY THE VENDORS QA REPRESENTATIVE COPY ON AN IDENTI FOR TH ONS FIRST ARTICLES MUST BE SO MARKED AND IDENTIFI ING PROCESS OR COMPONENT CHANGE WILL REQUIRE A NEW FIRST ARTICLE E SERI OF ACTUAL INSPECTION TEST RESULTS ASSOCIATE D TEST PARAMETERS OPERATIONAL MECHANICAL LL BE DEFINED BY CSI MANUFACTURING ENGINEERING FIED WITI HUMAN AL NUMBER SHALL CONTAIN AT LEAST 2 A CHARACTERS THAT ARE RELEVANT TO THE VENDOR TO DISTINGUISH BETWEEN MULTI ASSEMBLY PART NUMBER ASSEMBLY IN BARCODE FORMAT U REVISIO N AND SERIAL NUMBER SHALL ALSO BE LABELED SING CODE 39 PREFERRED OR CODE 128 EACH INDIVIDUAL ASSEMBLED PCB SHALL BE PACKAGED IN CONDUCTIVE
142. AND REAR HOUSINGS 3 INSTALL PRINTER PAPER PN 40065B002 CAT LEVEL INTO PRINTER HOUSING D D YE CRITICARE SYSTEMS INC DRAWN CHECK ENG BY SC BY APPR pate 03 27 05 Sate APPR te MFG scale NTS DO NOT SCALE PRINT APPR TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV 93975 008 6 SPO2 TEMP PRNTR pst 302 sHeeT 2 or 2 REVISIONS REV DATE DESCRIPTION BY 1 12 8 06 SEE ECN 8922 DBL TEMPERATURE DETAIL A 4 PL TORQUE TO 3 IN LBS 2 PL TORQUE TO 3 PL 5 IN LBS TORQUE TO 5 IN LBS VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 04 Q5 Q6 07 010 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf SW FOR THE DEFINITION OF THE QUALITY REQUIREMENTS 2 CRITICARE SYSTEMS INC WU SC Fu APR S COOGAN 7 27 06 06 14 06 DATES APR A KAPLAN 7 31 06 scale NTS DO NOT SCALE PRINT AP B LEWNADOWSKI 7 25 06 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL 4 PL XX 020 INFORM
143. ARD THICKNESS SHALL BE 062 010 3 83646B001 IS USED ON ASSEMBLY 91391A001 4 6 7 8 SEE NOTE 8 ze e 85 R45 R38 5 R43 R47 m en emo E vs eps R48 GS gt RAS ma ss e ge ruv E ps EI m a RE ir 4 533 Ss 2 pe 590 5 z Ez C53 cse cs T A E R53 ms ws L5 esa esr L9 s E e ez 22 TE s ee Cer ez on GS e mel La m Pe 3 F Ra 57 SOLDER SIDE BOARD TO BE FABRICATED WITH RAILS OR IN MULTIPLE UP PANELS TO AID AND OPTIMIZE COMPONENT ASSEMBLY CONTACT CSI S CONTRACT MANUFACTURER FOR THE PREFERRED LAYOUT CSI TO APPROVE LAYOUT BEFORE FABRICATION BOARD ASSEMBLY HOUSE IS TO PROVIDE SERIALIZATION OF EVERY BOARD CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDORS INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT ALL RAW MATERIALS USED TO PRODUCE THIS PART SHALL BE TRACEABLE TO AT LEAST A LOT LEVEL ALL TRACEABILITY
144. ATION AND MAY NOT BE COPIED OR DIVULGED TORQUE TO Ya 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC 1 DEGREE 5 IN LBS as TITLE PART NO REV FINAL ASSEMBLY 506 93975A009 1 CSI DOX SPO2 TURBO TEMP pst 302 SHEET or 2 CSI 0385 Rev 0 SERIAL BAR CODE LABEL REVISION LABEL SEE NOTE 2 SCREWS ARE PART OF 93249A001 NOTE 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT REVISIONS REV DATE DESCRIPTION BY LABELS FROM SET ITEM 19 ITEM DESCRIPTION 19 A LABEL LANGUAGE MENU 19 B LABEL LANGUAGE TREND PRINT 19 C LABEL LANGUAGE NIBP CYCLE 19 D LABEL LANGUAGE NIBP START STAT 19 E LABEL LANGUAGE TEMP ORAL AX 19 F LABEL NIBP FITTING 19 G LABEL BLANK 19 H LABEL SPO2 CONN 19 LABEL CSI PATENT 19 J LABEL BATTERY INSTALL 19 K LABEL COUNTRY OF ORIGIN 19 L LABEL CSI SUPPORT INFO 19 M LABEL ETL SYMBOL 19 N LABEL FUSE RATING 19 O LABEL ELECTRICAL RATING 19 P LABEL WARNINGS 19 Q LABEL SERIAL PORT 19 LABEL WEEE DIRECTIVE 19 5 LABEL ALARIS PATENT 19 T LABEL ALARIS TURBO TEMP SHOULD COVER THE FRONT AND REAR HOUSINGS VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALIT
145. ATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT ALL RAW MATERIALS USED TO PRODUCE THIS PART SHALL BE TRACEABLE TO AT LEAST A LOT LEVEL ALL TRACEABILITY AND INSPECTION RECORDS MUST BE IDENTIFIABLE TO THE RAW MATERIALS PARTS ASSEMBLIES OR DEVICES TO WHICH THEY APPLY AND SHALL BE AVAILABLE UPON REQUEST OR AUDIT BY CSI REPRESENTATIVE FIRST ARTICLES MUST BE INSPECTED AND ACCEPTED BY A CSI QUALITY REPRESENTATIVE PRIOR TO A PRODUCTION SHIPMENT UNLESS OTHERWISE AUTHORIZED BY CSI THE FIRST ARTICLES MUST BE INSPECTED AND OR TESTED FOR COMPLIANCE TO THE REQUIREMENT OF APPLICABLE ENGINEERING DRAWINGS AND SPECIFICATIONS FIRST ARTICLES MUST BE SO MARKED AND IDENTIFIED WITH A PART NUMBER ANY MAJOR TOOLING PROCESS OR COMPONENT CHANGE WILL REQUIRE A NEW FIRST ARTICLE EVALUATION e e LED7 LED8 LEDS BEVELED CORNER L k LED23 e K CI LED10 LED11 LED12 7 9 LED24 12 H K 9 Ro LED25 e e LED26 LED13 LED14 1 015 LED17 LED18 LED19 LED20 BIBIBIBIB COMPONENT SIDE CRITIARE SYSTEMS INC 91588A001 REV L1 TP3 LED29 1 028 T3 DISPLAY BOARD ns RE Lou 83643B001 REV 0B 0C 12 3 REVISIONS 1 11 7 0
146. Amp 3 Amp Peak SEPIC Vin 5 25 to 13 2 Volts 001 V_RAIL R139 T 100K Qe Si44358DY x 33uH C140 Sw E L ip 622 4 100 pF 100 EL T C107 25 1 TP19 LOW ESR 12V DU T 1 25 it 1 cz u33 C78 R63 z R124 100T 1 1 00K 400 KHZ S 1RF7821 16V IBW FAISD 110K LOWESR LM3478MM 499 OHM DIG_PWR_ON gt R143 ri COMP ISEN 4 oom amp 12V SMPS Di a 23 13 0K cn Design Specs 12 Volt at 1 amp step up o Vin 5 25 to 13 2 volts Q4 MMBT4401 GND lt sov 415A u32 LP2950CDT 3 3 TO 252 Package E4 BLM21BD222SN1B BLM21BD222SN1B ALL GROUND SYMBOLS ARE PLANES AND JOINED TO POWER GROUND BY 50 MIL MIN TRACE AT LOCATION SHOWN ON 91384M001 DRAWING VIEW A ANALOG GROUND MTG3 x lt 3 3V_LOGIC POWER GROUND GROUND MODULE LOGIC GROUND MOD Standby Power Supply 5924 Diode protects against output voltage being pulled below ground through the synchronous FET an undervoltage input situation Design Specs 3 3 Volt gt 1 amp step down Vin 5 25 to 13 2 Volts ELECTRONIC FILE NAME CRITICARE 20925 Crossroads Circle Waukesha WI 53186 J PERM GEMINI HWMAIN BOARDISCHEMATIC 91 384S003 REV 0 91384S003RO DSN CONFIDENTIAL This document contains confidential information and may not SEE SHEET 1 FOR REVISION HISTORY POWER SUPPLY SECTIONS
147. B ASSY DIST _ _ SHEET 1 OF 1 510390 Rev 0 REV DATE ECN 1 6 22 06 8903 2 10 18 06 8998 ISO ut vss GND J3 150 50 LM78MOSCOT 12 5 TP21 SI9435BDY TP9 FLASH SO 3 1 FLASH SL FLASH CLK T T v JRESET z 1SO_SO VPP q c2 i 1 2 7 soni 47 ELO ESR E c5 aL i gas 1 9001 T KI 25V ca ATELOESR HEADER 5X2 1 4 i 4 od IS AMP T ce c Flash Programming Connector RI ont j 1 33v 10V NOMINAL UNREGULATED SM BEAD 02 m R3 TP13 TPS 100K 551 5514 1 180 SA m lis a 4 TEMP_ONIOFF es hy C0 100 PE T 1 T 4 TN2106 100 Aclive Low Tums Module OFF SM BEAD SM BEAD c15 c16 1 D4 V
148. BARE DRAWN BG Roy Henning 08 26 2005 9 389S002 1 5 Henning 10 11 2004 936448002 TF PRINTER BOARD 506N3 SHERT SIZE DIST 306 SHEET 1 1 LA APPR LAST MODIFIED DATE 9 Wednesday August 10 2005 Alex Kaplan 08 26 2005 CHECKED BY MFG APPR Brian Lewandowski 08 26 2005 ET T NOTES o 9 9 En fer E9 MEE Qt 7005 VRI all x lt b ue b U SIE a Lr EE RNI2 a am Rne 48 5 15 RNB ol RN5 S 59 u 9 RN2 0 C58 C30 Run 80 1S z amp R56 020 L5 n n C27 Un ri 5 Qn a g 05 e c29 i f n pic SP02 T D OR H u C61 MOD1 9 CO 2 s pes r Ji 25 07 a PONENT SIDE 1 FINISHED BOARD SHALL MEET CURRENT 600 6012 STANDARDS 2 FINISHED BO
149. BE ACCOMPANIED BY A LEGIBLE COPY OF A CERTIFICATE OF COMPLIANCE LISTING THE DRAWING SPECIFICATION PROCESS AND APPLICABLE REVISION TO WHICH THE PARTS COMPLY AND BE SIGNED OFF BY THE VENDORS QA REPRESENTATIVE VENDOR SHALL FURNISH A COPY OF ACTUAL INSPECTION TEST RESULTS ASSOCIATED WITH EACH SERIALIZED ITEM INSPECTION AND TEST PARAMETERS OPERATIONAL MECHANICAL ELECTRICAL ENVIRONMENTAL ETC SHALL BE DEFINED BY CSI MANUFACTURING ENGINEERING 8 EACH INDIVIDUAL ASSEMBLED PCB SHALL BE PACKAGED IN CONDUCTIVE STATIC SHIELDING BAGS OR CONTAINERS AND IDENTIFIED WITH ESD WARNING LABELS 9 ADD PN 42653B004 ITEM 1 QTY 2 INTO DB 9 CONNECTOR HOLES FROM BOTTOM SIDE OF PCB ADD A DROP OF LOCTITE ITEM 2 TO SCREW THREAD AND TORQUE TO 5 IN LBS INSTALL PRIOR TO WAVE SOLDER resins S 1 8 2 05 SEE ECN 8434 DBL En 5 g e P o x Te HEE eza m eg ES NELLCOR CARRIER BOARD CRITICARE SYSTEMS INC 91587A001 TOP SIDE VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 Q4 Q5 Q6 Q7 Q10 Q11 AND Q16 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf FOR THE DEFINITION OF THE QUALITY REQUIREMENTS Z CRITICARE SYSTEMS INC pram ps Z Z e ev et S RIHENNING 4 1 05 Ed AKAPUN 4 1 08 DO NOT SCALE PRINT FS LEWANDOWSKI 4 1 05
150. BEL LANGUAGE TEMP ORAL AX 19 F 19 G 19 H 19 1 19 19 19 L 19 M 19 19 O a oH 19 P M L m 19 Q LABEL WEEE DIRECTIVE 19 R 19 5 n oo LO LABEL NIBP FITTING LABEL BLANK LABEL CSI PATENT LABEL BATTERY INSTALL LABEL COUNTRY OF ORIGIN LABEL CSISUPPORT INFO LABEL ETL SYMBOL LABEL FUSE RATING LABEL ELECTRICAL RATING LABEL WARNINGS LABEL SERIAL PORT LABEL ALARIS PATENT LABEL ALARIS TURBO TEMP 19 T LABEL BLANK O2 PORT ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 Q4 Q5 Q Q7 Q10 Q11 AND Q16 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND 917 APPLY SEE CSI WEB SITE www csiusa com pdf QA_Requirements pdf S W FOR THE DEFINITION OF THE QUALITY REQUIREMENTS v CRITICARE SYSTEMS INC w SC Fn APPR pate 06 14 06 DAE APR scale NTS DO NOT SCALE PRINT TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV FINAL ASSEMBLY 506NV
151. C NOMINAL 912 005010 683 TP15 TP20 gt gt AC LED SI4435BDY 410 15 E 7 PLUS IN 1o N 22 2 BATT CHG 2 y 1 10N 22 BATT PLUS usa T5A125V 8534 TTA 125 18269 12 MOLEX 43045 0216 EXT_GND Cite 2080 4 d RED 1 16V Cia 2241 BLK LOW ESR jt 2 LED s are mounted on PCB and not intended to be seen by the user MOLEX 87427 0242 For testing and dianostic use only 1 1 6V at 7 AH MINIMUM VN STAT 1 STATO xl 4 BATT_RTN Battery wires to be D23 D24 Q28 18AWG swLoxi2066c MMBT4403 R158 SML LX120616 x DNI X R189 These traces must RED GREEN 1 00K STAR GROUND PONT originate from R3 R4 abi 1 J SEE VIEW A i 4 a LE R191 RSET 3 lands RTI ve vo DTENP _ R187 5 2 gt gt AC_PWR R188 2 00K RSET 8 OUT A GND2 2 00K R179 2 R178 16 Lt 4 4 5 H R157 30 1K 30 1K es Et 1 SENSE GND x ana NCO805KH103J nem NC 4 99K RIBT x 1 STATO CHGENB 10 RISA 6 28 0K 0 OHM AC Power T VLOGIC STATI RS1 2nd resistor may be used to tweak float voltage Sense Input To R180 R19ROVC2 VAS R182 CPU d NZ 4 99K TU 6 19K 1 100K R190 RS2 VBATT MON 0 V TO 2 50 V ato BATSTATO lt lt C124 STATLV FOR 5 00 V TO 7 50 V TN2106 4 023 NOTE V_BATT BATTERY VOLTAGE BY DESIGN To uP input R192 Rover OP296GS EXT_GND DDPLLVss 15 cso MO
152. CTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT PLASTIC 2 PL WASHER 3 PL REVISIONS REV DATE DESCRIPTION BY 1 09 01 05 SEE ECN 8496 SC 2 11 18 05 SEE ECN 8590 DBL 3 01 26 06 SEE ECN 8652 TLR 4 06 28 06 SEE 8670 SC 5 12 7 06 SEE ECN 8922 DBL Su TEMP DRIP GUARD LABELS FROM LABEL SET 2 PL TORQUE TO 5 IN LBS 10 PL TORQUE TO 5 IN LBS YG CRITICARE SYSTEMS INC SC E pore S COOGAN 7 21 05 03 27 05 Sate Ark A KAPLAN 7 21 05 scale NTS DO NOT SCALE PRINT B LEWANDOWSKI 7 25 05 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC 4 PL ANGLES 1 DEGREE TO Gn TO TITLE PART NO REV 5 IN LB FINAL ASSEMBLY 506DNT3 93975A003 5 CSI DOX SPO2 TEMPERATURE pst 302 SHEET or 2 REVISIONS REV DATE DESCRIPTION BY ITEM 19 A 19 B DESCRIPTION LABEL
153. Communication Testing 6 3 Equipment Required u 6 3 Pinot ucu oe ipe deal 6 3 ERES 6 3 SpO Performance 6 4 Programming the SmartSat Analyzer 6 4 Test Procedure luu ede nas 6 4 Nellcor SpO gt Performance Testing 6 5 Programming the SmartSat Analyzer 6 5 Test Proced re iie obe obe RIA 6 5 VitalCare 506N3 Series Service Manual Criticare Systems Inc NIBP Calibration sci eot nee 6 6 Equipment 6 6 Installing the PC Service 6 6 Configuring the 6 6 ua dat suede a tae 6 7 Calibrate iiie oet p citare ro oa adds 6 8 EIER 6 11 Speed Testen Papeete neste faites 6 14 Leak Test sani aaa RE e s eee 6 16 Accuracy Testis eus 6 20 Other Module Testing and Calibration 6 22 Section 7 Disassembly Before You Begin 7 1 Service Safely ellen elon decis 7 1 Electrostatic Discharge 7 2 Tools Ne
154. D ACCEPTED BY A CSI QUALITY REPRESENTATIVE PRIOR TO A PRODUCTION SHIPMENT UNLESS OTHERWISE AUTHORIZED BY CSI THE FIRST ARTICLES MUST DRAYN JEG yu R HENNING 06 01 2006 BE INSPECTED AND OR TESTED FOR COMPLIANCE TO THE REQUIREMENT OF APPLICABLE ENGINEERING DRAWINGS AND SPECIFICATIONS FIRST ARTICLES MUST BE SO MARKED AND IDENTIFIED WITH A I RELEASE Q A 2 PART NUMBER ANY MAJOR TOOLING PROCESS OR COMPONENT CHANGE WILL REQUIRE NEW FIRST ARTICLE EVALUATION DATE 05 20 2006 ATE APPR KAPLAN 06 01 2006 I sca NONE DO NOT SCALE PRINT ES B LEWANDOWSKI 06 01 2006 EACH LOT OF PARTS SHALL BE ACCOMPANIED BY A LEGIBLE COPY OF A CERTIFICATE OF COMPLIANCE LISTING THE DRAWING SPECIFICATION PROCESS AND APPLICABLE REVISION TO WHICH THE TOLERANCE UNLESS PARTS COMPLY AND BE SIGNED OFF BY THE VENDORS QA REPRESNTATIVE OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED VENDOR SHALL FURNISH A COPY OF ACTUAL INSPECTION TEST RESULTS ASSOCIATED WITH EACH SERIALIZED ITEM INSPECTION AND TEST PARAMETERS OPERATIONAL ydus 295 DEGREE WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC MECHANICAL ELECTRICAL ENVIRONMENTAL ETC SHALL BE DEFINED BY BY CSI MANUFACTURING ENGINEERING bcm TITLE PART NO REV 8 EACH INDIVIDUAL ASSEMBLED PCB SHALL BE PACKAGED IN CONDUCTIVE STATIC SHIELDING BAGS OR CONTAINERS AND IDENTIFIED WITH ESD WARNING LABELS ALARIS TURBO TEMP 91 40 3A001 PC
155. E AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT SW a CRITICARE SYSTEMS NC DRAWN SG CHECK 4m 5 07 25 05 03 24 05 As AKAPLAN 07 25 05 scale NTS DO NOT SCALE PRINT LEWANDOWSKI 07 25 05 TOLERANCE UNLESS OTHERWISE SPECIFIED XX 020 XXX 005 ANGLES 1 DEGREE CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC TITLE PRINTER ASSEMBLY 506N3 PART NO 95745A001 REV 302 SHEET or SEE NOTE 10 A SEE NOTE 5 DNI SEE NOTE 3 MARK REVISION SEE NOTE 4 LETTER HERE Lu mo 2 m H C26 28 R5 8 x C42 R20 32 501 cer rig RIS C44 R24 651 R26 css G w 852 S 225 554 49
156. ED TO PRODUCE THIS PART SHALL BE TRACEABLE TO AT LEAST A LOT LEVEL ALL TRACEABILITY AND INSPECTION RECORDS MUST BE IDENTIFIABLE TO THE RAW MATERIALS PARTS ASSEMBLIES OR DEVICES TO WHICH THEY VENDOR SHOULD CONEY WiTH THE FOLLOWING CSI QUALITY APPLY AND SHALL BE AVAILABLE UPON REQUEST OR AUDIT BY CSI REPRESENTATIVE IN ADDITIONS AE QUALITY REQUIREMENTS OB AND Gig APPLY SEE CSI WEB SITE www csiusa com pdf QA_Requirements pdf FOR FIRST ARTICLES MUST BE INSPECTED AND ACCEPTED BY A CSI QUALITY REPRESENTATIVE PRIOR TO A PRODUCTION SHIPMENT UNLESS OTHERWISE AUTHORIZED BY CSI THE FIRST ARTICLES MUST THE DEFINITION OF THE QUALITY REQUIREMENTS BE INSPECTED AND OR TESTED FOR COMPLIANCE TO THE REQUIREMENT OF APPLICABLE ENGINEERING DRAWINGS AND SPECIFICATIONS FIRST ARTICLES MUST BE SO MARKED AND IDENTIFIED WITH A pr X PART NUMBER ANY MAJOR TOOLING PROCESS OR COMPONENT CHANGE WILL REQUIRE A NEW FIRST ARTICLE EVALUATION CRITICARE EACH LOT OF PARTS SHALL BE ACCOMPANIED BY A LEGIBLE COPY OF A CERTIFICATE OF COMPLIANCE LISTING THE DRAWING SPECIFICATION PROCESS AND APPLICABLE REVISION TO WHICH THE ay JEG By APPR GUPTON 10 12 2006 PARTS COMPLY AND BE SIGNED OFF BY THE VENDORS QA REPRESNTATIVE DATE 110 06 DATE KAPLAN 10 12 2006 scu DO NOT SCALE PRINT B LEWANDOWSKI 10 12 2008 VENDOR SHALL FURNISH A COPY OF ACTUAL INSPECTION TEST RESULTS ASSOCIATED WITH EACH SERIALIZED ITEM INSPECTION AND TEST PARAMETERS OPERA
157. EMP 13 6 LABEL CSI PATENT 13 H LABEL BATTERY INSTALL 13 1 LABEL COUNTRY OF ORIGIN 13 J LABEL CSI SUPPORT INFO 13 K LABEL ETL SYMBOL 13 4 LABEL FUSE RATING 13 M LABEL ELECTRICAL RATING 13 N LABEL WARNINGS 13 LABEL SERIAL PORT 13 P_ LABEL WEEE DIRECTIVE Qf A REVISION LABEL DOX LOGO LABEL SCREWS ARE PART OF 93249A001 NOTE 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS SERIAL BAR CODE LABEL BATTERY YG CRITICARE SYSTEMS INC i USC APR pate 3 27 05 DAE Rz scale NTS DO NOT SCALE PRINT APPR TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL 131 XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV FINAL ASSEMBLY 93975 001 5 CSI DOX SPO2 pst 302 s 2 2 4 PL TORQUE TO 5 IN LBS 3 PL TORQUE TO 5 IN LBS NOTES CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND
158. ENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT ALL RAW MATERIALS USED TO PRODUCE THIS PART SHALL BE TRACEABLE TO AT LEAST A LOT LEVEL ALL TRACEABILITY AND INSPECTION RECORDS MUST BE IDENTIFIABLE TO THE RAW MATERIALS PARTS ASSEMBLIES OR DEVICES TO WHICH THEY APPLY AND SHALL BE AVAILABLE UPON REQUEST OR AUDIT BY CSI REPRESENTATIVE lt e E o a lt t z e lt 2 o e wo lt u FIRST ARTICLES MUST BE INSPECTED AND ACCEPTED BY A CSI QUALITY REPRESENTATIVE PRIOR TO A PRODUCTION SOLDER SIDE SHIPMENT UNLESS OTHERWISE AUTHORIZED BY CSI THE FIRST ARTICLES MUST BE INSPECTED AND OR TESTED FOR COMPLIANCE TO THE REQUIREMENT OF APPLICABLE ENGINEERING DRAWINGS AND SPECIFICATIONS FIRST ARTICLES MUST BE SO MARKED AND IDENTIFIED WITH A PART NUMBER ANY MAJOR TOOLING PROCESS OR COMPONENT CHANGE WILL REQUIRE A NEW FIRST ARTICLE EVALUATION EACH LOT OF PARTS SHALL BE ACCOMPANIED BY A LEGIBLE COPY OF A CERTIFICATE OF COMPLIANCE LISTING THE DRAWING SPECIFICATION PROCESS AND APPLICABLE REVISION TO WHICH THE PARTS COMPLY AND BE SIGNED OFF BY THE VENDORS QA REPRESENTATIVE VENDOR SHALL FURNISH A COPY OF ACTUAL INSPECTION TEST RESULTS ASSOCIATED WITH EACH SERIALIZED ITEM INSPECTION DRAIN PK AND TEST PARAMETERS OPERATION
159. ER pst 302 sHeeT 2 or 2 REVISIONS REV DATE DESCRIPTION BY NOTES 1 09 01 05 SEE ECN 8496 SC 2 11 18 05 SEE ECN 8590 DBL 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT 3 01 30 06 SEE 8652 TLR TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI 4 06 28 06 SEE ECN 8670 sc REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION 5 12 7 06 SEE ECN 8922 DBL ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT PLASTIC WASHER 3 PL TEMP DRIP GUARD LABELS PART OF LABEL SET 382 56 HEX NUT 2 PL 2 PL TORQUE TO 5 IN LBS 112 56 PHMS 2 PL TORQUE TO 5 IN LBS e TCH CRITICARE SYSTEMS INC DRAWN SC E Am S COOGAN 7 21 05 03 27 05 Bae A KAPLAN 7 21 05 scat NTS DO NOT SCALE PRINT 25 B LEWANDOWSKI 7 25 05 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE 4 P L PART NO REV TORQUE TO FINAL ASSEMBLY 5 IN LBS 506L
160. FIGURATION and the NIBP CYCLE Menus NOTE Alarms Menu Parameter Setup Printer Setup and Configurations Menu are all accessed through the Menu key on the front panel The NIBP Cycle Menu Trend Menu and Patient Type are entered through individual keys on the front panel Alarm Type Range Adult Pediatric Neonate Alarm Volume 1 to 10 Off 4 4 4 Pulse Volume 1 10 Off Off Off Off Pulse Rate High 80 to 250 Off 150 150 180 Pulse Rate Low 20 to150 Off 40 40 90 SpO High 70 to 98 Off Off Off Off SpO Low 1 to 98 Off 90 90 90 NIBP Systolic High 75 to 240 Off 200 200 140 NIBP Systolic Low 50 to 150 Off 50 50 50 NIBP Diastolic High 50 to 180 Off 100 100 80 NIBP Diastolic Low 15 to 50 Off 30 40 30 40 30 30 NIBP Mean High 70 to 200 Off 150 Off 150 Off 100 Off NIBP Mean Low 25 t0125 Off 50 Off 50 Off 40 Off Temperature High 31 to 40 6 C 37 8 C 37 8 C 37 8 C 87 810 105 0 F 100 0 F 100 0 F 100 0 F Temperature Low 31 to 40 6 C 33 9 C 33 9 C 33 9 C 87 8 to 105 0 F 93 0 F 93 0 F 93 0 F The monitor returns a minimum low value of 90 on power up Alternative Care settings Factory Default Parameter Options Value NIBP Tone Begin End None Both None SpO Search 10 20 30 40 20 DN3 Series SpO Average DN3 Series 3 6 9 12 15 18 21 12 DN3 Series LN3 Series F N LN3 Series Temperature Mode Pred Cont Pred T Degrees F C F C F T The monitor returns to this setting on power up
161. G 19 5 LABEL PAPER RELEASE 19 T LABEL TEMP COVER 19 U LABEL LANGUAGE TEMP ORAL AX SCREWS ARE PART OF REVISION LABEL OF ITEM 1 93249A001 NOTE 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS 3 INSTALL PRINTER PAPER PN 40065B002 CAT LEVEL INTO PRINTER HOUSING SERIAL BAR CODE LABEL VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 04 Q5 Q6 Q7 Q10 Q1 1 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf S W FOR THE DEFINITION OF THE QUALITY REQUIREMENTS 1 CRITICARE SYSTEMS INC ENG eal SC APPR QA pate 06 06 06 nd APPR MFG NTS DO NOT SCALE PRINT APPR TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TLE PART NO REV pst 30 sHeeT 2 or 2 CSI 0385 Rev 0 REVISIONS REV DATE DESCRIPTION BY 12 8 06 SEE ECN 8922 DBL TEMPERATURE
162. GS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT INSTALL WITH ARROW POINTING AWAY FROM PUMP REVISIONS REV DATE DESCRIPTION BY 1 8 31 05 8492 DBL 2 11 16 05 SEE ECN 8590 RWK 3 3 8 06 SEE ECN 8707 DBL 4 08 15 06 SEE ECN 8908 RWK 2 13 LONG A Y CRITICARE SYSTEMS INC WU SC PE S COOGAN 7 21 05 03 22 05 DAC A KAPLAN 7 21 05 Scale DO NOT SCALE PRINT Mee B LEWANDOWSKI 7 19 05 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV ASSEMBLY NIBP PNEUMATIC 95597 002 4 50633 302 SHEET TORQUE TO 2 IN LBS 4 PL TORQUE TO 8 5 IN LBS 6 PL DISPLAY BOARD AY TORQUE TO IN LBS APPLY LOCTITE 4 PL NOTES REVISIONS TORQUE TO REG PAE CARTON ii 5 IN LBS 1 10 26 05 SEE ECN 8563 DBL 2 PL 2 01 23 06 SEE ECN 8652 TLR 3 07 05 06 SEE ECN 8834 RWK 4 12 7 06 SEE ECN 8922 DBL MAIN BOARD AY 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUF
163. HERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED VENDOR SHALL FURNISH A COPY OF ACTUAL INSPECTION TEST RESULTS ASSOCIATED WITH EACH SERIALIZED ITEM INSPECTION AND TEST PARAMETERS OPERATIONAL XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC MECHANICAL ELECTRICAL ENVIRONMENTAL ETC SHALL BE DEFINED BY BY CSI MANUFACTURING ENGINEERING ANGLES 1 DEGREE x PART NO 8 EACH INDIVIDUAL ASSEMBLED PCB SHALL BE PACKAGED IN CONDUCTIVE STATIC SHIELDING BAGS OR CONTAINERS AND IDENTIFIED WITH ESD WARNING LABELS 506N3 SERIES MAIN BOARD ASSEMBLY 510390 Rev 0
164. HREADLCKR 22 46021B002 LABEL 506N3 REAR HOUSING AY ID 23 46426B004 LABEL HARDWARE REVISION 4 24 40193B003 P H M S 44 40 X 375 COATED GREY 25 42434B002 P H M S 4 40X 375 31655 Chassis Assembly 95746A001 AY CHASSIS 506N3 Item CSI Part Description 01 45164B001 FRAME 506 GEMINI 02 42595B001 INSULATOR PWR SUPPLY 03 42473B002 STANDOFF F F 6 32 X 1 500 05 93947A003 AY 506N3 NIBP MODULE 06 90926A002 CABLE AY NIBP TO MAIN BOARD 07 40995B006 4 40 P H M S SEMS PHILLIPS 08 42499B001 WASHER CUP NYLON 6 09 86517 001 POWER SUPPLY MODIFIED 10 90927A002 CABLE POWER SUPPLY TO MAIN BRD 11 40496B001 P H M S 6 32X 375 SEMS 12 46021B001 LABEL 506N3 CHASSIS AY ID 13 46426B003 LABEL HARDWARE REVISION 3 Page 9 18 VitalCare 506N3 Series Service Manual Criticare Systems Inc NIBP Section 9 Drawings and Schematics Module 93947A003 506N3 NIBP MODULE ltem CSI Part 01 40995B005 02 41972B002 03 91325A002 04 95597A002 05 46021B007 06 46426B004 08 95769A001 09 41700B001 10 41585B003 11 42014B002 12 41700B002 Description P H M S 4 40X 25 SEMS INSULATOR OEM NIBP MODULE AY PCB NIBP 506N3 ASSEMBLY 506N3 NIBP PNEU OKEN LABEL 506N3 NIBP MODULE LABEL HARDWARE REVISION 4 ASSEMBLY OEM 506N3 NIBP MODULE TUBING POLYU 0941DX 1870 TUBE CONNECTOR 3 32 X 1 8 NIBP FITTING TUBE POLYU 125X 250 85DU Pneumatic 955974002 ASSEMBLY 506N3 NIBP PNEU OKEN Item CSI Part 01 40067B002 02 40296B002 03 41700B001 04 41579B003
165. I 1 2 U44 SEL DPLY CSA PME hat 478 100pF 1048K TU were Eme 1 4 100K MDB 19 IPRNRST a 16 H 330 DPLY CS3 P13 PO11 TIODOTCLKB up pi anes 1 90 mE C82 44 PIZPOTOITIOCCO TCLKA D2 Q2 18 _ CRA36 801 1 a 10K x4 3 43 oiteosmoceo PD7 D15 CRAG 44 4 DPLY CSI 4 9 4 MD11 El JPRNSTRB 10K x 4 R6 7109 I PD6D14 38 ibo l sek i 4 399 ad D4 9 iS RECTIED O 1 a 432k n 3 9 iv FAULT CRAS an SDA ram 2 T2106 MD13 Be 95 AX LEO 130 e j AC LEO mE PZIIPOTITIOCBSIIRO15 11 a 53D 06 9 ORAL LED amp DPLY OPLY OAT P26 PO6 TIOCASAIRQ14 PD3 D11 2 1 10K X2 MOIS 07 Bo 12 TERE RD PZS POS TIOCBAK IRQ13 Pbzibto 22 MDS MD 15 3p H 4 BD 3 10 Fi EAD 55 p24 pOAFTIOCA4IRXDAIRO12 PDU DS MDE m 330 eS 1 100602 TEMP TAD 541 PZMPOS TIOCDSITXDARIRQA1 23 MDT GND 1 EXT PRN LED CTRL 4 s5 SSA 2 perio i 3 mE ITI cuz PE ES DISPLAY BOARD 1 pap Dun PVPOVTIOCB3 IRQU S MDE Be mat toe op HO MEET VU es CONNECTOR PZUPOU TIOCAS IRQS PESIDS MDA EEPROM OxA0 WRITE 32D s 35 66 1n 1 READ BOTTOM ENTRY TALVCSTAR
166. INI PRINTER ASSEMBLY 506N3 LABEL CSI DOX CLEAR LABEL BAR CODE LABEL HARDWARE REVISION 5 LABEL SET 506N3 ENGLISH BATT 7 2AH 6V ADHESIVE RTV3145 CL P H M S 44 40 X 250 COATED GREY DUST COVER CLEAR DB9P Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 9 3 Section 9 Drawings and Schematics 506DNT3 93975A003 AY FINAL 506DNT3 DOX SPO2 TEMP Page 9 4 VitalCare 506N3 Series Service Manual Item CSI Part Description 01 93949A002 506N3 BASE ASSEMBLY TEMP 02 91391A001 PCB ASSEMBLY DIGITAL SPO2 03 40995B005 P H M S 4 40X 25 SEMS 04 42616B001 INSULATOR TEMPERATURE BOARD 05 42476B001 STANDOFF M F 4 40X 250 06 42597B001 DOX CONN LOCK 07 45171C001 MOD SIDE PANEL TEMP 506 GEMINI 08 41973B002 FASTEMP SILICONE CONTACT 09 83460B001 FASTEMP OEM PCB ASSEMBLY 10 83466B002 FLEX CIRCUIT 4POS OPP CONTACT 11 90933A001 CBL AY TEMP RS232 12 40283B001 WASHER FLAT 4 NY 062 13 91386A001 AY FASTEMP ISOLATION BRD 15 45172B001 COVER PNTR BAY 506N3 16 46519B001 LABEL CSI CLEAR 17 46162B004 LABEL BAR CODE 18 46426B005 LABEL HARDWARE REVISION 5 19 95763A001 LABEL SET 506N3 ENGLISH 20 80518B001 BATT 7 2AH 6V 22 40994B001 ADHESIVE RTV3145 CL 23 42619B001 FOAM PAD 25 X 1 00 24 40193B002 P H M S 4 40 X 250 COATED GREY 25 41891B004 DUST COVER CLEAR DB9P 26 42655B001 WASHER FILM INSULATING Criticare Systems Inc Section 9 Drawings and Schematics 506DNTP3 93975A004 AY FINAL 506DNT3 DOX SP O2 T P
167. ION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC TITLE FINAL ASSEMBLY 506LN3 NELLCOR SPO2 PART NO REV 93975A005 5 302 SHEET 2 REVISIONS REV DATE DESCRIPTION BY SEE A NOTE 2 LABELS FROM SET ITEM 16 ITEM DESCRIPTION 16 A LABEL LANGUAGE MENU 16 B LABEL LANGUAGE TREND PRINT 16 C LABEL LANGUAGE NIBP CYCLE 16 D LABEL LANGUAGE NIBP START STAT 16 E LABEL NIBP FITTING NON TEMP 16 F LABEL SPO2 CONN NELLCOR 16 G 16 H 16 1 16J L 16 K 16 1 16 16 16 16 16 Q LABEL WEEE DIRECTIVE ABEL COUNTRY OF ORIGIN SCREWS ARE PART OF 93249A001 NOTE 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS NELLCOR LOGO LABEL AN REVISION LABEL BATTERY 17 SW CRITICAREE SYSTEMS INC DRAWN CHECK ENG BY SC BY APPR RELEASE QA DATE 03 27 05 DATE APPR te MFG scale NTS DO NOT SCALE PRINT APPR TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHO
168. IS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS 3 INSTALL PRINTER PAPER PN 40065B002 CAT LEVEL INTO PRINTER HOUSING VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 04 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf FOR THE DEFINITION OF THE QUALITY REQUIREMENTS SW Z CRITICARE SYSTEMS INC m CHECK BY ENG APPR ome 06 14 06 RELEASE DATE QA APPR SCALE NTS DO NOT SCALE PRINT APPR TOLERANCE UNLESS OTHERWISE SPECIFIED XX 020 XXX 00 005 ANGLES 1 DEGREE CONFIDE NTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC TITLE FINAL ASSEMBLY 506DNVP3 CSI DOX TURBO TEMP PRNTR PART NO 93975A010 REV 302 SHEET 2 OF 2 CSI 0385 Rev 0 REVISIONS REV DATE DESCRIPTION BY 1 12 8 06 SEE ECN 8922 DBL TEMPERATURE CONNECTOR 2 56 PHMS DETAIL A 4 PL TORQUE TO 3 IN LBS 382 56 HEX NUT 2 PL 2 PL TORQUE TO 2 PL 5 IN LBS 2 PL
169. ITLE Digital SpO2 Module CHECKED BY LEWANDOWSKI 5 10 0 SHEET SIZE D DIST 306 SHEET 1 1 REVISIONS T 07 26 06 SEE ECN 8903 RWK 2 10 25 06 SEE 8998 JEG 3 4 17 07 SEE ECN 9144 DBL S1 MUST BE FULLY INSERTED AND SQUARELY SEATED ONTO PCB SEE FAB REVISION ES 191191 3 as k gage BE EY EBE g x B B 0818 c5 iN re R34 R21 NOTE 4 c9 836568002 REV 012 3 4 10290 3 2 Bluo JE we amp E E ern SOLDER BOTTOM SIDE PIN 1 L7 and L8 MOUNTING ORIENTATION NOTES 1 THIS PCB ASSEMBLY SHALL MEET CURRENT 610 SPECIFICATION CLASS 2 2 APPLIED LABELS MUST BE NON CONDUCTIVE 3 PLACE REVISION AND SERIAL NUMBER LABELS ON SOLDER SIDE NOT COVERING ANY MOUNTING HOLES VIAS OR SOLDER JOINTS 4 REFER TO BILL OF MATERIAL FOR COMPLETE LISTING OF COMPONENTS NOT INSTALLED DNI 5 MICROPROCESSOR MUST BE PROGRAMMED WITH SOFTWARE PRIOR TO FUNCTIONAL TESTING OF PCB ASSEMBLY 6 EACH ASSEMBLY SHALL BE IDENTIFIED WITH THE CSI PART NUMBER AND REVISION FOR THE ASSEMBLY AND A UNIQUE SERIAL NUMBER IN HUMAN READABLE FORMAT SERIAL NUMBERS SHALL NO
170. Inc nor the rights of others Criticare Systems Inc does not assume any liability arising out of any infringements of patents or other rights of third parties PROPERTY OF CRITICARE SYSTEMS INC ALL RIGHTS RESERVED DOX oximetry and ComfortCuff NIBP technology are trademarks of Criticare Systems Inc OxiMax SpO technology is a registered trademark of Nellcor Puritan Bennett Inc FILAC and FasTemp are registered trademarks of TYCO Healthcare TurboTemp is a registered trademark of Cardinal Health Inc VitalCare 506N3 Series Service Manual Criticare Systems Inc Contents Criticare Systems Inc GOPYNIGNt ug ii ueteri Ine Ye ai ter iii MWartatty ete oreet ire Se reU ERE bete e ix Service Return Policy x EC Declarati ltu su tdt ue tetris tre pe xi Section 1 Introduction Description iei iei tbe E 1 1 Intended Use ete ertt reete et rite idein 1 2 About this 1 2 Non Invasive Blood Pressure 1 3 Comfort Cuff Technology sse 1 3 Description of NIBP Measurement 1 3 Cuff Inflation and Pressure Protection 1 4 Heart rtt te t chr Et
171. L WARNINGS 22 Q LABEL SERIAL PORT 22 R LABEL WEEE DIRECTIVE 22 8 LABEL ALARIS PATENT 22 T LABEL ALARIS TURBO TEMP 22 W LABEL SPO2 CONN NELLCOR REVISION LABEL SCREWS ARE PART OF 93249A001 SERIAL BAR CODE LABEL NOTE 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 Q4 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf S W FOR THE DEFINITION OF THE QUALITY REQUIREMENTS 22 CRITICARE SYSTEMS INC DRAWN CHECK ENG 20K BY SC BY APPR QA pate 06 14 06 DAES APPR scale NTS DO NOT SCALE PRINT APPR TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV MALY 93975A011 1 SPO2 TURBO TEMP pst 302 sHeeT 2 or 2 CSI 0385 Rev 0 TEMPERATURE DRAWN CHECK ENG
172. LE TO AT LEAST A LOT LEVEL ALL TRACEABILITY AND INSPECTION RECORDS MUST BE IDENTIFIABLE TO THE RAW MATERIALS PARTS ASSEMBLIES OR DEVICES TO WHICH THEY APPLY AND SHALL BE AVAILABLE UPON REQUEST OR AUDIT BY CSI REPRESENTATIVE FIRST ARTICLES MUST BE INSPECTED AND ACCEPTED BY A CSI QUALITY REPRESENTATIVE PRIOR TO A PRODUCTION SHIPMENT UNLESS OTHERWISE AUTHORIZED BY CSI THE FIRST ARTICLES MUST BE INSPECTED AND OR TESTED FOR COMPLIANCE TO THE REQUIREMENT OF APPLICABLE ENGINEERING DRAWINGS AND SPECIFICATIONS FIRST ARTICLES MUST BE SO MARKED AND IDENTIFIED WITH A PART NUMBER ANY MAJOR TOOLING PROCESS OR COMPONENT CHANGE WILL REQUIRE A NEW FIRST ARTICLE EVALUATION EACH LOT OF PARTS SHALL BE ACCOMPANIED BY A LEGIBLE COPY OF A CERTIFICATE OF COMPLIANCE LISTING THE DRAWING SPECIFICATION PROCESS AND APPLICABLE REVISION TO WHICH THE PARTS COMPLY AND BE SIGNED OFF BY THE VENDORS QA REPRESENTATIVE VENDOR SHALL FURNISH A COPY OF ACTUAL INSPECTION TEST RESULTS ASSOCIATED WITH EACH SERIALIZED ITEM INSPECTION AND TEST PARAMETERS OPERATIONAL MECHANICAL ELECTRICAL ENVIRONMENTAL ETC SHALL BE DEFINED BY CSI MANUFACTURING ENGINEERINC 6 EACH INDIVIDUAL ASSEMBLED PCB SHALL BE PACKAGED IN CONDUCTIVE STATIC SHIELDING BAGS OR CONTAINERS AND IDENTIFIED WITH ESD WARNING LABELS REVISIDNS 10 03 05 SEE ECN 48515 PRINTER BOARD TP IP23 SYSTEMS INC TPi5 T o male S 20 B ba TA ci
173. LOGIC LOGIC 1 IS POSITIVE VOLTAGE T R aseo 432 113 BAR D R36 RID NZ u37 85VDC ISO 2 DATA SIGNALS ARE INVERSE LOGIC LOGIC 1 IS NEGATIVE VOLTAGE R20 ZCSBODE DSR lt TP25 BVDC to 11 2VDC unregulated LP2950CDT 3 3 33 150 3 TXD IS LOGIC 1 MARK STATE WHEN IDLE 100K 100K R145 10 0K r v 4 4 100K K BOOT DISABLE CD 6 v vo 4 QUTPUT VOLTAGE RANGES H 2 4 POSITIVE 570 15 NEGATIVE 5 15 R21 D X etd t 3 ozs sw 57 107 eg UNDEFINED dires Ax BATES 5 INPUT VOLTAGE RANGES POSITIVE 3 15 t m gt NEGATIVE 3 TO 15 s lt J J TO 252 Package UNDEFINED 3 TO 3 039 ZCSBODE 07 DB NOTE R224 INSTALLED IN C96 L ca ssi 5514 LOCATION ON 83637B001 REV 1 PCB t 1T BATSAC n 1 EPC31266 2 U428 8 7ALVCU2A 7ALVCO2A A iur E 6 Cis d GND2 C135 H H MAX253 DNI S gt ASO ON 1 4 ap D2 ALIS 5 4 4 bis j car pu Do OOTMODE Rize 55 5514 100K 1 DB 100K T 33 como 2d 46V EM BAT54C R218 EBLM41PG102SN1 T 0OHM R200 R37 10 0K 7 egi vasi NZ BOOTMODE RESET K PROCEDURE TO FORCE BOOT BOOT MODE LOGIC 1 TURN UNIT OFF AND REMOVE AC 2 SHORT TP1 TO 8 AND TP2 TO TP18 3 CONNECT NULL MODEM CABLE TO SERIAL PORT 4 START FS DOWNLOAD TOOL 5 TURN UNIT ON BOOT MODE WILL COMMENCE VERIFY WITH DOWNLOAD TOOL WHEN
174. LY NIBP TEMP ASSEMBLY HOUSING REAR 506N3 ASSEMBLY CHASSIS 506N3 P H M S 6 32X 375 SEMS LABEL BASE TEMP NO SPO2 LABEL HARDWARE REVISION 1 VitalCare 506N3 Series Service Manual Page 9 15 Section 9 Drawings and Schematics Front Bezel Non Temperature 92505A001 ASSEMBLY BEZEL 506N3 NON TEMP Item CSI Part Description 01 42623B001 FOAM PAD 50 X 75 02 45168B001 BEZEL 506N3 03 45163B001 MEMBRANE SW 506N3 NON TEMP 04 90232A001 AY MAIN AND DISPLAY BD 506N3 05 40995B005 P H M S 4 40 25 SEMS 06 40086B002 WASHER FLAT PL 125X 313 07 90932A001 CABLE ASSEMBLY SPEAKER 10 46021B004 LABEL 506N3 BEZEL AY NON TP ID 11 46426B006 LABEL HARDWARE REVISION 6 Temperature 92505 002 ASSEMBLY BEZEL 506N3 TEMP Item CSI Part Description 01 42623B001 FOAM PAD 50 X 75 02 45168B001 BEZEL 506N3 03 45163B002 MEMBRANE SW 506N3 TEMP 04 90232A001 AY MAIN AND DISPLAY BD 506N3 05 40995B005 P H M S 4 40X 25 SEMS 06 40086B002 WASHER FLAT PL 125X 313 07 90932A001 CABLE ASSEMBLY SPEAKER 10 46021B005 LABEL 506N3 BEZEL AT TEMP ID 11 46426B006 LABEL HARDWARE REVISION 6 Page 9 16 VitalCare 506N3 Series Service Manual Criticare Systems Inc NIBP TEMP 92505 004 Criticare Systems Inc Section 9 Drawings and Schematics NIBP Only 92505A003 BEZEL ASSEMBLY NIBP ONLY ltem CSI Part 01 42623B001 02 45168B001 03 45163B003 04 90232A001 05 40995B005 06 40086B002 07 90932A001 10 46021B012 11 46426B002 Item CSI Part 01 4
175. MENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 00 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV BLY 93975 012 1 TURBO TEMP PRNTR pst 302 sHeeT 2 or 2 CSI 0385 Rev 0 4 PL TORQUE TO 5 IN LBS NOTES 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT 2 PL TORQUE TO 5 IN LBS REVISIONS REV DATE DESCRIPTION BY 1 12 8 06 8922 DBL VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 04 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf FOR THE DEFINITION OF THE QUALITY REQUIREMENTS SW CRITICAREE SYST EMS INC DRAWN CHECK ENG BY SC BY APPR 5 COOGAN 6 12 06 QA 06 06 06 DA APR KAPLAN 6 12 06 MFG scale
176. Mode This allows the thermometer to predict the end point that the thermistor would reach if it were left in the mouth until it reached mouth temperature This predictive feature allows the thermometer to arrive at an accurate oral temperature reading within about 10 seconds When the probe is withdrawn from the isolation chamber the probe s tip is preheated for approximately two seconds During this preheat mode the temperature site LED blinks An audio beep sounds if the preheat is terminated P redictive temperature measurement begins and is indicated by the rightmost TEMPERATURE display digit sequencing its segments in a clockwise fashion pinwheel When the final predictive temperature is achieved an audible high low tone sounds and the temperature reading in degrees and tenths of a degree appears on the TEMPERATURE display along with either C or F in place of the pinwheel to indicate a final stable temperature reading FASTEMP MODULE In the event the FasTemp module is unable to achieve a predictive temperature within thirty seconds and the sensed temperature is above 30 C the FasTemp enters the Direct Mode in which the current sensed temperature is displayed To distinguish this mode the temperature site LED blinks The monitor continues to search for a stable measurement in the Direct Mode and attempts to arrive at a final stable temperature as described above The site indicator continues to flash until a stable measurement
177. N 19 A LABEL LANGUAGE MENU 19 B LABEL LANGUAGE TREND PRINT 19 C LABEL LANGUAGE NIBP CYCLE 19 D LABEL LANGUAGE NIBP START STAT 19 E LABEL LANGUAGE TEMP ORAL AX 19 F 19 G 19 H 19 I 19 J 19 K 19 L 19 M 19 N 19 O 19 P 19 Q 19 R 19 S LABEL NIBP FITTING LABEL BLANK LABEL CSI PATENT LABEL BATTERY INSTALL LABEL COUNTRY OF ORIGIN LABEL CSI SUPPORT INFO LABEL ETL SYMBOL LABEL FUSE RATING LABEL ELECTRICAL RATING LABEL WARNINGS LABEL SERIAL PORT LABEL WEEE DIRECTIVE LABEL ALARIS PATENT LABEL ALARIS TURBO TEMP 19 T NOTE 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY LABEL BLANK O2 PORT ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS 3 INSTALL PRINTER PAPER PN 40065B002 CAT LEVEL INTO PRINTER HOUSING VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 Q4 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf FOR THE DEFINITION OF THE QUALITY REQUIREMENTS SW CRITICARE SYSTEMS INC m CHECK ENG BY APPR ome 06 14 06 RELEASE QA DATE APPR SCALE NTS
178. N 11 0K UC3909DW R77 CHARGE STATUS LED 22 9 CAO CA STATO STAT1 niga R76 AROUND 066 c GRN RED Ries KVREF_2 5 OFF OFF Trickle Charge Defective C122 16 9K 3 3V_LOGIC Battery or No Input Power Ret boul RS3 BOWER GROUND Hi GROUND On OFF Bulk Charge N m of AC_POWER _ i kes ALL GROUND SYMBOLS ARE PLANES OFF On Over Charge 470pF IBATT_MON 0 V TO 250 V AND JOINED TO POWER GROUND BY R156 OCA On On Float Charge Full Charge 1325 FOR I SENSE 0 ATO 4 15 A PORE MIN TRACE AT LOCATON SHOWN i AC_POWER TN2106 1_ ON 91384M001 DRAWING Defective or No Battery Connected a gt 10 0K mm E VIEW u OP296GS Lov Vv m c21 7 33 uH C18 2 5800 7 32K u32 TP23 d 005022 333 V RAIL LP2950CDT 3 3 3 38 100 et p 2 1 a Standby Power Supply 25V R125 TP12 4 La LOW ESR 20 0 cag sv sP D5 PWR7 C103 pit 1 4 C26 c23 tl 1 1 107 10 7 444 10T 5634 c17 400KHZONBATTPWR U28 T4 100 R82 i 200 KHZ ON AC PWR z R204 LOW ESR 16 R95 198 Design Specs SZ 100 LOW ESR uaw TO 252 Package IRF7821 DO5022P 333 5 Volt at 2 Amp 3 FAISD R aoual Amp Peak SEPIC LM3478MM m E Vin 5 25 to 13 2 Volts 2 Hawt COMP ISEN 1 cot 2 3 Us R105 1 Xo t 20 0K BLM21BD222SN1B 022 Jd R132 E3 JAC_POWER 020 49 9K R107 R116 c94 en BLM21BD222SN1B TN21
179. NING Read this manual entirely before attempting clinical use of the monitor A possible explosion hazard exists Do not use the monitor in the presence of flammable anesthetics Cables cords and leadwires may present a risk of entanglement or strangulation Verify safe and proper positioning of these items after patient application Unapproved modifications to the monitor may cause unexpected results and present a hazard to the patient N Risk of electrical shock Do not remove cover R efer servicing to qualified personnel U S Federal law restricts this device to sale by or on the order of a physician NCAUTION Use the monitor only with recommended accessories Use of unapproved accessories may cause inaccurate readings Equipment accuracy may be affected at extreme temperatures Do notstore equipment at extreme temperature Temperatures exceeding specified storage temperatures could damage the system Do not press on the keys with surgical instruments or other tools Sharp or hard objects could damage the keys Use only your fingertips to press on the keys Changes or modifications not expressly approved by Criticare S ystems Inc may void the user s authority to operate the equipment and may also void the warranty Page 1 18 VitalCare 506N3 Series Service Manual Criticare Systems Inc Software Error Related Hazard Mediation Potential Interference Leakage Current Critic
180. NT3 93975A007 5 CSI NELLCOR SPO2 TEMP pst 302 SHEET or 2 NELLCOR LOGO LABEL JAN REVISION LABEL AN SEE OTE 2 REVISIONS REV DATE DESCRIPTION BY LABELS FROM SET ITEM 22 TEM DESCRIPTION 22 A 22 B LABEL LANGUAGE MENU LABEL LANGUAGE TREND PRINT 22 C LABEL LANGUAGE NIBP CYCLE 22 D 22 E 22 F LABEL LANGUAGE NIBP START STAT LABEL LANGUAGE TEMP ORAL AX LABEL SPO2 CONN NELLCOR 22 G 22 l LABEL TEMP COVER 22 H LABEL NIBP FITTING TEMP LABEL SPO2 CONN 22 J LABEL NELLCOR PATENT 22 K 22 L 22 M LABEL BATTERY INSTALL LABEL COUNTRY OF ORIGIN LABEL CSI SUPPORT INFO 22 N 22 0 22 P LABEL ETL SYMBOL LABEL FUSE RATING LABEL ELECTRICAL RATING 22 Q LABEL WARNINGS 22 R 22 S LABEL SERIAL PORT LABEL WEEE DIRECTIVE SCREWS ARE PART OF 93249A001 NOTE FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS YG CRITICARE SYSTEMS INC i USC APR pate 03 27 05 DAE Rz scat DO NOT SCALE PRINT APPR TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CON
181. NTACT CBL AY TEMP RS232 WASHER FLAT 4 NY 062 AY FASTEMP ISOLATION BRD COVER PNTR BAY 506N3 LABEL BAR CODE LABEL HARDWARE REVISION 1 LABEL SET 506N3 ENGLISH BATT 7 2AH 6V ADHESIVE RTV3145 CL FOAM PAD 25 X 1 00 P H M S 4 40 X 250 COATED GREY DUST COVER CLEAR DB9P WASHER FILM INSULATING COVER PLATE 02 SENSOR OPENING 506NTP3 NIBP ONLY FAST TEMP PR CSI Part 93949A004 40995B005 42616B001 42476B003 45171B001 41973B002 83460B001 83466B002 90933A001 40283B001 91386A001 95745A001 46162B004 46426B001 95763A001 80518B001 40994B001 42619B001 40193B002 41891B004 42655B001 42670B001 VitalCare 506N3 Series Service Manual Description BASE ASSEMBLY NIBP TEMP 5 4 40X 25 SEMS INSULATOR TEMPERATUER BOARD STANDOFF M F 4 40X 312 SIDE PANEL TMP 506N3 FASTEMP SILICONE CONTACT FASTEMP OEM PCB ASSEMBLY FLEX CIRCUIT 4POS OPP CONTACT CBL AY TEMP RS232 WASHER FLAT 4 NY 062 AY FASTEMP ISOLATION BRD PRINTER ASSEMBLY 506N3 LABEL BAR CODE LABEL HARDWARE REVISION 1 LABEL SET 506N3 ENGLISH BATT 7 2AH 6V ADHESIVE RTV3145 CL FOAM PAD 25 X 1 00 P H M S 4 40 X 250 COATED GREY DUST COVER CLEAR DB9P WASHER FILM INSULATING COVER PLATE O2 SENSOR OPENING Criticare Systems Inc Criticare Systems Inc Section 9 Drawings and Schematics 506NV3 93975A024 NIBP ONLY ALARIS MONITOR Item 01 15 17 18 19 20 24 25 27 29 30 31 32 506NVP3 939754025 Item 01 15 17
182. NTS DO NOT SCALE PRINT APPR B LEWANDOWSKI 6 13 06 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL 020 INFORMATION AND MAY BE COPIED OR DIVULGED XXX 005 ANGLES 1 DEGREE WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC TITLE FINAL ASSEMBLY 50633 PART NO 93975A020 REV 30 SHEET OF 2 CSI 0385 Rev 0 SEE NOTE 2 SCREWS ARE PART OF OF ITEM 1 93249A001 REVISION LABEL SERIAL BAR CODE LABEL NOTE BATTERY 13H ITEM 13 A 13 B REVISIONS REV DATE DESCRIPTION BY LABELS FROM SET ITEM 13 DESCRIPTION LABEL LANGUAGE MENU LABEL LANGUAGE TREND PRINT 13 C LABEL LANGUAGE NIBP CYCLE 13 D 13 E LABEL LANGUAGE NIBP START STAT LABEL NIBP FITTING NON TEMP 13 F 13 G 13 H 13 LABEL BLANK NO SPO2 LABEL CSI PATENT LABEL BATTERY INSTALL LABEL COUNTRY OF ORIGIN 13 J LABEL CSI SUPPORT INFO 13 K LABEL ETL SYMBOL 13 L 13 M 13 N LABEL FUSE RATING LABEL ELECTRICAL RATING LABEL WARNINGS 13 0 13 LABEL SERIAL PORT LABEL WEEE DIRECTIVE 13 Q LABEL CE MARK 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL
183. ONE replaces ON in the selection when the test is completed NIBP SEAL OFF Tests NIBP pressure seals and transducer Choices are OFF and ON Press the MENU key with ON displayed to begin the test sequence with a new prompt message Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 2 3 Section 2 Service Menus Self Tests NIBP SEAL To perform the NIBP Seal test 1 Press the UP DOWN arrow keys to scroll to TEST MENU 2 Press the MENU key to select TEST MENU 3 Press the UP DOWN arrow keys to scroll to NIBP SEAL 4 Press the MENU key to shift the display arrow to point to the right 5 Press the UP DOWN arrow keys to select ON Press the MENU key The test window shall appear START TO SEAL XXXX X mmHg The valves close so that the pneumatic circuit can be checked for leaks This provides a simple field test for verifying the safety and static pressure accuracy of the NIBP transducer The current pressure is displayed on the second LCD line with an accuracy of 2 for all pressures from 0 to 300mmHg The format allows for the display of negative numbers that indicate negative zero offsets Press the MENU key a second time to terminate the test LED TEST Press the MENU key to begin the test The LED test exercises all numeric and point LED s except for the POWER LED This provides a simple field test for verifying the safety of the LED display Upon test comple
184. OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC TITLE FINAL ASSEMBLY 506LNP3 CSI NELLCOR SPO2 PRINTER PART NO 93975A006 REV pst 302 SHEET or 2 REVISIONS REV DATE DESCRIPTION BY LABELS FROM SET ITEM 16 ITEM 16 A 16 C LABEL LANGUAGE NIBP CYCLE 16 D 16 E 16 F 16 G 16 H 164 16 J LABEL COUNTRY OF ORIGIN 16 K_ LABEL CSI SUPPORT INFO 16 L LABEL ETL SYMBOL 16 M 16 N 16 0 16 16 0 16 R 16 S SCREWS ARE PART OF 93249A001 NELLCOR LOGO LABEL NOTE 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY SERIAL BAR CODE LABEL 4 i 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO ue MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS lt aH 3 INSTALL PRINTER PAPER PN 400658002 CAT LEVEL INTO PRINTER BATTERY P HOUSING CRITICARE SYSTEMS INC SC a APR pate 3 27 05 DAE Rz scale NTS DO NOT SCALE PRINT APPR TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV FINAL ASSEMBLY 506LNP3 93975A006 5 NELLCOR SPO2 PRINT
185. OS tt MA x Bas 22 01 MEETS 0x400020 WRITE INSTR REG li UNITS FOR DEVELOPMENTAL USE ONLY CRAZE MOKKA PFTICLKO por fae 20 980 99 MD WRITE DATA 22 1 MB 4 READ INSTR yo oe 19 MATS MAB 2 wor pazata 24 MAT MAT ja Bas 20 HOB as 5 0400023 READ DATA RAM Lo MD0 ur 16 r H2 X A9 ATT s J2 EMUL MOI 32 MLE 16 22 MAIS MAT a pa oaio 34 28 b DF2378RVFQ34V PBTIAT 22 WATE MATZ a 9919 38 An MAY 19 ACD SEL R25 RESET mq PBS AT4 2 MAT MAI AS Dat 33 M012 A12 As ae Sen LCD 10 0K R29 PB5 A13 MA12 aa 41 MD13 13 ONNECTOR PBAIA12 HS MATT MAT 4 Mote AM a Ci pagiatt HL MAIS iA MOT 15 MDS BOTTOM ENTRY Pezato HH MAS MATT 15 are 22 MA HDI 1 4 UCASIDOMU PB1 A9 1 A17 MATS MOT 1 Boe PFOWAT dm ra 520 SS geo NOTES AA PCTIAT L MAS 20 NC p 1 ALL RESISTORS ARE 1 6 1 10W UNLESS OTHERWISE NOTED 100K X4 poas MAS RESET TOVE BY RUNTIME D ub was e w e ce 512K x 16 2 ALL CAPACITORS ARE IN uF UNLESS OTHERWISE NOTED Alternate Printer PC3lA3 OE vss 22 DN 6 512 IC2SADW BACKLIGHT f MAT TEXT FU am
186. Off The factory default value is 50 for Adult and Pediatric modes and 40 for Neonate mode for hospital defaults The default value for all modes is Offfor Alternate Care defaults VitalCare 506N3 Series Service Manual Criticare Systems Inc High Temperature Low Temperature Parameter Setup Menu Temperature Mode Degrees F C S pO Search NIBP Tone S pO Average Criticare Systems Inc Section 2 Service Menus Select the high alarm limit for temperature Choices are 87 8 105 0 degrees F 31 0 40 6 degrees C and Off The factory default value is 100 0 degrees F 37 8 degrees C Select the high alarm limit for temperature Choices are 87 8 105 0 degrees F 31 0 40 6 degrees C and Off The factory default value is 93 0 degrees F 33 9 degrees C Press the MENU key to enter menus Press the UP DOWN keys until the PARAMETER SETUP displays Press the MENU key to enter the PARAMETER SETUP Press the UP DOWN arrow keys to move through the parameter setup menu until the desired submenu item is displayed in the LCD window Press the MENU key to select that item then use the UP DOWN keys to scroll through the setting options for that item When the desired setting is displayed on the LCD press the MENU key to selectthat setting Selects PRED predictive or CONT continuous mode of temperature monitoring The factory default value is PRED and the monitor returns to predictive mode after each power cycle Togg
187. P BOOT ANALOG POAISCKOISCKAISDAD PGOITMRIDIDREGOIRGS pat acm RTC 0 00 WRITE vss RTC Calibration E D mava He 0x400027 PS E vss GROUND 10K x 2 P3Y RxD1 SCL1 0 01 READ R108 475 A P32 RXDOIMRXDISDA t 7 108 33V gt gt EML GNO 100 pF P31 TxD1 on R109 475 hav P30 TxDOATTxD 33v tooic EMI SHIELD ie PRSIURGSYSCKMEDRCKS E10 MOLEX 87832 1010 R38 GROUND CONNECTION NIBP RX BLM2180222SN18 J8 i 1 00K i eem cou co SPO2 MODULE CONNECTOR 1 1 INIBE PGM ST RIA ead as SPO2 ONOFF TEIL R43 chgd from 10K to 100K MOD gt gt MODULE LOGIC PB I RQOYEDREQ2 TEMP TXD GROUND z SMAJI2A PLLVss 330 5v BATS4C TVS6 330 R142 475 R130 330 100K R30 4 22222222 4 NIBP MODULE CONNECTOR gt gt gt gt gt gt gt gt MOLEX 87832 0810 Ree R87 3 30 No Code Turn off DNI 0 OHM 032 Timer 9 R12 38S Typ 914 33D 330 TEMPERATURE MODULE CONNECTOR E12 100K 545 5 12 SMAJI2A 1765 2104 BLM218D222SN1B mo C37 738 Max S NIBP DIGITAL PWR INIBP_RXD 3 C38 ON OFF Ju 55 3 30 614981768148 RIN LED PWR on oM RECT LED AA TN2106 R164 R88 OR CA d bs FRONT PANEL ms 330 Jos R A MEMBRANE DIS R19 0 OHM RUS EERE Wi AR LN Qn Ne ASPER DIS gt 200K 1 a CONNECTOR cus R32 R210 R85 DNI m
188. PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 Q4 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND 917 APPLY DRAWN BY DATE SCALE TOLERANCE UNLESS OTHERWISE SPECIFIED 020 XXX 005 ANGLES 1 DEGREE TITLE SEE CSI WEB SITE www csiusa com pdf QA_Requirements pdf S W FOR THE DEFINITION OF THE QUALITY REQUIREMENTS v CRITICARE SYSTEMS INC sc E m 06 06 06 DAE APR NTS DO NOT SCALE PRINT CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC PART NO REV FINAL ASSEMBLY 93975A020 1 506 3 pst 30 sHeeT 2 or 2 CSI 0385 Rev 0 4 PL TORQUE TO 5 IN LBS NOTES 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT 2 PL TORQUE TO 5 IN LBS REVISIONS REV DATE DESCRIPTION BY 1 12
189. PORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT ALL RAW MATERIALS USED TO PRODUCE THIS PART SHALL E TRACEABLE TO AT LEAST A LOT LEVEL ALL TRACEABILITY AND INSPECTION RECORDS MUST BE IDENTIFIABLE TO THE RAW MATERIALS PARTS SSEMBLIES OR DEVICES TO WHICH THEY APPLY AND SHALL BE AVAILABLE UPON REQUEST OR AUDIT BY CSI REPRESENTATIVE D ACCEPTED BY A CSI QUALITY REPRESENTATIVE PRIOR TO A PRODUCTION SHIPMENT UNLESS OTHERWISE UTHORIZED BY CSI THE FIRST ARTICLES MUST BE INSPECTED AND OR TESTED FOR COMPLIANCE TO THE REQUIREMENT OF APPLICABLE ENGINEERING RAWINGS AND SPECIFICATIONS FIRST ARTICLES MUST BE SO MARKED AND IDENTIFIED WITH A PART NUMBER ANY MAJOR TOOLING PROCESS OR COMPONENT CHANGE WILL REQUIRE A NEW FIRST ARTICLE EVALUATION EACH LOT OF PARTS SHALL BE ACCOMPANIED BY A LEGIBLE COPY OF A CERTIFICATE OF COMPLIANCE LISTING THE DRAWING SPECIFICATION PROCESS AND APPLICABLE REVISION TO WHICH HE PARTS COMPLY AND BE SIGNED OFF BY THE VENDORS QA REPRESNTATIVE VENDOR SHALL FURNISH A COPY OF ACTUAL INSPECTION TEST RESULTS ASSOCIATED WITH EACH SERIALIZED ITEM INSPECTION AND TEST PARAMETERS OPERATIONAL MECHANICAL ELECTRICAL EACH INDIVIDUAL ASSEMBLED PCB SHALI ENVIRONMENTAL ETC SHALL BE DEFINED BY BY CSI MANUFACTURING ENGINEERING L BE PACKAGED IN CONDUCTIVE STATIC SHIELDING BAGS OR CONTAINERS AND IDENTIFIED WITH ESD WARNING LABELS 10 5 AND C6 P N 200148002 MUST BE ADDED AS SECONDA
190. R0 DSN CRITICARE SYSTEMS 83637B002 R1 20925 Crossroads Circle Waukesha WI 53186 INC Copyright 2005 ENG APPR CONFIDENTIAL This document contains confidential information and may not be copied or divulged without written consent of CRITICARE SYSTEMS INC PARTNUMBER O4 384S003 0 TITLE SCHEMATIC MAIN BOARD 506N3 SERIES PCB NUMBER 17NOV05 LAST MODIFIED DATE Friday Oct 6 2006 CHECKED BY Q A APPR SHEET SIZE D DIS 306 SHEET 3 3 MFG APPR 1 D REVISIONS fe ow gid 06 27 06 SEE ECN 8903 83641B001 REV 01234 NOTES EB 88 F B 1 FINISHED BOARD SHALL MEET CURRENT 600 6012 STANDARDS SEE NOTE 9 2 FINISHED BOARD THICKNESS SHALL BE 062 010 3 83641B001 IS USED ON ASSEMBLY 91386A001 91386A001 4 BOARD TO BE FABRICATED WITH RAILS OR IN MULTIPLE UP PANELS TO AID AND OPTIMIZE COMPONENT ASSEMBLY CONTACT B CSI S CONTRACT MANUFACTURER FOR THE PREFERRED LAYOUT CSI TO APPROVE LAYOUT BEFORE FABRICATION etu B B 19 B LABELING MUST BE NON CONDUCTIVE BOARD ASSEMBLY HOUSE IS TO PROVIDE SERIALIZATION OF EVERY BOARD CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDORS INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPON
191. REBOOT 1 TAAHCOS un DNI 10 SEL ta T LVC HCT VREF PHS CSTIIRGTYOE CKE 330 308 p BATT MON 5 9 111 avcc a p PH2 CSBITROS SE 2 z T 1 2 A LCD SEL CRA29 8 9 JSTRB 15 a COMPATIBLE I O er 4 404 PH1 CSSIRASSISDRAM clk 3 2 ON m Di ai 9 1 18 JMBATIZMON m 5 FPO NSO_ON c35 D1 MOTO D2 5 2 1 BDZ i 1 gt Sp s 01 10T 01 10T PGS CSSIRASSICAS 110 EXT O H 112 1 2 POTTEN MD11 403 HT i 1 BD3 18 VREF_2 5 PG2 CS2 RASZI 3 3B lt cer 1 rci Dn 1 Ea 1 sv 3 MD12 6104 S Ds 5 12 0177 1 Laat 4 129 avss PGO CS0 jA A TA 330 8514 4 E Z D6 H 5 1 BDE Zl 1 28 8 pr ar 1 4 13 CRA20 10Kx4 Y E 6 ES 9 1 8 2 BD7 3 4 em T Um JPWR DN 1 Eee Spas ON GEE 10K x 2 n 2 3 3V BLM21BD222SN1B BLM21BD222SN1B 330 09 2 LMAD40BIM3 2 5 oY 0 PES P52 SCK2 IRQ2 PeSITMOT DACKT IRQT3 TSPOZ BOOT 1 osci vec x DNI PROAT LATCH CK PBUSY IN 4 dp reg 136 PSS ADTRGIIRQS PEA TMOO DACKO IRQ12 29 PEMF OI d OSCO VBAT D27 VALID ADDR 2 26 CRAS PGSITMCH TENDTIRGTT 104 TEME_ONOFF l ok GND_ANL y 1 4 DAT SDA ee pg 1 BATS4S 0x400024 CRA30 IDPLY CLK m 5 NIBP_OFF 2 sp SCK R94 0x400025 PRINTER DATA IPRN_FLAG 1KX2 MOLEX 87832 2620 Son P35 SCK1 SCLONOE CKE
192. RIVER v RAL u25 5B SUPPLY fook T 74HC14 9238 Ot 190 C20 TLC352C0 534 H 68T 16 La g IRESET Re m 74HC14 PUMP CNTL B o Toso 34 TEGI luses P VOLT 1 C22 wt TaHCOS PGM ST SP CONTROL 58 eS E 0914 BP PWR V RAIL SWO D 5199330 2 1 Lipp a P C54 R40 7084 ut D14 Ot Notes 0 001 100K 100K All 10914 74HC132 All resistors are 1 1 10W unless otherwise noted ien M BOOT cT 5D capacitors in unless otherwise noted 4 4 V RAIL SW 9 LAST DESIGNATORS USED C103 017 J1 L3 E 7907 Ce2 U12A P4 Q9 R101 RNS SENS1 TP10 TVS4 U28 X1 PUMP R94 74HC132 5 0 1 OHM 5 Lave PUMP V Rail i R30 74 74 1 100 uH T Threshold D4 5514 Wrs Piir 55 ELECTRONIC FILE NAME _J PERMGEMINIHVWNIBP SCHEMATICI91325S003 REV 1913255003 R1 DSN SENSE 20925 Crossroads Circle 2 2 015 2092 NTIAL Thi i SENSE p vay CRITICARE Wesa wi sis CONFIDENTIAL This document contains confidential information and may not Rag SYSTEMS UNC Copyright 2005 be copied or divulged without written consent of CRITICARE SYSTEMS INC N GATE 33 2K 2 C PCB NUMBER ENG APPR 5 3 U12D 74HC132 835798003 Rev 0 PART NUMBER 91 325S003 REV 1 74HC132 DRAWN BY J GUPTON 8 24 2005 Ed 220pf act J Gupton 10AUG2005 Q A APPR LAST MODIFIED DATE TITLE l W
193. RNB Sue VREF 199 millivolts 199 milliamps limit T a HEAD VOLT 77 a 4 31 S TN2106 HCLOCK RIS 1 2 Tenoa a 10K 12 221 1 100 10K T E ERROR 2 58 4 CTCRL 1 ERRO osta 21 m 40K H ree MOLEX 52207 0490 R20 ERRI Hiper s wa 5 s 100K TP25 sr TIK d cas EVEN psn HDATA R25 our TIMER 2 C SHTH SENCUT acr TP24 j aaen Cd acid m MOLEX 36 51 3203 THR Cur2 p 1 1 ij 3 o5 Curse 4 b MEE CTCRL E a TLCSS5CD 752308 um a HCLOCK 001 1 47 VOLT 344 MSW m HIR a ranca 5 BRE s und L PS 3 g 3 p Em 322 j 1 100KX4 R 97 TPA 10K 100KX4 ri sv AVAILABLE HEAD PRINT HEAD VOLTAGE R22 NOTES ALL DISCRETE RESISTORS ARE 1 0603 SIZE MF UNLESS OTHERWISE NOTED ALL CAPACITORS ARE UF CERAMIC SMT UNLESS OTHERWISE NOTED ELECTRONIC FILE NAME JAPERMGEMINIHWAPRINTER BOARDISCHEMATICIS1389S002 REV 11913895002 REV 1 0SN 20925 ids Circle CRITICARE sus CONFIDENTIAI This document contains confidential information and may not u128 Cara AT Ea So he copied or divulged without written consent of CRITICARE SYSTEMS INC 4 ENG APPR gt PCR NUMBER 836448002 PART NUMBER 1 REV
194. RY OPERATION MUST BE CLEANED OF FLUX AND CONTAMINATES BEFORE APPLYING DRAWN BY REVISIONS DATE DESCRIPTION 11 15 05 SEE ECN 8530 03 08 06 SEE ECN 8707 09 18 06 SEE ECN 8955 1 16 07 SEE ECN 9019 CRITICARE SYSTEMS INC JEG ENG J GUPTON 08 25 05 DATE 8 23 2005 PRENE ose A KAPLAN 08 25 05 SCALE NONE DO NOT SCALE PRINT Mea LEWANDOWSKI 08 25 05 TOLERANCE UNLESS OTHERWISE SPECIFIED XX XXX CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE 506N3 OEM NIBP BOARD AY REV 913254003 4
195. Replace the NIBP module 11 Reassemble in reverse order N Reassemble monitor and follow Completion of Service procedure at the end of this section Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 41 Section 7 Disassembly Replace Power Supply First perform Chassis Service Pump Disassembly procedure 1 With the 2 Phillips screwdriver remove the four 4 screws pn 40496B004 holding the chassis assembly in place Remove Screws 2 Slide the chassis out of the rear housing and pull the NIBP fitting from the opening on the right side of the rear housing Keep temp and SpO cables temp units to the right Remove the ground wire from JP1 3 4 Remove the harness from CN1 5 Flip the chassis up with the power supply facing up 6 Loosen the four 4 screws pn 40496B001 that are contained with the four 4 6 cup washers pn 42499B001 Lift the power supply PCB pn 86517C001 up and remove the four cup washers that lie beneath the power supply 7 Remove the cable assembly pn 90927A002 from CN2 8 Replace power supply 9 Place the four 4 cup washers onto the existing standoffs 10 Align and place the power supply PCB on top of the cup washers Using the four 4 screws pn 40496B004 place each screw through the cup washer and place through each hole on power supply PCB Tighten down with a torque of 5 in lbs NOTE J5 header of the power supply
196. SR 46V R95 w Design Specs 5 57 5 100 LOWESR eak mw TO 252 Package M 5 Volt at 2 Amp 3 FAISD DR Amp Peak LM3478MM Vin 5 25 to 13 2 Volts ahrh n n npnk doa COMP ISEN 4 2 0 OHM 5 5 R105 1 lt x t 400 pF 200 BLM21BD222SN1B DY ANL R132 1 IAC POWER 49 9K R107 mue cm v en BLM21BD222SN1B TN2106 02 OHM DNI 14 27 VIN V RAIL 475K ot V RAIL in ud 1 T 33D vec mum To An Optional 12V Fan L 1 T 4 100K lt VIN g sw t 4 5954 96 t IN gt Sw 22uH 7 pi S4435BDY 57 1 LM2651MTC 3 3 223 1 ia Cn EIE 02 220EL 4 SS24 Qo 100 EL 1 5524 25v Diode protects against output voltage S954 25V 12 coup LOW ESR being pulled below ground through the SW VRAL x 1 R103 LOW ESR om 266 synchronous FET in an undervoltage FAN ON 4 ssso 22 EEE 2 d 7 DNI R117 100EL L uel 100x 25V 1 R137 R72 200 tat gt Design Specs 100K 57 aso gt t v Coe PA 1 V m 3 3 Volt at 1 amp step down il u23 10 wai Vin 5 25 to 13 2 Volts R106 R205 Riza 10 0K 400 KHZ 5 200 IRF7821 16V Q4 vLoGIC u hen S 4 110K LOW ESR MMBTA401 1 LM3478MM R144 R143 1 R155 1 ott 4 452 ee 1 ele R123 SYS ON OFF gt 1 ne
197. STATIC SH CONTAINERS AND IDENTIFIE D WITH ESD WARNING LABELS ED WITH A PART L BE ACCOMPANIED BY A LEGIBLE COPY OF A CERTIFICATE OF COMPLIANCE ON PROCESS AND APPLICABLE REVISION TO WHIC H THE PARTS COMPLY D WITH EACH ELECTRICAL H THE CSI PART NUMBER AND REVISION FOR THE ASSEMBLY READABLE FORMAT SERIAL NUMBERS SHALL NOT BE LPHABETICAL PREFIX PLE VENDORS THE ON THE PCB IELDING BAGS OR ADD PN 40995B001 ITEM 2 QTY 2 INTO DB 9 CONNECTOR HOLES TORQUE TO 5 IN LBS INSTALL PRIOR TO WAVE SOLDER DO URRENT FAB VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 04 05 Q6 07 010 011 AND 916 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf FOR THE DEFINITION OF THE QUALITY REQUIREMENTS REVISIONS REV DATE DESCRIPTION BY 09 13 05 SEE ECN 8497 RWK 02 16 06 SEE ECN 8648 RWK 03 07 06 SEE ECN 8723 TLR 06 27 06 SEE ECN 8903 11 07 06 SEE 11 08 06 04 23 07 SEE 1 2 3 4 5 08 25 06 SEE 6 7 8 ECN ECN ECN 18927 48988 JEG 9081 RWK 474 SYSTEMS INC BRAWN DBL wee eng D RIECK 05 05 05 DATE 1 6 05 ES Ste M LARSEN 05 05 05 SCALE 1 25 1 DO NOT SCALE PRINT D CARLSON 05 05 05 TOLERANCE UNLESS OTHERWISE SPECIFIED XX 020
198. Section 2 Service Menus Press the MENU key to enter menus Press UP or DOWN key to display CONFIGURATION Press the MENU key to select the Configuration submenu Press the UP DOWN keys to move through the configuration submenu until the desired item setting is displayed in the LCD window Press the MENU key to select that item then use the up and down arrow keys to scroll through the setting options for that item When the desired setting is displayed on the LCD press the MENU key to select that setting Sets the date format to MM DD YYYY month day year or DD MM YYYY day month year The factory default setting is MM DD YYYY Sets the monitor time to 24 Hour or AM PM The default is 24 Hour Sets the current hour 24 hour format Sets the current minute Sets the current day Sets the current month Sets the current year Adjusts the LCD message bar contrast from 5 to 95 in 5 increments The contrast changes as the adjustment is made The factory default is 50 Turns the temperature function ON or OFF This automatically resets to ON when restarting the monitor Turns the SpO gt function ON or OFF This automatically resets to ON when restarting the monitor Turns the NIBP function ON or OFF This automatically resets to ON when restarting the monitor Enables ON or disables OFF MAP display on the monitor Also removes MAP from the headers and printouts when set to OFF The factory default is ON Vita
199. Section 6 Service Testing amp Calibration Any time you open a monitor s case you should perform the electrical safety tests before you return the monitor to operation If you serviced the monitor you should also perform the associated functional tests Additional tests that are specific to modules and assemblies you should perform when you service adjust calibrate or otherwise disassemble any assemblies See the following table Field Service Testing Pot fication Required Test Recommended Test vie le jelelyvivivie Communications Board EPROM Firmware update lele viv LI Display LCD Board e viviv keypad viv v Front Enclosure Disassembled e e e v v v Printer dvie Je Monitor Dropped v v v v e v v Software Download lele AnnualSafetyTest_ mameri Temperature Veri EI Communication Testing ejej SpO2 Performance Testing jel NIBP Module Calibration FERNEN Power Supply Calibration FENNEN Communication Board Calibration lele Sp02 Verification le NiBP verification ISISISISIs s Functional Testing No Fault case opened 0 le Electrical Leakage lt le 5 5 5 lt lt s Withstanding Voltage Hi le lt Equipment and Tools The following procedures assume that the technician has available an ESD
200. T BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC TITLE SO6NT3 FINAL ASSEMBLY PART NO 93975A022 REV 30 SHEET or 2 CSI 0385 Rev 0 SEE NOTE 2 SCREWS ARE PART OF Sp OF ITEM 1 93249A001 REVISION LABEL SERIAL BAR CODE LABEL BATTERY NOTE REVISIONS REV DATE DESCRIPTION BY LABELS FROM SET ITEM 19 ITEM 19 A 19 B DESCRIPTION LABEL LANGUAGE MENU LABEL LANGUAGE TREND PRINT 19 C 19 D 19 E LABEL LANGUAGE NIBP CYCLE LABEL LANGUAGE NIBP START STAT LABEL NIBP FITTING 19 F LABEL BLANK NO SPO2 19 G LABEL CSI PATENT 19 H 19 LABEL BATTERY INSTALL LABEL COUNTRY OF ORIGIN 19 J LABEL CSI SUPPORT INFO 19 K 19 L 19 M LABEL ETL LABEL FUS SYMBOL E RATING LABEL ELECTRICAL RATING 19 N 19 0 LABEL WARNINGS LABEL SER IAL PORT 19 P LABEL WEEE DIRECTIVE 19 Q 19 R 19 S LABEL CE MARK LABEL TEM LABEL LANGUAGE TEMP ORAL AX P COVER 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2
201. T BE DUPLICATED THE FORMAT FOR THE SERIAL NUMBER SHALL CONTAIN AT LEAST 2 ALPHABETICAL PREFIX CHARACTERS THAT ARE RELEVANT TO THE VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY VENDOR TO DISTINGUISH BETWEEN MULTIPLE VENDORS THE ASSEMBLY PART NUMBER REVISION AND SERIAL NUMBER SHALL ALSO BE LABELED ON THE PCB ASSEMBLY IN REQUIREMENTS 01 02 Q4 Q5 Q6 Q7 010 Q11 AND 016 IN BARCODE FORMAT USING CODE 39 PREFERRED OR CODE 128 ADDITION THE QUALITY REQUIREMENTS 09 Q13 AND 017 APPLY SEE _ CSI WEB SITE www csiusa com pdf QA Requirements pdf FOR THE 7 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDORS INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION DEFINITION OF THE QUALITY REQUIREMENTS AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT ALL RAW MATERIALS USED TO PRODUCE THIS PART SHALL BE TRACEABLE TO AT LEAST A LOT LEVEL ALL TRACEABILITY AND INSPECTION RECORDS MUST BE IDENTIFIABLE TO THE RAW MATERIALS PARTS ASSEMBLIES OR DEVICES TO WHICH THEY lt C RITICAR E APPLY AND SHALL BE AVAILABLE UPON REQUEST OR AUDIT BY CSI REPRESENTATIVE SYSTEMS INC FIRST ARTICLES MUST BE INSPECTED AN
202. T STAT NIBP FITTING NON TEMP BLANK NO SPO2 CSI PATENT BATTERY INSTALL COUNTRY OF ORIGIN 13 J LABEL CSI SUPPORT INFO 13 K 13 L 13 M 13 N 13 0 13 LABEL LABEL LABEL LABEL LABEL LABEL ETL SYMBOL FUSE RATING ELECTRICAL RATING WARNINGS SERIAL PORT WEEE DIRECTIVE 13 Q LABEL CE MARK 13 R 13 S LABEL LABEL PAPER LOADING PAPER RELEASE 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY ARE SHOWN ON THIS DRAWING FOR REFERENCE ONLY 2 ADD QUALITY SEAL PN 46036B101 FROM CAT LEVEL BOM TO MONITOR APPROXIMATELY ONE INCH ABOVE THE SERIAL PORT IT SHOULD COVER THE FRONT AND REAR HOUSINGS 3 INSTALL PRINTER PAPER PN 40065B002 CAT LEVEL INTO PRINTER HOUSING VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 Q4 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND 917 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf S W FOR THE DEFINITION OF THE QUALITY REQUIREMENTS v CRITICARE SYSTEMS INC w SC Fn APPR pa 06 06 06 DAE APR scale NTS DO NOT SCALE PRINT TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV pst 30 sH
203. TAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV FINAL ASSEMBLY D 93975A007 5 NELLCOR SPO2 TEMP 302 o I NOTES 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT PLASTIC WASHER 3 PL TEMP DRIP GUARD LABELS PART OF LABEL SET 32 56 HEX NUT 2 PL REVISIONS DATE DESCRIPTION BY 09 01 05 SEE ECN 8496 SC 11 18 05 SEE ECN 8590 DBL 01 31 06 SEE ECN 8652 TLR 3 27 06 SEE ECN 8761 DBL 6 28 06 SEE ECN 8670 5 12 7 06 8922 DBL 2 PL TORQUE TO 5 IN LBS 9 PL TORQUE TO 5 IN LBS SW GY GRITICARE SYSTEMS INC DRAWN CHECK ENG e SC BY aper S COOGAN 7 21 05 03 27 05 Bae AP A KAPLAN 7 21 05 scat NTS DO NOT SCALE PRINT AR B LEWANDOWSKI 7 25 05
204. TIONAL TOLERANCE UNLESS CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL MECHANICAL ELECTRICAL ENVIRONMENTAL ETC SHALL BE DEFINED BY BY CSI MANUFACTURING ENGINEERING AS INFORMATION AND MAY NOT BE COPIED OR DIVULGED _ 8 EACH INDIVIDUAL ASSEMBLED PCB SHALL BE PACKAGED IN CONDUCTIVE STATIC SHIELDING BAGS OR CONTAINERS AND IDENTIFIED WITH ESD WARNING LABELS ME 506N3 SERIES ES po MAIN BOARD 91384A003 1 ost LL SED F CSI0391 Rev 0
205. TO REVIEW APPROVAL VERIFICATION DEFINITION OF THE QUALITY REQUIREMENTS AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT ALL RAW MATERIALS USED TO PRODUCE THIS PART SHALL BE TRACEABLE TO AT LEAST A LOT LEVEL ALL TRACEABILITY AND INSPECTION RECORDS MUST BE IDENTIFIABLE TO THE RAW MATERIALS PARTS ASSEMBLIES OR DEVICES TO WHICH THEY CRITICARE APPLY AND SHALL BE AVAILABLE UPON REQUEST OR AUDIT BY CSI REPRESENTATIVE SYSTEMS INC FIRST ARTICLES MUST BE INSPECTED AND ACCEPTED BY A CSI QUALITY REPRESENTATIVE PRIOR TO A PRODUCTION SHIPMENT UNLESS OTHERWISE AUTHORIZED BY CSI THE FIRST ARTICLES MUST ea J GUPTON 9 2 05 BE INSPECTED AND OR TESTED FOR COMPLIANCE TO THE REQUIREMENT OF APPLICABLE ENGINEERING DRAWINGS AND SPECIFICATIONS FIRST ARTICLES MUST BE SO MARKED AND IDENTIFIED WITH A unm sss SC RAP 3 12 08 PART NUMBER ANY MAJOR TOOLING PROCESS OR COMPONENT CHANGE WILL REQUIRE A NEW FIRST ARTICLE EVALUATION 8 22 APPR scate NONE DO NOT SCALE PRINT 6 K HAWVER 9 6 05 EACH LOT OF PARTS SHALL BE ACCOMPANIED BY A LEGIBLE COPY OF A CERTIFICATE OF COMPLIANCE LISTING THE DRAWING SPECIFICATION PROCESS AND APPLICABLE REVISION TO WHICH THE PARTS COMPLY AND BE SIGNED OFF BY THE VENDORS QA REPRESNTATIVE OT
206. UE WIRE BROWN WIRE UP AS SHOWN DETAIL A AC INLET WIRING SEE DETAIL A FINISHED ASSEMBLY 2 Jeevan LABEL PART NUMBER LABEL SW ADD DROP OF THREAD LOCK ADHESIVE 2 PL CRITICARI E SYSTEMS INC NOTES QW sc 5 07 21 05 1 CSI RESERVES THE RIGHT INSPECT THIS ITEM AT THE VENDORS FACILITY 03 29 05 TENE Sh AKAPLAN 07 21 05 VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT we TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI Toe NIS DONOTSEATE PRINT eee REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR TOLERANCE UNLESS FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION 2 ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT ANGLES 1 DEGREE TITLE PART NO REV 2 TORQUE ALL SCREWS TO 5 IN LBS REAR HOUSING ASSEM 93249A001 4 DIST 302 SHEET OF REVISIONS APPLY PART NO amp REV DATE DESCRIPTION BY 5 PEACE OF ASSIS 1 09 26 05 SEE ECN 8527 SC 2 11 18 05 SEE ECN 8590 RWK 3 06 30 06 SEE ECN 8908 5 TORQUE TO 5 IN LBS 4 PL TORQUE TO 5 IN LBS
207. UT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV SS Sa SSSR 93975A005 5 NELLCOR SPO2 pst 302 sHeeT 2 or 2 NOTES 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT 2 PL 2 PL TORQUE TO 2 IN LBS 2 PL TORQUE TO 5 IN LBS 4 PL TORQUE TO 5 IN LBS 32 56 HEX NUT 2 PL REVISIONS REV DATE DESCRIPTION BY 1 09 01 05 SEE ECN 8496 5 2 11 18 05 8590 DBL 3 01 31 06 SEE ECN 8652 TLR 4 06 28 06 SEE ECN 8670 5 5 12 7 06 SEE ECN 8922 DBL 2 PL TORQUE TO 5 IN LBS CRITICARE SYSTEMS INC BRAWN T S GEC S COOGAN 7 21 05 pate 03 27 05 A KAPLAN 7 21 05 scale NTS DO NOT SCALE PRINT pe B LEWANDOWSKI 7 25 05 TOLERANCE UNLESS OTHERWISE SPECIFIED 020 XXX 00 005 ANGLES 1 DEGREE CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION AND MAY NOT BE COPIED
208. VIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT REVISIONS REV DATE DESCRIPTION BY 1 08 31 05 8496 5 2 11 18 05 8590 DBL 3 01 24 06 SEE ECN 8652 TLR 4 06 28 06 SEE ECN 8670 5 5 12 7 06 8922 DBL 99 2 TORQUE TO 5 IN LBS TCH CRITICARE SYSTEMS INC me SC Fn S COOGAN 7 21 05 pate 03 27 05 PA A KAPLAN 7 21 05 scaE NTS DO NOT SCALE PRINT LEWANDOWSKI 7 25 05 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC ANGLES 1 DEGREE TITLE PART NO REV FINAL ASSEMBLY 506DN3 93975A001 5 CSI DOX SPO2 DIST _ SHEET or 2 REVISIONS REV DATE DESCRIPTION BY LABELS FROM SET ITEM 13 ITEM DESCRIPTION 13 A LABEL LANGUAGE MENU 13 LABEL LANGUAGE TREND PRINT 13 C LABEL LANGUAGE NIBP CYCLE 13 D LABEL LANGUAGE NIBP START STAT 13 LABEL NIBP FITTING NON TEMP 13 F LABEL SPO2 CONN NON T
209. View Help 0 03 0 04 Signals On Freeze Clear 14 03 56 0 00 0 01 0 02 0 05 0 06 0 07 0 08 0 09 0 10 Host mode Service mode Mode Service Diastolic mmHg Calibrate Adult Pass Fail Mean mmH Infant 8 Accuracy uti 0 Systolic mmHg H Heart Rate bpm Pass Fai Unit Elapsed Time sec Speed Inflate V Deflate IV m Reset F5 Peak Pressure mmHg E is cor m Disable FB Time Leak u Infant lt 1 Adult Ma Safety lt 1 Cuf 0 mmHg Elapsed Time 0 sec Infant 506N3 NIBP Module 70 Fact idle Figure 6 29 Select Accuracy 2 A Pressure Accuracy Test window appears Click Start Manometer reading should match display reading 2 or 3 mmHg Cancel Pass Fail Help Inflate to 70 mmHg Inflate to 140 mmHg Inflate to 280 mmHg Cuff mmHg 06 3 NIBP Module 70 Fact idle Figure 6 30 Pressure Accuracy Test Window Page 6 20 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 6 Service Testing amp Calibration 3 Check the manometer and the cuff pressure Pressure will inflate to 70mmHg Verify that the pressure is within 2 or z3mmHg If OK click on the Pass box to place a checkmark in the box Click Next Pressure Accuracy Test Manometer reading should match display reading
210. VitalCare 506N3 Series Patient Monitor Service Manual C E0413 Cat No 1446 Part No 39178B101 Date 08 07 Revision 1 Copyright Page ii COPYRIGHT CRITICARE SYSTEMS INC 2007 CRITICARE SYSTEMS INC Criticare owns all rights to this unpublished work and intends to maintain this work as confidential Criticare may also seek to maintain this work as an unpublished copyright This publication is to be used solely for the purposes of reference operation maintenance or repair of Criticare equipment No part of this publication may be reproduced in any manner or disseminated for other purposes In the event of inadvertent or deliberate publication Criticare intends to enforce its rights to this work under copyright laws as a published work Those having access to this work may not copy use or disclose the information in this work unless expressly authorized by Criticare to do so All product specifications as well as information contained in this publication are subject to change without notice All information contained in this publication is believed to be correct Criticare Systems Inc shall not be liable for errors contained herein nor for incidental or consequential damages in connection with the furnishing performance or use of this material This publication may refer to information and products protected by copyrights or patents and does not convey any license under the patent rights of Criticare Systems
211. VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 6 Service Testing amp Calibration 3 Verify that the Inflation and Deflation indicates a Pass with checkmarks in the boxes Factory Speed Test Inflation Deflation Pass criterion Pass criterion 3 Cancel Inflate at 5 mmHg sec Deflate at 17 mmHg sec Help 3 seconds 80 mmHg sec 1 seconds 130 mmHg sec Pass Fail Pass Fail Cuff 0 0 mmHg 06 3 NIBP Module 70 Fact idle Figure 6 20 Factory Speed Test Pass 4 If each Pass box has a checkmark click on the Done button 5 The main screen displays checkmarks indicating a Pass of the Speed tests CSI NIBP Service Support Program 506N3 NIBP Module ZI Connection View Help 350 300 250 200 150 100 Signals On Clear t 50 13 08 52 0 0 00 0 01 0 02 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 10 Host mode Service mode Mode Systolic mmHg Service j Diastolic mmHg Calibrate Adult F Pass Fail ean mmHg Infant Accuracy ma H a eart Rate bpm PES si 7 Unit Elapsed Time sec Speed Inflate Deflte IV Li y Reset lt F5 gt 3 Peak Pressure mmHg Adi Disable FE m Time Leak me Infant Adi v I Safety 0 0 mmHg Elapsed Time 0 sec Infant v Li E
212. Y REQUIREMENTS Q1 Q2 Q4 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf FOR THE DEFINITION OF THE QUALITY REQUIREMENTS SW Z CRITICARE SYSTEMS INC DRAWN BY SC CHECK BY ENG APPR DATE 06 14 06 RELEASE DATE QA APPR SCALE NTS DO NOT SCALE PRINT APPR TOLERANCE UNLESS OTHERWISE SPECIFIED XX 020 XXX 00 005 ANGLES 1 DEGREE CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION AND MAY NOT BE COPIED OR DIVULGED WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC FINAL ASSEMBLY SO6DNV3 CSI DOX SPO2 TURBO TEMP PART NO 93975A009 REV 302 SHEET 2 OF 2 CSI 0385 Rev 0 REVISIONS REV DATE DESCRIPTION 12 8 06 SEE ECN 8922 TEMPERATURE DETAIL A 4 PL TORQUE TO 3 IN LBS SPL TORQUE TO 5 IN LBS TORQUE TO 5 IN LBS VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 Q4 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf SW FOR THE DEFINITION OF THE QUALITY REQUIREMENTS CRITICARE SYSTEMS INC ENG SAWN SC wee a
213. a list of possible menus and submenus Depending on the model and configuration of your monitor some submenus listed may not be applicable Press the MENU key to enter menus Press the UP DOWN keys until the ALARM MENU displays Press the MENU key to enter the ALARM MENU Press the UP DOWN keys to move through the alarm submenu until the desired item setting displays in the LCD window Press the MENU key to select that item then use the UP DOWN keys to scroll through the setting options for that item When the desired setting displays on the LCD press the MENU key to select that setting Alarm limits are set separately for adult pediatric and neonatal modes and are saved independently To set adult alarm limits enter the ALARM MENU while you are in the adult mode Change the patient mode by pressing the PATIENT key until the ADULT LED is lit Confirm that the ADULT indicator on the front panel is lit Set all desired alarm limits for adult monitoring conditions To set pediatric alarm limits enter the ALARM MENU while you are the pediatric mode Change the patient mode by pressing the PATIENT key until the PEDIATRIC LED is lit Confirm that the PEDIATRIC indicator on the front panel is lit Set all desired alarm limits for pediatric monitoring conditions To set neonate alarm limits enter the ALARM MENU while you are in the neonate mode Change the patient mode by pressing the PATIENT key until the NEONATE LED is lit Confi
214. al such as a foam packing peanut verify that the message SPO2 LOST appears on the display 8 Verify SPO2 NO SENSOR message is displayed when there is nothing connected to the S pO connector S pO Verification NOTE This procedure is for models with the optional Nellcor Only Nellcor SpO2 Oximeter 1 Disconnect the OxiMax SpO sensor from the unit after power up 2 Verify a red LED lights up the sensor symbol on the front membrane 3 Using a Nellcor SpO finger sensor verify heart rate and plethysmograph operation displayed on the LED s within 15 seconds Verify no S pO error messages appear alarm violations may occur depending on individual readings and monitor set up 4 Verify the 10 segment green LED bar graph displays the relative strength of the pulse by lighting a proportional number of LED segments 5 Verify SPO2 PULSE LOST message appears after the unit has taken a reading then removing your finger from the sensor Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 5 21 Section 5 Preventative Maintenance 6 Remove the finger sensor and reconnect to the connector on the monitor Verify SPO2 SENSOR message is displayed when the finger sensor is plugged in but with no finger inserted in the sensor 7 Remove the sensor from the monitor Verify SPO2 NO SENSOR message is displayed when there is nothing connected to the S pO connector Page 5 22 VitalCare 506N3 Series Servic
215. al Tests Alarm Functions Verify Pulse volume operation from 0 to 10 Verify Alarm volume operation from 0 to 10 Verify 2 minute Alarm Silence function Verify permanent Alarm Silence function Display Functions Verify Green Charge LED w AC power connected Powerup Function Verify unit powers up with AC plug in Verify unit powers up on battery NIBP Function Simulator set to Adult mode 120 80 1 min cycle Each reading does not vary by more than 4 or 4mmHg whichever is greater from the calculated average Average Simulator set to Neonate mode 80 50 Stat mode Each reading does not vary by more than 4 or 4mmHg whichever is greater from the calculated average Average Seal Test SpO Functions Verify SPO2 NO SENSOR condition DOX NELLCOR Verify SPO2 SENSOR condition DOX NELLCOR Verify SPO2 HIGH AMBIENT condition DOX only Take SPO2 amp HR readings NELLCOR Verify LED Bargraph DOX NELLCOR Sensor symbol operation DOX NELLCOR Verify SPO2 LOST condition DOX only Verify SPO2 PULSE LOST condition NELLCOR only FasTemp Temperature Functions Verify TEMP NO PROBE condition Verify Temperature readings Blue box Oral Verify Temperature readings Blue box Axial Verify Temperature Simulator readings 37 0 C or 98 6 F Verify Temperature Readings Red box Rectal TurboTemp Temperature Functions Verify TEMP NO PROBE appears Connect the Alaris TE 1811 probe and LED blinking Verify 98 degrees
216. aners can damage the screen Clean the display window by wiping it with a clean soft lint free cloth sprayed with common glass cleaner Do not spray glass cleaner directly on the display To clean the reusable blood pressure cuff wipe it with a damp cloth or sponge If necessary disinfect the cuff with 7096 alcohol mild bleach solution or other disinfectant Disposable blood pressure cuffs are for single patient use and are not intended to be disinfected Sterilize the cloth cuff and neoprene bag with commercially available disinfectants such as ethylene oxide EtO Rinse thoroughly to remove any residual disinfectants Do not allow liquids to enter the neoprene bag You may sterilize the cloth cuff in an autoclave If the cuffs become grossly soiled with blood or other body fluids you should launder the cloth cuffs by hand or machine Remove the neoprene inflation bag before you launder or sterilize the dacron cloth cuff Feed the inflation tube back through the hole and then pull out the cloth flap Figure 4 1 Remove the Inflation Bag VitalCare 506N3 Series Service Manual Page 4 1 Section 4 Cleaning and Disinfecting DOX Pulse Oximeter Sensors OxiMax Pulse Oximeter Sensors Page 4 2 Roll up the inflation bag and slide it out the open slot in the cloth cuff Be sure to observe the following laundering precautions do NOT launder disposable cuffs and neoprene inserts Remove the inflatable bag from the cuff b
217. any opening on the back 8 Once removed clean the front of the bezel with alcohol Remove any residue from the bezel surface 9 Obtain a new membrane NOTE See Section 9 Drawings and Schematics for the correct part number for the replacement membrane for the monitor 10 Remove the paper backing from the membrane Place the membrane flush with the bezel and slide each tail through the openings that are provided on the bezel Press firmly around the bezel to ensure that the membrane is flat and no air bubbles are apparent 11 Air out the bezel with an air ionizer before mounting the PCB Remove the film from the display Place the ground tail from the membrane through the opening of the main board assembly pn 90232A001 Page 7 36 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly 12 Tilt the PCB assembly so thatitis on an angle Lift the bezel up so that the tail of the membrane slides through the opening of the PCB assembly Place the two together and lay back down onto the table 13 Mount the PCB assembly pn 90232A001 to the bezel using four 4 P H M S screws pn 40995B005 These are the upper screws Do Not tighten down 14 Unlock connector from membrane and attach the membrane tail into it Close the connector by pushing it close Keep the membrane straight and even 15 Fold over the membrane s ground tail and connect to the Main Board using a P H M S screw and wa
218. are Systems Inc Section 1 Introduction Criticare Systems Inc has quality control practices and procedures in place to review potential hazards as they relate to software The monitor is Year 2000 Compliant and utilizes a 4 digit year for all date time and leap year calculations This device has been successfully tested to IEC 60101 1 2 specified levels for emissions of and resistance to electromagnetic energy fields External disturbances which exceed these levels may cause operational issues with this device Other devices which are sensitive to a lower level of emissions than those allowed by IEC 60101 1 2 may experience operational issues when used in proximity to this device MAGNETIC FIELDS Use of the monitor in an MRI environment may interfere with MRI image quality Use of MRI may interfere with the monitor RADIO FREQUENCY INTERFERENCE The monitor conforms with IEC 1000 4 3 for radio frequency interference and will operate with negligible adverse effects CONDUCTED TRANSIENTS The monitor conforms with IEC 61000 4 4 and IEC 61000 4 5 for conducted transients and will operate with negligible adverse effects X RAY The monitor will operate with negligible adverse effects in an x ray environment However the monitor should not be placed directly in the x ray beam which could damage the internal electronics of the monitor OTHER INTERFERENCE There is a negligible adverse effect to the monitor from electrocaute
219. arm Silence indicator and Patient Size indicators Units with the optional Temperature feature also have Temperature Site indicators VitalCare 506N3 Series Service Manual Criticare Systems Inc NIBP Module pn 93947A003 DOX Module pn 91391A001 Nellcor Module pn 83459B001 2 Nellcor Carrier Board pn 91387A001 Criticare Systems Inc Section 3 Theory of Operation This module connects to the Main Board The upgraded NIBP algorithm firmware installed conforms to EN1060 This module is the Criticare Digital Oximetry circuit The circuitry is configured in a physical geometry to be compatible with the Nellcor OxiMax and Nellcor Carrier Board real estate In this manner the module and the Nellcor S pO module fit in the same location within the 506N3 enclosure and utilize the same cable assembly to connect to the Main Board Additionally the DOX Module provides electrical isolation of 1500VAC minimum through power and serial interface connections The 5 0 sensor connector is mounted directly onto the Module The Nellcor pulse oximetry module is a small printed circuit board assembly that provides the core components of a low power pulse oximeter system with OxiMax performance It is designed for OEM use and supports the full line of Nellcor OxiMax sensors including the new MaxFast forehead sensor Nellcor OxiMax technology is a system that uses calibration data contained in Nellcor brand OxiMa
220. ation in Temperature Verification in Section 5 replace the module as necessary There is no service testing or calibration of the LCD or LED Board assemblies See the functional tests in Functional and Safety Tests in Section 5 Page 6 22 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly Before You Begin Opening a monitor and breaking the quality seal can void your manufacturer warranty Contact the Criticare Service Department before you break the seal on any monitor The following procedures are intended to be used by qualified biomedical engineering or field service personnel for replacement of PCB assemblies These procedures are not intended to be used for component level trouble shooting and repair of the PCB assemblies The repair procedures for the 506N3 Series monitors are included here for the determination of damaged or unusable assemblies The manufacturer does not recommend attempting field repair of the printed circuit boards Also see the 506N3 Series Final Assembly Drawings in Section 9 Service Safety A WARNING The following procedures require working with exposed electrical circuits Repair should only be attempted by experienced electronics technicians Do notshort circuit the battery terminals The resulting high current discharge can cause burns Before disassembly remove the battery to avoid electrical shock Electronic components are selected
221. attach either the new LCD board pn 900294001 LED display board 91388A001 Page 7 32 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly REASSEMBLY 1 Place the LCD back onto the Main Board aligning it carefully with the 16 pin holes at the top of the PCB Insert the four 4 screws and torque to 2 in lbs Remove the film from the display For the LED display be sure to place the display board header pn 87282B001 into main board marked J7 or J1 of the display PCB Insert the six 6 screws and torque to 5 in lbs 2 Air out the bezel with an air ionizer before mounting the PCB Remove the film from the display Place the ground tail from the membrane through the opening of the main board assembly pn 90232A001 NOTE If the monitor has a bezel support first replace the bezel support around the NIBP LEDs The bezel support goes around the SYS DIA systolic diastolic LEDs with the middle bar between the two LED groups SYS LEDs Bezel Support DIA LEDs T Figure 7 41 Bezel Support 3 Tilt the PCB assembly so that it is on an angle Lift the bezel up so that the tail of the membrane slides through the opening of the PCB assembly Place the two together and lay back down onto the table 4 Mount the PCB assembly to the bezel using four 4 P H M S screws pn 40995B005 These are upper screws DO NOT tighten down 5 Unlock connector from membrane and attach
222. ature heart rate 506DNTP3 DOX SpO NIBP FasTemp temperature printer heart rate 506DNV3 5 NIBP TurboTemp temperature heart rate 506DNVP3 SpO NIBP TurboTemp temperature printer heart rate 506033 5 NIBP heart rate 506LNP3 Nellcor SpO gt NIBP printer heart rate 506LNT3 Nellcor SpO gt NIBP FasTemp temperature heart rate 5O6LNTPS3 Nellcor SpO gt NIBP FasTemp temperature printer heart rate 506LNV3 5 0 NIBP TurboTemp temperature heart rate 5O6LNVP3 Nellcor SpO NIBP TurboTemp temperature printer heart rate 506NT3 NIBP FasTemp temperature heart rate 506NTP3 NIBP FasTemp temperature printer heart rate 506NV3 NIBP TurboTemp temperature heart rate 506NVP3 NIBP TurboTemp temperature printer heart rate VitalCare 506N3 Series Service Manual Page 1 1 Section 1 Introduction Intended Use About this Manual Page 1 2 This equipmentis intended for use only by qualified medical providers in conjunction with established medical protocols All models in the 506N3 series are designed to monitor physiological parameters of patients providing the health care provider with physiological data alarms and trend records The monitor is designed to be used with only one patient at a time This manual contains only the information required to service the monitor For information on operation monitoring and setting up the monitor consu
223. axillary or rectal cavity the temperature measurement begins The temperature display shows the current probe temperature readings along with an F or C As the patient s temperature rises or falls the display changes accordingly All temperature site LEDs are turned off in Continuous Mode All displayed measurements are considered to be unstable Axillary Measurements TurboTemp thermometer measures axillary arm pit temperature using the continuous operating mode The temperature site LED will flash indicating that the displayed temperature must be observed over time to determine a stable measurement Clinical Testing Predictive thermometry measures temperature at discrete intervals and Accuracy and then calculates the rate of change according to a proven algorithm The FILAC FasTemp electronic thermometer in its predictive mode has been tested to comply with EN 12470 3 and ASTM E1112 98 The FILAC FasTemp meets these standards in predictive mode to provide highly accurate predictive measurements When patient fevers at or above 37 6 C 99 7 F are encountered by FILAC FasTemp measurement time may exceed 20 seconds in order to achieve the accuracy necessary for those conditions The Alaris TurboTemp electronic thermometer has been tested to the accuracy of 0 1 C 0 2 F in the continuous operation mode using a calibrated water bath The accuracy range of 98 0 F to 102 0 F meets the range specified in ASTM specification
224. ble in reverse order Follow Completion of Service procedure at the end of this section Page 7 18 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly NellcorSpO gt Refer to Replace the SpO Boards on page 7 13 for directions on PCB Carrier Board removing the side panel with FasTemp 1 Carefully lift the side panel up and then lift the two foam pads from the insulator that are holding the cables down Figure 7 24 Lift Foam Pads 2 Place a small box or similar object the size of the monitor under the side panel to keep it level 3 Lift the insulator up off the side panel Lift Here Carefully gt J 4 2 Figure 7 25 Lift Insulator Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 19 Section 7 Disassembly 4 Remove the four 4 screws pn 40995B005 from the FasTemp Isolation P CB Temp cable underneath PCB Gare 3 Remove Screws torqued 5 in Ibs Figure 7 26 Remove Isolation Board Screws 5 Carefully lift up the Isolation PCB pn 91386A001 6 Remove the Temp cable pn 90931A001 from the connector beneath the PCB NOTE Do not tuck temp cable into opening Add RTV to the connector after reassembly 7 Remove the standoffs pn 42476B001 that are holding the insulator PCB Torque is 2 in lbs NOTE Insulator is placed first then standoffs 8 Remove the insulator 9 Remove the two 2
225. ceeds 320 mmHg Hel Pass Help Adult lt untested gt Fail Pass Infant lt untested gt Fail Test infant mode Cuff 0 0 mmHg Peak Pre ss u re I m mHg 6 NIBP Module 71 Fact controlled inflation Figure 6 13 High Pressure Safety Test window Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 6 11 Section 6 Service Testing amp Calibration 3 The cuff pressure should increase until approximately 300 315 mmHg Verify that the Pass box for Adult contains a checkmark High Pressure Safety Test E Pass criterion Unit hardware must release pressure before peak pressure Cancel exceeds 320 mmHg Hel Pass Help Adult Pressure released at 314 0 mmHg Fail Pass Infant lt untested gt Fail Test infant mode Cuff 1 mmHg Peak Pressure 314 0 mmHg 06 3 NIBP Module 10 Host NIBP disabled Figure 6 14 Adult Test Pass 4 Click on the Test Infant Mode A checkmark should appear in the box before it Click Start High Pressure Safety Test Pass criterion Unit hardware must release pressure before peak pressure Cancel exceeds 160 mmHg Hel Pass Heb Adult Pressure released at 314 0 mmHg Fail Pass Infant lt untested gt Fail Cuff 0 mmHg Peak Pressure 314 0 mmHg 10 Host NIBP disabled Figure 6 15 Test Infant Mode 06 3 NIBP Modu
226. crews DO NOT tighten down 10 Unlock connector from membrane and attach the membrane tail into it Close the connector by pushing it close Keep the membrane straight and even Page A 4 VitalCare 506N3 Series Service Manual Criticare Systems Inc Appendix A Main Board Upgrades 11 Fold over the membrane s ground tail and connect to the Main Board using a P H M S screw pn 40995B005 and washer 40086B002 Attach the right side of the bezel and torque all five 5 screws at 5 Ibs If a washer is unavailable the black ground wire that was removed earlier can be reused by inserting P H M S screws through the ring terminal lower right corner and both holes of the ground tail Route the black ground wire under the membrane tail 70 77777 membrane Ground Tail 12 Plug speaker assembly pn 90932A001 into J3 of the Main Board 13 5 lide the speaker into the front rail of the bezel Place the Orange and brown wires into relief as shown below Front Rail Relief Strain Figure A 3 Reinsert Speaker Reassemble monitor and follow Completion of Service procedure at the end of Section 7 Criticare Systems Inc VitalCare 506N3 Series Service Manual Page A 5 4 PL TORQUE TO 5 IN LBS 3 PL TORQUE TO 5 IN LBS NOTES CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO RE
227. ct the ground test lead of the Hi Pot tester to the DB9 shell of the 506N3 Testat 2121VDC MODELS WITH FASTEMP TEMPERATURE 1 Connect FasTemp Hi Pot cable to the ground test lead of the Hi Pottester Attach the red testlead to the Hot Neutral Test at 4242VDC Connect the FasTemp Hi Pot cable to the red lead of the Hi Pottester and connect ground test lead of the Hi Pot tester to the DB9 shell of the 506N3 Test at 2121VDC If the monitor has connect the red lead of the Hi Pot tester to the SpO Hi Pot cable and connect the ground test lead of the Hi Pottester to the FasTemp cable Test at 2121VDC If the monitor has Nellcor SpO gt connect the red lead of the Hi Pot tester to Nellcor SpO gt cable and connect ground test lead of the Hi Pot tester to the FasTemp cable Test at 2121VDC VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 5 Preventative Maintenance MODELS WITH TURBOTEMP TEMPERATURE 1 Connect the TurboTemp Hi Pot cable to the ground test lead of the Hi Pot tester Attach the red test lead to Hot Neutral Test at 4242VDC 2 Connect the TurboTemp Hi Pot cable to the red lead of the Hi Pot tester and connect the ground test lead of the Hi Pot tester to the DB9 shell of the 506N3 Test at 2121VDC 3 If the monitor has DOX SpO red lead of the Hi Pot tester to the 5 0 Hi Pot cable and connect the ground test lead o
228. ction Heart rate measurement is determined primarily by the plethysmographic S pO5 waveform When the oximeter is notin use the heart rate is determined from the blood pressure data using an oscillometric method that measures during inflation The unit of measurement is beats per minute Under conditions where the plethysmographic based heart rate and the oscillometric heart rate are both beyond the detectable limits of the monitor no heart rate is reported Also no heart rate is reported where the amplitude of the plethysmographic waveform and oscillometric waveform are beyond the detectable limits The monitor reports error messages if valid measurements cannot be obtained The monitor continues to look for valid SpO based heart rate measurements and attempts a second NIBP measurement if the first attempt fails The 506N3 Series monitor is available with Digital Oximetry DOX technology to measure blood oxygen saturation S pO Hemoglobin exists in the blood in several forms Oxygenated Oxyhemoglobin Reduced Deoxyhemoglobin Dyshemoglobins carboxyhemoglobin and methemoglobin In the monitor S pO pulse arterial oxygen saturation is the ratio of oxygenated hemoglobin to the sum of oxygenated hemoglobin plus hemoglobin which is available for binding to oxygen as expressed in the following formula oxyhemoglobin oxyhemoglobin deoxyhemoglobin percent oxygen saturation Dyshemoglobins such as carb
229. ctive temperature measurement recorded NIBP Systolic Diastolic Mean Heart Rate SpO Percent Temperature Internal thermal printer Tabular 1 2 5 10 15 30 60 minutes 2 4 8 12 24 hours NIBP SpO Pulse Temperature Print on NIBP and or alarm Criticare Systems Inc Criticare Systems Inc Mechanical Electrical Weight Size without temperature Size with temperature Battery Rating Battery Life Recharge Time Power Requirements Environmental Operating Temperature Storage Temperature Operating and Storage Humidity Medical Device Electrical Protection Degree of Protection Protection against ingress Section 1 Introduction 3 0 kg 6 7 Ibs base unit with battery 22 cm H x 18 cm W x 16 5 cm D 8 7 in H x 7 1 in W x 6 5 in D 22 cm H x 22 cm W x 16 5 cm D 8 7 in H x 8 7 in W x 6 5 in D Rechargeable Sealed lead acid battery 6V 7 2 Amp Hours 8 hours with NIBP every 5 minutes 6 hours 100 240 VAC 10 50 60 Hz 0 to 45 C 32 to 113 F 5 to 50 C 23 to 122 F 1596 to 9096 non condensing Class Equipment Class Equipment Type CF Defibrillator Proof IPX1 rating Drip Proof Equipment All specifications are subject to change without notice VitalCare 506N3 Series Service Manual Page 1 15 Section 1 Introduction Symbols Symbol C 3 pp IPX1 B 1 4 lt Page 1 1
230. d Connectors Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 9 Section 7 Disassembly 8 Remove the three 3 screws pn 40995B005 with nylon washers pn 40283B001 that are holding the FasTemp Board to the side panel Remove Screws Figure 7 13 Remove Screws from FasTemp PCB 9 Press the tab at the top of the side panel to release the FasTemp Board from the side panel NOTE Under the bottom of the Board are two 2 insulating washers DO NOT LOSE These must be positioned as shown Figure 7 14 DO NOT Lose Washers 10 Lift the pad that is holding the flex cable to the FasTemp Board 11 Remove the flex cable from the FasTemp Board by unlocking the connector J3 of the FasTemp Board NOTE The silver pads of the flex cable face down to connect to the FasTemp Board Same direction pad is placed on the Isolation Board Page 7 10 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly CAUTION A Ensure that the ribbon cable is attached to the locking connectors with the proper polarity Failure to place the ribbon cable properly can damage the Temperature Assembly Ensure the contacts face the board at J3 on the FasTemp Board 12 Disconnect the RS232 cable pn 90933A001 from J5 on the FasTemp Board 13 Replace the FasTemp Board 14 Reassemble in reverse order Follow Completion of Service procedure at the end of this section Criticare Sys
231. d menu when it displays To access a menu setting press the MENU key a second time when the desired heading is visible The header moves to the top text line Specific settings for each header appear underneath as a submenu To view or find a current setting scroll through the appropriate submenu using the UP DOWN ARROW keys The settings appear below the header Each setting has a name an arrow and the current value listed To change the current setting press the MENU key again to choose the setting This changes the left arrow to a right arrow allowing you to change the item Use the UP DOWN ARROW keys to select the desired setting value Press the MENU key to change the selected value to the current setting The arrow changes back to a left arrow To exit a menu press and hold the MENU key The monitor beeps once when you press the key and double beeps when you hold the key The LCD text window returns to reporting messages or goes blank if no messages exist If there has been no keypad activity for 20 seconds the menu clears The LCD text window returns to reporting messages or goes blank if no messages exist VitalCare 506N3 Series Service Manual Page 2 7 Section 2 Service Menus Factory Defaults Page 2 8 Alarm Menu Parameter Setup To recall factory defaults from memory hold the MENU key while you press the POWER key to turn on the monitor Settings affect the ALARMS PARAMETERS PRINTER SETUP CON
232. displays Should the sensed temperature be 30 C or lower or higher than 43 C at the end of the thirty second interval a Low Priority alarm sounds and a TEMP INVALID message appears in the LCD message screen The TEMPERATURE LEDs show dashes TURBOTEMP MODULE In the event the TurboTemp module is unable to achieve a predictive temperature within one minute the monitor will time out and respond with a message Should the sensed temperature be above 106 F 41 1 C or higher within a thirty second interval a Low Priority alarm sounds and a TEMP INVALID message appears in the LCD message screen The TEMPERATURE LEDs show dashes VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 1 Introduction Should the sensed temperature be between 80 0 and 94 0 F at end of the thirty second interval a Low Priority alarm sounds and a TEMP CONTACT message appears in the LCD message screen This message implies non contact with human tissue Continuous Mode In Continuous Mode the thermometer continuously measures the patient s temperature as it rises or falls This method is not predictive and does not pre heat the probe prior to attempting a measurement The temperature displayed is the probe temperature The probe must be allowed time to attain a stable temperature using the same technique as a mercury thermometer After proper probe cover installation and application of the temperature probe in either the oral
233. dynamic measurement ranges are Adult 35 to 280 mmHg Pediatric 35 to 130 mmHg Neonate 25 to 130 mmHg VitalCare 506N3 Series Service Manual Page 1 3 Section 1 Introduction Cuff Inflation and The maximum allowable cuff pressure is 300 mmHg adult mode 150 Pressure Protection mmHg in neonate mode Adult mode cuff pressure is allowed to remain above 15 mmHg for a maximum of 180 seconds Neonatal mode cuff pressure is allowed to remain above 5 mmHg for a maximum of 90 seconds The monitor automatically deflates the cuff if the time limit is violated The monitor contains hardware protection for overpressure conditions pressure transducer failures or microprocessor and pump control circuit failures B P Cuff Inflation Pressure Shown during inflation Systolic Pressure 110 M Actual Blood 100 MY Pressure Waveform I Diastolic Pressure s j lt Cuff deflates rapidly after 50 monitor determines systolic 0 pressure Pressure in mmHg Pulse Waveform Measured from Cuff Pressure Fluctuation Diastolic Mean Pressure S ystolic Pressure Pressure Figure 1 1 NIBP Cuff Pressure and Pulse over Time Page 1 4 VitalCare 506N3 Series Service Manual Criticare Systems Inc Heart Rate DOX Pulse Oximetry Measurement 5 Definition DOX Digital Oximetry Criticare Systems Inc Section 1 Introdu
234. e 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly Replace Membrane First perform Disassemble Front Bezel from Rear Housing procedure 1 Remove the speaker from the rail of the front bezel Lift the orange and brown wires from the relief of main as shown below Speaker Figure 7 7 44 Remove Speaker 2 Unplug the speaker assembly pn 90932A001 from J3 of the Main Board Place speaker assembly aside 3 With a 1 Phillips screwdriver remove the screw pn 40995B005 and washer pn 40086B002 holding the folded tab from the membrane to the Main Board CENE Folded Tab from Membrane YY 7 Figure 7 45 Membrane Tab NOTE If the monitor has an older Main Board pn 93184A001 or 91384A002 remove the two 2 screws holding the ground wire to the Main Board Disconnect the green ground wire from P3 on the Main Board Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 35 Section 7 Disassembly 4 Remove the four 4 remaining screws located on the top bottom left and middle Or three 3 screws on the top and middle if the monitor had a ground wire which you removed in the previous step Figure 7 46 Remove Screws 5 Unlock the membrane tail at J11 and remove the tail from the connector 6 Remove the Main Board and display assembly from the bezel 7 Flip the bezel over Remove the old membrane by pushing through
235. e panel pn 45170B001 45170C001 45171B001 45171C001 45196B001 or 45196B002 Remove SpO Cable Four pee Clip Screws Figure 7 16 Side Panel No Temperature Models NOTE The following procedures are configuration specific Follow the procedure appropriate for your monitor Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 13 Section 7 Disassembly DOX 5 0 with TurboTemp Refer to Replace the SpO Boards page 7 13 for directions on or without Temperature emoving the side panel 1 Lift the insulator up off the side panel Lift Here Carefully lam Figure 7 17 Lift Insulator 2 Remove the standoffs 42476B001 that hold the DOX SpO Board to the base assembly Insulator Standoffs Torque 2 in Ibs Screws J1 S Figure 7 18 DOX SpO PCB NOTE Insulator is placed on top of PCB then standoffs 3 Remove insulator 4 Remove the two 2 screws that are holding the DOX PCB to the base assembly Torque 5 in Ibs 5 Unplug the SpO cable pn 90930A001 from P1 of the PCB 6 Replace SpO gt PCB 7 Reassemble in reverse order Follow Completion of Service procedure atthe end of this section Page 7 14 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly SpO 7 Refer to Replace the SpO Boards on page 7 13 for directions on with FasTemp removing the side panel 1 Carefully lift the sid
236. e CONFIGURATION Menu to simulate the tabular printout of the internal printer N Ww Connect the COM portto the serial port on the computer or the USB port with adapter on the laptop 4 Start Hyper Terminal from the Accessories Communication menu on the PC Settings 19200 bps 8 N 1 or Auto Detect 1 Accessories Communications gt Adobe 12 Entertainment B Network and Dial up Connections k Office 2000 ld Games gt amp Phone Dialer E A ANONS Y System Tools 4 Calculator Settings Command Prompt Imaging Ce E 4 Notepad w Paint J Windows Explorer Run e WordPad CT Shut Down Figure 6 2 PC HyperTerminal 5 Press the PRINT key on the monitor to initiate a print of data 6 Ensure data prints to the computer VitalCare 506N3 Series Service Manual Page 6 3 Section 6 Service Testing amp Calibration DOX SpO gt This test requires a SmartSat Pulse Oximetry Analyzer Model SS 100A The SmartSat is a programmable simulator and probe Performance Testing analyzer The SmartSat is the recommended device for testing the 5 0 module The SmartSat model 5 5 100 is available from Clinical Dynamics Corp of Wallingford CT The SmartS at comes standard with a Lemo style connection The Cat No 913A adapter that converts Lemo to DB 9 style SpO gt connections is needed for the 506N3 Series monitor The analyzer also has a cu
237. e Manual Criticare Systems Inc Section 5 Preventative Maintenance Temperature Verification NOTE This procedure is for models with the optional temperature model both FasTemp and TurboTemp 1 Verify the TEMP NO PROBE message displays when there is no temperature probe connected to the side panel For FasTemp models add the blue chamber with probe Probe should be inserted into the blue chamber For TurboTemp models plug temperature probe into connector Probe should be inserted into probe well Select the ORAL version if not already set for by pressing the ORAL AXIAL button on the membrane switch Remove the probe The LED should flash by the head of the human icon Place the probe into a probe cover and insert into mouth to verify a temperature reading appears Reinsert the probe into the chamber well Select the AXIAL version by pressing the ORAL AXIAL button on the membrane switch Remove the probe The LED should flash by the upraised arm of the human icon Place the probe under an armpit to verify a temperature reading appears Remove the probe cover and reinsert the probe into the chamber well 10 For FasTemp models remove the blue box The message TEMP NO PROBE should appear For TurboTemp models Disconnect temperature probe from the connector The message TEMP NO PROBE should appear 11 For FasTemp models connect the simulator box to the guide that just
238. e Systems Inc or the 506N3 Series monitors are not used in accordance with the instructions for use or the electrical installation of the relevant room does not comply with NFPA 70 National Electric Code or NFPA 99 Standard for Health Care Facilities Outside the United States the relevant room must comply with all electrical installation regulations mandated by the local and regional bodies of government CRITICARE SYSTEMS INC Telephone 262 798 8282 20925 Crossroads Circle Tech S upport 800 458 2697 Waukesha WI 53186 Orders 800 458 4615 USA Fax 262 798 8290 Internet www csiusa com VitalCare 506N3 Series Service Manual Page ix Service Return Policy Return Procedure In the event that it becomes necessary to return a unit to Criticare Systems Inc the following procedure should be followed at 800 458 2697 to obtain a Customer Service Authorization CSA number Outside the US call 001 262 798 8282 The CSA number must appear on the outside of the shipping container Return shipments will not be accepted if the CSA number is not clearly visible Please provide the model number serial number and a brief description of the reason for return Obtain return authorization Contact the CSI Service Department Freight policy The customer is responsible for freight charges when equipment is shipped to CSI for service this includes customs charges Loaner service In the U S If itis necessary to p
239. e after 30 seconds Only if the monitor is successful the second time do you pass the monitor 5 If the monitor fails again contact the Criticare Service Department Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 6 5 Section 6 Service Testing amp Calibration NIBP Calibration Equipment R equired Installing the PC Service Program Configuring the Ports Page 6 6 The manufacturer recommends that NIBP calibration be performed only at authorized service facilities The NIBP calibration procedures require specialized equipment Cat No 454 G Calibration Kit necessary for proper calibration testing Windows compatible computer with DB 9 serial port USB ports a USB Serial converter with software is needed to complete this procedure Install the converter and software on the computer as directed by the converter manufacturer Digital manometer calibrated accuracy of 30 0596 Plastic tuning tool ESD Protected Work Bench Calibration Kit Cat No 454 G includes Serial null modem cable DB9F DB9F 6 foot null modem cable pn 87016B002 Calibration fixture with 700cc reservoir and tee connector Service program software CD ROM pn 97082A003 revision 2 or higher The NIBP Service Program is provided on a self installing CD ROM disk Ifthe CD ROM does notrun automatically you may need to click on the CD ROM drive icon Run the auto installation disk The program NIBPS vc
240. e panel up and then lift the two foam pads from the insulator that are holding the cables down 224 Pads Figure 7 19 Lift Foam Pads 2 Place a small box or similar object the size of the monitor under the side panel to keep it level 3 Lift the insulator up off the side panel Lift Here Carefully 4 t Figure 7 20 Lift Insulator Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 15 Section 7 Disassembly 4 Remove the four 4 screws pn 40995B005 from the FasTemp Isolation P CB Temp cable underneath PCB wa Gare 3 Remove Screws torqued 5 in Ibs Figure 7 21 Remove Isolation Board Screws 5 Carefully lift up the Isolation PCB pn 91386A001 6 Remove the Temp cable pn 90931A001 from the connector beneath the PCB NOTE DO not tuck the temp cable into the opening Add RN to connector after reassembly NOTE The connector is locking Inserting the cable incorrectly will cause damage if powered up 7 Remove the standoffs pn 42476B001 that hold the DOX SpO Board to the base assembly Insulator Standoffs Torque 2 in Ibs Screws J1 Figure 7 22 SpO NOTE Insulator is placed on top of PCB then standoffs 8 Remove the insulator 9 Remove the two 2 screws pn 40995B005 that are holding the DOX SpO PCB to the base assembly Torque is 5 in lbs Page 7 16 VitalCare 506N3 Series Service Manua
241. ean dry gauze pad with the cleaning solution Wipe all surfaces of the sensor and the cable with this gauze pad 2 Saturate another clean dry gauze pad with sterile or distilled water Wipe all surfaces of the sensor and cable with this gauze pad VitalCare 506N3 Series Service Manual Criticare Systems Inc Criticare Systems Inc 3 Section 4 Cleaning and Disinfecting Dry the sensor and cable by wiping all surfaces with a clean dry gauze pad To clean or disinfect the sensor using the recommended soak method 1 UC Place the sensor in the cleaning solution such that the sensor head s and desired length of cable are completely immersed CAUTION A Do not immerse the connector end of the cable as this may damage the sensor Dislodge air bubbles by gently shaking the sensor and cable Soak the sensor and the cable for 10 minutes Remove from cleaning solution Place the sensor and the cable in room temperature sterile or distilled water for 10 minutes Remove from the water Dry the sensor and cable by wiping all surfaces with a clean dry gauze pad CAUTION Using excessive force when removing the disposable wrap may damage the sensor Do not sterilize by irradiation steam or ethylene oxide DS 100A SENSOR The DS 100A may be surface cleaned by wiping it with a solution such as 70 isopropyl alcohol If low level disinfection is required use
242. ect the 506N3 Series monitor to a Dynatech Nevada NIBP Analyzer set for the following operation NIBP Analyzer Settings Adult 120 80 90 Heart Rate 120 bpm Pressure Adjustments Gain 100 Shift 4 Use a tee connection with an adult dummy cuff Connect to the 0 300 mmHg port of the NIBP analyzer A neonatal dummy cuff is also required for complete testing It is recommended that the actual cuffs to be used with the monitor are setup as dummy cuffs for this verification Wrap the cuff snug around a sturdy cylinder 1 Connect the monitor to an AC power source and turn on the monitor Set the monitor to the ADULT Mode Adult Patient by pressing the PATIENT key until the ADULT icon illuminates 2 Press the NIBP START STAT STOP key and allow the monitor to take at least four 4 readings The systolic diastolic and mean readings should not vary by more than 4 or 4mmHg whichever is greater from the calculated average Each reading shall not vary more than 8 mmHg from the simulator setting Leave the monitor connected to the NIBP analyzer Change the NIBP analyzer setting to the neonate configuration with a simulator setting of 80 50 62 mmHg Heart Rate 80 bpm A neonatal dummy cuff must be used during this test 1 Set the monitor to NEONATE Mode by pressing the PATIENT key until the NEONATE icon illuminates 2 Press the NIBP START STAT S TOP key and allow the monitor to take at least four 4 readings The systolic diast
243. eded 5 nee te teet 7 2 Replace the 40 enne 7 3 Replace the Temperature 7 5 Replacing the FasTemp Isolation 7 6 Replacing the FasTemp 7 8 Replacing the TurboTemp 7 12 Replace the 5 Board 7 13 DOX SpO with TurboTemp or without Temperature 7 14 SpO with FasTemp eem 7 15 Nellcor 5 PCB Carrier Board with TurboTemp or without 7 18 Nellcor SpO with 7 19 Front Bezel Service aniridi iini an ii nnns 7 22 Disassemble Front Bezel from Rear Housing 7 22 Replace Main Board 11 uu 7 24 Replace Speaker 7 29 Replace LCD and LED Display Boards 7 31 Replace 7 35 Chassis Service Pump Disassembly 7 39 Replace ComfortCuff NIBP Module 7 41 Replace Power Supply 2 7 42 Completion of Service 2 7 43 Section 8 Troubleshootin
244. ednesday February 08 2006 KAPLAN 8 24 2005 SCHEMATIC 506N3 NIBP BOARD Note Switcher signal ground and CHECKED BY MEG APPR power ground are tied together at a d SHEET SIZE D DIST 306 SHEET 1 OF 1 single point near the LTC1149CS B LEWANDOWSKI 8 25 2005 1 1 E EN I 3 I 3 See as 016 MUST NOT SEE NOTE 45 BE INSTALLED SEE NOTE 4 SEE NOTE 4 eg 920 15 REMOVE THIS PART IF ALREADY INSTALLED z ERAS PER END en E FEY B ze e gi 1 4 ote al Pao t a o2 en EF AS cu TET m Eun yije z gas T Uy B 3 pm 50645 SERIES RAIN BOARD TA f L LE cx f gar fai NE CRIHCARE SYSTEMS 913844001 gk COMPONENT TOP SIDE NOTES 1 THIS PCB ASSEMBLY SHALL MEET CURRENT 610 STANDARD CLASS 2 2 APPLIED LABELS MUST BE NON CONDUCTIVE 3 PLACE REVISION AND SERIAL NUMBER LABELS ON SOLDER SIDE NOT COVERING ANY MOUNTING HOLES VIAS OR SOLDER JOINTS 4 REFER TO BILL OF MATERIAL FOR COMPLETE LISTING OF COMPONENTS NOT INSTALLED DNI 5 MICROPROCESSOR MUST BE PROGRAMMED WITH SOFTWARE PRIOR TO FUNCTIONAL TESTING OF PCB ASSEMBLY REVISIONS REV DATE DESCRIPTION BY 1 7 27 05 SEE ECN 8420 JEG 2 10 26 05 SEE CN 8568
245. eeT 2 or 2 CSI 0385 Rev 0 2 PL PLASTIC WASHER 3 PL 4 PL TORQUE TO 5 IN LBS 10 PL TORQUE TO 5 IN LBS NOTES 1 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDOR S INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT REVISIONS DATE DESCRIPTION BY 1 12 8 06 SEE ECN 8922 DBL 2 PL TORQUE TO 5 IN LBS VENDOR SHOULD COMPLY WITH THE FOLLOWING CSI QUALITY REQUIREMENTS Q1 Q2 Q4 Q5 Q6 Q7 Q10 Q11 AND 016 IN ADDITION THE QUALITY REQUIREMENTS Q9 Q13 AND Q17 APPLY SEE CSI WEB SITE www csiusa com pdf QA Requirements pdf FOR THE DEFINITION OF THE QUALITY REQUIREMENTS SW CRITICAR Z SYST EMS NC DRAWN XXX 005 ANGLES 1 DEGREE CHECK ENG BY SC BY APPR 5 COOGAN 6 12 06 QA pate 06 06 06 Bate APR A KAPLAN 6 12 06 scale NTS DO NOT SCALE PRINT APR LEWANDOWSKI 6 13 06 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NO
246. efault settings LEDs functional Bad LCD Board connection Bad LCD Board available Incorrect software Update software Degraded software Replace software LCD display blank Contrast is misadjusted Adjust CONTRAST in the CONFIGURATION menu Check pins and reconnect Replace LCD Board Leaks in NIBP system Defective cuff Defective hose Damaged loose NIBP fitting Stripped insulator Leaky pneumatics amp pump Replace cuff Replace hose Replace tighten Quick Connect fitting Replace nylon insulator and O ring Replace NIBP mechanical assembly Fails performance test Leaks in NIBP system Poor calibration Defective pump or valves Bad transducer See above Recalibrate NIBP Replace NIBP mechanical assembly Replace NIBP mechanical assembly NIBP not functioning NIBP module turned off Bad NIBP switch Pump not running Failed pump motor Bad Main Board Bad NIBP Board Turn on NIBP in the CONFIGURATION menu or ensure 1020 is selected for the N BP setting in BOARD SETUPS in the service menu Check pump wires to NIBP Board Check pins on NIBP Board amp reconnect Replace pump Replace Main Board and software Replace NIBP Board and software Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 8 1 Section 8 Troubleshooting Symptom Problem Solution Temperature not functioning Temperature module turned off Temperature source not selected co
247. efore you launder or sterilize the cuff Strong bleach solutions will damage the cuff Temperatures over 275 F 135 C will damage the cuff Close the Velcro fastener before you launder the cuff Soaking the cuff in dark colored solutions may stain or discolor the cuff Hand laundering as opposed to machine laundering prolongs the life of the cuff Wash the cuff in warm soapy water Rinse the cuff thoroughly After cleaning the cuff allow the cuff to air dry then insert the inflation bag in the cuff CAUTION A Do not immerse any Criticare pulse oximeter sensor connector in any liquid Doing so may damage the connector The 5 0 sensor may be wiped clean with alcohol The SpO sensor may be disinfected by placing the paddles and cable in a 2 glutaraldehyde solution Place only the sensor paddles and cable in the solution D YS SENSOR Remove the disposable wrap from the D YS by peeling it away from the sensor The sensor may be surface cleaned with a solution such as 70 isopropyl alcohol If low level disinfection is required use a 1 10 bleach solution Do not use undiluted bleach 5 5 25 sodium hypochlorite or any cleaning solution other than those recommended here because permanent damage to the sensor could occur CAUTION A Do not expose connector pins to cleaning solution as this may damage sensor To clean or disinfect the sensor using the recommended wipe method 1 Saturate a cl
248. ei pyart5 229 7 2 3 15 2 PAM A20 IRQ4 22 o VW thy 22 1 RESET MD0 wk PAZIA18 22 R17 100 4 SEC Hd res PATIAT7 21 16 100102 don FLASH 00000 pois 22 R45 NES d gt 1 4 Sq jsrav 3FFFFH 256K PB7 A15 1257 tHo g H T 3 3 4 H5 Rrs DZ 9 5 M AT LED Current E BS PF2ILCASANATTIBREQO PBS A13 22 17 x PFI BACK PB4 A12 15 Rr1 03 WRFLSH 1 A2 88 proBREQ _ PB3 A11 E m ag PS F 100 max pezjaio E A0 as os A gap 4 ES P35 SCK1 PBI A9 12 435 n Hos A n RIT 5 mE P34 SCKO PBO A8 1 7 or AT AE PCTIAT as AL 55 047 3 ri PS P3siRxp1 PC6 AG 2 5 E Ag 25 Ai n 1 28 Paz RxDo CPU posias H Rr 1 30mA max A10 427 a Shares oe RAM EE fg son L TOKX4 DOM E ego d 380 100K 330 333 gt 84 PzrIPOTITIOCBS TMO 2 p RD 22 CET ais SLAB RNG MHz 85 P26IPOGITIOCAS TMOO PD7 D15 Hi 4 400KX2 TPs rr PPO BAITMCII PD6 D14 50 p WE A17 A1 ToU Ri JRESET TEE 81 P24IPOAITIOCAAITMRIT PD5 D13 42 Di L 499K2 DNI ME TET P23 PO3 TIOCD3 TMCIO PD4 D12 48 55 CXKESTOOUAM TOLL a YES 89 Pz2rPoz
249. ellcor FasTemp 506DNV3 93975A009 DOX Turbo Temp 506DNVP3 93975A010 DOX TurboTemp 506LNV3 93975A011 Nellcor TurboTemp 506LNVP3 93975A012 Nellcor TurboTemp 506N3 93975A020 506NP3 93975A021 506NT3 93975A022 FasTemp 506NTP3 93975A023 FasTemp 506NV3 93975A024 TurboTemp 506NVPS3 93975A025 TurboTemp VitalCare 506N3 Series Service Manual Page 5 11 Section 5 Preventative Maintenance Page 5 12 ALL MODELS 1 Connect the 506N3 Series monitor to the measurement receptacle of the Hi Pot tester Test Hot Neutral to Ground at 2512VDC Install a screw into the roll stand mounting insert located on the rear of the enclosure Attach the ground test lead of the Hi Pot tester to the screw and the red test lead to Hot Neutral Test at 2512VDC MODELS WITH DOX SPO 1 Connect DOX 5 0 Hi Pot cable to the ground test lead of the Hi Pot tester and connect to the SpO connector on the monitor Attach the red test lead to Hot Neutral and test at 4242VDC Connect the DOX SpO Hi Pot cable to the red lead of the Hi Pot tester and connect the ground test lead to the Hi Pot tester to the DB9 shell of the 506N3 Test at 2121VDC MODELS WITH NELLCOR SPO 1 Connectthe Nellcor S pO Hi Pot cable to the ground test lead of the Hi Pot tester Attach the red test lead to Hot Neutral Test at 4242VDC 2 Connect the Nellcor S pO Hi Pot cable to the red lead of the Hi Pot tester and conne
250. ensor 506LN Series 506DN Series 11 NELLCOR CARRIER BOARD 91387A001 MODULE DOX 5 2 91389A001 T To FasTemp Temperature Module 1 Print Motor Not Used FasTemp TEMPERATURE ISOLATION BOARD 91386A001 w L lll 15 PRINTER 91389A002 J2 Print Head BOARD PAPER FEED 91384A001 2 3 J10 button MODULE 91403A001 TurboTemp TEMPERATURE Not Used RS232 Battery Communication Figure 3 1 506N3 Series Board Interconnect Block Diagram Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 3 5 Section 4 Cleaning and Disinfecting Cleaning and Disinfecting A Blood Pressure Cuffs Criticare Systems Inc WARNING Shock Hazard Turn the power off and disconnect the AC power before cleaning the monitor and accessories Shock Hazard Never immerse the monitor The monitor has an internal power source that is active when the unit is unplugged Do not use abrasive cleaners on the monitor or on any sensors or probes Abrasive cleaners can damage the monitor and accessories The exterior surface of the monitor except for the display screen you may wipe clean with alcohol and dry with a soft dry cloth It is best to use a cotton cloth to clean the monitor Paper towels or tissues can scratch the surface of the display Do not use full strength alcohol on the LCD display Repeated use of strong cle
251. essor convert the digital information to a format for processing by the 506N3 main processor FASTEMP MODULE PN 83460B001 The FILAC FasTemp OEM Module is purchased from Tyco Healthcare Kendall to utilize their fast predictive temperature algorithm ALARIS TURBOTEMP MODULE PN 91403A001 Criticare Systems Inc produces the Alaris TurboTemp module under license from Cardinal Health This module utilizes the Alaris TurboTemp predictive algorithm The FasTemp Isolation board is designed to provide electrical isolation of 1500VAC minimum through power and serial interface connections This board is mounted in proximity to the FILAC FasTemp module but not physically attached Electrical connections to the FasTemp board are 1 Power 2 RS 232 serial and 3 TALK Mode control line The printer module consists of the pn 91389A002 Printer Board and the Seiko LTP 1245 printer all mounted within a plastic enclosure The enclosure is mounted in place of a blank panel on the main 506N3 enclosure when the printer option is selected Electrical connection to the Main Board via a ribbon cable supplies both power and digital control lines VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 3 Theory of Operation Block Diagram The following block diagram is provided for the general understanding of the 506N3 Series monitoring system The diagram below shows the system module interconnections SpO2 S
252. et dent 1 5 Pulse Oximetry Measurement SpO 1 5 Definition saa Nee detenti tete 1 5 Digital 2 1 5 Mao EE 1 6 5 Clinical Testing and 1 6 Nellcor Pulse Oximetry Measurement 5 1 7 BA MID 1 7 Meth OG 1 7 Automatic Calibration eese 1 8 Accuracy of OxiMax Sensors sse 1 8 Functional versus Fractional Saturation 1 8 Measured versus Calculated Saturation 1 9 N ueziculcte eL 1 10 Predictive 1 10 Continuous 1 11 Axillary Measurements 1 1 11 Clinical Testing and 1 11 Specification Sen iioi pe red eed eatin eee tide 1 12 SVITIDO SGS urasna error 1 16 Safely usu 1 18 Software Error Related Hazard Mediation 1 19 Potential Interference u 1 19 Leakage Current nennen 1 19 Voltage Fluctuations cease 1 20 Defibrillation HF and Electronic Device Protection 1 20 Biocoimpatibility n eL rt
253. f current configuration settings as USER DEFAULTS Choices are NO and YES Pressing the MENU key with YES displayed causes this line in the LCD to be replaced by CONFIRM with the choices of NO and YES Pressing the MENU key with YES displayed shall store to memory DONE replaces YES in the selection upon completion AUDIO OFF YES Selects the nature of Alarm Volume setting of OFF in the MAIN MENU ALARMS configuration YES indicates true silencing of the audio alarm NO causes the audio to not annunciate alarms but sounds a double beep every two minutes for verification that the audio circuit still functions LINE FREQ 60 The monitor has a 60 Hz frequency setting for domestic U S use and a 50 Hz setting for international use The frequency must be set correctly to the local AC Mains power frequency for the monitor to function correctly Contact your distributor for more information about which setting to use TEST MENU LED TEST OFF Tests all segments of the numeric LED display and the single LEDs Choices are OFF and ON Press the MENU key with ON displayed to begin the test This test cannot be canceled once started The message DONE replaces ON in the selection when the test is completed PRINT TEST OFF Tests the internal printer by printing all printable characters on the printer paper Choices are OFF and ON Press the MENU key with ON displayed to begin the test The message D
254. f the Hi Pot tester to the TurboTemp cable Test at 2121VDC If the monitor has Nellcor connect the red lead of the Hi Pot tester to the Nellcor SpO gt cable and connect the ground test of the Hi Pot tester to the TurboTemp cable Test at 2121VDC Leakage Testing This test requires a Dynatech 232D Safety Analyzer or equivalent leakage testing device Setup Procedure Perform a self test if applicable to ensure proper operation of the Self Test leakage tester If the self test fails don t proceed with this test For Dynatech 232D only 1 Perform a self test on the Dynatech 232D Setthe MODE switch to SELF test The display should read 1000 x20 and the CURRENT SOURCE ACTIVE lamp should be on CAUTION A If these conditions are not met do not continue with the leakage test 2 Setthe MODE switch on the Dynatech to L1 L2 The display should read 220 to 240 VAC or 110 to 130 VAC if supply voltage is 120 VAC Setthe MODE switch to L1 GND The display should read no more than 596 of the previous line voltage measurement Setthe MODE switch to L2 GND This reading should be the same as the first reading 5 VAC Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 5 13 Section 5 Preventative Maintenance Leakage Procedure Page 5 14 NOTE The monitor must be on throughout the leakage test This test should be performed ata supply voltage of 230VAC If supply voltage is 120VAC
255. for specific performance characteristics Use of substitute replacement parts may cause inaccurate performance or damage to the monitor Order replacement components by their catalog or part number from your authorized dealer Any time an electronic circuit board is altered through repair or adjustment it must be fully tested before use NCAUTION A Replacement of surface mount components is beyond the scope of this manual Attempting to remove surface mount components with a soldering iron can result in the overheating ofthe board and damage to tracings Damaged laminated circuit boards cannot be repaired and require replacement Any electronic repair should be done in compliance with ANSI IPC A 610 manufacturing standards for medical equipment Failure to use standard ANSI IP C assembly practices can result in permanent damage to the monitor Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 1 Section 7 Disassembly Electrostatic Discharge The procedures in this section require the handling of electrostatic Protection sensitive components Microprocessors and other electronic components can be permanently damaged by attempting repairs at an unprotected workstation Use all electrostatic discharge ESD protection as described below 1 Perform the disassembly procedure an antistatic mat that is grounded Check the ground cable to insure that it is connected to a good earth
256. g Troubleshooting Guide sse 8 1 Criticare Systems Inc VitalCare 506N3 Series Service Manual Page vii Page viii Section 9 Drawings and Schematics Listor Drawings iot oti en n eese Asapa tipa 9 1 Assembly Parts Lists eese 9 1 PCB Drawing List essent 9 2 Final Assemblies uuu E e ea etre e ete ee ett 9 3 M LEM 9 3 506DNDP3 3 i eie t ere ee 9 3 manua demum uu vete 9 4 6 tiit bote rct teer eimi eet iced 9 5 OLEN e 9 5 6 Ine ete tenentis 9 6 BOG LIN eek cssc Soe A Mea hee ot 9 7 een ert Erbe tette it tee 9 8 5OODNVOS x tne ti 9 9 ae eee 9 9 SS esent ee 9 10 notte beet tetto etre d 9 10 sep 9 11 506NB39 ias cosi hated tee ves 9 11 SOLSIN co eee entr t eA Lt 9 12 HOG NTP Bi titm better mod 9 12 s E ies MET Eu 9 13 5OONMBP39 ti ete meret e edt edi e ere ames 9 13 Base Assemblies ERETRIA ERAS 9 14 Without Temperature 9 14 With Temperature 44 0 9 14 NIBP Only tac ated ee ee tet ete 9 15 NIBPATEMB dec nee
257. g is done in the monitor Timer starts when cuff exceeds 15 mmHg Cuff 0 0 mmHg Infant high time test only Start 06 3 NIBP Module 70 Fact idle 2 Figure 6 23 Leak and High Time Test Window Page 6 16 VitalCare 506N3 Series Service Manual Criticare Systems Inc Criticare Systems Inc Section 6 Service Testing amp Calibration 3 Verify that the Pass criterion indicates a Pass for the Leakage Test by having a checkmark next to it in the box Leakage Tes High Time Test Elapsed time Elapsed time 80 sec Pass criterion Help Time out within 110 and 160 seconds Pass criterion No more than 4 mmHg min 2 mmHg over 60 seconds 2 mmHg min Fail Infant Pass J Fail Approximate actual timing is done in the monitor Timer starts when cuff exceeds 15 mmHg Cuff 238 0 mmHg Infant high time test only Start 06 3 NIBP Module 7A Fact leakage test measurement 2 Figure 6 24 Leakage Test Pass 4 Verify that the High Time Test indicates a Pass for Adult with a checkmark in the box Leak and High Time Test r Leakage Test High Time Test Elapsed time 59 sec Elapsed time 127 sec Cancel Pass criterion Pass criterion Help more than 4 mmHg min Time out within 110 and 160 seconds 2 mmHg over 60 seconds Iv Pass Adult Pass Fail mmHg min Fail Infant
258. ground Always use a grounded soldering iron Wear a wrist grounding strap The wrist strap and mat should both be connected through a resistor 1 mega ohm typical to the same ground source Wrist ground straps should be tested on a daily basis Components should be temporarily stored in metal or antistatic containers Never store components in plastic dishes Circuit boards should be stored in sealed antistatic bags or covered antistatic boxes Never store electronic boards directly in cardboard boxes Tools Needed The following tools are needed for disassembly and reassembly of the VitalCare 506N3 Series monitor 0 Phillips screwdriver with torque to 5 in 165 1 Phillips screwdriver with torque to 5 in 165 2 Phillips screwdriver with torque to 5 in 165 8mm socket 10mm deep dish socket 3 16 inch nutdriver 1 4 inch nutdriver RTV Dow Corning Adhesive RTV 3145 clear or equivalent Page 7 2 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly Replace the Printer 1 Follow the caution for static sensitive devices in Electrostatic Discharge Protection in this section 2 Turn the monitor off and disconnect the monitor from the AC Mains power source 3 Remove the battery as described in Battery Removal Replacement in Section 5 4 With a 1 Phillips screwdriver remove the two 2 painted screws pn 40193B002 from the printer assembly pn
259. he SpO gt module The SmartS at model 55 100 is available from Clinical Dynamics Corp of Wallingford CT The SmartS at should have software version 3 11 The SmartSat comes standard with a Lemo style connection The Cat No 913A adapter that converts Lemo to DB 9 style SpO gt connections is needed for the 506N3 Series monitor The analyzer also has a custom port designed for testing Nellcor SpO gt sensors SmartSat SS 100A or equivalent pulse oximetry analyzer CAT 913A cable converter For units utilizing DB 9 sensors Nellcor adapter cable to attach from Smartsat CAT 939XS Nellcor Adapter cable to SmartSat Programming the The SmartSat can be used for spot checking SpO values using the SmartS at Analyzer manual settings The manufacturer recommends using a timed and programmed sequence to ensure that there is optimal performance Auto Seq Nell OxiMAX Oximeter N OxiMAX Level SPO2 Limits Heart rate Limits Test Procedure 1 Verify SpO module as described in SpO gt Verification Nellcor Only in Section 5 2 Attach the monitor to SmartSat 3 Start the SmartS at programmed sequence SmartSat Auto Sequence Verify that the monitor s reported SpO values are within the limits specified Level Saturation Limits Heart Rate Limits bpm bpm 1 98 97 99 40 bpm 39 41 bpm 2 78 76 80 120 119 121 3 52 49 55 300 297 303 4 Even if the monitor fails only one level rerun the sequenc
260. he bezel Lift the orange and brown wires from the relief of main as shown below Speaker imm L Ground Folded Wire Tab from Membrane Figure A 1 Remove Speaker 3 Unplug the speaker assembly pn 909394001 from J3 of the Main Board Place speaker assembly aside 4 With a 1 Phillips screwdriver remove the two 2 screws pn 40995B005 holding the ground wire to the Main Board Setthe ground wire and screws aside Note the side with the folded ground tail 5 Remove the three 3 remaining screws located on the top left and middle 6 Unlock the membrane tail at J11 and remove the tail from the connector 7 Remove the assembly from the bezel 8 Flip the PCB over Using a Z0 Phillips screwdriver remove all four 4 screws pn 41258B003 from the LCD display Lift and remove Page A 2 VitalCare 506N3 Series Service Manual Criticare Systems Inc Appendix A Main Board Upgrades 9 Using a 1 Phillips screwdriver remove the six 6 screws pn 40995B005 from the display board pn 91388A001 Lift and remove There will be a display board header beneath the display board 10 Using a 1 4 nut driver remove the slide collar that is over the DB 9 connector A 1 Phillips screwdriver may be needed to hold the screw on the other side 11 Using a 3 16 nut driver remove the standoffs and nuts that are attached to the Main Board 12 Replace the Main Board with the new one pn 91384A003 Criticare Syste
261. ials for a period of one 1 year from date of shipment under normal use and service The monitor warranty does not include batteries sensors probes cables cuffs and hoses 515 obligation under this warranty is limited to repairing or replacing at CSI s option any part which upon CSI s examination proves defective Nellcor accessories carry a 90 day warranty EXCEPT AS DESCRIBED IN THE PARAGRAPH ABOVE CSI MAKES NO WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE CSI s obligation or liability under this warranty does not include any transportation or other charges or liability for direct indirect or consequential damages or delay resulting from the improper use or application of the product or the substitution upon it of parts or accessories not approved by CSI or repair by anyone other than a CSI authorized representative This warranty shall not extend to any instrument which has been subjected to misuse negligence or accident any instrument from which CSI s original serial number tag or product identification markings have been altered or removed or any product of any other manufacturer Criticare Systems Inc is not responsible for the effects on safety reliability and performance of the 506N3 Series patient monitors if assembly operations extensions readjustments modifications or repairs are carried out by persons other than those authorized by Criticar
262. icoa 2 10 0K 100 715K SW cLSD R69 TORT MU 235 fay 12v NY t werovE es E 74HCO0D mue LM 1 338 R42 10 0K NY J5V c129 ws rm 01 100K 16V 3 38 TP6 and 10 1 comes vecs H 1 dda 019 C72 35mS 120 5 4 FAIL 8 COMP3 1 R62 Bone 128 FAULT 5 y ini 4 t ALM SIL LED 24 100K v TPS COMPA 2v i IRF7821 1 FM 4 gui 3 H PWR SW x RST GND ia U15D NY D18 ZC5800E D44 74 005 74HCO0D PONE 1 i 3 COL2 16 400k 4 R214 MMBZ5V6ALT1 2 5800 Dis 3 38 100K R50 5 6V el cat 20 0 R216 CRAM 1 4 4 C45 8 25K ISPKRt yy ISW_PULSE TP11 c R217 2 uc A E 10 1 032 JST B 2B PH SM3 TB 5 4 POWER CONTROL AND VOLTAGE MONITORS 16v Y tor 4 E a 0914 5 rent D gt ous MAIN DIGITAL SECTION SYS ON OFF 4 R39 n 3 31 AUDIO VOL En 2 1 8 ELECTRONIC FILE NAME BOARDISCHEMATICIREV 1 91384S001R1 DSN 2 2106 74AHC08 10 0K T FDN337N TWOTOVF 3 6 R48 20925 Crossroads Circle C56 74AC32 3 38 c12 doo EL RESN 4 5 i CRITICARE CONFIDENTIAL This document contains confidential information and may not 1 RI Lor 2 7 b NV o TONE PGS 1 8 b d or divulged without writt it of CRITICARE SYSTEMS INC NY 100K 46V m LOWESR FDN337N PGE 2 7 Sef SYSTEMS INC Copyright 2005 je copied ot divulged with
263. ion Cuff mmHg 0 5 0 zl Gain adjust 1 506N3 NIBP Module 71 Fact controlled inflation Figure 6 11 Positive Confirmation Message If a confirmation fails then power cycle the monitor and try re calibrating the board again Page 6 10 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 6 Service Testing amp Calibration Safety Test 1 Using the mouse click on the Safety test button 1 7 CSINIBP Service Support Program soens nep Module Dl x Connection View Help el 300 Signals 250 On 200 150 100 Clear 50 121058 0 0 00 0 01 0 02 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 10 Host mode Service mode Mode Systolic mmHg Service Bead Diastolic mmHg Calibrate Adult Pass Mean mmHg Accuracy Deflate Heart Rate bpm Pass Fai Unit Elapsed Time sec Speed Inflate m Deflate m Cycle He Reset lt F5 gt Peak Pressure mmHg 00 00 Adut Disable el Leak E 21 SER Lea Time Lew Infant Li k Adut Em D E Ne e Safet cut 0 mmHg Elapsed Time 0 sec Infant Emi 50643 NIBP Module 70 Fact idle 00 OK Figure 6 12 Select Safety 2 A High Pressure Safety Test window opens Click on Start High Pressure Safety Test Pass criterion Unit hardware must release pressure before peak pressure Cancel ex
264. ion and placement Check pins and clean connection of the NIBP module to the Main Board or replace module board if necessary Change patient size No sound from speaker Speaker wire disconnected Speaker wire broken Bad Main Board Reconnect Replace speaker Replace Main Board No communications Serial settings not correct Bad serial cable external Bad Main Board Check MENU settings Replace external serial cable Replace Main Board Printer doesn t print Not set to internal printer Printer connection is disconnected or loose Bad printer Bad Printer PCB Bad Main Board Printer Cable Set the Output to Printer in the PRINTER SETUP menu Reconnect J4 on the Main PCB and or J1 on the Printer PCB Replace printer Replace Printer PCB Replace Main Board Printer Cable Page 8 2 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 9 Drawings and Schematics List of Drawings Assembly Parts Lists Criticare Systems Inc Title Final Assembly 506DN3 Final Assembly 506DNP3 Final Assembly 506DNT3 Final Assembly 506DNTP3 Final Assembly 506LN3 Final Assembly 506LNP3 Final Assembly 506LNT3 Final Assembly 506LNTP3 Final Assembly 506DNV3 Final Assembly 506DNVP3 Final Assembly 506LNV3 Final Assembly 506LNVP3 Final Assembly 506N3 Final Assembly 506NP3 Final Assembly 506NT3 Final Assembly 506NTP3 Final Assembly 506NV3 Final A
265. ion is 1 blood oxygen saturation The factory default value is OFF Select the low alarm limit for SpO gt Choices are OFF and 1 to 98 The factory default value is 90 If LOW SPO2 is set to 98 the HIGH SPO2 alarm may not be changed from the OFF setting The LOW 5 2 setting returns to a minimum value of 90 after a power cycle Selectthe high alarm limit for systolic blood pressure Choices are 75 to 240 mmHg and Off The factory default value is 200 for Adult and Pediatric modes and 140 for Neonate mode Select the low alarm limit for systolic blood pressure Choices are 50 to 150 mmHg and Off The factory default value is 50 Select the high alarm limit for diastolic blood pressure Choices are 50 to 180 mmHg and Off The factory default value is 100 for Adult and Pediatric modes and 80 for Neonate mode Select the low alarm limit for diastolic blood pressure Choices are 15 to 50 mmHg and Off The factory default value is 30 for Hospital defaults The factory default value is 40 for Adult and Pediatric modes and 30 for Neonate mode for Alternate Care defaults Select the high alarm limit for mean arterial blood pressure Choices are 70 to 200 mmHg and Off The factory default value is 150 for Adult and Pediatric modes and 100 for Neonate mode for Hospital defaults The default value for all modes is Off for Alternate Care defaults Select the low alarm limit for mean arterial blood pressure Choices are 25 to 125 mmHg and
266. is done in the monitor Timer starts when cuff exceeds 5 mmHg Cuff 0 mmHg Iv Infant high time test only 06 3 NIBP Module 10 Host NIBP disabled 2 Figure 6 27 Infant High Time Test Pass 7 If each Pass box has a checkmark click on the Done button Page 6 18 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 6 Service Testing amp Calibration 8 The main screen displays checkmarks indicating a Pass of the Leak tests CSI NIBP Service Support Program 506N3 NIBP Module E ni x Connection View Help x a el r Signals 14 03 56 0 00 0 01 0 02 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 10 r Host mode Service mode r Mode Systolic mmHg Download Service Diastolic mmHg Calibrate Adult 7 Pass Fail ean mmi 2 Accuracy Heart Rate bpm Poss Fad Unit 31 Elapsed Time sec Speed Inflate IV Deflate Reset F5 Peak Pressure mmHg Adh M m Disable FE Time _ y Infant LI Adut z Safety Cuff 0 mmHg Elapsed Time sec Infant M 506N3 NIBP Module 70 Fact idle 100 00 Criticare Systems Inc Figure 6 28 Leak Test Pass VitalCare 506N3 Series Service Manual Page 6 19 Section 6 Service Testing amp Calibration Accuracy Test 1 Click on Accuracy 2101 Connection
267. it to Criticare for repair A WARNING N Ifthe unit fails any tests contact Criticare Do not use the monitor for patient monitoring until you fix the problem No user serviceable parts exist inside the monitor Do not remove the cover Refer all servicing to a qualified technician A WARNING N Service testing procedures require working with exposed electrical circuits and only experienced electrical or biomedical technicians should attempt these procedures Any time a monitor is altered through repair or hardware adjustment you should fully test it before use ANCAUTION A Always follow ESD precautions when you perform any of the procedures discussed in this section The manufacturer recommends that a serviced monitor be allowed to run for 24 hours before you place the monitor back into operation Modules and PCBs that you have repaired may require more extensive testing than what is described in this manual The following tests are designated for monitors that require service repairs Opening the monitor may void your warranty so it is important to contact Criticare customer service before you attempt any repair The pre assembly testing of printed circuit boards P CBs is not covered in this manual Disassembly of surface mounted components on PCBs in not recommended Tests provided here are only for the identification of damaged or degraded PCBs VitalCare 506N3 Series Service Manual Page 6 1
268. italCare 506N3 Series Service Manual Criticare Systems Inc Section 3 Theory of Operation System Architecture The 506N3 Series circuitry consists of a Main Board Display Board LCD Module SpO Module and NIBP module Units with temperature also have a Temperature module with an Isolation Module Units with an internal printer have a Printer Module Units with Nellcor SpO have an additional Carrier Board for the Nellcor module The Main Board LCD module and a Display Board are considered a Main Module This module is located in the front panel of the 506N3 Series enclosure Both the LCD module and the Display Board mount to the Main Board which in turn mounts to the front panel Affixed to the front panel is the membrane switch and overlay that connects directly to the Main Board The rear half of the enclosure houses the 6 Volt lead acid battery AC to DC Power Supply NIBP Module optional P rinter Module optional SpO gt Module and optional Temperature Module All non power modules have electrical connections to the Main Board via miniature 2mm pitch cable assemblies The basic configuration of the 506N3 Series monitor consists of an NIBP module The mechanical design of the enclosure permits configuration of the basic 506N3 Series monitor with optional modules of Temperature Printer and SpO using the base monitor configuration The lead acid battery is contained in a compartment accessible with a tool The design
269. l Replacement in Section 5 4 Flip the monitor over and loosen the four 4 gray coated screws pn 40195B005 There are two 2 screws at the top of the handle and two 2 screws at the bottom of the rear housing Torque to 5 in Ibs Remove Screws Figure 7 49 Remove Screws Holding Bezel 5 Carefully pull the front bezel away from the rear housing 6 Disconnect the remaining cables from the main board NOTE Inserting cables incorrectly during reassembly will cause damage Printer Cable NIBP Cable SpO Cable Battery Cable Temp Cable AG CADIE Figure 7 50 Disconnect Cables 7 Disconnect the battery cable at J 12 on the Main Board 8 Disconnect the AC cable at J10 on the Main Board Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 39 Section 7 Disassembly 9 Disconnect the NIBP cable at J9 on the Main Board Locking side is up Red is left 10 Disconnect the S pO cable at J6 on the Main Board Connector is locking Pin 1 is red side up 11 Disconnect the printer cable at J4 on the Main Board 12 Disconnect the ground wire at P3 on the Main Board from the chassis This step is only necessary if the monitor has an older Main Board pn 91384A001 or 913844002 Monitors with new Main Boards pn 91384A003 or newer do not have ground wires 13 Remove the four 4 gray coated P H M S screws from the side panel Figure 7 51 Remove Side Panel
270. l Criticare Systems Inc Criticare Systems Inc Section 7 Disassembly 10 Unplug the SpO cable 90930A001 from P1 of the PCB 11 Replace the DOX SpO gt 12 Reassemble in reverse order Follow Completion of Service procedure at the end of this section VitalCare 506N3 Series Service Manual Page 7 17 Section 7 Disassembly NellcorSpOz Refer to Replace SpO Boards on page 7 13 for directions PCB Carrier Board r emoving the side panel with TurboTemp 1 or without Temperature gt 3 Carefully lift up the side panel Lift the insulator off of the side panel Remove the standoffs pn 42476B001 that are holding the insulator to the PCB Torque is 2 in Ibs NOTE Insulator is placed on top of PCB then standoffs Remove the insulator Remove the two 2 screws pn 40995B005 that are holding the Nellcor Carrier PCB pn 91387A001 to the base assembly Torque is 5 in lbs Unplug the SpO gt cable pn 90930A001 from P1 of the PCB Remove the two 2 screws pn 41258B003 from the top of the Nellcor P CB Torque is 2 in 165 Figure 7 23 Removing Carrier PCB Lift the Nellcor PCB pn 83459B001 up from its connectors Remove the two 2 standoffs pn 42255B004 and two 2 nuts pn 40008B003 that are attached to the carrier PCB Torque is 1 Ibs 10 Replace Nellcor Carrier PCB pn 91387A001 and or Nellcor PCB pn 83459B001 11 Reassem
271. l measurements must be converted as follows fractional saturation x 100 functional saturation n S M pP 2 ns 100 carboxyhemoglobin methemoglobin Page 1 8 VitalCare 506N3 Series Service Manual Criticare Systems Inc Measured versus Calculated Saturation Criticare Systems Inc Section 1 Introduction When saturation is calculated from a blood gas partial pressure of oxygen P Oo the calculated value may differ from the SpO2 measurement of a pulse oximeter This usually occurs because the calculated saturation was not appropriately corrected for the effects of variables that shift the relationship between PO and pH temperature the partial pressure of carbon dioxide PCO 2 3 DPG and fetal hemoglobin See Figure 1 2 Oxyhemoglobin Dissociation Curve pH Temperature 22222 _ PCO 267 ee 2 3 DPG Pd Fetal Hb 100 pH 3 50 Temperature PCO2 2 3 DPG c 50 100 PO mmHg Figure 1 2 Oxyhemoglobin Dissociation Curve VitalCare 506N3 Series Service Manual Page 1 9 Section 1 Introduction Temperature Page 1 10 Predictive Mode The 506N3 Series monitor is available with an optional temperature module utilizing either FILAC FasTemp or Alaris IVAC TurboTemp technology Two modes are available Predictive and Continuous The default mode is Predictive
272. lCare 506N3 Series Service Manual Page 2 17 Section 2 Service Menus International Configuration Settings Language Trend Button Settings Interval Format Span Patient Button Settings Page 2 18 The language setting only appears in the CONFIGURATION submenu after the monitor has been started in the factory default mode Press the MENU key during power up This setting is intended to be set once upon arrival at a final destination The language setting does not appear again until default settings are recalled again The monitor has language settings available in English French German Italian Spanish Portuguese Danish and Dutch The monitor must be restarted before the language setting change activates Press and hold the TREND button to set the trend settings Sets the interval of time you wish the data to print in the trend span Choices are 7 2 5 10 15 30 or 60 minutes and Off The factory default setting is 7 M NOTE Off is not available if FORMAT is set to NO Sets the format of trended data Choices are NO LAST and ALL The factory default setting is BPT Sets the amount of trend data you wish to print Choices are 10 15 30 or 60 M minutes 2 4 8 12 or 24 H hours and ALL The factory default setting is 4 H Press the PATIENT button to select the patient mode Choices are Adult Pediatric and Neonatal The factory default setting is Adult V
273. le Page 6 12 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 6 Service Testing amp Calibration 5 Verify that the Pass box in the Infant field contains a checkmark Pass criterion Unit hardware must release pressure before peak pressure Cancel exceeds 160 mmHg d Help Pass Adult Pressure released at 314 0 mmHg Fail Infant zd Pressure released at 132 0 mmHg Fail Test infant mode Cuff 131 0 mmHg Peak Pressure 155 0 mmHg 06 3 NIBP Module 71 Fact controlled inflation Figure 6 16 Test Infant Mode Pass 6 Click Done if a checkmark appears in the Pass box The main screen displays checkmarks indicating a Pass of the Safety tests CSI NIBP Service Support Program 506N3 NIBP Module E ni x Connection View Help ied e Signals On r Clear 12 58 48 0 00 0 01 0 02 0 03 0 04 0 05 0 06 0 07 0 08 0 09 0 10 Host mode Service mode m Mode Service Bead Diastolic mmHg Calibrate Adult Pass Fail Mean mmH Infant ze m Deflate Cycl Systolic mmHg Heart Rate bpm Pass Fail N Unit Elapsed Time sec Speed Inflate Deflate g Reset lt F5 gt 1 Peak Pressure mmHg Adi Disable FE 2 Time Leak m ne Infant Adut Safet Cuff 0 mmHg Elapsed Time 0 sec EM
274. les between degrees Fahrenheit F and degrees Celsius C for the temperature display The factory default value is Fahrenheit 506DN3 monitors only The search time is the length of time that the monitor searches for a valid SpO gt signal before clearing the displayed S pO value Choices are 10 20 30 40 seconds The factory default value is 20 seconds Selects when the NIBP tone is generated Choices are NONE no tone is generated BEGIN a tone is generated at the beginning of an NIBP measurement END a tone is generated upon completion of an NIBP measurement and BOTH a tone is generated atthe beginning and upon completion of an NIBP measurement The factory default value is NONE Averaging time is the period of time over which the displayed S pO percent value is averaged For monitors with DOX SpO the available averaging times are 3 6 9 12 15 18 and 21 seconds The factory default value is 12 seconds For monitors with Nellcor SpO the available averaging times are F Fast and N Normal The factory default value is N VitalCare 506N3 Series Service Manual Page 2 15 Section 2 Service Menus Printer Setup Menu Page 2 16 On NIBP On Alarm Interval Print To Serial Baud Rate Press the MENU key to enter menus Press the UP DOWN key until the monitor displays PRINTER SETUP Press the menu key to select the PRINTER SETUP menu Press the UP DOWN keys to move through the printer setup menu un
275. libration tools through the external serial port identifying itself as a 506N3 Series monitor 3 The message CHECKING FOR NIBP TOOLS should appear in the LCD message bar A service calibration application called NIBP SERVICE pn 97083A003 may be run on a connected PC See NIBP Calibration in Section 6 for testing details Page 2 6 VitalCare 506N3 Series Service Manual Criticare Systems Inc LCD Text Display Using the Menus Exit the Menu Criticare Systems Inc Section 2 Service Menus This LCD window is a two line textual display for alarms messages menu items and settings The LCD display backlight automatically turns on whenever you access the menu or the system displays an alarm or a message In the absence of alarm or message the LCD returns to home state The bottom line will display New Patient and the top line will be either blank or show the time of day Rev 1 2E Main Software and later To access the MAIN MENU press the MENU key This displays the main menu and the first main menu choice The menu choices appear in the second line as you press the DOWN ARROW key They appear in the reverse order when you press the UP ARROW key The monitor has four main menu headings Each of these headers has its own submenu ALARM MENU PARAMETER SETUP PRINTER SETUP CONFIGURATION Press the UP ARROW or DOWN ARROW key to Scroll through these four options Press the MENU key to access the desire
276. ls Nibpsve ncalbum Browse Help Cuff should be stabilized to 0 2 mmHg Adjust pot R1 as necessary to ensure this Cuff mmHg 0 5 0 zl Gain adjust 06 NIBP Module 70 Fact idle Figure 6 8 Verify Cuff Pressure 4 Connect the fitting from the manometer onto the NIBP fitting on the unit Click Next again The pump should inflate to 250mmHG and then settle Use the UP or DOWN buttons to adjust the gain to match the manometer pressure with the cuff pressure 5 When Manometer and cuff match select Finish Unit Calibration Software Cal Burn in file path Cancel CAPROGRA 1 Csi Tools Nibpsve ncalbum Browse Help Adjust gain and down with arrows Click Finish to accept calibration Cuff mmHg 215 5 0 zl Gain adjust 06 NIBP Module 71 Fact controlled inflation Figure 6 9 Finish Calibration 6 The cal information is stored Downloading C PROGRA 1 Csi Tools NI Sending record 24 Retries 0 Estimated time remaining Figure 6 10 Storing Data Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 6 9 Section 6 Service Testing amp Calibration 7 A Positive Confirmation message should appear Select Done Software Cal Burn in file path Cancel CAPROGRA 1 CsiT ools Nibpsyc ncalbum Browse Help Calibration results Positive Confirmat
277. lt 11 0K SAFTY 12 4K R87 PAZITP2ITIOCAD Pat SVREF Ret 20 REF EH 700 4 PAITITPTIITENDI P42 02 e R86 100 PAOITPO TENDO Payot pS Lm 8 s 1906 ANTIPTTIDA d R TLC3S2CD gt 15 aL S00HZ 20 0K TLC352CD N 45A AN6 P76IDA0 P80 IRFSHIIRQ0 RN1 0 1 C15 2 OMM ANSIPTS PS6IILWR SVREF xi R68 100T E HE ca din 050 NIBPAC2 AN2IPTA PE3IAS em 4 af 50 ANUPTI PBAIICSO NIBPOC AN0 P70 utc co P82 ICS2IIIRQ 74 4066 avec PB1ICSSIIRQ1 NEO SAFTY L 91 usa sia P AVSS 10 AD822AR VALVE 1 2 R59 R51 R52 SI9925DY i RN3 0 244V 4B 290929 m 1004 0 122 49 90 47 5K 27 4K 4 643V 300mmHg Sigs2spy 222322 2 321V 300mmHg c79 c59 14 66mVimmHg Ret 4 50 733mVimmHg 0 225 0 22 5 R92 100 U20 50 100K HO64F3048TF R55 R19 643 100K 100K 50 50 o0 58 12 SVINMI C26 9 vPP cs DNI 0805 T R71 67 30 475K 3 5199330 Rov d 1 010 i 1 BOOT We R14 R15 ADB22AR c2 ADB22AR utoa 133K 93 1K 93 1K 1C AD822AR 1 0 10 ca C25 74HC00 1 0 10 0 225 515 Sk E Tes 50 a MMBZSV6ALT 1 l m 20REF R72 NIBPAC2 TIMER DEFEAT 220 1 3W 4 INRFLASH L gt 97 TN2106 2 0 REF cse 74HCO0 DNI 1 TN2106 NC7S02 15K 0805 0170 NY 5D 74HC4066 T4HC14 NEONATE R42 475K 150 pF R90 100K NIBP PUMP MOTOR D
278. lt the 506N3 Series Patient Monitor Operator s Manual This manual is designed to help diagnose and service the sub assemblies of the 506N3 Series monitor Parts lists and block diagrams are included to help the technician understand how the monitor systems operate Criticare S ystems Inc does not intend for repair to be performed on the circuit boards by anyone except the Criticare Service Department NOTE The proceeding items in this section address all possible functions and options of the 506N3 Series patient monitor Depending on the model and features of your unit some items may not apply VitalCare 506N3 Series Service Manual Criticare Systems Inc Non Invasive Blood Pressure NIBP Comfort Cuff Technology Description of NIBP Measurement Criticare Systems Inc Section 1 Introduction The 506N3 Series monitor uses ComfortCuff technology to determine non invasive blood pressure by means of oscillometry The oscillometric method detects volume displacements within the artery and senses pressure variations within the blood pressure cuff during inflation The monitor uses cuffs ranging in size from neonate cuffs to adult thigh cuffs ComfortC uff technology measures NIBP while the cuff inflates Consequently a measurement is obtained more quickly and with less discomfort than with monitors which measure NIBP during cuff deflation This device was clinically tested per the requirements of EN 1060 and
279. ms Inc VitalCare 506N3 Series Service Manual Page A 3 Appendix A Main Board Upgrades Installing the new 1 Main Board Mount four 4 standoffs M F pn 42255B003 onto the Main Board PCB side without connectors using four 4 nuts pn 40008B005 Install LCD Display Assembly pn 90029A001 to the Main Board Assembly using four 4 2 screws pn 41258B003 Torque at 2 in Ibs Plug display board header pn 87282B001 into the Main Board at J1 or J7 Carefully place and align the LED display board assembly pn 91388A001 onto the Main Board using the standoffs as a guide and make sure header is connected into display board Mount the LED display board using six 6 P H M S screws 40995B005 Torque 5 in 165 Slide collar over the DB 9 connector and mount this to the Main Board using two 2 P H M S screws pn 40995B006 and securing with two 2 nuts pn 40284B001 NOTE Nuts will lie on top of collar plastic Torque at 5 in lbs Air out bezel with an air ionizer before mounting P CB Place the ground tail from the membrane through the opening of the Main Board assembly Tiltthe PCB assembly so that itis on an angle Lift the bezel up so that the tail ofthe membrane slides through the opening of the PCB assembly Place the two together and lay back down on the table Mount the PCB assembly to the bezel using four 4 P H M S screws pn 40995B005 These are upper s
280. n 33 2K 100 Ta alu 10K 100KX4 RETRIGGER1 1 C58 24 x E 150 50 K gt 8 i RxJCx D 1so sp an os a 1 My 0805 iso 3H voc 5 23 R43 74HC123 499K Vv 18050 uns NOTES 10 5i Yes ta prm ALL RESISTORS ARE 1 0603 SIZE MF UNLESS OTHERWISE NOTED ALL CAPACITORS ARE UF CERAMIC 0603 UNLESS OTHERWISE NOTED a REFERENCE DESIGNATORS NOT USED Q3 R6 amp R8 INTERLOCK2 8031 o RETRIGGER2 1 3 lt i ELECTRONIC FILE NAME J PERM GEMINIHWALARIS TURBO TEMP BOARDISCHEMATICI91403S001REV 21914035001 REV 2 DSN H 20925 Crossroads SENE lt CRITICARE CONFIDENTIAL This document contains confidential information and may not SYSTEMS INC Copyright 2006 be copied or divulged without written consent of CRITICARE SYSTEMS INC DRAWNBY Roy Henning ENG APPR PARTNER CREATIONDATE R HENNING 5 25 06 91403S001 2 E 836568002 RO Friday January 27 2006 GA APPR LAST MODIFIED DATE TITLE A KAPLAN 62 06 ALARIS TURBO TEMP BOARD CHECKED BY MFG APPR SHEET SIZE D DIST 306 SHEET 1 OF 1 K HAWVER 6 28 06 5 1 3 z 54 T vim
281. nfrared light into an arteriolar bed and measuring changes in light absorption during the pulsatile cycle Red and infrared low voltage light emitting diodes LED in the oximetry OxiMax sensor serve as light sources a photo diode serves as the photo detector Because oxyhemoglobin and deoxyhemoglobin differ in light absorption the amount of red and infrared light absorbed by blood is related to hemoglobin oxygen saturation To identify the oxygen saturation of arterial hemoglobin the monitor uses the pulsatile nature of arterial flow During systole a new pulse of arterial blood enters the vascular bed and blood volume and light absorption increase During diastole blood volume and light absorption reach their lowest point The pulse oximeter bases its SpO measurements on the difference between maximum and minimum absorption measurements at systole and diastole By doing so it focuses on light absorption by pulsatile arterial blood eliminating the effects of nonpulsatile absorbers such as tissue bone and venous blood The display is updated at least once per second with the numeric values that were calculated during the intervening period The plethysmographic pulse bar is not auto gained The amplitude display of the plethysmographic pulse bar is proportional to the pulse volume changes occurring in the tissue illuminated by the SpO sensor VitalCare 506N3 Series Service Manual Page 1 7 Section 1 Introduction Automatic
282. ning indicator will cause the Battery Indicator light to flash red and green if the battery is not connected while the monitor is connected to an AC power source This feature is intended to alert the user that the battery is not connected properly and that the monitor should be serviced The Main Board is backward compatible meaning that older machines using Main Board 913844001 or A002 may be repaired using Main Board 913844003 Main Board 913844003 will function properly in older machines but the Battery Disconnect Warning indicator function will not be available unless the monitor is also updated with the newest software NOTE Check software revision after installing replacement Main Boards to ensure that the replacement board has the most current software installed NOTE The technology modules such as the NIBP module have their own software and will not be updated with a Main Board replacement VitalCare 506N3 Series Service Manual Page A 1 Appendix A Main Board Upgrades Upgrading the This procedure details the replacement of a pn 91384A001 or Main Board 91384A002 Main Board with a pn 91384A003 Main Board Removing the old First perform Disassemble Front Bezel from Rear Housing Main Board procedure in Section 7 1 Disconnect the green ground wire from the metal chassis The ground wire to the chassis is not necessary with new Main Boards pn 93184A003 or newer 2 Remove the speaker from the rail of t
283. nt 9 5 ne 1 R32 150 50 Ue pin 35 06 pin 24 UC pin 19 uPD78F00348GK OY TEMP_RX 100K 25 1 j 1 a 3 3VOLT In WELL st R33 TP26 TP27 i X79 d PRO wELL TP28 FLASH 20 ocu PEDI RM To Main Board P2 2 SCK30 P56 A14 ird o 7 NV s 2 1 5030 P55 A13 RETRIGGERI 3 TP20 29 030 1210 4 m ms TASH S 52 o s130 ah 4 4 acre m ERABL i 33v TP2104 33VIN rs P3 6 SCK31 PS2 A10 u ADC DATA IN H e M ABC BATA X esso Pot Isolation Barrier ji I i 100 4 9131 Iso 5D TEMP TX TEMP RX 7504 x a C54 P3 3SCLO TEMP ON OFF mE XH P32 sDA0 PATIAD7 Rao AY P3 1 P46 AD6 100K ta TP31 RX pu DNI 5 MOLEX 87833 0831 2 PA3IAD3 n P2A TXDO Pa2 AD2 aax TP32 R39 25 PAT ADT P40 ADO t HEATER DETECT T HEATER OR o ue s UR u10 aia R50 ania 45 Po2nNTP2 AAA 100K 44 mA 1 CLK 1 C55 DATA RDY POANTE E POMPE HEATER PWN m Eg pns rus 1 D 28 PiziANIZ PTAITIOt 7504 18050 100 LM T TS BAV199 TP34 Senza 1 MMBT4401 R51 507 23 t HEATER DETECT PISANS TP36 22667 33 2K PSTIASTB m VREF 2 5 PGGANAIT TP40 VW 33 2K P12 ANI2 P65 WR HEATER PWM em TP42 H iso sA MB Pian PS4IRD 4 50250 IRLML2402 M XAH Piono U12A i R52 R42 7808 Rai
284. olic and mean readings should not vary by more than 4 or 4mmHg whichever is greater from the calculated average Each reading shall not vary more than 8 mmHg from the simulator setting 3 If the monitor continues to fail verification contact the Criticare Technical Support Department VitalCare 506N3 Series Service Manual Page 5 19 Section 5 Preventative Maintenance NIBP Seal Test EQUIPMENT REQUIRED Page 5 20 Digital manometer calibrated accuracy of 0 05 Manual squeeze bulb with valve Tee connector SETUP 1 Connectthe manual squeeze bulb to the tee connector 2 Connect digital manometer to the tee connector 3 Connectthe tee connector to the NIBP connector on the monitor PROCEDURE The 506N3 Series monitor has a simple test mode for checking the seal and pressure transducer The instructions are as follows 1 Press the POWER key while holding the DOWN arrow key 2 The monitor begins its normal boot sequence but enters the Service Mode instead The LCD shows the message SERVICE DISPLAY 3 Press the DOWN arrow to scroll through the menu options to TEST MENU 4 Press the DOWN arrow to scroll through the test menu options to NIBP SEAL OFF 5 Press the MENU key The display should read NIBP SEAL OFF 6 Press the DOWN arrow once to turn the test to ON 7 Press the MENU key to start the test The monitor will then function as a plain pressure meter allowing the
285. ons FasTemp Board on removing the side panel 1 Carefully lift the side panel up and then lift the two foam pads from the insulator that are holding the cables down NOTE Putting a strain on the flex cable will cause the flex cable to disconnect from the Temperature board or the Isolation Board Figure 7 9 Lift Foam Pads 2 Place a small box or similar objectthe size of the monitor under the side panel to keep it level 3 Lift the insulator up of the side panel Lift here carefully Temperature Isolation PCB Figure 7 10 Lift Insulator Page 7 8 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly 4 Remove the four 4 screws pn 40995B005 from the isolation PCB Temp cable underneath PCB Remove Screws torqued 5 in Ibs Figure 7 11 Remove Isolation Board Screws 5 Carefully lift up the isolation PCB pn 91386A001 6 Remove the Temp cable pn 90931A001 from the connector J1 beneath the PCB NOTE Do not tuck temp cable into opening Add RN to connector after reassembly NOTE The connector is locking Inserting cable incorrectly will result in damage if powered up 7 Flip the PCB overand disconnectthe black and red wire from J3 of the isolation board This cable is soldered to the FasTemp PCB FAS TEMP ISOLATION BOARD SYSTEMS NC 91386400 TPHO zo 3o 30 a Figure 7 12 Isolation Boar
286. orque is 5 in lbs Remove Screws Figure 7 28 Remove Screws Holding Bezel Carefully pull the front bezel away from the rear housing Disconnect the remaining cables from the main board NOTE Inserting cables incorrectly during reassembly will cause damage Printer Cable _ NIBP Cable SpO Cable Battery Cable Temp Cable AC Cable Figure 7 29 Disconnect Cables Page 7 22 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly 7 Disconnect the battery cable at J12 on the Main Board 8 Disconnect the AC cable at J10 on the Main Board 9 Disconnect the NIBP cable at J9 on the Main Board Locking side is up Red is left 10 Disconnect the SpO cable at J6 on the Main Board Connector is locking Pin 1 is red side up 11 Disconnect the printer cable at J4 on the Main Board 12 Disconnectthe ground wire at P3 on the Main Board from the chassis This step is only necessary if the monitor has an older Main Board pn 913844001 or 91384A002 Monitors with new Main Boards pn 913844003 or newer do not have ground wires 13 Reassemble in reverse order Follow Completion of Service procedure at the end of this section Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 23 Section 7 Disassembly Replace Main Board NOTE If upgrading the Main Board from pn 91384A001 or 91384A002 to pn 91384A003 refe
287. out consent 6i are J LO_VOLTS NY 4 00K R209 RESET 3 6 PCB NUMBER 536378001 RO ENG APPR NY i 10 0K 4 po 5 PART NUMBER 913845001 REV 4 Ut2D wes 4 a Reo DNI DRAWN BY J Gupton 4 27 2005 DIG_PWR_ON lt lt 522777 ry J Gupton 125 04 13 i 5_ 13 AC PWR 4 4 Renesas Emulator Connector LAST ISP ATE APPR for Development Only q TITLE vee ES anos cance x 15 0K Tuesday July 19 2005 A Kaplan 4 27 2005 SCHEMATIC MAIN BOARD 506N3 SERIES I CHECKED BY MFG APPR 745032 gt gt AC POWER SPEAKER VOLUME CONTROL SHEET SIZE DIST 306 SHEET 1 OF 3 MA B Lewandowski 4 27 2005 T INPUT 12 VD
288. oxyhemoglobin and methemoglobin are not directly measured and therefore are not factored into the measurement The monitor does not use analog circuitry for signal processing Digital signal processing in the microprocessor results in lower noise from circuitry components resulting in a cleaner signal and better performance under low perfusion conditions There is also improved rejection of noise from the patient and environment due to the availability of the true unfiltered sensor signal for digital signal processing VitalCare 506N3 Series Service Manual Page 1 5 Section 1 Introduction Method 5 0 Clinical Testing Page 1 6 and Accuracy The digital pulse oximeter measures oxygen saturation and pulse rate using the principles of spectrophotometry and plethysmography The sensor is completely non invasive and there is no heat source that could burn the patient The pulse oximeter sensor contains two types of LEDs each type emits a specific wavelength of light Since oxygenated hemoglobin and deoxygenated hemoglobin absorb light selectively and predictably the amounts of these two compounds can be determined by measuring the intensity of each wavelength that passes through the measuring site The light from the LEDs shines into a pulsating vascular bed A photodetector located opposite or alongside the LEDs measures the intensity of each wavelength transmitted through the monitoring site The light intensity i
289. p D Taima SSM 116 L Sv BE 3 LAST DESIGNATORS USED BATT1 C145 CRA36 D41 E12 F2 For FFC Cable P17IPO15IIOCB2ITCLKD EDRAK3 OST 308 J12 L5 MTG3 P3 PWR7 034 R232 RT1 1 TP33 TVS6 U43 Y2 PARED MIT CAEDE n EXT RAM 0x200000 OX2FFFFF LS MTG3 P3 PWR7 Q34 R232 H PASPOISTIOCNTCLEC PRAISCRAITCRAIB CRAZICRAZS CRAB CRAT CRAP CRAS IDD is 1048 ig 8 ERNST MMBTA401 LU ATR 100 H PI3POTITIODOTCLKB MOS 315 UN PI2IPOTO TIOCCO TCLKA a MDI ia Gan MOID 119 a TE ra P1 POSITIOCBO pozos Ea pr ar 22 2 4 1 330 Ep 84 ps as RYBEN 120 CRAS T SDA C gt ar tn P27IPOTITIOCBSHIR PD4 012 22 EX a 33D MOTA 06 Ed ORAL LED a 6 DPLY DAT FAIL SL P26iPOSTIOCASIIRAI4 011 i EAE i 10K X2 MOIS 3107 g SE 180 gS FAULT XE P25IPOSITIOCBAI IRQ13 PD2010 18 err MOS 222 axe R P24IPOAITIOCAAIRxDAIURGT2 PDupS F MOB PaANLED CTRL vec P23IPOSITIOCDSTXDAI IRQ11 J 1 CRASA s AGH sa DOPO TIO PERO S B RE M s AT24C64A 1158 ba v BOARD P21 POlITIOCB3 IRQS CoNNEETOR e 2 0 EEPROM 0xA0 WRITE BOTTOM ENTRY ZEREN G Bors pesos Fia READ TANCSHA 100k PRINTER INTERFACE EEE PWR FAI Penos LS4 ny ER hao PRINTER 25 6 t COW s CONNECTOR oe POTIAN1SIDAS JPRN EN
290. peaker Figure 7 7 38 Remove Speaker 2 Unplug the speaker assembly pn 90932A001 from J3 of the Main Board Place speaker assembly aside 3 With a 1 Phillips screwdriver remove the screw 40995B005 and washer 400868002 holding the folder tab from the membrane to the Main Board Folded Tab from Membrane Figure 7 39 Membrane Tab NOTE If the monitor has an older Main Board pn 91384A001 or 91384A002 remove the two 2 screws holding the ground wire to the Main Board Disconnect the green ground wire from P3 on the Main Board Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 31 Section 7 Disassembly 4 Remove the four 4 remaining screws located on the top bottom left and middle Or three 3 screws on the top and middle if the monitor had a ground wire which you removed in the previous step Remove Screws Figure 7 40 Remove Screws 5 Unlock the membrane tail at J11 and remove the tail from the connector 6 Remove the assembly from the bezel NOTE For monitors with a Bezel Support pn 45190B001 retain the Bezel Support 7 Flip the assembly over Determine which assembly needs to be replaced fthe LCD board needs to be replaced remove the four 4 screws pn 41258B003 using a 0 Phillips screwdriver Ifthe LED board needs to be replaced remove the six 6 screws pn 40995B005 using a 1 Phillips screwdriver Carefully
291. ppr 5 COOGAN 7 27 06 QA 06 14 06 DATES APR KAPLAN 7 31 06 MFG scale NTS DO NOT SCALE PRINT APPR LEWANDOWSKI 7 25 06 TOLERANCE UNLESS OTHERWISE SPECIFIED CONFIDENTIAL THIS DOCUMENT CONTAINS CONFIDENTIAL XX 020 INFORMATION AND MAY NOT BE COPIED OR DIVULGED 4 PL XXX 005 WITHOUT WRITTEN CONSENT OF CRITICARE SYSTEMS INC TORQUE TO ANGLES 1 DEGREE 5 IN LBS PART NO CSI TURBO TEMP PRNTR REV FINAL ASSEMBLY 506DNVP3 93975A010 1 pst 302 SHEET or 2 CSI 0385 Rev 0 DOX LOGO LABEL SERIAL BAR CODE LABEL SCREWS ARE PART OF 93249A001 SEE NOTE 3 REVISIONS REV DATE DESCRIPTION BY LABELS FROM SET ITEM 19 LABEL LABEL DESCRIPTION LANGUAGE MENU LANGUAGE TREND PRINT LABEL LABEL LANGUAGE NIBP CYCLE LANGUAGE NIBP START STAT LABEL LANGUAGE TEMP ORAL AX LABEL LABEL BLANK NIBP FITTING LABEL SPO2 CONN LABEL LABEL CSI PATENT BATTERY INSTALL LABEL COUNTRY OF ORIGIN LABEL LABEL CSI SUPPORT INFO ETL SYMBOL LABEL FUSE RATING LABEL LABEL ELECTRICAL RATING WARNINGS LABEL SERIAL PORT NOTE 1 FORIEGN LANGUAGE LABELS INSTALLED AT THE CAT LEVEL THEY LABEL LABEL LABEL LABEL LABEL WEEE DIRECTIVE PAPER LOADING PAPER RELEASE ALARIS PATENT ALARIS TURBO TEMP ARE SHOWN ON TH
292. pring tension allows slippage or movement of the ear clip from its proper position on the ear lobe or pinna Slippage caused by loss of spring tension may result in inaccurate sensor readings To clean the probe tip use a damp cloth with diluted detergent VitalCare 506N3 Series Service Manual Criticare Systems Inc Accidental Wetting Section 4 Cleaning and Disinfecting A WARNING Shock Hazard The monitor is an AC powered device and an immersed monitor presents a danger to anyone who handles the device The action to be taken following accidental wetting of the equipment is as follows Use clean dry towel or cloth to remove the liquid from the Turn the power off Disconnect the AC power from the monitor If monitoring a patient transfer the patient to another monitor as quickly as possible monitor housing A service technician should inspect the monitor as soon as possible If the internal mechanism is saturated allow the liquid to drain out for 24 hours before shipping If liquid has entered the monitor it needs to be dried and cleaned internally Full testing is required before the monitor can be used Contact Criticare Service Department as soon as possible Time is critical The longer any liquid remains in the monitor the more damage it can do It is important to service the monitor immediately after any liquid is spilled into it Criticare Systems Inc VitalCa
293. r to Appendix A Main Board Upgrades for more details First perform Disassemble Front Bezel from Rear Housing procedure 1 Remove the speaker from the rail of the bezel Lift the orange and brown wires from the relief of main as shown below Speaker Figure 7 30 Remove Speaker 2 Unplug the speaker assembly pn 90932A001 from J3 of the Main Board Place speaker assembly aside 3 With a 1 Phillips screwdriver remove the screw pn 40995B005 and washer pn 40086B002 holding the folded tab from the membrane to the Main Board CNN Folded Tab m from Membrane Figure 7 31 Membrane Tab NOTE If replacing an older Main Board pn 91384A001 or 91384A002 remove the two 2 screws holding the ground wire to the Main Board Disconnect the green ground wire from P3 on the Main Board 4 Remove the four 4 remaining screws located on the top bottom left and middle Or three 3 screws on the top and middle if the monitor had a ground wire which you removed in the previous step Page 7 24 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly Unlock the membrane tail at J11 and remove the tail from the connector Remove the assembly from the bezel Flip the PCB over Using a 0 Phillips screwdriver remove all four 4 screws pn 41258B003 from the LCD display Lift and remove Using a 1 Phillips screwdriver remove the six 6 screws
294. re 506N3 Series Service Manual Page 4 5 Section 5 Preventative Maintenance Incoming Inspection You should inspect all new monitors upon arrival for shipping damage before you place them into operation The monitor should be free from dents cracks or other physical damage The quality inspection seal of the monitor should be unbroken this indicates that the monitor has been tested according to the manufacturer s specifications If further incoming inspection or testing is desired the manufacturer recommends you use Speaker Performance Alarms Verification in this section as an incoming inspection test You may perform additional electrical safety testing with Electrical S afety Tests in this section as part of an incoming inspection in accordance with the policies of the health care provider Maintenance Schedule Every Patient e Clean and disinfect the NIBP cuff and the SpO cable as needed nspect the accessories for damage Every Day e Charge the monitor s battery as necessary Every 3 Months Clean the exterior of the unit or clean as needed Inspect the monitor and AC mains cord for damage Every Year Perform the annual safety tests that are described in this section Long Term Storage No special preparation is necessary for long term storage of the monitor Although the battery does not have to be removed from the monitor for long term storage the battery does drain to an unrecoverable state af
295. rm that the NEONATE indicator on the front panel is lit Set all desired alarm limits for neonate monitoring conditions This setting adjusts the volume of the audible alarm tone Choices are 1 through 10 and Off Where 1 is the softest and 10 is the loudest A tone is generated at each volume level as the alarm volume setting is changed The factory hospital default setting is 4 the factory alternative care default setting is 3 The monitor returns to the value 2 upon a power cycle if the alarm volume had been turned off or setto 1 Sets the volume for the audible pulse tone from Off and 1 through 10 with 1 being the softest and 10 the loudest The factory default value is Off VitalCare 506N3 Series Service Manual Page 2 13 Section 2 Service Menus Page 2 14 High Pulse Low Pulse High 5 0 Low SpO High Systolic Low Systolic High Diastolic Low Diastolic High MAP Low MAP Select the high alarm limit for pulse rate Choices are 80 to 250 bpm and Off Resolution is 1 bpm The factory default value is 150 for Adult and Pediatric modes and 180 for Neonate mode Select the low alarm limit for pulse rate Choices are off and 20 to 150 bpm and Off Resolution is 1 bpm The factory default value is 40 for Adult and Pediatric modes and 90 for Neonate mode Select the high alarm limit for SpO gt Choices are 70 98 and OFF the factory default setting is OFF for both adult and neonatal modes The resolut
296. rovide a loaner system CSI will ship a loaner by overnight courier The loaner system must be returned to CSI at the customer s expense within one week after receipt of the repaired goods If the unit is not returned to CSI within that time the customer will be invoiced for the full purchase price of the equipment Outside the U S No loaners are available from CSI internationally Contact your local CSI representative Incoming Inspection The following incoming inspection is required whether it is a first time arrival or a return from service Prior to clinical use the instrument should be inspected for the following 1 The quality inspection seal on the instrument should be unbroken This seal indicates that the instrument has been tested according to manufacturers specifications 2 No physical damage is observed 3 The instrument s battery is to be charged by connecting the instrument to a power outlet for a minimum of 6 hours prior to clinical use 4 When connecting the instrument to a power outlet and then turning the instrument on all displays appear to function correctly and no system errors occur If a discrepancy to these inspection items is observed do notuse the instrument and immediately report the discrepancy to the CSI Service Department Page x VitalCare 506N3 Series Service Manual Criticare Systems Inc EC Declaration of Conformity 506N3 Series Patient Monitors Representative in the European Union
297. rrectly Wrong Isolation Well or probe used Bad probe Temperature board disconnected Bad Temperature Board Bad Main Board Temperature Cable Turn on Temperature in the CONFIGURATION menu or select FSTMP or TURBO for the TEMP setting in BOARD SETUPS in the service menu Select correct source with the ORAL AXILLARY key Ensure correct well or probe is used blue for oral and axillary red for rectal Replace probe Reconnect Temperature board Replace Temperature Board Replace Main Board Temperature Cable 5 0 not functioning Using incorrect sensor SpO module turned off LINE FREQ is set incorrectly DOX only Bad sensor SpO gt board disconnected Bad SpO board Bad Main Board SpO Cable Verify the correct sensor is used for the monitor Turn on SpOz in the CONFIGURATION menu or ensure the proper setting is selected for the SPO2 setting in BOARD SETUPS in the service menu DOX should be set for 506DNS series monitors and NCOR should be set for 506LNG series monitors Verify that LINE FREQ is set correctly in DEFAULT SETUPS in the service menu Replace sensor Reconnect SpO board Replace 5 board Replace Main Board SpO Cable Unit intermittently missing blood pressure measurements Cuff size changed Wrong cuff size or poor loose cuff placement Poor connection of NIBP module Incorrect Patient Size selected Unit adapts to cuff size on next attempt Check cuff select
298. rriocca PD3 D11 46 gt gt E us DOKS P21 PO1 TIOCB3 PD2 D10 4 Di ir P20 POO TIOCAS 1 44 p gt wp 112 1 2 0 420000 42 128KB x 8 Installed part DACKT TIOCBO POSIP11 PETID7 R23 mu 110 TCLKATIOCCO PO10 P12 PE6 D6 EZPROM 400000 43FFFF 512KB x 8 Alternate Pon x TCKBITIOCDO PO11 P13 PESIDS 40 2107 TCLKCITIOCB1 P013 P15 27 RHE ciu 2106 TIOCA2JPO14 P16 PE2 D2 36 gt t x 5108 TCLKD TIOCB2 PO15IP17 PEt D1 35 N LEDDR PEorpo 3 1 4 I ANTIPATIDAT TPIS 3 P16 BLA3216B601SG4 100 TWR 58 1 8 AN5 P45 PF3LWR 1 99 ANAIPAA PF4 HWR pad A LINE sf 98 PFSIRD pas amp AS 330 AN2 P42 PF6 AS SD I 98 ANT P41 xis Ce Sa TERES di mun TROT 10068 103 GG ERG m H xu TORR lt 9 0 VIN P61 TENDO CS5 Sl 565 5 Pe2 DREQT P63 EN 2 90 PS0 TXD2JIRQ4 1 bal to DC Converter MODI is a 5 PS51 RXD2 IROS Ao vec A backup to tha other d n 1 41201 5 3 3 91 P52 SCK2 IRQ6 epa Sed If there are issues with th 10 1so 6ND TN 92 PS3 ADTRG IRQ7 WAIT BREQO Test Z w othe daelon the mal RN12 330 E2PROM CLK lt disadvantage with the module is 7 Pet KAA 16 RN10 527 120 tM cost at least 5
299. ry electrosurgery infrared energy pacemakers or defibrillation The monitor complies with leakage current limits required by medical safety standards for patient connected devices Standards include the International Electrotechnical Commission IEC 60101 1 1st edition 2003 Part 1 A hazard caused by the summation of leakage currents is possible when several pieces of equipment are interconnected VitalCare 506N3 Series Service Manual Page 1 19 Section 1 Introduction Voltage Fluctuations Defibrillation HF and Page 1 20 Electronic Device Protection Biocompatibility Latex Content DEHP Content The monitor is suitable for connection to AC mains voltage as defined by EN61000 3 3 and EN61000 4 11 When operated in the line voltage range specified in this manual any fluctuation will have a negligible effect Very low line voltage will cause the monitor to revert to battery power Very high line voltage may cause damage to the charger circuits The monitor is designed with circuitry that will turn the unit off before spurious readings can be caused by a low battery condition The monitor when used with its recommended accessories is protected against the effects of the discharge of a defibrillator and the use of HF electrosurgical equipment The monitor presents no known adverse effects to pacemakers or other medical safety equipment All patient contact or user contact materials in this monitor and it s acces
300. s converted to an electrical signal which is inputto the monitor The effects of skin pigmentation venous blood and other tissue constituents are eliminated by separating outthe pulsating absorption data S pO is calculated with every pulse and averaged with the results from previous pulses to arrive at the current numeric display value The display is updated at least once per second with the numeric values that were calculated during the intervening period The plethysmographic pulse bar is not auto gained The amplitude display of the plethysmographic pulse bar is proportional to the pulse volume changes occurring in the tissue illuminated by the SpO sensor All Criticare Systems Inc oximeters have 5 0 calibration tables which were originally generated by monitoring desaturated human patients or volunteers and matching their displayed S pO value to the value determined by sampling arterial blood and measuring functional SaO with a clinical laboratory grade multi wavelength optical oximeter i e CO oximeter The final SpO gt calibration curve was then generated based upon numerous patients data over the range of 40 to 99 SaO All accepted data were taken from patients with dyshemoglobin i e carboxyhemoglobin methemoglobin concentrations near zero This oximeter is a two wavelength device which is calibrated to measure functional SpO only when dyshemoglobin concentrations are near zero The accuracy specifications
301. sher Attach the right side of the bezel and torque all five 5 screws at 5 in lbs NOTE If the monitor has an old Main Board pn 91384A001 or 91384A002 install a P H M S screw through the ground cable assemble pn 95602A001 and secure it to the lower left hand corner of the bezel Attach the ground flex circuit from membrane by folding over the ground tail and inserting P H M S screws through the ring terminal and both holes of the ground tail Attach the right side of the bezel and torque all screws at 5 in Ibs Route the wire under the membrane tail Membrane ny Ground Tail A j Figure 7 47 Flex Cable Ground 16 Plug speaker assembly pn 90932A001 into J3 of the Main Board Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 37 Section 7 Disassembly 17 Slide the speaker into the front rail of the bezel Place the Orange and brown wires into relief as shown below Front Rail Relief Strain Reassemble monitor and follow Completion of Service procedure at the end of this section Page 7 38 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly Chassis Service 1 Follow the caution for static sensitive devices in Electrostatic Pump Disassembly Discharge Protection in this section 2 Turn the monitor off and disconnect the monitor from the AC Mains power source 3 Remove the battery as described in Battery R emova
302. sories have passed ISO 10993 5 10 amp 11 biocompatibility tests or have been in use in clinical environments in large numbers over an extended period of time predating these standards All Criticare Systems Inc products including patient monitors and accessories are free from latex in any location that may result in patient contact All Criticare Systems Inc products currently shipping are free of DBP and DEHP in any areas that would be intended for patient contact with blood mucous membranes or continuous skin tissue contact VitalCare 506 3 Series Service Manual Criticare Systems Inc Section 2 Service Menus Introduction There is one primary service boot that uses the DOWN arrow at power up takes the monitor into Service Mode A secondary service boot uses the NIBP START STAT STOP key at power up and takes the monitor into Calibration Mode These service software tools allow downloading of software upgrades for the 506N3 Series operating system and for calibration of the NIBP module in the field To exit the SERVICE DISPLAY power cycle the 506N3 Series monitor Service Mode NWARNING A Never service a monitor while it is attached to a patient Never enter the service menu while monitoring a patient Service Menus built in SERVICE DISPLAY is displayed if the DOWN ARROW button is held on power up and no upgrade tool is attached to the external serial port The SERVICE DISPLAY repor
303. ss the MENU key and press the UP DOWN arrow keys to scroll to the CONFIGURATION menu Press the MENU key to enter the CONFIGURATION menu Press the UP DOWN arrow keys to scroll to CONTRAST Check the LCD CONTRAST setting Adjust the contrast as necessary Continue in the CONFIGURATION menu Ensure the time and date are correct For models including the optional printer module 1 Press the PRINT key to test the printer The monitor should print the title CSI 506N3 Series REV Confirm that the current date and time prints correctly below the title Additional text also prints to provide space for the entry of patient information Press the PAPER FEED key and confirm that the paper advances by approximately six blank lines Page 5 16 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 5 Preventative Maintenance Speaker Performance This applies to all 506N3 Series monitors To verify alarm circuitry Alarms Verification 4 Set the alarm volume to 10 in the ALARMS menu 2 In the CONFIGURATION menu turn off the temperature monitoring module The LEDs for the temperature display should go blank With no cuff attached press the NIBP START S TAT STOP key The monitor attempts to inflate and responds with a message BP CHECK CUFF Listen for the low level alarm tone It is a burst of two pulses at the same pitch The bursts should repeat every 10 seconds Setthe alarm
304. ssembly 506NVP3 Base Assembly Non Temperature 506DN P 3 506LN P 3 Base Assembly Temperature 506DNT P 3 506LNT P 3 506DNV P 3 506LNV P 3 Base Assembly NIBP Only 506N P 3 Base Assembly NIBP TEMP 506NT P 3 506NV P 3 Front Bezel Non Temperature 506DN P 3 506LN P 3 Front Bezel Temperature 506DNT P 3 SO6LNT P 3 506DNV P 3 506LNV P 3 Front Bezel NIBP Only 506N P 3 Front Bezel NIBP TEMP 506NT P 3 506NV P 3 VitalCare 506N3 Series Service Manual Drawing Number 93975A001 93975A002 93975A003 93975A004 93975A005 93975A006 93975A007 93975A008 93975A009 93975A010 93975A011 93975A012 93975A020 93975A021 93975A022 93975A023 93975A024 93975A025 939494001 93949A002 93949A003 93949A004 92505A001 92505A002 92505A003 92505A004 Page 9 1 Section 9 Drawings and Schematics PCB Drawing List Page 9 2 Rear Housing Assembly Chassis Assembly NIBP Module Final Assembly NIBP Pneumatics Assembly PCB Assembly Printer Assembly NIBP PCB NIBP PCB Schematic Main Board PCB Main Board Schematic FasTemp Isolation PCB FasTemp Isolation PCB Schematic Nellcor Carrier PCB Nellcor Carrier PCB Schematic Display PCB Display PCB Schematic Printer Interface PCB Printer Interface PCB Schematic 5 0 PCB SpO PCB Schematic TurboTemp PCB TurboTemp PCB Schematic VitalCare 506N3 Series Service Manual 93249A001 95746A001 939474003 955974002 90
305. stal 01 ci 1 RAT 10T ame 18V B2B EH A sp 22pF 221 at 6 cer t E Zero ohm resistors can be removed 1 22 and be replaced with ferrite beads zw 10 Mi R3 Wo I T um 888 s S8 ExTAL 598 seus S 05 POM ST SP 9 111 MODE 5 di Mo ADDR SPACE spana ELAN cu Lt TRESET 128KB FLASH 09 1 IRES 5 17 R28 s 51 10 35 i 5 VPPIIRESO PSOAIS 5240 ISTBY P27IA15 s PEOINAIT P2B AT4 04 A 50 IVS4 Ts Bye P61 BREQ P25 A13 MMBZSVGALT 1 804 2 P24A12 48 EZA NPE101M oj TIMER DEFEAT f P23 A11 R65 QSA 100K R38 M Siszspv hehe EET 99 POSISCKTMROS P21A9 pe PS4I SCKO IRO4 P20 A8 4 7 PITIAT 50 PS3FRXD1 16 8 1 a Tt 1 P32 RXDO ere m P91 TX01 Bn E 2 39 paren 1 E 1 P12 A2 4 15 PTUAT kawa 310mm U22A 10KX4 PB6 TP14 DREQO P10 A0 1 279V 158mm 50 5 1 4 P37ID15 54 5 PBA TP12 TOCXAS 36 014 u18 JHIPRESS PB3 TP11 TIOCB4 P35D13 CXK581000AM 10LL e I 22 PB2 TP1O TIOCA4 P34 R54 PBU TPSITIOCES P33 D11 634K 118K TLC352C0 95 P sn v2 PBO TPB TIOCAG 2010 0178 62A denm a 58 2 30 08 Place CP1 CP2 and CP3 adjacent 4 0 158V 5mm ICLRERR VALVE 2 BIB EHA PASITIOCBVATOI paoros LA c90 R67 m lt QsaB PAAITIOCA VA23I pasos 24 OFST ZERO R48 R L 221 u228 iad Siso2sov PA3 TP3 TIOCBO paapa 2
306. stom port designed for testing DOX SpO sensors Programming the The SmartSat can be used for spot checking 5 0 values using the SmartS at Analyzer manual settings The manufacturer recommends using a timed and programmed sequence to ensure that there is optimal performance Auto Seq Model 506N3 Oximeter DOX Level SPO2 Limits Heart rate Limits Test Procedure 1 Verify the SpO module as described in 5 0 Verification CSI DOX Only in Section 5 2 Attach the monitor to the SmartSat 3 Start the SmartS at programmed sequence SmartSat Auto Sequence Verify that the monitor s reported SpO gt values are within the limits specified Level Saturation Limits Heart Rate Limits bpm bpm 1 98 97 99 40 39 41 2 96 94 98 60 59 61 3 90 88 92 80 79 81 4 78 76 80 100 99 101 5 61 58 64 120 119 121 6 52 49 55 180 179 181 7 40 37 43 300 297 303 4 Even if the monitor fails only one level rerun the sequence after 30 seconds Only if the monitor is successful the second time do you pass the monitor 5 If the monitor fails again contact the Criticare Service Department Page 6 4 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 6 Service Testing amp Calibration Nellcor SpO gt This test requires a SmartSat Pulse Oximetry Analyzer Model SS 100A The SmartSat is a programmable simulator and probe Performance Testing analyzer The SmartSat is the recommended device for testing t
307. t herren 1 20 Latex nen Men dA RE s n RE ea d DN 1 20 cocti ette ice tet ence 1 20 VitalCare 506N3 Series Service Manual Page iii Page iv Section 2 Service Menus nierelifeuept PEE 2 1 Service Mode sa su eed tien 2 1 Service Menus enne nnne 2 1 Primary Service Displays 2 1 Secondary Service Displays 2 2 Service Display List 2 2 SEI TOStS A 2 4 NIBP Calibration Mode aa i tenete e eee 2 6 LED Text Display oin u rat eR Re E 2 7 Using the Menus eee eet eee 2 7 Exit the Menu uu tS Su Q SD us 2 7 Factory Defaults ectetuer E oe ee e het 2 8 Alarm Menu uiii iit rne 2 8 Parameter Setup sess esee eene ntn 2 8 Printer dee oie rete i Rs 2 9 Configuration Men etat eed E e recte iced 2 9 NIBP Cycle Menu assesses nennen nennen 2 9 Trend Meri i aii ei eee ns 2 10 Patient e ok eee 2 10 User Defaults 3 5 uet ette trente net vt ead 2 10 Setting User Defaults sse 2 10 Power Up in Service 2 11 Saving Unit Defaults essen 2 11 Alariri
308. t size 3 Press the MENU key 4 Adjustthe settings in ALARM MENU PARAMETER SETUP and CONFIGURATION for each patient size NOTE It is not possible to store USER defaults for LOW SPO2 8596 NIBP ON OFF SPO2 ON OFF TEMP ON OFF TEMP MODE and LANGUAGE Each of the ignored user defaults is controlled independently of the USER default settings LOW SPO2 returns to a default value of 85 if the current setting is below 85 5 Verify all settings are set correctly VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 2 Service Menus Power up in Service Mode The monitor needs to be powered up in the Service mode To power up the monitor in Service mode 1 Power off the monitor 2 While holding the DOWN arrow key press the ON OFF Power key 3 Continue holding the DOWN arrow key until SERVICE DISPLAY appears in the top line of the LCD display SERVICE DISPLAY REVISIONS Figure 2 1 SERVICE DISPLAY Message BOARD SETUPS 1 Press the DOWN arrow key until BOARD SETUPS appears in the second line of the LCD display SERVICE DISPLAY BOARD SETUPS Figure 2 2 BOARD SETUPS Menu 2 Press the MENU key to enter the BOARD SETUPS menu 3 Verify that the board setups are correct for this monitor Board Configuration Setting SpO2 CSI DOX DOX Nellcor NCOR No SpO2 NONE NIBP CSI Comfort Cuff 1020 No NIBP NONE TEMP FasTemp FSTMP TurboTemp TURBO
309. tandard Deviation Static Transducer Accuracy Temperature FasTemp Measurement Range Response Time Oral Response Time Axial Rectal Continuous Mode Accuracy Predictive Mode Accuracy Display Resolution Compliance Standards Temperature TurboTemp Predictive Measurement Range Continuous Measurement Range Response Time Continuous Mode Accuracy Display Resolution Criticare Systems Inc VitalCare 506N3 Series Service Manual Section 1 Introduction Oscillometric measure upon inflation 30 sec 1 2 3 5 10 15 30 45 60 min 2 4 hrs Adult 30 to 300 mmHg Pediatric 30 to 150 mmHg Neonate 20 to 150 mmHg Adult 300 Pediatric Neonate 150 30 to 240 1 mmHg 1 bpm or 1 5 min of consecutive readings SP10 2002 Less than 5 mmHg Less than 6 93 mmHg 2 mmHg 30 0 C to 43 0 C 85 0 F to 110 0 F 4 to 10 sec typical 10 sec typical 0 1 C 0 2 F full range For ambient temperatures 18 0 C to 28 0 C 30 1 C 35 5 C to 42 0 C For full range ambient temperatures 10 0 C to 40 0 C 50 0 F to 104 0 F 0 2 C 30 0 C to 36 9 C 0 1 C 37 0 C to 39 0 C 0 2 C 39 1 C to 43 0 0 5 F 85 0 F to 96 3 F 0 3 F 96 4 F to 97 9 F 30 2 F 98 0 F to 102 0 F 30 3 F 102 1 F to 106 0 F 30 5 F 106 1 F to 110 0 F 0 1 C 20 1 EN 12470 3 1998 ASTM E1112 35 6 C to 41 0 C 96 0 F to 106 0 F 26 0 C to 41 1 C 80
310. tems Inc VitalCare 506N3 Series Service Manual Page 7 11 Section 7 Disassembly Replacing the TurboTemp Refer to Replace the Temperature Boards on page 7 5 for directions Board on removing the side panel 1 Carefully lift the side panel 2 Remove the Temp Cable pn 90931A001 from the connector beneath the PCB J1 NOTE Cable is locking If the cable is placed into the connector reversed the board will not function and may cause damage Disconnect Temperature Cable Remove Screws Torque 3 lbs Figure 7 15 Remove Temp Cable and Screws 3 Place side panel with TurboTemp Board facing upwards Component side down 4 Remove the four 4 screws pn 40995B009 from the TurboTemp Board see above Torque of screws is 3 in lbs 5 Carefully lift up The side panel has the temp holder attached 6 Replace the TurboTemp Board 7 Reassemble in reverse order Follow Completion of Service procedure at the end of this section Page 7 12 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly Replace the SpO gt 1 Follow the caution for static sensitive devices in Electrostatic Board Discharge Protection in this section 2 Turn the monitor off and disconnect the monitor from the AC Mains power source 3 Remove the battery as described in Battery R emoval Replacement in Section 5 4 Remove the four 4 gray coated P H M S screws from the sid
311. ter 3 months without periodic charging Service Checks If the monitor shows any signs of physical damage contact the Criticare Service Department for repair Technical Service US 800 458 2697 International Customer Service 262 798 8282 Calibration No periodic calibration of the monitor is necessary It is recommended to perform an NIBP calibration verification as part of the annual safety testing Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 5 1 Section 5 Preventative Maintenance Serviceable Components Battery Removal Replacement 5 2 The only user serviceable parts inside the monitor are the battery and the fuses Refer all other maintenance inside the monitor to a qualified technician For more information about troubleshooting power problems refer to Troubleshooting in Section 8 BATTERY SAFETY Although the battery requires no maintenance you should allow the battery to fully charge at least once every three months For optimal battery performance the battery should never be left in a drained state for any period longer than 24 hours CAUTIONA Do not open the case Sensitive electronic components may be damaged by electrostatic discharge Opening the case requires an electrostatic discharge ESD protected work bench Shock hazard The interior of the case contains exposed circuitry Do not short circuit the battery terminals The resul
312. then acceptable leakage current limits are one half the value stipulated NOTE If attaching acceptable leakage measurements to the check sheet check PASS on each step completed 1 Connect the monitor to the measurement receptacle of the leakage tester Configure the leakage tester to test internal case leakage Dynatech 232D MODE CASE LEAKAGE GROUND CONDUCTOR Record measurements on the check sheet for the following Normal Polarity 100uA Reverse Polarity 100uA Normal Polarity Open Neutral 500uA Reverse Polarity Open Neutral 500uA Configure the leakage tester to test external case leakage Dynatech 232D MODE CASE LEAKAGE E XT LEAD Clip the external leakage test lead to the DB9 shell of the monitor Record measurements on the check sheet for the following Normal Polarity 100uA Reverse Polarity 100uA Normal Polarity Open Ground lt 500uA Reverse Polarity Open Ground lt 500uA If the monitor has SpOz Connect SpO leakage cable to the LA terminal on leakage tester If the monitor has Nellcor SpOs Connect the Nellcor SpO leakage cable to the LA terminal on leakage tester Record the measurement on the check sheet or attach print out of the acceptable test result to the check sheet and test Configure the leakage tester to measure the patient connection to GND leakage Dynatech 232D MODE ECG LEADS ALL TO GND Normal Polari
313. til the desired item setting is displayed in the LCD window Press the MENU key to select that item then use the UP DOWN keys to scroll through the setting options for that item When the desired setting is displayed on the LCD press the MENU key to select that setting The monitor prints data when an NIBP reading is taken Choices are ON or OFF The factory default is On The monitor prints data during a medium level alarm limit violation Choices are ON or OFF The factory default is OFF This sets the time interval for automatic interval printing of vital signs data Choices are 10 20 or 30 seconds 1 2 5 10 15 30 or 60 minutes 2 4 8 12 or 24 hours and OFF The factory default is OFF Sets the output device of the monitor Use Printer for the internal printer of the 506N3 Series External printing and downloading is available using the Serial setting Choose OFF to disable printing Sets the data format for the external serial port for sending data to an external device The choices are TEXT CSV CUSP and OFF See the VitalCare 506N3 Series Operator Manual for more information Sets the baud rate of the monitor Selections are 2400 4800 9600 19200 and 38400 The default is 19200 baud rate VitalCare 506N3 Series Service Manual Criticare Systems Inc Configuration Menu Date Time Hour Minute Day Month Year Contrast Temperature 5 0 Enable Criticare Systems Inc
314. ting high current discharge can cause burns Charge the battery completely after extended battery use to ensure a fully charged battery is available for the next use Explosion hazard Keep lighted cigarettes sparks and flames away from the battery The battery contains sulfuric acid electrolyte which can cause severe burns and eye damage as well as illness from sulfur oxide fumes Do not crack cut burn or dissolve with solvents the battery case Damaging the battery case can cause the release of sulfuric acid If sulfuric acid is released from the battery wear eye protection and rubber gloves to handle the battery and use a solution of baking soda in water to neutralize the sulfuric acid The used battery is a potential environmental hazard and must be disposed of properly Dispose the old battery in accordance with local and federal laws Do not incinerate VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 5 Preventative Maintenance REMOVE THE BATTERY 1 Turn the monitor off and disconnect the monitor from the AC Mains power source 2 Remove the four 4 Phillips screws from the battery cover on the back of the monitor Remove the battery cover Figure 5 1 Remove Screws 3 Remove the battery pn 80518B001 from the monitor Figure 5 2 Remove Battery 4 Label and remove the cables connected to the battery NOTE Printing faces inward Criticare Systems Inc VitalCare
315. tion the message DONE displays in the bottom line of the LCD Press an ARROW key with DONE displayed to scroll to the next or previous secondary service menu item Press the MENU key with DONE displayed to re enter the LED TEST Press an ARROW key to replace the message DONE to OFF to prevent accidental restarting of the LED TEST Page 2 4 VitalCare 506N3 Series Service Manual Criticare Systems Inc Criticare Systems Inc Section 2 Service Menus PRINT TEST The PRINT TEST tests the internal printer by printing all printable characters on the printer paper The Criticare banner should print first followed by PRINTER TEST CSI 506N3 SERIES REV XX XX TEST PRINT Upon test completion the message DONE displays in the bottom line of the LCD Press an ARROW key with DONE displayed to scroll to the next or previous secondary service menu item Press the MENU key with DONE displayed to re enter the PRINT TEST Press an ARROW key to replace the message DONE to OFF to prevent accidental restarting of the PRINT TEST NOTE Monitors built prior to 2007 have an additional alternate print test built in to the firmware which is no longer applicable VitalCare 506N3 Series Service Manual Page 2 5 Section 2 Service Menus NIBP Calibration Mode To enter the NIBP Calibration mode 1 Press the POWER key and the NIBP START S TAT STOP key at the same time 2 The 506N3 Series monitor attempts to connect to extended NIBP ca
316. tion PCB Figure 7 6 Lift Insulator Page 7 6 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 7 Disassembly 4 Remove the four 4 screws pn 40995B005 from the isolation PCB Temp cable underneath PCB 2 a cde piu m Remove Screws torqued 5 in ibs Figure 7 7 Remove Isolation Board Screws 5 Carefully lift up the isolation PCB pn 91386A001 6 Remove the Temp cable pn 90931A001 from the connector beneath the PCB NOTE Do not tuck temp cable into opening 7 Flip the PCB over and disconnect the black and red wire from J3 of the isolation board This cable is soldered to the FasTemp PCB FAS TEMP ISOLATION BOARD VINE 01386001 CE PHO EE 2 3 J1 82 a 2 3o J3 so al Fa t2 8 J4 r 1007 x Figure 7 8 Isolation Board Connectors 8 Disconnect the RS232 cable pn 90933A001 from J4 on the isolation PCB 9 Disconnect the flex cable pn 83266B002 from J2 by unlocking the tab and pulling it out NOTE Make sure that the contacts will face up when reinserting the cable 10 Replace the isolation PCB 11 Reassemble in reverse order Follow Completion of Service procedure at the end of this section Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 7 7 Section 7 Disassembly Replacing Refer to Replace the Temperature Boards on page 7 5 for directi
317. tor Connector gt QA APPR TITLE 506N3 SERIES LAST MODIFIED DATE SCHEMATIC MAIN BOARD ON amp for Development Only Friday Oct 6 2006 A KAPLAN 10 12 06 s k i R26 150K MFG APPR Took CHECKED BY SHEET SIZE DIST SHEET 1 or 3 n 1 SPEAKER VOLUME CONTROL KCHAWVERCIGH2S D 306 74AC32 gt gt AC POWER J 1 LT BATTI SV at 7 AH MINIMUM Battery wires to be 18AWG a7 TPIS V BATT SI44358DY F2 to _o2 4 BATT_PLUS T7AT25V INPUT 12 VDC NOMINAL 1 005010 683 vH diss SI44358DY s Z PLUS IN 1 L TSA 125 1 c30 036 MOLEX 43045 0216 EXT_GND R168 R186 Na 22081 10 200 022 oN i 1 L RED 16V 4 8524 2 BLK LOWESR J LED s are mounted on PCB and not intended tev to be seen by the user LOWESR MOLEX 87427 0242 For testing and dianostic use MMBT4401 C123 4 RA 021W STAT 1 4 STATO E RIN 023 D24 a28 gt MMBT4403 SMLLX120816 Ty Tp30 wo STAR GROUND POINT These traces must 4 SEE VIEW A originate from R3IR4 7 t gt gt TEMP_siG R191 RSET x R187 gt gt AC_PWR R168 200 8 our 2 20
318. ts detailed information about the serial number and software revision of the specific monitor The SERVICE DISPLAY contains special facility specified configurations not intended for general users The SERVICE DISPLAY has available a series of tests to be selected and executed by the user Push the MENU key to start the test that appears in the LCD message bar To skip to the next test push the DOWN ARROW key to go to the next test When the service tests are complete the message END OF TESTS appears in the LCD message bar Primary Service Displays To access the Service Display press the DOWN arrow key while pressing the POWER key The LCD display should read SERVICE DISPLAY After the greeting screens clear the primary service menus are accessible by using the UP DOWN ARROW keys to scroll through each primary menu item Each primary service menu shall have at least one secondary service menu The primary service menus are REVISIONS e BOARD SETUPS e DEFAULT SETUPS e TEST MENU Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 2 1 Section 2 Service Menus Page 2 2 Secondary Service Displays Service Display List Pressing the MENU key once within a primary service menu item accesses the secondary service menu item s With the exception of the REVISIONS service item an arrow lt points at the secondary service menu item to designate that the user is in this mode Press UP and DOWN arro
319. ty 10uA Normal Polarity Open Ground 50uA 5 Remove the SpO cable VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 5 Preventative Maintenance 6 If the monitor has Temperature Connect the FasTemp or TurboTemp leakage cable to the RA terminal on leakage tester Record the measurement on the check sheet or attach print out of the acceptable test result to the check sheet and test Configure the leakage tester to measure the patient connection to GND leakage Dynatech 232D MODE ECG LEADS ALL TO GND Normal Polarity 10uA Normal Polarity Open Ground lt 50uA 7 If the monitor has Temperature Configure the leakage tester to measure patient interlead leakage Dynatech 232D MODE ECG LEADS RA LA Normal Polarity 10uA Normal Polarity Open Ground lt 50uA WARNING Hazardous voltage are present on the test leads Do not touch these leads or the monitor while performing this test 8 If the monitor has SpOz Connect the DOX SpO leakage cable to the LA terminal on leakage tester If the monitor has Nellcor SoO Connect the Nellcor SpO leakage cable to the LA terminal on leakage tester Record the measurement on the check sheet or attach print out of the acceptable test result to the check sheet and test Configure the leakage tester to measure patient isolation Dynatech 232D MODE ECG LEADS ISOLATION TEST Normal Polarity lt 50uA Press the
320. ue 14 33150 l R97 1 1006 ADMSSTOEARU ct ci 24 R96 65 47 EL 1 DNI 18V C105 Ys 4 2 00K d GNO ET 3 5180 32168471904 IDTR 1 22 8 TON Ras 8 21 2 DT NE EXTERNAL COM 4 10 0K JDSR 11 RI OUT RIIN 18 8 RIS RS232 1 2 1 2 ors CD 4 23 32168471904 33150 10 0K BAT54A 3 3 ISO RESET 14 BOOT MODE LOGIC 100K 3 3_COM p 1 0 EM 16v R218 BLMSIPG102SN1 0 OHM R37 10 0K NZ PROCEDURE TO FORCE BOOT MODE 1 TURN UNIT OFF 2 SHORT TP1 TO TP8 AND TP2 TO TP18 3 CONNECT NULL MODEM CABLE TO SERIAL PORT 4 START FS DOWNLOAD TOOL 5 TURN UNIT ON BOOT MODE WILL COMMENCE VERIFY WITH DOWNLOAD TOOL WHEN BOOT DOWNLOAD IS COMPLETE 6 TURN POWER OFF AND REMOVE AC 7 REMOVE NULL MODEM CABLE 8 REMOVE TP1 TP8 AND TP2 TP18 SHORTS R57 100K COM CTS lt C 221 gt bg 1 CTS 100K 1 Th x R170 74HC14 00M 2 R146 10 0K 432 C108 NE 1 il see 2 11 1 R134 Ret 10 0K 400K 74AC32 RIS M i 432 Rid ICOM DSR lt WEZ Tui ee Sy 100K R145 10 0K 100K BOOT_DISABLE 4 11 5V Nom U c19 t arene SW CLOSED TP2 lt OFFION D39 J 2 5800 D6 t
321. v 52 1 1 Ad aS 103 AGS 607221710 2 j 1102 5 71 4 ADS 5v 7 100E PADI 25 145 5 ADS TIMER 1 18 sy sv T 5 A8 DT NC i PRINTER GND PAD cie cn 7 WO co MGNO2 1 IRESET 23 2 AB 8 7 eh TA A T y a 9 GND GNO 3 ATT 22 10 APPROVED MEMORY var AT An TOSHIBA TC554001AFT 70t Tp28 uec 13 g 12 SAMSUNG K6X4008C1F GB70 i ETE TRECE TER AT AU Gass GF70 or Gras TMER2 Bb 8 9 1 M RENESAS HM828512CLFP 7 or SSSI CUR DiS sv DA 21 2 16 16 A15 RENESAS HM628512CL FPL7 or 5 lt lt 5 g 16 14 R3 R4 1M5 es Rat au 1 OHM 5 1 CHM 5 1206 CASE 30 A12 SL mo xs 5 MMBD914 ud qd 14 Ato 28 ES 29 We s A9 5 cs Ua mese AE SRAM X8 cm E UP RES 1 RNB E 1 ncasco a 25 5 10KX2 1 572 02 21 1 ADO 1 L AUD AE TRD 10K suns HE CIS T casoco Bes 42 ie ca MAIN BOARD RESET kee pa PRINT HEAD 1 TLC352CD e CONNECTOR 26 SHVp s e t 1 RN Psra HVecSW HEAD RESISTANCE 7 f TLCSSSCO MEASURING can 1002 ne Ga CIRCUIT AVALABLE j Vier SWITCHED PRINT hoata 4 Ree e Liu x mu 22 HEAD VOLTAGE ege 3 248 mittivotts 248 miliamps limit Paper Feed Connector
322. v ce 57 C10 cu 2 C14 cB 001 47 ELO ESR C13 47 ELO ESR 001 A m 7TMATELOESR 551 4 AW 4 i 4 Ton 35v i SM BEAD i L 33 a7 ELOESR os w PZT2222A 1 TP2 i LOOP LOOP 0 7 i Q4 1 i PZT2222A VREF 25 ISO GROUND ISO ANALOG GROUND i 150_5 SNTALVC1404 180 50 REF 25V T 1 C23 L C25 R12 TEMP PROBE CONNECTOR 5 220 pr 100K gavies Bm RM DC toDc Converter E n dim 50 KHZ 02 Oral Probe UE etre J2 R15 RIG temp Lu SM AAA i 2 2 3 er c29 I ee 180 5 LOOP LOOP r ET RASA 4 625 270 pF RT ait 4 i LS DLWSBSN102502 RIS 1 c32 aav _ 7 MOLEX 95051 2667 21 15080 e Rig TRIS POWER GROUND DIGITAL GROUND EE repr 1 1 TP46 IRLML6302 me i c36 R20 RH R22 temp 499K 2 q 1 TEMP TX I DLWSBSN102502 HEATER DETECT 4 100 33 VOLT i TPIT i heater 19 19 D LED Current 8 7 ma Mn toe wa oe aa dy IE BEAD ms RX HEATER ENABLE Heater resistance 34 PROBE INSTALLED 1 00K J ohms draws 150 ma m R27 nominal R26 1001 Vv hi 100K Y2 4 v1 cas 32 768 KHZ VW TP22 22 pF i 1 17 VPP TP23 150755 33v 33V s R28 4 10K C62 150 SA ISO 5D 15050 4 7 100 R29 R30 TX ag DNI 3 32K TP2104 885 x HR E x E RH PROBE WELL dido s gon ot 938 3 ET NR 4 r aly SENSING s vr LED Cure
323. w keys to scroll through secondary service menu items Press the MENU key to choose the desired secondary service menu This toggles the arrow to point the other way gt moves to the value selection Hold the MENU key to return to the primary service menu item The following is a list of service primary and secondary menu items follows and each default and description values Primary Menu Secondary Menu Default Description REVISIONS 506N3_SERIES N A Model series Revision nn nn N A Main software revision nn nn is alphanumeric revision identifier decimal point may vary MMM DD YYYY N A Main software revision date S N nnnnnnnnn N A Monitor serial number APP CS nnnn N A Main software checksum SpO XXXXX N A SpO module revision where XXXXX is a three to five character name for the type of SpOs module nn nn is alphanumeric revision identifier decimal point may vary SpO NOT SENT N A SpO module did not send software revision information This message displays if no module is present NIBP XXXXX nn nn N A NIBP module revision where XXXXX is a three to five character name for the type of NIBP module nn nn is alphanumeric revision identifier decimal point may vary NIBP NOT SENT N A NIBP module did not send software revision information This message displays if no module is present TEMP XXXXX nn nn
324. with FasTemp Alaris Temp Probe units with TurboTemp and Alaris No TE 1811 Probe Simulator units with TurboTemp To order Alaris Probe Simulator contact Cardinal Health Alaris Customer Service 1 800 482 4822 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 5 Preventative Maintenance Test Fixtures SP02 HI POT TEST FIXTURE Connect 5 No 9 Connect Connect 8 7 6 Connect SPO2 LEAKAGE TEST FIXTURE PointA OJ N WO Connect Point B NELLCOR HI POT TEST FIXTURE Connect No Connect Connect Connect Connect Connect Criticare Systems Inc VitalCare 506N3 Series Service Manual Page 5 7 Section 5 Preventative Maintenance NELLCOR LEAKAGE TEST FIXTURE 7 14 13 Connect 12 11 10 9 Connect 8 PointA O FASTEMP HI POT TEST FIXTURE 1 2 3 4 FASTEMP LEAKAGE TEST FIXTURE Center conductor Brown wire from temp cable 5 6 7 Brown wire of temp cable comes from Pin 4 GND as shown 0000 12 3 4 Page 5 8 VitalCare 506N3 Series Service Manual Criticare Systems Inc Criticare Systems Inc Section 5 Preventative Maintenance TURBOTEMP HI POT TEST FIXTURE TURBOTEMP LEAKAGE TEST FIXTURE Center conductor White wire from temp cable a VitalCare 506N3 Series Service Manual Page 5 9 Section
325. x sensors when calculating the patient s S pO Using calibration data from the individual sensor rather than the pulse oximeter board significantly improves the accuracy of the information because the calibration coefficients used in the calculations are tailored to the information detected in the sensor The Nellcor Carrier board is designed to allow the Nellcor MP 100 OxiMax module to mount directly on top in a mother daughter board arrangement The Nellcor Carrier board provides electrical isolation of 1500VAC minimum through power and serial interface connections The Nellcor sensor connector is mounted directly onto the Carrier Board VitalCare 506N3 Series Service Manual Page 3 3 Section 3 Theory of Operation Temperature Modules FasTemp Isolation Board pn 91386A001 2 Printer Module Page 3 4 The 506N3 Series offers a choice of two leading predictive temperature technologies FILAC FasTemp and Alaris TurboTemp Each operate in a similar manner Patient temperature sensing is accomplished by utilizing a negative temperature coefficient NTC thermistor located in the probe tip A heating element under algorithmic control heats the tip to accelerate the temperature measuring process Active circuitry on the temperature module converts the analog signals from the probe to a digital format which is then used by the microprocessor located on the printed circuit board Software algorithms executed in the microproc
326. y Red 38 APPR NOTES 1 FINISHED BOARD SHALL MEET CURRENT 610 SPECIFICATION CLASS 2 2 83644B002 IS USED ON ASSEMBLY 91389A002 3 BOARD TO BE FABRICATED WITH RAILS OR IN MULTIPLE UP PANELS TO AID AND OPTIMIZE COMPONENT ASSEMBLY CONTACT CSI S CONTRACT MANUFACTURER FOR THE PREFERRED LAYOUT CSI TO APPROVE LAYOUT BEFORE FABRICATION 4 EACH ASSEMBLY SHALL BE IDENTIFIED WITH THE CSI PART NUMBER AND REVISION FOR THE ASSEMBLY AND A UNIQUE SERIAL NUMBER IN HUMAN READABLE FORMAT SERIAL NUMBERS SHALL NOT BE DUPLICATED THE FORMAT FOR THE SERIAL NUMBER SHALL CONTAIN AT LEAST 2 ALPHABETICAL PREFIX CHARACTERS THAT ARE RELEVANT TO THE VENDOR TO DISTINGUISH BETWEEN MULTIPLE VENDORS THE ASSEMBLY PART NUMBER REVISION AND SERIAL NUMBER SHALL ALSO BE LABELED ON THE PCB ASSEMBLY IN BARCODE FORMAT USING CODE 39 PREFERRED OR CODE 128 5 CSI RESERVES THE RIGHT TO INSPECT THIS ITEM AT THE VENDORS FACILITY VENDORS INSPECTION SYSTEM AND MANUFACTURING PROCESS ARE SUBJECT TO REVIEW APPROVAL VERIFICATION AND ANALYSIS BY AUTHORIZED CSI REPRESENTATIVES ALL CHANGES IN DESIGN COMPONENTS PROCESSES OR FABRICATION MUST BE AUTHORIZED IN WRITING BY CSI PRIOR TO IMPLEMENTATION ALL DEVIATIONS FROM DRAWINGS SPECIFICATIONS OR OTHER REQUIREMENTS MUST BE REPORTED TO CSI FOR APPROVAL PRIOR TO SHIPMENT ALL RAW MATERIALS USED TO PRODUCE THIS PART SHALL BE TRACEAB
327. ys when the Broken Probe button is pressed on IVAC simulator when the dial is set for B P Page 5 24 VitalCare 506N3 Series Service Manual Criticare Systems Inc Section 5 Preventative Maintenance Functional and Safety Use the checklist on the following pages to record the successful Testing Checklist completion of the annual safety tests and verification Functional and Safety Testing Checklist Page 1 of 3 Copy this checklist as needed to record results Model Unit serial number Software Rev Tested by Date Electrical Safety Tests Hi Pot Tests PASS FAIL N A i Pot Hot Neutral to Ground 2512VDC i Pot Hot Neutral to Metal Case 2512VDC i Pot Hot Neutral to SpO Gnd 4242VDC SpO i Pot SpO to DB 9 shell 9 2121VDC SpO gt i Pot Hot Neutral to Nellcor SpO 4242VDC Nellcor SpO gt i Pot Nellcor S pO to DB 9 shell 2121VDC Nellcor SpO i Pot Hot Neutral to FasTemp cable o 4242VDC Temperature i Pot FasTemp cable to DB 9 shell 2121VDC Temperature i Pot DOX SpO to FasTemp cable 2121VDC 5 0 Temp i Pot Nellcor SpO to FasTemp cable 2121VDC Nellcor S pO Temp i Pot Hot Neutral to TurboTemp cable 4242VDC Temperature i Pot TurboTemp cable to DB 9 shell amp 2121VDC Temperature i Pot SpO to TurboTemp cable 2121VDC SpO gt Temp i Pot Nellcor SpO to TurboTemp cable 2121VDC Nellcor SpO5 Temp L OIL ILOIL IL ID ID IL OIL ID ID I Leakage

VitalCareTM 506N3 Series Patient Monitor Service Manual

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