Inspect, Drain, Refill, and Flush a Manual Transmission/Transaxle
Contents
1. JOB SHEET 16 Inspect Drain Refill and Flush a Manual Transmission Transaxle Name CC LU CC WUUUC O DS aTE n NATEF Correlation This Job Sheet addresses the following NATEF task s 3 A 5 Diagnose fluid loss level and condition concerns determine necessary action P 1 3 A 6 Drain and fill manual transmission transaxle and final drive units P 1 Performance Objective s Upon completion of this Job Sheet you will be able to inspect a manual transmission transaxle for leaks and the condition of the fluid as well as drain and refill manual transmission transaxles Tools and Materials hop rag Correct type gear oil lubricant Service manual Technician s tool set Gasket scraper RTV gasket maker Vehicle lift Torque wrench Protective Clothing Equipment Goggles or safety glasses with side shields Describe the vehicle being worked on PROCEDURE 1 Raise the vehicle on the lift safely and inspect the manual transmission transaxle for fluid leaks Explain the results of your test 9019 Cannana i earninna Inc Licensed for one time iee hv the nurchacer only no additional cnanving or retranemicsioan ic nermitted 8 X 10 Job Sheet 16 63 If a leak is found what appears to be the cause Check the seals and housing units Are they damaged in any way Locate either the dipstick or fill plug Check the condition and level of the fluid Does it appear to be in need of repl2. 23 The fluid level should be at the botiom of the fill plug hole 14 Test drive the vehicle and note any noises or problems Problems Encountered INSTRUCTOR EVALUATION 4 Mastered Task 3 Able to Perform Task Independently Some Additional Training Suggested 2 Able to Perform Task with Close Supervision Requires Additional Training 1 Unable to Perform Task 0 Not Attempted oogogaqgoqn0 9012 Cannane Learnina inc Licensed for one time use bv the purchaser onlv no additional coovina or retransmission is permitted Job Sheet 16 65 Comments Instructor Name __ Oe s lt Daate Instructor Signature 2017 Cannane i earnina Inc licensed for one time use by the purchaser only no additional convina or retransmission is permitted
3. acing Explain how the fluid s condition became that way Explain what is covered in the service manual pertaining to manual transmission transaxle fluid maintenance and service Locate the drain plug for the transmission transaxle Task Completed Cengage Learning 2012 Figure 14 21 Location of manual transmission fill and drain plugs Position the drain pan to catch the fluid Remember that the flow pattern will change as more fluid is drained Task Completed After the fluid has been drained inspect the fluid and the drain plug for signs of metal wear and other particles Describe what you found If you did find metal shavings on the drain plug or in the fluid what might that indicate How might the color of the metal shavings give you an indication of a problem 2012 Cannana i earning Ine icensed for one time tice hy the nurchascer only no additinna convina or retransmiesion ie nermitted 64 Job Sheet 16 11 Reinstall the drain plug and torque to specifications c Task Completed 12 What type of fluid should be used to fill the transmission transaxle 13 Locate the fill plug Refill the transmission transaxle until it reaches the level specified by the manufacturer If the unit you are working on does not have a dipstick explain how you checked for the proper level of fluid Torque the fill plug to specification if applicable Proper level Oil fill s plug 3 A S p S pen Figure 14
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