SP Series - B&C Technologies
Contents
1. STEAM INLET and CONSUMPTION UNITS SP 40 45 Steam inlet size DN in 13 1 2 Required steam to heat bath 10F 5 55C LOW kg lbs 1 2 2 4 Required steam to heat bath 10F 5 55C HIGH kg lbs 1 4 3 1 Average Steam consumption per cycle kg Ibs 23 50 6 STEAM INLET and CONSUMPTION UNITS SP 60 65 75 Steam inlet size DN in 13 1 2 Required steam to heat bath 10F 5 55C LOW kg lbs 1 5 3 2 Required steam to heat bath 10F 5 55C HIGH kg lbs 1 8 4 Average Steam consumption per cycle kg lbs 31 66 STEAM INLET and CONSUMPTION UNITS SP 100 110 Steam inlet size DN in 20 3 4 Required steam to heat bath 10F 5 55C LOW kg lbs 2 5 5 5 Required steam to heat bath 10F 5 55C HIGH kg lbs 3 4 7 4 Average Steam consumption per cycle kg lbs 60 132 STEAM INLET and CONSUMPTION Units SP 130 135 Steam inlet size DN in 25 1 Required steam to heat bath 10F 5 55C LOW kg lbs 3 1 6 8 Required steam to heat bath 10F 5 55C HIGH kg lbs 4 4 9 6 Average Steam consumption per cycle kg lbs 74 163 STEAM INLET and CONSUMPTION Units SP 155 165 Steam inlet size DN in 25 1 Required steam to heat bath 10F 5 55C LOW kg lbs 3 8 8 4 Required steam to heat bath 10F 5 55C HIGH kg lbs 5 8 12 76 Average Steam consumption per cycle kg lbs 88 194 STEAM INLET and CONSUM2. 56 54 1436 2 Rear of Machine Figure 4 5 SP 75 Bolt Hole Layout 23 48 82 1240 03 ae LJ O O 42 52 64 74 1644 4 1080 O O E n Figure 4 6 SP 100 110 Bolt Hole Layout 24 Rear of Machine 1720 67 72 1425 56 1 145 5 71 50 1 97 1330 52 36 910 35 83 100 3 94 50 1 97 Jel ra 922 4 a 100 3 94 Figure 4 7 SP 130 135 Bolt Hole Layout 25 910 35 83 1130 44 49 57 56 1462 73 23 1860 Figure 4 8 SP 155 165 Bolt Hole Layout 26 63 58 768 ia i NES 1615 100 1 F y E I yd lt I ALS tal 28 4 1 a 197 60 63 50 1540 60 71 L 75 2 1910 Figure 4 9 SP 185 195 Bolt Hole Layout 4 4 2 Mounting Bolt Location All B amp C washer extractors should be secured by the use of machinery anchor bolts High strength machinery anchors should be embedded in 3500 psi 24000 N m2 reinforced concrete For de tailed information regarding the machine anchor bolt see the instructions included with the an chor bolts themselves The information provided is just an example Ensure that the concrete is fully cured before
3. 135 155 165 185 195 Fills Dispenser Drains Heat Pre 1 Cold 1 1 Cup A 1Rear N None N None 2 Cold Hot 5 5 Cup B 2Rear E Electric F EMI Filter 3 Cold Hot Aux S Steam O Ozone Approvals Packing Design Rev A USA B Bag A E Europe C Crate U SP 45 E2 21ANN ABA Y OF 22 II gry Be SERS Fee 2 gQ 3 9 5353 3 a E gi y 77 g Figure 1 SP Product Family Chapter 1 Important Instructions 1 1 Before Attempting Repairs AN dd Las Ls Moving parts can cause serious injury or death Before attempting repairs follow proper shut down procedures and remove power before commencement of service Safety is of primary concern with any maintenance or repair operation If you are in any way unsure of how to proceed with a repair or adjustment consult this manual a qualified mainte nance technician your local distributor or the B amp C Technologies Technical Service Department at 850 249 2222 Only trained and experienced personnel should attempt maintenance or repair work on this equip ment Follow all safety procedures including lock out tag out procedures carefully Ensure that any loose fitting clothing or jewelry is tucked in or not worn to avoid being pulled into the ma chine Remember the machine has no brain you must use your own Before attempting repairs follow proper shutdown procedures and remove power before com mencement of service Never attempt to clean or service any area
4. vs ae ae 44 5 394 Single Step EXecullON ua Se shen wi he Sarie CHA a oS ee Shes oh 44 530 Partal ETOSTAM as Ie e anis whoring eta ela lada Heide a oe a 45 5 3 6 Displaying the Current Program and Step o o ooo 45 Al every Degen Oe ad bray be adv RR Ble gh we Ae aa eK cee AA 45 953 89 Advance A Me fea ait oe PBs Pct hs a RR IT Pi fa I A ee ALBI AI 45 ii Doo alinea Prograf ves szem piece pianoa ge ne n ge alae retake os Ranks puta 45 99 10 Water Level Refresh nadaa acolo rs Je Beh lo ae AR ee gala 45 Boll Winbalanice 2005 kl Sele Elsa iss oe a en Oh ee Ara 46 53 12 Power A O eS 46 a End of PEO ER eee et ee ae Be AA ear ee ee he ins 46 5 3 14 Malfunction Alarms ESA A A A A ES A 46 5 3 15 Maintenance Alarm oj a E a a 47 6 Maintenance 49 6 AN E RS E 49 6 1 1 Beginning of Day 0 e Se She e Se SS 49 6 12 End of Day e r eri gays rr SR BK HS HBS 50 62 gt WEEK Cg DR DOE ZAS AREA RDA AREA DAR EAT A ARIAS 50 6 3 Monthly a seset adds Sette AA Gar OS e ols A A ON BS 50 64 Quarterly rosie o os ER yaa yy 51 6 5 Care or Stainless Steel ridad ridad pe id da eh aks D GS OREA 53 7 Service Parts 55 lo ASOFVICE La e de ia Oe DE e e Se OS 59 7X OESTE A AR AS AA hi Sz r li Re TS k A a al te kek 55 8 Decommisioning 56 111 SP Model Family Options B8C Technologies Famil Capacity Control Voltage SP 40 45 E EL6 2 200 240V 50 6OHz 3ph 50 F FM7 4 380 480V 50 60Hz 3ph 60 65 TO 100 110 130
5. Attempt to start the washer with the door open The washer should not start with the door open te Replace all panels that are removed to perform service and maintenance pro cedures Do not operate the machine with missing guards or with broken or missing parts Do not bypass any safety devices 49 b Close the door without locking it and attempt to start the machine The machine should not start with the door open c Close and lock the door and start a cycle Attempt to open the door while the cycle is in progress The door should not open If manual latch is moved out of position the machine should stop If the door lock and interlock are not functioning properly call a service technician 6 1 2 End of Day 1 Clean the door gasket of residual detergent and foreign matters 2 Clean the automatic supply dispenser and the lid inside and out with mild detergent Rinse with clean water 3 Clean the washers top front and side panels with mild detergent Rinse with clean water 4 Leave loading door open at the end of each day to allow moisture to evaporate NOTE Leave loading door open at end of each complete cycle to allow moisture to evaporate Unload the machine promptly after each completed cycle to prevent moisture build up 6 2 Weekly 1 Check the machine for leaks a Start an unloaded cycle to fill the machine b Verify that door and door gasket do not leak c Verify that the drain valve is operating
6. The stainless steel should be cleaned and rinsed thoroughly of any solution containing chlorine When an external chemical supply system is used make certain that no siphoning of chemi cals occurs when the washer extractor is not in use Highly concentrated chemicals can cause severe damage to stainless steel and other components within the machine Damage of this kind is not covered by the manufacturers warranty Locate the pump below the washers injection point to prevent siphoning of chemicals into the machine 54 Chapter 7 Service amp Parts 7 1 Service Service must be performed by a qualified trained technician service agency or gas supplier If service is required contact the distributor from whom the equipment was purchased If the dis tributor cannot be contacted or is unknown contact B amp C Technologies for a distributor in your area For technical assistance in the United States contact B amp C Technologies 850 249 2222 Phone 850 249 2226 FAX parts bandctech com www bandctech com NOTE When contacting B amp C Technologies be sure to supply the correct model number and serial number so that your inquiry is handled in an expeditious manner 7 2 Parts Replacement parts should be purchased from the distributor from whom the equipment was pur chased If the distributor cannot be contacted or is unknown contact B amp C Technologies for a distributor in your area Parts may also be purchased directly from
7. should be thoroughly rinsed and dried after washing Periodic cleaning will help to maintain the bright surface appearance and prevent corrosion 53 Contact with dissimilar metal should be avoided whenever possible This will help prevent galvanic corrosion when salty or acidic solutions are present Salty or acidic solutions should not be allowed to evaporate and dry on stainless steel They may cause corrosion Ensure that the stainless steel is wiped clean of acidic solution residues Deposits that adhere to the stainless steel should be removed especially from crevices and corners When using abrasive cleaners always rub in the direction of the polish lines or grain of the stainless steel to avoid scratch marks Never use ordinary steel wool or steel brushes on the stainless steel Use stainless steel wool or soft non metal bristle brushes If the stainless steel appears to be rusting the source of the rust may actually be an iron or steel part not made of stainless steel such as a nail or screw One remedy is to paint all carbon steel parts with a heavy protective coating Stainless steel fasteners should be used when possible Discolorations or heat tint from overheating may be removed by scouring with powder or by employing special chemical solutions Sanitizers or sterilizing solutions should not be left in stainless steel equipment for prolonged periods of time They often contain chlorine which may cause corrosion
8. If water does not leak out during the prewash segment drain valve is closed and functioning properly 2 Clean the AC drive box air filters a Snap off the external plastic cover which contains the filter Remove the foam filter from the cover b Wash the filter in a mild soap solution or vacuum it clean Replace if damaged Operat ing the machine without filter will cause premature inverter failure 6 3 Monthly NOTE Disconnect power to the machine at its source before performing the monthly mainte nance procedures 50 1 Each month or after every 200 hours of operation lubricate bearing and seals See instruc tions on the machine a Use a premium grade lithium complex grease Never mix two types of grease b Pump the grease gun slowly permitting only the following number of strokes a Bearing grease fitting 2 strokes b Seal grease fitting 1 stroke Do not punp the grease gun if grease comes out of the bearing housing This can result in over lubrication causing damage to bearings and seals 2 If the machine is provided with automatic lubricators check that they are injecting grease Normally they last for approximately one year see TSB016 for details Mark new lubricators with installation date 3 Clean the AC drive fins a Remove the AC drive box cover b Blow the fins clean using compressed air at a pressure of 60 90 psi 4 6 Bar or by using canned compressed air Use care to avoid damagi
9. Information Net Weight kg lb 591 1300 2 615 1353 660 1452 687 1511 4 Shipping Weight kg lb 610 1342 634 1394 8 720 1584 747 1643 4 Electrical Service 208 240VAC 50 60HZ 1PH Amps Breaker 8 15 9 15 14 15 14 15 208 240VAC 50 60HZ 3PH Amps Breaker 5 15 6 15 8 15 9 15 380 460VAC 50 60HZ 3PH Amps Breaker 3 15 3 15 4 15 4 15 208 240VAC 50 60HZ 3PH Heat Amps Breaker 48 60 49 60 52 60 53 60 380 460VAC 50 60HZ 3PH Heat Amps Breaker 24 30 25 30 26 30 27 30 Table 3 1 SP Series General Specifications 11 MODEL Metric US SP 110 SP 135 SP 165 SP 195 Maximum Capacity kg Ibs 50 0 110 0 61 4 135 0 75 0 165 0 88 7 195 0 Overall Dimensions A Width mm in 1204 47 4 1300 51 2 1538 60 6 1602 63 1 B Depth mm in 1395 54 9 1600 63 0 1730 68 1 1784 70 2 C Height mm in 1805 71 1 1765 695 1826 71 9 1894 74 6 Wash Cylinder Information Cylinder Diameter mm in 940 37 0 1067 42 0 1092 43 0 1174 46 2 Cylinder Depth mm in 690 27 2 660 26 0 757 29 8 780 30 7 Cylinder Volume liters cu ft 479 16 9 590 20 8 709 25 0 844 29 8 Motor Size kw HP 7 5 10 7 5 10 11 15 15 20 Cylinder Speeds Programmable Wash G rpm 0 8 39 0 8 36 0 8 36 0 8 35 Distribution G rpm 2 62 2 64 2 64 2 62 Intermediate Extract G rpm 150 535 150 360 150 360 1
10. equipment and safety precautions should attempt adjustments and troubleshoot ing Disconnect power from the machine before removing the control box cover and before attempting any service procedures Table 4 2 200V Electrical Service Requirements 200 230V 1 PH 200 230V 3 PH Machine Max Amps Breaker Wire Size Max Amps Breaker Wire Size SP 40 45 8 15 14ga 1 6mm 5 15 14ga 1 6mm SP 50 11 15 14ga 1 6mm 6 15 14ga 1 6mm SP 60 65 14 15 14ga 1 6mm 8 15 14ga 1 6mm SP 75 14 15 14ga 1 6mm 9 15 14ga 1 6mm SP 100 110 31 40 10ga 2 5mm 18 20 14ga 1 6mm SP 130 135 N A 26 30 10ga 2 5mm SP 155 165 N A 32 40 10ga 2 5mm SP 185 195 N A 58 60 6ga 4mm Table 4 3 400V Electrical Service Requirements 380 460V Machine Max Amps Breaker Wire Size SP 40 45 3 15 14ga 1 6mm SP 50 5 15 14ga 1 6mm SP 60 65 4 15 14ga 1 6mm SP 75 5 15 14ga 1 6mm SP 100 110 9 15 14ga 1 6mm SP 130 135 13 15 14ga 1 6mm SP 155 165 16 25 14ga 1 6mm SP 185 195 29 30 12ga 2mm 31 Note Wire sizes shown are for copper THHN 90 conductor per NEC article 310 USA The machine should be connected to an individual branch circuit not shared with lighting or other eguipment Because this is a vibrating machine the use of SO cable or similar with a twist lock plug to connect the machine to main power is
11. guards and covers are in place Do not put hands fingers beyond guard cover ACAUTION Burn hazards eContact with machine components or hot goods can burn you eDo not operate unless all guards and covers are in place else care when handling recently processed or dried goods To prevent serious injury or death Before removing jams servicing cleaning or adjusting equipment turn off all electrical power and other utilities Follow lockout tagout procedures Do not operate equipmen without all guards belts and tapes in place 10 Keep the interior and exterior of the machine clean of lint dirt dust and debris 11 Always disconnect the electrical service from the machine before performing service 12 This machine must be installed according to the installation instructions All utility connec tions must comply with state and local codes and must be made by a licensed installer where required Chapter 2 Introduction The B amp C SP Series is the professional freestanding washer extractor series of machines from B amp C Technologies It is an open pocket washer extractor with a large door opening for easy and quick loading and unloading It has been developed for the on premise market and is suitable for commercial laundries hotel and other places where laundry might be processed The design allows for top performance at lowest possible operation cost and investment The flexible electro
12. is provided for loading and unloading A door lock system prevents op eration of the machine when the door is open The door is locked during operation utilizing a solenoid and a manual latch for safety reasons The door lock is provided with a magnetic sensor to indicate that the machine is locked and provide for start of the machine when the door is closed and locked The AC drive contactor circuit overload protectors input power supply connections external supply connections and control transformer are behind a cover on the rear of the machine The supply dispenser is mounted on the front of the machine and is accessed by opening the cover door Supplies both liquid and powder may be added by pulling the dispenser cups out and placing the appropriate supply in each Supplies are flushed into the machine at the proper time in the cycle controlled by the microcomputer Holes are provided at the rear of the machine for connection to an external central liquid supply unit Electrical connections are provided for the liquid supply unit on a terminal strip inside the rear control module Chapter 3 General Specifications MODEL Metric US SP 45 SP 50 SP 65 SP 75 Maximum Capacity kg Ibs 20 5 45 0 22 7 50 0 29 6 65 0 34 1 75 0 Overall Dimensions A Width mm in 925 36 4 925 36 4
13. of the machine without removing power at the main disconnect Read follow and obey these safety rules The B amp C Technologies Technical Service Department is available to answer any guestions you may have about the operation and servicing of your machine Please call with any guestions or concerns about the operation of your machine 1 2 Parts Ordering Information If you reguire literature or spare parts please contact your local distributor If a local distributor is unavailable you may contact B amp C Technologies directly at 850 249 2222 for the name of your nearest parts dealer For technical assistance in the United States contact B amp C Technologies 850 249 2222 Phone 850 249 2226 FAX parts bandctech com www bandctech com 1 2 1 Nameplate Location When contacting B amp C Technologies about your equipment please make note of the model and serial number located on the nameplate as shown in figure 1 1 1 3 Key Symbols Anyone operating or servicing this machine must follow the safety rules in this manual Partic ular attention must be paid to the DANGER WARNING and CAUTION blocks which appear throughout the manual and shown in figures 1 2 on page 5 and 1 3 on page 5 1 4 Safety Information Installation Notice For personal safety and for proper operation the machine must be grounded in accordance with state and local codes and in the USA in accordance with the National Electric Code article 250 96 Elsew
14. proceeding Place the machine adjacent to the foundation Do not attempt to move it by pushing on the sides 27 1 Peer Aa gos r ea a Y 4 gt gt gt y B Select a carbide drill bit Clean hole or continue Drive the anchor into Expand bolt by with a diameter equal drilling to accommo the hole through ma tightening the anchor to the anchor diameter date drill fines terial being fastened 3 to 5 turns or to the Drill hole to any depth concrete dust until washer is flush specified torque re exceeding the desired Please wear eye pro with material quirements embedmert tection Figure 4 10 Typical Machinery Anchor Installation 1 Remove the wood skid by unscrewing the carriage bolts holding it to the bottom frame of the machine 2 Carefully place the machine over the anchor bolts Raise and level it 1 2 inch above the floor on four points using spacers that can be removed 3 Fill the spaces between the machine base and floor with machinery grout Grout completely under all frame members Remove front panel and rear panel to gain access to all frame members Force grout under the machine base until all voids are filled 4 Remove the spacers carefully allowing the machine to settle into the wet grout 5 Attached the mounting bolt washers and lock nuts to the anchor bolts after the grout has hardened Tighten the lock nuts by even increments one after the other until all are tightened evenly a
15. recommended A shielded liquid tight or approved flexible conduit with proper conductor of correct size installed in accordance with National Electric Code USA or other applicable codes is also acceptable The connection must be made by a qualified electrician using the wiring diagram provided with the machine See the Electrical Connection data Chart for correct wire sizes For personal safety and for proper operation the machine must be grounded in accordance with state and local codes and in the USA in accordance with the National Electric Code article 250 96 The ground connection must be to a proven earth ground not to conduit or water pipes Do not connect the ground to the neutral N leg at the terminal strip if so equipped If a DELTA supply system is used the high leg should be connected to T since control voltage is derived from R and S Insure that the control transformer taps are connected in accordance with the incoming line volt age Verify connections as shown on the schematic with each machine Power connection points inside this panel Power wire feedthrough RST PE a Cu CONDUCTORS ONLY Figure 4 13 Electrical Service Connection Detail 32 4 8 Water Connection Individual hot and cold plumbing lines with individual shut off valves must be available to the machine Hot water should be minimum of 160F 70C If lower temperature water is used the machine can be eguipped
16. 1003 39 5 1003 39 5 B Depth mm in 1093 43 0 1153 45 4 1231 48 5 1306 51 4 C Height mm in 1466 57 7 1466 57 7 1615 63 6 1615 63 6 Wash Cylinder Information Cylinder Diameter mm in 680 26 8 680 26 8 789 94 31 1 789 94 31 1 Cylinder Depth mm in 515 20 3 575 22 6 558 8 22 0 633 73 25 0 Cylinder Volume liters cu ft 187 6 6 209 7 4 274 9 7 311 11 0 Motor Size kW HP 2 2 3 2 2 3 3 75 5 3 75 5 Cylinder Speeds Programmable Wash G rpm 0 8 46 0 8 46 0 8 42 0 8 42 Distribution G rpm 2 73 2 73 2 67 2 67 Intermediate Extract G rpm 150 829 150 829 150 583 150 583 High Extract 1 G rpm 200 725 200 725 200 673 200 673 High Extract 2 G rpm 250 811 250 811 250 753 250 753 High Extract 3 G rpm 350 960 350 960 350 890 350 890 Door Opening Door Opening Diameter mm in 370 14 6 370 14 6 450 17 7 450 17 7 Height to Bottom of Door mm in 655 25 8 655 25 8 740 29 1 740 29 1 Drain System Overflow Size mm in 38 1 1 5 38 1 1 5 38 1 1 5 38 1 1 5 Drain Outlet Size mm in 60 452 2 38 60 452 2 38 76 2 3 76 2 3 Number of Drains Standard Optional 1 2 1 2 1 2 1 2 Steam Inlet Connection Size NPT 1 27 1 2 1 2 1 2 Water Inlet Connection Size NPT 3 4 3 4 3 4 3 4 Number of Inlets Standard Optional 2 3 2 3 2 3 2 3 Chemical Supply System Dry Chemical Compartments Standard Optional 1 5 1 5 1 5 1 5 Liguid Supply Connections Standard Optional 8 12 8 12 8 12 8 12 Liguid Supply Connection Size NPT 1 2 1 2 1 2 1 27 Weight and Shipping
17. 2 Chapter 4 Installation 4 1 Receiving Inspection Upon receipt of the equipment visually inspect for shipping damage and note any damage with the carrier before signing the shipping receipt or advise the carrier of the damage as soon as it is noted If damage is discovered a written claim must be filed with the carrier as soon as possible Note Warranty is VOID unless the equipment is installed according to instructions The installa tion must comply with the minimum requirements listed in this manual All national state and local codes must be followed including but not limited to gas electrical plumbing and HVAC Due to various requirements statutory codes should be well understood before installation com mences Important The machine should be transported and handled in an upright position 4 2 Safety Checklist Before Initial start up of a B amp C free standing washer extractor perform the following safety check 1 Make sure all electrical and plumbing connections have been made in accordance with ap plicable codes and regulations 2 Make sure the machine is grounded electrically 3 Make sure the machine has flexible water fill and drain connections of the correct size length and type with no kinks and that they are securely attached and or clamped 4 Make sure the transport brackets have been removed Before machine is placed in operation the door safety interlock must be checked for proper oper at
18. 50 380 High Extract 1 G rpm 200 618 200 515 200 480 200 465 High Extract 2 G rpm 250 690 250 600 250 600 250 580 High Extract 3 G rpm 350 817 350 767 350 725 350 700 Door Opening Door Opening Diameter mm in 508 20 0 509 20 0 635 25 0 635 25 0 Height to Bottom of Door mm in 800 31 5 820 32 3 830 32 7 870 34 3 Drain System Overflow Size mm in 38 1 1 5 63 5 2 5 63 5 2 5 63 5 2 5 Drain Outlet Size mm in 76 2 3 101 6 4 102 4 101 6 4 Number of Drains Standard Optional 1 2 1 2 1 2 1 2 Steam Inlet Connection Size NPT 3 4 1 1 1 1 4 Water Inlet Connection Size NPT 1 1 T 1 1 4 Number of Inlets Standard Optional 2 3 2 3 2 3 2 3 Chemical Supply System Dry Chemical Compartments Standard Optional 1 5 5 5 5 Liquid Supply Connections Standard Optional 8 12 8 12 8 12 8 12 Liquid Supply Connection Size NPT 1 2 1 2 1 2 1 2 Weight and Shipping Information Net Weight kg lb 1068 2349 6 1790 3938 1910 4202 2090 4598 Shipping Weight kg lb 1091 2400 2 1809 3980 1955 4301 2135 4697 Electrical Service 208 240VAC 50 60HZ 1PH Amps Breaker 31 40 n a n a n a n a n a n a 208 240VAC 50 60HZ 3PH Amps Breaker 18 20 26 60 32 40 58 60 380 460VAC 50 60HZ 3PH Amps Breaker 9 15 13 20 16 25 29 30 208 240VAC 50 60HZ 3PH Heat Amps Breaker 78 80 n a n a n a n a n a n a 380 460VAC 50 60HZ 3PH Heat Amps Breaker 39 40 n a n a n a n a n a n a Table 3 2 SP Series General Specifications 1
19. 631 2 8 58 16 SP 50 7 64 1718 7 17 150 3 1 701 2 9 61 16 SP 65 8 41 1890 6 8 142 4 909 3 3 68 14 8 SP 75 8 9 2001 6 8 142 4 7 1048 3 6 74 14 8 SP 110 13 34 2999 7 95 166 6 9 1542 4 1 85 13 6 SP 135 14 88 3344 7 15 149 8 4 1893 4 85 12 8 SP 165 22 64 5089 8 5 178 9 4 2116 3 5 74 12 1 SP 195 24 53 5514 8 59 179 11 1 2505 3 9 81 11 7 4 4 1 Mounting Bolt Installation All SP Machines use 1 2 13 bolts Embed the bolts in 3500 psi reinforced concrete with a minimum of 4 thickness The threaded end of the bolt should extend 2 inches from the surface of the floor Grouting is recommended but not required 19 VY 7 36 81 934 97 I El 31 50 800 1 48 45 1230 63 ae f Ba e or TA SE Figure 4 2 SP 40 45 Bolt Hole Layout 20 Rear of Machine 39 17 995 31 50 800 50 26 1276 72 Figure 4 3 SP 50 Bolt Hole Layout 21 Rear of Machine 7 41 73 1059 94 _ e 34 65 880 11 54 24 1377 70 1 ta Z Figure 4 4 SP 60 65 Bolt Hole Layout 22 Rear of Machine 44 69 1135 a 34 65 880
20. 838 33 C A Figure 4 1 Minimum Service Clearances 4 4 Machine Foundation Thoroughness of details must be stressed with all foundation work to insure a stable unit installa tion eliminating possibilities of excessive vibrations during extraction 18 For a successful installation a smooth level surface so that the entire base of the machine is sup ported and rests on the mounting surface is absolutely reguried Note Do not support the machine on only four points Note Freestanding washer extractors do not reguire anchoring bolts unless specified by state or local codes However it is always recommended that the machines be anchored Special care must be taken when machines are installed on an upper floor Make sure that the floors are designed to carry the static and dynamic loads of the machines Further vibrations should be taken into consideration so that the machine does not create vibrations in the building Static and dynamic loads on the floor or foundation are shown in the figure 4 1 on page 19 This table can be used as reference when designing floors and foundations See the figures beginning on page 20 for mounting bolt layout measurement and pattern Table 4 1 Floor Load Data Static floor load Static pressure Dynamic floor load Dynamic pressure Dynamic Frequency kN Ibs kN m2 Ibs ft2 kN Ibs kN m2 lbs ft2 Hz SP 45 7 28 1635 7 21 150 2 8
21. Before any deviation from specified installation procedures is attempted the customer or installer should contact the manufacturer Increasing the drain hose length installing elbows or causing bends will decrease drain flow rate and increase drain time impairing machine performance If the drain arrangement is inadequate the machine will not extract and will not discharge water properly 29 Drain Sizing Drain connection Size mm in 76 Drain flow capacity _ liters min _gpm_ Recommended Pit Size lites gal 3 Drain Construction Rear of machine Z 7 Rear of machine 4 Vent B Ne Drain Pipe ue Drain Pipe Ta Steel Grate Waste Line Tee SES Bi Drain Trough Strainer E bye L Waste Line Waste Line Figure 4 12 Drain System Information This machine must be installed adjusted and serviced by a qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery They must also be familiar with the potential hazards involved If this warning is not observed personal injury or equipment damage resulting in e voiding the warranty may result 4 7 Electrical Installation The AC drive requires a clean power supply free from voltage spikes and surges A voltage mon itor should be used to check incoming power The customers local power company may provide such a monitor The AC drive provides for an i
22. PTION Units SP 185 195 Steam inlet size DN in 25 1 Required steam to heat bath 10F 5 55C LOW kg lbs 5 11 Required steam to heat bath 10F 5 55C HIGH kg lbs 7 7 16 9 Average Steam consumption per cycle kg lbs I 117 194 Table 4 7 Steam Service Connection Detail 35 4 10 Compressed Air Connection SP 130 135 SP 155 165 SP 185 195 only SP 110 and smaller do not reguire compressed air Best performance will be realized if air is pro vided at a pressure of 80 100psi 5 4 6 7 bar SP 130 and larger machines will experience door seal and drain failure if compressed air service is interrupted Ensure the provided air is filtered and dry Wet and or dirty air will cause rapid deterioration of internal components and void your warranty on these parts Install a compressed air dryer to prevent water build up in the airlines Make sure to use best practice when installing air lines so that water does not damage internal air components the machine should not be the low point in the air path Install an inline air filter on each machine to reduce contamination B amp C part number 270 324 or purchase locally Refer to figure 4 15 on page 36 5 x n j ER C y c 4 AS eiet ird _Air filter 3 8NPT inlet outlet Figure 4 15 Compressed Air Connection Detail 4 11 External Chemical Supplies The following procedures must be
23. Small loads are very difficult to balance properly and will cause excessive vibration during extract These vibrations mean that bearing loads are higher reducing the life of the main bearings The extra vibrations also tend to cause other fasteners on the machine to loosen over time causing premature wearing and more frequent service 3 Smaller loads are not easier for the machine to handle quite the opposite they are more difficult on the entire machine When the machine is under loaded it causes greater stress on the inverter drive belts and motor leading to reduced life of these expensive components Refer to table 5 1 on page 43 for proper loading weights If a scale isnt available fill the machine up with goods to be laundered Do not attempt to stuff the machine full but ensure that there is no gap at the top of the cylinder 42 Dry Weight Capacity Model Capacity SP 40 40lbs 18 kg SP 45 45lbs 21kg SP 50 50lbs 23 kg SP 60 60lbs 27 kg SP 65 65lbs 30 kg SP 100 100 lbs 45 kg SP 110 110 Isb 50 kg SP 130 130 Ibs 59 kg SP 135 135 lbs 61 kg SP 155 155 lbs 71 kg SP 165 165 lbs 75 kg SP 185 185 lbs 84 kg SP 195 195 lbs 89 kg Table 5 1 Proper Load Sizing 5 3 Wash Program Execution After power is applied to the machine and the internal diagnostics are complete the machine is ready for a program to be chosen T
24. Washer Extractor SP Series Installation and Operation Manual October 14 2014 Revision 3 1 Contents 1 Important Instructions 2 1 1 Before Attempting Repairs opten z s tere sze niega sare rangle Banna Ranks rbd 2 12 Par s Ordering Information sari a oari A A AA 3 Za Nameplate Location lt si oak oki a ea a al oe ae we ba z 3 TD a sce vp Sh e aa ena GDR onda Gay gcd Gade andre A ae Be ee E 3 1 4 Safety Information EEE E AS en ew Sy a eat oe as 3 1 5 Installation and Operational Safety Instructions ooo ooo ooo 4 2 Introduction 7 ZT Customer services amp am sg tem cata A cate ease State a v Bote eala ra Banks Big 8 2 2 Replacement Parts ARA sara Soh A nn dp D ain Un adm aa ae a an hg in A 8 2 3 Theory ofOperati n s sa 258 244 SS be OS ESE OS SERS OS SES OS 8 3 General Specifications 10 4 Installation 13 Axl Receiving MSPEG H NL EA a Sr Ss ee A A are a 13 4 2 Safety Checklists AE HAIR Bole DO Bae AA AA Bake AA ce 13 Ez Operator SALCL Ye sretna truep a asa lala daa iba a ea 14 4 2 2 Safe Operation Environment 0 PL RA RA A A 15 4 2 3 Environmental Conditions te rl e em acd eh BORK aca oe BEA 15 4 2 4 Machine Location o 4 04 2a Me ia ke a A ee was 16 125 Inputand Output Services 42 pa a eran Veh RA A RA 16 4 26 A A E cd ei cae SKA 17 AD Machin tM S S B pos hen cess pte ce aire elite ee ete m se rana Banks Gols 17 43 Dimensional Clearances se osci Sp
25. contact the factory 4 2 3 Environmental Conditions 1 Ambient temperature Water in the machine will freeze at temperatures of 32F 0C or below Temperatures above 120 F 50C will result in more frequent motor overheating and in some cases malfunction or premature damage to solid state devices that are used in the machines Special cooling devices may be necessary Humidity Relative humidity above 90 may cause the machines electronics or motors to malfunction or may trip the ground fault interrupter Corrosion problems may occur on some metal components If the relative humidity is below 30 belts and rubber hoses may eventually develop dry rot This condition can result in hose leaks which may cause hazards external to the machine in conjunction with adjacent electrical equipment Ventilation The need for make up air openings for such laundry room accessories as dry ers ironers water heaters etc must be evaluated periodically Louvers screens or other separating devices may reduce the available air opening significantly Radio Frequency Emissions A filter is available for machines in installations where floor space is shared with equipment sensitive to radio frequency emissions All machines that are shipped to CE countries are equipped with this filter and comply with the EMI regulations Elevation If the machine is to be operated at elevations over 3280 feet 1000 meters above sea level pay special atten
26. d very cold water can also cause this problem Pressing the START key will cancel the alarm and allow the program to continue WDT LEVEL EXP eached within the allotted time The most common causes During Fill e Faulty water inlet valve e Low or no water pressure e Faulty drain valve e Problem with water level tube Pressing START will continue the program while RESET will cancel the program During Drain e Drain valve blocked e Drain hose blocked e Faulty Drain Valve Pressing START will continue the program while RESET to end the program OVERLOAD Not normally used on the SP Series Indicates an electrical problem on the EL6 i o board Contact a qualified service technician OPEN DOOR Indicates the door is not closed properly This fault disables the machine until cleared and aborts a program if active Press RESET to clear the fault LEVEL cm4 Indicates a water level of greater than 2cm a the onset of spin or at cycle end The machine will resume the spin or unlock the door when the level falls below the threshold Press RESET to abort the cycle Can also indicate a problem with the EL6 water level system See the EL6 manual for additional remedies 5 3 15 Maintenance Alarm After 450 wash programs have completed the control will call for maintenance 47 MAINTENANCE Ihe message appears at the start of a program and is repeated at the begin
27. dvance Pressing INC or DEC allows modification of the value for the step Pressing LEVEL allows you to see the current water level Pressing the TIME key shows the watch dog timer WDT value for the current step 5 3 3 End Step Condition Time If the end of the step calls for a time to elapse the display shows RINSE1 T 2m 30s In this case the display shows the time left in the step INC and DEC allow you to add or subtract minutes for the current cycle TEMP allows you to view the current water temperature and LEVEL shows the current water level Note During heating fill and drain phases the WDT watch dog timer is activated If the phase does not complete before the timer expires an alarm will be displayed indicating that the particular phase did not complete within the time allowed 5 3 4 Single Step Execution A single step or cycle of a wash program can be executed At the main prompt enter zero for the program number For two seconds the display changes to SINGLE CYCLE Then quickly to PREWASH Now using the INC and DEC keys you may choose the cycle you wish to run PREWASH WASH RINSE SPIN UNROLL When you have selected the cycle type press ENTER and select the cycle number Confirm by pressing ENTER The display changes to PRWH1 EXECUT Pressing the START key will execute the cycle you chose Prewash1 in this example 44 5 3 5 Partial Program A
28. ee a o Geo oreo Gen eee a wg ORG OS 18 44 Machine Foundation 4 o ele che we a ee a be a ee a ee ee ha a A 18 4 4 1 Mounting Bolt Installation x tna pr ode dew ne ew BH ROS 19 4 4 2 Mounting Bolt Location E A A ea 27 4 5 Transportation Brackets shader AA A SNS ES 28 4 6 Drain Installation na pa ite Ron thee nce Ron cde nce A ise 29 47 Electrical Installation i Gs 4 4 as Gee os Gee Be ae A ee A ee cet A eet a a O aon 30 4 9 Water ConnechOtins 4 ici ek wel wi cl we fe ee ale ete ae ele oe b lS 33 49 Steam Connection Aaa Gs le PGs Prats e Budi Ah he Gite Pudi ty Pies Oe de Pe Be 33 4 10 Compressed Air Connection si eas See ee SE AA AAA AAA 36 4 11 External Chemical Supplies te chew Gam when Oars whos CE oS ee ee eS 36 4 11 1 Chemical Connection Timer Hades Ge Cliches Da Mh ce ae oe see a ce 37 4 11 2 Chemical Signal Connections 4 4 4 4 4 G44 Ye Se ae Pee 38 412 Control Function Test ge sz s sza krz br A RA A EK aera N 38 Operation 41 51 Door Lock A a nm lone Fads Klos Xl Sl GOR TA 41 5 1 1 Opening and Closing the Door 4 9 1 ae Se ee era are as 41 5 1 2 Periodic Maintenance 04 0 eA Aece Hac whem BAe whee EM we oO 42 2 Machine Loading s s as e a Banke niles eng ports 42 5 3 Wash Program Execution e 4 4 3 E RARA AAA AAA A 43 5 3 1 End Step Condition Level sos oh a oe ee eee RA ORR SS 43 5 3 2 End Step Condition Temperature also eo nao aaa daa 44 5 3 3 End Step Condition Time yaa v
29. et It hence has many fundamental safety and mechanical advantages 5 1 1 Opening and Closing the Door SP 110 and smaller To open the door the machine must not be running a wash program Program n should be displayed on the EL6 or ENIER PROG on the FM7 Simply push and release the door handle with the palm of your hand As you push the handle in the door lock solenoid will energize and the pin will retract and release the door Then as you release the pressure on the handle the door will be free and you can pull it open To close the door swing it closed then push the handle firmly until you hear the solenoid engage releasing the door lock pin to lock the door When you start a wash program the door lock is securely disabled so that the door cannot be accidentally opened SP 130 and larger To open the door the machine must not be running a wash program Program n should be displayed on the EL6 or ENTER PROG on the FM7 Press the door open button which activates the door lock air cylinder This will allow the pin to retract and release the door Now rotate the door lock bar counter clockwise and the door can pulled open To close the door press the door open button swing the door closed then rotate the door lock bar clockwise fully Release the door lock button allowing the door lock pin to lock the door When you start a wash program the door lock is securely disabled so that the door cannot be accidentally ope
30. for steam heating to heat the wash solution to desired temperature Best performance will be realized if water is provided at a pressure of 30 85 psi 2 7 Bar Although the machine will function properly at lower pressures increased fill times will occur If the fill time exceeds 9 minutes the EL6 control will display a WDT LEVEL EXP watch dog timer alarm indicating that the machine did not fill quickly enough This watch dog timer is programmable see the EL6 Programming Manual included with the machine for further details Flush the water system for at least two minutes prior to initial use Use flexible hoses and install separate screen filters in the lines to keep rust and other foreign particles out of the solenoid valves Hang the hoses in a large loop Do not allow the hoses to kink The water connections to the machine should be supplied by a hot and cold water line of least the sizes shown in table 4 14 on page 33 SP 185 should use the next larger size pipe Refer to table 4 4 4 5 and 4 6 on page 34 for details on individual machine requirements NUMBER OF MACHINES po DN inch 2 1 1 4 1 1 2 Figure 4 14 Water Connection Detail To avoid eventual water hammer in the water line suitable devices to reduce the water hammer should be installed 4 9 Steam Connection For machines equipped with optional steam heat install piping in accordance with approved com mercial steam practices Steam requirements are show
31. g paint with primer or solvent based paint b If rust appears remove it with sand paper or chemical means Then paint with primer or solvent based paint Clean steam filter where applicable See figure 6 3 Remove back panel and check overflow hose and drain hose for leaks Remove top cover and check the supply dispenser hoses and hose connections Clean inlet hose filter screen a Turn water off and allow valve to cool if necessary 52 Table 6 1 Belt Tension Guide Model in lb SP 40 45 0 24 6 1 24 1 1 SP 60 65 75 0 29 74 143 2 SP 100 110 0 33 84 5 3 2 4 SP 130 135 0 3 7 6 4 8 2 2 SP 155 165 0 29 7 4 54 2 5 SP 185 195 0 52 13 2 7 7 3 5 b Unscrew inlet hose and remove filter screen c Clean with compressed air and reinstall Replace if worn or damage 8 Tighten motor mounting bolts and bearing housing bolts if necessary 9 Use compressed air to clean lint from motor 10 Clean external water and steam filters 1 Turn off steam supply and allow time for the valve to cool if necessary NUT 2 Unscrew nut 3 Remove element and clean ELEMENT 4 Replace element and nut Figure 6 3 Steam Trap Service 6 5 Care of Stainless Steel Maintain the natural beauty of stainless steel and prolong its service life by following these steps 1 Ordinary deposits if dirt and grease can be removed with detergent and water The metal
32. he EL6 display will show PROGRAM N The FM7 display will show ENTER PROG Using the keypad type the number of the program you wish to run followed by the ENTER key Standard programs are outlined in the EL6 stock program list included with the machine The display will change to show the fist cycle of the selected program PRWH1 EXECUT press START to execute the program or RESET to return to program selection While the program is executing the display shows the current segment of the program and the ending condition of the segment See the following examples 5 3 1 End Step Condition Level If the end requirement of the segment step is a particular water level the display will show RINSE1 LVL cm12 cm12 is the actual water level in the machine 12 centimeters Pressing the LEVEL key shows for 43 3 seconds the reguired value to advance If INC or DEC is pressed you can temporarily modify the value for the current step Pressing TEMP allows you to see the current temperature of the water Pressing the TIME key shows the watch dog timer WDT value for the current step 5 3 2 End Step Condition Temperature If the end condition of the segment is a temperature the display will show WASH3 TEMP 35C where 35C is the actual temperature of the wash solution By pressing TEMP the display will change for 3 seconds show the required step temperature for a
33. here the equipment should be grounded in accordance with ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 The ground connection must be to a proven earth ground not to conduit or water pipes Accurate Technologies 52 10 Moo 6 Bangchalong Bangplee Samutprakam 10540 Thailand Phone 6602740 5511 Serial 000053 Model SP 60 E2 21ANN ABA Date 7 Jan 2003 Cylinder Vol 9 74 cu ft 274 liters Capacity 60 Ibs 27 4 kg Volts 208 230 1 3ph 50 60HZ Max Amps 8A 3ph 144 1ph Max Breaker 15 Weight 1580 lbs 718 kg CONFORMS TO UL STD 1206 CERTIFIED TO CSA STD 222 NO 53 c US DESIGNED IN USA 3026620 MADE IN THAILAND FOR INDOOR USE ONLY Figure 1 1 Serial Decal 1 5 Installation and Operational Safety Instructions 1 Read all instructions prior to operating this equipment 2 Ensure that the equipment is properly grounded before applying power and operation com mences 3 Do not allow children to play in or around or operate this equipment 4 Check the operation of all safety interlocks at the start of every shift If the interlocks do not stop the equipment immediately the machine must be removed from service Notify your immediate supervisor and do not operate the machine 5 Never attempt to service the machine while it is running Never reach over under around or behind any safety device or into any area near moving parts or hot surfaces without shutting off power and allowing the mac
34. hine to adequately cool 6 Read understand and follow all safety instructions Do not come close to moving parts and hot surfaces Do not wear loose clothing jewelry neckties or any other garment that could be come caught in the machine while operating or near the machine 7 Only a qualified technician should attempt to service or repair the machine 8 Do not install the machine in an area where it could be exposed to water or weather 9 Do not alter or tamper with the control system 4 To prevent serious injury or death read machine manuals before installing operating serviceing or cleaning machine o prevent serious injury before service or cleaning eDisconnect all utilities such as air steam gas and electricity eRelease any residual air eAllow heated parts to cool Electrical hazard inside Can cause death or serious injury Turn off and lockout tagout all electrical power before opening Figure 1 2 Key Symbols Toxic and fire hazzards Machine produces gases fumes and lint which may be toxic or catch fire and could result in serious injury or death Vent exhaust outdoors and regularly clean lint away from machine Figure 1 3 Key Symbols Moving parts hazard Can cause serious injury Do not operate unless all guards and covers are in place Do not put hands fingers beyond guard cover Moving parts hazard Can cause serious injury Do not operate unless all
35. ion as follows 13 Before servicing any eguipment make certain it is disconnected from the electrical power source Never allow operation of the machine when any safety device is malfunctioning Never bypass safety devices y Never insert hands or objects into basket until it has completely stopped Doing so could result in serious injury 1 When the washer is energized electrically and in operation the loading door must be locked in the closed position Verify this by attempting to open the loading door when the machine is operating If necessary check the door safety interlock and sensors for proper operation Consult the service manual or call a qualified service technician if necessary 2 When the washers loading door is open it should not be possible to start the machine Verify this by attempting to start the washer with the door open Also close the door without locking it and verify that it is not possible to start the machine with the door not locked If necessary check the door lock sensors for proper operation Consult the service manual or call a qualified service technician If additional information is required contact your local distributor or call the manufacturer of the machine e To provide personal safety and keep the machine in proper working order follow all main tenance and safety procedures presented in this manual If questions regarding safety arise Contact the factory immediately e Use factory a
36. layed and the buzzer sounds The buzzer can be silenced by pressing the RESET key If the temperature or water level are out of bounds the display shows the offending value and the door cannot be opened 5 3 14 Malfunction Alarms The state of the water temperature and water levels are constantly monitored to prevent function ing problems with these devices Watch Dog Timers WDT are used to prevent cycle failure when temperatures fills drains and levels dont meet programmed values In the event of a program fault the buzzer sounds and the display changes to show the fault LEVEL FAULT Indicates a problem with the level sensing system This could be a loose or cracked water level tube the level sensor or the level sensing circuit As long as the system detects a problem with the level sensing system the machine will be inoperable The buzzer can be disabled with the RESET Refer to the EL6 Manual for possible remedies TEMP FAULT Indicates a problem with the temperature sensing circuitry temperature probe or wiring The ma chine continues to function although auxiliary heating if equipped is disabled The Temperature fault indicator on the control panel will be illuminated EL6 only FM7 has no indicator WDT TEMP EXP 46 Indicates the programmed temperature was not reached within the allotted time The most com mon cause is a malfunctioning auxiliary heating system A short WDT time an
37. n in the figure 4 7 on page 35 Failure to install a steam filter trap may void the warranty 33 Table 4 4 SP 40 thru SP 65 Water Reguirements Water Flow Rate Minimum Supply Max Operating Connection Size Line Pressure Max Temp 45PSI 3Bar Line Size Pressure US Metric PSI Bar F C gal min liter min US Metric US Metric 3 4 DN19 30 75 25 200 93 11 40 3 4 DN 19 125 PSI 8 Bar Table 4 5 SP 100 thru SP 165 Water Requirements Water Flow Rate Minimum Supply Max Operating Connection Size Line Pressure Max Temp 45PSI 3Bar Line Size Pressure US Metric PSI Bar F C gal min liter min US Metric US Metric 1 DN 25 30 75 25 200 93 30 113 1 1 4 DN 32 125 PSI 8 Bar Table 4 6 SP 185 thru SP 195 Water Requirements Water Flow Rate Minimum Supply Max Operating Connection Size Line Pressure Max Temp 45PSI 3Bar Line Size Pressure US Metric PSI Bar F C gal min liter min US Metric US Metric 1 1 4 DN32 30 75 25 200 93 37 140 1 1 2 DN 38 125 PSI 8 Bar Never touch internal or external steam pipes connections or components These surfaces can be extremely hot and will cause severe burns The steam must be turned off and the pipe connections and components allowed to cool before the pipe can be touched 34
38. n the machine This could result in serious damage to the wash cylinder Never stone wash in the machine It could wear the wash cylinder and serious damage might occur to the machine Never use the machine for dyeing nor with harsh chemicals that can cause corrosion and other health hazards Never allow children to play on or around this machine Death or serious injury can result if children become trapped in the machine Do not leave children unattended while the machine door is open These cautions apply to animals as well 17 4 3 Dimensional Clearances When installing the washer extractor it is important to allow adequate clearance on all sides of the machine When multiple machines are installed it is important to allow for the specified minimum clearances between machines The following table shows recommended minimum clearances for the various freestanding models Note The dimensions are approximate and subject to normal manufacturing tolerances If exact dimensions are required for construction purposes request certified drawings from the factory We reserve the right to make changes at any time without notice UNITS UNITS SP 40 through SP 110 SP 130 sT SP 195 Metric US 8 Minimum rear clearance _ Minimum rear clearance mm a 6 lt lt sos B Minimum clearance between Minimum clearance between memos Hom A D Minimum frontclearance mm in 838 33 838 33 838 33
39. nce will be realized if steam pressure is provided at a pressure of 30 80 psi 2 0 5 4 bar Steam pressure higher than 125 psi 8 5 bar may result in damage to steam components and may cause personal injuries For machines equipped with optional steam heat install piping in accordance with approved commercial steam practices Failure to install a steam filter may void the warranty 3 Drainage System Provide drain lines or troughs large enough to accommodate the total quantity of water that could be dumped if all machines on the site drained at the same time from the highest attainable level If drain troughs are used they should be covered to support light foot traffic 4 Power For personal safety and for proper operation the machine must be grounded in accor dance with state and local codes The ground connection must be to a proven earth ground not to conduits or water pipes An easy access disconnect switch should be provided Ensure that a ground wire from a proven earth ground is connected to the ground lug in the elec trical junction box on this machine Without proper grounding personal injury from electrical shock could occur and machine malfunctions may be evident Computer controlled machines must have a proper ground to prevent computer malfunctions 16 Always disconnect power and water supplies before a service technician performs any service procedure Where applicable steam and or compressed air supplies should also be di
40. nd the machine is fastened securely to the floor The nuts should be tightened in a diagonal fashion which will help ensure equal tension at all anchor points 6 Remove the transportation brackets which secure the moving components of the machine during shipping Refer to figure 4 11 on page 29 for typical locations 4 5 Transportation Brackets Remove both front and rear transportation brackets as well as the bracket located on the lower inside right of the machine Failure to remove shipping brackets before operation of the SP series will void your warranty Inspect the machine carefully to ensure that all transportation brackets are removed All transportation brackets are painted red for easy identification 28 Location of transportation brackets inside the machine Figure 4 11 Typical Machinery Transportation Bracket Location 4 6 Drain Installation A drain system of adequate capacity is essential to the machine performance Ideally the water should empty through a 4 inch vented pipe directly into a sump or floor drain See figure 4 12 on 30 A flexible connection must be made to a vented drain system to prevent an airlock or siphon effect If proper drain size is not available or practical a surge tank is required A surge tank in conjunction with a sump pump should be used when gravity drainage is not possible such as in below ground level installations
41. ned 41 5 1 2 Periodic Maintenance e The door should be tested every day for safe operation by trying to start a program with the door open If the machine will begin operation in this state it should immediately be removed from service locked out and a gualified service technician called to repair it e If the door lock is malfunctioning in any way the machine should immediately be removed from service locked out and a gualified service technician called to repair it Ws Ws e The door lock pin and handle hinge should be lubricated with silicon spray lube monthly This product is available at almost any auto parts store This procedure does not require any disassembly e The door handle nose bushing should be checked for wear and cracking monthly It should be replaced when it is cracked missing or worn out e The door lock tongue and lock pin alignment should be checked monthly and adjusted as needed e For detailed instructions on door alignment request TSB009 when contacting technical ser vice 5 2 Machine Loading Proper loading of your SP series washer extractor is a great factor in determining both the perfor mance and longevity of your investment Small loads are wasteful on many levels 1 Small loads waste water chemicals electricity and most expensively time Running your machine at lower than its rated capacity costs you time and money 2 Small loads cause more wear and tear on the machine
42. ng cooling fan or other components NOTE No amount of visible foreign matter should be allowed to accumulate on fins finger guard cooling fan or fan filter Replace damaged fan filters 4 Use the following procedures to determine if V belts require replacement or adjustment Call a qualified service technician in either case a Check V belts for uneven wear and frayed edges b After disconnecting power to the machine and removing all panels necessary for access to the drive belts use the following method to verify that the V belts are properly ten sioned Belt tensioning is straightforward and accomplished by loosening the tension adjusting bolts and adjusting the belts to the proper tension Then the bolts should be tightened See figure 6 2 c Verify that V belts are properly aligned by checking pulley alignment Place a straight edge across both pulley faces The straight edge should make contact with the pulleys in four places See figure 6 1 6 4 Quarterly NOTE Disconnect power to the machine before performing the quarterly maintenance proce dures 51 N 0 OF A 1 C somm 1 STRAIGHT EDGE Figure 6 1 Proper Pulley Alignment Figure 6 2 Belt Tensioning Bolt Tighten door hinges and fasteners if necessary Tighten anchor bolts if necessary Check all painted surfaces for bare metal matching paint is available from the manufacturer a If bare metal is showin
43. nic control center ensures that maximum productivity is obtained The SP series utilizes high quality material such as 304 18 8 stainless steel in vital parts in contact with the wash solution It has a stainless steel cabinet for long life with easily removable panels The key advantages of this series are the simplicity of the microprocessor and the electronic AC drive system which utilizes only one motor The system allows for washing and extraction at any speed and mechanical action to suit any textile fiber used today and tomorrow A built in suspension system isolate objectionable vibrations and the high speed final extraction saves time and energy in the finishing operation A single compartment supply dispenser for powder and liquid detergents is standard five com partment optional and the machine is designed to accept the connection of 8 additional external chemical lines and pumps The SP series is also prepared to accept the connection of water reuse systems These systems can be installed separate or on top of the machine They are available in either single or dual tanks for maximum savings of water up to 40 The tanks can be equipped with or without steam or electrical heat depending on installation and operation The water reuse system is programmable by the machines electronic control center Wetcleaning and Ozone integration are also possible with the SP series making them the most flexible machine available today 2 1 C
44. ning of each wash program until reset see function 217 in the EL6 FM7 Programming and Operation Manual for full details Before resetting the alarm PERFORM ROUTINE MAINTENANCE AS OUTLINED ELSEWHERE IN THIS MANUAL For further information regarding access functions and programming see the EL6 FM7 Computer Programming and Operating Instructions manual included with the machine or from the B amp C Technologies website www bandctech com 48 Chapter 6 Maintenance Routine maintenance maximizes operating efficiency and minimizes downtime The maintenance procedures described below will prolong the life of the machine and help prevent accidents Daily weekly monthly and guarterly checklist are provided at the end of this section Laminate the checklists to preserve them for repeated copying Operators and technicians are encouraged to add checks specific to their machines particular application When possible space is provided on the checklists for this purpose The following maintenance procedures must be performed regularly at the reguired intervals 6 1 Daily 6 1 1 Beginning of Day 1 Inspect water inlet valve hose connections on the back of the machine for leaks 2 Inspect steam hose connections for leaks where applicable 3 Verify that insulation is intact on all external wires and that all connections are secured If bare wire is evident call a service technician 4 Check door interlock before starting operation a
45. nternal circuit breaker A separate circuit breaker governs the con trol circuit If input voltage measures above 230V for a 200V class drive or above 460V for a 400V class drive either ask the power company if their representative can lower the voltage or install a bucking transformer kit available from the manufacturer Voltages above 250V and 490V require additional measures Contact the distributor or the manufacturer for assistance Note For single phase operation up to SP 110 only connect input power to R and S leaving the T terminal open Note Do not use phase adders roto phase on inverter driven equipment 30 If controlling the AC drive with a parameter unit the machines computer and its safety features are bypassed This could allow the basket to rotate at high speeds with the door open When using a parameter unit to control the AC drive a large sign should be placed on the front of the machine warning people of the imminent danger a Never touch terminals or components of the AC drive unless power is discon nected and the CHARGE indicator LED is off The AC drive retains potential deadly voltage for some time after the power is disconnected There are no user serviceable parts inside the AC drive Tampering with the drive will void the warranty Dangerous voltage are present in the electrical control boxes and at the motor terminals Only qualified personnel familiar with electrical test procedures test
46. observed when connecting any chemical injector to the washer extractor See figure 4 16 on 37 for a typical supply injection system setup Wear Eye and hand protection when handling chemicals Always avoid direct contact with raw chemicals Read the manufacturers directions for accidental contact before handling chemicals Ensure that an eye rinse facility and an emer gency shower are within easy reach Check at regular intervals for chemical leaks 36 Undiluted chemicals dripping can damage the machine Therefore all chemical supply dis penser pumps should be mounted below the washers injection point All dispenser tubing should also run below the injection point Loops do not prevent drips if these instructions are not followed Failure to follow these instructions could damage the machine and void the warranty Chemical zza Dispenser Pump Supply Connection PVC Pipe III _ _ Figure 4 16 External Chemical Supply Connection Detail 4 11 1 Chemical Connection The supply compartment on the B amp C SP models is located on the front of the machine Supply cups can be accessed by opening the dispenser lid The supply cups can be removed and filled as desired Supply compartments are numbered 1 2 3 4 and 5 from the left of the machine to the right for the optional 5 cup system The standard single cup supply will flush when Detergent 1 is programmed in the EL6 The optional five cup s
47. program can be started from the beginning or at any subsequent cycle After selecting the program you wish to execute the display will show PRWH1 EXECUT Instead of pressing START to execute the program press the ADVANCE key The cycles within the program will be displayed incrementally Choose the point at which you would like to begin and press the START key The machine will begin operation from this point 5 3 6 Displaying the Current Program and Step While the machine is in operation pressing then ENTER key will cause the display to show the current program number and step PRG 1 STP 3 5 3 7 Soak You can insert a pause at any point of the wash program with the exception of distribution and spin To do so simply press the PAUSE key The display will begin showing a time counting up as long as the machine remains paused Pressing the START key will restart the program at the point it was paused As long as the machine is paused all other WDT watch dog timers are paused as well 5 3 8 Advance While any program is running you can end the current step and advance to the next one by pressing the ADVAN key If the key is pressed during a spin the spin will be aborted and the standard spin slow down time will be activated It is possible to disable the advance function 5 3 9 Halting a Program At any time during the execution of the wash program the running program can be terminated by pressing
48. ry and void the warranty Any injection system pump which requires 24 220V AC must be powered by a separate external power source 4 12 Control Function Test The machine should be cleaned after the installation is complete A function test should then be executed on the unloaded machine as follows 1 Check the proper supply for such characteristics as correct voltage phase and cycles to be certain they are correct for the machine Open manual shut off water valves to the machine Press Emergency Stop button Apply power to the machine Release the Emergency button Hn oO FF Q N Check the door interlock before starting the machine 38 Figure 4 17 Stainless Steel Vacuum Breaker Supply Box Figure 4 18 Poly Vacuum Breaker Supply Box a Attempt to start the machine with the door open The machine should not start with the door open b Close the door without locking it and attempt to start the machine Ihe washer should not start with the door unlocked c Close and lock the door and start a cycle Attempt to open the door while the cycle is in progress The door should not open If the door lock and interlock are not functioning properly call a service technician 39 Attempting to obtain power from the machine terminals may damage the ma chine circuit and or the chemical injection system Con
49. sconnected before service is performed 4 2 6 Inverter Drive Machines equipped with AC drives require special attention with regard to the operating envi ronment 1 An especially dusty or linty environment will reguire more freguent cleaning of the AC drive cooling fan filter and of the AC drive itself Power line fluctuations from sources such as an uninterruptible power supplies UPS can adversely affect machines equipped with the AC drive Proper suppression devices should be utilized on the incoming power to the machine to avoid problems A clean power supply free from voltage spikes and surges is absolutely essential for ma chines equipped with the AC drive Nonlinear inconsistencies peaks and valleys in the power can cause the AC drive to generate nuisance errors If voltage is above 230V for 200 V installations or above 460V for 400V installations a buck boost transformer is recom mended If voltage is above 240V or 480V a buck boost transformer is required unless the factory advises differently Sufficient space to perform service procedures and routine preventive maintenance is espe cially important for machines equipped with AC drives 4 2 7 Machiner Misuse Even though this machine is an atmospheric vessel never use it for any purpose other than washing fabrics 1 Ze Never wash petroleum soaked rags in the machine This could result in an explosion Never wash machine parts or automotive parts i
50. sult the chemical injec tion supply system instructions for operational details G a 1 2 3 4 5 6 7 83 COM CHEMICAL INJECTION SIGNALS 24VAC 1 0A MAX TOTAL LOAD Figure 4 19 External Chemical Supply Terminal Block Detail 7 For testing select program 30 by pressing key 3 and key 0 on the keypad Then press ENTER followed by the START key Run the complete program checking operation of water inlet valves drain and extract functions Program 30 is a test program that goes through most machine functions Please note that the Spin 99 routine is designed to fail balance Simply advance the program to the Spin 3 cycle after balance fails use the appropriately named ADVANCE key Refer to the EL6 Stock Program Listing that came with the machine for further details on the test program 8 Cylinder rotation must be counter clockwise in the extract step If rotation is not correct disconnect the power to the machine A qualified technician must reverse any two leads between the AC drive and the motor See figure 4 20 on page 40 INVERTER DRIVE W V TERMINALS 9 9 Figure 4 20 Inverter Drive to Motor Detail 40 Chapter 5 Operation 5 1 Door Lock Operation gr The lock system uses a push to open push to close style mechanism which differentiates it from any other door lock in the industry This design was developed as a result of analyzing the shortcomings of other door lock mechanisms on the mark
51. ters can be programmed in centimeters The computer will automatically provide safety levels for steam injections and door operations Water entry into the machine is through an air gap vacuum breaker utilizing electro magnetic wa ter valves controlled by the computer By utilizing the air gap vacuum breaker backflow into the water supply is impossible The computer also controls the drain supply dispenser any external liquid supplies steam injection and any other vital functions of the wash program The computer can even record cycles and data of importance that could be used for maintenance purpose The steam if installed is injected in the bottom of the shell via a steam injector The steam is controlled by a steam valve that is programmed by the EL6 FM7 micro computer The cylinder is perforated allowing water to pass through and drain from within during drain and extract steps Lifting ribs inside the cylinder lift the load from the wash solution and allow the load to tumble and falling back into the solution when the load reaches the approximate 10 11 oclock or 1 2 oclock positions This mechanical action removes soil from the fabric Furthermore the lifters are perforated on the top so that water can cascade over the goods and wet them guickly This reduces water consumption as water is picked up at the cylinders lowest point and lifted and splashed over the goods at the highest point as the cylinder rotates A stainless steel door
52. the STOP key 5 3 10 Water Level Refresh While a program is running if the water level drops to a level which is 3cm below the target level cold water will automatically be added to replenish the level 45 5 3 11 Unbalance If the load is excessively out of balance the spin routine will stop and a redistribution of the goods will take place If three consecutive out of balances occur the control will end the current program After the first unbalance the balance indicator will light on the EL6 control panel and remain illuminated until a new program is started Ihe balance indicator light does not necessarily indicate a problem but that one or more retries was reguired The FM7 has no indicator 5 3 12 Power Failure If the power fails during execution of a program and is of less than one second it is ignored If the failure is longer than one second the machine stops Upon restoration of mains power the display shows CYCLE CONTINUE and the power failure indicator illuminates on the front panel EL6 only FM7 has no indicator If you wish to restart the program at the point in which power failed press the START key At this point the program restarts at the point of power failure and the power failure indicator turns off If you wish to cancel the program simply press the RESET key This function is not active while a single cycle is running 5 3 13 End of Program When a program has completed the message PLEASE WAIT is disp
53. the factory NOTE When ordering replacement parts from a dealer or B amp C Technologies be sure to supply the correct model number and serial number so that your parts order can be processed in an expe ditious manner 55 Chapter 8 Decommisioning In the event that the machine must be decommissioned follow these steps 1 Clean interior of machine both basket and shell 2 Disconnect electrical power a Shut of main power supply at the breaker box or main control panel b Do not attempt to disconnect power supply wires from power supply Have a gualified electrician disconnect power to machine at its source 3 Disconnect gas steam supply 4 Disconnect exhaust system 5 Remove the machine from its foundation pad a Keep all panels in place to provide stability when moving the machine b Verify that door is closed and secure c Place the machine on skid and bolt the frame to the skid This will facilitate the removal of the machine on to a truck 6 Recycle Ihe manufacturer uses the highest guality material in their products so that those material may be recycled at the end of the products service life 56
54. tion to water levels and electronic settings particularly temperature or desired result may not be achieved Chemicals Keep stainless steel surfaces free of chemical residues to avoid corrosion Water damage Do not spray the machine with water Short circuiting and serious damage may result Repair immediately all seepage due to faulty gaskets etc 15 te Replace all panels that are removed to perform service and maintenance pro cedures Do not operate the machine with missing guards or with broken or missing parts Do not bypass any safety devices 4 2 4 Machine Location 1 Foundation The concrete floor must be of sufficient strength and thickness to handle the floor loads generated by the machine at high extract speeds 2 Service Maintenance Space Provide sufficient space to allow comfortable performance of service procedures and routine maintenance This is especially important in connection with machines equipped with AC inverter drives Consult installation instructions for specific details 4 2 5 Input and Output Services 1 Water pressure Best performance will be realized if water is provided at a pressure of 30 85 psi 2 0 5 7 bar Although the machine will function properly at lower pressure increased fill time will occur Water pressure higher than 120 psi 8 0 bar may result in damage to machine plumbing components failure s and personal injuries 2 Optional Steam heating pressure Best performa
55. upply dispenser will flush each cup when Detergent 1 through Detergent 5 is programmed The programmed chemical signal also appears as a 24VAC signal at the external chemical terminal strip for the duration of each programmed signal External supply connections for the B amp C SP washer extractors with the Stainless Steel supply box are located on rear of the machine at the vacuum breaker Hose connections should be made via the threaded connectors See figure 4 17 on page 39 1 Remove plugs from base See figure 37 2 Install the supplied chemical nipple using teflon tape 3 Insert tubes onto the nipples using small hose clamps or wire ties to prevent the hose from slipping off The chemical flush water valve relay 12 should be used with each chemical signal see the EL6 programming manual for details For the poly supply box you must drill the nipples prior to use max 1 4 bit A NPT connection is also provided for flushing systems The chemical flush valve is not necessary See figure 4 18 on page 39 4 11 2 Chemical Signal Connections Connection terminals are located in the rear control box for output signals to the chemicals injec tion supply pump Refer to figure 4 19 on page 40 Terminals SUPPLY 1 through SUPPLY 8 provide signals for external chemical supply pumps The signal is a maximum of 1 amp at 24V 50 60Hz Do not attempt to increase circuit breaker rating as this will cause damage to the washer extractor circuit
56. ustomer Service For technical assistance In the United States Phone 850 249 2222 FAX 850 249 2226 e mail techsupport bandctech com Web www bandctech com 2 2 Replacement Parts In the event that literature or replacement parts are reguired contact the local distributor of the equipment or contact B amp C Technologies at the above phone numbers internet addresses 2 3 Theory of Operation The B amp C SP models use a single speed motor to drive the cylinder via V belts in all speeds The cylinder is supported by two spherical roller bearings located in a cast steel bearing housing or split pillow block housings made of cast steel The motor is controlled by the computer control located in the front and the AC inverter drive located in the rear panel Any speed can be programmed for any wash cycle Some speed ranges are blocked out for programming due to safety reasons These speed ranges are the ones that the machine cannot operate at due to its spring or suspension resonance This speed range is not important and normally speeds for wash or extraction are not selected within this range Any wash speed in the range of 3 50 RPM and extraction speeds 150 Maximum RPM can be programmed Further any reversing action can be programmed Normal reversing action is 16 seconds forward pause for 4 seconds and 16 seconds reverse Any temperature between 70F to 200F 20 95C can be programmed Any water level in the range of the machine parame
57. uthorized spare parts to avoid safety hazards 4 2 1 Operator Safety To ensure the safety of machine operators the following maintenance checks must be performed daily 1 Prior to operating the machine verify that all warning signs are present and legible Missing or illegible signs must be replaced immediately Make certain that spares are available 2 Check door interlock before starting operation of the machine see safety check list 3 Do not attempt to operate the machine if any of the following conditions are present a The door does not remain securely locked during the entire cycle b Excessively high water level is evident c Machine is not connected to a properly grounded circuit Do not bypass any safety devices in the machine 14 Never operate the machine with a bypassed or disconnected out of balance switch Operating the machine with severe out of balance loads could result o in personal injury and serious equipment damage chine with volatile or flammable fluids such as acetone lacquer thinners enamel reducers carbon tetrachloride gasoline benzene naphtha etc Doing so could y Do not place volatile or flammable fluids in any machine Do not clean the ma e result in serious personal injury and or damage to the machine 4 2 2 Safe Operation Environment Safe operation requires an appropriate operating environment for both the operator and the ma chine If questions regarding safety arise
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