Chrysler 2005-2007 Minivan Service Manual (07274
Contents
1. ROLLX USER SWITCHES SWITCH AND WIRE HARNESS ASM 03220 005 REARPANEL q C PILAR DASH DB BK DB BK 20 GA 20 GA 20 GA POWER OVERRIDE SWITCH aded ROGA 206 ID en IN THE FLOOR RAMP ONLY FRONT PASSENGER DOOR JAM OUT DB 20 GA DB 20 GA 20 GA BK 20 GA HIGH FLEX A INSTALL 1 AMP ATO ATC BK 20 GA q AUTOMOTIVE FUSE FOR EACH IN x FUSE PANEL RD 20 GA m BEHIND GLOVE BOX 1 20 Og QI 1 O A xS ef cH ot A eH cte gt 49 Bend 4 NZ DB 20 GA gt ded HIGH FLEX s I 1 WT RD s sft E B K 89 A p i 10 7 BK 8GA gt P a ae zr 02. DASH RESET SWITCH BEFORE 8 21 06 WAS A ON OFF SWITCH USER KNEEL DISABLE ROCKER SWITCH PE EON cee RHIC L AND WIRE HARNESS ASM 03220 001 H DB YL 20 GA VT 20 GA LI RIGHT PASSENGER DOOR BK 10 GA SWITCH UNLOCK CONTROL BK 20 GA 4 TAP TO 2 OEM VT LG 1 OFF 2 2 UNLOCK O 2K VT 20 GA DB YL 20 GA 82 x 8 m 13K 3 3K m vi x BLACK 3 PASSENGER DOOR WT RD 20 G A e LOCK SWITCH WT RD 20 GA DB 20GA VI BL NIC DB 20 GA PK WT 20 GA 1 _ DG 20 GA OR RD 20GA x _ RD DG 20 GA RD DG 2 _ WT 20 58 14 YL DG 20 GA RD WT 20 GA 5 YL WT 20 BLACK 3 _ 20 l 1 RD BK 20 GA 8 Hr H E _ YL BK 20 GA YL RD 20GA OR 2064 ZA 12 RD DB 20 GA BLACK YL BR 20 GA m xax WT N C Qaam BK
3. NT s G8LZELL YOOJAN 82 91 98 z OL 022 SOOEELL ZWassnee z 6 L 8r0SXN 6811 ZA W1AOTIVIH t 8 v40 ll ZzWd3VS0l 9 3905 SOSHA 0 9 NWYF 3INOZv L S sosHaz LXOcv MSVv900exHdq Elle edaivinsNidWvio NN 5 dvOl3MOOS QV3HNOLLOS s exze Ol zl TIVg M 318VO L z LOOO VdO 82 Z IXOZ SOH L LL GHVGNVLS Hed uondiuoseq AID uondiuoseq Fotpinc Ramp REPLACEM g8IN MO8MH8SHVN v0 000L YX T8 EIN V0 000L YX O LO V07000 LX Te PAGE 50 1 Put ramp in up position Loosen getscrew amd rotate up cam until up limit is activated Z Put ramp in unfolded position 10 inches from ground 3 Loosen setecrew on ramp cam and rotate until limit switch activates Tighten set 51 wam z maa V A m y lt k D 1 i ww B E Folding Ramp Motor Install steps 1 19 Ramp Removal Instructions steps 1 4 15 19 Remove carpeted motor panel This is held on by two Phillip head screws Disconnect wires going to limit switches and motor Unbolt ramp There are two bolts 3 8 that go into the side of the van above ramp
4. SQN3 440 3015 839N3SSUd NO HS C 40 dOL NO SS3NHUH NI 36n08U NMOHS 30103 OL 39331 AINGOW WIO 399 310105 1945 9NIO9 AN3 440 AINGOW 9914155913 1 230 6431990138 OL 3415 AdO8 SQN3 102 30105 S310N 3dUl JINGOW 1081NOO 0089 OL SS3NHUH lSAHHO y HON MAIN WOLLOd 401 0098 Z0 2 N3dO MAIN WO L108 3 NOON 930 4198619 1539 NI IN dN330 953111 6 TW LAD 3 NOON 9914155019 JANUdn2320 ALON 335 9330914 9 dyl 5359074 9 113 dol HOT13A 3415 19452 SY07 gt Nd 9 12 18 20 9 1 N ALON 3398 39U ld 2 3491 9080791 110291 ALON 4455 5330914 2 JINGOW NOILYOTISISYIO LINUd O220 NOTLYANOTANOD 1935 CHIOLS IUNISIGO YOLIANNOI HOSN3S LHOIAM T 310N 530614 9 3 m100H 71041309 230 031920 HH NO 5381 HO 102 AW S 34105 HS 0 NI S3dIM 807102 AWYS 102 X X X 4311081N02 X 009 NIUM Lan LHM X 91418 X R 940 ANd ALON 339 E G32Uld 9 3351 3dUl ONY 430105 3015 H39N3SSUd 340 401 OL 1U3S 4319201138 NOILU2IJISSU12 1NUdn1220 9x40 Nd 81 91 91 Z ALON 8 110 91 9 lt anoay 91 91 NMOHS SNId 01 30105 0 93 HOSNdS 91 1035 WH39N3SSUd 40 3I0 1d NI 5801516
5. 38 Ramps In The Floor Gas Spring Troubleshooting 44 In the Floor Gas Spring Replacement Parts r a 45 In The Floor Metal Springs Troubleshooting a r ar 46 In The Floor Metal Springs Replacement Parts a r 47 Ramp 48 TABLE OF CONTENTS Folding Ramp Replacement ETE 49 Folding Ramp Adjustment Process 51 Folding Ramp Motor Install Ramp Removal Instructions a 52 Rear Heat amp Air Y 54 Suspension USPONI SO 55 Wirin OTC System D ARET 3 2 10 f e a E 56 OTC System 4 05 and 6 0 Before 3 21 07 a a 58 Passenger Door Snake In The Floor Ramp 07017 001 60 Passenger Door Snake
6. HO JOJOSUUOD pue SSOUICH 9JIM OPIS 1895 oOusvid dvo 1I OH LYH 4 dM Z VO ZL PHOLIMS LYH Z 04 1M WO HMdlviS 8 X vOOC 6 Qquoivads OOH c NOILONN4 C13 NOLIN3IX3 iuHVd 2 AVS 8 ff YOLOANNOO AGO VO 06 LM 900 6 0 0 14 S914 S 1JO O uuoo pue Ca SS9UJEeH 9JIM Opis pog VO cl HO HSVQ H31N3O LV 3HIM NIO ONIYIM IN3O OL LV3S SYSAING S3HVHS 1V3S H3ON3SSVd VO QH HO 1V3S OL PAcE 69 x gt e 2 lt ui x unm dV M OLLSV Id QNH99IV 5 NOILISOd 1VOLLH3A L437 CN L99LV 5 HOSN3S S IVd3d 318VlSnrdv ON L99LV GQ33dMOSN3S 318VLSRnf Qv 99 X IWNOIS NYNLSY 1vaad a 18vrsnrav QNH99IV ANNONS HOSN3S MNOMHMIIA LHOIS QNH99IV HOLIMS S1vaad 318 5 aN L99 Y 5 8 aN L99L Y dN 111 QNH99IV HOSN3S L131 CN L99LV NOlISOd IVLNOZIHOH HOMMIIA QNH99IV NOILISOd TVLNOZIHOH 1431 QNH99IV YOLOW S1vaad a18visnrav CN 690SZ7V HOLOW
7. 2 1 ATddNS dOHS MOO TAN 02 02 1 AlddNs dOHS MANOS dVO QvaH L LXOZ t L ATddNS dOHS xS 3HSVM LV14 91 9 SYNLVNIW NOISIO3 d WSVPLOSON ALI INSV AlddNS dOHS SMAYOS Z2 L 1119 8078 SH3TIOM WSV L3MOOHdS H3NOISN3 L 554 SS YATION AlddNsS dOHS LAN 0Z v L LLOL OLZ YOLOW 3180100 WWOL NNOL AZL HLN 3 NOHHO 3 10NVH OOLSON HV39 31V1d 993009 ALI Wed uondii5s dq suuds Ie NW dwey 9 xjjoy PAGE 47 OLDING KAMP I ROUBLES Symptom Possible Cause Press Rollx user button again to unkneel van and close door Reset Ramp fuse or circuit breaker is blown circuit breaker or check ramp fuse and replace if needed with 15 amp glass fuse located in glove box When a Open Cycle starts the OTC will send a command to the Chrysler oystem to unlock the doors It then sends a second command to the Chrysler System to open the Right Side Sliding Door The OTC Computer then waits two seconds and checks the Door Closed Limit Switch If it finds it still indicates the door is closed it assumes that a person or and obstacle stopped the door opening sequence It then ends the open cycle and goes back into Id
8. 5 i LIU K Rollx Charcoal Canister Vent Hose 10929 00834 Rollx metal lines continue underneath the driver s side of the van as shown The Rollx Charcoal Canister Vent Metal Line is clamped using an OEM Clamp onto the Rollx Charcoal Canister Hose The Rollx Main Fuel Metal Line continues toward the OEM Quick Disconnect on the OEM Fuel Rail d j RU j Rollx Charcoal Canister Vent Hose 10929 00834 5 8 Fuel Emissions Hose SS SAE 30R7 Goodyear E URL PL d sas Canister The Rollx Charcoal Canister Hose 15 routed up to the OEM Charcoal Canister and attached with an OEM Clamp 24 Lectt mre SR FRU A er MAY al Hi ULLA age i 1 oh Lin Rollx Main Fuel Metal Line continues along the OEM frame is routed as shown O TI TI cC D O O o 2 P LL Y Rollx Main Fuel Metal Line AN S oN Rollx flares the Rollx Main Fuel Metal Line and attaches to the Oem Fuel Quick Disconnect as shown 25 Rollx relocates the OEM Charcoal Canister as shown using Rollx Charcoal Canister Bracket The canister is moved slightly towards the center of the van as well as being rotated 90 degrees 26 INTERIOR Slate Grey B2204 Grey Stone B2204 GS Khaki B2204 K Slate Grey B2202 Slate Grey B2200
9. dVHM5iNIHHS hz SWI dW 9 06 9 j Lg Qqu uO 6 y Z C O Q N 690S2V HMd 1V3S CN 690SZV 00Z 1HVd 131205 123 NOILNALXA it LUWd VO ff YOLOANNOO AGO v9 Z ONIYIM WAO YVTIId NO LNIOd LV 38IM VO ZL HO M8 l pepnjour jou 1o 99uuo2 N30 LOO 6Z0Z0 11 991195 pue SS UJEH 1895 00 6 0 0 1 959195 pue SS UJEH 9JIM OPIS pog PAGE 67 dM MNISHS SVO sedow CN 8791V LOH N9UuMdivdH vvOc LM Z HOLIMS WAH 3 5 5 rv v Qweoogv HMdivas nao 6 Qwesocv quoivas _ 0 NO 30 34 t ___ 1 NOILLONDd NOLIN3IX3 4l1NVd wvowso AWS 28256 ft 3615 LVAS SS3NMVH 3 OM 1d ACIS LVAS ACISNI Q3qN31X3 N30 J 930 91 4 Ps i della Doi SS ERE THe uu Le au opnioul 10U JO 99uuoo pepnjour N30 00 6Z0Z0 991195 VO ZL HO 1O O uuoo pue SS UJEH 9J
10. a18visnrav CN 690S7V GHYVMYVSY YOLOW a 18vlsnrav LYVd 1 4905 NOILONNA YVTIId SH3AIHO YVAN OCN C9t LV ff YOLOANNOO ACIS AGO H8 VO 9 18 pue pog 81 91 VO rL 80 91 VO VI NL 91 Pace 70 x gt e 2 lt ui x PM NIMHS ozro vOocect RSWOO S J Sc9OdOWR IWNSIS NOILISOd IWOILHSA L431 0 NL S QNS r9IV VNOSISHOSN3SSTIVd3ddT 8visnfav WHO 88 1 6 433834 HOSN3S S IVd3d 318viSnrdv 0 9 GONE IvNSISNHRLIdM IvdauddTavisnrfav GN 8r91lV HOSN3S LHOIM 0 O QNS r9IV HOLIMS 5 dTavisnrav wao 1 8 H0 7 6 Sna od 199024 8 H3AIHO 1451 0 8 7 QN 8v9IV HOSN3S HOMMIN 1331 0 WHO 9 879 NoOIlLISOd VINOZIHOH HOHMIN 1 H31 nao 1 NI 8 T GONE GuvMOdNOLOWSTIvOa3addTlavisnrav 91 40 9 GN 990S2V GYVMYOS YOLOW STvd
11. U 4 U 1 INLINE MINI Jr AUTOMOTIVE Jr lt FUSE HOLDER LIMIT SWITCHES WITH WIRE HARNESS 40 AMP JT FOLDING RAMP ASM 03220 004 3 ITF RAMP ASM 03220 004A 5 al RD DG E DOWN LIMIT 20 GA aJ ONE TOUCH SYSTEM E x REMOTE KEYLESS ENTRY RKE 0 i fe No BK oca 20 GA ROLLX RKE d 20 GA REMOTE MODULE ala RD 12 GA 5 3 j3 gt 5 1 PK WT 20 GA AE s O O 9 IGNITION lt TAP TO OEM WT PANEL 06300 001 5 NEUTRAL SAFE T NNNM rrr 91 Y 2 3 d eL ala Was e 5 5 DOOR CONTROL GRN GRY 7 RELAY DOOR ei Lil 5 85 DETAILED DIAGRAM SS E 87 87 07017 001 ITF E 07018 001 FOLDING J OR DB 5 lt OEM HARNESS v Y Ne LI m e s 2 Y BK 12 GA m 7 i E FOLDING RAMP BLUE WIRE 7 k FR BL i viio RAMP ORANGE WIRE DOOR ITF BL RD RD 12 GA N SNAKE PAGE 57 STEM 4 05 AND 6 0 BEFORE
12. kneel van turn kneel switch to the OFF Van will NOT RAISE when position and press OTC reset button ramp is stowed Contact customer service Kneel up limit switch is activated Adjust kneel up limit switch Replace if incorrectly broken Once door is closed and van is at van poses dnd ule Mer Kneel up limit switch is not activated normal height turn kneeling switch to closing the kneeler ratchets the OFF position PAGE 30 P _ INSV SNS 133NY LOLO ONS 133N3 1OVvI33NM S007 M1H 1008 OlXe3ddWnv feroj Po Md gedas 200006 3 3 ldHOlvH L UMOUS JON UBA uo sed x WSVadINDYOLVALOV L w AlddnsdoHs MIHIS ONIddVL 413S Hd IX Z 1108 1X91 8 AlddnsdoHSs x ev 08MHCZ8 9NVLHOIIMS 000 0 WSVHOLIMSLIINITT3SNM 6 6929 NIVHO 082 NOS L3M9OdS INSVZ 9 INS407 11 INSV NOISHO L 5 90ndd 9H839NV 9 0cev8 960 S T3AIASNIVHOT33N3 amp MWdTIOHOSNIVHO 91 WSVNIVHOTS3NM Cvelavocco MXNINNOO009 INS V X 80 A L 0COX2M WSV SNIT33NMHOJIVOIOV b V uondioseq
13. 2 00 00 0000 204 XX 513035 00 00 0000 Z0 10113 S O15S 00 00 0000 04 dn XX 19 snjejs 00 00 0000 0 1xeu 9 01 PAGE 38 One Touch System v6 0 Error System Failures Error 0 Cycle operated correctly User No errors detected Cycle operated correctly Error 1 Van battery voltage low User Start engine to charge battery If engine fails to start charge the battery using a Battery Charger or have someone give you a Jump Start Tech Check system current draw If High Draw remove ALL Rollx fuse Test draw again If still high problem is in Chrysler System Check the Rollx Harness Extensions wire by wire for shorts and proper wire to wire extension If Wire Extensions are ok problem is in one of the Chrysler circuits If after pulling Rollx fuse the high draw goes away problem is in one of the Rollx circuits Unplug OTC and retest draw If still high isolate all other Rollx circuits one at a time until High Draw goes away If no high draw is found test Van battery Charge or replace Van Battery as required Error 2 Clock backup battery low User Reset system and try operation again If problem reoccurs call Customer Service Tech Realtime Clock Backup Battery is low Reset system and try operation again If problem reoccurs rep
14. S BR d DEMNM m QO 2 DASH KNEEL lt RD 14 gt BUTT CONNECT ts 3 c TN 14 GA T C s E S BR 14 GA E x YL 14 GA 8981K519 gt 5 16 14 WT 14 86 t RD 14 GA C 1 8 T BK M GA DOOR OPEN DOOR or Bar Wiring Diagram Power Door S USE BR 16 GA YL 16 DG 16 DOOR OPEN gt PILLAR MOTOR BAR VT 14 LIMIT SWITCH FR SWITCH 4310 1059 CHERRY E19 50H OQ m gt L d 16 Ei A e GY 16 GA DASH JoNEsBLOCK LE D DG 5 6 X OO 1 2 SE z 18 9 z lt TN 16 GA BR 16 GA 3 _ _ YL 16 GA 2 lt m lt J O lt lt J j i 5 YL 14 GA Z t vi 0 4 d x O lt lt 86 86 86 86 86 J MES PS z m gt 85 85 85 85 85 Q lt 9 2 0 5 e CLOSE RAMP DOWN RAMP UP KNEEL DOWN KNEEL UP AYS 5 1393302 8 65
15. TO ROLLX MAIN HARNESS DOOR OPEN INPUT OR RD 20 GA 3017 x CONNECTOR A1439 ND SOCKET ROLLX ADDS 7 7 FEET OF DB 20 GA PO1546 4 PEDANDBLUE HIGH FLEX 58 20 1575 RD 16 GA OEM _ 2 MAIN HARNESS aks Wi 20 GA OEMS WT 20 GA OEM DOOR CLOSE INPUT OR BK LB 20 GA OEM EC BK LB 20GA OEM 7 BK BR 20 GA OEM BK DG 20 GA OEM BK 16 GA OEM OR 20 GA PO1576 VT YL 20 GA 2040 lt B A m lt J O N 11208 LOOM 1 4 O ROLLX T TAPS INTO BK m GN WIRE WITH 2 FEET BK gt GN WIRE Y m E ROLLX EXTENDS ALL 7 OEM WIRES INSIDE PLASTIC TUBING 7 FEET EXCEPT THE BL WT WIRE THAT IS EXTENDED 10 FEET P omma BK WT 20 GA 2016 E TO FUSE PANEL RD 20 GA 10616 POWER 10223 RING DOOR CONTROL RELAY 87A CONN BLUE 3 8 TO ROLLX MAIN HARNESS l asas DOOR DISABLE OUTPUT OR DB 20 GA 2033 BK RD 2007 BK VT 2015 BK WT 2016 BK LB 2013 BK BR 2010 BK DG Z2011 A BK 710592 ANS PAGE 61 b F aC CHRYSLER RIGHT SIDE DOOR CONTROLLER IN DOOR ORIGINAL CHRYSLER DOOR OPEN SWITCH RELOCATED FROM P
16. 7 2006 806100 L1 Wil k yS zd k n 2 P hy 3 I Ta TIRE TTL AC Lines to AC Unit using O ring Torque to 110 in Ib ka H ue m Rear heat lines 82100 PAGE 54 Shackle extensions B2016 B05020 F Y P m p E Pi iba w Not used on 10 In The Floor vans E as 74 oA Welded OEM nut from OEM seatbase Reuse OEM shock 1 NEL bolt and washer 1 N d WI Folding ramp vans OEM shocks In The Floor van shocks YB1844182 Trailer Tow Prep van shocks not shown 58620HD Pace 55 OTC System 6 0 AFTER 3 2 I USER KNEEL DISABLE ROCKER S
17. AYO 31 Adjustment Process 1 Remove floor section located in rear of vehicle on passenger side 2 Remove tire cover located in rear of vehicle 3 Remove kneeler cover 4 Mark the actuator arm and base with a grease pen where the arm assembly sits in the base figure REV 118 5 Using the O T C manually raise vehicle so actuator arm moves about 1 this is to allow to bend the limit switch arm 6 Bend limit switch arm as shown at right 32 Adjust limit switch arm hand so that when the switch is triggered kneeling stops the actuator arm lines up with the mark made on the base Extend actuator to its full extended position vehicle will be raised Back off about 1 4 and mark arm s position on actuator base as in step 4 Back arm off 1 to allow for limit switch adjustment 10 Bend limit switch arm as shown in figure REV 119 11 Adjust limit switch arm by hand so that when the switch is triggered kneeling stops the actuator arm lines up with the mark made on the base 12 Run the actuator to its full extension Bring actuator back to its full retracted position The limit switchs should not catch or bend during this process PAGE 33 13 Repeat previous step a couple times to ensure that the actuator stops when the arm 5 at the mark made in step 4 If the limit switch is bending out place add mo
18. B PILAR VES BK r TO BLACK SWITCH OEM VT YL RELAY RD 12 GA NET _ YL 12 GA OR 2 O s RD 12 GA SWITCHES WITH WIRE HARNESS ASM 03220 003 ir TU z FH ole eno gt DWN LIMIT i S A TO Tje T m UP LIMIT BK 12 GA INVA RD 12 GA YL 12 GA Pace 58 STEM 4 05 AND 6 0 BEFORE ROLLX USER SWITCHES SWITCH AND WIRE HARNESS ASM 03220 005 REARPANEL SA C PILAR eL DB BK DB EI POWER OVERRIDE SWITCH 20 GA 20 GA 20
19. CHRYSLER DODGE MINIVAN SERVICE MANUAL 2005 2007 Service 866 997 6559 99 ROLLX 800 956 6668 Local 952 890 7851 952 890 1903 TM Your Life Your Ride 6591 W Hwy 13 Savage MN 55378 www rollxvans com CHRYSLER DODGE MINIVAN 2005 2007 SERVICE MANUAL 07274 007 April 2010 TABLE OF CONTENTS LOG Um 4 Door PROM OWE Door ITOOUDIESHOOUNG uuu uu uuu u u mn md M EAM 8 Rollx Power Door Replacement Parts 9 OEM Power Door TroubleSho0Un0 u uu uu u uu u uu uu stum e 10 DOOF Nodili ALONG RE TET ET E OE OE 11 Exhaust System OD D ELT 15 Exterior Exterior Ground Effects c cccccccccccceccccecccccececcccececcecececueauaeeceaceueatanenedueneacsueaeseecuaueneaesnectsneneas 18 Fuel System mis RS S IS BM cae ce E sss 19 Interior E EE n u HP 27 IrOubIGSSIIOQOINm0 c 30 Kneeler 31 Kneel Switch Adjustment ProCESS MITT Rais 32 One Touch System One Touch System Troubleshooting 35 One Touch mE VS u u uuu uu uuu sete m U 36 One Touch System v6 0 a
20. Folding Ramp 07018 001 62 FROM Power DOOF Sy Gli uuu u u EEE aE 64 Occupant Control Module Seat Sensor 515 66 Power Seats Driver with Power Only 67 Power Seals Driver with Power and Heat sss 68 Power Seats Passenger with Power and 69 Power Seats Driver with Memory 0 Maintenance Information Maintenance Information c ccccceccccececcccecccccccceccecececcececcuueauceeauaceneaceneaeauentaceueaesueaeaueeaesneansneneas 72 Warrant III u Tm 73 IMPORTANT ITEM Loca el lt gt AR U _ CO p wy eae O js a Sor 95 5 4 v OTC Door Control Relay OX OTC Fuse Panel Under OTC Door Disable OTC Relay Panel Main Fuse ITFRamp Access Plate PAGE 6 IMPORTANT LOCATIONS OTC Relay Board Power Seat Connector PAGE 7 irst try to operate door and ramp from any interior Rollx user button operates normally see below for remote system troubleshooting Symptom Possible Cause Receiver out of range Try remote within 10 feet of van Overhead on off switch is turned to the OFF posi
21. v 9 LL VEOSON HOLVALLOV ONINdS SVO L Y COLSON WSVONINdS SVO L v 0S0N HOHONV Hed uonduoseqg ue Z x lt w x ES i 1 EH dV2 91 8 6 MIYOS dV2 QvaH X3HLXOZ vl SM3HoSs Zz L MOO TAN 02 02 1 M3MHOS dV2 QvaH v L VXOZ vl V x H3HSVM 91 6 NOISIO3Hd di AVH 11I INSV dV 13 AlddNS dOHS SM3Hos 2 1 119 8 3 SH3TIOH GOOOL 1LI INSV L342OHdS H3NOISN3 L SS HJTIOS AlddNS dOHS INN NOONAN 02 1 LLOL OLZ ININOL NNOL AZL HLN 2209 JaISNI 3INOHHO 31dNVH 00LSON dil HV3O HOLOIN 6LOSON ALV1d SSSHOOV 3411 Wed uondii5s q 9 Buds sec dwey 400 J 9U U PAGE 45 Symptom Possible Cause When a Open Cycle starts the OTC will send a command to the Chrysler System to unlock the doors It then sends a second command to the Chrysler System to open the Right Side Sliding Door The OTC Computer then waits two seconds and checks the Door Closed Limit Switch If it finds it still indicates the door is closed it assumes that a person or and obstacle stopped the door opening sequence It then ends the open cycle and goes back into Idle Mode After ten to
22. service Clear obstruction and press Rollx user button S Obstacle is detected REVERSE mid cycle Review display on OTC board and Gas spring is not assisting ramp to stow contact customer service Ramp will start to deploy or Ensure that there are no objects on top ef Pressure on cover plate stow then stop functioning of cover plate 44 NMOHS LON AlddNS dOHS M39S avaH Z L ix9i 9 Z 6c AlddNS dOHS SMAYOS v 92 L rr INJA 9 ONIMOOT L 22 GEO10 THHO SS ANIT NNOO 92 AlddNS dOHS MIYOS 134905 MANOS YSCINOHS Z L LX9LX 8 Z Gc 00S0N L 8LMESYC SYNLVNIW NOISIOdHd Z INSV6ZOSON HOLIMS SHGNIONI LINHA HOLIMS N3dO L zz INSV8ZOSON HOLIMS SHGNIONI SYd LAY HOLIMS N3dO L Lz 21 0903 MOVE 31V1d MOVYHL i OZ 9LOSON INOMJ3lVldOOl4MOVHL LI 6l lt AlddNS dOHS MANOS dVO GV3H 13 905 SS 2 81 91 9 Z ir INSV LOOSOON WSV dAVH L a SM9c 9 H3MOTIOd WYO v b
23. times over and over sure both ramp limit switches are adjusted properly times over and over sure both kneel limit switches are adjusted properly board Replace board For a 4 02 to 4 04 board check the relay power fuse located on the OTC fuse panel behind the glove box Also check the relay OTC beeps 4 times each time the user tries to run a normal open close cycle Doors do not unlock when using a Rollx user button located ontop of the dash on the passenger side Alarm Warning Codes 3 Beeps Pause 1 Beep Sliding Door Error 3 Beeps Pause 2 Beep Kneel System Error 3 Beeps Pause 3 Beep Ramp System Error 3 Beeps Pause 4 Beep Memory Error 3 Beeps Pause 5 Beep Com Error 3 Beeps Pause 6 Beep Power Supply Error 4 Beeps 4 Beeps 4 Beeps Low Battery Voltage PAGE 35 ONE TOUCH SYSTEM The Rollx One Touch Controller known as the OTC is a Single Board Computer specifically designed for the Rollx system The OTC system was design to be independant to the operation of the Chrysler computer system When power is removed from the OTC it has no effect on the operation of the Chrysler system The OTC is a low power system When the OTC is in Sleep Mode with the Display disabled it typically draws less then 10ma of current from the battery When awake in Idle Mode not running a cycle with the Display enabled it typically draws around 200ma of current from the battery The current
24. OTC Electronic Error Check Power amp GND connections Reset system and try operation again If problem reoccurs replace OTC PAcE 39 Door Errors Error 9 Door Open Switch Failure User Close Door manually Reset system and try operation again If problem reoccurs call Customer Service Tech Check Door Open Switch using Setup Debug Input Test Mode Check OR RED High Flex ORG and High Flex BLU on ITF wires amp connections Check Snake wire continuity and wire solder connections Error 10 Door Close Switch failure User Close Door manually Reset system and try operation again If problem reoccurs call Customer Service Tech Check Door Close Switch using Setup Debug Input Test Mode Check VLT YLW Solder Tap to Chrysler VLT YLW wire Error 11 Door Control Output error User Insure Door is fully shut Reset system and try operation again If problem reoccurs call Customer Service Tech Check Door Control Output using Setup Debug Output Test Mode Check ORG Tap to Chrysler VLT YLW B Pilar Check operation of Chrylser Door Switches Check Overhead Console Disable Switch Error 12 Door Disable Relay failure User Insure Door is fully shut Reset system and try operation again If problem reoccurs call Customer Service Tech Check Door Disable Relay using Setup Debug Output Test Mode Check ORB BLU to Relay Red Power wire to Relay and both Chrysler VLT GRY wires on Relay B Pilar Er
25. Relay Bd 40 One Touch System v6 0 Error C Error 17 Ramp Up Motor failure User Close Ramp manually use Manual Override Switch close Door Reset system and try operation again If problem reoccurs call Customer Service Tech Check Ramp Up Motor Output using Setup Debug Output Test Mode Check BLK amp YLW wires Molex Connector connections and Status LEDs on Relay Bd Check RED BLK wires between OTC and Relay Error 18 Ramp Obstacle or bad Limit Switch detected Push Remote or User Switch to continue User Ramp hit an obstacle Remove Obsticle Raise kneeler use Manual OverRide Control on OTC Reset system and try operation again If problem reoccurs call Customer Service Tech Check for repeated OB Dectection Failure If repeated errors adjust OB Dect Level using Setup OB Dect Kneeler Errors Error 19 Kneel Down Limit Switch or Kneel Motor failure User Raise Kneeler Use Manual Override Control on OTC close Ramp and Door manually Reset system and try operation again If problem reoccurs call Customer Service Tech Check Kneel Down Limit Switch using Setup Debug Input Test Mode Check YLW WHT amp GND wires Check Molex Connector and Limit Switch connections Error 20 Kneel Up Limit Switch or Kneel Motor failure User Raise Kneeler Use Manual Override Control on OTC close Ramp and Door manually Reset system and try operation again If problem reoccurs call Cust
26. Slate Grey B2201 Slate Grey B2203 Grey Stone B2202 GS Grey Stone B2200 GS Grey Stone B2201 GS Grey Stone B2203 GS Khaki B2202 K Khaki B2200 K Khaki B2201 K Khaki B2203 K Tire cover Kneeler Cover 27 Power seat and heated seat connectors assemblies include plug pins ad wires Seat side assembly 07079 003 Body side assembly 07079 004 Power seat only connector assemblies Seat side assembly 07079 001 Body side 07079 002 Memory seat connectors assemblies if equipped Seat side assembly 07079 005 Body side assembly 07079 006 Main base includes all parts Minivan 4003std Full size 4003full Foot rest 10033 Front dog bone hook Rod end Connecting rod Cross bar Latch handle 56030 Caster wheel 28 Symptom Possible Cause Kneel on off switch is turned OFF Turn kneel switch to the ON position Van does NOT LOWER to Review display board Turn kneel ground while door is opening switch to the OFF position and press after Rollx user button is Kneel motor OTC reset button Temporarily operate pressed sytem without kneel option enabled Contact customer service UC valle OWI Kneel down limit switch was not Adjust kneel down limit switch Replace ground the kneeler makes a activated if broken loud ratcheting sound Kneel on off switch is turned OFF Turn kneel switch to the ON position Review display board Manually un
27. Vent Hose with Rollx Fuel Fill Vent Hose that is 48 inches long and runs to OEM Fuel Vent Line near Filler Neck top Gas Cap Rollx replaces OEM Charcoal Canister Vent Hose with Rollx Charcoal Canister Vent Hose that runs to Rollx Charcoal Canister Vent Metal Line Rollx replaces OEM Main Fuel Hose with Rollx Main Fuel Hose that begins with 3 8 inch high pressure hose goes through an adapter changes to 5 16 high pressure hose and runs to Rollx Main Fuel Metal Line where it is clamped with a Rollx Clamp after being flared Rollx Charcoal Canister Vent Metal Line B2103 5 8 x 049 3003 0 Aluminum OEM Clamp Ba mee n Rollx Filler Neck Hose 049020201 lt 1 1 4 2BD Fuel by Goodyear gt fij To Charcoal Canister Engine 1 Rollx Clamp 1315 5 16 9f Rolk Main Fuel Metal Line 126229 5 16 x 028 Fusion Weld Procoat J526 Q7 o gt PAGE 21 System 0o 2 O L N x 4 n LC N Attach Rollx Filler Neck Hose to OEM Fuel Tank with Clamp as shown 22 FuEL SYSTEM Rollx attaches their metal lines to the floor using 1 inch Rubberized Metal Clamps E Roll Canister Went Metal Line _ 1 9 Rollx Clamp 70 1162 n 1 Rubberized Metal 23 FuEL SYSTEM ww Rollx Main Fuel Metal Line 5 16 z2
28. dINVM WV MOld VIN INOLLOS v EX9OL E BOGEN ZW NIE ZA AOTIVAH 8 82 V X vc 8 SOH ENTAO 353 89 0 5 a EN EN EN C Ka z PCE MJ Z po9L G 985 77 YXOt t SWHdd S S pLOOdHXIM C 015 HOLIMS ONILOV dVNS HOLIMS pooozzeo WSV HOLIMS 9 Z rZ 4S SNIHSr1I8 NI IVa8 PT A OSHS v L L X 84 94 9 SOSHS X 8L 9L S 2 WWE XH81 91 S GANMOND H3TIOM PLOT L MauOS 13S LNIOd 8 P DOX INmv Wvooodux Tal NNIV WHY dN Old NYO BOLL LON S S Ort ogevozel04 1ooeuuoo epnioui1ou 5900 dv HOLOWN Wed uondiuoseqg AID uoldiuoseq AD aa wap ee ee VIC be 96 0 6 6 6l 8l 8 V 0 Y LLI lt Z 1 8 5 ez 235 lt Ye PS ire 9 O o m LO g8IN MOSHMSWVN7Y07000 LX 18 8IN V0 000L 8X 18 9LO 0 000 LHX TH
29. dOHS MOOTAN 0 VIN 1 N LN3WNLSNFAV NOISNAL 3SV3134 WANVA V IN S00IGN c aN LOOL AW 8 1340VH8 HOOQ V13MOVH8 6 2000 3INOHHO 3IQNVH 8 HOS 6L AMM3HO lddd HOLIMS L 900 90 HOLIMS 9 Hed uondioseq AYO Wed pepo dx3 JOOG 19MOg xSWIHS ANY SS3N HVH 3 SSCNIONI WSV YVS9 M AINO L S 99 SSdNHVHHHIM L t 4151 8 L z SNOT 5 A4103dS MOVH HV3O L WWOL INNOL AZL UOJ S SS3NHVH 3HIM AJSW3SSV ANY MOVe H3N3dO ONIMOTIOS SHLSSGNIONI WSV uoldiuoseq 9 Van is NOT in park or neutral Place van into park or neutral Overhead on off en 5 turned to the OFF position OTC program failure Press OTC reset button Start van s engine and press OTC reset button OTC reads low voltage If door still does not open review OTC board display and contact customer service Relay power fuse 1 amp is blown Replace fuse in OTC fuse panel located behind glove box Watch the Door Control Status LED as you start an Open Cycle It should light for about o
30. fifteen seconds it goes back into Sleep Mode Ramp will NOT DEPLOY This is the sequence of events you will after door opens see if the Door Closed Limit Switch automatically malfunctions sticks closed This switch is located in the towards the rear of the lower door track Door open limit switch is not being activated Engage ramp motor Refer to the Ramp motor not engaged Manual Operation section of owner s manual Press Rollx user button again to Ramp down limit switch needs unkneel van and close door Review adjustment to deactivate display on OTC board and contact customer service Review display on OTC board and Ramp motor contact customer service OTC program failure Press OTC reset button Engage ramp motor Refer to the Ramp motor not engaged Manual Operation section of this Ramp will NOT STOW manual automatically Review display on OTC board and Ramp motor contact customer service Start vehicle Press OTC reset button Low voltage from the battery and press Rollx user button again Clear obstruction and press Rollx user button Ramp will STOP AND Obstacle is detected REVERSE mid cycle Review display on OTC board and contact customer service Ramp will start to deploy or Ensure that there are no objects on top nt Pressure on cover plate stow then stop functioning of cover plate 46 NMOHS LON AlddNS dOHS dvo avaH Z L Vx9i 9
31. motor and two nuts 3 8 on the floor of the van one nut is by the motor and one nut is by b pillar Remove ramp from van Extend ramp so it is laying flat Remove roller from pick up arm Also remove cable bolt Remove set screw from pick up arm Then insert 5 16 bolt into pick up arm to pull pick up arm off of motor shaft If this does not work cut motor shaft with a saw and punch out scrap piece from pick up arm 8 Remove limit switches off of ramp 9 Take out the four Allen head bolts 3 16 holding ramp motor Remove motor 10 Insert new motor Reinstall the four Allen head screws with lock tight 11 Reinstall limit switches 12 Remove cams off of old motor and install on the new ramp motor You will need to adjust these cams at step 16 13 Reinstall pick up arm Line up pick up arm and key way Ensure Woodruff key is all the way inserted into the pick up arm 14 Reinstall set screw 3 16 with lock tight 15 Reinstall ramp in the van Secure ramp with original hardware 16 Install wiring for limit switches and motor 17 Adjust ramp cams Refer to Ramp Adjustment Instructions 18 Test ramp for proper limit switch adjustment 19 Reinstall carpeted motor cover O N PAGE 52 INSTALL Ramp REMOVAL INSTRUC PICK UP ARM ROLLER REAR Hear amp Se ee ETE Low pressur N High Pressure 3 8 line EZ 2004 82101 2005 805100 2006 B06101
32. was learned 3 Repeat steps 1 and 2 to learn more buttons into channel 1 NOTE The green LED will flash a maximum of 15 seconds If no transmitter button is pressed during this time the receiver will exit the code learning mode and the green LED will turn off Note Regarding Code Learning 1 The receiver will only learn the code of a particular button once Once a button s code is learned if you try to code learn that button again whether it is for the same channel or not the receiver will exit code learning mode 2 Each channel can learn the codes of a maximum of 15 transmitter buttons If you attempt to learn a sixteenth button the earliest code learned will be deleted 3 To clear all codes Press the appropriate mode switch 1 or 2 for three seconds When the LED starts flashing press that switch again for three seconds The LED flashes twice to indicate that all codes associated with that channel are now deleted PAGE 8 Eram CECA ADNA Mania 1 AlddNS dOHS 5 qaavast ATIVILYWd 2 9 2Xe 0lV ZL 9ZOOL 59215 TIV SSGNIONI SH3N3dO HOO HOS LIM WIHS L 9 YOLOWHLIM LN3S SAVANIV LN 00Z 34038 HI GAGSSN SNIHS AlddNS dOHS LNSWLSNPavV MIYOS L SL uvas ON dl LO0Z 3 338 Q3sn AIddNS dOHS 5 avaH v exoevlk V Add nS dOHS LAIN HOOTAN GH C EL AlddfS
33. 5384 nz T OML U30 10S 3 In1dOW 9141550 19 IN9d 023230 031590 1348 804 SNISIM 3n08U NMOHS SU 53311 01005 AHL SaHOlSIS38 WHO AT QNO WHO 430105 30086 NMOHS SU ATINGOW NOILUSIdSSU9 INUd 220 NO 5381 HOSN3S 35405534 OL 5480151548 314105 3QIS 839Nd3SSUd JHL HSYA JHL amp ONNO4 SS3NHUH Hd dSAHHO JHL NO SAYIM 40103 AWYS OL 3 1ndOH NOILIVIAISSY1D INUDn220 JHL WOU SSYIM 9 JHL 4307105 318000 30 5 13159 2 LI LNNOW JHL 1437 H1 15 3115 839N3SSUd JHL NO HSYA 40 dOl NO LI 31020 13d 1935 HNO83 310001 9314155013 330 300438 YOLISNNOD 1945 GALISNNOD SONS 440 ddUl H0123NNO2S JHL ADVE SAHONI 9 1935 H39N3SSUd JHL NID JINON NOILUJIdJISSU JO LNYdNIIO 3 ONION 553 H3S A8HO JHL S38IM TIW LAD S3adfi 03208d u9 7ria gt 96018 uuo Z 93018 M1A7N18 4894 9 XT S90ZNtu9 wyo Z 90 9 M IA N89 51914384 YOSNAS HOLIMS 1935 606 egewoond sedow CN 890SZV HuMdivds 0 WO 6 CN 890S V quoivas 0 HO 98 Nid NOILONNS 14 4 LuVd YO109 avo AVO IN 282SCV HOLO3NNOO 3615 1V3S VO ZL QM HO VO ZL HO ZE x LLI gt x i 2 lt o
34. AWL TO DOOR TO ROLLX CONNECTOR IN DOOR OR 20 GA Il 2 04 N A1448 ND FEMALE A1449 ND MALE lt CONNECTOR CONNECTOR 5 A1439 ND SOCKET A1438 ND PINS 8 co OEM BLACK CONNECTOR ai TO OEM CONNECTOR INDOOR Foldout Ramp or 8 Inch Ramp Foldout Ramp or 8 Inch Ramp w Side Curtain Airbags SCA OEM GREY CONNECTOR GREEN IF VAN HAS SIDE CURTAIN AIRBAGS N 1O FRONT oA LCP625 PAGE 62 Rollx Part 07018 001 4874 122 Rollx Part 07018 002 OEM Snake 4874 484AD TF TF LOOM 5 8 lt BK BR 20 GA NNS BK DG 20 GA 2 SSENGER Door SNAKE FOLDING ROLLX T TAPS INTO OEM ORANGE WIRE WITH ROLLX ORANGE WIRE D BK RD 16 GA 2 BK VT 20 GA 2 BK WT 20 GA 2 1 7 20 GA 2 Z2 K 16 GA 1 ROLLX MAIN HARNESS DOOR OPEN INPUT OR RD 20 GA 3017 x A1439 ND SOCKET lt WIRE HE Y BK RD OEM EE MAE A1438 ND PINS BK VI OEM TO ROLLX MAIN HARNESS BK WT OEM DOOR CLOSE INPUT BK LB OEM o BK BR OEM Q BK DG OEM 5 BK OEM 3 5 O O 7 NI g 3 _ A lt ROLLX TAPS INTO BK G
35. GA 127 FOLDING RAMP BLUE WIRE FR BL 4 ITF RAMP ORANGE WIRE ITF BL RD TAP TO 12 OEM BK DG 1 PAGE 59 ASSENGER Door SNAKE IN THE FLOOR TO ROLLX CONNECTOR ee INDOOR IN DOOR 83 OR 20 GA OEM c LO v 20 GA OEM ORIGINAL CHRYSLER 5 DOOR OPEN SWITCH A RELOCATED FROM E RE A1448 ND FEMALE A1449 ND MALE PAWL DOOR CONNECTOR CONNECTOR 01 5 A1439 ND SOCKET A1438 ND PINS 8 8 m 5 OEM BLACK CONNECTOR TO OEM CONNECTOR IN DOOR N05028ASM DOOR OPEN LIMIT SWITCH BRKT ASM INCLUDES BRACKET 38042 BLACK CONNECTOR l 30034 PIN DOOR OPEN SWITCH ASM 3 TOWER CABLE SEAL ROLLX ADDS 6 2 FEET OF HIGH DOES NOT INCLUDE BRACKET LER ORANGE 1 URE v OR ZPO1576 E s ss po 1875 oR RD 20 GA 3017 OR RD 20 GA 3017 OR 20 GA 3010 COM SW429 ND SWITCH LEVER SPDT Foldout Ramp or 8 Inch ITF 10 Inch ITF Ramp Rollx Part 07018 001 07017 001 OEM Snake 4874 122AE 4874 122AE BSEC DIEM cnc OEM GREY CONNECTOR P Curtain Airbags SCA Airbags SCA Rollx Part 07018 002 07017 002 OEM Snake TO FRONT DASH ss LCP625 LOOM 5 8 N Vi 60 ENGER Door SNAKE IN THE FLooR
36. IM OPIS 18685 HVSHA MNISHS OO O 9usvid PE WOOT 9 _ 99 oH NoDu divad G 8 hZ Z HOllMSIVH 0 wo 93 91 r 6908 YMdivas oO WHO QM HO 6 690 vy coo z 144205 NOILON04 13 NouNa3iX3 l1NVd X01109 AVO YOLOANNOO adis AGO HSVG LV VO 02 Md LM 90 91 ONIMIM IN3O OL VOO 6Z0Z0F HM V dH 7 HO JOJVBUUOD pue T SSOUJeH 9JIM epis pog VO ZI A NO LNIOd uvTild LV AYIM 31V Id MOM LV 1WAS 6 S3HVHS 1V3S H39N3SSVd r L 1V3S YSONASSVd OL PAGE 68 po PdVHMONNHHS WOOT _ Gon won undi LM Sb HOLIMS WAH 4904 IN 890S82 V quolviS 002 LYWd Nid NOILONNA NOILN3LX3 it 1HVd 282 6 f HOLO3NNOO 3415 LVAS _ CN 890SZV HMdlV3S r00Z qu yo 8 6 V9 LM H9 go pepnjour JOU J0j2euuoo N30 00 6 0 0 1 DINOS VO
37. N WIRE WITH 2 FEET BK O GN WIRE e C TOS j 4 MES 7 OEM WIRES INSIDE A PLASTIC TUBING 7 FEET EXCEPT THE BL WT 2 WIRE THAT IS EXTENDED 10 FEET Zs FUSE PANEL Rp 20 GA 10616 Sj POWER DOOR CONTROL RELAY 85 10223 RING M TO ROLLX MAIN 876 CONN BLUE 38 2 m HARNESS mE DOOR s ISABLE OUTPUT oR DB 20 GA 2033 1 m 007 S m SU UO o d a WS 27 7592 63 NC NO COM Power 2 A x 2 I Y Rollx Power Door Mot DOOR LOCK LIMIT SWITCH 6X284 IN PASSENGER DOOR WHEN CLOSED SENDS POWER TO HARDWIRED SWITCHES 10 AMP CIRCUIT BI OR 15 AMP GLASS 64 VT 14 luae lt z s zn lt a I a Q ui 2 US Eg s gt 8 RAMP UP A BK 14 DX LIMIT SWITCH com DWNIwc i d YL 14 lt 8 DOWN LIMIT POWER SWITCH lt E lt lt SWITCH 0 Q Sl G DE Z DASH USER e Ox SWITCH T E 8981K520 5 pe DG 14 d E
38. WITCH RES AND WIRE HARNESS 8 21 06 ASM 03220 001 DB YL 20 GA i RIGHT PASSENGER DOOR BK 10GA SWITCH UNLOCK CONTROL BK 20 GA 4 TAP TO 2 OEMVT LG 4 OFF 2 UNLOCK 4 VT 20 GA 2K 2 DB YL 20 GA Nb gt a S ES No 13K 33K x BLACK 3 PASSENGER DOOR WT RD 20 GA ey LOCK SWITCH WT RD 20 GA DB 20 GA VT BL N C DB 20 GA PK WT 20 GA 18 N C DG 20 GA _ RD DG 20 RD DG RD WT 20 GA EAE YL WT 20 GA _ RD 20 GA P RD BK 20 GA E T I YL BK 20 GA _ YL RD 20 GA OR 20 GA p 12 RD DB 20 GA BLACK YL BR 20 GA m al x WT N C cim a m BK 2 E B PILAR r T TO BLACK SWITCH OEM VT YL REI RD 12 GA J1 YL 12 GA OR lal 1 xs GY 12 GA SWITCHES WITH WIRE HARNESS ASM 03220 003 KNEEL eo gue Bee lt uj lt ui 219 ri 3 i S5 RIS x o 4 UP LIMIT DWN LIMIT NO NO H COM E BK 12 GA RD 12 GA YL 12 GA PAGE 56 OTC System 6 0 AFTER 3 2
39. Z 62 AlddNS dOHS SM43YOS 22 1 v 8z INIA 9 3 I 22 GEOTOTHHO NOSHVO SE ANII NNOO L 9c AlddNS dOHS 5 AYAH 133005 MIYOS 3 Z L LX9LX 8 e 00SON L tz z 3UNLVNIW NOISIOANd Z ez ul WSW6ZOSON HOLIMS S3an 19ND HOLIMS N3dO Z WSW8ZOSON HOLIMS SHGNIONI SVd LYNE HOLIMS N3dO L Lz LLI MOVE 31V1d HOO1S MOVYL OZ QLOSON INOS 31V1d L 6 lt AIddNS dOHS MANOS dVO avaH 144905 55 2 81 91 9 81 l WSVLOOSOON _ WSV 41 9M9c 9 YSAMOTIOS WYO ILL v 91 LLI VVOSON ONIHdS d VH Z SL Y _ SdlTliHd QvaH LV14 8 EXZE 0L v CL ES HOHONVNIVHO L L 2 5 0 uw23 uo O lt x o lt AlddNs dOHS MANOS dVO t X0ZFt L AlddNS dOHS LAN MOON 91 8 ATddNS dOHS 5 dV9 X3H X0Z t L AIddNS dOHS SM3MOS
40. ak 20 on oe 20 GA ee ae eee IN THE FLOOR RAMP ONLY AFTER 6 14 05 FRONT PASSENGER DOOR JAM T DB 20 GA DB 20 GA BK 20 GA y gt 2 INSTALL 1 AMP ATO ATC o AUTOMOTIVE FUSE FOR EACH BK 20 GA s IN FUSE PANEL m BEHIND GLOVE BOX 20 GA DETAILED DIAGRAM cft 00 A OTC 4 05 05229 001 T ed cuo OTC 6 00 05229 002 EN 9 et pen lt 29 2 1 19 NX WT RD E ii JI BK 8 GA x u ii aps BK 10 GA lilii BK 8GA prem U a TE ES CNN PS CE tl A 7 INLINE MINI JM P AUTOMOTIVE tlc lt FUSE HOLDER LIMIT SWITCHES WITH WIRE HARNESS 51 O 40 AMP FOLDING RAMP ASM 03220 004 SR 1 ITF RAMP ASM 03220 004A s 6 x TE RD DG no DOWN LIMIT UPLIMIT 50 GA Qa ONE TOUCH SYSTEM Tr O I x REMOTE KEYLESS ENTRY RKE RDIWT 20 GA a 20 ROLLX REMOTE MODULE RD 12 GA Ir gt TE 5 PK WT 20 GA T 5 1r e 0 0 O IGNITION al q TAP TO U OEM PK WT ANEL 05044 003 NEUTRAL SAFE 2 mia co uu Uwe 5 I CA 5 O d gt a DOOR CONTROL GRN GRY x 1 RELAY DOOR 5 85 DETAILED DIAGRAM d S A e ar a 07017 001 ITF E d 07018 001 FOLDING 2 OR DB 5 i OEM HARNESS 9 o v v m en en 2 T x RD 12
41. bing Rollx Exhaust 32 3 Aluminized Tubing 15 Rollx Weld Rollx Exhaust 32 3 Aluminized Steal Tubing OEM Hanger Rollx Exhaust Lease 13 Aluminized Steal Tubing Rs pd Weld d Rollx Exhaust 32 2 Aluminized Steal Tubing OEM Hanger x nw ij Rollx Muffler 1224 Aluminzed Steal Tubing Rollx Weld OEM Resonator and Tail Pipe Rollx Exhaust Lease 13 Aluminized Steel Tubing 17 EXTERIOR GROUND EFFECTS B05150 P4 B05150 P3 B05150 P2 B05150 P1 B05150 D1 B05150 D2 B05150 D3 B05150 D4 18 Rollx Fuel Emission System Overview apte OEM Fuel Quick Disconnect To Engine 7 A __ Rollx Main Fuel Metal Line 5 16 Rollx Charcoal Canister Vent Hose OEM Charcoal Canister Rollx Charcoal Canister Vent Metal Line OEM Filler Neck Top X Rollx Main Fuel Metal Line 5 16 Rollx Main Fuel Line 5 16 Rollx Main Fuel Line Adapter 3 8 to 5 16 Gas Cap lt Det A Rollx Filler Neck Hose ja A M Rollx Main Fuel Line 3 8 Rollx Fuel Fill OEM Fuel Rollx Charcoal Canister Vent Hose Vent Line V OEM Fuel Pump Oem Fuel Filter 19 OEM Fuel Filler Neck Gas Cap s ee ae Ls i OEM Fuel Fill Neck OEM Fuel Fill Vent ud asss i t zl Rollx Fill Neck Extensio
42. by a Plastic Angle Bracket Refer to Service Bulletin 09168 Order Qty 1 B08180 DP6 Qty 5 10269 3 16 Rivets per door each with 1133074 10 Washer PAGE 11 Door MODIFICATIONS 22997 open brackets driver passenger door ti tracks Power Doors In the Floor vans Passenger N05028ASM Driver ZN05029ASM Fold Out vans Passenger B2032 Driver BRKT LDTDS Manual Door Driver BRKT LDTPS MANUAL Door cables for Fold Out and In The Floor vans_ k a L i F I ON 3 F kk m G W J 1 m j x i L 5 f p m Door open latch cable in the Floor vans OEM cable Fold Out vans Non power door AV 100 Power door AV 100P VU MEER Door drive cable Power door only PX3879BR 12 Door 10 In The Floor only Weld latch open Install latch to door spaced out with washers Relocate door drive motor Weld latch as shown in the open position PAGE 13 Door Fold out ramps only Drill hole and add rivet main plate on door open latch The rivet stops the latch when locked by latch lock Door open latch and switch OEM Hold Open Latch ASM RT 68030816AA LT 268030817AA 14 Catalytic Converter O2 Sensor Du Ix Exhaust gt 32 3 Aluminized Tu
43. ite wire Active when the ramp is in the down position RAMP UP LIMIT INPUT Red Green wire Active when the ramp in the up position KNEEL DOWN LIMIT INPUT Yellow Green wire Active when the kneeler is in the down position KNEEL UP LIMIT INPUT Yellow White wire Active when the kneeler is in the up position OUTPUTS Note Output status LEDs are all red and yellow in color on the v4 02 to v4 05 OTC boards System Status Indicates if the system is ready to except a command It is off when the OTC is in sleep mode V4 02 to v4 05 LED will normally be flashing on and off when the OTC is in Idle Mode v6 0 Display will show Rollx Vans Idle RAMP DOWN MOTOR OUTPUT Red wire Active when the OTC is driving the ramp down v4 05 and v6 0 OTC boards have obstacle detection monitoring this output RAMP UP MOTOR OUTPUT Red Black wire Active when the OTC is driving the ramp up v4 05 and v6 0 OTC boards have obstacle detection monitoring this output RAMP DISABLE OUTPUT Red Blue wire Active anytime when the OTC is driving the ramp up or down It indicates the ramp manual mode is disabled KNEEL UP MOTOR OUTPUT Yellow Red wire Active when the OTC is driving the kneeler up KNEEL DOWN MOTOR OUTPUT Yellow Black wire Active when the OTC is driving the kneeler up DOOR DISABLE OUTPUT Orange Blue Used by the OTC to disable the Chrysler right side door controller anytime it wants to open the ramp This prevents the right side door control
44. lace OTC Error 3 Slave MPU Watchdog Reset User Reset system and try operation again If problem reoccurs call Customer Service Tech OTC Electronic Error Check Power amp GND connections Reset system and try operation again If problem reoccurs replace OTC Error 4 Slave MPU Missing Clock Detected User Reset system and try operation again If problem reoccurs call Customer Service Tech OTC Electronic Error Check Power amp GND connections Reset system and try operation again If problem reoccurs replace OTC Error 5 Slave MPU Voltage Regulator error User Reset system and try operation again If problem reoccurs call Customer Service Tech OTC Electronic Error Check Power amp GND connections Reset system and try operation again If problem reoccurs replace OTC Error 6 Slave MPU Flash error User Reset system and try operation again If problem reoccurs call Customer Service Tech OTC Electronic Error Check Power amp GND connections Reset system and try operation again If problem reoccurs replace OTC Error 7 Real Time Clock error User Reset system and try operation again If problem reoccurs call Customer Service Tech OTC Electronic Error Check Power amp GND connections Reset system and try operation again If problem reoccurs replace OTC Error 8 Hardware Reset error User Reset system and try operation again If problem reoccurs call Customer Service Tech
45. le Mode After ten to fifteen seconds it goes back into Sleep Mode This is the sequence of events you will see if the Door Closed Limit Switch malfunctions sticks closed This switch is located in the Right Side Sliding Door Latch Assembly Door open limit switch is not being Ramp will NOT DEPLOY activated after door opens automatically Press Rollx user button again to Ramp down limit switch needs unkneel van and close door Review adjustment to deactivate display on OTC board and contact customer service Press Rollx user button again to unkneel van and close door Review display on OTC board and contact customer service OTC program failure Press OTC reset button Press Rollx user button again to unkneel van and close door Reset Ramp will NOT STOW Ramp fuse or circuit breaker is blown circuit breaker or check ramp fuse and automatically replace if needed with 15 amp glass fuse located in glove box Review display on OTC board and Ramp motor contact customer service Clear obstruction and press Rollx user button Ramp motor Ramp will STOP AND REVERSE mid cycle Obstacle is detected Review display on OTC board and contact customer service PAGE 48 Ajuo sdwe Jeq 104 4 NOLLVH3N39 M N dAVe H3AOO Z XH81 91 S 595 P E 1 81 91 9 6 SOSHS 1 81 91 9 Y N MAYOS LAS LNIOd 9 XOZ V M3YOS 195 5 S002X TH
46. ler from banging the right side sliding door against the ramp DOOR CONTROL OUTPUT Orange OTC sends a command to the Chrysler system to open or close the right Side sliding door LED on v4 02 v4 05 OTC boards lights for about one second DOOR UNLOCK OUTPUT Yellow Brown OTC sends a command to the Chrysler system to unlock the doors at the beginning of an open cycle LED on v4 02 to v4 05 OTC boards lights for about one second PAGE 37 u d p 4 195 09 210 995 os y uon5 d pauinbay 10113 198 9e sqO pue pow ed dwey 9 9 9 pJoMssed 51102925 9 27 9 59 9 9 02 suondo dnjas si piomssed dnjes oul 196 lt _ 3 953 3 953 0JU 10113 50126 00 00 0000 04 dnjes 196607 ejeg XX 13 snjejs 00 00 0000 L0 SUPA 41111 607 5 o jaouy OJu 10113 5
47. mmand to the Chrysler System to open the Right Side Sliding Door The OTC Computer then waits two seconds and checks the Door Closed Limit Switch If it finds it still indicates the door is closed it assumes that a person or and obstacle stopped the door opening sequence It then ends the open cycle and goes back into Idle Mode After ten to fifteen Ramp will NOT DEPLOY seconds it goes back into Sleep Mode This is the sequence of events you will see if the Door Closed Limit Switch malfunctions sticks closed This switch is located in the towards the rear of the lower door track Door open limit switch is not being activated after door opens automatically Engage ramp motor Refer to the Ramp motor not engaged Manual Operation section of owner s manual Press Rollx user button again to Ramp down limit switch needs unkneel van and close door Review adjustment to deactivate display on OTC board and contact customer service Review display on OTC board and Ramp motor contact customer service OTC program failure Press OTC reset button Engage ramp motor Refer to the Ramp motor not engaged Manual Operation section of this manual Review display OTC board and Ramp will NOT STOW Ramp motor ae automatically Start vehicle Press OTC reset button Low voltage from the battery and press Rollx user button again Assist ramp in early phases of stowing by pushing ramp in Contact customer
48. n B05102 Aluminized Steel Tubing 8B Filler Neck Hose 049020201 1 1 4 2BD ich Fuel by Goodyear Rollx 9 16 Clamp OET 1315 OETIKER 9 16 CLAMP M gt 3 i Rollx 1 1 2 Hose Clamp 705 1017 a Rollx Fuel Fill Vent Hose 10929 00832 5 16 Fuel Emissions Hose SAE 30R7 Goodyear Rollx welds a Fill Neck Extension onto OEM Fuel Fill Neck to extend the OEM Fuel Fill Neck to the Rollx Filler Neck Hose The modified filler neck is smoke tested for possible pin hole leaks Rollx s Fill Neck Extension is clamped to the Rollx Filler Neck Hose Rollx attaches a Fuel Fill Vent Hose that begins at the gas tank to the OEM Fuel Fill Vent Line with a 9 16 clamp This hose is routed underneath the frame PAGE 20 amp Fue SYSTEM Rollx Charcoal Canister Vent Hose 10929 00834 Rollx Main Fuel Hose H 212 17 5 8 Fuel Emissions Hose 3 8 Fuel Injection Hose SAE 30R9 180 PSI WP SAE 30R7 Goodyear CARB c u 06 002 Gates Corp 1 MP V Ca Rollx Fuel Fill Vent Hose 10929 00832 5 16 Fuel Emissions Hose SAE 30R7 Goodyear Be 3 Rollx Main Fuel Hose Fuel Line Adapter 3 8 to 5 16 H 211 10929 0824 5 16 Fuel Injection Hose SAE 30R9 with two Rollx clamps 180 PSI WP CARB c u 06 002 Gates Corp OET 1518 3 8 amp OET 1315 5 16 Rollx reuses the OEM Gas Tank Rollx replaces OEM Fuel Fill
49. n on User Reset system and try operation again If problem reoccurs call Customer Service Tech Check Ignition Status Switch using Setup Debug Input Test Mode Check PNK WHT to Chrysler PNK WHT Solder Tap under Steering Wheel There are 2 Chrysler PNK WHT wires Use either one PAGE 41 One System v6 0 Error C Error 25 Emergency Stop User User pressed Rollx Switch or Remote while running a cycle This is a safety feature Please check you Owners Manual for more details Tech User pressed Rollx Switch or Remote while running a cycle Watchdog System Errors Error 26 PCA Error User Reset system and try operation again If problem reoccurs call Customer Service Tech OTC Electronic Error Check Power amp GND connections Reset system and try operation again If problem reoccurs replace OTC Error 27 Ramp Motor Failure error User Reset system and try operation again If problem reoccurs call Customer Service Tech Ramp Limit Switch or Motor failed Check Limit Switch and Motor connections Check Limit Switch function using Setup Debug Input Test Mode Check RED WHT RED GRN and GND wires on Limit Switches Test Motor using Setup Debug Output Test Mode Check YLW and BLK Motor wires Check Molex Connector on Motor Wires DB Reset system and try operation again If problem reoccurs replace OTC Error 28 Door failed to open OTC in Manual Mode close door push Remote or User Switch
50. ne second at which time you should see the door open If it does not replace the OTC board Passenger sliding door does NOT OPEN with interior Rollx user button Bad OTC board Check the Door Control Relay located in the B Pillar Wrap you hand around the relay and start B pillar door control relay is bad an Open Cycle You should feel the relay operate with your hand when the Door Control LED lights If you do not replace the relay Main OTC fuse 40 amp is blown Replace fuse under by battery Turn switch to ON position This switch enables OEM overhead ON OFF switch is OFF disables the OEM buttons located on the B pillars that operate the sliding doors Ramp sliding door does NOT OPEN with interior OEM push buttons after ressing OTC reset button P 1 Operate door manually and contact customer Defective OEM door opener service While door is opening and kneeling OEM Door Ajar Pin Switch Rollx Door Close If the OTC does not see the OEM door has van unkneels and door closes begun to open it will reverse the cycle Examine signal is not released e reverses switch wiring Close door manually press OTC reset button and press Rollx user button to operate system again If door still does not attempt to close after ramp is stowed review OTC board display and contact customer service Ramp sliding door does NOT attempt to CLOSE after ramp stows Ramp up limit switch is not being activated
51. omer Service Tech Check Kneel Up Limit Switch using Setup Debug Input Test Mode Check YLW GRN amp GND wires Check Molex Connector and Limit Switch connections Error 21 Kneel Down Motor or Kneel Motor failure User Raise Kneeler Use Manual Override Control on OTC close Ramp and Door manually Reset system and try operation again If problem reoccurs call Customer Service Tech Check Kneel Motor Down Output using Setup Debug Output Test Mode Check RED amp BLK wires Molex Connector Relay Bd connections and Status LEDs Check YLW RED wire from OTC to Relay Error 22 Kneel Up Motor or Kneel Motor failure User Raise Kneeler Use Manual Override Control on OTC close Ramp and Door manually Reset system and try operation again If problem reoccurs call Customer Service Tech Check Kneel Up Motor Output using Setup Debug Output Test Mode Check RED amp BLK wires Molex Connector Relay Bd connections and Status LEDs Check YLW BLK wire from OTC to Relay Operational Errors Error 23 Transmission is not in Neutral or Park User Put Van in Neutral or Park Reset system and try operation again If problem reoccurs call Customer Service Tech Check Neutral Status Switch using Setup Debug Input Test Mode Check GRN to Chrysler GRN GRY Solder Tap at Transmission Check GRN from Transmission to Solder Tap above Rollx Fuse Panel Check GRN from same Solder Tap to OTC Error 24 Ignitio
52. properly Press OTC reset button press interior OEM push button to see if door will close automatically If door still does not respond review OTC board display and contact customer service Ramp sliding door does NOT OPEN Unlock door When pulling door handle pull Door is locked manually handle out and then slide door to open Ramp sliding door does NOT OPEN manually from interior handle but Child safety lock is activated does from exterior handle Ramp sliding door attempts to close door motor runs after ramp stows Defective OEM door opener but door does not move See OEM owner manual to deactivate child safety lock Door handle is not releasing Pull handle to disengage latch and slide to close Ramp sliding door will NOT CLOSE Obstruction Check door track for any debris and remove manually Door open drive mechanism has moved beyond Lift rear section of door while pressing forward to stop bracket release door Contact customer service PAGE 10 E Door MoDIFICATIONS Door Extensions 10002 Passenger 10001 Driver Form door extensions Grind to smooth transitions Install door extensions using rivets 9 Install T nuts ITF Install angle bracket using rivets 10504 1x1 x 14 gauge angle mounted on outside of extension Door track installed with factory bolts Extension attached with 3 16 rive as shown Starting 8 11 2009 the Metal Angle Bracket was replaced
53. q3ad F1avisnrdv z QN 890Scev YOLOW Sivd3ad Fiavisnravy N1 91 L3420S NOILONNS 14 1YWd YO109 eee ee IN3O XT1O SSANUYVH 3UIM ON Id ACIS LVAS 3GISNI AYIM IN3O CN 8791V NOILISOd IWLNOZIMOH HOHHIN LHOIN 0 TA N 8 CN 8SELV LA HOLO3NNOO ACIS LVAS VO 9I 18 VO cc Ad NL YS 91 91 V9 v1 80 91 VO tL NL 91 PAGE 71 pue sseuJeH 9JIM 1895 Doors Door track Periodically make sure lower door track is free of debris and vacuum track out Make certain to clear out any water and ice that may be present Rollx power door If equipped Every 6 months lube the gear rack bar with a high quality white lithium grease Make sure to clean off any old grease first Kneel System Kneel chain Every 6 months spray the chain inside the rubber boot with a high quality oil to lubricate and protect Ramps Folding ramp Every 6 months spray the ramp s lower and upper hinge with high quality silicon lubri cant In The Floor ramp Every 6 months spray the ramp access cover s flap hinge with a high quality sili con lubricant 72 New Rollx Van Warranty Coverage Information Rollx Vans provids a limited warranty on its minivan against defects in material or workmanship for a period of 3 years or 36 000 miles whicheve
54. r comes first For warranty specifics please refer to an Owner s Manual or contact Rollx customer service For all warranty or reimbursement needs you must have prior authorization by the Rollx Service De partment 1 Call 1 800 956 6668 and a Rollx Customer Service Representative will assist you in any concerns or issues you have with your van 2 The service representative will evaluate what repair is needed and either set up an appointment with an At Home service technician or direct you to a nearby service facility An authorization number must be issued Rollx will work with many repair facilities Rollx reserves the right to approve a repair shop or recom mend an alternative Rollx may request that defective parts be returned to our customer service department for inspection If defective parts are found to be defective because of abuse or neglect reimbursement for the new replacement parts may be denied Rollx reserves the right to use rebuilt components Rollx will ship all warranted replacement parts by nationwide carrier In most cases shipment will be by ground transport and absorbed by Rollx Any other mode of transportation will be at the expense of the customer Our Mission To improve the quality of life of people with disabilities of all income levels by delivering the best modi fied vehicle We intend to keep that customer for life by following up with a level of service that exceeds all of their expec
55. re of a curve to the end and retry 6 and 8 14 Replace actuator cover 15 Replace floor section removed earlier PAGE 34 Check that OTC power switch is on For OTC v6 0 boards the power switch is on the actual board For v4 02 to v4 05 boards the switch is located on the dash by the drivers left knee No power to One Touch Controller OTC Insure the connections on the back of the OTC board are tight Check the OTC main fuse 40 amp located near the vehicles main battery Reset the OTC For OTC v6 0 boards the reset is located on the dash by the drivers left knee For 4 02 to 4 05 boards reset by turning the On Off switch by the drivers left knee Off O for 60 seconds then back I Check battery voltage Battery is low Turn off the OTC and charge battery Note The alarm will sound when the battery voltage receaches below 11 4 vdc The is to prevent the OTC system from draining the battery far enough as to prevent the vehicle from starting On the OTC v6 0 board this level is adjustable Van has been sitting for an extended period of time Charge the battery Check the current draw by placing an ammeter in series with the The van s battery is dead negative terminal on the battery with all doors closed and engine off The draw varies but awake the system should be less than 850 amps and when sleeping less than 050 amps Additional equitpment installed will also vary these numbers
56. ror 13 Door Unlock Failure User Reset system and try operation again If problem reoccurs call Customer Service Tech Check Door Unlock Relay using Setup Debug Output Test Mode Check YLW BRN to Unlock Relay Check 2 2K Resistor from Relay to GND Check YLW BRN to Chrysler VLT LG oolder Tap Check Passenger Unlock Switch and Overhead Console Enable Switch Ramp Errors Error 14 Ramp Down Limit Switch error User Close Ramp manually use Manual Override Switch close Door Reset system and try operation again If problem reoccurs call Customer Service Tech Check Ramp Down Limit Switch using Setup Debug Input Test Mode Check RED GRN amp BLK GND wire Check Molex Connector and Limit Switch connections Error 15 Ramp Up Limit Switch failure User Close Ramp manually use Manual Override Switch close Door Reset system and try operation again If problem reoccurs call Customer Service Tech Check Ramp Up Limit Switch using Setup Debug Input Test Mode Check RED WHT amp BLK GND wire Check Molex Connector and Limit Switch connections Error 16 Ramp Down Motor failure User Close Ramp manually use Manual Override Switch close Door Reset system and try operation again If problem reoccurs call Customer Service Tech Check Ramp Down Motor Output using Setup Debug Output Test Mode Check BLK amp YLW wires Molex Connector connections and Status LEDs on Relay Bd Check RED wire between OTC and
57. state of the OTC can be determined by viewing the Display During and open or close operation the progress of the system can be tracked by watching the Display OTC V4 02 v4 04 and v4 05 OTC V6 0 SYSTEM m AO CONTROLLER VERSION 6 SCRGLL YES HOHE EL UF ESC ENTER SCROLL NO HHEEL DOV 36 One System OVER INPUTS Note Input Status LEDs are all green in color on the v4 02 to v4 05 OTC boards KNEEL DISABLE SWITCH Violet wire Allows the user to enable the position or disable the O position the kneeling system There is no display for this input USER SWITCH INPUT Blue wire Active while any Rollx user button or Rollx remote is pressed IGNITION INPUT Pink White wire Indicates the status of the van ignition switch When active it indicates the ignition switch is off and the OTC will go into sleep mode when not in use When not active it indicates the van ignition switch is on and the OTC will not go into sleep mode NEUTRAL INPUT Green wire Indicates the status of the gear shifter When active the van is in either neutral or park The OTC system will not run a operational cycle unless the van is in neutral or park DOOR CLOSE LIMIT INPUT Violet Yellow wire Active when the right side sliding door is fully shut DOOR OPEN LIMIT INPUT Orange Red wire Active when the right side sliding door is fully open RAMP DOWN LIMIT INPUT Red Wh
58. tations Our Values Quality Compassion Honesty Integrity Fairness 8 YAR PAGE 73
59. tion Turn switch to ON position Remove case by loosening screw on back and prying open Replace battery Door does not open when with battery type A23 Use second One Touch remote is pressed remote or Rollx user button Remote battery is dead Reprogram remote with receiver or install new chip all receivers with 910R 08 Remote lost its program sticker on the chip have the possibility of needing replacement Call Customer Service Locate fuse box under glove box and Blown fuse check replace fuse Neither One Touch remote works Review display on OTC board and Receiver malfunction contact customer service OTC Remote Receiver OTC ae OTC Remote Transmitter Opened Before 1 8 2009 Zack Biaek Red LED Indicator Light Each Rollx Transmitter has a unique code These codes are applied to the transmitter either by trace cutting method or a DIP switch programming method This is normally done at the Rollx Factory In order to program the transmitter s to the receiver the following process must be done Learning a New Button Code channel 1 1 Press mode switch 1 for three seconds The green LED will start to flash quickly If no green LED lights ensure power is getting to the unit through the 1 Amp fuse in the Rollx Fuse Panel 2 While the green LED is flashing quickly press a button on a compatible transmitter The green LED will flash once and then turn off to show that button
60. to run Open Cycle User Reset system and try operation again If problem reoccurs call Customer Service Tech While running an Open Cycle either the Door was stopped by the User or the Chrysler Door Obstacle Detection Circuit stop it Close the Door Reset system and try operation again If problem reoccurs and it is not caused by the Door being stopped manually check the Door operation using just the Chrysler Door Controls Check for obstacles in the Door Tracks If equipped with Rollx Fold Ramp System insure the Ramp is not interfering with the Door operation Error 29 Kneeler Limit Switch or Motor Failure error User Reset system and try operation again If problem reoccurs call Customer Service Tech Kneeler Limit Switch or Motor failed Check Limit Switch and Motor connections Check Limit Switch function using Setup Debug Input Test Mode YLW WHT YLW GRN and GND wires on Limit Switches Test Motor using Setup Debug Output Test Mode Check RED and BLK Motor wires Check Molex Connector on Motor Wires Reset system and try operation again If problem reoccurs replace OTC Error 30 CCF3 Error User Reset system and try operation again If problem reoccurs call Customer Service Tech OTC Electronic Error Check Power amp GND connections Reset system and try operation again If problem reoccurs replace OTC Error 31 PCA IRQ Error User Reset system and try operation again If problem reoccurs call Cus
61. tomer Service Tech OTC Electronic Error Check Power amp GND connections Reset system and try operation again If problem reoccurs replace OTC Error 32 Door Obstacle Detection error User Check for dirt or other obstacles in or around the Right Side Sliding Door and Door Tracks Close Door and try again If problem reoccurs call Customer Service Tech The Chrysler Door Obstacles Detection has triggered Check Door Tracks for dirt or other obstacles Check the Door Alignment 42 p a asl Fr H I SFr ww I lt a C Bee Ewe WMV UJ B Error 33 Door Ajar error User Door Ajar Error Insure the Sliding Door is fully closed and latched then try operation agai problem reoccurs call Customer Service Tech The OTC will not run an Open Cycle if the door is Ajar Insure the door is fully closed and latched Using the Setup Debug Input Test Mode check the Door Closed Switch Input v the door both open and closed If the test fails check the wiring between the OTC and th Chrysler Cinch Mechanism This includes the wiring from the OTC to the Snake the Snak wiring and the wiring in the Door from the Snake to the Cinch Mechanism Check the operation of the Cinch Mechanism PAcE 43 When Open Cycle starts the OTC will send a command to the Chrysler System to unlock the doors It then sends a second co
Download Pdf Manuals
Related Search