Service Manual - Whaley Food Service
Contents
1. ITEM PART DESCRIPTION 1 S0307 1 SWITCH NO BLOCK GE P9B10VN 2 FB55132503 1 CONTROL PLATE JOG ONLY CONTROLLER 3 N0541 1 DECAL ROTOR SWITCH VGG 4 EA55191600 1 WIRE HARN ROTOR SWITCH PLATE VGG 5 S0309 1 SWITCH MUSHROOM PUSH BLACK not shown 34 Rotisserie Oven Parts List Figure 6 DRIPPING DRAWER W DRAIN AB55130300 Table 6 DRIPPING DRAWER W DRAIN AB55130300 Parts ITEM PART QTY DESCRIPTION 1 V0020H 1 HANDLE FOR V0020 BALL VALVE 2 V0020 1 VALVE BALL 3 4 FULL PORT 3 WB55127200 1 DRIPPING DRAWER WI DRAIN VGG 8 WB55127100 DRIPPING DRAWER W O DRAIN VGG 8 WB55142100 DRIPPING DRAWER W O DRAIN VGG 5 35 Rotisserie Oven Parts List Figure 7 JACKSHAFT amp DRIVE AB55128700 FOR 208V 36 Rotisserie Oven Table 7 JACKSHAFT amp DRIVE AB55128700 Parts Parts List ITEM PART DESCRIPTION 1 TP0037 0 167 ft TAPE 7 8 DBL SIDE 3M6381 WHITE 2 TEO44UK 1 END PLATE AP ASKI 3 B0239 2 BEARING FCJ16F20 8 4 1 CAPACITOR FURNISHED w MOTOR 5 CH0013 1 CHAIN 40 ROLLER 60 PITCHES 6 0424 1 CLAMP COLLAR C12L14 1X1 75X 5 7 TE043UK 1 TERMINAL FUSE CARRIER 8 FUO19UK 1 FUSE T2 0A 9 0086 1 MOTOR 208V 48 5A BALDOR 10 KSA091 1 KEYSTOCK BOTTOM SHAFT 11 WSH044 4 WASHER 1 4 LOCK ZINC PLTD 12 SH0110 1 ROTOR DRIVE SHAFT VGG 13 SCR302 4 SCREW 1 4 20 X 1 2 SOC BUT BLK 14 SCR138 22. Cause Possible Solution Oven heats up slowly Improper line voltage Contact service agent for corrective action Defective blower fan motor Contact BKI service agent for corrective action Defective heating element Contact BKI service agent for corrective action Control displays 999 under the temperature display Temperature probe connection loose or defective probe Contact service agent for corrective action Cavity lights do not illuminate when unit is on Individual cavity lamp does not illuminate Blown fuse Defective bulb Contact BKI service agent for corrective action Contact BKI service agent for corrective action 25 Rotisserie Oven Parts List Parts List Use the information in this section to identify parts To order parts call your local sales and service representative Before calling please note the serial number on the rating tag affixed to the unit Description Figure Table VGG Figure 1 Table 1 BASE PLATE Figure 2 Table 2 CONTROL PANEL Figure 3 Table 3 CONTROL PLATE CP0046 Figure 4 Table 4 CONTROL PLATE Figure 5 Table 5 DRIPPING DRAWER W DRAIN Figure 6 Table 6 JACKSHAFT amp DRIVE Figure 7 Table 7 INNER DOOR Figure 8 Table 8 OUTER DOOR FLAT Figure 9 Table 9 OUTER DOOR LOWER amp UPPER Figure 10 Table 10 DRIVE ROTOR Figure 11 Table 11 PASSIVE ROT
3. The TouchTEC controller incorporates an RS 232 interface allowing factory and field personnel to read out modify and write in the entire recipe and controller configuration using a special Controller Configuration program on a PC The program allows a user to read the configuration data from the controller edit any feature of the configuration write data back to the controller save the data to a file on the PC and to retrieve the data from a previously created file The file saved in the PC contains a description field to aid in identifying the contents of the configuration file Follow the steps below to program the controller using the RS 232 interface 1 2 Connect the communications interface module between the serial port on the PC and the controller Start the Controller Configuration program Select the COM port that the controller will use to communicate with the PC from the pull down list in the Controller Com area Click the OPEN button and select a previously created configuration file or click the READ button to download the configuration data from the controller Edit any of the following Description of the configuration file Recipe Parameters Max number of recipes visible four digit passcode Unit of Measurement for Temperature display and the Beep Type used at the end of the cook cycle Touch the SAVE button and save the file using a different name Touch the WRITE button to upload the new configuration data back to
4. Ensure that a licensed electrician perform the electrical installation in accordance with applicable local and national codes General Guidelines e Inthe absence of local codes refer to the latest edition of one of the following e National Electrical Code ANSI NFPA 70 20XX USA which can be obtained from The National Fire Protection Association Batterymarch Park Quincy MA 02269 e LEE Wiring Regulations Europe e Verify that the power supply conforms to the electrical rating listed on the oven data plate e Ensure that the appliance is grounded earthed 17 Rotisserie Oven Installation Chart 1 Location and Clearance Electrical Specifications North America 1Ph Gnd 60Hz Volts Amps KW Breaker 208 29 3 6 1 40 220 23 5 5 2 30 240 27 8 6 7 40 Electrical Specifications North America 3Ph Gnd 60Hz 81 19 32 Volts Amps KW Breaker 2072 3 208 17 2 6 1 25 220 13 8 5 2 20 240 16 3 6 7 25 Electrical Specifications Europe 230 400 Volts 3Ph Gnd E 50Hz Amps Watts Breaker L1 9 3 2182 10 L2 9 3 2130 L3 9 2 2120 t c 36 1 4 32 3 32 B 920 8 7 i 815 3 7 ET Hf Ji d 334592 IL 850 4 T X rd 6 1 4 36 1 16 23 21 32 159 1 915 9 n 600 8 Shipping Minimum Clearance Model Height Weight Combustible Surface Non Combustible Surface 1009 5 mm 195 KG 152 5 mm 152 5 mm VGG 5 39 7 in 430 Ib 6 in 6 in 18 Roti
5. Parts PART DESCRIPTION WSH266 4 WASHER 1 4 FLAT 5 5 BLT257 4 BOLT 1 4 20 X 5 8 CARRIAGE FB55148103 1 LATCH FLAT DOOR VGG 5 FB55131403 LATCH FLAT DOOR VGG 8 GL0348 1 GLASS INNER DOOR VGG 5 GLO74UK GLASS INNER DOOR VGG 8 FB55147903 1 HINGE FLAT DOOR VGG 5 FB55131503 HINGE FLAT DOOR VGG 8 6 FB55148003 1 MAGNET MOUNT FLAT DOOR VGG 5 FB55131303 MAGNET MOUNT FLAT DOOR VGG 8 7 MC0005 8 MAGNET 1 7 8 X 7 8 8 NUT097 4 NUT 1 4 20 SS 18 8 CAP 9 SP0031 4 SPACER TEFLON DOOR GLASS 10 WSH268 8 WASHER TEFLON VG Parts List Rotisserie Oven Figure 10 OUTER DOOR UPPER amp LOWER 40 Rotisserie Oven Parts List Table 10 OUTER DOOR UPPER amp LOWER Parts ITEM PART DESCRIPTION 1 0037 1 ft 7 8 DBL SIDE 3M6381 WHITE 2 WSH266 6 WASHER 1 4 FLAT 5 5 3 BLT257 6 BOLT 1 4 20 X 5 8 CARRIAGE 4 FB55140703 1 BUMPER BRKT OUTER DOOR VGG 5 FB45443403 BUMPER BRKT OUTER DOOR VGG 8 5 55141103 1 COVER MAGNET VGG 5 FB45443503 COVER MAGNET VGG 8 6 GI0349M 1 GLASS OUTER DOOR VGG 5 GLO300M GLASS OUTER DOOR VGG 8 7 FB55140803 1 LATCH PLATE OUTER DOOR VGG 5 FB45443203 LATCH PLATE OUTER DOOR VGG 8 8 FB55140503 1 HINGE PLATE LOWER OUTER DOOR VGG 5 FB55126303 HINGE PLATE LOWER OUTER DOOR VGG 8 FB55126403 HINGE PLATE UPPER OUTER DOOR VGG 8 9 WSH246
6. capacities and other special data Rotisserie Oven Introduction Specific Precautions ACAUTION Equipotential Ground Plane When a high current flows through a conductor differences in potential appear between the conductor and nearby metallic surfaces near the appliance As a result sparks may be produced between the appliance and surrounding metal surfaces These sparks could cause serious injury damage or fire BKI provides an Equipotential ground terminal for the connection of a bonding conductor after the installation of the appliance per IEC60417 1 This terminal is located on the drive side of the oven base and is marked with this symbol o Full Disconnection for IEC CE Regulations In accordance with Local and or National wiring codes the installer must provide a means of full disconnection for overvoltage Category conditions An IEC approved cord and plug combination will meet this requirement Units not provided with a cord and plug do not meet this requirement In accordance with Local and or National wiring codes the installer must provide the means of full disconnection Safe Work Practices Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling hot oven parts or touch any hot metal surface If you lose or damage your mitts you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor Always wear non skid shoes when
7. d aka 17 0 10 EE ii 17 To WEE 17 General Guidelines 17 Guidelines for European Appliances iii 20 euism 20 SUIV ASULOV MEM ILE 20 Maintenance sed 21 Scheduled 21 Oven Cleaning Daily 21 Troubleshooting 24 Parts List az aAarsAa 26 ganen ene i 45 Wiring Diagrams X 46 Kl 53 Rotisserie Oven Introduction Introduction Your BKI VGG is a computer controlled rotisserie oven It utilizes a revolving mechanism and heating elements that ensure even product cooking A touchscreen control and switches are provided to allow for quick setup and operation Removable components allow for easy maintenance and cleaning The BKI name and trademark on this unit assures you of the finest in design and engineering that it has been built with care and dedication using the best materials available Attention to the operating instructions regarding proper installation operation and maintenance will result in long lasting dependability to ensure the highest profitable return on your investment NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT
8. 4 20 X 1 HEX CAP 2 SCR059 16 SCREW 1 4 20 X 3 4 HEX CAP 3 VGG 5 FB55138403 1 BASE PLATE SSTL VGG5 VGG 8 FB55121810 BASE PLATE MOBILE VGG 16 or or FB55121903 BASE PLATE SSTL VGG 8 4 C0415 4 CASTER 3 SWIVEL W BREAK 5 N0543 1 DECAL EQUIPOTENTIAL GROUND 6 F0191 1 GROUND LUG TWO HOLE STREIGHT 7 F0082 8 THREAD INSERT 1 4 20 STEEL 8 WSH248 18 WASHERED LOCKNUT 1 4 20 ZINC 9 FB45475003 4 LEG BASE 10 F0083 8 THREADED INSERT 10 32 08 13 11 SCR383 8 10 32 x 1 2 SCREW 29 Parts List Rotisserie Oven Figure 3 CONTROL PANEL 30 Rotisserie Oven Table 3 CONTROL PANEL Parts Parts List ITEM PART DESCRIPTION 1 TB0065 3 TERM BLOCK 4 CONDUCTOR W MTG FOOT 2 TEO41UK 4 END PLATE LARGE TW 3 F0395 1 CONNECTOR 6 PIN MALE 4 F0382 1 CONNECTOR 16 PIN MALE 5 R0127 1 RELAY 4POLE 25A 220 230V 50 60HZ 6 R0172 1 RELAY 4 POLE 45A 220 230V 50 60HZ 7 FB55122009 1 CONTROLS MOUNTING PLATE VGG 8 0068 1 TERM BLOCK END PLATE 9 EB55191100 1 WIRE HARN COMPONENT PLATE VGG 10 R0171 1 RELAY SPDT 220 240V COIL UP MGT 11 SCR444 2 SCREW 6 X 3 8 PHIL PAN 12 SCR451 2 SCREW M4 X 5 PHIL PAN 13 SCR138 2 SCREW 10 X PHIL 14 TB0041 1 TERM BLOCK GROUND BLOCK 15 MA55129400 1 TERM BLOCK MGT RAIL 3 LONG 16 MB55146600 1 TERM BLOCK MGT RAIL 4 1 16 LONG 17 TB0037 4 TERM BLOCK SAK10 60A 600V 18 TB0040 1 TERM BLOCK STOPS 020616 19
9. 4 WASHER 10 INT TOOTH S S 10 FB55141003 1 MAGNET MOUNT OUTER DOOR VGG 5 FB45455703 MAGNET MOUNT OUTER DOOR VGG 8 11 MC0005 7 MAGNET 1 7 8 X 7 8 12 FB55140903 1 MAGNETIC CATCH BRKT OUT DOOR VGG 5 FB55126503 MAGNETIC CATCH BRKT OUT DOOR VGG 8 13 NUT132 4 NUT 10 24 SS 18 8 HEX CAP 14 NUT097 6 NUT 1 4 20 SS 18 8 CAP 15 SCR136 4 SCREW 10 24 X 3 8 SLTD TRUSS 16 SCR006 4 SCREW 8 X 1 2 PHIL PAN 17 SP0031 6 SPACER TEFLON DOOR GLASS 18 WSH268 12 WASHER TEFLON VG 41 Rotisserie Oven Parts List Figure 11 DRIVE ROTOR AB45418100 Table 11 DRIVE ROTOR AB45418100 Parts ITEM PART DESCRIPTION 1 DC0101 1 COUPLING DRIVE VG 2 WSH246 4 WASHER 10 INT TOOTH S S 3 RO0042 1 ROTOR DRIVE SIDE VGG 5 RO0040 ROTOR DRIVE SIDE VGG 8 4 SCR434 4 SCREW 10 24 X 3 8 PHIL TR HD 42 Rotisserie Oven Parts List Figure 12 PASSIVE ROTOR AB45418000 Table 12 PASSIVE ROTOR AB45418000 Parts ITEM PART DESCRIPTION 1 F0362 1 RETAINING RING 1 INTERNAL 2 B0251 1 BEARING DISC 3 0250 1 BEARING SLEEVE 750 ID 4 WSH246 4 WASHER 10 INT TOOTH S S 5 DC0100 1 COUPLING PASSIVE VG 6 RO0043 1 ROTOR PASSIVE SID VGG 5 RO0041 ROTOR PASSIVE SID VGG 8 7 SCR434 4 SCREW 10 24 X 3 8 PHIL TR HD 43 Rotisserie Oven Parts List Figure 13 ROTOR SHAFT WELDMENT WB45445800 Table 13 ROTOR SHAFT WELDMENT
10. MOTOR 208 240v H1 C0321 CALROD 3400W 208V H2 C0322 CALROD 3400W 230V H3 L1 LI016UK CLR PILOT UGHT 250V L2 LIO37UK LAMP 230V M1 M0086 GEARMOTOR 0087 GEARMOTOR R1 R0127 CONTACTOR 208v 220 240 R2 R3 RO171 RELAY SPOT 220 240 SW1 50304 2 POS OPERATOR 50307 CONTACT BLOCK N O SW2NS0309 PB OPERATOR SW3 SQ307 CONTACT BLOCK 1 SW4 S0363 REED SWITCH N O SWS Sw6 50355 MICRO SWITCH 181 180037 TERMINAL SECTION 180041 GROUND TERMINAL Td GROUND TERMINAL SEC TEO43UK FUSE CARRIER TERMINAL STOP BLOCK AUK TERMINAL RIER TC1 TM015UK THERMOSTAT HI LIMIT TC2 CPO046 CONTROLLER ROTISSERIE 230 V DRIVE MOTOR CONNECTION PHASE No OF WIRES 1 DRAWN BY j DATE AMPS KILOWATTS 47 BREAKER SIZE 10 6 40 se s DRAWING No Rotisserie Oven Wiring Diagrams Figure 16 VGG 8 230 400 240 415 50Hz 3 Phase SB55192200 COMPONENT PLATE 3 Ph WYE Wiring Configurotion uu N SW4 SW5 22 3559 DEA COMPONENT CN1 F0382 CONNECTOR 16 PIN F FO380 CONNECTOR 16 PIN M CN2 F0395 CONNECTOR 6 PIN F f0378 CONNECTOR 6 PIN M Fi F0394 FUSE B A F2 FUDIOUK FUSE 1 2 A FUOO4UK FUSE HOLDER sw FNINMOOS7 FAN MOTOR 230V 50 Mz FN2 FNOO32 FAN IMPELLER ur nd QUNM AU UN TEO41UK TERMINAL BARRIER H2 C0322 CALROD 3400wG230V 182 TBOO65 TERMINAL SECTION 4 COND H3 TB3 TB0037 TERMINAL SECTION T80041 GROUND TERMINAL SEC L1 LIO16UK CLR PILOT LIGHT 250V L2 LIOS7UK LAMP 2
11. WB45445800 Parts ITEM PART DESCRIPTION 1 WB55142800 1 ROTOR SHAFT VGG 5 WB4545800 ROTOR SHAFT VGG 8 44 Rotisserie Oven Accessories Description Accessory Figure Item MEAT BASKET w 4 GOOSERS VGG 8 MB0037 Figure 14 1 Not available for VGG 5 MEAT BASKET VGG 5 MB0040 Figure 14 2 MEAT BASKET VGG 8 MB0038 MEAT FORK VGG 5 MF0044 Figure 14 3 MEAT FORK VGG 8 MF0032 VEE SPIT VGG 5 MF0045 Figure 14 4 VEE SPIT VGG 8 MF0038 BKI RUBBER GLOVE G0089 Figure 14 5 Figure 14 Accessories 45 Rotisserie Oven Wiring Diagrams Refer to the table below to find the wiring diagram associated with your unit Wiring Diagrams Wiring Diagram Part Figure VGG 8 208V 220V 240V 3 Phase SB55192100 Figure 15 VGG 8 230 400 240 415 50Hz 3 Phase SB55192200 Figure 16 VGG 8 208V 220V 240V 1 Phase SB55194300 Figure 17 VGG 5 208V 220V 240V 3 Phase SB55194000 Figure 18 VGG 5 230 400 240 415 50Hz 3 Phase SB55194100 Figure 19 VGG 8 208V 220V 240V 1 Phase SB55194200 Figure 20 46 Rotisserie Oven Wiring Diagrams Figure 15 VGG 8 208V 220V 240V 3 Phase SB55192100 gms Zo JIYTd HIUMS 3 Ph DELTA Wiring Configuration tt 12 COMPONENT PLATE SW4 SW5 COMPONENT LEGEND CNI FO382 CONNECTOR 16 PIN FO380 CONNE F2 FUO1OUK FUSE 1 2 A FUOO4UK FUSE HOLDER FN1NM0096 FAN
12. handling of any leftover product Storage Of Prepared Foods e Cold foods should be kept at or below 38 F 3 C e Hot foods must be maintained to meet local health codes usually a minimum 145 F 63 C Rotisserie Operation Operation Controls and Indicators TouchTEC CUSTOMER SIDE OPERATOR SIDE Rotisserie Oven Hardware Controls Operation Item Description Function 1 Rotor Switch Depressing the switch allows the operator to jog the rotor position when the door is open Releasing the switch stops the rotor 2 Main Power Isolator Light This light illuminates to indicate that power is being applied to the oven from the Main Power Isolator Circuit Breaker 3 Main Power Switch Turns power to the entire unit on or off When placed in the on position the Touchscreen controller is powered lights illuminate and the rotor motor engages if both doors are closed When placed in the off position power is removed from the entire unit 4 Analog Touchscreen Controller Used for operation and programming of the oven A built in beeper is used to indicate touchscreen presses and other oven functions It has 15 programmable cooking recipes Software Controls Operation Screens Screen Name Screen Startup Description Appears when the Main Power Switch is placed in the on position Controller Off TOUCH TO START Appears after the Startu
13. the controller Disconnect the the communications interface module between the serial port on the PC and the controller 14 Rotisserie Oven Operation Operation with the Controller Use the procedures below to view a separate or to activate cycle using a one of the preprogrammed recipes Viewing Recipes 1 Turn on the Main Power Switch The Startup screen will briefly appear then the Controller Off screen will display 2 Touch anywhere on the touchscreen The Recipe Selection screen will appear displaying a list of recipes 3 Use the up down arrow buttons to highlight the recipe you wish to view then touch it A Recipe Settings screen will appear 4 Usethe up down arrow buttons to view any settings for the recipe selected 5 Touch the X button momentarily to return to the previous screen Cooking 1 Turn on the Main Power Switch The Startup screen will briefly appear then the Controller Off screen will display 2 Touch anywhere on the touchscreen The Recipe Selection screen will appear displaying a list of recipes 3 Use the up down arrow buttons to highlight the recipe you wish to use then touch the GO button If a preheat temperature was programmed then the Preheat Cook Selection screen will appear If no preheat temperature was programmed then the controller enters the Ready To Cook mode displaying the Ready To Cook screen e fthe Preheat Cook Selection screen appears do either of the foll
14. the warranty as stated above excluding travel and or other expenses incidental to the replacement of the defective part where replacement work is performed during standard business hours and not subject to overtime holiday rates and or any additional fees IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO FOOD SPOILAGE OR PRODUCT LOSS WARRANTY DOES NOT COVER GLASS BREAKAGE THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE REPLACEMENT PARTS Any appliance replacement part with the exception of lamps fuses and glass which proves to be defective in material or workmanship within ninety 90 days of installation will be replaced without charge F O B Factory Simpsonville SC or F O B authorized Distributor The user shall have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part Rotisserie Oven Table of Contents Table of Contents Table e ET 1 Introductioh mE 2 Safety Precautions E 2 Safety Signs and Messages ss ssssssssssssssssssesssssssseseeneenseesseeseeseeseeseesseeseeseeseesens 2 Specific PrECAULI
15. working around the oven or any other equipment Never wear loose clothing such as neckties or scarves while operating this equipment Keep loose hair tied back or in a hair net while operating this equipment Always wear appropriate personal protection equipment during the cleaning process to guard against possible injury Rotisserie Oven Introduction WARNING DANGEROUS VOLTAGE This equipment uses high voltage Serious injury can occur if you or any untrained or unauthorized person installs services or repairs this equipment Always Use an Authorized Service agent to Service Your Equipment Keep this manual with the Equipment This manual is an important part of your equipment Always keep it near for easy access If you need to replace this manual phone the applicable Technical Services Department BKI North America 864 963 3471 BKI Europe 44 0870 9904242 Protect Children Keep children away from this equipment Children may not understand that this equipment is dangerous for them and others NEVER allow children to play near or operate your equipment Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment Keep all safety labels clean and in good condition Replace any damaged or missing safety labels Refer to the Safety Labels section for illustration and location of safety labels on this unit If you need a new safety label obtain the num
16. 30V M1 GEARMOTOR 230V R1 R0127 CONTACTOR 4P R2 R3 RO17 RELAY SPOT 220 240V e uum formes BU TAH 2 22 06 230 400 240 415 50 Hz MODEL No PHASE TYPEISIZE DRAWING No w amener sessi 48 Rotisserie Oven Wiring Diagrams Figure 17 VGG 8 208V 220V 240V 1 Phase SB55194300 3iYld HOLIMS 5 N NAWY o 1 Ph DELTA Wiring Configuration 0069 JUMPER USED ON CUSTOMER SIDE SWITCH 5000 BACK MODELS SWINS0304 2 POS OPERATOR 50507 CONTACT BLOCK 1 NO SW4 S0363 REED SWITCH N O SW5 SW6 S0355 MICRO SWITCH T81 T80046 TERMINAL SECTION 0048 GROUND TERMINAL SEC zw TERMINAL ad TEO44UK TERMINAL BARRIER TC1 TMO15UK THERMOSTAT HI LIMIT TC2 CP0037 CONTROLLER ROTISSERIE 1 0052 TRANSFORMER 230vx12V i 230 V DRIVE MOTOR CONNECTION MODEL No VOLTAGE AMPS KILOWATTS BREAKER SIZE PHASE No OF WIRES Pt rm e wa na toe m m SIZE DRAWING No sra gt an 2 551943 49 Rotisserie Oven Wiring Diagrams Figure 18 VGG 5 208V 220V 240V 3 Phase SB55194000 TO M ROTOR MOTOR SEE CONNECTION DIAGRAM DRIVE MOUNT Le Y SOSE I BEN 2 bi 3 Ph DELTA Wiring Configuration t 12 13 COMPONENT 1 82 CONNECTOR 16 PIN F0380 CONNECTOR 16 PIN CN2 F0395 CONNECTOR 6 PIN F0378 6 PIN Fi F0394 FUSE 8 A SW4 S0363 F2 FUO10UK FUSE 1 2 A FN1NM
17. Fuse Contact BKI service agent for corrective action Safety cut out thermostat tripped or defective Contact service agent for corrective action Defective contactor Contact BKI service agent for corrective action Rotor not rotating Door not completely closed Check that both doors are completely closed Defective door switch Contact BKI service agent for corrective action Blown Fuse Contact BKI service agent for corrective action Defective contactor Contact BKI service agent for corrective action Defective motor or capacitor Contact BKI service agent for corrective action Rotor will not rotate while depressing Rotor switch with door open but operates with doors closed Defective rotor switch Contact BKI service agent for corrective action Oven does not heat at all Improper program settings Improper parameter settings Check program settings Contact BKI service agent for corrective action Fan cover amp circulation bottom not installed or improperly installed Check that components are properly installed Fan cover switch defective Contact service agent for corrective action Defective controller or contactor Contact service agent for corrective action Heating elements not functioning Contact service agent for corrective action 24 Rotisserie Oven Problem
18. If you have any questions please contact your BKI Distributor If they are unable to answer your questions phone the applicable BKI Technical Services Department BKI North America 864 963 3471 BKI Europe 44 0870 9904242 Safety Precautions Always follow recommended safety precautions listed in this manual Below is the safety alert symbol When you see this symbol on your equipment be alert to the potential for personal injury or property damage Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken Know and understand the meaning of these instructions signs and messages Damage to the equipment death or serious injury to you or other persons may result if these messages are not followed A DANGER This message indicates an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING This message indicates a potentially hazardous situation which if not avoided could result in death or serious injury ACAUTION This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This message is used when special information instructions or identification are required relating to procedures equipment tools
19. OMS si RC 3 Sale Work Practices i P 3 Safety Labels n 6 Health And Sanitation Practices ul 7 FOOd raro 7 Storage e 7 Coding COOKE 0 5 25 O a ten 7 Storage Of Prepared ae wyk Z YW e veu ardeat sen be ey oet svedese eyes pe de uen attendant 7 8 Controls and IMGICALONS mE 8 Hardware Controls 9 Software Controls Operation Screens iii 9 Software Controls Programming Screens Nt 12 Programming the Controller Using the Touchscreen Interface 44 sa 13 Edit Recipe M M 13 easier 14 Programming the Controller Using the RS 232 Interface i 14 Operation with the Controller 15 Viewing e 15 COOKING t 15 ACCESSO USG 16 Standard Meat forks cidit eerie d ek ua enki da ee EE a ia a 16 EE 16 Installation iii 17 Unpacking and Rm 17 Location and ClearariGe ne
20. OO96 FAN MOTOR 208 240v WPELLER LI LIO16UK CLR PILOT LIGHT 250V L2 L037UK LAMP 230V t 40 25A 4P R3 R0171 RELAY SPDT 220 240 MODEL No VOLTAGE AMPS 9 BREAKER SIZE VGG 5 208 17 2 25 PHASE No OF WIRES P ao us s m DRAWN BY DATE 6 20 06 50 LEGEND 541150304 2 POS OPERA S0307 CONTACT BLOCK 1 N O F SW2NSO309 PB OPERATOR SW3 50307 CONTI 230 DRIVE MOTOR CONNECTION TYPEISIZEI DRAWING No Rotisserie Oven Wiring Diagrams Figure 19 VGG 5 230 400 240 415 50Hz 3 Phase 5 55194100 kr ET Wiring Configuration H FNINMO097 FAN MOTOR 230V 50 Hz FNOO32 FAN IMPELLER FN2 FNOO 2 COOLING FAN 250 HIN 2 0327 CALROO 19000W9230V L1 U016UK CLR PILOT LIGHT 250 L2 U037UK LAMP 230V M1 M0087 220 240V R1 RO127 CONTACTOR 4P R2 R3 R0171 RELAY SPOT 220 240 m o HMS ems LE jT H 5 QUA tel E ud DE COMPONENT PLATE SW4 LEGEND 541150304 2 POS OPERATOR S0307 CONTACT BLOCK 1 N O 542150309 PB OPERATOR SW3 50307 CONTACT BLOCK NO SW4 50363 REED SWITCH N O Sws SW6 50355 MICRO SWITCH TB1 TB0037 TERMINAL SECTION 780041 GROUND TERMINAL SEC 180040 TERMINAL STOP BLOCK TEO41UK TERMINAL BARRIER 230 V DRIVE MOTOR CONNECTION TAH 2 09 06 230 400 50 Hz MODEL No PHASE VGG 5 3Ph N E current a Power w P TYPEISIZE DRAWING No 51 Rotisserie
21. OR Figure 12 Table 12 ROTOR SHAFT WELDMENT Figure 13 Table 13 26 Parts List Rotisserie Oven Figure 1 VGG INTERLOCK SWITCH DETAIL BLOWER FAN DETAIL eS VW 2226 7 54 77 N o LN GEN REED SWITCH DETAIL CONTROL PLATE ac gt LL Es ao lt CONTROL PANEL 27 Rotisserie Oven Parts List Table 1 VGG Parts ITEM PART QTY DESCRIPTION 1 0096 1 VGG 5 BLOWER MOTOR 208 240 V 60 HZ or or BLOWER MOTOR 208 240 V 50 HZ M0097 2 VGG 8 2 FN0032 2 FAN BLADE 3 NUT292 2 NUT 1 4 20 LH THREAD WING 4 S0355 1 MICRO SWITCH 5 S0363 4 MAGNETIC REED SWITCH 6 FN0012 1 COOLING FAN 230 V 7 SCR315 4 SCREW 6 32 x 2 8 B0466 6 UPPER ELEMENT HOLDER 9 B0467 6 LOWER ELEMENT HOLDER 10 VGG 5 C0325 3 HEATING ELEMENT 19000 W 208 V or or C0327 HEATING ELEMENT 1900 W 220 240 V VGG 8 C0321 HEATING ELEMENT 3400 W 208 V or or C0322 HEATING ELEMENT 3400 W 220 240 V 11 SHO111 1 PASSIVE SHAFT 12 LIO33UK 8 LAMPHOLDER BODY 13 LIO34UK 8 GASKET LENS 14 LIO35UK 8 FRAME LENS 15 LIO38UK 8 LENS LAMPHOLDER 16 LI037UK 8 REPLACEMENT BULB 25 W 240 V 28 Rotisserie Oven Parts List Figure 2 BASE PLATE LEGS OPTIONAL ON VGG 8 ONLY BA N i Table 2 BASE PLATE Parts ITEM PART DESCRIPTION 1 SCR060 2 SCREW 1
22. Operation Screen Name Screen Description Hold RECIPE 02 350 Holding Time 0 09 EXTRA Displays once the cook cycle is complete if a hold temperature was programmed This screen displays the hold temperature or nothing if set to OFF and the elapsed time in the hold mode The EXTRA button is available here so the product can be cooked for more time if required The highlighted letter H works as described for the Preheat screen The T button works as described for the Preheat Cook Selection screen Touching the X button for 3 seconds returns you to the Recipe Selection screen Extra Cook EXTRA COOK S n Appears when the EXTRA button is touched from the Cooking or Hold screens Use the up and down arrow buttons to set the amount of additional cook or hold time in 5 minute increments Touch the GO button to add the additional time you set Touch the X button to return to the previous screen without adding any extra cook or hold time 11 Rotisserie Oven Operation Software Controls Programming Screens Screen Name Screen Description Startup Appears when the Main Power Switch is placed in the on position Controller Off Appears after the Startup screen displays Indicates that the controller is turned off Touching anywhere on the screen will turn the controller on and display the Recipe Selection screen TOUCH TO START Recipe Selection Appears once th
23. Oven Wiring Diagrams Figure 20 VGG 8 208V 220V 240V 1 Phase SB55194200 ad H2uMS TSMS 1 Ph Wiring Configuration F2 FUO10UK FUSE 1 2 A FUOO4UK FUSE HOLDER 905 FNINMO096 FAN MOTOR 230V 60 Hz 546 0097 FNOO32 FAN IMPELLER L1 U016UK CLR PROT LIGHT 250 L2 U037UK LAMP 230v M1 M0086 TEOS4UK TERMIN 10087 GEARMOTOR 220 2407 E THERMOSTAT RICUMIT R1 RO172 CONTACTOR 40A 4P 0046 CONTROLLER ROTISSERIE EET R2 RO12 CONTACTOR 25 4P CONNECTION MODEL No VOLTAGE 5 BREAKER SIZE VGG 5 208 29 3 40 PS ms Lal s sac m DRAWN BY DATE 52 Rotisserie Oven Notes Notes 53 BKI gt P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A 110280 0307
24. Rotisserie Oven MODEL VGG with TouchTEC Controller Service Manual Fresh ideas in foodservice equipment Warranty Information LIMITED ONE YEAR WARRANTY BKI The Company warrants to the original purchaser that at time of shipment from the Company factory this equipment will be free from defect in materials and workmanship Written notice of a claim under this warranty must be received by the Company within ONE YEAR from the date of installation but no longer than ONE YEAR AND THREE MONTHS from date of shipment from the factory Defective conditions caused by abnormal use or misuse lack of or improper maintenance damage by third parties alterations by unauthorized personnel acts of God failure to follow installation and or operating instructions or any other events beyond the reasonable control of the Company will NOT be covered under this warranty The obligation of the Company under this warranty shall be limited to repairing or replacing at the option of the Company part with the exception of lamps fuses and glass which are not covered under warranty which is found defective in the reasonable opinion of the Company Any part found defective by the Company will be repaired or replaced without charge F O B factory Simpsonville South Carolina or F O B authorized Distributor The Company and or its authorized representatives will assume the normal replacement labor expense for the defective part for the period of
25. SCREW 10 X 1 2 PHIL 15 S0702 1 SPROCKET 40B19 5 8 KEYED BORE 16 50703 1 SPROCKET 40B35 1 KEYED BORE 17 TB0039 1 TERM BLOCK ENDS 011792 18 TB0041 1 TERM BLOCK GROUND BLOCK 19 MA55113300 1 RAIL TERM BLOCK MGT VGUK 20 TB0037 1 TERM BLOCK SAK10 60A 600V 21 0040 1 TERM BLOCK STOPS 020616 22 WSH277 2 WASHER THRUST 1 00 X 1 69 X 06 23 WB55128600 1 JACKSHAFT HOUSING WELD VGG 24 F0145 2 WIRE JOINT 3M 30 146 37 Rotisserie Oven Figure 8 INNER DOOR 55126200 Table 8 INNER DOOR AB55126200 Parts Parts List ITEM PART DESCRIPTION 1 WSH266 4 1 4 FLAT WASHER 2 F0139 11 AVK HEX INSERT 8 32 02 08 3 BUO20UK 4 BUSHING INNER DOOR GLASS 4 FB55140351 1 COVER HINGE VGG 5 FB55126051 COVER HINGE VGG 8 5 GL0348 1 GLASS INNER DOOR VGG 5 GLO74UK GLASS INNER DOOR VGG 8 6 FB55140102 1 HANDLE BRKT INNER DOOR VGG 5 FB55125802 HANDLE BRKT INNER DOOR VGG 8 7 FB55140203 1 MAGNET MOUNT INNER DOOR VGG 5 FB55125903 MAGNET MOUNT INNER DOOR VGG 8 8 MC0005 8 MAGNET 1 7 8 x 7 8 9 SCR439 5 SCREW 8 32X1 2 PHIL HD BLK 10 SCR007 2 SCREW 8X3 4 PHIL HD TYPE 11 SCR418 4 SCREW 1 4 20X1 SLTD TRUSS HD 12 WSH248 4 WASHERED LOCKNUT 1 4 20 13 WB55140000 1 WELDMENT HINGE VGG 5 WB55125700 WELDMENT HINGE VGG 8 Rotisserie Oven Figure 9 OUTER DOOR FLAT AB55131600 Table 9 OUTER DOOR FLAT AB55131600
26. TB0044 L1 2 TERM BLOCK TAGS L1 20 TB0044 L2 2 TERM BLOCK TAGS L2 21 TB0044 L3 2 TERM BLOCK TAGS L3 22 TB0044 N 2 TERM BLOCK TAGS 23 0150 1 THERMOSTAT 3 POLE LIMITED VGUK 24 0046 4 TERMINAL BLOCK SECTION 25 TB0047 3 TERMINAL END PLATE 26 TB0048 1 TERMINAL GROUND SECTION 27 TB0051 2 TERMINAL END SECTION 28 TB0043 1 TERMINAL JUMBER 3 POLE 29 EA55194400 1 WIRE HARNESS 1 Ph NEUTRAL for VGG8 1 Ph parts replaced by parts 24 28 not shown 31 Parts List Rotisserie Oven Figure 4 CONTROL PLATE 0046 32 Rotisserie Oven Table 4 CONTROL PLATE 0046 Parts Parts List ITEM PART DESCRIPTION 1 SCR422 4 6 32x3 4 WELD STUD SSTL 2 50307 3 CONTACT BLOCK 1 3 FB55144905 1 CONTROL PLATE TOUCH 4 CP0046 1 CONTROLLER OVEN 5 N0550 1 DECAL TOUCH SCREEN 6 F0394 1 FUSE 8A 5 x 20 mm 7 FUO10UK 1 FUSE 1 2 5 x 20 mm 8 FU004UK 2 FUSEHOLDER 5 x 20 mm 9 EB55192500 1 HARNESS CONTROL PLATE 10 FB55145009 1 MOUNT FUSE HOLDERS 11 NUT253 4 NUT 6 32 HEX NYLON LOCK 12 S0309 1 PB OPERATOR MUSHROOM HEAD 13 LIO16UK 1 PILOT LIGHT CLEAR 250V 14 RIV172 4 RIVET 1 8 X 1 4 CS 15 50304 1 SWITCH OPERATOR 2 POSITION not shown 33 Rotisserie Oven Parts List Figure 5 CONTROL PLATE AB55123500 Table 5 CONTROL PLATE AB55123500 Parts
27. Temp 360F n to edit a specific recipe parameter The editable M parameters are Recipe name Preheat Temp Cook e 4 gt Temp Cook Time and Hold Temp The left and right arrow buttons are used to move the cursor under the character to be changed The up and down arrow buttons changes the character as desired The Preheat Temp and Hold Temp parameters can be turned off by scrolling the temperature below 150 Touch the SAVE button to save the changed parameter Touch the X button to abort all changes and return to the previous screen Programming the Controller Using the Touchscreen Interface Use the procedures below to edit a separate recipe or to change the basic controller configuration Edit a Recipe 1 9 Turn on the Main Power Switch The Startup screen will briefly appear then the Controller Off screen will display Touch anywhere on the touchscreen The Recipe Selection screen will appear displaying a list of recipes Touch any recipe for 3 seconds The Security screen will appear Use the up down and left right arrow buttons to enter the passcode and touch the GO button The Program Mode Selection screen will appear if a valid passcode is entered Touch the COOK PROGRANS option A Recipe Edit Selection screen will appear Highlight the recipe you want to edit using the up down arrow buttons then touch the EDIT button The Parameter Selection screen will appear Use the up down arrow buttons to vi
28. am clean or get excess water in the interior of the cabinet as this can damage unit This appliance is not intended to be cleaned with a water jet 1 Allow oven to cool below 50 120 F 2 Turn the Main Power Switch off and disconnect from the Main Power Isolator Circuit Breaker 3 Empty the grease drawer using the drain valve or fat pump 4 Remove all food products from the unit 5 Remove V spits meat forks hanging baskets and drip trays from the unit and place them in a large sink to soak in hot cleaning solution Clean the components with warm water a sponge and BKI Cleaner Wipe dry with a clean cloth 21 Rotisserie Maintenance 6 Remove the Rotor System as described below a Liftthe washer from the groove and slide down the shaft b Slide each rotor cup down the shaft c Remove the inner shaft NOTE The welded bead in the center of shaft denotes the shaft removal direction d Remove rotors 7 Place the Rotor System components in a large sink to soak in hot cleaning solution Clean the components with warm water a sponge and Cleaner Wipe dry with a clean cloth 8 Remove the Fan Guard Circulation Bottom and Fan Blades as described below a Unfasten counterclockwise each 1 4 turn latch on the Fan Guard and remove from oven VGG 5 1 4 TURN LATCH FAN COVER 55150305 VGG 8 55150405 FAN GUARD 22 Rotisserie Oven b Maintenance Pull Circulation Bottom out o
29. avity away from you 2 Run pointed ends of meat fork through sides of chicken under wings and through thighs breast up and legs down Ensure that legs of adjacent birds DO NOT PRESS TIGHTLY TOGETHER this will cause the area of contact to be under cooked 3 Load the meat forks by holding the meat fork with the handle to the right hand side facing up 4 Open the oven door 5 Press Rotor Switch to rotate rotor to open position if required 6 Place the pointed ends of the meat fork into the left hand disc holes 7 From the control side push the meat fork into the disc to allow the right hand handle end pins locate into the right hand disc 8 Besure to adjust the meat fork position so that the handle end locates firmly in the spit groove Baskets Baskets can be used for large chickens or other meats After loading with product simply locate pins in the holes on the discs 16 Rotisserie Oven Installation Installation A WARNING Serious injury equipment damage or death could result if attempting to install this oven yourself Ensure that an authorized BKI service agent install the oven Unpacking and Handling It is the owners responsibility to file all freight claims with the delivering truck line Inspect all cartons and crates for damage as soon as they arrive If damage to cartons or crates is found or if a shortage is found note this on the bill of lading all copies prior to signing If damage is found when the e
30. ber of the specific label illustrated on page 6 then phone the applicable BKI Technical Services Department BKI North America 864 963 3471 Europe 44 0870 9904242 Rotisserie Oven Introduction Be Prepared for Emergencies Be prepared for fires injuries or other emergencies Keep a first aid kit and a fire extinguisher near the equipment You must use a 40 pound Type BC fire extinguisher and keep it within 25 feet of your equipment Keep emergency numbers for doctors ambulance services hospitals and the fire department near your telephone Know your responsibilities as an Employer e Make certain your employees know how to operate the equipment e Make certain your employees are aware of the safety precautions on the equipment and in this manual certain that you thoroughly trained your employees about operating the equipment safely Make certain the equipment is proper working condition If you make unauthorized modifications to the equipment you will reduce the function and safety of the equipment Rotisserie Oven Introduction Safety Labels N0531 N0166 A NOTICE This rotisserie oven has been Do not use harsh cleaners equipped with removable when cleaning this unit rotors Allow unit to cool to room temperature before De not cover or remove is label More cleaning DANGER HIGH VOLTAGE Turn power off before servicing May have more than on
31. duct can be loaded The user places the product to be cooked into the cooking cavity and touches the COOK button to start the cooking process If the door is opened and or the temperature drops below 25 below the preheat temperature the screen will flash and beep every 30 seconds until the COOK button is touched The highlighted letter H works as described for the Preheat screen The T button works as described for the Preheat Cook Selection screen Touching the X button for 3 seconds returns you to the Recipe Selection screen Cooking RECIPE 02 350F 2058 EXTRA Displays once the COOK button is touched from the Ready To Cook screen This screen shows the cooking temperature the time remaining in the cook cycle and the elapsed time shown with the progress bar at the bottom of the screen Hold the X button for 2 seconds to stop the cook in progress The EXTRA button can be used to add more cook time to the cycle The cook cycle ends when the cook time elapses This is indicated by three 2 second beeps If a hold temperature was programmed then the Hold screen is displayed If no hold temperature was programmed then the screen will flash and beep until touched The highlighted letter H works as described for the Preheat screen The T button works as described for the Preheat Cook Selection screen Touching the X button for 3 seconds returns you to the Preheat Cook Selection screen 10 Rotisserie Oven
32. e Controller Off screen is touched RECIPE 01 Touch any recipe for 3 seconds to enter the programming mode Touch the X button for 3 seconds RECIPE 03 to turn the controller off RECIPE 04 Program Security ENTER CODE Appears upon entering the programming mode and is used to enter a 4 digit passcode When the controller is 0000 first powered 0000 is used to access the programming EJ D mode Upon subsequent access if you dont want to use a special passcode but want to leave it 0000 just press the GO button If you do want to use a special passcode configure one using the Basic Setup screen Use the left and right arrow buttons to move the cursor under the digit be changed The up and down arrow buttons increase or decrease the digit as desired Touch the GO button to submit the security passcode Ifthe passcode is valid the Programming mode Selection screen will appear Ifthe passcode is invalid the Program Security screen will reappear showing the passcode you entered Touch the X button to return to the previous screen Program Mode PROGRAMMING MODE Appears once a valid passcode is entered from the Selection Benz Security screen Touch the BASIC SETUP option to BASIC SETUP change basic controller parameters Touch the COOK COOK PROGRAMS PROGRAMS option to change cook parameters for specific recipe Touch the X button to return to the Recipe Selection screen Basic Setup Appears when the BASIC SETUP option is touch
33. e disconnect switch Do net cover or remove label N 0202 Rotisserie Oven Introduction Health And Sanitation Practices BKI Rotisserie Ovens are manufactured to comply with health regulations and are tested and certified to NSF and FSA standards You must operate the equipment properly using only quality products and use meat thermometers to insure meats are thoroughly cooked Food Handling e Wash hands thoroughly in warm soapy water after handling raw poultry or meats e Clean and sanitize all utensils and surfaces that have been in contact with raw products Clean and sanitize the meat forks or baskets between cooking e Never place cooked meats on the same surfaces used to prepare raw meats unless the area has been thoroughly cleaned and sanitized Storage Of Raw Meats e Designate an area or shelf strictly for the storage of all raw meats to be used in the rotisserie e Raw product must always be stored at temperatures below 38 F 3 C e Never store or mix raw foods above cooked foods as this is a health hazard The drippings from raw foods contaminate cooked or processed foods e All chicken and chicken parts to be stored overnight must be thoroughly iced down and refrigerated Coding Cooked Foods All products cooked during the day should be sold the same day NOTE It is not the intent of the rotisserie program to have unsold merchandise at the end of the cooking day Follow your company s procedures for the
34. ed from the Programming Mode Selection screen Use this CHANGE CODE screen to configure the controller to display temperature UNITS F in Fahrenheit of Centigrade to use short or long beeps SIGNAL MODE Cont at the end of a cook cycle and to modify the four digit D passcode in the bottom right corner toggles between English and Spanish on the display Touch the X button to return to the previous screen Recipe Edit Appears when the COOK PROGRANS option is Selection touched from the Programming Mode Selection screen RECIPE 03 Use the up and down arrow buttons to highlight the RECIPE 04 recipe then touch the EDIT button Touch the X button to return to the previous screen r RECIPE 02 This screen is used to select the recipe you want to edit ci 12 Rotisserie Operation Screen Name Screen Description Recipe Parameter Appears when arecipe is selected and the EDIT button Selection eli is touched from the Recipe Edit Selection screen This Preheat Temp 360F screen is used to select a specific recipe parameter to Cook Temp 360F Ka edit Use the up and down arrow buttons to scroll Cook Time 1 10 through the list of parameters and touch the parameter you want to change Touch the X button to return to the previous screen Recipe Parameter RECIPE 02 Appears when parameter is touched from the Edit Recipe Parameter Selection screen This screen is used A Ck
35. es the oven will automatically shut down and should be switched Off disconnected from the mains and allowed to cool NOTE The thermal cut out will not re set automatically The oven must not be re used until a qualified electrician or BKI service agent has checked it 20 Rotisserie Oven ACAUTION Maintenance Maintenance Failure to comply with the maintenance below could result in a serious accident or equipment damage Failure to remove power from this unit before performing maintenance may cause severe electrical shock This unit may have more than one disconnect switch Scheduled Maintenance Use the following table to help manage scheduled maintenance activities Frequency Performed By Part Activity Daily User Entire Oven Perform oven cleaning procedure 6 months User Fan Blade Remove and replace Oven Cleaning Daily Cleaning is not only necessary for sanitary reasons but will increase sales appeal and maximize operating efficiency ACAUTION Failure to remove power from this unit may cause severe electrical shock This unit may have more than one disconnect switch Always wear appropriate personal protection equipment during the cleaning process to guard against possible injury Using abrasive cleaners may damage the cabinet finish Use only a mild soap and water solution DO NOT USE OVEN CLEANER on this machine Caustic cleaners can cause damage to the machine Never ste
36. ew the recipe parameters and touch the parameter you want to edit The Parameter Edit screen will appear Change the parameter value using the left right and up down arrow buttons then touch the SAVE button to save your changes You will return to the Parameter Selection screen Repeat the process to change any other parameters 10 Touch the X button as necessary to return to the Recipe Selection screen 13 Rotisserie Oven Operation Edit the Basic Setup 1 8 9 Turn on the Main Power Switch The Startup screen will briefly appear then the Controller Off screen will display Touch anywhere on the touchscreen The Recipe Selection screen will appear displaying a list of recipes Touch any recipe for 3 seconds The Security screen will appear Use the up down and left right arrow buttons to enter the passcode and touch the GO button The Program Mode Selection screen will appear if a valid passcode is entered Touch the BASIC SETUP option A Basic Setup Selection screen will appear Touch the parameter that needs to be changed A Basic Setup Parameter Edit screen appears Change the parameter value using the left right and up down arrow buttons then touch the SAVE button to save your changes You will return to the Basic Setup Selection screen Repeat the process to change any other parameters Touch the X button as necessary to return to the Recipe Selection screen Programming the Controller Using the RS 232 Interface
37. f oven then unscrew clockwise the wing nut on each Blower Fan to remove the fan blades VGG 5 VGG 8 CIRCULATION BOTTOM WB55141600 FAN BLADE FN0032 WING NUT NUT292 JAM NUT NUT293 WB55127800 CIRCULATION BOTTOM FAN BLADE FN0032 WING NUT NUT292 JAM NUT NUT293 9 Place the Fan Guard and Circulation Bottom in a large sink to soak in hot cleaning solution Clean the components with warm water a sponge and Cleaner Wipe dry with a clean cloth 10 Carefully clean the fan blades using a scrub brush and hot cleaning solution Do not bend or disfigure the fan blades 11 Clean the top of oven Carefully clean around fan and surrounding areas 12 Clean grease drawer and tray area with hot soapy water 13 Replace the grease drawer 14 Clean the outside and inside of the rotisserie oven with warm water a sponge and an approved cleaner which is authorized for use on food surface areas 15 Reassemble the oven 23 Rotisserie Oven Troubleshooting Maintenance Problem Cause Possible Solution Unit will not turn on Main Power Isolator Light is not lit Unit power plug disconnected where applicable Plug unit into mating receptacle Problem with building power supply Check circuit breaker at building power panel If problem persists contact BKI service agent for corrective action Unit will not turn on Main Power Isolator Light is lit Blown
38. he supply end Note surge currents are present when this appliance is switched on from cold e Industrial plugs and sockets must comply with BS 4343 EN60309 IEC309 2 CEE17 Supply Cable Connection e Itis recommended that the power supply cable shall be an oil resistance sheathed flexible cable to BS 6007 code designation HO7 RN F e Itis required that the power supply cable connection to the appliance terminal block the earth conductor is to be made at least 50mm longer than the length of the live L and neutral N conductors so that if the supply cable is strained the earth conductor is the last to become disconnected e To gain access to the control panel and mains block connection remove the 4 side panel securing screws on the drive side of the oven e mains block is sited toward the bottom right hand side of the control box Cable entry is provided through the base of the oven e Refer to the mains wiring diagram for correct connection Operating Please read the operating instructions thoroughly and ensure all packaging has been removed before switching main power On IMPORTANT Ensure that whoever is operating this appliance is fully conversant with it s working and is made aware of the dangers of incorrect operation Safety Cut Out For added safety all VGG ovens have a built in thermal cut out to protect against over heating through component failure or incorrect use If for any reason the thermal cut out operat
39. owing e Touch the Preheat option to enter the Preheat mode The controller will display the Preheat screen Once the preheat temperature is reached the controller enters the Ready To Cook mode e Touch the Cook option to enter the Ready to Cook mode Once the temperature is within 5 of the cook temperature in the Ready To Cook mode the controller will emit three 2 second beeps indicating that the oven can be loaded with product 4 Load the product into the oven Use the Rotor Switch on the front panel to operate the rotors during loading 5 Close the door 6 Touch the COOK button The controller now enters the cook mode and displays the cooking temperature time remaining in the cook cycle and the elapsed time If necessary use the EXTRA button to add more cook time to the cycle At the end of a cook cycle the controller will emit three 2 second beeps and enter the Hold mode and display the Hold screen if a Hold temperature was programmed If a Hold temperature was not programmed the screen will flash and beep until touched 7 Open the oven door and check the product for proper internal temperature If necessary use the EXTRA button to add more cook time 8 Unload the product if it is done 15 Rotisserie Oven Operation Accessory Use Standard Meat forks The standard meat forks are ideal for chicken and poultry Use the following procedure to prepare the bird for loading in the oven 1 Fold wings to back place on back with c
40. p screen displays This screen Indicates that the controller is turned off Touching anywhere on the screen will turn the controller on and display the Recipe Selection screen Recipe Selection RECIPE 01 RECIPE 02 RECIPE 03 RECIPE 04 KZ Displays a the list of available recipes The up and down arrow buttons move the highlight box from one recipe to the next Once the desired recipe is highlighted the user touches the GO button to start the cook cycle Touching the X button for 3 seconds turns the controller off Touching any recipe will show the settings for that recipe Reci ecipe Settings REGIPE 02 Preheat Temp 360F Cook Temp 360F Cook Time 1 10 Displays Preheat Temperature Cook Temperature Cook Time Hold Temperature and Cook To settings for a selected recipe Touching the up and down arrow buttons scroll the screen to view more settings Touching the X button momentarily returns you to the previous screen Preheat Cook Selection RECIPE 02 Preheat Cook Displays once the user highlights a recipe and touches the GO button ifthe recipe has a preheat temperature programmed The user selects where to start the cooking cycle by touching Preheat or Cook Touching Preheat displays the Preheat screen Touching Cook displays the Ready To Cook screen If the Preheat temperature is set to OFF the controller goes directly to the Ready To Cook screen The T button can be used to display
41. quipment is opened immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment Ask for an immediate inspection of your concealed damage item Packaging material MUST be retained to show the inspector from the truck line Remove all packing from the interior and exterior of the oven Location and Clearance The oven must be mounted on a level surface capable of supporting the fully loaded oven Refer to Chart 1 for oven weight Adequate clearance must be provided around the oven for safety proper operation and ventilation Refer to Chart 1 for required minimum clearances Note that these are minimum clearances If the oven is to be permanently mounted near other immovable objects additional clearance must be provided for connection and service of the oven on both sides All ventilation slots must be kept free from obstruction Extraction Extraction is not a specific requirement for this type of appliance Certain conditions e g installation in a confined space temperature controlled environment continuous use or high volume production cooking may require the need for extra ventilation or extraction Consult your local ventilation extraction air conditioning company or contact the technical services department at Wiring AWARNING Electrocution equipment failure or property damage could result if an unlicensed electrician performs the electrical installation
42. sserie Oven Installation 1 ri Electrical Specifications North America 3Ph Gnd 60Hz Volts Amps KW Breaker 208 32 2 11 1 45 3 220 28 2 10 3 40 ul 240 30 1 12 0 40 i Ratings per oven cavity VGG 16 requires s tihein separate power supply for each oven cavity Electrical Specifications Europe ka 230 400 Volts 3Ph Gnd E 50Hz a x Model Amps KW Breaker VGG 8 16 3 10 9 25 VGG 16 32 2 21 8 32 850 9 mm 33 1 2 in 1041 4 mm 1000 1 mm 3938 in am B o A ke B wo Cc HEIGHT TE m u M Minimum Clearance Shipping Combustible Surface Non Combustible Surface Model Height Weight A B B VGG 8 1003 3 mm 259 KG 152 5 mm 152 5 mm 152 5 mm 51 0 mm 51 0 mm 51 0mm 39 5 in 570 Ib 6 in 6 in 6 in 2 in 2 in 2 in VGG 16 2008 2 mm 453 KG 152 5 mm 152 5 mm 152 5 mm 51 0 mm 51 0 mm 51 0mm 79 1 16 in 1000 Ib 6 in 6 in 6 in 2 in 2 in 2 in 19 Rotisserie Oven Installation Guidelines for European Appliances Note A method of disconnection from the main supply having a contact separation of least 3mm in all poles must be incorporated in the fixed wiring e Itis recommended that an R C D with a 30ma trip and contact rating to suit the appliance current be installed adjacent to the appliance e Type 3 circuit breakers or appropriate rated fuses are recommended for installation at t
43. the current oven temperature Touching the T button displays the temperature then automatically returns to the previous screen in 2 seconds Touching the X button momentarily returns you to the previous Screen Rotisserie Oven Operation Screen Name Screen Description Preheat RECIPE 02 250F a Preheating Displays once the user touches the Preheat option from the Preheat Cook Selection screen The Preheat cycle heats the cooking cavity up to the pre defined preheat temperature Once this temperature is reached the unit automatically switches to the Ready To Cook mode A small highlighted letter H will appear to the right of the temperature display to indicate that the controller has energized the heating elements The absence of the letter H indicates that the controller has de energized the heating elements as the oven temperature has reached the set temperature limit The T button works as described for the Preheat Cook Selection screen Touching the X button for 3 seconds returns you to the Recipe Selection screen Ready to Cook RECIPE 02 390F READY Displays once the user touches the Cook option from the Preheat Cook selection screen or once the preheat cycle is finished or directly from the Recipe Selection screen if no preheat temperature was programmed When the temperature is within 5 of the cook temperature the controller will emit three 2 second beeps indicating that the pro
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