Sales & Service Centers - quality industrial tools
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1. 13 849 2047 Lexington SC Apex Tool Group 670 Industrial Drive Lexington SC 29072 USA Phone 1 800 845 5629 Phone 1 803 951 7544 Fax 1 803 358 7681 Los Angeles CA Apex Tool Group Sales amp Service Center 6881 Stanton Avenue Unit B Buena Park CA 90621 USA Phone Fax 1 714 994 1491 1 714 994 9576 Seattle WA Apex Tool Group Sales amp Service Center 2865 152nd Avenue N E Redmond WA 98052 USA Phone 1 425 497 0476 Fax 1 425 497 0496 York PA Apex Tool Group Sales amp Service Center 3990 East Market Street York PA 17402 USA Phone 1 717 755 2933 Fax 1 717 757 5063 Brazil Apex Tool Group Sales amp Service Center Caixa Postal 692 18001 970 Sorocaba SP Brazil Phone 55 15 238 3929 Fax 55 15 238 3260 Canada Apex Tool Group Sales amp Service Center 7631 Bath Road Mississauga Ont L4T 3T1 Canada Phone Fax 1 866 691 6212 1 905 673 4400 Apex Tool Group GmbH amp Co OHG IndustriestraBe 1 73463 Westhausen Germany Phone 49 7363 81 0 Fax 49 7363 81 222 www apexpowertools eu England Apex Tool Group GmbH amp Co OHG C O Spline Gaugesl Piccadilly Tamworth Staffordshire B78 2ER United Kingdom Phone 44 191 419 7700 Fax 44 191 417 9421 France Apex Tool Group SNC 25 Rue Maurice Chevalier BP 28 77831 Ozoir la Ferri re Cedex France Phone 33 1 6443 2200 Fax 33 1 6440 1717 Germany Apex Tool Group GmbH amp Co OHG I2. 3 03 21b_Sicherheit_bedingt en fm 11 03 2013 DGD Disposal 6 Disposal CAUTION Injuries and environmental damage from improper disposal AN Components of the DGD IS pose risks to the health and the environment gt The DGD IS contains components that can be reused as well as components that require special disposal Separate the components and dispose of them by segregating them clearly gt Catch auxiliary materials oils greases when drained and dispose of them properly gt Separate the components of the packing and dispose of them by segregating them clearly gt Follow the locally applicable regulations mean Observe generally valid disposal guidelines such as in Germany the Electrical and Electronic Equipment NZ Act ElektroG gt Hand in the DGD IS at your company collection point or return to Sales amp Service Center s 21b_Sicherheit_bedingt en fm 11 03 2013 P2079WA EN 2013 03 7 Sales amp Service Centers Note All locations may not service all products Please contact the nearest Sales amp Service Center for the appropriate facility to handle your service requirements Detroit MI Apex Tool Group Sales amp Service Center 2630 Superior Court Auburn Hills MI 48326 USA Phone 1 248 393 5640 Fax 1 248 391 6295 Houston TX Apex Tool Group Sales amp Service Center 6550 West Sam Houston Parkway North Suite 200 Houston TX 77041 USA Phone 1 713 849 2364 Fax 1
3. 33336 2 85 73 933337 9x12 933340 3 85 73 933338 4 110 92 933339 1 Different setting due to leverage effect of the hook wrench 4 2 Tightening torques Gearing Motor Size Tightening torque Order no Size Nm 1 2 6 3 2 913947 3 2 2 9 3 2 3 9 11 920533 5 4 9 11 NOTE NOTE Recalibrating the nutsetter data The nutsetter data is stored in the service memory The service memory is located in the transducer compo nents offset attachment and angle head attachment in the DGD IS Only trained personnel are permitted to replace these components Otherwise there is a risk that data with out a system reference is stored in the service memory of a transducer e g incorrect nutsetter type and serial number incorrect fastening count incorrect repair data etc The service memory of new components does not contain nutsetter data installation possible in different types of DGD IS As a spare part the transducer is not configured for self identification via the nutsetter control unit PDB CPS In this case the nutsetter data must be entered in the service memory manually using the nutsetter control unit No limits are imposed on the torque measuring functions gt To recalibrate the type specific nutsetter data please send the DGD IS to Sales amp Service Center Only this will ensure that after the service work any required nutsetter data update is carried out pro perly P2079WA EN 201
4. S for examination and recalibration to Sales amp Service Center 1 Mio 700 000 For following types with angle attachment size 3 2 3B U TSE 3B300A 3M2B 3WM2B 2B U TSE 2B200A 2WM3B gt Send DGD IS for examination and recalibration to Sales amp Service Center fastening cycles After 1 Mio 700 000 For all types with offset attachment B U TSE VK gt Send DGD IS for examination and recalibration to Sales amp Service Center 21b_Sicherheit_bedingt en fm 11 03 2013 P2079WA EN 2013 03 3 Removing the DGD IS DGD 2 1 3 1 Lubrication In order to ensure faultless functioning and a long service life it is absolutely necessary to use the right type of oil according to the table Grease lubricants according to DIN51502 ISO3498 Lubrica Part Pack tion no Unit ag int Mobil poin kg DIN BEEN ISO SHELL Aralub Energrea GA 0 Special 912554 15 G POH FD00 se EP Mobilplex 44 Gearing HTO Expa 0 H D Microlube 933027 1 KP1K GL 261 1 Initial lubrication Apex Tool Group Removing the DGD IS gt Loosen and remove plug connectors gt Remove the complete DGD IS from the fastening station gt Secure the spanner contact surfaces on the nutsetter spindle or component in a vice Place in position do not tighten gt Turn the cap nut counterclockwise Hook wrench see table page 6 gt Loosen the
5. Service Manual P2079WA EN 2013 03 DGD Intelligente Spindel BTSE Series For additional product information visit our website at http www apexpowertools eu DGD About this service manual This service manual is the translation of the original service manual and provides important information on safe and correct installation Symbols in text gt Abbreviations mPro400GC PDB CPS TSE TUSE CPS3 DGD IS Symbols in graphics lt lt RYG Disclaimer Identifies instructions to be followed Identifies lists Nutsetter control Power distribution box Tightening module Supply module DGD intelligent spindles Identifies movement in a direction Identifies function and force Apex Tool Group reserves the right to modify supplement or improve this document or the product without prior notice This document may not be reproduced in whole or in part in any way shape or form or copied to another natural or machine readable language or to a data carrier whether electronic mechanical opti cal or otherwise without the express permission of Apex Tool Group DGD is a trademark of the Apex Tool Group Division P2079WA EN 2013 03 79a_Deckbl_bedingt en fm 11 03 2013 DGD Safety 1 CAUTION A DANGER A WARNING A Safety This document is only valid in conjunction with the assembly instructions for the DGD intelligent spindle gt Read the chapter on safet
6. components Dismantling the DGD IS into components P2079WA EN 2013 03 21b_Sicherheit_bedingt en fm 11 03 2013 DGD Installing the DGD IS 3 2 Removing the gearing from the DGD IS 4 Installing the DGD IS NOTE Before replacing a component Q gt always carry out a machine capability study MFU After assembly gt check the calibration of the torque transducer gt check the function of the angle encoder We recommend servicing by Sales amp Service Center If space is confined by positioning multiple DGD IS you can e Turn size 1 in 15 increments e Turn sizes 4 to 2 in 10 increments gt Position the DGD IS components together via flat toothed interfaces Place in position do not tighten Ad siehe 4 2 Tightening tor N ques Gearing Motor Seite 6 21b_Sicherheit_bedingt en fm 11 03 2013 P2079WA EN 2013 03 5 Recalibrating the nutsetter data DGD 4 1 Tightening torques lock nut Assemble the components in reverse order to the removal sequence CAUTION Risk of flying parts Components of the DGD IS may rotate come loose and cause injury Observe the tightening torque of the cap nuts The tightening torque is the same for all sizes Size Tightening torque Tightening torque Hook wrench Torque tightening torque adjustment odeto wrench a Order no Nm 5 Nm 5 1 50 43 9
7. ndustriestra e 1 73463 Westhausen Germany Phone Fax 49 7363 81 0 49 7363 81 222 Hungary Apex Tool Group Hungaria Kft Plat nfa u 2 9027 Gy r Hungary Phone Fax 36 9666 1383 36 9666 1135 India Apex Power Tools India Private Limited Gala No 1 Plot No 5 S No 234 235 amp 245 Indialand Global Industrial Park Taluka Mulsi Phase I Hinjawadi Pune 411057 Maharashtra India Phone 91 20 66761111 Mexico Apex Tool Group M xico S de R L de C V Vialidad El Pueblito 103 Parque Industrial 76220 Quer taro Mexico Phone 52 442 211 3800 Fax 0443 52 442 103 China Apex Power Tools Tra ding Shanghai Co Ltd A company of Apex Tool Group LLC A8 No 38 Dongsheng Road Shanghai China 201201 Phone 86 21 60880320 Fax 86 21 60880298
8. y High leakage current Fatal electric shock could occur gt Always disconnect the power supply before performing maintenance work on the DGD IS and the PDB CPS gt Always disconnect the system cable motor or motor cable from the PDB CPS or DGD IS before making throughput resistance and short circuit measurements gt Do not attempt to repair possible faults on the fastening system by yourself if you do not have the requi red knowledge Inform the local repair center or your Sales amp Service Center High temperature the motor on the DGD IS may heat up and cause burns during removal max engine temperature 90 C Wear gloves Service schedule Only trained personnel are permitted to perform maintenance Regular maintenance reduces operating faults repair costs and downtime In addition to the following service plan implement a safety related main tenance program that takes the local regulations for repair and maintenance for all operating phases of the tool into account When operating the DGD IS at Actions of the maximum torque 80 100 3 Mio 1 Mio General design of all types except see the following lines After achievement of the fastening cycles a general overhaul is required gt Send DGD IS for examination and recalibration to Sales amp Service Center 1 Mio 500 000 For following types with angle attachment size 4 4B U TSE 4B A 4M B 4WM B gt Send DGD I
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