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Machete Boom/NH TS-100 & TS115A

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1. r 4 dl Mounting Bolts Driveline Cover Driveline Cover Mounting Bolts a Flatwashers amp Lockwashers 4 OO P N 02980666 Pump N __ Mount Weldment I Bolts To Tractor Bolster Bolts Hi Pump Reference Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 4 7 Pump Drive Assembly Instructions Install Front Frame Rail Sup LH Side Frame Rail Support ports Shown w 3 holes for tank mount to front 1 Install Frame Rail Supports P N 02980667 LH and P N 02980668 RH The three bolt holes that mount the Tank rails are to the front as shown See figure 15 amp 16 Install the frame rail Support one side at a time using the four 20 mm X 50 mm bolts P N 02975692 and the 4 lock washers See Figure 15 amp 16 Donottighten bolts until both sides are installed then tighten all the bolts on both sides There are four bolts total on each side to be tightened Double check all these bolts Install Tank Rail Weldments RH Frame Rail Sup Dort Shown 1 Install Tank Rail Welments P N 02980805 LH and P N 02980807 RH These will bolt on using the three holes to the front of the frame rail supports This will need to be done so the hydraulic tank can be mounted tighten these three bolts three each side now NOTE There is a left hand and a right hand weldment the best way to determine which is LH and RH is the welded on mount
2. a Electrical solenoid valve does not work check wiring possible faulty switch possible faulty solenoid b Pump is making noise check for obstruction in suction hose and tank suction assembly check alignment of pump driveshaft C Cylinders will not raise hoses from cylinder incorrectly connected to valve bank pump not suppling oil d Cylinder raise slowly hoses from cylinder incorrectly connected to valve bank work port reliefs on valve bank set too low replace as required e The mower head slows down or stops completely the filter may be clogged replace Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 13 7 NOTES Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 13 8 Section 14 New Holland Tractor TS 100A 115A 125A amp 115A Optional RH Lexan Door Installation Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 14 1 Optional Lexan RH Door Kit Installation New Holland TS Series Optional Door Kit No 02980888 RH Lexan Door Kit Option P N 02980888 Remove amp Dis Assembly of Factory Stock Glass Door 1 To remove the factory door make certain that you use enough help to remove it safely It is recommended to use three people as shown see figure 1 Use some type of container to hold all removed components and hardware some will be reused amp
3. Welded here all the around to high frame and mounting Weld in Gusset LH Side Of high frame to mounting gt tube Welded when highg fram is off and being welded See Figure 43 Figure 46 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 17 High Frame Installation 2 WD amp 4 WD Angle Mounting Bar Mounting Strap Weld on Gusset Wleded to Frame Mounting Angle Mounting Mounting Plate Tube Bolts amp Nuts w Bolts amp Nuts Frame Rail _ Tube Mount Plate Bolts 7 ii Bar Mounting Straps with Bolts amp Nuts TTT ET Machete High Frame Counter Weight Tube Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 18 Section 10 MACHETE New Holland Tractor TS 100A 115A 125A amp 115A CWT Weldment Installation Frame Rail Installation 2 WD amp 4 WD Counter Weight Installation Mounting Rear of 1 Counter Weight CWT Installation The Bolt N Tractor Counter weight See Figure 1 amp 2 mounts ea on the LH side Frame Rail with a Support Rod Rail running up to a Bracket that welds to the High Non Slip Frame The Bottom Step will have to be re Surface moved before counter weight can be installedThe Bolts must be installed as shown with the Locknuts to the inside Installing the HHHH Support Bolts this way will make them easier to tighten CWT H Rod up See Figur
4. as il 2 j oa 4 f ae MG ni H Jr al Load Sense Hose w yellow tie f stack valve Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 5 4 Stack Valve Tractor w 12 X12 amp 24 X 24 Transmission TS A W Fixed Disp Gear Pump Kit P N 02981129 Hydraulic Connection Kit P N 02981129 Used on tractors with 12 X 12 amp 24 X 24 Transmissions Only This kit is to be used on Tractors with the 12 X 12 and 24 X 24 transmissions this is very important to check which transmission the tractor has before beginning this installation The Hydraulic Connection Kit is designed to be used on New Holland TS A models that utilize a fixed displacement gear pump This is to make the Alamo Industrial Cylinder Control valve compatible with the tractor hydraulics This will only apply to New Holland TSA models with the Fixed Displacement pump Gear Pump with mechanical draft control and mechanical remote valves This is available from New Holland TS A models with the 12 X 12 or 24 X 24 Transmission only This kit will not apply to tractors with the piston pump or 16 X 16 transmission and will leave the installer with extra parts that will not be used if used on tractors with piston pump The Kit P N 02981129 will include the required components to make this conversion Page 4 2 to see if this kit shouldor should not mounted because tractor has a 16 X 16 transmission you will have unused components Hy
5. 10 04 2004 Alamo Group Inc Section 10 4 Section 11 MACHETE New Holland Tractor TS 100A 115A 125A amp 115A Boom Installation Boom Installation 2 WD amp 4 WD Boom Installation Boom Hoses 1 Hoses on Booms are shipped folded back inside Boom Hoses must be pulled out and moved to clear then routed in the end of Boom before installing Boom on the King Post See Figure 1 2 Lower Lift cylinder The Lift Cylinder is shipped wired to the frame in the up position See Figure 2 Before you cut this wire to lower cylinder the lower hose fitting in cylinder needs to be turned to where the elbow is point ing up the tube toward the rod When Lowering the Cylinder after you cut the retaining wire use caution if cylinder is dropped to hard or fast it can break the elbow fitting off the cylinder 3 Connect the hoses to Lift Cylinder Con nect the hoses to the lift cylinder make certain to put the right color coded hose on the right end See hose diagram for valve to determine color codes See Figure 3 amp 4 Remove the plugs from the ends of the hoses Put the hose ends into a clean container The cylinders have oil in them from the manufacturing process that will need to be caught as cylinders are extended See Figure 3 amp 4 4 Extending lift Cylinder Lift Cylinder There are different ways to extend the cylinder out ward with a hoist or with a large pin inserted into the rod and hit with large
6. 2 Head Installation 2 WD amp 4 WD Head Installation continued 3 Continued With the hoist lower the Boom 1 down to the Machete head 2 Align the Boom with the Machete Head Hitch Post 3 Insert the Upper Hitch Pin 4 Through the Dipper end of the Boom and the Machete Head Upper Hitch Post Attach with Washer 5 Nut 6 and Cotter Pin 13 as shown in Figure 5 4 Align the Lower Linkage 7 of the Boom and insert the Lower Hitch Pin 8 through the Hitch Post Attach with Nut 9 and Bolt 10 5 Following Hydraulic Connection Decal on Boom Attach the Motor Hydraulics 11 To the Boom and the Motor Attach the Door Cylinder Hoses 12 from the Boom the Machete Heads Door Cylinder Each of these are color coded for ease of identification Do Not cross any hose connections check them RED Pressure Supply to Motor Orange Motor Return back to Tank Blue Motor case drain Back to Tank Yellow Rod end of Door Cylinder Yellow with White Stripe Base end of cylinder If the Head you are using doesn t have a Door leave the connection for Door Circuit capped at the Boom See Figure 5 NOTE The FML 100H and the Flail Axe are attached in the same as the Machete Head however the Flail Axe does not have Auxilary Door Connections Yellow Yellow and White Hoses keep these sealed off Orange NA Red Blue Yellow White PARA AIG r Keo yee ee Yellow AA CCC TRE 4 EELEE LLE L L EEE EEE
7. 6 6FJX 6MP 76LG HOSE 4 4FJX 4MJ 76 LG HOSE 4 4FJX 4MJ 76 LG HOSE 4 4FJX 4FJX 190 LG MANUAL INST NEW HOLLAND TS A KIT HYDRAULIC CONNECTION DRIVELINE MODIFIED 02975257A Component Box P N 02980903 is in Mount Kit P N 02980902 02980963 Bolt Bag Consist of the following Item No ltem Part No Qty Description 1 02918600 8 BOLT HEX HEAD 3 4 10UNC X 2 PL GR8 2 00037200 17 LOCKNUT TOPLOCK 3 4 NC 4 02975692 12 BOLT HEX HEAD M20 P2 5 X 50MM PL GR10 9 5 02971158 12 LOCKWASHER 20MM 7 00001300 6 LOCKWASHER 1 2 8 02976344 4 BOLT HEX HEAD 7 16 NC X 1 1 4 PL GR8 amp 9 00022200 4 LOCKWASHER 7 16 PL 10 02980967 4 BOLT HEX HEAD M12 P1 75 X 60mm PL GR10 9 11 00754566 4 LOCKWASHER 12MM Continued Next Page Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 17 Mounting Specifications New Holland TS115A 125A 135A Cab 2 amp 4wd Continued From Previous Page ltem Part No 02980721 02980722 00059500 02032200 02959587 5312316 02980723 02975957 02970066 02956765 00002700 00001200 02980730 02962777 02963646 02776600 00759635 02976387 00010300 Qty 2 O DNDNDN NDASRORORRA NDARD Description BOLT HEX HEAD 1 8UNC X 10 1 2 PL GR8 BOLT HEX HEAD 1 8UNC X 11 1 2 PLGR8 NUT HEX 1 NG PL LOCKWASHER STD 1 BOLT HEX HEAD 3 4 10 NC X 6 PL GR8 WASHER 3 4 HARDENED BOLT HEX HEAD M18 P1 5 X 80
8. 1396 BOLT 910 1234 1460 1979 3 1250 1695 2060 2793 D tp s Machete NH TS100A 115A 125A 135A Asy Manual 10 04 2004 Alamo Group Inc Section 2 8 Section 3 MACHETE New Holland Tracto TS 100A 115A 125A amp 1154 Wheel Weigh Installatio Rear Wheel Counter Weight Fill Left Rear Wheel with Liquid The Left Rear Wheel must be filled with liquid Alamo Industrial recommends a Calcium Chloride Water Mixture The recommended Ratio of a 30 70 mix 30 Calcium Chloride and 70 Water this mixture will add weight at about 10 5 Ibs per gallon Follow the Mixture procedures furnished by the Manufactured of the Brand of Calcium Chloride that you are using It is also recommended that a trained person installs the calcium Chloride Calcium Chloride must be added in addition to the Steel Wheel Weight and the Counter Weight that hangs on the Left Side It is Not recommended to use straight Water in the Wheel as this would not provide protection against freezing A 30 70 Calcium Chloride Water mixture provides antifreeze to approx 50 deg F below 0 Rotate Washer to Match Bolt Circle dia and Washer fits into e 4 Wheel Weight Slot gt Bolt is shown extra long in drawing for illustration only Item Part No Qty Description 1 02979603 3 Hex Head Bolt 7 8 NC X 16 2 02971569 3 Wheel Weight Washer Special 3 02970758 1 Wheel Weight Casting 1400 Ibs 4 5JRC1490 3 Locknut Top Lock
9. 4 Attach and tighten all hoses to motor after head is attached BOOM END VIEW BOOM SIDE VIEW MOTOR VIEW Hoses should be angled so crimp sleeves on hoses Return Pressure Hyd tube cover on Angle 45 toward boom Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 13 5 Hydraulic Oil Installation 2 WD amp 4 WD Hydraulic Tank Filling 1 Remove the Filler Cap and fill the Hydraulic Tank completely full of AW ISO Filler Cap VG 100 Hydraulic Fluid however do not over flow or spill over 2 Replace Filler Cap and clear area to start the Tractor and the Hydraulic Pump as outlined in the Operation Section Make certain that the Mower Head is in a clear safe mowing position ie Blades down and the Door Closed 3 Check that all the hydraulic con nections are complete on the Motor Hy draulic System and the Cylinder Hydraulic System Sight Gauge 4 Start the Tractor and Engage the Mower see the START UP PROCE DURE IN THIS SECTION SAFETY SEC TION AND OPERATION SECTION for de tails Run the Mower Head for 5 minutes while the tractor is running wearing protective clothing and eye protection CAREFULLY check for leaking hydraulic fittings hoses and ports at this point with a piece of cardboard DO NOT USE YOUR HAND Shut down completely the Mower and Tractor And correct any leaking connections 5 The Pump Hydraulic Lines Hoses and Motor should now be f
10. 6 0 Seconds B 4 Tilt Down 4 0 System Lock Valve 8 0 Seconds A 5 Door Open 2 5 System 5 0 Seconds B 5 Door Close 2 5 System 6 0 Seconds Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 12 8 Section 13 MACHETE New Holland Tractor TS 100A 115A 125A amp 115A Head Installation Fill Oil Tank Boom Installation 2 WD amp 4 WD Head Installation 1 Connect hosesto Head This will vary with the type Head being installed See the Head Hose Connections for the head being used in the Head Installation Steps in next pages The Connections shown are the way they are coming from the boom Where they connect on head will vary See Figure 1 2 Lifting Boom to Mount Head The boom should be lifted wit an overhead hoist when mount PN Yellow ing thee head Do Not use the hydraulic system or Ree da White start tractor as it is not connected completely yet and can damage hydraulic system See Figure Head End Boom 2 Hose Colors Note Additional support may be need at the end of the Boom to aid in installation AR Approximate Lift pont KO U mee p vg Dz 3 Install Head Mount Pivot Pins Position the head under the boom remove the mounting pins See Figure 3 Lower Boom with Hoist and install the mounting pins See Figure 4 amp 5 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 13
11. LG 39 02976727 1 HOSE 6 6FJX 6MJ 70 LG 42 02976730 1 HOSE 6 6FJX 6MJ 70 LG 43 02976731 1 HOSE 6 6FJX 6MJ 70 LG 46 02980805 1 RAIL TANK LH 47 02980807 1 WLDMT RH TANK RAIL TS100A 48 02977901 1 HOSE 6 6FJX 6MJ 56 LG 49 02977902 1 HOSE 6 6FJX 6MP 56 LG 50 02977903 1 HOSE 6 6FJX 6MP 76 LG 51 02977904 1 HOSE 6 6FJX 6MP 76LG 52 02976742 1 HOSE 4 4FJX 4MJ 76 LG 53 02976743 1 HOSE 4 4FUX 4MJ 76 LG 54 02981008 1 HOSE 4 4FJX 4FJX 190 LG 55 02981048 1 MANUAL INST NEW HOLLAND TS A 56 02981129 1 KIT HYDRAULIC CONNECTION 57 02982000 1 DRIVELINE MODIFIED 02975257A Component Box P N 02981064 is in Mount Kit P N 02981063 02980801 Bolt Bag Consist of the following Item No Item Part No Qty Description 1 02918600 8 HEXB 3 4 10UNC X 2 PLGR8 2 00037200 17 LOCKNUT 3 4 NG TOPLOCK 3 02975692 12 HHCS M20 P2 5 50MM PL GR10 9 4 02971158 12 LOCKWASHER 20MM 5 00001300 6 LOCKWASHER 1 2 6 02976344 4 BOLT HEX HEAD 7 16 NC X 1 1 4 PL GR8 amp 7 00022200 4 LOCKWASHER 7 16 PL 8 02980720 4 BOLT HEX HEAD M12 P1 75 X 40 PL GR10 9 9 00754566 4 LOCKWASHER 12MM 10 02980721 2 BOLT HEX HEAD 1 8UNC X 10 1 2 PLGR 8 11 02980722 2 BOLT HEX HEAD 1 8UNG X 11 1 2 PLGR 8 Continued Next Page Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc fe Mounting Specifications New Holl
12. Man 10 04 2004 Alamo Group Inc Section 8 11 NOTES Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 8 12 Section 9 MACHETE New Holland Tractor TS 100A 115A 125A amp 115A Frame Rail Installation amp High Frame Setup Pre Assembly Frame Rail Set Up 2 WD amp 4 WD Frame Rail Pre Assembly The Frame Rail Set UP The Frame Rails for the Machete will be set up on the tractor positioned measured but not welded The Machete High frame is set on to frame positioned and leveled After all is set up and positioned it will be Tack Welded in Place on Tractor Then it will be disassembled removed and welded up on the Shop floor This is done to ensure better welds and to enable the parts to be turned so the components can be Flat Welded It has been found that this will make the components stronger This also gives a chance for all frame components to be test fitted and broken loose during this trial if when another component makes the previous one interfere The Frame Rails will not have to be removed as the welding is done on it at the factory The Tractor should be covered and protected from Spark of the Welder and Grinder at all times It will be your responsibility to protect the Tractor and its components DO NOT WELD or GRIND near any Glass or Painted Surface unless it is protected from sparks these Sparks will damage any surface The purpose for Setting Frame up tack we
13. Tractor Preparatio New Holland Tracto TS 100A 115A 125A amp 11524 Machete NH TS100A 115A 125A 135A Asy Manual 10 04 2004 Alamo Group Inc Section2 1 Tractor Preparations EE EEE EEE hHG b amp b1tbd6Bgb4tbttwi bon Imjmfnomooo GENERAL INFORMATION The tools you will need at the assembly site are as follows Impact wrench or socket and ratchet set Rubber mallet Box end Allen and adjustable wrenches Alignment pins Forklift or hydraulic floor jacks with rolling back boards Small chain hoist or block and tackle Multidirectional Levels Hydraulic Filter Buggy or Cart Safety shoes safety glasses and gloves A hard hat should be worn by anyone working under any raised component LE al dl o Remember to follow each step closely and cautiously Be aware of all support personnel at all times Keep the assembly area as clean as possible clean up all spills when they occur An uncluttered assembly area and a crew that is sensitive to the hazards involved in putting this implement together will help prevent accidents Keep all unauthorized personnel from the area Do not allow children near the assembly site nor allow them on or near the tractor after assembly There is no safe place for anyone except the operator on the tractor and those assisting with the assembly To help you assemble your new Machete Boom and mount it to your tractor a detailed assembly instruction Manual is being provided with th
14. for the rubber hold down These rubber hold dwns will always be to the outside Tank Mounting Rails Ve j Four Frame S Sa x upport Mount i ing bolts amp Three Tank rail mounting bolts i om i Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 4 8 Section 5 MACHETE New Holland Tractor TS 100A 115A 125A amp 115A Stack Valve Connections Stack Valve Identification Tractor Tractor Hydraulic System Configurations There are four 4 main configurations found on North America on TS A and MXU Tractors 1 Fixed displacement pump with mechanical draft control and mechanical remote valves used on models with the 12 X 12 and the 24 X 24 Transmissions Also this is a Gear Pump See Figure 1 Below 2 Variable displacement pump with mechanical draft control and mechanical remote Also this used a Piston Pump used on models with 16 X 16 Transmission See Figure 2 Below 3 Variable displacement pump with electronic draft control and mechanical remote Also this used a Piston Pump used on models with 16 X 16 Transmission See Figure 2 Below 4 Variable displacement pump with electronic draft control and electrohydraulic remote Also this used a Piston Pump used on models with 16 X 16 Transmission See Figure 2 Below IMPORTANT NOTICE Check Figure 1 amp 2 below to see how the hydraulic for cylinder control valve will connect to Tracto
15. 02960521 00037200 5312316 02968841 00725746 02742500 02962765 02965262 4 Wheel Drive Frame Mount is Higher on Frame 02978448 02978000 02978461 02978896 00013300 00002700 00001800 02960521 00037200 9312316 02968841 00725746 02742500 02962765 02965262 1 1 1 1 1 1 1 1 8 8 16 1 1 3 1 1 Torque to 375 ft Ibs Lift Lug LH Side Item 9 Qty Description Frame Asy 2 Wheel Drive Shown Frame Asy 4 Wheel Drive Frame Weldment 2Wheel Drive Shown Frame Weldment 4 Wheel Drive King Post Frame Sub Asy Weldment Pin Tube Spacer Hex Head Cap Screw 1 2 Flatwaser Locknut Hex Head Capscrew 3 4 Locknut Washer 25 32 Lift Cylinder Asy Decal Spanish Translation Elbow Decal Multi Hazard Decal Hose Burst Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 10 High Frame Installation 2 WD amp 4 WD High Frame Installation 1 Lifting amp Lowering High Frame This will need to be done with a hoist Make certain that you have installed and bolted the two mounting tubes See Figure 10 DO NOT Attempt to lower the high frame onto tractor without some one to help you guide it down to prevent it from swinging and hitting something that will cause damage to tractor See Figure 21 2 Check Tractor Hood Opening distance With the open See Figure 22 check the clear ance between the hood and high frame Check th
16. 2 Section 7 MACHETE New Holland Tractor TS 100A 115A 125A amp 115A Hydraulic Tank amp Control Valve Installation Hydraulic Tank amp Control Valve Installation Hydraulic Tank and Control Valve installation This Section covers the installation of the Hydraulic Tank and Control Valve Assembly The Tank and valve are shipped as an assembly 1 Locate hoses from the stack valve at the rear of the tractor where the end at the front of the tractor 2 Locate Tank and Valve Asy this will need to be lifted with a hoist there is also front bumper wldmnt to be installed with the tank as front two bolts of tank also mount bumper 4 All Tools Work Area Components and Workers Hands must remain Clean when working on any part of the Hydraulic System All hoses and fittings should remain plugged till ready to install them to keep them clean 5 All components should be rechecked for tightness and Hose routing also double checked Install Fittings and Hoses into Tractor Stack Valve 1 Hydraulic Tank and Valve Assembly The Hydraulic Tank Control Valve and Pump are shipped together See Figure 1 The Pump should have already been mounted 2 Install Hyd Tank amp Control Valve Asy To install the tank and valve assembly you should use an over head hoist to lift Tank and Valve Assembly as it is heavy and can be damaged if dropped The hoist will also assist when aligning the mounting holes There are two mounting tabs
17. Alamo Group Inc Index 4 INDEX ASSEMBLY INSTRUCTION Page Section 8 Mount Seat BraCket ssosssrsrorerrsrrrerererrr ers rar rr rerna r an RR R AR KR ORK KKR 02 en 8 2 Install Wire Harness into Cab ArG sssesrssrsrsrsorrrrrrorerrrrorirrnr eri r orena 8 3 Install and connect Joystick ae 8 4 8 5 Wire SCHECMaQt C sssesesrsesrsrorerererrrrn rr nere rr rann Kr KRA RADAR ARR R SKAR KRK 20222 8 5 8 9 8 10 8 11 Cab Decal INStallatiON sesesrserrererrererrererrrrr rr norr rr rr 222222 OAK 222 na 8 6 Wire Harness to Valve CONNECtiONS sssssesrsrsrsrsrrrerrrrrrrrnro ror orerar 220 8 7 8 8 Section 9 FANER Neal 9 2 to 9 8 High Frame ASSCMDIY EE a a 9 9 to 9 17 Section 10 Counter Weight Weldmnet MOunting cccccsseeeeeseeeseeeeeseeeeeees 10 2 to 10 4 Section 11 ie nere 11 2 amp 11 4 Boom Installation to King POSlvviisavcvssniccssisasacresoassaqasiedsatianacrdessadacees 11 3 Boom HOSES to Main FraMeC ssssosesessessrsrssrerrrrrrnrrr rr enn rr rr rn rr rr ror 22202 or nn 11 4 11 5 Hoses to Pump Tank amp NE dansken 11 5 Front PUMP OV Cl ax ascaminanieaanosensacnaiesaratcinsteaenentachanpapancrberatsaenianessiuat 11 6 Section 12 Hose connections to Tank Pump amp Valve rarrrnnnrnnnnnrvvvnnrennnnrennn 12 2 to 12 8 Section 13 Headlinstallation resanannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnr 13 2 to 13 5 Oil Tank Fill Procedure anrrannnnnnnnnn
18. BOLT HEX HEAD 1 2 NC X 4 1 2 PL GR8 FLATWASHER 1 2 PLSTD NUT HEX 1 2 NC PL BOLT HEX HEAD 3 4 10 NC X 4 1 4 PL GR8 BOLT SOCKET HEAD 3 4 NC X 11 PL GR8 BOLT HEX HEAD 3 4 NC X 2 1 2 PL GR8 BOLT HEX HEAD 1 2 NC x 1 1 4 PL GR8 FLATWASHER HARDENED 1 2 NON PLTD BOLT HEX HEAD 5 8 NC X 1 1 2 PL GR8 LOCKWASHER 5 8 Bolt Bag P N 02980801 is in Component Box P N 02980800 which is in Mount Kit P N 02980799 02980717 Exhaust Relocation Kit Consist of the following Item No a 3 OONOOAaARWND gt 10 11 Part No 02980649 02980718 02980584 02980727 02980728 701513C 00754566 02981771 02980584 00753642 00015800 Qty POM H WWwWOADN Description WELDMENT EXHAUST BRACKET WELDMENT TURBO DOWNPIPE KIT 3 EXHAUST CLAMP BOLT SOCKET HEAD M8 P1 25 X 35mm PL GR10 9 BOLT HEX HEAD M12 P1 75 X 30mm PL GR10 9 FLATWASHER 12 MM LOCKWASHER 12MM EXHAUST STABILIZER BRACKET TOP KIT 3 EXHAUST CLAMP BOLT HEX HEAD 3 8 NG X 1 1 4 PL GR5 LOCKNUT TOPLOCK 3 8 Exhaust Relocation Kit P N 02980717 is in Component Box P N 02980800 which is in Mount Kit P N 02980799 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 6 Mounting Specifications New Holland TS100A Cab 2 amp 4wd 02980714 Joystick Seat Mount Kit Consist of the following Item No Part No 02980715 00011700 00011400 00012101 00011100 02980635 0075372
19. End of Cylinders Ports Marked with letter B Striped marking hose band are fo Functions Connect to Butt End of Cylinders See Decal 02969106 Hydraulic Hose Hook Up on previous pages Note Old style Valve Apitech 10 Plug Wire Harness type is not shown Below this is the later style 5 Plug Harness type Yellow Blue Orange Green Pressure oO Lift O Yel Wht Blue Wht Tank Solenoid Side Of Valve Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 12 7 Hose Connecting Instructions 4 Valve Restrictors The Restrictors Vary in size from Spool to Spool Some Ports do not use restrictors at all See parts page for types and sizes Restrictors operate by controlling the rate of flow to or from a Cylinder This is most commonly done by the size of the Hole the Oil is sent through But can be done by Hose Size There are also 1 way and 2 way restrictors Check Parts pages DO NOT Remove Change or Modify Restrictors Valve Spool Funtions amp Specs Port Spool Cyl Cyl Flow Pressure Restrictor Cycle Marked No Function Travel GPM Rating Size Time A 1 Swing Forward 23 2000 psi 0 040 8 5 Seconds B 1 Swing Back 35 2000 psi 0 050 9 0 Seconds A 2 Lift Down 4 5 1000 psi 12 Seconds B 2 Lift Up 6 5 2000 psi 0 070 11 Seconds A 3 Dipper Out 4 0 2300 psi 0 063 10 Seconds B 3 Dipper In 5 5 1000 psi 10 Seconds A 4 Tilt Up 4 0 System 0 050
20. MANUAL INST NEW HOLLAND TS A 56 02981129 1 KIT HYDRAULIC CONNECTION 57 02982000 1 DRIVELINE MODIFIED 02975257A Component Box P N 02980800 is in Mount Kit P N 02980799 02980801 Bolt Bag Consist of the following Item No Item Part No Qty Description 1 02918600 8 HEXB 3 4 10UNC X 2 PLGR8 2 00037200 17 LOCKNUT 3 4 NG TOPLOCK 3 02975692 12 HHCS M20 P2 5 50MM PL GR10 9 4 02971158 12 LOCKWASHER 20MM 5 00001300 6 LOCKWASHER 1 2 6 02976344 4 BOLT HEX HEAD 7 16 NC X 1 1 4 PL GR8 amp 7 00022200 4 LOCKWASHER 7 16 PL 8 02980720 4 BOLT HEX HEAD M12 P1 75 X 40 PLGR10 9 9 00754566 4 LOCKWASHER 12MM 10 02980721 2 BOLT HEX HEAD 1 8UNG X 10 1 2 PLGR 8 11 02980722 2 BOLT HEX HEAD 1 8UNC X 11 1 2 PLGR 8 Continued Next Page Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 9 Mounting Specifications ew Holland TS100A Cab 2 amp 4wd Continued From Previous Page 02980801 Bolt Bag Consist of the following Item No Item Part No 00059500 02032200 02959587 5312316 02980723 02975957 02970066 02956765 00002700 00001200 02980730 02962777 02963646 02776600 00759635 02976387 00010300 Qty O OONN NA HOWOHOAHH NASA Description NUT HEX 1 NC PL LOCKWASHER STD 1 BOLT HEX HEAD 3 4 10 NC X 6 PL GR8 WASHER 3 4 HARDENED BOLT HEX HEAD M18 P1 5 X 80 PL GR10 9 BOLT HEX HEAD M18 P1 5 X 100MM PLGR10 9 LOCKWASHER 18MM
21. amp 4wd J I be i pr es i I z Figure 2 Seat Mounted Joystick Figure 1 Replacement Exhaust Pipe Elbow amp Bracket ten ME p G T ER Figure 3 Battery Box Clearance w RH Frame Rail Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 9 Mounting Specifications New Holland TS100A ROPS 2 amp 4wd IMPORTANT NOTICE The following Part Assembly Numbers are for reference and should not be ordered as replacement parts unless all the components in that assembly are wanted These will break down to bills of material of the components Some of numbers listed are NOT individual Parts but complete assemblies and or box of assemblies Check before ordering 02981063 Machete Mount Kit NH TS100A ROPS 2 amp 4 WD Consist of the Following Items ltem 1 2 3 4 D 6 7 8 9 Part No 02980804 02980693 02980697 02971969 02970758 02969602 02981064 02980905 02980998 Qty Description WLDMT RAIL LH TS100A MACHETE WLDMT BOOM REST NH TS A TUBE CROSSMEMBER WLDMT CWT WEIGHT WHEEL 1400LBS WELDMENT CWT TIE ROD COMP BOX NEW HOLLAND TS100A WLDMT RAIL RH TS100A MACHETE CAGE KIT NH TS A ROPS 02981064 Component Box Consist of the following Item No ltem Part No 02725900 02959770 02971538 02980699 02980696 02980667 02980668 02980719 02980694 02980717 02980714 02753400 000859 00763977 0
22. bolster using four 20 mm X 45 mm long bolts P N 02975959 and 20 mm lockwashers P N 02971158 Install the Pump Mounting Weldment P N 02980666 with the opening for the driveline cover up Tighten the four mounting bolts now See Figure 5 Mounting Bolts Pump Mount Weldment An koding Bot Installing Driveline Half to Pump 1 Install Driveline Half to Pump Installthe clamp yoke of the tube half of driveline onto the pump slide the clamp yoke on pump shaft until you have about 1 8 to 1 4 gap between yoke and pump Do not install yoke so far on pump shaft that yoke will rub against pump in anyway Tighten the two bolts and nuts on clamp yoke at this time See Figure 6 Driveline Tube Half with Clamp Yoke Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 4 4 Pump Drive Assembly Instructions Installing Pump to Pump Mount Weldment 1 Install Pump to Pump Mount Weldment The Pump has the tube half of driveline attached and clamp yoke tightened To install the pump and driveline half it is bestto use an assistant or overhead hoistto help you align the drivelines halves as they are slid together the Driveline must be timed universal joints aligned the same as shown inthe pump amp driveline schematic on See Figure 7 thru 14 Slide Driveline half and pump together until the shoulder on the pump slide inthe hole onthe pump mount weldment When installing the pump always k
23. cutting di use a file amp grinder to chamfer the cut end and clean the splines DO NOT cut shaft with a Torch as this will change the hardness of the shaft From the side of the tractor LH side slide the Shaft Half of driveline shaft end first down into the opening below the radiator from engine side insert it through the existing hole and or cut hole combination until the shaft is pointed toward the front of the tractor and the flange yoke is over far enough to align with the four threaded pulley adapter holes Align the four holes in the flange yoke of driveline with the four threaded holes in the pulley adapter Install the four retaining 7 16 X 1 1 4 long bolts P N 02976344 and 7 16 lockwasher mS Ae KAET RACE P N 00022200 into flange yoke into adapter Tube End Flange Yoke tighten them at this time These four bolts can be Shaft Bnd tightened by using a long socket extension run through along side the driveline shaft Set the tube end of driveshaft aside for now as it will be installed later But always re member the driveline universal joint must be aligned timed when assembling the driveline halves Drive Shaft Assembly Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 4 3 Pump Drive Assembly Instructions Installing Pump Mounting Weldment 1 Install Pump Mounting Weldment The Pump Mount Weldment P N 02980666 bolts to the front of the tractor
24. has been swept clean of all dust and contaminants Unpacked the Mower unit carefully so that the seals on the hydraulic components are not broken or pulled off WARNING Before attempting to assemble the mower to the tractor move the tractor to a clean solid surface preferably a concrete shop surface with an over head crane The crane should have arated capacity to lift the heaviest component or assembly A 5 ton crane is recommended for the assembly work If a smaller crane is used be sure not to exceed the rated capacity of the crane Always follow all OSHA crane operating and inspection rules regulations inspection requirements and recommended practices when using the crane Never work under any component that is lifted by the crane Machete NH TS100A 115A 125A 135A Asy Manual 10 04 2004 Alamo Group Inc Section 2 4 Tractor Preparations WARNING Wearpersonalprotective equipment when assembling the mower As a minimum that should include Safety Glasses Safety Shoes Gloves Hard Hat Hearing Protection Welding Helmet WARNING Before attempting to assemble ensure that the tractor engine is off and the tractor transmission is in the park position with the parking brake engaged O Remove the engine key and keep it in your pocket to prevent inadvertent starting or movement of the tractor CO Place wheel blocks in front and behind the tractor wheels to prevent the tractor from moving
25. in the rear of the tank and two in the front of the tank Mountthe two rear bolts first the bumper will also mount to the front bolts The hydraulic tank slide under pump and between the LH amp RH Tank rails Outer Mounting 3 Move Return filter to make better access to Valve and tank connections The large filter is the pump return filter and can be moved over to allow better access to the connections of the valve and tank continued next page Align and install rear mounting bolts m first md Bumper Three Bolts each side Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 7 2 Hydraulic Tank amp Control Valve Installation 3 continued from previous page To do this loosen the swivel fitting so the filter end can be dosen Fitings turned upward snugging the swivel fitting will hold gt t move fiter it up till you finish the other connections See EE am Figure 4 amp 5 4 Hose going to front of tractor from tractor stack valve at rear of tractor The hoses going to the front of the tractor from the stack valve will hang in the front and not be connected until the tank and valve have been installed These hose must be slid into the sleeving before connecting them The hose from pressure port red tie will connectto the inlet side of the small pressure filter mounted to the left of the pump on the tank the hose from the out
26. only be done while sitting in the seat and sometimes is better done by the actual operator of the equipment If you are adjusting this and you are not the operator you might want to explain this operation to the actual operator See Figure 6 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 8 4 Joystick Mounting Installing Wiring Harness and Joystick continued 5 Insert Wire harness through Floor Plug or cut hole Insert until the 4 wires that are not in the wire Harness are even with the Floor The wires that are sticking out of harness will be run under Floor mat and under dash panel to switch or connected to the tractor harness These wires are made long because of the different places they can be connected on various models The Screw on connector on the end if wire har ness will be screwed into the bottom of the Joy stick console See Figure 4 amp 7 Align the Plug Guides there are 1 wide and 2 narrow lugs that preventthe plug from being installed wrong Screw the plug retainer onto the Joystick Plug this will be hand tightened tal tz a Tar V Guri 6 Connecting Harness Wires There are 4 wires that must be connected inside Tractor 1 Red Wire power supply 1 Black Wire Ground and 2 Brown Wires Neutral Safety Switch These will have to be spliced into Tractor circuits See Figure 7 amp 8 The two brown wires can be connected to the tractor ignition
27. or kinking Make sure the Return Filter Gauge is reading in the Green after Oil is warm Check the function of the Mower Head On Off Valve and switch for proper function Make sure that the tractor will not start with the mower on off switch in the on position Check the Blade Rotation for the Rotary Mower Head to make sure it is turning Clockwise looking from the top of the mower deck Make sure the control valve boom movements agree with the valve operation decal Make Sure Boom Movement operates as expected and is smooth and under control no air in the control system Look for any unusual or excessive noise or vibrations Make sure the left rear wheel of the tractor stays on the ground when the boom is fully extended horizontally with 200 lbs placed on the outside of the mower head Post Operation Inspection Check that the oil in the hydraulic tank has not turned milky in color or has foam on top Check that there are no loose fasteners or hardware Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section15 3 Tractor Mower Component Location For Check List Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 15 4 INDUSTRIAL Machete Assembly Manual New Holland TS100A amp TS115A 2004 Edition P N 02981048 Machete NH TS100A amp TS115A Asy Manual 10 04 2004 Alamo Group Inc
28. some will not The Assembly procedure and the dis assembly procedure is the same except in reverse The RH Door is a mirror image of the LH Door which can always be used for reference 2 Disconnect the gas shock it is inside from the door pipe brace disconnect it at the door end 3 With someone supporting the door at the bottom and some one to hold the nuts inside loosen the upper hinge bolts and the lower hinge bolts See figure 1 CAUTION The lower hinge bolts also hold the Pipe brace to the window with these hinge bolts removed DO NOT lift or hold window by using this brace it could put glass window under stress caus ing it to break When Removing Bolts from hinges make a note of the large rubber washer and the large 4 5 steel washer and there location as they will be reused in the same location and order they are in See an Figure 1 4 Lay Removed door on a soft protected Figure 2 surface for the disassembly of the latch and brace components See Figure 2 Item 1 This isthe plastic cover for the latch and will snap off Item 2 This is the Latch and retaining bolts nuts amp washers for the latch assembly remove them When removing the latch you will need to lift and turn itin away that you can get the inside handle rod connected to item 5 pulled out of its hole in the latch not the handle item 5 Item 3 Remove the upper retaining nut and flat washer this flat washer will not be reused Item 4 Remove th
29. the hoist close LH Axle Strap 4Boom by as you will neet it again to install the boom Rest Support Welded In Gusset F YT Here weld to mount ah s a tube amp high frame A 4 Mounting Straps LHsideonly en Wey ar AY RH Side an Ty tHeSide Figure 43 g Mounting Botts Figure 44 Pul fie Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 16 High Frame Installation 2 WD amp 4 WD High Frame Installation continued 15 Boom Rest And Boom Rest Supprt Wledment The Boom Rest and the boom rest supprt weldment should be installed and tight lt ened already If not install it now but if you do be Boom Rest certain to support the frame rails whith jack and Plate jack stands DO NOT remove any bolts from frame rail mount unless these supports are in place Boom Rest Weldment Right 16 The Boom Rest Plate The boom rest Rear Wheel plate bolts to the boom rest weldmnt It is Side adjustable by moveing the bolts to different holes Adust boom rest plate as far outward as possible and then adjust back in as required at final assembly of Boom Rest Boom Rest Axle 17 Basic View of Front Supports Frame Strap Weldment Rails Mounting Tube amp High frame Shown in RH Side Only figure 47 is a basic view of what the assembly should look like when done This is fro reference only and not necassarly the exact drawing
30. to the high Now Solid a frame There is a gusst See Figure 34 that must be Flat Welds welded to the high frame and mounting tube on the left hand side This is to give more weld surface where the mounting tube and high frame weld together See Figure 34 43 amp 46 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 14 High Frame Installation 2 WD amp 4 WD High Frame Installation continued 10 Touch Up Paint After the welding is done clean the area of the welds and touch up the paint This will be easiest done now before the high frame is reinstalled See Figure 37 Now is also a good time to touch up paint on frame rail support plates that were welded See Figure 32 11 Reinstall the High Frame back onto the frame rails Lower the High frame back down onto the frame rails Use someone to guide the high frame so it does not turn and hit the tractor See Figure 38 Lower the High frame down until the mounting tubes are resting on the frame rails using the hoistto help move the high frame to align the four mounting bolts for the mounting tubes to the frame rail See Figure 39 Install and tighten the four mounting bolts to mount the mounting tubes to the frame rails See Figure 40 Note there are four mounting bolts on each side two in front and two in the rear Leave the hoist connected to the high frame for now Go to the rear of the tractor to make certain that t
31. wanted These will break down to bills of material of the components Some of numbers listed are NOT individual Parts but complete assemblies and or box of assemblies Check before ordering 02980799 Machete Mount Kit NH TS100A Cab 2 amp 4 WD Consist of the Following Items ltem 1 2 3 4 D 6 7 8 Part No 02980804 02980693 02980697 02971969 02970758 02969602 02980800 02980905 Qty 1 L Description WLDMT RAIL LH TS100A MACHETE WLDMT BOOM REST NH TS A TUBE CROSSMEMBER WLDMT CWT WEIGHT WHEEL 1400LBS WELDMENT CWT TIE ROD COMP BOX NEW HOLLAND TS100A WLDMT RAIL RH TS100A MACHETE 02980800 Component Box Consist of the following Item No ltem Part No 02725900 02959770 02971538 02980699 02980696 02980667 02980668 02980719 02980694 02980717 02980714 02753400 02966874 000859 00763977 02775500 02963524 02964677 02965093 02965262 02967827 63118700 02980801 Qty 2 2 1 1 1 1 1 1 1 1 1 3 1 2 1 10 1 1 1 1 1 D 1 Description SUPPORT PLATE HOSE SUPPORT RING PLATE BOOM REST PULLEY ADAPTER NH TS A WLDMT BOOM REST STABILIZER WLDMT FRONT MOUNT L H TS A WLDMT FRONT MOUNT R H TS A ASSY TS APUMP MOUNT W COVER PLATE BOOM REST STABILIZER KIT EXHAUST RELOCATION KIT JOYSTICK SEAT MOUNT PLASTIC TIE ON 15 LG BOOT CABLE TIE PLASTIC DECAL NOTICE TO OWNER PLASTIC TIE 21 LG DECAL ATTENTION BOOM SWINGING DECAL BOOM REST 02980800 D
32. weld up each side and over the top See Figure 8 Counter Weight must be supported to where it is level during the entire mounting process If it is not Supportted it will sag after being welded High Frame Weld all the way er 9 CWI Support N arounf support JE as va mole Bracket FNO kl stram mount j fe Oh ar CClamp Support Rod gt Ah i T a GE Make Certain Counter Weight Will Not rub Fuel Tank Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 10 3 Frame Rail Installation 2 WD amp 4 WD Counter Weight Installation continued 5 Counter Weight CWT Support Rod Installed The Counter weight Mounting Bracket welded to the High frame the Support Rod welded to the Counter Weight Touch up the Paint where these were welded Tighten the two long Allen Head bolts that hold the Counter Weight to the Frame Rail See Figure 11 amp 12 Remove the Hoist and install the decal on the side of the Counter Weight See Figure 13 amp 14 6 Touch Up Paint on Counter Weight Paint the places that you had to weld on frame and counter weight now before installing Decals 7 Decals on Counter Weight Install Decals on Counter Weight after you have touch up the paint See Figure 13 amp 14 8 Decals on Front Pump Cover These Decal can be installed now if not on front cover already Machete NH TS 100A 115A 125A amp 135A Asy Man
33. 0A Cab Above However the battery can still be accessed and even removed with the assistance of one additional person 5 Frame location very critical in mounting unit It must be placed slightly higher than normal to allow hood to open enough for air filter maintenance Failure to set the frame correctly will warrant modification of the hood 6 This mount kit has Neapco style driveline w double U joints The Neapco driveline kit includes a pump box which shifts the hydraulic pump approximately 6 1 4 forward 8 Alamo wheel weights fit standard flanged rims only Other rim types may require an adapter to be provided at the dealer customer s expense 9 Lexan window insert 02966458 can not be installed with the side screen kit due to the extreme curvature of the glass door 10 Mount kit was developed f Cab 4wd TS115AA Boom Every effort was made to for adequate tire clearance for tractors equipped with mechanical 4wd Adjustment of the tread setting and steering stop may be necessary In addition an articulation block may be required but has not been included at this time Finally the hoses in kit were sized from the TS100A 4 cyld Machete We are hoping that little to no alteration will be necessary for the 6 cyld application Furthermore the TS125A amp 135A are reportedly equipped with Iveco engines Though the driveline should fit correctly to the crankshaft pulley we have no way of checking for proper driveline access Until all three
34. 2775500 02963524 02964677 02965093 02965262 02967827 63118700 02980801 Qty ND Oy h VO WH SS S Sl N Description SUPPORT PLATE HOSE SUPPORT RING PLATE BOOM REST PULLEY ADAPTER NH TS A WLDMT BOOM REST STABILIZER WLDMT FRONT MOUNT L H TS A WLDMT FRONT MOUNT R H TS A ASSY TS APUMP MOUNT W COVER PLATE BOOM REST STABILIZER KIT EXHAUST RELOCATION KIT JOYSTICK SEAT MOUNT PLASTIC TIE ON 15 LG TIE PLASTIC DECAL NOTICE TO OWNER PLASTIC TIE 21 LG DEGAL ATTENTION BOOM SWINGING DECAL BOOM REST DECAL PROPER ENGINE OPERATING DECAL WARNING HOSE BURST DECAL MULTI HAZ 3 16X 7 PLASTIC TIE WRAP BOLT BAG NH TS100A MACHETE Continued Next Page Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 10 Mounting Specifications New Holland TS100A ROPS 2 amp 4wd Continued From Previous Page Item Part No Qty Description 25 02969509 1 ADAPTER HYD ELBOW 12MM 4MJ 90DEG 26 02969508 1 ADAPTER HYD STRAIGHT 22MM 10MJ 27 02969401 1 ADAPTER HYD ELBOW 10FJX 8MJ 90 28 02975000 1 ADAPTER HYD STRAIGHT 12MJ 27MM 29 02980817 1 ADAPTER HYD 12FJX 8MJ 90 30 02969418 1 HOSE 16 16FJX 16FJX 66 LG 31 02969419 1 HOSE 16 16FJX 16FJX 66 LG 32 02969420 1 HOSE 16 16FJX 16FJX 62 LG 33 02976714 1 HOSE 8 8FJX 8FUX 190 LG 34 02976719 1 HOSE 8 8FJX 8FJX90 190 LG 38 02976726 1 HOSE 6 6FJX 6MJ 70
35. 2835 77 Torque to 20 ft Ib 240 In Ib Coil 4 02972836 Solenoid Nut Torque to 5 ft Ib 60 in Ib Writing on Coil Set Screw amp Jam Nut Detail B Steel cap Nuts 402919600 Aux Door Port Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 13 4 Head Installation 2 WD amp 4 WD Timbercat Solenoid Valve to Pump Assembly continued 4 Attach the TimberCat Head Assembly to the boom using the ex isting pins and fasteners Attach the hoses to the ports in the boom according to the Hydraulic Connec Hydraulic Motor Connection tion Diagram shown See Figure 13 Detail C and on the decal on the rie Ba sena boom Attach the steel cap nuts range Return 02919600 to the two auxiliary door Red Pressure connection ports of the boom if they are not already installed Check Hoses for correct connections There is a decal on the side of the Boom showing hose connections See Figure 14 Ditcher Head Assembly Auxillery Door Connections Yellow Rod End of Gyl 1 Attach straight adapter 2 t ach straight adapter 2 to Yellow White Butt End of Cyl case drain port Then fasten hose 8 to elbow 1 and attach to straight adapter 2 LEAVE LOOSE Hose must be connected at Angles shown to clear See Figure 15 2 Attach hoses 3 amp 4 on boom end and tighten See Figure 15 Boom Side View 3 Tighten the fittings on the bottom hose 8
36. 2981071 STeeP N NI goog11d7 aT TractosPilot bi LJ gt Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 5 5 Stack Valve Tractor w 12 X12 amp 24 X 24 Transmission Hydraulic Connection Kit Installation continued 4 Hose Connections See Figure 12 The hose MountPlate amp Hose F Pilot Line connections are numbered but do not have to be in PIN 02981071 stalled in any special order This is the tank return k hose from the T port on cylinder control valve back to ime the tractor tank it will have an Orange plastic tie on it and is furnished w mount kit 2 This is the Load sense Qa hose that connects to the load sense port on cylinder TON Checksliglve control valve it will have a yellow plastic tie on it and is th T Body furnished in mount kit 3 The hose from the tractors i n k 02975467 pilot valve supplies approximatly 250 PSI Pilot pressure f daptersT cae ir t that is added from the hydraulic connection kit 4 The SANNET YA 0 Pressure hose to the cylinder control valve connects to the P port of cylinder control valve The Supply hose Figure 10 from tractor pressure to check valve body is furnished with hydraulic connection kit Check Valve Cartridges f lie Check Valve HE Bod Figure 11 gt Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 5
37. 3 Qty NO NN 1 Description WELDMENT JOYSTICK STAND SEAT MOUNT LOCKWASHER 5 16 PL STD BOLT HEX 3 8 NC X 1 LOCKWASHER 3 8 PL FLATWASHER STD 3 8 DRAWING INSTALL SEAT MOUNT JOYSTICK BOLT HEX HEAD M8 P1 25 X 25mm Joystick Seat Mount Kit P N 02980714 is in Component Box P N 02980800 which is in Mount Kit P N 02980799 02980719 Pump Mount Kit w Cover Consist of the following Item No Part No 02980666 02980398 00021400 00024100 00017000 Q 1 1 4 4 4 Description WLDMT PUMP MOUNT TS A COVER DRIVE LINE BOLT HEX HEAD 1 4 NC X 3 4 PL GR5 FLATWASHER STD 1 4 PL LOCKWASHER 1 4 PL ST Pump Mount Kit P N 02980719 is in Component Box P N 02980800 which is in Mount Kit P N 02980799 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 7 Mounting Specifications New Holland TS100A ROPS 2 amp 4wd As of Date 5 11 04 Closed Center Load Sense Valve 10 00 16 F 2 Min 12 4 24 R 1 Max Front Tire 18 4 30 R 1 Min 18 4 34 R 1 Max Rear Tire Mount kits Machete Mount Kit ROPS Only rornrnnannenanennnnnennnnnner 02981063 Options Aluminum Canopy FOPS Rated orrrnnennnennnnennnvennnnnnn 02980929 Extra Machete Installation Manual cc cscs eeeeeee eee es 02981048 Rear Screen Kit arnuununnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 02981109 Restrictions 1 Must be ordered with a high frame d
38. 4 2004 Alamo Group Inc Section 9 12 High Frame Installation 2 WD amp 4 WD High Frame Installation continued 6 Check All Clearances of Hood to High frame amp Tractor Air Cleaner Before beginning the next step make certain that you have the clearance needed for these items DO NOT tack weld any items until these have been checked Tack Weld Here on both sides 5 Tack Weld Frame rails to Support Plates Tack Weld the frame rail tubes to the front support plates See Figure 29 Tack weld on the RH side as shown and on the LH side also 6 Tack Weld High Frame to Mounting Tubes The High Frame needs to be tack welded to the mounting tubes DO NOT tack weld mounting tubes to frame rails The high frame will need to be tack welded in a number of places aie sa on both the LH amp RH side These tack welds Tack weld must be large enough and strong enough to not mounting tubes let the mounting tubes move from high frame to high frame when it is lifted off frame rails See Figure 30 mi 3 T Solid Weld Frame Rails to Front Sup port Plates This can be done before the high frame is lifted off or after If after make certain that these are tack welded secure so it will not move when high frame is removed See Figure 31 amp 32 Solid Weld Frame Install Fighten Four z rais to Front 5 AP tig Support Plates g PNA e i s iSolid Flat Weld Frame rails to Support Plate Mac
39. 6 Section 6 MACHETE New Holland Tracto TS 100A 115A 125A amp 1154 Tractor Exhaust Modification Tractor Exhaust Modification 2 WD amp 4 WD Tractor Exhaust Modification 1 Relocate Factory Muffler The Factory muffler must be moved inward 6 1 2 in order to clear the Boom when it is placed in the boom rest This is done by removing the muffler and muffler mount from the tractor cab See Figure 1 The procedure for the TS100A amp the TS115A is the same but some parts are different Remove Factory Exhaust Header Pipe and Mount The factory exhaust header pipe needs to be removed This is done by removing the clamp for the header pipe at the turbo Any time the turbo connections are removed make certain that noth ing gets into turbo by accident See Figure 2 amp 3 3 Install new Header Pipe amp mounting Bracket Install new Header Pipe amp muffler mounting bracket Discard the old factory header pipe and bracket as F it will not be used See Figure 4 amp 5 With the Ses Muffl new header pipe and mounting bracket installed g Factory reinstall the muffler See Figure 5 The muffler Header Pipe will set 6 1 2 further in than the factory setting SV Engine Turbo with header pipe re moved Ke glkrament he Eke ipads pipe New Header Pipe amp Mounting Bracket Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 6
40. 7 8 NC Note some Older Units used a All Thread Rod with Hex Nuts Lock Nuts with Flat Washer and Lock washer This was replaced with the Bolt Type shown above These Bolt and Nut combinations will replace the old All Thread type Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 3 2 Rear Wheel Counter Weight Installing Wheel Weight 1 This Wheel Weight is 1400 los Always use caution when working with it 2 Locate the three Holes in LH Rear Wheel Make sure these holes are 15 16 dia if not they must be reamed out 3 Lift Left Rear Tractor Wheel till it just clears the ground This will allow the Wheel to be rotated when aligning mounting holes for Weight 4 Using a forklift lift Wheel Weight into Wheel When Wheel Weight is centered in Wheel Se cure Forklift and Set Parking Brake on Forklift Insert one of the three bolts through Weight and Wheel Rotate Wheel to align holes if needed Install a Hex Lock Nuton inside Insert the other two Bolts through Weight and Wheel and start the other two Locknuts Do not tighten yet See Figure 2 Wheel Weight Mntg Locknuts 5 Looking at the outside make sure the three special Wash Wheel Weight ers Figure 1 Item 2 are aligned _ 1400 Ibs with the Slots inthe Wheel Weight Tighten the three Bolts now You will need an assistant to hold the Er gt other Side while you are tightening NS the Bolts While tightenin
41. Alamo Group Inc Section 8 9 Wire Harness Joystick Console Plug to Valve Actual Pin Location is Shown for Plug in Wire Harness Plug New Style this Illustration Narrow Notch 2 All YG 7 OF oH Vv Start Cx Solenoid w bi Loop pf Piston Pump Ba Soleniod Lock Valve DIPPER TILT DOOR EXTEND Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 8 10 Control Valve Electric Hydraulic CONTROL VALVES See Figure 19 The Alamo A Boom Optional Hydraulic Control Valve is an Electro Hydraulic Electric over Hydraulic Valve The Valve is designed to utilize Oil from the Tractors Hydraulic System This is basically considered a Selector Valve The Hydraulic Control Valve must be compatible with the type Tractor System being utilized There is only one type System used The Fixed Displacement Open Center Continuous Flow Hydraulic Supply is from front Aux Pump Pump Pressure Port Tank Return Port Pressure Gauge 2 Inlet Section rot C KO t 0o i 5 Spool rm vane TOG un Handl gt Sunt as a OG I mn Dipper Illustrati er eteo Sn 5 19 amp EN Door Extend ua Svene Na Ground Junction Box Black Joystick Solenoid Lock Valve Dp Clamp Voltage Supply dl TN i OZ 2 Pump Solenoid Connector Me I CL al Red i fr Dipper Tilt Door Extend 1 2 3 4 5 Machete NH TS 100A 115A 125A amp 135A Asy
42. DEE p 0 0 Q Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 13 3 Head Installation 2 WD amp 4 WD Timbercat Solenoid Valve to Pump Assembly 1 Mounting the TimberCat on the Machete requires the addition of an additional solenoid cartridge and a new adjustable Servo Stop End Cap to the pump These items are included with the TimberCat Head Assembly 2 With the tractor off parking brake set key removed and all switches on the joystick console in the off position locate the plug on the pump as shown in Figure 23 Remove the plug and replace it with the cartridge valve 02972835 as shown in Figure 13 Detail A Tighten the cartridge valve to 20 ft Ib 240 Ib in Install the coil over the stem of the cartridge valve The writing on the coil faces away from the pump Installthe solenoid nut onto the stem making sure NOT TO OVERTIGHTEN torque to 5 ft Ib 60 Ib in 3 Remove the wire harness connection from A and attach to B See Figure 13 detail B Whenever the TimberCat is installed the harness must be attached to B When any other head is installed the harness must be attached to connection A Locate the Servo End Cap on the pump as shown in Figure 13 Detail A Remove and replace with the Adjustable Servo Stop End Cap 02972837 Torque the four mounting bolts to 40 48 in Ib Adjustable Servo Stop Torqueto End cap 02972837 A 40 48 in Ib Cartridge Valve 0297
43. ECAL PROPER ENGINE OPERATING DECAL WARNING HOSE BURST DECAL MULTIHAZ 02980800 3 16X 7 PLASTIC TIE WRAP BOLT BAG NH TS100A MACHETE Continued Next Page Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc fed Mounting Specifications New Holland TS100A Cab 2 amp 4wd Continued From Previous Page Item Part No Qty Description 25 02969509 1 ADAPTER HYD ELBOW 12MM 4MJ 90DEG 26 02969508 1 ADAPTER HYD STRAIGHT 22MM 10MJ 27 02969401 1 ADAPTER HYD ELBOW 10FJX 8MJ 90 28 02975000 1 ADAPTER HYD STRAIGHT 12MJ 27MM 29 02980817 1 ADAPTER HYD 12FJX 8MJ 9 30 02969418 1 HOSE 16 16FJX 16FJX 66LG 31 02969419 1 HOSE 16 16FJX 16FJX 66LG 32 02969420 1 HOSE 16 16FJX 16FJX 62LG 33 02976714 1 HOSE 8 8FJX 8FJX 190 LG 34 02976719 1 HOSE 8 8FJX 8FJX90 190 LG 38 02976726 1 HOSE 6 6FJX 6MJ 70 LG 39 02976727 1 HOSE 6 6FJX 6MJ 70 LG 42 02976730 1 HOSE 6 6FJX 6MJ 70 LG 43 02976731 1 HOSE 6 6FJX 6MJ 70 LG 46 02980805 1 RAIL TANK LH 47 02980807 1 WLDMT RH TANK RAIL TS100A 48 02977901 1 HOSE 6 6FJX 6MJ 56 LG 49 02977902 1 HOSE 6 6FJX 6MP 56 LG 50 02977903 1 HOSE 6 6FJX 6MP 76 LG 51 02977904 1 HOSE 6 6FJX 6MP 76 LG 52 02976742 1 HOSE 4 4FJX 4MJ 76 LG 53 02976743 1 HOSE 4 4FUX 4MJ 76 LG 54 02981008 1 HOSE 4 4FJX 4FUX 190 LG 55 02981048 1
44. Frame Rail gt RH Frame Rail Front Shown D j Frame Rail to Rear Axle 5 a A Rail Tube Item Part No Description Mounting Tubes Length will Vary with Mount Kit Bolt 3 4 X 2 Long Not Shown Locknut 3 4 Toplock Not Shown Bar Mounting Strap Bar Mounting Strap Cut In Half Locknut Toplock Bolt 3 4 X 10 1 2 Long Gusset Left High Frame to Mounting tube weld in 02918600 00037200 02966639 02966639 00037200 02957039 02820900 00 00 N N Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 6 Frame Rail Installation 2 WD amp 4 WD Frame Rail Pre Assembly continued High Frame Mounting Tube Components See Figure 10 These Components are Sitting in approximate position of assembly to illustrate where they are to be when tack welding them Space is left between them for Illustration only they will be closer together when assembled Bolt the Mount Tubes to the frame rail using the four bolts that bolt the plates of the mount tube to the plates welded to the frame rail See Figure 11 DO NOT do any welding at this time Also See Figure 5 on previous Page Bolts 3 each side Angle Mount 2 each side Mounting Tube Frame 1 each side Rail fol Rear of 7 Mounting Bolt Holes Frame Rail 7 2 each end Angle Mount 2 each side Bar Mounting Strap Cut Off Front 2 each side of Frame Rail Bar Mounting High Frame
45. HY MACHETE NANO Assembly Instruction Manual INDUSTRIAL NH TS100A 115A 125A amp TS115A Published 10 04 Manual Part No 02981048 new tractor models or Customer alterations may prevent this Mount Kit from being properly mounted to the tractor Alamo Group is not responsible for modifications to the MountKit to accommodate these differences ALAMO INDUSTRIAL 1502 E Walnut Seguin Texas 78155 mo OF THE 2 1 0 3 19 1 48 0 2004 Alamo Group Inc ALWAYS ON THE CUTTING EDGE TO THE OWNER OPERATOR DEALER All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense A DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY TORS HARD HAT SAFETY BEFORE WORKING rd GLASSES SEAT BELTS ROPS amp 1 Study and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement to prevent misuse abuse and ac
46. Illustrations are in general for boom connection to Alamo Prioduct and not Specific Tractor 2 Pump Pressure and Return Hoses Locate the three 16 1 hoses These hoses will have plastic Ties on them at the fittings 1st 416X52 Long and will have a Red Tie on it Hose Part 02968158 Pressure Hose 2nd 16 X 52 long and will have an Orange Tie on it Hose Part 02968157 Tank Return Hose 3rd 16X48 long and have Blue Tie on it Hose Part 4 02958647 Case Drain Hose Install these hose in the correct order as shown this is critical that the do not get mixed See Figure 4 3 Slide Sleeving over the Hoses run ning to theTank The Sleeving is used to protect the hoses from scrapping and being damaged See Figure 5 6 7 Hose To Pump amp Tank Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 12 2 Hose Installation 2 WD amp 4 WD Boom Hoses Tank Hoses 1 Install Hose To Pump and Tank These hoses go through a hose holder that is welded to the front Rail support that is bolted to tractor frame Rail these hose must be run here before connecting them to Pump and tank See Figure 10 These are the pressure and return hoses The fitting on the Tank will have plastic ties on them that match the Plastic ties on the Hoses See Figure 8 amp 9 Connect these hose to the correct colors Red Pressure Orange Tank Return from Motor and Blue Tank Return from Bypa
47. L FLATWASHER STD 3 8 DRAWING INSTALL SEAT MOUNT JOYSTICK BOLT HEX HEAD M8 P1 25 X 25mm Joystick Seat Mount Kit P N 02980714 is in Component Box P N 02980903 which is in Mount Kit P N 02980902 02980719 Pump Mount Kit w Cover Consist of the following Item No Part No 02980666 02980398 00021400 00024100 00017000 Q 1 1 4 4 4 Description WLDMT PUMP MOUNT TS A COVER DRIVE LINE BOLT HEX HEAD 1 4 NC X 3 4 PL GR5 FLATWASHER STD 1 4 PL LOCKWASHER 1 4 PL ST Pump Mount Kit P N 02980719 is in Component Box P N 02980903 which is in Mount Kit P N 0298902 02981129 Hydraulic Connection Kit Consist of the following Item No ltem 1 2 3 4 D 6 7 8 O 10 Part No 02981117 02981118 02981128 02967151 02981071 00753723 02970065 02974929 02981132 02981131 Q 1 1 1 1 1 2 2 2 1 1 Description ADAPTER HYD TEE 8FFX 8MF 8MF ADAPTER HYD STRAIGHT 8FFX 8MF HOSE 48 8FJX 8FJX 7LG ADAPTER HYD STRAIGHT HOSE 4 4FJX 4FJX 72 BOLT HEX HEAD M8 P1 25 X 25mm LOCKWASHER 8mm WASHER 8mm VALVE BODY MOUNTING PLATE ASY INSERT SHEET NH TSA Hydraulic Connection Kit P N 02981129 is in Component Box P N 02980903 which is in Mount Kit P N 02980902 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 19 NOTES Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 20 Section 2 Machete
48. LH must be mounted on the Left and Right on the Right To ID which is which the easiest way is to look for the Counter Weight Mounting Tubes See Figure 1 Item 2 these are welded on to the LH Frame Rail Only The Rail Mounting Pad See Figure 1 Item 4 is loose and not welded to the front of the Frame Rail until final assembly NOTE TS100A amp TS115A will not use same frame rails but will share the other frame rail components and procedures Frame Rail Stiffener Crossmember Item 6 Shown below is the Frame Rail Stiffener This mounts under the Tractor and bolts between the two Frame Rails during Assembly The crossmember bolts in using four 3 4 bolt use a hardened flat washer on top and bottom of bracket 2 per bolt or 8 for all 4 bolts See Figure 1 Changes have been made to limit the amount of welding that will be done on frame rails Item Part No 1 TROND O CO N O Note 02980896 02980804 02980904 02980905 02725900 02974704 02980693 02980730 00037200 9312316 Description Frame Rail Widmnt LH TS115A Shown Frame Rail Widmnt LH TS100A Shown Frame Rail Widmnt RH TS115A Not Shown Frame Rail Wildmnt RH TS100A Not Shown Frame CWT Mounting Tube Welded on LH Frame Rail Only Rear Mounting Plate Welded on LH and RH Frame Rail Front Rail Mounting Pad not welded to frame rail when received Stabilizer Strap Axle Strap Used on LH Side only RH Strap is part of Boom Rest reinforcement bra
49. Manual is with Unit The Safety Decals are installed as listed in the Assembly Manual Valve operation plate is installed Operators cage or Tractor Cab is in place Item 1 page 1 4 Deflectors are installed on the Mower Head Item 2 page 1 4 Tractor Rops or Cab with seatbels installed properly Frame and Boom Axle Plate Bolts are torqued to 240 ft lbs Item 3 page 1 4 Boom Rest Axle Plate Bolts are torqued to 240 ft Ibs Front Rail Bolts are torqued to 170 ft lbs Item 17 page 1 4 Front Support Bolts are torqued to 240 ft lbs Item 4 page 1 4 Hydraulic Tank mounting Pins Bolts in place correctly Boom Main Pins are torqued to 170 ft Ibs King Pin Retaining Nut is properly locked in place All Welds inspected toinsure proper welds and locations Hydraulic System Sacer Oil Level in Hydraulic Tank is within the sight gauge Item 5 page 1 4 Hose connections are tight Hoses do not have any kinks or twist in them Front Pump Shaft adapter bolts are tight Item 6 page 1 4 Front Pump Shaft Coupler Drive Shaft is lubricated and has an anti seize compound on the Splines of Pump and Shafts Item 7 page 1 4 The Pump Drive Shaft has correct alignment Suction Hose has no leaks or kinks Rotary Mower Head Skid Shoe Bolts are torqued to 120 ft Ibs Item 8 page 1 4 Spindle Housing Bolt
50. Never attempt to start the tractor unless properly seated in the tractor seat with the seat belt fastened around you Never attempt to operate the tractor and mower controls unless seated in the tractor seat with the seat belt fastened around you WARNING Securely block up and support the tractor before attempting to loosen and move the tires Failure to properly block up the tractor can resultin the tractor to suddenly move or fall crushing you or another worker Never work under any raised component or any component that is not securely blocked up or supported WARNING Many components of this mower are very heavy and must be handled by proper material handling equipment Do not lift components that weight over 50lbs by yourself Use an overhead crane forklift or other coworkers to lift heavy items Ensure lifted components are securely supported Never walk or work under a lifted component Use extreme care when moving handling or adjusting the tractor tires The tires are extremely heavy and could fall and crush you gt T Z Use an overhead crane or forklift to move the tires OC Properly fasten the tires to the material handling equipment to prevent the tire from falling WARNING The hydraulic oil is under high pressure and a hydrauli leak can cause oil to be injected under the skin Before starting the tractor ensure all hydraulic connections have bee tightened Never chec
51. Shaft before these Frame Supports are in stalled If you are mounting the Frame rail supports now go back to the beginning ofthis section for mounting instruction Support Frame Rails while mounting them Use a hoist to lift and fit Frame Rails Use a floor jack to support the rear of the See Figure 12 while you bolt them to the rear axle of the tractor The front of the frame rails will reston the front mounting support plates that are bolted to the front frame rail support See Figure 13 8 Rear Three Point Stabilizers These will be disconnect when mounting Frame Rails but will be bolted back on with frame rails See Fiqure 14 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 8 Frame Rail Installation 2 WD amp 4 WD Frame Rail Pre Assembly continued 9 Install Crossmember between frame rails Install the cross member Tube P N Hardened 02980697 to the frame rails underneath tractor Locknut There is no welding required to install this crossmember When installing the four 3 4 NC X 4 1 4 Gr 8 bolts P N 02980730 it will also be REQUIRED that a hardened flat washer P N 5312316 3 4 be used on top and bottom of crossmember See Figure 15 DO NOT tighten these four bolts at this time The holes in the Hardened mounting straps for crossmember are slotted Washer this is to allow the frame rails to be moved around to enable alignment 10 Bolt the frame
52. TABILIZER BRACKET TOP 9 02980584 1 KIT 3 EXHAUST CLAMP 10 00753642 2 BOLT HEX HEAD 3 8 NC X 1 1 4 PL GR5 11 00015800 2 LOCKNUT TOPLOCK 3 8 Exhaust Relocation Kit P N 02980717 is in Component Box P N 02980800 which is in Mount Kit P N 02980799 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 12 Mounting Specifications New Holland TS100A ROPS 2 amp 4wd 02980714 Joystick Seat Mount Kit Consist of the following Item No ltem 1 2 8 9 11 12 Part No 02980715 00011700 00011400 00012101 00011100 02980635 00753723 Qty N NN 1 Description WELDMENT JOYSTICK STAND SEAT MOUNT LOCKWASHER 5 16 PL STD BOLT HEX 3 8 NC X 1 LOCKWASHER 3 8 PL FLATWASHER STD 3 8 DRAWING INSTALL SEAT MOUNT JOYSTICK BOLT HEX HEAD M8 P1 25 X 25mm Joystick Seat Mount Kit P N 02980714 is in Component Box P N 029801064 which is in Mount Kit P N 02981063 02980719 Pump Mount Kit w Cover Consist of the following Item No Item 1 2 3 4 D Part No 02980666 02980398 00021400 00024100 00017000 Q 1 1 4 4 4 Description WLDMT PUMP MOUNT TS A COVER DRIVE LINE BOLT HEX HEAD 1 4 NC X 3 4 PL GR5 FLATWASHER STD 1 4 PL LOCKWASHER 1 4 PL ST Pump Mount Kit P N 02980719 is in Component Box P N 02981064 which is in Mount Kit P N 02981063 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 A
53. The Hoses connecting to the boom and frame will be in closed in sleeving material This sleeving should be slid up over hoses now before they are connected to pump or valve Secure the sleeving using plastic ties around OD of sleeving See Figure 16 12 Install Hose to Valve Pump amp Tank Install the boom hoses to the valve using the color coded plastic ties on the hose schemat ics See Figure 17 Connect the large hoses from bulkhead fittings on frame to the pump and tank connections See Figure 18 Photo without Pump amp Hoses shown for illustration only sed er j i N Ea i Orange Tie Machete NH TS100A amp TS115A Asy Manual 05 04 2004 Alamo Group Inc Section 11 5 Boom Installation 2 WD amp 4 WD Boom Installation Boom Hoses continued 13 Install Front Pump Valve amp Tank Cover There are two Weld on Hinges that half of the i hinge welds to bumper and half of the hinge EA EE SFA welds to the cover See Figure 19 os P Dig z Front Cover 14 Connect Rubber Hold Downs to Front Cover There are two robber hold down straps one on the LH side and one on the RH side These are held in place with roll pins Note the LH hold down strap is mounted higher than the RH hold down strap See Figure 20 amp 21 15 Oil Level Sight Gauge and Temperature Gauge On the Left Hand side of the tank is the Sight Gauge Temperature Gauge combina tio
54. Tie and one hose 02979123 with Yellow White Stripe Tie 2 Hoses for Tilt Cylinder Qty of two 6 hoses X 58 Long one hose 02976728 with Red Tie and one hose 02976729 with Red White Stripe 3 Hoses for Dipper Cylinder Qty of 2 6 hoses X 64 Long one hose 02976705 with Blue Tie and one hose 02976706 with Blue White Stripe Tie 4 Hoses for Lift Cylinder Qty of 2 6 hoses X 64 Long one hose 02976709 with Or ange Tie and one hose 02976710 with Orange White Stripe Tie 5 Hoses for Swing Cylinder Qty of 2 4 6 hoses X 44 long one hose 02976734 with Green Tie and one hose 02976735 with Green White Stripe Tie 1 Hydraulic Hose Codes Hydraulic Hose Band Mark Color Codes Hose s and or fittings are marked with a Color Coded Plastic Band around it Some Bands are a solid Color and some have a Colored Stripe DO NOT remove these bands unless you replace them All Bands with Solid Colors connect to Rod End of Cylinder All Bands with Stripes connects to Butt End of Hydraulic Cylinder or connections leading to them Always Check Hose Size amp Color Code Color Tie Orange Orange Orange White Stripe Green Green White Stripe Blue Blue Blue White Stripe Red Red Red White Stripe Yellow Yellow White Stripe Red Orange Red Valve Color Tie Abr OR OR OR W G G W Hose Size Medium 6 Large 16 Medium 6 Medium 6 Medium 6 Me
55. ULTI HAZ 3 16X 7 PLASTIC TIE WRAP ADAPTER HYD ELBOW 12MM 4MJ 90 DEG Continued Next Page Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 16 Mounting Specifications New Holland TS115A 125A 135A Cab 2 amp 4wd Continued From Previous Page Item 26 27 28 29 30 31 32 33 34 38 39 42 43 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Part No 02969508 02969401 02975000 02980817 02969418 02969419 02969420 02976714 02976719 02976726 02976727 02976730 02976731 02980805 02980807 02980916 02980963 02977901 02977902 02977903 02977904 02976742 02976743 02981008 02981048 02981129 02982000 2 lt be be ee a be a Description ADAPTER HYD STRAIGHT 22MM 10MJ ADAPTER HYD ELBOW 10FJX 8MJ 90 ADAPTER HYD STRAIGHT 12M J 27MM ADAPTER HYD 12FJX 8MJ 90 HOSE 16 16FJX 16FJX 66 LG HOSE 16 16FJX 16FJX 66 LG HOSE 16 16FJX 16FJX 62 LG HOSE 8 8FJX 8FJX 190 LG HOSE 8 8FJX 8FJX90 190 LG HOSE 6 6FJX 6MJ 70 LG HOSE 6 6FJX 6MJ 70 LG HOSE 6 6FJX 6MJ 70 LG HOSE 6 6FJX 6MJ 70 LG RAIL TANK LH WLDMT RH TANK RAIL TS100A KIT EXHAUST RELOCATION TS115A BOLT BAG NH TS115A MACHETE HOSE 6 6FJX 6MJ 56 LG HOSE 6 6FJX 6MP 56 LG HOSE 6 6FJX 6MP 76 LG HOSE
56. and King Post Frame Sub Assembly See Figure 11 The High frame will come with the King Post Sub Assembly Bolted to it The King Post Sub Assembly bolts to High Frame these Bolts must torque to 375 ft lbs These should be Torqued when received from the factory The Lift Cylinder will not be assembled to King Post it is shown in figure 5 for Illustration and will have to be mounted later after final installation of High Frame The 2 Wheel drive and 4 Wheel Drive High frames are different and will not interchange In Figure 5 the 2 Wheel drive High frame is shown the 4 Wheel drive High Frame has the King Post Mounting plate welded higher up on frame than shown here DO NOT try to use a 2 Wheel drive Frame on 4 Wheel Drive Tractor or vice versa it will not work Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 7 Frame Rail Installation 2 WD amp 4 WD Frame Rail Pre Assembly continued 5 Lay Out Components in Display Itis helpful to lay out the component in as neat a display as possible Lay out the Bolts accord ing to size and length Lay out the Nuts and washer by size This will allow you to see how many of each part as you use them and help to identify any missing parts See figure 6 6 Front Frame Rail Supports These Frame Rail Support Mounts These should already be mounted from previous Assem bly of Front Pump and Drive Shaft Compo nents It is easier to mount the Pump Drive
57. and TS100A ROPS 2 amp 4wd Continued From Previous Page 02980801 Bolt Bag Consist of the following Item No Item Part No Qty Description 12 00059500 4 NUT HEX 1 NC PL 13 02032200 4 LOCKWASHER STD 1 14 02959587 2 BOLT HEX HEAD 3 4 10 NC X 6 PL GR8 15 5312316 10 WASHER 3 4 HARDENED 16 02980723 4 BOLT HEX HEAD M18 P1 5 X 80 PLGR10 9 17 02975957 4 BOLT HEX HEAD M18 P1 5 X 100MM PLGR10 9 18 02970066 8 LOCKWASHER 18MM 19 02956765 4 BOLT HEX HEAD 1 2 NC X 4 1 2 PL GR8 amp 20 00002700 8 FLATWASHER 1 2 PL STD 21 00001200 4 NUT HEX 1 2 NC PL 22 02980730 4 BOLT HEX HEAD 3 4 10 NC X 4 1 4 PL GR8 23 02962777 2 BOLT SOCKET HEAD 3 4 NC X 11 PL GR8 amp 24 02963646 1 BOLT HEX HEAD 3 4 NC X 2 1 2 PL GR8 25 02776600 2 BOLT HEX HEAD 1 2 NC x 1 1 4 PL GR8 26 00759635 2 FLATWASHER HARDENED 1 2 NON PLTD 27 02976387 6 BOLT HEX HEAD 5 8 NC X 1 1 2 PL GR8 28 00010300 6 LOCKWASHER 5 8 Bolt Bag P N 02980801 is in Component Box P N 02981064 which is in Mount Kit P N 02981063 02980717 Exhaust Relocation Kit Consist of the following Item No Item Part No Qty Description 1 02980649 1 WELDMENT EXHAUST BRACKET 2 02980718 1 WELDMENT TURBO DOWNPIPE 3 02980584 2 KIT 3 EXHAUST CLAMP 4 02980727 4 BOLT SOCKET HEAD M8 P1 25 X 35mm PL GR10 9 5 02980728 3 BOLT HEX HEAD M12 P1 75 X 30mm PL GR10 9 6 701513C 3 FLATWASHER 12 MM 7 00754566 3 LOCKWASHER 12MM 8 02981771 1 EXHAUST S
58. arness along under RH cab of Tractor to the control valve See Figure 12 Notethe wire harness runs bottom of cab and near the exhaust from the Tractor to the Stack Valve to the front of the tractor Make certain to tie the Harness or Hoses to the Tractor for protec tion 2 Gaskets on Valve Terminals There are 5 wire terminals on Valve A Gasket will have to installed on each one These gas kets will only fit one way there are 4 slots in gasket 1 Slot is wider than the other 3 align these slots with correct terminal on Valve See Figure 13 amp 14 These Gaskets must be used Note the gasket are shown laying onatank only as a back ground they must be installed on the valve before wire terminals are connected In the Illustration in Figure 14 the Plugs are no visible because they are under the hoses on the bottom 3 Connect Lock Valve connections There is a lock valve use on the head Tilt function this electric locking device is lo cated at the valve on tilt hose connections this connection needs to be made now 4 Wire Harness Terminal Identification The Wire Harness Terminal Plugs are marked in writing on the plug Swing Lift Dipper Tilt and Door terminal plugs 5 Total The Valve terminals are in this same order starting at the bottom and coming up on the valve You will need to have a short handle Phillips screwdriver for this See Figure 26 5 Wire Harness Terminal Installation You will need to feed wir
59. b a F dm gt DP mm mina a fi Tractor Area _ Cleanliness The Tractor all tools and work area must be clean of dirt and debris when assembling any hydraulic components DO NOT leave any hydraulic component open to the elements DO not use any containers for fluids that are not clean and free of any other liquids DO NOT use rags cloth that has lint or fuzz on them when working on hydraulic components Keep all hoses capped until you are ready to connect them Machete NH TS100A 115A 125A 135A Asy Manual 10 04 2004 Alamo Group Inc Section 2 6 Mount Kit Component Preparations Lay Out Components in Display It is helpful to lay out the component in as neat a display as possible Lay out the Bolts according to size and length Lay out the Nuts and washer by size This will allow you to see how many of each part as you use them and help to identify any missing parts See figure 6 See Mount Kit Specification and Component Identification Section to help ID Components All the component that are received should be check and sorted as to what they are HOSE END FITTING TORQUE SPECS Hose End Type 37 Degree Angle End Steel Hose End Fittings Dash Nominal Cyl Torque Torque Size Size in in Ibs ft Ibs 4 1 4 140 12 6 3 8 230 19 8 1 2 450 38 10 5 8 650 54 12 3 4 900 75 16 1 1200 100 20 1 1 4 1600 133 24 1 1 2 2000 167 32 2 2800 233 Straight Threads do not always seal better when higher torq
60. cidents Practice before operating in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near folding mower or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or mower or contact with rotating blades 3 Operate ay with tractor having Roll Over Protective Structure ROPS and with seat belt securely fastened to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs are recommended 4 Block up or support raised machine and all lifted components dd before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely in Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides 6 Make certain that SMV sign warning lights and reflectors are clearly visible Follow local traffic codes 7 Never operate with Cutting Head or Folding Section raised if passersby bystanders or traffic are in the a
61. cket Crossmember Tube connects LH amp RH Frame rails Bolt 3 4 NC X 4 1 4 Gr 8 Locknut 3 4 NC Toplock 3 4 Flatwasher Special Hardened Item 2 is only welded on the LH Frame Rail Item 3 is welded to both LH and RH Frame Rails from the factory Item 4 will be welded on during assembly procedures Do not weld on any components until instructed to do so then check instructions carefully because some components are only to be tack welded then removed to be welded later Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 3 Frame Rail Installation 2 WD amp 4 WD Fuel Tank Protection Plate Modification 1 Remove Tank Protection Plate Some not all tractors will have a fuel tank Guard bolted up under the bottom of the tank This is a New Holland Tractor Option not an Alamo Industrial Option This Guard is held on with the four tank strap bolts from under side There are two bolts at the rear and two bolts at the front The tank WILL NOT have to be removed This plate will be shaped the same asthe tank See Figure 2 Note Figure 2 guard is shown upside down from way it mounts under Fuel Tank 2 Modify Tank Guard There are two reinforcement braces made of Angle Iron Welded to the bottom of the guard The inner brace angle iron closest to the tractor will interfere with the Left Hand Frame Rail The Angle Iron will have to have 12 inches cut off and removed See Fig
62. ction 4 2 Pump Drive Assembly Instructions Installing Crankshaft Pulley Adapter 1 Install Pulley Adapter The Pulley adapter P N 02980699 is around plate with 4 threaded holes and four non threaded holes in it Notice this pulley adapter will not have a center hole in it See Figure 3 The four non threaded holes are used to mount the Adapter to the Crankshaft Pulley using bolts P N 02980967 12 mm X 60 mm long and lockwashers P N 00754566 12 mm that are supplied in mount kit The four threaded holes are used to install the flange yoke of driveline to pulley adapter Do not use longer bolts to mount Pulley Adapter to Pulley or Flange yoke to adapter than are supplied with mounting kit if longer bolts are used they could go through adapter and pulley causing damage Tighten the four bolts that retain the pulley adapter to the pulley now it will be easier than trying to tighten them later 2 Install Shaft Half of Driveline with Flange Yoke Note the driveline universal joints should be timed See Figure 4 Slide the two driveline half assemblies apart and lay the tube half aside for now Make certain that the four retaining bolts for the Pulley adapter to the crankshaft pulley have been tightened Check the length of the spline Shaft of the driveline is a must The shaft Four Threaded should be 12 1 2 long Measure Shaft Only on some drivelines this shaft will have to be cut The E correct to cut this shaft is with a saw after
63. dium 6 Large 16 Medium 6 Medium 6 Large 16 Medium 6 Small 4 Small 4 Medium 8 Medium 8 Small 4 Hydraulic Connection Lift Cylinder Rod End Return Flow from Motor To Tank Lift Cylinder Butt End Swing Cylinder Rod End Swing Cylinder Butt End Dipper Cylinder Rod End Case Drain for Motor To Tank Dipper Cylinder Butt End Tilt Cylinder Rod End Pressure Flow Pump To Motor Tilt Cylinder Butt End Door Cylinder Rod End Door Cylinder Butt End Tractor Pressure to Control Valve Control Valve to Tractor Tank Return Load Sense Control Valve to Tractor Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 12 6 Hose Connecting Instructions 2 Hose End Fitting Torque Specs Hose End Type 37 Degree Angle End Steel Hose End Fittings Dash Nominal Cyl Torque Torque Size Size in in Ibs ft Ibs 4 1 4 140 12 6 3 8 230 19 8 1 2 450 38 10 5 8 650 54 12 3 4 900 75 16 1 1200 100 20 1 1 4 1600 133 24 1 1 2 2000 167 32 2 2800 233 Straight Threads do not always seal better when higher torques are used Too much torque causes distortion and may lead to leakage DO NOT over torque fittings and DO NOT allow any contaminants to enter system through fittings when installing them 3 Valve Port Markings Valve Port Markings Ports Marked with letter A solid marking hose bands are for Functions Connected to Rod
64. draulic Connection Kit Installation Components in Connection Kit P N 02981129 1 Connect Adapter Tee to Tractor Pilot Line Locate the Tractor Pilot Line Return Line from Power Steering The Pilot line is located on the RH side of the tractor behind the battery box The Battery Box will swing out to allow access to this line When installing the adapter Tee P N 02981117 amp Adapter P N 02981118 the Pilot Line will need to be moved some and realigned to allow for the additional length being added into it and bent inward to make the new line connection clear the battery box Follow the pilot line upward you will see that it is connected to a filter loosen the line at the filter and this will allow you to align the Tee and lines up easier See Figure 9 Connect the pressure hose P N 02981071 to the Tee Adapter and run the hose up under the cab to the rear of the tractor See Figure 9 amp 10 2 Install the Mount Plate to Tractor The Check Valve Mount plate P N 02981130 will be bolted to the top of the tractor stack valve using two bolts on the back side Note the Valve Bodies amp the Mount Plate are an assembly 3 Install One Way Check Valves The Check REN Tractor Vaklves mount plate and fittings will be sent as an MALERE PE Pilot assembly Bolt this assembly to the tractor remotes n Line This assembly will bolt on top of the tractor remotes p Hose See Figure 10 11 amp 12 i P N Adapter 0
65. e 1 amp 3 Install both bolts as Mount Weld shown See Figure 28 Snug the Bolts don t Tubes Notch tighten them yet Mounting 2 LevelCounter Weight CWT Use a Floor Bolt Counter Jack to Isupport and level counter Weight after Weight Front of Hinge Bolts have been installed See Figure CWT Tractor 4 Use a Framing Square to align the CWT with the High frame See Figure 5 NU a s 2 ft r Counter Weight me Bolts and Front Counter Weight Mounting I Bolt e Counter pue Weight Support Strap Bracket Counter Weight j Supported by Floor Jack Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 10 2 Frame Rail Installation 2 WD amp 4 WD Counter Weight Installation continued 3 Counter Weight CWT Support Rod Installa tion The clearance between the counter weight and fuel tank must be checked the tank should not touch the weight See Figure 9 The Counter weight Counter Weight f Mounting Bracket will Connect to the High Frame Support Rod with a weld on Bracket See Figure 8 The bracket aligned into notch has to aligned with the Counter Weight Support in Counter Weight Rod Notch See Figure 33 When aligned clamp the Bracket to the High frame on the LH outer side See Figure 7 4 Weld Counter Weight Bracket and Support Colinter Weight Rod Weld the Support Rod Bracket to the High Suppbrt Rod Notch Frame
66. e Air Cleaner element See Figure 23 make certain that the hood is open far enough that this air cleaner element can be removed for servic ing If these check OK go on to next step 3 Level High frame High frame must be as level as possible in order for the cutter head to be level Using magnetic levels mount one on the king pin post pointing toward the front of the tractor See Figure 24 This will level frame frontto rear Install another magnetic level onthe top of the High frame See Figure 25 this will level High frame left to right When High frame is level check hood clearance for opening and make certain that tractor air cleaner can be removed for service or be replaced High Frame Hood Open Tractor Air Cleaner Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 11 High Frame Installation 2 WD amp 4 WD High Frame Installation continued 4 Check Mounting Tubes Make certain the mounting tubes are installed on frame rails and bolted down snug See Figure 26 Di Clamp Down High frame Using large C Clamps clamp the high frame to the frame rails See figure 27 amp 28 Do Not remove over head hoist Recheck the hood and tractor air cleaner for clearance Recheck to make certain the high frame is still level make these check before continuing on from here C Clamp RH Side F Machete NH TS 100A 115A 125A amp 135A Asy Man 10 0
67. e Alamo Industrial Technical Service Dept However it should be understood that many instances may arrive where correspondence with the Manufacturer is neces sary CONTACTING MANUFACTURER Please help us Help You Before You Call Alamo Industrial Service Staff Members are dedicated to helping you solve your problem or your customer s service problem as quickly and efficiently as possible Unfortunately we receive entirely to many calls with only a minimum amount of information In some cases the correspondent has never gone out to look at the equipment and merely calls inquiring of the problems described to him by the operator or customer Most calls received by Alamo Industrial Service can be classified into approx 6 general categories Hydraulic or Mechanical Trouble Shooting Request for Technical Information or Specifications Mounting or Fitting Problem Special Service Problem Equipment Application Problems Tractor Problem Inquiries ot NS HOW YOU CAN HELP Make sure the callis necessary Most of the calls received may not be necessary if the Dealer Service Technician would do the following 1 Check the Service Information at your Dealership provided by Alamo Industrial This would include Service Bulletins Information Bulletins Parts Manuals Operators Manuals Assembly Manualor Service Manual many ofthese are available viathe Alamo Industrial Internet site www Alamo Industrial Com Attempt to diagnose or re
68. e harness under the fitting of hoses to valve See Figure 14 lay the Plugs out in the Order they are to be installed starting at the far end terminal Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 8 7 Wire Harness Valve Mounting UV nsta ng aa NESS Photo showing valve not connected to the To Valve Continued Frame for Illustration Only GC L ckV lve 6 Terminal Connections Make sure that each terminal Plug on Valve has had the Gasket in Stalled on it then Install Swing Terminal and tighten Plug Retaining Screw Continue this with all 5 plugs starting at one end and go to the next end See Figure 15 PLUG FUNCTION Bottom Plug Swing Terminal 2 nd Plug Up Lift Terminal 3 rd Plug Up Dipper Terminal 4 th Plug Up Tilt Terminal Top Plug Door Terminal Using a short handle phillips screw driver connect and tighten all 5 terminal plugs one at a time till all RON 5 are connected See Figure 16 Short Handle Phillips T Solenoid Lock Valve Connection Make Screwdriver certain the Solenoid Lock valve is mounted on the Valve Tilt Port on the bottom Side See Figure 15 Find the two wires in harness that has eye termi nals on them Connect them to the Solenoid Lock Valve See Figure 15 8 Wire Harness Completed Pull the Wire harness back toward Cab to remove any excess slack only enough to remove slack not to make Wire Harness tight Tie wire
69. e lower handle retaining bolt there will be rubber washer that will not be reused under the steel washer Item 5 The outer door handle can be removed now there will be rubber pad at the upper larger portion end between the glass and the handle that will have a thin pipe type spacer in it Also the lower handle mounting bolt will have a smaller rubber pad with a metal insert in it that is between the glass and handle Item 6 This is the inner door handle and WILL NOT be removed from the pipe brace weldment Item 7 This is the pipe brace weldment and extends from latch door handle to the lower hinge bolts At the lower hinge bolts there will be a rubber pad between glass and metal plate this pad will be reused Item 8 This is the lower mount for the pipe brace See Figure 4 amp 5 for fastener and will be the last fastener removed this fastener takes a special tool to remove it See your New Holland Dealer for instruction amp Removal Tool Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 14 2 Optional Lexan RH Door Kit Installation New Holland TS Series Optional Door Kit No 02980888 5 Lay the New Lexan Door P N 02980803 ona protected surface here we used Bubble Wrap Packing material Install the push on weather seal material P N 02980889 with the soft rubber side up as shown This weather seal is designed to push on with out adhesive but you can use adhesive if you wanted Wh
70. e mount kit to provide detailed instructions and part numbers Please consult this document for specific information When needed you can get additional information or clarification from Your Dealer or Alamo Group Customer Service This publication provides general information not specifically for your case or tractor but in connection with the drawings this publication offers you some valuable assistance please read it thoroughly These mount kits are made for selected tractors with standard configurations Only the noted options and tire sizes listed in the Mounting Specifications will work with these mount kits Other options front axles or different tire sizes may prevent the mount kit from fitting your nonstandard tractor Alamo Group cannot take responsibility for these problems or any modifications made to the unit Throughout these instructions references are made to right or left directions Right and left are determined by sitting on the tractor seat and facing the direction of travel forward always A DANGER A signal word DANGER WARNING or CAUTION is used with the Safety Alert symbol DANGER identifies the most serious hazards Machete NH TS100A 115A 125A 135A Asy Manual 10 04 2004 Alamo Group Inc Section 2 2 This is the Safety Alert symbol When you see this symbol on your machine or in these instructions be alert to the potential for personal injury Follow recommended precautions and safe operati
71. eep ports sealed to keep them clean and free of contamination The pump MUST be turned correctly This can be done by making certain thatthe pressure filter that is mounted on top of the pump is up Install the two 1 2 X 1 1 2 long pump mount bolts P N 02892000 and two 1 2 lockwashers P N 00001300 Tighten the two pump mounting bolts Installing Pump Driveline Cover 1 Install Pump Driveline Cover The Pump Driveline will have a cover P N 02980398 which retained by four 1 4 X 3 4 bolts P N 00021400 four 1 4 flatwashers P N 00024100 and four 1 4 lockwashers P N 0001 7000 install and tighten these now See Figure 6 Install Pump Driveline cover here Mounting Bolts P N 02980666 Pump Mount Weldment Bolts To Tractor Bolster Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 4 5 Pump Drive Assembly Instructions Pump Shipped w Hyd Tank Valve BJ Driveshaft amp Pump is bolted AE Mount Weldment installed We to 1 4 gap biweenq yoke amp Y Push Pump into Pump i Install Pump Mount until flush a Mounting Bolts Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 4 6 Pump amp Driveline Schemaltic Tractor Engine Pulley Time Universal Joints Pulley Adpater w Mounting Pump End p Bolts amp Washers 4 bolts Clamp Yoke Driveline Asy LJE T 4 I P N 02980398
72. ere the two end meet an adhesive should be used to jion the two end Use an adhesve that is rubbery and dries to the touch The 3M Co makes a good Black weather strip adhesive that will work well for this See Figure 3 6 Install the pipe brace on top of door Item 8 This is the lower fastener See Figure 4 amp 5 and will need to be installed first make certain to put the rubber washer back on fastener install the fastener untill the shoulder of the fastener is into the hole in the door DO NOT Tighten Fastener at this time T Install Outer Door Handle and fasteners Item 9 This is the outer door handle before itcan be installed Item 10 must be modified Item 10 This is the upper mount of handle rubber pad There is a shoulder on it that must be cut off before it can be used using a sharp knife cut this shoulder off The tube Spacer shown with item 3 goes through the hole of item 10 and then slide over threads of item 9 8 Push the lower rubber with steel insert in it into the hole of the door holding the handle in place fron the bottom start the bolt amp washer item 4 there was a rubber washer used under item 4 bolt In some cases it can not be reinstalled check bolt engage ment to see if it can be used Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 14 3 Optional Lexan RH Door Kit Installation New Holland TS Series Optional Do
73. fier Wrench Required Complete Set of Combination Wrenches from 7 16 to 2 Recommended Assortment of Screwdrivers Short ones and Long ones Required Electric Grinder Size according to needs Required Burr Grinder Electric or Air optional for resizing Holes and removing Burrs from stamped metal or stamped holes Required Welding Machine with an experienced Welder capable of welding up to 3 8 material and Welding at different angles Required 10 Flame Proof or flame retardant Material to Cover and protect Tractor finish and components during assembly Required 11 A good fire Extinguisher on hand before any welding or grinding begins Required 12 Clean dust free work area clean Lint Free towels or wipes Do not do any welding use compressed Air or lay out any component unless area is clean Material the size of a human hair can contaminate the Hydraulic System Required 13 A place to keep all Components separate till ready for them Recommended 14 Electrical Butt connectors and Electrical Pliers Required 15 Paint Scraper to remove Paint before welding N ONDA W ad Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 2 Frame Rail Installation 2 WD amp 4 WD Frame Rail Pre Assembly continued RH amp CH Frame Rails Shown below are example of Frame rails There is a Right and Left Frame Rail They will not interchange from side to side
74. g Bolts check to make sure the three spe cial washers are seated correctly If these Bolts are tightened and washer are not seated into the recess on Wheel Weight dam age will occur See Figure 3 6 Remove forklift away from Wheel and Weight Recheck tight ness of Wheel Weight retaining Bolts Bolts should torque to 500 ft Ibs Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 3 3 NOTES Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 3 4 Section 4 MACHETE New Holland Tractor TS 100A 115A 125A amp 115A Front Pump amp Drive Shaft Installation Pump Drive Assembly Instructions Installing Pump Pump Drive Components and Hydraulic Tank This Section covers the installation of Pump Drive Components Pump Assembly and the Hydraulic Tank Some precautions must be followed during the Assembly Process and before unit is ever started for the first time 1 Tractor must be disabled to prevent accidental engine start and prevent damage to components 2 Al Fittings Hose Cylinders Tank must be kept plugged at all times No part of the Hydraulic System can be left open at any time during mounting process this will keep system clean 3 All Tools Work Area Components and Workers Hands must remain Clean when working on any part of the Hydraulic System 4 All components should be rechecked for tightness at leas
75. g SpecificatiOnS s srrrrrnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnner 1 1 to 1 20 Section 2 Mounting SpecificatiOnS rrerrrrrnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnvvvevennnnn 2 1 to 2 8 Section 3 Wheel Counter Weight Parts rrrnrnnnnnrnnnnnnnrrrvrrnnnnrnnnrnnnnrennnnnsnnnnn 3 2 Wheel Counter Weight Installation rrrrrrnnnrrrrrrnnrrrrrrnnnrrrrnnnnnnre 3 3 Section 4 Front Pump SABLER NN 4 2 Crankshaft Pulley PIreparatiOMN sssrrrserrrrressrrrrreorrrrrrerrr error rr rann 4 3 to 4 5 Pump DNA SCMOIY vnr rr norr rn nn 4 5 Pump Driveshaft Half Shaft ENC ssssnnnssesssrrsrrrsrresrrrsrrenrrrrrr reor nin r norra 4 5 Frame Rail Support INStallatiON esrrresrrrerrrrerrrrerrrrrnrrrrorrrron rr anna 4 8 Hydraulic Tank Mount rr rr rr rn r rr rr rann 4 8 Pump Mount WelCIMC6Nt ssssmosressessrrsrrsrrrsrror rer rrrr rar rr rr ran rr r nr rn rar ann rena 4 4 3 5 3 6 Pump Drive Shaft Tube EN hr 4 6 PURI NY 1S AON a E E tnNrr 4 6 Section 5 Tractor Hydraulic GONMCCHONS Jarre 5 2 to 5 6 Connect Hoses for Valve to TraCtOl sssrrrressrrrerssrrreenrrrrronrrr nan 5 2 to 5 6 Section 6 Modify tractor Exhaust SYSTEM wise cssensevdsscnrerentanecwadeecspasectcndesetesecenseeres 6 2 Section 7 Hydraulic Tank amp Control Valve Installation ccccssseceeeeeeeeeeeee 7 2 7 3 AF PE 7 2 7 3 WAIVE Hose SehematiC EE 7 4 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004
76. ght when installing them they cannot be taken off and redone Zi Identify Decals Lay all the Decals out and ID each one so you will know which is installed where The Decals will have the Part Number on them in the lower corners Decal No Description 00763977 Notice to Owner 02964677 Important Boom Rest 02963524 Attention Boom Swing 02965093 Proper Engine Operating 02965262 Warning Hose Burst 02967827 Multi Hazard 3 Multi Hazard Danger Decal This is installed on the Left Side Window of Cab on the inside to Drivers Left See Figure 9 4 Warning Hose Burst Decal This installs on the Right Side Window of Cab on the Inside to Drivers Right See Figure 10 gt Notice To Owner Decal This installs on the inside top rear of Right Door Glass See Figure 11 6 Attention Boom Swing Decal This in stalls on the inside top rear of Right Door Glass See Figure 11 I ATTENTION TI PRET Litar ee fer m I T Important Boom Rest Decal This in stalls on the inside top rear of Right Door Glass See Figure 11 8 Proper Engine Operating Decal This installs on the inside top rear of Right Door Glass See Figure 11 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 8 6 Wire Harness Valve Mounting Optional Installing Wire Harness To Valve 1 Wire Harness From Cab to Front The wire harness runs out the bottom of the Cab on the right hand side Run H
77. harness or hoses to Tractor Frame Rails to prevent them from rubbing or getting caught on something The Wiring Schematic is shown in this book as a reference only the wire harness will come to You assembled and ready to mount The only wires that will have to be altered are the wires inside that connect to the existing Tractor Wires These inside wires are intentionally left long so they can be cut as needed None of the wires with the factory plugs will have to be cut 9 See the next two pages for Wiring Sche matic this is listed as reference only Pin locations in schematic are actual pin locations in Plugs Plugs are marked with the letters as shown This schematic is listed to assist you in tracing wires through harness if needed Do not change or modify the harness plugs in any way Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 8 8 Joystick Plug Bottom of Joystick Console Joystick w Push Pull Motor Switch amp Rocker Master Switch Dbl Trigger Switches FIGURE 17 Danfoss Command Circuit Joystick B J D C K Rocker Switch Positive Z Output B D BI J ee Wht BIk EE em A EE Motor Push Pull Switch With Momentary Start Grnd Master Switch IN EG I Grey Bik Org Bik Brn Bik Actual Pin Location IS SHOWN in this Illustration Narrow Notch 2 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 O 2004
78. he frame to rear axle bolts are all installed and tightened down Make certain the axle Strap is installed on the left hand side and the boom rest support axle strap Is installed on the RH Side See Figure 41 amp 42 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 15 High Frame Installation 2 WD amp 4 WD High Frame Installation continued 12 Install High frame Mount Tube Clamp Straps amp Bolts Install the clamp bolts amp straps that clamp the mount tubes to the frame rails When tightening these you will need to tighten them evenly from side of strap to side of strap to keep that straps straight See Figure 43 amp 44 The Straps on the RH Side in some applications will have to be cut and welded to the frame rail and the mounting tube this is because the way the king post mount is there may not be room for the entire strap If these straps have to be cut and welded make certain that a good strong weld is used 13 Recheck All Bolts and all Welds Recheck all the mounting bolts inspect all the welds to all the components Inspect the mounting at the rear trac tor axle Check the Boom rest mounting and check the Axle strap on the left hand axle check the axle strap boom rest support weldment on the RH side See Figure 45 14 Remove hoist from High frame If everthing is checked and is correctly installed the hoist can be removed from the high frame Keep
79. hete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 13 High Frame Installation 2 WD amp 4 WD High Frame Installation continued 8 Remove High Frame from Tractor for final welding It is required that the High Frame be re moved from tract to do the welding of the mount tubes to the high frame Connect the overhead hoist to the high frame There are lifting lugs welded to the top of the high frame to connect the hoist These lugs are installed as to balance the high frame when lifted Remove the four bolts on each side that bolt the mounting tubes to the frame rails Make certain that you have someone to help you steady the high frame as it is removed to prevent it from singing and hitting tractor See Figure 33 9 Weld High Frame to Mounting Tubes NOTE Turn the high frame over and weld the bottom side first THIS IS REQUIRED because you have the top side tack welded and no weld on bottom side of mount tube If you weld the top first the tube will pull eee at weld and mis align itself SO ALWAYS weld bottom of mounttube first See Figures 34 35 amp 36 The Mounting tubes are to be welded completely all the way around to High Frame These welds must be flat welds this will require that the high frame be turned over so the bottom is welded first and com pletely then turned over and the top welded The NN ends of the mount tubes need to welded
80. hildren near the assembly site nor allow them on or near the tractor after assembly There is no safe place for anyone except the operator on the tractor and those assisting with the assembly Machete NH TS100A 115A 125A 135A Asy Manual 10 04 2004 Alamo Group Inc Section2 3 Tractor Preparations UVA BRNIN rN Disconnect the negative lead ground from the battery terminal to prevent any damage to the electrical system nuus ELT 4 SV en I Kl de N LEVELING TRACTOR TRACTOR MUST be on level ground before assembly is begun The tractor must be level All tires must have the proper amount of air in them as per tire and or Tractors manufactures recommendations DO NOT level tractor by over inflating tires The tractor can be leveled by jacking it up and putting it on jack stands if needed Replacement Oil Filter Included in the packing box of this unit is a replacement filter element for filter assembly in the tank This Mower unit s hydraulic components have been carefully cleaned and packaged at the factory to prevent contamination from entering the system However dust and dirt particles may enter into the sealed components through transportation handling rain or just sitting in a dirty or harsh environment Therefore to assure that the hydraulic system is properly clean please prepare the area where the unit is to be assembled The area should be on a hard concrete floor that
81. illed with the Hydraulic Fluid Check the Sight Gauge and add more AW ISO VG 100 Hydraulic Fluid to bring the level up to Half to Three Quarters up on the Gauge 6 IMPORTANT Change the return filter in tank and suction filters after the first 200 hours of operation Change the filters again at 800 hours then change the oil and filters at 1600 hours After that continue to change the filter every 800 hours and the oil every 1600 hours Hydraulic oil to be used AW ISO VG 100 Tractor Hydraulic Use the above procedures as part of a good filter maintenance program T TIMBER CAT HEADS ONLY FIGURE 26 After starting the tractor turn on the cutter switch Bring the tractor s RPM up to normal operating speed 540 PTO RPM Adjust the Servo Set Screw to achieve 40 to 50 cycles a minute 10 to 13 cycles per 15 seconds DO NOT adjust speed any faster premature failure will occur 8 TIMBER CAT HEADS ONLY One cycle is defined as the complete movement of the blade from fully retracted to fully extended and back to fully retracted Once this cycle time is achieved tighten the Servo Set Screw Jamnut 9 TIMBER CAT HEADS ONLY REMEMBER Solenoid connection B must be used whenever the TimberCat Head is attached Solenoid connection A must be used whenever any other head is attached Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 13 6 Hydraulic Oil Installation 2 WD amp 4 WD Hydraulic Tank Fi
82. k for leaks with your hands Use a piece of wood or cardboard to check for the leak making sure your hands and face are kept away from the leak area O Repair any leaks before operating the equipments Clean up all oil that has leaked according to the requirements of the oil supplier Oil residue on the ground can result in unjury from slipping or falling Machete NH TS100A 115A 125A 135A Asy Manual 10 04 2004 Alamo Group Inc Section2 5 Tractor Preparations TRACTOR PREPARATION FIGURE 1 amp 2 1 Temporally remove ROPS and fenders from tractor axle Move left rear tire out so that it is 50 inches from the outside of left rear tire to the center of tractor Then move the right rear tire out so that it is 96 inches between the outside of the left and right rear tires Refer to your tractor s Operator s Manual for instructions on Rear Wheel Adjustment for your particular tire FIGURE 1 Hydraflate rear left tire as much as needed for stability but stay in factory recommend limit FIGURE 1 96 WARNING Never operate the tractor with a loose wheel rim or disc Always tighten nuts to the specified torque and at the recommended intervals 2 Extend front wheels out so that it is 55 inches between the inside of the tires This will allow no interference between tire and front mount bracket FIGURE 2 SE 55 FIGURE 2 rand li IH S Su i JU TT AR Sop pS c m S
83. lamo Group Inc 1 13 Mounting Specifications New Holland TS115A 125A 135A Cab 2 amp 4wd Closed Center Load Sense Valve As of Date 4 3 04 10 00 16 F 2 Min 14 9 24 R 1W Max Front Tire 18 4 30 R 1 Min 18 4 34 R 1W Max Rear Tire Mount Kits Machete Mount Kit uuuuunnnnnnnuuuunnnnnnunuuunnnnnnnunuunnnnnnnununn 02980902 Options Lexan Window Kit s ssssssssssrsssrsnsnnsnnrnnrn nr nr nn rn n Rn ARR R RR RRRR Rn 02980888 ENN earna E EEEE 02980642 Extra Machete Installation Manual cccceseeeucccceeuueeeueeees 02981048 Restrictions 1 Must be ordered with a high frame due to high opening hood design 2 This mount kit includes exhaust modification kit 402980916 allowing the vertical A post style exhaust to be moved in approx 6 1 2 for boom transport clearance Figure 1 amp 4 As a result the RH loader bracket included on most models must be removed for proper exhaust clearance The right handrail may also need to be removed for transport clearance on most booms 3 This kit has seat mounted joystick See Figure 2 TS100A Cab Above Other seat styles may require modification of this bracket at the dealer customer s expense 4 The frame rails are designed to provide clearance w the New Holland loader brackets which were incorporated in all production tractors effective January 12 2004 As a result the battery box will no longer hinge outward due to the orientation of the right hand rail See Figure 3 TS10
84. lding it then removing it is because with the amount of Welding that will have to be done these frame components will need to be repainted The repainting is easier with frames off The Frame components are shipped already painted but this is to protect the metal plan on repainting them after welding DO NOT weld any frame or component until instructed to do so inthe instructions Read through this entire instruction book to be familiar with which part goes where and when DO NOT try to man handle large components alone one slip can break a window damage a hood or worse Note the order of assembly of other Assemblies example the Pump Drive Shaft Front Rail Supports Rear Stack Valve Modifications and Joystick Assembly are assembled to Tractor before the frame rails This is because some components will be in the way of others Tools that will be needed to complete this assembly There are number of different ways to do things some items are recommended to make assembly easier but may not be required 1 An over Head Hoist the hoist or Lift should be a 2 ton capacity minimum Hoist should be able to move and stop within fractions of an inch Hoist should also have a 12 foot lift Required Compressed Air Air must be filtered and dry A Safety air nozzle for blowing out Hoses and Fitting prior to assembly Required Air Impact Wrenches 1 2 Drive and 3 4 drive Recommended Torque Wrench 400 ft Ib rating can use a Torque Ampli
85. let side of this small filter will connect to the P Port of the control valve The return port hose orange tie from the stack valve a En will connect to direct to the T port of the control GOE ies Filter Up valve The Load Sense Port hose yellow tie BIE SKINKA While being which is the smaller of the three hose from the PTE Ok A stack valve will connect directtothe control valve m oe en there is a small elbow on the side of the valve next to the T port for the load sense hose to connect to See Figure 6 5 Hose going from pressure filter to valve The hoses going from the pressure filter to the valve P Port on Valve needs to be run under pump to do this remove hose from fitting and turn fitting down This is make certain tank cover will not rub hose See Figure 7 Fitting pointed down to make Return Hose w orange Pressure Hose w a hose go under pump tie f stack valve red tie f stack valve Load Sense Hose w yellow tie f Stack valve Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 7 3 Hydraulic Tank amp Control Valve Installation 6 Hose Routing The Hose routing is shown on a decal located on the tank the RH side below the valve All the hoses cannot be connected at this time The hoses and wire harness must be covered with the supplied sleeving in mount kit All hoses will color coded with colored plastic ties these c
86. lling 10 Important Change the return filter in tank and suction filters after the first 200 hours of operation Change the filters again at 800 hours then change the Oil and filters at 1600 hrs After that continues to change the Filter every 800 hrs and the Oil every 1600 hrs Hydraulic Oil to be used AW ISO VG 100 Tractor Hydraulic Oil Al ways use a good Filter Maintenance pro gram 11 Avoid hydraulic contamination by filter ing the hydraulic oil while filling the hydraulic tank Filter buggies or carts are commercially available for hydraulic system cleanup These consist of a high efficiency high ca pacity filter a circulating pump a drive motor and hoses for connecting to the overhauled machine s hydraulic system See Figure 17 amp 18 When adding hydraulic oil use only new oil from a sealed barrel Used oil or oil from an open barrel may contain high levels of contamination Transfer the new oil into the hydraulic tank by using a hydraulic filter pump unit equipped with a properly operating 10 mi cron filter This will insure that the oil being added is clean Do not just pour the oil directly into the hydraulic tank since most oils even from a sealed barrel have contaminants that should be removed before operating the hy draulic system See Figure 17 amp 18 12 Basic trouble shooting guide for first start up Listed below are some of the most common things that may be wrong But not all problems
87. mbers listed are NOT individual Parts but complete assemblies and or box of assemblies Check before ordering 02980902 Machete Mount Kit NH TS115A 125A amp 135A Cab 2 4 WD Consist of the Following Items tem OONDOAARWND Part No 02915300 02980693 02980697 02971969 02970758 02969602 02980903 02980896 02980904 Qty L Description SLOPEMOWER SHIPPING PALLET WLDMT BOOM REST NH TS A TUBE CROSSMEMBER WLDMT CWT JD 6000 SERIES WEIGHT WHEEL 1400LBS WELDMENT CWT TIE ROD COMP BOX NH TS115A MACHETE WLDMT RAIL LH TS115A MACHETE WLDMT RAIL RH TS115A MACHETE 02980903 Component Box Consist of the following Item No Part No 02725900 02959770 02971538 02980699 02980696 02980667 02980668 02980719 02980694 02980714 02753400 02966874 000859 00763977 02775500 02963524 02964677 02965093 02965262 02967827 63118700 02969509 Qty ND Oy PO WB SS SS S Nn Description SUPPORT PLATE HOSE SUPPORT RING PLATE BOOM REST PULLEY ADAPTER NH TS A WLDMT BOOM REST STABILIZER WLDMT FRONT MOUNT L H TS A WLDMT FRONT MOUNT R H TS A ASSY TS A PUMP MOUNT W COVER PLATE BOOM REST STABILIZER KIT JOYSTICK SEAT MOUNT PLASTIC TIE ON 15 LG BOOT CABLE TIE PLASTIC DECAL NOTICE TO OWNER PLASTIC TIE 21 LG DECAL ATTENTION BOOM SWINGING DECAL BOOM REST DECAL PROPER ENGINE OPERATING DECAL WARNING HOSE BURST DECAL M
88. mm PL GR10 9 BOLT HEX HEAD M18 P1 5 X 100MM PLGR10 9 LOCKWASHER 18MM BOLT HEX HEAD 1 2 NC X 4 1 2 PL GR8 FLATWASHER STD 1 2 PL NUT HEX 1 2 NC PL BOLT HEX HEAD 3 4 10 NC X 4 1 4 PL GR8 BOLT SOCKET HEAD 3 4 NC X 11 PL GR8 BOLT HEX HEAD 3 4 NC X 2 1 2 PL GR8 BOLT HEX HEAD 1 2 NC FLATWASHER HARDENED 1 2 NON PLTD BOLT HEX HEAD 5 8 NC X 1 1 2 PL GR8 LOCKWASHER 5 8 Bolt Bag P N 02980963 is in Component Box P N 02980903 which is in Mount Kit P N 02980902 02980916 Exhaust Relocation Kit Consist of the following Item No ltem Part No Qty Description 1 02980917 1 PIPE EXHAUST NH TS115A 2 02980728 3 BOLT HEX HEAD M12 P1 75 X 30mm PL GR10 9 3 701513C 3 FLATWASHER 12 MM 4 00754566 3 LOCKWASHER 12MM 5 02980933 1 EXHAUST bRACKET WELDMENT 6 02959132 2 CLAMP 3 1 2 HD MUFFLER CLAMP Exhaust Relocation Kit P N 02980916 is in Component Box P N 02980903 which is in Mount Kit P N 02980902 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 18 Mounting Specifications New Holland TS115A 125A 135A Cab 2 amp 4wd 02980714 Joystick Seat Mount Kit Consist of the following Item No ltem NOOR WD gt Part No 02980715 00011700 00011400 00012101 00011100 02980635 00753723 Qty NO NN 1 Description WELDMENT JOYSTICK STAND SEAT MOUNT LOCKWASHER 5 16 PL STD BOLT HEX 3 8 NC X 1 LOCKWASHER 3 8 P
89. models have been mounted for inspection at our Seguin facility the dealer customer will be held responsible necessary modifications as mentioned above 11 Beware additional counterweight may be required for tractors equipped with a 24 boom Any such add on weight must be supplied at the dealer customer s expense Engineering will provide a recommendation only after such a configuration is mounted at the Seguin facility 12 The Lexan window kit option is comprised of a molded piece of General Electric brand 3 8 Lexan with a scratch resistant coating on both sides It has been designed as a replacement for the standard right hand tempered glass door that comes equipped with the tractors Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 14 Mounting Specifications New Holland TS115A 125A 135A Cab 2 amp 4wd Figure I Replacement Exhaust Pipe Figure 2 Seat Mounted Joystick Elbow amp Bracket Figure 3 Battery Box Clearance w RH Frame Rail Figure I Replacement Exhaust Prototype Shown Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 15 Mounting Specifications New Holland TS115A 125A 135A Cab 2 amp 4wd IMPORTANT NOTICE The following Part Assembly Numbers are for reference and should not be ordered as replacement parts unless all the components in that assembly are wanted These will break down to bills of material of the components Some of nu
90. n This gauge bolts into the side of the tank using sealing washers This Gauge should be installed in the tank from the factory See Fig ure 20 16 Operators Manual Cannister This will Rubber Hold be installed on the Right Hand side of the front Down Strap n cover See Figure 21 T 17 Front Cover Installed Hoses Connected amp Wire Harness Plugs Connected The front cover installed and opened the hoses con nected the wire harness plugs connected This should complete the assembly of the front of the tractor See Figure 22 bee Operators Manual J a i Cannister _ f i re kn Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 11 6 Section 12 MACHETE New Holland Tractor TS 100A 115A 125A amp 115A Hose Connections Hose Installation 2 WD amp 4 WD Boom Hoses Tank Hoses 1 Install Hose Fittings Through Frame These are 90 deg bulkhead fittings there are 3 of them These will mount on the RH side in a plate with 3 large holes in it See Figure 1 These holes are stamped and some times the holes will need to cleaned out Clean them with a burr grinder See Figure 1 Install the Bulkhead Elbows one at atime starting at the top tighten the retaining nut in each Elbow as you install it See Figure 2 Clean each Elbow ID and Hose with clean compressed Air put the plastic caps back on the Elbows till Hose is connected to it See Figure 3 NOTE
91. n to install any sealing washers or O rings that are included with removed plugs or new fittings See Figure 5 The 90 degree swivel elbow will be installed onto the straight adapters The small 90 degree elbow is for the load sense port and will install directly into the stack valve DO NOT unplug any of these fittings until you are ready to install the hoses This will keep any contamination from getting into them See Figure 5 amp 6 Locate the fittings in the mount kit that will be used to connect the hoses Locate the hoses that will connect to the rear of the tractor All Tools Work Area Components and Workers Hands must remain Clean when working on sl F i L Ti A Load Sense S R Port Plug Pressure Port Plug Pressure Port Fittin Po Return Port Gis Fittings J Load Sense Port Fitting Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 5 3 Stack Valve Tractor w 16 X16 Transmission 3 Install Hoses to Stack Valve The Hoses Sealing Washer will attach to the stack valve and be run up over the If Used top of the valve and down under the cab on the right hand side These hoses will be run over the top of the battery box next to the engine they should be tied up to keep them clear of the exhaust system and anything that might rub and damage them See Figure 7 The hoses must be connected to the correct port at stack valve and again at
92. ng practices Tractor Preparations WARNING Safety signs with signal word WARNING are typically used to point out more serious hazards CAUTION General precautions are listed on CAUTION safety sign CAUTION also calls attention to safety messages in these instructions CRUSHING AND PINCH POINTS DET MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH 02962765 GENERAL INFORMATION The tools you will need at the assembly site are as follows Welding equipment including correct head gear eye shields and protective clothing Impact wrench or socket and ratchet set Rubber mallet Box end Allen and crescent wrenches Alignment pins Phillips and plain head screwdrivers Forklift or hydraulic floor jacks with rolling back boards Small chain hoist or block and tackle Multidirectional Levels 10 Paint Scraper 11 Hydraulic Filter Buggy or Cart 12 Safety shoes safety glasses and gloves A hard hat should be worn by anyone working under any raised component SONS Sa TR NE Remember to follow each step closely and cautiously Be aware of all support personnel at all times Keep the assembly area as clean as possible clean up all spills when they occur An uncluttered assembly area and a crew that is sensitive to the hazards involved in putting this implement together will help prevent accidents Keep all unauthorized personnel from the area Do not allow c
93. no alteration will be necessary for the 4wd application However until a 4wd model is mounted for inspection at our Seguin facility the dealer customer is responsible for all necessary modifications as mentioned above 11 Beware additional counterweight may be required for tractors equipped with a 24 boom Any such add on weight must be supplied at the dealer customer s expense Engineering will provide a recommendation only after such a configuration is mounted at the Seguin facility 12 The Lexan window kit option is comprised of a molded piece of General Electric brand 3 8 Lexan with a scratch resistant coating on both sides It has been designed as a replacement for the standard right hand tempered glass door that comes equipped with the tractors See Figure 4 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 2 Mounting Specifications New Holland TS100A Cab 2 amp 4wd gt i F Figure 1 Replacement Exhaust Pipe Elbow amp Bracket Te SY o GE 0 Ve f re Figure 3 Battery Box Clearance w RH Frame Rail Figure 4 Optional Lexan Door Kit Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 3 Mounting Specifications New Holland TS100A Cab 2 amp 4wd IMPORTANT NOTICE The following Part Assembly Numbers are for reference and should not be ordered as replacement parts unless all the components in that assembly are
94. nunnnnnnnnnnnnnunnnnnnnnnunnnnunnnnunnnne 13 6 to 13 7 Section 14 OptionalLexanRHDoOor rrverrrnnnnnnnnnnnnnennnnnnnnnnnnnnnevennnnnnnnnnnnnnver 14 2 to 14 4 Section 15 Pre Dilivery Check MIG rr rrrnr enn rr nn rr rr rn rr rr nn ann 15 2 to 15 4 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 O 2004 Alamo Group Inc Index 5 Section 1 Machete Mounting Specifications New Holland Tracto TS 100A 115A 125A amp 1154 Mounting Specifications New Holland TS100A Cab 2 amp 4wd As of 3 3 04 Closed Center Load Sense Valve 10 00 16 F 2 Min 12 4 24 R 1 Max Front Tire 18 4 30 R 1 Min 18 4 34 R 1 Max Rear Tire Mount Kits MENN 4 ccecescrerescnccuccpessseeevesnaesasesenssseseoes 02980799 Options Lexan M ndow ee 02980888 ENTEN he 02980642 Extra Machete Installation Manual ccccccccccccccccccccccs 02981048 Restrictions 1 Must be ordered with a high frame due to high opening hood design 2 This mount kit includes exhaust modification kit 02980717 which allows the vertical A post style exhaust to be moved in approximately 8 1 2 for boom transport clearance See Figure 1 The right handrail must also be removed for transport clearance on booms shorter than 24 See Figure 1 3 This kit includes a seat mounted joystick See Figure 2 Other seat styles may require modification of this bracket at the dealer customer s expense See Figure 2 4 The frame rails have been designed t
95. o provide clearance with the New Holland loader brackets which were incorporated into all production tractors effective January 12 2004 As a result the battery box will no longer hinge outward due to the orientation of the right hand rail See Figure 3 However the battery can still be accessed and even removed with the assistance of one additional person 5 Frame location is very critical in mounting this unit It must be placed slightly higher than normal to allow the hood to open enough for air filter maintenance Failure to set the frame correctly will warrant modification of the hood This mount kit includes the Neapco style driveline with double U joints 7 The Neapco driveline kit includes a pump box which shifts the hydraulic pump approximately 6 1 4 forward 8 Alamo wheel weights fit standard flanged rims only Other rim types may require an adapter to be provided at the dealer customer s expense 9 Lexan window insert 02966458 can not be installed with the side screen kit due to the extreme curvature of the glass door 10 This mount kit was developed on a Cab 2wd TS100A Every effort has been made to provide adequate tire clearance for tractors equipped with mechanical 4wd Adjustment of the tread setting and steering stop may be necessary In addition an articulation block may be required but has not been included at this time Finally the hoses in this kit were sized for a 2wd as well We are hoping that little to
96. odes are listed below See Figure 8 amp 9 as well as on a decal on tank When connecting hoses follow these color codes as shown here as well as other place in manuals Hose Routing Figure 8 fms Decal Valve Hydraulic Hose Connection Load Sense B B B pt B TAN va A A A Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 7 4 Section 8 MACHETE New Holland Tractor TS 100A 115A 125A amp 115A Joystick Wire Harness amp Valve Installation Joystick Mounting Only used if seat does not have threaded hole Some seats have a threaded hole here amp some only have a hole Use bolt 2 and lockwasher 4 on seats w threaded hole Discard existing fa E spacer 7 8 Lower Seat Cushion held in by 3 May need to trim E Use existing bolt Torx T 25 screws on most plastic cover for and nut and models cushion not shown clearance depend discard spacer ing on seat option Item Part No Qty Description le 10119000 1 Bolt 5 16 X 1 2 02958784 1 Bolt 8 mm X 20 mm 3 00021800 1 Nut 5 16 4 00011700 1 Lockwasher 5 16 5 00023500 1 Flatwasher 5 16 6 00011100 2 Flatwasher 3 8 7 00012101 2 Lockwasher 3 8 8 00011400 2 Bolt 3 8 X 1 9 02980715 1 Joystick Stand Weldment Seat Mount 10 ref Joystick Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Gro
97. om origi nal door The Top Hinge on the inside will have a round rubber washer pad and a large round steel washer The lower hinge should have the oblong Figure 8 rubber pad with two holes in it Put the New 5 16 NC locknuts with any washers that were remove form original door While supporting the door see Figure 9 tighten the hinge mounting bolts Do this slowly and carefully making certain the shoulder oh hinge goes through hole in door DO NOT over tight these bolts Tighten the other fasteners on the door brace and latch handle If Door is not fitting right the door striker bolt on the inner cab frame is adjustable by loosing it up and moving it in or out as needed USE CAUTION when cleaning the Lexan door DO NOT use any cleaner that is harmful to plastic Read all directions for cleaner use befor using it if using it for the first time on the Lexan door test it in a Small out of the way place DO NOT use rough material such as paper towels to clean Lexan Door Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 14 4 Section 15 MACHETE New Holland Tracto TS 100A 115A 125A amp 11524 PRE DELIVERY INSPECTION CHECKLIS MACHETE PRE DELIVERY INSPECTION CHECKLIST Pre Operation Inspection Check the following items before operating the unit to assure that they are properly assembled See following page 1 4 for component location Saftey Equipment Operators
98. or Kit No 02980888 9 Insert Handle into door from bottom make certain item 3 tube spacer is inserted through hole of door and through hole of pipe brace there is a rubber pad to reinstall between pipe brace plate at upper latch and door See Figure 6 Install tem 3 Nut onto handle Note when disassembled there was a large flat washer here The flat washer WILL NOT be used Inner in reassembly Snug the item 3 nut but DO NOT i EET tighten atobsPeeifiha GN WAotuater 10 Lifting the Latch and turning to the correct PANNA b Rods angle slide the latch actuated rodthroughthe holeon FOF cual eo Sa the latch Turn and lower latch in place Using the sr i PNG A S original Bolts Washers and nuts bolt on the latch to maaa En Es a pipe brace See Figure 7 These can betightenedat this time Figure 7 11 Prepare the Door Hinges which are still on tractor See Figure 8 by making certain the round IE CAIN Large Rubber rubber washers are in place the ID of washer will sher Washers have the shoulder of the hinge sticking through it as EG shown See Large Rubber Washers Figure 8 The v lower hinge uses a two hole oblong rubber pad between door and pipe brace 12 Install new door make certain all rubber pads are in place Holding door push the lower hinge up to door Install the new 5 16 NC X 1 3 4 Gr 5 Bolts P N 00021900 from kit Use the old small OD structural flatwashers that were removed fr
99. pair problem before calling 2 Ifa callto Alamo Industrial is needed Certain Information should be available and ready forthe Alamo Industrial Service Staff Such information as Machine Model Serial Number Your Dealer Name Your Account Number and Any other information that willbe useful This information is vital for the development of a prompt and correct solution to the problem This will also help to develop a database of problems and related solutions which will expedite a solution to future problems of a similar nature 3 The technician may be asked to provide detailed information about the problem including the results of any required trouble shooting techniques If the information is not available The technician may be asked to get the information and call back Most recommendations for repairs will be based on the procedures listed in the Service Manual Trouble Shooting Guide and Information provided by customer CONTACT ALAMO INDUSTRIAL Alamo Industrial 1502 E Walnut St Seguin TX 78155 Technical Service Dept PH 830 372 2708 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Index 3 INDEX ASSEMBLY INSTRUCTION Page Index SUE O UCU elp ES ENN NASN SNR Index 3 General TON EE NE Index 4 amp 5 Mounting RESTICTON asap nn nn RAR RA RENA RR nn Index 6 amp 7 User Assmbly Notes rnrrnnnnunnnnnnnnnnnnnnnrnnnnvennnnnvevnnnnvennnnnvennnnnvennnn Index 8 Section 1 Mountin
100. r A kit Part 4 002981129 is sent with mount kit but will not always be used If it needs to be installed on your tractor use it if not you will have this kit left over after assembly NO Block or Hose Mounted on Top j Block amp Hose Mounted on Top fess j m 16 16 Transmision ge h i i V i 1 P L F r i igure 2 Figure 1 If your remote valve looks like this Figure 2 If your remote valve looks like this one you WILL NEED the Hydraulic Connection Kit P N 02891129 installed to make hydraulic system compatible with the Alamo Industrial Cylinder Control Valve Continue with the in struction in the insert you will need the hydraulic connection kit one you WILL NOT NEED the Hydraulic Con nection Kit P N 02891129 installed The tractor hydraulic system is already compatible with the Alamo Industrial Cylinder Control Valve Disre gard this insert sheet exceptto note you will have this kit but will NOT install it Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 5 2 Stack Valve Tractor w 16 X16 Transmission Stack Valve Connections Tractors With 16 X 16 Transmision Only Tractors with Piston Pump Check Which Transmission You Have This Section covers the hoses that are connected to the rear ofthe tractor atthe tractors control valve to supply hydraulics to the Machete Cylinder Control Valve mounted at the f
101. rails to the rear axle of tractor With the frame rails sitting on the front support plates See Figure 12 and the rear of the frame rails supported with a floor jack See Figure 12 Note if wanted a large C clamp can be installed at the front of the frame rail and support plate to help hold it it is recommended that the frame rail remain supported by the hoist Frame Rail till they are bolted to the rear axle From the sitting on under side of the tractor the frame rail will boltthe Support Plate rear axle of the tractor See Figure 17 The RH Side will also have the Boom Rest and Boom Rest Support weldment attached to it See Figure 18 This brace bolts to the top of the axle and is the top axle strap for the RH side The Left hand side will have an axle strap See Figure 1 Boom R st Support and Axle Strap Weldment i Bolt on Support Three Point Li EE A ed to Arm Stabilizer oom Rest Stand LE ob Boom Rest Figure 17 gong Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 9 High Frame Installation 2 WD amp 4 WD High Frame amp King Post Sub Asy NOTE 2 Wheel Drive High Frame Shown the 4 Wheel Drive frame looks the same except mounting of King Post and Bracing is higher up The 2 Wheel Drive and the 4 Wheel Drive High Frames willnotinterchange Lift Lug RH Side 11 02978000 02978461 02975596 00013300 00002700 00001800
102. re are 4 bolts that go into Tractor Frame The Tank Support Rails connect to LE Frarhe Rail the Frame rail supports these are the three bolts shown to the front These will be mounted when the Frame Rail Supports are installed See Figure 7 Support 3 Install the frame rails to the tractor Install Support Plate P N 02725900 ontop Tank Rail of Frame Rail support one on the LH and one 3 on the RH Side see Figure 1 7 amp 8 Install the four retaining bolts into the support plates now do not tighten them now only snug fit LATER the frame rail will be welded to these support plates BUT NOT AT THIS TIME See Figure 8 4 Lay out frame rail mount tubes bolt and other components that are to be used in the installation of the frame rails See Figure 9 Retaining Bolts Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 5 Frame Rail Installation 2 WD amp 4 WD Frame Rail Pre Assembly continued High Frame Mounting Tube Components See Figure 7 amp 8 These Components are to be laid out and will be tack welded to frame Rails and High frame during Pre Assembly Process Locate and ID these Parts for later installation Remember DO NOT Weld any components until instructed to do so Item 2 A on some models will have to be cut so it can be welded to mounting tube and frame rail High Frame Mounting Tube Componnets Machete High Welded to 1 S Welded to
103. rea to reduce possibility of injury or death from objects thrown by Blades under Guards or mower structure 8 Before dismounting secure implement in transport position or lower to ground e Puttractorin park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause serious injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE WITH 8 DO NOT MOUNT OR REFLECTORS CUTTER OR WING RAISED DISMOUNT WHILE NNN 02987827 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain The use of will fit parts will void your warranty and can cause catastrophic failure with possible injury or death INTRODUCTION ABOUT THIS MANUAL The intent of this publication to provide the competenttechnician with the information necessary to perform the CORRECT Assembly to the Alamo Industrial Product This will in turn provide for complete customer satisfaction It is hoped that the information contained in this and other Manuals will provide enough detail to eliminate the need for contact of th
104. ront of the tractor If thesae are not connected correctly the units hydraulic cylindes and cylinder control valve cannot function This Only Applies to tractor with a 16 X 16 Transmision Only See end of this section for tractors with other transmisions as the hoses will connect differently on those tractors Locate the connections at the rear of the tractor avd NE any part of the Hydraulic System All hoses and fittings should remain plugged till ready to install them to keep them clean 5 All components should be rechecked for tight ness at least twice Hose routing also double checked Install Fittings and Hoses into Tractor Stack Valve 1 Preparing Tractor At the rear of the tractor locate the hydraulic stack valve for the tractor hy draulic system There are a total of three Allen head plugs that will be removed 1 st the pressure port plug 2 nd The return port plug and 3 rd the load sense port plug These plugs willbe painted and this paint can cause the Allen wrench to fit tight make certain the wrench is well engaged to preventitfrom slipping out Remove these plugs one ata time and install the correct fitting in it before going on o the next See Figure 3 2 Install Fitting into Stack Valve The Fittings are shown in figure 2 The straight adapter fitting will install in to stack valve for the pressure port and the return port The pressure port fitting is smaller than the return port fittings Make certai
105. rubber hammer See Figure 4 amp 5 Large pin inserted to extend the cylinder rod outward Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 11 2 Boom Installation 2 WD amp 4 WD Boom Installation Boom Hoses continued 5 Remove Boom Mounting Pin Remove the boom mounting pin by removing the cotter pin and slotted nut Push pin out of boom See Figure 6 Test fit the pin through tuning arm to make certain of a smooth fit 6 Align Boom with King Post use an over head hoist to lift the boom up and over the turning arm of king post See Figure 7 Align the hole for the pin by sight Insert the mounting pin while the pin may fit a little tight it should not take excessive force to install it If the pin came out easy enough in should go back in with the same amount of force See Figure 8 Install slotted nut do not over tighten this nut Nut should be snug Insert the cotter pin and bend it over See Figure 9 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 11 3 Boom Installation 2 WD amp 4 WD Boom Installation Boom Hoses continued T Connecting Rod End of Cylinder to Boom Move the over head hoist to the head end of the boom and straighten boom out Re E 5 Remove move the cylinder mounting pin from Boom Cylinder Pin See Figure 10 Align the rod end of cylinder AS a with the Pin Insert
106. s are torqued to 400 ft Ibs Item 9 page 1 4 The Spindle Housing is properly lubricated item 10 page 1 4 Motor Bolts are torqued to 120 ft lbs Item 11 page 1 4 Blade Carrier Bar Bolts torque to 400 ft Ibs Item 12 page 1 4 Blade Bolts are torqued and the retainings Pins are in place item 13 page 1 4 Blades Swing freely Item 14 page 1 4 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 15 2 MACHETE PRE DELIVERY INSPECTION CHECKLIST Pre Operation Inspection Check the following items before operating the unit to assure that they are properly assembled See following page 1 4 for component location Flail Mower Head Skid Shoe Bolts are torqued to 120 ft Ibs Location 15 Motor Bolts are torqued to 120 ft lbs Belt Alignment amp tension adjustment is correct Cutter shaft bearings are properly lubricated Roller bearings are properly lubricated Location 16 Blades swing freely Tractor Mower Operation Inspection Using all Safety precautions operate the Tractor and Mower unit for 30 minutes and while the unit is running check the following items Note Only make adjustments after the mower has been turned off and all motion has stopped and all hydraulic pressure has been relieved Check for Hydraulic oil leaks at the hose connections Operate the boom and mower head throughout its full range of motion and check for hose s rubbing pinching
107. se Hose Part 02976710 with an Orange with White Stripe Plastic Tie The Rod End hose is a 6 X 64 Long Hose Hose Part 02976709 with a Solid Orange Plastic Tie See Figure 14 Hose Fittings Machete NH TS 100A 115A 125A amp 135A 2004 Alamo Group Inc Asy Cylinder Cylinderff I Rod End Base L Hose Green plastic Tie with a White Stripe on Tie Fi Aas Gyl N S H ses hj an PEN ab jim Boom Heads Motor Hoses Retaining Bolt Washer amp Bushing Man 10 04 Section 12 4 Hose Installation 2 WD amp 4 WD SSS eee Boom Hoses Tank Hoses 3 Connect Cylinder Hoses To Control Valve These Hose connections from Cylinder to Valve will match the Color Plastic ties on hose and match them with the Color in the drawing below See Figure 15 Hose must be run where they will not interfere with Boom Movement or be hooked on something during use Start with the Swing Cylinder and Connect the Hoses as you go up connect and tighten a Left hose Hoses with solid color Plastic ties to the Left side then the Hose with the plastic tie that has a white stripe next Put both hoses on for one Cylinder before you go up to the next If not it is very difficult to tighten the Hose because the other one will interfere The Hoses will be connected to the Boom Assembly al ready so only the Hoses Machete Control Valve Viewed to the Valve sho
108. ss i P FLERE PEER ma ee nn i y Sleeving to Protedt a Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 12 3 Hose Installation 2 WD amp 4 WD Boom Hoses Tank Hoses 1 Install Swing Cylinder Hoses These 6 hoses The Cylinder Base end is a 6 X 44 Long Hose Hose Part 02976735 with a Green Plastic Tie with a White Stripe on it The Cylinder Rod End has a 6 X 44 long Hose Hose Part 02976734 with a Solid Green Plastic Tie on it Connect these two hoses to the Cylinder and have them pointing toward each other The hoses will run up and over the top of the Swing Cylinder See Figure 10 amp 11 2 Install Lift Cylinder Set Lift Cylinder Base End into King Post Casting See Figure 12 Note the Hose fittings go toward the down side of Cylinder See Figure 12 amp 13 Insert Cylinder Retaining Pin Pin installs from the Backside going toward the front If it is installed the wrong way you will not be able to bolt the Pin down See Figure 12 amp 13 When Bolting the Lift Cylinder retaining Pin inthere must be a Washer anda Bushing on the Bolt Look at the Hole in the Pin you will note how much larger hole is than bolt Do not install Retaining Bolt with out this bush ing Pin will be to tight and could be damaged See Figure 13 Connect the Hoses to the Lift Cylinder The Lift Cylinder Hoses are 6 Base end is a 4 6 X 64 long Ho
109. switch as shown or they can be connected at the starter solenoid if desired this will be decided in the installation technician 7 Ground Wire The Black Battery Shown here is typical Ignition wire at the harness See Figure ACC Wire connection Your Ignition may 7 and 8 can be connected in vary but the function will not side the cab floor or it can be run down through the floor and connected to the frame below the cab If grounding to the Cab floor connect ground now Ignition 8 Reinstall Floor Mat DO NOT cut Floor Mat Make sure Tractor you have remounted the wire Ignition Switch harness protector over wire har ness under floor mat if it is equipped with one See figure 5 Push the wire harness over against the side panel See Figure 4 Putthe floor mat down as it was originally When fin ished floor mat should be as smooth as it was before instal lation and should not have any holes cut into it Cut Tractor Starter Wire to Starter Sole noid and reroute through Joystick Harness Brown wires Joystick Wiring Harness Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 O 2004 Alamo Group Inc Section 8 5 Joystick Mounting Optional Installing Warning and Instruction Decals 1 Alwaysclean windows before installing decals Windows must be dry and free of any oil after cleaning do not touch windows before decals are installed Take precaution to make sure decals are right side up and strai
110. t that might be damaged before you cut the hole Check to make certain the installation will not interfere with the operators normal functions Slide the Wire Harness around floor mat untill it is neer seat See Figure 4 amp 5 Fllor mat can be reinstalled now by pushing it baack into place harness 3 Tractor Wiring Harness Consult the Tractor manufacters manual for wire lo cations 4 Wires to be Connected You will need to find the wire from the switch that activates the Starter Solenoid for the Tractor This wire will need to be cut to form 2 ends You will need to locate the Ignition Switch Power Wire this wire will have current only when Ignition Switch is on This Wire will have a wire Tee d into it See Figure 6 Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 O 2004 Alamo Group Inc Section 8 3 Joystick Mounting Installing Wiring Harness and Joystick continued 5 Remove Tractor Seat Cushion Remove Lower Seat Cushion from Tractor Seat if the upper mount hole is notthreaded or the lower seatbelt Bolt does not have the nut welded to seat frame some do and some do not The Seat Cushion should have three Torx head screws across the front edge See Figure 1 Once these screws are removed lift up on the front of the Seat Cushion which should slide forward and out 6 Install Joystick Weldment Seat Mount Remove the plastic cover as shown in figure 1 on the right hand side of seat Remove the exis
111. t twice Hose routing also double checked Preparing Tractor Front Plate Bolster to Slide Air After Cooler Driveline in From Engine Side Cover removed 1 Preparing Tractor On the Left side of Tractor there are some engine protective shields that will have to be removed to install pulley adapter and driveshaft half See Fig ure 2 The shaft half of driveline will have to be slid down and through the bolster from the engine side of ra diator The driveshaft has to slide in from the engine side because the hole 2 holes in bolster are to small for driveline flange yoke to slide through There is a plate that is bolted under the After Cooler that will have to be removed to gain access to inner hole when the four bolts that retain after cooler are removed the plate will slide out While this plate is out check the hoses for the Oil Cooler and Air Conditioning con denser these hoses need to be tied up in such away that they will not rub on driveshaft after it has is installed Installing Pump Drive Components 1 With Front Bolster as shown See Figure 1 Remove any plastic plugs that are located inthe threaded holes inthe front and discard them they will not be needed The Cast ing will have two Driveline Hole init See Figure 1 Existing Holes have rubber Plugs in them LH Side Engine Guards Removed From Tractor Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Se
112. the front of the tractor to function properly The hoses will have plastic ties on them Pressure Port to identify where they connect The Pressure sk gt Straight Adpter Hose has a solid red plastic tie the return has a WW Shaown solid orange plastic tie and the load sense hose has a solid yellow plastic tie 4 Hose going to front of tractor The hoses going to the front of the tractor from the stack valve will hang in the front and not be connected until the tank and valve have been installed The hose from pressure port red tie will connect to TE ag VE EN EN the inlet side of the small pressure filter mounted To ce AT Pressure Port i to the left of the pump on the tank the hose from i O NE the outlet side of this small filter will connect to the eS Ee i P Port of the control valve The return port hose orange tie from the stack valve will connect to direct to the T port of the control valve The Load Sense Port hose yellow tie which is the smaller of the three hose from the stack valve will connect direct to the control valve there is a small elbow on the side of the valve next to the T port for the load sense hose to connect to See Figure 8 Load Sense Return Port Pressure Port Hose Hose Port Hose Yellow Tie Pg Orange Tie Return Hose w orangell Pressure Hose w tie f stack valve red tie f stack valve i m 7 i L aili UAT Ji 1 1 ht Er Li N T 4 d
113. the pin through the hole this pin should not take excessive force to install See Figure 11 You may have to extend or retract cylinder and you can use the hoist to align the pin by lifting or lowering the boom 8 Install Swing Cylinder Hose Install the swing cylinder hoses to Cylinder match the color codes on hoses with diagram in valve section All hoses should be hanging down the front of the frame rails See Figure 14 K m 3 F E S Orange Ti E ee Install Cylinder Pin wing Gylinder Hoses Ede a s SE tn a a Frame End Of Hoses 4 Figure 13 SN Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 11 4 M Boom Installation 2 WD amp 4 WD Boom Installation Boom Hoses continued 9 Install Hoses from Frame to Pump Connect the hoses to the bulk head fittings on the frame DO NOT connect them to the pump now See Figure 15 Hoses To Boom N Hose To Pump amp Tank kik OFE 0 ee z pe a 10 Connect Hoses to Boom Cylinder Hoses The boom cylinder hoses will use short extension hoses these hoses will be color coded with plastic ties Connect the hose matching these colored plastic ties as well as hose diameter See Figure 14 Let the hose hang down the front of the frame for now do not connect them to the valve See Figure 14 11 Install Sleeving over Hoses
114. ting bolt that retains the seat Belt receptacle there is a spacer between the seat belt buckle and the seat base This spacer will be discarded and not used The Joystick Stand Weldment will be retained using two bolts the top bolt on some models seat options will have a threaded hole and have metric threads and require only bolt and washer items 2 amp 4 Some will have just a hole and will require nut and washers items 3 4 5 The Second Bolt will be the existing bolt that held seat belt receptacle on with the spacer removed and joystick stand installed the length requirement will be the same Reinstall the plastic cover trim if required T Install Joystick On the mount plate of the Joystick stand weldment there are two slotted holes sit the joystick down on mount and align the two threaded holes in the bottom of the joystick case with the slotted holes and insert the two 3 8 X 1 bolts P N 00011400 with the 3 Flatwasher P N 00011100 and the 3 8 Lockwasher P N 00012101 Do not tighten these two bolts yet See Figure 6 8 Reinstall Tractor Seat Cushion Reinstall Tractor Seat Cushion in reverse of step 1 Test Seat to make Sure that it does not bind when slid forward or back as adjustment If there is a Bind check and correct problem 9 Adjust Joystick Mounting Position On the mount plate of the Joystick stand weldment there are two slotted holes this is to align the joystick case with the desired operating position this can
115. tire clearance for tractors equipped with mechanical 4wd Adjustment of the tread setting and steering stop may be necessary In addition an articulation block may be required but has not been included at this time Finally the hoses in this kit were sized for a 2wd as well We are hoping that little to no alteration will be necessary for the 4wd application However until a 4wd model is mounted for inspection at our Seguin facility the dealer customer is responsible for all necessary modifications as mentioned above 10 Beware additional counterweight may be required for tractors equipped with a 24 boom Any such add on weight must be supplied at the dealer customer s expense Engineering will provide a recommendation only after such configuration is mounted at the Seguin facility 11 The operator s cage now includes a full Lexan side shield as standard equipment though ROPS cages will maintain an expanded metal cover above the operator Be aware that a tractor with mounted canopy was unavailable during the development phase of the canopy cage Though it should fit fairly well with the Perry Co brand canopy which we sell be aware that some modification may be necessary Furthermore the dealer customer is responsible for such alterations until a proper check fit can be conducted at Seguin facility Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc 1 8 Mounting Specifications New Holland TS100A ROPS 2
116. ue to high opening hood design 2 This mount kit includes exhaust modification kit 02980717 which allows the vertical A post style exhaust to be moved in approximately 8 1 2 for boom transport clearance See Figure 1 TS100A Cab Above 3 This kit includes a seat mounted joystick Other seat styles may require modification of this bracket at the dealer customer s expense 4 The frame rails have been designed to provide clearance with the New Holland load brackets which were incorporated into all production tractors effective January 12 2004 As a result the battery box will no longer hinge outward due to the orientation of the right hand rail See Figure 3 TS100A Cab Above However the battery can still be accessed and even removed with the assistance of one additional person 5 Frame location is very critical in mounting this unit It must be placed slightly higher than normal to allow the hood to open enough for air filter maintenance Failure to set the frame correctly will warrant modification of the hood 6 This mount kit includes the Neapco style driveline with double U joints 7 The Neapco driveline kit includes a pump box which shifts the hydraulic pump approximately 6 1 4 forward 8 Alamo wheel weights fit standard flanged rims only Other rim types may require an adapter to be provided at the dealer customer s expense 9 This mount kit was developed on a Cab 2wd TS100A Every effort has been made to provide adequate
117. ues are used Too much torque causes distortion and may lead to leakage DO NOT over torque fittings and DO NOT allow any contami nants to enter system through fittings when installing them Machete NH TS100A 115A 125A 135A Asy Manual 10 04 2004 Alamo Group Inc Section2 7 Bolt amp Hose Fitting Torque Charts Special Torque Specifications Rotary Heads Motor to Spindle HOUSING sssrrrerrrseorrrresrrrenrrrrenrrrrnnrrrnnr rr an 100 ft Ibs HS 81 a 0 3 6 1 DECK EEE 425 ft lbs Spindle to Adjusting Nut Bearing Preload arrrrnnnrrnnnnennen 25 in los Rolling Torque Blade Bar Leaf Bolts Old Style 7 8 BOItS sssssssressrressrrrorr nns 600 ft Ibs New Style 1 1 4 Bolts cesses 2000 ft Ibs Blade Bar to Spindle Bolts rrrrrrrnnnrrrrrrnnnnrorrrnnnnrrnrrnnnnnnnnnnn 400 ft Ibs BP he 400 ft Ibs MOPED See Set Up Instructions TORQUE VALUES BOLTS recommended Torque Ft Ibs amp Nm IMPORTANT Listed below IS BOLT TORQUE and NOT APPLICATION TORQUE Component Application Torque will vary depending on what is bolted down and the type material Metal that is being bolted together Thread condition and lubrication will vary Torque settings Inche Sizes Metric Sizes ALWAYS CHECK MARKINGS Not Used 10 14 ON Not Used 20 27 TOP Not Used 35 47 OF 35 47 55 75 55 75 85 115 BOLT 75 102 130 176 HEAD 170 230 OR 300 407 445 603 OTHER 670 908 1030
118. uld need to be connected There are from Tractor Seat Hoses that are used as NOTE Cylinder Ports Ports A and B will use 6 Hoses extensions in some Kits to w the Color Plastic Tie as listed in this drawing make the Hoses reach the Valve If Kit contains ex tension hoses they will be i Ye BY the same color ties to Door A va I match the hoses you have Connect the Extension B Reda A hoses together with the 8 Tilt Red other hoses and connect Hoses these to the Valve Connect to 4 This is a5 Base Spool Load Sense Valve End Only the Load Sense Valve will have the Load Sense Port See Figure15 If the valve does not have this load sense Port it is most likely aFixed Displacement valve and will not work for oad Sense this application This valve Port should be easy to spot if it 4 Hose w is wrong as one of the first hoses that should have Tank Return from Pressure Supply from Tractor been connected to it was Tractor Stack Valve Supply Filter This Filter mounted the Load Sense Hose that 8 Hose w Orange on Tank 8 Hose w Red Plas runs from the Stack valve Plastic Tie 190 Long _ tic Tie at the rear of the tractor Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 12 5 Hose Connecting Instructions Valve Hose to Boom Hose Connections 1 Hoses for Door Cylinder Qty of two 4 hoses X 66 Long one hose 02969124 with Yellow
119. up Inc Section 8 2 Joystick Mounting Installing Wiring Harness and Joystick 1 It is recommended that the Wires for Joystick be connected at the Tractor Ignition Switch But they can be connected as ex plained below If connected as shown below Wires must be traced to find the correct wires Not all illustration will match the model that you are working on some are for illustra tions purpose only and are intended as a reference only Consult the Tractor repair Manual for the identification of specific wiring and location of wires 2 Preparing Tractor Floor Mat First thing to do is remove the Battery Cables from Hole cutin floor with hole Battery Do Not perform any work on Tractor saw cable should be unless this has been done Raise the Floor protected by rubber Mat up on the RH Side by the RH Door You grommet not furnished will need to fold it back approx 12 to 14 inches or other type protection E See Figure 3 DO NOT Tear or Cut any to be determined by you MR Cut Hole I Holes in Rubber Floor Mat as it will NOT be during installation al poet required ways check under side MEES You may find a rubber plug or you may have of area before cutting f r to cut a hole with a hole saw this will have to hole to make certain Moa be decided during installation If you need to nothing will be damaged SG cut a hole check the under side of cap for any by saw ai in Joystick wire obstruction or any componen
120. ure 3 CUT ONLY ANGLE IRON BRAGE not Fuel Tank Guard Reinstall the Fuel Tank Guard back up under Fuel Tank and tighten mounting bolts Shown below in figure 3 amp 4 are the four guard mounting bolt holes Front Mounting Tt r fr 1 mi b 5 gt 1 4 k meg anea 5 i Ful ot E E M an ag Le 2 a ae Tan 2 x pa Er i Ja et i ik DE n k i L G u Back Fuel Tank Guard Plate SS Outer Tank Side Cut Angle SR it fess dn Grind Weld Off H re i To Remove 12 of Angle Fase iron Rear Mounting Holes Machete NH TS 100A 115A 125A amp 135A Asy Man 10 04 2004 Alamo Group Inc Section 9 4 Frame Rail Installation 2 WD amp 4 WD Frame Rail Pre Assembly continued 1 Lay Out Components in Display It is helpful to lay out the component in as neat a display as possible Lay outthe Bolts accord ing to size and length Lay out the Nuts and washer by size This will allow you to see how many of each part as you use them and help to identify any missing parts See figure 6 2 Front Frame Rail Supports These Frame Rail Support Mounts part 02980667 LH amp 02980668 RH These should already be mounted from previous Assembly of Front Pump and Drive Shaft Components It is easier to mount the Pump Drive Shaft before these Frame Supports are installed If you are mounting the Frame rail supports now there are important things to remem ber The

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