installation and service manual for ice beverage
Contents
1. SYASNAdSIC XIWIHd NO GISN LON 310N AHVANNOIG IV gt IIY1D ITI ama Ima 5 P 7 aad _ o N o o o o N 3LIHM I A i E E E E aay SECO o m EPE q YDV19 4 1 U H ama CS CHE qo Ap GION31OS P yood UL a 1 S yovig N3349 T I fs fe fh 3 3UHM INS 5 L 5 allo oljo I Le 9 914 E i I R 5 5 mp gu 1 HOSNAS JDI MOT ama 3LIHA SECS EEE E TA dau wavy O Ci 321 i MOI 2 18 3 E m l n 1 l es l 1 I O Gau fel 1 d 3Mva c 5 1H9N n DI ww 2212121 39 dAL S9NISN3S JII MOT 33SN3dSIG JOI YJONVI INV3O VIO ONIYIM 25 6 11 AGITATION CONTROLS EXPANDED VIEW 350 NYAL OL NMOG HDLIMS 30115 NYNL OL AN HDLIMS 30115 SALNNIW OSL gt gt gt e gt lt SIHDLIMS 3415 sunnnor o gt gt lt x p SALANINOEL x O gt x OI O O O O O JOI r T gagggggg sainNIWOZL IO O gt NO ANOD3S Z X lt O SALANIWOLL gt lt o gt lt aNOD3S SALNNIW 001 O x O gt 3WILNO t SINNIN 06 lt gt2. SUFFICIENT EN FOR NOTE FIELING MANCALLY WITH JOE Please refer to specific icemaker WHEN ICE E NOT USED A T model for proper air intake exhaust 22528 ventilation with Lancer units E NOTE 22 Inch wide unit is A i E E e 93 248MM displayed in this DISPENSE HEIGHT P illustration lt 30 1 2 775 Mm MINIMUM of 6 152 mm MINIMUM of 6 152 mm clearance above ice maker clearance above ice maker 7 N lt eS UF K ot AR 9 lt lt IN E NO 10 O e S S 5 5 5 E E APR z E Er z a N 4 io 4 22 559 mm 4 30 1 2 775 mm Figure 1 C Location must insure sufficient clearance on sides top and back of unit is provided for ventilation and air circulation see Figure 1 D Additionally if an ice maker is not top mounted on the unit sufficient clearance should be provided a minimum of 16 inches 40 6 cm is recommended to allow filling the unit with ice 2 1 4 1 5 from a five 5 gallon 19 liter container see Figure 1 INSTALLING THE DISPENSER A Remove Cup Rest Drip Tray Splash Plate and Top Cover B Remove Cover Plate at rear of unit if not a through the counter installation C Connect soda and water supply lines to 3 8 inch barb fittings at the front of the un
3. 6 3 FAUCET PLATE AND ICE CHUTE SUB ASSEMBLY POST MIX IBD CONTINUED U art No 85 4526H 85 4548H 85 4536H 85 4558H 85 4541H 04 0308 82 1559 82 1631 82 1938 02 0005 06 0877 04 1089 04 0553 82 3538 05 0928 02 04 0504 0 82 1566 01 Description IBD22H Series 4500 115V 60Hz 6 Valve IBD30H Series 4500 115V 60Hz 8 Valve IBD22H Series 4500 230V 50 60Hz 6 Valve IBD30H Series 4500 230V 50 60Hz 8 Valve IBD30H Series 4500 115V 60Hz 10 Valve Screw 10 32 X 0 438 Faucet Plate Assy IBD22 Faucet Plate Assy IBD30 Faucet Plate Assy 10 Valve IBD30 O Ring 2 010 Label Ground Screw 10 32 X 1 000 RH PH SL Screw 10 24 X 1 75 LG Chute Assy Printed Small Dispenser IBD Trap Door IBD Screw 8 18 X 0 375 PHD Solenoid Assy IBD 14 Part No Description A 03 0086 Ring Retaining 5304 18 B 04 0328 Washer Rubber C 04 0327 Washer Flat D 12 0195 Solenoid D 90 E 30 5165 01 Bracket Solenoid F 23 1029 Plunger Assy G 10 0496 Pin Solenoid Assy H 03 0110 Spring Solenoid 03 0111 Ring Retaining 5133 62 J 10 0353 Linkage Door IBD K 04 0320 Screw 8 32 X 0 187 PHD 11 82 1551 01 Trim Assy IBD22 Round 82 1618 01 Trim Assy IBD30 Round 12 30 5876 01 Cover Electrical Box IBD 13 30 6145 Lock Drip Tray IBD 14 10 0364 Spacer Drip Tray Lock IBD 15 04 0529 Screw 8 32 x 0 750 PH 16 10 0732 Shaft
4. IMVZIHSOH 304 3434 HOVLIV 83sNadsia JO INOH1 YMDIVW JOI IMVZIHSOH T38v1 1915 WOINVHOAW L z N H3SN3dsIa W JO INOH1 OL VWS1OOS HO ON daIXVN JOI NVWSLOOS dos 19971 A19N3SSV H3AOO dOL 9 A a a 5 ES E a x a gt 9 A el with Serial Numbers 854545H0418M03 and include for the 30 IBD must PN 23 1363 Item 5 Retrofits 821428 0057 GHI 1 uo posn LON 81 IT Wolf ALON Jesuedsiq 0254 ue Jo Jesuedsiq ue JO y ui pesn sped ou SU UI X UV uoneuuojui 10 p SIA 1 sejeoipur SU 0 0254 gel 89814 suo RS I uAA Bursuedsiq 992 28 X X 89 191184 0208 51005 181S UIJ 99 191194 1 80 51026 6010 07 X X t mua eal x Assy UOISUS XI 9EL Ec SU X ma x Assy Jojeyby LOPL EZ v X X Ol Pmouseol i0 eGzz 0 JOUIE OY 89 0 0 2 X X 20029 4180 20 X X 321 fo 42130 in pasn Suq sju2uoduio0 25291 p4v324 una fo Gupaapa 201 JajqMay 40 Gojogn JISSNN ynm uogounfuoo Ul AINO PI
5. Harness Assy Detector Label Ice Link Tag IBD Seal Shaft Motor IBD Tank Assy Foamed IBD22 Tank Assy Foamed IBD30 Tank Assy Foamed IBD30 10 Valve Body Detector Sensor Plug Body Emitter Sensor Plug 16 28 29 30 Part No 02 0155 52 2353 52 2352 30 8468 30 8566 12 0097 30 6149 06 1580 52 2449 07 0211 04 0203 90 0756 90 0760 82 3688 82 2018 04 0069 30 6147 05 1555 Description O Ring 2 015 Body Assy Detector Sensor Body Assy Emitter Sensor Wrapper Assy IBD22 Round Wrapper Assy IBD30 Round Switch Key Lock Cover Cut Out Wrapper IBD Label Patent Harness Assy Emitter IBD Washer Shipping Base Screw 3 8 16 X 1 00 FHD Shipping Board IBD 22 Inch Wide Shipping Board IBD 30 Inch Wide Drive Assy Motor HEX IBD 115V Drive Assy Motor IBD 230V Screw 10 16 X 0 500 Cover Motor IBD Rear Bearing Not Shown REF Ballast Assy Components Not Shown 12 0104 12 0194 Starter 115VAC 14 20 WA Starter Base REF Electrical Box Assy Components 52 1436 05 25 0039 25 0047 25 0040 81 0125 Not Shown PCB Assy Available as Spare Part 120V 24V Transformer Available as Spare Part 75VA 24V Transformer Available as Spare Part 220V 24V Transformer Available as Spare Part Key Available as Spare Part 6 5 FINAL ASSEMBLY PRE MIX IBD22 6 5 FINAL ASSEMBLY PRE MIX IBD22 CONTINUED Fi
6. A THREE PRONG GROUNDED PLUG IF A THREE HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE USE AN APPROVED METHOD OF INSURING A PROPER GROUND TO THE DISPENSER A Select a location close to a properly grounded electrical outlet convenient to an open type drain access for soda water and syrup lines and sufficient clearance for air circulation 1 If at all possible location should be away from direct sunlight or other heat sources 1 2 Connecting lines may be run through access in back of the unit or extend down through a counter cut out 3 The counter must support the weight of the dispenser ice and possibly an ice maker Total weight may exceed 800 Ibs 363 6 kg B Unit may be installed directly on the countertop or on legs supplied with the unit If installed directly on the counter the unit must be sealed to the countertop If an ice maker is to be mounted on top of dispenser do not install dispenser on legs NOTE Water pipe connections and fixtures directly connected to a potable water supply must all be sized installed and maintained according to Federal State and Local laws The water supply must be protected by means of an air gap a backflow prevention device located upstream of the injection system or another approved method to comply with NSF standards A backflow prevention device must comply with ASSE and local standards It is the responsibility of the installer to ensure compliance
7. 3 N 15 16 85 4566 05 1309 02 03 0368 23 1373 10 0762 82 3556 05 1467 05 1476 82 2630 03 0300 23 1038 01 03 0049 12 0146 01 82 1929 82 1535 5 82 3175 5 30 7319 02 30 8586 04 0559 Description IBD22H Series 4500 115V 6 Premix Valve Wheel Shroud Assy IBD22 Retainer RUE 14 S Agitator Assy HEX IBD Pin Agitator HEX IBD Single retainer Dispensing Wheel Assy HEX IBD Lid Back IBD22 Round Lid Front IBD Round Merchandiser Assy IBD22 Round Wire Clip Adhesive Drain Spider IBD Clip Cord Lamp 18 Inch 15W T8 Cover Assy Faucet Plate IBD 22 Inch Pre Mix Drip Tray Assy IBD Before November 19 2001 Drip Tray Assy IBD After November 19 2001 Plate Splash PreMix IBD22 Before November 19 2001 Plate Splash PreMix IBD22 After November 19 2001 Cap Protective Vinyl VC 375 8 18 6 6 FAUCET PLATE AND ICE CHUTE SUB ASSEMBLY PRE MIX IBD22 SS 19 6 6 FAUCET PLATE AND ICE CHUTE SUB ASSEMBLY PRE MIX IBD22 CONTINUED Ite AN N 0 N O Part No 85 4566H 82 1875 04 0308 02 0005 04 1089 82 3538 04 0553 05 0928 01 04 0504 82 1566 01 03 0086 04 0328 04 0327 12 0195 30 5165 01 23 1029 10 0496 03 0110 03 0111 10 0353 04 0320 Description IBD22H Series 4500 115V 6 Pre
8. 3 2 CLEANING AND SANITIZING 85 4 2 1 GENERAL INFORMATION tate tnnt that tn knee vaakaan dedo thee aa done kd aude Leda tha aga 4 2 2 REQUIRED CLEANING EQUIPMENT 4 223 DAILY CLEANING iicet itte rider tr ene nne e cr nere daa der Dada ras dee eR benne sise re 5 2 4 ICE BIN CLEANING START UP AND MONTHLY iii 5 2 5 CLEANING AND SANITIZING BEVERAGE COMPONENTS FIGAL SYSTEMS 5 2 6 CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS 6 3 522 20 uhmaa re nik RD ERR dE NUMAN RR 7 4 LIGHT EMITTING 7 8 5 AUTOMATIC AGITATION AND LOW ICE ALARM CONTROL a mama maa mana ma 8 6 ILLUSTRATIONS PARTS LISTINGS AND WIRING DIAGRAMS eee 9 6 1 DECALS AND LABELS ini t ee nr d aa e e C ri ada n da 9 10 6 2 FINAL ASSEMBLY POST MIX IBD AND ICE 11 12 6 3 FAUCET PLATE AND ICE CHUTE SUB ASSEMBLY POST MIX IBD 13 14 6 4 ELECTRICAL BOX AND GEAR MOTOR SUB ASSEMBLY POST MIX IBD 15 16 6 5 FINAL ASSEMBLY PRE MIX 22 17 18 6 6 FAUCET PLATE AND ICE C
9. IBD30 Wheel Shroud Assy IBD30 Mod 230V ONLY Retainer RUE 14 S Agitator Assy HEX IBD 115V Agitator Assy IBD 230V Only Pin Agitator IBD Single Retainer Dispensing Wheel Assy HEX IBD 115V Dispensing Wheel Assy IBD 230V Only Lid Back IBD22 Round Lid Back IBD30 Round Lid Front IBD Round Merchandiser Assy IBD 22 Inch Round Merchandiser Assy IBD 30 Inch Round 12 Ite O 10 11 12 13 14 15 Part No 03 0300 23 1038 01 03 0049 12 0146 01 30 5951 03 30 8466 30 5904 02 30 8564 82 1535 SP 82 3175 SP 82 1532 SP 82 3177 SP 04 0559 Description Wire Clip Adhesive Drain Spider IBD Clip Cord Lamp 18 Inch 15W T8 Plate Splash IBD 22 Inch Wide Before November 19 2001 Plate Splash IBD 22 Inch Wide After November 19 2001 Plate Splash IBD 30 Inch Wide Before November 19 2001 Plate Splash IBD 30 Inch Wide After November 19 2001 Drip Tray Assy IBD 22 Inch Wide Before November 19 2001 Drip Tray Assy IBD 22 Inch Wide After November 19 2001 Drip Tray Assy IBD 30 Inch Wide Before November 19 2001 Drip Tray Assy IBD 30 Inch Wide After November 19 2001 Cap Protective Vinyl VC 375 8 6 3 FAUCET PLATE AND ICE CHUTE SUB ASSEMBLY POST MIX IBD PN NI wmm LNK 13
10. and each circuit CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG IN BOX SYSTEMS NOTE Extended lengths of product lines may require more time for flushing and rinsing lines than stated below Disconnect syrup quick disconnect coupling from syrup packages and connect coupling to a bag valve removed from an empty Bag in Box BIB package Place syrup inlet line in a clean container filled with clean potable room temperature water Activate valve until water is dispensed Flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of residual product Following the instructions as described in 2 2 above mix appropriate amount of cleaning solution in a clean container Place syrup inlet line in container filled with cleaning solution Activate valve and draw cleaning solution through lines for a minimum of 60 seconds This will ensure line is flushed and filled with cleaning solution Allow line to stand for at least 30 minutes Place syrup inlet line in a clean container filled with clean potable water at a temperature of 90 to 110 F Activate valve to flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of cleaning solution Continue rinsing until testing with phenolpthalein shows that the rinse water is free of residual detergent Following the instructions as described in 2 2 above mix appropriate amount of sanitizing solution in a clean container Place syrup inlet line in contai
11. ice Chute Door 17 05 0359 Bushing Shaft 18 03 0113 Ring Retaining 5144 12 19 05 0546 Lever Door 20 03 0205 Ring Retaining 5304 25 21 12 0244 Ice Door Switch B A E mm O 4 0 D le o 9 015 Pm 2 F a H uel a 19 16 17 18 n n NN 6 4 ELECTRICAL BOX AND GEAR MOTOR SUB ASSEMBLY POST MIX IBD 6 4 ELECTRICAL BOX AND GEAR MOTOR SUB ASSEMBLY POST MIX IBD CONTINUED Ite BON O N O O1 16 85 4548H 85 4536H 85 4558H 85 4541H 82 1529 02 82 2017 02 52 1527 52 2006 21 0769 52 1436 05 04 0504 52 1584 04 0237 30 6152 11 0295 52 1583 30 6153 52 2122 52 1902 01 02 0005 52 2450 06 2488 02 0406 82 1324H 82 1606H 82 2225H 05 1859 05 1858 Description IBD22H Series 4500 115V 60Hz 6 Valve IBD30H Series 4500 115V 60Hz 8 Valve IBD22H Series 4500 230V 50 60Hz 6 Valve IBD30H Series 4500 230V 50 60Hz 8 Valve IBD30H Series 4500 115V 60Hz 10 Valve Electrical Box Assy IBD 115V Electrical Box Assy IBD 230V Power Cord Assy 115V Power Cord Assy 230V Power Cord Europe PCB Assy IBD Screw 8 18 X 0 375 PHD Harness Assy Light Black Screw 8 32 x 0 250 PH MS SS Bracket Right Light IBD Socket 660W 600V MAX Harness Assy Light White Bracket Left Light IBD Ballast Assy Long Lead 230V IBD Ballast Assy 115V O Ring 2 010
12. lt NOIIVIIDV Rinne SALNNIW 08 O O O gt SALNNINOZ gt lt gt lt gt O wdWIL 4dO NOILVLIDV 8 5 SIHDLIMS SILNNIW Olx x O JWIL NOLLWLIDW SIHDLIMS sunnwos lt O gt x O INHV IV 321 MOT HOLIMS S31 NIW lo gt O YOLVIIANI 301 L HDLIMS sainniwoe lt gt O O OAS vr MIL NO NOI LV LIS V sainNIWOL ON HESS O DESIT E N NIW 09 3WIL 410 NOLWLISVON OJOIO O SHISNIdSIA DAS Z 3WIL NO NOLLVLIDV IWLHO s z 9 Jigvavo 13 DNIL13S 321 18012 NOIIVLIDV YIIWNN HILIMS S IOHLNOO JO MIIA NO SI YOLOW NAHM NO 6d N3dO SI GION31OS dVHL N3HM NO 8d SI 321 N3HM SIHSV 11 Q 318 V SI DGAZTE N3HM NO 9G 318V IVAV SI DGAS N3HM NO SG 35012 SI NAHM 35 SI HDLIMS 3SN3dSIG 321 N3HM NO G SYOLVDIGNI 26 6 12 RECOMMENDED PLUMBING SIX 6 VALVE LANCER RECOMMENDED PLUMBING 5 4 3 2 1 SYRUP LINES NOT SHOWN 3 2 1 CONFIGURATION FOR ASSISTANCE CALL 1 800 729 1500 06 1181 02 o 4 SODA WATER 1 2 6 SODA WATER 3 SODA WATER 5 SYRUP 1 SYRUP 2 SYRUP 3 SYRUP 4 SYRUP 5 SYRUP 6 6 13 RECOMMENDED PLUMBING EIGHT 8 VALVE LANCER RECOMMENDED PLUMBING Please refer to the Lancer web site www lancercorp com for information relating to L
13. of dispensing valves and ice chute Remove Cup Rest Clean Drip Tray and Cup Rest and replace Cup Rest Wipe clean all splash areas using a damp cloth soaked in cleaning solution Clean beverage valves as specified by the valve manufacturer ICE BIN CLEANING START UP AND MONTHLY A Disconnect Dispenser from power source B Remove Top Cover C Remove Agitator Pin from Agitator Shaft Slide Agitator Shaft rearward out of Motor Shaft and pull out of rear Bearing to remove D Remove Dispensing Wheel from Motor Shaft by sliding rearward E Remove Dispensing Wheel Shroud F Remove Splash Plate Assembly by lifting it up and out from the dispenser face G Using cleaning solution described in Section 2 2 and a clean cloth or soft brush clean all removable parts sides of Ice Bin Ice Chute and surface of aluminum casting H Repeat Step G for all exterior surfaces of the dispenser l Using hot water thoroughly rinse away the cleaning solution J Wearing sanitary gloves soak a clean cloth towel in sanitizing solution described in Section 2 2 and wash all surfaces of removable parts sides of Ice Bin Ice Chute and surface of aluminum casting K Repeat Step J for all metal and plastic surfaces but not labels of the dispenser exterior L Wearing sanitary gloves reassemble all removable parts M Fill Unit with ice and replace Top Cover NOTE Lancer does not recommend the use of shaved flake nugget or pellet ice in dispe
14. 311q MOSN3S3DIAO1 U YOSNAS 321 MOT JIIHM 3LIHM FORD le 2 TA gt aay A DI ER I O el i i gt gt A 2 gt R R 1 Qi gd De E 1 3AWA COP A E 1HDN i DI AHVANNOS TVDIY193TI 5935 3 51 XIIN3Hd NO 4350 LON ILON dAL ONISNAS JII 3I3SN3dSIG JII YJONVI 24 6 10 WIRING DIAGRAM 230V 50 60HZ
15. D22H Series 4500 115V 6 Premix Valve Electrical Box Assy Pre Mix IBD22 Ballast Assy 115V Screw 8 18 X 0 375 PHD Harness Assy Light Black Screw 8 32 x 0 250 PH MS SS Bracket Right Light IBD Socket 660W 600V MAX Harness Assy Light White Bracket Left Light IBD O Ring 2 010 Harness Assy Detector Label Ice Link Tag IBD Seal Shaft Motor IBD Tank Assy Foamed Pre Mix IBD22 Body Detector Sensor Plug Body Emitter Sensor Plug O Ring 2 015 Body Assy Detector Sensor Body Assy Emitter Sensor Wrapper Assy IBD22 Round Switch Key Lock Cover Cut Out Wrapper IBD Label Patent Harness Assy Emitter IBD Washer Shipping Base Screw 3 8 16 X 1 00 FHD Shipping Board IBD 22 Inch Wide Drive Assy Motor IBD 115V Screw 10 16 X 0 500 Cover Motor IBD Rear Bearing Not Shown 22 Part No REF Ballast Assy Components Not Shown Starter 115VAC 14 20 WA 12 0104 12 0194 Description Starter Base REF Electrical Box Assy Components 52 1436 05 25 0039 25 0047 25 0040 81 0125 Not Shown PCB Assy Available as Spare Part 120V 24V Transformer Available as Spare Part 75VA 24V Transformer Available as Spare Part 220V 24V Transformer Available as Spare Part Key Available as Spare Part 6 8 PELLET ICE DISPENSER SUB ASSEMBLY IBD30 CONVERSION KIT PN 82 3633 01 H3ldvav NU 4 gt 6 Lo e rP
16. E DISPENSING ICE THERE MUST BE ADEQUATE ROOM BETWEEN THE TOP OF THE ICE LEVEL AND THE BOTTOM OF THE ICEMAKER SO THAT THE ICE CAN MOVE WITHOUT OBSTRUCTION CONTACT YOUR ICEMAKER SUPPLIER FOR INFORMATION ON PROPER BIN THERMOSTAT ADJUSTING THE ICE FLOW REGULATOR o 230 VOLT UNITS ONLY SEE FIGURE 2 Turn Screw to Adjust The Regulator Door Assembly PN 82 2904 can ciockwise to Close regulate the dispensed ice flow Installation of an Counter Clockwise to Open If necessary bend Ice Flow Regulator is NOT necessary for the n U dispensing of ice This IBD unit will dispense ice 5 Use the access slot unrestricted Adjustment for adjustment A Remove Bin Lids B Adjust Ice Regulator to desired position by turning the nut screw clockwise to close or To Ice counter clockwise to open with the use of a nut Dispensing Chute T driver or a socket wrench see Figure 2 ICE SIDE Wheel NOTE Shroud Total adjustment 1 2 inch C Reinstall bin lids CUT AWAY VIEW Figure 2 2 CLEANING AND SANITIZING INSTRUCTIONS 2 1 GENERAL INFORMATION A E F Lancer equipment new or reconditioned is shipped from the factory cleaned and sanitized in accordance with NSF guidelines This equipment must be cleaned and sanitized after installation is complete and the operator of the equipment must provide continuous maintenance as required by this manual and or state and local health department guidelines to e
17. HUTE SUB ASSEMBLY PRE MIX IBD22 19 20 6 7 ELECTRICAL BOX AND GEAR MOTOR SUB ASSEMBLY PRE MIX 18022 21 22 6 8 PELLET ICE DISPENSER SUB ASSEMBLY IBD30 sse 23 6 9 WIRING DIAGRAM 115 60 2 24 6 10 WIRING DIAGRAM 230 50 60 2 25 6 11 AGITATION CONTROLS EXPANDED VIEW iii 26 6 12 RECOMMENDED PLUMBING SIX 6 VALVE ii 27 6 13 RECOMMENDED PLUMBING EIGHT 8 2 27 1 INSTALLATION 1 4 RECEIVING Each unit is completely tested under operating conditions and thoroughly inspected before shipment At time of shipment the carrier accepts the unit and any claim for damage must be made with the carrier Upon receiving units from the delivering carrier carefully inspect carton for visible indication of damage If damage exists have carrier note same on bill of lading and file claim with carrier 1 2 UNPACKING Set shipping carton upright on the floor Cut band and remove Open top of carton and remove interior packing Lift carton up and off of the dispenser Remove wood shipping base from the bottom of the dispenser Support dispenser while removing shipping base to prevent damage to the dispenser 1 3 SELECTING COUNTER LOCATION SEE FIGURE 1 WARNING THIS APPLIANCE MUST BE EARTHED THIS DISPENSER MUST BE ELECTRICALLY GROUNDED TO AVOID DANGER TO THE OPERATOR THE POWER CORD PROVIDED HAS MOOD gt
18. INSTALLATION AND SERVICE MANUAL FOR ICE BEVERAGE DISPENSERS IBD22 IBD30 LANCER SERIES 4500 85 4526H ICE BEVERAGE DISPENSER 22 INCH WIDE 6V 115V 60Hz 85 4536H ICE BEVERAGE DISPENSER 22 INCH WIDE 6V 230V 50 60Hz 85 4566H ICE BEVERAGE DISPENSER 22 INCH WIDE 6V PRE MIX 115V 60Hz 85 4548N ICE BEVERAGE DISPENSER 30 INCH WIDE 8V 115V 60Hz PELLET ICE ONLY 85 4548H ICE BEVERAGE DISPENSER 30 INCH WIDE 8V 115V 60Hz 85 4558H ICE BEVERAGE DISPENSER 30 INCH WIDE 8V 230V 50 60Hz 85 4541H ICE BEVERAGE DISPENSER 30 INCH WIDE 10V 115V 60Hz 85 4420H ICE DISPENSER 22 INCH WIDE 115V 60Hz 85 4430H ICE DISPENSER 22 INCH WIDE 230V 50 60Hz 85 4440H ICE DISPENSER 30 INCH WIDE 115V 60Hz 85 4450H ICE DISPENSER 30 INCH WIDE 230V 50 60Hz SPECIFICATIONS 22 WIDE 30 WIDE DIMENSIONS HEIGHT 34 Inches 86 4 cm 34 Inches 864 mm WIDTH 22 Inches 55 9 cm 30 Inches 762 mm DEPTH 30 5 Inches 77 5 30 5 Inches 775 mm TOTAL ICE CAPACITY 180 Pounds 81 8 kg 250 Pounds 113 6 kg DISPENSABLE ICE CAPACITY 150 Pounds 68 1 kg 175 Pounds 79 5 kg COUNTER WEIGHT WITHOUT ICE 225 Pounds 102 2 kg 275 Pounds 125 0 kg SHIPPING WEIGHT 255 Pounds 115 9 kg 305 Pounds 138 6 kg ELECTRICAL VOLTAGE 115 230 115 230 AMPS 3 0 1 5 3 6 1 8 Hz 60 50 60 60 50 60 WARNING THIS UNIT IS EQUIPPED WITH AUTOMATIC AGITATION IT MAY ACTIVATE UNEXPECTEDLY DO NOT PLACE HANDS OR FOREIGN OBJECTS IN THE ICE STORAGE C
19. Jumper black wire with 4 pin white connector 4 3 LED D5 This light is on when 5VDC is present at the circuit board It should be lit whenever the unit is connected to a power source If the light is off check to see if the internal circuit breaker on the transformer has tripped If it has tripped it can be reset by depressing the switch on the top of the transformer 4 4 LED D6 This light is on when 32VDC is present at the circuit board It should be lit whenever the unit is connected to a power source If the light is off check to see if the internal circuit breaker on the transformer has tripped If it has tripped it can be reset by depressing the switch on the top of the transformer 4 5 LED D7 This light flashes when there is no ice between the sensors in the ice bin If the bin is empty and the light is not flashing check all wiring harnesses 4 6 LED D8 This light is on when the solenoid is activated When the chute is depressed this light should turn on If it does not check to see if the solenoid leads are connected to the PC board or damaged check continuity of solenoid Replace if defective 4 7 LED D9 This light is on when the motor is activated When the chute is depressed this light should turn on If it does not check to see if the motor harness is connected to the PC board or damaged check continuity of motor harness and motor Replace if defective AUTOMATIC AGITATION AND LOW ICE ALARM CONTROL WAR
20. NING THIS UNIT IS EQUIPPED WITH AUTOMATIC AGITATION IT MAY ACTIVATE UNEXPECTEDLY DO NOT PLACE HANDS OR FOREIGN OBJECTS IN THE ICE STORAGE COMPARTMENT WHEN UNIT IS BEING SERVICED CLEANED OR SANITIZED UNPLUG DISPENSER FROM THE POWER SOURCE Each Series 4500 ice beverage dispenser is equipped with automatic agitation for the ice bin The unit is shipped with timing set at two 2 seconds ON every 60 minutes Referring to the tables on the wiring diagram included in this manual also affixed to the electrical box cover the automatic agitation timing can be changed as follows A set of DIP switches is provided to control the timing and low ice control NOTE Dispensers using pellet ice must have the automatic agitation settings adjusted to four 4 seconds ON every 150 minutes See Section 6 11 5 1 This switch controls the low ice indicator light With the switch in the ON position the light operates when a low ice condition exists In the OFF position the light is turned off The unit is shipped with the light switch in the ON position 5 2 DIP 2 This switch controls the low ice audible alarm With the switch in the ON position the alarm operates when a low ice condition exists In the OFF position the alarm is turned off The unit is shipped with the alarm switch in the OFF position 5 3 DIP 3 amp 4 These switches control the ON time for automatic agitation By referring to the table and setting the switc
21. OMPARTMENT WHEN UNIT IS BEING SERVICED CLEANED OR SANITIZED UNPLUG DISPENSER FROM THE POWER SOURCE NOTE Lancer does not recommend the use of shaved flake nugget or pellet ice in dispensers not properly equipped to do so This manual supersedes Installation and Service Manual 28 0255 09 Dated 02 15 06 and is being published on the Lancer Web Site only LANCER 6655 LANCER BLVD SAN ANTONIO TEXAS 78219 USA 210 310 7000 FAX SALES NORTH AMERICA 210 310 7245 INTERNATIONAL SALES 210 310 7242 CUSTOMER SERVICE 210 310 7242 e LATIN AMERICA 210 310 7245 EUROPE 32 2 755 2399 PACIFIC 61 8 8268 1978 FAX ENGINEERING 210 310 7096 Lancer is the registered trademark of Lancer DATE 03 06 06 Copyright 2006 by Lancer all rights reserved PN 28 0255 10 TABLE OF CONTENTS SPECIFICATIONS si iniiisiicessciit crassi ki ERE RES NR ACER RARE CARERE LE ie cover TABLE OF CONTENTS isi iret Feo Een eod a E RUD RE DAR DR CX E PR Da RE RD 1 1 INSTALLATION 1 141 RECEIVING m EN N ALA AKUN KTS 1 1 2 UNPACKING 1 13 SELECTING COUNTER LOCATION uuu u aaa nnn npn hann ne nananana un nhat en dad aranea dE ana 1 1 4 INSTALLING THE 3 1 5 ADJUSTING THE ICE FLOW REGULATOR 230 VOLT UNITS ONLY
22. SN aq 0 24v pois sjuauoduio 22 941 HDILON 23 6 9 WIRING DIAGRAM 115V 60HZ ALIHM 3DV18 m ele sss O SZ P DEVO OVA mim YOLOW INOS JUHM 5 d yova YDV14 Te yova E Est 15 308 dejen GION310S E uooa N 39V18 dVU4L S Dvd N3349 H iE n ALIHM HDLIMS b 3SN3dSIq E DI ja ol N Bus Hus YILINI O12
23. ancer Installation and Service Manuals Instruction Sheets Technical Bulletins Service Bulletins etc SODA WATER 6 7 8 9 N x o SODA WATER 4 SODA WATER 5 SYRUP 1 SYRUP 2 SYRUP 3 SYRUP 4 SYRUP 5 SYRUP 6 SYRUP 7 SYRUP 8 SYRUP LINES NOT SHOWN 3 1 1 3 CONFIGURATION FOR ASSISTANCE CALL 1 800 729 1500 PART NO 06 2226 27
24. hes as shown ON times from one 1 second to four 4 seconds in one 1 second increments can be obtained EXAMPLE For three 3 seconds ON time switch 3 should be in the ON position and switch 4 should be in the OFF position The unit is shipped with two 2 seconds ON time 5 4 DIP 5 through 8 A These switches control the OFF time for automatic agitation By referring to the table and setting the switches as shown OFF times from 10 minutes to 150 minutes in 10 minute increments can be obtained EXAMPLE For 40 minute OFF time switch 5 should be in the OFF position switch 6 should be in the ON position switch 7 should be in the OFF position and switch 8 should be in the OFF position The unit is shipped with 60 minute OFF time B To turn the agitation completely off set switches 5 through 8 all OFF NOTES 6 ILLUSTRATIONS AND PARTS LISTINGS 6 1 DECALS AND LABELS 6 1 Na 10 11 12 DECALS AND LABELS CONTINUED Part No 85 4526H 100 85 4548H 100 85 4536H 100 85 4558H 100 85 4541H 100 06 1139 06 2057 01 06 2072 01 27 0069 27 0070 27 0063 27 0064 06 1184 01 06 1182 04 06 1521 02 06 1181 02 06 2226 06 1522 06 1207 06 2058 01 06 1183 06 2059 01 06 2073 01 12 0193 Description IBD22H Series 4500 115V 60Hz 6 LEV IBD30H Series 4500 115V 60Hz 8 LEV IBD22H Series 4500 230V 50 60Hz 6 LEVe IBD30H Se
25. it Check for leaks If dispenser is to operate with all soda valves connect water line into one of the soda supply lines D Connect syrup supply lines to the 3 8 inch barb inlet fittings at the front of the unit Check for leaks Uncoil drain hose from Cold Plate drain and extend to an open type drain Install Drip Tray and extend hose to open type drain Both drain lines must be insulated with a closed cell insulation Insulation must cover the entire length of the drain hose including fittings The drain should be installed in such a manner that water does not collect in sags or other low points as condensation will form Install Cup Rest and Splash Plate Connect Power Cord to grounded electrical outlet Test Motor operation by pushing Ice Chute Clean and sanitize dispenser see Section 2 Fill unit approximately half full with ice Push Chute and check for ice delivery Finish filling unit with ice Install Top Cover zelum NOTE Lancer does not recommend the use of shaved flake nugget or pellet ice in dispensers not properly equipped to do so O Set brix ratio for beverage dispensing valves according to manufacturer s instructions IMPORTANT NOTICE WHEN INSTALLING AN ICEMAKER ON AN IBD UNIT A BIN THERMOSTAT OR OTHER MEANS OF CONTROLLING THE ICE LEVEL MUST BE INSTALLED FAILURE TO DO SO COULD RESULT IN DAMAGE TO THE DISPENSING MECHANISM AND VOID THE WARRANTY DURING THE AUTOMATIC AGITATION CYCLE AND OR WHIL
26. ium hydroxide NaOH Rinsing must be thorough and use clean potable water which is also at a temperature of 90 to 110 F NOTE Extended lengths of product lines may require that an additional volume of cleaning solution be prepared Sanitizing solutions should be prepared in accordance with the manufacturers written recommendations and safety guidelines The solution must provide 200 parts per million PPM available chlorine A minimum of five 5 gallons of sanitizing solution should be prepared Any sanitizing solution may be used as long as it is prepared in accordance with the manufacturer s written recommendations and safety guidelines and provides 200 parts per million PPM available chlorine Sanitizing solution is to be purged from line s and equipment by flushing with product only until there is no after taste Do not rinse with water NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product until there is no after taste in the product This is an NSF requirement Extended lengths of product lines may require that an additional volume of sanitizing solution be prepared Other 1 Clean cloth towels 2 Bucket 3 Small brush PN 22 0017 included with installation kit 4 Extra nozzle 5 Sanitary gloves 2 3 2 4 2 5 DAILY CLEANING Using a mild detergent solution clean Top Cover and all exterior stainless steel surfaces Clean exterior
27. mix Valve Faucet Plate Assy Premix IBD22 Screw 10 32 X 0 438 O Ring 2 010 Screw 10 32 x 1 000 RH PH SL Chute Assy IBD Screw 10 24 X 1 75 LG Trap Door IBD Screw 8 18 X 0 375 PHD Solenoid Assy Ring Retaining 5304 18 Washer Rubber Washer Flat Solenoid D 90 Bracket Solenoid Plunger Assy Pin Solenoid Assy Spring Solenoid Ring Retaining 5133 62 Linkage Door IBD Screw 8 32 x 0 187 Part No Description 10 82 1551 01 Trim Assy IBD 11 30 5876 01 Cover Electrical Box IBD 12 10 0732 Shaft ice Chute Door 13 05 0359 Bushing Shaft 14 03 0113 Ring Retaining 5144 12 15 05 0546 Lever Door 16 03 0205 Ring Retaining 5304 25 17 12 0244 Ice Door Switch B A E i mm O b o 9 D lu O O a P m l F iet 15 12 13 14 20 6 7 ELECTRICAL BOX AND GEAR MOTOR SUB ASSEMBLY PRE MIX IBD22 6 7 20 ELECTRICAL BOX AND GEAR MOTOR SUB ASSEMBLY PRE MIX IBD22 CONTINUED W art No 85 4566H 82 1879 01 52 1902 01 04 0504 52 1584 04 0237 30 6152 11 0295 52 1583 30 6153 02 0005 52 2450 06 2488 02 0406 82 1874H 05 1859 05 1858 02 0155 52 2353 52 2352 30 8468 12 0097 30 6149 06 1580 52 2449 07 0211 04 0203 90 0756 82 1556 04 0069 30 6147 05 1555 Description IB
28. ner filled with sanitizing solution Activate valve and draw sanitizing solution through line for a minimum of 60 seconds This will ensure line is flushed and filled with sanitizing solution Allow line to stand for at least 30 minutes Remove bag valve from quick disconnect coupling and reconnect syrup inlet line to syrup package Ready unit for operation Draw drinks to refill lines and to flush the chlorine sanitizing solution from the dispenser NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product until there is no after taste in the product This is an NSF requirement Test dispenser in normal manner for proper operation Taste dispensed product to ensure there is no off taste If off taste is found additional flushing of syrup system may be required Repeat cleaning rinsing and sanitizing procedures for each valve and each circuit 3 3 1 3 2 3 3 3 4 3 5 3 6 4 TROUBLESHOOTING TROUBLE CAUSE REMEDY Push Chute and A Dispenser not connected to A Connect Dispenser to power nothing happens power source source B Microswitch defective B Replace Microswitch C Wiring Harness not plugged in C Plug in Wiring Harness D PC Board defective D Replace PC Board Push Chute Trap Door A Wiring Harness not plugged in A Plug in Wiring Harness opens but Motor does B PC Board defective B Replace PC Board not run C M
29. nsers not properly equipped to do so N Reconnect Dispenser to power source CLEANING AND SANITIZING BEVERAGE COMPONENTS FIGAL SYSTEMS NOTE Extended lengths of product lines may require more time for flushing and rinsing lines than stated below A Disconnect syrup lines from syrup containers for example quick disconnects figal containers etc B Connect hose half of syrup line to a syrup tank filled with clean potable room temperature water Connect CO2 supply hose to tank and pressurize C Activate valve until water is dispensed Flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of residual product WARNING TO AVOID POSSIBLE PERSONAL INJURY OR PROPERTY DAMAGE DO NOT ATTEMPT TO REMOVE SYRUP TANK COVER UNTIL CO2 PRESSURE HAS BEEN RELEASED FROM TANK D Disconnect CO2 supply hose from the water filled syrup tank E Following the instructions as described in Section 2 2 above mix appropriate amount of cleaning solution Fill a tank with this solution Connect hose half of syrup line to the tank Connect CO2 supply hose to tank and pressurize F Activate valve and draw cleaning solution through lines for a minimum of 60 seconds This will ensure line is flushed and filled with cleaning solution Allow line to stand for at least 30 minutes G Disconnect CO2 supply hose from the tank H Connect hose half of syrup line to a tank filled with clean potable water at a temperature of 90 t
30. nsure proper operation and sanitation requirements are maintained NOTE The cleaning and sanitizing procedures provided herein pertain to the Lancer equipment identified by this manual If other equipment is being cleaned follow the guidelines established for that equipment Cleaning and sanitizing should be accomplished only by trained personnel Sanitary gloves are to be used during cleaning and sanitizing operations Applicable safety precautions must be observed Instruction warnings on the product being used must be followed Water lines are not to be disconnected during the cleaning and sanitizing of syrup lines to avoid contamination Do NOT use strong bleaches or detergents They tend to discolor and or corrode various materials Do NOT use metal scrapers sharp objects steel wool scouring pads abrasives solvents etc on the dispenser Do NOT use hot water above 140 F 60 C This may damage certain materials 2 2 REQUIRED CLEANING EQUIPMENT A Cleansers for example lvory Liquid Calgon etc mixed with clean potable water at a temperature of 90 to 110 degrees Fahrenheit should be used to clean equipment The mixture ratio using lvory Liquid is one 1 ounce of cleanser to two 2 gallons of water A minimum of five 5 gallons of cleaning mixture should be prepared Any equivalent cleanser may be used as long as it provides a caustic based non perfumed easily rinsed mixture containing at least two 2 percent sod
31. o 110 F Connect CO2 supply hose to tank and pressurize l Activate valve to flush and rinse line and fittings for a minimum of 60 seconds to remove all traces of cleaning solution Continue rinsing until testing with phenolpthalein shows that the 5 2 6 lt P Q rinse water is free of residual detergent Disconnect CO2 supply hose from the tank Following the instructions as described in 2 2 above mix appropriate amount of sanitizing solution Fill a tank with this solution Connect hose half of syrup line to the tank Connect CO2 supply hose to tank and pressurize Activate valve and draw sanitizing solution through line for a minimum of 60 seconds This will ensure line is flushed and filled with sanitizing solution Allow line to stand for at least 30 minutes Disconnect CO2 supply hose from the tank Reconnect syrup lines to syrup containers for example quick disconnects figal containers etc and ready unit for operation Draw drinks to refill lines and flush the sanitizing solution from the dispenser NOTE Please note that a fresh water rinse cannot follow sanitization of equipment Purge only with the end use product until there is no after taste in the product Test dispenser in normal manner for proper operation Taste dispensed product to ensure there is no off taste If off taste is found additional flushing of syrup system may be required Repeat cleaning rinsing and sanitizing procedures for each valve
32. otor defective C Replace Motor Push Chute Motor A Solenoid not connected to A Connect Solenoid to PC board runs but Trap Door PC Board does not open B Solenoid defective B Replace Solenoid C PC Board defective C Replace PC Board Push Chute Trap Door A Dispenser is out of ice A Fill unit with ice opens Motor runs B Agitator Pin is missing or B Replace Agitator Pin but no ice dispenses damaged Valves do not operate Keyswitch is off Transformer tripped Unit not plugged in Turn Keyswitch on Reset Transformer Plug in Dispenser P OWS Remove Drain Hose and 90 degree fitting to obtain access to Drain Drain Hose is kinked B Replace Drain Hose Water in Ice Bin Coldplate Drain is obstructed Light Emitting Diodes LEDs are provided on the PC Board to aid in troubleshooting electrical difficulties Referring to the wiring diagram included in this manual also affixed to the electrical box cover the following information in Section 4 can be obtained from the LEDs LIGHT EMITTING DIODES LEDS 41 LED D3 This light is on when the ice dispense switch is activated If the chute is depressed and the light does not turn on check to see if the wire harness is connected or if the dispense switch is defective 4 2 LED D4 This light is used on units with lid interlock switches On the 4500 series ice beverage dispenser this light should always be lit If it is not check the Lid Interlock
33. ries 4500 230V 50 60Hz 8 LEVe IBD30H Series 4500 115V 60Hz 10 LEVe Label Warning Lid IBD Panel Graphic IBD22 Round Panel Graphic IBD30 Round Diffuser Lens IBD22 Diffuser Lens IBD30 Clear Lens IBD22 Clear Lens IBD30 Label Cleaning Merchandiser Label Wiring Diagram 115V IBD See Section 6 9 Label Wiring Diagram 230V IBD See Section 6 10 Label Plumbing Diagram IBD22 See Section 6 12 Label Plumbing Diagram IBD30 See Section 6 13 Label Low Ice IBD Label Cold Plate Cleaning IBD Decal Wrapper Side IBD Round Decal Cleaning Hopper IBD Decal Wrapper Back IBD22 Round Decal Wrapper Back IBD30 Round Ice Out Indicator 10 6 2 FINAL ASSEMBLY POST MIX IBD AND ICE DISPENSER NOTE TO ADJUST ICE FLOW REGULATOR SEE SECTION 1 5 230 VOLT ONLY 6 2 FINAL ASSEMBLY POST MIX IBD AND ICE DISPENSER CONTINUED Ite CON Part No 85 4526H 85 4548H 85 4536H 85 4558H 85 4541H 05 1309 02 82 1892 01 05 1310 02 82 1893 03 0368 23 1373 23 1355 10 0762 82 3556 82 3413 05 1467 05 1606 05 1476 82 2630 82 2641 Description IBD22H Series 4500 115V 60Hz 6 Valve IBD30H Series 4500 115V 60Hz 8 Valve IBD22H Series 4500 230V 50 60Hz 6 Valve IBD30H Series 4500 230V 50 60Hz 8 Valve IBD30H Series 4500 115V 60Hz 10 Valve Wheel Shroud IBD22 Wheel Shroud Assy IBD22 Mod 230V ONLY Wheel Shroud
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