Boscop 8000/8500 series Vend Station Technical Service Manual
Contents
1. Cash Box Z Zero Credit Exit E VIEW BILL ACCEPTOR METERS Exit Stacker Totals Ones 0 0 00 Fives 0 0 00 Tens 0 0 00 Twenties 0 0 00 Totals 0 00 Bills in escrow 0 00 Total 0 00 ZERO Z Zero Stacker Exit 8000 8500 series technical manual Rev 1 01 PRINT METERS Press once to send all the meters kept to the serial port located on the DB9 This port can be attached to a computer or printer The serial port parameters are 9600 8N1 Adjust Credit Exit Credit 0 00 Press Enter will display Edit in the upper right corner use Up and Down buttons to change value in increments of 0 05 Press Enter to exit Edit Mode Z Zero Credit Press Enter to set the current balance to zero Value is not retrievable once cleared Z Zero User Meters Press Enter to erase the user copy meters Meters are not retrievable once cleared Z Zero Bypass Meters Press Enter to erase the bypass meters Meters are not retrievable once cleared Z Zero Bill Meters Press Enter to erase the bill stacker meters Meters are not retrievable once cleared Z Zero Cash Box Meters Press Enter to erase the cash box meters Meters are not retrievable once cleared PARAMETERS MENU 1 Exit 2 Copy Pricing Exit PRICE 1 0 05 PRICE 2 0 05 PRICE 3 0 05 PRICE 4 0 05 PRICE 5 0 05 PRICE 6 0 05 PRICE 7 0 05 PRICE 8 0 05 Exit Highlight and press Enter upper right on display will show Edit Use Up and Down2. Changes amp Exit Skip Save amp Exit Z Service Locked NO Maintenance Menu Parameter Menu Diagnostics Menu Factory Defaults Menu MANAGER MENU 1 Save Changes amp Exit A Any changes made including clearing meters and escrow must be saved to non volatile memory by pressing ENTER on this selection otherwise they will be lost when the unit reboots B Display will show SETTINGS SAVED 2 Skip Save amp Exit A Press ENTER to exit Manager Menu Function and don t save to non volatile memory any of the changes made Changes made though will apply until the unit is rebooted 5 8000 8500 series technical manual Rev 1 01 3 Z Service Locked NO This parameter can only be cleared set to NO manually It s set to Yes automatically by the software if there is a failure in the coin changer and the coin op can longer receive and pay change To re enable the coin op after the problem has been fixed this parameter must be cleared 4 Maintenance Menu A Exit Exit back to Main Menu B View Copy Meters Exit USER METERS PRICE 1 PRICE 2 PRICE 3 PRICE 4 PRICE 5 PRICE 6 PRICE 7 PRICE 8 USER TOTAL 0 OOOOOOOO BYPASS METERS PRICE 1 PRICE 2 PRICE 3 PRICE 4 PRICE 5 PRICE 6 PRICE 7 PRICE 8 OOOOOOOO BYPASS TOTAL 0 NON RESETTABLE METERS USER 0 BYPASS 0 C Exit Exit back to Main Menu D VIEW COIN ACCEPTOR METERS The Boscop 8000 8500 supports both level
3. buttons to increment in 5 Minimum 0 00 Maximum 1 00 Press Enter again to exit lt Edit gt of Cost Note Setting all the copier prices to 0 00 will turn the coin op into an add value station requiring PC control 3 COPIER TIMING Exit Sense Time 50 ms Blind Time 100 ms Exit Delay 5 seconds Exit Highlight and press Enter upper right on display will show Edit Use Up and Down buttons to change Sense Time Minimum length of time a debit pulse must be active for it to be considered a valid debit pulse The valid range is 30 1275 ms in 5 ms increments If sense time is set too short the coin op could interpret noise as a debit pulse if it is set too long the unit may not register all copies made 9 8000 8500 series technical manual Rev 1 01 Blind Time This is the length of time after a valid pulse when any further pulses registered by the opto are ignored The valid range is 30 1275 ms Blind Time masks unwanted pulses i e double pulses or glitches If this parameter is set too short double debits could occur but if set too long a copy could be missed Exit Delay This is the length of time between the time your balance falls below the vend price and the relay is disabled turning off the copier If Exit Delay is set too short the relay will be disabled while the copier is still running If set too long a customer might become irritated waiting for the last transaction to close The valid range is 1 se
4. to bypass mode Section 6 Trouble Shooting No Display Check to see if the Red LED on the control board is flashing If it is flashing the processor is running the display connector is probably not seated correctly Check Power cable un plug and re plug in the power cable Coin box has change in changer tubes but displays exact change only Ifthe Change Cassette tray was removed and the tubes are not above the low sensor the unit senses there are only a few coins of each in the tray The con op requires there be at least 4 nickels 8 dimes and 6 quarters before it will turn off the exact change message Not counting Check that sense time is not set too long Check the copier harness for a tight fit and that the wires are all correctly located as below Display shows SERVICE REQUIRED COIN CHANGER NOT RESPONDING Power down the coin op and make sure the MDB harness is plugged into J9 If this does not rectify the situation contact your dealer for service The board or the changer will have to be repaired Display shows SERVICE REQUIRED BILL VALIDATOR NOT RESPONDING Power down the coin op and make sure the MDB harness is plugged into J9 If this does not rectify the situation contact your dealer for service A temporary solution would be to turn off the bill acceptor in the Parameters menu and just use the coin acceptor The board or the bill validator will have to be repaired Will not take bills has a Bil
5. 0 series technical manual Rev 1 01 only capable of transmitting 7 coins at a time If you need to dispense more than 7 coins rapidly wait 2 seconds after 7 coins have been dispensed and then press the button again Level 2 Tube Loading Method 1 With the coin op on turn the Bypass key and press the Manager Button Go to Maintenance gt View Coin Acceptor Meters and scroll down to Tube Totals If the tubes are empty make sure each of the meters is zeroed out press up and down buttons together before going any further Insert all the coins in the top of the coin op You will notice that the tube totals will increase When finished scroll down to the bottom of the menu and select Zero Credit to erase your escrow Before exiting programming mode select Save Changes amp Exit to save the meters to non volatile memory Level 2 Tube Loading Method 2 Count out X number of each coin and insert them into the coin tubes through the slot just above the tubes With the coin op on turn the Bypass key and press the Manager Button Go to Maintenance gt View Coin Acceptor Meters and scroll down to Tube Totals For each coin program the tube total to the number of coins deposited Before exiting the programming mode you must select Save Changes amp Exit to save the meters to non volatile memory The table below shows the number of coins reported by the Coin Co 9302 GX changer when the low and high sensors are activated You will notice that the number o
6. 2 and level 3 MDB coin changers Level 2 changers do not have internal tube meters so these meters are handled by the Boscop control board Level 3 changers have internal tube meters which this coin op uses What type of changer you have is displayed at the top of the Coin Acceptor Meters Menu Level 2 Changers The CoinCo 9302 GxX is a level 2 changer as is the Boscop parallel coin mech converter board Level 2 devices require that you program the tube meters to the number of coins added to the changer unless you add them through the top of the changer the preferred method If your unit has a coin mech and the Boscop MDB converter board there s no need to program these meters as coin mechs don t have coin tubes To set the tube meters go to the Coin Acceptor Meters menu and scroll down to Tube Totals Press the Enter button on any one of the meters and you will enter edit mode Use the up and down buttons to set the meter to clear a meter press the up and down buttons simultaneously The meters will self adjust by setting themselves to the value reported by the changer as they pass through the low and high sensors If you add coins from the top the meters will increment each time a coin is added If you dispense coins using the buttons located on the changer the meters will decrement Be careful though if you hold down one of the tube pay buttons and dispense more than 7 coins at a time the meters may fall behind as the MDB protocol is 6 8000 850
7. OSCOP INC Boscop 8000 8500 series Vend Station Technical Service Manual June 2010 Boscop Inc PO Box 400 New Hampton NH 03256 Phone 1 603 744 2188 Fax 630 325 9201 E Mail sales boscop com Web www boscop com CONTENTS Section 1 Page Contents EE 1 Section 2 Introductions ss IIIa a Parts List Section 3 1 2 3 4 TEST Quick start Default Settings Section 4 Management Menu Functions 5 Se oes u L eee eee ee eee eae eee N EO OE N 6 Parameters Menu _ EE ie 7 8 Diagnostics Menu 9 10 Section 6 Troubleshooting ce a ae eee an a ee ee eee aaa ee ee 11 Copier interface and pinouts 12 Appendix A Usefulnumbers EE ie 13 Warranty and return information EE 13 1 8000 8500 series technical manual Rev 1 01 INTRODUCTION Thank you for choosing the Boscop 8000 8500 Series Vending Copier Controller for your vending needs Four models are offered in this series e CM 8000 US version Multi Coin Escrow Changer Accepts nickels dimes quarters and dollar coins It escrows and pays out change in nickels dimes and quarters e CM 8000i International option Multi Coin Escrow Changer Accepts up to 6 coins and pays change in up to 4 coin values e CM 8500 US version Multi Coin Multi Bill escrow changer Accepts nickels dimes quarters dollar coins and bills It also escrows and pays out change in nickels dimes and quarters e CM 8500i International option Multi Coin Multi banknote
8. conds 5 seconds The resolution for the Exit Delay is 1 seconds 4 Bill ACCEPTOR Exit Bill Validate No 1 00 No 5 00 No 10 00 No 20 00 No Exit Highlight and press Enter to change from NO to YES 5 Set Maximum Cash Value Set Max amount of cash bills to accept 20 00 Press Up and Down buttons to edit Press Enter to exit 6 Set Splash Delay Set how long the splash delay is displayed Range is 0 60 seconds Press Up and Down buttons to edit Press Enter to exit 7 Set Splash Period Set period between splash screen display changes Range is 1 500 seconds 10 Seconds 8 Adjust Contrast Use Up and Down buttons to adjust from MIN to MAX the display contrast press Enter to exit mode con ID printed with the meters Range A Z Use the Enter button to select each character use the Up and Down button to edit DIAGNOSTICS 1 Exit 2 Relay Diagnostics control Exit Relay 1 Off Relay 2 Off This Menu is for field service use on checking control of a copier Use the Enter button to toggle the relay state 3 Opto Diagnostics This coin op uses opto 1 for the debit pulse and optos 2 4 for 8 price steering Exit Opto 1 0 Opto 2 1 Opto 3 1 Opto 4 1 4 Exit 10 8000 8500 series technical manual Rev 1 01 FACTORY DEFAULTS MENU see Default settings page 5 1 Exit Factory Defaults 2 Restore Defaults Press Enter display will show Restored Then it will exit back
9. e With the coin op off remove the tube cassette by pressing the RED tube latch on the coin changer Insert the coins in the proper tubes If using the ConLux 5 use the middle three tubes Re Insert the cassette and power the coin op on 7 8000 8500 series technical manual Rev 1 01 Note If working with a ConLux 5 changer anytime the coin cassette is removed while powered up the changer will erase the tube totals for each coin and reset them to the highest sensor activated For example if the 25 low sensor is covered but there are actually 50 coins in the tube it will still only report 6 coins since that is all it s sure it has If the low sensor is not covered it will report 0 coins it will throw off the meters Conlux Sensor Output Be careful not to tip the changer while powered up as Coin Low Sensor High sensor output when full Coins required to active high sensor Nickels 4 64 Dimes 9 97 Quarters 6 71 The cash box meters coins not stored in the tubes are kept locally and can be cleared from inside this menu Exit MDB Changer Level 2 Return Level if pressed lt PRESSED gt will show to the right TUBE TOTALS Coin 05 0 0 00 Coin 10 0 0 00 Coin 25 0 0 00 Coin 1 00 0 0 00 Total 0 00 CASH BOX TOTALS Coin 05 0 0 00 Coin 10 0 0 00 Coin 25 0 0 00 Coin 1 00 0 0 00 Coin 5 Not supported Coin 6 Not supported ZERO Z Zero
10. er details for future reference 2 8000 8500 series technical manual Rev 1 01 SECTION 2 PARTS LIST 1 Coin Op 2 Power cable 3 Door keys 4 Bypass keys 5 Product guide By Pass Key io Coin Plunger Graphic Display 1 5 X 2 5 lt l SS Coin tube changer accepts 5 10 25 cents 1 00 coin Front door opening for easy access and service Optional Bill Validator Door Lock in Ret Optional Base Coin Return 15 X 16 5 Power Requirements 110v 240v 50 60Hz AC input Tool requirements 3 8 Nut Driver for base 11 32 Nut Driver to secure cables Your copier technician will have any tools needed to access the interface connector in or on the copier 3 8000 8500 series technical manual Rev 1 01 SECTION 3 QUICK SET UP 1 2 3 4 TEST Check that all equipment is accounted for Read all the instructions before installing 1 Unpack Coin Op Check list e Check interface cable so that it matches the copier you are to install on Power cable in coin box tray Coin Changer Wire tied in Optional Bill Validator Keys taped in a plastic bag to the Coin Op By pass keys 2 on a thick plastic card Door keys 2 on a thin plastic card If you have purchased the optional base Pedestal will have feet in a plastic bag taped to the pedestal Nuts and washers will be on the four studs 2 Assembly Cable Assembly Tools needed 11 32 nut driver to secure cable cla
11. escrow changer Accepts up to 6 coins 4 banknote values and pays change in up to 4 coin values International versions available for many countries please contact us for more details including which coins and banknotes you wish to accept Installing the 8000 8500 Coin Op is very easy Please see the enclosed copier specific instruction sheet Also please remember that the weight of a full coin changer along with full cash box can reach more than 50 Ibs Be careful when working around or moving this unit Your coin op comes with two sets of keys One set is for the door lock and the other set is for the bypass Make an extra set of duplicate keys If a key is lost it is possible that the lock assembly may need to be replaced DO NOT KEEP BOTH SETS OF KEYS ON THE SAME KEY RING Label the keys for the 8000 8500 Series Copier Controller and put a pair in a safe place All counters are read off the display and track the usage of your 8000 8500 Series Copier Controller by vending copies bypass free copies and deposits net money inserted for the current usage period and for the lifetime of the product Only the current usage counters can be reset to zero The coin return plunger allows the user to eject unaccepted coins or to pay out remaining credit change not used to make copies The coin return cup insures that any large payout of coins will not spill out onto the floor Fill out the last sheet with the serial number key number and oth
12. f coins reported is not the same as the number of coins required to activate the high sensor 9302 GX Coin Tube Sensor Output Coin Low Sensor High Sensor output when full Coins required to active high sensor Nickels 6 76 81 Dimes 8 107 116 Quarters 6 75 77 Level 3 Changers The Coin Co Quantum and Vortex as well as the ConLux 5 are level 3 changers These changers have internal tube meters that keep track of the number of coins they think they have and report back that information to the control board when requested If you don t have enough coins to fill the entire changer it s recommended that you use Tube Loading Method 1 described below otherwise the meters will be off significantly Level 3 Tube Loading Method 1 With the coin op on turn the Bypass key and press the Manager Button Go to Maintenance gt View Coin Acceptor Meters and scroll down to Tube Totals If the tubes are empty make sure each of the meters is zeroed out by removing and then reinstalling the tube cassette ConLux only Insert the coins in the top of the coin op You will notice that the tube totals will increase When finished scroll down to the bottom of the menu and select Zero Credit to erase your escrow Before exiting programming mode select Save Changes amp Exit to save the meters to non volatile memory Level 3 Tube Loading Method 2 You will need the exact coinage listed in the last column of the table below to continu
13. l Validator installed No error or explanation why not responding Unit may not have enough change in change tubes Does the unit display Exact change if so fill the tubes as described above Unit isn t programmed to communicate to a bill validator or all the bills are turned off Make sure to select save when making changes inside the parameters menu 11 8000 8500 series technical manual Rev 1 01 Coin op Copier Interface lt 5 Pin Function State J5 1 Opto1 Debit pulse J5 2 Opto1 Debit pulse J5 3 Opto2 Steering input 1 J5 4 Opto2 Steering input 1 J5 5 5 volts J5 6 5 volts J5 7 Ground J5 8 Ground J5 9 Relay 1 NO J5 10 Relay 1 Common J5 11 Relay 1 NC J5 12 Steering harness configuration J6 1 Opto3 Steering input 2 J6 2 Opto3 Steering input 2 J6 3 Opto4 Steering input 3 J6 4 Opto4 Steering input 3 J6 5 5 volts J6 6 5 volts J6 7 Ground J6 8 Ground J6 9 Relay 2 NO J6 10 Relay 2 Common J6 11 Relay 2 NC J6 12 8000 8500 series technical manual Rev 1 01 Appendix A Useful numbers Coin Op Model Date warranty expires Serial Number Door Key Number By Pass Key Number Key holder operator Ee ji L ASS Back up key holder a a aaa aaa aaa io AK Changer serial EE Bill validator serial kkk aaan Settings changed to Parameter menu Ite
14. m Default setting Your custom setting Peripherals Bill validator No Bill validator Copy cost 0 05 per copy Price 1 per copy 0 05 per copy Price 2 per copy 0 05 per copy Price 3 per copy 0 05 per copy Price 4 per copy 0 05 per copy Price 5 per copy 0 05 per copy Price 6 per copy 0 05 per copy Price 7 per copy 0 05 per copy Price 8 per copy Bill types 1 00 No ie 05 00 INO saa a ayuy ea 10 00 No 20 00 No Max Cash value 20 00 in escrow_ U EE se oe cae Delay OE eo n e ene RR NER ERE ER ER ERE ERE ERR EER ERE Splash screen Z SOGO S us nn si Sas y oer Splash period JO Seconds RE EER Please contact Boscop service for telephone assistance and trouble shooting Any items returned can only be sent with a Boscop issued RMA number Items must be received in the proper packaging Boscop will not be held responsible for damage caused by Incorrect packaging Willful damage or neglect Rain or water damage Call 603 744 2188 Ext 7 or email service boscop com Boscop Inc PO Box 400 New Hampton NH 03256 Phone 1 603 744 2188 Fax 630 325 9201 E Mail sales boscop com Web www boscop com 13 8000 8500 series technical manual Rev 1 01
15. mp Route power cable through the hole in the back of the door Option first run power cable though the base to the board in the coin box Route the interface cable out of the unit through the hole in the door Using an 11 32 nut driver secure both the interface cable and the power cable with the cable clamp on the stud provided Optional base assembly Tool needed 3 8 nut driver Taped to the base in a bag are four plastic feet for leveling Turn base over and screw in feet turn back over and check if level Remove nuts and washers on base Place Coin Op on base Place washers then nuts on the studs and secure Load coin tubes See section View Coin Acceptor Meters below A Interface Cable to copier Power Down the coin box and unplug the Copier before connecting to the copier e Check to see if the copier requires software settings to use a control device The interface cable is about six feet long and usually is sitting on the same side of the copier as the interface port This tends to be the left side of most copiers Access the copiers interface connector route the interface cable out of the copier Reassemble the copier Once all connections are made and all equipment is assembled plug in the copier and coin box and turn on the copier Test 1 Set up foreign device activation through the service mode settings via the copier s control panel 2 Test copier for co
16. ntrol press the copy button copier be disabled and not make a copy 3 Coin box display should read Insert Coin and Insert Bill 4 Insert coin or bill if this option is installed display will show total escrow 5 Make a copy the display will read THANK YOU then update with the total copies made and money balance in escrow Press the coin return plunger and check for correct change if applicable O 4 8000 8500 series technical manual Rev 1 01 Default Settings Parameter menu Peripherals Bill validator No Copy Cost Price 1 0 05 Price 2 0 05 Price 3 0 05 Price 4 0 05 Price 5 0 05 Price 6 0 05 Price 7 0 05 Price 8 0 05 Bill values 1 00 No 5 00 No 10 00 No 20 00 No Max Cash Value escrow 20 00 Sense Time 50 ms Blind Time 100 ms Exit Delay 500 ms Splash Screen 2 Sec Splash Period 10 Sec SECTION 4 MANAGER MENU FUNCTIONS to change settings or read meters Manager Mode Up Down Enter Press Manager button top button as viewed in the vend station to enter mode and then the up and down buttons to change settings Once changed press Enter to keep the change 1 Turn on By Pass Key Display will show Bypass Mode Total User 0 Total Bypass 0 Non Resettable User 0 Non Resettable Bypass 0 2 Press Manager Button located on the control board Display will reverse its view so you can read it from the back of the coin box and show Manager Menu Save
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