Service Manual Service Manual
Contents
1. 29 PULOON Technology Inc PULOON TECH LCDM 1000 TABLE 7 Are the banknotes normally loaded in the CASH CASSETTE Are the DIP SWITCHES properly set to your banknotes Check the reject code referred to the below Table 7 1 To catch the reject code on TEST PROGRAM you should set the dip switch 3 to OFF like the Table 7 2 Please do the proper service action for each case referred to Action the Table 7 lt Table 7 1 Reject Code gt Reject Suspected Cause The distance between banknotes is too close One more banknote picked followed the final pickup trial 36 One more banknote is picked up during the processing the dispense command EN The banknote is skewed too much on the diverter sensor The banknotes suspected as double are detected The thickness of banknote is abnormally thin The banknote length is so long that it may be the overlapped banknotes The banknote length is so short that it may be the damaged or folded banknote 9C 80 Either check sensor could not detect the banknote E ids The length measured on check sensors is not out of limit 9C 9F The banknote passed on check sensors is considered as too 9C 9D much skewed 9C 03 The banknote are not normally passing on the check sensor 9C 00 because of fast consequential pickup 30 PULOON Technology Inc PULOON TECH LCDM 1000 TABLE 7 lt Table 7 2 Dip Switch Setting for Disp2. Is any bill out from CASH CASSETTE Re install CASH CASSETTE after checking above lt Normal loading gt lt Abnormal loading gt 24 PULOON Technology Inc PULOON TECH LCDM 1000 TABLE 2 JAM at CHK Sensor 15 CHK SENSOR 1 amp 2 normal Is the assembling condition of GUIDE CASH FEED 1 GUIDE CASH FEED 3 ASS Y normal 15 idle roller rotation in the GUIDE CASH FEED 2 ASS Y normal Is fixing screw GUIDE CASH FEED 1 2 3 ASS Y normal Action Try again after checking above situation In case of Jam Turn a knob shown below Check Point 25 PULOON Technology Inc PULOON TECH LCDM 1000 TABLE 3 CODE 34H 35H 3CH 3DH 43H Overflow bill JAM at EXIT Sensor or EJT Sensor Meaning Counting Error between DIV Sensor and EJT Sensor Counting Error between EJT Sensor and EXIT Sensor Timeout From DIV Sensor to EJT Sensor Are EXIT SENSOR amp EJT SENSOR normal Is LOCKING device in GUIDE CASH FEED 7 ASS Y 2 locked normally Is idle roller rotation status in GUIDE CASH FEED 7 ASS Y normal Try again after checking above situation Action Replace ASS Y in case of roller rotation problem in GUIDE CASH FEED 7 ASS Y FEDER Y UNITED STATES OF AM E Ter CA 31 lt gt 26 PULOON Technology Inc PULOON TECH LCDM 1000 TABLE 4 CODE 36H 4EH Meanin JAM at DIV Sensor d Purge error
3. 200 200 CCW 20 PULOON Technology Inc PULOON TECH LCDM 1000 2 H W Constitution 2 1 Layout of MAIN BOARD SENSOR Circuit DIP SWITCH aes g Solenoid Clutch BLDC MOTOR RS232 Communication 24V gt SV Circuit Conversion Circuit 21 PULOON Technology Inc PULOON TECH LCDM 1000 2 2 Connector Layout of MAIN BOARD Bree gt P 25 EET 188 seso Z J9 J10 J6 JP3 22 PULOON Technology Inc PULOON TECH LCDM 1000 3 Error Code amp Recommended Actions 3 1 Error code Code Recommended Action Sensor JAM at DIV Sensor TABLE 4 Undefined command Bill End TABLE 10 3 Note request error TABLE 11 3CH Counting Error between DIV Sensor and EJT TABLE 3 Sensor 3DH Counting Error between EJT Sensor and EXIT TABLE 3 Sensor Reject Tray is not recognized TABLE 5 41H Motor stop TABLE 6 Timeout From DIV Sensor to EJT Sensor TABLE 3 35H 36H 37H 38H BH Purge error JAM at DIV Sensor TABLE 4 3FH 43H 44H 45H 47H 49H 23 PULOON Technology Inc PULOON TECH LCDM 1000 3 2 Recommended Actions TABLE 1 CODE 32H 47H ls CASH CASSETTE located properly Check Is Bill inserted proper the CASH CASSETTE Point Is Push plate work smoothly in CASH CASSETTE
4. JAM at DIV Sensor Is DIV SENSOR 1 2 normal Check Point Is GAP between SHAFT DIVERTER ASS Y and SHAFT ASS Y CASH FEED proper Is idle roller rotation in GUIDE CASH FEED 5 ASS Y normal Try again after checking above situation In case of interference between SHAFT DIVERTER ASS Y amp Action ASS Y CASH FEED 3 Adjust location of SOLENOID PIN Please refer to below picture Replace ASS Y in case of idle roller rotation problem GUIDE CASH FEED 7 ASS Y Solenoid and Solenoid pin should be adjusted in arrow direction 27 PULOON Technology Inc PULOON TECH LCDM 1000 TABLE 5 Meaning REJECT TRAY is not recognized Check Point Is the location of REJECT TRAY normal Is the location of J18 CONNECTOR normal Aes Insert REJECT TRAY to main body Connect J18 CONNECTOR in the MAIN PCB 28 PULOON Technology Inc PULOON TECH LCDM 1000 TABLE 6 s any obstacle in Power Transportation part Is the location of J3 CONNECTOR correct Check Is the location of J2 CONNECTOR correct Point Is the wheel sensor normal or not s the wheel assembled on its center point properly Is the wheel assembled with biased position Try again after checking above situation Check J3 CONNECTOR Action Check J2 CONNECTOR Replace with new wheel senor Interrupt sensor Assemble the wheel on the center position 228 M t hs rE me zx m 7 208
5. Service Manual Model LCDM 1000 Cash Dispensing Unit Total Page 41 pages including cover Date November 2005 Version V3 53 INT PULOON Technology Inc PULOON TECH LCDM 1000 Revision Record Rev No Date Description of Change Page fan 1 PULOON Technology Inc PULOON TECH LCDM 1000 Contents 1 Functional Description 1 1 Introduction 1 2 Specification 1 3 Cash Cassette Structure 1 4 Feed Module Structure 2 H W Constitution 2 1 Main Board Parts Layout 2 2 Main Board Connector Layout 3 Error Code amp Recommended Actions 3 1 Error Code 3 2 Recommended Actions 4 Operating the LCDM 1000 2 PULOON Technology Inc PULOON TECH LCDM 1000 1 Functional Description 1 1 Introduction This Specification is related to LCDM 1000 which is applied to ATM for Retail Market amp other Bill Exchanger LCDM 1000 consists of Feed Module Cash Cassette Reject Tray amp Main Controller Features is below CASH OUT MAIN CONTROLLER REJECT TRAY CASH CASSETTE AUTO CASH FEEDER DOUBLE FEEDING DETECTION 3 PULOON Technology Inc PULOON TECH LCDM 1000 1 2 Specification ve term Specifications 4 Input Voltage DC 24V 10 Dirmensian 12 x 225 H x 270 5 W Unit mm Near End Detection Approx 30 50 notes 0 or 10 30 notes Bill End Detection by setting dip switch refer to product
6. W Checking the status of REJECT TRAY RVDT SENSOR Recognition of thickness of transported bill WHEEL SENSOR Control of transporting MOTOR speed 11 CASSETTE SENSOR Checking the CASH CASSETTE 12 SOL SENSOR Checking the Diverter solenoid 18 PULOON Technology Inc PULOON TECH LCDM 1000 1 4 5 Power Transportation part 1 Features Transportation part work by single MOTOR and power for Bill separation part is transferred amp controlled by CLUTCH 2 Constitution 19 PULOON Technology Inc PULOON TECH LCDM 1000 Segment Name Z 27 M 1 Z 27 M 1 XL16 6 P4 PULLEY FEED PULLEY for transporting ROLLER XL15 8 PULLEY FEED PULLEY for FEED ROLLER working XL20 8 2 PULLEY DRV 17 For reduction speed of ONEWAY ROLLER reduction For reduction speed of ONEWAY ROLLER of ONEWAY ROLLER PULLEY REVERSE For reduction speed of ONEWAY ROLLER MXL42 8 T1 BELT TIMING 108XL For MOTOR running amp Speed reduction W 6 4 T2 BELT TIMING 140XL For transporting torque to PULLEY W 6 4 driving belt T3 BELT TIMING 108XL For transporting torque to PULLEY W 6 4 driving belt T4 BELT TIMING 56MXL For ONEWAY ROLLER running amp Speed W 3 2 Reduction 3 MOTOR MAKER Fuji Micro TYPE Brushless DC Motor TYPE Voltage te sen pss FB 806 DC 24V 180 1 4800rpm 1kgf cm 2400mA 3500 CW 00mA 250
7. equest error 2 15 requested dispensing notes of one transaction correct Dispensing notes of one transaction is from 1 note to 20 Action Holes 37 PULOON Technology Inc PULOON TECH 4 Operating the LCDM 1000 1 Start the test program 2 Maintain default value like below LCDM 1000 If you need to choose another port check the other port number 3 Press OK button STATUS MENU SETUP Statu 5 Parity Baud Rate None C 4800 C Even 9600 099 18200 C 38400 Message Com Port 1 is opened Port COMI C COM2 C COM3 C COM4 Please Press OK Button lt Fig 1 SETUP PAGE gt 38 PULOON Technology Inc PULOON TECH LCDM 1000 II MENU 1 Choose LCDM 1000 or LCDM 2000 Upper Hequest Count 0 STATUS Select LCDM1000 LCDM2000 DISPENSE 0 yy 2 y owe eguest Lower Request Coun Repeat Count E QM DE EE ERE EE Cancel Total Dispense Acount Executed Count Purge Cassette 7 Upper Empty Lower Empty Reject Double M Wearing Length Message Com Part 1 is opened Status lt Fig 2 MENU PAGE gt 39 PULOON Technology Inc PULOON TECH LCDM 1000 2 DISPENSE 1 Check UPPER 2 Fill in the blank of Upper Reques
8. ily separated for Maintenance 2 Constitution b m lt Constitution of Transportation part gt 15 PULOON Technology Inc PULOON TECH LCDM 1000 Segment Name 7 T T 16 PULOON Technology Inc PULOON TECH LCDM 1000 1 4 4 Function amp Layout of SENSOR The number of Sensor is 12 The function amp Layout is shown below 1 Layout of SENSOR 12 SOL SENSOR 3 4 DIV SENSOR 1 2 6 EXIT SENSOR 5 SENSOR 10 WHEEL SENSER Note Path Loe Delivery as 8 TRAY SW 9 CASSETTE SENSOR 7 NEAREND SENSOR 1 2 SENSOR 1 2 9 RVDT SENSOR 17 PULOON Technology Inc PULOON TECH LCDM 1000 2 Function of SENSOR 1 CHK SENSOR 1 Recognition amp Length Width amp Slope checking of bill from Cash cassette motor side 2 CHK SENSOR 2 Recognition amp Length Width amp Slope checking of bill from Cash cassette solenoid side DIV SENSOR 1 Recognition of bill location amp role of divergence movement motor side DIV SENSOR 2 Recognition of bill location amp role of divergence movement solenoid side En EJT SENSOR Recognition of normal bill location 6 EXIT SENSOR Recognition of the location amp the number of normal bill 7 NEAREND SENSOR Recognition the number of remaining in the CASH CASSETTE REJECT TRAY S
9. is opened Status lt Fig 6 TP PAGE gt 44 PULOON Technology Inc PULOON TECH LCDM 1000 Check Points Rec Range TP Rotation Speed 6800 7800 No Load USD etc 7 29 3E Optical app 63 70 mm m Sensor Length KRW JPY etc 2F 47 app 73 80 mm 3 Ea a ra DIVERT Operation Test RVDT Sensor Thickness CAD AUD NZD 45 PULOON Technology Inc PULOON TECH
10. lay of Reject Code gt OFF 2 1 2 3 4 8 1 2 3 4 lt Choice of Currency gt ON Height of Note 73mm 78mm OFF Height of Note 62mm 72mm lt Operation Mode gt ON On Line Operation OFF Auto Test in Lab lt Baud Rate gt ON 9600 bps OFF 38400 bps lt Thickness Criterion gt ON 0 10 0 12 ex USD OFF 0 13 0 15 lt Display of Reject code gt ON Non Display OFF Display lt Definition of Bill End option gt ON 10 30 remain OFF No bill remains Please turn on power again after changing the Dip Switch 31 PULOON Technology Inc PULOON TECH LCDM 1000 TABLE 7 lt Table 7 3 Over Reject by Double Detect Problem Code 3C gt Case 1 PLATE D D SENSOR deflected by external force It should be positioned like the picture and attached to RVDT SENSOR BLOCK and PIN properly If the deflection is too serious you should replace with new ones Case 2 Abnormal RVDT Sensor Shaft Error in Production It is rare case but sometimes the sensor or shaft error in production causes such a over reject It should be very serious and difficult to fix that in customer s house It is recommended the RVDT should be replaced with new one 32 PULOON Technology Inc PULOON TECH LCDM 1000 TABLE 7 lt Table 7 4 Abnormal Clutch or Pick up Roller Code 9C 03 9C 00 gt It may be caused by the out of quality clutch which is sticking to the power tra
11. nsion is important DETECT ROLLER amplification role with rotation as the center of 4 part Minute amp fast speed of recognition exact displacement using Elasticity 7 Transporting 4 rotation power with amplification using RVDT 4 ARM D D HINGE DETECT ROLLER rotation LINK and transporting rotation power to 7 12 PULOON Technology Inc PULOON TECH LCDM 1000 1 4 3 Diverting Mechanism Part 6 7 lt Constitution of divergence part gt 13 PULOON Technology Inc PULOON TECH LCDM 1000 1 Features A sheet resentment by DC Solenoid Simplification of Transportation part by Single PATH Method 2 Description ma masma GNI IERI SOLENOID 1040 JUWON SOLENOID for Divergence SOLENOID PLUNGER PULL TYPE method PLUNGER 3 LINK SOLENOID STAMP Transporting SOLENOID round trip movement SHAFT DIVERTER ASS Y GUIDE of transportation part amp move normal location according to SOLENOID movement Decision of EJECT amp REJECT 5 SHAFT DIVERTER ASS Y REJECT movement location 6 SHAFT ASS Y CASH FEED Bill moving ROLLER 7 ROLLER ASS Y IDLE 13 Bill moving ROLLER 8 SOL SENSOR Checking the Diverter solenoid 14 PULOON Technology Inc PULOON TECH LCDM 1000 1 4 4 Transportation part 1 Features This part consists of working ROLLER amp subordinate ROLLER Transportation GUIDE is MOLD GUIDE and embodiment of JAM FREE Upper part can be eas
12. nsmission all the time So the clutch should be replaced with new one Otherwise the abnormal pick up roller may cause the over reject It needs replacement with new one in order to fix the problem lt Table 7 5 Skew Obstacle on Path Code 9 80 9C 9D 9C YE 9F gt In case of piece cut from the bad banknote or improper material on the path it enables to cause the skew amplification which can occur over reject The note be changed with new one or the path should be cleared by dispensing the thick note size paper 33 PULOON Technology Inc PULOON TECH LCDM 1000 TABLE 8 Check Is Cassette fully inserted to main body Point Is the location of J18 CONNECTOR correct 34 PULOON Technology Inc PULOON TECH LCDM 1000 TABLE 9 CODE 49H 4AH eani Diverter solenoid or SOL Sensor error 9 SOL Sensor error Check Is the location of J18 CONNECTOR correct Point Is the location of J9 CONNECTOR correct Try again after checking above situation Action Check J18 CONNECTOR Check J9 CONNECTOR 42 52 2 2 2 ne 6 gt s i 2 z y LLLI E Lx ri i ten esse Z et L7 92 S E 35 PULOON Technology Inc PULOON TECH LCDM 1000 TABLE 10 anc 5 enough notes in the CASH CASSETTE Loading notes in the CASH CASSETTE 36 PULOON Technology Inc PULOON TECH LCDM 1000 TABLE 11 Note r
13. of stopper is in the rear of pushing plate amp frame respectively Stopper is automatically closed amp opened by backing pushing plate and opening door respectively 1 3 4 Cash Cassette Base When cash cassette is inserted the part of transporting open automatically by the function of Cash cassette base which is located in the part of transporting part 6 PULOON Technology Inc PULOON TECH LCDM 1000 1 3 5 Bill End Detection The Bill End detection can be decided by dip switch the 15t switch on the 52 If you set the switch the unit continues to dispense until approximately 10 30 bills remains and then Bill End sign will displayed with stopping the unit Else if you set the switch OFF the unit continues to dispense until none of bills remain and then Bill End sign will displayed with stopping the unit There is hole in the front of Cash Cassette and detection process is done by this hole Please refer to the layout of sensor for location 7 PULOON Technology Inc PULOON TECH LCDM 1000 1 4 Feed Module Structure Feed Module consists of auto cash feeder part double feeding detection part diverting mechanism part cash delivery part and Feature is shown below Feed motor Note Path Delivery Diverter l D Pick up Roller One
14. spec chapter 4 4 Load current continuous MIN 0 16A Rated Consuming Current MAX 1 4A Load current peak Max 3 6A Operation Temperature 5 40 Storage Temperature 10 C 60 C Operation Humidity 20 80 RH Storage Humidity 10 90 RH EJ EZ 14 15 16 7 1 4 PULOON Technology Inc PULOON TECH LCDM 1000 1 3 Cash Cassette Structure Cash cassette do the role of transporting inserted bill one by one to next module and consists of Cassette Door Cassette Body amp Cassette base Door Open E d XS 4 111 Insert Locker Cash Plate Cassette Handle gt Cash Plate Stopper Cash Plate Handle 5 PULOON Technology Inc PULOON TECH LCDM 1000 1 3 1 Capacity amp Currency of Cash cassette Capacity is approximately 123 mm I E about 1 000 bills can be stacked base on new note amp usable currency dimension is as below diagram Minimum Maximum 1 3 2 Cash cassette door Cash cassette door is magnetically closed amp can be opened If pushed label direction without special locker 1 3 3 Cash Cassette Body Cash cassette body consists of frame pushing plate amp stopper Pushing plate moves bill to Pick up roller along with side slot by power of spring Hook amp Axle
15. t Count and Repeat Count Recommended Values are from 1 20 for the XXX Request Count and 1 999 for the Repeat Count 3 Press the button of DISPENSE STATUS MENU sETUP TP Select LCDM1000 UPPER per Hequest Count TIN Lower Reqgues t Count 0 Repeat Count EE PE a SS Cancel Total Dispense count 0 Rsp Time Executed Count Purge Cassette Upper Empty Lower Empty Reject Double Wearing Length Message Com Part 1 is opened Status Fig 3 Ten bills are dispensed 1time from cassette 40 PULOON Technology Inc PULOON TECH LCDM 1000 4 If Near End occurs V mark is checked at Upper Empty LCDM TP 2002 03 25 STATUS MENU SETUP Select LCDM1000 LCDM2000 v UPPER Upper Hequest Count 10 gt LOWER IET rO Rsp Lower Request Count 0 Repeat Count 1 Executed Count Purqe Cassette F Lower Empty Reject ounie Wearing Length Message Com Port 1 is opened Status lt Fig 4 Near End occurs 41 PULOON Technology Inc PULOON TECH LCDM 1000 3 PURGE If you want to clear the note in the path press the button of Purge STATUS MENU sETUP TP Select LCDM1000 LCDM2000 UPPER Upper Hequest Count 10 LOWER ower Request Rep Time Lower Request Co
16. unt Repeat Count Total Dispense Acount 10 Executed Count Purge Cassette Upper Empty Lower Empty Reject F Double Mearing Length Message Com Part 1 is opened Status Fig 4 Purge 42 PULOON Technology Inc PULOON TECH 1 2 STATUS Press STATUS button and all sensors are rechecked This shows system status for you If sensor error occurs V mark is checked at each column accordingly LCDM TP 2002 03 25 2 STATUS MENU SETUP TP Sensor Reject Tray Sensor 2 DIS Sensor DIY Sensor 2 Upper kearend EJT Sensor Lower Wearend Exit Sensor SOL 921807 CHK Sensor 3 Sensor 4 Message Com Port 1 is opened Status EX lt Fig 5 STATUS PAGE gt 43 PULOON Technology Inc PULOON TECH LCDM 1000 LCDM 1000 IV TP 1 This page is about test program for checking each function and element of the unit 2 Motor Speed Bill Length Test Dispense Diverting RVDT Value ROM Version and Clutch Tests can be performed and examined 3 The recommended values are shown in the Fig 7 of next page LCDM TP 2002 03 25 3 STATUS SETUP Reject Bill BLDC SPEED READ DIP BILL LEN RYDT Value DIVERTING RYDT CLUTCH Select ROM Ver UPPER RVDT RANGE LOWER Message Com Part 1
17. way Roller N 4 ae A 0 SA n Double Detect Roller 8 PULOON Technology Inc PULOON TECH LCDM 1000 1 4 1 Auto Cash Feeder Part Tw d 27 BS 7 5 4 lt Auto Cash Feeder gt 9 PULOON Technology Inc PULOON TECH LCDM 1000 1 Features Friction roller feeding Feeding speed 3 bills sec Force transportation by clutch on off 2 Description O gt o Pick up amp moving bills in the cash 1 SHAFT PICK UP ROLLER ASS Y cassette SHAFT SPACE CONNECTION ASS Y Force transportation of 1 amp 4 parts ROLLER IDLE Moving bills by spring force 4 SHAFT FEED ROLLER ASS Y Separation amp moving bills which was picked up BEARING R 1030 Moving bills by spring force SHAFT ONEWAY ROLLER ASS Y Separation of bills which was pick up 10 PULOON Technology Inc PULOON TECH LCDM 1000 1 4 2 Double Feeding Detection Part 2 5 lt Constitution of Thickness Recognition gt 11 PULOON Technology Inc PULOON TECH LCDM 1000 1 Features Thickness recognition by Mechanical Amplification Thickness recognition by RVDT segment for rotation 2 Description No Description Outer dime
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