FP-35 Centrifuge - North Star Engineered Products
Contents
1. WITH 1 iod gt U TA Ls ND 4 83 2 m NI e jew E P 5 L 16 i 4 19 1 23 TJ Lai EXE ES AN 00 5 ele BILL MATERIALS BILL OF MATERIALS REP DESCRIPTION ART NUMBER REF QTY DESCRIPTION PART NUMBER 1 PANEL 35 053 8 1 SOLENOID VALVI 57978 2 2 GROUND TERMINAL 57954 9 3 RELAY 28130 3 T INVERTER 10 3 SOCKET 28140 4 I PROXIMITY SENSOR REF 1 16 DIN RAIL 28150 5 I CIRCUIT BREAKER 12 2 FUSE 37951 6 I END CLAMP 13 1 FUSE 2 7 3 FUSE DISCONNECT TERMINAL 14 1 RESISTOR FP35 118 Figure 1 Typical Electrical Panel Assembly 34 Figure 2 Typical Electrical Panel Wiring EF 1 TERMINAL DESIGNATION PS1 D4 XFC EF1 TERMINALS Lea 5 LIA ELIMINATE TRANSFORMER amp F CONNECT L1 TO ILI 5 CONNECT Le id OR 230V WIRE2. seen enn eren enne 18 CALCULATING FREQUENCY FOR A DESIRED SPEED 18 TOADJUST SPEEDONEY is ae de peat 18 TO ADJUST ALE PARAMETERS coun iu meneame eet dokn 19 INVERTER FAULT CODES iii nn eee ne eot pene vr i reve castes 19 FIGURE 1 MAIN ASSEMBLY SHEET enne 20 FIGURE 2 MAIN ASSEMBLY 5 2 0 21 FIGURE 3 MAIN ASSEMBLY SHEET 3 sus 22 FIGURE 4 DRIVE UNIT ASSEMBLY rss 23 FIGURE 5 DRIVE MOTOR ASSEMBLY 24 FIGURE 6 CONTROL PANEL ASSEMBLY sisi 25 FIGURE 7 ELECTRICAL PANEL ASSEMBLY sis 26 FIGURE 8 WIRING DIAGRAM 27 FIGURE 9 SCHEMATIC DIAGRAM ceteri rtt tn rt rere rex eret 28 FIGURE 10 PNEUMATIC DIAGRAM gerens 29 ADDENDUM FOR EF 1 INVERTER nen enn eene 30 6 23 05 Ver 5 5 IMPORTANT POINTS DO NOT RESTRICT OR REDUCE DRAIN IN ANY WAY DO NOT CONNECT THE MACHINE ONTO THE DRAIN LINE AS OTHER EQUIPMENT FAILURE TO ADHERE TO THE FOREGOING MAY RESULT IN A BACK WASH IT IS ESSENTIAL TO MAINTAIN ALL SAFETY SYSTEMS FAILURE TO ADHERE TO THE SAFETY MAINTENANCE STANDARDS MAY VOID THE WARRANTY OF THIS MACHINE PREPARATION FOR USE AND INSTALLATION INSTRUCTIONS MODEL FP35 UNPACKING INSTRUCTIONS INSPECT your packaged machine for shipping damage Look for holes tears in packagin
3. TLI 22 T Le H4 H4 P JAJAJ l N 250 106 ere ILI 1 2 xe LE 120 LID CLOSED PROX 107 31 CRU 5 1 24 CLOSED CRE 4 112 108 109 4 START RELAY 112 RUN 0 SALEN 112 INVERTER CONTACT 110 l NI cRe 2 111 50 111 4 LID START CR2 3 CRI 3 5 ILI 36 37 ae 112 i ve CR NAT 114 START LID i CLOSED CR3 2 Y Ln E 36 RUN DIGITAL TIMER CR3 3 ILI 38 38 CYCLE TIMER 114 D CONTROL ILI RUN ii me PWR SUP 115 116 INVERTER RUN SIGNAL Figure 9 Schematic Diagram Digital Timer Version 28 3GISNI 10 1 09 029 INOY4 10 1 09 o 896 9 01798 01795 NE v 1 NY 174 v i 01795 0199 896 5 08795 96 5 20615 1 1 HOLIMS 34055344 0464 v 08998 QION310S SNILLIA 4OLVINJIN 7 WM 709 Figure 10 Pneumatic Diagram 29 MANUAL ADDENDUM FOR THE FP 35 FOOD PROCESSING CENTRIFUGE USING MODEL INVERTER MANUAL ADDENDUM CONTAINS INFORMATION FOR USE WITH THE WOODS MODEL EF1 INVERTER TABLE OF CONTENTS INVERTER I
4. o 0 9 8 Figure 2 Assembly Sheet 2 21 2 c 7 2200 2 Z CAO 9 MATERIAL LIST 35 1 FP35 037 BASKET GUIDE EM QTY NUMBER DESCRIPTIUN 36 4 1 91680 CURB MOUNT WASHER 2 FP35 419 LID ASSEMBLY 38 4 EI 139 1 8 13 x 1 HEAD CAP SCREW 5 RTE 39 6 5 106 378 16 x I HEX HEAD SCREW E ER 41 5 5 122 3 8 16 x 1 3 4 FLAT HEAD SCREW 5 TN 42 8 5 117 172 13 HEX NUT 7 SEE TABLE BRAKE MOTOR ASSEMBLY NE ee 8 SEE TABLE ELECTRICAL PANEL ASSEMBLY SFR EE MA PLAN HER 1 9 FESSA PROX ITY TARGET 45 5 P35 215 1 2 13 2 HEAD CAP SCREW a 46 24 FP35 129 174 20 x 1 2 LONG HEX HEAD CAP SCREW c TENSION ELIT 7 47 24 FP35 057 WASHER LOCK 4 DIA 8 1 FP35 407 CENTRIFUGE BASKET NOT SHOWN Cae ETES 1777 4911 FP35 165 ELECT BOX BACK PANEL is rm 50 I 5 164 MOTOR COVER PAN
5. 2 Lid must lock PUSH BUTTON TO STOP THE MACHINE 1 Machine should stop in 10 15 seconds 2 Light should go out after machine stops and lid opens RE START MACHINE 1 Close If the timer has timed out the must open then close to allow the machine to be restarted 2 Green run light should be on 3 machine should re start and run through its complete cycle The machine should stop within 15 seconds of the end of its cycle 4 Green run light should go out after the machine has stopped 5 Lid may be opened at the end of the cycle 6 The basket should not be spinning when the lid is opened IF THE SAFETY SYSTEM IS NOT WORKING PROPERLY TAKE THE CENTRIFUGE OUT OF SERVICE IMMEDIATELY CONSULT THE FACTORY AT 419 726 2645 FOR ASSISTANCE WITH CORRECTING ANY SAFETY ISSUES 10 SPECIFICATIONS BASKET CAPACITY BASKET HEIGHT BASKET DIAMETER BASKET SPEED TIMER RANGE DRIVE TYPE MOTOR SIZE ELECTRICAL SERVICE SPECIFICATIONS MODEL FP35 35 POUNDS 23 INCHES 18 INCHES INSIDE DIA 800 RPM MAXIMUM 0 60 MINUTES ADJUSTABLE INVERTER DRIVEN MOTOR 1 1 2 H P 208 230V 6082 1 3 PHASE 10 AMP SERVICE DIMENSIONS HEIGHT TO LID TOP 40 INCHES OVERALL HEIGHT 45 INCHES DRAIN HEIGHT 11 5 INCHES DRAIN SIZE 2 INCH O D FLOOR AREA REQUIRED 26 W x 42 D NET WEIGHT 550 POUNDS SHIPPING WEIGHT 625 POUNDS PNEUMATIC REQUIREMENTS 60 80 PSI 4 5 5 BARS 11 OPERATING INST
6. AS SHOWN OR 380v USE 34010 TRANSFORMER e FL amp Fe WIRE PER DIA ON XFMR 460V FI amp Fe L1B L2B VER uad CUNNECT 230v AC INVERTER 30 CONNECT L1 TU 5 CONNECT Le F3 HI wt 2 94 Tu 106 e ev 5 ILI XP pp LID CLOSED PROX 31 107 108 CRI 4 START 109 Den ot 162 START RELAY V 111 112 LID aon 2 CLOSED z 12 INVERTI CONTACT 110 ILI 79 33 INVERTER CONTAC 7 NI MOTOR RUNNING OUTPUT F 11 50 1L LID UT SOLENOID START c 2 36 37 03 2 45 6 U RUN P 109 113 114 START LID 7 CLOSED 56 113 ee E RUN 114 58 38 CYCLE TIMER 115 ILL E STEP MU a 40 116 Reder 8 WOO 4 293 INVERTER RUN SIGNAL SUPPLY V FORWARD Figure 3 Electrical Schematic 36 GLASSLINE Glassline Corporation Phone 419 666 5942 28905 Glenwood Road Box 147 Fax 419 666 1549 Perrysburg OH 43552 0147 www glasslinecompanies com GENERAL TERMS AND CONDITIONS OF SALE This agreement sets forth general terms and conditions of sale The quotation and sales contract may incorporate additional and more specific commercial and technical requirements of sale The following general terms and conditions are mutually agreed between BUYER and GLASSLINE to be a part of the sales and purchas
7. BASKET RPM MAXIMUM FORM Z 00860 FP 35 CENTRIFUGE TEST RESULTS S 0 CUSTOMER SERIAL 1 CYCLE TEST MACHINE 15 TIMES WITH MAXIMUM LOAD OF BASKET CAPACITY INCLUSIVE SAFETY EVALUATION CHECKED BY 2 5 OF THE 15 TEST CYCLES FILL BASKET WITH WATER AND CHECK FOR SEAM AND LID LEAKS CHECKED BY 3 3 OF THE 15 TEST CYCLES RECORD CYCLE TIME MIN amp _ SEC MIN amp SEC MIN amp SEC 4 WELD COSMETICS CHECKED BV 5 WEIGHT OF BASKET LB 6 COMMENTS ON MACHINE AND OPTIONS 7 INSPECTOR S INITIALS FP 35 CENTRIFUGE TEST RESULTS S 0 CUSTOMER SERIAL 1 CYCLE TEST MACHINE 15 TIMES WITH MAXIMUM LOAD OF BASKET CAPACITY INCLUSIVE SAFETY EVALUATION CHECKED BY 2 5 OF THE 15 TEST CYCLES FILL BASKET WITH WATER AND CHECK FOR SEAM AND LID LEAKS CHECKED BY 3 3 OF THE 15 TEST CYCLES RECORD CYCLE TIME MIN amp _ SEC MIN amp SEC MIN amp SEC 4 WELD COSMETICS CHECKED BV 5 WEIGHT OF BASKET LB 6 COMMENTS ON MACHINE AND OPTIONS 7 INSPECTOR S INITIALS 5 MANUAL This manual is operation and service manual for model 35 food processing centrifuge with pneumatic lid lock automatic start and a digital timer Lid cylinder updated starting with S N FP35 130 TABLE OF CONTENTS IMPORTANT POINTS ii trt pe ther het e 7 PREPARATION FOR USE AND INSTAL
8. Bus current error Power supply overload No DC bus voltage Output short circuit External fault Ground fault Overvoltage on DC bus Acceleration overcurrent Deceleration overcurrent Running overcurrent Heat sink over temperature INVERTER FAULT CODES REMEDY Press stop key for longer than 1 second to reset Consult factory if problem persists Press stop key to reset Consult factory if problem persists Check for problem on V line Check power resistor for short Consult factory if problem persists Check motor wiring Remove motor wires amp recheck Not used Check motor wiring Remove motor wires and recheck Verify correct line voltage Increase deceleration ramp time Mechanical overload on motor Check motor wiring Increase acceleration ramp time Increase deceleration ramp time Mechanical overload on motor Bad bearing Check for excessive overload on drive 19 Figure 1 Assembly Sheet 1 20 ig 1
9. RPM Press the ENTER key to store the new Data Code The display shows STOred for one second With the inverter in a stop condition press and hold the SHIFT key then press the PROGram key The PRG indicator will turn on Using the above procedures to access the desired parameter set the following Set parameter number 201 to 2 Input mode Set parameter number 302 to 45 50 Maximum Frequency Set parameter number 303 to 20 20 Speed 1 400 RPM Set parameter number 304 to 40 40 Speed 3 800 RPM Set parameter number 42 to 30 00 Acceleration time Set parameter number 403 to 8 00 Deceleration time Set parameter number 407 to 3 00 DC brake time Set parameter number 408 to 15 00 DC brake voltage Set parameter number 608 to 4 Trip restart number Set parameter number 609 to 2 00 Restart delay time Set parameter number 705 to 5 Auxiliary relay output Set parameter number 801 to 2 Store parameters Press the PROGram key to exit the Program mode 33 E STDP BUTTON SPEED SELECT RUN LIGHT 30 Bl E s 4 ac 77 3 LID CLOSED ef 7 13 ON Y Lo 9 J FN 2 7 DE 053 7 0 N THESE WIRES E SEPARATED FROM AC WIRES S MUCH AS POSSIBLE L C MATIC lt
10. or rights under this agreement without the prior written consent of GLASSLINE shall be void Any information suggestions or ideas transmitted by BUYER or GLASSLINE or any of their respective representatives in connection with the performance under this agreement are not to be regarded as secret or submitted in confidence except as may be otherwise provided specifically in a document signed by a duly authorized representative of GLASSLINE This agreement supersedes all previous agreements written or verbal and contains the entire agreement between the parties TERMS AND CONDITIONS OF BUYER Should BUYER have standard terms of acceptance that it wishes to make a part of this agreement such terms must be provided at the time a quotation is requested and agreed to in writing by GLASSLINE that the costs of compliance to such terms as GLASSLINE may agree if any may be added to the bid GLASSLINE reserves the right to quote these compliance features separately and above their standard quotation DELIVERY AND CLAIMS The quoted shipment schedule is non binding The shipment schedule will be set at time of order and is contingent upon BUYER supplying a clear scope of supply all technical information and any required downpayment new delivery date may be required depending on any technical or scope changes requested after the order date or delays in receiving payments according to agreed dates GLASSLINE shall not be liable for delays in del
11. 0 30 Hertz To Adjust Speed Only Set the three position speed select switch on the front of the machine to position 2 Press the UP DOWN arrows on the inverter to select the new desired frequency for speed 2 Press the ENTER key to store the new Data Code The display shows STOred for one second With the inverter in a stop condition press and hold the SHIFT key then press the PROGram key The PRG indicator will turn on Press the UP DOWN arrow keys to access parameter number 303 Speed number 1 The parameter number will be displayed in the upper left corner of the digital display Press the SHIFT key to allow the Data Code to be changed PRG will start to blink Press the UP DOWN arrows to select the new frequency for speed 1 Press the ENTER key to store the new Data Code The display shows STOred for one second Press the UP DOWN arrow keys to access parameter number 304 Speed number 3 The parameter number will be displayed in the upper left corner of the digital display Press the SHIFT key to allow the Data Code to be changed PRG will start to blink 32 Press the UP DOWN arrows to select new frequency for speed 3 Press the ENTER key to store the new Data Code The display shows STOred for one second Press the PROGram key to exit the Program mode To Adjust all Parameters Set the three position speed select switch on the front of the machine to position 2 Press the UP DOWN arrows for a setting of 30 30 Speed 2 600
12. 38123 LID CYLINDER 2 38124 ROD CLEVIS 2 38125 PIVOT BRACKET 1 34010 TRANSFORMER 380V OPERATION 4 34950 BALL STUDS 1 37949 120 VOLT SOLENOID VALVE 1 215 005 OIL SEAL 2 B 64 V BELT 1 FP35 066 C CONTACT BLOCK 1 FP35 086 AC INVERTER 230V OPERATION 1 FP35 087 PROXIMITY SENSOR 1 FP35 088 CIRCUIT BREAKER 1 FP35 101 MOTOR 1 FP35 118 BRAKING RESISTOR 230V OPERATION 1 FP35 150 DRIVE UNIT BEARING Double Row 1 35 162 AC INVERTER 380V 460V OPERATION 1 FP35 163 BRAKING RESISTOR 380V 460V OPERATION 1 FP35 244 DRIVE UNIT BEARING Single Row 1 36040 AIR FILTER MINIATURE F R UNIT 17 35 INVERTER INITIALIZATION PROCEDURE Programming Procedures With the inverter in a stop condition press and hold the SHIFT key then press the PROGram key The PRG indicator will turn on Press the UP DOWN arrow keys to access the desired parameter The parameter number will be displayed in the upper left corner of the digital display Press the SHIFT key to allow the Data Code to be changed PRG will start to blink Press the UP DOWN arrows to select the new Data Code Press the ENTER key to store the new Data Code The display shows STOred for one second If accidentally changing the wrong parameter press the SHIFT button to prevent storing incorrect data When finished with each parameter press the PROGram key to exit the Program mode or the UP DOWN arrows to select a new parameter To Calculate Frequency for Des
13. 47 NS N NON N R Y EX N l N A REV CM CMVIN opp 253 00000600 FWD ps2 var n N LO I J g ad FL NA 87 x 3 THESE PARTS VARY DEPENDING UPON APPLIED V AG BILL OF MATERIALS BILL OF MATERIALS REF QTY DESCRIPTION PART NUMBER REF QTY DESCRIPTION PART NUMBER 1 i PANEL 9 3 2 2 GROUND TERMINAI 10 3 SOCKET 3 1 i 16 DIN RAIL 4 PROXIMITY SENSOR REF 12 2 FUSE 5 CIRCUIT BREAKER 13 6 END 14 OR 7 3 FUSE DISCONNECT TERMINAL 15 18 TERMINAL 8 1 SOLENOID V 16 1 TRANSFORMER Figure 7 Typical Electrical Panel Assembly 26 Figure 8 Typical Wiring Diagram Digital Timer Version 27 LI Le L3 GND LJ La TVA I 62 OHMS 50 A MCCB ON LE 100 101 Le IT 102 LE L1 103 gt FOR 230V WIRE AS SHOWN B 104 FOR 380V USE 34010 TRANSFORMER FI amp PER DIA ON XFMR 105 ME BOX o FOR 460 1AM C INVERTER T 3 3 INVERTER T 30
14. 5 247 FP35 106 FP35 107 FP35 108 FP35 109 FP35 060 FP35 110 FP35 112 FP35 113 m NE C Jp WE CFR ARA v JA Figure 5 Drive Motor Assembly DESCRIPTION DRIVE MOTOR DRIVE MOTOR PLATE Q D SHEAVE Q D BUSHING FOR 7 8 DIA SHAFT MOTOR HANGER CAP SCREW HEX HD 3 8 16 x 7 8 LONG LOCK WASHER HELICAL SPRING 3 80 FLAT WASHER 3 80 CAP SCREW HEX HD 5 16 18 5 8 LONG LOCK WASHER HELICAL SPRING 5 169 FLAT WASHER 5 166 HANGER PIVOT PIN SET SCREW CUP POINT 1 4 20 x 3 8 LONG 24 09000 SOON OOD SO G DRVING MAN AUTO START PEN SPEED SHLHCTOR SW RUN LIGHT Figure 6 Control Panel Assembly REF NUMBER PART NUMBER DESCRIPTION 1 FP35 063 GREEN PUSH BUTTON 3 FP35 065 N O CONTACT BLOCK 4 FP35 066 N C CONTACT BLOCK 5 FP35 067 3 POSITION SELECTOR 6 FP35 068 2 POSITION SELECTOR 7 FP35 069 ASSEMBLY CLIP 8 FP35 070 LAMP HOLDER MODULE 9 FP35 071 LAMP INCANDESCENT 10 FP35 072 STOP BUTTON 11 24470 ANALOG TIMER 11 38098 DIGITAL TIMER Tl FP35 076 NAME PLATE START T2 FP35 077 NAME PLATE MAN AUTO T3 FP35 078 NAME PLATE SPEED SELECT NOTE START button and MAN AUTO switch not installed after 1999 Green light continues as run light Timer located on side of machine 25 HO N 5 M 7 ES Y
15. EI 15 2 35 087 SENSOR PROXIMITY 16 2 31320 NYLON BUSHING 3 4 SHAFT 17 2 FP35 084 FLAT WASHER NYLON 8 FP35 063 BUTTON GREEN 19 4 5 065 CONTACT BLOCK 20 FP35 066 NC CONTACT BLOC 21 FP35 067 3 POSITION SELECTOR 22 3 4 35 069 ASSEMBLY CLIP 24 FP35 070 LAMP HOLDER MODULE 25 FP35 071 LAMP INCANDESENT 26 35 072 STOP BUTTON 57 38098 TIMER 28 29 30 1 5 078 NAME PLATE SPEED SELECT 31 2 3 DRIVE BELT 3 36860 HANDLE 2 23930 90 ELBOW 172 SEALTITE 34 I 5 120 RETAINER WASHER Figure 3 Main Assembly Sheet 3 22 D IA amp D NUMBER FP35 177 FP35 182 FP35 180 FP35 181 FP35 125 FP35 183 37890 FP35 051 FP35 150 FP35 179 FP35 178 215 005 FP35 244 23680 215 015 FP35 246 I a N NOIR NN m NR 2 2 AN x 4 Drive Unit Assembly DESCRIPTION DRIVE SHAFT RETAINING RING INTERNAL DRIVE UNIT MOUNTING PLATE CAP SCREW HEX HEAD 1 2 13 x 1 3 4 LOCK WASHER 1 2 DIA RETAINING RING EXTERNAL Q D SHEAVE 9 DIA Q D PULLEY BUSHING 1 1 2 BORE BEARING DOUBLE ROW BALL BEARING SPACER BEARING HOUSING OIL SEAL BEARING SINGLE ROW BALL GREASE FITTING 1 4 28 THREAD OIL SEAL RETAINER SCREW 23 I D e OO Q ND PART NUMBER FP35 101 FP35 248 FP35 160 FP35 161 FP3
16. LATION INSTRUCTIONS eee eee 8 UNPACKING INSTRUCTIONS inner 8 PREPARING YOUR MACHINE FOR INSTALLATION 0 8 UE INSTALLATION ent tro Ej eet pere be ren en gegen e ree ERE Rr NOUS 8 MOUNTING PRECAUTIONS eene tue qe o egentes einn 9 IV SAFETY SYSTEM TES E cite rte ree E ee e eee a ea 10 SPEGIEIGATIONS ree PR etra PP Ee ee E ons tim tee roe Ip tet ent 11 OPERATING INSTRUCTION S ee e eres era nE Tar E ore ede n RE in ehe tette qe troie te 12 A DESCRIPTION OF CONTROLS I n eei aee rentes 12 SETTING THE DIGITAL 12 SETTING THE INTERNAL PRESSURE REGULATOR 12 B LOADING PRODUCTS fa Sa A er edere 12 OPERATION decetero rete te de tte Ard 12 D OPERATION OF SAPETIES ii iii ei 13 SEQUENCE OF OPERATION ss 14 L STARTING SEQUENGE niit pret o Pete oa rene e ees 14 Ts STOPPINGSEQUENCE iint TROU e ee Eee 14 TROUBLE SHOOTING GUIDE MODEL nen Ron pter Petro erc b ERO o tee tie eee 15 SCHEDULED MAINTENANCE PROGRAM MODEL ERE 16 WEEKLY PROCEDURES mein A mera bee rhe 16 M MONTHLY PROCEDURES nr teet 16 lt SEMIANNUAL PROCEDURES mette eire tns 16 SPARE PARTS E RUD ERR OD EE Her ipn 17 INVERTER INITIALIZATION PROCEDURE sisi 18 INVERTER PROGRAMMING PROCEDURES
17. NITIALIZATION PROCEDURE ms 32 FIGURE 7 CONTROL PANEL ASSEMBLY nee 34 FIGURE 8 WIRING DIAGRAMS secat antenne 35 FIGURE 9 SCHEMATIC DIAGRAM cnrs 36 6 23 03 31 FP 35 1 INVERTER INITIALIZATION PROCEDURE Programming Procedures With the inverter in a stop condition press and hold the SHIFT key then press the PROGram key The PRG indicator will turn on Press the UP DOWN arrow keys to access the desired parameter The parameter number will be displayed in the upper left corner of the digital display Press the SHIFT key to allow the Data Code to be changed PRG will start to blink Press the UP DOWN arrows to select the new Data Code Press the ENTER key to store the new Data Code The display shows STOred for one second If accidentally changing the wrong parameter press the STOP button to prevent storing incorrect data When finished with each parameter press the PROGram key to exit the Program mode or the UP DOWN arrows to select a new parameter To Calculate Frequency for a Desired Speed The formula to calculate the frequency for a machine with a standard 6 4 inch motor pulley and a 9 4 inch drive pulley is as follows FREQUENCY DESIRED SPEED x 0 0505 The use of this formula eliminates the need to calculate using pulley sizes or ratios because they are already taken into consideration For example to calculate the frequency required for a speed of 600 RPM simply multiply 600 times 0 0505 for a frequency of 3
18. NORTH STAR ENGINEERED PRODUCTS OPERATION AND SERVICE MANUAL FOR THE FP 35 FOOD PROCESSING CENTRIFUGE TEST amp INSPECTION SHEET SOLD TO MACHINE MODEL NSEP ORDER f SERIAL NUMBER DATE MOTOR amp CONTROLS INVERTER S N MOTOR VOLTAGE CONTROL VOLTAGE MOTOR INCOMING POWER MOTOR S N MOTOR HORSEPOWER MOTOR RPM MOTOR PULLEY SIZE MOTOR CODE NO DRIVE BELT DRIVE UNIT AND BASKET UNIT PULLEY SIZE BASKET RPM MAXIMUM BASKET WEIGHT CAPACITY TESTING RESULTS PROCEDURE NUMBER USED STARTING AMPS RUNNING AMPS BRAKING TIME INSPECTORS INITIALS NORTHSTAR ENGINEERED PRODUCTS DIV GLASSLINE CORPORATION 28905 GLENWOOD ROAD PERRYSBURG OHIO 43561 FORM Z 00860 REV C 6 23 05 TEST amp INSPECTION SHEET SOLD TO MACHINE MODEL SERIAL NUMBER MOTOR amp CONTROLS INVERTER S N MOTOR VOLTAGE MOTOR MOTOR S N MOTOR RPM MOTOR CODE NO DRIVE UNIT AND BASKET UNIT PULLEY SIZE BASKET WEIGHT CAPACITY TESTING RESULTS PROCEDURE NUMBER USED STARTING AMPS RUNNING AMPS BRAKING TIME INSPECTORS INITIALS NORTHSTAR ENGINEERED PRODUCTS DIV GLASSLINE CORPORATION 28905 GLENWOOD ROAD PERRYSBURG 43561 REV C 6 23 05 NSEP ORDER f DATE CONTROL VOLTAGE INCOMING POWER MOTOR HORSEPOWER MOTOR PULLEY SIZE DRIVE BELT
19. RUCTIONS A Description of controls 1 RUN LIGHT Green light which is illuminated whenever the machine is running and is locked SPEED SELECTOR SWITCH The SPEED selector switch is a three position switch which controls the speed of the centrifuge The three speeds are programmed into the inverter These speeds may be changed by adjusting the parameters in the inverter The three programmed speeds are 400 RPM 600 RPM and 800 RPM STOP SWITCH The STOP switch is a maintained push button switch which may be used to stop the centrifuge in case of excessive vibration or other occurrence that requires immediate stopping of the centrifuge It must be pulled out in order to restart the machine TIMER The TIMER determines the amount of time that the centrifuge runs before it begins to decelerate The digital display in the timer will count down to indicate that it is running After the cycle is complete the timer will remain in a timed out condition until the lid is opened SETTING THE DIGITAL TIMER Press the SET button The display the present setting Press the arrow button beneath the digit to be changed until the correct setting is displayed After the correct setting is displayed press the ENT button to store the new setting The display will flash for a few seconds to indicate that the new value has been stored SETTING THE INTERNAL PRESSURE REGULATOR The internal pressure regulator controls the pressure sent t
20. aged The inverter turns the green RUN light on whenever the machine is running STOPPING SEQUENCE A B Elapsed time per the pre set timer cycle expires or the STOP button is pushed The inverter begins to slow the machine at a predetermined rate After the machine stops approximately 10 seconds the motor running contacts of the inverter will open releasing CR2 The green RUN light will turn off and the lid solenoid will release opening the lid When the lid opens and CR3 release resetting the timer 14 TROUBLE SHOOTING GUIDE MODEL FP35 Problem and possible cause 1 Machine fails to start No power to machine Lid not completely closed Motor doesn t start Timer is counting down Motor doesn t start Green light is off Timer display is off Motor doesn t start Green light is on Analog timer Timer display is off Digital timer Motor starts machine doesn t turn Machine keeps running Incorrect timer setting Timer has failed Excessive vibration Machine is improperly loaded Motor mount rubber is worn Motor hanger cap is loose 15 Potential correction Main breaker off or internal circuit breaker or fuse tripped or off Close lid the lid closed proximity sensor must sense a lid closed position for the machine to start A light on the sensor illuminates when the lid is closed Defective sensor STOP button is depressed No air pressure Defe
21. ctive timer or corrosion in timer base Defective inverter Defective start relay See lid not closed above Defective timer Defective run relay Broken drive belt See Setting the digital timer under Operating Instructions Defective timer Stop the machine and rearrange the load Replace motor mount rubbers Tighten the caps The rubbers must be tight SCHEDULED MAINTENANCE PROGRAM MODEL FP 35 kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk k Read thoroughly before operating your centrifuge Your NSEP centrifuge requires scheduled maintenance 5 Always disconnect power before working on part of the centrifuge Do not attempt to load unload if the basket is spinning Always instruct end users on all operational and safety procedures prior to their operation of the centrifuge kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk WEEKLY MONTHLY PROCEDURES A After each 40 hours of usage add approximately 13 grams 6 7 pumps with a typical grease gun of grease to the grease fitting located at the top of the drive shaft The recommended grease is Chevron SRI No 2 or equivalent MONTHLY PROCEDURES A Inspect drive belt s B Inspect and test the SAFETY SYSTEM VISUAL INSPECTION a Verify that the back panel is securely fastened to the control box START THE MACHINE a The lid should be closed before the machine wil
22. e award of the arbitrator s shall be final and binding upon the parties and the judgment upon and the award rendered by the arbitrator s may be entered in any court having jurisdiction thereof 3 9 2006 GLASSLINE Page 2 of 2 TERMS AND CONDITIONS Controlled Doc 12 22 05 3 Doc
23. e order documents 1 w gt mom gt 3 9 2006 DEFINITIONS AND GENERAL TERMS AND CONDITIONS The term GLASSLINE shall refer to Glassline Corporation and all of its affiliated divisions The term EQUIPMENT shall refer to any machine part product or service sold by GLASSLINE including subcontracted purchased items options The term BUYER shall refer to the buying company and where applicable its subcontractors The terms and conditions set forth in this agreement are effective at the receipt of order by BUYER and are subject to change by GLASSLINE without notice before receipt of order by Buyer Quotations are valid for 30 days unless noted otherwise No terms conditions understandings usage of trade dealings or agreements purporting to vary modify explain or supplement this agreement shall be binding unless and until hereinafter made in writing and signed by BUYER and GLASSLINE This agreement and its interpretation shall be governed by the laws of the State of Ohio If any provision or term of this agreement is held to be invalid void or unenforceable the remaining provisions and terms of the agreement shall remain in force and effect and shall in no way be affected impaired or invalidated thereby In all cases the rights and duties of the parties in a dispute arising out of this transaction shall be governed by the laws of the State of Ohio The delegation or assignment by BUYER of any or all of its duties
24. ement of the parts thereof as stipulated in the warranty and is not to exceed the contract price in respect to which the claim is made BUYER is solely responsible for ensuring the safety of all personnel who may be in close proximity to the EQUIPMENT GLASSLINE will not be liable for any other injury loss damage or expense whether direct incidental or consequential including but not limited to labor loss of use downtime loss of material products income profit or production or increased cost of operation or spoilage of damage to material arising in connection with the sale installation use of or inability to use or the repair or replacement of or late delivery of GLASSLINE EQUIPMENT BUYER shall indemnify defend and hold harmless GLASSLINE and its directors officers agents and employees against any and all demands claims actions damages liabilities costs expenses including reasonable attorney fees and expenses and other losses of any kind whatsoever whether based upon theories of contract tort negligence strict liability warranty indemnification contribution statute or otherwise for personal injury or property damage caused by BUYER or by any of its directors officers agents employees or subcontractors arising out of or relating to the Equipment Buyer shall give GLASSLINE prompt written notice of any such matters and the full opportunity to defend itself against them This indemnity of BUYER shall survive the termina
25. eplacement or to any part thereof which has a life under normal usage inherently shorter than the warranty period The warranty will be active for a period of 1 Machinery 12 months from date of shipping 2 Replacement Repaired parts 6 months from date of shipping Warranty shall be deemed waived by BUYER if 1 The EQUIPMENT is not properly installed by BUYER according to GLASSLINE installation instructions 2 The EQUIPMENT has been subjected to misapplication or misuse neglect damaging conditions or is modified in any way without written approval by GLASSLINE 3 The production or use of the EQUIPMENT for which it was not intended or on products out of specification The warranty set forth herein is in lieu of all other warranties whether express implied or statutory including those of merchantability and fitness of any product for a particular purpose and of any other obligation or liability on GLASSLINE s part of any kind or nature whatsoever The warranty granted herein is non transferable and is granted only to the original BUYER No employee agent or other representative has any authority to waive alter vary or add to the terms hereof without prior approval in writing signed by an officer of GLASSLINE LIMITATION OF LIABILITY It is expressly understood that GLASSLINE s liability for any damages arising out of or related to this transaction or for its EQUIPMENT whether in contract or in tort is limited to the repair or replac
26. g materials and any other outward signs of damage REPORT ALL DAMAGE TO THE TRANSPORTATION COMPANY IMMEDIATELY Remove packaging from around your machine OPEN THE LID of your centrifuge REMOVE THE BASKET from your centrifuge INSPECT the interior of your machine for any signs of damage REINSTALL THE BASKET into your centrifuge IL PREPARING YOUR MACHINE FOR INSTALLATION A B MOVE MACHINE pallet to desired location REMOVE MACHINE FROM PALLET by removing the bolts through the feet of the machine and sliding the machine off the pallet INSPECT the exterior of the machine for shipping damage Look for dents or scratches in lid curb assembly skirt or control box REPORT ALL DAMAGE TO TRUCKING COMPANY IMMEDIATELY INSTALLATION A MOUNTING 1 MARK HOLES on floor by moving the machine into place and marking the hole locations through the holes in the legs Make sure to allow adequate space behind the machine for servicing the rear control panel 2 DRILL MOUNTING HOLES Use 2 1 2 X 1 2 lag bolts into lead anchors in a concrete floor Mounting hardware is not included 3 BOLT machine into place Do not tighten bolts 4 LEVEL MACHINE Use metal shims under legs if necessary 5 TIGHTEN all mounting bolts MOUNTING PRECAUTIONS NEVER USE RESILIENT PADS UNDER LEGS MOUNT MACHINE ON LEVEL SURFACE CHECK BOLTS PERIODICALLY FOR TIGHTNESS INSTALLING THE DRAIN 1 The drain should pitc
27. h at least one inch per foot for proper flow 2 The drain s flow should not be restricted or reduced 3 The drain should dump into an open sump or be vented to prevent water backup PNEUMATIC CONNECTION 1 Connect 60 80 PSI air to the regulator filter on the machine ELECTRICAL CONNECTION 1 INSPECT the data plate on the machine to confirm the required input voltage and amperage 2 DISCONNECT BOX The centrifuge should be connected to its own electrical disconnect box which should be remotely mounted DO NOT mount the disconnect box on or next to the machine For proper fusing see SPECIFICATIONS on page 8 3 NATIONAL ELECTRICAL CODE wiring motor and circuit disconnecting devices must be installed in conformance with the National Electrical Code and applicable local codes 4 CONNECTION OF CENTRIFUGE a Wire the free end of the electrical cable into your junction box The cable will have 2 or 3 power wires and a ground wire A piece of sealtite flexible conduit is provided with the machine Inspect the connection of the power wires into the disconnect box b Depress the red STOP button c Turn on incoming power d Test the operation of your centrifuge 1 Set the timer to 3 minutes 2 Open the lid 3 Pull the STOP button out and close the lid IV SAFETY SYSTEM TEST A B Make sure that the back panel is securely fastened to the control box START THE MACHINE BY CLOSING THE LID 1 Green light must be lit
28. ired Speed The formula to calculate the frequency for a machine with a standard 6 4 inch motor pulley and 9 4 inch drive pulley 15 as follows FREQUENCY DESIRED SPEED x 0 0505 The use of this formula eliminates the need to calculate using pulley sizes or ratios because they are already taken into consideration For example to calculate the frequency required for a speed of 600 RPM simply multiply 600 times 0 0505 for a frequency of 30 30 Hertz To Adjust Speed Only Set the three position speed select switch on the front of the machine to position 2 Press the UP DOWN arrows on the inverter to select the new desired frequency for speed 2 Press the ENTER key to store the new Data Code The display shows STOred for one second With the inverter in a stop condition press and hold the SHIFT key then press the PROGram key The PRG indicator will turn on Press the UP DOWN arrow keys to access parameter number 33 Speed number 1 The parameter number will be displayed in the upper left corner of the digital display Press the SHIFT key to allow the Data Code to be changed PRG will start to blink Press the UP DOWN arrows to select the new frequency for speed 1 Press the ENTER key to store the new Data Code The display shows STOred for one second Press the UP DOWN arrow keys to access parameter number 34 Speed number 3 The parameter number will be displayed in the upper left corner of the digital display Press the SHIFT key
29. ivery caused by any reason beyond GLASSLINE s control including but not limited to force majeure supplier failure any interruption of GLASSLINE facilities or any act of any government or licensing authority Unless otherwise noted in the quotation all shipments are ex works GLASSLINE Perrysburg Ohio plant BUYER bears all risks of loss or damage to the EQUIPMENT from the time the EQUIPMENT has been placed at the disposal of Buyer at GLASSLINE whether shipping is arranged by BUYER or on behalf of BUYER by GLASSLINE In any case shipments shall be made strictly according to Incoterms 2000 After the EQUIPMENT is placed at the required transfer point for BUYER GLASSLINE neither assumes responsibility for nor authorizes any expenses including electrical work plumbing compressed air supply millwright work extensions additions or materials necessary for the set up and operation of the EQUIPMENT in BUYER s plant or elsewhere It remains the BUYER s responsibility to meet all federal state and local codes and regulations Claims for shipping damage concealed or otherwise are the responsibility of BUYER and should be taken up with the delivering carrier within the stated time allowed for claims Claims for shipping shortages will not be allowed unless reported to GLASSLINE within 10 days of shipment TITLE Title to the EQUIPMENT thus delivered shall remain with GLASSLINE until the full purchase price has been received BUYER shall keep
30. l operate b The run light should be illuminated and the lid should be locked STOP THE MACHINE a Depress the stop button b Machine should stop in 10 to 15 seconds The machine run light should turn off and should open RESTART THE MACHINE a Pull out the stop button b Close the lid The machine should run complete cycle and stop within 10 to 15 seconds after completion of the cycle d The machine run light should be on during the entire cycle and should turn off after the motor has stopped spinning e The basket should be stopped when the run light turns off and the lid opens kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk IF THE SAFETY SYSTEM IS NOT WORKING PROPERLY IMMEDIATELY REMOVE THE MACHINE FROM SERVICE AND CALL THE FACTORY AT 419 726 2645 kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk SEMIANNUAL PROCEDURES A Remove the stainless steel CURB Inspect motor mounting rubbers Replace mounting rubbers if the motor is loose B Perform weekly and monthly procedures as described above 16 PARTS Some of these parts may depending upon machine control voltage Make sure that you verify the input and control voltage before ordering QUANTITY P N DESCRIPTION 1 38098 120 VOLT DIGITAL CYCLE 3 28130 120 VOLT CONTROL RELAY 1 28800 TRANSFORMER 230V 460V OPERATION 1 37955 REGULATOR OPEN 2
31. o the cylinders to lift the lid Set it so that the lid just opens at the end of the drying cycle Too much pressure will force the lid to open too rapidly possibly damaging the machine The lid may not open automatically if the regulator is set for too little pressure B Loading Product 1 2 3 Never load basket with more than the dry weight capacity or above the top Load evenly for a balanced load Never allow anything to hang over the top of the basket Loads should remain several inches below the inside of the basket top Do not load above the holes in the basket C Operation 1 The machine is equipped with a timer which has adjustable range of 0 60 minutes longer times may be programmed by adjusting internal DIP switches The timer is located on the side of the machine Locate the timer and push the SET button to adjust the length of cycle Lift the lid and remove the basket from the machine Load the basket evenly no higher than the perforated holes in the basket sides Place the basket into the machine Pull out the STOP button if it is depressed Close the lid completely to start the machine The green run light will turn on the lid will lock and the machine will run for the time set on the timer Do not attempt to open the lid while the RUN light is lit At the end of the cycle the machine will automatically stop then open after the RUN light turns off After the basket has been refilled with wet produc
32. t and placed back into the machine close the lid to restart the machine D Operation of Safeties 12 1 lid must be closed before machine will start A proximity sensor senses closure of the lid The sensor is located inside the control box The lid must be firmly closed before the sensor will allow the machine to operate 2 The run light is controlled by the inverter which runs the motor When the motor is running a signal from the inverter keeps the run light illuminated and lid locked When the rotation of the motor stops the inverter turns the light off and opens the lid 3 Failure of any safety switch or overload device will automatically cause the machine to come to a stop The failure must be corrected before the machine will restart IF ANY OF THESE SAFETIES ARE NOT WORKING CORRECTLY THE MACHINE SHOULD BE IMMEDIATELY TAKEN OF SERVICE CALL THE MANUFACTURER AT 419 726 2645 FOR ASSISTANCE 13 SEQUENCE OF OPERATION MODEL FP35 1 STARTING SEQUENCE STARTING THE MACHINE The closing of lid activates lid closed proximity switch which in turn energizes closed relay energizes the START relay CR2 CR2 energizes the RUN relay CR3 CR3 is held on through the lid closed relay CR1 CR3 also allows power to be applied to the TIMER which provides a contact closure to the inverter run terminals if the STOP button is pulled out and the pressure switch is eng
33. the EQUIPMENT fully insured with GLASSLINE named as loss payee until the purchase price is paid Neither BUYER nor GLASSLINE shall assign the applicable insurance contact without prior written consent of the other Monthly interest at the rate of 1 1 2 per month on the total unpaid value of the EQUIPMENT will be charged if delivery is delayed at BUYER s request for more than thirty 30 days after buy off or if final payment is delayed beyond thirty days 30 after shipment BUYER shall execute and deliver to GLASSLINE such documents and financial statements as may be necessary to perfect the lien or security interest of GLASSLINE to protect the unpaid balance of the purchase price Page of 2 m tools materials software programs designs or any technology created for the purpose of producing the EQUIPMENT are the sole property of GLASSLINE unless furnished by BUYER with the order intellectual property created by GLASSLINE shall remain property of GLASSLINE WARRANTY GLASSLINE warrants against defects in material and workmanship Items manufactured by others but installed in or affixed to GLASSLINE EQUIPMENT are not warranted by GLASSLINE but bear only such express warranties if any of the manufacturer thereof GLASSLINE shall replace or repair at its choosing ex works GLASSLINE Perrysburg Ohio plant any defective manufactured parts without charge to BUYER The warranty does not apply to any labor charges for removal and or r
34. tion of this agreement The remedies and limitations set forth in this agreement are the exclusive remedies for claims based upon any defect in or failure of EQUIPMENT whether products or services whether such claims are presented in contract or in tort including negligence and however and wherever instituted Upon the expiration of the warranty period all such liability shall terminate ORDER ACCEPTANCE GLASSLINE reserves the right to refuse any order An order shall be deemed accepted and a binding contract formed when the initial payment has been received and the order is acknowledged in writing by GLASSLINE CANCELLATION BY BUYER BUYER may cancel the order for all or any EQUIPMENT by written notice prior to shipment GLASSLINE will stop work on the order as soon as possible after receipt of written cancellation BUYER agrees to pay GLASSLINE for all costs incurred by GLASSLINE and or other suppliers attributed to the order including but not limited to components work in process labor burden and overhead Such payment will not transfer title to BUYER ARBITRATION AGREEMENT Any controversy or claim arising out of or relating to this agreement or the breach thereof shall be settled by arbitration in accordance with the rules of the American Arbitration Association and the statutes of the State of Ohio hearings held in connection with any such arbitration shall be held in Toledo Ohio unless the parties agree otherwise in writing th
35. to allow the Data Code to be changed PRG will start to blink Press the UP DOWN arrows to select the new frequency for speed 3 Press the ENTER key to store the new Data Code The display shows STOred for one second Press the PROGram key to exit the Program mode To Adjust all Parameters Set the three position speed select switch on the front of the machine to position 2 Press the UP DOWN arrows for a setting of 30 30 Speed 2 Press the ENTER key to store the new Data Code The display shows STOred for one second 18 With inverter in stop condition press and hold the SHIFT key then press PROGram key indicator will turn on Using the above procedures to access the desired parameter set the following Set parameter number 21 to 2 Input mode Set parameter number 32 to 45 5 Maximum Frequency Set parameter number 33 to 20 20 Speed 1 Set parameter number 34 to 40 40 Speed 3 Set parameter number 42 to 30 Acceleration time Set parameter number 43 to 8 Deceleration time Set parameter number 47 to 4 0 DC brake time Set parameter number 48 to 10 DC brake voltage Set parameter number 68 to 4 Trip Restart Number Set parameter number 69 to 2 00 Restart Time Delay Set parameter number 75 to 5 Auxiliary relay output Press the PROGram key to exit the Program mode FAULT FOI F03 F04 205 F06 F07 F11 F13 F16 F17 F18 F19 CAUSE Inverter malfunction
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