Europe BillAcceptor EBA
Contents
1. 2 on DIP SW S DIP SW2 is E H located on the gt right of EPRom off I off 4 2 3 4 5 6 7 8 DIP SW1 DIP SW1 is located on the right side of EBA 03 off 1 2 3 4 5 6 7 8 Of a SSS 4 SS SS EBA 03 DSW1 1 on DSW2 all off VF 450 DSW all off When the test mode starts the red and green LEDs on the front face of acceptor will both light This is the test standby state Sensor adjustment and selection of various performance test are also performed in this state If the red and green LEDs both do not light check the DIP Switch setting If the DIP Switches are set correctly check the ROM and CPU board see the chapter Troubleshooting Japan Cash Machine Germany GmbH 2002 1 AJCM EBA 03 Service Manual Adjustment Manual 6 When all adjustment are done Complete will appear in the message area EBA 03 Adjustment software m x File Opitan Star Adjustment Item Complete 1 Matar speed check 2 White paper adjustment 3 Black paper adjustment 4 Mon paper adjustment Complete Push Complete button To return to the main screen click OK 7 If an adjustment is not performed successfully Error will appear in the message area together with the location of sensor where the trouble is File Opiton File Opiton Adjustment Item Adjustment Item 1 Motor speed check Start 1 Motor speed check Start 2 White paper adjustment 2 White paper adjustment 3 Black paper adj2. e g DSW1 2 on for Motor reverse test Turn DSW1 1 off the wished test mode will start To enable and disable test mode DSW1 8 on Test Disabled on DSW1 8 off Test Enabled pog ID JJO u y uo Test mode settings DIP SW1 1 on Power up Turn 1 off Ready 2 3 4 5 6 7 8 1 and 2 on Power up Turn 1 off Ready 3 4 5 6 7 8 off 1 2 Motor forward test Motor reverse test Sensor on off test 1 and 3 on Power up Turn 1 off Ready off 1 2 3 4 5 6 7 8 I F test 1 to 3 on Power up Turn 1 off Ready off 1 2 3 4 5 6 7 8 Japan Cash Machine Germany GmbH 2002 5 CH cm EBA 03 Service Manual Adjustment Manual 1 to 4 on Power up Turn 1 off Ready 2 3 4 5 6 7 8 1 2 and 5 on Power up Turn 1 off Ready 3 4 5 6 7 8 off 1 2 all on Power up Turn 1 off Ready 2 3 4 5 6 7 8 1 t these test are effective only after the sensor adjustment is performed Aging test Acceptance test DIP SW test Japan Cash Machine Germany GmbH 2002 6 Qucm EBA 03 Service Manual 1 Details of Test Mode 1 Motor forward test Checking the feed speed of an acceptor in forward rotation The feed speed is indicated by the LEDs of VM 450 as below ABN LED is ON feed speed too fast BSY LED is ON correct feed speed VEND 1 LED is ON feed speed too slow 2 Motor reverse test NG OK NG Adjustment Manual Checking the feed speed of an acceptor in
3. 062887 5 37 061502 z 2 E A Parts Name CPU Board Assy Sensor Board Assy Regulator Module Assy DC Motor Module Assy Relay Harness Frame Low Frame Up Plate Spring Metal Plate Bill Guide Low Bill Guide Up Square Prism Window Cover A Window Cover B Prism Wall Motor Cover Worm Wheel Worm Gear Pulley GT2 Driven Roller ROM Cover Wide Open Button Sensor Spacer A Sensor Spacer B Square Prism 2 CA Snap Ring Pulley Beam Fulcrum Collar Open Shaft Roller Shaft Open Spring Timing Belt Nylon Ball M2 3x4 Screw M2 6x5 Flat Head Screw M2x10 Screw M2 6x10 Screw Japan Cash Machine Germany GmbH 2002 Qucm Parts List Japan Cash Machine Banknote Acceptors service Manual EBA 03 First release 92003 Technical bulletins will De added to web pase for any technical and or manual updates Japan Cash Machine Germany GmbH M ndelheimer Weg 60 40472 D sseldorf Germany Tel 49 211 530645 0 Fax 49 211 530645 65 e mail info jcm germany com Web Site www jcm germany com Qucm
4. AJCM EBA 03 Service Manual Operation Manual TT JACCTINTION OT LIE SWICN EBA 03 has two DIP switches located on the right side of acceptor DIP switch 1 and under ROM cover DIP switch 2 DIP switch 1 allows setting of ACCEPT INHIBIT of received denomination DiP switch 2 allows choice of I F and detail setting of I F 1 Setting of DIP switch 1 Setting of DIP switch 1 allows setting of denomination to be accepted INHIBIT INHIBIT INHIBIT INHIBIT Denomi 1 Denomi 3 Denomi 5 Denomi 7 INHIBIT INHIBIT INHIBIT Test mode Denomi 2 Denomi 4 Denomi 6 NEE ACCEPT ACCEPT ACCEPT x Denomi 2 Denomi 4 Denomi 6 ACCEPT ACCEPT ACCEPT ACCEPT Denomi 1 Denomi 3 Denomi 5 Denomi 7 2 Setting of DIP switch 2 Setting of DIP switch 2 allows choice of I F and setting of pulse width pulse value security etc to be set with power off Setting to ON Bi directional serial I F ID 003 When bi directional serial I F ID 003 is used Refer to Specification by type for setting in detail Setting to OFF When pulse I F is used pulse I F Refer to Specification by type because pulse value depend on country Setting of pulse width and pulse value Japan Cash Machine Germany GmbH 2002 9 AJCM EBA 03 Service Manual Operation Manual mr OG 1 7 1 2 0 7 A Friangwcacnart Bi direction serial interface ID 003 POWER ON INITIAL TEST STANDBY NA ges ACCEPT ENABLE LED OFF ACCEPT ENABLE LED NO 3
5. Assembly 2 Assembling the upper scanning unit 1 Use 3 screws to attach the CPU board to the main unit 2 Insert the holding bar in the holes and the hock the 2 springs of the bar on the studs of the upper scanning unit as shown in the figure 3 Set the upper scanning unit on the main body You should hear a click when the holding bar attaches itself to the main unit Japan Cash Machine Germany GmbH 2002 Qucm EBA 03 Service Manual Disassembly amp Assembly 4 Connect the 2 connectors one from the main unit and the other from the upper cover to the CPU board Restore the open close button removed at the Disassembling to the upper cover and place the cover on the upper scanning unit At this time make sure that the notch under the button is aligned with the holding bar and fits into it Also make sure that the connector harness from the upper cover is not caught between the button and the holding bar 5 Make sure that the studs on the main unit are firmly set in the holes of the upper cover and then tighten 4 screws Japan Cash Machine Germany GmbH 9009 7 Qucm EBA 03 Service Manual Disassembly amp Assembly 6 Slide the body cover to attach to the main unit as shown in the figure Make sure the claws are hooked and fix the screw and collar pair on the hinges Fix the screws on either side of the body cover Japan Cash Machine Germany GmbH 2002 8 Qucm Europe Bill Acceptor
6. BILL INSERT 2 O D o ACCEPT ENABLE LED OFF 3 1 Remove the bill MOTOR FWD 2 Remove bills and once turn off power for acceptor 3 LED refers to LED for display BILL DATA INPUT MOTOR STOP 1 BILL VALIDATION NG INHIBIT yes CREDIT OUTPUT no jam BILL REJECT STACK1 2 or REJ BILL FEED FEED COMPLETED no VEND OUT Japan Cash Machine Germany GmbH 2002 10 Qucm EBA 03 Service Manual Pulse interface POWER ON INITIAL TEST STANDBY INHIBIT yes no ACCEPT ENABLE LED NO 3 BILL INSERT no es ACCEPT ENABLE LED OFF 3 MOTOR FWD BILL DATA INPUT MOTOR STOP BILL VALIDATION O k NG INHIBIT yes no Operation Manual ACCEPT ENABLE LED OFF 3 1 Remove the bill 2 Remove bills and once turn off power for acceptor 3 LED refers to LED for display Q BILL REJECT yes no jam ABN OUTPUT Y ABN LED ON 3 ABN LED ON 2 3 Japan Cash Machine Germany GmbH 2002 14 AJCM EBA 03 Service Manual Operation Manual 159 General gt specilicalions WS Mogae 1 Acceptable denomination 2 Direction of insertion 3 Acceptance rate 4 Validating time 5 Interface 6 Escrow 7 Display 8 Power supply 9 Power consumption 10 Service environment 12 Outside dimensions 13 Weight 14 Installation Refer specification by type on separate sheet Refer specification by type on separate sheet 9596 or more
7. BY 4 JAMMED BILL INH BUSY VEND ABN I I STAND BY VALIDATION NG DRAWIN BILL BILL REMOVE DRAWIN BILL RETURN BILL INSERT BILL STAND BY Japan Cash Machine Germany GmbH 2002 3 scm Europe Bill Acceptor ums ar 3 ein Cereal i A IJ e Assembly Copyright 2002 Japan Cash Machine Germany GmbH EBA 03 Service Manual Disassembly amp Assembly Page 1 Disassembling the Acceptor 1 2 Reassembling the Acceptor 00000 sss eee eee hee nmn nennen anna 5 Japan Cash Machine Germany GmbH 2002 Contents QJom EBA 03 Service Manual Disassembly amp Assembly Nitt EE TSeaelatemiarzWaverersTe e mmm 1 Disassembling the upper scanning unit 1 Remove the screw and collar pair from the hinges on each side Remove a screw from each side 2 Detach the body cover from the main unit by moving the cover slightly toward the back and then sliding it downward as indicated by the arrow in the figure Japan Cash Machine Germany GmbH 2002 1 AJCM EBA 03 Service Manual Disassembly amp Assembly 3 Remove 4 screws on the upper cover and lift to remove 1 large and 1 small connector on the CPU board Also detach the open close button of the upper scanning unit at this time and keep it safety 4 Pull the holding bar at the back toward yourself to disengage and detach the upper scanning unit from the main unit Japan Cash Machine Germ
8. in high acceptance mode 90 or more in normal acceptance mode Includes rejection first time and acceptance second time The following bills are excluded 1 Those with contamination wear wetting rip and extreme wrinkle 2 Those with corner or end folded 3 Those with cutting size and print significantly different Approx 2 seconds Time required from insertion of bill to output of credit pulse or storage verification signal Output TTL 74LS07 Open collector Input TTL 74HC14 4 7 KO pull up Refer specification by type on separate sheet External display 3 line drive output for LED available Max 20mA piece 1 When ready for accepting bills lighting signal output of 1 line 2 In detection of trouble or in fault mode flashing signal uptut of 1 line 3 Spare of 1 line 2 LED s for error code display Installed on CPU board 1 GREEN LED Flashing display of rejection reason when bill is rejected 2 RED LED Flashing display of trouble detection and description of fault DC 12V 5 1 Standby status 2 5VA 2 Operation status 6 0VA max 10VA 1 Operating temperature 5 to 50 c 2 Storage temperature 20 to 60 c 3 Humidity 30 to 8596 RH free from dew 4 Light disturbance Must not be exposed to direct sun 5 Installation Indoors See the attached drawing Main unit 0 6kg Horizontal installation Japan Cash Machine Germany GmbH 2002 19 Qucm Operation Manual EBA 03 Service M
9. in normal operation A O Rejection code list Number of LED n 1 Rgebybimenontube 2 reserved a L psen EE Os Rejeten feeder 6 R ectonbyidentteatonerr 7 Rejection by optcalsensoreror SSS 8 Rejection by optical sensoreror3 OSS 9 Rejection by INHIBIT acceptance n 40 Rejection by puta reject sa OOOO oo on reserved 2 Rejection by back sensoreror 48 megaroman a Rejection by optcalsensoreror 15 Rejection by optical sensor om 15 Rejection by optical sensor error 5 1 2 3 4 5 T 10 11 12 13 14 Japan Cash Machine Germany GmbH 2009 5 AJCM Europe Bill Acceptor ahs justment Manual Copyright 2002 Japan Cash Machine Germany GmbH EBA 03 Service Manual Adjustment Manual Contents Page 1 Connecting EBA 03 to PO EE 1 2 DIP Switch Setting of EBA 03 and VM AU 1 3 OPNS NENNE 3 A POS le al 5 Japan Cash Machine Germany GmbH 2009 Contents AJCM EBA 03 Service Manual Adjustment Manual VONNECIUINU CDA UD LO FU Tools required for adjustment IL It Communication Cable EDP No 059301 03 Software Adjustment Conversion Cable EDP No 074744 Software KS 044 KS 045 LL AIF OVVILUII ELLI UI eil ep fen UU EF ELLO TA AV d n OAO Power ON the devices after the setting DIP switches of EBA 03 and VM 450 as below
10. reverse rotation The feed speed is indicated by the LEDs of VM 450 as same as in Motor forward test 3 Sensor ON OFF test Checking the status ON detection enabled OFF detection disabled of each sensor the acceptor feed unit When the sensor selected by the setting of Enable Disable ACK switch on VF 450 detects a bill LED of the ABN BSY and VEND1 corresponding to each sensor will light Unless sensor adjustment is performed this test will not be effective gv DISABLE Push down b d DISABLE ACK ug VEND 1 ABN VEND 1 ABN 71 LED BSY VEND1 ABN BSY VEND1 ABN BSY VEND1 Japan Cash Machine Germany GmbH 2009 AICM GLOBAL wi Sensor RIDR R1PT FIR FPT RIUR PTL1 RIUR PTR3 COUR PTCO L3UG PTL3 EIR BIR i PTE BPT Refer to Name and Location of Sensors EBA 03 Service Manual Adjustment Manual 4 I F test Checking the status of I F signal line of the acceptor Operate the Enable Disable ACK and REJ switches on VM 450 the VEND1 BSY and ABN LEDs corresponding to each signal line will light Thus you can check if the signal line is in force Push down EBA 03 Signal Line b d e X 9 bey CN1 No E DOUTO ACK DIN 4 ABN had E LE A 2 Partii CN No DOUTO 7 DIN 0 8 Push down e q VEND 1 CN1 No DOUTO 9 REJ DIN 0 10 5 Aging test The acceptor continues to repeat the
11. 3 General Specifications WS Model 12 14 O tside DIMENSIONS Jarre 13 Japan Cash Machine Germany GmbH 20092 Contents AJCM EBA 03 Service Manual Operation Manual I Features Validator EBA 03 provides the following features Allows currency setting You can use the DIP switches of EBA 03 to set accept or reject individually for up to four types of bills You can also set accept for all types of currency ETT mir bi Ili ay pu THE Accepts bills in any lengthwise direction EBA 03 accepts bills in any lengthwise direction regardless of whether these bills are inserted front or back facing up Japan Cash Machine Germany GmbH 2002 1 AJCM EBA 03 Service Manual Operation Manual 2 NIMES OT uda Open close button for upper scanning unit Interface connector ROM maintenance cover Upper scanning unit DIP switch Bill insertion slot LED Interface connector Hinge Sr recauuonS 1 Don not insert a torn folded 2 Never spill water or any liquid 3 Do not install the unit in a dusty or wet bill It will get jammed on the unit The precision ele environment Dust will affect in the unit ctronic parts in the unit will be the performance of the bill damaged sensor Japan Cash Machine Germany GmbH 2009 9 Qucm Operation Manual EBA 03 Service Manual 4 NCIIIUVIIIU d vaillilICU DHL Press the open button of the upper scanning unit and lift it up as shown Remove the jam
12. Communication Specifications 1 Bi directional serial I F ID 003 See ID 003 Communication Specifications See Attached Document ID 003 Setting Specifications for information about currency type signals and data structure Note The bi directional serial I F will very depending on the country it is used in 2 Pulse I F See the sequence chart for the timing of currency type signals See Attached Document Specifications in Accordance with Type for the number of pulses of currency of individual countries Japan Cash Machine Germany GmbH 2002 1 Qucm EBA 03 Service Manual Communication Specifications A Fulise A seiilence L nar EN 1 POWER UP l l l POWER P l l BUSY l l VEND 1 I I I ABN STAND BY MACHINE INITILIZE MEMORY TEST 2 ACCEPT BILL INH l l l I BUSY NE E SES TT piul I VEND 1 Ka l l I I 50ms 5ms p 14 I EE ABN lt gt MIN 50ms DRAWIN BILL and VALIDATION INSERT BILL STAND BY Japan Cash Machine Germany GmbH 2002 9 scm EBA 03 Service Manual Communication Specifications 3 REJECT BILL Returned by INH signal I I I INH BUSY VEND ABN DRAWIN BILL RETURN BILL INSERT BILL STAND
13. Copyright 2002 Japan Cash Machine Germany GmbH EBA 03 Service Manual Trouble Shooting VUIILCIIL gt Page MOTEN WEEN 1 1 Connecting EBA 03 and VM 450 rr 2 2 DIP Switch Setting of EBA 03 and VM AU 2 3 Relerence lor ANE eege 3 TestMode STN 3 AAGOT EEN 3 PETN TN E 4 BI transieris Hot SIMOOUN EE iun ina ae 4 d ENOC OUE SU 5 Japan Cash Machine Germany GmbH 2002 Contents CH cm EBA 03 Service Manual Trouble Shooting HIU OOUCGCUOIL A number of troubles occur from minor causes Before you start repairing the unit check the unit For example make sure that a connector is connected properly the tray of acceptor is closed firmly and so on Dirt paper particles dust etc in the tray will lower the accepting rate of bills Be sure to clean the internal parts periodically You can identify a trouble causes by carrying out the performance test described in Adjustment Manual You can also use the disassembling procedure Japan Cash Machine Germany GmbH 2009 1 scm EBA 03 Service Manual Trouble Shooting 1 CGonnecunda cCbDA Us and Em NN 2 DlP owillich oelind OLEGBA VS and VIV 400_ Power OFF the devices before the setting DIP switches of EBA 03 and VM 450 as below DIP SW1 Ollie Kos EBA 03 DSW1 1 ON DSW1 2 to 8 OFF VF 450 DSW all OFF After powering ON both devices set DIP SW1 2 and 5 ON to select the bill acceptance test as below When the PERFORMANCE TEST sta
14. ED and specify the type of error with the rejection codes shown below Perform sensor adjustments and repair or replace the required part Number of red LED flashing time Description of error Bill insertion trouble Crooked insertion Residual Bill Paper jam Optical sensor error 1 X ray error Feed error oync detect error 6 Identification error Near error Optical sensor error 2 Pattern error 8 Optical sensor error 3 Photo level error 10 Input a reject signal Reject error 12 Back sensor error Illegal bill length Length error Optical sensor error 4 IR error 14 Optical sensor error 3 Counterfeit bill m Japan Cash Machine Germany GmbH 20092 1 AJCM Europe Bill Acceptor Copyright 2002 Japan Cash Machine Germany GmbH EBA 03 Service Manual Parts List Page Fas dvd a Dd a ates 1 FOSS je 2 Japan Cash Machine Germany GmbH 2002 Contents QJcm EBA 03 Service Manual Parts List Farts Diagram EBA 03 Service Manual Paris Lisi No EDP No 1 067383 2 067382 A 3 067412 E 4 067416 gt 5 067489 a 6 067478 E 7 067479 E 8 067480 E 9 067481 a 10 069760 11 069761 d 12 067464 d 13 067467 me 14 067468 EE 15 067469 EE 16 067470 gd 17 067471 SE 18 067472 A 19 067473 M 20 067474 a 21 067465 e 22 067476 FA 23 067477 EN 24 069492 ll 25 069491 S 26 069493 d 27 067482 Si 28 067483 29 067484 E 30 067485 FEE 31 067486 EN 32 067487 EE 33 069519 co 34 069762 d 35 005846 36
15. Europe Bill Acceptor EBA 03 Service Manual Copyright 9009JAPAN CASH MACHINE GERMANY GmbH Europe Bill Acceptor EE a J y A 3 Copyright 2002 Japan Cash Machine Germany GmbH EBA 03 Service Manual Model Numbers Page EBA Product Name ceeace maaadaaa nt a ne n aa cau ata a a acd ti a te a nn 1 Japan Cash Machine Germany GmbH 2002 Contents Qucm EBA 03 Service Manual Model Numbers Et md Ole Le INAMA EBA product name constitutes two kinds it is MODEL name and TYPE name EBA 03 kkk skokk D MODEL name TYPE name MODEL EBA 03 Type k k x 03 O Q3 D with without I F conversion board future Support 0 Without I F conversion board 1 With I F conversion board 2 with without faceplate future support 0 No faceplate 1 With faceplate Reserved Japan Cash Machine Germany GmbH 2002 Qucm Europe Bill Acceptor Copyright 2002 Japan Cash Machine Germany GmbH EBA 03 Service Manual Operation Manual Page Sn ng 1 DST rn ra i ee a a a al an ave 2 3 Sie le EE 2 4 Removng A JAMM BIN scie coca cina a avea eres t av la la a a ai va pet i ra au ba natie 3 NER e I RENNA rit 3 EMEA Sn 4 TEEN ei i a A na a aa nat ette ua pe it a 5 EM Pus PEE EE 6 Cabling Connections sir ene a e ads endd das neepan nd s kt bed 7 10 ASSEN EE 8 11 Description of DIP Switch 9 12 TONNA NETT 10 1
16. anual Ze C O T C D a OD Ze DI OD SUIUODIN USD UDODr JO Auedoid eui si BUIMDIP SIUI ui peuipjuoo juBuAdo 9 ZZ E GC ANTHOVH ASVYO Nee vr 21079 Depto dy 2604 fb ci NEI OPNSONW A AG padosddy ER T ST TER ON bUIMDIG IG 2672042 VI VOST g BUIMDIP AUS ING Wd Y j 66 62 r 0 ET D i NO CN O C CA ze On y Y ES C 53 MEN OY CO Okt Su Ee q N a 2 9 su ER In 6a 06088000 UD 8 I Y UN CO 0 S VONJ SUI 210UXUDg CNY i RJ CO m C V AA A 06 VO 13 Japan Cash Machine Germany GmbH 2002 Qucm Europe Bill Acceptor ums ar 3 HP vir am KH Communication Specifications Copyright 2002 Japan Cash Machine Germany GmbH EBA 03 Service Manual Communication Specifications I Cantante BA A I HA A ME NNI Page 1 Communication Specifications 1 2 Pulse I F Sequence Chart erat 2 Japan Cash Machine Germany GmbH 2002 Contents Qucm EBA 03 Service Manual
17. any GmbH 2002 Q Qucm EBA 03 Service Manual Disassembly amp Assembly 5 Release the 2 springs of the holding bar from the upper scanning unit slide one end of the bar out of the hole and then remove the bar as shown in the figure 6 Remove 3 screws to detach the upper CPU board Japan Cash Machine Germany GmbH 2002 3 Qucm EBA 03 Service Manual Disassembly amp Assembly 2 Disassembling the lower scanning unit 1 Place the main unit upside down remove 2 screws and 2 screws on the sensor board to detach the board 2 Remove 2 screws to remove the motor cover and pull out the motor A plastic ball is set in the tip of the worm gear of the motor Be sure not to loose this plastic ball oi 1 ea ut plastic ball X Japan Cash Machine Germany GmbH 9009 4 Qucm EBA 03 Service Manual Disassembly amp Assembly DA me AAS el Taaloliialo i 292 Yo 0 21010 HERE DL a D a A 3 3 E den m m EE Em A LI te Ft NL 1 Assembling the lower scanning unit 1 Place the main unit upside down Be sure to set the plastic ball removed at the Disassembling in the tip of the motor worm gear Then set the motor in place and use 2 screws to attach the motor cover from the top plastic ball ya 2 Use 2 screws to attach the sensor board to the main unit and connect the 2 connectors to the sensor board Japan Cash Machine Germany GmbH 2002 5 Qucm EBA 03 Service Manual Disassembly amp
18. ard are lit Also make sure that the tray of EBA 03 is empty since adjustment starts from the motor speed check 4 Click Start The EBA 03 motor starts running and adjustment start 5 After the adjustment of each item is completed the following instruction will appear in the message area Perform adjustment sequentially in the order of the items displayed SA Click Set the reference paper KS 044 KS 045 properly and close firm the acceptor tray Japan Cash Machine Germany GmbH 2002 3 scm EBA 03 Service Manual Adjustment Manual 3 Sensor Error Code Names and Location of Sensors Error Codes Code Sensor I3t ir L3DI L3PT I3t gn L3UG PTL3 I3d ir L3DI c I3d rd L3DR D I3u ir L3UI Q Du gn L3UG i cOt_ir CODI COPT 5 cOt rd COUR PTCO d cOd ir CODI ih cod rd CODR C cOu ir COUI aj cOu_rd COUR 5 oT A r3t_ir R3DI R3PT rat rd R3UR PTR3 r3d ir R3DI w r d gn R3DG e r3u_ir R3UI o r3u rd R3UR a I1t rd L1UR PTL1 e E rit rd R1DR R1PT o I2t gn L2 DG L2PT r2t gn R2UG PTR2 y bot ir BIR BPT e fOt ir FIR FPT 0 eOt_ir EIR PTE E s0t ir SIR SPT 6 a Q Uu lt Rear Japan Cash Machine Germany GmbH 2002 4 EBA 03 Service Manual Adjustment Manual Selection of test mode To enable test mode turn DSW1 1 on and DSW1 2 to 8 off then power up Red LED will be on Green LED will flash on the face plate of unit Select a test mode
19. commended socket 2 XG5M 1035 N OMRON Contact Contact assemlbed in the housing CZH 002T P0 5 1300 contacts per reel Applocable cable material oingle cable AWG28 to AWG26 UL2651 Applicable cable material AWG28 to AWG26 UL 1061 Japan Cash Machine Germany GmbH 2002 7 scm EBA 03 Service Manual Operation Manual IU FU e IO IDN LLJ IL 1 For use by bi directional serial I F ID 003 CPU BOARD CN1 ELE 10 2 1 VDD IN Power supply 12V 45 2 VSS GND 3 TXD OUT Output signal line from acceptor 4 Ro H Output signal line from controler 5 vs fem 6 v our Powersupply Sv 25 MAX 20mA 7 Nc heave unconnected OOo O 8 No Leavumomeced gt 9 ne Leweucomeced O O 10 NC Leave unconnected 2 For use by pulse I F CPU BOARD CN1 1 Vo O N Power supply 2V 85 2 w er 3 VEND OUT Billlacceptance denomination signal NC Leave unconnected 8 vs 1 o 6 vce OUT LO Powersupply5V 25 MAX 20mA 8 N LO Billacceptance inhibition signal 9 ABN X our Signaltobe output when validator is abnormal 39 IC gt 3 External display LED SENSOR BOARD CN 2 O OOOO 1 9 12V 5 output MAX 100mA Lighting output when bill acceptance is ready Flashing output in trouble detection and in fault LED 3 Japan Cash Machine Germany GmbH 2002 8
20. king properly when the VEND1 LED lights DIP SW1 DIP SW2 aen mn I7 off 1 2 3 Set all even bits of DIP SW1 and DIP SW2 to OFF and all odd number of bits to ON The DIP Switches are working properly when the VEND1 and ABN LEDs light DIP SW1 DIP SW2 Pip Peer off 1 2 3 ABN Set all DIP Switches to ON BSY LED will light and the acceptor returns to standby mode for the test mode DIP SW1 DIP SW2 D edel dell dei et off1 2 3 4 5 6 7 8 off1 2 3 4 5 6 7 8 BN Japan Cash Machine Germany GmbH 2002 9 Qucm EBA 03 Service Manual Adjustment Manual 2 Error Rejection Code If acceptor does not operate as it should when you perform various operation tests the red and green LEDs on the CPU board will flash You can determine the cause and location of trouble by checking the flashing status and number of the red or green LED flashes 1 The acceptor does not accept a banknote at all Acceptor operation error Check the number of flashing time of red LED and specify the type of error with the error codes shown below Repair adjust or replace the required part Number of red LED flashing time Description of error Motor does not stop No signal is sent from the encoder sensor 10 Reserved 11 Reserved Japan Cash Machine Germany GmbH 2002 10 Qucm EBA 03 Service Manual Adjustment Manual 2 The acceptor rejects a banknote Validation error Check the number of flashing time of green L
21. med bill Do not raise the upper scanning unit too high the harness could break ID VISAN m Dirt deposited on the scanning unit including the sensor could cause jamming of bills and degradat of the bill identification performance Open the acceptor and periodically clean the internal parts Use a soft cloth or cotton swab to clean the inner parts If you can not remove a stain wipe it using a cloth or cotton swb moistended with a standard head cleaner sold in the market Never use organic solvents such as thinners to clean the inside parts Never use organic solvents such as thinners to wipe the head or other parts Japan Cash Machine Germany GmbH 20092 Qucm EBA 03 Service Manual Operation Manual O Installatlon Installing the unit The unit has four installation holes on its underside Japan Cash Machine Germany GmbH 2002 4 EBA 03 Service Manual Operation Manual ALLE E NN m 1 Outline of EBA 03 Interface Interface of EBA 03 has both bi direction serial I F ID 003 and pulse I F ID 003 I F and pulse I F can be chosen in use by changing DIP switch see 11 DIP switch 2 Outline of bi directional serial I F ID 003 Bi directional serial interface ID 003 is capable of controlling the status and operation of acceptor and settin and checking its function by polling STATUS REQUEST and command OPERATION COMMAND SETTING COMMAND from controller Refer to Communication specificatio
22. ns ID 003 for communication specifications Refer tothe separate sheet ID 003 DATA setting specifications for data configuration such as denomination signal 3 Outline of pulse I F Pulse I F outputs he signal of received denomination by preset number of pulses via 1 VEND signal line Pin No 3 BUSY Pin No 7 and ABN Pin No 9 signals output the status of acceptor INH signal Pin No 8 serves to set inhibition of bill acceptance by acceptor 1 Changeof DIP switch enables setting No of Pulses see 11 DIP switch Number of pulses depends on bill of each country Refer to Specifications per type 4 Display interface The LED driver of the display interface has three open collector outputs and a power supply output 12V GND Japan Cash Machine Germany GmbH 2002 AJCM EBA 03 Service Manual 8 Input Output Circuits 1 Interface circuit gt LSO7 X3 11 HC14 X6 2 Data display circuit ACCEPTOR Operation Manual ACCEPTOR FP boUro XG4C 1034 Display circuit example Optional Japan Cash Machine Germany GmbH 2002 EBA 03 Service Manual Operation Manual fy UdUIILIU VUIILIGULUIUIIS O Box type plug XGAC 1034 OMRON Recommended socket 1 MIL type socket XG4M 1030 T OMRON Lock lever XG4Z 0002 OMRON Applocable cable material Pin header S5B ZR JST 1 27mm pitch flat cable AWG28 UL2651 Recommended housing ZHR 5 JST Re
23. rts the red and green LEDs of EBA 03 on the right side of acceptor and BUSY LED on VM 450 will light This is the test standby state PE d Set DIP SW1 1 OFF After initialisation the acceptance test will start SENG Check if the acceptor accepts a bill and the VEND1 LED on VM 450 flash The number of flashing LED will vary depending on the type of accepted currency Japan Cash Machine Germany GmbH 2002 Q Qucm JJO ueu uo EBA 03 Service Manual Trouble Shooting LS REIEEIICE OL errors Type of errors The causes of trouble are roughly divided into the following four types Check the operation status Test mode does not start Initialisation error Bill is not accepted Bill transfer is not smooth Test mode does not start System is in test mode DSW Setting is correct no Check the position of DSW Sa DW cord fortest mode p Set DSW correct for test mode LEDs are ON or flash no Check the Power Harness of CPU board yes Connect Power harness still does not work Green LED SON mo Red LED flashes twice yes right EPRom is mounted no Replace the EPRom yes Replace the CPU board Initialisation error When the acceptor is not initialised red LED will flashes Check the number and follow the instruction No of red LED flashing Cause Remedy Last measure 4 times Acceptor
24. sensor error Sensor adjustment Replace CPU board or Replace sensor board 5 times Motor speed error Performance test amp Transfer unit check Acceptor sensor error sensor adjustment Replace the motor 6 times Transfer motor defect Replace motor or Replace CPU board or Motor harness defect replace harness amp replace sensor board Encoder sensor error sensor adjustment Relay harness defect CPU board defect Japan Cash Machine Germany GmbH 9009 3 CH cm EBA 03 Service Manual Bill is not accepted Bill is not accepted Right software no Check the EPRom yes Replace the EPRom no yes no Check the harness Bill acceptance is good no Replace the CPU board Sensor Adjustment Bill transfer is not smooth When bill transfer is not smooth please check following points Feed passage Feed roller Feed belt Transmission gear Clean of replace these if necessary and adjust sensors again Japan Cash Machine Germany GmbH 2002 Qucm Trouble Shooting still bad acceptance Replace the sensor board EBA 03 Service Manual Trouble Shooting A mm E am a mum umm SYSNSe Error code list Number of LED flashings Description of error reserved reserved reserved A bill is in the feed passage Feed motor speed error Sensor adjustment error Motor error does not rotate stop No signal form the encoder reserved reserved reserved reserved 11 reserved 12 Sensor turned ON in a timing impossible
25. standard operation cycle If an error occurs during operation cycle the ABN LED on VM 450 will light and the operation cycle will be stopped Check the number of flashing time and identify the cause of trouble 6 Acceptance test Checking the bill acceptance operation when the acceptor is not connected to VM 450 After the initial operation is completed you can accept a bill and check the bill acceptance rate a Acceptor does not accept bill Acceptor operation error Check the flashing time of red LED on the PCU board and repair or replace the required part b Acceptor rejects bill Acceptor validation error Check the flashing time of red LED on the PCU boad and perform sensor adjustments cleaning the acceptor and repair or replace the required part Refer to Error Rejection code Japan Cash Machine Germany GmbH 2002 8 AJCM EBA 03 Service Manual Adjustment Manual When you perform the banknote acceptance test be sure to use a clean banknote Do not use banknotes described as below Dirty worn wet torn and extremely wrinkled banknotes Banknotes with folded corners or edges Banknotes with oil stains ad iron particle deposits 7 DIP Switch test Checking the operation of DIP Switch 1 and DIP Switch 2 When the DIP Switch test stats the BSY VEND1 and ABN LEDs of VM 450 are turned OFF Set all even bits of DIP SW1 and DIP SW2 to ON and all odd number of bits to OFF The DIP Switches are wor
26. ustment Cancel 4 Non paper adjustment Cancel 3 Black paper adjustment 4 Non paper adjustment at MOTOR SPEED CHECK 23 Motor speed error 334 Motor speed ok 294 Motor speed ok Push Cancel button Black level error Push Cancel button EBA 03 Adjustment software Jod File Opiton Adjustment Item Start Cancel 1 Motor speed check 2 White paper adjustment 3 Black paper adjustment 4 Non paper adjustment Adjusting D A Adjustment error Error sensor Lt gn Push Cancel button Click Cancel to return to main screen Solve the problem and adjust again from the beginning Japan Cash Machine Germany GmbH 2002 2 EBA 03 Service Manual Adjustment Manual gt SeNSOrF Adiusimeni Tools required for adjustment 1 Environment for running the adjustment software Personal computer Must have at least one RS 232C communication port Dusb 9 pin OS Windows 95 98 or 2000 Operation the adjustment software 1 Start up the adjustment software EBA03 EXE 2 The main screen will appear EBA 03 Adjustment software E nl xl File piton Adjustment Item 1 Motor speed check 2 White paper adjustment 3 Black paper adjustment 4 Mon paper adjustment Conect ta PC with EBA 03 Press Start button then check the Adjustment Item 1 2 3 and 4 in that order 3 Make sure that EBA 03 is in the test mode standby state the red and green LEDs on CPU bo
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