Service Manual
Contents
1. e Install Damper Bolts A e Hold the flange on the damper bolt A with a plier B and tighten it on the fan housing cover C e Install the arm holder plate A so that the opening B of the plate to the mating surface e Install Fan Housing Cover A Fan Housing Tapping Screws B e Install Gasket A Handle B O Face the product label C on the handle to the engine www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 DISASSEMBLY ASSEMBLY 2 11 Blower Main Body e Install Plates A Handle Mounting Screws B e Install the collar A on the fan housing O Face the recess side B of the collar downward and contact C the upper end of the collar to the housing O Make a gap between the lower end of the collar and the flange of the housing e Install the rubber band D on the housing O Face the projection side E of the band to inside and downward O Fit the projection of the band into the gap e Turn the collar A and confirm whether rubber band has clung surely e Turn the blower assembly upside down and set it on a suitable wooden block and clean cloth e Install the control arm holder bolt and washer on the control arm holder A e Screw the nut B one or two threads on the bolt e Insert the bolt and nut in the opening of the arm holder plate C e Tighten the control arm holder bolt A e Install the2. KRB400A www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 GENERAL INFORMATION 1 5 General Specifications Items Dimensions Overall length Overall width Overall height Overall weight Performance Max air volume Max air speed Engine Type Displacement Carburetor Ignition Spark plug Starter Fuel Mixing ratio Tank capacity KRB400A 310 mm 12 2 in 440 mm 17 3 in 450 mm 17 7 in 8 6 kg 18 9 lbs 10 7 m min 378 cfm 80 m s 177 mph Forced air cooled 2 stroke horizontal shaft gasoline engine TEX54 DX 48 6 cm 3 0 cu in Diaphragm feed rotary valve side draft type Walbro WYK type Solid state ignition NGK BPMR7A Recoil starter 50 parts of regular unleaded gasoline to 1 part of 2 stroke engine oil by volume 2 0L Specifications are subject to change without notice and may not apply to every country www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 1 6 GENERAL INFORMATION Setting Items Standard Carburetor Make Type Walbro Diaphragm feed rotary valve side draft type Main jet 50 Idle speed 2400 2600 rpm Spark plug gap 0 6 0 7 mm 0 024 0 028 in Air gap of ignition coil 0 3 0 5 mm 0 012 0 020 in www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 GENERAL INFORMATION 1 7 Periodic Maintenance Chart
3. Periodic Maintenance should be made according to the mark in the following chart The maintenance and adjustments outlined below in the periodic maintenance chart must be performed at the prescribed intervals to keep the engine in good running condition AWARNING Accidental engine starting can cause injury Always remove the spark plug cap before servicing the engine to prevent accidental starting Maintenance Check and replenish fuel Interval Daily First 20 Every Every Every Every hours 20 50 100 200 hours hours hours hours Check for fuel leakage Check bolts nuts and screws for looseness and loss Check throttle lever operation Check engine switch operation Check shoulder harness condition Clean fuel filter Clean air filter element Tighten bolts nuts and screws Clean spark plug and adjust electrode gap Remove dust and dirt from cylinder fins Remove carbon deposits on piston head and in side cylinder Remove carbon deposits in the exhaust pipe of muffler Clean spark arrester screen if equipped e Check the sliding portion of crankshaft connecting rod etc Fuel tube o The service intervals indicated are to be used as a guide NOTE It is recommended to replace every 3 years o Service with an Asterisk should be performed more frequently as necessary by operating condition www mymowerparts com For Kawasaki Discount
4. Catalog e Follow the procedures in this manual carefully Don t take shortcuts e Remember to keep complete records of maintenance and repair with dates and any new parts installed How to Use This Manual All information for a particular system from adjustment through disassembly and inspection is located in a single chapter The Quick Reference Guide shows you all of the products work and assists in locating their chapters Each chapter in turn has its own comprehensive Table of Contents The Periodic Maintenance Chart is located in the General Information chapter The chart gives a time schedule for required maintenance operations Whenever you see these WARNING and CAUTION symbols heed their instructions Always follow safe operating and maintenance practices This warning symbol identifies special instruc tions or procedures which if not correctly fol lowed could result in personal injury or loss of life CAUTION This caution symbol identifies special instruc tions or procedures which if not strictly ob served could result in damage to or destruction of equipment This manual contains four more symbols in addition to WARNING and CAUTION which will help you distinguish different types of information NOTE This note symbol indicates points of particular in terest for more efficient and convenient operation e Indicates a procedural step or work to be done O Indicates a procedural
5. cap B on the control arm holder www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 2 12 DISASSEMBLY ASSEMBLY Blower Main Body e Insert the throttle cable end A into the cable holder B on the carburetor e Turn the pulley C clockwise and hold it e Fit the cable end in the pulley opening D e Install the following parts on the engine Air Filter Case Screws A Baffle Plate B Air Filter Case Carburetor Gasket C e Apply non permanent locking agent to the air filter case mounting screws e Install the air filter case A parallel with the engine e Tighten Torque Air Filter Case Mounting Screws 3 5 4 0 N m 0 35 0 40 kg m 31 35 in Ib e Face the white side A of the element inward and fit it in the air filter case e Install the air filter cap A first its lower end B and then upper end firmly www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 DISASSEMBLY ASSEMBLY 2 13 Blower Main Body e Run the tube A along outside of the rib B and inside of the damper bolt C e Connect the wire connectors A e Fasten the wires with a clamp B e Install the engine cover A so that the projection B face to the spark plug wire e Contact the engine cover to the top of the engine e Before installing the fuel tank check the following items O Over flow tube pi
6. it from the fan housing cover D e Remove Damper Bolts A e Remove Fan Mounting Bolts A and Washers Fan Plate B Fan C www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 DISASSEMBLY ASSEMBLY 2 9 Blower Main Body e Turn the blower assembly upside down and set it on a clean surface e Remove Engine Mounting Bolts A Engine Ground Wire B e Remove the engine from the fan housing case C Blower Main Body Assembly e Set the engine on the fan housing case A O Insert the projections B into the holes C in the case O Run the spark plug wire D between the gaskets E NOTE o Do not pinch the spark plug wire under the gasket and engine e Install the ground wire terminal A as shown e Tighten Torque Engine Mounting Bolts 6 0 8 0 N m 0 60 0 80 kg m 53 71 in Ib e Turn the blower assembly upside down and set it on a clean surface e Install the fan A on the flywheel B O Align the punch mark C on the fan with the mark JAPAN D on the flywheel e Install the fan plate A on the fan e Apply non permanent locking agent to the fan mounting bolts B e Install the bolts and washers e Tighten Torque Fan Mounting Bolts 9 5 10 5 N m 0 95 1 05 kg m 84 93 in Ib www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 2 10 DISASSEMBLY ASSEMBLY Blower Main Body
7. sub step or how to do the work of the procedural step it follows It also precedes the text of a NOTE Indicates a conditional step or what action to take based on the results of the test or inspection in the procedural step or sub step it follows In most chapters an exploded view illustration of the system components follows the Table of Contents In these illustrations you will find the instructions indicating which parts require specified tightening torque oil grease or a locking agent during assembly www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 GENERAL INFORMATION 1 1 General Information Table of Contents Before ServiCINO can iets a Analects Mi tenet ak ia dn wea ana 1 2 Model delicia 1 4 General Specifications a seh A ae Alla Aiea 1 5 Sidi aaa dd iter kebab Ges sebee dae de 1 6 Periodic Maintenance Ghatt x 2 2 niece aan an heen aaa ps 1 7 FIQHtSMiNG Tor QUe iia 1 8 www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 1 2 GENERAL INFORMATION Before Servicing Before starting to service the engine carefully read the applicable section to eliminate unnecessary work Photographs diagrams notes cautions warnings and detailed descriptions have been included wherever necessary Nevertheless even a detailed account has limitations a certain amount of basic knowledge is required for successful work Especially note the followin
8. For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 Kawasaki KRB400A Blower Chapter of blower main body Service Manual All rights reserved No parts of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of Quality Assurance Department Consumer Products amp Machinery Group Kawasaki Heavy Industries Ltd Japan No liability can be accepted for any inaccuracies or omissions in this publication although every possible care has been taken to make it as complete and accurate as possible The right is reserved to make changes at any time without prior notice and without incurring an obligation to make such changes to products manufactured previously All information contained in this publication is based on the latest product information available at the time of publication Illustrations and photographs in this publication are intended for reference use only and may not depict actual model component parts Kawasaki Heavy Industries Ltd 1998 First Edition 1 Nov 30 1998 K www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 LIST OF ABBREVIATIONS A ampere s ABDC after bottom dead center AC alternating current ATDC after top dead center BBDC before bottom dead center BDC bottom dead center BTDC before top dead c
9. Parts Call 606 678 9623 or 606 561 4983 1 8 GENERAL INFORMATION Tightening Torque The following tables list the tightening torque for the major fasteners and the parts requiring use of a non permanent locking agent or liquid gasket Letters used in the following Tightening Torque table mean LA Apply non permanent locking agent to the threads Fasteners kgm lb Remarks Engine Mounting Bolts 0 60 0 80 Air Filter Case Mounting Screws M5 3 5 4 0 0 35 0 40 31 35 in lb LA M6 3 5 4 2 0 35 0 42 31 37 in lb LA A A Spark Plug 1 2 1 7 106 150 in lb Damper Bolts LA Crankcase Screws 0 60 0 70 53 62 in lb LA Cylinder Bolts 0 70 0 90 62 80 in lb LA Flywheel Nut 2 5 3 0 18 22 Ignition Coil Mounting Bolts 0 40 0 50 35 44 in lb Muffler Mounting Bolts 7 0 9 0 0 70 0 90 62 80 in lb LA 1 8 2 3 0 18 0 23 16 20 in lb LA Recoil Pulley Screw 17 20 1 7 2 0 13 15 Pulley Nut Crankcase Drain Screw 5 0 7 0 0 50 0 70 44 62 in lb M6 General Bolts and Nuts M4 25 30 2 5 3 0 2 5 3 0 0 25 0 30 18 22 22 27 in lb M5 M6 3 5 4 0 6 0 8 0 0 35 0 40 0 60 0 80 31 35 in lb 53 71 in lb www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 DISASSEMBLY ASSEMBLY 2 1 Disassembly Assembly Tab
10. able end A through the hole of the control arm B e Install the engine switch assembly C as shown and tighten the Screws www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 DISASSEMBLY ASSEMBLY 2 17 Control Arm e Install the throttle lever assembly as follows e Insert the throttle cable in the groove A in the throttle lever base B and set the base on the control arm e Fit the notch in the position plate C to the projection D on the base e Insert the throttle cable end A into the opening in the throttle lever B e Install Spring Washer A Throttle Lever Cover B O Fit the hole C in the cover onto the projection D on the throttle lever base e Tighten the throttle lever screw and stop it at the position where the throttle lever moves smoothly e Install Arm Cover Screws e Install the following parts as shown Knob Bolt A Control Arm B Arm Holder C Spring D e While pushing down the spring with the washer A tighten the self locking nut B until one thread of the bolt becomes visible NOTE o Do not use a ordinary nut without the self locking feature www mymowerparts com
11. ative film Old grease and dirty oil should be cleaned off Deteriorated grease has lost its lubricative quality and may contain abrasive foreign particles Don t use just any oil or grease Some oils and greases in particular should be used only in certain applications and may be harmful if used in an application for which they are not intended This manual makes reference to molybdenum disulfide grease MoSz in the assembly of certain engine parts Always check manufacturer recommendations before using such special lubricants 16 Replacement Parts When there is a replacement instruction replace these parts with new ones every time they are removed These replacement parts will be damaged or lose their original function once removed 17 Inspection When parts have been disassembled visually inspect these parts for the following conditions or other damage If there is any doubt as to the condition of them replace them with new ones Abrasion Crack Hardening Warp Bent Dent Scratch Wear Color change Deterioration Seizure 18 Specifications Specification terms are defined as follows Standards show dimensions or performances which brand new parts or systems have Service Limits indicate the usable limits If the measurement shows excessive wear or deteriorated performance replace the damaged parts www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 1 4 GENERAL INFORMATION Model Identification
12. ecially during major engine disassembly and assembly Protect your hands with gloves or a piece of thick cloth when lifting the engine or turning it over 6 High Flash Point Solvent A high flash point solvent is recommended to reduce fire danger A commercial solvent commonly available in North America is Standard solvent generic name Always follow manufacturer and container directions regarding the use of any solvent 7 Gasket O Ring Do not reuse a gasket or O ring once it has been in service The mating surfaces around the gasket should be free of foreign material and perfectly smooth to avoid oil or compression leaks 8 Liquid Gasket Non Permanent Locking Agent Follow manufacturer s directions for cleaning and preparing surfaces where these compounds will be used Apply sparingly Excessive amounts may block engine oil passages and cause serious damage An example of a nonpermanent locking agent commonly available in North America is Loctite Lock n Seal Blue 9 Press A part installed using a press or driver such as a journal should first be coated with oil on its outer or inner circumference so that it will go into place smoothly 10 Ball Bearing When installing a ball bearing the bearing race which is affected by friction should be pushed by a suitable driver This prevents severe stress on the balls and races and prevents races and balls from being dented Press a ball bearing until it stops at the stop in the hole or
13. enter C degree s Celsius DC direct current F farad s F degree s Fahrenheit ft foot feet g gram s h hour s L liter s lb m min N Pa PS psi di rpm TDC TIR pounds s meter s minute s newton s pascal s horsepower pound s per square inch revolution revolution s per minute top dead center total indicator reading volt s watt s ohm s Read OWNER S MANUAL before operating www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 EMISSION CONTROL INFORMATION To protect the environment in which we all live Kawasaki has incorporated exhaust emission control systems EM in compliance with applicable regulations of the United States Environmental Protection Agency and California Air Resources Board Exhaust Emission Control System The exhaust emission control system applied to this engine consists of a carburetor and an ignition system having optimum ignition timing characteristics The carburetor has been calibrated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system TAMPERING WITH EMISSION CONTROL SYSTEM PROHIBITED Federal law and California State law prohibits the following acts or the causing thereof 1 the removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorp
14. g 1 Dirt Before removal and disassembly clean the engine Any dirt entering the engine carburetor or other parts will work as an abrasive and shorten the life of engine For the same reason before installing a new part clean off any dust or metal filings 2 Tightening Sequence Generally when installing a part with several bolts nuts or screws start them all in their holes and tighten them to a snug fit Then tighten them evenly in a staggered sequence This is to avoid distortion of the part and or causing gas or oil leakage Conversely when loosening the bolts nuts or screws first loosen all of them by about a quarter of a turn and then remove them Where there is a tightening sequence indication in this Service Manual the bolts nuts or screws must be tightened in the order and method indicated 3 Torque When torque values are given in this Service Manual use them Either too little or too much torque may lead to serious damage Use a good quality reliable torque wrench 4 Force Common sense should dictate how much force is necessary in assembly and disassembly If a part seems especially difficult to remove or install stop and examine what may be causing the problem Whenever tapping is necessary tap lightly using a wooden or plastic faced mallet Use an impact driver for screws particularly for the removal of screws held by a locking agent in order to avoid damaging the heads 5 Edges Watch for sharp edges esp
15. ic knowledge of mechanics the proper use of tools and workshop procedures must be understood in order to carry out maintenance and repair satisfacto rily Whenever the owner has insufficient experience or doubts his ability to do the work all adjustments mainte nance and repair should be carried out only by qualified mechanics In order to perform the work efficiently and to avoid costly mistakes read the text thoroughly familiarize yourself with the procedures before starting work and then do the work carefully in a clean area Whenever special tools or equipment are specified do not use makeshift tools or equipment Precision measurements can only be made if the proper instruments are used and the use of substitute tools may adversely affect safe operation For the duration of the warranty period we rec ommend that all repairs and scheduled maintenance be performed in accordance with this service manual Any owner maintenance or repair procedure not performed in accordance with this manual may void the warranty To get the longest life out of your equipment e Follow the Periodic Maintenance Chart in the Service Manual e Be alert for problems and non scheduled maintenance e Use proper tools and genuine Kawasaki engine parts Special tools gauges and testers that are necessary when servicing Kawasaki vehicles are introduced by the Special Tool Catalog or Manual Genuine parts provided as spare parts are listed in the Parts
16. in Body e Remove the fuel tube black A from the carburetor B e Remove the fuel tank C e Pinch A the lock tabs of the priming pump B and remove it from the engine shroud e Remove Engine Cover A e Remove Air Filter Cap A Air Filter Element B e Remove Air Filter Case Screws A and Baffle Plate Air Filter Case B Carburetor C Gasket D www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 DISASSEMBLY ASSEMBLY 2 7 Blower Main Body e Remove the throttle cable end A from the throttle lever pulley B O Turn the throttle lever to the L position O Turn the pulley clockwise e Remove the carburetor e Remove Clamp A Engine Ground Wire Connector B Engine Switch Wire Connector C e Remove Cap A Control Arm Holder Bolt B and Washer Control Arm Assembly C e Using a suitable tool A remove the nut B e Remove Rubber Band A Collar B www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 2 8 DISASSEMBLY ASSEMBLY Blower Main Body e Remove Handle Mounting Screws A and Plates B both sides Handle C Gasket e Turn the blower assembly upside down and set it on a clean surface e Remove Fan Housing Tapping Screw A Fan Housing Cover B e Remove Arm Holder Plate A e Holding B the flange on the damper bolt C with a plier and remove
17. le of Contents Exploded Mi Witivi di da 2 2 Blower Main Body minei iiaei coed eerie A da 2 4 Blower Main Body DisaSSembly csccessesseesseeeececeeeeseeenecseeeseessnesseesseesseecseeeseessneceesaeecanecseeeaeeeseesseeeaeeeeeesinesseeeaes 2 4 Blower Mam Body Assembly c22 istic Agia ntint pitts dada oa daa 2 9 Control Aritts sc sete eis E hes nie at A uit ebeeal Ag aeseiea daa taas See sehe anasto 2 16 Control Arm DiSassemblVi uta A ida 2 16 Control Arm AssomblV 0 A iia 2 16 www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 2 2 DISASSEMBLY ASSEMBLY Exploded View L Apply non permanent locking agent T1 6 0 8 0 N m 0 60 0 80 kg m 53 71 in Ib T2 9 5 10 5 N m 0 95 1 05 kg m 84 93 in Ib www mymowertrparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 DISASSEMBLY ASSEMBLY 2 3 Exploded View T3 1 0 2 0 N m 0 10 0 20 kg m 8 9 18 in Ib T4 2 5 3 0 N m 0 25 0 30 kg m 22 27 in lb T5 3 5 4 0 N m 0 35 0 40 kg m 31 35 in lb T6 12 17 N m 1 2 1 7 kg m 106 150 in lb T7 3 5 4 2 N m 0 35 0 42 kg m 31 37 in lb WWwwWw mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 2 4 DISASSEMBLY ASSEMBLY Blower Main Body Blower Main Body Disassembly e Drain the fuel from the fuel tank e Remove the s
18. nk A is on the Kawasaki label side of the fuel tank O The protrusion B of the tubes should be standard length Fuel Tank Tubes Standard Protrusion 105 3mm If they are inaccurate positions correct them to the standard position e Install the fuel tube black A on the carburetor fitting www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 2 14 DISASSEMBLY ASSEMBLY Blower Main Body e Install the engine shroud on the engine Fit the grommet A on the shroud O Take out the over flow tubes black and pink B from the hole of the shroud e Install the following tubes to the priming pump Pink Tube A and Clamp to Long Fitting Black Tube B and Clamp to Short Fitting e Push down the priming pump so that the projection C on the pump align the upper slit D in the engine shroud e Install the spark plug Torque Spark Plug 12 17 N m 1 2 1 7 kg m 106 150 in Ib e Apply non permanent locking agent to the following parts and tighten them Engine Shroud Mounting Bolts A Engine Shroud Mounting Screws B Torque Engine Shroud Mounting Bolts 2 5 3 0 N m 0 25 0 30 kg m 22 27 in Ib Engine Shroud Mounting Screws 3 5 4 2 N m 0 35 0 42 kg m 31 37 in Ib e Tighten the tapping screw C e Turn the blower assembly upside down and set it on a clean surface e Set the frame on the fan housing e Ap
19. on the shaft 11 Oil Seal Grease Seal Replace any oil or grease seals that were removed with new ones as removal generally damages seals When pressing in a seal which has manufacturer s marks press it in with the marks facing out Seals should be pressed into place using a suitable driver which contacts evenly with the side of seal until the face of the seal is even with the end of the hole 12 Seal Guide A seal guide is required for certain oil or grease seals during installation to avoid damage to the seal lips Before a shaft passes through a seal apply a little oil preferably high temperature grease on the lips to reduce rubber to metal friction 13 Circlip Retaining Ring Replace any circlips and retaining rings that were removed with new ones as removal weakens and deforms them When installing circlips and retaining rings take care to compress or expand them only enough to install them and no more 14 Cotter Pin Replace any cotter pins that were removed with new ones as removal deforms and breaks them www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 GENERAL INFORMATION 1 3 Before Servicing 15 Lubrication Engine wear is generally at its maximum while the engine is warming up and before all the rubbing surfaces have an adequate lubricative film During assembly oil or grease whichever is more suitable should be applied to any rubbing surface which has lost its lubric
20. orated into any new engine for the purpose of emission control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the engine after such device or element of design has been removed or rendered inoperative by any person Among those acts presumed to constitute tampering are the acts listed below Do not tamper with the original emission related part e Carburetor and internal parts e Spark plugs e Magneto or electronic ignition system e Fuel filter e Air cleaner elements www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 Foreword This KRB400A Service Manual is designed to be used in conjunction with the TE27 TE35 TE40 TEX45 TE48 TEX54 TE56 TE59 2 stroke air cooled gasoline engine Service Manual P N 99924 2044 02 The maintenance and repair procedures described in this manual are only those that are unique to the body of the KRB400A blower Most service operations for this model remain identical to those described in the engine Service Manual Complete and proper servicing of the KRB400A blower therefore requires both this manual and the engine Service Manual The engine Service Manual and this manual are de signed primarily for use by trained mechanics in a properly equipped shop However they contain enough detail and basic information to make them useful to the owner who desires to perform his own basic maintenance and repair work A bas
21. park plug cap A from the spark plug AWARNING Always remove the spark plug cap from spark plug when servicing the engine to prevent accidental starting e Set the blower assembly on a clean surface e Remove the shoulder harness A from the frame O Remove Hooks Screws Nuts B Band C e Remove the stoppers A and back pad B e Hold A the flange on the damper bolt with a plier and loosen the nut B e Remove Nuts Rubber Washers Collars e Remove Fuel Tank Screws A and Washers www mymowertrparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 DISASSEMBLY ASSEMBLY 2 5 Blower Main Body e Hold the flange on the damper bolt with a plier and loosen the nuts A both sides e Remove the frame B e Check the nuts A in the bottom of the fuel tank for loosening x If the nuts are loosening replace the fuel tank e Turn the blower assembly upside down and set it on a suitable wooden block and clean cloth e Remove Engine Shroud Mounting Screws A e Remove Tapping Screw A Engine Shroud Mounting Bolts B Spark Plug C Spark Plug Wire Grommet D e Remove the following parts from the priming pump Over Flow Tube Pink A and Clamp Over Flow Tube Black B and Clamp e Remove the engine shroud C www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 2 6 DISASSEMBLY ASSEMBLY Blower Ma
22. ply non permanent locking agent to the fuel tank mounting screws A and tighten them Torque Fuel Tank Mounting Screws 1 0 2 0 N m 0 10 0 20 kg m 8 9 18 in Ib e Apply non permanent locking agent to the threads of the damper bolt e Hold the flange on the damper bolt with a plier and tighten the nuts B www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 DISASSEMBLY ASSEMBLY 2 15 Blower Main Body e Install the following parts on the damper bolts A Collar B 6 ao Rubber Washer C 7 e Apply non permanent locking agent to the threads of the bolt e Holding the flange D on the bolt with a plier and tighten the nut E e Put the back pad A on the frame and push down the stoppers B e Install Shoulder Harness A Band B Screws C Nuts e Hang the hook A to the frame as shown e Install the spark plug cap on the spark plug www mymowerparts com For Kawasaki Discount Parts Call 606 678 9623 or 606 561 4983 2 16 DISASSEMBLY ASSEMBLY Control Arm Control Arm Disassembly e Remove Self locking Nut A Washer B Spring Knob Bolt C Arm Holder D e Remove Screws A Arm Cover B e Remove Screws A Engine Switch Assembly B e Remove Throttle Lever Screw A Throttle Lever Assembly B Throttle Cable Control Arm Assembly e Insert the throttle c
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