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Yale® KeyMark® Service Manual - Architectural Builders Supply Inc.

1. Latch Assembly p SCH PART OF ANA 9 SVR PACK 7210M F yo ON EM OT Hub Position Ka Ge PART gt i SVR PACK ITEM 34 w Yale 7170 F surface vertical rod Item Part No 60 7010 0360 048 2 60 7110 X003 FIN Not Available 3 03 0080 5047 FIN 4 60 1510 0281 FIN 5 60 1510 0278 FIN 23 81 9500 1549 FIN 32 60 7010 X040 FIN 33 60 7010 0049 999 60 7010 0050 999 81 9500 1610 000 60 7110 1005 048 60 7010 1039 048 60 7010 1067 048 99 9999 4308 999 34 60 1500 6150 999 60 7010 1070 018 60 7010 1055 200 81 9500 1546 000 81 3111 0676 048 81 9500 1576 000 Description Item Latch Assembly 7170 7170F 35 Must Specify Hand Cover 36 7170 37 7170F Sex Nut Pack 4 Fire Rated Only Rod Extension Assy 24 10 Device Only Rod Extension Assy 12 10 Device Only Screw Packet Cover 8 32 x 5 16 UFPHMS 5 Cover Top amp Bottom Latches 2 Top Latch 7170 7170F SVR Pack Consists of the following Top Mtg Plate Bottom Mig Plate Top Rod Connector 39 Rod Connecting Pin Drill Jig Floor Bolt Strike Latch Mounting Screw Pack Latch Mounting Screw 4 Wood Door Panic 726 Top Strike Packet Part No 60 7010 0054 000 60 7010 0053 000 60 7010 X052 FIN 60 7010 0020 FIN 81 9500 1514 FIN 60 7010 9050 999 60 7010 X051 FIN 81 3110 0412 058 81 0011 0404 FIN Description Bottom Bolt Case 7170 7
2. key and the pins Number 2 025 K702 Top build up and master pins are made of brass 3 087 K703 e Pin increment is 0125 4 050 K704 e Pin diameter is 1085 5 062 K705 Bottom pin tip flat is 015 6 Spool 075 K706 Bottom pin crown is 45 x 008 Top pin crown is 30 x 008 e Total stack height is 7 087 K707 3975 for small format interchangeable core cylinders 23 8 Spool 100 K708 2375 for non small format interchangeable core cylinders 19 9 112 709 10 4 Spool 125 K710 Lj L gt e 13 162 K713 2 3 4 5 6 7 8 9 10 14 175 K714 15 187 K715 16 200 K716 17 212 K717 18 225 K718 19 237 K719 11 12 13 14 15 16 17 18 19 Bottom Pins 4 Model Master Build up and Top Pins Size Length Number 0 110 K720 1 122 K721 2 4135 K722 3 147 K723 5 172 K725 0 1 2 3 4 5 6 7 8 9 6 185 K726 7 Spool 1197 K727 Bottom Pins 8 Spoo 210 K728 9 Spool 222 K729 Yale pin kits K918 Q A2 System 0125 Increments Top Top Top Top Pin Pin Pin i i Pin 4 5 6 9 050 062 i i 4 112 om Top Top Pin Pin 12 13 Spring 150 162 Cover Top Top Pin 17 212 Bottom Pin Set m Screws z n 8 Bottom m Pin 7 Length Bottom Master Build Up Top Pin Kit Qty Pin Kit Contents 025 2 100 Tue iced 037 3 100 Description Pin Kit 050 4 100 Number With 062 5 100 Tumbler Spring
3. Passage Active T Turn 517F Cylinder Controls T Turn 11 12 513F 513F 517F trim Yale 512F 514F trim Item a E 17 38 39 40 Part No 60 7200 0165 FIN 60 7200 0172 FIN 60 7200 0120 FIN See Chart Page 61 See Chart Page 61 60 2000 6206 082 60 7000 1235 048 81 9500 1476 FIN 81 0013 0670 FIN 99 9999 7156 FIN 60 7200 X136 FIN 60 7000 1039 048 99 9999 7154 036 Description Escutcheon Assembly 512F Top 514F Top Bottom Cylinder Rim Collar Cylinder Housing Cylinder Screw Cylinder Mounting 2 Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 1 Washer 14 Finish 1 Pull Offset Screw Post 2 Lockwasher Screw Post 2 Yale 546F 548F 549F trim Item Part No Description 1 14 5401 2711 FIN Rose Scalp Lever Plain 14 5401 6640 FIN AU Augusta 14 5403 6650 FIN MO Monroe 14 5403 6651 FIN PB Pacific Beach Oylinder 14 5407 6038 FIN AU Augusta 14 5407 6042 FIN MO Monroe 14 5407 6062 FIN PB Pacific Beach Yale 6 Pin 2 14 5407 6021 FIN AU Augusta 14 5407 6045 FIN MO Monroe 14 5407 6065 FIN PB Pacific Beach Yale 7 Pin 14 5407 6022 FIN AU Augusta 14 5407 6042 FIN MO Monroe 14 5407 6066 FIN PB Pacific Beach Best Arrow Falcon SFIC 6 amp 7 Pin 14 5407 6056 FIN AU Augusta 14 5407 6048 FIN MO Monroe 14 5407 6068 FIN PB Pacific Beach d 14 5407 1102 000 Tool Lever R
4. Load the top pin To determine the top pin number subtract the bottom pin and master pin total plug total from 19 Reference the Quick Subtraction Chart for quick calcula tion see page 17 The total stack height the sum of all the pins must equal 19 e After all chambers have been pinned insert the core oylinder into the capping block load springs and cap See page 14 amp 15 for completed sample and blank combinating worksheets of SFIC oylinders See page 16 amp 17 for completed sample and blank combinating worksheets of Non SFIC cylinders Yale combinating worksheet K600 SFIC Completed Sample CALCULATION EE TIP BOW OPERATING KEYS 1 2 3 4 5 6 7 01 GGMK Insert Bitting 02 Insert Bitting 2 4 4 5 0 b MK Insert Bitting 5 2 4 5 0 b 04 CK M Insert Bitting 5 2 1 2 b P1 05 Bottom Pin Shallowest Operating Cut 2 2 5 0 P2 06 Master Pin 2 eee Cut 2 2 4 2 2 x 07 Plug Total Master Plus Bottom Total 5 4 1 2 b CONTROL KEY C1 Control Cut Insert Bitting 5 4 2 c2 Control Total Add 10 to C1 H 10 E I4 Id 12 BUILD UP PIN B1 Control Total C2 H 10 E I4 Id 12 B2 Plug Total 07 5 4 4 1 2 P3 B3 Build up Pin Subtract B2 from B1 b 2 E lo TOP PIN T1 Stack Height Pre set 23 23 23 23 23 23 23 T2 Control Total B1 H 16 15 I4 Ki 12 4 T3 Top Pin Subtract T2 from T1 2 1 4 5 Il PINNING SET UP T3 P4 Top Pin 2 7 4 5 1
5. ASSA ABLOY is the global leader in door opening solutions dedicated to satisfying end user needs for security safety and convenience 42210 12 11RE An ASSA ABLOY Group brand 8800 Series Parts Manual Grade 1 Mortise Locks ASSA ABLOY Yale table of contents vu Pea vk RERO Finish Chart Lockbody Assemblies by Electrified Lockbody Assemblies by Function Armor Fronts and Strikes is us coca rica a Lever and Knob Part Numbers Escutcheon Plates Handing Trouble SHOOTING E how to order parts To order parts use the appropriate part number and specify finish if necessary For example to order 10 curved lip strikes for any function Quantity Part Number 10 50 8800 2023 FIN Description Strike Curved Lip To order 5 lockbody assemblies for a Passage or Closet Latch function 8801FL Quantity Model Number 5 LBDY8801 FL Description Lockbody Assembly Including Armor Front and Strike For assistance contact your authorized Yale distributor sales agency or visit our website at www yalelocks com finish chart ANSI BHMA Code Finish Description 605 Bright Brass Clear Coated 606 Satin Brass Clear Coated 609 Satin Brass Blackened Satin Relieved Clear Coated 611 Bright Bronze Clea
6. Device Shim Standard amp T P 60 7100 1004 200 Narrow Stile 60 7000 1106 200 Device End Cap Shim 60 7000 1107 200 Cylinder Dogging Kits 723 723NS For Rim Mortise and CVR Exit Device Device End Ca Shi im 60 7000 1107 200 60 7100 1004 200 Narrow Stile 60 7000 1106 200 Device Shim Standard amp 5 Designed to convert panic device Bar Length Part Number from hex key dogging to cylinder S dogging 36 60 7000 0426 FIN Not permitted on fire rated devic 36 NS 60 7200 0858 FIN es 48 60 7000 0427 FIN Surface and Concealed Rod Extension Assembly ae nd i 2 60 1510 0280 FIN Panic i Vertical Rod Extension 6 60 1510 0277 FIN Panic Kits 12 60 1510 0278 FIN Panic 12 1510 0282 FIN Fire R Used to extend the height of standard 24 length rods for 7110 F 8 max 7120 7160 F 7170 F and 7210 Series exit devices Optional Vertical Latches Fusible Extension Link For Fire Doors Over 8 in Height 60 7110 9006 999 Direction of Rod Travel Bottom Pullman Latch For Use with Latch Track Thresholds 2 60 7010 0051 999 Top Pullman Latch Less Hold Back Feature For Use with Electric Strikes 60 7010 0055 999 Direction of Rod Travel Yale accessories Anti Pry Bracket Model number 725 Offers increased security by improving resistance against jamb spr
7. Gear Drive Universal Spring Hub Lever Cotter Pin Nut Spindle Thimble Insert Nylon Levers Not Shown Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 2 Washer 14 Finish 2 Spring Grip Return Knob Not Shown Levers Universal Spring See page 61 for cylinder collar applications Yale Ke Knob Lever Access by Key Access by Key 03 03 623F 627F Yale 652F 654F 656F 658F trim Item Part No Description Escutcheon Assembly 1 60 7000 0703 FIN Oylinder x Lever 656F or Knob 652F 60 7000 0702 FIN Blank x Lever 658F or Knob 654F 2 See Chart page 60 Lever 3 See Chart Page 61 Oylinder Mortise 14 99 9958 0047 999 Cotter Pin 15 99 9999 3518 999 Nut Spindle Thimble Insert Nylon Levers Not Shown 81 9500 1476 FIN Screw Packet Mtg Consists of the following 17 81 0013 0670 FIN Screw 1 4 20 x 1 16 60 7000 9001 999 OPHMS 2 99 9999 7 156 FIN Washer 14 Finish 2 23 60 9958 0047 999 Washer Spindle 24 60 7000 1328 048 Gear Spindle 25 60 7030 1045 048 1 3 4 2 1 4 60 7030 1026 048 2 1 4 3 See page 61 for cylinder collar applications 656F 658F Yale D wy bc mmy Active Classroom vu Passage Trim Cylinder is Lever or Nightlatch Active Se Controls Rigid Storeroom Knob Rigi
8. 2011 LBDY8835FL Reflections Levers shipped after Oct 2011 Exit Lock 8840 2 Model Number Used with LBDY8840 Knob id LBDY8840FL Standard Lever es LBDYSL8840 SL Lever LBDY8840RL Reflections Levers shipped before Oct 2011 LBDY8840FL Reflections Levers shipped after Oct 2011 Storeroom Deadbolt 8847 p Model Number Used with Gm LBDY8847 Knobs E LBDY8847FL Standard Levers c LBDYSL8847 SL Levers LBDY8847RL Reflections Levers shipped before Oct 2011 LBDY8847FL Reflections Levers shipped after Oct 2011 Apartment Corridor Door Lock F20 Specify finish Includes armor front and strike pack Yale lockbody assemblies 8860 8860 2 Model Number Used with LBDY8860 Knobs LBDY8860FL Standard Levers LBDYSL8860 SL Levers LBDY8860RL Reflections Levers shipped before Oct 2011 LBDY8860FL Reflections Levers shipped after Oct 2011 Room Door Lock Store Door Lock F21 F14 Model Number Used with LBDY8861 Knobs LBDY8861FL Standard Levers LBDYSL8861 SL Levers LBDY8861RL Reflections Levers shipped before Oct 2011 LBDY8861FL Reflections Levers shipped after Oct 2011 Dormitory or Storeroom Lock 8862 Model Number Used with LBDY8862 Knob 9 LBDY8862FL Standard Lever a LBDYSL8862 SL Lever e LBDY8862RL Reflections Levers shipped before Oct 2011 LBDY8862FL Reflections Levers ship
9. 522 524 525F 526F 528F 529 TENTI ias age e Rl an GS alee blue demon mate ana s 8 9 5239F PP uoi cut eo xut di sue ey Aaa sud deem deu a 10 11 520E 52 ll TTL e rh eee tes is 12 13 S33 rele A TIT TOT TETTE 14 15 Dae DOSE IMM s Ren gate end tet ia adu d ec tee ee 16 17 DOE SSP STEHT ENEE 18 19 546 548F 549F Tim 20 21 DAZE SAAR MMM 255 meret erm a 22 23 581E 586E 588E 589F INM rts bet id ERI tisane DEE Eder dee eR 24 25 2139F IM DIETER 26 Levers ard 2 iier ptem e e oe eee T dud ues dave gales va teda Sob Ray dep dE 27 Lever Rose Assemblies 28 33 Cylinders scere a ane en LM TERR eu n Em Ain UE 34 Ltd rA 35 Accessories oom cius aen Lex bur i ie be dura Sh bSda 36 ADULTI 37 MUIHON Parts EL 38 Handing Instructions bia eb RR RR ous Be ee NEEN eee E EE ede 39 40 Troubleshooting seit ques agente ie See te Read seeds RR add 41 Trim finish option only Page 2 December 2004 2100 Series Exit Device Parts amp Service Manual Yale INTRODUCTION
10. B3 P3 Build up Pin b 2 b E lo 06 P2 Master Pin 2 2 2 2 2 05 1 Bottom Pin 2 2 To verify 1 6 in each chamber must add up to 23 Yale combinating worksheet K600 SFIC Blank Worksheet CALCULATION TIP BOW OPERATING KEYS 1 2 3 4 5 6 7 01 GGMK Insert Bitting 02 GMK Insert Bitting 03 MK Insert Bitting 04 CK Insert Bitting P1 05 Bottom Pin Shallowest Operating Cut pes Master Pin 8 4 Cut 07 Plug Total Master Plus Bottom Total CONTROL KEY C1 Control Cut Insert Bitting C2 Control Total Add 10 to BUILD UP PIN B1 Control Total C2 B2 Plug Total 07 P3 B3 Build up Pin Subtract B2 from B1 TOP PIN T1 Stack Height Pre set 23 23 23 23 23 23 23 2 Control Total B1 P4 T3 Top Pin Subtract T2 from T1 PINNING SET UP T3 P4 Top Pin B3 P3 Build up Pin 06 P2 Master Pin 05 P1 Bottom Pin To verify P1 P2 P3 amp P4 in each chamber must add up to 23 Quick Subtraction Chart Minus 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 22 21 20 19 18 17 16 15 14 13 12 11 0 9 8 7 6 5 4 3 2 1 0 Yale combinating worksheet K100 K200 K300 K400 K800 Non SFIC Completed Sample CALCULATION Ee TIP BOW OPERATING KEYS 1 2 3 4 5 6 7 01 GGMK Insert Bitting 02 Insert Bitting 2 4 4 5 0 b MK A Insert Bitting 5 2 4 5 0 b 04 CK M Insert Bitting 5 2 1 2 b P1 05 Bottom Pin Shallowest Opera
11. Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Xin 3rd set of numbers is the base material designation 2 Brass Part Number See Page 26 81 6619 2896 999 10 0086 9038 999 10 0502 2004 1 50 0506 0902 04 50 0505 0902 04 81 0611 0420 99 81 0013 0424 04 81 0013 0428 99 50 1178 0001 04 50 1178 0002 04 50 1178 0003 04 10 0501 2002 FIN 50 1824 0014 FIN 50 1824 0021 FIN 50 8403 x001 FIN 50 8404 x001 FIN 50 8405 x001 FIN 50 8406 x001 FIN 50 8407 x001 FIN 50 8408 x001 FIN 99 9999 3979 023 50 1198 0007 048 50 1824 0030 FIN 50 1824 1125 048 81 9400 004 1 033 50 4602 0037 FIN 2 OO Description Levers Knobs Set Screw Nylon Bushing Rose Thimble Adapter for Standard Trim Outside Mounting Plate Assembly Inside Mounting Plate Assembly Mounting Screw 1 3 4 door Std Mounting Screw 2 2 1 4 door Mounting Screw 2 1 4 2 3 4 door Spindle Assembly 1 3 4 door Std Spindle Assembly 2 2 1 4 door Spindle Assembly 2 1 4 3 1 4 door CO Rose Scalp Outside and Inside Thumbturn and Plate Assembly 1 3 4 to 2 1 4 door Thumbturn and Plate Assembly 2 1 4 to 3 1 4 door Rose Scalp Outside or Inside R4 Rose Scalp Outside or Inside R5 Rose Scalp Outside or Inside R6 Rose Scalp Outside or Inside R7 Rose Scalp Outside or Inside R8 Rose Scalp Outside or I
12. Nut Cover Plate 2 Not Shown Hub Not Shown Bushing Nylon Not Shown Washer Grip Not Shown Screw 8 32 x 7 16 Spindle Not Shown Spring Rack 2 Lever Knob Thumbturn Cylinder Rigid Cylinder Rigid Controls Controls Deeg Dummy Knob Knob Lever Lever 09 02 08 02 502F 504F 505F 506F 508F 509F Yale SOOF 501F 5 507F trim Item 16 19 25 28 29 30 31 32 33 34 35 36 37 Part No 60 7200 0151 FIN 60 7200 0123 FIN 60 7200 0127 FIN 60 7200 0126 FIN 60 7200 0156 FIN See Chart Page 61 See Chart Page 61 60 7200 0159 000 60 2000 6206 082 60 7000 1235 048 81 0016 2200 999 60 7000 9001 999 60 7000 1306 999 60 7200 1120 059 60 7200 0164 000 60 7200 1147 059 60 7200 1083 059 99 9999 461 7 999 99 9999 3508 036 60 7200 1142 000 99 9999 0246 999 60 7200 1104 059 81 061 1 0410 036 60 7200 1133 000 Description Escutcheon Assembly 500F 501F 503F 507F Thumbturn Spindle Assembly Cylinder Rim Collar Cylinder Housing amp Cam Assembly 507F 501F Housing Cylinder Screw Cylinder Mounting 2 Screw NL Function Thimble Insert Nylon Not Shown Spring Under Tailpiece for 503F 507F Not Shown Plate Cover Rack amp Tailpiece Assembly Lever Clutch 503F Pin Clutch Lever 503F Retainer Clutch Lever Pin 2 603F Nut Cover Plate 2 Hub Not Shown Bushing Nylon Not Shown Washer Grip Not Shown Screw 8 32 x 7 16 Spindle Not Shown
13. Retainer Shank Retaining Ring DESCRIPTION AU Lever Assembly PB Lever Assembly Connecting Bar Shank Retainer Shank Retaining Ring DESCRIPTION AU Lever Assembly Connecting Bar Shank Retainer Shank Retaining Ring Page 33 Yale dE T Mounting Application Cylinder s Description Cylinder Collar Screws 1109 5109 6 pin Standard Security 1765 250 60 7000 1235 048 U5109 6 pin High Security 60 7000 1235 048 Standard 1109 5109 7 pin Standard Security 1765 250 60 7000 1235 048 Escutcheon Trim 520F 530F Series 2100 2100F Rim U5109 7 pin High Security 1766 60 7000 1235 048 Rim Cylinders ke 2110 2110F SVR 1709 6 pin CMK Cylinder 1765 656 34 231 1 8738 048 1709 7 pin CMK Cylinder 1765 656 34 231 1 8738 048 1193 5193 6 pin Std Sec LC 1765 469 10 1193 1018 048 1193 5193 7 pin Std Sec LC 1765 656 10 1191 1018 048 Note Mounting screw part numbers shown are the screws to mount the cylinder Application Cylinder s Description Cylinder Collar 9 Keyed 2153 5153 6 or 7 pin 1 1 8 29mm Standard Security Removable Mullions KRM100 100F 2100 2100F Rim 2196 5196 6 pin Std I C Sec I C 1765 250 E 2 2197 5197 7 pin Std I C Sec 1765 250 2100 2100F Rim Alarm Kit 2197 7 pin 1 11 16 42mm Std 1 7 pin 1765 594 2110 2110F SVR As with exit device t
14. Retaining 1 Screw 10 24 x 1 2 FHM PH 6 8x32x2 Temp Screw 1 Top Latch amp Bracket Assembly 7160 F Top Rod Tube Arm amp Bracket Assembly 1 Popper Pack Fire Rated Only 7160 F LBR concealed vertical rod Yale PART OF CVR PACK Less Bottom Rod ITEM 4675 i PART OF CVR PACK 57 ITEM 46 0 lt Q Cm Cm 49 e gt N 4 M PART OF CVR PACK ITEM 46 B STRIKE PACKET gt SEE TOUCHBAR SECTION FOR TOUCHBAR COMPONENTS Pages 28 amp 29 o PART OF CVR PACK ITEM 46 PART OF CVR PACK Yale 7130 F mortise exit device Item 1 42 43 45 Part No 60 7030 0382 048 60 7100 X025 FIN Not Available 60 7030 0385 048 60 7030 0387 048 60 7030 0389 048 60 7030 0391 048 60 7030 0393 048 60 0000 1159 FIN 60 7030 X049 FIN 81 0022 0404 FIN 81 2012 0620 059 81 9500 0562 200 Description Latch Assembly 7130 7130F Cover 7130 7130F Mortise Lock Body Specify Hand 7130 T8F 7130 K5F 7130 K8F 7130 L5F 7130 L8F Armored Front and Mounting Pack Consists of the following Armored Front Screw 8 32 x 1 4 UFPHMS 2 Screw 12 12 24 Comb UFPHMS 2 798 Strike Packet Yale 7130 F mortise exit device SEE TOUCHBAR SECTION FOR TOUCHBAR COMPONENTS Pages 28 amp 29 Yale 720DB rigid bar Item 11 21 Part No 60 7200 X066 FIN 60 7200 X068
15. Spring Rack 2 Yale mn xtti A Un A X Cap O 3 o D 55 y S ic 54 S 5 fy lt gt lt gt V V NL Cylinder rm Access by Controls Pre Key Thumbturn 503F 507F 03 11 12 500F 501F 507F Yale 518F 519F trim Item o a E m 19 25 28 29 30 31 32 33 35 37 38 39 40 50 Part No 60 7200 0162 FIN 60 7200 0163 FIN 60 7200 0120 FIN 60 7000 X192 FIN See Chart Page 61 See Chart Page 61 60 7200 0361 000 60 7000 1235 048 81 0016 2200 999 60 7000 9001 999 81 9500 1476 FIN 81 0013 0670 FIN 99 9999 7156 FIN 60 7000 1306 999 60 7200 1120 059 60 7200 0360 000 60 7200 1147 059 60 7200 1083 059 99 9999 461 7 999 99 9999 3508 036 60 7200 1142 000 60 7200 1104 059 60 7200 1133 000 60 7200 X136 FIN 60 7000 1039 048 99 9999 7154 036 99 9958 0044 999 Description Escutcheon Assembly 519F Top 518F Top Bottom Thumbpiece Cylinder Rim Collar Cylinder Housing Cylinder Screw Cylinder Mounting 2 Screw NL Function Thimble Insert Nylon Not Shown Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 1 Washer 14 Finish 1 Spring Under Tailpiece 518F Not Shown Plate Cover Rack amp Tailpiece Assy Lever Clutch 518F Pin Clutch Lever 618F Retainer Clutch Lever Pin 2 618F Nut Cover Plate 2 Hub Not Shown Washer Grip Not Shown Spring Rack 2 Not Shown Pull Offset S
16. Thumbturn Assembly 60 7000 0157 FIN Yale cylinders Narrow Application Cylinder s Description Cylinder Ring Mounting Screws Escutcheon Trim 7200 7200M 1109 5109 6 pin Standard Security 599 419 60 7000 1235 048 regain ey 7200 1109 5109 7 pin Standard Security 599 419 60 7000 1235 048 7250MF 1193 5193 6 pin Sec I C 599 544 10 1193 1018 048 special 599 cyl SquareBolt inder rings NOT 7210 7210M 1198 5198 7 pin 1 Sec LC 599 544 10 1193 1018 048 p AVAILABLE with dee E 1709 6 pin CMK Cylinder 599 544 34 2311 8738 048 95109 cylinder 7220 1709 7 pin Cylinder 599 700 34 2311 8738 048 1109 5109 6 Standard Security 60 7000 1235 048 7100 F Rim U5109 6 pin High Security 60 7000 1235 048 Escutcheon Trim 7150 F 1109 5109 7 pin Standard Security 60 7000 1235 048 620F 630F and SquareBolt U5109 7 pin High Security 60 7000 1235 048 1 i 1765 250 34 231 1 8738 048 Electric Trim 709 6 Cylinder 5 25 2 Rim Cylinders 7120 F 7160 F 1709 7 pin CMK Oylinder 1765 250 34 2311 8738 048 CVR 1193 5193 6 pin Std Sec I C 1765 250 10 1193 1018 048 1193 5193 7 pin Std Sec I C 1765 344 10 1193 1018 048 Note Mounting screw numbers shown are the screws to mount the cylinder Application Cylinder s Description Cylinder Ring 2153 5153 6 or Mortise E
17. amp 217F Shield 60 2000 1093 059 Fire Doors Only A 2 Cylinder 2 10 24 x 3 4 PTHMS Mounting Screws 81 0015 0516 048 Standard 12 24 thread 60 7000 1235 048 Others Supplied with cylinder Page 26 December 2004 2100 Series Exit Device Parts amp Service Manual Arcadia Projection 3 1 16 78mm Projection 2 5 16 59mm Projection 2 7 8 73mm Lever assembly Lever assembly Lever assembly RHR 60 7000 0097 FIN 60 7000 0095 FIN 60 7000 0140 FIN LHR 60 7000 0098 FIN Monroe Pacific Beach Pinehurst Projection 2 3 16 71 Projection 2 3 4 70mm Projection 2 7 8 73mm Lever assembly Lever assembly Lever assembly 60 7000 0239 FIN 60 7000 0240 FIN 60 7000 0198 FIN CO 3 Brandywine Copenhagen Litchfield Projection 2 11 16 68mm Projection 3 1 8 79mm Projection 2 1 2 64mm Knob assembly Knob assembly Knob assembly 60 7000 0064 FIN 60 7000 0062 FIN 60 7000 0060 FIN Note CA knob available for 540F series trim only Knob and Lever Handle Assemblies Include Spindle P N 60 7000 1243 059 Roll Pin P N 99 9999 3979 023 2100 Series Exit Device Parts amp Service Manual December 2004 Jefferson Projection 2 3 8 60mm Lever assembly 60 7000 0093 FIN Virginia Projection 2 3 4 70mm Lever assembly 60 7000 0236 FIN WwW Carolina Projection 2 15 16 75mm Knob assembly 542F 60 2000 X079 FIN 544F 14 5301
18. do not over tighten verify by insuring lever returns horizontally on its own Install cotter pin If top latch does not engage properly check alignment When locked latch bolt should not be preloaded by strike Area A Shim or reposition strike if necessary Bolts extend automatically when door closes and top strike hits tripping lever Top bolt should retract flat Bottom bolt should travel 1 2 and engage 3 8 into strike in down position without dragging on floor surface in up position Rod Adjustment 1 Remove active case cover screws and cover 2 Remove rod guide cover screws and rod guide covers Tilt rods top and bot tom out of engagement in active case and out of rod guides 3 Adjust top rod first Push up top rod to fully retract top latch with hold back feature engaged With device in dogged position panic devices or touch bar fully depressed fire devices adjust top rod so that the square head of the rod connector slides into engagement in the active case Shorten rod an addi tional 1 2 turn 4 Adjust bottom rod With top rod engaged top latch retracted in hold back position and touch bar dogged or fully depressed adjust bottom rod so that the deadbolt clears the strike by 1 16 The bottom rod should be in position in the active case with the square head of the connector hanging in the slide 5 Check device operation by opening and closing the door When present operate the de
19. 0000 FIN 10 0902 x021 FIN 10 0902 x022 FIN 10 0904 x036 FIN 10 0904 x071 FIN 10 0902 x01 1 FIN 10 0904 x051 FIN 10 0904 x054 FIN 10 0904 x045 FIN 10 0904 x055 FIN 10 0904 2151 FIN 10 0904 6036 FIN 10 0904 6071 FIN 10 0904 6051 N 10 0904 6054 F 10 0035 487 10 0035 285 Design Hand Product Shipped After October 2011 Inside 10 0905 x088 FIN 10 0905 x907 FIN 10 0905 x913 FIN 10 0905 x901 EIN 10 0905 x904 FIN 10 0905 x064 FIN 10 0905 x067 FIN 10 0905 601 2 FIN 10 0905 6013 FIN 10 0905 6022 FIN 10 0905 6023 FIN 10 0905 6032 FIN 10 0905 6033 FIN 10 0905 6042 FIN 10 0905 6043 FIN 50 0802 0000 FIN 50 0808 0000 FIN 50 0844 0000 FIN 50 0841 0000 FIN 50 087 1 0000 FIN 10 0903 x024 FIN 10 0903 x023 FIN 10 0905 x01 7 FIN 10 0905 x070 FIN 10 0903 x012 FIN 10 0905 x051 FIN 10 0905 x054 FIN 10 0905 x054 FIN 10 0905 x055 FIN 10 0905 2151 FIN 10 0905 601 7 FIN 10 0905 6070 FIN 10 0905 6051 10 0905 6054 FIN 10 0035 x483 FIN 10 0035 x338 FIN X in 3rd set of numbers is the base material designation 2 Brass 7 Steel Yale trim escutcheon plates When ordering escutcheons separately specify the model number of the escutcheon plate suffixed with the spacing number The spacing number indicates the hole preparation in the escutcheon plate to coordinate with the lock functions i e CN87 x 201 260 261 amp 262 used with CN escutcheon only These are an asse
20. 2 3 4 door Escutcheon Plate Screw 3 door Escutcheon Plate Screw 3 1 4 door Security Castle Nut Washer Thumbturn Assembly SL 1 3 4 2 door Thumbturn Assembly SL 2 3 1 4 door Cotter Pin Quantity D mm m m m m m m m MM M ND NN YN mg Yale trim lever and knob single sided dummy trim with standard CO rose or CN escutcheon For all products Item Part Number Description Quantity 1 See Page 26 Lever Knob 1 2 81 6619 2896 999 Set Screw 1 3 10 0086 9038 999 Nylon Bushing 1 4 10 0501 003 Rose Adapter with rose only 1 5 10 0501 2001 FIN Rose 1 5 CN87x201 Escutcheon 1 6 81 3112 0526 036 Sheet Metal Screw 4 7 50 1424 0003 048 Dummy Spindle Assembly 1 8 60 7000 2137 FIN Sex Nut 1 9 81 3173 0520 FIN Escutcheon Mounting Screw 2 dA trim lever single sided dummy trim with Reflections roses For all products Item Part Number Description Quantity 1 See Page 26 Lever Knob 1 2 81 6619 2896 999 Set Screw 1 3 50 8403 x001 FIN R3 Rose Scalp 1 Not Shown 50 8404 x001 FIN R4 Rose Scalp Not Shown 50 8405 x001 FIN R5 Rose Scalp Not Shown 50 8406 x001 FIN R6 Rose Scalp Not Shown 50 8407 x001 FIN R7 Rose Scalp Not Shown 50 8408 x001 FIN R8 Rose Scalp 4 81 3112 0526 036 Sheet Metal Screw 4 5 DL 2052 Dummy Spindle Assembly 1 Yale trim lever and knob single sided active trim with escutcheon For all products Item Part Number Description
21. 7 1 K735 K735 8 Plug Retainer 1 741 K741 9 Roll Pin 1 NA Yale Part 10 Tailpiece 1 NA KT2 11 1 KT7 12 Tailpiece 1 NA KT3 Note Tailpiece length varies by function and application See remarks Description Qty Model No Remarks Plug 1 251 Used with K200 Auxiliary Cylinders Not Illustrated Tailpiece 1 KT4 Used with K200 Tailpiece 1 KT6 Used with K290 only The items in the chart at right are specific to 1 Yale Part 14 3511 1013 048 auxiliary cylinders numbers 2 through Lazy Cam 1 Yale Part 14 351 1 6102 082 8 above are also included D Ring 1 Yale Part 14 3511 1014 048 Note Tailpiece length varies by function and application Yale parts breakdown Cylinder Parts Tailpieces Number Description Used With Remarks Length Varies by Function and Application K730 Tumbler Springs Al types Number Used With Remarks K731 Pin Chamber Caps K600 SFIC KT1 K300 K840 Rim LFIC Rim K732 Spring Cover 6 pin K800 KT2 K402 6 pin KIL K733 Spring Cover 7 pin K800 LFIC K404 KIL K734 Spring Cover 6 pin K200 K400 Aux KIK KIL KT4 K200 Auxiliary K735 Spring Cover 7 pin K200 K400 Aux KIK KIL KTS K490 Schlage KIL Kit K736 Set Screws K100 K300 Mortise Rim KT8 K202 6 Pin Interconnected K739 Plug Retainer K300 Rim K740 Plug Retainer K800 LFIC K741 Plug Retainer K200 K400 Aux KIK KIL Plugs Cams Length Keyway and Finish Required Number vale Beferenes Number Used With Remarks KC1 2160 K150
22. 81 9500 1562 000 SVR Pack 60 2110 6004 FIN 2170 Consists of the following W 60 7110 1005 048 Top Mtg Plate Not Available 2170F 60 7010 1067 048 Top Rod Connector 3 60 2000 6179 FIN Bottom End Cap 99 9999 4308 999 Rod Connecting Pin 4 60 2000 6178 FIN Top End Drill Jig 81 9500 1546 000 Latch Mounting Screw Pack 81 9500 1376 059 Mtg Screw Pack 2170F 81 3111 0676 048 Latch Mounting Screw 4 5b 81 9500 1395 059 Mtg Screw Pack 2170 Wood Door Panic 6 03 0080 5047 FIN Sex Nut Pack 4 81 9500 1576 000 726 Top Strike Packet Fire Rated Only 36 60 2110 7006 FIN Top Rod 7 60 7000 1131 036 Dogging Key 39 81 9500 1514 FIN Rod Guide Packet 10 60 1510 0281 FIN Rod Extension Assy 24 50 81 9500 1584 000 Popper Packet Fire Rated 10 Device Only F only 11 60 1510 0278 FIN Rod Extension Assy 12 10 Device Only 23 81 9500 1549 FIN Screw Packet Cover 8 32 x 5 16 UFPHMS 4 32 60 7010 X040 FIN Cover Top Latch Page 3 August 2007 2100 Series Exit Device Parts amp Service Manual Yale 2170 F LBR SURFACE VERTICAL ROD PART OF lt SVR PACK 7 ITEM 34 Ta xS PART OF SVR PACK ITEM 34 PART OF ROD 2 GUIDE PACKET M ITEM 39 y Y PART OF ROD eL 7 GUIDE PACKET 6 ITEM 39 SVR PACK ITEM 34 amp d S 2170 10 Series Only 50 LU 2170 F Hub Position 2100 Series Exit Device Pa
23. 9500 1512 000 60 7110 1038 048 60 7010 1039 048 60 7010 1067 048 99 9999 4308 999 60 1500 6150 999 60 7010 1046 059 60 7010 1055 200 81 9500 1546 000 81 3111 0676 048 81 9500 1454 200 60 7010 0054 000 60 7010 0053 000 60 2110 7006 FIN 60 7010 1025 059 81 9500 1514 FIN 60 2110 7007 FIN 42 99 9999 4308 999 DESCRIPTION SVR Pack Consists of the following Top Mtg Plate Bottom Mtg Plate Top Rod Connector Spring Pin 2 Drill Jig Floor Bolt Strike Latch Mounting Screw Packet Latch Mounting Screw 4 Wood Door Panic 791 Top Strike Packet Bottom Bolt Case 2110 2110F Top Rod Bottom Rod Connector Rod Guide Packet Bottom Rod Spring Pin 2100 Series Exit Device Parts amp Service Manual 791 TOP STRIKE PACKET PART OF ITEM 34 PART OF Sal SVR PACK 49 222 791 9 42 STRIKE n uw ERO 93 PACK PART OF B 4 gt SVR PACK e E 7 2 34 S zd MM PART OF ROD 7 IDE PACKET _ SM ITEM Ge D PART OF ROD e U GUIDE PACKET 6 42 39 1 SEE PAGE 5 FOR BAR ASSEMBLY PART OF ROD e GUIDE PACKET Ca ITEM rls PART ROD GUIDE PACKET PART OF N ITEM 39 SVR PACK ITEM 34 U E 6 Gei PART OF i S A SP SVR PACK e Qv ITEM 34 PART OF OUS SVR PACK ITEM 34 2100 Series Exit Device Parts 8 Service Manu
24. F29 8814 8814 2 1 Model Number Om D LBDY8814 1 1 1 Deadlock Deadlock F18 F16 8815 Model Number e LBDY8815 1r e Deadlock F17 8817 2 Model Number Used with LBDY8817 Knobs LBDY8817FL Standard Levers LBDYSL8817 SL Levers LBDY8817RL Reflections Levers shipped before Oct 2011 LBDY8817FL Reflections Levers shipped after Oct 2011 Apartment Exit or Public Toilet Lock F09 Specify finish Includes armor front and strike pack Yale lockbody assemblies 8818 2 Classroom Security Intruder Lock Model Number LBDY8818 LBDY8818FL LBDYSL8818 LBDY8818RL LBDY8818FL Used with Knobs Standard Levers SL Levers Reflections Levers shipped before Oct 2011 Reflections Levers shipped after Oct 2011 al SUE Hotel Guest Lock F15 8822 Model Number LBDY8820 LBDY8820FL LBDYSL8820 LBDY8820RL LBDY8820FL Used with Knob Standard Lever SL Lever Reflections Levers shipped before Oct 201 1 Reflections Levers shipped after Oct 2011 Dormitory or Exit Lock F13 8823 Model Number LBDY8822 LBDY8822FL LBDYSL8822 LBDY8822RL LBDY8822FL Used with Knobs Standard Levers SL Levers Reflections Levers shipped before Oct 2011 Reflections Levers shipped after Oct 2011 Qu DOC Storeroom Lock Model Number LBDY8823 LBDY8823FL LBDYSL8823 LBDY8823RL LBDY8823FL Used
25. FIN Inside 10 0905 x810 F 10 0905 x831 F 10 0905 861 10 0905 x858 F 10 0905 x864 F 10 0905 x867 F 10 0905 x079 F 10 0905 x082 F 10 0905 x879 FIN 10 0905 x882 FIN 10 0905 846 10 0905 849 10 0905 804 10 0905 813 10 0905 073 10 0905 076 10 0905 x816 Fl 10 0905 897 10 0905 819 10 0905 828 10 0905 852 10 0905 855 10 0905 822 10 0905 825 10 0905 834 10 0905 837 10 0905 873 10 0905 876 lt lt 2 10 0905 239 10 0905 x240 FIN 10 0905 x885 FIN 10 0905 x888 FIN 10 0905 x247 FIN 10 0905 x248 FIN 10 0905 x891 FIN 10 0905 x894 FIN 10 0905 x085 FIN Type Reflections Standard TZ UB UC uw UW UX UX RA RA RB RB RC RC MA MA TL TA TF TF TH AR AR AU JN MO PB PN ZAU ZCR ZMO ZPB CO LF LH RH LH RH LH RH LH RH LH RH LH RH LH RH LH RH LH Part Numbers Outside 10 0904 x088 FIN 10 0904 x907 FIN 10 0904 x913 FIN 10 0904 x901 FIN 10 0904 x904 FIN 10 0904 x064 FIN 10 0904 x067 FIN 10 0904 6012 FIN 10 0904 6013 FIN 10 0904 6022 FIN 10 0904 6023 FIN 10 0904 6032 FIN 10 0904 6033 FIN 10 0904 6042 FIN 10 0904 6043 FIN 50 0803 0000 FIN 50 0809 0000 FIN 50 0842 0000 FIN 50 0845 0000 FIN 50 0872
26. In addition sex nuts and bolts are provided for fire rated devices and are optional for non rated devices It is recommended that sex nuts and bolts be used for all exit device applications This will improve the performance and extend the life of the product How to Order Parts 1 In order to simplify the ordering procedure and maintain regulatory compliance parts are only available as listed 2 To order parts provide the appropriate quantity part number finish hand when required and description as directed and illustrated below For example use the following configuration to order A ten escutcheon assemblies page 30 in satin chrome B one surface vertical rod latch cover page 8 in bright brass Quantity Part Number Finish Hand Description A 10 60 7000 0612 FIN 626 Escutcheon Assemblies B 1 60 7010 X040 FIN 605 Top Latch Cover For assistance contact your authorized Yale distributor sales agency or visit our website at www yalelocks com Finishes ANSI BHMA Code Finish Description Finishes For 600 Primed for Painting Touchbar Covers Only 605 Bright Brass Clear Coated Semi Gloss Black Fused 606 Satin Brass Clear Coated BN Polymer 609 Satin Brass Blackened Satin Relieved Clear Coated TONS LUM Lumi Lite 611 Bright Bronze Clear Coated Photoluminescence 612 Satin Bronze Clear Coated 55 Stainless Steel 613 Dark Oxidized Satin Bronze Oil Rubbed 616 Satin Bronze Blackened Satin Relieved Clear Coa
27. Installation Notes 1 Only fire rated components can be used on fire rated exit devices Doing otherwise will void any type of product warranty labeling and listing Any component bearing the UL mark for fire rating cannot be supplied Ref items with 4 symbol 2 Refer to the templates and installation instructions for complete door preparation and installation requirements 3 Machine screws are provided for steel reinforced doors threaded to the head AB Type screws are provided for wood door applications In addition sex nuts and bolts are provided for fire rated devices and are optional for non rated devices It is recommended that sex nuts and bolts be used for all exit device applications This will improve the performance and extend the life of the product How to Order Parts 1 In order to simplify the ordering procedure and maintain regulatory compliance parts are only available as listed 2 To order parts provide the appropriate quantity part number finish hand when required and description as directed and illustrated below For example use the following configuration to order A ten mullion stabilizer kits page 38 to match 600 application primed for painting B one surface vertical rod latch cover page 6 in bright brass Quantity Number Hand 81 9500 1417 FIN 600 Stabilizer Kit 1 sees 1 60 7010 X040 FIN Top Latch Cover For assistance contact your authorized Yale distribut
28. K100 Mortise KC2 2130 K250 K200 Auxiliary KC3 1161 Schlage Straight K350 K300 Rim 4 1160 K450 K400 KIK KIL KC5 1161 AR K850 K800 LFIC KC6 1161G Key Switch KC7 Schlage Cloverleaf KC8 Corbin Russwin Cloverleaf 1 KC9 Sargent Straight KC10 Yale Affinity Shells Length and Finish Required Where Applicable Cam Accessories Number Used With Remarks Number Description K151 K100 Mortise a Carn Washer K351 K300 Rim KP2 Cam Screws K451 K200 K400 Aux KIK KIL Lubrication Yale KeyMark cylinders are lubricated from the factory with a Teflon lubrication Cylinders should be lubricated periodically depending upon environmental conditions and usage LAB Lube is the approved lubricant Caution It is not recommended to lubricate cylinders with oil or to mix lubricants Yale pin specifications Yale KeyMark cylinders use selected top and bottom pins that are spool type for added security While other manufacturers pin kits can be used with Yale KeyMark cylinders the strict tolerances of pins and the added security from the spool pins are good reasons to use original Yale KeyMark pins Also use of non factory original pins can void the warranty To minimize the possibility of decoding the cylinder combination by reading the color of the Master Build up amp pins never use colored replacement pins Top Pins Bottom pins are made of high quality nickel silver This distributes wear evenly between the Size Length Model
29. Levers LBDY8885RL Reflections Levers shipped before Oct 2011 LBDY8885FL Reflections Levers shipped after Oct 2011 8891 4 Model Number Used with Gm LBDY8891 Knobs H LBDY8891 FL Standard Levers a m LBDY8891RL Reflections Levers shipped before Oct 2011 a LBDY8891FL Reflections Levers shipped after Oct 2011 Specify finish voltage and options Includes armor front and strike pack Yale lockbody assemblies electrified fail secure 8895 2 Model Number Used with LBDY8895 Knobs LBDY8895FL Standard Levers LBDY8895RL Reflections Levers shipped before Oct 2011 LBDY8895FL Reflections Levers shipped after Oct 2011 8897 8897 2 2 Model Number Used with 9 9 LBDY8897 Knob B LBDY8897FL Standard Lever c tn c H LBDY8897RL Reflections Levers shipped before Oct 2011 Ge LBDY8897FL Reflections Levers shipped after Oct 2011 8899 8899 2 n Model Number Used with 9 9 LBDY8899 Knob B LBDY8899FL Standard Lever c In a H LBDY8899RL Reflections Levers shipped before Oct 2011 LBDY8899FL Reflections Levers shipped after Oct 2011 Specify finish voltage and options Includes armor front and strike pack Yale armor fronts and strikes armor fronts Part Number Part Number Lock Function Description Yale Yale Shipped Shipped After o Between August 201
30. Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 3 Washer 14 Finish 3 Spring Not Shown Under Tailpiece Hex Nut Bushing for Spring Not Shown Pull Straight Screw Post Lock Washer Screw Post Spring Thumbpiece Slider Thumbpiece Housing Tailpiece Assy Pin Thumbpiece 2100 Series Exit Device Parts amp Service Manual S NS Passage Cylinder Access by Active Controls Key and T Piece T Piece T Piece F15 F05 F06 535F 533F 533F 2100 Series Exit Device Parts amp Service Manual G 4 December 2004 x 4 Wi i e 15 Page 16 PART NO 60 7000 0047 FIN Brass 60 7000 0048 FIN Bronze 60 7000 0049 FIN Stainless Steel 60 7000 0050 FIN Brass 60 7000 0051 FIN Bronze 60 7000 0052 FIN Stainless Steel Yale DESCRIPTION ITEM Escutcheon Assembly 3 532F 4 5 532F 6 532F 17 534F 534F 534F 38 December 2004 PART NO See Chart Page 34 See Chart Page 34 60 2000 6206 082 60 7000 1235 048 81 9500 1466 FIN 60 7000 1039 048 81 0010 0664 FIN 81 0013 0670 FIN 99 9999 7154 FIN 99 9999 7156 FIN 60 0010 2639 FIN DESCRIPTION Cylinder Mortise or Rim Collar Cylinder Housing Cylinder Screw Cylinder Mtg 2 Screw Packet Mtg Consists of the following Threaded Post 1 1 4 20 x5 8 1 RHPMS 1 4 20 x1 3 OHPMS Lockwasher 2 Washer 14 Finish 3 Pull
31. Straight 2100 Series Exit Device Parts amp Service Manual G x 4 9 5 G 5 S 2 Dummy Nightlatch Full Plate Cylinder by Pull F02 F03 534F 532F 2100 Series Exit Device Parts amp Service Manual December 2004 Page 17 PART NO DESCRIPTION ITEM Escutcheon Assembly 4 60 7000 0161 FIN 531F 5 Brass 6 60 7000 0162 FIN 531F 17 Bronze 60 7003 0163 FIN 531F Stainless Steel 60 7000 0143 FIN 530F See Chart Page 34 Cylinder Mortise or Rim December 2004 PART NO See Chart Page 34 60 2000 6206 082 60 7000 1235 048 81 9500 1405 FIN 81 0013 0670 FIN 99 9999 7156 FIN DESCRIPTION Collar Cylinder Housing Cylinder Screw Cylinder Mtg 2 Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 3 Washer 14 Finish 3 2100 Series Exit Device Parts amp Service Manual Dummy Blank Nightlatch Plate Access by Key F01 F03 530F 531F 2100 Series Exit Device Parts amp Service Manual a e December 2004 Page 19 Yale 541F 546F 5482 549F TRIM PART NO 14 5401 2711 FIN 14 5401 6640 FIN 14 5403 6650 FIN 14 5403 6651 FIN 14 5407 6038 FIN 14 5407 6042 FIN 14 5407 6062 FIN 14 5407 6021 FIN 14 5407 6045 FIN 14 5407 6065 FIN 14 5407 6022 FIN 14 5407 6042 FIN 14 5407 6066 FIN 14 5407 6056 FIN 14 5407 6048 FIN 14
32. X638 FIN Page 27 Yale ITEM PART NO DESCRIPTION QUANTITY 1 See Page 27 Outside Lever Handle 1 3 1802 FIN KEYWAY Cylinder Assembly Specify finish see Page 2 and keyway 1 6 14 5401 2711 FIN Rose Scalp Specify finish see Page 2 1 7 14 5401 6756 082 Outside Rose Support 1 8 14 5401 1619 000 Snap Ring 1 9 14 5401 1624 048 Stop Plate 1 10 14 5401 1641 999 11 14 5401 1642 999 12 14 5401 1757 048 Lever Spring Outside 1 Lever Spring Inside 1 Cover 1 13 14 5401 1410 048 Pin 2 14 14 5401 1623 048 16 81 3811 0406 048 17 14 5407 0100 048 18 14 5407 0108 048 Outside Rose Shank Assembly 1 Outside Rose Plate 1 Screw 8 32 x 5 16 PHFH Trilobe 4 Removable Handle Shank Retainer Assembly 1 Page 28 December 2004 2100 Series Exit Device Parts amp Service Manual 2100 Series Exit Device Parts amp Service Manual December 2004 Page 29 Yale ITEM PART NO DESCRIPTION QUANTITY See Page 27 Outside Lever Handle 1 1210 FIN KEYWAY Cylinder Assembly Specify finish see Page 2 and keyway 1 14 5401 2711 FIN Rose Scalp Specify finish see Page 2 1 14 5401 6756 082 Outside Rose Support 1 14 5401 1619 000 Snap Ring 1 14 5401 1624 048 Stop Plate 1 14 5401 1641 999 Lever Spring Outside 1 14 5401 1642 999 Lever Spring Inside 1 14 5401 1757 048 Cover 1 14 5401 1410 048 Pin 2 14 5401 1623 048 Outside Rose Plate 1 16 81 3711 0406 048 Screw 8 32 x 5 16 PHFH Trilobe 4 Page 30 December 2004 2100 Series Exi
33. Yale Security Inc an ASSA ABLOY Group company Other products brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only These materials are protected under U S copyright laws All contents current at time of publication Yale Security Inc reserves the right to change availability of any item in this catalog its design construction and or its materials Copyright 2004 2014 Yale Security Inc an ASSA ABLOY Group company All rights reserved Reproduction in whole or in part without the express written permission of the Yale Security Inc an ASSA ABLOY Group company is prohibited YALE with its unique global reach and range of products is the world s favorite lock ASSA ABLOY is the global leader in door opening solutions dedicated to satisfying end user needs for security safety and convenience 42192 8 14RE ASSA ABLOY Group brand
34. with Knob Standard Lever SL Lever Reflections Levers shipped before Oct 2011 Reflections Levers shipped after Oct 2011 Specify finish Includes armor front and strike pack Yale lockbody assemblies 8824 4 Model Number Used with 9 LBDY8824 Knob B LBDY8824FL Standard Lever c t LBDYSL8824 SL Lever LBDY8824RL Reflections Levers shipped before Oct 2011 2 LBDY8824FL Reflections Levers shipped after Oct 2011 Holdback Lock FO6 8827 Model Number Used with LBDY8827 Knobs H LBDY8827FL Standard Levers LBDYSL8827 SL Levers H LBDY8827RL Reflections Levers shipped before Oct 2011 MEN LBDY8827FL Reflections Levers shipped after Oct 2011 Hotel Motel Lock 8828 p Model Number Used with LBDY8828 Knob H LBDY8828FL Standard Lever LBDYSL8828 SL Lever 5 LBDY8828RL Reflections Levers shipped before Oct 2011 LBDY8828FL Reflections Levers shipped after Oct 2011 Exit or Communicating Lock F31 8829 Model Number Used with LBDY8829 Knobs LBDY8829FL Standard Levers H LBDYSL8829 SL Levers LBDY8829RL Reflections Levers shipped before Oct 2011 LBDY8829FL Reflections Levers shipped after Oct 2011 Closet Lock Specify finish Includes armor front and strike pack Yale lockbody assemblies 8830 2 Oe we P Asylum or Institutional Lock F30 Model Number LBDY8830 LBDY88
35. 0 2 6 81 9500 0371 078 Angle Bracket Packet contains Angle Bracket 1 Screw 12 24 x 7 16 OHM PH 2 81 9500 1417 078 Stabilizer Kit optional contains Bracket Stabilizer 2 Stabilizer 2 Spacer Stabilizer 4 Screw 10 24 x 3 4 FHM PH 4 Screw 10 24 x 1 FHM PH 4 Not 81 9500 1524 114 Parts Packet contains Shown Items 2 3 4 5 and 11 Not 81 9500 1523 FIN Parts Packet contains Shown Items 7 8 and 9 10 00 0000 3516 000 Spacer Mullion 11 81 9500 1561 058 Door Bracket Packet contains 60 2000 1156 058 Bracket Door 2 81 0011 0516 058 Screw 10 24 x 3 4 FPHMS 8 12 00 0000 3432 000 KRM150 Retro Fit Kit contains 60 1500 0150 078 Bracket Top Final Assembly 60 1500 0153 078 Bracket Assembly Mounting 60 7000 1419 078 Shim Mullion 2 60 7000 1413 048 Bracket Cylinder Anti Rotation Not 81 9500 1585 000 KRM150 Screw contains Shown 81 001 1 0616 999 Mounting Screw 12 x 24 x 3 4 FHPMS 4 60 7000 1413 048 Bracket Cylinder Anti Rotation 81 0014 0406 036 Bracket Mounting Screw 8 32 x 5 16 81 3711 0412 048 Cylinder Screw 8 x 32 x 1 2 13 See Page 34 Cylinder Mortise Page 38 December 2004 2100 Series Exit Device Parts amp Service Manual Yale HANDING INSTRUCTIONS Rim Devices 2100 2100F Series These devices are non handed Device Side RHR Door LHR Door Surface Vertical Rod Devices 2110 2110F Series Remove four screws and vertical lifter assembly Turn dev
36. 1 81 9800 0001 999 757F Strike Packet 7200M F Yale 7150 F 7250 rim exit device SEE TOUCHBAR SECTION FOR TOUCHBAR COMPONENTS Pages 28 amp 29 EN Na 757F STRIKE PKG 7150 759 STRIKE PKG 7250 Item Part No Description Latch Assembly Difference in Latch Assemblies 1 60 7150 0005 048 7150 7150F 60 7250 0001 048 7250 2 Hub Position 60 7150 X001 FIN 7150 Not Available 7150F 60 7250 X001 FIN 7250 7150 F 30 81 9800 0001 999 757F Strike Packet 7150 F Hub Postion 31 81 9500 1357 200 759 Strike Packet 7250 Yale 7250M F rim exit device SEE TOUCHBAR SECTION FOR TOUCHBAR COMPONENTS Pages 28 amp 29 X 757F STRIKE PKG 7250M F Item Part No Description Latch Assembly Latch Assembly 1 60 7250 0001 048 7250M F 7250M F Hub Position Cover 5 60 7250 X001 FIN 7250M Not Available 7250MF 4 80 81 9800 0001 999 757F Strike Packet 7250M F Yale 7110 F 7210 surface vertical rod Item Part No 60 7010 0360 048 60 7210 0354 048 60 71 10 X003 FIN 2 Not Available 60 7010 X069 FIN 3 03 0080 5047 FIN 23 81 9500 1549 FIN 32 60 7010 X040 FIN 33 60 7010 0049 999 60 7010 0050 999 Description Item Latch Assembly 7110 7110F Must Specify Hand 7210 Must Specify Hand Cover 34 7110 7110F 7210 Sex Nut Pack 4 Fire Rated
37. 17 18 19 20 21 Part No 60 7000 6220 999 99 9958 0047 999 99 9999 3516 999 60 7000 9001 999 81 9500 1476 FIN 81 0013 0670 FIN 99 9999 7156 FIN 60 7000 1234 999 60 7000 1220 999 60 7000 1306 999 60 7000 1365 999 60 7000 1236 059 Description Universal Spring Hub Lever Cotter Pin Nut Spindle Thimble Insert Nylon Levers Not Shown Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 2 Washer 14 Finish 2 Spring Grip Return Knob Not Shown Levers Universal Spring Spring Not Shown Under Tailpiece Hex Nut Bushing for Spring Not Shown Washer Under Tailpiece 2 Not Shown Cylinder Cylinder Controls Controls Thumbturn Knob 11 12 08 603F 622F Passage 02 624F DT Rigid Knob 02 625F Passage Cylinder Access by Controls Key and Rigid Lever Lever DT Free Wheeling Lever 08 09 02 626F 626F 628F 629F Yale Yale 623F 627F trim Item 11 12 14 15 16 17 18 Part No 60 7000 0705 FIN See Chart page 60 See Chart page 61 60 2000 6206 082 60 7000 1235 048 60 7000 1328 048 60 7000 6220 999 99 9958 0047 999 99 9999 35 16 999 60 7000 9001 999 81 9500 1476 FIN 81 0013 0670 FIN 99 9999 7156 FIN 60 7000 1234 999 60 7000 1220 999 Description Escutcheon Assy 623F 627F Lever Knob Cylinder Rim Housing Cylinder Screw Cylinder Mounting 2
38. 170F Top Rod Bottom Rod Assembly Rod Guide Packet Consists of the following Guide Rod 1 Cover Rod Guide 1 Screw 8 x 1 2 2 RPHMS 4 Screw 8 32 x 1 4 2 FPHMS 4 Yale 7170 F surface vertical rod 726 STRIKE PACKET PART OF SVR lt ITEM 34 i eh BB Oh al 9 2 SEE SECTION FOR TOUCHBAR COMPONENTS Pages 28 amp 29 e Om 7170 10 Series Only g Fusible L Link 7170 F Hub Postion PART OF SVR PACK ul ITEM 34 Yale 7170 F LBR surface vertical rod Less Bottom Rod Item 23 32 33 Part No 60 7010 0360 048 60 7110 X003 FIN Not Available 03 0080 5047 FIN 60 1510 0281 FIN 60 1510 0278 FIN 81 9500 1549 FIN 60 7010 X040 FIN 60 7010 0050 999 Description Latch Assembly 7170 7170F Must Specify Hand Cover 7170 7170F Sex Nut Pack 4 Fire Only Rod Extension Assy 24 10 Device Only Rod Extension Assy 12 10 Device Only Screw Packet Cover 8 32 x 5 16 UFPHMS 5 Cover Top amp Latch Top Latch 7170 F Item 34 36 39 55 Part No 81 9500 1562 000 60 7110 1005 048 60 7010 1067 048 99 9999 4308 999 60 1500 6150 999 81 9500 1613 000 81 3111 0676 048 81 9500 1576 000 60 7010 X052 FIN 81 9500 1514 FIN 60 7010 9050 999 60 7010 X051 FIN 81 3110 0412 058 81 0011 0404 FIN
39. 20 Bottom Bolt Case 7120 7120F 7220 Top Rod CVR Pack for 7120 amp 7220 Consists of the following Floor Bolt Strike 791 Top Strike Packet Pin Rod Yoke 2 Set Screw Yoke Pin Cotter Pin 6 Ring Retaining 2 2 Temp Screw 2 Screw Pack Top Latch amp Bracket Assembly 7120 7120F 7220 Bottom Rod amp Coupler Assembly Top Rod Tube Arm amp Bracket Assy 2 Yale G STRIKE PACKET PART OF CVR PACK 46 7120 LATCH BRACKETS FOR METAL DOORS PART OF 1 CVR PACK 46 a 2 La PART OF CVR PACK LL 46 x C AN 2224 E 2 2 PART OF CVR PACK M Nig SEE TOUCHBAR SECTION FOR TOUCHBAR COMPONENTS Pages 28 amp 29 STRIKE PACKET PART OF CVR PACK ITEM 46 PART OF CVR PACK 7120 F Hub Postion Yale 7220M F concealed vertical rod Item 35 36 46 47 49 51 52 Part No 60 7220 0354 048 60 7000 X353 FIN 60 7020 0058 048 60 7020 0055 048 60 7220 1019 059 81 9500 1456 000 60 7010 1070 018 60 7010 1055 200 81 9500 1454 200 60 7120 1047 048 60 7140 1026 059 99 9958 0045 999 99 9999 4526 999 81 9500 1548 058 81 0014 0430 036 60 7020 0057 000 60 7020 0060 000 60 7020 0059 000 60 7220 7025 000 60 7220 0030 999 Description Latch Assembly 7220M 7220MF Must Specify Hand Cover Latch Assembly 7220M Not Available 7220MF Bottom Bol
40. 277 FIN Panic 60 1510 0278 FIN Panic 12 60 1510 0282 FIN Fire Rated Top Pullman Latch 60 1510 1135 999 Direction of Rod Travel Bottom Pullman Latch Direction of Rod Travel Page 36 Less Hold Back Feature For Use with Electric Strikes 60 7010 0055 999 For Use with Latch Track Thresholds 60 7010 0051 999 December 2004 2100 Series Exit Device Parts amp Service Manual 2116 ALARM KIT PART NO DESCRIPTION 60 21 16 0005 Alarm Bracket Sub Assembly 60 21 16 0001 Alarm Housing Sub Assembly 81 9500 1398 Screw Pack 60 2116 6001 Die Cast Cover 80 9401 0056 Alarm Label 60 7700 7214 Switch Activator 607700 2212 Cylinder Nut 80 9420 2116 Installation Instructions 2100 Series Exit Device Parts amp Service Manual December 2004 Page 37 Yale ITEM PART NO DESCRIPTION 1 Mullion 60 1500 1267 114 7 for M100 F 60 1500 1265 114 8 for M100 F 60 1500 1266 114 10 for M100 F 2 60 1500 1283 078 Bracket Upper Mounting Bracket Lower Mounting 60 2000 1164 078 Panic Fire Rated 4 60 2000 9158 999 Anchor Pad Fire Rated 5 81 9500 0351 000 Screw Packet contains 81 0011 0616 059 Screw 12 24 x 3 4 FHM PH 4 81 6219 2708 059 Set Screw 5 16 18 x 3 8 1 81 6419 2714 059 Set Screw Half Dog 5 16 18 x 5 8 2 60 7000 1324 048 Screw 1 4 20 x 3 4 RHM PH 2 99 9999 7161 059 Lock Washer 1 4 2 99 9999 6037 999 Masonry Anchor 1 4 2
41. 30FL LBDYSL8830 LBDY8830RL LBDY8830FL Used with Knobs Standard Levers SL Levers Reflections Levers shipped before Oct 2011 Reflections Levers shipped after Oct 2011 8831 Model Number LBDY8831 LBDY8831FL LBDYSL8831 LBDY8831RL LBDY8831FL Used with Knobs Standard Levers SL Levers Reflections Levers shipped before Oct 2011 Reflections Levers shipped after Oct 2011 Hotel Motel Lock 8833 8833 2 Exit Lock Model Number LBDY8832 LBDY8832FL LBDYSL8832 LBDY8832RL LBDY8832FL Used with Knob Standard Lever SL Lever Reflections Levers shipped before Oct 2011 Reflections Levers shipped after Oct 2011 All Purpose Lock Model Number LBDY8833 LBDY8833FL LBDYSL8833 LBDY8833RL LBDY8833FL Used with Knobs Standard Levers SL Levers Reflections Levers shipped before Oct 2011 Reflections Levers shipped after Oct 2011 Specify finish Includes armor front and strike pack lockbody assemblies 8834 8834 2 All Purpose Lock All Purpose Lock Model Number LBDY8834 LBDY8834FL LBDYSL8834 LBDY8834RL LBDY8834FL Yale Used with Knobs Standard Levers SL Levers Reflections Levers shipped before Oct 2011 Reflections Levers shipped after Oct 2011 8835 Model Number Used with LBDY8835 Knob 0 LBDY8835FL Standard Lever H LBDYSL8835 SL Lever LBDY8835RL Reflections Levers shipped before Oct
42. 4 March 2012 and August 2014 1 50 8801 119 50 8801 219 8801 8862 8865 T 50 8802 X119 50 8802 219 8802 8811 8822 8823 8861 8805 8808 8809 8817 8824 8828 8829 50 8805 X119 50 8805 X219 8830 8833 8834 8834 2 8864 8880 8881 U 0 8884 8885 8890 8891 8894 2 8895 2 o 50 8807 119 50 8807 219 8807 50 8813 119 50 8813 219 8813 8814 8815 Armor Front 8812 8818 8820 8831 8832 8835 8860 Shipped Between Armor Front 50 8820 X119 50 8820 X219 8896 8896 2 8897 8897 2 8898 8898 2 March 2012 and Shipped After 8899 8899 2 August 2014 August 2014 50 8847 X119 50 8847 X219 8827 8847 50 8867 X119 50 8867 X219 8867 81 00 2 0404 81 00 2 0404 Armor Front Screw Note Limited quantities of armor fronts available for mortise locks shipped prior to March 2012 Contact factory for more information strikes Part Number Description Part Number Description Lipo center 50 8800 X023 FIN 1 1 4 Curved Lip 50 8800 X027 FIN 2 1 4 Curved Lip po aM standard 50 2816 X001 FIN 7 8 Flat Lip 3 32 50 8800 X022 FIN 1 1 8 Curved Lip 50 2816 X002 FIN 1 Flat Lip 0 50 8800 X065 FIN 1 3 8 Curved Lip 50 2816 X003 FIN 1 1 8 Flat Lip 50 8800 X024 FIN 1 1 2 Curved Lip 50 2816 X004 FIN 1 1 4 Flat Lip ho E 50 8800 X066 FIN 1 5 8 Curved Lip 50 2816 X005 FIN 1 1 2 Flat Lip 50 8800 X025 FIN 1 3 4 Curved Lip 50 2816 X006 FIN 1 3 4 Flat Lip 50 8800 X067 FIN 1 7 8 Curved Lip 50 2816 X007 FIN 2 Flat Lip 4
43. 46 FIN 521F Brass 60 7000 0147 FIN 521F Bronze 60 7000 0148 FIN 521F Stainless Steel Collar Mortise See Chart Page 34 December 2004 PART NO 60 2000 6206 082 60 7000 1235 048 81 9500 1476 FIN 81 0013 0670 FIN 99 9999 7156 FIN DESCRIPTION Housing Cylinder 521F Screw Cylinder 521F Mounting 2 Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 2 Washer 14 Finish 2 2100 Series Exit Device Parts amp Service Manual EO NIL Blank Plate Access by Key F01 F03 520F 521F 2100 Series Exit Device Parts amp Service Manual December 2004 Q 45 13 PART NO 60 7000 0222 FIN Brass 60 7000 0223 FIN Bronze 60 7000 0224 FIN Stainless Steel 60 7000 0413 FIN 81 0016 2200 999 81 4414 0308 036 10 60 7000 0212 059 Page 14 DESCRIPTION Escutcheon Assembly 535F 535F 535F 533F Thumbpiece Cylinder Rim Collar Rim Cylinder Housing amp Cam Assembly Screw Cylinder Mounting 2 Screw NL Function Screw Tailpiece Plate 6 x 3 8 PHT T PH 2 Tailpiece Assembly ITEM 17 December 2004 PART NO 81 9500 1476 FIN 81 0013 0670 FIN 99 9999 7156 FIN 60 7000 1306 999 60 7000 1305 059 60 0010 2639 FIN 60 7000 1039 048 99 9999 5697 999 60 7000 1190 059 60 7000 021 4 000 60 7000 1045 059 99 9999 7154 036 DESCRIPTION Screw
44. 5407 6068 FIN 14 5407 6080 FIN 14 5407 6028 FIN Page 20 DESCRIPTION Rose Scalp Lever Plain AU Augusta MO Monroe PB Pacific Beach Cylinder AU Augusta MO Monroe PB Pacific Beach Yale I C 6 Pin AU Augusta MO Monroe PB Pacific Beach Yale I C 7 Pin AU Augusta MO Monroe PB Pacific Beach Best Arrow Falcon I C 6 amp 7 Pin AU Augusta MO Monroe PB Pacific Beach Corbin Russwin 6 AU Augusta Medeco ASSA UC 6 AU Augusta ITEM 3 6 N 21 December 2004 PART NO 14 5407 0108 FIN 81 0015 0580 036 14 5407 1102 000 14 5407 0060 000 14 5407 0161 048 14 5407 0161 14 5407 0166 14 5401 1906 048 DESCRIPTION Rose Support Assembly Screw 10 32 x 2 PTHMS 2 Tool Lever Removal Driver amp Rod Assembly Yale Best Arrow Falcon Obsolete Schlage Medeco ASSA etc from 5400LN Parts Manual Spacer Obsolete Pad Retainer Sleeve Bar Connecting Schlage Cam Oylinder Pin Roll Cylinder Spacer Cylinder Spindle Assembly 546F 541F Pawl 2100 Series Exit Device Parts amp Service Manual 541F 546F 5482 549F TRIM 3 50 SCHLAGE CYLINDER CAP REMOVED 4 M 2 56 N E amp 5 00 SS Dummy Dummy Cylinder Nightlatch Rigid Free Control Access Wheeling Lever Lever Lever by Key Lever F02 F02 F14 F0
45. 60 7110 0002 999 Description SVR Pack Consists of the following Top Mtg Plate Top Rod Connector Rod Connecting Pin Drill Jig Latch Mounting Screw Pack Latch Mounting Screw 2 wood doors panic 726 Top Strike Packet Top Rod Rod Guide Packet Consists of the following Guide Rod 1 Cover Rod Guide 1 Screw 8 x 1 2 2 RPHMS 4 Screw 8 32 x 1 4 2 FPHMS 4 Popper Packet Fire Rated F Only Yale 7170 F LBR surface vertical rod Less Bottom Rod 726 STRIKE PACKET PART OF LA SVR PACK _ lt ITEM 34 gt PART OF SVR PACK ITEM 34 SEE TOUCHBAR SECTION FOR TOUCHBAR COMPONENTS Pages 28 amp 29 Fusible Series Only Link 7170 F Hub Postion Yale 7120 F 7220 concealed vertical rod Item Part No 1 60 7020 0360 048 60 7220 0354 048 2 60 7100 X025 FIN 60 7000 X353 FIN 60 7020 0058 048 35 60 7020 0055 048 60 7220 0065 048 36 60 7220 1019 059 81 9500 1456 000 60 7010 1070 018 60 7010 1055 200 81 9500 1454 200 46 60 7120 1047 048 60 7140 1026 059 99 9958 0045 999 99 9999 4526 999 81 0014 0430 036 81 9500 1548 058 60 7020 0057 000 47 60 7020 0060 000 60 7220 0066 048 49 60 7020 0059 000 51 60 7220 7025 000 52 60 7220 0030 999 Description Latch Case Assembly 7120 7120F Must Specify Hand 7220 Must Specify Hand Cover Latch Assembly 7120 Not Available 7120F 72
46. 7 A Description 81 9500 1476 FIN Screw Packet Mtg Consists of the following 81 0013 0670 FIN Screw 1 4 20 1 OPHMS 2 99 9999 7 156 FIN Washer 14 Finish 2 See Chart Page 61 Oylinder Rim 60 2000 6206 082 Housing Oylinder 481F 60 7000 1235 048 Screw Oylinder Mtg 2 Note Handle and Escutcheon sold as assembly only Yale 502F 504F 505F 506F 508F 509F trim Item Part No Description Co 16 19 25 26 27 28 29 30 31 32 33 34 35 36 37 60 7200 0128 FIN 60 7200 0129 FIN See Chart page 60 See Chart Page 61 See Chart Page 61 60 7200 0159 000 60 7200 6145 082 60 7000 1235 048 81 0016 2200 999 60 7000 9001 999 60 7000 1306 999 60 7200 1120 059 99 9999 5702 999 60 7200 1125 059 60 7200 0164 000 60 7200 1147 059 60 7200 1083 059 99 9999 4617 999 99 9999 3508 036 60 7200 1142 000 99 9999 0246 999 60 7200 1104 059 81 0611 0410 036 60 7200 1134 000 60 7200 1133 000 Escutcheon Assembly 502F 506F 504F 505F 508F 509F Lever Knob Rim Oylinder Oylinder Collar Housing amp Cam Assembly 502F 506F Housing Cyl 504F 505F 508F 509F Screw Oylinder Mounting 2 Screw NL Function Thimble Insert Nylon Not Shown Spring Under Tailpiece Not Shown Plate Cover Spring Extension Levers Only Nut Spring Post Levers Only Rack amp Tailpiece Assy Levers Knobs Lever Clutch Pin Clutch Lever Retainer Clutch Lever Pin 2
47. 7 8 50 8800 X026 FIN 2 Curved Lip 50 2816 X008 FIN 2 1 4 Flat Lip 124 3 3 8 50 8800 X068 FIN 2 1 8 Curved Lip 50 2816 X009 FIN 2 1 2 Flat Lip 86 For X in part number specify finish required Z For 605 606 609 611 612 613 616 618 619 620 625 626 693 or 722 substitute X with 2 For 629 or 630 substitute X with 7 Example 50 8847 7219 would be used for an 8847 mortise lock in 630 finish armor front amp strike packs Part Number Used with Product Shpped Between March 2012 and August 2014 50 001 0 8801 EIN Part Number Used with Product Shpped After August 2014 50 0020 8801 FIN Lock Function 8801 8862 8865 50 0010 8802 F 50 0010 8805 F 50 0010 8807 F 50 0010 8813 F 50 0010 8820 F 50 0010 8847 F 50 0010 8867 F 50 0020 8802 FIN 50 0020 8805 FIN 50 0020 8807 FIN 50 0020 8813 FIN 50 0020 8820 FIN 50 0020 8847 FIN 50 0020 8867 FIN 8802 8811 8822 8823 8860 8861 8805 8808 8809 8817 8824 8828 8829 8830 8833 8834 8834 2 8864 8880 8881 8884 8885 8890 8891 8894 2 8895 2 8807 8813 8814 8815 8812 8818 8820 8831 8832 8835 8860 8896 8896 2 8897 8897 2 8898 8898 2 8899 8899 2 8827 8847 8867 trim standard lever knob and Reflections lever with rose For standard lever knobs shipped after February 2012 For Reflections levers shipped after October 2011 Item 1 10 10
48. 8 F03 549F 548F 548F 546F 541F 2100 Series Exit Device Parts amp Service Manual December 2004 Page 21 Page 22 PART NO 60 2000 X079 FIN 14 5301 X638 FIN 99 9999 7331 999 Yale DESCRIPTION Knob CA Nut Rose Plate Mounting Tool Knob Removal Tailpiece Retainer Screw Locking 2 Washer Lock 2 ITEM 10 11 12 13 14 15 16 17 December 2004 PART NO 81 0014 0504 036 14 5301 X664 FIN 60 2000 001 8 048 60 2000 1092 999 DESCRIPTION Screw Mounting 2 Cylinder Shield Insert Cap Trim Screw 10 24 x 1 4 PPHMS 2 Spindle Assembly Spring 2100 Series Exit Device Parts amp Service Manual 542 544F TRIM 542F co 4 Ge T op js a nder Kno Control Knob F02 F14 F08 544F 544F 542F December 2004 Yale 581F 586F 588F 589F TRIM PART NO 14 5401 2711 FIN 14 5401 6640 FIN 14 5403 6650 FIN 14 5403 6651 FIN 14 5407 6038 FIN 14 5407 6042 FIN 14 5407 6062 FIN 14 5407 6021 FIN 14 5407 6045 FIN 14 5407 6065 FIN 14 5407 6022 FIN 14 5407 6042 FIN 14 5407 6066 FIN 14 5407 6056 FIN 14 5407 6048 FIN 14 5407 6068 FIN 14 5407 6080 FIN 14 5407 6028 FIN Page 24 DESCRIPTION Rose Scalp Lever Plain AU Augusta MO Monroe PB Pacific Beach Oylinder AU Augusta MO Monroe PB Pacific Beach Yale UC 6 Pin AU Augusta MO M
49. 8890 n Model Number Used with LBDY8890 Knobs H LBDY8890FL Standard Levers c m LBDY8890RL Reflections Levers shipped before Oct 2011 LBDY8890FL Reflections Levers shipped after Oct 2011 Specify finish voltage and options Includes armor front and strike pack Yale lockbody assemblies electrified fail safe 8894 2 Model Number Used with LBDY8894 Knobs LBDY8894FL Standard Levers LBDY8894RL Reflections Levers shipped before Oct 2011 LBDY8894FL Reflections Levers shipped after Oct 2011 8896 8896 2 Model Number Used with 9 LBDY8896 Knob LBDY8896FL Standard Lever a H LBDY8896RL Reflections Levers shipped before Oct 2011 Se LBDY8896FL Reflections Levers shipped after Oct 2011 8898 8898 2 Model Number Used with 9 9 0 LBDY8898 Knob B LBDY8898FL Standard Lever c m a H LBDY8898RL Reflections Levers shipped before Oct 2011 4 e LBDY8898FL Reflections Levers shipped after Oct 2011 Specify finish voltage and options Includes armor front and strike pack Yale lockbody assemblies electrified fail secure 8881 Model Number Used with LBDY8881 Knobs B LBDY8881FL Standard Levers D LBDY8881RL Reflections Levers shipped before Oct 2011 LBDY8881FL Reflections Levers shipped after Oct 2011 e 8885 Model Number Used with LBDY8885 Knobs LBDY8885FL Standard
50. 9 DESCRIPTION Top Latch 2170 2170F SVR Pack Consists of the following Top Plate Bottom Mtg Plate Top Rod Connector Rod Connecting Pin Drill Jig Floor Bolt Strike Latch Mounting Screw Pack Latch Mounting Screw 4 Wood Door Panic 726 Top Strike Packet Bottom Bolt Case 2170 2170F Top Rod Bottom Rod Connector Rod Guide Packet Bottom Rod Spring Pin 2100 Series Exit Device Parts amp Service Manual Yale 2170F SURFACE VERTICAL ROD 726 Strike Package PART OF oS SVR PACK ITEM 34 di Ta x SVR PACK ITEM 34 PART OF ROD P GUIDE PACKET ITEM 39 PART OF SVR PACK ITEM 34 PART OF ROD V 7 GUIDE PACKET ITEM 39 3 c 2170 10 Fusible Series Only Link b 4 PARTOF ROD GUIDE PACKET Ca ITEM 39 ws PART OF ROD GUIDE PACKET PART OF N 39 SVR PACK Ra ITEM 34 U 6 mo AX 599 4 SVR PACK 34 PART OF SVR PACK ITEM 34 2170 Hub Position 2100 Series Exit Device Parts amp Service Manual August 2007 Page 2 Yale 2170 F LBR SURFACE VERTICAL ROD LESS BOTTOM ROD ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 1 Latch Assembly 33 Top Latch 60 2110 0002 048 2170 2170F 00 7020 0089 2 Must Specify Hand 60 7010 0050 999 2170F 2 Cover 34
51. FIN 60 7000 1336 999 60 7000 X360 FIN 81 9500 0613 FIN 60 7000 1423 048 60 7000 1349 048 81 9500 1547 FIN Description Bottom Rail 48 Cover Carrier Bar End Cap Device Mounting Pack Consists of the following End Clamp 2 Screw 1 4 20 X 1 PPHMS 4 Screw Packet Cover 2 Yale 720DB rigid bar Yale touchbar Item Part No 60 7000 0419 048 60 7000 0425 048 60 7200 0354 048 60 7200 0362 048 1 60 7150 0005 048 60 7250 0001 048 60 7010 0360 048 60 7210 0354 048 60 7020 0360 048 60 7220 0354 048 60 7030 0382 048 60 7100 026 60 7000 111 60 7150 001 2 60 7250 001 60 7110 003 60 7010 069 60 7100 025 60 7000 X353 FIN 60 7000 X079 FIN 3 60 7200 X058 FIN 60 7200 X066 FIN 5 60 7000 0423 000 60 7200 0356 000 60 7000 0424 000 6 60 7000 X083 FIN 60 7000 X084 FIN 60 7000 X359 FIN 60 7000 X362 FIN 7 60 7200 X360 FIN 60 7200 X363 FIN 60 7200 X361 FIN 60 7200 X364 FIN 8 60 7000 61 15 999 9 60 7000 6120 999 Description Latch Case Assembly Reversible Specify Hand 7100 7100F 7200 7200M 7200MF 7150 7150F 7250 7250M F 7110 F 7170 F 7210 7210M F 7120 F 7160 F 7220 7220M F 7130 F Includes Trim Slide Cover Latch Assembly 7100 7200 7200M 7150 7250 7250M 7110 7170 7210 7210M 7120 7160 7130 7220 7220M Bottom Rail 36 7100 Series 36 7200 Series 48 7100 7200 Se
52. Hex Nut and Tailpiece Thimble not shown Levers amp Knobs 2100 Series Exit Device Parts amp Service Manual Passage Dummy Rigid Active Lever or Cylinder Access by Key Dummy Rigid Passage Cylinder Access by Key 2100 Series Exit Device Parts amp Service Manual December 2004 Lever Dummy Free Controls Lever and Lever Knob Active Knob Controls Knob and Knob Wheeling Lever F02 F02 F08 F09 F02 F14 F08 F09 528F 522F Page 9 Page 10 PART NO 60 7000 0526 FIN See Chart Page 27 See Chart Page 34 See Chart Page 34 60 2000 6206 082 60 7000 1011 059 60 7000 621 7 082 DESCRIPTION Escutcheon Assembly Lever Knob Cylinder Rim Collar Rim Cylinder Housing Cylinder Gear Drive Hub Lever ITEM 14 15 17 December 2004 PART NO 99 9958 0047 999 99 9999 3516 999 81 9500 1476 FIN 81 0013 0670 FIN 99 9999 7156 FIN DESCRIPTION Cotter Pin Nut Spindle Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 2 Washer 14 Finish 2 2100 Series Exit Device Parts amp Service Manual cr Nightlatch Access Nightlatch Access by Key by Key F03 F03 527F 523F 2100 Series Exit Device Parts amp Service Manual December 2004 e 5 Ke Page 11 Page 12 PART NO DESCRIPTION Escutcheon Assembly 60 7000 0142 FIN 520F 60 7000 01
53. Housing gap will always be to the lever side and spring will be slightly preloaded when properly installed Be sure lever thimble is seated properly in escutcheon Reinstall nut snugly but do not over tighten Lever should rotate freely Replace cotter pin Page 40 e RIGHT HAND REVERSE BLUE SPRING LEFT HAND REVERSE RED SPRING December 2004 SPRING HOUSING 2100 Series Exit Device Parts amp Service Manual Yale 1 Many problems with the operation of exit devices are caused by fac DOOR MUST DOOR MUST NOT DOOR MUST DOOR MUST tors other than the device itself NOT BIND BE WARPED NOT SAG SWING FREELY Among the most common is a mis alignment or an improper fit of the Bu door within the frame 2 Another common source of prob lems is improper installation Even if all cutouts and screw holes are properly located exit devices must be securely fastened to properly reinforced doors Hollow doors and REINFORCEMENT frames with a structural thickness x metal skin plus reinforcement or solid hardwood must have at least FIO three full screw threads to be con bw DOOR SKIN BLIND RIVET NUT sidered reinforced 3 Most problems with dogging occur on vertical rod devices When the dogging function is hard to engage or will not work at all the rods may be incorrectly adjusted allowing the mechanism to bottom o
54. MK letters are assigned two letters the first being the same as the GMK letter Change keys numbers come after the MK letters MK AA cke Qaa M CAB CAAT CAA2 CAB2 Great Grand Master Key System 4 Levels of Keying Great grand master key has the symbol of GGM Grand master keys are each assigned one letter Masters under the GMK are assigned two letters the first letter being the same as the letter Change key numbers come after the MK letters Special Keying Situations Cylinder is operated by the change key and but no MK Change key numbers come after the single GMK letter Example A1 A2 B1 etc Cylinder is operated by change key and only but no or MK Use symbols GGM1 GGM2 etc Cylinder is operated by one of the system s change keys but no MK s of any level Suffix to the regular symbol Example SAA NMK AA7 NMK etc Cylinder is operated by no keys in the system other than its own individual key Single keyed sets SKD1 SKD2 etc Yale master keying Master Key System Specifications Refer to page 10 for the Key Bitting Specifications Expansion Specifications Yale KeyMark systems should include expansion specifications which indicate the maximum planned quantity of theoretical bitting combinations needed at each level of keying The e
55. No 60 7210 0354 048 60 7010 X069 FIN Not Available 03 0080 5047 FIN 81 9500 1549 FIN 60 7010 X040 FIN 60 7010 0049 999 60 7010 0050 VEN 81 9500 1512 000 60 71 10 1038 048 60 7010 1039 048 60 7010 1067 048 99 9999 4308 999 60 1500 6150 999 60 7010 1070 018 60 7010 1055 200 81 9500 1546 000 03 0080 5047 FIN 81 9500 1454 200 Description Item Latch Assembly 7210M 7210MF 35 Must Specify Hand Cover 36 7210M 37 7210MF Sex Nut Pack 4 Fire Rated Only Screw Packet Cover 8 32 x 5 16 UFPHMS 5 Cover Top amp Bottom Latches 2 Top Latch 7210M 7210MF SVR Pack Consists of the following Top Mtg Plate Bottom Mtg Plate Top Rod Connector 39 Rod Connecting Pin Drill Jig Floor Bolt Strike Latch Mounting Screw Pack Sex Nut Pack 4 Fire Rated Only 791 Top Strike Packet Part No 60 7010 0054 000 60 7010 0053 000 60 7010 X052 FIN 60 7010 0020 FIN 81 9500 1514 FIN 60 7010 9050 999 60 7010 X051 FIN 81 3110 0412 058 81 0011 0404 FIN Description Bottom Bolt Case 7210M 7210MF Top Rod Bottom Rod Assembly Rod Guide Packet Consists of the following Guide Rod 1 Cover Rod Guide 1 Screw 8 x 1 2 2 RPHMS 4 Screw 8 32 x 1 4 2 FPHMS 4 Yale PART OF SVR PACK ge TEM 34 SEE TOUCHBAR SECTION FOR TOUCHBAR COMPONENTS PART OF 03 SVR PACK us Pages 28 amp 29 ITEM 34 aa lt d 2 791 STRIKE PACKET
56. Only 2 Packs Screw Packet Cover 8 32 x 5 16 35 UFPHMS 6 Cover Top amp Bottom 36 Latches 2 37 Top Latch 7110 7210 7110F 39 40 Part No 81 9500 1512 000 60 7110 1038 048 60 7010 1039 048 60 7010 1067 048 99 9999 4308 999 60 1500 6150 999 60 7010 1070 018 60 7010 1055 200 81 9500 1546 000 81 9500 1454 200 60 7010 0054 000 60 7010 0053 000 60 7010 X052 FIN 60 7010 0020 FIN 81 9500 1514 FIN 60 7010 9050 999 60 7010 X051 FIN 81 3110 0412 058 81 0011 0404 FIN 81 9500 1464 200 Description SVR Pack Consists of the following Top Mtg Plate Bottom Mig Plate Top Rod Connector Rod Connecting Pin Drill Jig Floor Bolt Strike Latch Mounting Screw Packet 791 Top Strike Packet Bottom Bolt Case 7110 7210 7110F Top Rod Bottom Rod Assembly Rod Guide Packet Consists of the following Guide Rod 1 Cover Rod Guide 1 Screw 8 x 1 2 2 RPHMS 4 Screw 8 32 x 1 4 2 FPHMS 4 Blade Stop Block Packet 7210 only Yale 9 Ge SVR PACK ITEM 34 PART OF SVR PACK ITEM 34 STRIKE PACKET AK SEE TOUCHBAR SECTION FOR TOUCHBAR COMPONENTS Pages 28 amp 29 PART 4 34 7210 40 ON d e lt 7110 F PART OF SVR PACK ITEM 34 c9 Yale 7210M F surface vertical rod Item 23 32 33 34 Part
57. Quantity 1 See Page 26 Lever Knob 1 2 81 6619 2896 999 Set Screw 1 3 10 0086 9038 999 Nylon Bushing 1 4 See Page 27 Escutcheon Plate spacing number 201 1 5 81 3173 0520 Mounting Screw 2 6 50 1198 0007 048 Hook Spindle 1 7 99 9999 3990 999 094 x 250 Rollpin 2 AN trim lever and knob double sided dummy trim with rose or escutcheon Item 1 a E Go Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown 6 JO 9 10 11 12 Not Shown 2 Brass 7 Steel Part Number See Page 26 81 6619 2896 999 10 0086 9038 999 10 0502 2004 FIN 10 0501 x002 FIN 50 8403 x001 FIN 50 8404 x001 FIN 50 8405 x001 FIN 50 8406 x001 FIN 50 8407 x001 FIN 50 8408 x001 FIN 81 061 1 0420 999 81 0013 0424 048 81 0013 0428 999 50 0505 0004 999 50 0506 0004 999 50 1173 1011 048 50 1173 1012 048 50 1173 1013 048 80 0122 0620 FIN 50 0836 2002 FIN 50 0838 1001 000 See Page 27 Xin 3rd set of numbers is the base material designation Description Levers Knobs Set Screw Nylon Bushing Rose Thimble Adapter CO Rose Scalp Outside or Inside Rose Scalp Outside or Inside R4 Rose Scalp Outside or Inside R5 Rose Scalp Outside or Inside R6 Rose Scalp Outside or Inside R7 Rose Scalp Outside or Inside R8 Rose Scalp Outside or Inside Mounting Screws 1 3 4 door Std Mounting Screws 2 2 1 4 door Mounting Screws 2 1 4 2 3 4 door Inside M
58. Saca eer ev dons 56 57 541F 546F 548F 549F THM GaN RAS CUPS RS NY RAE 58 59 Levers and Knobs oec es cese a ab ir A ae osos 60 Cylinders koe Ree ee p ee a E fe dbo tolus 61 P cT E 62 50 Be pe echo NEEN x Hop Ea 63 64 Nilles Dr ECT MM 65 Handing Instructhons aa 66 67 Surface Vertical Rod Devices 68 Concealed Vertical Rod Devices 69 Troubleshooting Ug ER REDE RR REVUE nae 70 Yale introduction Installation Notes 1 Any retrofit or other field modification to a fire rated opening can potentially impact the fire rating of the opening and Yale Locks amp Hardware makes no representations or warranties concerning what such impact may be in any specific situation When retrofitting any portion of an existing fire rated opening or specifying and installing a new fire rated opening please consult with a code specialist or local code official Authority Having Jurisdiction to ensure compliance with all applicable codes and ratings 2 Refer to the templates and installation instructions for complete door preparation and installation requirements 3 Machine screws are provided for steel reinforced doors threaded to the head AB Type screws are provided for wood door applications
59. Yale Yale KeyMark Service Manual cted Keyway Cylinder ASSA ABLOY Yale table of contents TIMER SSCURTY dre ca nak De ON Ron A 2 Cylinder Exploded Views and Part 2 3 6 Pals E E at te uci Gene dois 7 PIN SPSGCIICATIONS PRETIUM 8 Pins and dude Gama arabian 9 Key Bitting Specifications EE 10 Espero rr 11 KOy T 12 Comybitiatirig GyliIleKS s C HR 13 Combinating WOrkKSheGlS munies tou ea us E ERE nus Kee das 14 17 Master anna wen aoe ace eit dea CRS 18 19 protected keyway The Security Leg The Yale KeyMark keyway has three distinct components an upper portion or blade a middle ledge and a unique lower angled portion or leg which exits the plug at an angle This Security Leg keyway offers these advantages Keyway differentiation by angle Increased pick resistance Prevents other manufacturers or other angle users keys from entering the cylinder Auni
60. al December 2004 Page 7 522 524F 525F 526F 5286 529F TRIM ITEM 1 or BY GC CO N 12 14 Page 8 PART NO 60 7000 0414 FIN 60 7000 0415 FIN 60 7000 1235 048 81 0016 2200 999 60 7000 0046 000 81 4414 0308 036 60 7000 021 6 059 60 7000 021 7 059 60 7000 1328 048 60 7000 621 7 082 99 9958 0047 999 DESCRIPTION Escutcheon Assembly 522F 526F 524F 525F 528F 529F Lever Knob Oylinder Rim Oylinder Collar Housing amp Cam Assy Screw Oylinder Mounting 2 Screw NL Function Driver Gear Assembly Screw Tailpiece Plate 6 x 3 8 PHT T PH 2 Tailpiece Assembly 1 3 4 Door Without Shim Kit 2 2 1 4 Door or Std Door with Shim Kit 1 Drive Lever Gear 2 on 525F Hub Lever Cotter Pin December 2004 ITEM 15 17 18 19 20 21 49 PART NO 99 9999 3516 999 60 7000 9001 999 81 9500 1476 FIN 81 0013 0670 FIN 99 9999 7156 FIN 60 7000 1224 999 60 7000 1225 999 60 7000 1234 999 60 7000 1306 999 60 7000 1305 059 60 7000 1236 059 60 7000 X055 FIN DESCRIPTION Nut Spindle Thimble Insert Nylon Levers Not Shown Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 2 Washer 14 Finish 2 Spring Grip Return not shown Levers RHR blue Levers LHR red Knob Spring not shown Under Tailpiece Hex Nut Bushing for Spring not shown Washer Under Slotted
61. art No 60 7000 0710 FIN 60 7000 0712 FIN 60 7000 0716 FIN 3 See Chart Page 61 5 60 2000 6206 082 6 60 7000 1235 048 81 9500 1405 FIN 17 81 0013 0670 FIN 99 9999 7156 FIN Description Escutcheon Assembly 630F 631F 661F Cylinder Mortise or Rim Housing Cylinder Rim Screw Cylinder Mtg 2 Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 3 Washer 14 Finish 3 See page 61 for cylinder collar applications Yale 4 Q NL NL pene pote Access by Access by J 01 03 03 630F 631F 661F 630F ol Yale 680F 681F 684F trim AFF LR 0 Description Screw 1 4 20 x 1 OPHMS 2 Item Part No 81 9500 1476 FIN Screw Packet Mtg li Consists of the following gt 81 0013 0670 FIN 99 9999 7156 FIN Washer 14 Finish 2 3 See Chart Page 61 Cylinder Rim or Mortise p Nightiatch e 5 60 2000 6206 082 Housing 08 681F ghtlatch 6 60 7000 1235 048 Screw Cylinder Mtg 2 Note Handle and Escutcheon sold as assembly only 02 03 03 680F 681F 684F Yale ele A 2
62. ce Manual 757F 793 Standard Optional strike for double door on 2100F applications without a mullion on 2100 1 3 4 2 7132 9 16 44mm 64mm 14mm A CA li 64mm E o ee y 797 702 Bracket for SVR Top Strike in Flush Transom Opening on 2110F Floor Strike for optional bottom Pullman Latch 67mm iane 27mm 2 5 8 1 2 25mm e E 794 Optional Floor Strike for fire openings using saddle threshold or flush floor mount Must use for fire openings with thesholds December 2004 Page 35 Yale Shim Kits 224 For 2110 2110F Surface Vertical Rod Exit Device Note Use shim in addition to the Latch Mounting Plate Top and Bottom Sin Latch N e 701 ic 1060 Rod Guide Shim 4 60 7010 1065 Device Standard amp TE N Standard amp T 60 7000 1 106 200 7 Kit Includes All Shims for Device 03 2100 5210 200 Surface Vertical Rod Device End Cap Shim 2 60 2000 1181 200 Rod Extension Assembl 223 For 2110 2110F Rim Exit Device Kit Includes All Shims for Device 03 2100 5200 200 Device End Cap E Shim 2 60 2000 1181 200 Device Shim AN Standard amp T P 60 7000 1106 200 Extension Link Extension Kits 2 Used to extend the height of stan 12 dard length rods for 2100 2110F Series exit devices Optional Vertical Latches y 60 1510 0280 FIN Panic 6 60 1510 0
63. crew Packet Mtg Consists of the following Screw 1 4 20 x 1OPHMS 3 Washer 14 Finish 3 Spring Under Tailpiece Hex Nut Bushing for Spring Pull Straight Screw Post Lock Washer Screw Post Spring Thumbpiece 2 Slider Thumbpiece Housing Tailpiece Assy Pin Thumbpiece Thumbpiece Support Bracket See page 61 for cylinder collar applications 633F Cylinder Controls T Piece 633F Yale 0 Access by Passage Key and So aa 06 633F KA gt 0 Yale 673F 675F trim Item 17 38 39 40 41 44 45 46 48 49 Part No 60 7000 07 18 FIN 60 7000 0717 FIN 60 1530 X114 FIN See Chart Page 61 81 9500 1405 FIN 81 9500 1453 FIN 60 0010 2639 FIN 60 7000 1039 048 99 9999 7154 036 60 1530 1133 999 81 001 1 0674 036 60 7000 1460 048 60 1500 1806 059 60 1500 7244 000 99 9999 4517 999 Description Escutcheon Assembly 673F 675F Thumbpiece Oylinder Mortise 673F Screw Packet Mtg 1 3 4 2 Doors 2 1 4 Doors Pull Straight Screw Post Lock Washer Screw Post 2 Spring Thumbpiece Screw 1 4 20 x 1 1 4 FHPMS Thumbpiece Trim Spacer Not Shown Bracket Thumbpiece Pin Thumbpiece Tru Arc Ring See page 61 for cylinder collar applications Ya
64. crew Post 2 Lockwasher Screw Pin 5 32 x 1 1 8 Groove Not Shown Yale Cylinder Passage Controls Active 17 05 06 c 518F 519F Yale 513F 517F trim Item Part No 60 7200 0154 FIN 60 7200 0155 FIN 60 7200 0120 FIN 60 7200 0156 FIN See Chart Page 61 See Chart Page 61 60 7200 0159 000 60 7200 6145 082 60 7000 1235 048 81 0016 2200 999 60 7000 9001 999 81 9500 1476 FIN 81 0013 0670 FIN 99 9999 7156 FIN 60 7000 1306 999 60 7200 1120 059 60 7200 0164 000 60 7200 1147 059 60 7200 1083 059 99 9999 4617 999 99 9999 3508 036 60 7200 1142 000 99 9999 0246 999 60 7200 1104 059 60 7200 1133 000 60 7200 X136 FIN 60 7000 1039 048 99 9999 7154 036 99 9958 0044 999 Description Escutcheon Assembly 513F Top 517F Top Bottom Thumbturn Spindle Assy Cylinder Rim Collar Cylinder Housing Cylinder 513F 517F Screw Cylinder Mounting 2 Screw NL Function Thimble Insert Nylon Not Shown Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 1 Washer 14 Finish 1 Spring Under Tailpiece 513F Not Shown Plate Cover Rack amp Tailpiece Assy Lever Clutch 513F Pin Clutch Lever 613F Retainer Clutch Lever Pin 2 613F Nut Cover Plate 2 Hub Not Shown Bushing Nylon Not Shown Washer Grip Not Shown Spring Rack 2 Not Shown Pull Offset Screw Post 2 Lockwasher Screw Post 2 Pin 5 32 x 1 1 8 Groove Not Shown 5
65. crews continue to back out 8 Periodic checks and adjustments of rods may be required to compensate for door or frame sag Yale troubleshooting guide 1 Many problems with the operation i NOT DOOR MUST DOOR MUST of exit devices arecaused by factors NOT dd 1 AG SWNG FREELY other than the device itself Among the most common is a misalignment or an improper fit of the door within ANS A the frame 2 Another common source of prob lems is improper installation Even if all cutouts and screw holes are properly located exit devices must be securely fastened to properly reinforced doors Hollow doors and REINFORCEMENT frames with a structural thickness Pd metal skin plus reinforcement or solid hardwood must have at least three full screw threads to be con sidered reinforced DOOR SKIN 3 Most problems with dogging occur on vertical rod devices When the dogging function is hard to engage HUB POSITION or will not work at all the rods may be incorrectly adjusted allowing the mechanism to bottom out Readjust rods per the device instructions or as outlined on the previous pages 7100 HUB POSTION DIFFERENCE IN ACTIVE HEADS Yale notes Yale online literature and templates For the latest information on Yale Locks amp Hardware products visit our website at www yalelocks com Click on the Product Information bu
66. cutcheon Plate Screw 2 1 4 door 2 4 Not Available Spindle Assembly 1 3 4 2 1 4 door 2 Not Shown Not Available Outside Mounting Plate 1 Not Shown Not Available Inside Mounting Plate 1 Not Shown Not Available Spindle Spring 2 Not Shown Not Available Spindle Bushing 1 Not Shown Not Available Set Screw 1 Not Shown Not Available Thumbturn Assembly E3 E4 1 3 4 door il Not Shown Not Available Thumbturn Assembly E3 E4 2 2 1 4 door 1 Not Shown Not Available Thumbturn Assembly ES EA 2 1 2 3 1 4 door 1 Inside Yale trim lever with SL escutcheon For all products Item Om Om P fF HK HF HF N Not Shown Part Number See Page 26 See Page 27 10 0086 9038 999 50 8700 1015 048 50 8700 1016 048 50 8700 1017 048 50 8700 1060 048 50 8700 1061 048 50 8700 1062 048 50 4601 7162 999 50 4601 7163 999 50 4601 7164 999 50 4601 7166 999 50 4601 7167 999 50 4601 7168 999 50 8700 1920 048 50 1824 6009 FIN 50 1824 6008 FIN 99 9958 0048 999 Inside Description Levers SL Escutcheon Plates Nylon Bushing Spindle Assembly 1 3 4 door Spindle Assembly 1 7 8 2 door Spindle Assembly 2 1 8 2 1 4 door Spindle Assembly 2 1 2 2 3 4 door Spindle Assembly 2 7 8 3 1 8 door Spindle Assembly 3 1 4 door Escutcheon Plate Screw 1 3 4 door Escutcheon Plate Screw 2 door Escutcheon Plate Screw 2 1 4 door Escutcheon Plate Screw 2 1 2
67. d Exit Device Less Bottom 22 23 7 180 F 2405 hgh ee a e sd de 24 25 720DB Rigid iue crees uct bby desc Gee ae ev eed 26 27 Bans sps ECL 28 29 Trim 603F 622F 624F 625F 626F 628F 629F 30 31 629F 27 rris idu ibo ree PRR er E VERTO DERE tbe e te dor 32 33 52 6054F 6560F 658F ee get y ose eo eet S ex ue as 34 35 620 621F GOVE Tiris ci ru rr Gr eee Y ne do 36 37 6339F 695F MM sce cats ros Fares we et ocu e S RE Beds gal se Pear prog 38 39 673 67 zer o re dS Aen ew Paha tn ad A aie dao hy Suede es 40 41 SE 6 4 662F Tried ci erp den a x Sata EE 42 43 690F 631F 661F Tei cee eRe oe bh ge ER AS Penser ers ene Yu ev 44 45 G80F 681 E 684F TEIL notera taces xc e gp Sls scd d beoe ae Gran E 46 480F 481F 482F 483F Tris eee etae wr E ie deu es Pu dee dud s 47 502E 504F 505F 506 508F 509F Trim ike a dures 48 49 500 501 Tt VARS eee pesa PER CR Re Ne 50 51 SIGE 5 TOP INTE sc cs stated dat exu d Saeed DR RE S esuada etia 52 53 Tis ke D r Ganda in y roe eee ee e dog uci dow ea Reed eq 54 55 SIZE ni ette ae Ren dex eee Med
68. d Lever DT Free nob Lever Wheeling Lever 652F 654F 08 09 03 14 02 08 09 02 652F 654F 656F 658F 658F Yale 620F 621F 651F trim Item Part No 60 7000 0648 FIN 60 7000 061 4 FIN 60 7030 0193 FIN See Chart Page 61 60 2000 6206 082 60 7000 1235 048 81 9500 1476 FIN 17 81 0013 0670 FIN 99 9999 7156 FIN Description Escutcheon Assembly 620F 621F 651F Cylinder Rim or Mortise Housing Cylinder 621F Screw Cylinder 621F Mounting 2 Screw Packet Mtg Consists of the following Screw 1 4 20 x 1 OPHMS 2 Washer 14 Finish 2 See page 61 for cylinder collar applications Yale lt gt lt gt gt Q Q EO NL Access ND Access by Blank Plate Key Key 01 03 07 620 620F 621F 651F Yale 633F 635F trim Item NM Oo nnm n o Part No 60 7000 0715 FIN 60 7000 0714 FIN 60 7000 X192 FIN See Chart Page 61 60 7000 0215 000 60 7000 1235 048 81 0016 2200 999 81 4414 0308 036 60 7000 061 1 059 81 9500 1476 FIN 81 0013 0670 FIN 99 9999 7156 FIN 60 7000 1306 999 60 7000 1305 059 60 0010 2639 FIN 60 7000 1039 048 99 9999 7154 036 99 9999 5697 999 60 7000 1190 059 60 7000 0214 000 60 7000 1045 059 60 7000 1189 059 Description Escutcheon Assembly 633F 635F Thumbpiece Cylinder Rim 633F Housing amp Cam Assembly Screw Cylinder Mounting 2 Screw NL Function Screw Tailpiece Plate 6 x 3 8 PHT T PH 2 Tailpiece Assembly S
69. e order and will be set at the factory The following details changing the handing in the field Tools Needed Needle Nose pliers Crescent wrench Cotter Pin Stop Post Notes During change ensure black gear does not rotate Please wear safety glasses and be aware of spring tension on spring hub upon removal and assembly Light lubrication is recommended under flat gear white lithium grease can be used Remove cotter pin Remove castle nut Remove washer e Carefully pull up on spring hub to disengage spring Remove spring and note orientation Remove lever handle Pick up flat gear flip and orient stop on opposite side of stop post See pictures for hand orientation Install spring upside down from original orientation and place spring leg on opposite side of stop post from original installation orientation cme Left Hand Reverse gear amp spring orientation Right Hand Reverse gear amp spring orientation UE 3 Notch for spring to engage for left hand reverse ABS e Install lever 180 degrees from original position Install spring hub with stamped number in the 6 o clock position e Rotate spring leg around with needle nose pliers to engage notch in spring hub refer to pictures for reference position Press down on spring hub to ensure complete engagement Install washer Spring orientation for right hand reverse operation Install castle nut
70. e penetrating or solvent type lubricant as a cleaning agent to loosen frozen or sticking components Lubricate with silicon base or Lithium Grease Lubricate cylinder with graphite or other non oily lubricant such as Lock EZE Do not use oil based lubricants in Keyway Yale notes Yale online literature and templates For the latest information on Yale Locks amp Hardware products visit our website at www yalelocks com Click on the Product Information button to find Catalogs Parts manuals Templates Specifications Installation instructions Yale customers can click on the ebusiness symbol on the website to register for an ebusiness account to Check the status of orders Check availability of QuickShip items Track your order and confirm delivery Receive email notification of template changes And More Or contact us at U S A Yale Locks amp Hardware Address 225 Episcopal Road Berlin CT 06037 4004 Tel 1 800 438 1951 Fax 1 800 338 0965 www yalelocks com Canada ASSA ABLOY Door Security Solutions Canada Address 160 Four Valley Drive Vaughan Ontario LAK 4T9 Tel 1 800 461 3007 Fax 1 800 461 8989 www assaabloy ca International ASSA ABLOY Americas International Tel 1 905 821 7775 Fax 1 905 821 1429 www assaabloyai com Yale Locks amp Hardware is a division of Yale Security Inc an ASSA ABLOY Group company Yale is a registered trademark of
71. eading during a pry attack When the door is in the closed position the Anti Pry Bracket interlocks in position between the exit device strike and frame preventing the strike and exit device latch from being separated retrofit kits Schlage Cam and Housing Assembly Part Number 60 7000 0815 Von Duprin Tailpiece Part Number 34 1145 1005 048 Yale mullions Item Part No Description 1 60 7200 001 1 FIN Mullion 8 M300 Top Retainer Packs 2 60 7000 0759 M200 F 60 7000 0755 KRM200 F Bottom Retainer Packs 3 60 7000 0763 M200 F 60 7000 0760 KRM200 F 4 60 7000 0750 Locking Mechanism KRM200 F 5 See Chart Page 61 Oylinder Mortise 81 9500 1417 078 Stabilizer Kit optional contains Bracket Stabilizer 2 gt Stabilizer 2 Spacer Stabilizer 4 Screw 10 24 x 3 4 FHM PH 4 Screw 10 24 x 1 FHM PH 4 81 9500 1416 FIN Mounting Bracket Packet contains M200 F KRM200 F Mullion Mounting Plate 2 Screw 1 4 20 x 1 2 FHUM PH 6 Anchor 1 4 20 Masonry 3 81 9500 1414 FIN Carriage Bolt Packet 9 contains Bolt 1 4 20 x 1 3 4 Carriage Parts Packet contains Items 7 8 and 9 Not Shown 81 9500 1523 FIN M300 Yale handing instructions Handing Left Hand Reverse Hinges on left opens outward For handed devices specify LHR Right Hand Reverse Hinges on right opens outward For handed devices specify RHR Note Doors with Panic Ex
72. ecial vises are only available through Yale Each code punch machine is designed to cut only the unique angle of Yale Keymark keys Any inserts or jaws for other machines available in the future will also only be available through Yale The K900 Code Cutting Punch can rest on a work bench or it can be mounted securely to the bench by means of the two mounting holes located in the base Note The code punch uses a tip reference and all keys are cut tip to bow LFIC Control Keys are furnished pre cut in the tip position When referencing the bitting list the O cut used on the tip bitting is only to advance the vise one position When cutting these keys 1 Insert the keyblank into the vise assembly 2 Turn the depth knob to O and depress the paddle handle This will advance the vise assembly to the correct starting position for cutting the key 3 Continue with cutting the key depths Yale key cutting COMPANY FACILITY NAME KEYWAY SYSTEM REGISTRY Date No of Cut Keys Issued log No of Miscut Facility Issued To As per NOA BEGINNING INVENTORY KEY BLANKS RECEIVED TOTAL CUT KEYS ISSUED TOTAL MISCUT KEYS TOTAL ENDING INVENTORY Zip Key Total Balance Notes Code Machine Blanks of Operator Used Keys Yale combinating cylinders Calculating the A2 Pin Stack Rules For Top Loading SFIC Non SFIC K600 SFIC Cylinders K600 e All Other Types For best results pin t
73. ed before Oct 2011 LBDY8807FL Reflections Levers shipped after Oct 2011 Entry Lock F04 Specify finish Includes armor front and strike pack Yale lockbody assemblies 8808 8808 2 Model Number Used with om LBDY8808 Knobs a LBDY8808FL Standard Levers m H LBDYSL8808 SL Levers e c i LBDY8808RL Reflections Levers shipped before Oct 2011 LBDY8808FL Reflections Levers shipped after Oct 2011 Classroom Lock Intruder Latchbolt Lock FO5 2 Model Number Used with LBDY8809 Knobs LBDY8809FL Standard Levers LBDYSL8809 SL Levers LBDY8809RL Reflections Levers shipped before Oct 2011 LBDY8809FL Reflections Levers shipped after Oct 2011 Classroom or Office Lock 8811 2 Model Number Used with 9 LBDY8811 Knobs LBDY8811FL Standard Levers H LBDYSL8811 SL Levers LBDY8811RL Reflections Levers shipped before Oct 2011 LBDY8811FL Reflections Levers shipped after Oct 2011 Intruder Deadbolt Lock F33 Model Number Used with LBDY8812 Knobs LBDY8812FL Standard Levers LBDYSL8812 SL Levers LBDY8812RL Reflections Levers shipped before Oct 2011 LBDY8812FL Reflections Levers shipped after Oct 2011 Intruder Deadbolt Lock F34 Specify finish Includes armor front and strike pack Yale lockbody assemblies 8813ST 8813ST 2 Model Number LBDY8813 Classroom Deadlock Classroom Deadlock
74. embly 2 2 1 4 door Spindle Assembly 2 1 4 3 1 4 door Thumbturn and Plate Assembly 1 3 4 to 2 1 4 door Thumbturn and Plate Assembly 2 1 4 to 3 1 4 door Spindle Pin R1 R2 Nylon Bushing R1 R2 Inside Rose Adaptor R1 R2 Inside Rose Support R1 Designer Rose Scalp R2 Designer Rose Scalp R1 R2 Outside Rose Support Assembly R1 R2 Through Bolt Screw Pack Designer Emergency Release Designer Thumbturn Assembly 1 3 4 door Designer Thumbturn Mounting Plate Designer Thumbturn Screw Pack Quantity 2 i D trim Reflections lever with rose For products shipped prior to October 2011 Item 1 oar 7 Not Shown Not Shown Not Shown Not Shown Not Shown 8 9 10 Not Shown Not Shown Not Shown Part Number See Page 26 Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Description Levers Set Screw Outside Mounting Plate Assembly Outside Mounting Post Inside Mounting Plate Assembly Mounting Screw 1 3 4 2 1 4 door R3 Rose Assembly R4 Rose Assembly R5 Rose Assembly R6 Rose Assembly R7 Rose Assembly R8 Rose Assembly Spindle Spindle Spring Spindle Anchor Designer Thumbturn Assembly 1 3 4 door Thumbturn Mounting Plate Thumbturn Screw Pack Outside Yale Quantit
75. emoval Not Shown 11 107 Schlage Retrofit Kit 15 See Chart Page 61 Cylinder 16 14 5407 9201 999 Spacer Cylinder Yale 546F 548F 549F trim 3 50 a Hf LONE lt 5 00 WD SD DT NL Cylinder Free Passage DT Access Control Rigid by Key Lever pens Lever Lever ever 03 08 02 02 541F 546F 548F 548F 549F Note Available as assemblies only SCHLAGE CYLINDER CAP REMOVED Yale trim designs for escutcheons AR Arcadia Projection 3 1 4 82mm Lever assembly RHR 60 7000 0097 FIN LHR 60 7000 0098 FIN MO Projection 3 76mm Lever assembly 60 7000 0239 FIN HA i it 1 Hampton Projection 3 3 8 86mm Lever assembly 60 7000 0285 FIN AU Augusta Projection 2 5 8 61mm Lever assembly 60 7000 0095 FIN gt Pacific Beach Projection 3 5 16 84mm Lever assembly 60 7000 0240 FIN co Copenhagen Projection 3 1 2 90mm Knob assembly 60 7000 0062 FIN CR Carmel Projection 3 1 8 79mm Lever assembly 60 7000 0140 FIN PN Pinehurst Projection 3 1 16 78mm Lever assembly 60 7000 0198 FIN LF m Litchfield Projection 2 7 8 73mm Knob assembly 60 7000 0060 FIN JN 8 Jefferson Projection 2 9 16 65mm Lever assembly 60 7000 0093 FIN VI WS Virginia Projection 3 1 8 79mm Lever assembly 60 7000 0236 FIN 603F
76. er Cyl lock cyl cylindrical lock cylinders 8 7120 F CVR 5210 6 LC Security Cyl 5220 7 pin Security Cyl 107 Adaptor kit for Schlage Cyl Trim with lever for Best Arrow or Falcon B Trimi Prefix SFIC cylinder specify 6 or 7 pin AU amp PB levers only Yale Refer to separate catalog section for availability Yale strikes Rim Devices 1 1 4 757F 793 759 Standard Optional Standard 7100 F 7150 F 7200M F 7250M F 7100 7150 7200M 7250M 7200 Rim Vertical Rod Devices 2 1 3 4 7 gt V d m 50mm SE CAN 1 1 8 2 7 imm 791 797 761 726 Standard Bracket for SVR Top Strike Standard Standard 7110 7120 Top in Flush Transom Opening 7160 Top 7170 Top 1 116 96 2 64mm 14mm CC Y 27mm Le Ve uz wW 25 dU m OK 702 790 794 Floor Strike for Bottom Standard Floor Strike for fire openings using saddle threshold or flush floor mount Pullman Latch Option All Vertical Rod Devices Mortise Devices 3 1 2 89mm 798 202 718 Standard Standard Box Open Back Strike All Mortise Non Handed for ANSI Prep for Door Pair When Code Allows Use Yale accessories Shim Kits 724 724NS For Surface Vertical Rod Exit Device Note Use shim in addition ae Si to the Latch Mounting Plate Shim 2 Top and Bottom im 60 7010 1060 200 Rod Guide 60 7010 1065 200
77. ew Packet Cover 8 32 x 5 16 FHUM PH 5 Screw Dogging Assy 10 24 x 5 8 PHT T PN 2 Screw Trim Slide 8 32 x 1 2 FHT PH Screw Latch Head to Carrier 8 32 x 1 4 PHTC PH 2 Sex Nut Packet 4 Fire rated Devices incl Screw 10 24 x 3 8 Type F THP 4 Flush End Cap Kit Covers which bare the UL Listing mark for Fire Rating cannot be shipped with that marking Therefore covers for Fire Rated Latch Case Assemblies are not available Yale touchbar b 7100 F Hub Position Yale 622F 624F 625F 626F 628F 629F trim Item Part No 1 60 7000 0612 FIN 60 7000 0615 FIN 2 See Chart page 60 3 See Chart page 61 60 7000 0215 000 6 60 7000 1235 048 81 0016 2200 999 8 60 7000 9002 999 9 81 4414 0308 036 10 60 7000 0611 059 60 7000 0217 059 60 7000 1328 048 60 7000 1011 059 60 7000 1339 048 Description Escutcheon Assembly 622F 624F 625F 626F 628F 629F Lever Knob Thumbturn Assy 603F Cylinder Rim Housing amp Cam Assy Screw Cylinder Mounting 2 Screw NL Driver Gear Assembly Screw Tailpiece Plate 6 x 3 8 PHT T PH 2 Tailpiece Assembly 1 3 4 Door Without Shim Kit 2 2 1 4 Door or Std Door with Shim Kit Gear Drive Thumbturn Lever 603F 626F 628F Knob Rigid Lever 629F 625 Knob Gear 622F 624F See page 61 for cylinder collar applications Item 12 14 15 16
78. he cylinder one chamber at a time Top Pin Top Pin 23 19 Minus Minus e Pin the cylinder to the operating keys change key s and The Plug Total master keys s using bottom and master pins Control e Pin the cylinder to the control key by inserting a build up ius pin in each chamber To determine the build up pin numbers x ud Build up Add 10 to each of the control key cuts This is called the Pin control total The Control For each chamber subtract the bottom pin and Total master pin total plug total from the control total ien e Plug e Use the resulting number as your build up pin Total number e Load the top pin To determine the top pin number subtract the control total from 23 Reference the Quick Master Pin Master Pin Subtraction Chart for quick calculation see page 15 if req if req The Deep The Deep The total stack height the sum of all the pins must Minus The Minus The equal 23 Shallowest Shallowest After all chambers have been pinned insert the core into the NUM M SE capping block load springs and cap i eS 3 Bottom Pin Rules For Top Loading K100 K200 K300 K400 K800 Bottom ag Bottom Non SFIC Cylinders Pa Master Pin jug The Shallowest Operating Cut The Shallowest Operating For best results pin the cylinder one chamber at a time Cut Pin the cylinder to the operating keys change key s and mas ter keys s using bottom and master pins
79. ice to opposite 180 RHR DEVICE LHR DEVICE degrees orientation insert lifter assembly and reinstall screws NOTE Lifter must fit under lift block as shown VERTICAL LIFTER 48 ASSEMBLY ASSEMBLY 2100 Series Exit Device Parts amp Service Manual December 2004 Page 39 Yale HANDING INSTRUCTIONS Lever Handle Trim e d 11 Remove cotter pin Remove castle nut Observe spring orientation LHR Red spring part 60 7000 1225 999 Short lead is at 1 o clock and long lead is to lever side of stump at 6 o clock RHR Blue spring part 60 7000 1224 999 Short lead is at 11 o clock and long lead is to lever side of stump at 6 o clock Remove round housing spring and spacer Note orientation of gap which governs rotation in gear and remove gear Rotate lever 180 Flip gear over and reinstall observing proper gap orientation for new direction of rotation LHR 6 8 o clock RHR 4 6 o clock Install spring of opposite hand color Place spring around spindle with long lead against gear and to lever side of post Place housing gap side toward lever over spring and spindle until square in hous ing begins to slide down on spindle While applying downward pressure on housing wind short lead of spring toward lever until housing snaps into place Replace spacer in housing Spring housing and spacer should now be oriented as indicated in step 3 above Note
80. ike 761 Top Strike Packet Pin Rod Yoke 2 Set Screw Yoke Pin Yoke Pin Spacer 2 Cotter Pin 5 Ring Retaining 2 Screw Pack 2 Temp Screw 2 Top Latch amp Bracket Assembly 7160 F Bottom Rod amp Coupler Assembly Top Rod Tube Arm amp Bracket Assy 2 Yale 7160 F concealed vertical rod PART OF CVR PACK ITEM 46 lt gt PART CVR PACK a 8 46 Hi SE PART OF CVR PACK ITEM 46 a H PART OF CVR PACK SEE TOUCHBAR SECTION FOR TOUCHBAR COMPONENTS Pages 28 amp 29 ET ITEM 46 PART OF CVR PACK ITEM 46 Yale 7160 F LBR concealed vertical rod Less Bottom Rod Item 36 37 46 47 51 52 55 Part No 60 7020 0360 048 60 7100 X025 FIN Not Available 60 7220 1019 059 60 1510 0282 000 60 1510 0281 000 81 9500 1605 000 60 7160 1004 999 60 7120 1047 048 60 7140 1026 059 60 7020 1064 059 99 9958 0045 999 99 9999 4526 999 81 0011 0512 058 81 0014 0430 036 60 7 160 0060 000 60 7220 7025 000 60 7220 0030 000 60 71 10 0002 999 Description Latch Case Assembly 7160 7160F Specify Hand Cover Latch Assembly 7160 7160F 4 Top Rod Rod Extension Assembly 12 Rod Assembly 24 Rod Assembly CVR Pack Consists of the following 761 Top Strike Packet Pin Rod Yoke 1 Set Screw Yoke Pin Yoke Pin Spacer 1 Cotter Pin 3 Ring
81. it and Fire Exit hardware must open out Therefore hands must be reverse bevel PUSH SIDE LEFT HAND RIGHT HAND REVERSE REVERSE BEVEL DOOR Sy BEVEL DOOR PUSH SIDE PUSH SIDE HINGE STRIKE STRIKE HINGE JAMB JAMB JAMB JAMB we PULL SIDE PULL SIDE LHR RHR Rim Devices 7100 F 7150 F 7200 F Series These devices are non handed Device Side RHR Door LHR Door Vertical Rod Devices Surface and Concealed RHR DEVICE LHR DEVICE 7110 F 7120 F 7160 F 7170 F 7210 F s 7220 Series Remove four screws and vertical lifter assembly Turn device to opposite 180 degrees orientation insert lifter assembly and reinstall screws NOTE Lifter must fit under lift block as shown 85 VERTICAL LIFTER ASSEMBLY ASSEMBLY Yale handing instructions Effective April 16 2010 the following Free Wheeling exit device lever trims will ship with a new universal lever spring and hub 626F 627F 628F 629F 690F 691F The new universal spring allows the handing for the trim to easily be changed without the need for any additional parts This means no more red or blue springs Castle Nut Spring Hub To accommodate the new universal spring a slight modification to the door prep has been incorporated In anticipation of this change revised door templates for these functions were posted to our website in August 2009 The required trim handing should be specified on the Bottles purchas
82. le VA 44 73 0 fe gt M d D E 6 n e Cylinder Passage Controls Lever cs Yale 632F 634F 662F trim Item Part No Description Escutcheon Assembly 60 7000 0713 FIN 632F 60 7000 07 11 FIN 634F 60 7000 0717 FIN 662F See Chart Page 61 Oylinder Mortise or Rim 60 2000 6206 082 Housing Cylinder 60 7000 1235 048 Screw Oylinder Mtg 2 81 9500 1467 FIN Screw Packet Mtg Consists of the following 60 7000 1039 048 Threaded Post 1 81 0011 0674 036 1 4 20 x5 8 1 RHPMS 81 0013 0670 FIN 1 4 20 x1 3 OHPMS 99 9999 7156 FIN Washer 14 Finish 3 17 See page 61 for cylinder collar applications 662F NL Cylinder by Pull 03 632F Yale KU 0 2 NL DT i Full Plate Cylinder by Pull 02 03 634F 662F 004 8 Yale 630F 631F 661F trim Item P
83. mber Caps See remarks Parts included in K600 not available ordered separately Qty 6 or 7 6 or 7 6 or 7 Catalog No K730 K731 Remarks Not available separately For location information only Not available separately Not available separately Not available separately Not available separately Not available separately Refer to page 9 for options Refer to page 9 for options Refer to page 9 for options Refer to page 9 for options Yale Item Description Qty Catalog No Remarks 1 Plug 511 Plug Diameter 1 K850 No of pins keyway and finish required 2 Control Pin and Spring 1 Staked in place Ki geng 4 Plug Retainer 1 740 5 Control Lug 1 Not available separately 6 Control Lug Retainer Screw 1 Not available separately 7 Control Lug Guide Pin and Spring 1 Not available separately 8 Bottom Pins S Refer to page 9 for options 9 Top Pins Master Refer 9 for options 10 Top Pins Driver Refer to page 9 for options 11 Tumbler Springs 60r 7 K730 12 Spring Cover 6 pin 1 K732 12 Spring Cover 7 pin 1 K733 See remarks Yale key in knob lever cylinders Item Description Qty Key In Knob Model No Key in Lever Model No 1 Plug 511 Plug 1 K450 K450 2 Shell 1 K451 K451 3 Bottom Pins 4 Top Pins Master 5 Top Pins Driver 6 Tumbler Springs 60r 7 K730 K730 7 Spring Cover 6 pin 1 K734 K734 7 Spring Cover
84. mbly which includes indicator 262 used with CN88 only O 0 201 208 211 251 260 261 262 Model Number Description CN87 Inside for CN CN88 Outside for CN SL87 Inside for SL SL88 Outside for SL E1 87 Inside for E1 E1 88 Outside for E1 E2 87 Inside for E2 E2 88 Outside for E2 E3 87 Inside for E3 E3 88 Outside for E3 E4 87 Inside for E4 E4 88 Outside for E4 Yale handing troubleshooting handing the 8800 mortise lock Units Shipped Prior To March 2012 Units Shipped After March 2012 HANDING THE LATCHBOLT HANDING THE LATCHBOLT 1 Locate and depress spring plate mechanism in one of the 1 Insert a flat blade screwdriver into cover slot rectangular holes 2 Pull back on screwdriver until latchbolt extends past the base front While depressing spring plate pull latchbolt head 3 Rotate head to desired position Rotate head for desired handing Push head into lockbody until secured Operate several times to insure operation RED MARK ON LOCKING PIECE RECTANGULAR HOLES HANDING THE HUBS LEVER OPERATION 1 Locate the red mark on locking piece 2 The red mark indicates the locked side 3 Push toggle button to the Unlock position 4 With a flat blade screwdriver push red mark on locking piece to rotate locking piece 180 to the desired location 5 The locking piece must be fully rotated 180 for proper opera
85. nside Spindle Pin Hook Spindle for Single Sided Trim Designer Thumbturn Assembly 1 3 4 door Designer Thumbturn Mounting Plate Designer Thumbturn Screw Pack Designer Coin Turn Yale Quantity 2 4 4 A POM ND D D NO 32 2 a2 a 42 D ND ND ND Yale trim standard lever and knob with rose For products shipped prior to February 2012 Item JO OO OO P 10 10 Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown 7 Steel Part Number See Page 26 81 6619 2896 999 10 0086 9038 999 10 0501 x008 FIN 10 0501 x001 FIN 81 061 1 0420 048 81 0013 0424 048 81 0013 0428 999 50 0505 1001 048 50 0506 0010 FIN 50 1178 0001 048 50 1178 0002 048 50 1178 0003 048 50 1824 0014 FIN 50 1824 0021 FIN 99 9999 3979 023 10 0086 9037 999 10 0087 2145 000 50 0505 1001 048 50 0505 2023 FIN 50 0505 2024 FIN 50 8700 0016 048 81 9400 0049 048 50 4602 0037 FIN 50 1824 0030 FIN 50 1824 1125 048 81 9400 004 1 033 X in 3rd set of numbers is the base material designation 2 Brass Description Levers Knobs Set Screw Nylon Bushing Inside Rose Adaptor Inside Rose Scalp Mounting Screw 1 3 4 door Std Mounting Screw 2 2 1 4 door Mounting Screw 2 1 4 2 3 4 door Inside Mounting Plate Outside Rose Assembly Spindle Assembly 1 3 4 door Std Spindle Ass
86. onroe PB Pacific Beach Yale I C 7 Pin AU Augusta MO Monroe PB Pacific Beach Best Arrow Falcon I C 6 amp 7 Pin AU Augusta MO Monroe PB Pacific Beach Corbin Russwin 6 AU Augusta Medeco ASSA 6 AU Augusta 10 11 17 21 December 2004 PART NO 14 5407 0108 FIN 14 5407 1102 000 14 5407 0060 000 14 5407 0161 048 14 5407 2053 000 60 7000 1546 048 60 7000 0155 078 14 5407 0161 14 5407 0166 14 5401 1906 048 DESCRIPTION Rose Support Assembly See Page 21 Tool Lever Removal Driver amp Rod Assembly Yale Best Arrow Falcon I C Obsolete Schlage Medeco ASSA etc from 5400LN Parts Manual Spacer Obsolete Retainer Plate Escutcheon Spindle Assembly 586F 581F Pawl 2100 Series Exit Device Parts amp Service Manual 581F 586F 588F 589F TRIM Cylinder Nightlatch Control Access Lever by Key F08 F03 Passage Lever F14 2100 Series Exit Device Parts amp Service Manual December 2004 Page 25 210 SERIES TRIM Nightlatch Access by Key Dummy Trim Pull Plate Night Latch Cylinder by Pull 60 2100 0090 FIN 60 2100 0020 FIN 60 2100 0021 FIN 213F 214F 217F Cylinder Ring Standard 1765 250 Others Supplied with cylinder Cylinder Housing a 60 2000 6206 082 Plate Assembly 213F Rose x Cylinder ae KE Finger Pull 214F Pull Only 217F Pull x Cylinder 214F
87. or or sales agency or visit our website at www yalecommercial com Handing Left Hand Reverse Hinges on left opens outward For handed devices specify LHR Right Hand Reverse Hinges on right opens outward For handed devices specify RHR Note Doors with Panic Exit and Fire Exit hardware must open out Therefore hands must be reverse bevel PUSH SIDE LEFT HAND RIGHT HAND REVERSE REVERSE BEVEL DOOR Au BEVEL DOOR PUSH SIDE PUSH SIDE a HINGE STRIKE STRIKE HINGE JAMB JAMB JAMB JAMB KS PULL SIDE PULL SIDE LHR RHR 2100 Series Exit Device Parts amp Service Manual December 2004 Page 3 2100 2100F RIM EXIT DEVICE SEE PAGE 5 FOR BAR ASSEMBLY DESCRIPTION Mig Screw Pack 2100F Mig Screw Pack 2100 Sex Nut Pack 4 2 Packs Fire Rated Only Dogging Key 22 2100 2100 CQ ec SN 7 ew 7 BPO A v i ye A 2 1 757 STRIKE PKG J 6 2100 77 pow 1 2 Lu 757F STRIKE PKG 2100F ITEM PART NO DESCRIPTION ITEM PART NO 1 Latch Assembly 5a 81 9500 1376 059 60 2100 0010 048 2100 1 9500 1395 60 2100 0011 048 2100 Sb 8119500 1595 069 6 03 0080 5047 FIN 2 Cover 60 2100 6003 FIN 2100 2 PETERS 3 60 2000 6179 FIN Bottom End Cap 4 60 2000 6178 FIN Top End Cap 31 81 9500 1373 200 Page 4 December 2004 757 S
88. ounting Plate Outside Mounting Plate Assembly Spindle Assembly 1 3 4 door Std Spindle Assembly 2 2 1 4 door Spindle Assembly 2 1 4 3 1 4 door Rigid Spindle Bar Front Screw Dummy Front Spindle Bar Escutcheon Plates Quantity 2 D ON ND ND NNN ND A D Yale Yale trim lever and knob part numbers Type Reflections TB TC TD TG TG TJ TJ TK TK round shank round shank round shank round shank RH LH RH LH RH LH RH LH RH LH RH LH RH LH RH LH RH LH RH RH LH RH LH RH LH RH Part Numbers Design Hand Product Shipped After October 2011 Outside 10 0904 x810 FIN 10 0904 x831 FIN 10 0904 x861 FIN 10 0904 x858 FIN 10 0904 x864 FIN 10 0904 x867 FIN 10 0904 x079 FIN 10 0904 082 10 0904 879 10 0904 882 10 0904 846 10 0904 849 10 0904 804 10 0904 813 10 0904 073 10 0904 076 10 0904 816 10 0904 897 10 0904 819 10 0904 828 10 0904 852 10 0904 855 10 0904 822 10 0904 825 10 0904 834 10 0904 837 10 0904 873 10 0904 876 2 7 2 2 2 10 0904 x239 FIN 10 0904 x240 FIN 10 0904 x885 FIN 10 0904 x888 FIN 10 0904 x247 FIN 10 0904 x248 FIN 10 0904 x891 EIN 10 0904 x894 FIN 10 0904 x085
89. ped after Oct 2011 Privacy Bedroom or Bath Lock F22 8864 mI Model Number Used with ges LBDY8864 Knobs H LBDY8864FL Standard Levers 2 LBDYSL8864 SL Levers a LBDY8864RL Reflections Levers shipped before Oct 2011 E LBDY8864FL Reflections Levers shipped after Oct 2011 Bathroom Lock with Indicator Specify finish Includes armor front and strike pack Yale lockbody assemblies 8865 Model Number Used with LBDY8865 Knob LBDY8865FL Standard Lever LBDYSL8865 SL Lever LBDY8865RL Reflections Levers shipped before Oct 2011 LBDY8865FL Reflections Levers shipped after Oct 2011 Bathroom Lock 8867 Model Number Used with e LBDY8867 Knobs LBDY8867FL Standard Levers H LBDYSL8867 SL Levers LBDY8867RL Reflections Levers shipped before Oct 2011 e LBDY8867FL Reflections Levers shipped after Oct 2011 Dormitory or Exit Lock F12 Specify finish Includes armor front and strike pack Yale lockbody assemblies electrified fail safe 8880 2 Model Number Used with LBDY8880 Knobs LBDY8880FL Standard Levers m LBDY8880RL Reflections Levers shipped before Oct 2011 LBDY8880FL Reflections Levers shipped after Oct 2011 8884 n Model Number Used with LBDY8884 Knobs H LBDY8884FL Standard Levers D LBDY8884RL Reflections Levers shipped before Oct 2011 LBDY8884FL Reflections Levers shipped after Oct 2011 e
90. que and strong key with true key control A key blank of added thickness for extra strength and durability Prevents duplication of keys on standard key machines OO ND LEDGE a SECURITY LEG MILLING FOR KEYWAY WARDS Item Description Mortise Plug 511 Shell Cam Cam Washer Cam Screw Bottom Pins Top Pins Master Top Pins Driver Tumbler Springs 10 Set Screws 11 Plug Retainer 12 Rim Plug 511 Plug Diameter 13 Collar 14 Mounting Plate 15 Mounting Screws 16 Tailpiece Break off 17 Tailpiece Retainer Om WON See remarks Yale Qty N a a 6or7 mil Mortise Model No K150 K151 KC1 KP1 KP2 K730 K736 NA NA NA NA NA NA NA Rim Model No NA K351 NA NA NA K730 K736 K739 K350 KP4 Yale Part Yale Part KT1 Remarks Length keyway and finish required Finish required KC1 standard refer to page 7 for options Refer to page 9 for options Refer to page 9 for options Refer to page 9 for options Finish amp keyway required Finish required 34 0010 1015 059 34 231 1 8738 048 Includes tailpiece retainer Included with tailpiece Yale ITEM MN E OQ nm 9 10 11 12 13 Description Shell Pin Ejector Holes Control Sleeve Control Lug Plug 434 Plug Diameter Rivet Posts Key Stop Back Plate Bottom Pins Top Pins Master Top Pins Build up Top Pins Driver Tumbler Springs Pin Cha
91. r Coated 612 Satin Bronze Clear Coated 613 Dark Oxidized Satin Bronze Oil Rubbed 613E Dark Oxidized Satin Bronze equivalent 616 Satin Bronze Blackened Satin Relieved Clear Coated 618 Bright Nickel Plated Clear Coated For X in part number specify finish required For 605 606 609 611 612 613 613E 616 618 619 620 625 626 693 or 722 substitute X with 2 For 629 or 630 substitute X with 7 Example 50 8847 7219 would be an armor front used for an 8847 mortise lock in 630 finish FINISH CARE 8800 Series Mortise Locks are designed to provide the highest standard of product quality and performance Care should be taken to ensure a long lasting finish When cleaning is required use a soft damp cloth Using lacquer thinners caustic soaps abrasive cleaners or polishes could damage the coating and result in tarnishing ANSI BHMA Code Finish Description 619 Satin Nickel Plated Clear Coated 620 Satin Nickel Plated Blackened Satin Relieved Clear Coated 625 Bright Chrome Plated 626 Satin Chrome Plated 629 Bright Stainless Steel 630 Satin Stainless Steel 693 Black Painted 722 Black Ozidized Bronze Oil Rubbed MAINTENANCE Yale 8800 Series Mortise Locks are manufactured to be maintenance free under normal operating conditions and environments Subjection to extremely heavy traffic and or particularly dusty and dirty environmental conditions however may eventually cause unsatisfactory ope
92. ration due to slow moving parts or sticking cylinders In this case it may be necessary to clean and re lubricate the lockset to maintain optimum performance To clean the lockset mechanism use a penetrating or solvent type lubricant to loosen sticking components then lubricate with lithium grease To free sticking or jammed cylinders lubricate with graphite or a non oily lubricant such as Lock EZE Do not use petroleum based lubricants in the cylinder keyway Yale lockbody assemblies 8801 Model Number Used with e LBDY8801 Knobs LBDY8801FL Standard Levers H LBDYSL8801 SL Levers a LBDY8801RL Reflections Levers shipped before Oct 2011 e LBDY8801FL Reflections Levers shipped after Oct 2011 Passage or Closet Latch FO 8802 Model Number Used with LBDY8802 Knobs LBDY8802FL Standard Levers LBDYSL8802 SL Levers LBDY8802RL Reflections Levers shipped before Oct 2011 LBDY8802FL Reflections Levers shipped after Oct 2011 Privacy Bedroom or Bath Lock F19 8805 5 Model Number Used with LBDY8805 Knobs H LBDY8805FL Standard Levers D LBDYSL8805 SL Levers LBDY8805RL Reflections Levers shipped before Oct 2011 e LBDY8805FL Reflections Levers shipped after Oct 2011 Storeroom or Closet Lock FO7 8807 Model Number Used with LBDY8807 Knobs H LBDY8807FL Standard Levers c B LBDYSL8807 SL Levers A LBDY8807RL Reflections Levers shipp
93. rent at time of publication Yale Security Inc reserves the right to change availability of any item in this catalog its design construction and or its materials Copyright O 2002 2013 Yale Security Inc an ASSA ABLOY Group company All rights reserved Reproduction in whole or in part without the express written permission of the Yale Security Inc an ASSA ABLOY Group compary is prohibited YALE with its unique global reach and range of products is the world s favorite lock ASSA ABLOY is the global leader in door opening solutions dedicated to satisfying end user needs for security safety and convenience 42250 9 13RE ASSA ABLOY Group brand Yale FLATBAR ExiT DEVICE 2100 SERIES An ASSA ABLOY Group brand ASSA ABLOY PARTS amp SERIVCE MANUAL Yale ete at ae REPE 2 Installation NOTES Bete mem Ebor aus GO aes reto naue NEw dire monte ate e 3 Howto Order Parts 24 45 sch web ed eel ea bbe ai adr bie ak obe rd 3 Handing pM 3 Exit Devices 2100 21006 Rim Exit Device oes bee bee Sew ele bs 4 2100 Bar ASSemIDIY ck eho cde Dies et bale across RUN 5 2110 2110F Surface Vertical Rod Exit Device 2 2 4 2 2 2 6 7 Trim
94. ries Bar amp Carrier Assembly 36 7100 Series 36 7200 Series 48 7100 7200 Series Cover Bar 36 48 Cover End 36 std 7100 Series 36 7100 Series Cylinder Dogging 36 std 7200 Series 36 7200 Series Cylinder Dogging All 48 std All 48 Cylinder Dogging Touch Pad Cap Front Touch Pad Cap Rear Item 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 54 56 Part No 60 7000 9088 999 60 7000 X360 FIN 60 7200 9216 999 60 7000 1320 048 60 7000 0406 048 60 7000 0407 048 60 7000 1131 036 99 9999 4123 999 60 7000 2421 000 60 2000 9153 999 None Required 10 1765 X001 EIN 10 1765 X013 FIN As Ordered 81 9500 0605 FIN 60 7000 1423 048 60 7000 1349 048 60 7000 1131 036 81 9500 1549 FIN 60 7000 1391 999 81 9500 1549 FIN 81 4414 0514 048 81 3711 0412 048 81 4014 0404 048 03 0080 5047 FIN 81 4214 0508 036 81 9500 0620 FIN Description Bar Cap Black Nylon End Cap Trim Slide All except Mortise Trim Slide Retainer Dogging Assembly Standard Hex Key Dog Oylinder Dogging Dogging Key 5 32 hex Dogging Hole Plug Oylinder Nut Oylinder Spacer Sleeve Collar Dogging Oylinder 1 1 8 Oylinder 1 1 4 Oylinder 1 1 2 Oylinder Dogging Oylinder Mortise End Clamp Packet Consists of the following End Clamp 4 Wood Screws Mounting Screws 4 Hex Dogging Key Except Fire Rated Cover Screw Packet 6 Screw Touch Bar Caps Torx Cap 6 32 x 3 4 4 Scr
95. right 2004 Yale Security Inc All rights reserved These materials are protected under US copyright laws All contents current at time of publi cation Yale Security Inc reserves the right to change availability of any item in this bulletin its design construction and or its materials The ASSA ABLOY Group is the world s leading manufacturer and supplier of locking solutions dedicated to satisfying end user needs for security safety and convenience An ASSA ABLOY Group brand ASSA ABLOY 42110 MA 12 0 12 04N 32 Page 1 60 2110 0002 048 60 2110 6004 FIN 81 9500 1549 FIN 60 7010 X040 FIN Yale 2170F SURFACE VERTICAL ROD DESCRIPTION Latch Assembly 2170 2170F Must Specify Hand Cover 2170 2170F 00 Bottom End Cap Top End Cap Mtg Screw Pack 2170F Mtg Screw Pack 2170 03 0080 5047 FIN 60 7000 1131 036 Dogging Key 60 1510 0281 FIN 60 1510 0278 FIN Sex Nut Pack 4 2 packs Fire Rated Only Rod Extension Assy 24 10 Device Only Rod Extension Assy 12 10 Device Only Screw Packet Cover 8 32 x 5 16 UFPHMS 4 Cover Top amp Bottom Latch August 2007 ITEM PART NO 60 7010 0049 999 60 7010 0050 999 81 9500 1562 000 60 7110 1005 048 60 7010 1039 048 60 7010 1067 048 99 9999 4308 999 60 1500 6150 999 60 7010 1046 059 60 7010 1055 200 81 9500 1546 000 81 3111 0676 048 81 9500 1576 000 60 7010 0054 000 60 7010 0053 000 42 99 9999 4308 99
96. rim you must order a cylinder to go with a keyed removable mullion The Yale keyed removable mullion accepts a standard 6 pin 2153 mortise cylinder with cam 2160 Other cylinders are optional U5153 6 and 7 pin cylinders cannot be used with a keyed removable mullion Application Cylinder s Description 1801 6 pin Knob Cyl Std 1802 6 pin Lever Cyl Std 1802A 7 pin Lever Cylinder 1210 6 Lever Cylinder 1220 7 pin 1 Lever Cylinder Knob or Leverset Trim 540F 580F Series Trim ps 5802 6 pin Security Lever Cyl Keyed trim uses Yale Ur MH 5802A 7 pin Security Lever Cyl cylindrical lock cylinders 0 2110 2110F SVR E y 5210 6 pin Security Cyl 5220 7 pin Security Cyl 107S Adaptor kit for Schlage Cyl Trim with lever for Best Arrow or Falcon cylinder Trim Prefix specify 6 or 7 pin Trim Prefix Trim with lever for Corbin Russwin IC cylinder AU amp PB levers only Yale KeyMark Refer to separate catalog section for availability Page 34 December 2004 2100 Series Exit Device Parts amp Service Manual Rim Devices 1 1 4 32mm 757 Standard on 2100 Vertical Rod Devices 1 9 16 x 15 16 40mm x 24mm 791 Standard Top Strike on 2110 2110F 1 1 16 27mm 790 Standard Bottom Strike on 2110 2110F 2100 Series Exit Device Parts amp Servi
97. rts amp Service Manual August 2007 Fusible Link Page 4 42585 8 07N 7000 Series Parts Manual Architectural Exit Devices ASSA ABLOY An ASSA ABLOY Group brand Yale table of contents Introduction Installation NOTES is aceto credere dr Teu ud bos dese Goa tec ie dd gone 3 How to Order Parts ee duod an hu date bee d Yerba Rover dos 3 Finish CHAI o irte oS eb Rev prie RP nette hoe hr da doe Ried 3 Exit Devices Z10O F 7 200 Rim EXIT DEVICE sua cp un ite RS ELSE TREE 4 7200 Rim Exit Device 443444 sese ce Rec i v ERG A eG E EX VA CE hote te 5 4Z150 F d 7250 Rim Exit DEVICE s SR PEELE decido RO ge Re Sgn abs 6 7250M F Rim Exit Device sois ee see oe ee RES Yer RP S REY TAE Con yg iue 7 T110 F 7210 Surface Vertical ROd AERE GR ni Ron wine 8 9 7210M F Surface Vertical Rod 10 11 VCO Surace Vertical ROG BP dece t eh te tat 12 13 7170 F LBR Surface Vertical Rod Less Bottom Rod 14 15 7120 F 7220 Concealed Vertical Rod Exit Device 16 17 7220M F Concealed Vertical Rod Exit Device 18 19 7160 F Concealed Exit Device 20 21 7160 F Conceale
98. s K730 100 All 075 6 100 087 7 100 Pin Chamber Caps K731 25 K600 100 8 100 Spring Cover 6 pin K732 25 K800 110 0 100 Spring Cover 7 pin K733 25 K800 112 9 100 122 1 100 125 10 100 135 2 100 137 11 100 147 3 100 150 12 100 160 4 100 162 13 100 172 5 100 175 14 100 185 6 100 187 15 100 197 7 100 200 16 100 210 8 100 212 17 100 222 9 100 225 18 100 237 19 100 Yale key bitting specifications Applies to all Yale Keymark keyways A2 PINNING MACS 9 SPECIFICATIONS EIER 125 Progression Two Step Blade Width 310 Depth Tolerance 0 0015 Spacing Tolerance 0 0010 1 095 0 1385 T 1260 2 1136 1010 4 0885 5 0760 6 0635 7 0510 8 0385 9 0260 0000 MALE IN USA 6 5 4 8 2 7 SPACING FROM THE SHOULDER 0 1385 1 1260 2 1135 1010 4 0885 5 0760 6 0635 7 0510 8 0385 9 0260 0000 MALE IN USA x Z 6 5 4 8 2 1 SPACING FROM THE TIP All Cuts Are Read and Written TIP to BOW All depths are referenced from the offset or ledge of the key rather than from the bottom of the blade Yale key cutting K900 Code Cutting Punch Automatic Key Advance W interchangeable Vise Assembly 1 Depth Knob 3 Mounting Holes 2 Paddle Handle 4 Vise Assembly Keys should only be cut using the Yale KeyMark K900 Code Cutting punch or other approved machines These machines and sp
99. t Case 7220M 7220 CVR Consists of the following Floor Bolt Strike 791 Top Strike Packet Pin Rod Yoke 2 Set Screw Yoke Pin Cotter Pin 6 Ring Retaining 2 Screw Pack 2 Temp Screw 2 Top Latch amp Bracket Assembly 7220M 7220MF Bottom Rod amp Coupler Assembly Top Rod Tube Arm amp Bracket Assy 2 Yale e 791 TOP STRIKE PACKET PART OF CVR PACK ITEM 46 7120 LATCH BRACKETS FOR METAL DOORS STRIKE PACKET SEE TOUCHBAR SECTION FOR TOUCHBAR COMPONENTS Pages 28 amp 29 PART OF CVR PACK T se PART OF 7220M F Hub Position PART OF P CVR PACK ITEM 4 6 Yale 7160 F concealed vertical rod Item 35 36 37 46 47 49 51 52 Part No 60 7020 0360 048 60 7100 X025 FIN Not Available 60 7020 0055 048 60 7220 1019 059 60 1510 0282 000 60 1510 0281 000 81 9500 1581 000 60 7010 1070 018 60 7010 1055 200 60 7160 1004 999 60 7120 1047 048 60 7140 1026 059 60 7020 1064 059 99 9958 0045 999 99 9999 4526 999 81 9500 1580 058 81 0014 0430 036 60 7160 0060 000 60 7020 0059 000 60 7220 7025 000 60 7220 0030 999 Description Latch Case Assembly 7160 7160F Specify Hand Cover Latch Assembly 7160 7160F 0 Bottom Bolt Case 7160F Top Rod Rod Extension Assembly 12 Rod Assembly 24 Rod Assembly CVR Pack Consists of the following Floor Bolt Str
100. t Device Parts amp Service Manual 2100 Series Exit Device Parts amp Service Manual December 2004 Page 31 Yale INTERCHANGEABLE CORE LEVER ASSEMBLIES Yale 6 Pin ITEM PART NO DESCRIPTION 1 14 5407 0076 FIN AU Lever Assembly 14 5407 0019 FIN MO Lever Assembly 14 5407 0030 FIN PB Lever Assembly Cam and Connecting Bar Assembly Shank Retainer Shank Retaining Ring Sold as an Assembly only Yale 7 Pin ITEM PART NO DESCRIPTION 1 14 5407 0077 FIN AU Lever Assembly 14 5407 0021 FIN MO Lever Assembly 14 5407 0031 FIN PB Lever Assembly Cam and Connecting Bar Assembly Shank Retainer Shank Retaining Ring Sold as an Assembly only Corbin Russwin ITEM PART NO DESCRIPTION 1 14 5407 0141 FIN 14 5407 0906 FIN Retaining Ring AU Lever Assembly PB Lever Assembly Cam and Connecting Bar Assembly Shank Retainer Shank Sold as an Assembly only Page 32 December 2004 2100 Series Exit Device Parts amp Service Manual Yale INTERCHANGEABLE CORE LEVER ASSEMBLIES 2100 Series Exit Device Parts amp Service Manual Best ITEM PART NO 1 14 5407 0040 FIN 14 5407 0041 FIN 14 5407 0042 FIN as an Assembly only Schlage as an Assembly only Medeco ASSA Sold as an Assembly only December 2004 DESCRIPTION AU Lever Assembly MO Lever Assembly PB Lever Assembly Cam and Connecting Bar Assembly Shank
101. ted we Walut Stained and 619 Satin Nickel Plated Clear Coated Sealed 620 Satin Nickel Plated Blackened Satin Relieved Clear Coated W 625 Bright Chrome Plated WU Unfinished Wood Veneer 626 Satin Chrome Plated 1 New May 1 2010 2 Formerly 613 prior to May 1 2010 629 Bright Stainless Steel 3 Standard for device accent parts and strikes 630 Satin Stainless Steel Finish available with MicroShield 693 Black Painted 2 antimicrobial coating additional finishes 722 Black Oxidized Bronze Oil Rubbed gt Yale 7100 F 7200 rim exit device SEE TOUCHBAR SECTION FOR TOUCHBAR COMPONENTS Pages 28 amp 29 mI eli ee 757F STRIKE PKG 7100 F Item Part No Description Latch Assembly 60 7000 0419 048 7100 m ix 60 7000 0425 048 7100 60 7200 0354 048 7200 Cover 60 7100 X026 FIN 7100 Not Available 7100F 60 7000 X111 FIN 7200 81 81 9800 0001 999 757F Strike Packet 7100 F 32 81 9500 1357 200 759 Strike Packet 7200 Difference in Latch Assemblies 7200 Hub Position 7100 F Hub Postion Yale 7200M F rim exit device SEE TOUCHBAR SECTION FOR TOUCHBAR COMPONENTS Pages 28 amp 29 757F STRIKE PKG 7200M F Item Part No Description Latch Assembly Latch Assembly 1 60 7200 0354 048 7200M gt 60 7200 0362 048 7100MF 7200M F Hub Position Cover 2 60 7000 X111 FIN 7200M Not Available 7100MF 0 8
102. threading rod in or out or by moving cotter pin to different hole in rod 4 Adjust top rod first With device in dogged position panic devices or touchbar fully depressed fire devices adjust top rod so that the top latchbolt is flush and the hold back feature is engaged Lengthen top rod an additional 1 2 turn 5 Adjust bottom rod With top latch retracted in hold back BOTTOM ROD position and touch bar dogged or fully depressed adjust bot ADJUSTING SCREW tom rod so that the deadbolt clears the strike by 1 16 The bottom rod should be in position in the active case with the LONGER square head of the connector hanging in the slide COVER 2 SCREW BOTTOM ROD 6 Check device operation by opening and closing the door HOLE SHORTER When present operate the device with the outside trim An additional minor adjustment may be required for full retraction and correct strike engagement 7 When finished lock adjusting screws in place with Allen set Screws Caution To avoid thread damage and provide positive lock ing be sure Allen set screws engage flats on adjusting screws 3 8 10mm Maintenance 1 Periodically remove covers and coat exposed mechanisms EEN with an appropriate lubricant This is regularly required in cor 7120 rosive environments for proper product operation 2 Check mounting fasteners periodically Retighten if found loose Apply screw locking compound or change part fasten ers if s
103. ting Cut 2 2 5 O b pes Master Pl 2 Cut S a d 07 Plug Total Master Plus Bottom Total 5 4 1 2 b TOP PIN T1 Stack Height Pre set 19 19 19 19 19 19 19 T2 Control Total 07 5 4 4 1 2 b P4 T3 Top Pin Subtract T2 from T1 14 5 10 12 11 KE PINNING SET UP T3 P3 Top Pin 14 15 10 2 17 KE 06 P2 Master Pin 2 2 2 05 1 Bottom Pin 2 2 To verify P1 P2 amp P3 in each chamber must add up to 19 Yale combinating worksheet K100 K200 K300 K400 K800 Non SFIC Blank Worksheet CALCULATION EE TIP BOW OPERATING KEYS 1 2 3 4 5 6 7 01 GGMK nsert Bitting 02 GMK nsert Bitting 03 MK nsert Bitting 04 CK nsert Bitting P1 05 Bottom Pin Shallowest Operating Cut Per SS Master Pin 11 24 Cut 07 Plug Total Master Plus Bottom Total TOP PIN T1 Stack Height Pre set 19 19 19 19 19 19 19 T2 Control Total 07 P4 T3 Top Pin Subtract T2 from T1 PINNING SET UP T3 P3 Top Pin 06 P2 Master Pin 05 P1 Bottom Pin To verify P1 P2 amp P3 in each chamber must add up to 19 Quick Subtraction Chart Minus 1 2134567180 9 10 1112 13 14 15 16 17 18 19 19 18 17 16 15 14 13 12 1 10 9 7 6 5 4 3 2 1 0 Yale master keying Standard Key Coding System Standard Master Key System Grand Master Key System 2 Levels of Keying 3 Levels of Keying Master key is assigned two letters Change Grand master key is assigned one letter Masters under the GMK key numbers come before the
104. tion troubleshooting Problem Difficult to operate lock by lever or by key Loose Trim wood doors Latch bolt hangs up in lock body Cylinder jams up Installation Trouble Shooting Tips Possible Cause Loose Trim H M Doors Vibration caused by normal operation of door opening and closing can loosen attaching screws Door is warped or sagging binding up latch bolt in strike cutout Wood doors after being installed will sometimes shrink slightly as the building dries out Foreign object in lock body metal shavings saw dust wood particles mineral ore etc Lock body lacks lubrication or lubrication has gummed up with age Dirt or other foreign object may be in keyway affecting operation Solution Adjust and tighten as necessary If screws continually loosen up use a screw locking compound such as Loctite on all attaching screws Check to see where latch is hanging up in strike If door is sagging tightening top hinge screws may solve problem Hole in strike plate mave have to be filed to relieve bind Doors can warp when weather changes warm inside cold outside cool inside hot outside Exterior doors painted in a dark color are particularly susceptible to warpage when exposed to direct sunlight It may take a few seasonal changes to work out all binding problems Tighten all screws as needed Remove lock from door and remove foreign object from body Lubricate if necessary Us
105. trike Packet 2100 757F Strike Packet 2100F 2100 Series Exit Device Parts amp Service Manual Yale 2100 BAR ASSEMBLY ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 60 2100 0014 Dogging Bar Assembly 36 60 2100 0015 Dogging Bar Assembly 42 60 2100 0088 Dogging Bar Assembly 48 60 2100 0008 Fire Rated Bar Assembly 36 60 2100 0009 Fire Rated Bar Assembly 42 0 60 2100 0087 2100 Series Exit Device Parts amp Service Manual Fire Rated Bar Assembly 48 December 2004 81 9500 1399 000 60 2100 1001 999 99 9999 7330 036 60 2100 1007 048 81 3815 0412 036 Dogging Kit Consists of the following Dogging Drive Wavy Washer Bushing Screw Thread Forming Swage Form Trilobular or Equivalent Phillips Truss Head Machine 8 32 x 1 2 Page 5 Yale 2110 2110F SURFACE VERTICAL ROD PART NO DESCRIPTION Latch Assembly 2110 2110F Must Specify Hand 2 Cover 60 2110 6004 FIN 2110 3 Bottom End Cap Top End Cap Mtg Screw 2110F 5b Mtg Screw Pack 2110 6 03 0080 5047 FIN Sex Nut Pack 4 2 packs Fire Rated Only 7 60 7000 1131 036 Dogging Key 23 81 9500 1549 FIN Screw Packet Cover 60 21 10 0002 048 8 32 x 5 16 UFPHMS 4 32 60 7010 X040 FIN Cover Top amp Bottom Latch 33 Top Latch 60 7010 0049 999 2110 60 7010 0050 999 2110F Page 6 December 2004 ITEM PART NO 81
106. tton to find Catalogs e Parts manuals Templates Specifications Installation instructions Yale customers can click on the ebusiness symbol on the website to register for ebusiness account to Check the status of orders Check availability of Quick Ship items e Track your order and confirm delivery e Receive email notification of template changes And More Or contact us at U S A Yale Locks amp Hardware Address 100 Yale Avenue Lenoir City TN 37771 3226 Tel 1 800 438 1951 Fax 1 800 338 0965 e www yalelocks com Canada ASSA ABLOY Door Security Solutions Canada Address 160 Four Valley Drive Vaughan Ontario LAK 4T9 Tel 1 800 461 3007 Fax 1 800 461 8989 www assaabloy ca International ASSA ABLOY Americas International Tel 1 905 821 7775 Fax 1 905 821 1429 www assaabloyai com Yale Lumi Lite amp and SquareBolt are registered trademarks of Yale Security Inc an ASSA ABLOY Group company Other products brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only These materials are protected under U S copyright laws Copyright 2002 2011 Yale Security Inc an ASSA ABLOY Group company All rights reserved Reproduction in whole or in part without the express written permission of Yale Security Inc is prohibited YALE with its unique global reach and range of products is the world s favorite lock
107. tton to find Catalogs e Parts manuals Templates Specifications Installation instructions Yale customers can click on the ebusiness symbol 9 the website to register for ebusiness account to Check the status of orders Check availability of Quick Ship items e Track your order and confirm delivery Receive email notification of template changes And More Or contact us at U S A Yale Locks amp Hardware Address 225 Episcopal Road Berlin CT 06037 4004 USA Tel 1 800 438 1951 Fax 1 800 338 0965 www yalelocks com Canada ASSA ABLOY Door Security Solutions Canada Address 160 Four Valley Drive Vaughan Ontario LAK 4T9 Tel 1 800 461 3007 Fax 1 800 461 8989 www assaabloy ca International ASSA ABLOY Americas International Tel 1 905 821 7775 Fax 1 905 821 1429 www assaabloyai com Yale Locks amp Hardware is a division of Yale Security Inc an ASSA ABLOY Group company Yale is a registered trademark of Yale Security Inc an ASSA ABLOY Group company KeyMark Medeco and Security Leg are registered trademarks of Medeco Security Locks Inc Schlage is a registered trademark of Schlage Lock Company Sargent is a registered trademark of Sargent Manufacturing Company Other products brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only These materials are protected under U S copyright laws All contents cur
108. ut Readjust rods per the device instructions or as outlined on the previous pages 2100 Series Exit Device Parts amp Service Manual December 2004 Page 41 Page 42 December 2004 2100 Series Exit Device Parts amp Service Manual 2100 Series Exit Device Parts amp Service Manual December 2004 Page 43 online literature and templates For the latest information on Yale Commercial Lock and Hardware products visit our website at www yalecommercial com Click on the Literature button to find B Catalogs Parts manuals B Templates Specifications E Installation instructions Yale customers can click on the ebusiness symbol D on the website to register for ebusiness account to Check the status of orders B Check availability of Quick Ship items Track your order and confirm delivery Receive email notification of template changes And More www yalecommercial com Yale Yale Commercial Locks and Hardware 1902 Airport Road Monroe NC 28110 USA Tel 1 800 438 1951 e Fax 1 800 338 0965 e www yalecommercial com Yale Corbin Canada Ltd 6940 Edwards Boulevard Mississauga Ontario Canada L5T 2W2 Tel 1 800 461 3007 e Fax 1 800 461 8989 e www yalecorbin on ca Yale and Yale Security Inc are registered trademarks of Yale Security Inc Other product brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only Copy
109. vice with the outside trim An additional minor adjustment may be required for full retraction and correct strike engagement 6 Reinstall the rod guide covers and the active case cover Maintenance 1 Periodically remove covers and coat mechanisms with an appropriate lubricant This is regularly required in corrosive environments for proper product operation 2 Check mounting fasteners periodically Retighten if found loose Apply screw locking compound or change part fasteners if screws continue to back out 3 Periodic checks and adjustments of rods may be required to compensate for door or frame sag Yale Rods should move freely inside door Bolts extend automatically when door closes and top strike is tripped Top bolt should retract flat Bottom bolt should travel 1 2 and engage 3 8 into strike in down position without dragging on floor surface in up position If top latch does not engage properly check alignment When locked latch bolt should not be preloaded by strike Area A Shim or reposition strike if necessary LONGER TOP ROD Rod Adjustment for Bolt Throw SHORTER 1 Remove Latch assembly cover screws and cover 2 Use 3 32 Allen wrench to loosen set screws C4 and TOP ROD 3 Adjusting screws B4 and Bg only provide fine rod adjustment ADJUSTING SCREW If screws bottom out before proper device operation door and device must be removed Larger adjustments may then be made either by
110. xit Devices 7 pin 1 1 2 38mm Standard Security Escutcheon Trim 1 Morti 650F 660F Series 7130 F 2196 5196 6 pin Std I C Sec LC 2197 5197 7 Std Sec LC 1765 062 La n F Keyed Removable 7100 F 7150 P 2153 5153 6 or 7 pin 1 1 8 29mm Standard Security Mullions 7200 7250 7200 2196 5196 6 pin Std Sec LC 1765 250 18 KRM200 200F 7250 2197 5197 7 pin Std 1 Sec LC 1765 250 Ginder Boudi 2153 6 pin 1 1 8 29mm Standard gt einer 299909 Panic rated devices 2153 7 pin 1 1 4 32mm Optional 7 pin 1765 156 2196 6 pin 1 1 2 88mm Std LC 6 pin 1765 406 TM All Exit Devices 2197 7 pin 1 11 16 42mm Std LC 7 pin 1765 594 Kit As with exit device trim you must order a cylinder to go with a keyed removable mullion The Yale keyed removable mullion accepts a standard 6 pin 2153 mortise cylinder with cam 2160 Other cylinders are optional U5153 6 and 7 pin cylinders cannot be used with a keyed removable mullion Application Cylinder s Description 1801 6 pin Knob Cyl Std 1802 6 pin Lever Cyl Std 1802A 7 pin Lever Cylinder 6 pin I C Lever Cylinder 7 pin Lever Cylinder 6 pin Security Lever Cyl Knob or Leverset Trim 540F Series Trim Keyed trim uses Yale 7110 F 7170 F SVR 1210 IS 7100 F Rim 1220 USS 7150 F SquareBolt 5802 ae 5802A 7 pin Security Lev
111. xpansion specification is the arithmetic expression of the expansion in the form of numbers separated by dashes Each number refers to the level of keying system to which it relates Examples For a 2 level system requiring fifty change keys the expansion specification would be 1 50 For a 3 level system requiring two masters under the grand and forty change keys under each master the expansion specification would be 1 2 40 For a 4 level system requiring three grands each with ten masters with fifty changes the expansion specification would be 1 3 10 50 The number of changes needed directly operated by the GGM or GM is indicated in parenthesis after that level s specification For example 1 10 4 75 would be read one grand master with four masters under the grand seventy five changes under each master and ten changes directly under the grand master only The following charts are examples of master keying specifications for Yale KeyMark 6 and 7 pin master key systems 6 pin 7 pin GGM GM MK GGM GM MK Level 2 S S 1 4096 Level 2 S S 1 16384 A S 1 4 1024 A S 1 4 4096 Level 3 B S 1 16 256 Level 3 B S 1 16 1024 C S 1 64 64 C 9 1 64 256 1 4 4 256 1 4 4 1024 Level 4 B 1 4 16 64 Level 4 B 1 4 16 256 C 1 16 16 16 C 1 16 16 64 Yale online literature and templates For the latest information on Yale Locks amp Hardware products visit our website at www yalelocks com Click on the Product Information bu
112. y 2 DIN ND D IN IN ID DID ND N Yale trim standard lever knob and Reflections lever with escutcheon For all standard lever knobs with escutcheon For Reflections levers shipped after October 1 2011 Item 1 NOTA af B E Go h 7 Not Shown Not Shown Not Shown Not Shown Part Number See Page 26 See Page 27 10 0086 9038 999 50 1178 0001 048 50 1178 0002 048 50 1178 0003 048 50 4601 7176 FIN 50 4601 7178 FIN 50 4601 7180 FIN 81 6619 2896 999 50 1824 6009 FIN 50 1824 6008 FIN 50 1824 6000 FIN 50 1824 6002 FIN 50 1824 6001 FIN 99 9999 3979 999 Description Levers Knobs Escutcheon Plates Nylon Bushing Spindle Assembly 1 3 4 door Spindle Assembly 2 2 1 4 door Spindle Assembly 3 3 3 4 door Escutcheon Plate Screw 1 3 4 2 1 4 door Escutcheon Plate Screw 2 1 4 2 3 4 door Escutcheon Plate Screw 2 3 4 3 1 4 door Set Screw Thumbturn CN 1 3 4 2 door Thumbturn CN 2 3 1 4 door Thumbturn Assembly E3 E4 1 3 4 door Thumbturn Assembly 2 2 1 4 door Thumbturn Assembly 4 2 1 2 3 1 4 door Spindle Pin Quantity 2 2 2 Yale trim Reflections lever with escutcheons For Reflections levers shipped prior to October 2011 Item Part Number Description Quantity 1 See Page 26 Levers 2 2 See Page 27 E3 E4 Escutcheon Plates 2 3 Not Available Escutcheon Plate Screw 1 3 4 2 1 4 door 2 3 Not Available Es

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Yale® KeyMark® Service Manual - Architectural Builders Supply Inc.