SERVICE MANUAL Level 1&2
Contents
1. e Do not drop knock or shake the phone Rough handling can break internal circuit boards e Do not use harsh chemicals cleaning solvents or strong detergents to clean the phone e Do not paint the phone Paint can clog the moving parts and prevent proper operation e Use only the supplied or an approved replacement antenna Unauthorised antennas modifications or attachments could damage the phone and may violate regulations governing radio devices All of the above suggestions apply equally to the product battery charger or any accessory 6 BATTERY INFORMATION Note A new battery s full performance is achieved only after two or three complete charge and discharge cycles The battery can be charged and discharged hundreds of times but it will eventually wear out When the operating time talk time and standby time is noticeably shorter than normal itis time to buy a new battery Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer Unplug the charger when not in use Do not leave the battery connected to a charger for longer than a week since overcharging may shorten its lifetime If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge For good operation times with Ni Cd NiMh batteries discharge the battery from time to time by leaving the product switched on until it turns2. 1 vug JSN 000I 83A0 V 20001 4 JeAOW AJ Jaye 62001 _ TV 5fiid asn pasnaroqiou dem 7 MOGNIM Y 10001 4 amp ue sued s y PA Il VW S Tv H3A0 dOL fe 92001 SV 434022 Q IN 92001 22001 62001 AISWASSV YIA0 2 SV SV ONIGNNOYD VNNIINV TTA MES go ett VNNALNV 18 ll v200I SV 3AIS3HQV 333 V3dS SHI 2001 Sv 41Hv1dS JHI ill 2c00I SV AISNASSY GYVOE HSV14 82001 AI8W3SSV VWNNALNV 0 00I 43409 9 12001 dWV1 XVO 6TOOI fL X11 IN TOO VV 3Md dVMS LH9TI vv d Le Il VIOOL 3 w EY HODANNO asn STOO 4 V VAN AINO t 13411 STOOI 9TOOI J19V DVd dVMS LH9TI vV ETOO V X114 AV OTOOI AIGWASSV 11V1d MOVE AV IdSIQ 60001 C EXY TW MIAS STOOI ETOOI MAWISSY X111 AV EV fL 90001 ZW 131441 S0001 4 amp 90001 50001 80001 aj NO3WOd WVO04 AVIdSIQ zv IWY 001 AlW3SSV ANVU1A AVIdSIG 2V MIA papo dx3 c972 Wil 21SS2120069 LOT 38 20001 T0001 AISWISSV M3A02 dOL TV ISSUE 2 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved Page 6 23 NOKIA Care 6500 classic RM 265 Service Manual Level 1 amp 2 8 LEVEL 2 SOLDER COMPONENTS 6500classic RM 265 Components overview Solder components only for LEVEL 2 x UID note tresse TETEE ne b b b i A h Y Li I
3. 11 Place the LIGHT SWAP PWB into the C COVER Page 18 23 CONFIDENTIAL 6500 classic RM 265 Service Manual Level 1 amp 2 8 Remove the protection film from the UI FLEX E i FEREZ 72 i 10 Fit the COAX CLAMP LA a se 12 Check the correct position of the PWB before going on ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 6500 classic RM 265 Ca re Service Manual Level 1 amp 2 13 Carefully close the UI FLEX connector and the coax 14 Fit the VIBRA with the new VIBRA ADHESIVE into its place Pay connector attention to the correct position 15 Fit the BT ANTENNA 17 Fit the USB BRACE into the C COVER at the shown side first 18 and then carefully push it into its position Page 19 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 6500 classic RM 265 Ca re Service Manual Level 1 amp 2 Fi A A A R i 4 n ul ni e N x AN d Y NS SN SN OHNI v dine 19 Connect the LCD MODULE to the PWB 22 Insert the screws and tighten them to the torque of 10Ncm in the order shown c uf E o a i GA f cv o gt I ese CUT a US ter ueterem CPP La P uii in A dim X129 CE CH HE a PNE v La a mh 7 J ABC et CP 23 Do not bend the grounding hook of the DISPLAY BACK 24 Check also the other side PLATE Page 20 23 CO
4. Jj il ls I LU i 14 il I os i i di f y I gt lt N A _ ES y 1 Le t A J gt lt UJ UT N UT m oi X3301 i v E AT e dh if nA X3300 L4 ELLE si prints Page 7 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 6500 classic RM 265 Care Service Manual Level 1 amp 2 9 SERVICE TOOLS ACF 8 Travel Charger AC 6 Universal Power Supply is used to Small and lightweight charger for power FLS AS fast charging of your phone battery FLS 5 incl ACF 8 Driver and User Guide Dongle and flash device incorporated into one package developed specifi cally for POS use ME oan D d CA 101 RJ 181 Service Cable to connect the PC with Soldering Jig the micro USB connector NOLS Standart Toolkit V2 Internal Battery BL 6P 0772040 Inserted under the back cover this NMP Standard Toolkit V2 Li Ion battery provides power in a For more informations refer to the lightweight package Service Bulletin SB 011 on NOKIA On line Supplier or manufacturer contacts for tool re order can be found in Recom mended service equipment docu ment on NOKIA Online Page 8 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA
5. be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area contact your local Nokia After Market Services representative Page 4 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 6500 classic RM 265 Ca re Service Manual Level 1 amp 2 5 CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years e Keep the phone and all its parts and accessories out of the reach of small children e Keep the phone dry Precipitation humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits e Do not use or store the phone in dusty dirty areas Its moving parts can be damaged e Do not store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics e Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards
6. too COVER vie 718 12 Place the SS 42 between the LCD FRAME and the C COVER Gently lever out the LCD FRAME Page 11 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 6500 classic RM 265 Care Service Manual Level 1 amp 2 15 Place the LCD FRAME and the LCD MODULE on the UI 16 Undo the five screws in the order shown interface 17 and remove them 18 Take special care to the electric components on the AV FLEX Page 12 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 6500 classic RM 265 Care Service Manual Level 1 amp 2 20 and very carefully separate the DISPLAY BACK PLATE from he AV FLEX mL d 21 Disconnect the LCD MODULE from the PWB 22 Gently lift the USB BRACE Take care to the surrounding components hs 23 Open the AV FLEX connector and remove the AV FLEX 24 Remove the BT ANTENNA ASSEMBLY Page 13 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 6500 classic RM 265 Care Service Manual Level 1 amp 2 28 Remove the LIGHT SWAP PWB 29 Unlock and remove the COAX CLAMP Unlock the clip of the ANTENNA ASSEMBLY Page 14 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 6500 classic RM 265 Care Service Manual Level 1 amp 2 31 Do the same at the other side and remove the ANTENNA ASSEMBLY lightly push on the FLASH BOA
7. All rights reserved NOKIA 6500 classic RM 265 Care Service Manual Level 1 amp 2 10 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on SOFTWARE PRODUCT SPECIFIC BATTERY Page 9 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA Care 11 DISASSEMBLY INSTRUCTION COMPANY CONFIDENTIAL Copyright 08 2007 Nokia Corporation 1 Nokia 6500 Classic Disassembly 3 Always cover all sensitive surfaces with a protective film Slide the B COVER in the shown direction and remove it Remove the battery if inserted GR 2 emt ARR MAY L NON Remove the TOP COVER and discard it h X a NI 5 6500 classic RM 265 Service Manual Level 1 amp 2 2 You will need the Nokia Standard Toolkit version 2 Also refer o the General Mechanical Guideline Video for additional hints 4 Unlock the clips of the TOP COVER ASSEMBLY on both sides with he SRT 6 6 To remove the CAMERA WINDOW first carefully remove the rame with the dental pick and discard it Do not scratch the COVER Page 10 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 6500 classic RM 265 Ca re Service Manual Level 1 amp 2 8 Make sure that no adhesive remains T Then remove the window with the SRT 6 and discard it
8. NFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA Care 25 Align the DISPLAY FRAME ASSEMBLY with the C COVER 2T Close the clip on top of the unit ogether yet 6500 classic RM 265 Service Manual Level 1 amp 2 26 and push into place to secure it 28 Place the two LIGHT LEAKAGE FOILS onto the UI FLEX as shown 2 os c 2 9 LI 7 n Ad b Was NY 30 Ensure that the tongue of the A COVER is positioned exactly in the rail of the C COVER Page 21 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 6500 classic RM 265 Care Service Manual Level 1 amp 2 31 Check it also on the other side 33 and carefully slide the A Cover into its position 34 Always use a new TOP COVER ASSEMBLY Pay attention to the correct position of the TOP COVER 35 Close the other side 36 Fit a new CAMERA WINDOW paving attention to its correct position Page 22 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 6500 classic RM 265 Care Service Manual Level 1 amp 2 37 Close the B Cover 38 Check that no gaps remain Page 23 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved
9. NOKIA 6500 classic RM 265 Care Service Manual Level 1 amp 2 SERVICE MANUAL Level 1 amp 2 NOKIA 6500 CLASSIC RM 265 Transceiver characteristics Band AU e Overator E EGSM Quad band 850 900 1800 1900MHz WCDMA 850 2100MHz Display LCD 5 08cm QVGA 2 0 320x240 pixel 16M colors Camera Camera 2 0 Megapixel 8x digital zoom Operating System Series 40 Menu Names Connections NOKIA Wireless Bluetooth Connector Micro USB Connector Memory 1 GB internal Transceiver with BL 6P Li Ion battery pack Talk time Standby Note Depends on network parameters up to 5 5h up to 12 5days Page 1 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA Care TABLE OF CONTENTS 1 CHANGE HISTORY 2 COPYRIGHT 3 WARNINGS AND CAUTIONS 4 ESD PROTECTION 5 CARE AND MAINTENANCE 6 BATTERY INFORMATION T EXPLODED VIEW 8 LEVEL 2 SOLDER COMPONENTS 9 SERVICE TOOLS 10 SW UPDATE 11 DISASSEMBLY INSTRUCTION 12 ASSEMBLY INSTRUCTION Page 2 23 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved 6500 classic RM 265 Service Manual Level 1 amp 2 O 5 e fb NO O CO 4 OY un un dh Aa WUW m E ISSUE 2 NOKIA 6500 classic RM 265 Ca re Service Manual Level 1 amp 2 1 CHANGE HISTORY 27 Aug 2007 Initial draft Approved 31 Aug 2007 Approval Approved 20 Dec 2007 Disassembly instruction modified pic 6 Th
10. ONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 4 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must
11. RD ASSEMBLY to release the 34 Discard the FLASH BOARD ASSEMBLY and also ensure that no adhesive remains 35 Carefully remove the IHF SPEAKER 36 Remove the IHF SPEAKER ADHESIVE from the C COVER Page 15 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 6500 classic RM 265 Ca re Service Manual Level 1 amp 2 Mu P 37 Remove the UI FLEX and discard it disassembly procedure is now finished Page 16 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved Care 12 ASSEMBLY INSTRUCTION 6500 Classic Assembly hints COMPANY CONFIDENTIAL Copyright 08 2007 Nokia Corporation 1 Nokia 6500 Classic Assembly hints 3 Fit the ANTENNA GROUNDING to the C COVER 5 Place the IHF SPEAKER with the new IHF SPEAKER ADHESIVE into the C COVER Pay attention to the correct position of the spring contacts Page 17 23 6500 classic RM 265 Service Manual Level 1 amp 2 2 You will need the Nokia Standard Toolkit version 2 Also refer to the General Mechanical Guideline Video for additional hints about the tools and component handling ES y Teu m b v i58 E B t ur amp d 4 MUT MA i Au si 4 Take special care to the microphone flex when replacing the UI FLEX 6 Fit a new FLASH BOARD ASSEMBLY ISSUE 2 CONFIDENTIAL Copyright 2007 NOKIA All rights reserved v1 0 715 9 Pass the coax cable as shown Ensure that the cable is not
12. e purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support ailto Service Manual nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 2 COPYRIGHT Copyright 2007 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the product
13. itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen causes direct connection of the and terminals of the battery metal strips on the battery for example when you carry a spare battery in your pocket or purse Short circuiting the terminals may damage the battery or the connecting object Leaving the battery in hot or cold places such as in a closed car in summer or winter conditions will reduce the capacity and lifetime of the battery Always try to keep the battery between 15 C and 25 C 59 F and 77 F A phone with a hot or cold battery may temporarily not work even when the battery is fully charged Batteries performance is particularly limited in temperatures well below freezing Do not dispose batteries in a fire Dispose of batteries according to local regulations e g recycling Do not dispose as household waste Page 5 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved 6500 classic RM 265 Service Manual Level 1 amp 2 NOKIA Care T EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL quuasse se a qejieAe luo TTOOI
14. s described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only Page 3 23 CONFIDENTIAL ISSUE 2 Copyright 2007 NOKIA All rights reserved NOKIA 6500 classic RM 265 Ca re Service Manual Level 1 amp 2 3 WARNINGS AND CAUTIONS Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTR
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