5400Ln Series
Contents
1. pee ser ude a Behan 29 eee 90 SEIKO ogee Ire 91 Installation Instructions Eockset Installation 5 bre Rr p eg 2 d 32 Removing Cylinder Handle cg 5 ou 0 eek Gan oe PRA RAED d 33 Removing Cylinder from Handle i sicie umm rn 34 Removing Inside Handle of 5417LN 5418LN Functions IH 34 Adjusting for Door Thickness for 5428LN Function Only n 34 Removable Core Best Corbin Russwin 22020222 Rm rn 34 Yale Conversion for Schlage Cylinders 0 ccc m mme 34 5400LN Series Parts amp Service Manual May 2003 Page 3 Passage Lockset F75 ITEM Oo Page 4 DESCRIPTION Flange Assembly Nylon Bushing Spindle Inside Frame Spring Retractor Retractor Spring Locator Retractor 1 Case Cover 2003 Sold as complete lock body assembly only Part 14 5401 0914 048 QUANTITY 2 mi lnmlnr May 5400LN Series Parts amp Service Manual 5402LN 5403LN Privacy Lock F76 5400LN Series Parts amp Service Manual m Patio Lock F77 DESCRIPTION Flange Assembly Nylon Bushing Spindle Inside Frame Spring Retractor Pawl Spring Spindle Outside Adjusting Tube Release Tube Retractor 2 Stem Assembly Pawl Catch Spring Bank Connecting W2. Case Cover Page 13 Dormitory Lock F82 Page 14 DESCRIPTION Flange Assembly Nylon Bushing Spindle Inside Frame Spring Retractor Pawl Spring Adjusting Tube Retractor 2 Pawl Catch Spring Bank Connecting Washer Spring Seat Spring 2 Stem Spindle Assembly Outside Case Cover May 2003 Sold as complete lock body assembly only Part 14 5422 0902 048 QUANTITY 2 54001 Series Parts Service Manual Privacy Lock F90 ITEM Pp 9 10 12 13 14 15 16 17 18 19 20 31 5400LN Series Parts amp Service Manual DESCRIPTION Flange Assembly Nylon Bushing Spindle Inside Frame Spring Retractor Pawl Spring Spindle Outside Adjusting Tube Retractor 2 Stem Assembly Pawl Catch Spring Bank Connecting Washer Spring Seat Spring 2 Stem Release Tube Case Cover May 2003 Sold as complete lock body assembly only 8 QUANTITY 2 Page 15 Exit Lock Sold as complete lock body assembly only 8 ITEM DESCRIPTION QUANTITY Flange Assembly 2 Nylon Bushing Spindle Inside Frame Spring Retractor Retractor Spring Locator ilo o 25 co m Retractor 1 mio l n o 31 Case Cover Page 16 May 2
3. To Confirm Correct Adjustment 6 Install lock 7 Install inside components Insert lock body into door from A Slide inside rose assembly outside making sure that lock onto lock body NOTE The Inside Lever body frame hooks latch case groove see below must line Handle and retractor engages bolt up with drive lug on spindle tail s Fasten rose assembly with DO NOT FORCE If lock body two thru bolts does not engage latch easily check door preparation for errors Place rose scalp on rose assembly Install lever handle Snap in place pull to insure properly seated See next page for double cylinder Frame Engages Latch Case Frame Rose Scalp x Bolt Tail Inside Rose Retractor Support Assembly Groove Engages Ali ith Latch Case Bolt Tails s T Au Dc 5400LN Series Parts amp Service Manual May 2003 Page 33 INSTALLATION INSTRUCTIONS Finish Care Inside Lever Handle This lockset is designed to provide the highest standard of product quality and performance Care should be taken to insure a long lasting finish When cleaning is required use a soft damp cloth Using lacquer thinners caustic soaps abrasive cleaners or polishes could damage the coating and result in tarnishing Thru Bolts Required 2 Places LE 5400 GRADE 1 BN KEY IN LEVER Spacer CYLINDRICAL 14 5401 6644 200 LOCKSET R
4. gt lt May 2003 1 1 8 28 Only For 2 No 12 Screws 3 3 8 86 1 1 4 32 List No 497B Blank ANSI strike available by special order Installed in frame with standard ANSI 115 2 preparation to replace strike when the lockset has been removed from the door List No 202 Strike Box available by special order Specify 497 x 202 Page 31 INSTALLATION INSTRUCTIONS a 8 Attention Installer a e Installation of 5400LN cylindrical locks and latches must be through bolted in all doors If installation instructions are not followed this may result H D Cyl i nd rical in damage to the lock and void the factory warranty Lever Handle Lockset 5400LN Series LT 2Smm tonngbt 2 philips serow diver 5 16 8mm drill bit Handle removal tool supplied 7 64 2 5mm drill bit 3 8 or 1 2 drill 1 Mark door 4 Unpack lock Mark horizontal line across edge of door 40 5 16 A Remove the lock components from the box 1024mm is the usual height above the floor Fold template over edge of door centering on horizontal line Mark centers of holes at proper backset Inside Lever Handle Drill door A Drill 2 1 8 54mm dia hole thru door Cut notches as shown on template See note Except Dummy Trim Drill 1 25mm hole in edge of door Mortise for latch front 1 1 8 29mm wide x 2 1 4 57mm high x 5 32 Amm 8 3 Rose Scalp deep
5. 54001 Series Parts Service Manual Apartment Lock F88 ITEM o 1 ojo ro 9 14 18 20 26 28 31 5400LN Series Parts amp Service Manual DESCRIPTION Flange Assembly Nylon Bushing Frame Spring Retractor Retractor Spring Locator Retractor 1 Pawl Spring Spindle Outside Pawl Spring Seat Release Tube Stem Modified Apartment Spindle Assembly Case Cover May 2003 Sold as complete lock body assembly only Part 14 5417 0902 048 QUANTITY 2 zm E 4 ee 4 1 Page 11 Classroom Intruder Lock F110 Sold as complete lock body assembly only Part 14 5418 0902 048 ITEM DESCRIPTION QUANTITY 1 Flange Assembly 2 2 Nylon Bushing 2 3 Spindle Inside 1 4 Frame 1 5 Spring Retractor 2 6 Retractor Spring Locator 1 7 Retractor 1 1 8 Pawl Spring 1 14 Pawl 1 18 Spring Seat 1 24 Classroom Spindle Assembly 1 31 Case Cover 1 34 Connecting Bar 1 35 Driver Hub 1 Page 12 May 2003 5400LN Series Parts amp Service Manual Communicating Lock F80 Sold as complete lock body assembly only 8 QUANTITY 2 2 Nylon Bushing Spring Retractor Retractor Spring Locator Pawl Spring Classroom Spindle Assembly ITEM DESCRIPTION 4 Frame 5 6 7 Retractor 1 8 14 Pawl 18 Spring Seat 24 25 Flange Assembly 31 5400LN Series Parts amp Service Manual May 2003
6. QUANTITY 2 Spindle Inside 2 3 4 5 8 e 18 Frame Pawl Spring Retractor 2 Spring Retractor Spindle Outside Stem Assembly 14 15 16 Pawl Catch Spring Bank 17 Connecting Washer 18 19 Spring Seat Spring 2 Stem 20 23 Release Tube Adjusting Tube 31 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Case Cover Page 8 May 2003 5400LN Series Parts amp Service Manual Entrance Lock F81 82 5400LN Series Parts amp Service Manual DESCRIPTION Flange Assembly Nylon Bushing Spindle Inside Frame Spring Retractor Retractor 1 Pawl Spring Spindle Outside Stem Assembly Pawl Catch Spring Bank Connecting Washer Spring Seat Spring 2 Stem Release Tube Adjusting Tube Case Cover May 2003 99 Sold as complete lock body assembly only Part 14 5407 0902 048 QUANTITY 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 9 9408LN Classroom Lock F84 ITEM DESCRIPTION Flange Assembly Spindle Inside Frame Sold as complete lock body assembly only Part 14 5408 0901 048 QUANTITY 1 Nylon Bushing Spring Retractor 0 23 8 14 18 Retractor Spring Locator Pawl Spring Pawl Retractor 1 Spring Seat 24 25 Classroom Spindle Assembly Flange Assembly 31 Page 10 Case Cover May 2003
7. Set Screw Holds Inside Handle Double Cylinder Function 8 Strike Installation Wood Frames Only A Close door and mark a horizontal line from the center of the template to the frame of the door B Measure half the thickness of the door mark this same distance with a vertical line starting from the stop side of the frame and where both lines cross make a 1 26mm diameter hole and 1 2 13mm in depth C Align the holes of the strike with the vertical line trace the outline of the strike and mortise to 1 16 1 6mm depth Attach the strike with two screws provided TEST THE OPERATION OF THE LOCKSET Cycle the lock in both the locked and unlocked positions If lock functions smoothly when door is open but binds when closed check door and frame alignment If problems are found see troubleshooting below Troubleshooting Check door Check hinges They should not be loose or have excessive wear on knuckles Latchbolt will not deadlock Either strike is out of line or gap between door and jamb is too great Realign strike or shim strike out towards flat area of latchbolt Latchbolt does not retract or extend properly Latchbolt tail and retractor not properly positioned A Remove lockset Look through 2 1 8 hole and verify latchbolt tail centered between top and bottom of hole B Remove latchbolt and insert lockset look through latch hole and verify retractor mouth centered in hole Adjust outside rose plate if
8. see Page 2 TYPE Plug 6 Pin Plug 7 Pin Shell 6 Pin Shell 7 Pin Plug Retainer Roll Pin Connecting Bar Brass 6 or 7 pin 2 brass or nickel sliver keys List No 1210 1220 1210 5210 5220 Cylinder with shorter tailpiece required on inside lever of 5417LN function standard cylinder only Compatibility with Competitive Cylinders Competitive Cylinder List No Schlage Conventional or Primus 107S Part No 14 5407 0300 048 Kit that modifies Schlage cylinder to fit 5400LN cylinder not included Cylinders with Competitive Keyways Competitive Cylinder List No Schlage C Keyway 0 bitted 2802 Schlage C Keyway keyed random 2802 Sargent LA Keyway 3802 Sargent LA Keyway keyed random 3802 Included cylinder 5400LN Series Parts amp Service Manual Part No 14 5305 0088 004 606 14 5305 0088 025 626 14 5305 0110 004 606 14 5305 0110 025 626 14 5305 0089 004 606 14 5305 0089 025 626 14 5305 0109 004 606 14 5305 0109 025 626 May 2003 Page 29 Plain Latchbolts List Front Backset Throw Front Width Latch Diameter F693 Flat 2 3 4 69mm 1 2 13mm 1 1 8 29mm 1 25mm 693 Beveled 2 3 4 69mm 1 2 13mm 1 1 8 29mm 1 25mm 3693 Beveled 3 3 4 94mm 1 2 13mm 1 1 8 29mm 1 25mm Note For 3 4 applications only deadlocking latchbolts available Deadlocking Latchbolts List No Front Backset Thr
9. 9 Spindle Outside 1 14 Pawl 1 18 Spring Seat 1 20 Release Tube 1 31 Case Cover 1 32 Inside Solenoid Flange Assembly 1 12V 2 black wires 24V 2 white wires 33 UL Label 1 5400LN Series Parts amp Service Manual May 2003 Page 19 5496LN MOTORIZED Fail Maintained Q Sold as complete lockbody assembly only Part 14 5496 0902 048 ITEM DESCRIPTION QUANTITY 1 Case Cover 1 2 Flange Assembly 1 3 Spring Seat 1 4 Pawl Spring 1 5 Pawl 1 6 Outside Spindle 1 7 Release Tube 1 8 Motor Actuator Assembly 1 9 Nylon Bushing 2 10 Frame 1 11 Retractor Spring 2 12 Spring Locator 1 13 Retractor Special 1 14 Screw M2 4 5 2 15 Inside Motorized Flange Assembly 1 16 9V Motor Black and Red Wires 1 Page 20 May 2003 5400LN Series Parts amp Service Manual OUTSIDE LEVER ROSE ASSEMBLY Used on Functions 5404LN 5405LN 5406LN 5407LN 5408LN 5417LN 5418LN 5421LN 5422LN 5430LN ITEM 4 6 co 11 12 13 14 16 17 18 PART NO See Page 28 14 5407 9034 999 1802 FIN KEYWAY 14 5407 9201 999 14 5401 2711 FIN 14 5401 6756 082 14 5401 1619 000 14 5401 1624 048 14 5401 1641 999 14 5401 1642 999 14 5401 1757 048 14 5401 1410 048 14 5401 1623 048 81 3811 0406 048 14 5407 0100 048 14 5407 0108 048 5400LN Series Parts amp Service Manual DESCRIPTION Outside Lever Handle Retainer Spring Pad Cylinder Assembly Specify keyway and finish see Page 2 C
10. Except Dummy Trim A Drill two 2 5 16 8mm dia holes through door See note NOTE Drill pilot holes for latch To avoid splintering wood Inside Rose screws 7 64 2 5mm dia doors drill holes A and C Support Assembly Except Dummy Trim from both sides of the door Outside Assembly Install latch unit stays assembled Insert latch unit in door Be sure bevel edge of bolt faces strike plate Attach with two screws supplied Page 32 May 2003 5400LN Series Parts amp Service Manual INSTALLATION INSTRUCTIONS 5 Adjust lock for door thickness f necessary All Functions except 5428 Lock is packed preadjusted for 1 3 4 44mm doors To Adjust for Thicker Door A Remove two 2 screws from outside rose B Slide outside rose away from lock body C Pull pins out of lock body D Back off outside rose plate three 3 revolutions for each 1 4 door thickness increase see below Slide pins back into position Fasten outside rose to lock body with two 2 screws Adjust turnbutton 5402 5403 5404 5407 5422 and 5425 locks only Depress retainer and adjust as shown Retainer Position 1st 2nd 3rd 1 3 4 2 2 1 4 4mm 51mm 57mm IN DX 2 oS ENS 5 16 7 5mm for 1 3 4 44mm Door 1 HX 3 16 4 7mm for 2 51mm Door dg if KR 1 16 1 6mm for 2 1 4 57mm Door Verify Button Function After Installation IMPORTANT
11. 003 5400LN Series Parts amp Service Manual Communicating Lock 5400LN Series Parts amp Service Manual DESCRIPTION Flange Assembly Nylon Bushing Frame Spring Retractor Retractor Spring Locator Retractor 1 Pawl Spring Pawl Spring Seat Classroom Spindle Assembly Flange Assembly Case Cover May 2003 Sold as complete lock body assembly only Part 14 5429 0007 048 QUANTITY 1 Page 17 Communicating Lock F87 ITEM DESCRIPTION Nylon Bushing Frame Sold as complete lock body assembly only 8 QUANTITY 2 Spring Retractor Retractor Spring Locator 4 5 6 7 8 A 21 Retractor 1 Spring Seat Pawl Spring Spindle Flange Assembly 22 Pawl Modified 29 31 Page 18 Release Tube May 2003 gt Case Cover 5400LN Series Parts amp Service Manual 5490LN 5491LN ELECTRIFIED 12V Rectifier 2 Black Wires 14 5490 0004 999 24V Rectifier 2 White Wires 14 5490 0005 999 Fail Safe Sold as complete lock body assembly only 12V Fail Safe 97 868 24V Fail Safe Part 14 5490 0024 048 12V Fail Secure Part 14 5491 0012 048 24V Fail Secure Part 8 ITEM DESCRIPTION QUANTITY 1 Flange Assembly 2 2 Nylon Bushing 2 4 Frame 1 5 Spring Retractor 2 6 Retractor Spring Locator 1 7 Retractor 1 1 8 Pawl Spring 1
12. 0042 FIN Schlage I C 6 Pin Assembly O S 04 05 06 07 08 17 18 22 14 5407 0904 FIN 14 5407 0141 FIN N A N A 14 5407 0905 FIN 14 5407 0906 FIN Corbin Russwin I C 6 Pin Assembly O S 04 05 06 07 08 17 18 22 04 05 06 07 08 17 18 22 14 5407 0078 FIN N A N A Medeco ASSA I C Assembly O S Yale 6 Pin Assembly 5 Yale 7 Pin Assembly 5 17 18 only 17 18 only 14 541 7 6021 FIN 14 541 7 6022 FIN 14 541 7 6029 FIN 14 541 7 6030 FIN 14 541 7 6031 FIN 14 541 7 6032 FIN 14 5417 6040 FIN 14 5417 6041 FIN 14 5417 6042 FIN Best I C 6 7 Pin Assembly I S Schlage I C 6 Pin Assembly I S Corbin Russwin 6 Pin Assembly I S Medeco Assa I C Assembly I S Page 28 17 18 only 17 18 only 17 18 only 17 18 only May 2003 14 5417 6059 FIN 14 5417 6052 FIN 14 5417 6023 FIN N A 14 5417 6039 FIN N A 5400LN Series Parts amp Service Manual 14 5417 6060 FIN 14 5417 6058 FIN N A Yale Standard Cylinder 1802 ITEM PART NO 1 96 0000 2154 x FIN x Keyway 96 0000 2156 x FIN x Keyway 2 14 1801 2021 000 14 1802 2050 000 3 99 9999 4561 999 99 9999 4001 999 5 14 5407 1039 048 See Page 2 for finish Brass 6 or 7 pin 2 brass or nickel sliver keys Application List No Conventional 6 Pin 1802 Conventional 7 Pin 1802A Conventional 6 Pin for 5417LN 1802S Security 7 Pin 5802 Security 6 Pin 5802A Specify keyway and finish
13. 061 F92 Service Station iios desse n E pace o eed aeri 9 5407LN F81 F82 Entrancers c Cr Ip 10 5408LN F84 45 5100 aseenaan comp aae EROR RS RUE cds eut h 11 5417LN F88 Apartment issues e ert RE E tak Re RU ROOM UR 12 5418LN F110 Classroom Intruder e y RR Ras 13 5421LN F80 COMMUNICATING xem ede ac wile En chr Rcs RS salamat a 14 5422LN F90 DOMMO ELE 15 5425LN bb gba a NEP Pe E 16 5428LN EXit EET 17 5429LN 5 B Pe RO ed On RB a 18 5430 F87 Utility nen 19 5490LN 5491LN Electrified Fail Safe Fail Secure 0020022 20 5496LN 5 Motorized Fail Maintained 20 21 Lever Rose Assemblies Outside Lever Rose Assembly Used on Functions 5401LN 5402LN 5403LN 5409LN 22 Outside Lever Rose Assembly Used on Functions 5404LN 5405LN 5406LN 5407LN 5408LN 5417LN 5418LN 5422 4 23 Outside Lever Rose Assembly Removable Core Used on Functions 5401LN 5402LN 5403LN 5404LN 5405LN 5406LN 5407LN 5408LN 5409LN 5422LN 5425LN 5428LN m rms 24 Inside Lever Rose Assembly Plain and Button risani I Ih 25 Inside Lever Rose Assembly Cylinder 00 00 cee IIR I n 26 Removable Core Lever Assemblies 000202002 umm hn 27 Accessories Lever 2051005 eu e aie ace ARES 28
14. PART NO DESCRIPTION QUANTITY 1 See Page 28 Outside Lever Handle 1 3 1210 FIN KEYWAY Cylinder Assembly Specify keyway and finish see Page 2 1 6 14 5401 2711 FIN Rose Scalp Specify finish see Page 2 1 7 14 5401 6756 082 Outside Rose Support 1 8 14 5401 1619 000 Snap Ring 1 9 14 5401 1624 048 Stop Plate 1 10 14 5401 1641 999 Lever Spring Outside 1 11 14 5401 1642 999 Lever Spring Inside 1 12 14 5401 1757 048 Cover 1 13 14 5401 1410 048 Pin 2 14 14 5401 1623 048 Outside Rose Plate 1 16 81 381 1 0406 048 Screw 8 32 x 5 16 PHFH Trilobe 4 5400LN Series Parts amp Service Manual May 2003 Page 23 INSIDE LEVER ROSE ASSEMBLY PLAIN AND BUTTON Used on Functions 5401LN 5402LN 5403LN 5404LN 5405LN 5406LN 5407LN 5408LN 5409LN 5422LN 5425LN and 5428LN ITEM PART NO 1 See Page 28 2 14 5407 9034 999 5 14 5401 9580 999 c Used on 5406LN gt O Used on 5407LN Oke DESCRIPTION QUANTITY Inside Lever Handle Retainer Spring Pad Spring Pad Spacer Used on 5402LN 5404LN 5422LN and 5425LN 6 14 5401 2711 FIN 7 14 5401 6756 082 8 14 5401 1619 000 9 14 5401 1624 048 10 14 5401 1641 999 11 14 5401 1642 999 12 14 5401 1757 048 16 81 3811 0406 048 19 14 5401 1628 048 22 88 0012 0584 036 25 14 5401 0100 048 26 14 5401 0656 048 28 14 5402 0901 FIN 29 14 5407 0901 FIN 30 14 5406 0901 FIN Page 24 Rose Scalp Specify finish see Page 2 Outside Rose Support Snap Ring Stop Plate Lever Spr
15. S Yale 6 Pin ITEM PART NO DESCRIPTION 1 14 5407 0076 FIN AU Lever Assembly 14 5407 0019 FIN MO Lever Assembly 14 5407 0030 FIN PB Lever Assembly 2 Cam and Connecting Bar Assembly 3 Shank 4 Retainer Shank 5 Retaining Ring Sold as an Assembly only Yale 7 Pin ITEM PART NO DESCRIPTION 1 14 5407 0077 FIN AU Lever Assembly 14 5407 0021 FIN MO Lever Assembly 14 5407 0031 FIN PB Lever Assembly Cam and Connecting Bar Assembly Shank Retainer Shank oy Pp Retaining Ring Sold as an Assembly only Corbin Russwin ITEM PART NO DESCRIPTION 1 14 5407 0141 FIN AU Lever Assembly 14 5407 0906 FIN PB Lever Assembly 2 Cam and Connecting Bar Assembly 3 Shank 4 Retainer Shank 5 Retaining Ring Sold as an Assembly only D Specify finish see Page 2 Page 26 May 2003 5400LN Series Parts amp Service Manual REMOVABLE CORE LEVER ASSEMBLIES Best ITEM PART NO DESCRIPTION 1 14 5407 0040 FIN AU Lever Assembly 14 5407 0041 FIN MO Lever Assembly 14 5407 0042 FIN PB Lever Assembly 2 Cam and Connecting Bar Assembly 3 Shank 4 Retainer Shank 5 Retaining Ring Sold as an Assembly only Schlage ITEM PART NO DESCRIPTION 1 14 5407 0904 FIN AU Lever Assembly 14 5407 0905 FIN PB Lever Assembly Connecting Bar Shank Retainer Shank Pp Retaining Ring Sold as an Assembly only Medeco ASSA ITEM PART NO DESCRIPTION 1 14 5407 0078 FIN AU Lever Assembly Connecting Bar Shank Reta
16. Yale GRADE 1 KEv IN LEvER CYLINDRICAL LOCKSET 5400LN SERIES An ASSA ABLOY Group brand ASSA PARTS amp SERVICE MANUAL HOW TO ORDER PARTS To order parts use the appropriate part number and specify finish if necessary For example to order 10 lock bodies for ten Entrance Function 5407LN use the following configuration Quantity Part Number Description 10 14 5407 0902 048 5407LN Lock bodies To order 10 sets of Augusta Levers for a Classroom Function in 626 use the following specification Quantity Part Number Description 10 14 5407 6038 025 Outside AU Oylinder Lever in 626 10 14 5401 6063 025 Inside AU Plain Lever in 626 To order 10 plug retainers for the 1802 Key in Lever Cylinder use the following specification Quantity Part Number Description 10 99 9999 4561 999 1802 Oylinder Plug Retainers Please refer to the installation instructions for complete installation For further assistance contact your authorized YSG distributor or contact YSG directly at 800 438 1951 Finish Description Roses Levers Pushbuttons Turnbuttons Cylinder Plugs 605 Bright Brass 003 043 043 004 606 Satin Brass 004 044 044 004 612 Satin Bronze 010 050 050 004 613 Oil Rubbed Bronze 007 060 060 004 625 Bright Chrome 026 026 026 025 626 Satin Chrome 025 025 025 025 693 Black Powder Coat 200 200 200 025 FINISH CARE 5400LN Oylindrical Locks are designed to provide the highest standard of product quality and perfo
17. asher Spring Seat Spring 2 Stem Case Cover May 2003 Sold as complete lock body assembly only Part 14 5402 0902 048 QUANTITY 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Page 5 Entrance Lock F82 ITEM DESCRIPTION Flange Assembly Nylon Bushing Sold as complete lock body assembly only 8 QUANTITY 2 Spindle Inside 2 3 4 5 7 8 o 13 Frame Spring Retractor Pawl Spring Adjusting Tube Retractor 1 Spindle Outside Stem Assembly 14 15 16 Pawl Catch Spring Bank 17 Connecting Washer 18 19 Spring Seat Spring 2 Stem 20 31 Release Tube 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 Case Cover Page 6 May 2003 5400LN Series Parts amp Service Manual 5405LN 5409LN a Storeroom or Closet F86 Exit Lock F89 Sold as complete lock body assembly only Part 14 5405 0901 048 ITEM DESCRIPTION QUANTITY 1 Flange Assembly 1 2 Nylon Bushing 2 3 Spindle Inside 1 4 Frame 1 5 Spring Retractor 2 6 Retractor Spring Locator 1 7 Retractor 1 1 8 Pawl Spring 1 18 Spring Seat 1 20 Release Tube 1 21 Spindle Flange Assembly 1 22 Pawl Modified 1 31 Case Cover 1 5400LN Series Parts amp Service Manual May 2003 Page 7 Service Station Lock F92 ITEM DESCRIPTION Flange Assembly Nylon Bushing Sold as complete lock body assembly only 8
18. heck availability of Warehouse and Quick Ship items Track your order and confirm delivery Receive email notification of template changes And More www yalelocks com Yale Yale Commercial Locks and Hardware Address 1902 Airport Road Monroe NC 28110 USA Tel 1 800 438 1951 e Fax 1 800 338 0965 e www yalelocks com Yale Corbin Canada Ltd Address 6940 Edwards Boulevard Mississauga Ontario Canada L5T 2W2 Tel 1 800 461 3007 e Fax 1 800 461 8989 e www yalecorbin on ca Yale and Yale Security Inc are registered trademarks of Yale Security Inc SquareBolt and PowerMatic are registered trademarks of Yale Security Inc SecureX is a trademark of Yale Security Inc Folger AdamQ is a registered trademark of Folger Adam Security Inc Other product brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only CopyrightO 2003 Yale Security Inc All rights reserved These materials are protected under US copyright laws All contents current at time of publication Yale Security Inc reserves the right to change availability of any item in this bulletin its design construction and or its materials The ASSA ABLOY Group is the world s leading manufacturer and supplier of locking solutions dedicated to satisfying end user needs for security safety and convenience An ASSA ABLOY Group brand ASSA ABLOY 42165 05 03R
19. iner Shank ao po Retaining Ring Sold as an Assembly only 9 Specify finish see Page 2 5400LN Series Parts amp Service Manual May 2003 Page 27 Pacific Beach 5 5 Lever Cast Solid Rose Wrought 3 1 2 Monroe MO 3 1 2 Augusta Lever Cast Solid Rose Wrought brass or bronze Lever Cast Solid Rose Wrought brass or bronze AU brass or bronze 5 7 16 138mm 5 1 4 133mm 5 7 16 138mm Part Number Lever Only Application Functions AU MO PB Plain Inside 01 05 08 09 28 455LN 14 5401 6063 FIN 14 5401 6064 FIN 14 5401 6062 FIN Plain Outside 01 14 5401 6063 FIN 14 5401 6064 FIN 14 5401 6062 FIN Plain Outside Security 03 09 14 5403 6053 FIN 14 5403 6054 FIN 14 5403 6052 FIN Privacy Outside 5402LN 02 14 5402 6025 FIN 14 5402 6024 FIN 14 5402 6023 FIN Oylinder 6 or 7 pin Button 04 05 06 07 08 17 18 21 22 29 30 02 03 06 07 22 25 14 5407 6038 FIN 14 5402 6038 FIN 14 5407 0076 FIN 14 5407 6042 FIN 14 5402 6042 FIN 14 5407 0019 FIN 14 5407 6062 FIN 14 5402 6062 FIN 14 5407 0030 FIN Yale 6 Pin Assembly O S Yale 7 Pin Assembly O S 04 05 06 07 08 17 18 22 04 05 06 07 08 17 18 22 14 5407 0077 FIN 14 5407 0021 FIN 14 5407 0031 FIN Best I C 6 7 Pin Assembly O S 04 05 06 07 08 17 18 22 14 5407 0040 FIN 14 5407 0041 FIN 14 5407
20. ing Outside Lever Spring Inside Cover Screw 48 32 x 5 16 PHFH Trilobe Inside Rose Plate Through Bolts 10 32 x 2 1 2 FHPMS Inside Shank Retainer Assembly Inside Rose Assembly Pushbutton Assembly Specify finish see Page 2 Turnbutton Assembly Specify finish see Page 2 Service Station Button Assembly Specify finish see Page 2 May 2003 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 5400LN Series Parts amp Service Manual INSIDE LEVER ROSE ASSEMBLY CYLINDER Used on Functions 5417LN 5418LN 5421LN 5429LN and 5430LN ITEM PART NO DESCRIPTION QUANTITY 1 See Page 28 Inside Lever Handle 1 2 14 5407 9034 999 Retainer Spring Pad 3 1802 FIN KEYWAY Cylinder Assembly Specify keyway and finish see Page 2 4 14 5407 9201 999 Oylinder Spacer 6 14 5401 2711 FIN Rose Scalp Specify finish see Page 2 7 14 5401 6756 082 Outside Rose Support 8 14 5401 1619 000 Snap Ring 9 14 5401 1624 048 Stop Plate 10 14 5401 1641 999 Lever Spring Outside 11 14 5401 1642 999 Lever Spring Inside 12 14 5401 1757 048 Cover 16 81 3811 0406 048 Screw 48 32 x 5 16 PHFH Trilobe 17 14 5407 0100 048 Outside Shank Assembly 19 8 Inside Rose Plate 22 88 0012 0584 036 Thru Bolts 10 32 x 2 1 2 FHPMS 31 14 5417 0109 048 Inside Rose Assembly 5400LN Series Parts amp Service Manual May 2003 Page 25 REMOVABLE CORE LEVER ASSEMBLIE
21. not See 5 on Page 2 C Rebore holes if necessary to line up retractor and tail Optional Strike Box Attaching Screws 81 2012 0620 FINISH 5428LN Function Only Adjust for Door Thickness Turn outside rose to adjust for door thickness Locks fit doors from 1 3 4 44mm to 2 1 4 57mm thick Rotate To 1 3 4 Door 7 16 Adjust 2 Door 9 16 2 1 4 Door 11 16 la STRIKES 497 495 Standard Strike Box 202 14 5301 1033 048 Attaching Screws 81 2012 0416 FINISH 8 8 32x3 4 12 12 24x1 For Schlage Removable Core match driver position in handle to the sketch below for proper alignment Must No X Correct position of Schlage Door Must No May 2003 Connecting Bar when assembled Notches toward free end of handle Sag Door Must Swing Freely Page 35 online literature and templates For the latest information on Yale Commercial Lock and Hardware products visit our website at www yalelocks com Click on the Literature button to find B Catalogs Parts manuals B Templates Specifications Installation instructions Yale customers can click on the ebusiness symbol P on the website to register for an ebusiness account to Check the status of orders C
22. ose Scalp 14 5401 2711 FINISH Interchangeable Core Oylinder Spacers Required for 1 3 8 Thick Door Only Spacer Rose Assembly 14 5401 6644 200 Inside 14 5401 0655 048 Outside 14 5407 0108 048 1210 6 Pin E 1220 7 Pin 4 S 1802 6 Pin Attaching P 7 18024 7 Pin Screws S 81 2012 0416 FINISH Standard Latch Assembly 694 Deadlocking 693 Plain To Remove Cylinder Handle 1 Insert key and rotate clockwise 70 2 Depress retainer with tool provided 3 Slide lever off lock Also applies to inside lever To reassemble reverse of 5417N 5418LN 5421LN and 5430LN lock procedure Be sure spacer is functions installed on back of cylinder plug Water may be used to lubricate spring pad to aid installation o Remove Cylinder from Handle 1 Remove retainer spring pad 2 Slide cylinder out of handle For Yale 7 pin cylinder cut to Retainer 11 32 8 7mm as shown Spring Pad 14 5407 9034 999 11 32 8 7 Cylinder Spacer 14 5407 9201 999 Yale 1802 Q Used with 6 Pin Cyl Only Oylinder Page 34 May 2003 5400LN Series Parts amp Service Manual 5400LN Series Parts amp Service Manual INSTALLATION INSTRUCTIONS To Remove Inside Handle of 5417LN Function Removable Core Cylinder 1 Remove set screw 2 Slide handle off Do not over tighten set screw when assembling Rotate 20 Clockwise to Remove Core Control Key Only Required to Remove Cylinder
23. ow Front Width Latch Diameter F694 Flat 2 3 4 69mm 1 2 13mm 1 1 8 29mm 1 25mm F480B Flat 2 3 4 69mm 3 4 19mm 1 1 8 29mm 1 25mm 694 Beveled 2 3 4 69mm 1 2 13mm 1 1 8 29mm 1 25mm 480B Beveled 2 3 4 69mm 3 4 19mm 1 1 8 29mm 1 25mm 3694 Beveled 3 3 4 94mm 1 2 13mm 1 1 8 29mm 1 25mm 3480B Beveled 3 3 4 94mm 3 4 19mm 1 1 8 29mm 1 25mm Backset Extension Links Desired Backset 5 127mm 6 152mm 2 3 4 70mm n 2 3 4 70mm 7 178mm 8 208mm 18 46mm 2 3 4 70mm 3 3 4 95mm 19 48mm Page 30 Latchbolt Backset 2 3 4 70mm 2 3 4 70mm May 2003 Order Extension List No 481DL 481 482 482 484 484 m Er R T J 5400LN Series Parts amp Service Manual 88 1 1 8 1 4 1 64 40 28 116 0 2 2 Only NT For 2 No 12 Screws 1 1 4 lt 32 List No 497 ANSI Strike 1 1 4 supplied standard with 5400LN 1 1 8 1 1 2 and 1 3 4 lip lengths available by special order For door and frames with ANSI 115 2 preparations 5400LN Series Parts amp Service Manual Latch Center Strike Center ess Hl 1 69 e 1 1 8 38 List No 495 Strike 1 1 4 curved lip wrought box supplied 1 1 8 1 1 2 and 1 3 4 lip lengths avail able by special order
24. rmance Care should be taken to insure a long lasting finish When cleaning is required us a soft damp cloth Using lacquer thinners caustic soaps abrasive cleaners or polishes could damage the coating and result in tarnishing Yale 5400LN Cylindrical locks are manufactured to be maintenance free under normal operating conditions and environments Subjection to extremely heavy traffic and or particularly dusty and dirty environmental conditions however may eventually cause unsatisfactory operation due to slow moving parts or sticking cylinders In this case it may be necessary to clean and re lubricate the lockset to maintain optimum performance To clean the lockset mechanism use a penetrating or solvent type lubricant to loosen sticking components then lubricate with lithium grease To free sticking or jammed cylinders lubricate with graphite or a non oily lubricant such as Lock EZE Do not use petroleum based lubricants in the cylinder keyway Page 2 May 2003 5400LN Series Parts amp Service Manual TABLE OF CONTENTS How 8 2 2 Lock body Assemblies by Function Function ANSI Description Page 5401LN F75 P ss beta avers deeded aed 4 5402 F76 dM E 5 5403 F77 Patio a PE 5 5404LN F82 EEDA CY Je ROUTEUR TOUT 6 5405LN F86 Storer sistit dotted te Mater 7 5409LN F89 5 8 54
25. ylinder Spacer Rose Scalp Specify finish see Page 2 Outside Rose Support Snap Ring Stop Plate Lever Spring Outside Lever Spring Inside Cover Pin Outside Rose Plate Screw 8 32 x 5 16 PHFH Trilobe Removable Handle Shank Retainer Assembly Outside Rose Shank Assembly May 2003 QUANTITY 1 gt Page 21 UTSIDE LEVER ROSE ASSEMBLY Used on Functions 5401LN 5402LN 5403LN 5409LN ITEM 9 10 11 12 13 14 16 18 25 32 Page 22 PART NO See Page 28 14 5407 9034 999 14 5401 9580 999 14 5401 2711 FIN 14 5401 6756 082 14 5401 1619 000 14 5401 1624 048 14 5401 1641 999 14 5401 1642 999 14 5401 1757 048 14 5401 1410 048 14 5401 1623 048 81 3811 0406 048 14 5407 0108 048 14 5401 1617 048 14 5403 1060 048 DESCRIPTION Outside Lever Handle Retainer Spring Pad Spring Pad Spacer Rose Scalp Specify finish see Page 2 Outside Rose Support Snap Ring Stop Plate Lever Spring Outside Lever Spring Inside Cover Pin Outside Rose Plate Screw 48 32 x 5 16 PHFH Trilobe Outside Rose Shank Assembly Inside Shank Inside Shank May 2003 QUANTITY xn Ja Jay ald aly oa 54001 Series Parts 8 Service Manual OUTSIDE LEVER ROSE ASSEMBLY REMOVABLE CORE Used on Functions 5404LN 5405LN 5406LN 5407LN 5408LN 5417LN 5418LN 5422LN ITEM
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