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turfcat t628d

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1. 2811454 Tie down brackets 970114 Turn Assist Steering Brakes 970211 Differential Lock 2WD 970116 Exhaust Spark Arrestor 148098 Leaf Mulcher esneessnseesnenessnrnesrrrnssnrnssrrnnsennnssrnnnee 970017 CAD es u een 4265610 Sun Shades uuu Rea aje jejak aceti dE u Rotary Brush Front s u Contact Sunguard 16930 South Shawnee Heights Overbrook KS 66524 Phone 800 899 2406 Fax 800 899 2406 Debris Blower nennen H Counterweight Standard on 2WD Units 2192304 Cutting Units 60 in 1524 mm Hydraulic Rear Discharge Deck 956023 63 in 1600 mm Hydraulic Side Discharge Deck 956314 72 in 1829 mm Hydraulic Rear Discharge Deck 957234 72 1829 mm Hydraulic Side Discharge Deck 957233 60 1524 mm Hydraulic Flail Mower 956025 Support Literature Safety amp Operation Manual 4201281 Parts amp Maintenance Manual 4201280 Service Manual 4171722 DVD Operator Training 4191628 s Contact M B Companies Inc 1200 Park
2. Pou it harmonizovan normy Brugte harmoniserede standarder Gebruikte geharmoniseerde standaards Kasutatud htlustatud standardid K ytetyt yhdenmukaistetut standardit Normes harmonis es utilis es Angewandte harmonisierte Normen Evappoviop va rrp rurra Trou xpnoipotroin nkav Harmoniz lt szabv nyok Standard armonizzati applicati Izmantotie saskanotie standarti Panaudoti suderinti standartai Standards armonizzati u ati Normy sp jne powi zane Normas harmonizadas usadas BS EN ISO 20643 BS EN ISO 5349 1 BS EN ISO 5349 2 Normy i specyfikacje techniczne powi zane Normas t cnicas e especifica es usadas Standardele tehnice si specifica iile utilizate Pou it technick normy a pecifik cie Uporabljeni tehni ni standardi in specifikacije Est ndares y especificaciones t cnicas utilizadas Tekniska standarder och specifikationer som anv nds Standardele armonizate utilizate Pou it harmonizovan normy Uporabljeni usklajeni standardi Est ndares armonizados utilizados BS EN 836 Harmoniserade standarder som anv nds Technical standards and specifications used Pou it technick normy a specifikace Brugte tekniske standarder og specifikationer Gebruikte technische standaards en specificaties Kasutatud tehnilised standardid ja spetsifikatsioonid lt K
3. 37 457023 31 458040 99 458115 99 460028 55 57 460032 55 460336 31 47 461355 ae din 71 461359 estes 45 461377 71 461385 43 461393 73 461465 47 46335 104 105 463603 31 463604 31 471213 55 57 471214 55 57 97 106 Ee 99 48013 06 43 48030 59 48053 01 106 482228A 37 39 48228 06 59 48228 07 35 45 48228 10 59 48228 1A 37 39 61 48428 43 48429 MARRE NET 43 48476 A1 55 55 48480 55 48517 41 48517 01 33 48517 02 41 48517 05 35 4852 59 5001182 2 69 5001284 65 5003192 47 5003193 47 5003497 111 500596 55 553195 91 523356 37 39 523357 37 39 548045 35 45 548481
4. 71 548604 45 71 77 553020 65 554748 69 554752 69 555867 61 557888 115 62464 99 64018 20 31 64025 35 47 57 64123 105 89 64123 114 103 INDEX 64123 133 91 64123 212 106 64139 08 102 104 105 64139 14 91 97 64139 20 61 64141 4 91 64141 691 102 104 105 64151 8 39 64152 49 39 64162 08 57 113 64163 12 99 64163 22 106 64163 29 65 64164 08 47 64166 17 39 64197 002 39 64197 005 99 64206 08 63 64209 01 39 64209 03 99 64215 03 31 94 95 642 15 07 94 95 64229 05 99 64237 03 63 97 101 103 104 105 64237 05 61 64246 01 61 64246 03 99 101 64251 003 61 64251 004 49 63 65103 99 65362 04 89 66170 iet 39 68156A 71 69
5. 65 363386 49 363485 67 363586 35 59 365409 99 366653 91 366883 31 367314 39 367458 77 87 38061A 37 39 38080 01 47 38315 99 38382 45 EE 33 38471 06 61 38542 37 39 3970219 63 400108 37 39 400112 31 43 71 400120 89 400182 47 400188 102 400190 73 75 91 400196 71 400202 75 400218 65 400250 43 400262 33 91 101 400264 71 400266 65 91 400270 71 400274 43 400330 104 105 400336 51 53 400408 5 ie 65 400416 55 57 99 400442 saiit iaaa 99 400446 47 400626 51 53 402058 31 402118 nn 43 40212220000 33 45 402146 69 403752 nni 47 403753 33 43 407587 37 65 409812
6. 69 4181862 29 4181865 29 49 4182780 37 4182840 65 4185120 61 4186280 61 4188580 61 4188581 61 4191260 nsus 97 4192161 97 4192441 65 4192660 63 4194329 29 49 4195480 6 61 4195820 59 4197529 enn 37 4197940 75 4199140 29 4199840 87 4200000 71 4200001 naanin 71 4201840 75 4204080 63 4204081 63 4204100 63 4204101 63 4204642 101 4210500 37 4210685 37 4211400 75 4215101 nne 65 4215102 n nite 111 4224460 75 4228940 87 4228960 69 4229540 111 4230540 111 4230560 111 4236020 49 4238983 111 4239123 29 37 39 4240902 71 4240903 71 424252220 sas 49 4242523 ensi 49 42428526 site 49 4242526 iiie 49 42
7. u 20 Muffler and Exhaust 20 TOS iiio 20 Wheel Mounting Procedure 20 Care and Cleaning 21 Radiator u Aue pe eds 21 jc 2 gan sah 22 5 1 6 1 6 3 8 1 Table of Contents Troubleshooting General xu ganan Red t re vlt 23 Maintenance amp Lubrication Charts Re aei ce erus 24 Lubrication Chart 24 Maintenance Charts 25 Notes Parts Catalog Table Of Content 27 en 3 1 1 1 SAFETY OPERATING SAFETY EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS Familiarize yourself with the location and proper use of all controls Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine 10 Safety is dependent upon the awareness concern and prudence of those who op erate or service the equipment Never allow minors toope rate any equipment It is your responsibility to r ead this manual and all publications associated with this equipment Safety amp Operation Manual Engine Manual and attachments accessories instruction sheets If the operator
8. 40 Traction Pedal and Linkage 42 8 1 Brake Pedal eere 44 9 1 Front Wheel Motor and Brakes 46 10 1 lU 48 111 PROPS Za ees 50 11 2 ie m aan 52 12 1 2WD Steering u a 54 13 1 AWD Steering 56 14 1 Front Panel een 58 15 1 Radiator and Oil Cooler 60 16 1 Engine Mounting 62 17 1 Engine and 64 18 1 Fuel and Hydraulic Tanks 66 19 1 Fuel System zeegt tienes 68 20 1 Lift Cylinder and Chains 70 21 1 Hydraulic Valves 72 21 2 Hydraulic Valves 74 22 4 Pump Hydraulics 76 23 1 2WD Traction Hydraulics 78 24 4 2WD Drain Hydraulics 25 4 AWD Hydraulics 26 1 Steering and Lift Hydraulics 82 26 2 Steering and Lift Hydraulics 84 27 4
9. Item Part No Qty Description Serial Numbers Notes 1 2721672 1 Rod Left Side Brake 2 2721813 1 Rod Right Side Brake 3 38020 01 2 Clevis Yoke 3 8 Plate 4 443112 2 Nut 3 8 24 Hex 5 461465 2 Clevis Pin 3 8 x 1 1 8 6 460336 4 Hair Pin 3 32 x 1 3 16 7 2721676 7 1 Bracket Left Side Brake Rod 8 2721852 7 1 Bracket Right Side Brake Rod 9 118047 04 2 Bushing 1 2 Fliplock 10 450215 4 Screw M10 1 5 x 30 mm Hex Head 11 452008 8 Flat Washer M10 12 450379 4 Nut M10 1 5 Nylock 13 2721320 01 1 Left Side Wheel Motor 14 2721534 01 1 Right Side Wheel Motor 2WD Units 14 2721320 01 1 Right Side Wheel Motor 4WD Units 148138 1 Seal Kit 64164 08 1 Shaft Key 15 400446 8 Screw 1 2 20 x 2 Hex Head 16 2722335 2 Adapter Motor 17 403752 8 Screw 5 16 18 x 1 Flat Head 18 1003400 1 Left Side Brake Assembly 19 1003399 1 Right Side Brake Assembly 5003192 1 Shoe Repair Kit 5003193 1 Spring Repair Kit 20 400182 8 Screw 5 16 18 x 5 8 Hex Head 21 446136 8 Lockwasher 5 16 22 2721275 2 Brake Drum 23 64025 35 2 Nut 1 1 8 Hex 24 3007796 2 Guide Brake 25 453011 2 Flat Washer 3 8 26 800531 2 Locknut 3 8 24 gt Change from previous revision 47 TURFCAT T628D 10 1 Frame Serial No All 48 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 2721873 1 Frame Rail Left Side 2 450359 31 Inse
10. l Og Ye 86 85 Bk K6 ww Ju Hh R1 CES Og Gn Gn o u Gn Bk C Y Fr gt E CB1 7 D 05 Ki K2 A 87A 87A 87 _ an 87 Bk Bk 86 __85 GnWh GnWhlss 4 86 Bk 77 K4 K3 114 TURFCAT T628D Item 2 Description Serial Numbers Notes B1 N S Battery Obtain Battery Locally 1 See 14 1 48524 40A Circuit Breaker F1 See 14 1 148082 20 20A Fuse K1 See 14 1 2722325 Interlock Relay K2 See 14 1 2722325 Seat Delay Module Relay K3 See 14 1 2722325 Fuel Relay K4 See 14 1 2722325 Starter Relay K5 See 14 1 2722325 PTO Disable Relay K6 See 45 1 4134530 Deck Valve Solenoid Coil Part of Deck Valve 4135584 K7 Not Shown 2811021 Fuel Solenoid Part of Engine K8 Not Shown 148387 Flow Divider Solenoid Optional 2WD Differential Lock L1 See 6 1 178092 22 Alternator Light L2 See 6 1 178092 22 Engine Oil Pressure Light 1 Not Shown 557888 Starter Motor Part of Engine R1 Not Shown 4177227 Glow Plugs Part of Engine R2 See 17 1 148270 Temperature Sender R3 See 19 1 2208073 Fuel Sender SW1 See 6 1 2810269 Ignition Switch Part of Engine sw2 See 5 1 4139450 Seat Switch SW3 See 7 1 108208 Neutral Switch SWA
11. 94 95 326112 oni 89 326799 35 77 87 89 328016 71 33049 05 99 33179 02 99 3399896 nn 87 339897 67 79 81 83 85 339898 77 78 81 83 85 339899 78 81 87 339900 1 77 339902 sd 67 339903 nc 77 339909 79 81 83 85 87 339910 78 81 83 85 99 TE 87 KREE 87 339923 m 87 339941 no 79 81 339962200504 81 33907 T iiie 87 339979 81 83 85 339980 83 85 339984 78 81 83 85 339989 niet 87 339993 iet 87 340026 83 85 340059 87 340061 81 83 85 340062 83 85 340067 78 81 340070 87 340073 87 340096 81 340120 78 81 340144 81 340168 81 340263 79 340264 78 81 83 85 35027 55 57 99 353914 49 354774 99 101 354807 EUER 49 855177 73 75 360111 106 361001 59 361005 31 59 65 361117 67 69 361500 55 63 361619 33 99 103 104 105 361648 49 55 57 361898 35 61 362263
12. gt Change from previous revision 79 TURFCAT T628D 25 1 4WD Hydraulics Serial No All 80 N 15 4WD Drain Hydraulics TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 340264 1 Fitting 8 ORFS x 8 ORB Tee 339910 2 O Ring 8 ORFS 339898 1 O Ring ORB 2 2692223 09 2 Hose Wheel Motor 3 2692223 06 1 Hose Wheel Motor 4 340067 4 Fitting 8 ORFS x 10 ORB 90 339910 1 O Ring ORFS 339899 Ile O Ring 10 ORB 5 340120 1 Fitting 8 ORFS Run Tee 339910 2 O Ring 8 ORFS 6 2692215 29 1 Hose Wheel Motor to Hot Oil Shuttle 7 339979 1 Fitting 6 ORFS x 6 ORB Straight 339909 1 O Ring 6 ORFS 339897 1 O Ring 6 ORB 8 2692222 06 1 Hose Wheel Motor 9 2692222 07 1 Hose Wheel Motor 10 340168 4 Fitting 8 ORFS 90 Bulkhead 339910 2 O Ring ORFS 11 339962 1 Locknut Bulkhead 12 2692299 01 4 Hose Rear Wheel Motor 13 339984 1 Fitting 8 ORFS x 8 ORB Straight 339910 1 O Ring ORFS 339898 1 O Ring ORB 14 2692222 08 1 Hose Wheel Motor 15 339941 1 Plug 6 ORFS Plug removed when cutting unit is installed 339909 1 O Ring 6 ORFS 16 340144 1 Fitting 8 ORFS Branch Tee 339910 2 8 ORFS 17 2692215 28 1 Hose Hot Oil Shuttle 18 340061 1 Fitting 6 ORFS x 6 ORB 90 339909 1 O Ring 6 ORFS 339897 1 O Ring 6 ORB 19 830930 1 Clamp 1 2 to 1 1 4 Hose 20
13. 43 89 450016 59 450017 65 69 450029 49 450048 49 450056 57 450149 59 450168 75 450170 45 450190 37 63 450191 33 450192 33 43 77 450213 57 67 450214 67 4502415 47 49 450217 63 450326 57 450359 49 450367 49 61 450376 59 450377 45 73 75 45037831 33 43 59 65 NEUE 69 89 450379 33 47 49 67 450380 49 450389 75 450398 59 45040031 33 43 59 73 TER NUN 75 450401 67 450410 75 450411 37 75 452004 65 73 89 452006 37 39 452008 33 47 97 99 101 103 452010 49 65 452012 55 57 452380 63 452390 89 453011 33 47 71 101 453020 51 53 99 453022 55 453023 103 454033 37 455004 106 455013
14. Change from previous revision 33 TURFCAT T628D 4 1 Rear Body Serial No All 34 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 192187 7 1 Bracket Tube Support 2 548045 4 Screw 1 4 20 x 3 4 Whizlock Flange 3 445784 4 Nut 1 4 20 Whizlock Flange 4 48228 07 1 Clip Cable 5 2202061 6 1 Rear Panel 6 REF 1 Radiator and Oil Cooler Assembly See 15 1 7 3002098 4 Latch Swell 8 N S 11 Nut 9 N S 1 Rubber Swell 10 48517 05 2 Plug Hole 11 4155480 2 Plug Hole 12 363586 4 Screw M8 1 25 x 20 mm Hex Head 13 64251 003 18 Flat Washer M8 14 64237 05 12 Nut M8 1 25 Nylock 15 2721519 1 Lower Radiator Hose 16 2721511 1 Upper Radiator Hose 17 108094 01 4 Clamp 1 3 4 Hose 18 108194 06 1 Flex Trim Cut to 21 19 REF 1 Front Panel Assembly See 14 1 20 198069 02 1 Hose Air Cleaner Intake 21 2721526 1 Hose Air Cleaner to Engine 22 326799 4 Clamp 2 1 2 Hose 23 361898 8 Screw M8 1 25 x 16 mm Hex Head 24 306799 1 Lockwasher External Tooth 25 REF 1 Negative Battery Cable 26 REF 1 Engine Ground Cable gt Change from previous revision 35 TURFCAT T628D 5 1 Seat Pan Serial No 69168 1651 1789 Serial No 69169 1651 1929 36 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 4182780 1 Seat Assembly Suspension 2 4210500 1 Switch S
15. 102 psi A Motor 4 Motor Eo uoc Case Drain A BEN T n e Hot Oil Oil _ PLT Shuttle Ol Cooler Filter 10 2 00253 eus 92 93 00459 29 73 75 101 00460 29 73 75 101 1003399 47 1003400 47 108003 55 57 108031 nee 71 108086 05 69 108091 11 87 108138 02 89 108194 06 35 61 108194 09 59 108194 11 61 108194 13 61 108208 43 112111 04 99 112111 05 99 112243 03 99 112243 04 99 112378 7 103 118047 04 47 118047 06 31 11810722 103 123032 u 43 128019 nen 43 128089 02 43 128169 nens 99 142088 7 104 105 142143 7 73 75 142350 01 61 142350 02 61 14301123 45 146067 105 146127 7 102 148027 ite 67 148032 ens 41 148034 06 73 75 148057 01 37 39 148058 01 55 57 148058 02 55 57 148081 69 148082 20
16. 39 49 409908 uie 37 409953 ees 33 4112921 iii ei 106 4113022 neg 69 4113467 49 41139947 iin 65 4114131 73 75 4114131 1 73 75 4114131 2 73 75 4114131 3 73 75 4114180 01 57 4114189 113 4114190 01 113 4114249 nes 43 4114282 can 43 4114284 2 20 43 4117468 29 49 4117819 nee 43 4117962 29 65 4118238 55 57 4118238 01 55 57 4118636 71 4118636 01 71 4118925 43 4118926 43 4119331 7 a 109 S EE 109 4119335 o2 109 4119336 109 4119859 107 4124792 92 93 4125286 29 31 4125492 enis 63 4126532 29 31 4127564 29 73 4131972 ane 99 4131975 ei 99 4131977 ihn 99 4134530 2 112 4135584 73 75 4137628 92 93 4139436 ines 39 4139450 39 120 INDEX 4139453 1 39 4140094 51 53 4149859 109 111 4155480 35 4164240 51 53 4164381 92 93 4174684 41 4177227 ise 115 4179663 29 31 41796604 29 33 4179802
17. 3 Rotate clevis C as required 4 Tighten locknut A Assemble clevis pin B and hairpin 5 Additional adjustment is available at the brake arm if necessary by tightening nut D Front wheels must be removed before making adjustments at brake arm en 10 adjustment cannot be made contact an authorized Jacobsen Dealer 2 Replace do not components adjust worn or damaged 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts Be careful to prevent entrapment of the hands and fingers between moving and fixed components of the machine 4 Do not change governor settings or overspeed the engine Figure 3A 3 3 ALTERNATOR BELT Depress the belt atthe center between the crankshaft and alternator pulleys with a force of 11 Ibs 5 kg The belt should deflect approximately 0 2 in 5 mm 1 Loosen the pivot bolt at the base of the alternator 2 Loosen the top bolt E and rotate the al ternator along the guide to increase or decrease the belt tension 3 While holding the alternator at this location tighten bolt E Tighten the pivot bolt Verify belt tension and repeat adjustment if required 3 4 REAR WHEEL ADJUSTMENTS To adjust wheel toe in The rear wheels should be 1 8in 3 2 mm closer together at the front than at the back of the wheels 1 Loosen locknuts F at each ball joint near the rear wheels 2 Rotate tier od G until the wheel is
18. 59 148085 ies 49 148086 49 148090 03 89 148132 1 73 148132 01 73 148138 47 113 E 41 148270 anni 65 158058 01 77 158058 08 77 158058 12 77 158058 15 77 158061 01 83 85 158061 24 65 118 INDEX 158122 01 67 158136 37 39 172084 esses 65 172251 T us 102 173042 55 57 176098 7 102 178025 2 77 178092 13 41 178092 22 41 178102 13 112 178102 14 112 178102 60 112 178102 61 112 178102 79 112 178102 81 112 178102 83 112 178102 84 112 178102 85 112 178T112 iii 94 95 178112 09 87 188015 41 192086 7 71 192087 7 71 19209172204 ns 71 1921077 inus 99 1921877 s 35 193003 71 196004 71 198002 01 71 198003 01 71 19802 des 99 198037 99 198069 02 35 2000591 29 37 39 2000638 92 93 20006
19. Deck Valve Hydraulics 86 28 1 Hydraulic Clamps 88 29 1 Deck Attachment 90 30 1 Deck Decals 92 31 1 Deck Decals 93 32 1 Belt i reeer eren ian 94 33 1 Belt Cover n ngasa un ener inne orari 95 34 1 Push Arms nes 96 35 1 Deck Drive er ree 98 36 1 Deck Drive re 100 37 4 Discharge Chute 102 38 1 Foot 5 niece eite 103 39 1 Caster Wheels and Rollers 104 40 1 Caster Wheels and Rollers 105 41 1 Caster Wheel 106 42 1 Traction Pump 107 43 1 Main Case and Input Shaft 108 44 1 Valve Plate and Charge Pump 110 45 1 Deck Valve 55 iniuriis 46 1 Rear Wheel Motors 47 1 Electrical Schematic 48 1 2WD Hydraulic Schematic 116
20. GO CD CES GED latvie u Malki Rom n sloven ina valoda italiano lietuvi kalba polski portugu s sloven ina EAAnvika Svenska en 9 3 ADJUSTMENTS 3 1 GENERAL To prevent injury lower implements to the ground disengage all drives engage parking brake stop engine and remove key from ignition switch before making any adjustments or performing maintenance Make sure the mower is parked on a solid and level surface Never work on a mo wer that is supported only by the jack Always use jack stands If only the front or rear of the mower is raised place chocks in front of and behind the wheels that are not raised 1 Adjustments and maintenance should always be performed by aquali fied technician Ifpr oper 3 2 PARKING BRAKE If optional turn assist brakes are installed slide the lock pin toward the rear and to th e left to lock the p edals together NOTE 7he brakes installed on the mower are self adjusting and should not require adjustment under normal operating conditions If linings or brake drums appear worn or damaged have them replaced immediately by an experienced service technician 1 For maximum braking power a force of 135 Ibs 61 kg is required to engage the parking brake 2 Adjust brake rods on the right and left hand sides so they both begin brake engagement at the same time If adjustment is needed loosen the lock nut A remove the hairpin and clevis pin B
21. s teljes c me Ragione sociale e indirizzo completo del fabbricante Uz muma nosaukums un pilna ra ot ja adrese Verslo pavadinimas ir pilnas gamintojo adresas Isem kummer jali u indirizz s i tal fabbrikant Nazwa firmy i petny adres producenta Nome da empresa e endere o completo do fabricante Denumirea comercial si adresa complet a produc torului Obchodn n zov a pln adresa v robcu Naziv podjetja in polni naslov proizvajalca Nombre de la empresa y direcci n completa del fabricante Tillverkarens f retagsnamn och kompletta adress Jacobsen A Textron Company 11524 Wilmar Blvd Charlotte NC 28273 USA Product Code K d v robku Produktkode Productcode Toote kood Tuotekoodi Code produit Produktcode Kw ik g Term kk d Codice prodotto Produkta kods Produkto kodas Kodi i tal Prodott Kod produktu C digo do Produto Cod produs K d v robku Oznaka proizvoda C digo de producto Produktkod 69168 and 69175 69169 and 69176 Machine Name N zev stroje Maskinnavn Machinenaam Masina nimi Laitteen nimi Nom de la machine Maschinenbezeichnung Ovopaoia unxavriparoc G pn v Denominazione della macchina lekartas nosaukums Ma inos pavadinimas Isem tal Magna Nazwa urz dzenia Nome da Maquina Numele echipamentului N zov stroja Naziv
22. 115 155 9 150 203 4 1 4 28 in lbs Nm 95 10 7 150 17 0 5 8 11 ft lbs Nm 150 203 4 195 264 4 5 16 18 in Ibs Nm 200 22 6 270 30 5 5 8 18 ft lbs Nm 160 217 0 210 284 8 5 16 24 in lbs Nm 240 27 1 300 33 9 3 4 10 ft lbs Nm 170 230 5 220 298 3 3 8 16 ft Ibs Nm 30 40 7 40 54 2 3 4 16 ft lbs Nm 175 237 3 225 305 1 3 8 24 ft lbs Nm 35 47 5 45 61 0 7 8 14 ft lbs Nm 300 406 8 400 542 4 METRIC FASTENERS SIZE UNITS FM Non Critical o zu into Aluminum M4 Nm in Ibs 1 2 11 1 7 15 2 9 26 1 36 5 0 44 2 0 18 M5 Nm in Ibs 2 5 22 3 2 28 5 8 51 8 1 72 9 7 86 4 0 35 M6 Nm in Ibs 4 3 38 5 7 50 9 9 88 14 0 124 16 5 146 6 8 60 M8 Nm in Ibs 10 5 93 13 6 120 24 4 216 33 9 300 40 7 360 17 0 150 M10 Nm ft lbs 21 7 16 27 1 20 47 5 35 66 4 49 81 4 60 33 9 25 M12 Nm ft lbs 36 6 27 47 5 35 82 7 61 116 6 86 139 7 103 61 0 45 M14 Nm ft lbs 58 3 43 76 4 55 131 5 97 184 4 136 219 7 162 94 9 70 en 13 4 MAINTENANCE 4 1 GENERAL Before you clean adjust or repair this equipment disengage all drives lower implements to the ground engage parking brake stop engine and remove key from ignition switch to prevent injuries Make sure the mower is parked on a solid and level surface Never work on a mow er that is supported only by the jack Always use jack stands
23. 17 2722219 7 1 Bracket Relay Mounting 18 108194 09 1 Flex Trim Cut to 3 19 108194 09 2 Flex Trim Cut to 2 3 4 20 2198125 3 Bumper 21 2722325 1 Interlock Relay REFERENCE K1 See 47 1 22 2722325 1 Seat Delay Module Relay REFERENCE K2 See 47 1 23 2722325 1 Fuel Relay REFERENCE K3 See 47 1 24 2722325 1 Starter Relay REFERENCE See 47 1 25 2722325 1 PTO Disable Relay REFERENCE K5 See 47 1 26 4195820 1 Mower Wire Harness 27 450149 8 Screw M5 0 8 x 12 mm 28 450398 13 Flat Washer M5 29 450376 8 Locknut M5 0 8 Nylock 30 2188154 1 Module Seat Delay REFERENCE U5 See 47 1 31 48524 1 Circuit Breaker REFERENCE 1 See 47 1 32 48228 06 2 Clamp Harness 33 148082 20 1 20 Amp Fuse REFERENCE F1 See 47 1 34 2198091 2 Boot Terminal Ciruit Breaker Wires 35 48228 10 2 Clamp Harness Change from previous revision 59 TURFCAT T628D Serial No All 15 1 Radiator and Oil Cooler 60 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 4186280 1 Radiator and Oil Cooler 555867 1 Radiator Cap 2 4193021 1 Bracket Overflow 3 142350 01 1 Bracket Left Recovery Tank 4 142350 02 1 Bracket Right Recovery Tank 5 361898 10 Screw M8 1 25 x 15 mm Hex Head 6 108194 13 1 Flex Trim Cut to 39 7 6
24. 26 2000740 1 Decal Deck Lift Lever 27 2000591 1 Decal Throttle Lever 28 2000653 Ile Decal Hydraulic Leak Warning 29 2000741 1 Decal Hydraulic Reservoir 30 2000650 1 Decal Battery Warning 31 38542 2 Clamp Document Tube 32 38061A 2 Cap Document Tube 33 2192254 7 1 Bracket Throttle 34 64197 002 2 Screw 1 4 20 x 3 4 Thread Cutting 35 2721527 1 Lever Throttle 36 2198109 1 Knob Throttle 37 64166 17 1 Shoulder Bolt 3 8 16 x 1 1 8 38 64209 01 5 Conical Spring Washer 1 2 39 367314 1 Flat Washer 1 2 40 444762 1 Locknut 3 8 16 Center 41 148057 01 1 Throttle Cable 42 2000767 1 Decal Slope Warning 43 4239123 1 Decal Seat Restraint gt Change from previous revision 39 TURFCAT T628D 6 1 Instrument Panel TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 2721878 1 Instrument Panel 2 2721631 1 Decal Instrument Panel 3 2810269 1 Ignition Switch REFERENCE SWh1 See 47 1 4 NS 11 Nut Ignition Switch 5 2811020 11 Key Ignition Switch 6 4174684 1 Switch PTO REFERENCE SW5 See 47 1 7 2198089 1 Lamp Holder 8 178092 22 2 Lamp REFERENCE L1 and L2 See 47 1 9 188015 1 Oil Pressure Lens 10 2198088 1 Battery Lens 11 48517 02 1 Hole Plug 5 8 12 48517 1 Hole Plug 1 13 178092 13 2 Switch Hole Plug 14 148032 1 Fuel Gauge REFERENCE U4 See 47 1 15 148269 1 Temperature Gauge REFEREN
25. 3 Finger tighten all hardware then torque hardware in criss cross order always tighten nuts the top position 4 Check andretorque daily until torque is maintained Front 55 ft Ib 75 Nm Rear 80 ft Ib 108 Nm MAINTENANCE 4 4 18 CARE AND CLEANING Wash the mower and implements after each use Keep the 4 Clean all plastic or rubber trim with a mild soap equipment clean solution or us e commercially available vinyl rubber cleaners 5 To maintain the original high lus ter of the fiberglass periodically wax with a goodgr ade of O ne Step Do not wash any portion of the equipment while it is hot cleaner wax Do not use high pressure spray or steam Use cold water and automotive cleaners Repair damaged metal surfaces and use Jacobsen touch up paint Wax the equipment for maximum paint protection 1 Use compressed air to clean engine and radiator fins A special blow gun is available through Jacobsen Dealer 2 Use only fresh water for cleaning your equipment Clean grass and d ebris from cutting units drives muffler and engine to prevent fires Use of salt water or affluent water has been known to encourage rust and corrosion of metal parts resulting in premature deterioration or failure Damage of this NEVER use your hands to clean cutting units Use a nature is not covered by the factory warranty brush to remove grass clippings from blades Blades are extremely sharp and can cause serious inj
26. 957233 All Serial No 957234 All 29 1 Deck Attachment 4 A 90 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 64123 133 2 Screw 5 8 18 x 3 Hex Head 2 446166 2 Lockwasher 5 8 3 443128 2 Nut 5 8 18 Hex 4 64141 4 6 Nut 3 8 16 Whiz Lock Flange 5 400262 2 Screw 3 8 16 x 1 Hex Head 6 310711 2 Flat Washer 3 8 7 23009A 2 Spacer 8 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 9 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 10 366653 2 Spacer 11 445816 2 Nut 5 16 18 Nylock 12 2198162 2 Spring Extension 13 2192762 7 2 Plate Deck Stop 14 2192763 7 2 Bracket Deck Stop Side Discharge Decks 14 2192777 7 2 Bracket Deck Stop Rear Discharge Decks 15 64139 14 8 Screw 5 16 18 x 7 8 Flange Head 16 64141 6 10 Nut 5 16 18 Whiz Lock Flange 17 523126 2 Bumper Rubber gt Change from previous revision 91 TURFCAT T628D 30 1 Deck Decals Serial No 957233 All Side Discharge Decks 7 red Item Part No Qty Description Serial Numbers Notes 2000746 2 Decal Hook Latch 2 2000764 1 Decal Height of Cut e 3 2000638 1 Decal Rotating Parts Blade e 4 2000655 1 Decal Read Manual 5 00253 2 Decal 14 PSI e 6 4164381 1 Decal Blade Contact Thrown Object 7 4124792 1 Decal Jacobsen 8 4137628 1 Decal Ransomes e Included with Decks 2721961 63 Side Discharge and 27219
27. Kadapr eykateotnpe vn 10 0 Netto be p tett teljesitm ny Potenza netta installata Paredz ta t kla jauda Grynoji galia Wisa tal Qtug Moc zainstalowana netto Pot ncia instalada Puterea instalat neta ist in talovan v kon Neto vgrajena Potencia instalada neta Nettoeffekt 21 7 kW 3000 RPM Cutting Width ka ezu Skeerebredde Maaibreedte L ikelaius Leikkuuleveys Largeur de coupe Schnittbreite Mrikog uioiv a V g si sz less g Larghezza di taglio Griesanas platums Pjovimo plotis Tikkonforma mad Direttivi Szeroko Largura de Corte L imea de t iere rka z beru reza Anchura de corte Klippbredd 1 52 m to 1 83m Conforms to Directives c Spl uje podminky sm rnic Er i overensstemmelse med direktiver Voldoet aan de richtlijnen 2004 108 EC Vastab direktiividele Direktiivien mukainen Conforme aux directives Entspricht Richtlinien AkoAouOrjore Megfelel az ir nyelveknek 2006 42 EC Conforme alle Direttive Atbilst direkt v m Atitinka direktyv reikalavimus Valutazzjoni tal Konformit Dyrektywy zwi zane Cumpre as Directivas 2000 14 EC 2005 88 EC Respect Directivele Je v s lade so smernicami Skladnost z direktivami Cumple con
28. ytetyt tekniset standardit ja eritelm t Sp cifications et normes techniques utilis es Angewandte technische Normen und Spezifikationen H 2 A ae SECH B71 4 Texv kd rrp rurra kai Trou xpnoiporroirj8nkav M szaki szabv nyok s specifik ci k Standard tecnici e specifiche applicati ISO 2631 1 Izmantotie tehniskie standarti un specifik cijas Panaudoti techniniai standartai technin informacija Standards u specifikazzjonijiet tekni i u ati OSHA 1928 51 The place and date of the declaration Misto a datum prohl en Sted og dato for erkl ringen Plaats en datum van de verklaring Deklaratsiooni v ljastamise koht ja kuup ev Vakuutuksen paikka ja p iv m r Lieu et date de la d claration lt Ort und Datum der Erkl rung A nyilatkozat kelte hely s id Luogo e data della dichiarazione Deklar cijas vieta un datums Deklaracijos vieta ir data Il post u d data tad dikjarazzjoni Miejsce i data wystawienia deklaracji Local e data da declara o Locul si data declara iei Miesto a d tum vyhl senia Kraj in datum izjave Lugar y fecha de la declaraci n Plats och datum f r deklarationen Jacobsen A Textron Company 11524 Wilmar Blvd Charlotte NC 28273 USA May 29 2012 Signature of the person empowered to draw up t
29. 01 1 Seal Kit 6 2192383 7 2 Steering Valve Mount 7 445784 4 Nut 5 16 18 Whizlock Flange 8 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 9 809152 8 Flat Washer 5 16 10 148034 06 4 Grommet 11 2198134 4 Spacer Tube 12 444718 4 Locknut 5 16 Center 13 400190 2 Screw 5 16 18 x 3 Hex Head 14 142143 7 2 Clamp Front 15 2198126 2 Spacer Tube 16 2198130 1 Steering Wheel 17 461393 1 Roll Pin 1 4 x 2 18 4135584 1 Deck Valve See 45 1 19 355177 2 Screw M8 1 25 x 90 mm Hex Head 20 450400 2 Flat Washer M8 21 00459 1 Decal Pressure 22 00460 1 Decal Pressure 23 4127564 1 Decal Steering Wheel Cap gt Change from previous revision 73 TURFCAT T628D 21 2 Hydraulic Valves Serial No 69169 1907 and Up 17 16 74 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 4114131 1 Valve Hot Oil Shuttle 4WD Units Only 4114131 1 1 Plug 0 088 Orifice 4114131 2 1 Cartridge Directional Control 4114131 3 1 Seal Kit 2 450389 4 Flat Washer M6 AWD Units Only 3 450377 2 Nut M6 1 Nylock 4WD Units Only 4 450005 2 Screw M6 1 x 50 mm Hex Head 5 4248151 1 Steering Valve 4197940 1 Seal Kit 6 4249470 2 Steering Valve Mount 7 4211400 4 Spacer Steering Column 8 400190 2 Screw 5 16 18 x 1 1 4 Hex Head 9 809152 8 Flat Washer 5 16 10 148034 06 4 Grommet 11 2198134 4 Spacer Tube 12 444718 4 Locknut 5 16 Cente
30. 3 452008 34 Flat Washer 3 8 4 2196177 7 1 Mount Left Side Push Arm 5 2192713 7 1 Bracket Left Side Push Arm 6 2192714 7 1 Bracket Right Side Push Arm 7 2192774 7 2 Bracket Deck Stop 8 2196176 7 2 Push Arm 9 2196180 7 2 Pin Push Arm 10 64139 14 2 Screw 5 16 18 x 7 8 Flange Head 11 445816 2 Nut 5 16 18 Hex Head 12 2192725 7 1 Bracket Right Side Mount Brace Used on 60 Rear Discharge Decks 12 2192727 7 1 Bracket Right Side Mount Brace Used on 63 Side Discharge Decks 12 2192716 7 1 Bracket Right Side Mount Brace Used on 72 Decks 13 2192724 7 1 Bracket Left Side Mount Brace Used on 60 Rear Discharge Decks 13 2192726 7 1 Bracket Left Side Mount Brace Used on 63 Side Discharge Decks 13 2192715 7 1 Bracket Left Side Mount Brace Used on 72 Decks 14 64237 03 10 Nut M10 1 5 Nylock Hex 15 2192565 7 1 Bracket Right Side Height Adjust 16 2192576 7 1 Bracket Left Side Height Adjust 17 3000352 2 Screw M10 1 5 x 60 mm Hex Head 18 2192267 7 AR Spacer Height Adjust 19 471214 4 Grease Fitting Striaght 20 2721960 1 60 Rear Discharge Deck Used on 60 Rear Discharge Decks 20 2721961 1 63 Side Discharge Deck Used on 63 Side Discharge Decks 20 2721962 1 72 Rear Discharge Deck Used on 72 Rear Discharge Decks 20 2721963 1 72 Side Discharge Deck Used on 72 Side Discharge Decks 21 4191260 1 Right Side Roller Support 22 4192161 1 Left Side Roller Support 23 461495 1
31. 4 90 Elbow 12 REF 1 Fuel Manager See 14 1 13 69051 05 2 Plug 1 4 NPTF 14 108086 05 2 Fitting 5 16 x 1 4 NPTF 90 Elbow 15 2208073 1 Sender Fuel Level REFERENCE R3 See 47 1 16 148081 1 Gasket 17 402146 5 Screw 10 24 x 1 2 Machine Screw 18 303916 5 Star Washer 19 2198091 1 Boot Terminal 20 4179802 1 Cap Vented Fuel 21 5001182 1 Filter Pre Fuel 22 REF 1 Fuel Tank See 18 1 23 450017 1 Screw M8 1 25 x 45 mm Hex Head 24 4228960 1 Clamp Filter 25 450378 1 Nut M8 1 25 Nylock 26 88042 01 1 Clamp 3 16 Hose Change from previous revision 69 TURFCAT T628D Serial No All 20 1 Lift Cylinder and Chains 70 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 192087 7 1 Bracket Lift Pivot Mounting 2 548604 13 Screw 5 16 18 x 3 4 Hex Flange 3 445781 9 Nut 5 16 18 Whizlock Flange 4 4200000 1 Bracket Pulley Mounting 2000744 1 Decal Rotating Parts Warning 5 400264 2 Screw 3 8 16 x 1 1 4 Hex Head 6 453011 2 Flat Washer 3 8 7 108031 2 Bearing Notched Flange 8 461355 2 Roll Pin 1 8 x 1 2 9 2198127 2 Tube Spacer 10 444762 4 Locknut 3 8 16 Center 11 2192291 7 AR Shim Cylinder Support 12 2192289 7 2 Bracket Cylinder Support 13 444718 6 Locknut 5 16 18 Center 14 192086 7 4 Guide Chain 15 196004 2 Pulley Chain 16 198003 01 1 Bearing Oilite 17 193003 1 Shaft Pulley 18 4250
32. 41 148057 01 1 Throttle Cable 42 2000767 1 Decal Slope Warning 43 4239123 1 Decal Seat Restraint 44 4197523 1 Bracket Right Side Seat Support 45 450411 4 Lockwasher M8 Change from previous revision 37 TURFCAT T628D 5 2 Seat Pan Serial No 69168 1790 and Up Serial No 69169 1930 and Up Serial No 69175 1651 and Up Serial No 69176 1651 and Up 38 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 4139433 1 Seat Assembly Suspension 2 4139450 1 Switch Seat REFERENCE SW2 See 47 1 3 4139436 1 Arm Rest Kit 4 64152 49 1 Screw 10 24 x 3 4 Machine 5 22372 1 Cable Clip 6 444310 1 Nut 10 24 Hex 7 64151 8 2 Locknut 1 4 20 Hex 8 523357 1 Adjuster Slave 9 523356 1 Adjuster Latching 10 452006 4 Flat Washer 5 16 11 446134 4 Lockwasher 5 16 12 443106 4 Nut 5 16 18 Hex 13 4139453 2 Bracket Seat Support 14 3001328 4 Screw 5 16 18 Hex Flange 15 445795 4 Nut 5 16 18 Spiralock Flange 16 409812 4 Screw 5 16 18 x 3 4 Thread Cutting 17 48228 1A 1 Clamp 1 I D Throttle Cable Routing 18 2208075 2 Latch Adjustable Lever Panel 19 158136 1 Wire Harness Seat Switch 20 2306144 1 Document Tube 21 2000655 1 Decal Read Manual 22 2000688 1 Decal Tire Pressure 23 400108 2 Screw 1 4 20 x 3 4 Hex Head 24 482228A 1 Cable Clip Seat Switch Harness 25 2721881 1 Seat Plate
33. 6 ORFS 339897 Ile O Ring 6 ORB 6 339979 3 Fitting 6 ORFS x 6 ORB Straight 339909 Ile O Ring 6 ORFS 339897 Ile O Ring ORB 7 2198218 1 Tube Steering Cylinder 2WD Units Only 8 69068 06 1 Orifice Disk 9 158061 01 1 O Ring 6 ORFS 10 4249475 1 Hose Steering Valve to Lift Valve Steering Valve Port E 11 340062 1 Fitting 6 ORFS x 8 ORB 90 339909 Ile O Ring 6 ORFS 339898 1 O Ring 8 ORB 12 69206 05 1 Hose Lift Cylinder Base Port 13 2692215 22 1 Hose Lift Cylinder Rod Port 14 4249472 1 Hose Steering Valve Return Steering Valve Port T 15 340264 1 Fitting 8 ORFS x 8 ORB Tee 339910 2 O Ring 8 ORFS 339898 1 O Ring 8 ORB 16 2692219 03 1 Hose Lift Valve Return 17 339984 1 Fitting 8 ORFS x 8 ORB Straight 339910 1 O Ring 8 ORFS 339898 Ile O Ring 8 ORB 18 340026 1 Fitting 6 ORFS x 6 ORB 45 339909 1 O Ring 6 ORFS 339897 11 O Ring 6 ORB Change from previous revision 85 TURFCAT T628D Serial No All 27 1 Deck Valve Hydraulics 60 Rear Discharge 63 Side Discharge 72 Rear Discharge 72 Side Discharge 86 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 340070 2 Fitting 10 ORFS x 10 ORB 90 339911 Ile O Ring 10 ORFS 339899 1 O Ring 10 ORB 2 178112 09 1 Hose Pump to Deck Valve 3 339989 2 Fitting 10 OR
34. 6 ORFS 956025 60 Flail Only 339896 1 O Ring A ORB 22 2692286 02 1 Hose Flail Motor Drain 23 2218152 05 1 Motor 20 8 cc Cutting Unit 2218152 04 Ile Seal Kit 24 340070 2 Fitting 10 ORFS x 10 ORB 90 ears and ars common to all cutting units 339911 1 O Ring 10 ORFS 339899 1 O Ring 10 ORB gt Change from previous revision 87 TURFCAT T628D Serial No All 28 1 Hydraulic Clamps N Oil 8 Cooler 7 4WD Units Steering 2 6 Lift raction Cylinder Steering Pump 88 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 65362 04 3 Rubber Clamp 10 Length Cut to fit clamp 2 326112 2 Clamp Hose 3 326799 1 Clamp Hose 4 108138 02 1 Hose Clamp 2WD Units Only 5 452390 1 Screw M8 1 25 x 30 mm Hex Head 2WD Units Only 6 446136 1 Lockwasher 5 16 2WD Units Only 7 400120 1 Screw 1 4 20 x 2 Hex Head AWD Units Only 8 452004 3 Flat Washer 1 4 AWD Units Only 9 445770 2 Nut 1 4 20 Hex Nylock 4WD Units Only 10 148090 03 2 Hose Support 4WD Units Only 11 450015 1 Screw M8 1 25 x 35 mm Hex Head 4WD Units Only 12 2722141 7 1 Bracket Hose 4WD Units Only 13 450378 1 Nut M8 1 25 Hex Nylock 4WD Units Only 14 64123 105 1 Screw 1 4 20 x 1 5 8 Hex Head Change from previous revision 89 TURFCAT T628D Serial No 956023 All Serial No 956314 All Serial No
35. 8 24 Hex Jam 4215102 1 Gerotor and Coupling 14 N S 1 Coupling Gerotor 15 N S 1 Ring Retaining 16 N S 1 Assembly Gerotor Pump 17 N S 1 Key Gerotor Pump 4229540 1 Rear Valve Plate Assembly 18 N S 1 Cap Relief Valve e 19 N S 2 O Ring 20 N S 1 Bushing Coupling 21 N S 2 Plug 3 e 22 N S 2 O Ring 23 N S 1 Rear Plate 24 4230560 1 Relief Valve 915 psi Implement 25 N S 1 Cap Charge Relief 4238983 1 Charge Relief Valve Kit 26 N S 1 je Poppet BPRV 27 N S 1 Spring 60 psi Relief 28 N S Ile O Ring 29 N S 2 O Ring Included in Seal Kit 4149859 gt Change from previous revision 111 TURFCAT T628D 45 1 Deck Valve Part Number 4135584 Serial No All 7 4 gt 7 ZA O O O i EX 8 7 7 Item Part No Qty Description Serial Numbers Notes 178102 79 1 Refief Valve 3200 psi 178102 83 1 Seal Kit 178102 13 1 Relief Valve 300 psi 178102 83 1 Seal Kit 2721055 01 1 Check Valve 178102 83 1 Seal Kit 178102 14 1 Pilot Piston 178102 81 1 Solenoid Valve 178102 83 Ile Seal Kit 4134530 1 Coil REFERENCE K6 See 47 1 178102 61 7 Plug 6 178102 84 1 Seal Kit 178102 60 1 Plug 4 178102 85 Ile Seal Kit 112 gt Change from previous revision TURFCAT T628D Serial No All 46 1 Rear Wheel Motors OM Part Numbers 2721416 01 and 4114
36. 90 Elbow 6 2690017 03 1 Plug 06 ORB 339897 11 O Ring 06 7 148027 1 Breather Vent 8 2690017 02 1 Plug 20 ORB 339902 Ile O Ring 20 9 2192480 7 1 Mount Hydraulic Tank 10 450213 12 Screw M10 1 5 x 20 mm Hex Head 11 363485 12 Lockwasher M10 12 450401 16 Flat Washer M10 13 2198188 1 Fuel Tank 14 2192479 7 1 Mount Rear Fuel Tank 15 2192478 7 1 Mount Upper Fuel Tank 16 2192477 7 1 Mount Front Fuel Tank 17 450214 2 Screw M10 1 5 x 25 mm Hex Head 18 450379 2 Nut M10 1 5 Nylock ROPS Mounting Hardware See 11 1 gt Change from previous revision 67 TURFCAT T628D 19 1 Fuel System Serial No All Le 44 4 o eu gt d 2 68 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 554748 1 Fuel Hose 5 16 Hose 10 Length Cut to 4 2 554748 1 Fuel Hose Tank to Pre Filter 5 16 Hose 10 Length Cut to 30 3 554748 1 Fuel Hose Pre Filter to Pump 5 16 Hose 10 Length Cut to 21 4 554748 1 Fuel Hose Pump to Fuel Manager 5 16 Hose 10 Length Cut to 19 5 554748 1 Fuel Hose Fuel Manager to Engine 5 16 Hose 10 Length Cut to 14 6 554752 1 Fuel Hose Engine Return 3 16 Hose 10 Length Cut to 22 7 4113022 7 Clamp 5 16 Hose 8 3003704 3 Fitting 5 16 90 Elbow 9 361117 4 Bushing 10 825624 4 Hose Clamp 11 2198159 1 Fitting 1
37. Assembly 4WD Units 36 4236020 2 Tire 18 x 9 5 8 4 Ply Rib Tread 2WD Units 36 4242528 2 Tire 18 x 8 5 8 4 Ply Turf Trac 4WD Units 37 4242526 2 8 7 38 354807 8 Wheel Nut 1 2 20 39 4194329 1 Decal Patent Number AWD Units Only 40 REF 1 Serial Plate 41 4117468 1 Decal 105 dB Sound 42 AR Trim 1 8 Channel Flex gt Change from previous revision 49 TURFCAT T628D 11 1 ROPS Serial No 69169 1651 1937 Straight ROPS 50 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 970078 1 ROPS 2 444752 Ais Locknut 5 8 11 Hex Center 3 453020 4 Flat Washer 5 8 4 400336 2 Screw 7 16 14 x 1 1 4 Hex Head 5 443114 2 Nut 7 16 14 Hex 6 446148 2 Lockwasher 7 16 7 4164240 1 Seat Belt NS Ile Latching Half N S 1 Retractor Half 8 400626 4 Screw 5 8 11 x 3 1 2 Hex Head 9 4140094 4 e Flat Washer 5 8 Hardened gt Change from previous revision 51 TURFCAT T628D 11 2 ROPS Bent ROPS Serial No 69168 Serial No 69169 Serial No 69175 Serial No 69175 1796 and Up 1938 and Up 1651 and Up 1651 and Up 52 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 4254670 1 ROPS 2 444752 4 Locknut 5 8 11 Hex Center 3 453020 4 Flat Washer 5 8 4 400336 2 Screw 7 16 14 x 1 1 4 Hex Head 5 443114 2
38. Atbilst bas nov rt juma proced ra troksnis Atitikties vertinimo proced ra garsas Procedura tal Valutazzjoni tal Konformit Hoss Procedura oceny zgodno ci poziom ha asu Processo de avalia o de conformidade nivel sonoro Procedura de evaluare a conformit ii zgomot Postup vyhodnocovania zhodnosti hluk Postopek za ugotavljanje skladnosti hrup Procedimiento de evaluaci n de conformidad ruido Procedur f r bed mning av verensst mmelse buller 2000 14 EC Annex VI Part 1 UK Notified Body for 2000 14 EC 2000 14 EO ad certifikovan podle sm rnice 2000 14 EC Det britiske bemyndigede organ for 2001 14 EF Engels adviesorgaan voor 2000 14 EG hendkuningriigi teavitatud asutus direktiivi 2000 14 EU m istes Direktiivin 2000 14 EY mukainen ilmoitettu tarkastuslaitos Isossa Britanniassa Organisme notifi concernant la directive 2000 14 CE Britische benannte Stelle f r 2000 14 EG Opyoviou Hvwp vou Bao keiou yia 2000 14 EK 2000 14 EK egyes lt kir lys gbeli bejelentett szervezet Organismo Notificato in GB per 2000 14 CE 2000 14 EK re istr t organiz cija JK notifikuotosios jstaigos 2000 14 EC Korp Notifikat tar Renju Unit ghal 2000 14 KE Dopuszczona jednostka badawcza w Wielkiej Brytanii wg 2000 14 WE Entidade notificada no Reino Unid
39. Clevis Pin 1 2 x 2 5 8 24 460335 2 Hair Pin Cotter Change from previous revision 97 TURFCAT T628D 35 1 Deck Drive Serial No 956023 All Serial No 956314 All Serial No 957233 All Serial No 957234 All 98 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 4131977 3 Spindle Housing Assembly 2 4131975 1 Spindle Housing 3 33179 02 1 Spindle 4 4131974 2 e Bearing Sealed 5 458115 1 Snap Ring 2 9 32 Internal 6 38315 1 Nut Spindle 7 471216 Ile Grease Fitting Straight 8 112243 03 3 Blade Low Lift21 Used on 60 Rear Discharge Deck 8 112243 04 3 Blade Low Lift 25 Used on 72 Rear Discharge Deck 8 112111 05 3 Blade High Lift 22 Used on 63 Side Discharge Deck 8 112111 04 3 Blade High Lift 25 Used on 72 Side Discharge Deck 9 33049 05 3 Blade Bolt 10 453020 3 Flat Washer 5 8 11 64163 12 6 Flat Washer 12 62464 7A 3 Washer Thrust 13 198027 3 Pulley 6 Diameter 14 64209 03 3 Spring Washer 15 443128 3 Nut 5 8 11 Hex 16 64197 005 18 Screw 3 8 16 x 1 1 4 Hex Head 17 2720273 7 1 Belt Idler 18 65103A Ile Bearing Bushing 19 35027N 1 Grease Fitting 90 20 365409 1 Flat Washer 7 8 21 458040 1 Snap Ring 7 8 External 22 400442 1 Screw 1 2 20 x 1 1 2 Hex Head 23 446154 1 Lockwasher 1 2 Heavy 24 128169 1 Pulley Idler 25 8500
40. Engine hard to start 1 Fuellevel low fuel or fuel filter 1 Fill with fresh fuel Change fuel filter Bleed fuel or runs poorly dirty lines 2 Air cleaner dirty 2 Inspect and replace air filter 3 Injectors fuel pump 3 Consult engine manual 4 Engine problem 4 Consult engine manual Engine stops 1 Fuel tank empty 1 Fill with fresh fuel and bleed fuel lines 2 Interlocks not set before 2 Engage parking brake set PTO switch to OFF leaving operator s seat and traction pedal in neutral before leaving seat Engine overheating 1 Coolant level low 1 Inspect and add coolant 2 Airintake restricted 2 Clean cooling air intake 3 Water pump belt broken or 3 Tighten or replace belt loose 4 Engine overload 4 Reduce forward speed Battery not holding 1 Loose or corroded battery 1 Inspect and clean terminals charge terminals 2 Low electrolyte 2 Refillto correct level 3 Alternator belt loose or broken Tighten or replace belt 4 Charging system defective 4 See engine manual Mowers do not cut or 1 Cutting units not fully lowered 1 Lower cutting units to ground cut unevenly 2 Engine speed too low 2 Check engine speed Run engine at full throttle 3 Low hydraulic oil 3 Check reservoir level and fill if needed Mower does not react 1 Parking brake engaged 1 Disengage parking brake to traction pedal 2 Tow Valve Open 2 Close Tow Valve 3 Low hydraulic oil 3 Check reservoir level and fill i
41. Item Part No Qty Description Serial Numbers Notes 1 2722321 1 Support 2 48053 01 2 Bearing Flanged 3 471214 Ile Grease Fitting Straight 4 2196167 7 1 Caster Yoke 5 4112921 1 Nut 5 8 11 Nylock 6 64123 212 1 Screw 5 8 11 x 6 Hex 4250770 1 Wheel and Tire Assembly 7 4250772 1 Tire 11 x 4 0 5 8 4250771 Ile Rim with Bearing 9 272228 03 2 Bearing with Snap Ring 10 360111 Ile Valve Inflation Not Shown 11 2722231 2 Spacer End 12 64163 22 3 HOC Spacer 1 2 13 455004 1 HOC Spacer 1 4 14 3001978 1 Quick Pin 15 2722230 01 1 Spanner Wheel 106 gt Change from previous revision TURFCAT T628D 42 1 Traction Pump Part Number 4215101 Serial No All Item Part No Qty Description Serial Numbers Notes 1 N S 1 Main Case and Input Shaft See 43 1 2 N S 1 Valve Plate and Charge Pump See 44 1 e 3 N S 1 Gasket Valve Plate 4 N S 4 Screw 3 8 16 x 3 1 2 Socket Head 5 N S 2 Pin Alignment e Included in Seal Kit 4119859 gt Change from previous revision 107 TURFCAT T628D 43 1 Main Case and Input Shaft Part Number 4215101 Continued Serial No All 108 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 2721557 1 Shaft and Bearing Assembly 1 N S 1 Driveshaft with SAE Spline 2 N S 1 Bearing Front Driveshaft 3 N S Ile Ring Retaining 4 N S 1 Retainer Seal 5 N S 1 Ring Bearing Ret
42. Street Box 148 Chilton WI 53014 Phone 888 558 5801 Fax 920 898 4588 Buffalo Turbine Agricultural Equipment 180 Zoar Road Springville NY 14141 Phone 716 592 2700 Fax 716 592 2460 H Contact 2 SPECIFICATIONS 2 7 DECLARATION OF CONFORMITY en 8 DECLARATION OF CONFORMITY PROHL EN O SHOD OVERENSSTEMMELSESERKL ERING CONFORMITEITSVERKLARING VASTAVUSDEKLARATSIOON VAATIMUSTENMUKAISUUSVAKUUTUS DECLARATION DE CONFORMITE KONFORMIT TSERKL RUNG AHAQZH ZYMMOP OSHE MEGFELEL S GI NYILATKOZAT DICHIARAZIONE DI CONFORMIT ATBILSTIBAS DEKLAR CIJA ATITIKTIES DEKLARACIJA DIKJARAZZJONI TAL KONFORMIT DEKLARACJA ZGODNO CI DECLARA O DE CONFORMIDADE DECLARA IE DE CONFORMITATE VYHL SENIE O ZHODE IZJAVA SKLADNOSTI DECLARACI N DE CONFORMIDAD DEKLARATION OM VERENSST MMELSE Business and full address of the manufacturer Obchodni jm no a pina adresa v robce Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja rinimi ja t ielik aadress Valmistajan toiminimi ja t ydellinen osoite Nom commercial et adresse compl te du fabricant Firmenname und vollst ndige Adresse des Herstellers ETrwvuyia kai Taxu ponikr i 8uvon KaraoKguoor A gy rt zleti neve
43. apstiprin ta Kopien Asmuo kuris yra gana inomas kuriam gamintojas suteik galiojimus sudaryti i deklaracij ir kuris j pasira turi vis technin informacij ir yra galiotas sudaryti technin s informacijos dokument ll firma tal persuna awtorizzata li tfassal id dikjarazzjoni fisem il fabbrikant g andha d dokumentazzjoni teknika u hija awtorizzata li tikkompila l fajl tekniku u li hija stabbilita fil Komunit Podpis osoby upowa nionej do sporz dzenia deklaracji w imieniu producenta przechowuj cej dokumentacj techniczn upowa nion do stworzenia dokumentacji technicznej oraz wyznaczonej ds wsp lnotowych Assinatura da pessoa com poderes para emitir a declara o em nome do fabricante que possui a documenta o t cnica que est autorizada a compilar o processo t cnico e que est estabelecida na Comunidade Semn tura persoanei mputernicite s elaboreze declara ia n numele produc torului care de ine documenta ia tehnic este autorizat s compileze dosarul tehnic si este stabilit n Comunitate Podpis osoby poverenej vystaven m vyhl senia v mene v robcu ktor m technick dokument ciu a je opr vnen spracova technick podklady a ktor je umiestnen v Spolo enstve Podpis osebe poobla ene za izdelavo izjave v imenu proizvajalca ki ima tehni no dokumentacijo in lahko sestavlja spis tehni ne dokumentacije ter ima sede v Skupnosti Firma de la persona responsable
44. cannot read English it is the owner s responsibility to explain the material contained in this manual to them Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Never allow anyone to operate or service the machine or its attachments without proper training and instructions or while under the influence of alcohol or drugs Wear all the necessary protective clothing and personal safety devices to protect your head eyes ears hands and feet perate the machine only in day light or in good artificial light Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use accessories and attachments approved by Jacobsen Stay alert for holes in the terrain and other hidden hazards Inspect the area where the equipment will be used Pick up all the debris you can find before operating Beware of overhead obstructions low tree limbs electrical wires etc and also underground obstacles sprinklers pipes tree roots etc Enter a new area cautiously Stay alert for hidden hazards Never direct discharge of material toward bystanders nor allow anyone near the machine while in operation The owner operator can prevent and is responsible for injuries inflicted to thems elves to bystanders and damage to property Do not carry passen
45. de la declaraci n en nombre del fabricante que posee la documentaci n t cnica y est autorizada para recopilar el archivo t cnico y que est establecido en la Comunidad Undertecknas av den som bemyndigad att uppr tta deklarationen tillverkarens v gnar innehar den tekniska dokumentationen och r bemyndigad att sammanst lla den tekniska informationen och som r etablerad i gemenskapen 2006 42 EC Annex II 1 A 2 Tim Lansdell Technical Director Ransomes Jacobsen Limited West Road Ransomes Europark Ipswich IP3 9TT England 2006 42 EC Annex II 1 A 10 SA 4 1 Vasant Godhalekar VP of Engineering Jacobsen A Textron Company 11524 Wilmar Blvd Charlotte NC 28273 USA Certificate Number islo osv d en Certifikatnummer Certificaatnummer Sertifikaadi number Hyv ksynt numero Num ro de certificat Bescheinigungsnummer Ap 8y g Hiteles t si sz m Numero del certificato Sertifikata numurs Sertifikato numeris Numru ta ertifikat Numer certyfikatu N mero do Certificado Num r certificat slo osved enia tevilka certifikata N mero de certificado Certifikatsnummer 4201280 Rev C CBG COZ DO CNLD CEE CH CFR COED English e tina dansk Nederlands eesti suomi fran ais Deutsch EAAnvIK magyar CtvO aD Cur CPL CD
46. equipped with a Roll Over Protective Structure ROPS Never use a seat belt when operating mowers without a ROPS Accessory operator protective structures will continue to be offered for all equipment currently covered This allows for the outfitting of any machines without previous ROPS installations or replacement of damaged structures Keep legs arms and body inside compartment while the vehicle is in motion the seating Disconnect batteries before perfor ming any welding on this mower This machine is to be operated and maintained as specified in this manual and is intended for the professional A of specialized turf grasses It is not intended for use on rough terrain or long grasses en SAFETY 1 1 2 IMPORTANT SAFETY NOTES A This safety alert symbol is used to alert you to potential hazards DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury and property damage It may also be used to alert against unsafe practices 1914191 3 Indicates a potentially hazardous situation which if not avoided MAY result in property damage It may also be used to alert against unsafe practices For pictorial clarity some illustrati
47. x 9 Wire Reinforced 17 158058 01 1 Fitting 8 ORB 90 Barbed 339898 1 O Ring 8 18 158058 12 1 Fitting 12 ORB 90 Barbed 339900 Ile O Ring 12 19 158058 15 1 Fitting 8 ORB 90 Barbed 339898 1 O Ring 8 20 2198254 1 Hose Case Drain Change from previous revision 77 TURFCAT T628D 23 1 2WD Traction Hydraulics Serial No All 78 Item Part No Qty Description Serial Numbers Notes 1 340067 4 Fitting 8 ORFS x 10 ORB 90 339910 1 O Ring 8 ORFS 339899 1 O Ring 10 ORB 2 2692223 09 1 Hose Front Wheel Motor 3 2692223 06 3 Hose Front Wheel Motor 4 339984 1 Fitting 8 ORFS x 8 ORB Straight 339910 1 O Ring 8 ORFS 339898 Ile O Ring 8 ORB 5 340120 1 Fitting 8 ORFS Run Tee 339910 2 O Ring 8 ORFS 6 340264 1 Fitting 8 ORFS x 8 ORB Tee 339910 2 O Ring 8 ORFS 339898 Ile O Ring 8 ORB gt Change from previous revision 24 1 2WD Drain Hydraulics TURFCAT T628D Serial No All Item Part No Qty Description Serial Numbers Notes 1 340263 1 Fitting 6 ORFS x 6 ORB Tee 339909 2 O Ring 6 ORFS 339897 1 O Ring 6 ORB 2 2692217 16 1 Cutting Unit Motor Drain Connect to cutting unit motor 3 2692250 01 1 Hose Motor Case Drain 4 830930 1 Clamp 1 2 to 1 1 4 Hose 5 339941 1 Plug 6 ORFS Plug removed when cutting unit is installed 339909 1 O Ring 6 ORFS
48. 051 05 69 69068 06 83 85 69206 05 83 85 69213 03 81 ences 71 800488 55 57 63 65 99 800490 55 57 800531 47 800602 55 57 800743 55 806953 uisa 33 809152 59 73 75 809174 55 57 810149 45 99 8250624 euer 69 830930 77 79 81 87 831586 43 840476 45 85006 99 88042 01 69 886425 insanis 59 970078 51 121 World Class Quality Performance and Support Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory trained technicians backed by Genuine Parts provide reliable high quality product support a JACOBSEN A Textron Company When Performance Matters CUSHMAN 26 JACOBS N RANSOMES Jacobsen A Textron Company Ransomes Jacobsen Limited 11108 Quality Drive Charlotte West Road Ransomes Europark NC 28273 USA Ipswich England IP3 9TT www Jacobsen com English Company Registration No 1070731 www ransomesjacobsen com
49. 08 4 Screw 5 16 18 x 3 4 Flange Head 6 64141 6 4 Nut 5 16 18 Whiz Lock Flange 102 gt Change from previous revision TURFCAT T628D Serial No 956023 All 38 1 Foot Guards Serial No 957234 All Rear Discharge Decks 72 Decks 60 Decks Item Part No Qty Description Serial Numbers Notes 1 2192230 7 1 Left Side Foot Guard 72 Rear Discharge Decks Only 2 2192229 7 1 Right Side Foot Guard 60 Rear Discharge Decks 2 2192231 7 1 Right Side Foot Guard 72 Rear Discharge Decks 3 361619 6 Screw M10 1 5 x 25 mm Hex Head 60 Rear Discharge Decks 3 361619 4 Screw M10 1 5 x 25 mm Hex Head 72 Rear Discharge Decks 4 452008 6 Flat Washer 3 8 60 Rear Discharge Decks 4 452008 4 Flat Washer 3 8 72 Rear Discharge Decks 5 118107 1 Brush 72 Rear Discharge Decks Only 6 112378 7 1 Retainer Brush 72 Rear Discharge Decks Only 7 453023 4 Flat Washer 1 4 72 Rear Discharge Decks Only 8 64123 114 2 Screw 1 4 20 x 3 4 Flange Head 72 Rear Discharge Decks Only 9 445805 2 Nut 1 4 20 Nylock Hex 72 Rear Discharge Decks Only 10 64237 03 2 Nut M10 1 5 Nylock Hex 60 Rear Discharge Decks Only gt Change from previous revision 103 TURFCAT T628D Side Discharge Decks Serial No 956314 All 39 1 Caster Wheels and Rollers Serial No 957233 All Item Part No Qty Description Serial Numbers Notes 1 2721668 2 Caster W
50. 1 Key 1 4 x 1 4 x 1 7 2192769 7 1 Mount Left Side Motor Used on 60 Rear Discharge Decks 7 2192721 7 Mount Left Side Motor Used on 63 Side Discharge Decks 7 2192650 7 1 Mount Left Side Motor Used on 72 Decks 8 2192770 7 1 Mount Right Side Motor Used on 60 Rear Discharge Decks 8 2192722 7 1 Mount Right Side Motor Used on 63 Side Discharge Decks 8 2192651 7 1 Mount Right Side Motor Used on 72 Decks 9 400262 12 Screw 3 8 16 x 1 Hex Head 10 445806 12 Locknut 3 8 16 Hex 11 2196212 7 1 Top Mount Used on 60 and 63 Decks 11 4204642 1 Top Mount Used on 72 Decks 12 2192305 7 1 Brace Deck Anchor Used on 60 and 63 Decks 12 2192317 7 1 Brace Deck Anchor Used on 72 Decks 13 453011 3 Flat Washer 3 8 14 2192390 7 1 Deck Hook Used on 60 and 63 Decks 14 2192239 7 1 Deck Hook Used on 72 Decks 15 452008 16 Flat Washer 3 8 16 64237 03 8 Nut M10 1 5 Nylock Hex 17 00459 1 Decal Pressure 18 00460 1 Decal Return gt Change from previous revision 101 TURFCAT T628D 37 1 Discharge Chute Side Discharge Decks Serial No 956314 All Serial No 957233 All Item Part No Qty Description Serial Numbers Notes 1 176098 7 1 Discharge Chute 63 Side Discharge Decks 1 146127 7 1 Discharge Chute 72 Side Discharge Decks 2 400188 2 Screw 5 16 18 x 1 Hex Head 3 445816 2 Locknut 5 16 18 Nylon 4 172257 7 2 Stop Chute 5 64139
51. 1 Adjustment and maintenance should always be performed by a qualified technician If proper adjustments cannot be made contact an Authorized Jacobsen Dealer 2 Inspect the equipment on a regular basis establish a maintenance schedule and keep detailed records a Keep the equipment clean 4 2 ENGINE IMPORTANT A separate Engine Manual prepared by the engine manufacturer is supplied with this mower Read the Engine Manual carefully until you are familiar with the operation and maintenance of the engine Proper attention to the engine manufacturer s directions will assure maximum service life of the engine To order a replacement Engine Manual contact the engine manufacturer The proper break in ofane w engine can make a considerable difference to the performance and life of the engine Note The mower is designed to operate and cut most efficiently at the preset governor setting Do not change the engine governor settings or overspeed the engine During the break in period Jacobsen recommends the following 4 3 ENGINE OIL Check the engine oil at the start of each day before starting the engine If the oil level is low remove oil filler cap and add oil as required Perform initial oil change after first 50 hours of operation and every 100 hours thereafter See Engine Manual en 14 b Keep all moving parts properly adjusted and lubricated c Replace worn or damaged parts before operating the machine d
52. 1 450400 2 Washer 8 32 450378 3 Locknut M8 1 25 Nylon 33 400250 1 Screw 5 16 24 x 5 Hex Head 34 2193046 1 Bushing 35 2198279 1 Spring Compression 36 123032 1 Bushing 37 444754 2 Locknut 5 16 24 Center 38 443108 1 Nut 5 16 24 Hex gt Change from previous revision 43 TURFCAT T628D 8 1 Brake Pedal Serial No All 44 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 2721907 1 Brake Pedal 2 810149 1 Rubber Bumper 3 2198129 1 Brake Pedal Mat 4 2192308 7 1 Support Left Side Brake Shaft 5 2192310 7 1 Support Right Side Brake Shaft 6 2192361 7 2 Clamp Brake Support 7 548045 8 Screw 1 4 20 x 3 4 Whizlock Flange 8 445784 8 Nut 1 4 20 Whizlock Flange 9 548604 7 Screw 5 16 18 x 3 4 Whizlock Flange 10 2722201 7 1 Parking Brake Lever 11 2192351 7 2 Bracket Brake Lever 12 450170 1 Screw M6 1 x 16 mm Hex Head 13 450377 1 Nut M6 1 Hex Nyloc 14 143011 1 Link Pedal 15 840476 1 Spring Tension 16 461359 2 Roll Pin 1 8 x 3 4 17 38382 1 Parking Brake Switch NO REFERENCE SW5 See 47 1 18 402122 2 Screw 10 24 x 1 Slotted 19 444310 2 Nut 10 24 Hex 20 38382 1 Parking Brake Interlock Switch NO REFERENCE SW11 See 47 1 21 48228 07 1 Clip Cable gt Change from previous revision 45 TURFCAT T628D 9 1 Front Wheel Motor and Brakes Serial No All 46 TURFCAT T628D
53. 15 05 10 Pop Rivet 64 5 178111 2 Spring Latch 63 Side Discharge Decks 5 178111 3 Spring Latch 72 Side Discharge Decks 6 32418 04 2 Handle 7 64215 07 4 Pop Rivet 84 8 2192671 7 1 Bracket Latch 72 Side Discharge Decks Only 9 64197 016 2 Screw 3 8 16 x 1 2 Thread Forming 72 Side Discharge Decks Only 10 48517 06 4 Hole Plug 1 4 gt Change from previous revision TURFCAT T628D 33 1 Belt Cover Pu d Rear Discharge Decks Item Part No Qty Description Serial Numbers Notes 1 2721964 1 Belt Cover 60 Rear Discharge Decks 1 2721966 1 Belt Cover 72 Rear Discharge Decks 2 2192334 7 1 Left Side Belt Cover Plate 60 Rear Discharge Decks 2 2192318 7 1 Left Side Blet Cover Plate 72 Rear Discharge Decks 3 2192335 7 1 Right Side Belt Cover Plate 60 Rear Discharge Decks 3 2192319 7 1 Right Side Belt Cover Plate 72 Rear Discharge Decks 4 64215 05 10 Pop Rivet 64 5 178111 2 Spring Latch 6 32418 04 2 Handle 7 64215 07 4 Pop Rivet 84 8 48517 06 4 Hole Plug 1 4 gt Change from previous revision 95 TURFCAT T628D 34 1 Push Arms Serial No 956023 Serial No 956314 Serial No 957233 Serial No 957234 All All All All 96 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 2196178 7 1 Mount Right Side Push Arm 2 3003926 26 Screw M10 1 5 x 30 mm Hex Head
54. 190 01 Item Part No Qty Description Serial Numbers Notes 1 2721416 01 1 Wheel Motor Left Rear 64162 08 1 Key 5 16 x 1 Woodruff 148138 1 Seal Kit 2 2721430 Ile Cartridge 3 2721430 01 1 Check Valve 2721430 02 1 Seal Kit 4 2721430 03 Ais 5 2721430 04 1 Plug 6 4114190 01 Wheel Motor Right Rear 64162 08 1 Key 5 16 x 1 Woodruff 148138 1 Seal Kit 7 4114189 1 Cartridge 8 2721430 01 1 Check Valve 2721430 02 1 Seal Kit 9 2721430 03 4 Bolt 10 2721430 04 11 Plug gt Change from previous revision 113 TURFCAT T628D Serial All 47 1 Electrical Schematic SW9 Og Bk 77 Rd Og K8 Bk SWe Oo MX Light U2 o spen Bk O9 7 E us U3 SW8 Og Paar Og Ye 5 wer S Bk Wh SW5 Bk U4 LBu Og Ye e 7 R3 Bk Og EX o SW3 5 09 NO T NO LBu En Gn Wh Gn Wh NC NC Ye 77 R2 SW11 N Pu ua Og L2 CC NCC 777 a NRA NOC sw7 Say CB Pk Og 2 N Og CA Ye SW10 o NOA Gn Bk SW4 OFF NONE LBk Og Og Rd swi s SA 9 Wh F1 87A DBu Wh DBu Wh Bk START B 4GP S Deu so_
55. 2 11 9 ci 11 9 ci Ze C LF RF 5 5 EL E Wheel Wheel nn Motor Motor T LY Deck i e er ee Dean valve 2WD Units with optional Differential Lock Kit N N M gt Gear 11 9 ci RF 2100 2 Pump Wheel Wheel Motor Motor S ho i 2WD Units Cooler EE 116 e TURFGAT T628D 49 1 4WD Hydraulic Schematic Steering Cylinder Lift Cylinder A er o dr 6 6 ci dol A Lift Lif Valve d In Aux Out Steering Valve G 1 27 ci E E 1 Q 3 2 jh i 9 300 i Det C 3200 psi ICT Deck Valve RF i DE 11 9 i LF Wheel Wheel gt 4 J c OUT A PN Motor Motor 915 psi A N B 135d IT ES U F9 its I T 1 2100 feat IT ora 2 425 ci 3625 psi UR me RR 8 LR N HL Wheel AC Wheel
56. 2 Inspect the tractor tighten all hardware replace worn or damaged components Drain and refill radiator 4 Clean the tires thoroughly and store the tractor so the load is off the tires If tractor is not on jack stands check tires atregular interv als andreinfl ate as necessary 5 Keep the machine and all its accessories clean dry and protected from the elements during storage Never store equipment near an open flame or s park which could ignite fuel or fuel vapors Battery 1 Remove clean and store battery in upright position in a cool dry place 2 Check and recharge battery every 60 to 90 days while in storage 3 Store batteries in a cool dry place To reduce the self discharge rate room temperatur e should not be above 80 F 27 C or fall below 20 F 7 C to prev ent electrolyte from freezing Engine General 1 en 22 While the engine is warm remove the drain plug drain the oil from the crankcase and change oil filter Install drain plug and refill with fresh oil Let engine cool before storing Clean exterior of engine Paint exposed metal or apply a light coat of rust preventative oil Add a fuel conditioner or biocide to prevent gelling or bacterial growth in fuel See your local fuel supplier Cutting Units 1 Wash the cutting units thoroughly then repair and paint any damaged or exposed metal Lubricate all fittings and friction points Apply al ight coat ofr ust preventative oi
57. 222 07 81 2692222 08 81 2692223 06 78 81 2692223 09 78 81 2692231 02 83 2692232 05 77 2692238 05 87 2692238 06 87 2692244 01 87 2692245 01 83 2692247 01 83 2692250 01 79 2692269 01 83 2692269 02 83 2692286 02 87 2692292 01 77 2692295 02 87 2692295 03 87 2692295 04 87 2692299 01 81 24021015 niei 65 2720273 7 99 2720828 7 57 2720948 un 99 INDEX 2721055 01 112 2721146 7 57 2121183 55 57 2721185 7 55 2721223 55 57 EE EE 47 2721320 01 47 2121334 ini 65 2721416 01 57 113 2121430 5 113 2721430 01 113 2721430 02 113 2721430 03 113 2721430 04 113 2721459 7 63 81 2721460 63 81 24215115 niin 35 2121519 is 35 212152421 ise 59 2721526 35 2721527 37 39 2721534 01 47 2121539 cii 59 2721539 01 59 2721539 02 59 2721539 03 59 20121549 63 27215
58. 2565 7 97 219257 AE u 31 2192576 7 97 2192579 7 101 2192586 7 49 2192649 7 33 2192650 7 101 2192651 7 101 2192669 6 33 2192672 7 94 2192073 a 94 21927 13 1 ui 97 2192714 97 21927 itis 97 21927106 f iine 97 219271970 ins 94 219272070 94 2192721 7 101 2192722 f 101 2192724 ni 97 2192 25 iesu 97 2192726 97 2192727 f itte 97 2192762 7 91 2192763 7 91 2192769 7 ii 101 2192770 T ua 101 2192T774 1 une 97 21924 UT T ains 91 2193027 71 2193028 050 71 2193045 7 55 57 2193046 43 2196093 7 71 2196104 33 2196132 6 49 2196133 7 2 22 2222 43 2196138 7 ua 71 2196145 6 55 57 2196167 7 106 2196176 7 ies 97 21961771 iun 97 2196178 7 97 2196180 7 97 2196190 104 105 2196212 7 101 2198088 41 2198089 41 2198091 59 69 2198094 71 2198109 37 39 2198121 aa 99 2198125 pns 59 2198126 71 73 75 2198127 ias 71 2198129 45 2198130 n inte 73 ENN 2r 6
59. 3 2198134 73 75 EA NEE EN 2198137 E EN 2198141 63 EA andaan 59 2198147 01 2 59 2198147 02 59 2198147 03 59 2198147 04 59 2198153 104 105 2198159 67 69 2198162 ne 91 21981751 n 61 219818722400 65 2198188 1a 67 2198202 iis 77 2198218 83 85 2198228 101 2198229 101 2198248 67 2198254 77 2198255 87 2198257 77 2198279 E 43 2198294 a 77 2198295 ness 77 2198297 eis 59 2202061 6 35 2202118 7 33 2203049 55 57 2206030 7 49 2208048 65 2208048 01 65 2208048 02 65 2208058 33 2208073 niu 69 2208075 37 39 2218152 04 87 101 2218152 05 87 101 22972 37 39 65 23009A 91 2306144 37 39 2308095 63 2690016 01 87 2690017 02 67 2690017 03 67 2690025 67 2690032 01 77 2692215 22 83 85 2692215 28 81 2692215 29 81 2692217 16 79 81 87 2692219 03 83 85 2692222 06 81 2692
60. 4251 003 22 Flat Washer M8 8 4185120 1 Fan Shroud 9 2000739 11 Decal Fan Warning 10 4188581 1 Bracket Left Side Fan Shroud 11 4188580 1 Bracket Right Side Fan Shroud 12 64139 20 8 Screw M6 1 x 16 mm Whizlock 13 450367 4 Insert M6 1 Grip Use Insert Tool 2196246 14 108194 06 1 Flex Trim Cut to 13 15 108194 11 1 Flex Trim Cut to 16 1 2 16 4195480 6 1 Radiator Panel 17 2192441 7 2 Screen Guide 18 64237 05 12 Nut M8 1 25 Nylock 19 64246 01 4 Nut M6 1 Whizlock Nut 20 REF 1 Recovery Tank See Engine Parts Catalog 21 48228 1A 1 Clip Cable 22 2198175 1 Screen 23 38471 06 2 Foam Closed Cell gt Change from previous revision 61 TURFCAT T628D Serial No All 16 1 Engine Mounting o flt e asi 3 a f X A AN NK AC VA N NIE WS SCH S N FE Frame Rail Ki Part of Left DS m o 5 gu EN yy SAND QL Qo o C 62 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 REF 1 Engine and Pumps See 17 1 2 4204100 1 Mount Right Side Engine 3 4204080 1 Mount Left Side Engine 4 4204081 2 Mount Right Front Left Rear Engine 5 4204101 2 Mount Left Front Right Rear Engine 6 450217 8 Screw M10 1 5 x 40 mm Hex Head 7 64251 004 24 Flat Washer M10 8 64237 03 20
61. 42521 ies 49 4242528 nsa 49 4248151 ite 75 4248190 75 4249470 nne 75 4249471 nne 85 4249412 5 85 4249473 85 4249474 saa ganeka 85 4249475 ina 85 4249810 ibus 49 4250770 106 4250711 eu 106 4250772 106 4250870 71 4250871 5 71 4254670 53 43067 43 434070 37 434071 33 441693 49 443106 2 37 39 443109 43 443112 47 443114 ies 51 53 443128 55 57 91 99 443810 71 443828 nein 75 444900 nete 31 44431033 37 39 43 45 Line venter nubis 65 444708 71 444718 71 73 75 444752 iss 51 53 444754 anun sua 43 444758 indes 49 444762 37 39 71 444851 oe 31 445057 55 57 99 445660 55 57 445664 55 57 BAS TO ite 89 71 445783 4 iiie 43 44578431 33 35 43 45 RE 73 4457995 37 39 445805 ines 103 445806 101 445816 33 91 97 102 445820 eniin 49 445851 37 446130 43 59 71 446134 an 37 39 44613631 47 63 65 77 een 89 446142 33 65 446148 51 53 104 105 446154 57 99 446166 91 450005 71 73 75 450015
62. 44 29 31 2000647 29 49 2000650 29 37 39 2000652 29 31 2000653 29 37 39 2000655 29 37 39 92 93 2000688 29 37 39 2000739 29 61 2000740 29 37 39 20007414 29 37 39 2000742 29 31 2000743 29 49 2000744 29 71 2000745 29 33 2000746 92 93 2000764 92 93 2000767 29 37 39 2182427 7 33 2188154 59 2188178 41 2192220 6 33 2192229 7 103 2192230 7 103 2192231 7 u 103 2192239 7 101 2192248 7 31 2192254 7 37 39 2192267 7 97 2192289 7 71 2192291 1 ici 71 2192304 f 49 2192305 7 101 2192308 7 45 2192310 7 45 2192317 7 101 2192318 7 95 2192319 7 u a 95 2192334 7 inus 95 21923357 95 2192351 7 2 2021 45 2192361 7 45 2192383 7 73 2192390 7 101 2192441 7 61 21924441 43 2192472 inus 33 21924 TEE itat 67 2192478 7 67 2192419 iie 67 2192480 7 67 2192505 7 65 2192518 7 a 77 219
63. 49 1 AWD Hydraulic 117 PARTS CATALOG 8 en 27 TURFCAT T628D 1 1 Decals 2154 mt 9 8 Serial No All PRESSURE 00459 Ta saras sa oie Those ous Houser SERVIC x 5 UNDER DIRTY CONDITIONS Operation Service Items La 1 600 Econ Compartment Radiator amp Screen Clean Air Cleaner Particle Collector ubricate Grease Fittings sooner for dirty operating conditions D ea Service Engine Per Engine Manual moc ENGINE GIL ose gators rowo sron SERVICE NOTES a gt Change engine oil hydraulic and both filters FIRST 50 hours of operation RADIATOR COOLANT 1 70 gallons 6 4 liters 50 ANTI FRE ea 15 WARRANTY VOID IF SEAL IS BROKEN 2722063 6 wee One Tough Cat 400 Tough Cat Textron Company 4 Tough Cat TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 4179663 2 Decal Jacobsen 2 4239123 1 Decal Seat Restraint 3 4125286 2 Decal Turfcat 2WD Used on 69168 and 69175 3 4126532 2 Decal Turfcat AWD
64. 6 1A 1 Spring Mule Jack 26 3000352 1 Screw M10 1 5 x 60 mm Hex Head 27 64246 03 1 Nut M10 1 5 Whiz Lock Flange 28 2198121 1 Belt 125 Deck Drive Used on 60 Rear Discharge Deck 28 198037 1 Belt 127 1 2 Deck Drive Used on 63 Side Discharge Deck 28 2720948 1 Belt 134 1 4 Deck Drive Used on 72 Decks 29 400416 1 Screw 1 2 13 x 2 1 2 Hex Head Used on 72 Decks Only 30 445057 2 Flat Washer 1 2 Used on 72 Decks Only 31 128169 1 Pulley Idler Used on 72 Decks Only 32 64229 05 1 Nut 1 2 13 Nylock Hex Used on 72 Decks Only 33 192107 7 1 Bracket Mounting 34 361619 1 Screw M10 1 5 x 25 mm Hex Head 35 800488 1 Lockwasher M10 36 452008 1 Flat Washer 3 8 37 810149 1 Bumper Rubber 38 REF 1 Deck Motor Assembly See 36 1 39 354774 3 Key 1 4 x 1 4 x 1 Change from previous revision 99 TURFCAT T628D 36 1 Deck Drive Serial No 956314 Serial No 956023 Serial No 957233 Serial No 957234 100 PRESSURE 00459 17 RETURN 00460 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 2192579 7 1 Bracket Gear Motor 2 2218152 05 1 Motor 20cc 2218152 04 Ile Seal Kit 3 3003926 10 Screw M10 1 5 x 30 mm Hex Head 4 64246 03 2 Nut M10 1 5 Whiz Lock 5 2198229 1 Pulley 6 1 2 Used on 60 and 63 Decks 5 2198228 1 Pulley 5 1 2 Used on 72 Decks 6 354774
65. 63 72 Side Discharge Included with Belt Covers 2721965 63 Side Discharge and 2721967 72 Side Discharge gt Change from previous revision 92 TURFCAT T628D Serial No 956023 All 31 1 Deck Decals Serial No 957234 All Rear Discharge Decks 7 8 Item Part No Qty Description Serial Numbers Notes 2000746 2 Decal Hook Latch 2 2000764 1 Decal Height of Cut e 3 2000638 1 Decal Rotating Parts Blade e 4 2000655 1 Decal Read Manual 5 00253 2 Decal 14 PSI e 6 4164381 1 Decal Blade Contact Thrown Object 7 4124792 1 Decal Jacobsen 8 4137628 1 Decal Ransomes e Included with Decks 2721960 60 Rear Discharge and 2721962 72 Rear Discharge Included with Belt Covers 2721964 60 Rear Discharge and 2721966 72 Rear Discharge gt Change from previous revision 93 TURFCAT T628D 32 1 Belt Cover Side Discharge Decks Serial No 956314 All Serial No 957233 All 94 Item Part No Qty Description Serial Numbers Notes 1 2721964 1 Belt Cover 63 Side Discharge Decks 1 2721966 1 Belt Cover 72 Side Discharge Decks 2 2192719 7 1 Left Side Belt Cover Plate 63 Side Discharge Decks 2 2192672 7 1 Left Side Blet Cover Plate 72 Side Discharge Decks 3 2192720 7 1 Right Side Belt Cover Plate 63 Side Discharge Decks 3 2192673 7 1 Right Side Belt Cover Plate 72 Side Discharge Decks 4 642
66. 64 109 2721631 ctu 41 2721668 104 105 2121672 cis 47 2721676 7 47 2121813 nnm 47 2721829 7 59 2721852 7 47 2721872 49 2721873 49 2721874 49 2721878 41 2721881 37 39 2124190 45 2121960 97 2121961 97 2721962 97 2121963 heu 97 2721964 94 95 2721966 94 95 2121969 EE 31 2121970 31 2121979 iiit 31 2722063 29 31 2722072 7 57 2722073 7 57 27221481 7 E 89 ZI2220 NT E 45 2122219 na 59 2722230 01 106 2722231 s 106 272228 03 106 2722287 02 63 2122321 zi onus 106 2722325 al 59 2722335 inus 47 2722389 65 2810269 41 2810354 115 2811020 41 2811021 115 29811544 ins 75 3000351 63 3000352 97 99 3001328 37 39 3001978 106 3002098 35 3003704 69 3003926 97 101 3004526 63 3007796 47 303916 69 3906799 ss 35 3107 91 32418 04
67. 69213 03 1 Hose Hot Oil Shuttle Return 21 340096 1 Fitting 6 ORFS x 6 ORB Branch Tee 339909 2 O Ring 6 ORFS 339897 1 O Ring 6 ORB 22 2692217 16 1 Hose Cutting Unit Motor Return 23 2721459 7 1 Bracket Left Side Hose See 16 1 24 2721460 7 1 Bracket Right Side Hose See 16 1 gt Change from previous revision 81 TURFCAT T628D 26 1 Steering and Lift Hydraulics Serial No 69168 1651 1778 Serial No 69169 1651 1906 82 2WD Units 4WD Units To Lift Valve P Port OA To Lift Valv O From Gear T Port Out In Pum ART To Steering Cylinder TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 339980 1 Fitting 6 ORFS x 8 ORB Straight 339909 1 O Ring 6 ORFS 339898 Ile O Ring 8 ORB 2 2692231 02 1 Hose Power Steering Power Steering Valve Port In 3 2692269 01 1 Hose Steering Cylinder Base Port Power Steering Valve Port RT 4 2692269 02 1 Hose Steering Cylinder Rod Port Power Steering Valve Port LT 5 340061 2 Fitting 6 ORFS x 6 ORB 90 339909 1 O Ring 6 ORFS 339897 Ile O Ring ORB 6 339979 3 Fitting 6 ORFS x 6 ORB Straight 339909 Ile O Ring 6 ORFS 339897 Ile O Ring ORB 7 2198218 1 Tube Steering Cylinder 2WD Units Only 8 69068 06 1 Orifice Disk 9 158061 01 1 O Ring 6 ORFS 10 2692247 01 1 Hose Steering Valve to Lift Valve Power Steering Valve Port Aux 11 340062 1 F
68. 870 2 Thrust Washer 19 461377 2 Roll Pin 5 32 x 1 1 4 20 4118636 1 Lift Cylinder 4118636 01 Ile Seal Kit 21 2193027 1 Shaft Cylinder 22 2193028 1 Pin Shaft Locking 23 4250871 1 Flat Washer 1 4 24 400112 1 Screw 1 4 20 x 1 Hex Head 25 444708 1 Locknut 1 4 20 Center 26 400196 2 Screw 5 16 18 x 2 Hex Head 27 192091 7 4 Arm Chain Slack 28 2196093 7 1 Bracket Slack Arms 29 2198126 2 Tube 1 2 x 5 16 x 1 1 4 30 400270 2 Screw 3 8 16 x 2 Hex Head 31 73017A 4 Idler Bushing 32 198002 01 2 Chain Lift 33 2198094 2 Spring Extension 34 4240902 1 Lift Valve 4240903 Ile Seal Kit 35 2196138 7 1 Lift Lever 36 328016 2 Bushing 37 68156A 1 Handle Knob 38 443810 1 Nut 3 8 16 Hex Jam 39 548481 1 Master Link 50 Chain 40 450005 2 Screw M6 1 x 50 mm Hex Head 41 446130 2 Lockwasher 1 4 Helical 42 4200001 1 Spacer Lift Cylinder gt Change from previous revision 71 TURFCAT T628D 21 1 Hydraulic Valves Serial No 69169 1651 1906 72 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 4114131 1 Valve Hot Oil Shuttle 4WD Units Only 4114131 1 1 Plug 0 088 Orifice 4114131 2 1 Cartridge Directional Control 4114131 3 1 Seal Kit 2 452004 4 Flat Washer 6 4WD Units Only 3 450377 2 Nut M6 1 Nylock 4WD Units Only 4 450005 2 Screw 1 x 50 mm Hex Head 5 148132 1 Steering Valve 148132
69. CE U3 See 47 1 16 2188178 1 Switch Retainer 17 148061 1 Horn Switch Optional Kit REFERENCE SWS See 47 1 Change from previous revision 41 TURFCAT T628D 7 1 Traction Pedal and Linkage Serial No All 42 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 4118926 1 Traction Pedal 2 4118925 1 Pad Traction 3 4114282 1 Heel Support 4 4114284 1 Pad Traction 5 48013 06A Ile Pad Traction 6 403753 6 Screw 1 4 20 x 1 2 Hex Flange 7 108208 1 Switch Neutral REFERENCE SW3 See 47 1 8 402118 2 Screw 10 24 x 1 2 Machine 9 444310 2 Nut 10 24 Hex 10 4114249 1 Neutral Control 11 48428 2 Collar 3 8 Shaft 12 415510 4 Set Screw 1 4 20 x 1 4 13 48429 1 Spring Extension 14 43067A 2 Collar 1 2 Shaft 15 4117819 2 Bearing 1 2 Pillow Block 16 831586 1 Ball Joint 5 16 24 17 445784 4 Nut 1 4 20 Whizlock Flange 18 400112 2 Screw 1 4 20 x 1 Hex Head 19 128079 2 Rod End 1 4 28 Female 20 446130 1 Lockwasher 1 4 21 445770 2 Locknut 1 4 20 Nylon 22 128089 02 1 Control Cable 37 1 2 23 443104 2 Nut 1 4 28 Hex 24 400274 1 Screw 3 8 16 x 2 1 2 Hex Head 25 445783 2 Nut 3 8 16 Whizlock Flange 26 2196133 7 1 Control Arm 27 450015 1 Screw M8 1 25 x 35 mm Hex Head 28 461385 1 Roll Pin 3 16 x 1 1 4 29 2192444 7 1 Bracket Neutral Control 30 450192 2 Screw M8 1 25 x 25 mm Hex Head 3
70. CEDURE Make sure the mower is parked on a solid and lev el surface Never work on a mower that is supported only by the jack Always use jack stands If only the front or rear ofthe mower is raised place chocks in front of and behind the wheels that are not raised en 20 If the Interlock System does not function properly and the problem cannot bec orrected contact an authorized Jacobsen Dealer 3 Keep the wire harness and all individual wires away from moving parts to prevent damage 4 Make sure the seat switch harness is connected to the main wire harness 5 Check the battery and battery charging circuit 6 Do not wash or pressure spray around electrical connections and components To protect from carbon monoxide poisoning inspect the complete exhaust system regularly and always replace a defective muffler If you notice a change in the color or sound of the exhaust stop the engine immediately ldentify the problem and have the system repaired Torque all exhaust manifold hardware evenly Tighten or replace exhaust clamps Unless you have the proper training tools and experience DO NOT attempt to mount a tire on a rim Improper mounting can produce an e xplosion which may result in serious injury 1 Remove dirt grease and oil from stud thread Do not lubricate threads 2 Position wheel on hub and inspect to insure full contact between mounting surface of wheel and hub or brake drum
71. FS x 10 ORB Straight 339911 Ile O Ring 10 ORFS 339899 1 O Ring 10 ORB 4 339923 2 Cap 10 ORFS Caps removed when cutting unit is installed 5 340073 1 Fitting 12 ORFS x 10 ORB 90 339912 Ile O Ring 12 ORFS 339899 1 O Ring 10 ORB 6 2692244 01 1 Hose Deck Valve to Oil Cooler 7 339993 1 Fitting 12 ORFS x 10 ORB Straight 339912 Ile O Ring 12 ORFS 339899 1 O Ring 10 ORB 8 830930 2 Hose Clamp 1 2 1 1 4 dia 9 108091 11 1 Hose 3 4 x 48 Long 10 4199840 1 Tube Oil Cooler to Tank 11 367458 1 Hose Clamp 3 4 1 3 4 dia 12 2198255 1 Hose Tank Return 13 326799 1 Hose Clamp 2 1 2 14 4228940 1 Test Fitting 15 2690016 01 1 Fitting 10 ORB x 3 4 Barbed 339899 Ile O Ring 10 ORB 16 2692217 16 1 Hose Cutting Unit Motor Return See 24 1 or 25 1 17 2692295 02 2 Hose Deck Valve to Deck Motor 956023 60 Rear Discharge Only 17 2692295 03 2 Hose Deck Valve to Deck Motor 956314 63 Side Discharge Only 957233 72 Side Discharge 17 2692295 04 2 Hose Deck Valve to Deck Motor 957234 72 Rear Discharge 18 340059 1 Fitting 6 ORFS x 4 ORB 90 956023 60 Rear Discharge 339909 1 O Ring 6 ORFS 956314 63 Side Discharge 957233 72 Side Discharge 339896 1 O Ring 4 ORB 957234 72 Rear Discharge 19 2692238 06 1 Hose Deck Valve to Flail Motor 20 2692238 05 1 Hose Flail Motor to Deck Valve 21 339977 1 Fitting 6 ORFS x 4 ORB Straight 339909 1 O Ring
72. Flat Washer 1 2 27 2721146 7 2 Plate Motor 28 2721416 01 1 Wheel Motor Left Rear See 46 1 29 4114190 01 1 Wheel Motor Right Rear See 46 1 30 64162 08 1 Key 5 16 x 1 Woodruff 31 450056 8 Screw M12 1 75 x 80 mm Hex Head 32 2722072 7 1 Bracket Left Side Hose Brace 33 2722073 7 1 Bracket Right Side Hose Brace 34 446154 8 Lockwasher M12 35 450326 8 Nut M12 1 75 Hex 36 2720828 7 2 Hub Rear Wheel 37 64025 35 2 Nut 1 1 8 18 Hex gt Change from previous revision 57 TURFCAT T628D 14 1 Front Panel Serial No All 58 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 2721524 7 1 Front Panel 2 2198147 1 Air Cleaner 2198147 01 1 Air Cleaner Element 2198147 02 1 Valve Dust Unload 2198147 03 1 Cover 2198147 04 2 e Cover Clip 3 2198297 1 Clamp Air Cleaner 4 450016 2 Screw M8 1 25 x 40 mm Hex Head 5 450400 14 Flat Washer 8 6 809152 2 Flat Washer M8 7 450378 12 Nut M8 1 25 Nylock 8 886425 1 Horn REFERENCE 06 See 47 1 9 446130 1 Lockwasher 1 4 10 361001 1 Nut M6 1 Hex 11 2721829 7 1 Bracket Fuel Manager 12 363586 8 Screw M8 1 25 x 20 mm Hex Head 13 2721539 1 Fuel Manager 2721539 01 1 Fuel Filter Element 2721539 02 1 Fuel Filter Bowl 2721539 03 1 Hand Primer 14 361005 2 Screw M8 1 25 x 25 mm Hex Head 15 48030N 1 Hour Meter REFERENCE U2 See 47 1 16 NS 1 Bracket Hour Meter
73. Keep all fluids at their proper levels e Keep shields in place and all hardware securely fastened f Keep tires properly inflated 3 Long hair jewelry or loose fitting clothing may get tangled in moving parts 4 Use theil lustrations in the Parts Catalog as reference for the di sassembly and reassembly of components 5 Recycle or dispose ofal hazardous materials batteries fuel lubricants anti freeze according to federal state or local regulations 1 During the first 50 hours of operation a new engine should be allowed to reach an operating temperature of at least 140 F 60 C prior to operation at full load 2 Check the engine oil level twice daily during the first 50 hours of operation Higher than normal oil consumption is not uncommon during the i nitial break in period 3 Change engine oil and oil filter element after first 50 hours of operation 4 Check and adjust alternator belt 5 Refer to Section 6 3 and Engine Manual for specific maintenance intervals If the injection pump injectors or the fuel system require service contact an authorized Jacobsen Dealer Use only engine oils with API classification CD CE Above 77 F 25 C 32 to 77 F 0 to 25 C Below 32 0 C SAE 30W or SAE10W30 10W40 SAE 20W or SAE 10W30 10W40 SAE10W or SAE 10W30 10W40 4 4 AIR FILTER Do not remove the element for inspection or cleaning Unnecessary removal ofthe filte
74. Locknut M10 1 5 Nylon 9 2721459 7 1 Bracket Left Side Hose 4WD Units Only 10 2721460 7 1 Bracket Right Side Hose AWD Units Only 11 64206 08 8 Screw M10 1 5 x 30 mm Hex Head 12 800488 8 Lockwasher M10 13 2198132 4 Isolation Mount 14 3004526 8 Washer Isolation 15 361500 8 Screw M10 1 5 x 20 mm Hex Head 16 3000351 4 Screw M10 1 5 x 80 mm Hex Head 17 2722287 02 1 Positive Battery Cable 18 2721549 1 Negative Battery Cable 19 2198141 1 Cable Frame Ground 20 450190 1 Screw M8 1 25 x 15 mm Hex Head 21 446136 1 Lockwasher 5 16 22 2308095 1 Cover Terminal 23 3970219 1 Cover Terminal 24 4125492 1 Spacer Fan 25 4192660 1 Fan 15 8 Blade 26 452380 4 Screw M6 1 x 30 mm Hex Flange Change from previous revision 63 TURFCAT T628D 17 1 Engine and Pumps Serial No All 64 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 4182840 1 Kubota D1305 E3B Engine Includes Item 38 4177262 Ile Oil Filter 5001284 1 Belt Alternator Water Pump 2 4113994 7 1 Bracket Throttle 3 450017 1 Screw M8 1 25 x 30 mm Hex Head 4 450378 1 Locknut M8 1 25 Nylon 5 362263 1 Screw M10 1 25 x 20 mm Hex Head 6 800488 1 Lockwasher M10 7 22372 1 Cable Clamp 8 407587 1 Screw 10 24 x 3 4 Slotted Hex 9 REF 1 Throttle Cable 10 444310 1 Nut 10 24 Hex 11 172084 1 Swivel Cable Clamp 12 400218 1 Screw 5 16 24 x 1 2 He
75. Nut 7 16 14 Hex 6 446148 2 Lockwasher 7 16 7 4164240 1 Seat Belt NS 11 Latching Half N S 1 Retractor Half 8 400626 4 Screw 5 8 11 x 3 1 2 Hex Head 9 4140094 4 Flat Washer 5 8 Hardened Change from previous revision 53 TURFCAT T628D 1 2 1 2WD Steering Serial No 69168 All m N 54 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 2196145 6 1 Rear Axle 2 108003 6 Bushing 3 471214 3 Grease Fitting 4 361648 2 Thrust Washer 5 809174 2 Flat Washer 3 8 x 2 6 800488 2 Lockwasher M10 7 361500 2 Screw M10 1 5 x 20 mm Hex Head 8 2721223 2 Thrust Bearing 9 173042 2 Spacer Spindle 10 4118238 1 Steering Cylinder 4118238 01 1 Seal Kit 11 400416 1 Screw 1 2 13 x 2 1 2 Hex Head 12 445057 3 Flat Washer 1 2 13 2203049 1 Bushing Cylinder 14 800602 1 Locknut 1 2 13 15 800490 1 Nut M14 1 5 Hex 16 2721183 1 Ball Joint 471213 Ile Grease Fitting 17 445660 1 Nut 1 2 20 Slotted Hex 18 35027N 1 Grease Fitting 90 19 148058 02 1 Ball Joint Left Tie Rod Includes Grease Fitting and Nut 20 148058 01 1 Ball Joint Right Tie Rod 471213 Ile Grease Fitting 21 445660 1 Nut 1 2 20 Slotted Hex 22 2193045 7 1 Tie Rod 23 445664 1 Nut 5 8 18 Left Hand Thread Hex 24 443128 1 Nut 5 8 18 Hex 25 460028 3 Cotter Pin 1 8 x 1 26 452012 4 Flat Washer 1 2 27 2721185 7 2 Spindle Re
76. See 6 1 4174684 PTO Switch SW5 See 8 1 38382 Parking Brake Switch SW6 See 17 1 2722389 Temperature Switch SW7 Not Shown 554018 Engine Oil Pressure Switch Part of Engine SW8 See 6 1 148061 Horn Button Optional Kit SW9 Not Shown 2208099 Differential Lock Switch Optional 2WD Differential Lock SW10 See 3 1 38383 PTO Enable Switch sw11 See 8 1 38382 Parking Brake Interlock Switch U1 Not Shown 2810354 Alternator Part of Engine U2 See 14 1 48030N Hour Meter U3 See 6 1 148032 Fuel Gauge 04 6 1 148269 Temperature Gauge U5 See 14 1 2188154 Seat Delay Module U6 See 14 1 886425 Horn gt Change from previous revision 115 TURFCAT T628D Serial 69168 All 48 1 2WD Hydraulic Schematic Lift Steerin Cynder Cylinder 5 IC 070 RT LT S C A B 92 6 H i 6 6 ci N ml JOut In Valve Steering L ht 4 Valve G 127 MAC o0 Flow Divider Valve bd 1 G A ri X LOH 300 i oe E
77. Used on 69169 and 69176 4 2000767 1 Decal Slope Warning 5 2000742 1 Decal Air Intake 6 2722063 1 Decal Service 7 2000641 1 Decal Fuel Warning 8 4179664 1 Emblem Jacobsen 9 2000745 1 Decal Spring Tension 10 2000655 1 Decal Read Manual 11 2000740 1 Decal Deck Lift Lever 12 2000591 1 Decal Throttle Lever 13 2000653 1 Decal Hydraulic Leak Warning 14 2000741 1 Decal Hydraulic Reservoir 15 2000688 1 Decal Tire Pressure 14 psi 16 2000650 1 Decal Battery Warning 17 4181865 1 Decal Main Warning 18 2000743 1 Decal Brake Pedal 19 2000647 1 Decal Forward Reverse 20 4194329 1 Decal Patent Number Used on 69169 Only 21 2000652 1 Decal Diesel Fuel 22 REF 1 Serial Plate 23 2000739 1 Decal Fan Warning 24 4117962 1 Decal Warranty Void 25 2000744 1 Decal Rotating Parts Warning 26 00459 1 Decal Pressure 27 00460 1 Decal Pressure Located on Steering Wheel 28 4127564 1 Decal Steering Wheel Cap 69168 1651 1778 69169 1651 1906 29 4117468 1 Decal 105 dB Sound 30 4199140 1 Decal Heat 31 4181862 1 Decal Radiator Cap Warning Located on Radiator Change from previous revision 29 TURFCAT T628D 2 1 Hood and Fenders Serial No All Hours of Operation Service Items so 100 ER EC xen mm SERVICE NOTES Change engine oil hydraulic oil and both filters FIRST 50 hours of operation Refer to engine manu
78. _ JIA C CJEMSIAT A Textron Company Parts amp Maintenance Manual 4201280 GB Rev C Turfcat with ROPS 69168 Turfcat T628D 2WD 69169 Turfcat T628D 4WD 69175 Turfcat T628D 2WD 69176 Turfcat T628D 4WD WARNING If incorrectly used this machine can cause severe injury Those who use and maintain this machine should be trained in its proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine JACOBSEN A Textron Company When Performance Matters United Kingdom FOREWORD This manual contains adjustment maintenance troubleshooting instructions and parts list for your new Jacobsen machine This manual should be stored with the equipment for reference during operation Before you operate your machine you and each operator you employ should read the manual carefully in its entirety By following the safety operating and maintenance instructions you will prolong the life of your equipment and maintain its maximum efficiency If additional information is needed contact Jacobsen Dealer your Suggested Stocking Guide The serial plate is located on the right frame rail Jacobsen recommends you record these numbers below for easy reference C JACOBSEN cr PRODUCT OF U S A Textron Company goo sas 1636 US kg kw To Keep your Equipment fully operational and productiv
79. a on valtuutettu laatimaan tekniset asiakirjat ja joka on sijoittautunut yhteis n Signature de la personne habilit e r diger la d claration au nom du fabricant d tenir la documentation technique compiler les fichiers techniques et qui est implant e dans la Communaut Unterschrift der Person die berechtigt ist die Erkl rung im Namen des Herstellers abzugeben die die technischen Unterlagen aufbewahrt und berechtigt ist die technischen Unterlagen zusammenzustellen und die in der Gemeinschaft niedergelassen ist YTroypapr at pou e ouoio oTnp vou yia TNV o vra amp n AWON EK rou KATAOKEUQOT o OTTOIOG KATEXEI TNV TEXVIK K EON XEI TNV E OUTIOSOTNON va ra amp ivourjosi TOV TEXVIKO KAI o OTTOIOG huot Korv rnra A gy rt nev ben meghatalmazott szem ly akinek jog ban ll m dos tania a nyilatkozatot a m szaki dokument ci t rzi enged llyel rendelkezik a m szaki f jl ssze ll t s hoz s aki a k z ss gben letelepedett szem ly Firma della persona autorizzata a redigere la dichiarazione a nome del fabbricante in possesso Della documentazione tecnica ed autorizzata a costituire il fascicolo tecnico che deve essere stabilita nella Comunit T s personas paraksts kura ir pilnvarota deklar cijas sast d anai ra ot ja v rd kurai ir tehnisk dokument cija kura ir pilnvarota sagatavot tehnisko re istru un kura ir
80. aining e 6 N S 1 Seal Shaft 4119336 1 Kit Saddle Bearing 7 N S 2 Bearing Saddle 8 4119331 1 Swashblock 4119335 1 Rotating Group Bearing Assembly 9 N S 1 Bearing Cylinder Hydrodynamic 10 N S Ile Pin Roll 11 N S 1 Ring Retainer 4119334 1 Rotating Group 12 N S 1 Retainer Shoe 13 N S 7 Assembly Piston and Shoe 14 N S 1 Ball Fulcrum 15 N S 1 Spring Shoe Retainer 16 N S 1 Barrel Cylinder N S 1 Control Housing Assembly 17 N S 4 e Screw 1 4 20 x 1 Socket Head 18 N S 1 O Ring e 19 N S 2 O Ring e 20 N S 1 O Ring Control Housing 21 N S 1 Assembly Arm and Pintle 22 N S 1 Housing Control 23 N S 1 Pin Control 24 N S 1 Main Case 25 2721564 1 Plug Access e 26 N S 11 O Ring e Included in Seal Kit 4149859 gt Change from previous revision 109 TURFCAT T628D Serial No All 44 1 Valve Plate and Charge Pump Part Number 4197203 Continued 110 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 2721560 1 Front Valve Plate Assembly 1 N S 1 Valve Plate 2 N S 2 e Cap Relief Valve e 3 N S 2 O Ring 4 4230540 2 e Relief Valve 3625 psi 5 N S 1 Plug 3 e 6 N S 1 O Ring 7 N S 2 e Pin Locating 5003497 Ile Tow Valve Assembly 8 N S 1 Stem Tow Valve e 9 N S 1 O Ring e 10 N S 1 Backup Ring 11 N S 1 Bonnet Tow Valve e 12 N S 1 e O Ring 13 N S 1 je 3
81. al for engine maintenance L fen One Tough Cat 4 2WD Units 2 Tough Cat 4 4WD Units 30 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 2721979 1 Hood 64018 20 12 Carriage Bolt 1 4 20 Not Shown 445784 12 Nut 1 4 20 Whizlock Flange Not Shown 463603 16 Pop Rivet IFI 44 Not Shown 463604 5 Rivet 5 16 x 1 1 4 Rouand Head 2 64215 05 8 Pop Rivet IFI 64 4 Not Shown 3 4179663 1 Decal Jacobsen 4 4125286 2 Decal Turfcat 2WD Used on 69168 Only 4 4126532 2 Decal Turfcat AWD Used on 69169 Only 5 2000742 1 Decal Air Intake 6 2722063 1 Decal Service Located under hood 7 2721970 1 Right Side Fender 8 2198137 1 Mat Right Side Fender 9 2192248 7 1 Bracket Latch Post 10 457023 4 Flat Washer 11 366883 1 Latch Hood 12 118047 06 2 Bushing 3 8 Flip Lock 13 2192571 7 2 Stop Hood Pivot 14 460336 2 Hair Pin 3 32 x 1 3 16 15 400112 2 Screw 1 4 20 x 1 Hex Head 16 445784 2 Nut 1 4 20 Whizlock Flange 17 444851 2 Locknut 1 4 20 18 2721969 1 Left Side Fender 19 2198136 1 Mat Left Side Fender 20 2000641 Ile Decal Fuel Warning 21 2000652 1 Decal Diesel Fuel 22 444306 4 Nut 8 32 Hex 23 361005 12 Screw M8 1 25 x 25 mm Hex Head 24 446136 4 Lockwasher 5 16 Heavy 25 450400 20 Flat Washer 1 4 26 450378 8 Nut M8 1 25 Nylock Nut 27 402058 4 Screw 8 32 x 1 2 Machine Sc
82. ar 28 48476 A1 2 Hub 29 500596 2 Bearing and Cone 30 48480 Ile Seal Grease 31 48479 1 Dust Cover 32 471213 Ile Grease Fitting 33 453022 4 Flat Washer 3 4 x 1 5 8 34 800743 2 Nut 3 4 16 Slotted Nut 35 460032 2 Cotter Pin 1 8 x 1 1 2 gt Change from previous revision 55 TURFCAT T628D 13 1 4WD Steering Serial No 69169 All 56 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 2196145 6 1 Rear Axle 2 108003 6 Bushing 3 471214 3 Grease Fitting 4 361648 2 Thrust Washer 5 809174 2 Flat Washer 3 8 x 2 6 800488 2 Lockwasher M10 7 450213 2 Screw M10 1 5 x 20 mm Hex Head 8 2721223 2 Thrust Bearing 9 173042 2 Spacer Spindle 10 4118238 1 Steering Cylinder 4118238 01 Ile Seal Kit 11 400416 1 Screw 1 2 13 x 2 1 2 Hex Head 12 445057 3 Flat Washer 1 2 13 2203049 1 Bushing Cylinder 14 800602 1 Locknut 1 2 13 15 800490 1 Nut M14 1 5 Hex 16 2721183 1 Ball Joint 471213 Ile Grease Fitting 17 445660 1 Nut 1 2 20 Slotted Hex 18 35027N 1 Grease Fitting 90 19 148058 02 1 Ball Joint Left Tie Rod Includes Grease Fitting and Nut 20 148058 01 1 Ball Joint Right Tie Rod 471213 Ile Grease Fitting 21 445660 1 Nut 1 2 20 Slotted Hex 22 2193045 7 1 Tie Rod 23 445664 1 Nut 5 8 18 Left Hand Thread Hex 24 443128 1 Nut 5 8 18 Hex 25 460028 3 Cotter Pin 1 8 x 1 26 452012 2
83. correctly positioned 3 Tighten locknuts F To adjust steering shaft Loosen nut H and rotate steering shaft in cylinder to provide full steering right and left Side of arm J should contact pin K Check both sides ADJUSTMENTS 3 Figure 3D en 11 3 ADJUSTMENTS 3 5 TRACTION PEDAL NOTE Stop engine between each step 1 Lift both right side wheels off the ground Make sure the mower is parked on a solid and level surface Never work on a mo wer that is supported only by the jack Always use jack stands If only the front or rear of the mower is raised place chocks in front of and behind the wheels that are not raised Exhaust fumes contain carbon monoxide thatis toxic and can be fatal when inhaled NEVER operate an engine without proper ventilation 2 Remove ball joint L from bracket M and let it hang 3 Start the engine and check if wheels turn If wheels do not turn proceed with step 4 If wheels do turn adjust hydro a Loosen ball joint jam nut N b Start the engine and adjust bolt P until the wheels stop turning c Lightly push and pull on bolt P to check for play in spring Adjust locknut R if necessary to remove play in spring Repeat step b if required d Tighten jam nut N e Stop the engine 4 Verify the traction pedal is in neutral and neutral latch isup and prevents pedal movement If required loosen jam nut S and adjust ball joint L un
84. e Jacobsen suggests you maintain a stock of the more commonly used maintenance items We have included part numbers for additional support materials and training aids To order any of the following material 1 Write your full name and complete address on your order form 2 Explain where and how to make shipment 3 Order by the quantity desired the part number and the description of the part 4 Send or bring the order to your authorized Jacobsen Dealer 4201281 Safety amp Operation Manual 4201280 Parts amp Maintenance These are the original instructions verified by Jacobsen A Textron Company 2010 Jacobsen A Textron Company Textron Innovations Inc All rights reserved including the right to reproduce this material or portions thereof in any form en 2 UPS Regular Mail Q Overnight Q 2nd Day Service Parts Qty Part No Description Qty Part No Description 4177262 Engine Oil Filter 178025 Hydraulic Oil Filter 2198147 01 Engine Air Filter 2721539 01 Engine Fuel Filter 5001182 Pre Fuel Filter Service Support Material Qty Part No Description Qty Part No Description 4171722 Service Manual 4191628 DVD Operator Training Proposition 65 Warning This product contains or emits chemicals known to State of California to cause cancer and birth defects or other reproductive harm Litho In U S A 5 2012 Sa
85. eat REFERENCE SW2 See 47 1 3 4210685 1 Arm Rest Kit 4 407587 1 Screw 10 24 x 3 4 Machine 5 22372 1 Cable Clip 6 444310 1 Nut 10 24 Hex 7 445851 2 Locknut 1 4 20 Hex 8 523357 1 Adjuster Slave 9 523356 1 Adjuster Latching 10 452006 4 Flat Washer 5 16 11 446134 4 Lockwasher 5 16 12 443106 4 Nut 5 16 18 Hex 13 4197522 1 Bracket Left Side Seat Support 14 3001328 4 Screw 5 16 18 Hex Flange 15 445795 4 Nut 5 16 18 Spiralock Flange 16 450190 4 Screw M8 1 25 x 16 mm Hex Head 17 48228 1A 1 Clamp 1 I D Throttle Cable Routing 18 2208075 2 Latch Adjustable Lever Panel 19 158136 1 Wire Harness Seat Switch 20 2306144 1 Document Tube 21 2000655 1 Decal Read Manual 22 2000688 1 Decal Tire Pressure 23 400108 2 Screw 1 4 20 x 3 4 Hex Head 24 482228A 1 Cable Clip Seat Switch Harness 25 2721881 1 Seat Plate 26 2000740 1 Decal Deck Lift Lever 27 2000591 1 Decal Throttle Lever 28 2000653 Ile Decal Hydraulic Leak Warning 29 2000741 1 Decal Hydraulic Reservoir 30 2000650 1 Decal Battery Warning 31 38542 2 Clamp Document Tube 32 38061A 2 Cap Document Tube 33 2192254 7 1 Bracket Throttle 34 409908 2 Screw 1 4 20 x 3 4 Thread Cutting 35 2721527 1 Lever Throttle 36 2198109 1 Knob Throttle 37 434070 1 Shoulder Bolt 3 8 16 x 1 1 8 38 454033 5 Conical Spring Washer 1 2 39 455013 1 Flat Washer 1 2 40 444762 1 Locknut 3 8 16 Center
86. ed air from the fuel system Fuel Filter 1 Remove the water separater 2 Remove black retaining ring D 3 Pull the fuel filter straight down Do not twist the fuel filter when removing Dispose of the old filter element according to local regulations The fuel filter is not threaded and damage to the fuel manager or filter may result by attempting to turn the filter during removal or installation 4 Align key if filter element with the slot in the header and push the new filter element up in the center of the fuel manager 5 Install retaining ring D Hand tighten retaining ring until it clicks and the arrows line up under the air vent E 6 Bleed air from the fuel system en 16 MAINTENANCE 4 4 7 HAND PRIMER PUMP The hand primer pump F is used to purge air from the fuel system The entire pump assembly is replaceable if necessary See the parts list for fuel manager service parts 1 Carefully remove the black retaing ring The primer pump is spring loaded Remove hand pump components and replace with new compoents 4 8 BLEEDING FUEL SYSTEM Bleed the fuel system if the water separater fuel filter or hoses have been removed or the fuel tank has become empty 1 2 Loosen the air vent E one to two turns Fully depress and release hand primer pump plunger F until all air has escaped Up to s ixty pumps of the hand primer may be required Close air vent E Loosen air ve
87. er before charging If batt ery is not sealed check that the electrolyte covers the plates in all the cells Make sure the ch arger is Off Then connect the charger to the battery terminals as specified in the charger s manual Always turn the charger Off before disconnecting charger from the battery terminals 4 12 HYDRAULIC HOSES To prevent serious injury from hot high pressure oil never use your hands to check for oil leaks use paper or cardboard Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin If fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result 1 Always lower implements to ground disengage all drives engage parking brake stop engine and remove key before inspecting or disconnecting hydraulic lines or hoses 2 Check visible hoses and tubes daily Look for wet hoses or oil spots Replace worn or damaged hoses and tubes before operating the machine 3 The replacement tube or hoses must be routed in the same path as the existing hose do not m ove clamps brackets and ties to a new location 4 Thoroughly inspect all tubes hoses and connections every 250 hours 4 13 HYDRAULIC OIL AND FILTER Refer to Section 6 3 for specific maintenance intervals Drain and replace the hydraulic oil after a major component failure or if you notice the presence of water or foa
88. f needed Implement does not 1 Low hydraulic oil 1 Check reservoir level and fill as needed raise or lower Gauges Indicator not 1 Fuse blown 1 Replace fuse check bulbs operating 2 Loose wiring 2 Check electrical connections en 23 6 MAINTENANCE amp LUBRICATION CHARTS 6 1 GENERAL 2 Lubricate with grease that meets or exceeds NLGI Grade 2LB specifications Apply grease with a manual grease gun and fill slowly until grease begins Before you clean adjust or repair this equipment to seep out Do not use compressed air guns disengage all drives lower implements to the ground 3 engage parking brake stop engine and remove key from ignition switch to prevent injuries Periodically apply a sm all amount of lithium based grease to the seat runners 4 For smooth operation of all levers pivot points and other friction points that are not shown onth e 1 Always clean the grease fitting before and a fter lubrication chart apply several drops of SAE 30 oil lubricating every 40 hours or as required 5 Grease fittings every 40 hours 6 2 LUBRICATION CHART A Steering Axle Pivot B Steering Spindle Pivot 2 C Steering Cylinder 2 D Tie Rod 2 en 24 MAINTENANCE amp LUBRICATION CHARTS 6 6 3 MAINTENANCE CHARTS Recommended Service and Lubrication Intervals See Lubricant Section Type Air Filter Battery Charge Belts Alternator and Deck Brake Coolin
89. fety Operating Safety 4 Important Safety Notes 5 Specifications Product Identification 6 Kubota D1305 E3B Engine 6 lee 6 Cutting Units uuu nn ee 7 Weights a iN en i 7 Accessories amp Support Literature 7 Declaration of Conformity 8 Adjustments General nite RE ies 10 Parking Brake 10 Alternator Belt sese 11 Rear Wheel Adjustments 11 Traction Pedal 12 Torque Specification 13 Maintenance General ie 14 Engine 5 nte e Er RE DER ORE 14 Engine Oil saari raka x pet Bea 14 Air Fiter EN 15 d 15 Fuel Manager 16 Hand Primer Pump 17 Bleeding Fuel System 17 Battery cited nei cn va iinet 18 JUMP Starting 18 Charging Battery 18 Hydraulic HOSES 19 Hydraulic Oil and Filter 19 Electrical System
90. g System Electrical System Engine Oil Diesel Engine Oil Filter Fuel System Fuel Filter Fuel Water Separater Grease Fittings All Hydraulic Hoses and Tubes Hydraulic Oil Hydraulic Oil Filter Interlock System Muffler and Exhaust Radiator Screens Tires A Add Adjust C Clean l Inspect L Lubricate R Replace AR As Required Indicates initial service for new machines Sooner for dirty operating conditions Inspect visible hoses and tubes for leaks or oil marks Drain and clean fuel tank I Manual grease gun with NLGI Grade 2 Service Class LB II Engine Oil See Section 4 4 III Use Jacobsen hydraulic fluid Capacity 5 gallons 19 Liters Order Part No 2500548 carton containing two 2 1 2 gal 9 5 liter bottles or Part No 2500546 containing 5 gal 19 liters pail IV 50 50 water ethylene glycol mix en 25 7 NOTES en 26 8 1 TABLE OF CONTENTS 1 1 D cals delen 28 2 1 Hood and Fenders 30 Front Body 32 4 1 Rear 4 24 4 2 0 T S 34 5 1 Seat DT e enricre wa dadan aaa wadua erba iste bass 36 5 2 Seat Pan IRR 38 6 1 Instrument Panel
91. gers Keep bystanders and pets a safe distance away 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Never operate equipment that is not in perfect working order oris without dec als guards shields discharge deflectors or other protective devices securely fastened in place Never disconnect or bypass any switch Do not change the engine governor overspeed the engine setting or Carbon monoxide in the ex haust fumes can be fat al when inhaled Never operate the engine with out proper ventilation or in an enclosed area Fuel is highly flammable handle with care Keep the engine clean Allow the engine to cool before storing and always remove the ignition key Disengage all drives and engage p arking brake before starting the engine motor Start the engine only when sitting in operator s seat never while standing beside the unit Equipment must comply with the lates t federal s tate and local requirements when driv en or tr ansported on public roads Watch outfor traffic when c rossing or operating on or near roads Local regulations may restrict the age of the operator Operate the machine up and down the face of slopes vertically not across the face horizontally To prevent tipping or loss of control do not start or stop suddenly on slopes Reduce speed when making sharp turns Use caution when changing directions Always use the seat belt when oper ating mowers
92. he declaration on behalf of the manufacturer holds the technical documentation and is authorised to compile the technical file and who is established in the Community Podpis osoby opr vn n sestavit prohl en jm nem v robce dr et technickou dokumentaci osoby opr vn n sestavit technick soubory a zalo en v r mci Evropsk ho spole enstv Underskrift af personen der har fuldmagt til at udarbejde erkl ringen p vegne af producenten der er indehaver af dokumentationen og er bemyndiget til at udarbejde den tekniske journal og som er baseret i n romr det Handtekening van de persoon die bevoegd is de verklaring namens de fabrikant te tekenen de technische documentatie bewaart en bevoegd is om het technische bestand samen te stellen en die is gevestigd in het Woongebied henduse registrisse kantud isiku allkiri kes on volitatud tootja nimel deklaratsiooni koostama kes omab tehnilist dokumentatsiooni ja kellel on igus koostada tehniline toimik Sen henkil n allekirjoitus jolla on valmistajan valtuutus vakuutuksen laadintaan jolla on hallussaan tekniset asiakirjat jok
93. heel Assemblies See 41 1 2 400330 8 Screw 7 16 14 x 3 4 Hex Head 3 446148 8 Lockwasher 7 16 4 46335 4 Shaft Roller 5 64139 08 6 Screw 5 16 18 x 3 4 Flange Head 6 2198153 10 Roller 3 Anti Scalp 7 64141 6 6 Nut 5 16 18 Whiz Lock Flange 8 2196190 2 Shaft Roller 9 142088 7 4 Bracket Roller 10 361619 8 Screw M10 1 5 x 30 mm Hex Head 11 64237 03 8 Nut M10 1 5 Nylock Hex 104 gt Change from previous revision TURFCAT T628D Serial No 956023 All 40 1 Caster Wheels and Rollers ne Rear Discharge Decks Item Part No Qty Description Serial Numbers Notes 1 2721668 2 Caster Wheel Assemblies See 41 1 2 400330 8 Screw 7 16 14 x 3 4 Hex Head 3 446148 8 Lockwasher 7 16 4 46335 5 Shaft Roller 5 64139 08 6 Screw 5 16 18 x 3 4 Flange Head 6 2198153 7 Roller 3 Anti Scalp 60 Rear Discharge Decks 6 2198153 8 Roller 3 Anti Scalp 72 Rear Discharge Decks 7 64141 6 6 Nut 5 16 18 Whiz Lock Flange 8 146067 1 Shaft Roller 60 Rear Discharge Decks 8 2196190 1 Shaft Roller 72 Rear Discharge Decks 9 142088 7 4 Bracket Roller 10 361619 8 Screw M10 1 5 x 30 mm Hex Head 11 64237 03 8 Nut M10 1 5 Nylock Hex gt Change from previous revision 105 TURFCAT T628D 41 1 Caster Wheel Part Number 2721668 Serial No 956023 All Serial No 956314 All Serial No 957233 All Serial No 957234 All
94. ion and the oil to overheat and also lead to hose failure level c Once the level has stabilized and the air is purged fill tank to Full mark on gauge The hydraulic system is protected by one 10 micron filter A The filter is located under the operator platform near the hydraulic oil tank To replace hydraulic oil filter 1 Remove the old filter 2 Fill new filter with oil then install new filter Hand tighten only 3 Operate engine at idle speed with hydraulic system in Neutral for five minutes 4 Check hydraulic oil level and fill to Full mark on gauge en 19 4 MAINTENANCE 4 14 ELECTRICAL SYSTEM Always turn the ignition switch off and remove the negative battery cable Black before inspecting or working on the electrical system General precautions that can bet aken to reduce electrical problems are listed below 1 Make certain all terminals and connections are clean and properly secured Check the Interlock System ignition fuse regularly 4 15 MUFFLER AND EXHAUST Exhaust fumes contain carbon monoxide that is toxic and can be fatal when inhaled NEVER operate an engine without proper ventilation 4 16 TIRES 1 Keep tires properly inflated to prolong tire life Check inflation pressure while the tires are cool Inspect tread wear Check the pressure with an accurate low pressure tire gauge Keep tires inflated to 14 psi 1 BAR kPa 4 17 WHEEL MOUNTING PRO
95. itting 6 ORFS x 8 ORB 90 339909 Ile O Ring 6 ORFS 339898 1 O Ring 8 ORB 12 69206 05 1 Hose Lift Cylinder Base Port 13 2692215 22 1 Hose Lift Cylinder Rod Port 14 2692245 01 1 Hose Steering Valve Return Power Steering Valve Port Out 15 340264 1 Fitting 3 ORFS x 8 ORB Tee 339910 2 O Ring 8 ORFS 339898 1 O Ring 8 ORB 16 2692219 03 1 Hose Lift Valve Return 17 339984 1 Fitting 8 ORFS x 8 ORB Straight 339910 1 O Ring 8 ORFS 339898 Ile O Ring 8 ORB 18 340026 1 Fitting 6 ORFS x 6 ORB 45 339909 1 O Ring 6 ORFS 339897 11 O Ring 6 ORB Change from previous revision 83 TURFCAT T628D 26 2 Steering and Lift Hydraulics Serial No 69169 1906 and Up Serial No 69175 1651 and Up Serial No 69176 1651 and Up 2WD Units 4WD Units 2 To Lift Valve P Port Item 10 To Lift Valve T Port To Steering Item 14 We tem To Steeri From Gear o Steering Cylinder Ose Pump Item 4 Item 2 84 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 339980 1 Fitting 6 ORFS x 8 ORB Straight 339909 1 O Ring 6 ORFS 339898 Ile O Ring 8 ORB 2 4249471 1 Hose Power Steering Steering Valve Port P 3 4249473 1 Hose Steering Cylinder Base Port Steering Valve Port R 4 4249474 1 Hose Steering Cylinder Rod Port Steering Valve Port L 5 340061 2 Fitting 6 ORFS x 6 ORB 90 339909 1 O Ring
96. iv 104 dB A LWA Guaranteed Sound Power Level Garantovan akustick v kon Garanteret lydstyrkeniveau Gegarandeerd geluidsniveau Garanteeritud heliv imsuse tase Taattu nitehotaso Niveau de puissance sonore garanti Garantierter Schalldruckpegel Eyyunu vo iox o Szavatolt hangteljes tm nyszint Livello di potenza sonora garantito Garant tais ska as jaudas l menis Garantuotas garso stiprumo lygis Livell tal Qawwa tal Hoss Iggarantit Moc akustyczna gwarantowana Nivel sonoro farantido Nivelul garantat al puterii acustice Garantovan hladina akustick ho v konu Zajam ena raven zvo ne mo i Nivel de potencia sonora garantizado Garanterad ljudeffektsniv 105 dB A LWA Conformity Assessment Procedure Noise Postup hodnocen pln n podm nek hluk lt Procedure for overensstemmelsesvurdering St j Procedure van de conformiteitsbeoordeling geluid Vastavushindamismenetlus mura Vaatimustenmukaisuuden arviointimenettely Melu Proc dure d valuation de conformit bruit Konformit tsbeurteilungsverfahren Ger usch Ag oA ynong Zunu ppwong Megfelel s g rt kel si elj r s Zaj Procedura di valutazione della conformit rumore
97. l to the sharpened edges of the blades To prevent personal injury and damage to the cutting edges handle the blades with extreme care After Storage Never operate the engine without proper exhaust fumes can be fatal when inhaled Check and reinstall battery Check or service fuel filter and air cleaner Check the radiator coolant level Check oil level in the engine crankcase and hydraulic system Fill the fuel tank with fresh fuel O pen fuel s hut off valve and bleed the fuel system Make certain that the tires are properly inflated Remove from eels and bedk nife Adjust bedknife and cutting height Start and operate the engine at 1 2 throttle Allow enough time for the engine to become properly warmed and lubricated ventilation TROUBLESHOOTING 5 5 1 GENERAL The troubleshooting chart below lists basic problems that may occur during s tart up and operation For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer Symptoms Possible Causes Action Engine will not start 1 Traction pedal not in neutral or 1 Check Interlock System and start up procedure Interlock switch on 2 Battery low on charge or 2 Inspect condition of battery and battery defective connections 3 Fuel tank empty or dirty 3 Fill with fresh fuel Change fuel filter Bleed fuel lines 4 Fuse blown 4 Replace fuse
98. las Directivas Uppfyller direktiv 2006 66 EC Conformity Assessment Hodnocen pln n podm nek lt Overensstemmelsesvurdering Conformiteitsbeoordeling Vastavushindamine Vaatimustenmukaisuuden arviointi Evaluation de conformit Konformit tsbeurteilung Aratriotwon Zuup pquong Megfelel s g rt kel s Valutazione della conformit Atbilst bas nov rt jums Atitikties vertinimas Livell tal Qawwa tal Hoss Imkejjel Ocena 2006 42 EC Annex VIII zgodno ci Avalia o de Conformidade Evaluarea conformit tii Vyhodnotenie zhodnosti Ocena skladnosti Evaluaci n de conformidad Bed mning av verensst mmelse Measured Sound Power Level Nam reny akustick v kon Malte lydstyrkeniveau Gemeten geluidsniveau M detud heliv imsuse tase Mitattu nitehotaso Niveau de puissance sonore mesur Gemessener Schalldruckpegel gt nxnrikrj iox o M rt hangteljes tm nyszint lt Livello di potenza sonora misurato Izm ritais ska as jaudas l menis garso stiprumo lygis Livell tal Qawwa tal Hoss Iggarantit Moc akustyczna mierzona Nivel sonoro medido Nivelul m surat al puterii acustice Nameran hladina akustick ho v konu Izmerjena raven zvo ne mo i Nivel de potencia sonora medido Uppm tt ljudeffektsn
99. m in the oil or a rancid odor indicating excessive heat Always replace the hydraulic filter when changing oil To change hydraulic oil 1 Clean the area around the oil cap to pr event impurities from entering and contaminating the system 2 Remove drain plug from bottom of main tank After oil has drained install drain plug and fill with Jacobsen Hydraulic oil 4 Purge air from system a To prevent reels from overheating disconnect motors from reels b Operate all mower functions for about 5 minutes to purge air out of the system and stabilize the oil MAINTENANCE 4 IMPORTANT The hydraulic system can be permanently damaged if the oil becomes contaminated Before disconnecting any hydraulic component clean the area around the fittings and the hose ends to keep impurities out of the system a Before disconnecting any hydraulic component tag or mark the location of each hose then clean the area around the fittings b As you disconnect the component be prepared to assemble plugs or caps to the hose ends and open ports This will keep impurities out of the hydraulic system and also prevent oil spills c Make sure O rings are clean and hose fittings are properly seated before tightening d Keep the hose from twisting Twisted hoses can cause couplers to loosen as the hose flexes dur ing operation resulting in oil leaks e Kinked or twisted hoses can restrict the oil flow causing the system to malfunct
100. mmendations from your fuel supplier Never overfill or allow the tank to become empty Check fuel lines and clamps every 50 hours Replace fuel lines and clamps at the first sign of damage Use clean fresh Z2 Low or Ultra Low Sulfur Diesel fuel Minimum Cetane rating 45 Refer to Engine Manual for additional information en 15 4 MAINTENANCE 4 6 FUEL MANAGER Refer to Section 6 3 for specific maintenance intervals Before replacing any filter thoroughly clean the filter housing and the area around the filter Dirt must not be allowed to enter into fuel system Bleed the fuel system if the water separater fuel filter or hoses have been removed or the fuel tank has become empty Water Separater This mower is equipped with a fuel separater that traps the water in the fuel If the water is not removed from the SECONDARY FUEL FILTER N WATER SEPARATOR fuel system extensive damage can occur inthe fuel injection system The fuel separater can ber emoved from the fuel manager by holding black grip ring C and turning water separater counter clockwise Water will collect at the bottom of the see through bowl A and appear a different color than the fuel To drain water from the water separater 1 Place a small container under drain valve B 2 Open drain valve B and allow the water to drain into the container 3 Retighten drain valve and clean up any spilled fuel or water Figure 4A 4 Ble
101. nt bolt G on engine fuel injector pump Engage the parking brake Turn the keyswitch cranking the engine until all air has escaped Turn the keyswitch to the off position Tighten air vent bolt G Figure 4D en 17 4 MAINTENANCE 4 9 BATTERY Make absolutely certain the ignition switch is OFF and the key has been removed before servicing the battery Always use insulated tools wear protective glasses or goggles and protective clothing when working with batteries You must read ando bey all battery manufacturer s instructions Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to terminals and cable ends to prevent corrosion Keep vent caps and terminal covers in place Always disconnect battery cables from battery before performing any welding operation on the mower Check the electrolyte level every 100 hours Keep the cable ends battery and battery posts clean 4 10 JUMP STARTING Before attempting to jump start the mower check the condition of the discharged battery See Section 4 9 Batteries generate explosive hydrogen gas To reduce the chance of an explosion avoid creating sparks near battery Always connect the negative jumper cable to the frame of the mower with the discharged battery away from the battery 4 11 CHARGING BATTERY Charge battery in a well ventilated area Batteries generate explosive gases To prevent an e
102. o para 2000 14 CE Organism notificat in Marea Britanie pentru 2000 14 CE Notifikovany organ Spojen ho kr ovstva pre smernicu 2000 14 ES Britanski prigla eni organ za 2000 14 ES Cuerpo notificado en el Reino Unido para 2000 14 CE Anm lt organ f r 2000 14 EG i Storbritannien Number 1088 Sound Research Laboratories Limited Holbrook House Little Waldingfield Sudbury Suffolk CO10 OTH SPECIFICATIONS 2 Operator Ear Noise Level Hladina hluku v oblasti u oper tora St jniveau i forers grehgjde Geluidsniveau oor bestuurder M ratase operaatori k rvas Melutaso k ytt j n korvan kohdalla Niveau de bruit hauteur des oreilles de l op rateur Schallpegel am Bedienerohr Bop ou oe Aerroupy a A kezel f l n l zajszint Livello di potenza sonora all orecchio dell operatore Trok a l menis pie operatora auss Dirban amp iojo su ma ina patiriamo triuk mo lygis Livell tal Hoss fil Widna tal Operatur Dopuszczalny poziom ha asu dla operatora Nivel sonoro nos ouvidos do operador Nivelul zgomotului la urechea operatorului Hladina hluku p sobiaca na sluch oper tora Raven hrupa pri u esu upravljavca Nivel sonoro en el o do del operador Ljudniv vid f rarens ra 93 dB a Leq 2006 42 EC Harmonised standards used
103. on CD CE and environmental factors NN Air Filter Dry type with service indicator Displacement 76 95 cu In 1261 cc Alternator 40 amp ic 59 1 ft Ibs 80 1 Nm 2000 rpm Cooling System Liquid Cooled Fuel i e TE No 2 Low or Ultra Low Sulfur Diesel Rating Cetane Rating 45 Capacity 9 U S Gal 34 liters 2 3 MOWER Tires Speed Front uinea 23 x 10 5 12 4 Ply 0 6 mph 9 6 kph Rear 18 x 8 5 9 4 Ply Transport 0 10 mph 16 1 kph Pressure 14 psi 1 BAR Reverse 0 3 mph 4 8 kph Battery Hydraulic System TYPO Z 12 Volt Lead Acid Capacity 6 8 U S gal 25 7 liters System 45 GMF Fluid 10W30 Parking Brake Mechanical front wheel drum Return Filter Full Flow 10 micron Steering Hydrostatic Power Steering Mower Lift Hand operated lever controlled hydraulic lift system en 6 2 4 CUTTING UNITS Caster wheels Two 11 x 4 5 pneumatic tubeless 4 ply Weight Transfer Spring transfer 180 Ibs 82 kg from cutting deck to mower Blades Decks Fine cut flail rear discharge side discharge o
104. ons in this manual may show shields guards or plates open or removed Under no circumstances should this equipment be operated without these devices securely fastened in place The Interlock System on this mower prevents the mower from starting unless the PTO switch is OFF and traction pedal is in Neutral The system will stop the engine if the operator leaves the seat without traction pedal in Neutral or setting the PTO switch OFF NEVER operate mower unless the Interlock System is working 1 Before leaving the operator s position for any reason Return traction pedal to Neutral Disengage all drives Lower all implements to the ground Engage parking brake Stop engine and remove the ignition key pum ee 2 Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine 3 Keep the area of operation clear of all bystanders and pets 4 Never carry passengers unless a seat is provided for them 5 Never operate mowing equipment without the discharge deflector securely fastened in place By following all instructions in this manual you will prolong the life of y our machine and maintain its maximum efficiency Adjustments and maintenance should always be performed by a qualified technician If additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service thi
105. r 13 400202 2 Screw 5 16 18 x 3 Hex Head 14 142143 7 2 Clamp Front 15 2198126 2 Spacer Tube 16 2811364 1 Steering Wheel 17 2811365 1 Cap Steering Wheel 18 4135584 1 Deck Valve See 45 1 19 355177 2 Screw M8 1 25 x 90 mm Hex Head 20 450400 2 Flat Washer M8 21 00459 1 Decal Pressure 22 00460 1 Decal Pressure 23 4224460 4 Screw M8 1 25 x 125 mm Hex Head 24 450411 4 Lockwasher M8 25 4248190 1 Shaft Steering Column 26 443828 1 Nut 5 8 18 Hex Jam 27 4201840 1 Seal Shaft 28 450168 4 Screw M6 1 x 12 mm Hex Head 29 450410 4 Lockwasher M6 30 2811547 4 Washer Shaft gt Change from previous revision 75 TURFCAT T628D Serial No All 22 1 Pump Hydraulics 76 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 2198257 1 Hose Tank Outlet 2 326799 2 Clamp Hose 3 158058 08 1 Fitting 24 ORB 90 Barbed 339903 Ile O Ring 12 4 2198295 1 Filter Head 5 178025 1 Filter Spin On 6 2690032 01 1 Fitting 1 8 NPT 90 Street El 7 2198294 1 Gauge Filter Vacuum 8 2192518 7 1 Bracket Filter 9 548604 3 Screw 5 16 18 x 3 4 Whizlock 10 450192 3 Screw M8 1 25 x 25 mm Hex Head 11 446136 3 Lockwasher 5 16 Heavy 12 2198202 1 Inlet Manifold 13 830930 3 Clamp 1 2 to 1 1 4 Hose 14 367458 3 Clamp 3 4 to 1 3 4 Hose 15 2692292 01 1 Hose 3 4 ID x 8 Wire Reinforced 16 2692232 05 1 Hose 1 1 4 ID
106. r increases the risk of injecting dust and other impurities into the engine Refer to Section 6 3 for specific maintenance intervals When service is required first clean the outside of the filter housing then remove the old element as gently as possible and discard 1 Carefully clean the inside of the filter housing without allowing dust into the air intake 4 5 FUEL Handle fuel with care it is highly flammable Use an approved container the spout must fit inside the fuel filler neck Avoid using cans and funnels to transfer fuel Never remove the fuel cap from the fuel tank or add fuel when the engine is running or while the engine is hot Do not smoke when handling fuel Never fill or drain the fuel tank indoors Do not spill fuel and clean spilled fuel immediately Never handle or store fuel containers near an open flame or any device that may create sparks and ignite the fuel or fuel vapors Be sure to reinstall and tighten fuel cap securely MAINTENANCE 4 2 Inspect the new element Do notu se a damaged element and never use an incorrect element 3 Assemble the new element and make sure it seats properly 4 Reassemble cap making sure it seals completely around the filter housing Dust evacuator must be facing down 5 Check all hoses and air ducts Tighten hose clamps Fill the fuel tank to full mark on fuel gauge Store fuel according to local state or federal ordinances and reco
107. r mulcher Cutting Width 60 in 1524 mm 63 in 1600 mm or 72 in 1829 mm 2 5 WEIGHTS Dimensions Inches mm Length anna 88 2235 Height Top of ROPS 82 2083 Height Cab 83 5 2121 Wheel Base saras eniti 52 1320 Width Without 52 1320 SPECIFICATIONS 2 Cutting Capacity 5 5 mph 9 kph 60 in 1524 mm 3 3 acres 1 3 ha hr 63 in 1600 mm 3 5 acres 1 4 ha hr 72 in 1829 mm 4 acres 1 6 ha hr Height of cut 1 to 4 3 4 in 25 to 121 mm in 1 4 in 6 mm increments Weights Lbs kg Without Deck 69168 and 69175 1440 653 69169 and 69176 1490 676 69168 and 69175 with 2728 1237 69169 and 69176 with 2778 1260 2 6 ACCESSORIES amp SUPPORT LITERATURE Contact your area Jacobsen Dealer for a complete listing of accessories and attachments Use ofother than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment and will void the warranty Accessories Air Blow Gun JAC5098 Orange Touch up Paint 12 oz 4184140 x gega 68127 Care Free Deck Tires
108. rew gt Change from previous revision 31 TURFCAT T628D 3 1 Front Body Serial No All 32 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 REF 1 Seat Pan Assembly See 5 1 2 2208058 7 2 Hinge Seat Plate 3 450191 4 Screw M8 1 25 x 20 mm Hex Head 4 450400 12 Flat Washer M8 5 450378 8 Nut M8 1 25 Nylock 6 2202118 7 2 Support Seat 7 434071 4 Shoulder Bolt 5 16 18 8 453011 8 Flat Washer 3 8 9 445816 4 Locknut 5 16 10 444310 2 Nut 10 24 Hex 11 450379 6 Nut M10 1 5 Nylock 12 450192 4 Screw M8 1 25 x 25 mm Hex Head 13 REF 1 Instrument Panel See 6 1 14 403753 4 Screw 1 4 20 x 1 2 Hex Flange 15 445784 4 Nut 1 4 20 Whizlock Flange 16 2192669 6 1 Steering Tower Cover 17 400262 6 Screw 3 8 16 x 1 Hex Head 18 446142 6 Lockwasher 3 8 Heavy 19 4179664 1 Emblem Jacobsen 20 2196104 1 Spring Bracket 21 2000745 1 Decal Spring Tension 22 2192220 6 1 Plate Tower 23 409953 2 Screw 1 4 20 x 3 8 Hex Washer 24 2192472 7 1 Tray Battery 25 361619 4 Screw M10 1 5 x 25 mm Hex Head 26 452008 4 Flat Washer 3 8 27 N S 1 Battery BCI 26 28 806953 2 Rod Battery Hook 29 2182427 7 1 Battery Hold Down 30 2192649 7 1 Mount PTO Enable Switch 31 38383 1 Switch PTO Enable Switch REFERENCE SW10 See 47 1 32 402122 2 Screw 10 24 x 1 Slotted 33 48517 01 1 Hole Plug 3 4
109. rt M8 1 25 Use Insert Tool 2196247 3 2721872 1 Frame Rail Right Side 4 450359 6 Insert M8 1 25 Use Insert Tool 2196247 5 450367 2 Insert M6 1 Use Insert Tool 2196246 6 450215 10 Screw M10 1 5 x 30 mm Hex Head 7 452008 24 Flat Washer M10 8 450379 12 Locknut M10 1 5 Nylon 9 450029 2 Screw M10 1 5 x 35 mm Hex Head 10 2721874 1 Front Frame 11 148086 1 Mat Left Side Floor 12 148085 11 Mat Right Side Floor Not Shown 13 4181865 1 Decal Main Warning 14 2000743 1 Decal Brake Pedal 15 2000647 1 Decal Forward Reverse 16 4113467 1 Front Axle 17 450359 2 Insert M8 1 25 Use Insert Tool 2196247 18 2196132 6 1 Rear Frame 19 363386 4 Screw M12 1 75 x 30 mm Hex Head 20 452010 8 Flat Washer 1 2 21 450380 8 Locknut M12 1 75 Nylon 22 450048 4 Screw M12 1 75 x 40 mm Hex Head 23 2192586 7 1 Rear Bumper 24 2192304 7 AR Rear Weight 2WD Qty 11 4WD Qty 8 25 441693 2 Carriage Bolt 1 2 13 x 5 26 444758 2 Locknut 1 2 13 Nylon 27 2206030 7 1 Rear Axle Pivot 28 409812 4 Screw 5 16 18 x 3 4 Thread Cutting 29 445820 1 Nut 1 1 4 12 Nylock 30 REF 1 Rear Axle See 12 1 2WD or See 13 1 AWD 31 361648 2 Thrust Washer 32 REF 1 Wheel Motor and Brake See 9 1 4242522 Wheel and Tire Assembly 33 4249870 2 Tire 23 x 10 5 12 4 Ply Multi Trac 34 4242523 2 Rim 12 x 8 5 with Valve 35 353914 10 Wheel Bolt 1 2 20 4242525 2 Wheel and Tire Assembly 2WD Units 4242527 2 Wheel and Tire
110. s equipment and can provide prompt and efficient service en 5 2 SPECIFICATIONS 2 1 PRODUCT IDENTIFICATION 69168 ies Turfcat T628D 2WD with ROPS 9169 Turfcat T628D 4WD with ROPS 4 JACOBSEN BR 69175 Turfcat T628D 2WD with ROPS PRODUCT OF US A A Textron Company g00 948 1636 US 69176 76280 4WD with ROPS 653 XXXX Serial Number An identification plate like the one iu shown listing the serial number is 69168001651 attached to frame behind and to the left of the traction pedal Always provide the serial number of the unit when ordering replacement parts or requesting service information EEC Sound Power Vibration M S Product Sound Level Power Operator Ear Arms Body 69168 105 dB A 93 dB A 1 991 0 066 69169 105 dB A 93 dB A 1 991 0 066 69175 105 dB A 93 dB A 1 991 0 066 69176 105 dB A 93 dB A 1 991 0 066 2 2 KUBOTA D1305 E3B ENGINE Make Kubota High Idle rpm 3220 no load 01305 Low ldle rpm 1750 no load Horsepower 29 1 hp 21 7 kW 3000 rpm Lubrication Note Actual sustained horsepower will likely be lower 2 GE than listed in specifications due to operating limitations hie Classificati
111. stroja Nombre de la m quina Maskinens namn Turfcat 628D 2WD Turfcat 628D 4WD Designation Ozna en Betegnelse Benaming Nimetus Tyyppimerkint Pa ym jimas Bezeichnung Xapakrnpiou g Megnevez s Funzione Apz m jums Lithuanian Denominazzjoni Oznaczenie Designa o Specificatie Ozna enie Namen stroja Descripci n Beteckning Lawnmower Article 12 Item 32 Serial Number S riov slo Serienummer Serienummer Seerianumber Valmistusnumero Num ro de s rie Seriennummer Zeipiak g api8u Sorozatsz m Numero di serie S rijas numurs Serijos numeris Numru Serjali Numer seryjny N mero de S rie Num r de serie S riov slo Serijska tevilka N mero de serie Serienummer 6916801651 6916802500 6916801651 6916802500 6917501651 6917502500 6917601651 6917602500 Engine Motor Motor Motor Mootor Moottori Moteur Motor Moduln v Motore Dzin js Variklis Sa a Netta Installata Silnik Motor Motor Motor lt Motor Motor Motor Kubota D1305 E3B Diesel Net Installed Power ist instalovan v kon Installeret nettoeffekt Netto ge nstalleerd vermogen Installeeritud netov imsus Asennettu nettoteho Puissance nominale nette Installierte Nettoleistung
112. til hole in ball joint aligns with hole in bracket M Assemble ball joint to bracket 5 Start engine and check for tire movement If tires still turn repeat adjustment 6 Tighten all nuts that were loosened for adjustment en 12 Figure 3E Figure 3F 3 6 TORQUE SPECIFICATION ADJUSTMENTS 3 All torque values included in these charts are approximate and are for reference only Use of these torque values is at your sole risk Jacobsen is not responsible for any loss claim or damage arising from the use of these charts Extreme caution should always be used when using any torque value Jacobsen uses Grade 5 bolts as standard unless otherwise noted AMERICAN NATIONAL STANDARD FASTENERS AMERICAN NATIONAL STANDARD FASTENERS SIZE UNITS FM SIZE UNITS C GRADE 5 GRADE 8 GRADE 5 GRADE 8 6 32 in Ibs Nm 20 2 3 E 7 16 14 ft lbs Nm 50 67 8 65 88 1 8 32 in lbs Nm 24 2 7 30 3 4 7 16 20 ft lbs Nm 55 74 6 70 94 9 10 24 in Ibs Nm 35 4 0 45 5 1 1 2 13 ft lbs Nm 75 101 7 100 135 6 10 32 Nm 40 4 5 50 5 7 1 2 20 ft lbs Nm 35 115 3 110 149 2 12 24 in lbs Nm 50 5 7 65 7 3 9 16 12 ftlbs Nm 105 142 4 135 183 1 1 4 20 in lbs Nm 95 10 7 125 14 1 9 16 18 ft lbs Nm
113. uries 3 Do not spray water directly at the instrument panel ignition switch controller any other electrical components or at bearing housings and seals 4 19 RADIATOR Check coolant level daily Radiator should be full and recovery bottle should be up to the cold mark Drain and refill annually Remove the radiator cap open the engine block drain and the radiator drain Empty and clean the recovery bottle To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap Mix clean water with ethy lene glycol based anti freeze for the coldest ambient temperature Read foll ow the instructions on the anti freeze container and engine manual Keep radiator air passages clean Use compressed air 30 psi 207 kPa maximum to clean the fins Do not pour cold water into a hot radiator Do not operate engine without a p roper coolant mixture Install cap and tighten securely Check and tighten the fan belt Replace clamps and hoses every two years If you have to add coolant more than once a month or add more than one quart at a ti me have a authorized Jacobsen Dealer check the cooling system en 21 4 MAINTENANCE 4 20 STORAGE General 1 Wash the tractor thoroughly and lubricate Repair and paint damaged or exposed metal
114. x Head 13 452004 1 Flat Washer 5 16 14 2208048 1 Bell Housing Assembly 15 2208048 01 Ile Bell Housing 16 2208048 02 1 Flange and Hardware Kit 17 N S 3 Screw M10 x 30 mm Socket 18 N S Ais Screw M8 x 30 mm Socket 19 N S 4 Flat Washer M8 20 N S 1 Nut M8 Hex 21 N S 2 Screw M10 x 35 mm Hex Head 22 N S 2 Flat Washer M10 23 2198187 1 Coupler 13 Tooth Pump 24 4215101 1 Pump Oil Gear See 42 1 25 400408 2 Screw 1 2 13 x 1 1 2 Hex Head 26 452010 2 Flat Washer 1 2 27 158061 24 1 O Ring 28 2721334 1 Pump Gear 2702707 1 Seal Kit 29 2192505 7 1 Bracket Control Cable 30 400266 2 Screw 3 8 16 x 1 1 2 Hex Head 31 446142 2 Lockwasher 3 8 32 2722389 1 Switch Coolant Temperature REFERENCE SW6 See 47 1 33 148270 1 Temperature Sender REFERENCE R2 See 47 1 34 4192441 1 Muffler 35 361005 4 Screw M8 1 25 x 25 mm Hex Head 36 446136 4 Lockwasher 5 16 37 64163 29 4 Flat Washer 5 16 38 553020 1 Gasket Exhaust 39 4117962 1 Decal Warranty Void Decal wrapped anglino temperature switch and wires Change from previous revision 65 TURFCAT T628D Serial No All 18 1 Fuel and Hydraulic Tanks 66 TURFCAT T628D Item Part No Qty Description Serial Numbers Notes 1 2198248 1 Tank Hydraulic 2 361117 3 Bushing 3 2198159 2 Fitting 1 4 90 Elbow 4 158122 01 Ile Tube Sight Glass 5 2690025 11 Fitting 3 8
115. x plosion keep any device that may create sparks or flames away from the battery To prevent injury stand away from battery when the charger is turned on A damaged battery could explode 1 Refer to Section 4 9 Read the Battery and Charger s manual for specific instructions en 18 Verify battery polarity before connecting or disconnecting the battery cables 1 When installing the battery always assemble the RED positive battery cable first and the ground BLACK negative cable last When removing the battery always remove the ground BLACK negative cable first and the RED positive cable last Make sure battery is properly installed and secured to the battery tray Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the S tate of Ca lifornia to cause cancer reproductive harm Wash your hands after handling When connecting jumper cables Stop the engine on the vehicle with a good battery Connect RED jumper cable to the positive terminal on the good battery and to the positive terminal on the discharged battery Connect the BLACK jumper cable from the negative terminal on the good battery to the frame of the mower with the discharged battery After cables have been connected start the engine on the vehicle with the good battery then start the mower Whenever possible remove the battery from the mow

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