SITRANS P500
Contents
1. Figure 5 2 SITRANS P500 pressure transmitter for level including mounting flange measurements in mm inch Order No 7MF56 SITRANS P500 Service Manual 09 2010 A5E02344534 02 33 Dimension drawings 5 2 SITRANS P300 for level 34 SITRANS P500 Service Manual 09 2010 A5E02344534 02 Ordering data for spare parts accessories E Selection and Ordering data Order code Supplementary electronics for 4 wire VEE connection Order No of the transmitter 7MF54 OF 7MF56 add Z and Order code Power supply Electrical connection 24 V AC DC Terminals 2 Pg screwed 1 glands to left 2 Han 7D Han 8U plugs 3 incl mating connector to left 1 Han 7D plug incl mating 5 connector angled Terminals 1 Pg screwed 6 gland downwards 1 Han 8U plug incl mating 9 connector downwards observe arrangement of plug and differential pressure line 230 V AC Terminals 2 Pg screwed 7 glands to left 2 Han 7D plugs incl mating 8 connector to left Output current 0 20mA 0 4 20 MA 1 E Selection and Ordering data Order No Accessories Instruction Manual A5E00322799 German English SITRANS P500 Service Manual 09 2010 A5E02344534 02 Selection and ordering data Order No Replacement measuring cells for differential 7MF5994 pressure Pr SITRANS P pressure transmitters for differential pressure and flow P500 HART PN 160 series MWP 23202. C Certificate 37 Certificates 7 Certification 37 Correct usage 7 Customer Support Hotline 38 E Electrostatic Sensitive Devices ESD 9 F Firmware 5 Flameproof enclosure 8 H Hazardous area 7 History 5 Hotline 38 Internet 38 Intrinsic safety 8 M Modular structure 17 P Precautions 8 Process connection 12 SITRANS P500 Service Manual 09 2010 A5E02344534 02 Q Qualified personnel 10 R Remote seal Maintenance 16 S Scope of delivery 8 Service 38 Structure 11 Support 38 T Test certification 7 Type of protection Flameproof enclosure 8 Intrinsic safety 8 limited energy nL zone 2 8 Non sparking nA zone 2 8 W Working reliability regulation 7 Z Zone 2 8 47 Index 48 SITRANS P500 Service Manual 09 2010 A5E02344534 02 Siemens AG Subject to change without prior notice dig Industry Automation IA A5E02344534 02 r A5E02344534 Sensors and Communication Siemens AG 2010 GERMANY Process Instrumentation 76181 KARLSRUHE AAAI AT A5E02344534 www siemens com processautomation
3. 1 4 Product information The programming manual is an integral part of the CD which is either supplied or can be ordered The programming manual is also available on the Siemens homepage On the CD you will also find the specification sheet with the ordering data the Software Device Install for SIMATIC PDM for additional installation and the required software See also Product information on SITRANS P in the Internet http www siemens com sitransp Catalog process instrumentation http www siemens com processinstrumentation catalogs 1 5 Conformity with European directives The CE mark on the device shows conformity with the provisions of the following European Directives EMC Directive of the European Parliament and of the Council on the 2004 108 EC approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89 336 EEC ATEX Directive of the European Parliament and the Council on the 94 9 EC approximation of the laws of the Member States concerning equipment and protective systems intended for use in potentially explosive atmospheres DGRL Directive of the European Parliament and of the Council on the 97 23 EC approximation of the laws of the Member States concerning pressure equipment The standards applied and their associated versions can be found in the enclosed EC Declaration of Conformity SITRANS P500 6 Service Manual 09 2010 A5E02344534 02 2 Fundamental safety instr
4. Catalog process instrumentation http www siemens com processinstrumentation catalogs SITRANS P500 Service Manual 09 2010 A5E02344534 02 Appendix A 4 Repair report for installation of spare parts A 4 Repair report for installation of spare parts For your local documentation e Check mark the relevant items and fill out the fields information Company Address o O Department a e System part o O Cese SSCS Sensorseriinunbe a SSSSOS SCSCSCSC SCSCSCSCSCSCS Fro aingpate OO OOO O O aw agprovar pet OOOO e nce Device information Spare Part 2 Application electronics Electronic serial number ES electronic cup E SITRANS P500 Service Manual 09 2010 A5E02344534 02 39 Appendix A 4 Repair report for installation of spare parts Device information Spare Part 2 Application electronics FW electronic cup Me Device information Spare Part 3 Connection board HW connection board Bd Spare part order no 7MF5999 Device information Spare Part 4 Pushbutton module HW connection board ee Spare part order no 7MF5999 Device information Spare Part 5 Display HW connection board Spare part order no 7MF5999 Device information Spare Part 6 Additional spare parts HW connection board Spare part order no 7MF5999 Installation location precise definition SITRANS P500 40 Service Manual 09 2010 A5E02344534 02 Appendix A 4 Repair report for
5. Measuring cell with process flanges Sealing ring between the measuring cell and housing Cover rear for electronic terminal compartment Sealing ring between the cover and housing 0O00 OO Connection board Figure 4 1 Exploded view of the transmitter 18 000 0O 8 D Pushbutton module Housing Application electronics Display optional Cover front optionally with inspection window SITRANS P500 Service Manual 09 2010 A5E02344534 02 Service and maintenance 4 5 Replacing parts 4 5 2 Replacing the connection board Procedure for replacing the connection board 1 Isolate the device from power 2 Open the cover of the electronic connection compartment 3 Disconnect the cables from the connection board SITRANS P500 Service Manual 09 2010 A5E02344534 02 19 Service and maintenance 4 5 Replacing parts 4 On the left and right side remove the recessed head screws that hold the connection board to the enclosure SITRANS P500 20 Service Manual 09 2010 A5E02344534 02 Service and maintenance 4 5 Replacing parts To install the connection board proceed as follows 1 Insert the new connection board so that its contact pins on rear side mate the contacts in the housing 2 Work in the reverse order as described in Procedure for replacing the connection board See also Structure Page 11 Exploded view of the device Page 18 4 5 3 Replacing the pushbutton module Procedure
6. e Fax 49 0 911 895 7 223 Further information about our technical support is available in the Internet at Technical Support http www siemens com automation csi service Service amp Support on the Internet In addition to our documentation we offer a comprehensive knowledge base online on the Internet at Services amp Support http www siemens com automation service amp support There you will find e The latest product information FAQs downloads tips and tricks e Our newsletter providing you with the latest information about your products e A Knowledge Manager to find the right documents for you e Our bulletin board where users and specialists share their knowledge worldwide e You can find your local contact partner for Industry Automation and Drives Technologies in our partner database e Information about field service repairs spare parts and lots more under Services Additional Support See also 38 Please contact your local Siemens representative and offices if you have any questions about the products described in this manual and do not find the right answers Find your contact partner at Partner http www automation siemens com partner A signpost to the documentation of the various products and systems is available at Instructions and Manuals http www siemens com processinstrumentation documentation Product information on SITRANS P in the Internet http www siemens com sitransp
7. 1 Isolate the device from power 2 To open the pushbutton cover remove both recessed head screws from the outside of the cover SITRANS P500 Service Manual 09 2010 A5E02344534 02 21 Service and maintenance 4 5 Replacing parts 3 Using a TX9 torx screwdriver remove the three screws you can now see 5 To install the new pushbutton module carry out the same steps in the reverse order 6 When inserting the new pushbutton module make sure that the seals are sitting properly See also Structure Page 11 Exploded view of the device Page 18 SITRANS P500 22 Service Manual 09 2010 A5E02344534 02 Service and maintenance 4 5 Replacing parts 4 5 4 Replacing the display Procedure for replacing the display 1 Open the front cover optional with inspection window 3 Pull the display out of the housing SITRANS P500 Service Manual 09 2010 A5E02344534 02 23 Service and maintenance 4 5 Replacing parts Procedure for installing the display 1 Insert the new display so that the the contact pins on its rear side mate the socket strip 2 You can also turn the mounting position of the display by 90 180 or 270 3 Work in the reverse order as described in Procedure for replacing the display See also Structure Page 11 Exploded view of the device Page 18 SITRANS P500 24 Service Manual 09 2010 A5E02344534 02 Service and maintenance 4 5 Replacing parts 4 5 5 Replacing the applicati
8. E Mone A 10 3 VSS CHIU OM sects has eid issu seco suse thas tu ccisa ony oie et enc a a aaeauncgiseuauldacemnaves 11 3 1 nH AW 18 enn oP ee ee ar eee 11 3 2 Structure of the nameplate and approval Plate ccccecccccecccceececeeeeececesseeeesseeeesseeeeseneeeseneeees 12 4 Service and maintenance asics ie ssccaccase tend sieeedeeseeesdestendeeevncneletecancoueevassseen see yosekeu ws dedesasbveddavsareCuiucincdaseede 15 4 1 Safety notice for maintenan sisi seen toss dame ssreicbat fers adda lewie casted E E dat alien dees 15 4 2 Notes fOr SERVICING casino ii ec eines lara et eee 16 4 3 Notes for servicing of the remote seal ccccceccccssseeecceeseecceeueeeceeeeecseuseeeceugeeessagseessagseesseass 16 4 4 M od lars tuc Ur Ern n a a a N 17 4 5 RGplacing DANS encerran ne i E E oe ee ee 18 4 5 1 Exploded view of the device cccccsccccseececeeeeeceeeeceuceeseceesaeceseueeessueeeseaeeeseueessueecsueeessaeeesaaees 18 4 5 2 Replacing the CONNECTION Doard mesicni a a 19 4 5 3 Replacing the pushbutton module cccecccececseeccseeceeeecececaueecaeeceeeceusecaueesseeseueessueeseueeseeeseas 21 4 5 4 Replacing the CSO AY ess a a a unease eset 23 4 5 5 Replacing the application electronics cccccccseccescecsseecseeccseeceueecaucesaueecaeeseueessueessueeseeeessaeens 25 4 5 6 Replacing the MEasuring cellaris a mena amie 2 4 6 REU PROCS GUN C orrainn a sees Bios does eee es da ee eee 29
9. EEV EEE A A AE ON E E Device marking Example of a nameplate SITRANS P500 Service Manual 09 2010 A5E02344534 02 Structure of the approval plate Description 3 2 Structure of the nameplate and approval plate The approval plate is located on the side opposite the nameplate For the Ex version of the transmitter the information on the respective certificate is also listed U 45V BVS 09 ATEX E 027 SIEMENS AG D 76181 Karlsruhe SIEMENS O Observe EC Type Examination Certificate x II 1 2 G Ex d ia IIC T4 T6 T 40 85 C 40 185 F Temperature class T4 T 40 60 C 40 140 F Temperature class T6 lt twistlock screw Figure 3 2 Example of an approval plate i 1 2 G Ex dia IC T4 T6 b 6 do Q Characteristics of the hazardous area Qa Category of the operating range b Type of protection Oc Group gas dust Od Maximum surface temperature temperature class SITRANS P500 Service Manual 09 2010 A5E02344534 02 13 Description 3 2 Structure of the nameplate and approval plate SITRANS P500 14 Service Manual 09 2010 A5E02344534 02 Service and maintenance 4 4 1 Safety notice for maintenance For all devices Awarninc This device is designed to operate with high pressure and or hazardous media For this reason repair and maintenance work performed on this device with connected supply lines can result in the leakage of h
10. e german A5E02822443 e made of stainless steel gt 7MF4997 1CP e english A5E02344534 e made of Hastelloy 7MF4997 1CQ HART modem Electronics module cme e with RS232 interface gt D 7MF4997 1DA HART intrinsically safe Ex ia 7MF5987 1DC ewith USB interface gt D 7MF4997 1DB for installation in transmitter casing observe warranty conditions Supplementary electronics for 4 wire A5E00322799 Connection board incl fastening mate connection rial Certificates order only via SAP addi HART intrinsically safe Ex ia 7MF5987 1DM tional to internet download for installation in transmitter casing observe warranty conditions e hard copy to order A5E03252406 O rings for process flanges made of e on CD to order A5E03252407 e Viton FKM FPM 10 pcs F 7MF5987 2DA 1 You can download these operating instructions free of charge from our e NBR Buna N 10 pcs F 7MF5987 2DE Internet site at www siemens de sitransp Push buttons assembly incl fastening 7MF5987 2AF D Subject to export regulations AL 91999 ECCN N material For replacement of operating keys for on site operation of the transmitter Sealing ring for e Process connection See catalog FI01 Fittings e NBR sealing ring for screw cover 10 pcs 7MF4997 2EA e NBR sealing ring for interface measuring 7MF5987 2EB cell nousing 10 pcs 36 F Subject to export regulations AL N ECCN EAR99H Available ex stock For power s
11. hexagonal socket wrench size 2 5 mm remove the lock screws from both sides of the housing 6 Turn the measuring cell clockwise by a small distance so that you can access the screws underneath the housing SITRANS P500 Service Manual 09 2010 A5E02344534 02 2 Service and maintenance 4 5 Replacing parts 7 Using a TX20 torx screwdriver remove both screws from the bottom of the housing CAUTION Damage to the ribbon cable To avoid damage to the ribbon cable when installing or removing the measuring cell do not kink pinch or twist it e Do not kink pinch or twist the ribbon cable 8 Turn the measuring cell counter clockwise to remove it from the housing 1 To install the new measuring cell carry out the same steps in the reverse order See also Structure Page 11 Exploded view of the device Page 18 SITRANS P500 28 Service Manual 09 2010 A5E02344534 02 4 6 Required forms SITRANS P500 Service and maintenance 4 6 Return procedure Return procedure Enclose the bill of lading return document and decontamination certificate in a clear plastic pouch and attach it firmly to the outside of the packaging e Delivery note e Return goods delivery note http www siemens com processinstrumentation returngoodsnote with the following information Product item description Number of returned devices replacement parts Reason for returning the item s Decontamination declara
12. rear for electrical terminal compartment Cover front optionally with an inspection window Protective conductor connection Display optional Nameplate Figure 3 1 Device view of the transmitter OOO Qo Measuring point label Retaining screws both sides twist proofing of the measuring cell in relation to the electronics enclosure e The electronic enclosure is made of aluminum die casting e The enclosure has a removable circular cover at the front and the back e Depending on the device version the cover is provided with an inspection window Through the inspection window the measured values can be read from the display optional e The user must not use the service connector located behind the display The service plug is for the exclusive use of the manufacturer SITRANS P500 Service Manual 09 2010 A5E02344534 02 11 Description 3 2 Structure of the nameplate and approval plate 3 2 Nameplate structure 12 The cable inlet to the electrical terminal compartment on the left or right side can be used selectively The corresponding unused opening is closed with a blanking plug The protective conductor terminal is located on the rear of the housing The electrical terminal compartment 0 for power supply and shield is accessible when you unscrew the cover Underneath the electronics housing is the measuring cell with its pressure caps on which the pr
13. 5 DIMENSION CRAWINGS ecesnsass ee e a E a 31 5 1 SITRANS P500 for differential pressure flow rate and absolute pressure from the diferential pressure SER CS wats 22s eect toon N A ee 31 5 2 SIERANS F500 fom EV Cl lusia daveaa once sinpeecivnanmadesbuideltan ct dn pedceesnew cadet 32 SITRANS P500 Service Manual 09 2010 A5E02344534 02 3 Table of contents 6 Ordering data for spare parts accessories cccssccceececeeeceseeceseeceseecaeeecaeeecaseceaeeeeueesaeeccaseesaeeeseueesaees 35 A ADDERAS 37 A 1 CCMA CALC ie oes anon aneaacoyecnke ae up wneaadifetit aah on does ean debeaetioguadals beach eedoaad oop solen ass umea neat anes aacoaeoeaatees 37 A 2 Hiteraturc ANC AOS tates a sees eat cen ot meena east nescence oases Gas eee ae eee 37 A 3 PECHNICA SUP DOM eine E site AEA EE EES 38 A 4 Repair report for installation Of spare PALtS cee cccceeececeeceeceeeeeeeeeeseeeeeseeceeseeeeeseeeesseeeesseeees 39 OS SAN asap as eects te wae ce pate aie cts aces te sam veep S 43 INS ERE E E E meas ashes E T EE E wees E E A E E 47 SITRANS P500 4 Service Manual 09 2010 A5E02344534 02 Introduction 1 1 1 Purpose of this documentation These instructions contains all information that you will require to replace the connection board pushbutton module display application electronics and measuring cell of the device For information about the safe usage of the device refer to the detailed version of these instructions and corresp
14. Pressure transmitter SITRANS P500 with HART Service Manual 09 2010 0 to 450 psi PD 1706 pressure pipe 4 n SITRANS SIEMENS SIEMENS SITRANS Pressure transmitter SITRANS P500 Service Manual 7MF5 3 09 2010 AS5E02344534 02 Introduction Fundamental safety instructions Description Service and maintenance Dimension drawings Ordering data for spare parts accessories Appendix gt o ion a W IN Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety as well as to prevent damage to property The notices referring to your personal safety are highlighted in the manual by a safety alert symbol notices referring only to property damage have no safety alert symbol These notices shown below are graded according to the degree of danger DANGER indicates that death or severe personal injury will result if proper precautions are not taken A WARNING indicates that death or severe personal injury may result if proper precautions are not taken CAUTION with a safety alert symbol indicates that minor personal injury can result if proper precautions are not taken CAUTION without a safety alert symbol indicates that property damage can result if proper precautions are not taken NOTICE indicates that an unintended result or situation can occur if the corresponding information is not taken into accoun
15. azardous substances from these lines Therefore you must ensure that substances cannot leak prior to opening or dismantling the device e g block the line or separate the line from the device A WARNING If you are unable to eliminate faults place the device out of service and protect it against inadvertent commissioning CAUTION If the membrane of the pressure connection is cleaned with pointed or hard objects you can destroy the membrane Therefore do not use pointed or hard objects to clean the membrane NOTICE Depending on the use of the device and certain empirical values determine a maintenance interval for the tests to be carried out repeatedly The maintenance interval is also influenced by the corrosion resistance depending on the site of use General explosion protection A WARNING An explosion hazard exists when the device is repaired or serviced in explosive atmospheres Before opening the device ensure that the surrounding atmosphere is not potentially explosive SITRANS P500 Service Manual 09 2010 A5E02344534 02 15 Service and maintenance 4 2 Notes for servicing Awarnine So as to ensure the safety of the explosion protection the device may be repaired only by repair shops authorized by the manufacturer 4 2 Notes for servicing Note Checking the gaskets At regular intervals check that the enclosure seals of the pressure transmitter satisfy IP66 IP68 Grease or replace t
16. en off circuit SITRANS P500 8 Service Manual 09 2010 A5E02344534 02 Fundamental safety instructions 2 5 Measures A WARNING Exposure to aggressive and hazardous process media The device can be operated both at high pressure and with aggressive and hazardous process media Therefore improper use of this device may lead to serious injury and or considerable damage to property Above all it must be noted when the device was in use and is to be exchanged Explosion hazard through electrostatic charging To prevent electrostatic charges building up in a hazardous environment the key cover must be closed during operation and the screws must be tightened Temporary opening of the key cover for purposes of operating the transmitter may be performed at any time even during operation after which the screws should be tightened again CAUTION Electrostatic Sensitive Devices ESD This device contains electrostatic sensitive devices Electrostatic sensitive devices may be destroyed by voltages that are undetectable to a human Voltages of this kind occur as soon as a component or an assembly is touched by a person who is not grounded against static electricity The damage to a module as a result of overvoltage cannot usually be detected immediately It may only become apparent after a long period of operation Protective measures against discharge of static electricity Make sure that no power Is applied Before you work with modu
17. es could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions Siemens AG order number A5E02344534 Copyright Siemens AG 2010 Industry Sector 03 2011 Technical data subject to change Postfach 48 48 90026 NURNBERG GERMANY Table of contents 1 MVEPOCU CHOON ctiss inca tesco etc cea ede sashes E eset saloon vas sagen Saleem E T 5 1 1 P rp se of this d cumentaton scarcarseioesein in ETE A EE E A act 5 1 2 RUSON oras a a a a a a baa nicnilanseveltasreletenuiiins 5 1 3 NOSON WAPI ease a 5 1 4 ProduUCtIMOrMaUO Mieriste a a A S E ENE 6 1 5 Conformity with European directives ccccccssececceseeecceeseecceeseeecseuseecseaseesseaueeessagseessegseesseeseeeess 6 2 Fundamental safety instructions aici cs iia2sieates ciapceeiiactties cteinaccwinuaad nines suawleapanseantvet saundentersdpetedsuanemtenantiveacscues T 2 1 General iMonmmatoNse aaee a aaia T 2 2 COMECUUS ACC saninin a a E a T 2 3 kaws and GINCCIVES nnen na a a 7 2 4 Checking the Consignment cies cs seers a iver A aici roles iin eee aed 8 2 9 WIS ASUS S reretia a a nna Uitte eed 8 2 6 Qualitted Personnel usisni ata dee ited Mawar E T
18. fferential pressure transmitter with Pee flange thread 7 16 20 UNF Compact operating instructions 7MF54 00 and 7MF54 40 ek 7MF5987 1AC aed German Spanish French Italian A5E02344532 e made of stainless steel 7MF5987 1AF l l English Estonian Latviaan A5E02307339 Cover Lithuanian Polish Romanian Made of die cast aluminum including O ring English Bulgarian Czech A5E02307340 e without window F 7MF5987 1BE Finnish Slovakian Slovenian See gt a SEIBE English Danish Greek Portuguese A5E02307341 Digital indicator 7MF5987 1BR Swedish Hungarian Including mounting material Russian A5E02307338 TAG plate incl fastening material Brief instructions Leporello without inscription 5 pcs 7MF5987 1CA German English A5E02344536 Printed 1 pc 7MF5987 1CB Z Data according to YO1 or YO2 Y15 and Y16 Fee aiii meneh English peeves oes see SITRANS P transmitters Italian English A5E02344538 Mounting screws Spanish English A5E02344539 For TAG plate grounding and connection 7MF5987 1CC Chinese English A5E02344540 terminals and securing and locking screws l 30 units 9 9 Russian English A5E02556625 Sealing plugs for process flange CD with documentation 1 set 2 units German English French Spanish Italian A5E02344535 e made of stainless steel 7MF4997 1CG Service inastnicilons e made of Hastelloy 7MF4997 1CH for replacement of electronics measuring Vent valve cell and terminal board Complete 1 set 2 units
19. he gaskets if required 4 3 Notes for servicing of the remote seal The remote seal measuring system usually does not need servicing If the mediums are contaminated viscous or crystallized it could be necessary to clean the diaphragm from time to time Use only a soft brush and a suitable solvent to remove the deposits from the diaphragm Do not use corrosive cleaning agents Prevent the diaphragm from getting damaged due to sharp edged tools SITRANS P500 16 Service Manual 09 2010 A5E02344534 02 4 4 Safety note Related SITRANS P500 Service and maintenance 4 4 Modular structure Modular structure NOTICE Improper replacement of components The structure of the device is modular This makes it easy to replace various components with original spare parts e When replacing an item please adhere to all installation and safety notices which are attached to the replacement part e in particular for devices which are used in areas that present an explosion hazard The two individual components of measuring cell and application electronics both contain a non volatile memory EEPROM Measuring cell data e g The measuring range measuring cell material oil filling and application specific data of the application electronics Such as down scaling additional electrical damping are stored in the EEPROM in the measuring cell When the measuring cell is replaced the application specific data are lost When the appl
20. ication electronics are replaced no data are lost Before replacing the measuring cell you have the option of saving the application specific data and then reloading it after the replacement For this you should use an input device which supports the HART protocol e g HART Communicator PC with HART modem and HART software or PC with HART modem and PDM software If the application specific data was not saved before the measuring cell was replaced following the replacement the factory settings will be used Further technical developments enable the implementation of extended functions in the firmware of the measuring cell or the application electronics Further technical developments are indicated by changes to the firmware versions FW The firmware version does not affect the facility to replace modules The functional scope is however restricted to the functionality of the components that are fitted If for technical reasons the combination of certain firmware versions of the measuring cell and application electronics is not compatible the device detects this and switches to fault current mode This information is provided via the HART interface Service Manual 09 2010 A5E02344534 02 17 Service and maintenance 4 5 Replacing parts 4 5 Replacing parts 4 5 1 Exploded view of the device The device consists of different components depending on the customer s order The next chapters show you how to replace the components
21. installation of spare parts Repair period ia O Work completed Function test completed 0O OTEC Authorname Date O SITRANS P500 Service Manual 09 2010 A5E02344534 02 41 Appendix A 4 Repair report for installation of spare parts SITRANS P500 42 Service Manual 09 2010 A5E02344534 02 Glossary ATEX ATEX is an abbreviation of the French term Atmosphere explosible potentially explosive atmosphere ATEX stands for both EC directives in the area of explosion protection ATEX product directive 94 9 EC and ATEX operating directive 1999 92 EC Auxiliary power supply Auxiliary power supply refers to an electrical supply or reference voltage which some electrical circuits require apart from the standard supply The auxiliary power supply can for example be specially stabilized have a particular level or polarity and or other properties which are important for the correct functioning of switch components Auxiliary voltage gt Auxiliary power supply Dangerous failure Failure with the potential to bring the safety instrumented system into a dangerous or non functional status EEPROM EEPROM Electrically Erasable Programmable Read Only Memory a non volatile electronic memory module EEPROMSs are often used where individual bytes of data e g configuration data or runtime meters change over time and must be stored safely in the event of a mains power failure Fail safe The capability of a control to mai
22. les first discharge any static charges from your body for example by touching a grounded object Devices and tools used must be free of static charge Hold modules only by their edges Do not touch connector pins or conductor tracks on a module with the ESD notice SITRANS P500 Service Manual 09 2010 A5E02344534 02 9 Fundamental safety instructions 2 6 Qualified Personne 2 6 Qualified Personnel Qualified personnel are people who are familiar with the installation mounting commissioning and operation of the product These people have the following qualifications e They are authorized trained or instructed in operating and maintaining devices and systems according to the safety regulations for electrical circuits high pressures and aggressive as well as hazardous media e For explosion proof devices They are authorized trained or instructed in carrying out work on electrical circuits for hazardous systems e They are trained or instructed in maintenance and use of appropriate safety equipment according to the safety regulations SITRANS P500 10 Service Manual 09 2010 A5E02344534 02 Description 3 1 Structure Depending on a customer specific order the device comprises different parts OA SO a BASSES anc Q Approval plate Measuring cell with process flanges Safety latch Cable inlet optional with cable gland Blanking plug Electrical terminal compartment Keys cover Cover
23. ndustrial fieldbusses The communications system provides digital communications for multiple participants field devices via a common databus HART is based especially on the equally widely used 4 20 mA standard for the transfer of analog sensor signals The cabling from existing older systems can be used directly and both systems operated in parallel HART specifies several protocol levels in the OSI model It facilitates the transfer of process and diagnostics data and control signals between field devices and high level control systems Standardized parameter sets can be used for the manufacture independent operation of all HART devices Typical applications include transmitters for measuring mechanical and electrical dimensions Non volatile memory gt EEPROM SITRANS P500 44 Service Manual 09 2010 A5E02344534 02 Glossary Risk The combination of probability of a damage occurring and its magnitude Safety function Defined function executed by a safety instrumented system with the objective of achieving or maintaining a safe system status taking into account a defined dangerous occurrence Example Limit pressure monitoring Safety Instrumented Function gt S F Safety Integrity Level gt SIL Safety instrumented system A safety instrumented system executes the safety functions that are required to achieve or maintain a safe status in a system It consists of a sensor logic unit control system and final controlli
24. ng element Example A safety instrumented system is made up of a pressure transmitter a limit signal sensor and a control valve Sensor Converter that converts mechanical or other non electrical variables into electrical signals SIF A part function of a safety instrumented system that reduces the risk of a dangerous failure occurring SIL The international standard IEC 61508 defines four discrete Safety Integrity Levels SIL from SIL 1 to SIL 4 Each level corresponds to the probability range for the failure of a safety function The higher the SIL of the safety instrumented system the higher probability that the required safety function will work The achievable SIL is determined by the following safety characteristics SITRANS P500 Service Manual 09 2010 A5E02344534 02 45 Glossary e Average probability of dangerous failure of a safety function in case of demand PFDave e Hardware fault tolerance HFT e Safe failure fractions SFF Total error Total Error is sum of Total Performance and the long term stability Total Error s gt Total error Total Performance Total Performance is the square root of the sum of the squares of the three deviations resulting from the influence of the static pressure the temperature and the characteristic deviation TP gt Total Performance SITRANS P500 46 Service Manual 09 2010 A5E02344534 02 Index A Additional Support 38 Assembly At electrostatic risk 9
25. ntain the safe state of the controlled device e g machine process or to bring the device to a safe state even when faults failures occur Failure Fault Failure A resource is no longer capable of executing a required function Fault Undesired state of a resource indicated by the incapability of executing a required function SITRANS P500 Service Manual 09 2010 A5E02344534 02 43 Glossary Fault gt Failure Fault Fault tolerance Fault tolerance N means that a device can execute the intended task even when N faults exist The device fails to execute the intended function in case of N 1 faults Final controlling element Converter that converts electrical signals into mechanical or other non electrical variables Firmware Firmware FW is software that is embedded on a chip in electronic devices in contrast to software which is saved on hard disks CD ROMs or other media These days firmware is mostly stored in a flash memory or EEPROM Firmware usually contains the elementary functions for controlling the device as well as input and output routines Frequency shift keying Frequency shift keying is a simple form of modulation where the digital values 0 and 1 modulate the actual current signal by means of two different frequencies Frequency Shift Keying FSK gt Frequency shift keying HART HART Highway Addressable Remote Transducer is a standardized widely used communications system used to structure i
26. ocess connections 8 are located The modular structure of the pressure transmitter allows you to replace the measuring cell application electronics connection board pushbutton module and the optional display when required On the upper face of the enclosure you can see crosshead screws which secure the cover under which the 3 keys for local operation are located Structure of the nameplate and approval plate The nameplate with the order number and other important data such as the design details and technical data can be found on the side of the enclosure Transmitter for differential pressure 7MF5603 1DA00 0AD1 Z 00 F Nr B1 F908 90000017 HW 0101 00 FW 35 0010 Vii Mat Connec Diaphr Measuring span Rated pressure Schutzart P 65 O Order number SIEMENS PED SEP C Eu Serial number Firmware FW and hardware HW numbers DC 10 5 45 V non IS 4 20 mA HART O ring Filling 1 4404 1 4404 FKM FPM Silicone oil 62 5 6250 mbar m PN 160 z T SIEMENS AG D 76181 Karlsruhe lt twistlock screw l l made in France A HW FW aa bb cc t FW change counter I ssak FW function expansion counter l l Device marking REE Nae AIE NE ALAEI TAE AET HW changes affecting mechanica TANN ES EENE IETA HW changes affecting electronics PE EA PEE AE EE EEE Compatibility counter EEEN EO
27. on electronics Procedure for replacing the application electronics 1 5 Isolate the device from power 2 Open the front cover of the display optional with inspection window 3 4 Using an 8 mm socket wrench remove the hexagon nuts from the left and right side Remove the display See Section Replacing the display Page 23 Remove the application electronics SITRANS P500 Service Manual 09 2010 A5E02344534 02 25 Service and maintenance 4 5 Replacing parts Procedure for installing the application electronics 1 Connect the ribbon cable to the application electronics so that the coding notch of the connector faces upward Compare the corresponding marking on the application electronics with the photo image 2 Do not kink pinch or twist the ribbon cable when plugging it onto the application electronics 3 Work in the reverse order as described in Procedure for replacing the application electronics See also Structure Page 11 Exploded view of the device Page 18 SITRANS P500 26 Service Manual 09 2010 A5E02344534 02 Service and maintenance 4 5 Replacing parts 4 5 6 Replacing the measuring cell Procedure 1 Isolate the device from power 2 Open the display cover optional with inspection window 3 Remove the display See Section Replacing the display Page 23 4 Remove the application electronics See Section Replacing the application electronics Page 25 5 Using a
28. onding safety instructions on the electronic data medium Read these instructions carefully before you start any service and maintenance work In order to use the device correctly first make yourself acquainted with its principle of operation Readership of these instructions are service and maintenance technicians 1 2 History This history establishes the correlation between the current documentation and the valid firmware of the device The documentation of this edition is applicable for the following firmware Version Firmware and hardware System Installation path for Note identity nameplate integration PDM Unpublished version of the operating instructions FW 35 01 00 PDM 6 01 Dev SitransP500 09 201 HW 11 01 01 R 3 0 DD 01 00 00 Rev 1 1 to SP05 1 3 Notes on warranty The contents of this manual shall not become part of or modify any prior or existing agreement commitment or legal relationship The sales contract contains all obligations on the part of Siemens AG as well as the complete and solely applicable warranty conditions Any statements regarding device versions described in the manual do not create new warranties or modify the existing warranty The content reflects the technical status at the time of publishing Siemens reserves the right to make technical changes in the course of further development SITRANS P500 Service Manual 09 2010 A5E02344534 02 5 Introduction 1 4 Product information
29. pping 2 Report any claims for damages immediately to the shipping company 3 Retain the damaged parts for clarification 4 Check the scope of delivery by comparing the shipping documents with your order for correctness and completeness Using a damaged or incomplete device Danger of explosion e Do not start up any damaged or incomplete devices 2 5 Measures For the sake of safety the following precautions must be observed Flameproof enclosure type of protection Only open devices with type of protection Flameproof enclosure in hazardous areas when the power to the device is turned off otherwise there is a risk of explosion Intrinsic safety protection type Only connect the device to certified intrinsically safe circuits These circuits must comply with the technical data indicated on the nameplate or in the certificates and approvals If the circuits do not comply with the information in the certificates and approvals the safety required for the approval is longer guaranteed The ia protection level of the device is decreased to the ib protection level when intrinsically safe circuits having the ib protection level are connected Type of protection limited energy nL zone 2 Devices with limited energy type of protection may be connected and disconnected while in operation Type of protection non sparking nA zone 2 Devices with non sparking protection may only be connected and disconnected wh
30. psi Measuring cell filling Measuring cell cleaning Silicone oil normal 1 Measuring span 1 25 250 mbar 0 5 100 4 inH20 D 6 25 1250 mbar 2 5 502 inH20 E Wetted parts materials stainless steel process flanges Seal diaphragm Parts of measuring cell stainless steel stainless steel A Process connection Female thread 4 18 NPT e Sealing screw opposite process connection Mounting thread 20 UNF to EN 61518 0 Mounting thread M10 to DIN 19213 1 e Vent on side of process flange Mounting thread 20 UNF to EN 61518 4 Mounting thread M10 to DIN 19213 5 Further designs Order code Add Z to Order No and specify Order Code Acceptance test certificate C12 Acc to EN 10204 3 1 Without process flanges KOO Vent on side for gas measurements L32 Process flanges O rings made of NBR L63 Standard Viton FKM FPM 1 Only in conjunction with process connection code 4 or 5 35 Ordering data for spare parts accessories w Selection and Ordering data a Selection and Ordering data Order No Order No Mounting brackets Operating Instructions For differential pressure transmitters with German A5E02344527 flange thread M10 7MF54 10 and 7MF54 50 English A5E02344528 e made of steel 7MF5987 1AA French A5E02344529 e made of stainless steel gt 7MF5987 1AD Italian A5E02344530 Mounting brackets Saanich A5E02344531 for di
31. t If more than one degree of danger is present the warning notice representing the highest degree of danger will be used A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation for the specific task in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must be recommended or approved by Siemens Proper transport storage installation assembly commissioning operation and maintenance are required to ensure that the products operate safely and without any problems The permissible ambient conditions must be adhered to The information in the relevant documentation must be observed Trademarks All names identified by are registered trademarks of the Siemens AG The remaining trademarks in this publication may be trademarks whose use by third parties for their own purpos
32. tion http www siemens com sc declarationofdecontamination With this declaration you warrant that the device replacement part has been carefully cleaned and is free of residues The device replacement part does not pose a hazard for humans and the environment If the returned device replacement part has come into contact with poisonous corrosive flammable or water contaminating substances you must thoroughly clean and decontaminate the device replacement part before returning it in order to ensure that all hollow areas are free from hazardous substances Check the item after it has been cleaned Any devices replacement parts returned without a decontamination declaration will be cleaned at your expense before further processing The forms can be found on the Internet as well as in the documentation which comes with the device Service Manual 09 2010 A5E02344534 02 29 Service and maintenance 4 6 Return procedure 30 SITRANS P500 Service Manual 09 2010 A5E02344534 02 Dimension drawings 5 1 SITRANS P500 for differential pressure flow rate and absolute pressure from the differential pressure series 8 g ie 33 AM ane P 2 ae 119 4 6 Electronics side display Connection side Keys cover Electrical connection e Screw gland M20 x 1 5 or 1 2 14 NPT e Han 7D Han 8U plug or M123 Mounting bracket optional Electrical connection e Han 7D Han 8D plug 3 Process connection with valve optional or scre
33. uctions 2 1 General information This device left the factory free from safety problems In order to maintain this status and to ensure safe operation of the device please observe the safety information and warnings contained in these instructions Safety information and symbols must be observed without exception They must not be removed and must be maintained in legible condition at all times 2 2 Correct usage The device may only be used for the purposes specified in these instructions Insofar as they are not expressly stated in these instructions all changes to the device are the sole responsibility of the user 2 3 Laws and directives Disregard of provisions and laws during connection and installation increases the risk of explosions and leaks dues to improper application To avoid these risks during connection and installation you should comply with the test certifications provisions and laws applicable in your country For hazardous areas these are for example IEC 60079 14 international e National Electrical Code NEC NFPA 70 USA e Canadian Electrical Code CEC Canada EN 60079 14 previously VDE 0165 part 1 EU e Working reliability regulation Germany SITRANS P500 Service Manual 09 2010 A5E02344534 02 T Fundamental safety instructions 2 4 Checking the consignment 2 4 Checking the consignment 1 Check the packaging and the device for visible damage caused by inappropriate handling during shi
34. upply units see catalog FIO1 Supplementary Com pontents SITRANS P500 Service Manual 09 2010 A5E02344534 02 Appendix A 1 Certificate The certificates can be found on the enclosed CD and on the Internet under Certificates http www siemens com processinstrumentation certificates A 2 Literature and catalogs No Title Publisher Catalog ST 70 SIMATIC Siemens AG E86060 K4670 A111 B1 Products for Totally Integrated Automation Catalog ST 70 N SIMATIC Siemens AG E86060 K4670 A151 A3 News Products for Totally Integrated Automation Catalog ST 80 SIMATIC Siemens AG E86060 K4680 A101 B4 HMI operation and observation products Catalog IK PI Siemens AG Internet address Industrial Communication IK PI catalog http www automation siemens com net html_76 support printkatalog htm E86060 K6710 A101 B5 Catalog FI 01 Siemens AG E86060 K6201 A101 B1 Field devices for process automation Catalog CA 01 Siemens AG E86060 D4001 A500 C7 DVD The interactive catalog of Industry Automation and Drive Technologies SITRANS P500 Service Manual 09 2010 A5E02344534 02 37 Appendix A 3 Technical support A 3 Technical support Technical Support You can contact Technical Support for all IA and DT products e Via the Internet using the Support Request Support request http www siemens com automation support request e E mail mailto support automation siemens com e Phone 49 0 911 895 7 222
35. wed joint optional Screw lid safety bracket Screw type blank cap Process connection 1 4 18 NPT IEC 61518 In addition allow approx 20 mm 0 79 inch for the thread length 000000 OOOO N w y Not with Explosion proof type of protection Not for FM CSA is XP type of protection oO x Figure 5 1 SITRANS P500 pressure transmitter for differential pressure and flow rate measurements in mm inch Order No 7MF54 SITRANS P500 Service Manual 09 2010 A5E02344534 02 31 Dimension drawings 5 2 SITRANS P300 for level 5 2 ca 30 ca 1 18 SITRANS P500 for level 178 7 139 5 48 87 3 43 HN 7 Electrical connection e Screw gland M20 x 1 59 or 1 2 14 NPT e Han 7D Han 8D plug or M12 Keys cover Screw type blank cap Connection side Electronics side display Process connection negative side with valve optional or screw gland optional Screw lid safety bracket SITRANS P500 Service Manual 09 2010 A5E02344534 02 Dimension drawings 5 2 SITRANS P300 for level Process connection Negative side 4 18 NPT IEC 61518 Electrical connection e Han 7D Han 8D plug 3 Mounting flange as per EN1092 1 or ASME B16 5 Free space for turning housing In addition allow approx 20 mm 0 79 inch for the thread length Not with Explosion proof type of protection Not for FM CSA is XP type of protection T00 00 N x oO
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