cold/frozen satellite food vendor cf-1000/ff
Contents
1. 17 Temperature Mode 17 Frozen 0 7e Pr 17 DOO 18 Defrost CY Cl ako ostensae Ed 18 Record the Model Number and Serial Number of your machine below The Model and Serial numbers are needed to obtain quick service and parts information for your machine The numbers are available on the identification plate located REFRIGERATION Refrigeration Troubleshooting Compressor Will Not Start Compressor Trips On Overload Noisy Or Vibrating Unit Unit Short Cycles Unit Operates Long Or Continuously Refrigerated Space Too Cold Refrigerated Space Too Warm Troubleshooting Circuits With Multi Meter 22 REFRIGERATION UNIT REMOVAL COLD FOOD ONLY DOOR REMOVAL CARE amp CLEANING Cabinet Exterior Cabinet Interior Refrigeration System STORING THE SATELLITE FOOD VENDOR 26 BEFORE CALLING FOR SERVICE SCHEMATIC on the backside of the cabinet of the machine MODEL NUMBER SERIAL NUMBER 3162 3182 e CF1000 FF2000 e 4211906 INTRODUCTION This manual should be read thoroughly to become familiar with the functions and features of all components The initial set up of a vending machine is a very important step of insuring that the equipment operates in a trouble free manner Follow the instructions at the initial installation of the machine to avoid service problems and minimize setup time This service manual contains installa2. COVER F PANEL REACH TOP OF X E OPENING CONTROL BOARD COVER CREWS 4 PLACES HARNESS LIFT we AND PULL REMCWE COWES POWER LIFT uP amp OWING OPEN COVER 5 2 PLACES i im o e CONTR On iy gcn I LIFT ue ATT ACH PER m PANEL BRACKET USING CABLE TIE Figure 4 7 Loosen Cover Tm Screws Figure 4 8 Route To Control Board Figure 4 9 Pull Umbilical To Reach Top Terminals Unplug the J harness P N 4211433 from the control board terminal P6 and unplug its other end from the control harness Discard the J harness for now and store it for future use Connect the control harness to the male terminals of the umbilical harness Connect the female connector of the umbilical harness Motor connector to the control board terminal P6 See Figure 4 10 Connect the umbilical harness L Row connector to control board terminal P6A See Figure 4 10 If iVend connector is already attached to control board terminal P7 then unplug the iVend M connector from control board terminal P7 Install the Y connector harness to P7 Connect the iVend harness to Y connector harness Connect the umbilical harness Refrigeration connector to other end of Y connector harness See Figure 4 10 If iVend connector is not attached to control board termin
3. 2990000009 i OTS HOH a Aasl HT d T eme PT wine m iL d mw ITE Figure 13 2 Frozen Food Schematic e 4211906 2 9 e CF1000 FF2000 3162 3182 The contents of this publication are presented for informational purposes only while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability We reserve the right to modify or improve the designs or specifications of such products at any time without notice E Ne 6m m j VendNet Vendazeft 165 North 10th Street Waukee lowa 50263 United States of America 00 89441 515 274 3641 868 259 0065 vendnet vendnetusa com Web Site www vendnetusa com 4211906F DOC
4. H Figure 4 1 r3 HIFI EL E Figure 4 1 Suggested Placement 4 3162 3182 1000 FF2000 4211906 Consult local state and federal codes and regulations before installation of the vendor To minimize installation time and to avoid service problems due to improper installation follow the instructions outlined in this manual Position the vendor in its place of operation no further than six feet from the power outlet or receptacle and check that the door will open fully without interference Leave at least four inches of space between the back of the machine and any wall or obstruction for proper air circulation CAUTION Do not block the ventilating screens in front or in the rear of the vendor Always allow free ventilation behind a bank installation so that exhaust air is not trapped Failure to do so could result in a refrigeration failure Level the vendor making sure all levelers are touching the floor The vendor must be level for proper operation If it is properly leveled it should not rock or teeter on any of the levelers When the vendor is level the door can be opened to any position and not move by itself Try the door half closed straight out and in a wide open position before deciding that the machine is level Remove all shipping brackets tape and inner packing material from the vendor Operating the vendor without removing the tape and packing material could result in damage
5. Install both SHIPPING PALLET front leg levelers 5 Tilt the vending machine back and remove the shipping pallet Adjust all four 4 leg levelers so that machine is level and stable VENDING MACHINE m Figure 3 1 Remove the Shipping Pallet 3162 3182 1000 2000 4211906 3 INSTALLATION CHECKLIST 1 All shipping brackets packing material and tape have been removed Vendor has been properly leveled from left to right and front to back 1 Vendor is positioned no more than six feet from the power outlet L There is at least four inches of space between the back of the machine and any wall or obstruction for proper air circulation 1 Machine is plugged directly into a dedicated circuit properly polarized and grounded earthed L Machine has been properly loaded L The correct vend prices have been programmed into the controller L Each price scroll agrees with the vend price L The vendor door is closed tightly and locked LOCATE NEXT TO THE HOST Place the Satellite 444 4 INSERT MONEY MACHINE AT LEFT Food Vendor to the MAKE SELECTION RECEIVE PRODUCT BELOW right side of the host PLACE SATELLITE TO RIGHT OF HOST vendor If host vendor IF HOST VENDOR IS ON RIGHT i of th THEN REPLACE LEFT LABEL if The WITH RIGHT LABEL Satellite Food Vendor then replace existing left label with right label Refer
6. VENDORS The power source must be 120 VAC 10 60 cycle e Voltage Check With a Multi Meter set NEUTRAL to check AC line voltage insert one HOT connector to the hot live terminal and Le the other connector to the neutral GROUND terminal Multi Meter should indicate 108 132 VAC e Polarity and Ground Earth Check With a Multi Meter set to check AC line voltage insert one connector to the hot live terminal and the other connector to the ground earth terminal The Multi Meter should indicate 108 132 Figure 4 3 115V Terminal Location VAC Amperage Check At the fuse box or circuit breaker panel locate the proper circuit and ensure that the fuse or breaker protecting that circuit is rated at 16 amps or greater The hot live terminal is always counter clockwise from the ground terminal The neutral terminal is clockwise from the ground earth terminal See Figure 4 3 6 3162 3182 1000 2000 4211906 CONNECTING TO THE HOST WARNING Always disconnect the power before servicing 1 Disconnect power to the host vendor DO NOT connect power to the Satellite Food Vendor 2 Find the umbilical harness inside dar the Satellite Food Vendor Connect the 12 pin and 15 pin connectors to their respective sockets on the bottom back of the Satellite Food Vendor See Figure 4 4 3 Remove the hole plug on the back of the host c
7. and right rails and lifting up on the front of the tray as you push it back 9 Install the tray harness plug into its receptacle on the right side wall 10 Push the tray harness into its harness clamp 11 Test vend the tray its new position to assure that the tray harness plug is properly connected TRAY RAN GEH Figure 5 4 Changing Tray Spacing 12 3162 3182 1000 FF2000 4211906 REFRIGERATION CONTROL TEMPERATURE SENSORS SENSOR FUNCTION COLD FOOD FROZEN FOOD Monitors air temperature on inlet Monitors air temperature on the SENSOR 1 front side of the evaporator inlet side of the evaporator Rone Monitors temperature needed in the Defrost Cycle To display the temperature Table 1 Display Current Temperature Readings sensor readings see STEP ACTION WILL DISPLAY instructions in Table 1 1 Go to keypad press 0 13F 7 SENSOR2 is on the left SENSOH is on the right HOST CONTROLLER PROGRAMMING The Frozen Food Satellite Vendor or Cold Food Satellite Vendor requires connection to the controller of one of the following host vendors Snack Mart VI SM5700 or SM6 controller and the host controller must have program 67185 3 or higher to enable a compatible HEALTH SAFETY feature The program number will display upon startup of the host vendor DEFAULT CONFIGURATIONS If the host vendor has not been set to work with the Satellite Food Vendor then Using the default configuration resets the entir
8. to the vendor GROUNDING EARTHING amp ELECTRICAL Before connecting the equipment the integrity of the main electrical supply must be checked for correct polarity presence of ground earth and correct voltage Repeat these checks every six months with the routine safety electrical testing of the equipment itself To correct negative voltage amperage polarity or ground earth checks consult a licensed electrician A noise suppresser has been installed in this machine to compensate for any mains signal noise that could interfere with the normal operation of the controller WARNING 3162 3182 1000 FF2000 4211906 5 230 VOLT VENDORS The power source must be 230 VAC 410 50 cycle e Voltage Check With a Multi Meter set to check AC line voltage insert one connector to the hot live terminal and the other connector to the neutral terminal The Multi Meter should indicate 216 264 VAC e Polarity and Ground Earth Check With a Multi Meter set to check AC line voltage insert one connector to the hot live terminal and the other connector to the ground earth terminal The 410541 Multi Meter should indicate 216 264 Figure 4 2 230V Terminal Location VAC e Amperage Check At the fuse box or circuit breaker panel ensure that the fuse or breaker protecting that circuit is rated at 35 amps or greater The ground earth terminal is perpendicular to the other two terminals See Figure 4 2 120 VOLT
9. 1 Mode Sensor1 Set Point degrees Sensor1 Delta degrees Sensor1 Defrost Duration minutes Sensor1 Defrost Period hours Sensor1 Defrost Delay hours Sensori Manual Defrost Sensor1 Health Safety Level Temperature Limits Sensor1 Health Safety Range Starting Row Ending Row Sensor2 Mode Sensor2 Set Point degrees Sensor2 Delta degrees Sensor2 Defrost Duration minutes Sensor2 Defrost Period hours Sensor2 Defrost Delay hours Sensor2 Manual Defrost Sensor2 Health Safety Temperature Limits Sensor2 Health Safety Range Starting Row Ending Row Can Bottle Mode Can Bottle Range Starting Row Ending Row Can Bottle Depth Motors ON ON ON A L A L A L F F F ON ON ON 12F 10 10 15 30 30 2 12 12 0 0 0 COLD SLACK FROZEN 41 F 5T 15 F 9T OF 18T H L H L H L OFF ON ON 33F 50F 50F 10F 1F 1F 15 Not available Not available 2 Not available Not available 0 Not available Not available OFF Not available Not available Not available Not available Not available H L Not available Not available OFF OFF OFF H H H H H H Double Double Double All set to 10 x least coin factor All motors configured with no errors 1 Slackening pre cooked frozen food 3162 3182 1000 FF2000 4211906 15 Table 7 All Configuration Default Settings Motors Point of Sale Message Service Menu Configuration Diagnostic erro
10. An error message door is closed door switch contacts open HEALTH SAFETY is reset to the standard after filling timing upon a door closure DEFROST CYCLE DEFROST CYCLE DEFROST CYCLE OFF ON ON DURATION DURATION DELAY PERIOD 0 MILLE Figure 6 1 Defrost Cycle DURATION is the length of time of the defrost cycle The compressor is off and the heater turns on to melt ice buildup It can be adjusted in one 1 minute increments with a range of 10 to 60 minutes Default setting is 10 minutes PERIOD is the time from the start of one defrost cycle to the start of the next defrost cycle adjustable in half hour increments 0 5 from 0 to 24 hours Default setting is 12 hours DELAY is used to delay the start time of the first defrost cycle DELAY default is 0 hours and is adjustable in half hour 05 increments from 0 to 24 hours After the first defrost cycle the PERIOD time will control the defrost cycle If low humidity conditions defrost cycle every 24 hours is recommended Example e The current time is 5 00 o clock pm Humidity is low so the machine will probably not get much frost You decide that each defrost cycle should last 30 minutes Durationz30 e You decide to start the first defrost cycle at 2 00 o clock am tomorrow morning Since 2 00 is 9 hours from 5 pm then delay 9 e And every 24 hours from the first defrost cycle and deciding that approximately 2 00 o clock is when few peo
11. COLD FROZEN SATELLITE FOOD VENDOR CF 1000 FF 2000 MODELS 3162 COLD FOOD 3182 FROZEN FOOD SERVICE MANUAL SEP 2002 4211906 F TABLE CONTENTS INTRODUCTION sciri 1 5 iic cras 2 EE 2 Food Temperature Range 2 BIelrigeratloris mi teh onan 2 stearate 2 General verd dada 2 ania ees qa a ane UEM 2 Ca bad 2 UNPACKING nicnn 3 Remove Shipping Pallet 3 INSTALLATION 4 Checkliste I 4 Locate Next To The Host 4 Grounding Earthing amp Electrical 5 230 Volt VehdOls ctt b RE he 6 120 Volt Vendors 6 Connecting To The Host 7 Anchor Plate Installation 10 LOADING INSTRUCTIONS 10 Special Prod cts theta dara 10 Product Ejectors 10 Auger beds 11 Tray Spacing e 12 REFRIGERATION 13 Temperature 13 Host Controller Programming 13 Default Configurations 13 Health Safety
12. FF2000 e 4211906 HEALTH SAFETY The HEALTH SAFETY feature prevents the sale of perishable food if the air temperature inside the Satellite Food Vendor compartment rises above the health safety temperature limits shown in Table 6 on page 15 for more than 15 minutes The factory defaults for health safety level and range are automatically set when the default configuration is set but the health safety range must match the product selection range of the perishable products being vended See Default Configurations on page 13 NOTE The time requirements for FROZEN or SLACK levels do not apply for a period of 75 minutes immediately following machine filling door open state servicing Service mode button pressed or door open detected or a defrost cycle The time requirements for the COLD setting do not apply for 30 minutes immediately following machine filling or servicing IMPORTANT NOTE The operator is responsible for setting the health safety at the correct level and selection range for the product being vended Table 8 Celsius or Fahrenheit STEP ACTION WILL DISPLAY Press service button DI AGNOSE TEMPERATURE MODE The TEMPERATURE MODE is used to set the operating parameters of the sensors and Press A B A MENU the refrigeration unit TEMPERTURE To set the display temperature DEGREE F to Celsius or Fahrenheit refer to instructions in Table 8 Press B to toggle between C or F FROZEN C
13. SION CORDS Is the evaporator coil free of dust and dirt Is the condenser coil free of dust and dirt Is the compressor free of dust A blanket of dust can prevent the compressor from cooling off between workouts Is the circuit breaker at the fuse box reset Are evaporator fans running Fold a sheet of 8 1 2 x 11 paper in half from top to bottom so it is now 8 1 2 x 5 1 2 Place the paper in front of the evaporator coil and see if the evaporator fans will blow the paper away Is the condenser fan running Fold a sheet of 8 1 2 x 11 paper in half Place the paper in front of the condenser coils and see if it draws the paper to it Is the shelf in front of the evaporator coil clear No tools or other air restricting items placed on the shelf NOTE Setting the cold control lower does not accelerate cooling of product If you have any questions call VendNet Ask for the Service Department We will be happy to assist you International Service amp Parts 515 274 3641 USA amp Canada Service 800 833 4411 e Parts 888 259 9965 Email vendnet vendnetusa com e Web Site www vendnetusa com 3162 3182 CF1000 FF2000 4211906 27 SCHEMATIC i uuo qq 9 9 H 3H i HM DW Figure 13 1 Cold Food Schematic e 4211906 e CF1000 FF2000 3162 3182 28 SCHEMATIC eee eee 7 m Eug
14. YCLE If the refrigeration unit is turned off or the power is interrupted the refrigeration unit will start after three 3 minutes provided SENSOR7 probe reading is greater than SENSOR1 SET POINT and 2 of SENSOH 1 DELTA When the DEFROST PERIOD SENSOR2 is reached the compressor and evaporator fans are turned off and the heater is turned on DEFROST PERIOD is unaffected by compressor cycling If either the DEFROST DURATION or the temperature value of SENSOR2 reaches SET POINT the heater will turn off and the compressor will turn on If the temperature value of SENSOR2 is above 30 F then the evaporator fans will remain off If the temperature value of SENSOR2 equals 30 F 1 1 C or below then the evaporator fans turns on and they will remain on until the refrigeration time period has expired or the door is opened door switch contacts closed 3162 3182 CF1000 FF2000 4211906 1 7 DOOR OPEN When the service door is opened door switch contacts closed the compressor and evaporator fans are turned off When the service door is closed door switch contacts open the compressor will turn on only if off time is greater than three 3 minutes The evaporator fans will turn on if the temperature of SENSOR2 is 30 F or below If the service door remains open door switch contacts closed for 30 minutes or more then the controller will treat it as if the door is now closed and turn on the compressor and fans as according to the settings
15. abinet Insert the host UMBILICAL HARNESS end of the umbilical harness POWER CORD through the hole in the back of the Figure 4 4 Connect to Satellite Food Vendor host See Figure 4 5 Secure the umbilical harness to the host by installing screws through larry the attached strain relief plate See 4 6 4 Loosen the four 4 screws and remove the Control Panel Cover See Figure 4 7 Loosen the two 2 top screws of nde the Power Panel lift up the handle and carefully let it swing down to open The Power Panel should remain attached and hinged to the cabinet See Figure 4 8 5 Route the umbilical harness to the control board Do not route the harness through the Power Panel opening but use the opening to access the wire harness See Figure 4 8 Figure 4 6 Install Screw and Tighten Strain Relief Nut Figure 4 5 Insert Through Host Vendor Hole 5SCREWS 2 PLACES 4 i 7 3162 3182 1000 FF2000 4211906 7 The umbilical harness must reach the top of the Control Board See Figure 4 9 If more length is needed then loosen the strain relief nut on the umbilical harness see Figure 4 6 Carefully pull on the harness then tighten the nut if enough length is achieved Use the cable tie provided to fasten the umbilical harness to the DEX bracket Cut off excess cable tie m PULL UNBRTILICA CONTROL HARNESS
16. al P7 then connect umbilical harness Refrigeration connector to P7 Connect the Door Switch connector to control board terminal P8 See Figure 4 10 3162 3182 CF1000 FF2000 4211906 10 Go to the back of the Satellite Food Vendor Find the power cord Pul on the cord slightly to place the rubber grommet into proper position 11 Re install Control Panel Cover close the Power Panel Po 12 Plug the host vendor P and the Satellite Food 3 Vendor into their electrical power source and turn on power The Satellite Food Vendor power switch is located on the bottom left behind the filter Refer to Figure 4 11 DISCARD 13 Test the motors for J HARNESS proper operation uw Hefer to host vendor service manual for controller instructions DEDE s Wied five i i i i i y i l I l I F Figure 4 10 Controller Connections Toe ae DOOR GLASS HEATER SWITCH O i T M 1 B y ee POWER SWITCH GRILLE Figure 4 11 Power Switch Located Behind Filter 3162 3182 1000 FF2000 4211906 PLATE 212814 ANCHOR PLATE INSTALLATION 1 Unplug both Satellite Food Vendor and host vendor from electrical outlet 2 Anchor the Satellite Food Vendor to the host v
17. ding unit will run longer to pull out excessive heat from product Shortage of refrigerant or restriction Bad controller REFRIGERATED SPACE TOO COLD 1 2 4 Thermistor defective Check with Multi Meter Refrigeration control setting too cold See Temperature Mode in the host vendor service manual Also refer to Health Safety feature in this manual Refrigeration relay bad Check with Multi Meter Faulty control board REFRIGERATED SPACE TOO WARM l 2 3 A Thermistor defective Check with Multi Meter Refrigeration control setting too warm See Temperature Mode in the host vendor Service Manual Also refer to Health Safety feature in this manual Refrigeration relay bad Faulty control board Restricted evaporator space Evaporator motor or blades faulty causing the coils to ice over the evaporator Condenser air flow restricted e Plugged or dirty condenser e Condenser motor or blades bad e Blade stuck Condensing space restricted e Unit placed too close to a wall Compressor bad valves e Capillary tube will start frosting 8 to 10 inches past evaporator connection tube 3162 3182 CF1000 FF2000 4211906 21 TROUBLESHOOTING CIRCUITS WITH MULTI METER See Figure 7 1 page 22 and Figure 13 1 page 28 for schematics and wiring diagrams WARNING Wiring diagrams must be followed as shown Any miswiring can cause serious electrical hazard and potential damage or rupture component elect
18. e controller program to display all menus and options are reset to factory defaults All prices are set to 50 or 10 times least coin value Verify that the health safety selection range is set refer to host vendor service manual or Addendum 4212619 for a complete list of default settings e 1000 Model 3162 can only be set to FOOD 32 F to 41 F e 2000 Model 3182 can be set to FOOD 32 F to 41 F SLACK 15 F and below or FROZEN 0 F and below 3162 3182 1000 FF2000 4211906 13 Table 2 Default Configuration STEP DISPLAY Press Service Button DI AGNOSE MENU 3 DEFAULT SNACK Press Al Bl A Press If CF 1000 Model 3162 COMBO then press A or C cHiLLep until FOOD is displayed CLO FRONT 5 If FF 2000 Model 3182 then press A or C stack until SLACK or FROZEN FROZEN is displayed DEFAULT Sales Mode 6 Press D Press Service Button Table 4 FF 2000 Model 3182 for Cold Food Note If FF 2000 Model 3182 is for vending cold food 32 F to 41 F products then default configuration must be set to FOOD 32 F to 41 F see DEFAULT CONFIGURATION above and set SENSOR2 as follows STEP DISPLAY Press Service 1 Button DI AGNOSE EE cl B c SENSORI Press SENSOR2 3 OFF If ON is displayed go to step 6 IfOFF is disp
19. e delivery door and into tray 6 IMPORTANT Do not attempt to force over size items or packages into the spaces Do not skip a Space AUGER TIMING Each auger can be rotated in 20 degree increments changing the auger position for a different drop off point at the front of the tray For dual drive augers the ideal timing is for the auger ends to meet at the center of the tray left auger at 3 o clock right auger at 9 o clock Should you have trouble in vending odd sized or odd shaped items auger re timing can be accomplished on a trial and error basis as follows 1 Disconnect power before servicing 2 Pull the tray containing the auger MOTOR to be re timed forward to its stop RETAINING TAB 3 Remove products from the tray a MOTOR js 4 Push down on motor retaining tab T 7 to release motor from tray 5 Tilt motor back and lift up approximately 1 2 to disengage the auger hub from the retaining rib in the bottom of the tray See RETAINING Figure 5 3 RIB g 6 Separate the hub from the motor by pulling forward on the hub to disengage its spline from the motor s internal gear 7 Rotate the hub and re install by pushing the spline into the internal Figure 5 3 Auger Timing gear motor 8 Replace the motor back to its original position on the rear of the tray while making sure that hub is correctly installed behind the hub retaining rib 9 Push motor retaining
20. endor See Figure 4 12 3 Plug in the host and the Satellite Food Vendor 7 Figure 4 12 Anchor Plate Installation LOADING INSTRUCTIONS To load products lift the tray slightly and pull forward until the tray stops and tilts down All trays tilt down for easier loading Load products from front to back making sure all items fit freely between the augers also called helixes See Figure 5 1 When finished loading each tray make sure the tray is returned to its proper position All trays must be pushed to the rear of the cabinet and properly seated in the detent position SPECIAL PRODUCTS Place special care products in tray 6 bottom tray so that they are closer to the delivery box and orient the products so that they fall bottom first PRODUCT EJ ECTORS Product ejectors can be added to the end of the augers to help move the product out of the tray area See Figure 5 2 10 SANDWICH CRACKER CANDY PRODUCT SNACK 1114 Figure 5 1 Product Loading PRODUCT EJECTOR P N 4025748 Figure 5 2 Product Ejectors AUGER AT 6 O CLOCK 10087 3162 3182 1000 2000 4211906 FOR FROZEN FOOD SATELLITE VENDOR ONLY Make sure that the clear plastic shield is correctly positioned in front of tray 6 after loading the trays The plastic shield is installed on tray 5 to prevent the possibility of falling vended products from trays 1 through 4 from bouncing off th
21. he refrigeration unit for the Frozen Food Model 3182 is not recommended CAUTION Do not place any object in the evaporator assembly area or inside the cabinet area that will block the airflow This may damage the refrigeration system which may void the refrigeration warranty Unplug the power cord 2 Open the door Refer to Figure 8 1 on page 24 Unplug the tray harnesses of the bottom two trays Remove the bottom two trays Remove the door Refer to instructions on page 25 Remove the dust filter and kick panel Remove the delivery evap cover Remove the delivery box Remove left and right retainer brackets 9 Unplug the refrigeration harness on the right front side of unit 10 Pull the refrigeration unit forward and lift out Make sure foam gaskets are correctly installed on refrigeration unit before reinstallation To reinstall the unit follow the preceding steps in reverse leg 3162 3182 1000 FF2000 4211906 23 PRODUCT TRAYS DELIVERY EVAP COVER WELD DELIVERY BOX DUST FILTER DOOR TOP AIR BLOCK RETAINER BRACKETS REFRIGERATION UNIT ajiaji Figure 8 1 Refrigeration Unit Removal 24 3162 3182 1000 FF2000 4211906 DOOR REMOVAL Removal and handling of the door may require at least two 2 persons to prevent personal injury or damage to your vending machine 1 Open the door until you can see all three 3 Allen Head Screws of t
22. he Top Hinge Door Plate as viewed from the top of the machine See Figure 9 1 2 One person should hold on to the door to prevent it from tipping while the another person removes all three 3 Allen Head screws from the Hinge Door Plate 3 Swing the Top Hinge Door Plate out of the way 4 Tilt door slightly and lift door up until Bottom Hinge Pin clears Bottom Hinge Bracket 5 Carefully set door aside and protect it from damage 6 Reverse the procedure when re installing the door 3162 3182 CF1000 FF2000 REMOVE THE THREE 3 ALLEN HEAD OF THE WAY TILT DOOR SLIGHTLY AWAY FROM MACHINE AND LIFT UP LIFT DOOR UP 0 THAT THE BOTTOM HINGE PIM CLEARS Al1023 HINGE BRACKET Figure 9 1 Removing the door e 4211906 25 CARE amp CLEANING WARNING Always disconnect the power before cleaning CABINET EXTERIOR Wash with a mild detergent and water rinse and dry thoroughly Wipe occasionally with a quality car wax Plastic exterior parts may be cleaned with a quality plastic cleaner CABINET INTERIOR Wipe clean with a cleaning solution of mild detergent and water To eliminate odors include baking soda or ammonia in the cleaning solution The vend mechanisms must be kept clean Use soap and water with great care so as not to get water into the electrical components To insure proper vending keep delivery slide area free of dirt and sticky substances All p
23. indings with Multi Meter Short in other component Isolate and eliminate each electrical component until short is found 6 Compressor is too hot pu pe o e Dirty condenser e Faulty condenser motor or blade e Restricted air flow CAUTION Condenser must be kept clean of dirt and debris to allow for proper air circulation NOISY OR VIBRATING UNIT 1 rubbing or touching each other e Check fan blades and motor e Loose shrouds and harness e Copper tubing e Loose or unsecured parts 2 Worn or aged grommets 3 Compressor e Badvalves e Slugging e Bad windings See Figure 7 1 and Figure 13 1 schematics on pages 22 and 28 respectively e lowvoltage UNIT SHORT CYCLES 1 Thermistor defective or not mounted in the return air duct 2 Defective control board 3 Temperature setting set too warm See Temperature Mode in the host vendor Service Manual Also refer to Health Safety feature in this manual 20 3162 3182 1000 2000 4211906 UNIT OPERATES LONG OR CONTINUOUSLY em ee ON d quce 0 Thermistor defective or not mounted the return air duct Refrigeration relay shorted Air flow restricted Faulty evaporator motor or blades causing coils to ice over Loose connections on evaporator motor One motor not running Air flow blocked by product in front of evaporator or air duct openings Gasket leak around door Excessive load After loa
24. layed then press B twice 5 Press D to save ON Press C SET POINT 7 Press B 33F Press repeatedly until 20F is displayed Press D to save Press Service Button SET POINT Sales Mode 14 Table 3 Optics Note on OPTICS only if iVend product delivery system is already installed on host vendor STEP DISPLAY Press Service Button m Press Bl E DI AGNOSE MENU 3 Press to save 7 Press 8 Press staring row 9 letter on keypad Press ending row letter on keypad Press D to save Press Service Button Table 5 Set Price STEP DISPLAY Press Service Button m Press 4 B c _Press B B RANGE Sales Mode DI AGNOSE PRICE SELECT N To set press selection letter and number on keypad To set row price press starting row letter and ending row letter on keypad Press Press numbers on keypad to set the desired price for selection s 6 Press D to save Repeat steps 3through 6 for other selections Sales Mode SELECT Al A1 000 50 SELECT Press Service 8 Button 3162 3182 CF1000 FF2000 4211906 Table 6 Configuration Default Settings DESCRIPTION SLACK FROZEN Auto Reinstatement Mode Auto Reinstatement Range Starting Row Ending Row Temperature Units F Fahrenheit C Celsius Sensor
25. ll inquires and 165 North 10th Street correspondence pertaining to this vendor Waukee lowa 50263 0488 should reference the model and serial numbers Should you have any questions pertaining to the information in the manual PARTS FAX 1 515 987 4447 replacement parts or the operation of the SALES FAX 1 515 274 0390 vendor you should contact your machine i supplier FOR U S UNITS PHONE 1 515 274 3641 US TOLL FREE 1 800 833 4411 3162 3182 CF1000 FF2000 4211906 1 SPECIFICATIONS INDOOR USE ONLY COLD FOOD FROZEN FOOD SATELLITE VENDOR SATELLITE VENDOR 3192 FOOD TEMPERATURE RANGE COLD FOOD 41 F 5 C or lower 41 F 5 C or lower SLAC eta Not Recommended 15 F 9 C or lower FROZEN FOOD Not Recommended 0 18 or lower REFRIGERATION ELECTRICAL RUNNING amps 7Amps Amps GENERAL HEIGHT 72 inches 183 cm WIDTH 22 inches 56 cm DEPTH 33 5 inches 85 cm 37 inches 94 cm WEIGHT 513 pounds 233 kg 523 pounds 237 kg eens _____ SELECTIONS 2 3162 3182 1000 FF2000 4211906 UNPACKING This machine was thoroughly inspected before leaving the factory and the delivering carrier has accepted it as their responsibility Any damage or irregularities should be noted at the time of delivery and reported to the carrier Request a written inspection report from the claims inspector t
26. o file any claim for damage File the claim with the carrier not the manufacturer within 15 days after receipt of the vendor Carefully remove the outside packing material in a manner not to damage the finish or exterior of the machine Inspect the machine for concealed shipping damage Report any damage hidden by the shipping material directly to the delivering carrier on a Hidden Damage Report Record the model number and serial number of the vendor for your records These numbers are on the Serial Number Plate on the back of the cabinet and or inside the vendor Refer to these numbers on all correspondence and inquiries pertaining to this vendor REMOVE SHIPPING PALLET CAUTION As a safety precaution removing the vending machine from the shipping pallet may require at least two 2 persons This is to prevent possible bodily injury and or damage to vending equipment or property 1 Remove all four 4 leg levelers Discard the washers See Figure 3 1 2 Slide the vending machine towards the back of the shipping pallet so that the rear leg leveler mounting holes are exposed for easy access Install both rear leg levelers Keep the leg levelers slightly extended 3 Continue to slide the vending machine to the rear and let the rear leg levelers touch the floor 4 Tilt the vending machine back carefully Slide the shipping pallet forward and use it to block the front LEG LEVELER of the vending machine
27. ple will be using the machine Period 24 MANUAL if turned on will start a defrost cycle The length of time is determined by the DURATION setting This will not effect affect the normal defrost period and the next defrost should occur as normal except if it is less than seventy five 75 minutes after the manual cycle If it is then it is skipped for the period only 18 3162 3182 CF1000 FF2000 4211906 REFRIGERATION To change the refrigeration control settings see Refrigeration Control on page 12 of this manual Also refer to Health Safety feature on page 17 of this manual REFRIGERATION TROUBLESHOOTING Know and understand how to service the unit and how it operates Units may vary but the basic operation is the same Never guess at the problem find the symptom before attempting any repair Most refrigeration problems are electrical CAUTION Breaking the refrigerant joints or seals on this system voids the unit warranty Failure to keep the condenser coil clean and free of debris voids the unit warranty The sealed hermetic system should not be worked on outside the Factory Service Center The three things that can go wrong with a sealed system and should be repaired at the Factory Service Center are e Low Charge usually caused by leaks look for oil around seals and welds Unit will not cool properly The capillary tube will be frosted before it enters the evaporator inlet tube Restriction in S
28. rical parts e Check the power source e Use the voltage section of the Multi Meter Should measure within 5 10 above 5 below Synge e Check overload Power must be off and fan Circuit open Figure 7 1 Compressor Schematic Using the resistance section of the Multi Meter check terminals 1 and 3 for continuity If no continuity is measured infinity overload may be tripped Wait 10 minutes and try again If still no continuity overload is defective e Check relay See Figure 7 1 Unscrew lead terminals and remove relay from compressor NOTE keep relay upright e Check terminals 1 S L and S with the Multi Meter Replace relay if continuity exists e Check thermistor with the Multi Meter e Check compressor windings as shown in Figure 7 1 and Figure 13 1 schematics pages 22 and 28 e Check winding resistance with the Multi Meter If readings are not within 2 Ohms the compressor is faulty Table 9 Winding Resistance Approximate resistance reading across terminals use RXI scale MEASURE BETWEEN OHMS COMMON To START 14 RUN To START 22 3162 3182 CF1000 FF2000 4211906 REFRIGERATION UNIT REMOVAL COLD FOOD ONLY The refrigeration unit is a hermetically sealed completely self contained modular unit charged with ozone friendly refrigerant Only the refrigeration unit for the Cold Food Model 3162 can be removed if there is a service problem Removing t
29. roduct contact surfaces must be sanitized once a month Wipe clean using a 100 ppm chlorine solution or equivalent chemical sanitizer that is approved for use on food contact surfaces Sanitizer cleaner packets can be purchased from Vendnet parts department REFRIGERATION SYSTEM Clean dust from condenser and screen in the front door with a soft bristle brush or vacuum cleaner Remove any dirt or debris from the refrigeration system compartment Remove and clean the condensation pan Do not block the evaporator or any area of the airflow with product or supplies STORING THE SATELLITE FOOD VENDOR Before storing the Satellite Food Vendor Clean and sanitize the interior of the vendor to prevent the possibility of bacterial growth and or bad odor See Care amp Cleaning instructions above Before closing the door prop a block of wood or something similar against the front of the delivery door to keep the delivery door open This allows for air to circulate inside the vendor to keep it dry Use a drop cloth or tarp over the machine to keep it clean during storage 26 3162 3182 1000 FF2000 4211906 BEFORE CALLING FOR SERVICE Please check the following Does your machine have at least 4 of clear air space behind it If the power is turned on at the fuse box is the machine the only thing that doesn t work Is the machine plugged directly into the outlet WARNING Extension cords cause problems DO NOT USE EXTEN
30. rs Accounting Reset able Range Exact change Value Unconditional Acceptance Value All Combo values All Combo ranges Bill Escrowing Force Vending Multiple Vending Free Product Maximum change Maximum Change Value Promotional Vending Promotional Vend Range Language Time Hours value Time Minutes value Time Date value Time Month value Time Year value Daylight Savings Shutdown Shutdown Range Shutdown Turn on Times 1 through 4 Shutdown Turn off Times 1 through 4 Shutdown Days 1 through 4 Discount Discount start time Discount end time Discount Days Discount Range Discount Value All Coupon and Token values All Coupon and Token ranges All Reset able fields 16 SETTING All set to 10 x least coin factor All motors configured with no errors YOU ARE GETTING HUNGRY ITS TIME TO ENJOY A SNACK All menus restored Cleared Start row and End Row L Start selection A1 and End selection A1 Enabled Disabled Disabled Disabled Disabled 200 least coin factor Disabled Start row A and End Row A English North American Rules Disabled Start row A and End Row A 00 00 hours minutes 00 00 hours minutes All days are turned off Disabled 00 00 hours minutes 00 00 hours minutes All days are turned off Start selection A1 and End selection A1 0 0 Start selection A1 and End selection A1 Cleared 3162 3182 CF1000
31. tab into slotted hole 10 Load product and push tray into its vend position locked onto its detent 11 Re connect power and test vend for proper operation HELIX 3162 3182 CF1000 FF2000 4211906 11 TRAY SPACING The trays can be raised or lowered in 1 2 inch 12 7 mm increments to provide additional headroom for vending taller items When increasing the space between two trays a corresponding decrease in space of an adjoining tray will result To change spacing follow the steps outlined below 1 Disengage the tray harness from the harness retaining clamp on the right side wall 2 Disconnect the tray plug from its Mob receptacle on the right side wall 3 Lift up on the front of the tray pull slightly forward approximately Pd 1 2 inch 13 to clear the tray sziocanon i stop uf 4 Pull the tray forward until it stops n Lift up on the rear of the tray and remove it from the machine 5 Disengage both left and right tray rails from their corresponding slots on the left and right side walls pull inward on the bottom front of each rail and pull its flange out of the slot 6 Pull each rail forward to disengage its rear tab from the hole in the rear wall See Figure 5 4 7 Relocate both left and right walls by reversing steps 5 and 6 NOTE Rails must be level from to back and from right to left 8 Replace the tray by placing its rear rollers on the left
32. tion and service information on the Model 3162 Cold Food Satellite Vendor and Model 3182 Frozen Food Satellite Vendor Both vendors do not have a controller and must be connected to a host vendor that is equipped with a controller with Health Safety Features Unless specified otherwise in this manual the term Satellite Food Vendor refers to features and or specifications for both the Cold Food Satellite Vendor and Frozen Food Satellite Vendor Both models consist of six trays are multiple select and operates on the first in first out vending principle The selections can be individually priced Pricing is set at the host vendor controller It utilizes the electronics of the host vendor for credit accumulation and refund of change when required The Cold Food Satellite Vendor is designed to vend cold food products that require storage temperatures of 41 F 5 C or lower The Frozen Food Satellite Vendor is designed to for the following e Vend frozen foods that require storage temperatures of 09 18 C or lower e Vend slacking precooked frozen foods that require storage temperatures of 15 F 9 C or lower e Vend cold food products that require storage temperatures of 41 F 5 C or lower Each machine has a model and a serial number given on the Serial Number Plate attached to the inside or back of the vendor Record these numbers for your VendNet records in the space provided on the inside front Saver A
33. ystems unit frosts then melts not cooling properly Bad valves unit does not cool properly noisy compressor COMPRESSOR WILL NOT START Compressor has no power 1 Machine not plugged in 2 Tripped breaker or blown fuse 3 Faulty wall outlet 4 Short or tear in power cord 5 Thermistor circuit is open Check with the Multi Meter 6 Improper wiring 7 Low voltage 5 below Check the power source with the Multi Meter 8 Overload defective Trips too fast Check overload with the Multi Meter 9 Start relay defective Check start relay with the Multi Meter 10 Compressor has open windings Check compressor windings with a Multi Meter 11 Defective refrigeration relay 3162 3182 1000 FF2000 4211906 19 Unplug power to the machine remove the relay plate Use insulated jumper wire to short the wires on relay terminals 2 and 4 or 6 and 8 then restore power to the machine The compressor should start indicating a problem in the control circuit Check relay terminals 1 to 0 with a Multi Meter Should have 24VDC applied to them No DC voltage Check control board output terminal for a loose connection COMPRESSOR TRIPS ON OVERLOAD 1 Improper voltage 5 10 above 5 below Check power source with Multi Meter Overload defective Trips too fast Check overload with Multi Meter Relay defective Won t open after starting Check relay with Multi Meter Compressor has shorted windings Check compressor w
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