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turf/carryall 2 xrt

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1. nennen 1 1 18 1014125 2 2 19 1014213 Assembly Bearing 2 2 20 1014126 Seat Bearing in 2 2 21 1015545 Shaft Steering Column c cccccccsscceesessseeeessseneeeeeseeeeeeessesneeeeesessnaeeess 1 1 22 1016622 Column Aluminum Steering 2 1 1 23 1014214 Ring 1 1 24 1016263 Cover Steering Column 1 1 25 1016156 5 cidit tinta 1 1 26 1017273 Nut Nylon Lock 5 8 8 1 1 27 101615502 Plate Scorecard Carryall vehicles 1 1 27 1016219 Assembly Scorecard Plate includes items 28 31 Turf vehicles 1 1 28 1012565 Screw Round Head 12 14 1 2 2 29 1012566 Spring Tapered Compression sss 2 2 30 1016214 Gip Pencil eic deiner Pee rette tee TO Eie 1 1 31 1016154 Clip Scorecard LR 1 1 1014216 Kit Steering Column Rebuild not shown A R A R 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 5 3 H 9 Jac 57 ACARA 7 dg BR AI wa 45554 A lt iS EN Page 5
2. Screw Hex Washer Head 1 4 20 x 5 8 2 Rivet Pop 3 16 Turf Carryall 6 only Clamp Turf Carryall 6 only ennemis Extension Shifter Bracket XRT only 122 24 222 Screw Hex Head Cap 3 8 16 x 1 XRT only sse Locknut Nylon 3 8 16 XRT only Washer Flat 3 8 XRT only iae renei nai enne QTY 1 1 4 4 tt 02 1 LK 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 6 3 FORWARD REVERSE ASSEMBLY LIMIT SWITCHES FRAME GROUND FUEL GAUGE HOUR METER WHITE BLUE RED WHITE WHITE LIMIT SWITCHES FRAME GROUND STARTER 7 TR WM n Cw l 2 A gt LACK BUCK FRAME GROUND BATTERY Page 6 4 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WIRING GASOLINE TURF CARRYALL 1 ITEM PART NO DESCRIPTION QTY 1234 101987402 Wire Harness Assembly includes items 1 14 1 1 N A Wire Assembly 18 White 1 2 N A Wire Assembly 18 77 1 3 N A Wire Assembly 18
3. Wire Assembly 10 Black part of onboard computer assembly QTY LL o x 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 43 TYPICAL 2 PLACES Some wires removed for clarity X 7 SU D d 5 UAR 2 a T i E 1 0 HEADLIGHT MOUNTING Page 12 44 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List ELECTRICAL COMPONENTS FRONT BODY CARRYALL 6 POWERDRIVE VEHICLE ITEM PART NO 8639 1016859 1016851 1016849 1016356 1013357 4029 7820 101955101 1011825 304 332 8233 101988001 101988002 101988101 101987901 1013461 1017065 101988201 1017062 7893 1017064 1016880 1016879 101828601 1017853 7591 1011229 101914401 DESCRIPTION 1234 Kit Reverse Buzzer includes items 4 4 04040 77 ino or aie tibiis Screw Pan Head Hi Lo 4 24 516 Block Ermita Rivet Aluminum Pop 5 32 3 8 Assembly Horn includes items 8 9 10 Was
4. Wire Assembly 18 Orange White part of battery light Wire Assembly 6 Blue Wire Assembly 6 White 2 Wire Assembly 10 Black part of onboard computer assembly Wire Assembly 6 Yellow nnn nnns Wire Assembly 6 Wire Assembly 18 Gray part of onboard computer assembly Wire Assembly 10 Black part of onboard computer assembly Wire Assembly 10 Red part of fuse and receptacle assembly Wire Assembly 6 Wire Assembly 6 Wire Assembly 6 Blue Wire Assembly 6 Orange sssssssssssseseseseeeeneeeennmeeen nnne nennen nennen Wire Assembly 6 White 2 Wire Assembly 6 Green QTY o A o LLL 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 12 31 TYPICAL 2 PLACES e SOLENOID 1 A PLACES PICAL Op gt TYPICAL 2 PLACES TYPICAL 6 PLACES ONBOARD COMPUTER TYPICAL 4 PLACES
5. 1 22 1014645 Kit Snap Washer Black includes items 23 26 2 23 1011019 Nut Speed 10 32 0444440 001 00000 nennen entere nnne 1 24 1011382 Washer Cup NO 10 sci ett rie en eese e e Eae 1 25 1620 Screw Sheet Metal 10 x 8 4 1 26 1013494 Gover Screw Head i vases no 1 27 7973 Rivet Aluminum Pop 316 5 28 1013343 Component Dash Passenger Side black 1 29 101660404 Panel Center Dash 1 30 1013344 Component Dash Driver Side black 1 31 1013422 Kit Radio Beverage Holder includes items 32 and 33 2 32 1010545 Screw Hex Head 1 4 20 x 3 4 2 33 1016952 Nut UA 174 207 e eite lee itte 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 1 7 SEATS AND SUPPORT STRUCTURE TURF CARRYALL 1 2 XRT AND 2 PLUS ITEM PARTNO DESCRIPTION 1234 1 101564502 Assembly Seat Bottom white includes items 2 9 1 1 1 101564503 Assembly Seat Bottom black includes items 2 9 1 1 1 101564505 Assembly Seat Bottom gray includes items 2 9 1 1 2 1013309 Strap Seat B
6. NM H WH WANN AH ABH 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 11 5 Jas X 5 On 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 11 6 UNITIZED TRANSAXLE DIFFERENTIAL AND AXLES ITEM PART NO DESCRIPTION QTY 1234 65 101891501 Axle Assembly Driver Side Includes items 67 71 1 66 101891401 Axle Assembly Passenger Side includes items 67 71 1 67 1013787 Stud EUg iiti iE bin RI eccle i e oso tus 4 68 1013792 Ring RETAINING uicem tene oe Dee dete dtp tea ise cs 1 69 1011291 Bearing Outer Axle 1 70 1014207 Collar 25 1 71 1016672 Ring Retaining 1 72 1013794 Seal ere pei met rn dete REUS 2 73 101891001 Assembly Axle Tube Driver Side 1 74 101890901 Assembly Axle Tube Passenger Side 1 75 1013790 Bolt M10 x 1 5 x 30 mm 14 76 1013791 Washer Lock ccccccccccsssseeceeceeessseeeeeeaeesseceesceeeeseeeeeeseaaesceesetseeaeeeeetenaeass 14 7T 7330 Bearing Inner Axle Tube 2 78 101928301 Bolt M8 x 1 25 3697 mmi the doe ET ee en ees 8 79 101892701 Gear orteir
7. 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 17 Page 12 18 TYPICAL 4 PLACES 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List CONTINUOUSLY VARIABLE POTENTIOMETER TURF CARRYALL 2 AND CARRYALL 6 POWERDRIVE VEHICLES ITEM gt 101739201 1017830 101822601 101809001 1017853 1011229 8990 1017424 101895101 101920101 101804301 1017743 8233 332 101861901 DESCRIPTION 1234 For vehicles with serial numbers lower than 0112 001470 Assembly Potentiometer Housing with Gray Plug includes items 1 13 Housing Potentiometer aa a aea SWItCh Screw Hex Washer Head Thread Forming 4 24 Lever Potentiometer Screw Hex Head 6 32 x 3 4 Nut K Lock 6 32 Wire Assembly 18 Wire Assembly 18 Green White 2 Potentlometer oed UP Tie Wire Conduit Electrical Bearing Pivot Support Connector 3 Pin Kit 3 Pin Plug and Wedge Screw Hi Lo Hex Head 8 18 2 Cover AcGelerator 3 4 oie eot ent ences ta Pr t a a Eb d pe d En erg Nut Nylon Lock 1 4 20 Washer Flat 1 4 Screw Hex Head 1 4 20 x 1 1 8
8. 1 12 101796201 Spring EE 1 13 1017378 Cup ee ee e lee io desde 1 14 1017380 Bumper Return Spring 1 15 1017400 ete 1 16 101804201 Washer Plastic 1 2 1 1 17 1017743 Cover AcCelerator erectae ve yv ewe n a Ta a e 1 18 8233 Nut Nylon Lock 1 4 20 nennen nennen 5 19 1014007 Washer Flat Type B 1 4 nennen 4 20 101804301 Screw Hi Lo Hex Head 48 18 1 2 2 21 1011694 Support Accelerator Pivot 080 1 22 101861901 Screw Hex 1 4 20 x 1 1 8 sese 4 23 1241 Washer Flat 5 T6 me 1 24 8754 Nut Nylon Lock 3 8 16 2 101187702 Kit Park Brake Latch includes item 25 and items 18 22 on page 4 7 or items 23 27 on page 4 9 1 25 N A Ratchet Park Brake enero nom e e ea ran 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 4 15 STEERING FRONT AND REAR SUSPENSION Page 5 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List STEERING COLUMN
9. QTY oL o 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 11 12 12 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List ELECTRICAL COMPONENTS FRONT BODY TURF CARRYALL 1 AND 2 POWERDRIVE VEHICLE OMAN DOA a 2 PART NO 1016859 1016851 1016849 101830601 101826201 101851101 101830701 101834502 1012505 8990 101935501 DESCRIPTION QTY 123 4 Kit Reverse Buzzer includes items 2 and 3 1 B zzer ReV6tSO te pete bug et 1 Screw Pan Head Hi Lo 4 54 5 6 2 Assembly Screw and een 2 ccce 1 Washer Key GWe Me 1 Nut Key Switch 1 Key SWICh i e orti rte ERR RERO HORE UE 1 K y EY 1 NUM 2 Light Battery Warning amber nee 1 See page 12 45 for headlight assembly for Turf 2 vehicles 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 12 13 TYPICAL 2 PLACES TYPICAL 3 PLACES TYPICAL 3 PLACES 16 amp b TYPICAL 5 TYPICAL 3 PLACES HOUR M
10. 1 26 101890501 Gear Case driver 1 4 44 1 00 00 enne nnns 1 27 101926901 Bolt Flanged M8 x 1 25 x 40 mm 15 28 1012896 eee 2 29 1013759 Plug Drain includes item 30 2 30 1016432 Gasket cosmos tac umet ttbi s tn eats 1 31 1012711 i ede re e e REOR GREG ER Ee ER ra RR raa 1 32 101928701 Gasket Liquid 8 8 oz 250 grams A R 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 11 3 REFERENCE DRIVER SIDE REFERENCE PASSENGER SIDE CASE Page 11 4 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List UNITIZED TRANSAXLE F amp R TRANSMISSION AND GEAR REDUCTION ITEM 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 PART NO 101892001 101890001 1012748 1012747 101889401 AM10080 1016338 101892401 101892201 101980901 101927601 101927501 101981001 1012741 101928001 1012740 101927901 101927701 101889901 101980801 1016337 AM10081 1012714 101892601 101893201 101892501 101928101 101893901 101892301 101891601 101891901 7335 DESCRIPTION 123 4 Eod Shite ec eh Re Re E Nd eS FOrK diste hes Spring tet
11. ush 2 pieces includes 4 ush Spring 4 2 24400 0 00 n S TA sten t dii aa 5 16 WW PN 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 13 3 TRANSAXLE ELECTRIC VEHICLE 14 Page 14 2 MM AN SS REFERENCE MOTOR SECTION 13 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List TRANSAXLE TYPE G ELECTRIC VEHICLE ITEM PART NO 101896001 101895801 101895901 101922201 101976001 101897901 101923501 101895501 101897201 7330 101895601 1013794 7335 101923701 7336 101906901 101895401 101972201 101972101 101923201 101897001 101897601 101923601 101923901 101903601 101923001 101903701 101922101 101906201 101897401 101972401 101895701 101928701 DESCRIPTION 1234 Transaxle G includes items 1 32 Axle Assembly Passenger Side includes item 3 Axle Assembly Driver Side includes item 3 48 Stud cda de nier eae tua eyes Bolt M10 x 1 5 x 35 mm 424 20022000 0 0 0 0 Washer 6 qr CER Seal Oil Input eene
12. 2 23 102010001 Assembly Wheel white and Tire Rear Turf Tread 4 Ply Rated 23 x 10 50 12 XRT only 2 Special order item available upon request Note Item 2 is a part of all wheel assemblies Special note on items 18 through 23 Unmounted tires and wheel rims are special order items available upon request The XRT s front and rear wheels are NOT interchangeable The rear wheels have a different offset than do the front wheels the rear wheels must be installed with the deeper offset facing out Off road tires are directional and must be installed according to the directional arrow mark on each tire 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 2 3 DECALS A WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH Before using vehicle read operating instructions Remain seated and hold on to seat handle while moving Do not start vehicle until all occupants are seated Two 2 persons per seat maximum Operate from driver side only and not on public roads Keep entire body inside vehicle while moving Drive slowly in turns and straight and down slopes not leave children unattended on vehicle Never operate under the influence of alcohol or drugs Use brakes to reduce speed when coasting downhill Never stand in front of or behind vehicle TURF CARRYALL 1 AND 2 eT A r
13. Bushing Plate Front Spring Retainer 22444 0 1 Screw Hex Head 38 6 2 Washer Eock 3 8 iussis vr i estet Nut Hex 3 8216 5 icu serene sec dee eter rans eer den Opa EE de AAA amp ANNS 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 5 17 TYPICAL ON BOTH SIDES REAR BRAKE CABLE 19 9 s 5 ELECTRIC Y GASOLINE VEHICLE VEHICLES ONL gt E oi TYPICAL 2 PLACES TYPICAL BOTH SIDES VEHICLE OF VEHICLE ELECTRIC 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 5 18 REAR SUSPENSION TURF CARRYALL 1 ITEM PARTNO DESCRIPTION 1234 1 7569 Shackle Rear Spring electric vehicle 4 1 1012304 Shackle Rear Spring gasoline vehicle 4 2 8754 Nut Nylon Lock 3 8 6 6 6 3 1012303 Bushing Steel aee eese 6 6 4 1015583 Bushing Urethane 12 12 5 1010145 Nut UNF Hex 3 8 24 0 242 0 2 00000000000 0000
14. QTY A L A o LL 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 39 Page 12 40 ELECTRIC CARRYALL 6 WIRING MCOR BRAKE LIGHT RELAY RIGHT 18 HORN HEADLIGHT a n GROUND TERMINAL BLACK VOLTAGE YELLOW LIMITER aS HEADLIGHT 5 SWITCH GROUND TERMINAL 26 BLOCK 5 a BATTERY CONDITION x INDICATOR Sg lt u S 2 os 9 d 49 2 2 7 89 d TWO PIN PLUG SONIC WELD J 5 5 a 1 MOTOR lt B _ E CONTROLLER GREENMWHITE 9 OUTPUT J REGULATOR e YELLOW RED BLACK THREE PIN PLUG mi BLACK 969 s ORANGE ORANGE GREEN GREEN BROWN YELLOW e RED WHITE TWO PIN NC CONNECTOR CON PARK LIMIT RED HORN SUM U mo BUTTON RED BROWN ORANGE WHITE 5 BLOCK BRAKE LIMIT SWITCH GREEN WHITE NC YELLOW YELLOW WHITE WHITE 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List e YELLOW BLACK BROWN FORWARD 5 ORANGE GREEN YELLOW BROWN on ONBOARD COMPUTER CONTROLLER 2 ROTATED 180 LIMIT SWITCHES TYPICAL
15. Plate eo oan tod tier ML UAE LI Bolt Stud M8 x 1 25 x 29 mm 00000000 Shaft ROCKeL rcr enar n aee edad e TEE re eet Wave ea e are Eat FROG A IDEO E MSS M ME EIE Washer e Pese ee do EDUC en Te VERE Girclip Type E cuire cet e e bt gt e red ii cin us Bolt Flanged M8 x 1 25 x 45 mm sss aasket blead octo oerte toad D ree eth Qn en E E Kit Gasket FE290 not shown contains one each of all internal gaskets 1 290 nnns tenens QTY Na NNa a 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 7 9 FE290 ENGINE Page 7 10 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FE290 ENGINE CRANKCASE CAMSHAFT AND OIL SENSOR ITEM PART NO DESCRIPTION QTY 1234 1 1016535 Connector Oil Level Sensor 20041110001 1 2 1016538 ti 1 3 1016506 Clamp iei dex 1 4 1016544 Screw Cross Pan Head Self Tapping M5 x 8 x 12 mm 1 5 1016564 Pills emer n cece ote DA 2 6 1016565 Bearing 1 7 1016567 Sedal
16. 040222 1 24 1015737 Wire Assembly 10 Red part of electrical component box 1 25 1014119 Wire Assembly 4t6 Red e ee ole verre dees 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 6 19 GASOLINE TURF 6 VEHICLE WIRING RIGHT LEFT HEADLIGHT Page 6 20 RED BLACK HORN ORANGE ORANGE HEADLIGHT BLUE BLACK BLUE gt P diia e FUEL GAUGE HOUR METER 24 gt LIGHT VA SWITCH RED WHITE ON lt lt S Y ORANGE VOLTAGE LIMITER GROUND TERMINAL BLOCK WHITE ORANGE YELLOW WHITE RED WHITE RED WHITE WHITE BLACK RED WHITE YELLOW RED BLUE BROWN TWO PIN CONNECTOR COM PARK LIMIT SWITCH _ ORANGE WHITE BRAKE LIMIT nc SWITCH BLACK 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List BLUE GREEN WHITE YELLOW WHITE FORWARD REVERSE LEVER REVERSE BUZZER LIMIT SWITCH FUEL TANK NEUTRAL LOCKOUT LIMIT SWITCH ACCELERATOR PEDAL LIMIT SWITCH ens KILL LIMIT SWITCH ORANGE DIODE SOLENOID FRAME GROUND d
17. 1 6 101745102 Ring Set Piston 50 mm Oversized 2 1 7 101745701 Assembly Connecting Rod Standard includes 2 each of item 8 1 7 101745702 Assembly Connecting Rod 50 mm Undersized Includes 2 each of Item 8 nnne 1 8 1017512 Screw Hex Head 7 1 36 22222 0 0 0 0 2 9 101922302 Crankshaft FE350 left hand threads for engines with serial numbers lower than 094171 includes items 10 12 and one each of item 13 1 9 102430901 Crankshaft FE350 left hand threads for engines with serial numbers 094171 and greater includes items 10 12 and one each of item 13 1 10 1016562 a e e EE E 1 11 N A r 1 12 CIE 1 13 1017471 RO tacit Gah eateries 2 14 101773301 Shim Crankshaft 1 18 mm nnne A R 14 101773302 Shim Crankshaft 1 25 mm A R 14 101773303 Shim Crankshaft 1 32 mm A R 14 101773304 Shim Crankshaft 1 39 mm A R 14 101773305 Shim Crankshaft 1 46 A R 14 101773306 Shim Crankshaft 1 53 mm A R 14 101773307 Shim Crankshaft 1 60 mm
18. 2 40 Hex 310 24 ace ae td ADR adde 2 41 101920101 Kit 3 Pin Plug and Wedge enn 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 12 5 Page 12 6 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List MOTOR CONTROLLER OUTPUT REGULATOR MCOR ITEM PART NO DESCRIPTION QTY 1234 For vehicles with serial numbers 0112 001470 and greater 1 102101101 Regulator Motor Controller Output 4450 00 1 2 102101001 Bar Drive ee the e e Pea eater pedes ote itus 1 3 1015752 Screw Hex Head Hi Lo 12 16 x 5 8 2 4 101936801 Kit 2 Pin Plug and Wedge 1 5 101920101 Kit 3 Pin Plug and Wedge nene 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 12 7 gt eS REVERSE BUZZER BATTERY WARNING REVERSE SWITCH THREE PIN CONNECTOR MULTI STEP POTENTIOMETER TYPICAL 5 PLACES E 3 1 gt gt am 5 1 m m i i i CHARGER 16 3 RECEPTACLE 8 5 al 1 2c m BH mz i E m 2 B 25 BATTERY THREE PIN CONNECTOR ONBOARD COMPUTER Dashed lines indicate wiring present on Turf 1 vehicles only Page
19. 4 4 6 1013164 Kit Shock Absorber includes items 7 9 and 10 1 1 7 1014236 Shock Absorber Rear 2 110 2 2 8 1011415 Kit Shock Absorber Cushion includes 2 each of items 9 and 10 4 4 9 N A Retainer Shock Absorber Cushion 2 8 8 10 N A Cushion Shock Absorber 8 8 11 1014902 M 2 2 12 1014675 Spring Rear Leaf 222 21 0 2 2 13 1014573 Retainer Spring 2 2 14 1014555 Nut Nylon Lock 7 16 24 4 4 15 8755 Screw Hex Head Cap 3 8 16 x 3 3 8 6 6 16 101926501 Pad Spring Driver Side 00 1 1 16 101929401 Pad Spring 1 1 17 101900801 Hanger Brake Cable gasoline vehicle 2 18 1013207 Hanger Brake Cable electric 2 19 1017235 Bumper elo p en t 2 2 20 101454602 Mount Bumper gasoline vehicle 2 20 101454902 Mount Bumper electric vehicle 2 21
20. Spring Purple Carryall 2 Plus only 22 2 10 Kit Driven Clutch Button includes buttons and 3 screws Assembly Movable Face with Bushing Assembly Fixed Face 11 Belt Drive Turf Carryall 1 only Belt Drive Turf Carryall 2 XRT 2 Plus and 6 Kit Driven Clutch Hardware Repair includes items 10 12 Key Square Screw Hex Head Cap Thread Locking 5 16 18 x 3 4 Washer Driven ear t v ada cei ea ih TE tec c c c c c c c l l l l cl cl c 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 10 5 UNITIZED TRANSAXLE REFERENCE FORWARD REVERSE SHIFTER oy Go TESA wu an 77 Ps P x e S Y Page 11 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List UNITIZED TRANSAXLE GEAR CASES AND GUARD ITEM PART NO DESCRIPTION QTY 1234 1 101922601 Bracket Transmission Cable 1 2 404420 0000 1 2 1012285 Screw Thread Rolling 1 4 20 x 5 8 3 3 1013061 Nut Nylon
21. ITEM PARTNO DESCRIPTION 1234 See page 5 11 for the upper front suspension for Turf 2 XRT and Carryall 2 XRT vehicles 1 1016353 Assembly Delta A Plate includes items 2 4 2 2 2 1016346 Bushing Urethane 2 6 6 3 1016350 Sleeve Delta QUT 1 1 4 1016349 Sleeve Delta Inner nennen 2 2 5 8754 Nut Nylon Lock 3 8 6 11 11 6 1016385 Assembly Delta Shock and Gear 1 1 7 1908 N t Hex 1 2 20 ide ae ete niet 1 1 8 8861 Screw Cap 3 8 16 2 34 2 2 9 1010138 Nut Dimpled Lock 3 8 16 020404 00 0 0 2 2 10 2402 Screw Hex Head Cap 3 8 16 2 74 4 4 11 1010219 PIE guum Penis 1 1 12 7555 Nut Hex Left Hand Thread 1 2 20 1 1 13 7540 Ball Joint Left Hand Thread includes items 18 19 20 1 1 14 1017266 Stapp A Plate T M M 1 1 15 101870601 Shock Absorber Front ie etr rie one Posee ei ere 2 2 16 1010124 Plate Spring Mounting ssesesseseseeeseeeenneneennmeennnnen nennen 3 3 17 7539 Ball Joint includes items 18 19 and 20 1 1 18 1
22. mw M c Comments Suggestions Please fax a copy of this page to 706 228 2662 Thank You Club Car Technical Publications Department 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List NOTES Transportation and Utility Vehicles Club Car Inc P O Box 204658 Augusta GA 30917 4658
23. 1 1 N A Wire Assembly 18 Green 1 2 N A Wire Assembly 18 Orange 8 1 3 101883002 Wire Assembly 18 Black includes resistor and 18 white wire 1 4 N A Wire Assembly 18 1 5 N A Wire Assembly 18 Green 1 6 N A Wire Assembly 18 Red 18 White Black 2 1 7 N A Wire Assembly 18 Green White 2 1 8 N A Wire Assembly 18 Orange White part of battery light 1 9 N A Wire Assembly 18 1 10 N A Wire Assembly 18 Blue part of potentiometer assembly 1 11 101908801 Wire Assembly 6 Blue 1 12 1016729 Wire Assembly 6 White r nnns 1 13 N A Wire Assembly 10 Black part of onboard computer assembly 1 14 1016732 Wire Assembly 6 Yellow nemen 1 15 N A Wire Assembly 18 Yellow 1 16 N A Wire Assembly 18 1 17 101795701 Wire Assembly 6 5 18 N A Wire Assembly 18 Gray part of onboard computer assembly 1 19 N A Wire Assembly 10 Black part of onbo
24. A R 15 101655008 Shim Crankshaft 1 48 mm A R 15 101655009 Shim Crankshaft 1 53 mm 1 A R 16 1016559 erties eles ei ete 1 17 1016541 Stud M6 x 1 x 22 mm 0224 0 cence eeeeeeeeeaeeeeeaeeeseaeeeseaaeeseaaeessaeeseaeeeneaeeseaas 4 18 1016547 Nut Flanged 1 000 4 19 1016470 Shaft Counterbalance Guide 2 22 2 10 1 20 1016571 1 21 1016469 Weight Counterbalance 2 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 7 13 FE350 ENGINE TYPICAL 6 PLACES FOR ITEM 5 TYPICAL 4 PLACES FOR ITEM 15 S 5 UA TYPICAL 2 PLACES 1 1 l FOR ITEM 6 js a TYPICAL 2 PLACES CARBURETOR REMOVED TYPICAL 2 FOR CLARITY PLACES Page 7 14 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FE350 ENGINE SHROUDS AND BRACKETS ITEM PART NO DESCRIPTION QTY 1234 101953801 FE350 OHV Gasoline Engine clockwise rotation with Automatic Compression Release ACR and with Carburetor key start vehicles does not include items 13 16 1 101953802 FE350 OHV Gasoline Engine Complete clockwise rotation without Automatic Compression Release w o ACR and with Carburetor pedal start v
25. 1 2 102250201 Switch Limit Sealed roa brine ed ce s e net et ver 1 3 101979101 Switch Limit Sealed nd euius 1 4 1014808 Switch iri t to heat tete e te dte ies 1 5 8057 Nut 34 40 ei fie e fda epe dien 2 6 8058 Washer 2 7 1014871 Screw Washer Head 440 2 2 8 1017799 zi 2 9 451 Washer Lock 1 4 pee ce ede eie 4 10 1028 Nut Hex 1 4220 3 ttt etit didi d d 4 11 1012987 Handle Forward Reverse 2 8 8 2 1 12 1013198 Screw Phillips Head Machine 8 32 x 8 1 13 1016845 Screw Phillips Truss Head 1 4 20 2 8 3 14 8233 Nut Nylon Lock 1 4 20 00 enne nnne nnns 3 15 8049 Washer Internal Tooth Lock 10 nnnm 2 16 8450 Screw Hex Head Machine 10 24 x 1 2 2 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 12 3 lt 2 9 o o a y ACCELERATOR ROD Page 12 4 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List MULTI STEP POTENTIOMETER TURF CARRYALL 1 POWERDRIVE SYSTEM 48 VEHICLES ITEM PART NO DESCRIPTION 1234 For vehicles with
26. 2 2 17 102323101 Pin Bow Tie Locking nnne nennen 2 2 18 101953001 Bolt Hex Head Shoulder 3 8 x 1 older style hardware used WIth HEM 19 ei EE 2 2 19 7473 Nut Nylon Lock 5 16 18 2 2 20 101953106 Rod Equalizer eH Roe Eden 1 1 21 101953102 Rod Equalizer Rear Turf Carryall 2 and 2 Plus 1 1 22 101953103 Rod Equalizer Rear Turf Carryall 6 1 1 101187702 Kit Park Brake Latch includes items 23 27 and item 26 on page 4 13 or item 25 on page 4 15 1 1 23 N A Rod and E 1 1 24 1017029 Pin Cotter 764 1 2 1 1 25 1010877 Nut Push 5 16 1 1 26 1010805 Sl ev Park Brake ROG 1 1 27 1010932 Joirit 1 4 28 Ene dn EX a ERR Se 1 1 28 1010933 Spring Park Brake Torsion 1 1 29 1010927 Spacer Park 1 1 30 1010878 Bumper 0 0 cS 1 1 31 1028 NGE Hex 1 4 20 4 dne dei ea canon 1 1 32 1011402 Package Brake Mounting Block contains upper and lower for left and right 1 1 33 1010921 Screw Hex Head Cap 5 16 18 2 1 2 4 4 34 101990801 Equalizer achicha ae le 1 1 35 1011418 Kit Park Brake Pedal
27. Wire Assembly 18 Green Wire Assembly 18 Wire Assembly 18 Orange 2 2 44004400 Wire Assembly 18 Wire Assembly 6 Blue Wire Assembly 18 Wire Assembly 10 Black part of onboard computer assembly Wire Assembly 18 Gray part of onboard computer assembly Wire Assembly 10 Red part of fuse and receptacle assembly Wire Assembly 6 Black Wire Assembly 18 Orange White part of battery light Wire Assembly 18 Wire Assembly 46 Red enne nennen sese nnn nnn Wire Assembly 18 Wire Assembly 6 Wire Assembly 6 Green 0 Wire Assembly 6 White 2 7 Wire Assembly 10 Black part of onboard computer assembly Kit Wire and Terminal 6 Black QTY L L o ol ol ol ol ol ol 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 12 9 SONI
28. Wire Assembly 6 Assembly 3 Pin Wire Assembly 18 Green White 2 4488 Wire Assembly 6 Wire Assembly 6 White 2 Wire Assembly 6 Green Wire Assembly 6 Blue Wire Assembly 6 Orange 0 04 00 0 Wire Assembly 6 Wire Assembly 18 Hed eite oo e reden nte e Wire Assembly 18 Blue part of potentiometer assembly Wire Assembly 18 Orange White 2 804 Wire Assembly 18 Wire Assembly 10 Black part of voltage limiter assembly Wire Assembly 6 Blue Wire Assembly 6 White 2 Wire Assembly 10 Black part of onboard computer assembly Wire Assembly 18 Gray part of onboard computer assembly Wire Assembly 10 Black part of onboard computer assembly DC Cord 10 Blue 10 Red 10 Black part of charger Assembly Voltage Suppressor includes 18 red and 18 blue Wire Assembly 18 Brown part of brake relay Wire Assembly 18 Black part of brake relay
29. nennen nennt nnns entrent rene 7 7 FE290 Engine Cylinder Head 1 nennen nenne nnns entren 7 9 FE290 Engine Crankcase Camshaft and Oil Sensor 2 0 1 0000 7 11 FE290 Engine Crankcase and Crankshaft sessssssssssssseeeeeeeneeen nennen nene 7 13 FE350 Engine Shrouds and Brackets sssssssssssssesssseeeeeeeneeenne nennen nnne 7 15 FE350 Engine Ignition Components and Flywheel 7 17 FES350 Engine Oil Circulation 2 7 19 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List CONTENTS 50 Engine Cylinder Head 7 21 FE350 Engine Crankcase Camshaft and Oil Sensor sse 7 23 FE350 Engine Crankcase and Crankshaft nennen nennen 7 25 Engine Mounting REDE 7 27 SECTION 8 FUEL INTAKE AND GOVERNOR SYSTEMS F el System oe cote Sa eee 8 3 Carburetor Assembly FE290 Engine Turf Carryall 1 0 002 000 0000000 8 5 Carburetor Assembly FE350 Engine Turf Carryall 2 XRT 2 Plus and 6 8 7 Carburetor ANES nnne nennen nnn 8 9 Governor and Accelerator Cables 8
30. 1 18 1015769 Wire Assembly 6 White 2 1 19 N A Wire Assembly 18 nnn 1 20 N A Wire Assembly 18 White Black 1 21 N A Wire Assembly 16 Green White 16 Blue 1 22 N A Wire Assembly 16 1 23 N A Wire Assembly 16 White 2 1 24 N A Wire Assembly 16 Orange White 2 1 25 N A Wire Assembly 16 Brown sssssssssssessseeeeneneeeeeeennn nne 1 26 N A Wire Assembly 16 1 27 N A Wire Assembly 16 Red White 1 28 N A Wire Assembly 16 Orange 2 1 29 N A Wire Assembly 18 Blue 1 30 N A Wire Assembly 18 White 2 1 31 1014119 Wire Assembly 6 1 32 N A Wire Assembly 18 Black iier ires op te ce deu dena 1 33 N A Wire Assembly 18 Black part of reverse buzzer kit 1 34 1012382 Wire Assembly 6 2 4 2222222 0 000000000000 1 35 N A Wire Assembly 18 Orange part of electrical component 1 36 N A Wire Assembly 18 1 37 1015332 Wire Assembly 10 Braided Ground Wire esses 1 38 1015737 Wire Assembly 1
31. 1 29 N A Wire Assembly 18 1 30 1014119 Wire Assembly 6 1 31 N A Wire Assembly 18 0 1 32 N A Wire Assembly 18 Black part of reverse buzzer kit 2 33 1012382 Wire Assembly 6 Black nennen 1 34 N A Wire Assembly 18 Orange part of electrical component box 1 35 N A Wire Assembly 18 enne 1 36 1015332 Wire Assembly 10 Braided Ground 2 1 37 1015737 Wire Assembly 10 Red part of electrical component box 1 38 101837301 Wire Assembly 6 Green 1 39 N A Wire Assembly 18 1 40 N A Wire Assembly 18 Brown sss enne e nnne nennen 1 41 101914401 Assembly Voltage Supressor includes 18 red and 18 blue 1 2001 2002 2003 Turt Carryall Vehicle Illustrated Parts List Page 6 23 GASOLINE CARRYALL 6 VEHICLE WIRING sor HEADLIGHT VOLTAGE LIMITER BLACK HORN EE lt lt LEFT ve HEADLIGHT 5 NOM P a E GROUND TERMINAL BLOCK 8 RED
32. 1 80 1014193 Dowel c 1 81 101910501 Kit Differential Gear Case includes items 82 85 1 82 1013768 Case Gear Carrier iet ette aaa EE Tbe DTE edd ETE vaa 1 83 1013774 Plate Thrust idler 22222040 0 2 84 1013773 Plate Thrust differential 1 85 1013769 Cover Gear Case cid eme De ht tg f tee 1 86 1013772 Pin Differentlal nee rete ett e i Pe ete i bes 1 87 1013770 Gear Differential Idler uere ceste ien sees I ede n E 2 88 1013771 Gear Differential 22 2 222410 nennen nnns nnne 2 89 101932901 Guard Unitized Transaxle XRT and all Turf vehicles 1 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 11 7 ELECTRICAL SYSTEM ELECTRIC VEHICLE 12 TYPICAL 2 PLACES e ANTI ARCING s LIMIT SWITCH REVERSE BUZZER LIMIT SWITCH HALF SPEED LIMIT SWITCH SEAT SUPPORT FRONT PANEL Q TYPICAL 3 PLACES TYPICAL 2 PLACES TYPICAL 4 PLACES 2 PLACES Page 12 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FORWARD REVERSE SWITCH POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION QTY 123 4 1 101753005 Assembly Forward Reverse Switch includes items 2 10
33. 1015427 1015391 1015252 1015400 1014471 403 101835601 1010435 7473 1015399 7532 1017976 102065901 705 102066001 8755 8754 1015507 1015583 1015356 1012303 DESCRIPTION 1234 Assembly Tilt Bed And Latch Turf Carryall 1 includes items 1 11 Spring batch Extension ice perpe Assembly Latch Weld 1 Hand Grip hilt kate 2 5 2 cte he loa ae enit eel Insulation Bulk 42 inches Screw Hex Head Cap 1 4 20 x 5 8 sse Nut Flanged Lock 1 4 20 Bolt Carriage 5 16 18 x 1 Nut Nylon Lock 5 16 18 nnne Screw Torx Truss Head 5 16 18 3 4 5 eere AA Assembly Frame Weldment Tilt Bed ten Ga a amp Nut Dimpled Flange Lock 3 8 16 Screw Hex Head Cap 3 8 16 1 14 000 Washer Flat Type B 3 8 Screw Hex Head 3 8 16 3 38 Nut Nylon Lock 3 8 6 Shim TilE Bed s e ice t ten dt nte b reed a Bushing Urethane t ertet te ete Assembly Tilt Bed Hinge Weld BUSHING Steel 50 erret e rene For latch plate
34. 5 lt e SS 8 NY STARTER pg EE GENERATOR a tc 5 9 5 d ag gt ORANGE YELLOW 3 YELLOW wre E z 5 GROUND WHITE BLACK ug RED WHITE a es p c YELLOW RED l BLUE BROWN SA BROWN BLACK GREENWHITE YELLOW WHITE e WHITE lt RED WHITE du of oe e E I FRAME Be GROUND 2 M BATTERY 9 REVERSE BUZZER 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 6 21 Page 6 22 See previous two pages for wiring diagram 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WIRING GASOLINE TURF 6 ITEM PART NO DESCRIPTION QTY 1234 101990202 Wire Harness includes items 1 15 1 1 N A Wire Assembly 18 ens 1 2 N A Wire Assembly 18 9 1 3 N A Wire Assembly 18 Green 1 4 N A Wire Assembly 16 Brown 1 5 Wire Assembly 18 Blue 18 Yellow 1 6 N A Wire Assembly 16 Red 16 Orange 1 7 N A Wire Assembly 18 Red White essen 1 8 N A Wire Assembly 18 Orange sesenta 1
35. Bezel Headlight Passenger Side 2 Switch Light includes item 20 2 Knob Light gt RE Ree naa en REY PARE TRA redes QTY x fo YS m HH HH HH HSH FR FS HS TS HS 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 6 15 PASSENGER SIDE HEADLIGHT VOLTAGE LIMITER DRIVER SIDE HEADLIGHT FORWARD REVERSE ASSEMBLY LIMIT SWITCHES REVERSE OIL BUZZER LIGHT NS FUEL GAUGE 9 HOUR METER 26 LIGHT SWITCH s 18 LIMIT 6 SWITCHES yh ee S BLUE BLACK REGULATOR es FUEL TANK GROUND WHITE X M j 2 ae STARTER GENERATOR P Ww 8 amp q BATTERY Ss Ge mE 9 Page 6 16 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WIRING GASOLINE TURF CARRYALL 2 XRT ITEM PART NO 101990102 N A N A N A 1015769 N A N A 1016380 N A N A N A N A N A N A N A N A N A 1012382 N A N A N A 1015737 1015332 101837301 1016858 N A N A N A 8106 N A N A 1014119 DESCRIPTION 1234 Wire Harness Assembly includes items 1 15 Wire Assembly 18 Red White
36. rete ctp verat Ere de Eo deeds Data ds 1 8 1016584 Bolt 2 Ended M8 x 1 25 x 69 mm sss nennen 2 9 1016458 Bolt Flanged M8 x 1 25 45 mm seen 6 10 1016520 Gover CrankCase eit testate eta didt ie center Aad 1 11 1016446 Gasket Crankcase Cover 1 12 1016456 Bolt Flanged M6 x 1 x 12 mm sse 2 13 1016510 Bracket Oil Eevel Switehi a ete 1 14 1016494 Sensor Oil Level scien rite etit pen tates ed heer eee 1 15 1016496 Screw Cross Pan Head M4 x 7 x 8 mm 3 16 1016454 Bolt Flanged M5 x 8x 8 mm essen 2 17 1016472 Plate Oil Filter Screen 1 18 1016521 Screen oic desto toler oe 1 19 101915401 Camshaft Complete 0 222 2 1 00 00000000001 1 0000000000 1 20 1016453 ded eee ne rend tect tabes 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 7 11 FE290 ENGINE Page 7 12 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FE290 ENGINE CRANKCASE AND CRANKSHAFT ITEM PART NO DESCRIPTION QTY 1234 1 1016568 Seal 1 2 101915501 eterne ead Ep v ve nee kb de vu er Un bna p E t 1 3 1016558 RING Snap se T
37. 1 7 1016380 Wire Assembly 6 1 8 N A Wire Assembly 18 Yellow cccccceeceeeeeeeeeeeneeeeeeeeeeeeeeeeeeeeecnaeeeeeeeeeeeeeteeeeee 1 9 N A Wire Assembly 16 1 10 N A Wire Assembly 16 Red 16 1 11 N A Wire Assembly 16 70 1 12 N A Wire Assembly 18 White 1 13 N A Wire Assembly 18 1 14 N A Wire Assembly 18 1 15 N A Wire Assembly 18 Orange 1 sess 1 16 N A Wire Assembly 18 1 17 1012382 Wire Assembly 6 2 24 00000 1 18 N A Wire Assembly 18 Orange part of electrical component 1 19 N A Wire Assembly 18 Black part of reverse buzzer kit 1 20 N A Wire Assembly 18 1 21 1015737 Wire Assembly 10 Red part of electrical component box 1 22 1015332 Wire Assembly 10 Braided Ground 2 1 23 101837301 Wire Assembly 6 Green 1 24 1014119 Wire Assembly 6 Red 1 nennen sse n nnne 1 2001 2002 2008 Turf Carryall Vehicle Ill
38. 8 8 Note See page 5 11 for front brake cable clamp and bracket 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 4 11 N M d Vik si o Page 4 12 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List ACCELERATOR PEDAL ASSEMBLY ELECTRIC TURF CA 1 ELECTRIC MCOR AND GASOLINE VEHICLES ITEM 19 20 21 22 23 24 25 26 1017696 1013871 7716 1624 334 102026001 1011700 101818801 101862001 1017424 101966901 101817401 101796201 1017378 1017380 1241 7473 101871901 101912401 101822001 101674702 1011084 1011734 8754 8233 1014007 1011694 101861901 101187702 N A DESCRIPTION 123 4 For all Turf 1 and Carryall 1 electric vehicles Turf 2 Carryall 2 and Carryall 6 electric vehicles with MCOR serial numbers 0112 001470 and greater and all gasoline vehicles Sub Assembly Accelerator Pedal includes items 2 and 3 Pad Accelerator Pedal essen nnn Screw Slotted Hex Washer Head 10 16 x 1 2 Screw Hex Cap 3 8 16 x 1 1 2 2 Washer Flabi3 B eec titio ierat e d AA FEE Bearing Pivot Support N t Flarige 1 4 28 00 a et Ere aia ie de Eo ries aa Retainer inar ea tre Ra A an eres xs Sprin
39. ge e Re ores ette e es eo esti ete d Ee e mies 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 7 19 FE350 ENGINE 7 20 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FE350 ENGINE CYLINDER HEAD ITEM gt 1016442 1016436 1016583 1016569 1017446 1016450 1016449 1017473 1017435 1016560 1016519 1016518 1016479 1016566 1017445 1017444 1016544 1016474 1016483 1016563 1016489 1016452 1017454 1016549 1016517 1016458 1017434 102304801 DESCRIPTION 1234 Case Rocker it e ea Ged aetna e saa dede cH dvi aasket gt reme ie na e Ete rer e a E Bolt Flanged x 1 x 35 utt ntt ehe drauf roter Lid ea AEn fusa Died tar a Y Pr enia Ed ey Gollet 25e meu Retainer Valve Spring Engine Valve nennen nennen nnne an Ea Ee tnn Assembly Cylinder Head FE350 includes items 10 and 11 RING aiite ebrei a teens Guide INTAKE acess cet iie ie e iei e bee tet e ode DL Suwa Guide Exhaust Valve Seat Spring E rn
40. ITEM PARTNO DESCRIPTION Oe 1234 1 1013861 Joint Compound Steering includes items 3 and 4 all vehicles Sea Nie 1 1 2 102004101 Joint Compound Steering includes items 3 and 4 XRT vehicles only 1 3 1017226 Screw Hex Head Cap 8 x 1 25 x 30 mm 3 3 4 7174 Washer Eock 5 10 4 t ere cera Eae i P EY 3 3 5 101984801 Kit Steering Column Mounting Bracket 1 1 6 1016663 Screw Phillips A 12 11 x 5 8 2 2 7 1016269 Screw Hex Washer Head Thread Forming 5 16 18 2 2 2 8 334 Washer Flat Type A 3 8 4 4 9 1016183 Screw Hex Head Cap 3 8 16 x 7 2 2 10 8754 Nut Nylon Lock 3 8116 2 2 11 1014288 Screw Hex Washer Head Thread Forming 5 16 18 3 4 1 1 12 1011697 Washer Flat 16 22 eese rece rye P egere aee er n 1 1 13 102278001 Boot Steering Column 1 1 14 1016181 Assembly Steering Column includes items 15 23 1 1 15 1012605 Ring Retainirg e cin en e e Ee 1 1 16 1012604 Washer Steel 5 8 e tatum ERE ER 1 1 17 1014217 Spring Compression
41. 1234 46 102061201 Steering Wheel Puller Tool 1 1 47 1016112 Tachometer pene PER Lo e d edes 1 48 101997201 Paint Touch Up 1 1 48 101997202 Paint Touch Up White 1 1 48 101997203 Paint Touch Up Red 1 1 48 101997204 Paint Touch Up Gray sessi nnne nennen tnmen 1 1 48 101997205 Paint Touch Up Dark Gray sssssssssseseeeeeenneeeneennee nnne 1 1 48 101997206 Paint Touch Up Royal Blue Pacific 1 1 48 101997207 Paint Touch Up pe e ba e e ee e 1 1 48 101997209 Paint Touch Up Dark Green 1 sse 1 1 48 101997211 Paint Touch Up Classic Blue Navy 1 1 48 101997212 Paint Touch Up Burgundy 1 1 49 1014115 Transmission Tool 1 50 1014161 Transaxle Pinion Seal Tool 2 2 40222 0 0000 1 51 1014162 Transaxle Axle Seal Tool 02 41 1 0000000 1 52 1016413 Valve Clearance Adjuster Screw Holder for FE290 engines only 1 53 101641201 Valve Guide Reamer nennen 1 54 101641202 Arbor delere Re ie
42. Wire Assembly 18 Orange Wire Assembly 18 Red 18 White Black sess Wire Assembly 18 Green eene nennen Wire Assembly 6 White 2 000 Wire Assembly 46 Blue Wire Assembly 46 Orange 00 02 00 nnne enne nnne Wire Assembly 6 White 2 Wire Assembly 18 Wire Assembly 6 Blue 0 0 000 Wire Assembly 18 Green 18 Red 18 Red 22 1 Kit Wire and Terminal 6 Wire Assembly 6 Green Wire Assembly 18 Orange White part of battery warning light Wire Assembly 18 Wire Assembly 6 Wire Assembly 10 Black part of onboard computer assembly Wire Assembly 18 Wire Assembly 46 Red 2 1 00000 Wire Assembly 6 Yellow 2 Wire Assembly 18 Gray part of onboard computer assembly Wire Assembly 10 Black part of onboard computer assembly Wire Assembly 10 Red part of fuse and receptacle assembly
43. Wire Assembly 18 Red 18 White Black Wire Assembly 18 Green Assembly 3 Pin e eee tert nite aede eei npe Kit 2 Pin Plug and Wedge Wire Assembly 18 Green 18 Red Wire Assembly 46 Wire Assembly 6 White Wire Assembly 6 Green Wire Assembly 6 Blue Wire Assembly 6 Orange 22 DC Cord 10 Blue 10 Red 10 black part of charger Wire Assembly 6 Assembly Voltage Suppressor includes 18 blue and 18 red Wire Assembly 18 Orange White 2 Wire Assembly 18 Wire Assembly 10 Black part of voltage limiter assembly Wire Assembly 6 Blue Wire Assembly 6 White 2 Wire Assembly 18 Yellow Wire Assembly 18 Brown sse Wire Assembly 18 Wire Assembly 10 Black part of onboard computer assembly Wire Assembly 18 Gray part of onboard computer assembly Wire Assembly 6
44. sse QTY A YO SS SS AR A 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 19 ELECTRIC TURF 2 WIRING CVP RIGHT Black HEADLIGHT o GROUND VOLTAGE TERMINAL LIMITER BLOCK BLACK PURPLE T YELLOW LEFT HEADLIGHT BROWN 5 we lt SU AN 9 tc v ilo a s Pa 2 LIGHT SWITCH v 2 CONTINUOUSLY VARIABLE POTENTIOMETER 2 oy 7 GREEN WHITE 29 s 29 a o PURPLE THREE PIN YELLOW PLUG BLACK BLACK is BROWN ORANGE ORANGE GREEN GREEN YELLOW YELLOW Page 12 20 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List P SOLENOID RED ONBOARD COMPUTER YELLOW BROWN FORWARD S amp REVERSE SWITCH RED WHITE BATTERIES TYPICAL 5 PLACES GREEN CHARGER RECEPTACLE YELLOW 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 21 Page 12 22 See previous two pages for wiring diagram 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WIRING TURF 2 POWERDRIVE VEHICLE WITH CONTINUOUSLY VARIABLE POTENTIOMETER ITEM PART NO DESCRIPTION QTY 1234 For vehicles with serial numbers lower than 0112 001470 101911601 Wire Harness includes items 1 6
45. 4 4 17 102065901 Nut Dimpled Flange Lock 3 8 6 4 4 18 1013872 Screw Hex Head Cap 1 4 20 X 4 2 2 19 332 Washer Flats 1 4 Eee ERE ves 6 6 20 8233 Nut Nylon Lock 1 4 20 4 4 21 1015727 Rivet 1 1 22 1013413 Rod 3 8 cnin eee ae eR eee 1 1 23 102259401 Rod Prop Long Bed Y eL MEE 1 1 24 1010878 Bumper 2 2 25 1013357 Rivet Blind 3 16 x 45 2 26 101837001 Insulator Battery nnne nnn n nnns nnn 1 oT Special order item available upon request T Specify if vehicle is equipped with current style prop rod shown or earlier prop rod that clipped to front of rear body 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 1 23 Page 1 24 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FLAT BED TRIM TURF CARRYALL 6 ITEM PARTNO DESCRIPTION 1234 1 1016944 Trim Long Bed 22 000400000 0 1 1 2 1016948 Trim Long Bed 1 1 3 1016943 Trim Long Bed Front and 2 2 4 1010934 Screw Hex Head Cap 5 16 18 x 1 2 2 5 1015399 Screw Torx Truss Head 5 16 18 3 4 18 18 6 7473 Nut Nylon Lock 5 16 18 20 20 7 1016
46. Suspension Front mono leaf and rear multi leaf springs Suspension Front and rear multi leaf springs Headlights only Standard light package Differential guard 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List CONTENTS SECTION 1 BODY AND TRIM Front Body and Trim Turf CA 1 2 2 Plus 6 1 3 Dash Components Turf CA 1 2 2 Plus 1 5 Front Body and Trim Turf Carryall 2 XRT enne nenne nnne 1 7 Seats and Support Structure Turf Carryall 1 2 XRT and 2 Plus 1 9 Seats and Support Structure Turf Carryall 6 nnns 1 11 Tilt Bed Hinge and Latch Turf Carryall 1 1 13 Latch Plate Turf Carryall 1 2 XRT and 2 Plus Prop Rod Turf Carryall 2 XRT and 2 Plus 1 15 Tilt Bed Hinge and Latch Turf Carryall 2 XRT and 2 Plus 1 17 Cargo Box Turf Carryall 1 2 XRT and 2 1 19 Access Door and Side Doors Turf Carryall 6 1 21 Flat Bed Assembly Turf Carryall 6 ssessssssssssseseeeeeeenneee enne nnne 1 23 Flat Bed Trim Turf Carryall 6 1 25 Rear Body Trim Turf CA 1 2 XRT and 2 5 1 27 Rear Body Trim Turf Carryall 6
47. d Ren eh EE ied 3 10 1016074 Screw Torx Head M8 x 1 25 x 18 1 11 1015932 Bolt Carriage 5 16 18 1 1 12 1242 Nut Hex 5 16 18 5206 ener y Ert inns Gath a Dern na 1 13 101837301 Wire Assembly 6 Green enne 1 14 1015920 Wire Assembly 6 Braided Ground Turf Carryall 1 only 1 15 7473 Nut Nylon Lock 5 16 18 Turf Carryall 1 only 9 1 16 1241 Washer Flat 5 16 Turf Carryall 1 only sessesesseeeeeennmnnn 1 17 7173 Screw Hex Head Cap 5 16 18 x 3 4 Turf Carryall 1 only 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 6 39 P NEW STYLE BATTERY WITH NEW HARDWARE AS SEEN FROM THE PASSENGER SIDE OF VEHICLE New style battery does not require spacer 4 _ ce E 22 ZZ DDK E RE Se 6 oN 2 CQ Bl pm AS SEEN FROM DRIVER SIDE OF VEHICLE Page 6 40 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List BATTERY GASOLINE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 1012328 Battery 12 ceo et pte eo De 1 2 102355301 Washer Lock Stainless Steel 3 8 2 3 1014375 Screw Hex Head Ca
48. 1 Cushion Shock Absorber Spring Rear Leaf decies rre n Re Pad Spring Driver Side Pad Spring Passenger Side sse Nut Nylon Lock 7 16 4 enne eene Screw Hex Head Cap 3 8 16 3 38 4 4 4 6 6 6 6 12 12 4 4 2 2 2 2 2 4 4 8 8 8 8 2 2 2 2 1 1 1 1 4 4 6 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 5 21 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 5 22 STABILIZER BAR GASOLINE VEHICLE TURF CARRYALL 2 XRT 2 PLUS AND 6 ITEM PART NO DESCRIPTION QTY GAS QTY ELEC ANoaa khkWND 1015760 1015457 1015453 808 1016814 102004901 8861 357 1016813 7173 7174 1242 1015614 1015613 7311 8233 123 4 Link Stabilizer Link Stabilizer Bar Turf Carryall 2 XRT Screw Hex Head Cap 3 8 16 1 34 Washer HOCK 23 8 nest ere cha eve E Bracket Stabilizer Bar Mounting 2 Screw Hex Head Cap 5 16 18 34 Washer Lock 5 10 gt Maal c Pen Tv cade N t 5 2 6518 beta euren teasers Support Stabilizer Bar Bushing 2 2 0044 Bushing Stabilizer
49. 1234 1 101990801 Equalizer 1 1 2 1241 Washer Flat 5 10 vereda p ne 5 5 3 1013531 Spring Brake Return rne 1 1 4 1010921 Screw Hex Head Cap 5 16 18 2 2 4 4 5 7473 Nut Nylon Lock 5 16 18 5 5 6 102022101 Kit Brake Cable includes item 7 and items 13 and 14 on page 4 3 2 2 7 1011779 E Clip 2 2 8 101878201 Kit Brake Pedal includes items 9 and 10 1 1 9 7716 Screw Slotted Hex Washer Head 10 16 x 1 2 3 3 10 1013869 Pad Brake Pedal iiic prete IR reos deae d 1 1 11 1010878 Bumper Rubber Gee ete eines 1 1 12 1028 Nut Hex 1 4 20 1 1 13 101953101 Rod Equalizer Turf Carryall 1 only 1 1 13 101953102 Rod Equalizer Turf Carryall 2 only 40 42422 4 0 1 1 14 102323201 Pin Clevis 5 16 later style hardware used with item 15 1 1 15 102323101 Pins Bow Tie LOCKING oreet ed e edi nee eden 1 1 16 101953001 Bolt Hex Head Shoulder 3 8 x 1 earlier style hardware used With cicer eco Decet ain Adee v LEE Do A ge eee ae 1 1 17 7473 Nut Nylon Lock 5 16 18 1 1 101187702 Kit Park Brake Latch
50. 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 9 4 EXHAUST SYSTEM FE350 TURF CARRYALL 2 XRT 2 PLUS AND 6 ITEM 101859401 1015814 332 451 7847 1017689 1012830 7174 1015075 1012528 1013734 1016904 DESCRIPTION 1234 System 1 Bracket Muffler 1 Washer Flat 174 ved vna En ass 2 Washer LOCK 17 4 cea De 2 Screw Hex Head 1 4 20 x 34 2 Clamp 1 Screw M8 x 1 25 x 22 MM 1 Washer 5 1 181 5 16 2 e c von rere det PERS NOR eda 1 Nut Hex M8 X 1 25 p c EE ha c 2 Washer Lock 2 ant amet adatto 1 QTY 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 9 5 TORQUE CONVERTER L 19422 El 1 DRIVE CLUTCH ITEM PART NO 101833902 101833904 1016801 101929801 101738301 1014049 1014050 1014051 1016901 1016289 1014057 1014059 N A 1014453 1014287
51. 2 28 183 Washer Flat 10 DEEE E EE EEE E A E EE ET 4 29 1631 Screw Pan Head 10 24 34 0 3 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 8 17 EXHAUST SYSTEM J TYPICAL 2 PLACES Page 9 2 T m 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List EXHAUST SYSTEM FE290 TURF CARRYALL 1 ITEM PART NO DESCRIPTION QTY gt 101859301 1015814 332 451 7847 1017689 1012830 7174 1015075 1012528 1013734 1015330 123 4 System 2 osi ether Bracket Muffler Washer Flat 174 ca Nr e Er Adr He E ass Washer Lock 1 4 tee e ette eet Screw Hex Head 1 4 0 34 Clamp Muffler Screw Hex Head Cap 8 x 1 25 x 22 mm sese Washer EOock 5 10 EEEE E ertet pea Ph v ted La Cra Washer Rlat 5 10 tire c von po PER NER NOR dg Nut Hex M8 X 1 25 iai tae stai p ec ra Washer 8mm e Sieve vaio doen is aden ant adatti adatto ie N e a a a DNN 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 9 3 Ke ae A
52. lb a beer Pot ene a A ptr taper es Bolt Hex Head Cap 5 16 18 x 3 4 Washer 5 165 18 t TE a Coe pace Nut Nylon Lock 5 16 18 Ss OS Ww NYO SH 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 6 33 Page 6 34 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List ELECTRICAL COMPONENTS REAR BODY GASOLINE TURF CARRYALL 6 ITEM 400i gt 1016717 1011582 1015752 1016859 1016851 1016849 1015720 7591 1011622 1011558 DESCRIPTION 1234 Assembly Taillight includes items 2 6 Housing iunior ted ve tatibus vtt MIT eL t dE rs ce eer Waa atin ser Pe ae Praia Screw Hex Washer Head 12 16 x 1 2 Kit Reverse Buzzer includes items 9 15 226 riv cer er dde Ud ee Ces PR RN Screw Pan Head Hi Lo 4 24 5 6 Wire Assembly 18 Screw Hex Washer Head 46 32 x 1 2 Washer tete et tree dee n ek eor a Washer Lock 36 erede e neci cies contre ue ut atu ina eo EC us Nut Hex 46 32 bete For o v rod ha QTY SS OK K
53. 1 4 101553901 Decal Bed Load emen 1 1 5 101609401 Decal Crush Area 22 2000 000 nennen nennen 2 2 6 102158201 Decal Turf 1 driver side includes item 7 1 1 6 102156901 Decal Turf 1 passenger side includes item 7 1 1 6 102158401 Decal Turf 2 driver side includes item 7 1 1 6 102157101 Decal Turf 2 passenger side includes item 7 1 1 6 102157501 Decal Carryall 1 driver side includes item 7 1 1 6 102156201 Decal Carryall 1 passenger side includes item 7 1 1 6 102157801 Decal Carryall 2 driver side includes item 7 1 1 6 102156501 Decal Carryall 2 passenger side includes item 7 1 1 6 102157701 Decal Carryall 2 Plus driver side includes item 7 1 1 6 102156401 Decal Carryall 2 Plus passenger side includes item 7 1 1 7 N A Decal Bed Latch Warning 1 1 8 101960101 Decal Vehicle Loading Turf Carryall 1 only 1 1 8 101960201 Decal Vehicle Loading Turf Carryall 2 and 2 Plus
54. 1 6 102184502 Decal Carryall 2 XRT driver side includes item 7 1 6 102184501 Decal Carryall 2 XRT passenger side includes item 7 1 7 N A Decal Bed Latch Warning 1 8 102075801 Decal Young Driver Warning een 1 9 102006701 Decal Vehicle nnne 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 3 7 Z WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH Before using vehicle read operating instructions Remain seated and hold on to seat handle while moving Do not start vehicle until all occupants are seated e Two 2 persons per seat maximum Operate from driver side only and not on public roads Keep entire body inside vehicle while moving Drive slowly in turns and straight and down slopes Do not leave children unattended on vehicle Never operate under the influence of alcohol or drugs Use brakes to reduce speed when coasting downhill Never stand in front of or behind vehicle CCI 1019606 01 CARRYALL 6 GASOLINE TURF 6 GASOLINE AND CARRYALL 6 ELECTRIC Vehicle rated capacity 1500 Ibs on level surface only Weight to include passengers cargo bed load and gross trailer weight See Owner s Manual Maximum cargo load CARRYALL 6 or TURF 6 1000 ibs TRANSPORTER 300 Ibs Weight to include cargo be
55. 1 29 SECTION 2 WHEELS AND TIRES WheelS and TIfesa 2 3 SECTION 3 DECALS Decals Turf Carryall 1 2 and 2 3 3 Decals Turf CA 1 2 and 2 Plus Continued 3 5 Decals Turt Catryall 2 XRT icc 3 7 Decals Turf Garryall G ee tinh oa edie tee ee 3 9 Decals Turf Carryall 6 7 9 3 11 SECTION 4 BRAKES PEDAL AND CABLE ASSEMBLIES Rear Brake Assembly Self Adjusting Turf Carryall 1 4 3 Rear Brake Assembly Manually Adjusted Turf Carryall 2 XRT 2 Plus and 6 4 5 Brake Pedal and Cable Assembly Vehicle with Two Wheel Brakes 4 7 Brake Pedal and Cable Assembly Vehicle with Four Wheel Brakes 4 9 Front Brake Assembly Vehicle with Four Wheel Brakes 4 11 Accelerator Pedal Assembly Electric TurF CA 1 Electric MCOR and Gasoline Vehicles 4 13 Accelerator Pedal Assembly Vehicles with Continuously Variable Potentiometer 4 15 SECTION 5 STEERING FRONT AND REAR SUSPENSION Steering ero Ul EE 5 3 Steering Gear Assembly nere Doe RED Np are aa pal i n 5 5 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List CONTENTS Front Suspension Uppe
56. 4 Screw Pan Head Hi Lo 4 24 X 5 16 B zz6r Reverse 15 oin apes dud abide o e d s Wire Assembly 18 Nut K Lock 46 32 vic ccccsccisccicsasevasessicadevusbcovscdacetsacietsvvedsicinsbupuessdesbcssesnsainousssanteans Screw Hex Washer Head 6 32 x 1 2 2 Assembly Screw and Washer quantity of 5 used for Carryall 2 Plus Switch Key Turf Carryall 1 2 and Switch Key Carryall 2 Plus only Washer 3d thecae en eite E N t Key i rad Cap Key Switch 2 44414 0 aami ANUA Key Gath eddie Eight Low Oil Warning t ia Fuel Gauge Hour Meter includes item 15 2 4 416 Bracket Nt MAS os sigs dou Teese Washer Lock Retaifer Hatli6S8 N 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 6 13 WIRE TIE VOLTAGE 3 pese TYPICAL 4 PL
57. Wire Assembly 18 White 18 White Black 18 White Black Wire Assembly 18 Yellow 18 Blue Wire Assembly 6 White 2 Wire Assembly 16 Wire Assembly 16 Green Wire Assembly 6 Wire Assembly 18 Yellow Wire Assembly 16 Wire Assembly 16 Red 16 Wire Assembly 16 9 Wire Assembly 18 White 2 Wire Assembly 18 Wire Assembly 18 Blue Wire Assembly 18 Orange Wire Assembly 18 Wire Assembly 6 2022 10 Wire Assembly 18 Orange part of electrical component box Wire Assembly 18 Black part of reverse buzzer Wire Assembly 18 nennen enne Wire Assembly 10 Red part of electrical component box Wire Assembly 10 Braided Ground 2 Wire Assembly 6 Green
58. Wire Harness Headlight includes items 24 29 Wire Assembly 16 Blue Wire Assembly 16 2 Wire Assembly 16 Yellow includes item 27 20 Amp AE neis ER oet E LCD RENI PSU Res Wire Assembly 16 Wire Assembly 16 Wire Assembly 6 Red c sa sia sa sa sia si sa sia si sa sa si sas sss 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 6 17 EJ FORWARD REVERSE ASSEMBLY FRAME GROUND LIMIT SWITCHES REVERSE BUZZER FUEL GAUGE HOUR METER iii 16 ORAN S qu ORANGE GE 7A LIMIT Og ME SWITCH FUEL TANK 2272 599 A 3 D VOLTAGE ze on REGULATOR STARTER GENERATOR WHITE B LACK BLACK Se BLACK FRAME GROUND Be BATTERY in COR Page 6 18 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WIRING GASOLINE CARRYALL 2 PLUS ITEM PART NO DESCRIPTION QTY 1234 101990302 Wire Harness includes items 1 16 1 1 N A Wire Assembl
59. g FUEL GAUGE 3 HOUR METER a amp E 9 BA MO A Q 2 2 lt Qv c LIGHT 9 SWITCH E a WHITE Nc ORANGE S YELLOW SN GREEN RED WHITE WHITE BLACK i RED WHITE RED WHITE 2 YELLOW 5 RED BLUE BROWN BLACK 9 TWO PIN NC CONNECTOR CoM BLUE 26 GO PARK YELLOW RED Nl LIMIT WHITE SWITCH HORN BUTTON ORANGE WHITE BRAKE LIMIT nc SWITCH Page 6 24 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WHITE ORANGE YELLO ld WHITE BLACK RED WHITE RED WHITE GREEN BLUE RED WHITE GREEN WHITE YELLOW FORWARD REVERSE LEVER REVERSE BUZZER LIMIT SWITCH LIMIT SWITCH VOLTAGE REGULATOR Wire LACK e qe Rog oe w YELLOW REDWHITE YELLOW as E RED BROWN BLACK GREEN YELLOW WHITE NEUTRAL LOCKOUT GROUND WHITE BLACK FUEL TANK KILL LIMIT SWITCH STARTER WHITE 7 YELLOW REDMHITE WH y BATTERY 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List FRAME GROUND ITE Page 6 25
60. 1 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 3 3 DANGER POISON P3 SH EYE FLU S SULFURIC IMMEDIATELY ACI WITH WATER v NO 7 aes i E MES FMB can cause EXPLOSIVE i LINDNESS on MEDICA GASES caNcause i SMOKING 1 SEVERE BURNS evi HELP BLINDNESS OR INJURY KEEP OUT OF THE REACH OF CHILDREN DO NOT KEEP VENT CAPS TIGHT AND LEVEL ELECTRIC VEHICLE ON WIPER SWITCH COVER DO NOT OPERATE VEHICLE NOTICE WITHOUT COVER IN PLACE DO NOT DIRECT WATER STREAM AT THIS SWITCH 1016109 01 A WARNING CAN CAUSE SEVERE INJURY ZX WARNING GASOLINE EXPLOSION FIRE HOT CAN CAUSE SEVERE INJURY OR DEATH z NO SMOKING SPARKS OR OPEN FLAME manifold amp muffler STOP ENGINE ALLOW TO COOL BEFORE REFUELING KEEP CLEAR cci 1019605 01 TURN FUEL VALVE 4 ON DURING OPERATION 7 OFF DURING STORAGE OR TRANSPORT 1015476 01 ON STARTER GENERATOR AND ENGINE GASOLINE VEHICLE MAXIMUM TONGUE WEIGHT 150 Ibs CCI 1011553 Z WARNING Negative frame ground Can cause severe injury Excessive speed Do not contact positive battery post or cable to frame Can cause severe injury or death Disconnect negative battery lead first Do not tamper with engine governor adjustment CCI 1019152 01 ON VEHICLE FRAME NEAR BATTERY Page 3 4 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List
61. 2 TYPICAL 3 PLACES 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 4 8 BRAKE PEDAL AND CABLE ASSEMBLY VEHICLE WITH FOUR WHEEL BRAKES ITEM PARTNO DESCRIPTION end 1234 1 1242 N t Hex 5 16 18 tai 2 2 2 101865301 Spacer Equalizer oce e decal pel n ede eee 2 2 3 1017211 Kit Equalizer And Pivot Limiter includes item 4 1 1 4 N A Pin Equalizer 1 1 5 7473 Nut Nylon Lock 5 16 18 5 5 6 1241 Washer 5 5 7 102166901 Kit Brake Cable Rear includes four each of item 9 and two each of items 10 and 11 1 1 8 101874601 Kit Brake Cable Front includes items 9 11 1 1 9 1011779 E Clip 1 2 icai Ere tn PER RENE GR ERR drea Fe ue ERR 4 4 10 1035 Pin Gotler 3 32 4 4 11 1010829 5 16 neret tent con p casu te era exe gie E ERE 4 4 12 101878201 Kit Brake Pedal includes items 13 14 1 1 13 7716 Screw Slotted Hex Washer Head 10 16 x 1 2 3 3 14 1013869 Pad Brake Pedal ntc err hr vecta ce ioa te a DO ERG 1 1 15 1013531 Spring Brake Return orae eet e e ened 1 1 16 102323201 Pin Clevis 5 16 newer style hardware used with item 17
62. 403 101691401 1016920 1016718 1234 Latch Compression Door Plate Long Bed Access Hinge Long Bed Access Insulation Bulk 8 1 2 inches Bolt Carriage 5 16 18 1 Bolt Carriage 5 16 18 x 5 8 nennen Nut Nylon Lock 5 16 18 Screw Hex Head Cap 1 4 20 5 8 Clip Loser et t ee La ge eet ec egt ber des Nut Nylon Lock 1 4 20 Screw Thread Rolling 1 4 0 8 Assembly Compartment Door driver side includes items 14 and 16 19 Assembly Compartment Door passenger side includes items 15 19 nnne Assembly Compartment Door Weld driver side Assembly Compartment Door Weld passenger side Nut Nylon Lock 1 4 20 Screw Hex Head 1 4 20 x 5 8 Latch Compression Door Hinge Compartment Door sse Mat FIOOt 5 n eec aite e c i 2 2 1 1 1 1 A R A R 3 3 3 3 6 6 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 1 21 TYPICAL 2 PLACES AT ITEM 4 PLACES AT ITEM 5 6 PLACES A
63. DECALS TURF CA 1 2 AND 2 PLUS CONTINUED ITEM PARTNO DESCRIPTION 1234 1 1013677 Decal Battery 1 2 101921901 Decal Ingersoll Rand 2 2 3 101610901 Decal Potentiometer Turf Carryall 1 with serial numbers lower than 0112 001470 ssssssssssssseseeseeeeneee nennen nennen nennen 1 4 101547601 Decal Gasoline Warning 1 5 101960501 Decal Rotating Parts and Hot Manifold 2 6 1011553 Decal Trailer Hitch Turf 1 Turf 2 Carryall 2 and 2 Plus 1 1 7 101915201 Decal Frame Ground and Governor 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 3 5 Z WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH Before using vehicle read operating instructions Remain seated and hold on to seat handle while moving Do not start vehicle until all occupants are seated Two 2 persons per seat maximum Operate from driver side only and not on public roads Keep entire body inside vehicle while moving Drive slowly in turns and straight up and down slopes Do not leave children unattended on vehicle Never operate under the influence of alcohol or drugs Use bra
64. Screw Phillips Truss Head 14 20 2 Clamp Flose red sucre re etre OPORTERE Line Bulk Fuel available by the 02 4 0 arte fries esu Dese RIS Pump Fuel Impulse E Kit Rebuild Fuel Impulse Clamp Plastig e Screw Thread Rolling 1 4 20 x 5 8 Bracket Fuel Pump Line Bulk Vent available by the foot Clamp Hose gray 4 044 000000000 IE Boot 21 ded it ba Ell ee Clamp Hose screw type 22242 1 0 100000 Total fuel line lengths Turf Carryall 1 and 6 43 inches 109 2 cm Turf Carryall 2 2 Plus and XRT 48 inches 121 9 cm QTY on wo S A R 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 8 3 b 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 8 4 CARBURETOR ASSEMBLY 290 ENGINE TURF CARRYALL 1 ITEM PART NO DESCRIPTION QTY 1234 1 101905601 Assembly Carburetor includes items 2 11 1
65. 00 00010 8 6 1015072 Nut Nylon Lock Stainless Steel 516 18 00 8 7 101090802 Hold Down Battery Long 2 8 101090801 Hold Down Battery Short emen nnne 2 9 1014304 Nut Hex Stainless Steel 5 16 18 12 10 101802101 Kit Fuse and Receptacle includes items 11 18 1 11 101796501 Bezel Receptacle rrr 1 12 N A Wire Assembly Sense Lead 1 13 N A Wire Assembly 10 1 14 N A Wire Assembly 10 1 15 101796801 Assembly Fuse 48 Volt includes item 16 1 16 1013061 Nut Nylon 10 2 17 1017705 Screw Phillips Pan Head Type AB 8 3 18 101894901 Fuse 3 8 Amp E t 1 19 101801001 Plate Receptacle Backing 1 20 101832001 Screw Phillips Pan Head 7 18 4 4 21 1016877 Metet HOoU inn ce eerte ro e E WE Pc 1 22 1014540 Screw Thread Rolling 46 32 x 3 8 3 23 N A Wire Assembly 18 Yellow nnn 1 24 N A Wire Assembly 18 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 12 35 ELECTRIC CARRYA
66. 1014062 183 8450 1014058 1014056 1014052 N A 1014055 1016203 1017188 101916701 101916501 1017328 DESCRIPTION 1234 Assembly Drive Clutch Turf Carryall 1 2 XRT includes items 1 19 Assembly Drive Clutch Carryall 2 Plus and Turf Carryall 6 includes items 1 10 Kit Drive Clutch Assembly Fixed Face Carryall 1 2 and Assembly Fixed Face Carryall 2 Plus and Turf CA6 Bearing Idler Spring 2 ER Spring Drive Clutch Black Turf Carryall 1 2 and XRT Spring Drive Clutch Dark Green Carryall 2 Plus and Turf CA6 Spacer Fixed Face Shaft ette red eR aes Ring Retaining eto HE cee Assembly Drive Hub Plug Drive Kit Drive Clutch Button includes item 11 14 44 20222 Spring Drive Button auclor otim a ge cie ede eee es Driver Drive 5 cori eee tr PRI E P PE ER a Ea ad Washer Flat 10 Type nennen nnn Screw Hex Head 10 24 x 5 nnne nennen Washer aureis coe Ere Trenes der ted rte rea rev aee
67. 1014507 16 3 1014508 16 3 1014510 16 3 1014513 1 19 1014514 1 19 1014523 8 3 1014524 8 3 1014537 1 19 1014540 12 15 12 35 101454602 5 19 101454902 5 19 1014555 5 19 5 21 1014573 5 19 1014645 1 5 1 7 1014675 5 19 1014727 6 3 1014771 2 3 1014807 6 3 6 11 6 29 12 5 1014808 6 11 12 3 1014856 12 9 1014871 12 3 1014901 5 19 1014902 5 19 5 21 1014928 8 3 1014947 12 17 12 33 12 49 1014948 6 29 12 17 12 33 12 49 1014999 12 5 1015032 1 5 1015072 12 15 12 35 12 53 1015075 6 39 9 3 9 5 1015137 8 3 8 9 1015139 8 3 8 17 1015143 8 3 1015188 8 3 1015239 1 9 101524001 6 39 101524002 6 39 1015245 1 19 1015252 1 13 1 17 1015277 1015313 1015330 1015332 INDEX 1 15 1 19 9 3 6 5 6 7 6 9 6 17 6 19 6 23 6 27 7 3 7 15 1015345 1015356 1015363 1015365 1015366 1015367 1015368 1015371 1015372 1015373 1015390 1015391 1015399 1015400 1015405 1015408 1015409 1015412 1015413 1015414 1015424 1015426 1015427 101542901 1015445 1015453 1015457 101547601 1015507 1015524 1015530 101553901 1015545 1015583 6 11 6 29 1 13 1 17 1 23 1 19 1 19 1 19 1 19 1 19 6 11 6 11 6 29 6 11 6 29 1 19 1 13 1 17 1 13 1 17 1 19 1 25 1 13 1 17 1 19 1 3 6 11 6 29 8 11 6 3 1 19 1 19 1 19 1 19 8 13 8 15 8 17 1 13 1 17 1 27 5 23 5 23 3 5 3 11 1 13 1 17 1 23 16 3 1 27 1 29 1 19 3 3 3 7 3 11 5 3 1 13 1 17 1 23 5 9 5 13 5 17 5 1
68. 11 1011697 Washer chan atleast 6 6 12 1016876 Bolt Phillips Truss Head Shoulder 3 8 18 2 4 4 13 392 Washer Flat 1 4 tte dan iii ER ER n deere 2 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 1 29 WHEELS ANDTIRES 2 VOCS Sees y 0 00009 SRA LINO PREMIUM EXTRA TREAD TRACTION OFF ROAD TURF TREAD TREAD Page 2 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WHEELS AND TIRES ITEM PARTNO DESCRIPTION QI ENDE 1234 1 1010984 EUG hac Eee eri A Pee d eve EUR 16 16 2 7310 Stem voe TE en pud 4 4 3 101651402 Assembly Wheel and Premium Tire Turf Carryall 1 only includes items 4 and 5 4 4 4 1014771 Wheel Rim White iiie adds tere Feo cerra Eee Pe E Ee ore enn 1 1 5 101567202 Tire Unmounted Premium Tread 4 Ply Rated 18 x 8 50 8 Carlisle Banquet e 1 1 6 101651406 Assembly Wheel and Premium Tire includes items 7 and 8 4 4 7 1014771 Wheel Rim White 2 nennen 1 1 8 101737002 Tire Unmounted Premium Tread 6 Ply Rated 18 x 8 50 8 Duro 1 1 9 101651407 As
69. 12 19 12 23 12 25 12 29 12 31 12 35 12 39 12 43 12 53 wire sense lead 12 15 axle 11 7 14 3 axle tube 11 7 14 3 B backing plate brake 4 3 4 5 4 11 ball bearing output shaft 6 37 balljoint 5 11 5 15 6 3 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List ball joint tie rod 5 7 ball joint inner 5 5 ball joint left hand thread 5 5 5 7 5 11 5 15 ball stud 6 3 6 11 ball stud accelerator pedal 4 13 ball stud shifter lever 11 3 ball steel shift fork retainer 11 5 ball steel pressure relief 7 7 7 19 band rpm limiter mount 7 5 7 17 bar bus 12 3 drive 12 7 stabilizer 5 23 barb vent 8 3 barrel plastic 1 3 1 9 1 11 1 19 base forward reverse shifter 6 3 battery 8 volt 12 15 12 35 12 53 8 volt dry 12 35 12 53 battery 12 15 battery charger onboard PowerDrive 15 9 15 11 battery charger PowerDrive 15 3 15 5 15 7 battery clamp 6 41 battery condition indicator 12 47 battery discharge machine 16 3 battery hold down 12 15 battery terminal protector spray 16 3 battery thermometer 16 3 battery warning light 12 13 12 47 battery 12 volt 6 47 bearing ball 7 11 ball motor 73 3 ball input shaft 11 5 ball output shaft 6 37 bronze 12 5 counterbalance 7 25 crankshaft 7 23 differential 14 3 hub 5 13 5 17 idler 10 3 inner axle tube 11 7 input gear 14 3 intermediate gear 14 3 lower pinion 5 5 needle 11 5 outer axle tube 11 7 pivo
70. 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 32 COMPUTER CONTROLLER AND SOLENOID TURF CARRYALL 2 POWERDRIVE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 7174 Washer Lock 5 16 4 2 1241 Washer Flat 5 16 8 3 7173 Screw Hex Head Cap 5 16 18 34 3 4 1242 N t Hex 5 16 18 acie ue Cumt qute te eet ode acp ay ees 4 5 1218 Screw Hex Head 5 16 18 1 14 1 6 101918301 WE 2 7 1012285 Screw Hex Head Thread Rolling 1 4 20 5 8 10 8 101840203 Controller 48 Volt 300 000 004000 00 1 9 101924301 BUSHING SNAP oec eed em e 6 10 101911701 Plate MOUNTING ha eer aD ter dt a Peer 1 11 101908701 Solenoid 48 Volt with diode includes items 12 16 1 12 1016545 Nut Her Mb Bs c dresses rettet e E XOT be cau sas dvd eR ED Fra ERR IE 2 13 1012528 Nut Hex MB teer ene rer reum eet avenae eer bere ee rene ex nee Gals ace rever dived ten 2 14 7174 Washer e temo cii 2 15 N A edis eve tet rr e e e VER PR TOT a ERR FC v ERR 2 16 N A Washer 2 17 1014947 Assembly Resistor eee 1
71. 9 N A Wire Assembly 16 Yellow nnn 1 10 1016380 Wire Assembly 6 1 11 1015769 Wire Assembly 6 White 2 1 12 N A Wire Assembly 18 1 13 N A Wire Assembly 18 White Black 18 White 1 14 N A Wire Assembly 18 Blue nnn 1 15 N A Wire Assembly 18 White 2 1 101989802 Wire Harness Lighting includes items 17 28 16 N A Wire Assembly 14 Black 18 Black 0 0442 1 17 N A Wire Assembly 16 nnne 1 18 Wire Assembly 16 Blue 1 19 N A Wire Assembly 16 1 20 N A Wire Assembly 16 1 21 N A Wire Assembly 14 Yellow sssssssssseseseeeeeenennnnmennnennnnnn nnn 1 22 N A Wire Assembly 16 Green White 16 Blue essen 1 23 N A Wire Assembly 16 1 24 N A Wire Assembly 16 White 1 25 N A Wire Assembly 16 Orange White 2 1 26 N A Wire Assembly 16 Brown neret nennen 1 27 N A Wire Assembly 18 1 28 N A Wire Assembly 16 Red White
72. Body Front Dark Green 1 1 1 12 101692514 Body Front Dark Gray Carryall 1 2 1 1 12 101692501 Body Front Belge enti RR bt te eee 1 1 12 101692502 Body Front White 1 1 12 101692506 Body Front ac 1 1 12 101692509 Body Front Royal Blue Pacific 1 1 12 101692511 Body Front 1 1 12 101692512 Body Front Classic Blue 1 1 12 101692513 Body Front Burg ndgy indere detiene 1 1 12 101692515 Body Front Safety Yellow sssssssssseseeeeneeeeneeneennee 1 1 12 101693909 Body Front with Headlight Opening Dark Green Turf 2 6 1 1 12 101693913 Body Front with Headlight Opening Dark Gray Carryall 6 only 1 1 12 101693901 Body Front with Headlight Opening Beige 1 1 12 101693902 Body Front with Headlight Opening 1 1 12 101693906 Body Front with Headlight Opening 1 1 12 101693908 Body Front with Headlight Opening Royal Blue Pacific Blue 1 1 12 101693910 Body
73. Bushing Steel 2 2 For latch plate and prop rod components see page 1 15 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 1 17 TYPICAL 2 PLACES UOR 8 UE d PLACES F TYPICAL 9 TYPICAL 4 J PLACES PLACES 5 e VEHICLE Ser FLATBED Ne TYPICAL 8 PLACES TYPICAL 2 PLACES Page 1 18 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List CARGO BOX TURF CARRYALL 1 2 XRT AND 2 PLUS ITEM PART NO 1015606 1015607 1015413 1015412 101553901 1015367 1015368 1015365 1015366 1014513 1014514 1014537 1241 7174 1242 1015400 1015390 1032 1231 1010434 1015363 1011990 1015313 1015245 1010934 1015414 1015424 1013317 7049 101894702 1015399 7473 1014387 1014321 1014415 332 8233 101963401 kkkk DESCRIPTION 1234 Kit Cargo Box Turf Carryall 1 includes items 1 32 Kit Cargo Box Turf Carryall 2 XRT 2 Plus includes items 1 32 Front Panel Assembly Turf Carryall 1 includes item 2 Front Panel Assembly Turf Carryall 2 XRT 2 Plus includes item 2 Decal Bed Load Side Panel Assembly Driver Side Turf Carryall 1 includes items 5 7 18 Side Panel Assembly Driver Side Turf Carryall 2 XR
74. ITEM PART NO DESCRIPTION QTY GAS QTY ELEC 16 17 18 19 20 21 22 1016573 1016557 N A N A 1011465 1011467 1011114 451 N A N A N A 1011303 101146302 1011466 1011464 N A 1010850 102022101 102166901 1010829 1035 1011779 1013924 1014153 101791101 1013207 1234 Cluster Brake Passenger Side without Brake Drum includes items 1 14 oo cece ee eeee eects eeeeeeeeeaeeeeeaeeeeaeeeseaeeeseaeeeseaeeee Cluster Brake Driver Side without Brake Drum includes items 1 14 Plate Backing Driver Side Plate Backing Passenger Side Kit Brake Actuator Kit Anchor Body includes items 4 9 Nutz MOX Washer 1 4 ie ti ia a ore ver LE Fe OE Ca ada da PISTON ANCHOM Der e db ies o e t e Re eth Bolt Adjustment Body Anchor een ate eda eet Cap Adjustment 2 44404 400 0 0 Package Brake Shoe four pieces Kit Shoe Retainer four pieces sssssseene Package Brake Spring four pieces Arm Brake beVer re ben s COVER DUST A eiit EET C DES AE Soa OE TEE Pe
75. K key square 10 5 woodruff 6 37 7 5 7 13 7 17 7 25 11 3 key transmission shaft 11 5 key vehicle 6 13 12 13 12 47 key switch 6 13 6 33 12 13 12 47 key switch nut 12 13 kingpin 5 9 5 13 5 17 kingpin wave washer 5 9 kit 2 pin plug and wedge lock 12 7 3 pin plug and wedge lock 12 5 12 7 12 17 12 19 12 33 12 51 3 pin receptacle 12 5 3 wire plug 12 39 12 43 accelerator pivot rod 4 13 4 15 brake actuator 4 5 4 11 brake cable 4 3 4 7 brake pedal 4 7 brake pedal adjustment tool 16 3 differential gear case 11 7 fuse and receptacle 12 15 gasket engine 7 9 7 21 IQ display module IQDM 16 5 park brake pedal 4 7 pulley nut and screw 6 37 radio beverage holder 1 5 1 7 rebuild fuel impulse pump 8 3 resistor assembly 12 5 steering column rebuild 5 3 tune up 16 7 vehicle care 16 7 wire and terminal 12 9 wire assembly 15 7 knob light switch 6 15 6 33 12 47 L latch compression door 1 21 park brake 4 7 4 9 4 13 4 15 tailgate 1 19 weld 1 13 1 17 wire air box 8 13 8 15 8 17 lens 6 35 12 53 lens headlight 6 15 6 31 12 45 lever actuator 4 15 choke 8 13 8 15 8 17 potentiometer 12 19 shifter 11 3 transmission shifter 11 3 lever brake 4 3 lifter hydraulic 7 23 light battery warning 12 13 12 47 light low oil warning 6 13 6 33 limit switch 6 3 6 11 12 3 12 5 limit switch sealed 72 3 limiter current 15 7 rpm 7 5 7 17 voltage 6 15 6 31 12 51 line fuel 8 3
76. MOUNTING BRACKET TURF CARRYALL 2 XRT AND 2 PLUS LOCATION OF FUEL PUMP MOUNTING BRACKET TURF CARRYALL 1 AND 6 SEE ABOVE FUEL TANK FUEL PICKUP TUBE lt TYPICAL 2PLACES N 85 Ml _ 9 TO ENGINE CRANKCASE Page 8 2 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List FUEL SYSTEM ITEM NOORA PART NO 1016004 1015188 1015143 1015139 1015137 N A 1013746 101824401 101896901 1014928 101955301 1014116 8248 1011988 1012649 1013692 102003201 1014523 1014524 101987701 1012285 101929501 1015137 1013746 101824401 N A 1013687 DESCRIPTION 1234 Kit Fuel Tank Unit includes items 2 9 Cap Fuel Tank nnns Assembly Fuel Tank Grommet INSULATION be sac idee eee ve co te cde Line Bulk Vent available by the foot 2 4400 Wire Assembly 16 Clamp Hose gray nennen enne Barb Vent tetuer e d E eap teer Ce do rias Valve Fuel Pickup Tube with Shut Off 2 2 Assembly Rear Fuel Strap essent nnne Assembly Front Fuel Strap sss enne enne nene Nut U Type Speed 1 4 20 nennen nennen Screw Phillips Truss Head 1 4 20 34
77. Screw Hex Head Cap 1 4 0 2 Nut Nylon Lock 1 4 20 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 5 23 ELECTRICAL SYSTEM GASOLINE VEHICLE s TURF CARRYALL 1 TYPICAL 3 PLACES 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 6 2 FORWARD REVERSE SHIFTER ASSEMBLY GASOLINE VEHICLE ITEM o PART NO 1016947 1012594 8057 1012431 101979101 1014807 8058 1013591 1014145 1014727 1016342 1014089 1014065 1013590 1013589 8717 1013587 1010954 101951501 1015409 101672701 7893 1012333 1013198 1012987 8248 8233 1016201 8251 101855801 332 101922601 1012285 7973 8455 102004801 320 8754 808 DESCRIPTION 1234 Assembly Forward Reverse Shifter includes items 1 17 Screw Machine 4 40 1 9 Nut HexcHead 4 40 ptc treat Washers Flat 4 octets tete oe d SWITCH EIFTI S to tup etna cnt Er rh E Y RS Switch ii c irren Ra rev crit ve EE YR va Washer LOCK 4 MEE PINs Roll 178 i reveal cada Bushing BrOnZe ud ete at oet t epu es feat foe ex eta Washer Nylon Flat 4 2 00001000 Base Forward Reverse Shifte
78. Screw Hex Head Cap 3 8 16 1 1 2 4 4 30 357 Washer LOCK 3 8 ee t Den o esed te rn eee 4 4 31 706 Nut 3 8 16 entente 4 4 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 5 9 Page 5 10 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FRONT SUSPENSION UPPER TURF CARRYALL 2 XRT ITEM PARTNO DESCRIPTION 1234 1 1016353 Assembly Delta A Plate includes items 2 and 4 2 2 1016346 Bushings Urethane e e e rtt eg e edt e tree beer tbe 6 3 1016350 Sleeve 1 4 1016349 Sleeve Delta INET etre n det iie dE a dete 2 5 8754 Nut Nylon Lock 3 8 6 nennen nnmis 11 6 101870501 Screw Hex Head Cap 3 8 16 4 34 4 7 1308 Nut Hex 1 2 0 1 8 8861 Screw Cap 3 8 16 1 34 2 9 1010138 Nut Dimpled Lock 3 8 16 240 4 4 00000 2 10 2402 Screw Hex Head Cap 3 8 16 2 74 4 11 10102192 ee ee ai 1 12 7555 Nut Hex Left Hand Thread 1 2 20 1 13 7540 Ball Joint Left Hand
79. Spindle Passenger Side includes items 3 4 and 5 Bushing Bronze Spindle 00000400 0 Bushing Bronze 0 000 00 Fitting Grease 1 4 28 iret e eee dei tee Spring Tapered Leaf nte ned Spring Tapered Leaf Carryall 6 gasoline only Screw Eccentric Adjustment Nt Flex 3 8516 Assembly Hub includes items 10 13 4400400001 Package Hub Stud Lug 1 2 20 uana ea eee een t inna E Dee ren Ce Re Fa Age Seal Double reta teer e e E dn Cover DUST S roris nee rci na cde a Nut Nylon Lock 3 8 6 Screw Hex Head Cap 3 8 16 2 34 Clevis Upper Delta nene eee tnl red eei Nut Nylon Lock 1 2 0 Bearing idee eie a Re HERR EE Washer Kingpin EUG IP Washer 3 4 Nut Hex Slotted 3 4 16 Pini Cotter 5 32 X T Screw Hex Head Cap 3 8 16 3 38 sciret cte atte pn D ee e metet Does E GERM dn dn M aded Bushing Urethane
80. YA TYPICAL 2 PLACES LATER STYLE Page 8 10 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List GOVERNOR AND ACCELERATOR CABLES ITEM PART NO DESCRIPTION QTY gt 15 16 17 18 19 1013700 1016546 1012285 101903501 7174 1011697 101832501 101832401 101832402 101832301 1016202 1015408 1014413 101832201 1015845 102336101 102336001 101832302 101832202 101584502 1234 Clamp Cable Retaining nennen nennen nnne nennen Nut Flanged Hex M8 x 1 25 adaa iE ekraani danima Screw Thread Rolling 1 4 0 5 8 Screw Hex Head Cap M8 x 1 25 24 Washer Washer Flat5 16 Earlier style cables 2001 2002 and early 2003 models Cable Accelerator a EE TRAE Cable Governor Turf Carryall 1 sess Cable Governor Turf Carryall 2 XRT 2 Plus and 6 Bracket Accelerator Support sssssssssssssesseseseeeeeeeeneeen nnne 2 E Pin Governor Cable Clevis 11 9 Pin Hair Spring Cotter 1 8 1 D 5 8 Bracket SUpport t pce n entente Cete reel eode eer ed od anally Bracket Governor Cab
81. and under them the individual page titles and numbers to be found in that section The index can be used to find specific parts and assemblies The index is divided into numerical and alphabetical listings with the page numbers in italic text There is a two page spread for each individual page title in the Table of Contents On the left hand page is an illustration showing the parts in their relative positions the parts are each tagged with an item number in a balloon The right hand page is the parts list page and gives the page title at the top then the item numbers corresponding to the numbers on the illustration part descriptions and quantity of parts used Some item numbers have more than one part number because several configurations of a component are represented together on one spread There are some wiring diagrams in this manual that cover two pages For these diagrams the parts list page will be on the next two page spread Note that a part description may be indented This indention corresponds to a parts assembly level indicated by the numbers 1 2 3 and 4 at the top left corner of the parts description area of the parts list page A part that is indented to level 2 is a component of the level 1 part assembly that it is listed under A level part is a component of the 2 part that it is listed under and a evel 4 part is a component of the level 3 part preceding it In each case the part quantity given for a level
82. clutch 16 3 top airbox 8 13 8 15 8 17 touch up paint 16 7 track prop rod 1 15 trailer hitch 1 27 transaxle 14 3 transaxle axle seal tool 16 7 transaxle pinion seal tool 16 7 transaxle unitized 11 3 transformer 15 3 15 5 15 7 15 9 15 11 transmission cable 6 3 transmission tool 16 7 trim bumper guard side 1 3 front body 1 3 1 7 longbed 1 25 seat bottom 1 9 1 11 tube crankcase vent 8 9 oil filler fe290 7 3 oil filler 16350 7 15 tube spark plug wire cover 7 5 7 17 tune up kit 16 7 turn signallens 12 45 U u bolt 5 19 5 21 unitized transaxle 11 3 upper pinion bearing 5 5 Page i 15 urethane bushing 1 13 1 17 1 23 5 7 5 9 5 11 5 13 5 15 5 17 5 19 5 21 V valve 7 9 7 21 choke 8 13 8 15 8 17 exhaust 7 9 7 21 fuel pickup tube 8 3 intake 7 9 7 21 valve clearance adjuster screw 16 7 valve guide reamer 16 7 valve seat cutter 16 7 valve seat cutter guide 16 7 valve seat t wrench 16 7 valve spring compressor 16 7 vehicle care kit 16 7 volt ohm meter 16 7 voltage limiter 6 31 12 51 voltage regulator 6 11 6 29 voltage suppressor 6 27 6 31 12 39 12 43 12 45 15 3 15 5 15 9 15 11 voltage suppressor ac 15 7 voltage supressor 6 23 W warning light low oil 6 33 washer key switch 12 13 kingpin wave 5 9 5 13 5 17 mounting 10 3 10 5 snap 1 5 spring 11 5 thrust transaxle 11 5 wave 6 3 wedge steering column 5 3 wedge bearing puller 16 3 weight counterbalance 7 13 7 25 weldment
83. enne 1 11 101828901 Cordset DC 113 Inch Long with Male 3 Pin Plug 12 AWG 1 11 101828902 Cordset DC 154 Inch Long with Male 3 Pin Plug 12 AWG 1 11 101828903 Cordset DC 250 Inch Long with Male 3 Pin Plug 12 AWG 1 12 1012101 Assembly Fuse includes hardware 2 1 13 1012098 Bushing Strain Relief DC Cord 12 AWQG 2 00 1 1 14 101838401 Breaker Circuit 10 4 2 15 101831701 Cordset AC 80 Inch Long with Leads no plug 1 15 101831702 Cordset AC 116 Inch Long with Leads no 1 16 1015917 Bushing Strain Relief AC Cord 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 15 5 Page 15 6 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List POWERDRIVE CHARGER EUROPEAN TURF CARRYALL 1 AND 2 ITEM PART NO DESCRIPTION QTY 101956201 Charger Battery PowerDrive European with 4 Position Switch 100 200 220 240 V AC 48 V DC 50 60 Hz model number 20300 includes items 1 15 103 Inch 261 cm DC Cord with Male 3 Pin Plug 12 AWG 1 101956202 Charger Battery PowerDrive European with 4 Position Switch 100 200 220 240 V AC 48 V DC 50 60 Hz model number 20310 includes items 1 15 123 4 144 Inch 366 cm
84. includes items 36 39 1 1 36 1032 Bushing eer nadie nee 2 2 37 8626 Screw Slotted Hex Washer Head 10 16 x 5 8 2 2 38 1013876 Nut Push 3 8 see rene slic 1 1 39 1013870 Pad Park Brake rtr rro bete acted e nt e e a eee Eo 1 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 4 9 Page 4 10 i E M gt 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FRONT BRAKE ASSEMBLY VEHICLE WITH FOUR WHEEL BRAKES ITEM PARTNO DESCRIPTION 1234 1016573 Cluster Brake Passenger Side without Brake Drum includes items 1 14 1 1 1016557 Cluster Brake Driver Side without Brake Drum includes items 1 14 cece ee eeeeeeeeeeeeeeeee tease esaeeeeeaeeeteaaeeseaeeeeeaaeeee 1 1 1 N A Plate Backing Passenger Side 1 1 1 N A Plate Backing Driver Side 1 1 2 1011465 Kit Brake Actuator 1 1 3 1011467 Kit Anchor Body includes items 4 9 1 1 4 1011114 6 win at esistere ete eae ait t Miers 2 2 5 451 Washer LOCK 1 4 5 iiie ien eit a ore p ver aa ad ad da 2 2 6 N A PISTON ANCHOR ce dp es e iene be Re eth 2
85. pole set starter generator 6 37 positioner choke 8 13 potentiometer 12 19 power relay 15 3 15 5 15 7 15 9 15 11 PowerDrive battery charger 15 3 15 5 15 7 PowerDrive onboard battery charger 15 9 15 11 press weldment 16 3 pressure relief steel ball proprod 1 15 1 23 protector spray battery terminal 76 3 protector wiper switch resistor 12 5 puller bearing 16 3 drive clutch 16 3 drive clutch hub 16 3 driven clutch 16 3 flywheel 16 5 seal 16 5 pulley starter generator 6 37 pulley nut and screw starter generator 6 37 pump fuel impulse 8 3 7 7 7 19 pump and rotor 7 7 7 19 R rack steering 5 5 radio beverage holder 1 5 1 7 ratchet park brake 4 13 4 15 reamer valve guide 16 7 receptacle 3 pin 12 5 3 wire 12 5 accord 15 7 receptacle fuse 12 15 receptacle backing plate receptacle bezel 12 15 regulator motor controller output MCOR 12 7 regulator voltage 6 29 relay 6 29 brake light relay 48 vdc power relay power 15 11 remover bearing and seal 16 3 12 15 6 31 12 45 15 3 15 5 15 7 15 9 resistor 12 17 12 33 12 49 retainer bearing 13 3 bearing starter generator 6 37 cable 6 3 harness 6 13 headlight 6 15 6 31 12 45 pushon 12 47 shoe 4 5 Page i 14 INDEX spiral ring 10 3 spring 4 13 4 15 5 19 10 3 valve spring 7 9 7 21 retaining ring pliers 76 5 retractable cordreel 15 9 15 11 return spring bumper 4 13 reverse buzzer 6 13 6 31 6 35
86. 1 13 1 Spring Latch Extension 2 Assembly Latch Weld 1 Screw Hex Head 1 4 20 x 5 8 sse 4 Nut Flanged Lock 1 4 20 4 Hand Grip TLACI 1 Nut Nylon Lock 5 16 18 21 Bolt Carriage 5 16 18 1 07 17 Insulation Bulk 4 inches long esee A R Insulation Bulk 8 inches long A R Insulation Bulk 43 inches A R Screw Torx Truss Head 5 16 18 x 5 8 4 4 Plate 61 eter de Ue Des 1 1 Assembly Frame Weldment Tilt Bed 1 1 Rivel 9 16 nsa 4 4 Seal Bed ttes ets 1 1 Nut Dimpled Flange Lock 3 8 16 4 4 Screw Hex Head Cap 3 8 16 1 74 000 4 4 Washer Flat Type B 3 8 4 4 Screw Hex Head Cap 3 8 16 3 38 2 2 Nut Nylon Lock 3 8 6 2 2 Shim Tilt Bed iore nee te e tn ETE e AER A R A R Bushing 4 4 Assembly Tilt Bed Hinge Weld 00 2 2
87. 1 3 INDEX 101693201 3 3 3 9 101693909 1 3 1 7 101693913 1 3 1 7 1016942 1 23 1016943 1 25 1016944 1 25 1016947 6 3 1016948 1 25 1016952 1 5 1 7 1016954 1 21 1016955 1 21 1016967 1 3 1016997 6 29 1017029 4 7 4 9 1017062 6 15 6 31 12 45 1017064 6 15 6 31 12 45 1017065 6 15 6 31 12 45 1017077 1 21 101707801 3 11 1017079 1 29 1017080 1 3 1 7 1017187 15 9 15 11 1017188 10 3 10 5 1017189 15 9 15 11 1017211 4 9 1017221 7 3 1017226 5 3 1017231 11 3 1017232 4 11 1017235 5 19 1017238 6 29 1017239 6 29 1017243 6 29 1017266 5 7 5 11 5 15 1017273 5 3 1017327 10 5 1017328 1 15 10 3 101734802 1 3 101737002 2 3 1017378 4 13 4 15 1017380 4 13 4 15 101738301 10 3 101739201 12 19 1017400 4 15 1017424 4 13 4 15 12 19 1017434 7 21 1017435 7 21 1017442 7 19 1017443 7 23 1017444 7 21 1017445 7 21 1017446 7 21 1017447 7 23 1017448 7 5 7 17 101744901 7 25 101744902 7 25 1017450 7 25 101745101 7 25 101745102 7 25 1017453 7 25 1017454 7 21 1017455 7 5 7 17 1017456 7 7 7 19 101745701 7 25 101745702 7 25 1017458 7 19 1017460 7 19 1017461 8 5 8 7 1017463 7 17 1017466 8 9 1017471 7 25 1017472 7 23 1017473 7 21 1017474 7 15 1017475 7 15 1017476 7 15 1017486 7 15 1017487 7 23 1017490 7 17 1017500 7 15 1017501 7 25 1017502 7 25 1017503 7 25 1017504 7 23 1017507 7 7 7 19 1017508 7 23 1017510 7 25 1017511 7 23 1017512 7 25 1017513 7 23 1017514 7 23 101751801 7 23 101751802 7 23 1017518
88. 1012164 Snubber ren be ede eile 1 2 1013924 Nut Hex Lock UNF 5 16 24 10 3 101834601 Bracket LE RM tien 1 4 101827101 Plate Mounting reete ie ec he e Uma 1 5 101833001 Nut Flange M8 X 1 25 eeu ated ote tee rre 6 6 101884801 Screw Hex Washer 5 16 24 78 10 7 101833301 Screw Hex Head Cap M10 x 1 25 x 30 mm 4 8 101833201 Stud M8 x 1 25 x 60 mm FE290 vehicle 2 8 101833101 Stud M8 x 1 25 x 50 mm FE350 2 9 101832101 Spacer FE290 Vehicle 4242444 eene nnne enne enne nennen nnns 2 9 1011697 Washer Flat 5 16 50 vehicle 2 10 101832901 Nut Flange M10 x 1 25 2 4 4 1 0 0 00000 nennen enne nnne enne 4 11 1012571 Washer Heavy Flat 5 16 4 12 101855901 Screw Hex Head Cap M8 x 1 25 x 43 mm 4 13 101832701 Stiffener Flywheel 222222440 0 eene nnne nennen nnns nnns 1 14 101832601 Stiffener PTO Side FE350 vehicle 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 7 27 FUEL INTAKE AND GOVERNOR SYSTEMS TANK CONNECTION LOCATION OF FUEL PUMP
89. 16 Wire Assembly 16 Wire Assembly 16 Yellow includes item 28 20 co Wire Assembly 16 Wire Assembly 16 QTY c c c c c c c l c c c si sa sia si sa sa si sa si sa sa si ss 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 6 7 FRAME GROUND FORWARD REVERSE ASSEMBLY LIMIT SWITCHES 22 4 FUEL GAUGE HOUR METER RED WHITE c e GROUND EAA STARTER Y GENERATOR 1 dB Were 7 o GROUND BATTERY Page 6 8 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WIRING GASOLINE CARRYALL 2 ITEM PART NO DESCRIPTION QTY 1234 101990102 Wire Harness Assembly includes items 1 15 1 1 N A Wire Assembly 18 Red White 1 2 N A Wire Assembly 18 White 18 White Black 18 White Black 1 3 N A Wire Assembly 18 Yellow 18 Blue 1 4 1015769 Wire Assembly 6 White 2 1 5 N A Wire Assembly 16 1 6 N A Wire Assembly 16 Green
90. 2 19 1013886 Cover Wiper Switch 2 nr ER ec RE C ER a ER AER IMS 1 20 1013061 Nut Nylon Lock 10 32 1 21 1014017 Carrier Wiper Switch 1 22 1013998 Spring Wiper Switch Brush 2 0 1 0 1 23 1014000 Stud Wiper Switch Adjusting 2 240 110100 1 24 1014010 Grommet Splitter ntes ER NE R EE E ENEE 1 25 1014019 Screw Self Tapping 4 40 x 3 8 2 2022 4 0 1 26 1013887 Arm Speed Switch Gd 1 27 1013860 Assembly 1 28 1013461 Screw Hex Head Hi Lo 10 16 x 7 2 222004 0 0 0 00 2 29 1014189 Screw Hex Head Cap 1 4 20 2 1 30 1014253 Nut Brass Hex Jam 1 4 20 4 31 8990 TIO i a dies etd dm e E iE ee o e RE aem ees 1 32 7473 Nut Nylon Lock 5 16 18 1 33 1012353 Stud Short Ball 1 4 28 1 sse eene enne nnns 1 34 1014003 echec LEES 1 35 8449 Nut Dimpled Lock 1 4 28 1 36 101610901 Decal Wiper Switch 1 37 1014109 Bolt Carriage 110 24 x e ene testae e eere e ree o oer eR Rs 2 38 101949201 Shim Wiper Switch nennen nennen nennen nnns en nnns 1 39 1016175 Washer Lock 10
91. 2 7 N A Bolt Adjustment ctr rre ERO RR ERE EU ERU 1 1 8 N A Body Anchor 1 1 9 1011303 Cap Adjustment 1 1 10 101146302 Package Brake Shoe four 1 1 11 1011466 Kit Shoe Retainer four pieces 1 1 12 1011464 Package Brake Spring four 1 1 13 N A Arm Brake Lever e ree E Ee Ext eve i poveri a Peta s 1 1 14 1010850 a i t E a 1 1 15 101874601 Kit Brake Cable Front includes items 16 17 and 18 1 1 16 1010829 Glevis 5 16 3 ditt en 4 4 17 1035 Pini Goltter 3 32 Xl ea ER EE ern Trev E ee od vien 4 4 18 1011779 LETS 4 4 19 1011137 Drum Brake iic pede red Xd eda PE EP vede 2 2 Items 20 23 are for 2001 2002 and early 2003 vehicles 20 101872701 Nut Hex 5 16 24 sae eese Fen e vere 8 8 21 7174 Washer LOCK 5 160 iret deed eri viec tdi pe ted ee ditt eaa ae dade 8 8 22 101869001 Washer Gone 5 16 bem a a 8 8 23 1017232 Screw Hex Head Cap 5 16 24 1 8 8 Items 24 and 25 are for later 2003 vehicles 24 1013924 Nut Cone Lock Grade 8 5 16 24 8 8 25 1014153 Bolt Brake Cluster Mounting Grade 8 5 16 24 7 8
92. 27 5 9 5 13 5 17 808 5 23 6 3 1016 6 15 6 29 6 31 12 49 1017 6 29 12 5 12 49 1028 4 7 4 9 12 3 12 5 15 9 15 11 1032 1 19 4 7 4 9 1035 1 15 4 3 4 5 4 9 4 11 5 5 5 7 5 11 5 15 1218 5 13 12 17 12 33 12 49 1231 1 19 1241 1 8 1 7 1 19 1 27 4 7 4 9 4 13 4 15 5 13 6 11 6 29 6 33 6 39 6 41 12 17 12 33 12 47 12 49 1242 1 19 1 27 4 7 4 9 5 23 6 11 6 29 6 39 12 17 12 33 12 49 1308 5 7 5 11 5 15 1606 8 13 8 15 1620 1 5 1 7 1624 4 13 4 15 5 5 5 7 5 9 1631 8 15 8 17 2402 5 7 5 11 5 15 4029 6 31 12 45 4034 6 15 6 33 12 47 7048 5 9 5 13 5 17 7049 1 19 7173 5 28 6 33 6 39 6 41 12 17 12 33 12 47 12 49 7174 1 19 1 27 4 11 5 3 5 23 6 39 8 11 9 3 9 5 12 17 12 33 12 49 13 3 7251 1 3 1 7 7310 2 3 7311 5 23 7330 11 7 14 3 7335 11 5 14 3 7336 14 3 7473 1 3 1 7 1 13 1 17 1 19 1 21 1 23 1 25 1 29 4 7 4 9 4 13 4 15 5 13 6 11 6 29 6 33 6 39 6 41 12 5 12 47 INDEX 7479 15 9 15 11 7532 1 13 1 17 7539 5 7 5 11 5 15 7540 5 5 5 7 5 11 5 15 7555 5 5 5 7 5 11 5 15 7569 5 19 5 21 7577 15 3 15 5 15 7 15 9 15 11 7591 6 31 6 35 12 45 7602 5 5 5 7 5 11 5 15 7716 4 7 4 9 4 13 4 15 7818 6 11 6 29 7820 6 31 12 45 7840 5 9 5 13 5 17 7847 1 15 9 3 9 5 15 9 15 11 7893 6 3 6 11 6 15 6 29 6 31 12 45 7910 5 9 5 13 5 17 7973 1 5 1 7 6 3 8 17 8049 12 3 8056 12 5 8057 6
93. 3 6 11 6 29 12 3 12 5 8058 6 3 6 11 6 29 12 3 12 5 8067 5 9 5 13 5 17 8106 6 7 6 17 8168 8 17 8233 1 15 1 19 1 21 1 23 1 27 1 29 4 13 4 15 5 23 6 3 6 31 12 3 12 19 12 45 15 9 15 11 8248 1 9 6 3 8 3 8251 1 11 6 3 8449 12 5 8450 6 29 10 3 12 3 8455 6 3 8626 4 7 4 9 8639 6 31 12 45 8717 6 3 6 11 6 29 8745 5 9 5 13 5 17 8754 1 13 1 17 1 23 4 13 4 15 5 3 5 5 5 7 5 9 5 11 5 13 5 15 5 17 5 19 5 21 6 3 6 39 8755 1 13 1 17 1 23 5 9 5 13 5 17 5 19 5 21 8796 1 11 15 9 15 11 8861 5 11 5 15 5 23 8935 1 7 8990 5 5 6 15 12 5 12 13 12 19 12 51 1010005 5 9 5 13 5 17 1010124 5 7 5 11 5 15 1010138 5 7 5 11 5 15 1010145 5 19 5 21 1010150 5 9 5 13 5 17 1010177 5 13 5 17 1010200 5 7 1010219 5 7 5 11 5 15 1010347 5 9 1010348 5 9 1010434 1 3 1 7 1 9 1 11 1 19 1010435 1 3 1 7 1 13 1 17 1 21 1 23 1010543 1 9 1 11 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List 1010545 1 5 1 7 1010546 1 3 1010805 4 7 4 9 1010829 4 3 4 5 4 9 4 11 1010850 4 3 4 5 4 11 1010877 4 7 4 9 1010878 1 15 1 23 4 7 4 9 101090801 12 15 12 35 12 53 101090802 12 35 12 53 1010909 6 15 6 31 1010921 4 7 4 9 1010927 4 7 4 9 1010932 4 7 4 9 1010933 4 7 4 9 1010934 1 7 1 19 1 25 1 27 6 41 13 3 1010954 6 3 6 11 6 29 11 3 1010984 2 3 5 9 5 13 5 17 1011014 1 3 1 7 1011017 1 3 1 7 1011019 1 5 1 7 10
94. 5 1 7 dash component 1 5 1 7 cord 12 39 12 43 decal battery danger 3 5 3 11 bed bolt 3 11 bed latch warning 3 3 3 7 bed load warning 1 19 3 3 3 7 3 11 Carryall 1 3 3 Carryall2 3 3 Carryall 2 Plus 3 3 Carryall 2 XRT 3 7 Carryall6 3 11 Club Car tailgate 1 19 component cover 3 11 crush area 3 3 3 7 3 9 driver passenger warning 3 3 3 7 3 9 frame ground and governor warning 3 5 3 11 gasoline warning 3 5 3 11 Ingersoll Rand 3 5 3 11 key switch 3 3 3 7 3 9 no ground 3 11 operating instructions 3 3 3 7 3 9 potentiometer 3 5 rotating parts 1 27 rotating parts and hot manifold 3 5 3 11 trailer hitch 1 27 3 5 Turf1 3 3 Turf2 3 3 Turf2 XRT 3 7 Turf6 3 11 vehicle loading 3 3 3 7 3 9 wiper switch warning 12 5 young driver warning 3 7 delta a plate 5 7 delta shock and gear support 5 7 delta sleeve 5 7 differential bearing 14 3 differential gear 11 7 14 3 differential gear case 11 7 differential housing 14 3 differential idler gear 11 7 14 3 differential 11 7 14 3 diode 12 17 12 33 12 49 dipstick 7 3 7 15 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List discharge machine battery 16 3 double lip seal 5 9 drag link rack and pinion 5 5 drive bar 12 7 drive belt 10 3 drive clutch 10 3 drive clutch button 10 3 drive clutch holder tool 16 3 drive clutch hub puller 16 3 drive clutch puller 16 3 drive clutch weight 10 3 drive hub 10 3 driven clutch 10 5 driven clutch butt
95. 5 PLACES Page 12 24 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List MOTI3A WIRING CARRYALL 2 POWERDRIVE VEHICLE WITH CONTINUOUSLY VARIABLE POTENTIOMETER ITEM PART NO 101911601 N A N A 101883002 N A N A N A N A N A N A N A 101908801 1016729 N A 1016732 101908901 101904401 101795701 N A N A N A N A 101904501 101904601 101904701 DESCRIPTION 1234 For vehicles with serial numbers lower than 0112 001470 Wire Harness includes items 1 6 Wire Assembly 18 Green Wire Assembly 18 Orange Wire Assembly 18 Black includes resistor and 18 white wire Wire Assembly 18 Red White 2 2 2 Wire Assembly 18 Green Wire Assembly 18 Red 18 White Black Wire Assembly 18 Green White Wire Assembly 18 Orange White part of battery light Wire Assembly 18 Wire Assembly 18 Blue part of potentiometer assembly Wire Assembly 6 Blue Wire Assembly 6 White Wire Assembly 10 Black part of onboard computer assembly Wire Assembly 6 Wire Assembly 6 White Wire Assembly 6 Green Wire Assembly 6 Wire Assembly 18 Gray part of onboard computer assembly Wir
96. 9 N A FEL 1 10 101812301 Spring Return ae aka Ae naire 1 11 1015426 Filter Ail E rec ean A ea Aas dd 1 12 101811901 Bottom BOX 5 eene e e 1 13 101921501 Seal Intake cite 1 14 101958101 Assembly ERE ITANE 1 15 101971301 Clamp Hose air intake nennen enne nnns 2 16 101837101 Intake AE D eH RIS 1 17 101850301 Screw Hi Eo 412 x 1 2 ete e P edet 4 18 101917701 Positiorier ChOok8 fva es 1 19 101805701 Assembly Choke Button includes items 20 21 and 22 1 20 101811501 Guide Choke Lever tt conte telae e ta det pe Ada 1 21 101856201 Spring Compression 1 nnne nnne arpaa nnns 1 22 101811401 Lever ChOKQ en 1 23 332 od edu sue ade 3 24 1015752 Screw Hi Lo 12 16 x 5 8 nennen nnne nnne nnne 3 25 1606 Rivet Pop 3 10 eiie e en 2 26 183 Washer Flat 3t10 i aide arre venae Eee aa er rios Dy 4 101971001 Kit Air Duct Repair not shown sssssessseeeenee
97. BATTERIES 5 PLACES RED BLACK BROWN amp PASSENGER SIDE 850 BRAKE LIGHT lt DRIVER SIDE BRAKE LIGHT YELLOW WHITE 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 41 Page 12 42 See previous two pages for wiring diagram 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WIRING CARRYALL 6 POWERDRIVE VEHICLE WITH MOTOR CONTROLLER OUTPUT REGULATOR ITEM PART NO 101989901 1016698 1016732 102162501 101865106 101883002 N A N A N A 101930801 101936801 N A 101904502 101908902 101904402 101904602 101904702 101829101 101795701 101914401 N A N A N A 101908801 1016729 N A N A N A N A N A N A N A DESCRIPTION 1234 Wire Harness Lighting includes 16 black 18 red 14 black 16 brown 18 black 16 white 16 red white 16 yellow 16 orange 16 black 16 green white 14 yellow 16 orange white 16 brown 16 blue 18 orange 18 red 18 black 16 black wire assembly and item 1 Wire Assembly 10 Wire Assembly 6 Yellow Wire Harness Power includes items 10 Assembly 3 Wire Plug includes item 4 0 880 0 Wire Assembly 18 Black includes resistor and 18 white wire Wire Assembly 18 Orange
98. Ball Steliana ier UC CPP Beating pem Washer Spring Plates ci enge c secte be Gear Assembly Input 28 Tooth 16 Bearing Needle Bearing Needle 2 2 22 0 0000000 Ring Synchronizer 16 424 1000 0 Spring Hub Synchronizer Clutch Insert SynchtrOnizZer Sleeve Synchronizer 0 12 202000 PT Gear Assembly Input 25 Tooth 16 Washer Thus iode cient etit cat Bearing Ball err dn uet etie D NR pet ER deant Seal Oil Inp t Shafl veria Gear 17 TO0ll stores bra tete tr ce vtero sva nl rU MC Governor Assembly 2 2 22 nennen nennen nennen nennen nnn Sleeve cux tes ette A E de Gear Cluster Idl amp r 2 tenter Bearing 2 nete Pepe e E qe pee QTY a a
99. DRE HR HE GER s 2 4 1016460 Piny eror ate banat e Une odo 1 5 101645901 Piston Standardi PEU Dm 1 5 101645902 Piston 25 mmi Oversized 1 5 101645903 Piston 50 mm Oversized 1 6 101646101 Ring Set Piston 1 6 101646102 Ring Set Piston 25 mm Oversized 1 6 101646103 Ring Set Piston 50 mm Oversized 1 7 101647501 Assembly Connecting Rod Standard includes 2 each of item 8 1 7 101647502 Assembly Connecting Rod 50 mm Undersized includes 2 each of item 8 1 8 1016509 Screw Hex Head 7 1 36 2 9 101922301 Crankshaft FE290 left hand thread includes items 10 11 and one each of item 12 1 10 1016533 Gear Helical P P 1 11 1016532 Gear mte Ee teta ed 1 12 1016516 Assembly Rod includes one each of item 13 2 13 1016580 Bearing Plaln oed unes 2 14 1016562 Mot 1 15 101655001 Shim Crankshaft 1 13 mm A R 15 101655002 Shim Crankshaft 1 18 mm Thick A R 15 101655003 Shim Crankshaft 1 23 mm A R 15 101655004 Shim Crankshaft 1 28 mm A R 15 101655005 Shim Crankshaft 1 33 mm A R 15 101655006 Shim Crankshaft 1 38 mm 15 101655007 Shim Crankshaft 1 43 mm
100. Eock 10 32 abes m eei dices 1 4 183 Washer Flat 3110 cree eI eee v e 1 5 1010954 Stud Ball 1 4 28 x 9 16 ssssssssssssssessseseeeenneeennene nnne nnne nnne 1 6 1016341 Lever Transmission Shifter 2 422224 0 1 00 1 7 1017082 Screw Hex Washer Head 10 32 x 3 4 2 1 8 8717 Nut Nylon LOCK 1 4 5 1 9 1017231 Key Woodruff 1 10 101834801 Arm Governor Lever 0 eaaa E EE 1 11 101886101 Screw Square Head 1 4 20 1 1 12 1014007 Washer Type 1 4 nennen nnns 1 13 8233 Nut Nylon Lock 1 4 20 rhein iiiad an ae 1 101833601 Unitized Transaxle includes items 14 88 1 14 101890201 Shiaft ShifleE uin tee Rap er e ns 1 15 101927301 Ring Snap eter oe ero deret mi ee Poet d darse pate ve mus 1 16 101892901 Washer Flat Em 1 17 101927201 Seal anneden aa eena e a a aa ia ea 1 18 101890101 Lever AA TP 1 19 1012752 eal Aree Ce san aaa mac 1 20 101928601 e t eet 1 21 1016513 Washery Flat e 1 22 101927101 1 23 101893801 asta detains 1 24 101891301 Army PIVOU ae a ee 1 25 101890601 Gear Case passenger side
101. Flats 3414 uc e cecidisse tem ER VERE ERE FT ERR Wire Assembly 16 Orange Screw Hex Head Machine 4 40 x 1 5 8 Screw Hex Washer Head Hi Lo 1 4 15 x 1 1 2 Assembly Voltage Regulator Nut Hex 3 10 32 Nut Hex 5 16218 iced dd ceti e ee epe oe ors Solerioid 22VOlt cierre cer reir rio mec e ca cota ERE Eee E e edF de T EORR Fuse 10 Amp Wire Assembly 10 Block Fuse Box Electrical Component Bolt Carriage 5 16 18 2 Washer Flats 5 16 reete cite tote E eed eere ee Pp nad Nut Nylon Lock 5 16 18 Bolt Carriage 5 16 18 1 72 Fuse 20 Amp Turf 2 and Turf Carryall 2 XRT only QTY a Na S KM HH NYO 3H MY A NY HB H a AH 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 6 11 Page 6 12 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List ELECTRICAL COMPONENTS FRONT BODY GASOLINE TURF CARRYALL 1 2 XRT AND 2 PLUS ITEM ODA 1016859 1016849 1016851 1011229 1015720 101830601 101826301 101826401 101851101 101830701 101834502 1012505 1016630 101990701 101991101 1012986 101900901 DESCRIPTION 1234 Kit Reverse Buzzer includes items 2
102. Illustrated Parts List Page 1 3 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 1 4 DASH COMPONENTS TURF CA 1 2 2 PLUS AND 6 ITEM PART NO DESCRIPTION QTY QTY GAS ELEC 4001 gt 1014645 1011019 1011382 1620 1013494 7973 1015032 1013343 101660404 1013344 1013422 1010545 1016952 1234 Kit Snap Washer black includes items 2 5 Nut Speed 10 32 Washer Cup PTO iiio Screw Sheet Metal 10 x 3 4 Cover Screw Head Rivet Aluminum Pop 3 16 Mat Floor Front Component Dash Passenger Side black Panel Center Dash black 2 2 004444 40 Component Dash Driver Side black Kit Radio Beverage Holder includes items 12 13 Turf vehicles only Screw Hex Head 1 4 20 x 3 4 Nut U 1 4 20 a e ma NNN a OS S P 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 1 5 Page 1 6 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FRONT BODY AND TRIM TURF CARRYALL 2 XRT ITEM PARTNO DESCRIPTION 1234 1 102160101 Mat Floor Front toe E ve ec hee 1 2 102004301 Gua
103. ND 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 45 7 uni qu PLUNGER SWITCH t BRAKE LIGHT TYPICAL 2 PLACE 2 PLACES Page 12 46 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List CONTROLS AND INDICATORS CARRYALL 6 POWERDRIVE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 101935501 Light Battery Warning Amber sse nnne 1 2 101814201 Indicator Battery Condition 1 3 101814701 Retainer Push On tabe ui ete sioe tis 2 4 101830601 Assembly Screw and Washer 2 5 101826201 WITCHY fere nope Er tanh RR Ehe ETUR det asco 1 6 101851101 rd 1 7 101830701 Nut UCM 1 8 101834502 Cap Key Switch 1 9 1012505 Key Pai ier Cette ed teca Ea uro ento ret Pa 1 10 4034 Switch Light includes item 11 1 11 1013857 Knob Light Switch thie Eno 1 12 1011439 Switch Limit 2 000242244 0 0 0 0 eene nnne nennen 2 13 1011557 Screw Hex Head Machine 6 32 1 4 14 101932201 N t Nylon Lock 6232 2
104. Seat Back gray sssssssseenee Cap Seat Back black 44 4 0 00 0 0 0 Washer External Tooth Lock 1 4 2000000 0000 e Screw Phillips Truss Head 1 4 20 1 2 Bolt Carriage 1 4 20 x 3 4 Nut Flange 1 4 20 Panel Seat Support 5 teh ached env Bolt Carriage 5 16 18 x 3 4 Nit Flange 5 16 18 menie enr A ea eR eae igna Screw Truss Torx Head 1 4 1 34 44444 Cap COMO cose rere naa be POE OR E eder ra Housing Cord electric vehicle only 40 Screw Phillips Head 7 19 x 3 4 electric vehicle only Plate Receptacle Backing electric vehicle only aTY GAS ELEC 1 1 1 1 1 1 1 1 5 5 5 5 1 1 5 5 4 4 1 1 1 1 1 1 1 1 1 1 1 1 5 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 10 10 10 10 1 1 4 4 4 4 4 4 2 2 1 4 1 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 1 11 A JI f E SSS Page 1 12 3 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List A f 79 8 A TA TILT BED HINGE AND LATCH TURF CARRYALL 1 ITEM
105. Washer Eock 5 16 sat enne reet dte d e v Nut Hex 5 16518 thot rc Screw Cap 3 8 16 x 1 1 4 Nut s3Elexo9 8 165 Washer Lock 3 8 tete red n eva Washer Flat 3 8 ee bt rta Decal eri tet re o aede Ra eed an QTY GAS QTY ELEC 2 2 1 1 1 1 1 1 8 8 12 12 8 8 1 1 2 2 2 2 A NNNDNDABRR AD A 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 1 27 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 1 28 REAR BODY TRIM TURF CARRYALL 6 ITEM PART NO DESCRIPTION QTY QTY GAS ELEC 1234 1 1014306 Washer Flat 1 4 12 12 2 304 Screw Hex Head Cap 1 4 20 1 8 8 3 8233 Nut Nylon Lock 1 4 20 8 8 4 1015530 dt eet 1 1 5 1012285 Screw Thread Rolling 1 4 20 x 5 8 2 2 2 6 1016679 Fender p 2 2 7 1017079 Kit Rear Bumper includes items 8 12 1 1 8 1016379 Bumper Rear eer Dpto tet nt EU UE 1 1 9 1016875 Piate Mounting Long rer tent ere e edet eee Ene 1 1 10 7473 Nut Nylon Lock 5 16 18 4 4
106. White 18 White Black 18 White Black 1 4 N A Wire Assembly 18 Yellow 18 Blue 1 5 N A Wire Assembly 18 ennt nnn 1 6 N A Wire Assembly 18 Red White 1 7 N A Wire Assembly 18 enne 1 8 N A Wire Assembly 18 Green sse eene 1 9 N A Wire Assembly 18 Orange 1 10 1015769 Wire Assembly 6 White 2 1 11 N A Wire Assembly 18 Yellow sssssssseseseseeenneneemeenennnn nnn 1 12 N A Wire Assembly 16 1 13 N A Wire Assembly 16 Red 16 1 14 N A Wire Assembly 18 1 15 N A Wire Assembly 18 1 16 1012382 Wire Assembly 6 2 4022 1 10 1 17 N A Wire Assembly 18 Orange part of electrical component 1 18 N A Wire Assembly 18 Black part of reverse buzzer kit 1 19 N A Wire Assembly 18 00 1 20 1015920 Wire Assembly 6 Black 1 21 1015737 Wire Assembly 10 Red part of electrical component box 1 22 1015332 Wire Assembly 10 Braided Ground 2 1 23 1018
107. includes items 18 22 and item 26 on page 4 13 1 1 18 N A Rod and Pawl etae ees eee ved ete eaa 1 1 19 1017029 Pin Cotter 7 64 X 1 2 ce iecore epe REFORM ater 1 1 20 1010877 Nut Push 5 16 aceite e 1 1 21 1010805 Sleeve Park Brake Rod 1 1 22 1010932 Joint Ball 1 4 28 scandens leon aii pe ae 1 1 23 1010933 Spring Park Brake Torsion 1 1 24 1010927 Spacer Park Brake EE D Bc 1 1 25 1011402 Package Brake Mounting Block contains upper and lower for driver and passenger 1 1 26 1011418 Kit Park Brake Pedal includes items 27 30 1 1 27 1032 Bushing 2 2 28 8626 Screw Slotted Hex Washer Head 10 16 x 5 8 2 2 29 1013876 Nut Push 3 8 Ao hei ie ee 1 1 30 1013870 Pad Park Brake ee id d 1 1 31 1242 Nut Hex 5 16 18 1 1 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 4 7 REMOVED FOR FLOORBOARD TYPICAL 2 PLACES 2 PLACES 4 PLACES TYPICAL 2 PLACES TYPICAL
108. ratchet 4 13 park brake rod sleeve 4 7 park brake torsion spring 4 7 pawl 4 7 pedal accelerator 4 13 4 15 brake 4 7 4 9 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List park brake 4 7 4 9 pencil grip 5 3 pilot airscrew 8 5 8 7 pilot jet 8 5 8 7 pin crankcase cover locating 7 11 7 23 differential 11 7 14 3 equalizer pivot 4 9 governor cable clevis 8 11 head locating 7 9 7 21 piston 7 13 7 25 roll shifter lever 11 3 pinion steering 5 5 pipe intake 8 9 piston 7 13 7 25 piston ring compressor 16 5 piston ring pliers 16 5 pivotarm 11 3 pivot support bearing 4 13 plate access door 1 21 backing brake 4 3 4 5 4 11 component mounting 12 17 floor 1 13 1 17 flywheel fan 7 5 7 17 forward floor 1 23 front spring retainer 5 9 5 13 5 17 mounting 1 29 7 27 12 33 12 49 oil filter screen 7 11 7 23 oil pump 7 7 7 19 rear floor 1 23 receptacle backing 15 9 15 11 scorecard 5 3 spring mounting 5 7 5 11 5 15 thrust 11 5 11 7 thrust idler gear 14 3 tilt bed latch 1 15 valve 7 9 7 21 pliers internal retaining ring 16 5 piston ring 16 5 retaining ring 16 5 plug 2 pin 12 7 3 pin 12 5 12 7 12 11 12 17 12 19 12 29 12 31 12 33 12 43 12 51 3 wire 12 39 12 43 crankcase 7 23 drain 7 7 7 19 drain transaxle 11 3 drive clutch 10 3 driven clutch puller 16 3 fill 14 3 magnetic 14 3 oil filter bracket 1 11 12 15 12 35 7 7 7 19 Page i 13 spark 7 5 7 17 plug gasket 14 3
109. re cet ee p ee 1 55 1016551 Valve Seat Cutter T Wrench 2 2 222 4 0 1 56 1016552 Valve Seat Cutter Guide sessssssssssssseeeeeeneneeneennnenn 1 57 1016553 Valve Seat Cutter 45 32 mm diameter for FE290 engines only 1 58 1016554 Valve Seat Cutter 45 30 35 mm diameter 1 59 101641101 Valve Spring Compressor ssssssssseseeeeeeeeenenee nennen 1 60 AM10021 Vehicle Care enne nennen nnns 1 1 61 1011480 Volt Ohm Meter ssssssessssseseneeneeeenneee nennen nnne nnns entente enn nennen 1 1 62 101611003 Tune Up Kit All OHV includes air filter spark plug oil filter fuel filters not shown 1 Please refer to the maintenance and service manual for proper tool application 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 16 7 Part Number and Page AM10021 16 7 AM10080 11 5 AM10081 11 5 AM10419 10 5 AM10724 7 17 CCX8506 15 3 15 9 183 6 15 6 29 6 31 8 13 8 15 8 17 10 3 12 49 304 1 27 1 29 6 31 12 45 320 5 11 5 15 6 3 332 1 9 1 11 1 15 1 19 1 23 1 27 1 29 6 3 6 31 8 13 8 15 8 17 9 3 9 5 12 19 12 45 334 1 15 4 13 4 15 5 3 5 5 357 1 27 5 9 5 13 5 17 5 23 403 1 13 1 17 1 21 451 4 5 4 11 9 3 9 5 12 3 13 3 15 9 15 11 705 1 13 1 17 1 23 1 27 6 39 706 1
110. will start moving when accelerator pedal is depressed Slowly depress accelerator pedal to increase speed Park brake will release when accelerator pedal is depressed stop release accelerator pedal and depress brake pedal After stopping the vehicle Firmly depress park brake until it locks Place Forward Reverse switch in NEUTRAL position Turn key OFF and remove key when not in use CI 101621601 TURF 6 GASOLINE AND CARRYALL 6 ELECTRIC A WARNING CRUSH AREA AY CLE CCI 1016094 01 N Cargo should be evenly spread over the floor of the cargo bed as far forward as possible and secured For vehicle stability when fully loaded drive slowly and avoid stopping on or backing down steep hills Avoid top heavy loads See Owner s Manual When driving on uneven terrain or down steep hills Maximum trailer hitch tongue weight 150 Ibs reduce speed and load CCI 101960001 Page 3 8 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List DECALS TURF CARRYALL 6 ITEM PART NO DESCRIPTION QTY QTY GAS ELEC 123 4 1 101960601 Decal Driver Passenger Warning 22 24 44400 0 1 1 2 101825102 Decal Key Switch Carryall 6 gasoline vehicle 1 2 101825101 Decal Key Switch Turf 6 gasoline Carryall 6 electric vehicle 1 1 3 101693201 Decal Operating Instructions Carryall 6 gasolin
111. zzer REVEISE Fi noth oa 1 18 1016849 Screw Pan Head Hi Lo 4 24 x 5 16 2 19 1015072 Nut Nylon Lock Stainless Steel 5 16 18 8 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 12 53 ELECTRIC MOTOR 13 ROK er WNC Ea gt N 7 X Page 13 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List MOTOR POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO 102237701 1017944 1017958 1017947 N A N A N A N A 1017961 1017953 1017951 1017949 1017948 1017946 1011411 1011290 1017950 N A 1014201 451 1010934 7174 102235201 DESCRIPTION 123 4 Assembly 48 Volt Motor 3 10 hp includes items 1 17 Shield End Assembly S Package Hardware includes items 4 7 Bushing Washer Flat 5 16 Nut Hex Bushing Screw Clamp Screw Bear Shield End Screw Brush Holder Rigging Brush Package Br Package Br Bearing Bal Retainer Bearing Armature Screw Hex Head 1 4 20 2 74 Washer Lock Screw Hex Head Cap 5 16 18 x 1 Washer Lock Bumper Motor QTY tator Shell and Winding vett ae ML ck ee ee BR N 5 16 18 oo tes hott Sone E N ING ettet aen ap cc d m
112. 0 101990701 102025901 101991101 1012986 101969701 101830601 101826401 101826301 101851101 101830701 101834502 1012505 4034 1013857 1011439 1011557 101932201 101957101 1011280 7173 1241 7473 DESCRIPTION 1234 Light Low Oil Warning gt aaiae tana Fuel Gauge Hour Meter includes item 3 Bracket dicere iid dies Nut MAX 7 etit METUIT B tton FOE iu secco ne eee Assembly Screw and Switch Key Carryall 6 eene nnne nnns Switch Key TUMO e tH gt ente ren e be e es Washer diit Key Switch Canesten ia ade Re Poe YT eda rad Cap Key Switch Key Pair oir ette rper rcnt n Switch Light includes item 14 2 Knob Eight Switch iei ior tite ruere Eo e Rx FER EXER HERR ERR TREE RC MEER S Switch LIMIE 3 ertt ret den oce te Fee eee dr d c n r no Screw Hex Head Machine 46 32 1 Nut 6 32 nennen nettes nsns Bracket Brake Light Switch 16518
113. 0 Red part of electrical component box 1 39 101837301 Wire Assembly 6 Green 1 40 101914401 Assembly Voltage Supressor includes 18 red and 18 blue 1 41 102199401 Wire Assembly 18 1 42 102199201 Wire Assembly 16 Brown 1 43 102199301 Wire Assembly 18 1 44 N A Wire Assembly 18 Blue White 1 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 6 27 TYPICAL 2 PLACES B or ACCELERATOR CABLE mM 5 eg Oio i 1 TYPICAL 2 PLACES ASSEMBLY O O N ORANGE WIRE ASSEMBLY oe Oe l gt DICA d 2 1 SS y J TYPICAL 2 ILLO PLACES PERI x t 1 IAE ct 1 TYPICAL 2 PLACES Page 6 28 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List ELECTRICAL COMPONENT BOX GASOLINE VEHICLE CARRYALL 2 PLUS AND CARRYALL 6 ITEM PART NO DESCRIPTION QTY 1234 101992701 Box Electrical Component Complete includes items 1 31 1 1 1017239 1 2 8450 Screw Hex Head Machine 10 24 x 1 3 183 Washer Flat nete re thee Io dif ar ca Peeters 1 4 10
114. 01 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 12 29 REVERSE BUZZER SN 9 BATTERY WARNING THREE PIN LIGHT PLUG MOTOR ONBOARD COMPUTER SONIC CONTROLLER WELD ROTATED 180 ES M N3399 p e MOS a Ke o e oot ey e ee Ww FORWARD REVERSE SWITCH uU X FUSEAND X RECEPTACLE d OM 5 PLACES Page 12 30 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WIRING CARRYALL 2 POWERDRIVE VEHICLE WITH MOTOR CONTROLLER OUTPUT REGULATOR ITEM PART NO 102162501 101865106 101883002 N A N A N A 101930801 101936801 N A N A 101908801 1016729 N A 1016732 101795701 N A N A N A N A 101904501 101904601 101904701 101908901 101904401 DESCRIPTION 1234 For vehicles with serial numbers 0112 001470 and greater Wire Harness Power includes items 1 8 Assembly 3 Wire Plug includes item 2 Wire Assembly 18 Black includes resistor and 18 white wire Wire Assembly 18 Orange Wire Assembly 18 Red 18 White Black sss Wire Assembly 18 Green sse ener Assembly S Pin Plug 3 ertet crece er rt e ER egens Kit 2 Pin Plug and Wedge Lock sssene emen Wire Assembly 18 Green 18 Red 18 Red
115. 01 4 3 101816502 4 3 101817401 4 13 4 15 101818801 4 13 Page i 6 101819701 101820201 101821501 101822001 101822601 101823101 101823201 101823301 101823302 101823801 101823901 101824001 101824002 101824401 101825101 101825102 101825701 101826201 101826301 101826401 101827101 101827801 101827802 101828101 101828301 101828501 101828601 101828801 101828802 101828901 101828902 101828903 101829001 101829101 101830601 101830701 101831101 101831503 101831504 101831601 101831701 101831702 101831801 101831901 101832001 101832101 101832201 101832202 101832301 101832302 101832401 101832402 101832501 101832601 101832701 101832901 101833001 INDEX 15 3 15 9 8 9 8 13 8 15 8 17 4 13 12 19 16 5 4 3 4 3 4 3 4 3 4 3 4 3 4 3 8 3 3 3 3 7 3 9 3 3 3 9 8 17 12 13 12 47 6 13 6 33 6 13 6 33 7 27 12 9 12 11 12 17 12 33 12 51 12 23 12 29 15 3 15 3 15 5 15 9 15 11 12 45 15 3 15 9 15 3 15 3 15 3 15 5 15 7 15 3 15 5 15 7 15 3 15 5 15 9 15 11 12 39 12 43 15 9 15 11 6 13 6 33 12 47 6 13 6 33 12 13 12 47 15 3 15 5 15 5 15 11 15 5 15 5 16 3 16 3 12 15 12 35 7 27 8 11 8 11 8 11 8 11 8 11 8 11 8 11 7 27 7 27 7 27 7 27 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List 101833101 101833201 101833301 101833401 101833601 101833701 101833902 101833904 101834001 101834003 101834502 10183460
116. 015597 Fitting Thread Forming Grease 1 4 28 1 1 19 1011930 Seal DUST e REGE US 1 1 20 7602 Nut Slotted Hex 3 8 24 1 1 21 1035 Pin Cotter 9 92 X Met ec 2 2 22 320 Screw Hex Head Cap 3 8 16 1 1 1 23 101935301 Clamp Brake Cable part of brake cable assembly 2 2 24 101955001 Bracket Brake Cable Guide 5 i cene a red Rae hi dep cia 1 1 25 101870501 Screw Hex Head Cap 3 8 16 4 34 4 4 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 5 15 Page 5 16 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FRONT SUSPENSION LOWER VEHICLES WITH FOUR WHEEL BRAKES EXCEPT XRT VEHICLES ITEM PART NO DESCRIPTION QTY GAS QTY ELEC o 000i 101876901 101877001 8067 7048 1015597 1012030 102004001 8745 706 1011892 1011393 1011304 1013135 1011887 8754 1016387 1016384 101903101 1010150 1016389 1010984 1010005 7840 7910 8755 1016386 1015583 1012303 1014276 1010177 357 706 123 4 See page 5 13 for the lower front suspension for Turf 2 XRT and Carryall 2 XRT vehicles Assembly Spindle Driver Side includes items 3 4 and 5 Assembly
117. 03 7 23 101753005 12 3 1017653 6 37 1017686 10 5 1017689 9 3 9 5 101769302 2 3 1017696 4 13 4 15 1017705 12 15 12 35 1017721 6 15 6 31 101773301 7 25 101773302 7 25 101773303 7 25 101773304 7 25 101773305 7 25 101773306 7 25 101773307 7 25 101773308 7 25 101773309 7 25 101773310 7 25 101773311 7 25 1017743 4 15 12 19 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page i 5 1017799 12 3 1017830 12 19 1017853 6 31 12 19 12 45 101791101 4 3 4 5 1017944 13 3 1017946 13 3 1017947 13 3 1017948 13 3 1017949 13 3 1017950 13 3 1017951 13 3 1017953 13 3 101795701 12 9 12 11 12 15 12 23 12 25 12 29 12 31 12 35 12 39 12 43 12 53 1017958 13 3 1017961 13 3 101796201 4 13 4 15 101796501 12 15 12 35 101796801 12 15 12 35 1017976 1 13 1 17 101797701 12 15 12 35 12 53 101797702 12 15 12 35 12 53 101797801 12 15 12 35 12 53 101801001 1 11 12 15 12 35 15 9 15 11 101802101 12 15 12 35 101802201 15 3 101802202 15 3 101802203 15 3 101802301 15 9 101802401 12 51 101804201 4 15 101804301 4 15 8 13 8 15 8 17 12 19 101805701 8 13 101808401 16 3 101809001 12 19 101809101 16 3 101810801 12 51 101811301 8 17 101811401 8 13 101811501 8 13 101811901 8 13 8 15 8 17 101812301 8 13 8 15 8 17 101813001 8 13 8 15 8 17 101813202 16 3 101814201 12 47 101814301 15 9 101814302 15 11 101814701 12 47 101815501 4 3 101815502 4 3 101816301 4 3 1018165
118. 05 8 dn cee ne e ae idee in t dee dea 4 15 101957101 Bracket Brake Light Switch sssssssssssesseeeeeeeeeeenneen nnne 1 16 1011280 Nut Eock 5 16 18 rime edet Det ere eo rte he enu eb ed ode ven ans 1 17 101969701 B tton ed Peer VERE 1 18 7173 Bolt Hex Head Cap 5 16 18 x 3 4 sse 1 19 1241 Washer Flat 5 16 18 2 0 0 10 000000 nennen nnne nnne enn nnne 1 20 7473 Nut Nylon Lock 5 16 18 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 12 47 i as x i L 89 er Sas 5 NES Ns DB L D 299 y DA PICAL 2 PLACES MOUNTING PLATE TY ROT BLOCK MOUNTING 293 TERMINAL TYPICAL 6 PLACES A 26 299 f os am S 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 48 ELECTRICAL COMPONENTS CENTER BODY CARRYALL 6 POWERDRIVE VEHICLE ITEM gt PART NO 7174 1241 7173 1242 1218 101918301 1012285 101840203 101924301 101911701 102273101 101908701 1016545 1012528 7174 N A N A 1014947 1014948 1016356 1013357 1015741 1016423 1012438 183 1016363 1017 1016 1016631 1016366 DE
119. 05601 8 5 8 9 101905901 8 7 8 9 101906201 14 3 101906901 14 3 101908701 12 17 12 33 12 49 101908801 12 23 12 25 12 29 12 31 12 39 12 43 101908901 12 23 12 25 12 29 12 31 101908902 12 39 12 43 101909201 7 5 7 17 101909301 7 5 7 17 101909401 7 5 7 17 101909501 7 5 7 17 101909701 7 3 101909901 12 17 101909903 12 51 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List 101909905 12 33 101910401 12 17 101910501 11 7 101911003 12 9 101911101 12 9 12 11 101911601 12 23 12 25 12 39 101911701 12 33 12 49 101912401 4 13 101914401 6 23 6 27 6 31 12 39 12 43 12 45 15 3 15 5 15 9 15 11 101915201 3 5 3 11 101915401 7 11 101915501 7 13 101915601 7 3 101915701 7 5 101915801 7 5 101915901 7 23 101916001 7 25 101916101 7 15 101916201 7 17 101916301 7 17 101916501 10 3 101916701 6 39 10 3 101917601 8 13 8 15 8 17 101917701 8 13 101918301 12 33 12 49 101920101 12 5 12 7 12 17 12 19 12 33 12 51 101921501 8 13 8 15 8 17 101921601 1 15 101921901 3 5 3 11 101922101 14 3 101922201 14 3 101922301 7 13 101922302 7 25 101922601 6 3 11 3 101922801 1 15 101923001 14 3 101923201 14 3 101923501 14 3 101923601 14 3 101923701 14 3 101923901 14 3 101924301 12 33 12 49 101925701 8 13 8 15 8 17 101926501 5 19 5 21 101926801 8 15 101926802 8 17 101927101 11 3 101927201 11 3 101927501 11 5 101927601 11 5 101927901 11 5 101928001 11 5 101928101 11 5 101928301 11 7 1019
120. 077 Bracket Stake SIde 5er ierit tait iis 1 1 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 1 25 Page 1 26 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List REAR BODY TRIM TURF CA 1 2 XRT AND 2 PLUS ITEM OMAN OA AON _ PART NO 1016679 102004601 102004602 102224001 304 1014306 8233 1015530 1012285 332 1015445 1013483 1010934 1241 7174 1242 705 706 357 1011990 1011553 DESCRIPTION 1234 Fender Rear all vehicles except Fender Rear Driver Side XRT vehicle only Fender Rear Passenger Side XRT vehicle only includes item 4 Decal Rotating Parts XRT vehicle only Screw Hex Head Cap 1 4 50 1 Washer Flat Type 1 4 Nut Nylon Lock 1 4 20 Tailskilt iR Screw Thread Rolling 1 4 20 8 Washer Flat 1 4 n atiis n cnr Ew cc bela P i EE Kit Trailer Hitch Turf 1 Turf 2 Carryall 2 XRT and 2 Plus includes items 8 17 0220224 00 000 nennen rennen Brace Screw Cap 5 16 18 x 1 Washer 5 6 TO er sie P eO rer
121. 1 101834801 101835601 101836201 101836202 101837001 101837101 101837301 7 27 7 27 7 27 10 5 11 3 6 37 6 39 10 3 10 3 10 5 10 5 6 13 6 33 12 13 12 47 7 27 11 3 1 9 1 11 1 13 1 17 12 51 10 5 10 5 1 23 8 13 8 15 8 17 6 5 6 7 6 9 6 17 6 19 6 23 6 27 6 39 101838201 101838301 101838401 101838501 101838601 101838701 101840203 101841701 101841801 101841901 101850301 101851101 101855801 101855901 101856102 101856201 101859301 101859401 101861901 101862001 101865106 12 43 101865301 101869001 101869302 101870401 101870501 101870601 101871001 101871901 101872701 101874601 101874901 101875001 101875101 101875201 101875301 15 5 15 11 15 5 15 11 15 5 15 7 15 11 15 5 15 5 15 7 15 11 15 5 15 9 15 11 12 17 12 33 12 49 15 9 15 11 15 9 15 11 8 13 6 13 6 33 12 47 6 3 7 27 6 11 6 29 8 13 9 3 9 5 4 13 4 15 12 19 4 13 4 15 12 11 12 29 12 31 12 39 4 9 4 11 6 37 1 3 5 11 5 15 5 15 16 3 4 13 4 11 4 9 4 11 6 37 6 37 6 37 6 37 6 37 101875401 6 37 101875501 6 37 101875601 6 37 101875701 6 37 101875802 6 37 101876001 6 37 101876202 6 37 101876301 6 37 101876402 6 37 101876501 6 37 101876901 5 13 5 17 101877001 5 13 5 17 101877601 6 37 101877701 6 37 101878101 6 37 101878201 4 7 4 9 101878302 5 5 101879001 6 37 101879401 5 5 101879501 5 5 101879601 5 5 101879701 5 5 101879801 5 5 101879901 5 5 101
122. 1 13 1016732 Wire Assembly 6 77777 nnns 1 14 N A Wire Assembly 18 1 15 N A Wire Assembly 18 1 16 101795701 Wire Assembly 6 4040222 0 5 17 N A Wire Assembly 18 Gray part of onboard computer assembly 1 18 N A Wire Assembly 10 Black part of onboard computer assembly 1 19 N A Wire Assembly 10 Red part of fuse and receptacle assembly 1 20 N A Wire Assembly 6 1 21 101904501 Wire Assembly 6 Red 4 222 4 01000000000 s seen 1 22 101904601 Wire Assembly 6 Blue 00000000000 1 23 101904701 Wire Assembly 6 Orange 22244 4 1 0101000 nennen nnne nnns nnns 1 24 101908901 Wire Assembly 6 White 2 1 25 101904401 Wire Assembly 6 Green eene nennen nennen nennen 1 101828101 Wire Harness Headlight includes items 26 28 1 26 N A Wire Assembly 16 Blue 1 27 N A Wire Assembly 16 1 28 N A Wire Assembly 16 1 20
123. 1 el D RR 1 6 101917601 Lever GhOKe caemeterio vits temer 1 7 N A O Ring 5 16 ted iier oem ee 1 8 N A O Ring 3 8 green teen rette geb e e at 1 9 N A FEL 1 10 101812301 Spring Return ae aka Ae naire 1 11 1015426 T E ae ncm 1 12 101811901 Bottom 1 13 101921501 TAKS 1 14 101825701 Bracket Retaining uie e Ren RE EH GE PR E pere ei aps 1 15 101971301 Clamp Hose air intake eene enne nennen 2 16 101837101 1056 irr ots 1 17 101804301 Screw Hex Head Hi Lo 8 1 2 1 18 101926802 Cable Choke includes item 19 1 19 101933701 Bezel Choke e den velt he Matre apa s ss 1 20 183 Washet 43H10 ci Da teli RH e er era E A rit D e T n 3 21 1012438 Nut Nylon Lock 10 24 0020 0 222444 00100 00000 nennen nennen enne 3 22 1015139 e P 1 23 8168 Te WING SERERE LER TOR E TE 2 24 332 Washer Seats settee saga det dacs eG Vei Ee TD bead qutt ee UR uad 3 25 1015752 Screw Hi Eo 3H2 16 x 5 8 ier eie e e En ERE ese 3 26 101811301 D et 1 27 7973 Rivet Pop 3 16 wesc im Ehren
124. 1014901 Spacer Overload Bumper 2 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 5 19 ELECTRIC ONLY VEHICLES 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 5 20 REAR SUSPENSION TURF CA 2 XRT 2 PLUS AND 6 ITEM PART NO DESCRIPTION QTY GAS QTY ELEC gt H H 7569 1012304 102004201 8754 1012303 1015583 1010145 1013207 101975101 102006601 1011415 1014902 101975201 101926501 101929401 1014555 8755 1234 Shackle Rear Spring electric vehicle Shackle Rear Spring gasoline vehicle Shackle Rear Spring Turf Carryall 2 XRT only Nut Nylon Lock 3 8 6 BUSHING Stel FE EXER CREER ERR ERAS Bushing Urethane Nut UNF Hex 3 8 24 00000000 Hanger Brake Shock Absorber Beat eae ende was deta ie co ORE d Shock Absorber Rear Turf Carryall 2 XRT only Kit Shock Absorber Cushion includes 2 each of items 9 and 10 Retainer Shock Absorber Cushion 1 1
125. 1016353 Assembly Delta A Plate includes items 2 and 4 2 2 2 1016346 Bushing Urethane e er Re rte e idt e ree 6 6 3 1016350 Sleeve Delta Outer 2 22 2 10 enne nennen 1 1 4 1016349 Sleeve Delta Inner 2 4 41 0 enne enne nennt 2 2 5 8754 Nut Nylon Lock 3 8 6 11 11 6 1010200 Screw Hex Head Cap 3 8 16 4 3 4 4 4 7 1308 Nut Hex 1 2 0 3 1 1 8 1624 Screw Hex Head Cap 3 8 16 1 3 4 2 2 9 1010138 Nut Dimpled Lock 3 8 16 224 4 nennen 2 2 10 2402 Screw Hex Head Cap 3 8 16 2 74 4 4 11 1010219 Rod fete pet e vet ore e dive eure TOR EE Ed 1 1 12 7555 Nut Hex Left Hand Thread 1 2 20 1 1 13 7540 Ball Joint Left Hand Thread includes items 15 16 and 17 1 1 14 7539 Ball Joint includes items 15 16 and 17 1 1 15 1015597 Fitting Thread Forming Grease 1 4 28 1 1 16 1011930 Boot DUST iere pedet emp tot 1 1 17 7602 Nut Slotted Hex 3 8 24 1 1 18 1017266 Strap A
126. 1016538 1017508 1016535 1016538 1016506 1016544 1016564 1017487 1017504 1016584 1017514 1017472 1017443 1017513 1016510 1016494 1016496 1016454 1016472 1016521 101751801 101751802 101751803 101947601 102431001 101915901 102271601 1017511 1017447 DESCRIPTION PUIG ee MI LI c E Bearing Crankshaft Seal e Lotes ette b i v ce a E De e el Bolt 2 Ended Flanged M8 x 1 25 x 69 mm sss Bolt Flanged M8 x 1 25 x 45 mm sss COVER CrankCcas6 iue te eri E ad eo FR o endi adea e ped E E Ra c Gasket Cover ber eia D P Bolt Flanged M6 x 1 x 12 mm sse Bracket e en ERG Sensor Oil Screw Cross Pan Head 4 7 x 8 mm Bolt Flanged M5 x 8 x 8 mm Plate Oil Filter Screen Screen Oil Filter iden entis eio E THICK ec dv Pate c taedet rte va oet ace Pu a SHIM roii D E eed kd T ORE Shim 0 5 mm TACK aca desea races ra Pr CE eue n va ee en are Camshaft without automatic compression release for engines with serial numbers lower than 094171 pedal star
127. 11 Intake Duct Choke and Air Box Assembly 1 8 13 Intake Duct Choke And Air Box Assembly Turf Carryall 2 XRT and 2 8 15 Intake Duct Choke and Air Box Assembly 8 17 SECTION 9 EXHAUST SYSTEM Exhaust System FE290 Turf Carryall 1 2 02 10 0 0 nennen nennen nennen 9 3 Exhaust System FE350 Turf Carryall 2 XRT 2 Plus and 6 9 5 SECTION 10 TORQUE CONVERTER utar Sica Meat tini Ip eM pe M ial 10 3 Drivel H au 2B 10 5 SECTION 11 UNITIZED TRANSAXLE Unitized Transaxle Gear Cases and Guard 0 4 11 3 Unitized Transaxle F amp R Transmission and Gear Reduction 2 11 5 Unitized Transaxle Differential and Axles 4 11 7 SECTION 12 ELECTRICAL SYSTEM ELECTRIC VEHICLE Forward Reverse Switch PowerDrive System 48 Vehicle 12 3 Multi Step Potentiometer Turf Carryall 1 PowerDrive System 48 Vehicles 12 5 Motor Controller Output Regulator MCOR ens 12 7 Wiring Turf
128. 11 7 11 7 11 7 11 7 11 7 14 8 6 15 6 33 12 47 12 5 4 7 4 9 4 7 4 9 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List 1013871 1013872 1013876 1013886 1013887 1013924 1013983 1013985 1013998 1014000 1014003 1014007 1014010 1014017 1014019 1014049 1014050 1014051 1014052 1014055 1014056 1014057 1014058 1014059 1014062 1014065 1014070 1014072 1014078 1014080 1014089 1014109 1014115 1014116 1014119 6 27 1014125 1014126 1014145 1014153 1014161 1014162 1014189 1014193 1014201 1014207 1014213 1014214 1014216 1014217 1014235 1014236 1014253 1014259 1014264 1014276 1014287 4 13 4 15 1 23 4 7 4 9 12 5 12 5 4 3 4 5 4 11 7 27 1 3 1 3 12 5 12 5 12 5 4 13 4 15 12 5 12 5 12 5 10 3 10 3 10 3 10 3 10 3 10 3 10 3 10 3 10 3 10 3 6 3 6 11 6 29 10 5 10 5 10 5 10 5 6 3 12 5 16 7 8 3 6 5 6 7 6 9 6 17 6 19 6 23 5 3 5 3 6 3 6 11 6 29 4 3 4 5 4 11 16 7 16 7 12 5 11 7 13 3 11 7 5 3 5 3 5 3 5 3 5 7 5 11 5 19 12 5 16 5 16 5 5 9 5 13 5 17 10 3 1014288 5 3 6 41 12 17 1014289 6 37 1014304 12 15 12 35 12 53 1014305 16 3 1014306 1 27 1 29 15 9 15 11 1014321 1 9 1 11 1 19 1014374 6 41 1014375 6 41 1014387 1 9 1 11 1 19 1014418 8 11 1014414 12 5 1014415 1 19 1014453 10 3 1014454 10 5 1014471 1 13 1 17 1 21 1 23 1014496 16 3 1014497 16 3 1014498 16 3
129. 11084 4 13 1011114 4 5 4 11 1011137 4 11 1011229 6 13 6 31 12 19 12 45 1011273 16 5 1011280 6 33 12 47 1011290 13 3 1011291 11 7 1011303 4 5 4 11 1011304 5 9 5 13 5 17 1011382 1 5 1 7 1011393 5 9 5 13 5 17 1011394 1 3 1 7 1011402 4 7 4 9 1011411 13 3 1011415 5 19 5 21 1011418 4 7 4 9 1011439 6 33 12 47 101146302 4 5 4 11 1011464 4 5 4 11 1011465 4 5 4 11 1011466 4 3 4 5 4 11 1011467 4 5 4 11 1011478 16 5 1011480 16 7 1011553 1 27 3 5 1011557 6 33 12 47 1011558 6 35 1011578 1 7 12 15 12 35 12 53 1011582 6 35 12 53 1011622 6 35 1011694 4 13 4 15 1011697 1 29 5 3 7 27 8 9 8 11 1011700 4 13 1011707 15 9 15 11 1011734 4 13 1011767 16 3 Page i 1 1011779 1011825 4 3 4 5 4 7 4 9 4 11 6 31 12 45 101187702 4 7 4 9 4 13 4 15 1011887 1011892 1011930 1011988 1011990 1012030 1012047 1012098 1012101 1012151 1012164 1012285 12 15 1012295 1012303 5 9 5 13 5 17 5 9 5 13 5 17 5 5 5 7 5 11 5 15 8 3 1 19 1 27 5 9 5 17 1 3 15 3 15 5 15 7 15 9 15 11 15 3 15 5 15 7 15 9 15 11 16 5 7 27 1 21 1 27 1 29 6 3 8 3 8 11 12 17 12 33 12 49 12 51 6 11 6 29 1 13 1 17 1 23 5 9 5 13 5 17 5 19 5 21 1012304 1012328 1012333 1012353 1012382 6 27 1012431 1012438 1012467 1012505 1012528 1012549 1012560 1012565 1012566 1012571 1012594 1012604 1012605 1012649 1012711 1012714 1012740 1012741 101274
130. 12 13 12 45 12 53 rigging brush 13 3 ring stop 5 5 retaining steering column 5 3 retaining steering gear box 5 5 snap 5 5 11 3 spiral back up 10 3 synchronizer 11 5 ring set piston 7 13 7 25 rivet blind push type 1 3 rod accelerator pivot battery hold down 12 35 12 53 counterbalance 7 13 7 25 equalizer 4 7 4 9 prop 1 15 1 23 push 7 9 7 21 shift 11 5 tie 5 7 5 11 5 15 rodandpawl 4 7 4 9 rotor oil pump and 7 7 rpm limiter 7 5 7 17 rpm limiter mount band 7 5 7 17 rubber boot 8 3 S safety first card 16 5 scorecard 5 3 Scorecard clip 5 3 Scorecard plate 5 3 Screen oil filter 7 11 7 23 Screw bearing retainer 13 3 brush holder 13 3 clamp 13 3 eccentric adjustment idle 8 5 8 7 pilot air 8 5 8 7 pole piece starter generator 6 37 stud 7 9 taillight lens 12 53 valve clearance adjuster 16 7 seal bed 1 13 1 17 crankshaft 7 11 7 23 double lip 5 9 5 13 5 17 dust steering gear box 5 5 dust steering pinion 5 5 intake 8 13 8 15 8 17 4 13 4 15 5 9 5 13 5 17 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List oil axle shaft 11 7 14 3 oil crankcase 7 13 7 25 oil governor pivot 11 3 oil input shaft 11 5 14 3 oil shifter shaft 11 3 valve 7 9 7 21 seal puller 16 5 seat bearing 5 3 spring 7 9 7 21 valve 7 7 7 19 seatback 1 9 1 11 seat bottom 1 9 1 11 sensor level 7 11 7 23 Set pole 6 37 shackle rear spring 5 19 5 21 sha
131. 12 8 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WIRING TURF CARRYALL 1 POWERDRIVE VEHICLE WITH MULTI STEP POTENTIOMETER ITEM gt 101911004 101883002 101901401 101901201 101911101 101901301 101795701 101902801 101903001 101902901 1014856 101827801 DESCRIPTION 1234 For vehicles with serial numbers lower than 0112 001470 Wire Harness includes items 1 19 Wire Assembly 18 Brown ccccccceeeeeeeeeeceeeeeeeeeeeeeeeeeeeeceeccaeaeeeeeeeeeeeeeeeeee Wire Assembly 18 Wire Assembly 18 Purple Wire Assembly 18 Yellow Wire Assembly 18 Green White 2 nnne Wire Assembly 18 Black includes resistor and 18 white wire Wire Assembly 18 Green nennen nennen Wire Assembly 18 White Black Wire Assembly 6 Blue Wire Assembly 46 Orange Wire Assembly 6 White 2 Wire Assembly 18 Red White Wire Assembly 3H18 Red
132. 13 7 13 16 7 16 7 16 7 16 7 4 5 4 11 7 13 7 13 7 9 7 21 7 5 7 17 7 5 7 13 7 17 7 25 7 9 7 21 7 11 7 23 7 11 7 9 7 21 7 11 7 13 7 9 7 21 7 7 7 19 7 13 7 25 8 9 4 5 4 11 7 7 7 19 7 5 7 17 7 5 7 17 7 13 7 7 7 19 8 9 7 9 7 21 7 11 7 23 8 5 8 7 7 5 7 17 7 5 7 17 7 5 7 17 1 5 1 7 5 3 16 5 6 13 6 33 12 49 5 3 1016672 11 7 1016673 1 11 15 9 15 11 1016679 1 27 1 29 101668201 12 35 12 53 1016698 12 39 12 43 101670201 1 3 1 7 1016711 1 3 1016717 6 35 12 53 1016718 1 21 1016723 1 11 101672701 6 3 1016729 12 23 12 25 12 29 12 31 12 39 12 43 1016732 12 23 12 25 12 29 12 31 12 39 12 43 101674702 4 13 1016751 1 11 101675502 1 11 101675504 1 11 101675506 1 11 101677701 1 11 101677702 1 11 101677705 1 11 1016801 10 3 1016813 5 23 1016814 5 23 1016845 12 3 1016849 6 13 6 31 6 35 12 13 12 45 12 53 1016851 6 13 6 31 6 35 12 13 12 45 12 53 1016858 6 7 6 17 1016859 6 13 6 31 6 35 12 13 12 45 12 53 1016868 1 3 1 7 1016875 1 29 1016876 1 29 1016877 12 15 12 18 12 35 1016879 6 15 6 31 12 45 1016880 6 15 6 31 12 45 1016881 1 21 1016883 6 39 101689101 1 21 1016901 10 3 1016904 9 5 1016909 1 21 101691401 1 21 1016918 1 21 1016920 1 21 101692501 1 3 101692502 1 3 101692506 1 3 101692509 1 3 101692510 1 3 101692511 1 3 101692512 1 3 101692513 1 3 101692514
133. 15 5 7 5 11 5 15 5 7 5 11 5 15 5 7 5 11 5 15 Page i 3 1016356 1016363 1016366 1016379 1016380 1016384 1016385 1016386 1016387 1016389 101641002 101641101 101641201 101641202 1016413 1016414 1016415 1016416 1016417 1016418 1016423 101642572 101642575 101642578 101642580 101642582 101642585 1016429 1016430 6 31 12 45 12 49 12 49 12 49 1 29 6 7 6 9 6 17 6 19 6 23 6 27 5 9 5 13 5 17 5 7 5 11 5 15 5 9 5 13 5 17 5 9 5 13 5 17 5 9 5 13 5 17 16 3 16 7 16 7 16 7 16 7 16 5 16 5 16 3 16 3 16 5 6 11 6 29 12 49 8 5 8 5 8 7 8 5 8 7 8 5 8 7 8 5 8 7 8 7 7 7 7 19 7 9 INDEX 101645903 7 13 1016460 7 13 101646101 7 13 101646102 7 13 101646103 7 13 1016467 7 7 7 19 1016469 7 13 1016470 7 13 7 25 1016471 7 9 1016472 7 11 7 23 1016473 7 7 7 19 1016474 7 9 7 21 101647501 7 13 101647502 7 13 1016479 7 9 7 21 1016480 8 9 101648102 8 9 101648203 7 7 7 19 1016483 7 9 7 21 1016484 7 7 1016486 8 5 8 7 1016489 7 9 7 21 101649002 8 9 1016493 7 5 1016494 7 11 7 23 1016496 7 11 7 23 1016497 7 5 7 17 1016499 8 5 8 7 1016501 8 5 8 7 1016431 7 9 1016432 7 7 7 19 11 3 1016435 7 7 1016436 7 9 7 21 1016437 8 5 8 7 1016438 8 9 1016439 1016440 1016441 1016442 1016443 1016444 1016445 1016446 1016447 1016448 1016449 1016450 1016451 1016452 1016453 1016454 1016455 1016456 1016457 1016458 101645901 101645902 Page i
134. 17243 Bracket Relay eene nnne 1 5 1016 Washers 1 6 1017 Nut Hex 10 24 1 7 1015372 Cover Electrical Component BOX 1 8 1015752 Screw HiLo 42 16 x 5 8 iuc noii bon b ted iv e D d d D s 5 9 1242 Nut Hex 5 16 18 io ttti etd ane 2 10 7893 Nut FHlex 4 10 32 1 aee ee ee Ru fee 2 11 1014948 Assembly Diode eee 1 12 N A Wire Assembly 18 Orange 2 1 13 1013609 Solenoid treo mtt eet dee etes 1 14 1014807 Switch utet e o rece Hide red 1 15 1013589 Ring Retainirg ihe nee eed dete EO e m d He Er nee pP gens 1 16 1015373 Cam Electrical Bx ott rer rie Pee ERE PRU Ra 1 17 1014145 Bushing Bronze ssc eie edere Ed ette T ae eect RE beds crete 2 18 1014065 1 19 1015345 Assembly Bell Crank and Shaft 1 20 1010954 Stud B ll 1 4 28 a tete eee es 1 21 8717 Nut Nylon Lock 1 4 28 1 22 1016997 Box Electrical 1 23 1012295 Fuse 10 1 24 1015737 Wire Assembly 10 1 25 1015741 Block 8 en ve E sees E x 1 26 1015
135. 18 1014948 Assembly Diode Service Part replacement for existing diode that comes standard with solenoid 1 19 101909905 Computer Onboard includes item 20 1 20 101942301 Connector zii ec oit eaten repo alte th a n ERO gd 1 21 101827802 Kit Wire and Terminal 6 Black 1 22 101920101 Kit 3 Pin Plug and Wedge 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 12 33 YPICAL 3 PLACES Q TYPICAL 12 PLACES TYPICAL 2 PLACES BATTERY MOUNTING TYPICAL 2 PLACES T Eo TYPICAL TYPICAL 2 PLACES TYPICAL 4 PLACES TYPICAL 3 PLACES HOUR METER MOUNTING 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 34 BATTERIES CHARGER RECEPTACLE TURF CARRYALL 2 POWERDRIVE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 101797701 Battery 8 Volt PowerDrive includes item 2 6 1 101797702 Battery 8 Volt PowerDrive Dry includes item 2 6 2 101797801 Cap Battery 4 Port Gang 2 1 000 61 1 3 101795701 Wire Assembly 6 5 4 101668201 Rod Battery Hold Down 242 4 00 8 5 1011578 Washer Flat Type B Wide 5 16 2 02222040
136. 2 Decal Club Car Tailgate 2 eie fete Kit Tailgate Angle Turf Carryall 1 4 Kit Tailgate Angle Turf Carryall 2 XRT and 2 Plus Screw Torx Truss Head 5 16 18 3 4 Nut Nylon Lock 5 16 18 sn cii re e D a ENTE FRE EHE Screw Torx Truss Head 10 24 x 3 8 Screw Torx Truss Head 1 4 20 x 3 4 _ Washer Flat 1 4 eet tics een or cde e YT Nut Nylon Lock 1 4 20 Nut Flange Lock 5 16 18 eene Special order item available upon request QTY QTY GAS ELEC k c clc c c lc PRRRANOGDAANN AANARAANNNANANNAA RO 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 1 19 Page 1 20 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List ACCESS DOOR AND SIDE DOORS TURF CARRYALL 6 ITEM PART NO DESCRIPTION QTY QTY GAS ELEC gt 14 15 16 17 18 19 20 101691401 101689101 1016881 1014471 1010435 1017077 7473 403 1013280 8233 1012285 1016955 1016954 1016918 1016909 8233
137. 2 3 or 4 part is the quantity used per next higher level assembly of which it is a component A part that is not indented is a 1 part This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that particular spread HOW TO ORDER PARTS Replacement parts and accessories can be obtained from our network of authorized dealers and distributors You can obtain the name and phone number of your closest Club Car contact by visiting our web site at www clubcar com and clicking on the Distributor Search link or by calling our toll free Service Parts and Technical Assistance hotline at 800 872 2246 or 706 863 3000 extension 3281 or 3854 Club Car P O Box 204658 Augusta Georgia 30917 4658 USA Telephone 706 863 3000 Service Parts Fax 706 855 7413 www clubcar com NOTE This illustrated parts list represents the most current information at the time of publication Club Car Inc is continually working to further improve its vehicles and other products These improve ments may affect the parts used to service the vehicle Any modification and or significant change in specifications will be forwarded to all Club Car and Carryall distributors dealers and will when applicable appear in future editions of this illustrated parts list Club Car Inc reserves the right to change specifications and designs at any time without notice and without incurring the obligation of making changes to unit
138. 2 1016501 Assembly Idl SCIeW 3 vice ferto rte e ve e Dre E RT VAN 1 3 N A Assembly Pilot Air Screw 1 4 101973101 Jet Pilot d ce e teet den 1 5 1016486 Assembly Float ue Ere del IRR Te Fed 1 6 101973201 1 Standard Jetting 101642582 0 3 000 66 1 7 101642580 Jet Main 3 000 5 000 feet 0020408000 1 A R 7 101642578 Jet Main 5 000 8 000 feet A R 7 101642575 Jet Main 8 000 10 000 feet A R 7 101642572 Jet Main 10 000 Feet and Above A R 8 1016437 Gasket Float Charmbet cha acre ere Wiis Feeder ar ica 1 9 1017461 Assembly Float Chamber includes item 10 1 10 1016499 Assembly 1 11 1016585 Assembly 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 8 5 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 8 6 CARBURETOR ASSEMBLY FE350 ENGINE TURF CARRYALL 2 XRT 2 PLUS AND 6 ITEM PART NO DESCRIPTION QTY 1234 1 101905901 Assembly Carburetor includes items 2 11 1 2 1016501 Assembly Idl SCIeW 3 vice ferto rte e ve e Dre E R
139. 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 12 51 ELECTRICAL COMPONENTS REAR BODY CARRYALL 6 POWERDRIVE VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 101797701 Battery 8 Volt PowerDrive includes item 2 6 1 101797702 Battery 8 Volt PowerDrive Dry includes item 2 6 2 101797801 Cap Battery 4 Port Gang 2 241 000100000 1 3 1014304 Nut Hex Stainless Steel 5 16 18 7 12 4 1011578 Washer Flat Type B Wide 5 16 202224 0 0 0 0000 nennen 8 5 101090801 Hold down Battery Short nnne nnne nnne 2 6 101090802 Hold down Battery 0 2 7 101668201 Rod Battery 8 8 101795701 Wire Assembly 6 austeni nendin ie ANAN NENA ANEKA ENR EKANA KEREON AAEE 5 9 1016717 Assembly Taillight includes items 10 14 2 10 N A Housing Taillight Ea A A S 1 11 1011582 PIU E EET T es aa ae deg E E 1 12 N A cc PEE 1 13 N A NIE 1 14 N A Screw etd ot 2 15 1015752 Screw Hi Lo 12 16 x 5 8 rriena iakeat e iaeoa nennen nnne nnne nnne nnne 4 16 1016859 Kit Reverse Buzzer includes items 17 and 18 1 17 1016851 B
140. 2251501 Adapter et rt teen e P ete nee a dicas eun 1 35 101928701 Liquid Gasket transaxle case 1 1 36 102243402 Moly Teflon Lubricant 4 oz 113 gram tube 1 37 1016414 Piston Ring Compressor Kit FE290 FE350 and FE400 engines 1 38 1016415 Piston RIDO PISTS eandem diat tmd 1 39 1012549 Retaining Ring Pliers 45 External 4 ese 1 1 40 1012560 Retaining Ring Pliers 90 Internal see 1 1 41 101823101 Safety First Card 50 per 1 1 42 1012809 Seal Puller sess nnne nennen nnne 1 1 43 102330901 Spanner Wrench for coil over shock front suspension vehicles only 1 44 1014264 Steering Column Bearing Press Tool 1 1 45 1014259 Steering Column Retaining Ring Tool 1 1 Please refer to the maintenance and service manual for proper tool application 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 16 5 2 202 L5 4 M sD OM 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 16 6 MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION
141. 24001 102235201 102237701 102241501 102242101 102243402 102248801 102249901 1 27 1 27 6 3 5 23 5 21 3 7 2 3 2 3 2 3 2 3 2 3 2 3 4 3 4 5 4 7 5 11 6 33 4 13 4 15 16 7 1 13 1 17 1 23 1 13 1 17 1 23 3 7 12 7 12 7 3 3 3 3 3 3 3 11 3 3 3 3 3 7 3 11 3 3 3 3 3 3 3 11 3 3 3 3 3 7 3 11 1 7 12 11 12 29 12 31 12 43 4 5 4 9 16 5 3 7 3 7 6 31 6 27 6 27 6 27 1 27 13 3 13 3 16 5 10 5 16 5 16 5 16 3 102250201 12 3 102251501 16 5 102259401 1 23 102271601 7 23 102273101 12 49 102278001 5 3 102301401 1 15 102304701 7 9 102304801 7 21 102323101 4 7 4 9 102323201 4 7 4 9 102330901 16 5 102336001 8 11 102336101 8 11 102355301 6 41 102430901 7 25 102431001 7 23 cord receptacle 15 7 accelerator pedal 4 13 4 15 accelerator pedal adjustment tool 16 3 accelerator pedal return spring 4 13 accelerator pivot rod 4 13 4 15 accelerator rod 4 13 access door 1 23 a connector starter generator 6 37 actuator brake 4 5 4 11 adapter cable IQDM 16 5 adapter two way 12 51 adhesive guide ring 16 3 adjuster hydraulic brake 16 5 adjusting stud 12 5 airbox 8 13 8 15 8 17 airboxtop 8 13 8 15 8 17 airduct 8 13 8 15 8 17 air duct repair 8 13 ammeter charger 15 11 anchor body 4 5 4 11 a plate strap 5 7 5 11 5 15 arbor 16 7 arm brake lever 4 5 4 11 governor lever 11 3 pivot 11 3 rocker 7 9 7 21 speed switch 12 5
142. 28701 11 3 14 3 16 5 Page i 7 101929401 101929501 101929801 101930801 101931501 101931601 101932001 101932201 101932801 101932901 101933101 101933701 101935301 101935501 101936801 101939901 101942301 101946201 101946901 101947601 101949201 101951501 101953001 101953101 101953102 101953103 101953801 101953802 101953901 101954301 101955001 101955101 101955301 101956201 101956202 101957101 101957501 101958101 101958102 101958201 101958301 101958601 101960001 101960101 101960201 101960501 101960601 101962601 101963301 101963401 101963901 101964001 101964601 101965201 101966801 101966901 101968801 Page i 8 5 19 5 21 8 3 10 3 12 11 12 29 12 31 12 43 3 11 12 51 12 5 6 83 12 47 12 5 11 7 16 5 8 15 5 11 5 15 12 13 12 47 12 7 6 37 12 5 12 17 12 33 12 51 1 9 1 11 12 5 7 23 12 5 6 3 4 7 4 9 4 7 4 9 4 7 4 9 4 9 7 15 7 15 7 3 1 9 1 11 5 11 5 15 6 31 12 45 8 3 15 7 15 7 6 33 12 47 12 51 8 13 8 15 15 7 15 7 1 9 1 11 1 15 3 9 3 3 3 3 3 5 3 11 3 3 3 7 3 9 12 51 1 9 1 11 1 9 1 11 1 19 1 9 1 11 1 9 1 11 3 11 12 17 12 51 4 13 12 51 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List 101969701 101971001 101971101 101971301 101972003 101972005 101972006 101972007 101972101 101972201 101972401 101972801 101973101 101973201 101973301 101973401 101973501 101975101 101975201 10197
143. 3 1241 7173 1218 101909901 101942301 101920101 101827801 1014948 101910401 DESCRIPTION 123 4 Plate Component Mounting Screw Thread Forming 5 16 18 34 Solenoid 48 Volt with diode includes items 4 8 Nut Hex Mb X8 uiii duris Eta oer eee era n e eg Washet Flat sete ere irte t tke OR Te oe TR RA RR E Washer Eder c ER NUt OX ur Washer Eock 5 16 is Assembly Resistor uie ot e deco ec Nut Hex 5 16 186 nat xa e divae iden P t Washer Lock 5 10 tite tie iR tend ce Pe dua Screw Thread Rolling 1 4 0 8 Controller 48 Volt 300 Washer Flat 5 16 ERR Screw 5 16 18 34 Screw 5 16 18 1 74 Computer Onboard includes item 18 Connector 9 Pin 5 cioe ete verc en Kit 3 Pin Plug and Wedge 2 Kit Wire and Terminal 6 Black Assembly Diode Service Part replacement for existing diode that comes standard with solenoid Screw Thread Forming 5 16 18 1 74 QTY DHA _
144. 3 Package Hub 2 2 11 1011304 Stud Lug 1 2 20 ic conan ER RP se eie ue E OEC unco ete 4 4 12 1013135 Seal Double Lip DT 1 1 13 1011887 Gover 1 1 14 8754 Nut Nylon Lock 3 8 16 4 4 15 1016387 Screw Hex Head Cap 3 8 16 2 3 4 2 2 16 1016384 Clevis Upper Delta 2 2442440 0 000 nnne 2 2 17 101903101 Nut Nylon Lock 1 2 20 40 440 0 0 0 000 nennen 2 2 18 1010150 Bearing Thrust tee ie tee Lee hn ede eee 2 2 19 1016389 Washer Kingpin Wave 2 2 20 1010984 NOt LUQ iet eet deb o etam 8 8 21 1010005 Washer Flat 3 4 2 4 1 01 00000 nennen nennen nennen nennt 2 2 22 7840 Nut Hex Slotted 3 4 16 a nennen nenne 2 2 23 7910 Pin Gotter 5 822 oe eterna dea rer ga Ng ER 2 2 24 8755 Screw Hex Head Cap 3 8 16 x 3 3 8 2 2 25 1016386 Kingpin eere LE ne etr 2 2 26 1015583 Bushing Urethane Leod irte e edit eee Eget 4 4 27 1012303 Bushing Steel 2 2 28 1014276 Plate Front Spring Retainer 1 1 29 1624
145. 37301 Wire Assembly 6 Green 1 24 1014119 Wire Assembly 46 Red enne nennen eser nnns nnn 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 6 5 RIGHT HEADLIGHT LEFT HEADLIGHT BLACK e Sx 24 m ex FRAME GROUND BLUE RED WHITE BLACK WHITE ACCELERATOR PEDAL QU S IMIT SWITCH Ss LZ VOLTAGE gt BATTERY fied Page 6 6 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List 2 LIMIT SWITCH i Ese KILL L f STARTER FORWARD REVERSE ASSEMBLY REVERSE BUZZER LIMIT SWITCH 5 NEUTRAL LOCKOUT LIMIT SWITCH FRAME GROUND 2 GENERATOR WM WIRING GASOLINE TURF 2 ITEM PART NO 101990102 N A N A N A 1015769 N A N A 1016380 N A N A N A N A N A N A N A N A N A 1012382 N A N A N A 1015737 1015332 101837301 1014119 1016858 N A N A N A 8106 N A N A DESCRIPTION 1234 Wire Harness Assembly includes items 1 15 04 0 Wire Assembly 18 Red White Wire Assembly 18 White 18 White Black 18 White Black Wire Assembly 18 Yellow 18 Blue Wire Assembly 6 White 2 Wir
146. 4 8 9 8 9 8 9 7 9 7 21 7 3 8 9 7 5 7 17 7 11 7 9 7 9 7 9 7 21 7 9 7 21 7 9 7 9 7 21 7 11 7 11 7 23 7 5 7 17 7 3 7 5 7 11 7 15 7 17 7 7 7 19 7 9 7 11 7 21 7 13 7 13 1016502 7 7 7 19 1016505 7 5 1016506 7 11 7 23 1016507 7 3 7 15 1016509 7 13 1016510 7 11 7 23 1016512 7 3 101651402 2 3 101651406 2 3 101651407 2 3 101651409 2 3 1016516 1016517 1016518 1016519 1016520 1016521 1016523 1016524 1016525 1016526 1016531 1016532 1016533 1016535 1016536 1016537 1016538 7 13 7 9 7 21 7 21 7 9 7 21 7 11 7 11 7 23 7 9 7 3 7 3 7 3 7 3 7 15 7 13 7 13 7 11 7 23 7 3 7 7 7 19 7 11 7 23 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List 1016539 1016541 1016542 1016544 1016545 1016546 1016547 1016548 1016549 101655001 101655002 101655003 101655004 101655005 101655006 101655007 101655008 101655009 1016551 1016552 1016553 1016554 1016557 1016558 1016559 1016560 1016561 1016562 1016563 1016564 1016565 1016566 1016567 1016568 1016569 1016570 1016571 1016572 1016573 1016576 1016578 1016579 1016580 1016581 1016582 1016583 1016584 1016585 1016586 1016587 1016588 101660404 1016622 1016627 1016630 1016631 1016663 7 3 7 15 7 13 7 25 7 9 7 5 7 9 7 11 7 17 7 21 7 23 7 9 12 17 12 33 12 49 8 11 7 3 7 13 7 15 7 25 8 9 7 5 7 9 7 21 7 13 7 13 7 13 7 13 7 13 7 13 7 13 7
147. 4 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List STEERING GEAR ASSEMBLY ITEM o PART NO 101878302 1013035 8990 101880201 101880301 N A N A N A 101879401 101879901 1013051 1013052 101879701 101879801 1013044 N A N A 101879501 101879601 101880001 101880101 1035 7540 1015597 7602 1011930 7555 1012467 1013042 1624 334 8754 DESCRIPTION 1234 Assembly Steering Gear Box includes items 1 20 Seal Dust Passenger Side ssssesssssseeeene Tie Assembly Inner Ball 2 Washet Tab pesti RESP Steering G a d Bearing Lower PINION Steering Bearing Upper Pinion vices iron eren etcetera Ring C Type Stop Ring Snap eR Seal Dust Steering Pinion 0 0000 ano s rer ete Era eatin Spring YOK6 sco es ios diee T te lee e ee me ete Io Nut Lock Rack c rc ec THEE Screw Rack Guide rr ceri treibt pee bv ret bn ree eg rg be E Rack Steering oie tre eio ree a Eee P EO UBRO Washer Stops E Ring C Type Stop Seal Dust Briver Si
148. 4 3 4 5 4 11 clutch alignment tool 76 3 clutch tool kit 16 3 coil field 6 37 coil ignition 7 5 7 17 collar axle shaft 11 7 collet 7 9 7 21 column steering 5 3 communication display module 16 3 compartment door 1 27 component mounting plate compression gauge 16 3 compressor piston ring 16 5 compressor valve spring 16 7 computer onboard 12 17 12 33 conduit electrical 12 19 connecting rod 7 13 7 25 connector 3 pin 12 17 12 51 connector cord oil level sensor 7 23 connector oil level sensor 7 11 continuity tester 16 5 control board 15 9 15 11 controller 48 volt 300 amp 12 49 cord receptacle ac 15 7 cord 12 39 12 43 cordset ac charger 15 3 15 5 15 7 15 9 15 11 cordset dc charger 15 3 15 5 15 7 15 9 15 11 cover accelerator 4 15 12 19 brush inspection port 6 37 component 12 51 crankcase 7 11 7 23 dust 4 3 4 5 4 11 5 9 5 13 5 17 electrical component box 6 11 6 29 fuse block 12 49 gearcase 11 7 pump 7 7 7 19 screw head 1 5 steering column 5 3 vinyl seat back 1 9 1 11 vinyl seat bottom 1 9 1 11 wiper switch 12 5 crank bell 12 5 crankcase 7 13 7 25 12 17 12 19 12 33 12 17 12 33 INDEX crankshaft fe290 7 13 crankshaft fe350 7 25 cup accelerator pedal return spring 4 13 cup spring 4 15 current limiter 15 7 cutter valve seat 16 7 cylinderhead 7 9 cylinder head fe350 7 21 D damper rpm limiter 7 5 7 17 panel center dash 1
149. 405 Bolt Carriage 5 16 18 2 1 27 1017238 Regulator need I e EE e Re PEE Eon Lee ae RES 1 28 1015878 Screw Hex Head Machine 44 40 x 1 5 8 2 29 1012431 Washer iere a aed 2 30 8057 Nut 4 40 4 31 8058 Washet LOCK 44 2 32 1016423 Fuse 20 Carryall 6 only 44 4 1 00000000 3 33 101856102 Screw Washer Head Hi Lo 1 4 15 x 1 1 2 2 1 34 1241 Washer Flat 5 16 2 35 7473 Nut Nylon Lock 5 16 18 2 36 7818 Bolt Carriage 5 16 18 x 1 1 2 2 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 6 29 DRIVER SIDE OF VEHICLE BODY 7 REMOVED HEADLIGHT MOUNTING Page 6 30 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List ELECTRICAL COMPONENTS FRONT BODY GASOLINE TURF CARRYALL 6 ITEM 8639 1016859 1016851 1016849 1017721 1010909 183 1016 7893 1016356 1013357 1015720 1011229 4029 7820 101955101 1011825 304 332 8233 101988001 101988002 101988101 101987901 1013461 1017065 101988201 1017062 7893 1017064 1016880 1016879 102199001 1017853 7591 1011229 101914401 N A N A N A N A DESCRIPTION 1234 E Sante neat Kit Reverse Buzzer includes i
150. 5 Washer Flat 3 4 2 41 0 1 00 enne nente nennen nnne 2 2 22 7840 Nut Hex Slotted 3 4 16 0 000000 nennen nenne 2 2 23 7910 Pin Gotter 5 822 T eee ecran deca 2 2 24 8755 Screw Hex Head Cap 3 8 16 3 3 8 2 2 25 1016386 tint ne 2 2 26 1015583 Bushing Urethane edit eee 4 4 27 1012303 Bushing Steel 2 2 28 1014276 Plate Front Spring Retainer sssssssssseeeeeeeneneenene 1 1 29 1010177 Screw Hex Head Cap 3 8 16 2 4 4 30 357 Washer LOCK 3 8 ein cte Dn ids de tee ra cee 4 4 31 706 Nut Hex 3 8 16 4 4 32 1218 Screw Hex Head Cap 5 16 18 1 74 16 16 33 1241 Washer Flat 5 160 ete rer tee cte detta 32 32 34 TATS N t Hex 5 16 18 ictum o db Le iid re e t eld 16 16 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 5 13 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 5 14 FRONT SUSPENSION UPPER VEHICLES WITH FOUR WHEEL BRAKES EXCEPT XRT VEHICLES
151. 5 101971301 Clamp Hose air intake nnne nennen nnns 2 16 101837101 kl se Intake tena atur ert 1 17 101804301 Screw Hex Head Hi Lo 8 2 7 1 18 101926801 Cable Choke includes item 19 1 19 101933701 Bezel Choke Gable uade 1 20 183 Washet 3 21 1012438 Nut Nylon Lock 10 24 3 22 332 Washer Flat 1 4 3 23 1015752 Screw Hi Lo 12 16 8 3 24 1606 River 3 eli d DETUR Pr TRY aud 2 25 183 Washer Flat 3410 coe eet t ee o E nr e e ab due 4 26 1631 Screw Pan Head 10 4 34 3 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 8 15 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 8 16 INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY TURF CARRYALL 6 ITEM PART NO DESCRIPTION QTY 1234 101821501 Assembly Air Box includes items 1 13 1 1 101804301 Screw Hi Lo Hex Head 8 1 2 220 2 2 101881701 Washer Stainless Steel 88 2 3 101925701 Eatchiz Wire t eee 2 4 101972801 Assembly Air Box Top includes items 5 10 1 5 10181300
152. 55 7 DRIVER SIDE YELLOW BRAKE LIGHT 1 WHITE 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 37 Page 12 38 See previous two pages for wiring diagram 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WIRING CARRYALL 6 POWERDRIVE VEHICLE WITH CONTINUOUSLY VARIABLE POTENTIOMETER ITEM PART NO 101989901 1016698 1016732 101911601 N A 101865106 101883002 N A N A N A N A 101930801 N A 101904502 101908902 101904402 101904602 101904702 101795701 N A N A N A N A N A 101908801 1016729 N A N A N A 101829101 101914401 N A N A DESCRIPTION 1234 Wire Harness Lighting includes 16 black 18 red 14 black 16 brown 18 black 16 white 16 red white 16 yellow 16 orange 16 black 16 green white 14 yellow 16 orange white 16 brown 16 blue 18 orange 18 red 18 black 16 black wire assembly and item 1 Wire Assembly 10 Wire Assembly 6 Wire Harness Power includes items 11 Wire Assembly 18 Green and 18 2 2 42222 Assembly 3 Wire Plug includes item 5 Wire Assembly 18 Black includes resistor and 18 white wire Wire Assembly 18 Orange Wire Assembly 18 Red White Black 2 2 4 4 8 Wire Assembly 18 Green
153. 6001 101976601 101979101 101980801 101980901 101981001 101984801 101987402 101987501 101987701 101987901 101988001 101988002 101988101 101988201 101989802 101989901 101990102 101990202 101990302 101990402 101990701 101990801 101991101 101992602 101992701 101997201 101997202 101997204 101997209 101997211 101997212 102003201 102004001 102004101 102004201 102004301 102004401 INDEX 6 33 12 47 8 13 8 17 12 5 8 13 8 15 8 17 16 7 16 7 16 7 16 7 14 3 14 3 14 3 8 13 8 15 8 17 8 5 8 7 8 5 8 7 8 9 15 7 5 21 5 21 14 3 15 7 6 3 12 3 11 5 11 5 11 5 5 3 6 5 15 7 8 3 6 15 6 31 6 15 6 31 6 15 6 31 6 15 6 31 6 15 6 31 6 23 12 45 12 45 12 45 12 45 12 45 12 39 12 43 6 7 6 9 6 17 6 23 6 19 6 27 6 13 6 33 4 7 4 9 6 13 6 33 6 11 6 29 16 7 16 7 16 7 16 7 16 7 16 7 8 3 5 13 5 17 5 3 5 21 1 7 1 7 102004601 102004602 102004801 102004901 102006601 102006701 102009201 102009301 102009401 102009501 102009901 102010001 102022101 102025401 102025901 102026001 102061201 102065901 102066001 102075801 102101001 102101101 102156201 102156401 102156501 102156601 102156901 102157101 102157201 102157301 102157501 102157701 102157801 102157901 102158201 102158401 102158501 102158601 102160101 102162101 102162501 102166901 102169401 102184501 102184502 102199001 102199201 102199301 102199401 1022
154. 6673 8796 101801001 DESCRIPTION 1234 Assembly Seat Bottom white includes items 2 9 Assembly Seat Bottom black includes items 2 9 Assembly Seat Bottom gray includes items 2 9 Strap Seat BOROM ende diei er en dise fe Screw Hex Head Cap with Adhesive Patch 1 4 20 x 3 4 Washer Flat 1 4 sais scarce rtr E Seal sse bts pe vies INSEL WOO PES m Bumper Seat Short rnnt order edere cent ER n e e Cover Vinyl Seat Bottom Cover Vinyl Seat Bottom black 2 Cover Vinyl Seat Bottom Bumper Seat Assembly Armrest Passenger Assembly Armrest Driver Barrel Plastic Trim Seat Bottom Rear 04 Trim Seat Bottom Front 001111 nnne nnne Assembly Seat Back white includes items 16 and 17 Assembly Seat Back black includes items 16 and 17 Assembly Seat Back gray includes items 16 and 17 Cover Vinyl Seat Back white Cover Vinyl Seat Back black Cover Vinyl
155. 7 1012748 1012752 1012809 1012811 1012812 1012830 1012903 1012981 1012986 1012987 1013001 1013003 1013005 Page i 2 5 19 5 21 6 41 6 3 12 5 6 5 6 7 6 9 6 17 6 19 6 23 6 3 6 11 6 29 8 15 8 17 12 49 5 5 6 13 6 33 12 13 12 47 9 3 9 5 12 17 12 33 12 49 16 5 16 5 5 3 5 3 7 27 6 3 5 3 5 3 8 3 11 3 11 5 11 5 11 5 11 5 11 5 11 3 16 5 16 3 16 3 6 39 9 3 9 5 12 5 7 5 7 17 6 13 6 33 6 3 12 3 6 37 6 37 6 37 INDEX 101301102 6 37 1013035 1013042 1013044 1013051 1013052 1013061 1013135 1013164 1013198 1013207 1013280 1013309 1013311 1013312 1013317 1013335 1013343 1013344 1013357 1013413 1013422 1013461 1013483 1013494 1013531 1013547 1013582 1013587 1013589 1013590 1013591 1013593 1013609 1013677 1013683 1013687 1013692 1013700 1013734 1013746 1013759 1013768 1013769 1013770 1013771 1013772 1013773 1013774 1013787 1013790 1013791 1013794 1013857 1013860 1013869 1013870 5 5 5 5 5 5 5 5 5 5 12 5 12 15 12 35 5 9 5 13 5 17 5 19 6 3 12 3 4 3 4 5 5 19 5 21 1 21 1 9 1 11 1 9 1 11 1 9 1 11 1 19 1 9 1 5 1 7 1 5 1 7 1 23 6 31 12 45 12 49 1 23 1 5 1 7 6 15 6 31 12 5 12 45 1 27 1 5 1 7 4 7 4 9 12 15 16 3 6 3 6 3 6 11 6 3 6 3 16 5 6 11 6 29 3 5 3 11 12 15 8 3 8 3 8 11 9 3 9 5 8 3 8 9 11 3 11 7 11 7 11 7 11 7 11 7 11 7
156. 880001 5 5 101880101 5 5 101880201 5 5 101880301 5 5 101881101 7 5 7 17 101881701 8 13 8 15 8 17 101883002 12 9 12 11 12 23 12 29 12 31 12 39 12 43 101884801 7 27 101887101 16 3 101887601 7 3 7 15 8 9 101888501 1 9 1 11 101888502 1 9 1 11 101889401 11 5 101889901 11 5 101890001 11 5 101890101 11 3 101890201 11 3 101890601 11 3 101890901 11 7 101891001 11 7 101891301 11 3 101891401 11 7 101891501 11 7 101891601 11 5 101891901 11 5 101892001 11 5 101892201 11 5 101892301 11 5 101892401 11 5 101892501 11 5 101892601 11 5 101892701 11 7 INDEX 101893201 11 5 101894303 1 9 1 11 101894702 1 19 101894901 12 15 12 35 12 51 101895101 12 19 101895401 14 3 101895501 14 3 101895601 14 3 101895701 14 3 101895801 14 3 101895901 14 3 101896001 14 3 101896501 6 37 101896901 8 3 101897001 14 3 101897201 14 3 101897401 14 3 101897601 14 3 101897901 14 3 101898001 6 41 101900801 4 3 5 19 101900901 6 13 101901201 12 9 12 11 101901301 12 9 12 11 101901401 12 9 12 11 101901501 12 11 101902801 12 9 12 11 101902901 12 9 12 11 101903001 12 9 12 11 101903101 5 9 5 13 5 17 101903501 8 11 101903601 14 3 101903701 14 3 101904401 12 23 12 25 12 29 12 31 101904402 12 39 12 43 101904501 12 23 12 25 12 29 12 31 101904502 12 39 12 43 101904601 12 23 12 25 12 29 12 31 101904602 12 39 12 43 101904701 12 23 12 25 12 29 12 31 101904702 12 39 12 43 1019
157. 9 5 21 1015597 5 17 1015606 1015607 1015608 1015613 1015614 101562602 101562604 101562605 101562702 101562704 101562710 101564502 101564503 101564505 1015649 5 5 5 7 5 9 5 11 5 13 5 15 1 19 1 19 1 7 5 23 5 23 1 9 1 9 1 9 1 9 1 11 1 9 1 11 1 9 1 11 1 9 1 11 1 9 1 11 1 9 1 11 7 3 7 15 101565202 1 9 101565205 1 9 101565206 1 9 1015661 4 15 101567202 2 3 1015720 1015727 1015737 6 23 1015741 1015752 8 17 1015760 1015769 6 27 1015777 1015814 1015845 6 13 6 31 6 35 1 23 6 5 6 7 6 9 6 11 6 17 6 19 6 27 6 29 6 11 6 29 12 49 6 11 6 29 6 35 8 13 8 15 12 7 12 53 5 23 6 5 6 7 6 9 6 17 6 19 6 23 6 11 9 3 9 5 8 11 101584502 8 11 1015878 1015914 1015917 1015920 1015932 1015969 1016004 1016060 1016074 1016077 1016078 101609401 101610901 6 11 6 29 15 3 15 5 15 7 15 9 15 11 15 3 15 5 15 9 15 11 6 5 6 39 6 39 7 3 7 15 8 3 1 15 6 39 1 25 1 15 3 3 3 7 3 9 3 5 12 5 101611003 16 7 1016112 1016154 16 7 5 3 101615502 5 3 1016156 1016175 1016181 1016183 1016201 1016202 1016203 1016214 101621601 1016219 1016263 1016269 1016289 1016337 1016338 1016341 1016342 1016346 1016349 1016350 1016353 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List 5 3 12 5 5 3 5 3 1 15 6 3 8 11 10 3 10 5 5 3 3 3 3 7 3 9 5 3 5 3 5 3 10 3 11 5 11 5 11 3 6 3 5 7 5 11 5
158. A R 14 101773308 Shim Crankshaft 1 67 mm A R 14 101773309 Shim Crankshaft 1 74 mm A R 14 101773310 Shim Crankshaft 1 11 mm A R 14 101773311 Shim Crankshaft 1 81 mm A R 15 1017501 ru 1 16 1016541 Stud M6 XU X22 mm ord e eed ee AN esas hese ieee 4 17 1016547 Nut Flanged MO X 1 2 2 2 rera ener Eres rag 4 18 1016470 Shaft Counterbalance Guide 20222222 1 19 1016571 gt 1 20 1017453 Weight Counterbalance includes item 21 1 21 1017510 Nen UU NUES Ei E i 1 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 7 25 REFERENCE ENGINE amp P d SECTION 7 di TYPICAL pd 4 PLACES TYPICAL Pd 2 PLACES pu TYPICAL lt 2 PLACES N 8 TYPICAL d 4 PLACES D TYPICAL 14 4 TURF CARRYALL 2 XRT gt ONLY TYPICAL 4 2 PLACES G TYPICAL 4 PLACES TYPICAL 2 PLACES 9 2 TYPICAL REFERENCE UNITIZED TRANSAXLE Page 7 26 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List ENGINE MOUNTING ITEM PART NO DESCRIPTION QTY 1234 1
159. ACES HEADLIGHT SWITCH 19 a 089 gt HEADLIGHT MOUNTING Page 6 14 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List HEADLIGHTS GASOLINE XRT AND TURF 2 ITEM PART NO 7893 1016 183 1017721 1010909 8990 101988001 101988002 101988101 101987901 1013461 1017065 101988201 1017062 7893 1017064 1016880 1016879 4034 1013857 DESCRIPTION 1234 N t Flec310332 2 1 iet bee ead aie dede Washer Washet Flat 3t10 uicit oni red aav ditior n s Limiter Voltage erit mee teu det temet Screw Hex Head Machine 10 32 1 4 0000 AURAIT lr cL teas Assembly Headlight Driver Side includes items 9 17 Assembly Headlight Passenger Side includes items 9 16 and 18 Bulb Halogen bec dc e er t bo E ec te Ver ra e ie dba Harness Headlight Wire 0000 Screw Hi Lo 410 16 niei Trai aoo dears i iae Retainer Headlight Lens Headlight mec E Assembly Turn Signal Lens 22 0 Nut Hex Stainless Steel 410 32 0000001 1 Bracket Mounting epe rte eo op e i ra terrre es Pap rea ento Bezel Headlight
160. ACK J GREEN CHARGER RECEPTACLE YELLOW 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 27 Page 12 28 See previous two pages for wiring diagram 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WIRING TURF 2 POWERDRIVE VEHICLE WITH MOTOR CONTROLLER OUTPUT REGULATOR ITEM PART NO DESCRIPTION QTY 1234 For vehicles with serial numbers 0112 001470 and greater 102162501 Wire Harness Power includes items 1 8 1 1 101865106 Assembly 3 Wire Plug includes item 2 1 2 101883002 Wire Assembly 18 Black includes resistor and 18 white wire 1 3 N A Wire Assembly 18 Orange 1 4 N A Wire Assembly 18 Red and 18 White Black 1 5 N A Wire Assembly 18 Green sse 1 6 101930801 Assembly S Pin Plug ER eges 1 7 101936801 Kit 2 Pin Plug and Wedge menn 1 8 N A Wire Assembly 18 Green 18 Red 18 Red 1 9 N A Wire Assembly 18 Orange White part of battery light 1 10 101908801 Wire Assembly 6 Blue 1 11 1016729 Wire Assembly 6 White 1 12 N A Wire Assembly 10 Black part of onboard computer assembly
161. Brake Shoe four pieces 1 1 7 1011466 Kit Shoe Retainer four pieces 1 1 8 101816301 Package Brake Spring four 1 1 9 101815501 Assembly Lever Passenger Side 2 1 1 9 101815502 Assembly Lever 2 2 4204 4 1 1 10 1013924 Nut Hex Head Lock Grade 8 5 16 24 8 8 11 1014153 Bolt Brake Cluster Mounting Grade 8 5 16 24 7 8 8 8 12 102022101 Kit Brake Cable includes items 13 15 2 2 13 1010829 Pin Clevis 5 16 1 1 14 1035 Cotten 9 323 T tede da extet pun 1 1 15 1011779 E Clip 1 2 bte 2 2 16 101900801 Hanger Brake Cable gasoline vehicle only 2 17 1013207 Hanger Brake Cable electric vehicle only 2 18 101791101 2 2 2 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 4 3 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 4 4 REAR BRAKE ASSEMBLY MANUALLY ADJUSTED TURF CARRYALL 2 XRT 2 PLUS AND 6
162. C N ee KEY e SWITCH CQ ge R SS a 2 _ NAT BUZZER WARNING LIGHT SWITCH TWO PIN CONNECTOR MOTOR CONTROLLER OUTPUT REGULATOR THREE PIN CONNECTOR N ama g3O9NVHO ga 0v18 31IHM MOTISA 31IHWQO3H 2 pA 2 5 FUSE AND RECEPTACLE T Iu 2 MOTTI3A MOTT3A ee B CONTROLLER NMOH8 THREE PIN CONNECTOR ONBOARD COMPUTER Dashed lines indicate wiring present on Turf 1 vehicles only Page 12 10 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WIRING TURF CARRYALL 1 POWERDRIVE VEHICLE WITH MOTOR CONTROLLER OUTPUT REGULATOR ITEM PART NO 102162102 101865106 101883002 101930801 101936801 N A N A N A 101911101 101901401 101901201 101901501 N A 101901301 N A 101827801 101902901 N A N A 101795701 N A N A 101902801 101903001 N A N A N A DESCRIPTION 1234 For vehicles with serial numbers 0112 001470 and greater Wire Harness includes items 1 15 0000 Assembly 3 Wire Plug includes item 2 Wire Assembly 18 Black includes resistor and 18 white wire Assembly 3 Pin PIU 2 occorre actes eere endete eere nnne Kit 2 Pin Plug and Wedge
163. CE AND SERVICE TOOLS Maintenance and Service Tools 2 2 100068000 16 3 Maintenance and Service Tools Continued sss nennen nennen nnns 16 5 Maintenance and Service Tools Continued sss 16 7 SECTION INDEX 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List BODY AND TRIM 0 TYPICAL 2 9 PLACES Y TYPICAL 2 PLACES TYPICAL 8 PLACES TURF CARRYALL 2 2 PLUS AND 6 TURF CARRYALL 1 ONLY Page 1 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FRONT BODY AND TRIM TURF CA 1 2 2 PLUS AND 6 ITEM PARTNO DESCRIPTION 1234 1 101734802 Kit Heavy Duty Bumper includes items 2 5 except Carryall 1 1 1 2 1010435 Bolt Carriage 5 16 18 x 1 2 2 3 7473 Nut Nylon Lock 5 16 18 4 4 4 1010546 lorte Um 2 2 5 1015405 Bolt Carriage 5 16 18 2 2 2 6 1017080 Kit Front Bumper includes items 7 10 0 1 1 7 1016868 Bumper Front 2 1 1 8 7251 Screw Phillips Truss Head 5 16 18 1 2 2 9 7473 Nut Nylon Lock 5 16 18 2 2 10 1016967 Rivet Blind Push Type 2 2 11 101670201 Nameplate Club Car silver sese 1 1 12 101692510
164. Carryall 1 PowerDrive Vehicle with Multi Step Potentiometer 12 9 Wiring Turf Carryall 1 PowerDrive Vehicle with Motor Controller Output Regulator 12 11 Electrical Components Front Body Turf Carryall 1 and 2 PowerDrive Vehicle 12 13 Batteries Charger Receptacle Turf Carryall 1 PowerDrive System 48 Vehicle 12 15 Computer Controller and Solenoid Turf Carryall 1 PowerDrive System 48 Vehicle 12 17 Continuously Variable Potentiometer Turf Carryall 2 and Carryall 6 PowerDrive Vehicles 12 19 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List CONTENTS Wiring Turf 2 PowerDrive Vehicle with Continuously Variable Potentiometer 12 23 Wiring Carryall 2 PowerDrive Vehicle with Continuously Variable Potentiometer 12 25 Wiring Turf 2 PowerDrive Vehicle with Motor Controller Output Regulator 12 29 Wiring Carryall 2 PowerDrive Vehicle with Motor Controller Output Regulator 12 31 Computer Controller and Solenoid Turf Carryall 2 PowerDrive Vehicle 12 33 Batteries Charger Receptacle Turf Carryall 2 PowerDrive Vehicle 12 35 Wiring Carryall 6 PowerDrive Vehic
165. Carryall Vehicle Illustrated Parts List 5 11 5 13 5 15 5 17 5 19 5 21 button choke 8 13 driven clutch 10 5 hom 6 33 12 47 buzzer reverse 12 13 cable accelerator 8 11 accelerator snap in 8 11 brake 4 3 4 5 4 7 4 9 4 11 choke 8 15 8 17 governor 8 11 governor snap in 8 11 IQDM 16 5 transmission 6 3 cable retainer 6 3 calibration test module 16 3 cam driven clutch 10 5 cam installation tool 16 3 cam electrical box 6 11 6 29 cam neutral lockout 6 3 camshaft 7 23 camshaft complete 7 11 cap battery 12 35 12 53 battery 4 port 12 15 corner 1 9 1 11 1 19 fuel tank 8 3 key switch 6 13 6 33 12 13 12 47 seatback 1 9 1 17 spark plug 7 5 7 17 carburetor 8 5 8 7 8 9 card safety first 16 5 care kit vehicle 16 7 cargo box 1 19 carrier wiper switch arm 12 5 case charger 15 3 15 5 15 7 gearcarrier 11 7 rocker 7 9 7 21 wiper switch 12 5 charger case 15 3 15 5 15 7 charger onboard battery PowerDrive 15 9 15 11 charger PowerDrive battery 15 3 15 5 15 7 choke button 8 13 circlip type e 7 9 7 21 circuit breaker 15 11 circuit breaker 10 amp circuit breaker 15 amp clamp battery 6 41 brake cable 5 11 5 15 cable retaining 8 11 15 5 15 7 15 3 15 9 forward reverse shifter 6 3 hose 8 3 8 9 8 13 8 15 8 17 muffler 9 3 9 5 plastic 8 3 wire 7 5 7 11 7 17 7 23 12 33 12 49 clamp screw 13 3 clevis upper delta 5 9 5 13 5 17 5 3 clip angle 1 21 cluster brake
166. DC Cord with Male 3 Pin Plug 12 AWG 1 1 N A Assembly CaSe MEE 1 2 7577 Screw Pan Head Self Tapping 10 16 x 1 2 10 3 Assembly 1 4 1015914 Assembly Heatsink with Diodes includes mounting hardware 1 5 nih Assembly AC Voltage Suppressor 5 1 6 2s Kit Wire Assermbly aiia dias Rs 1 7 101976601 Ammeter includes hardware ssssssssseseeeeeneeen eene 1 8 101987501 Relay Power 48 V DC includes mounting hardware 1 9 101838601 Switch 4 Position Slide 1 10 101828901 Cordset DC 103 Inch 261 Long with Male 3 Pin Plug 12 AWG 1 10 101828902 Cordset DC 144 Inch 366 cm Long with Male 3 Pin Plug 12 AWG 1 10 101828903 Cordset DC 250 Inch 635 cm Long with Male 3 Pin Plug 12 AWG 1 11 1012101 Assembly Fuse includes hardware 1 12 1012098 Bushing Strain Relief DC Cord 12 AWQG 1 13 101838401 Breaker Circuit 10 nennen 2 14 101973501 Receptacle AG Cord 5 1 15 dn Assembly Current Limiter essen nnne 1 16 101958301 Cordset AC Contin
167. ETER MOUNTING TURF 1 ONLY TYPICAL 6 PLACES TYPICAL 6 PLACES TYPICAL 6 PLACES Page 12 14 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List BATTERIES CHARGER RECEPTACLE TURF CARRYALL 1 POWERDRIVE SYSTEM 48 VEHICLE ITEM PART NO DESCRIPTION QTY 1234 1 101802101 Kit Fuse and Receptacle includes items 2 9 1 2 101796501 Bezel Receptacle dor eed e ated ns ettet eere o ea 1 3 N A Wire Assembly Sense Lead 1 4 N A Wire Assembly 10 nnn nennen 1 5 N A Wire Assembly 10 1 6 101796801 Assembly Fuse 48 Volt includes item 7 1 7 1013061 Nut Nylon Lock 10 nnne nennen nnne 2 8 1017705 Screw Phillips Pan Head 8 Type 0004 3 9 101894901 FUSE S B AMP va 1 10 101801001 Plate Receptacle Backing 1 11 101832001 Screw Phillips Pan Head 47 18 x 3 4 4 12 101797701 Battery 8 Volt PowerDrive includes item 13 6 12 101797702 Battery 8 Volt PowerDrive Dry includes item 13 6 13 101797801 Cap Battery 4 Port Gang nennen nnne 1 14 101795701
168. Front with Headlight Opening 1 1 12 101693911 Body Front with Headlight Opening Classic Blue Navy 1 1 12 101693912 Body Front with Headlight Opening Burgundy 1 1 12 101693914 Body Front with Headlight Opening Safety Yellow 1 1 13 1011014 rim Front BOD Y s ide eem e Ree REED TO PERDRE 1 1 14 7251 Screw Phillips Truss Head 5 16 18 1 2 2 15 1010435 Bolt Carriage 5 16 18 1 2 2 16 1241 Washler Flat 5 16 een vete doc DE Put an P IO DN 2 2 17 7473 Nut Nylon Lock 5 16 18 2 2 18 1011017 Se rew Flange LOCK re aaa cree ee Heyne nen aeuo rene Ye 6 6 19 1011394 Nut Slab Base T package of 4 1 1 20 101870401 Extrusion Fender vehicles with four wheel brakes 2 2 21 1010434 Barrel Plastic vehicles with four wheel brakes 12 12 22 1013983 Trim Bumper Guard Side 1 2 2 22 1013985 Trim Bumper Guard Side Turf Carryall 2 Carryall 2 Plus 2 2 22 1016711 Trim Bumper Guard Side Turf Carryall 6 2 2 23 1012047 Screw Self Tapping 8 32 x 3 8 8 8 2001 2002 2003 Turf Carryall Vehicle
169. G STORAGE OR TRANSPORT 1015476 01 ON FRAME ADJACENT TO FUEL TANK WARNING CAN CAUSE SEVERE INJURY E3 Rotating parts M ON FRAME KEEP CLEAR 1019605 01 WARNING WARNING ON Negative frame ground Can cause severe injury 54 Excessive speed Do not contact positive battery post or cable to frame Can cause severe injury or death STARTER GENERATOR Disconnect negative battery lead first Do not tamper with engine governor adjustment 9 CCI 1019152 01 AND ENGINE Page 3 10 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List DECALS TURF CARRYALL 6 CONTINUED ITEM PARTNO DESCRIPTION 1234 1 101964601 Decal No Ground Carryall 6 only 2 2 040400 00 1 2 101931501 Decal Component Cover Carryall 6 only 1 3 1013677 Decal Battery Danger Carryall 6 1 4 101553901 Decal Bed Load 1 1 5 102158601 Decal Turf 6 driver side includes item 6 1 5 102157301 Decal Turf 6 passenger side includes item 6 1 5 102157901 Decal Carryall 6 driver side includes item 6 1 1 5 102156601 Decal Carryall 6 passenger side includes item 6 1 1 6 101707801 Decal Be
170. LL 6 WIRIN VP LIGHT LIGHT RELAY RIGHT HEADLIGHT 29 HORN e YELLOW GROUND TERMINAL BLACK ES VOLTAGE YELLOW e E a GROUND TERMINAL gt BLOCK 3 a WARNING LIGHT BATTERY CONDITION ult INDICATOR 9 lt 35 5 SU u gt 2 m lt gv 9 m SONIC 5 WELD 5 5 m CONTINUOUSLY VARIABLE POTENTIOMETER GREENMHITE o jn PURPLE 2 YELLOW e THREE PIN BLACK RED PLUG NT NS LN BLACK P d BROWN eee ORANGE ORANGE GREEN GREEN BROWN YELLOW REDAWHITE TWO PIN COM PARK LIMIT RED HORN _ i N BLACK BUTTON RED BROWN ORANGE WHITE L BLOCK BRAKE LIMIT SWITCH GREEN WHITE NC YELLOW YELLOW WHITE WHITE Page 12 36 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List YELLOW E BROWN S ER BLACK PY BL YELLOW _ ACK BLACK gt gt BROWN 2 24 FORWARD ONBOARD COMPUTER YELLOW SOLENOID CONTROLLER ROTATED 180 TYPICAL BATTERIES 5 PLACES REAR REVERSE 52 BUZZER RED BLACK PASSENGER SIDE PRONS BLA BRAKE LIGHT i ae
171. OROM ende diei er en dise fe 1 1 3 101954301 Screw Hex Head Cap with Adhesive Patch 1 4 20 3 A 5 5 4 332 Washer Flat 1 4 eiecit teen ee NA e eere 5 5 5 101894303 Stiffener Seat 00 nnne nennen enne nnns 1 1 6 1010543 lrisert Wood iem tt RU em tr E 5 5 7 1013311 Bumper Seat Short rnnt order edere cent ER n e e 4 4 8 101562702 Cover Vinyl Seat Bottom 1 1 8 101562704 Cover Vinyl Seat Bottom black 2 1 1 8 101562710 Cover Vinyl Seat Bottom 1 1 9 1013312 Bumper Seat Long 2 2420 100 enne nennen nnne 1 1 10 101888501 Assembly Armrest Passenger sse 1 1 11 101888502 Assembly Armrest 1 1 12 1010434 Barrel Plastic 5 5 13 101963901 Trim Seat Bottom 2224 0000 enne nennen 1 1 14 101964001 Trim Seat Bottom Front 0004 1 1 15 101565202 Assembly Seat Back white includes items 16 and 17 2 2 15 101565205 Assembly Seat Back black includes items 16 and 17 2 2 15 101565206 Assembly Seat Back gray includes items 16 and 17 2 2 16 101562602 Cover Vinyl Seat Back 1 1 16 101562604 Cover Vinyl Seat Back black 1 1 16 101562605 C
172. Page 6 26 See previous two pages for wiring diagram 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List WIRING GASOLINE CARRYALL 6 ITEM PART NO DESCRIPTION QTY 1234 101990402 Wire Harness includes items 1 30 1 1 N A Wire Assembly 16 Black etre t e e eL recte eae 1 2 N A Wire Assembly 18 Blue 1 3 N A Wire Assembly 18 1 4 N A Wire Assembly 16 Blue 16 Blue White 1 5 N A Wire Assembly 16 1 6 N A Wire Assembly 16 1 7 N A Wire Assembly 14 Black 18 Black 000000 1 8 N A Wire Assembly 18 1 9 N A Wire Assembly 18 Brown sssssssssssessseeeeeneeeeeeeenree nennen nnn 1 10 N A Wire Assembly 14 1 11 N A Wire Assembly 16 Brown eene ener nnne 1 12 N A Wire Assembly 18 Green 18 Yellow 1 13 N A Wire Assembly 16 Red 16 1 14 N A Wire Assembly 18 Red White nennen 1 15 N A Wire Assembly 18 Orange 1 sse enne nnne 1 16 N A Wire Assembly 16 1 17 1016380 Wire Assembly 6
173. Plate 1 1 19 1014235 Shock Absorber Front nennen nennen 2 2 20 1010124 Plate Spring Mounting sseseseseseeeeeeenneneenneeennnen nennen 1 1 21 1016385 Assembly Delta Shock and Gear Support 1 1 22 1035 Pin Cooter 9 32 X 1 3 3 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 5 7 02 C 9220 DAN 25 JN oz 60 E BO amp o 55 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 5 8 FRONT SUSPENSION LOWER VEHICLE WITH TWO WHEEL BRAKES ITEM PARTNO DESCRIPTION 1234 1 1010348 Assembly Spindle Driver Side includes items 3 4 and 5 1 1 2 1010347 Assembly Spindle Passenger Side includes items 3 4 and 5 1 1 3 8067 Bushing Bronze Spindle 2 04 4 60000000 1 1 4 7048 Bushing Bronze oon lo nette ete 1 1 5 1015597 Fitting Grease 1 4 28 0440 0000 1 1 6 1012030 Spring Tapered Leaf 1 1 7 8745 Screw Eccentric Adjustment 1 1 8 706 N t Hex 3 8516 uror tee p 1 1 9 1011892 Assembly Hub includes items 10 13 2 2 10 101139
174. SCRIPTION 123 4 Washer Lock 5 16 Plate Mounting Solenoid 48 Volt with diode includes items 13 17 Nut Hex M5 x 8 Nut Hex M8 Washer Lock 5 16 Washer Lock Assembly Diode Service Part replacement for existing diode that Block Fuse Washer Lock 10 Nut Push Screw Round Head 10 24 x 3 Washer Flat 5 10 aee a ceed eret p na e er be Ee ted Screw Hex Head 5 16 18 34 Nut Hex 5 16 18 Screw Hex Head 5 16 18 1 1 4 N Screw Hex Head Thread Rolling 1 4 20 x 5 8 Controller 48 Volt 300 Bushing Snap e oid Assembly Diode whee Ei eere IL EcL a ev eva e ck ees Washet Flat teri rc torii vd aec ve Een Fe Eg e E E Assembly Resistor tein ee hee aed comes standard with Block eerta noc XXE EE Tuae ea Rivet Aluminum Pop 5 32 nnne enne Eus 20 Arp z consita un etum Nut Nylon Lock 10 24 002422244 Washer 10 E Cover Fuse BlOCK nae ter dett N t Hex 410 24 sen o et QTY 2001 2002 2008
175. Spray 2 1 1 5 1011767 Battery Thermometer 1 6 1016417 Bearing and Oil Seal Remover Assembly 1 1 7 1016416 Bearing Driver Set sessssssssssssssseseeeeeneeeee nennen nennen 1 1 8 1012811 Bearing Lade n dus eer ia i dede 1 1 9 1012812 Bearing Puller Wedge Attachment 1 1 10 1013582 Brake Adjustment Tool used only on vehicles with manually adjusted mechanical brakes 1 1 102249901 Brake Pedal Adjustment Tool Kit used for the Carryall electric 1 industrial truck only includes items 11 and 12 11 Brake Pedal Adjustment 1 12 pp Brake Pedal Tension 0 1 13 101887101 Calibration Test Module ssssssssseseeeeeeeeenennenen nennen 1 14 101808401 Cam Installation Tool serraria a o 1 1014510 Clutch Tool Kit includes items 15 21 1 15 1014498 Clutch Alignment Tool for pre unitized transaxle vehicles built prior to 1997 model 1 16 1014496 Drive Clutch P ller 1 17 1014497 Drive Clutch Flu b Pu ller oreet rnnt e e ct ri tere e rea a 1 18 1014508 Driven Clutch Cam Puller 1 19 1014507 Driven Clutch Puller Plug 1 20 1015524 Drive Clutch Holder Tool Asse
176. T and 2 Plus includes items 5 7 18 Side Panel Assembly Passenger Side Turf Carryall 1 includes items 6 17 19 Side Panel Assembly Passenger Side Turf Carryall 2 XRT and 2 Plus includes items 6 17 and 19 Bracket Tailgate Driver Side Bracket Tailgate Passenger Side Stud Flush Head 0 REA nnne nenne Washer Flat 5 16 e e eerie erc T aaa e n Washer Lock 5 10 fest e ee pede RE n Nut HEX 5 1618 racio heme ter hae P a n Po e D eh Grip Fland sc dee tdt eir or Le E Rd ER dO RR RR cabins Spring Compression 1 0 0 Bushing Nylon socer dd eain Das ce fa Pe nie de D FU CH Barrel Plastic 22 BUSHING etie e et eot Washer Flat 3 8 conci n e rec eer Lateh 54 eed ce Latch Passenger Side 2 Screw Hex Head Cap 5 16 18 1 Tailgate Assembly Turf Carryall 1 includes 22 Tailgate Assembly Turf Carryall 2 XRT and 2 Plus includes item 2
177. T ITEM 7 S val A b E TYPICAL 2 PLACES Page 1 22 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FLAT BED ASSEMBLY TURF CARRYALL 6 ITEM PARTNO DESCRIPTION 1234 1016942 Assembly Flat Bed includes items 1 8 1 1 1 1010435 Bolt Carriage 5 16 18 1 21 21 2 7473 Nut Nylon Lock 5 16 18 21 21 3 N A Frame B6d ote ideo Doe cte eie t Pes 1 1 4 spi Plate Forward 1 1 5 Access Door Latch and Mounting Hardware see page 1 21 6 1014471 Insulation Bulk 20 inches A R A R 7 Plate Rear oro eta oh e en dne ro eg d be 1 1 8 1014471 Insulation Bulk 8 inches long A R A R 9 8755 Screw Hex Head Cap 3 8 16 x 3 3 8 2 2 10 8754 Nut Nylon Lock 3 8 6 2 2 11 1015583 Bushing Urethane ics rnnt oeste e eevee 4 4 12 1015507 Shim Tilt Bed A R A R 13 1012303 Bushifig Steel ecce a 2 2 14 1015356 Assembly Tilt Bed Hinge 2 2 15 705 Screw Hex Head Cap 3 8 16 1 14 0000 4 4 16 102066001 Washer Flat Type B 3 8
178. T VAN 1 3 N A Assembly Pilot Air Screw 1 4 101973101 Jet Pilot d ce e teet den 1 5 1016486 Assembly Float 1 6 101973301 Nozzle N E 1 Standard Jetting 7 101642585 Jet Main 0 3 000 1 7 101642582 Jet 3 000 5 000 nre tr trc Eee Y et o Le P ee s A R 7 101642580 Jet Main 5 000 8 000 Feet A R 7 101642578 Jet Main 8 000 10 000 Feet 0 200010 A R 7 101642575 Jet Main 10 000 Feet and Above sss nnne A R 8 1016437 Gasket Float Chamber 2 Sova Bat eee reete 1 9 1017461 Assembly Float Chamber includes item 10 1 10 1016499 ASsembly SCIeW ice pen EDU ei e ee HR es 1 11 1016585 Assembly siege iet tr cot reete doe e et dee tr rece tuba e Hee 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 8 7 Page 8 8 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List CARBURETOR INSTALLATION ITEM PART NO 1016440 101648102 1016439 101973401 1016444 101820201 1011697 101887601 1016441 1016582 101905601 101905901 1013746 1017466 1015137 1016572 1016438 1016480 101649002 1016547 DESCRIPTION 1234 Gasket Insulator tice eet e A ee eee Insulator Carburetor 2 cite
179. TH SH SH PO 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 6 35 3 PLACES TYPICAL 4 PLACES 26 TYPICAL 29 2 PLACES TYPICAL 4 PLACES 2 28 TYPICAL 2 PLACES Hp AT F1 AND F2 TERMINALS L DY 2 2 PLACES TYPICAL TYPICAL 4 PLACES 2 PLACES TYPICAL 2 PLACES x 6 Page 6 36 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List STARTER GENERATOR ASSEMBLY ITEM PART NO DESCRIPTION QTY 1234 E 101833701 Starter Generator clockwise rotation includes items 1 30 1 1 101875201 Housing Field 1 2 101875101 Assembly Armature includes items 6 1 3 101875001 Retainer Bearing a utente et ee Ui ee iet tp tea oie Ics 1 4 1013001 Ball Bearing Output 1 5 1013005 Commutator Ball 3 1 6 101939901 16 1 7 1013003 Key WOOQLtUIf Reit a etos 1 8 101876501 Kit Pulley Nut and Screw includes items 9 12 1 9 N A Washer Eock MTA teilt abt is iater das 1 10 N A M14 eb eon code ette vota
180. TURF CARRYALL 1 AND 2 ITEM PART NO DESCRIPTION QTY 123 4 101831503 Charger Battery PowerDrive Export with 4 Position Switch 100 200 220 240 V AC 48 V DC 50 60 Hz model number 18780 11 includes items 1 16 103 inch DC cord with male 3 pin plug 12 AWG 74 inch AC cord with no plug 2 2 2 1 1 101831504 Charger Battery PowerDrive Export with 4 Position Switch 100 200 220 240 V AC 48 V DC 50 60 Hz model number 18780 18 includes items 1 16 144 inch DC cord with male 3 pin plug 12 AWG 108 inch AC cord with no plug 4 nennen 1 1 N A Assembly Case ERR 1 2 7577 Screw Pan Head Self Tapping 10 16 x 1 2 10 3 101838201 Assembly Transformer 4 4440 1 4 1015914 Assembly Heatsink with Diodes includes mounting hardware 1 5 101914401 Assembly Voltage 1 6 101838501 Kit Wire Assembly ict hte reme Rer dies 1 7 101828501 Ammeter includes hardware ssessssseseeeeeeeneeenneeeenee 1 8 101838301 Relay Power 48 V DC includes mounting hardware 1 9 101838701 Bracket Power Relay 1 10 101838601 Switch 4 Position Slide 2 222 1 100
181. Thread includes items 15 16 and 17 1 14 7539 Ball Joint includes items 15 16 and 17 1 15 1011930 Seal DUSt 1 16 7602 Nut Slotted Hex 3 8 24 1 17 1015597 Fitting Thread Forming Grease 1 4 28 1 18 1017266 Strap A Plate 1 19 1014235 Shock Absorber 2 20 1010124 Plate Spring Mounting 2 2 2 0 0000 1 21 1016385 Assembly Delta Shock and Gear Support 1 22 1035 Pin Cotter 9 32 X l ra v Da err VET ee ex Pop VERE 3 23 320 Screw Hex Head Cap 3 8 6 1 1 24 101935301 Clamp Brake Cable part of brake cable assembly 2 25 101955001 Bracket Brake Cable Guide sss nnne 1 26 102025401 THE WIAD weed H 1 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 5 11 Page 5 12 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FRONT SUSPENSION LOWER TURF CARRYALL 2 XRT ITEM PARTNO DESCRIPTION 1234 1 101876901 Assembly Spindle Driver Side in
182. Turf Carryall Vehicle Illustrated Parts List Page 12 49 Q ONBOARD COMPUTER VOLTAGE LIMITER MOUNTING TYPICAL 2 PLACES Page 12 50 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List ELECTRICAL COMPONENTS CENTER BODY CONTINUED CARRYALL 6 POWERDRIVE VEHICLE ITEM PART NO DESCRIPTION QTY 123 4 1 101909903 Computer Onboard includes item 2 1 2 101942301 3 PIh re a decine eed Lip v ve EE de dr Y na Rd 1 3 101920101 Kit 3 Pin Plug and Wedge eene 1 4 101827802 Kit Wire and Terminal 6 Black 8 4 1 5 101957501 Adapter Two Way includes item 6 1 6 101894901 Fuse 3 8 Amp sci ceret ee egeret ee o ege etn Y ge Eee 1 7 8990 six oot DM OPEN LEN ID Ido Me DA c LE 1 8 101931601 Cover Comporient 1 9 1012285 Screw Hex Head Thread Rolling 1 4 20 x 5 8 2 10 101968801 Rivet Pop 3 10 X 13 10 ied 2 11 101966801 Block Terminal Deer ce eene a eee ed 1 12 101810801 Limiter Voltage includes item 13 and 14 1 13 101962601 Cr 1 14 101835601 Nut Flanged Lock 1 4 20 1 nennen nnne 2 15 101802401 Grommet 5 8 acne n eet ee teri te e pereas 1
183. Wire Assembly 6 5 15 1014304 Nut Hex Stainless Steel 5 16 18 12 16 101090801 Hold Down 3 17 1015072 Nut Nylon Lock Stainless Steel 5 16 18 6 18 1011578 Washer Flat Type B Wide 516 6 19 1013683 J Boll 5 nah erteilen 6 20 1016877 Meter HOUT torem ee E dni des Ud RE e ED Es 1 21 1014540 Screw Thread Rolling 46 32 x 3 8 sse 3 22 N A Wire Assembly 18 1 23 N A Wire Assembly 18 1 24 1013547 Bracket HourMeter EVER RUE 1 25 1012285 Screw Hex Washer Head 1 4 0 1 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 15 SOLENOID 7 7 6 A i 2 TYPICAL d MA RES ePLcES 4 TYPICAL WW 2 PLACES ONBOARD COMPUTER TYPICAL 2 PLACES 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 16 COMPUTER CONTROLLER AND SOLENOID TURF CARRYALL 1 POWERDRIVE SYSTEM 48 VEHICLE ITEM gt PART NO 101965201 1014288 101908701 1016545 N A N A 1012528 7174 1014947 1242 7174 1012285 10184020
184. ad 500 Ibs Weight to include cargo bed load and gross trailer weight Maximum trailer hitch tongue weight 150 Ibs VEHICLE LOADING Read Owner s Manual and warnings on dash Page 3 6 A WARNING YOUNG DRIVERS INCREASE CHANCE OF DEATH Young drivers may not be able to control vehicle No drivers younger than 16 years old CCI 102075801 Cargo should be evenly spread over the floor of the cargo bed as far forward as possible and secured For vehicle sta when fully loaded drive slowly and avoid stopping on or backing down steep hills Avoid top heavy loads See Owner s Manual When driving on uneven terrain or down steep hills reduce speed and load CCI 102006701 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List DECALS TURF CARRYALL 2 XRT ITEM PARTNO DESCRIPTION 1234 1 101960601 Decal Driver Passenger Warning sse 1 2 101825101 Decal denoted ux 1 3 101621601 Decal Operating Instructions 2 0 0 1 4 101553901 Decal Bed Load Warning 1 5 101609401 Decal Crush enne nennt irren 2 6 102158501 Decal Turf 2 XRT driver side includes item 7 1 6 102157201 Decal Turf 2 XRT passenger side includes item 7
185. ard computer assembly 1 20 N A Wire Assembly 10 Red part of fuse and receptacle assembly 1 21 N A Wire Assembly 6 0 000 111 1 22 101904501 Wire Assembly 46 Red sssssssssssssssssseeeseeeeeee nennen eser nennen 1 23 101904601 Wire Assembly 4t6 Blue ente ee gei cele ea or denen 1 24 101904701 Wire Assembly 6 4 4800 1 25 101908901 Wire Assembly 6 White 2 1 26 101904401 Wire Assembly 6 Green 1 101828101 Wire Harness Headlight includes items 27 29 1 27 N A Wire Assembly 16 1 28 N A Wire Assembly 16 1 29 N A Wire Assembly 16 Yellow 1 30 N A Wire Assembly 18 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 12 23 ONBOARD COMPUTER Z7 CCW CONTINUOUSLY NS VARIABLE POTENTIOMETER 2 2 one gt 2 2 2 ROTATED 180 FORWARD REVERSE CH FUSE AND RECEPTACLE TYPICAL BATTERIES
186. armature 6 37 13 3 15 3 15 5 15 7 15 9 armrest 1 9 1 11 assembly 3 pin plug 12 11 12 29 12 31 12 43 3 wire and receptacle 12 5 48 volt motor 13 3 ac voltage suppressor 15 7 armature 6 37 axle 11 7 14 3 INDEX axle tube 11 7 14 3 battery chargercase 15 9 15 11 bearing steering column 5 3 bell crank and shaft 6 11 6 29 bolt float chamber 8 5 8 7 carburetor 8 5 8 7 8 9 charger case 15 3 15 5 15 7 connecting rod 7 13 7 25 cylinder head 7 9 7 21 delta a plate 5 7 5 11 5 15 delta shock and gear support 5 11 5 15 diode 6 29 12 17 12 33 12 49 float carburetor 8 5 8 7 floatchamber 8 5 8 7 forward reverse shifter 6 3 forward reverse switch 72 3 fuse charger 15 3 15 5 15 7 15 9 15 11 headlight 6 15 6 31 heatsink 15 3 15 5 15 7 15 9 15 11 hom 6 31 hub 5 9 5 13 5 17 idle screw 8 5 8 7 lever brake 4 3 limiter 15 7 pilot air screw 8 5 8 7 resistor 12 17 12 33 12 49 rod 7 13 7 25 scorecard plate 5 3 screw float chamber 8 5 spindle 5 9 5 13 5 17 stator shell 13 3 steering column 5 3 Switch brush 12 5 taillight 6 35 transformer 15 3 15 5 15 7 15 9 15 11 turn signallens 6 15 6 31 voltage regulator 6 11 voltage suppressor 6 27 6 31 12 39 12 43 12 45 15 3 15 5 15 9 15 11 voltage supressor 6 23 wheel andtire 2 3 wiper switch 12 5 wire 6 5 6 7 6 9 6 11 6 17 6 19 6 23 6 27 6 29 6 31 6 35 6 39 12 5 12 9 12 15
187. asher Flat 1 4 ceterae Bavar br vea EROR 4 24 451 Washer LOCK 1 4 zeit rette ertt eed ei vere net rb 4 25 1028 Hex 1 4 20 iiedet dn ede Ped 4 26 1016673 Housing rait teet eee tat Ge 1 27 8796 Screw Phillips Head 47 19 x 8 4 4 28 101801001 Plate Receptacle Backing 2 1 1017189 Shrink Heat 1 1 2 inches x 4 feet not shown A R Heat shrink is available in 3 inch lengths nonstandard eee Special order item available upon request 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 15 11 MAINTENANCE AND SERVICE TOOLS L Page 16 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List MAINTENANCE AND SERVICE TOOLS ITEM PARTNO DESCRIPTION La 1234 The following tool list includes all tools available from Club Car for maintenance and service procedures for gasoline and or electric vehicles both past and present models Be sure to carefully examine the tool list for applicability to your vehicle before ordering 1 101871001 Accelerator Pedal Adjustment Tool 2 1 1 2 101813202 Adhesive Guide Ring 3 Gram 1 1 3 101831901 Battery Discharge Machine 36 48 1 4 1014305 Battery Terminal Protector
188. cludes items 3 4 and 5 1 1 2 101877001 Assembly Spindle Passenger Side includes items 3 4 and 5 1 1 3 8067 Bushing Bronze Spindle 2 2 824 40400000 1 1 4 7048 Bushing Bronze iet lo mente ete 1 1 5 1015597 Fitting Grease 1 4 28 ssssssssssssseeeeeeeeneeen 1 1 6 102004001 Spring Tapered Leaf is esa uai Eea 1 1 7 8745 Screw Eccentric Adjustment 1 1 8 706 Hex 9 8516 urere tee pe OR T e aiai 1 1 9 1011892 Assembly Hub includes items 10 13 2 2 10 1011393 Package Hub 2 2 11 1011304 Stud Lug 1 2 20 ic conan ER RP se eie ue E OEC unco ete 4 4 12 1013135 Seal Double Lip DT 1 1 13 1011887 Gover ie rane ren ur De ne Oath aes 1 1 14 8754 Nut Nylon Lock 3 8 16 4 4 15 1016387 Screw Hex Head Cap 3 8 16 2 3 4 2 2 16 1016384 Clevis Upper Delta 2 2442440 0 000 nnne 2 2 17 101903101 Nut Nylon Lock 1 2 20 40 440 0 0 0 000 nennen 2 2 18 1010150 Bearing Thrust tee ie tee Lee hn ede eee 2 2 19 1016389 Washer Kingpin Wave 2 2 20 1010984 NOt LUQ iet eet deb o etam 8 8 21 101000
189. components see page 1 15 QTY GAS QTY ELEC 1 1 2 2 1 1 1 1 A R A R 4 4 4 4 2 2 6 6 4 4 1 1 1 1 4 4 1 1 4 4 4 4 4 4 2 2 2 2 A R A R 4 4 2 2 2 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 1 13 LATER STYLE PROP ROD LATER STYLE PROP ROD TYPICAL 2 PLACES JO TYPICAL 4 PLACES Page 1 14 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List LATCH PLATE TURF CARRYALL 1 2 XRT AND 2 PLUS PROP ROD TURF CARRYALL 2 XRT AND 2 PLUS ITEM OMAN ODA gt k 15 16 17 18 19 20 21 22 PART NO 101958601 1015277 1016078 1016060 101835601 1010878 1016201 332 8233 102301401 1035 334 101921601 7847 101922801 N A 1035 334 N A 7847 332 8233 1017328 DESCRIPTION 1234 Bolt Carriage 1 4 20 x 1 Plate Tilt Bed LEateli 2o ed cit n t rete o ie t etes Shim Lateh Plate Paneer ect be Support Latch Plate iecit Nut Flange 1 4 0 Bumper Rubber Geico recess Washer Wave 2 Washier CD HER E Pera Nut Nylon 1 4 2008 ee icone tre ei Rod Prop Turf Carryall 2 XRT and 2 Plus vehicles beginning mid model year 2003 enne 0 Pin Cott
190. d Bolt iere rp ntes ee ec eg t Pere Exe 1 1 7 101921901 Decal Ingersoll Rand nnne 2 2 8 101547601 Decal Gasoline Warning sss 1 9 101960501 Decal Rotating Parts and Hot Manifold 2 10 101915201 Decal Frame Ground and Governor Warning 1 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 3 11 BRAKES PEDAL AND CABLE ASSEMBLIES 4 N gt 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 4 2 REAR BRAKE ASSEMBLY SELF ADJUSTING TURF CARRYALL 1 ITEM PART NO DESCRIPTION QTY QTY GAS ELEC 1234 101823301 Cluster Brake Passenger Side includes items 1 9 1 1 101823302 Cluster Brake Driver Side includes items 1 9 1 1 1 101824001 Assembly Backing Plate Passenger Side includes items 2 4 1 1 1 101824002 Assembly Backing Plate Driver Side includes items 2 4 1 1 2 101816501 Mechanism Adjusting Passenger Side 1 1 2 101816502 Mechanism Adjusting Driver Side 1 1 3 101823901 Washer EE 1 1 4 101823801 Washer Plate chem eR HERES RATER cantina 1 1 5 1010850 GOVEr DUST ES 1 1 6 101823201 Package
191. d load and gross trailer weight OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel prior to driving Study and understand controls TO START ENGINE Place shift lever Neutral position Depress brake pedal Turn key switch to START po and release TO OPERATE VEHICLE Make sure wheels are turned in desired direction Be sure nothing is in your path While vehicle stopped and engine is at idle select vehicle direction by placing shift lever or switch in desired position F Forward N Neutral Reverse Buzzer will sound Park brake will release when accelerator pedal is pushed Slowly push accelerator pedal to increase speed Engine must be at idle before moving shift lever TO STOP VEHICLE Release accelerator pedal and push brake pedal After stopping firmly push park brake until it locks Turn key to OFF position remove key and place shift lever in straight up neutral position when not in use CCI 101693201 CARRYALL 6 GASOLINE Read Owner s Manual and safety warnings located on dash panel prior to driving Study and understand controls sure wheels turned in desired direction key to ON position and be sure nothing is in your path While vehicle is stopped select direction by placing shift lever or switch in desired position F Forward N Neutral Reverse Buzzer will sound Vehicle
192. de Ring tee reete festi Pin COU 9 32 Ball Joint Left Hand Thread includes items 23 24 and 25 Fitting Thread Forming Grease 1 4 28 Nut Hex Slotted 3 8 24 Boot DUSt dio dee aee tede ba a euet n entm aen bt Ea Nut Hex Left Hand Thread 1 2 20 Link Rack and Pinion Nut FIO MIT 21 LS wee rr Screw Hex Head Cap 3 8 16 1 72 0 Washer Eat es dE vere Nut Nylon Lock 3 8 6 QTY QTY GAS ELEC eS c c c cl c c c c c c c c c c c cl cl ol ol ol c Ss Ss 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 5 5 PLACES 5 E 271 TYPICAL 4 TYPICAL 2 PLACES TYPICAL 4 PLACES i PUN 5 6 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List CAL 2 PLACES A TERR BI TYPICAL 2 PLACES REFERENCE d STEERING GEAR FRONT SUSPENSION UPPER VEHICLE WITH TWO WHEEL BRAKES ITEM PARTNO DESCRIPTION 1234 1
193. dn radi atin Seal VAIS terii te ee e b lee LE PE e ERN V tea Da aov eas Valve EXhalust scie e tt to Tb d oie va EO WEE ERR Valve Intake Tesi o ceres ee eere a rr ee Pe ted db v Screw Cross Pan Head Self Tapping M5 8 x 12 mm iu Bolt Stud M8 x 1 25 x 29 mm 4 4066040464000000 Shaft ROCKOE 5 esce cet envie torti ee To rename eda cote ERES oe TA PER ei Cl a ex T CREE FROGS PUSHIN TM Washer Flat 12 2 2 00020200000 0 0 Citclip Type E Bolt Flanged M8 x 1 25 x 45 Gasket HOA ii e rr ri nme eR Ee EU PE Eee eaves EDU Ed TO rd Kit Gasket FE350 not shown contains one each of all internal gaskets for the 50 eene eene nnne nnne nnne QTY OQO Na NNa H HS HS NO NM H H HH gt AH 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 7 21 FE350 ENGINE 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 7 22 FE350 ENGINE CRANKCASE CAMSHAFT AND OIL SENSOR ITEM 22 22 23 24
194. e Assembly 10 Black part of onboard computer assembly Wire Assembly 10 Red part of fuse and receptacle assembly Wire Assembly 6 Wire Assembly 46 Wire Assembly 6 Blue Wire Assembly 6 QTY o o 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 12 25 ELECTRIC TURF 2 WIRING MCOR LEFT HEADLIGHT Black RIGHT 5 HEADLIGHT E GROUND TERMINAL BLOCK 9 ote 5 ON WELD e oe BLACK gt Slug N We o oe c RED VOLTAGE LIMITER BLACK PURPLE YELLOW BROWN D BATTERY WARNING i LIGHT ye 2 RS wis 9 ZX TWO PIN A z x PLUG Pa lt 2 LIGHT 2 SWITCH e 3 LS MOTOR TS CONTROLLER OUTPUT GREEN WHITE 28 REGULATOR PURPLE YELLOW THREE PIN PLUG BLACK BLACK BROWN p ORANGE ORANGE lt lt GREEN GREEN YELLOW YELLOW Page 12 26 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List tr SOLENOID YELLOW BROWN e 2 ee MJ fa FORWARD S REVERSE SWITCH RED WHITE TYPICAL BATTERIES 5 PLACES YELLOW BL
195. e Assembly 16 Wire Assembly 16 Green Wire Assembly 6 Wire Assembly 18 Yellow cccccceeceeeeeeeeeeeneeeeeeeeeeeeeeeeeeeeecnaeeeeeeeeeeeeeteeeeee Wire Assembly 16 Wire Assembly 16 Red 16 Wire Assembly 16 70 Wire Assembly 18 White Wire Assembly 18 Wire Assembly 18 Wire Assembly 18 Orange 1 sess Wire Assembly 18 Wire Assembly 6 2 24 00000 Wire Assembly 18 Orange part of electrical component box Wire Assembly 18 Black part of reverse buzzer Wire Assembly 18 Wire Assembly 10 Red part of electrical component box Wire Assembly 10 Braided Ground cccccceceeesceceeeessneeeeeeceneeeeessesneeeessseeaeeees Wire Assembly 6 Green Wire Assembly 6 Wire Harness Headlight includes items 25 30 Wire Assembly
196. e support 6 3 11 3 brake actuator 4 5 4 11 brake adjusting mechanism 4 3 brake adjustment tool 16 3 Page i 10 INDEX brake arm lever 4 5 4 11 brake cable 4 3 4 5 4 7 4 9 4 11 brake cable equalizer 4 7 brake cable hanger 4 3 4 5 brake cluster 4 3 4 5 4 17 brake drum 4 3 4 5 4 11 brake pedal 4 7 4 9 brake pedal adjustment tool 16 3 brake pedal mounting block 4 7 4 9 brake pedal pad 4 7 brake pedal stop bumper 4 7 brake pedal tension tool 16 3 brake shoe 4 3 4 5 4 11 brake spring 4 3 4 5 4 11 breaker circuit 15 11 circuit 10 amp 15 5 15 7 circuit 15 amp 15 3 15 9 breather 14 3 breather transaxle case 11 3 bronze bushing 6 3 6 11 brush 6 37 13 3 brush connector 6 37 brush guard 1 7 brush holder 6 37 brush holder screw 13 3 brush inspection port cover 6 37 brush spring 6 37 12 5 13 3 bulb 6 35 12 53 bulb halogen 6 15 6 31 12 45 bumper brake pedal stop 4 7 front 1 3 1 7 heavy duty 1 3 jounce 5 19 motor 13 3 rear 1 29 return spring 4 13 4 15 rubber 1 15 1 23 4 9 seat 1 9 1 11 wiper switch 12 5 bumper guard side trim 1 3 busbar 12 3 bushing bronze 5 9 5 13 5 17 6 3 6 11 6 29 bronze spindle 5 13 5 17 drive clutch 10 3 insulator motor 13 3 nylon 1 19 snap 12 33 12 49 stabilizer bar 5 23 steel 1 13 1 17 1 23 5 9 5 13 5 17 5 19 5 21 strain relief 15 3 15 5 15 7 15 9 15 11 tailgate latch 1 19 urethane 1 13 1 17 1 23 5 7 5 9 2001 2002 2003 Turf
197. e vehicle 1 3 101621601 Decal Operating Instructions Turf 6 gasoline Carryall 6 electric vehicle 1 1 4 101609401 Decal Crush Area rr 2 2 5 101960001 Decal Vehicle 1 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 3 9 NOTICE Do not operate vehicle without this cover properly installed A DANGER POISON Do not direct water stream in this area will cause damage to components i See vehicle maintenance and service manual before servicing CCI 101931501 ON COVER pom KEEP OUT OF THE REACH OF CHILDREN DO NOT KEEP VENT CAPS TIGHT AND LEVEL 3 ON BATTERY CAPS NOTICE use as CCI 1019646 01 A WARNING ON PLATE Riding in cargo bed can cause severe injury or death Do not ride in cargo bed CCI 1015539 01 FLUSH EYES SULFURIC IMMEDIATELY ACID IATER BLINDNESS SEVERE BURNS RY ELECTRIC VEHICLE CARRYALL 6 ONLY A WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS y CAN CAUSE SEVERE INJURY OR DEATH Bed can tip up unexpectedly Bed hold down bolts must be fastened CCI 101707801 GASOLINE VEHICLE A WARNING GASOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH NO SMOKING SPARKS OR OPEN FLAME STOP ENGINE ALLOW TO COOL BEFORE REFUELING TURN FUEL VALVE ae ON DURING OPERATION OFF DURIN
198. eadlights Gasoline XRT and Turf 2 enne 6 15 Wiring Gasoline Turf Carryall 2 XRT 6 17 Wiring Gasoline Carryall 2 Plus 6 19 Wiritig Gasoline teet eet edet teta etus 6 23 Wiring Gasoline Carryall 6 6 27 Electrical Component Box Gasoline Vehicle Carryall 2 Plus and Carryall 6 6 29 Electrical Components Front Body Gasoline Turf Carryall 6 6 31 Controls and Indicators Gasoline Turf Carryall 6 6 33 Electrical Components Rear Body Gasoline Turf Carryall 6 6 35 Starter Generator Assembly tnn nennt seen nens 6 37 Starter Generator Mounting sse nennen nnns nnns enne senties 6 39 Battery Gasoline Vehicle 22 1 001 11000 6 41 SECTION 7 ENGINE FE290 Engine Shrouds and Brackets 4 nennen enne 7 3 FE290 Engine Ignition Components and Flywheel 7 5 FE290 Engine Circulation
199. edal to increase speed Park brake will release when accelerator pedal is depressed To stop release accelerator pedal and depress brake pedal After stopping the vehicle Firmly depress park brake until it locks Place Forward Reverse switch in NEUTRAL position Turn key OFF and remove key when not in use oct 101621601 TURF CARRYALL 1 AND 2 OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel prior to driving Study and understand controls TO START ENGINE Place shift lever N Neutral position Depress brake pedal key switch to START position and release TO OPERATE VEHICLE sure wheels are turned in desired direction sure nothing is in your path While vehicle is stopped and engine is at idle select vehicle direction by placing shift lever or switch in desired position F Forward N Neutral Reverse Buzzer will sound k brake will release when accelerator pedal is pushed Slowly push accelerator pedal to increase speed Engine must be at idle before moving shift lever TO STOP VEHICLE Release accelerator pedal and push brake pedal After stopping firmly push park brake until it locks Turn key to OFF position remove key and place shift lever in straight up neutral position when not in use CCI 101693201 CARRYALL 2 PLUS A WARNING Riding in cargo bed can cause severe injury or deat
200. ehicle Illustrated Parts List FE290 ENGINE IGNITION COMPONENTS AND FLYWHEEL ITEM 101915701 101915801 1017448 1016548 1016505 1017455 1016562 1016455 101909201 1016578 1016588 1016493 101881101 1016456 1012981 1016579 1016586 101909401 1016445 101909501 1016497 1016544 1016561 1016587 101909301 DESCRIPTION 1234 ud ul tied Flywheel Gray onde reed ee vn Ye exe Fe Eee Pee es Screw Flanged Hex Head 6 1 10 Washer Flat ice etae emet Prep us Nut MG 1 5 Plate Flywheel MP LE EE Bolt Flanged 5 8 x 25 Coil Ignition with internal igniter sesseseeeseeneennn edit eet elei detenta interit peces Tube ONIN oo ove tore oe PR Assembly Plug Cap Pl g Spark OEIV eee eee Tercer Evae Bolt Flanged M6 x 1 x 12 mm sse Clamp decet edo iei mh E e ER FR to a per Es Band RPM Limiter Mount 2 00000000000 Damper RPM Limiter RPM ORV 3t eit ROA ame te
201. ehicles does not include items 13 16 1 1 1016507 Bolt 2 Ended M6 x 1 x 29 mm essen 3 2 N A Washer Flat dle ec ee e mes oe ree oe eh aval coe ewe ea 3 3 1017474 Shroud Cylinder Head 0 0000000 eene nennen nnne 1 4 1016456 Bolt Flanged M6 x 1 x 12 mm 14 5 101916101 Housing 2222 2000 00 1 6 1017476 Shroud Lower Cylinder sssssssssssseeeeeeeneeeene enne nnne nnns 1 7 1016547 Nut Flange MOX 1 tre etn tede 3 8 1017500 Spacer cable ete ieu aei pdt ens 2 9 1017475 Shroud Upper Cylinder sssssssseseeeeeeeneneenenn nennen 1 10 1016539 O RING aioe eee ida A dee 1 11 1017486 Bormes E 1 12 1016531 DiIPStiCks EN 1 13 101887601 Nut Nylon LOCK MO x1 hide tr n Ra 1 14 1015332 Wire Assembly 10 Braided 1 15 1015649 Shroud Fan sse nennen ener nnne nennen nnne s eines n nnne nnne 1 16 1015969 Screw Pan Head 6 1 14 4 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 7 15 FE350 ENGINE Page 7 16 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts Li
202. enenenennneeeee nennen nnne A R 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 8 13 TYPICAL 3 PLACES Page 8 14 27 20 REFERENCE TYPICAL 2 PLACES 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List TYPICAL 3 PLACES INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY TURF CARRYALL 2 XRT AND 2 PLUS ITEM PART NO DESCRIPTION QTY 1234 101821501 Assembly Air Box includes items 1 13 1 1 101804301 Screw Hi Lo Hex Head 8 1 2 2 2 101881701 Washer Stainless Steel 88 2 3 101925701 Eatchiz Wire t eee 2 4 101972801 Assembly Air Box Top includes items 5 10 1 5 101813001 el D RR 1 6 101917601 Lever GhOK6 e eite 1 7 O Ring 5 16 ted iier oem ee 1 8 N A O Ring 3 8 green teen rette geb e e at 1 9 N A FEL 1 10 101812301 Spring Return ae aka Ae naire 1 11 1015426 EillG nes EA ncm Cee e 1 12 101811901 Bottom eene ciet 1 13 101921501 Seal Intake tete eto tet dee es e oec aei 1 14 101958102 Assembly Air 44224 ren nnne 1 1
203. enne Gear Case Passenger Side 2 IKEE iole stet tette bte Bearing Differential Assembly Axle Tube Passenger Side Seal Oil Axle Shaft dd en nid nra eb E epe FE C dere ba sud Cx ER cg Bearing Input Qe r edi cre tee een eee cR nue ecran Shaft nte erre r eren te etes eee ek eee oet vea tenete Bearing Intermediate Gear 2 Assembly Intermediate Gear Case Driver Side 0000004400 Fill ced Pug Magneto iere dme Gasket Bolt M8 1 25 X 60mmt a tet ette o e oie da ovs Eo TEE Housing Gear IDiterSnitial 22 Plate Thrust idler Gear Differential Idler i mde nett Pings Differential icto et teet uud Output E RC eek aE eat Bolt ates e e vats tied ve edv Dre Pil DOWEL tete Assembly Axle Tube Driver Side Gasket Liquid 8 8 oz 250 g ps reniet
204. ental Europe 96 Inch 244 cm Long with male 2 pin pl g s ceca ror to f e entere e RE De ees 17 101958201 Cordset AC U K 96 Inch 244 cm Long with male 3 pin plug 1 18 N A Wire JUI Der ai ere t 1 Special order item available upon request 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 15 7 A V ai S lt 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 15 8 ONBOARD POWERDRIVE BATTERY CHARGER DOMESTIC CARRYALL 6 ITEM PART NO DESCRIPTION QTY 1234 101814301 Assembly PowerDrive Battery Charger with Reel Onboard 120 V 48 V DC 60 Hz includes items 1 20 1 101802301 Assembly PowerDrive Battery Charger Onboard E 120 V 48 V DC 60 Hz includes items 1 2 and 4 20 1 1 Assembly Case includes fasteners 1 2 7577 Screw Self Tapping 10 16 x 1 2 12 3 1017187 Assembly Retractable Cord Reel 1 4 1015914 Assembly Heatsink with Diodes includes hardware 1 5 101819701 Assembly 1 6 101841701 Kit Wire Assembly 2 i Rv Rite GE att
205. er 3 32 x 1 Washer Flat 3 8 rear cte de e ren Ev PY Track Prop Screw Hex Head 1 4 0 34 0 Earlier style prop rod 2001 2002 and early 2003 models Kit Prop Rod Turf Carryall 2 XRT and 2 Plus includes items 15 22 ssssssssssssseseeeseeeenmeneenenen nennen Track Prop Rod Pin Cotter 3 32 x 1 Washer Flat 3 8 ciii etri e eve AE Eee ere Co REEL E Rod PrOD P Screw Hex Head 1 4 20 x 3 4 0 0 1 Washer CO E Nut Nylon Lock 1 4 20 Washer Gonvex 3 8 det Dee or e ee Tn a E QTY GAS QTY ELEC 4 4 2 2 A R A R 2 2 4 4 2 2 2 2 4 4 4 4 1 1 2 2 1 1 1 1 2 2 NM a HN HH SH 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 1 15 7 1 16 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List TILT BED HINGE AND LATCH TURF CARRYALL 2 XRT AND 2 PLUS ITEM PART NO 101542901 1015391 1015252 403 101835601 1015400 7473 1010435 1014471 1014471 1014471 1015399 N A N A 7532 1017976 102065901 705 102066001 8755 8754 1015507 1015583 1015356 1012303 DESCRIPTION 1234 Assembly Tilt Bed Manual Lift includes items
206. ft guide counterbalance input 11 5 14 3 rocker 7 9 7 21 shifter 11 3 steering column 5 3 shield end 13 3 shift fork 11 5 shiftrod 11 5 shifter lever 11 3 shifter shaft 11 3 shifter forward reverse 6 3 shim camshaft 7 23 crankshaft 7 13 7 25 latch plate 1 15 tilt bed pivot 1 13 1 17 1 23 wiper switch 12 5 shock absorber 5 7 shock absorber cushion shock absorber front 5 11 5 15 shock absorber rear 5 19 5 21 shoe retainer 4 3 4 5 4 11 shoe brake 4 3 4 5 shrink heat 15 9 15 11 shroud cylinder head fe290 7 3 cylinder head fe350 7 15 fan 7 3 7 15 lower cylinder 7 15 upper cylinder 7 15 side panel cargo box 1 19 side trim bumper guard 1 3 sleeve delta 5 7 delta inner 5 11 5 15 delta outer 5 11 5 15 park brake rod 4 7 4 9 synchronizer 11 5 sleeve transaxle 11 5 slide switch 4 position 7 18 7 25 5 19 5 21 15 5 15 7 snap ring 5 5 snap washer 1 5 snubber 7 27 solenoid 6 29 12 volt 6 11 48 volt 12 17 12 33 12 49 spacer battery terminal bolt 6 47 compression mount 5 23 crankshaft 7 13 7 25 engine transaxle 7 27 equalizer 4 9 fixed face shaft 10 3 heavy duty bumper 1 3 overload bumper 5 19 park brake 4 7 4 9 spacer accelerator pivot rod 4 13 spanner wrench 16 5 speed switch arm 12 5 spindle 5 9 spray battery terminal protector 16 3 spring accelerator pedal retainer 4 13 brake 4 5 4 11 brake return 4 9 brake shoe 4 3 brush 6 37 13 3 compression 1 19 5 3 8 13 compress
207. g ea aane aE a Po ERR Re CupeS PING tii net teet o utut eei eeu doe or eite ea nes Bumper Return Spring 22 22222 0 nennen Washer Flat 5 16 e ase Haat evens Nut Nylon Lock 5 16 18 Assembly Accelerator Rod electric Turf 1 and Carryall 1 with serial numbers lower than 0112 001470 includes items 19 and 20 Assembly Accelerator Rod gasoline Turf 1 and Carryall 1 includes items 19 and 20 Assembly Accelerator Rod gasoline Turf 2 Carryall 2 XRT and Carryall 2 Plus includes items 19 and 20 Assembly Accelerator Rod gasoline Turf 6 and Carryall 6 includes items 19 and 20 Nut UNF Hex Jam 1 4 28 000064644000000 Joint Spring Loaded Nut Nylon Lock 3 8 6 Nut Nylon Lock 1 4 20 Washer Flat Type 1 4 Support Accelerator Pivot Screw Hex Cap 1 4 20 x 1 1 8 2 Kit Park Brake Latch includes item 26 and items 18 22 on page 4 7 Ratchet Park Brake eR ertt dur creo ee dra Er aa QTY GAS QTY ELEC i i i i o o LL iy d re re c cl ol c A PO HB BP 2001 2002 2003 Turf Carryall Vehicle Illustrated Par
208. h Do not ride cargo bed 1015539 01 A WARNING CRUSH AREA Me aay STAY CLEAR 1016094 01 Cargo should be evenly spread over the floor of the cargo bed as far forward as possible and secured For vehicle stability when fully loaded drive slowly and avoid stopping on or backing down steep hills Avoid top heavy loads See Owner s Manual When driving on uneven terrain or down steep hills reduce speed and load CCI 1019601 01 Cargo should be evenly spread over the floor of the cargo bed as far forward as possible and secured For vehicle stability when fully loaded drive slowly and avoid stopping on or backing down steep hills Avoid top heavy loads See Owner s Manual When driving on uneven terrain or down steep hills reduce speed and load 1019602 01 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List DECALS TURF CARRYALL 1 2 AND 2 PLUS ITEM PARTNO DESCRIPTION La 1234 1 101960601 Decal Driver Passenger Warning 2 2 00 400 0 1 1 2 101825101 Decal Key Switch Turf Carryall 1 and 2 1 1 2 101825102 Decal Key Switch Carryall 2 Plus 1 3 101621601 Decal Operating Instructions Turf Carryall 1 and 2 1 1 3 101693201 Decal Operating Instructions Carryall 2 Plus only
209. her Internal Tooth 516 Nut MO X 1 25 re eiie ren o teer e ba ee tc beg a E nus Bracket Horti i e ere erra bonn RET EFE Screw Hex Head Cap 1 4 20 x 1 Washer oa Nut Nylon Eock 1 4 20 esten eere ere ee ena ree e e rura Assembly Headlight Driver Side includes items 16 24 Assembly Headlight Passenger Side includes items 16 23 and 25 Bulb Halog6n 1 t rete ht cese de e e dee Harness Headlight Wire nnn S rew Hi Lo 410 16 ret etr E Retainer Headlight enne nnns nnns Lens Headlight insite I iad te ini ett ines Assembly Turn Signal Lens Hex 3410 32 secti er Ve e CER ERE YEA Bracket Mounting reri rere rere eu Bezel Headlight Bezel Headlight Passenger Side 2 Relay Brake Light 48 volt Bolt Hex Head Machine 6 32 x 34 Washer Flats oret et err etre reta Ee dede Nut Lock Hex 6 32 Assembly Voltage Suppressor sssssssssseeeeeeeneeeenen enne nnne nns Headlight assembly is also used for electric Turf 2 vehicles QTY a HI NM NM HAH HAH HA HH HS NM
210. i nera er ye ed dr TEN DE Ring Spiral Back ee eth eei es Assembly Movable Face includes items 18 19 0 peri rst ted dev Pe D dee ped Reta coitu ra tee E Belt Drive Turf Carryall 1 Belt Drive Turf Carryall 2 XRT 2 Plus and 6 Belt Starter Generalor in ci be ale e E E a VE e ERA LO a Screw Hex Head Cap 3 8 24 x 5 1 2 left hand threads Washer Drive Clutch Green QTY 0 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 10 3 DRIVEN CLUTCH ITEM PART NO DESCRIPTION QTY ONDA AKRWN 101834001 101834003 1014080 1014078 1017686 101836201 101836202 1014454 1014072 1014070 1016203 1017188 AM10419 101833401 102242101 1017327 1234 Assembly Driven Clutch includes items 2 8 Turf Carryall 1 2 XRT and 6 Assembly Driven Clutch includes items 2 8 Carryall 2 Plus only Ring Retaining KEV te utet eh eee em ette mtt ERECTUS Spring Green Turf Carryall 1 2 XRT and 6
211. ien ianari kpaa aa atodi aeeai Note Transaxle type is identified by orientation of gear case bolts item 20 The Type G Transaxle has gear case bolt heads facing toward the passenger side of the vehicle QTY N a iddet NNNN N N A A R 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 14 3 BATTERY CHARGER 15 ES 15 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List POWERDRIVE BATTERY CHARGER DOMESTIC TURF CARRYALL 1 AND 2 ITEM 400 20 nn PART NO 101802201 101802202 101802203 101828301 7577 101819701 1015914 101828501 101831101 101828901 101828902 101828903 1012101 1012098 101914401 CCX8506 101828601 101828801 101828802 1015917 DESCRIPTION 123 4 Charger Battery PowerDrive Domestic 120 V AC 48 V DC 60 Hz model number 17930 11 includes items 1 14 103 inch DC cord with male 3 pin plug 12 AWG 74 inch AC cord with male grounded plug Charger Battery PowerDrive 120 V AC 48 V DC 60 Hz model number 17930 18 includes items 1 14 144 inch DC cord with male 3 pin plug 12 AWG 108 inch AC cord with male grounded plug Charger Battery PowerDrive 120 V AC 48 V DC 60 Hz model number 17930 19 includes items 1 14 240 inch DC cord with male 3 pin plug 12 AWG 108 inch cord with ma
212. ion relief 7 23 drive button 10 3 drive clutch 10 3 driven clutch 10 5 engine valve 7 9 7 21 forward reverse cam 6 3 latch extension 1 13 1 17 oil pressure relief 7 7 7 19 park brake torsion 4 7 4 9 rearleaf 5 19 5 21 retainer 4 15 10 3 return 4 13 4 15 8 13 8 15 8 17 shift fork retainer 11 5 synchronizer 11 5 tapered compression 5 3 tapered leaf 5 9 5 13 5 17 throttle return 8 9 wiper switch brush 12 5 yoke 5 5 spring mounting plate 5 7 stabilizer bar 5 23 starter generator 6 37 6 39 stator shell 13 3 steel bushing 1 13 1 17 1 23 5 9 5 13 5 17 5 19 5 21 steering column 5 3 steering column bearing press tool 16 5 steering column retaining ring tool 16 5 steering column shaft 5 3 INDEX steering gearbox 5 5 steering wheel 5 3 steering wheel puller tool 16 7 stem valve 2 3 stiffener flywheel side 7 27 stiffener pto side 7 27 stiffener seat 1 9 1 11 strain relief bushing 15 7 strap a plate 5 7 5 11 5 15 strap seat bottom 1 9 1 11 stud ball 4 13 6 3 6 11 6 29 11 3 flush head 1 19 lug 5 9 5 13 5 17 11 7 14 3 short ball 12 5 threaded 7 27 wiper switch adjusting 12 5 support accelerator pivot rod 4 13 4 15 delta shock and gear 5 7 latch plate 1 15 stabilizer bar bushing 5 23 suppressor voltage 6 27 6 31 12 45 switch 4 position slide 15 5 15 7 15 11 forward reverse 12 3 key 6 13 6 33 12 13 12 47 light 6 15 6 33 12 47 limit 6 3 6 11 6 29 6 33 12 3 12 5 12 19 12 47 lim
213. ip tiltlatch 1 13 1 17 handle forward reverse 6 3 handle forward reverse switch 12 3 hanger brake cable 4 3 4 5 5 19 5 21 hardware terminal starter generator 6 37 harness headlight wire 6 15 6 31 12 45 harness wire 6 23 6 27 12 9 12 11 12 23 12 25 12 29 12 31 12 39 12 43 headlight 12 45 heatsink 15 3 15 5 15 7 15 9 15 11 hinge access door 1 21 hinge compartment door 1 21 hold down battery 12 15 12 35 12 53 holder radio beverage 1 5 1 7 horn 6 33 12 45 12 47 hose intake 8 13 8 15 8 17 hour meter 6 13 6 33 12 15 12 35 housing cord 1 11 15 9 15 11 differential 14 3 fan 7 3 7 15 field coil starter generator 6 37 potentiometer 12 19 taillight 6 35 12 53 hub 5 9 hub synchronizer clutch 11 5 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List hydraulic brake adjuster 16 5 hydrometer 16 5 idle screw 8 5 8 7 indicator battery condition 12 47 input gear bearing 14 3 input shaft 14 3 insert synchronizer 11 5 insert wood 1 9 1 11 insulation 1 13 1 17 1 21 1 23 insulator battery 1 23 bushing motor 13 3 carburetor 8 9 f terminal 6 37 intake hose 8 13 8 15 8 17 intermediate gear 14 3 internal retaining ring pliers 16 5 IQ display module IQDM 16 5 J jbolt 12 15 jet main 8 5 8 7 jet pilot 8 5 8 7 joint ball 4 7 6 3 ball tie rod 5 7 compound steering 5 3 inner ball 5 5 left hand thread ball 5 5 5 7 5 11 5 15 spring loaded ball 4 13
214. it sealed 12 3 switch brush 12 5 synchronizer clutch hub 11 5 synchronizer ring 11 5 system exhaust 9 3 I 12 volt battery 6 41 2 pin plug and wedge lock 12 7 3 pinconnector 12 17 12 19 12 33 12 51 3 pin plug 12 11 12 29 12 31 12 43 3 pin plug and wedge lock 12 5 12 7 12 17 12 19 12 33 12 51 3 pin receptacle 12 5 3 wire and receptacle 12 5 3 wire plug 12 39 12 43 3 8 amp fuse 12 15 10 amp fuse 6 11 12 volt solenoid 6 11 20 amp fuse 6 7 6 11 6 17 6 29 12 49 tachometer 16 7 tailgate 1 19 tailgate angle 1 19 taillight 12 53 tailskirt 1 27 1 29 tapered compression spring 5 3 tapered leaf spring 5 9 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List tappet 7 11 terminal block 6 31 12 45 12 49 12 51 terminal hardware starter generator 6 37 tester continuity 16 5 thermometer battery 16 3 thrust bearing 5 9 tierod 5 7 5 11 5 15 tie wire 5 5 6 15 6 31 12 5 12 13 12 45 12 51 1 13 1 17 tilt bed hinge 1 13 1 17 1 23 tire 2 3 tire and wheel assembly 2 3 tool accelerator pedal adjustment 16 3 brake adjustment 16 3 brake pedal adjustment 16 3 brake pedal tension 16 3 cam installation 76 3 clutch alignment 16 3 drive clutch holder 16 3 governor shaft installation 16 5 steering column bearing press 16 5 steering column retaining ring 16 5 steering wheel puller 16 7 transaxle axle seal 16 7 transaxle pinion seal 16 7 transmission 16 7 tool kit
215. kes to reduce speed when coasting downhill Never stand in front of or behind vehicle 6 101 806 1 OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel prior to driving Study and understand controls Make sure wheels turned in desired direction Turn key to ON position and be sure nothing is in your path While vehicle is stopped select direction by placing shift lever or switch in desired position F Forward N Neutral Reverse Buzzer will sound Vehicle will start moving when accelerator pedal is depressed Slowly depress accelerator pedal to increase speed Park brake will release when accelerator pedal is depressed To stop release accelerator pedal and depress brake pedal After stopping firmly depress park brake until it locks e Place forward and reverse switch in neutral posit Turn key OFF and remove key when not in use CCI 101621601 A WARNING CRUSH AREA Me 46 Y CLEAR CCI 101609401 A WARNING Riding in cargo bed can cause severe injury r death Do not ride in cargo bed 101553901 N WARNING Crush area Can cause severe injury Stay clear when closing bed 9 N CCI 1015437 01 Vehicle rated capacity 900 Ibs on level surface only Weight to include passengers cargo bed load and gross trailer weight See Owner s Manual Maximum cargo lo
216. la Bracket RPM Limiter ette tutu mentum letta er ere tei QTY i i i b i b d d O a 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 7 5 FE290 ENGINE oa Wo ae FE290 ENGINE OIL CIRCULATION ITEM PART NO DESCRIPTION QTY 1016467 1016502 1016457 1017507 1016570 1016576 1016432 1017456 1016484 1016435 1016473 101648203 1016429 1016537 1016581 1234 EE Bracket QIL FIET ether ed Ea s r na dee ERE E eR Bolt Flanged Hex Head x 1 x 40 mm sese Plot nett det et e et m eei O Ring Oil Filter 2905 nr sert eer er epe ne rt hep ee Gasket Drain 0 Screw Flanged Hex Head 6 1 12 Gover PUMI Ert MINI mE Oil PUMP m vet tee exe eee T r rhet deca naan need Pump and nennen RIE ANd AAKER nennen Seat ede PLE pa ER o a A a 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 7 7 290 ENGINE 7 8 2001 2002 2003 Turf Carryall Vehicle Il
217. le Later style cables beginning mid model year 2003 Cable Accelerator Snap in Cable Governor Snap in Bracket Accelerator Support Bracket SUpport rte rente enira eia erp aea ca a Ya ree aepo na Bracket Governor Cable Brackets and cables must be of the same style NNO 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 8 11 Page 8 12 REFERENCE CARBURETOR TYPICAL 2 PLACES TYPICAL 3 PLACES 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List TYPICAL 2 PLACES INTAKE DUCT CHOKE AND AIR BOX ASSEMBLY TURF CARRYALL 1 ITEM PART NO DESCRIPTION QTY 1234 101821501 Assembly Air Box includes items 1 13 1 1 101804301 Screw Hi Lo Hex Head 8 1 2 220 2 2 101881701 Washer Stainless Steel 88 2 3 101925701 Patchy Wire seth tear ett e ou en ntt d enti 2 4 101972801 Assembly Air Box Top includes items 5 10 1 5 101813001 rel EE 1 6 101917601 Lever GhOKe caemeterio vits temer 1 7 N A O Ring 5 16 ted iier oem ee 1 8 N A O Ring 3 8 green teen rette geb e e at 1
218. le grounded plug 2 2 2 04400 0 Assembly Case includes fasteners Screw Pan Head Self Tapping 10 16 x 1 2 Assembly Assembly Heatsink with Diodes includes mounting hardware Ammeter includes mounting hardware Kit Wire Assembly 3 ei eed nein bab Hei Cordset DC 113 Inch Long with Male 3 Pin Plug 12 AWG Cordset DC 154 Inch Long with Male 3 Pin Plug 12 AWG Cordset DC 250 Inch Long with Male 3 Pin Plug 12 AWG Assembly Fuse includes mounting hardware Bushing Strain Relief DC Cord 12 AWG Assembly Voltage Breaker Circuit 15 120 V Relay Power 48 V Cordset 80 Inch Gordset AC 116 Iricki Long rediere retra dre n nnd Bushing Strain Relief AC Cord QTY E ek ol c 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 15 3 A AM y 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 15 4 POWERDRIVE CHARGER EXPORT
219. le with Continuously Variable Potentiometer 12 39 Wiring Carryall 6 PowerDrive Vehicle with Motor Controller Output Regulator 12 43 Electrical Components Front Body Carryall 6 PowerDrive Vehicle 12 45 Controls and Indicators Carryall 6 PowerDrive Vehicle 12 47 Electrical Components Center Body Carryall 6 PowerDrive Vehicle 12 49 Electrical Components Center Body Continued Carryall 6 PowerDrive Vehicle 12 51 Electrical Components Rear Body Carryall 6 PowerDrive Vehicle 12 53 SECTION 13 ELECTRIC MOTOR Motor PowerDrive System 48 Vehicle nennen neret 13 3 SECTION 14 TRANSAXLE ELECTRIC VEHICLE Transaxle Type G Electric Vehicle ssesesssssessseseeeeen enema 14 3 SECTION 15 BATTERY CHARGER PowerDrive Battery Charger Domestic Turf Carryall 1 and 2 15 3 PowerDrive Charger Export Turf Carryall 1 and 2 15 5 PowerDrive Charger European Turf Carryall 1 and 2 15 7 Onboard PowerDrive Battery Charger Domestic Carryall 6 15 9 Onboard PowerDrive Battery Charger Export Carryall 6 15 11 SECTION 16 MAINTENAN
220. light ire tiii Ebene Lens Headlight ect e b ee taste tae nat et to Assembly Turn Signal Lens 4 N t FOX FEI 0 eet ect woe KAD aee Bracket Mounting 2 Bezel Headlight Driver Side 2 Bezel Headlight Passenger Side 2 Relay Brake Light 12 0 8 Bolt Hex Head Machine 6 32 x 34 Washer A N t iLocke H6ex 6 32 Ee ceti ere Assembly Voltage Suppressor includes 18 red and 18 blue Wire Assembly 18 Wire Assembly 18 Brown Wire Assembly 18 Wire Assembly 18 QTY lt PH MH H He H HAH NH He SH AH NNNM HAH AH HHH Ae nN AH AH AH HSH BH 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 6 31 T NS SO BRAKE LIGHT e wei PLUNGER SWITCH 2 NS SX S CT Nei Vaio Xe ys ma Page 6 32 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List CONTROLS AND INDICATORS GASOLINE TURF CARRYALL 6 ITEM 101663
221. line vent 8 3 8 9 link rack and pinion drag 5 5 link stabilizer bar 5 23 liquid gasket 14 3 16 5 lower pinion bearing 5 5 lubricant dry 16 5 lubricant moly teflon 16 5 lug stud 5 9 11 7 14 3 M magnetic plug 14 3 main jet 8 5 8 7 mat floor 1 5 1 7 1 21 MCOR motor controller output regulator 12 7 mechanism brake adjusting 4 3 meter hour 6 13 6 33 12 15 12 35 INDEX meter voltohm 16 7 module calibration test 16 3 module communication display 16 3 moly teflon lubricant 16 5 motor bumper 13 3 motor 48 volt 13 3 mount bumper 5 19 mount compression 5 23 mounting block brake pedal 4 7 movable face 10 3 10 5 mufflerclamp 9 3 N nameplate 1 3 1 7 neutral lockoutcam 6 3 nozzle main 8 5 8 7 nut key switch 6 13 6 33 12 13 12 47 nut lug 2 3 5 13 5 17 oil filler 7 7 7 19 oil level sensor 7 11 7 23 oil pump and rotor 7 7 oil seal axle shaft 11 7 14 3 crankcase 7 13 7 25 governor pivot 11 3 input shaft 11 5 14 3 shifter shaft 11 3 oil warning light low 6 13 6 33 onboard battery charger PowerDrive 15 9 15 11 onboard computer 12 17 o ring oil filter mount 7 7 output gear 14 3 P package brush 6 37 13 3 package hub bearing 5 9 pad accelerator 4 13 accelerator pedal 4 15 brake pedal 4 7 4 9 park brake 4 7 4 9 spring 5 19 5 21 paint touch up 16 7 panel seat support 1 9 1 11 park brake latch 4 7 4 9 4 13 4 15 park brake pedal 4 7 4 9 park brake
222. lustrated Parts List FE290 ENGINE CYLINDER HEAD ITEM gt 1016442 1016436 1016583 1016569 1016545 1016542 1016451 1016450 1016449 1016523 1016431 1016560 1016519 1016479 1016566 1016448 1016447 1016544 1016474 1016483 1016563 1016489 1016452 1016471 1016549 1016517 1016458 1016430 102304701 DESCRIPTION 1234 Rocker e e Ged E bres eene a ees Gasket gt na e Ete Fer e Bolt Flanged x 1 x 35 mm O RING aut tet n tt otc dra a PET Screw Stud M5 X a AI ms P Retainer Valve Spring Spring Engine Valve nnne nennen enn Assembly Cylinder Head OHV includes items 12 and 13 M Guide Valve Seat Springs ite cm eds Seal Valve esset evi dues fec Roa e ER TO e dev oos Valve Exh st duco err ederet drea a Per er etn MESSI tea hatha Screw Cross Pan Head Self Tapping 5 x 8 x 12 mm
223. ly Heatsink with Diodes includes mounting hardware 1 5 1017187 Assembly Retractable Cord 1 6 101838301 Relay Power includes mounting 1 7 101841901 Board Control ree a e ra De 1 8 101838701 Bracket Mounting Relay and Reset Board 1 9 101838601 Switch 4 Position Slide 1 10 1011707 Bracket 2 11 8233 Nut Lock 1 4 20 cis 4 12 7847 Screw Hex Head Cap 1 4 0 4 4 13 1015917 Bushing Strain Relief AC Cord 1 14 101829001 Cordset AC 3 x 1 5 mm x 24 Inches Long with Grounded Plug 1 15 101838401 Breaker Circuit 10 AMP 2 16 1012098 Bushing Strain Relief DC Cord 12 AWQG 2 0 1 1 17 101829101 Cordset DC 90 5 Inches Long with Leads 12 AWG 1 18 1012101 Assembly Fuse includes hardware 1 19 101828501 Ammeter includes hardware sssssseseeeeeeneeenneenneneen nennen 1 20 101841801 Kit Wire Assembly inier ie Cea PT n 1 21 101914401 Assembly Voltage 22240 000 1 22 7479 Screw Hex Head Cap 1 4 20 x 1 1 4 sssssssssssseseeeeeeneenn enne 4 23 1014306 W
224. mbly 4 4800 1 21 101809101 1 22 101831801 Communication Display 48 41 1 23 101641002 Compression Gauge and 1 Please refer to the maintenance and service manual for proper tool application S Special order item available upon request 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 16 3 Liquid Gasket 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 16 4 MAINTENANCE AND SERVICE TOOLS CONTINUED ITEM PARTNO DESCRIPTION ieee 1234 24 1011273 Continuity 8 1 1 25 1012151 Dry Moly Lubricant 1 1 26 1016627 Flywheel Fuller Kii 3 1 Reid ERR 1 27 1016418 GearYoke ete et emet 1 1 28 101933101 Governor Shaft Installation 1 29 102169401 Hydraulic Brake Adjuster for vehicles equipped with hydraulic brakes sesseseseeeeeeeenneeennenennen nennen enne 1 30 1011478 plerum 1 1 31 1013593 Internal Retaining Ring Pliers 1 1 32 102248801 IQ Display Module IQDM Kit for IQ System vehicles only 1 includes items 33 and 34 33 102241501 Cable OR ir ER RP 1 34 10
225. n REY Kit Brake Cable two sheel brake vehicles only includes one each of items 16 and 17 and two each of item 18 Kit Brake Cable four wheel brake vehicles only includes one each of item 16 18 Pin Clevis 5 16 vr d et e peo DA DEP OTI C Fe E Dep Gk da 3 3221 329i eru ee ines eve Ede eR stewed eagles E Glip 4 2 isses iere HE hA e E Qe Nut Cone Lock Grade 8 5 16 24 Bolt Brake Cluster Mounting Grade 8 5 16 24 x 7 8 DOU MS Brakes eode pt Ea De n E DATED bu IE ees Hanger Brake Cable v ttt rene e ie d P EX c cl ol ol c m m 0000 Io IO I 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 4 5 L FLOORBOA ee REMOVED UPRELLDC FOR b SO SO gt o 59 TYPICAL 4 PLACES SQ EO Ww ee i xe DLN 87 i SERVICE PART JO BRAKE PEDAL 0 HAS SECOND WELDMENT TYPICAL 2 PLACES TURF 1 AND CARRYALL 1 ELECTRIC VEHICLES ONLY Page 4 6 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List BRAKE PEDAL AND CABLE ASSEMBLY VEHICLE WITH TWO WHEEL BRAKES ITEM PARTNO DESCRIPTION
226. nie meet e teat an tite 4 25 1016673 Housing Cord 5 eere 1 26 8796 Screw Phillips Head 7 19 34 4 27 101801001 Plate Receptacle Backing 1 1017189 Shrink Heat 1 1 2 inches x 4 feet not shown A R Heat Shrink is available in 3 inch lengths nonstandard I Special order item available upon request 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 15 9 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 15 10 ONBOARD POWERDRIVE BATTERY CHARGER EXPORT CARRYALL 6 ITEM PART NO DESCRIPTION QTY 1234 101814302 Assembly PowerDrive Battery Charger with Reel Onboard with 4 Position Switch 100 200 220 240 V AC 48 V DC 50 60 Hz includes items 1 2 tee even tieni ee en Rr 1 101831601 Assembly PowerDrive Battery Charger Onboard with 4 Position Switch 100 200 220 240 V AC 48 V DC 50 60 Hz includes items 1 4 and 6 21 1 1 21 Assembly Case includes fasteners 1 2 7577 Screw Self Tapping 10 16 x 1 2 12 3 101838201 Assembly Transformer 222 cccccceceeeeeeeeeeeeeeceeaeeeeeeeeeeeeeeeeceeenuaeeeeeeeeeeeeneteee 1 4 1015914 Assemb
227. on 10 5 driven clutch cam puller 76 3 driven clutch puller plug 16 3 driver drive clutch 10 3 drum brake 4 3 4 5 4 11 dry moly lubricant 16 5 dust boot 5 5 5 7 dust cover 4 3 4 5 4 11 5 9 5 13 5 17 E 8 volt battery 12 15 12 35 12 53 eccentric adjustment 5 9 5 13 5 17 electrical box cam 6 11 electrical component box 6 29 end bell commutator 6 37 end bell output shaft 6 37 shield 13 3 engine gasoline 7 3 7 15 equalizer and pivot limiter 4 9 equalizer rod 4 7 4 9 equalizer spacer 4 9 equalizer brake cable 4 7 exhaust 9 5 exhaust gasket 9 3 exhaust system 9 3 extension shifter bracket 6 3 extrusion frontfender 1 7 F 48 volt motor 3 10 hp 73 3 48 volt solenoid 12 17 12 33 12 49 fan flywheel 7 5 7 17 fe290 ohv gasoline engine 7 3 fe350 ohv gasoline engine 7 15 extrusion fender 1 3 fender extrusion front 1 7 fender rear 1 27 1 29 field coil starter generator 6 37 fill plug 74 3 filter 7 19 filter air 8 13 8 15 8 17 filter fuel 8 3 fitting grease 5 9 Page i 11 fitting thread forming grease 5 5 5 7 fixed face 10 3 10 5 flatbed 1 23 float carburetor 8 5 8 7 float chamber 8 5 8 7 floor mat 1 7 1 21 flywheel 7 5 7 17 flywheel puller 16 5 fork shift 11 5 forward reverse bell crank 6 3 forward reverse handle 6 3 forward reverse shifter 6 3 forward reverse shifter base 6 3 forward reverse shifter clamp 6 3 forward reverse switch 12 3 forward reverse swi
228. over Vinyl Seat Back gray sssssssseenee 1 1 17 1013335 Cap Seat Back black 1 1 18 101946201 Washer External Tooth Lock 1 4 8 8 19 8248 Screw Phillips Truss Head 1 4 20 34 8 8 20 101958601 Bolt Carriage 1 4 20 x 34 10 10 21 101835601 Nut Flange 1 4 20 444040 0 0 00 entrer nnne 10 10 22 1015239 Panel Seat Support nennen nennen 1 1 23 101963301 Bolt Carriage 5 16 18 x 3 4 240 00 001 00 4 4 24 101963401 Nut Flange 5 1 6 18 ratu eren repris 4 4 25 1014321 Screw Truss Torx Head 1 4 14 3 4 444 0 0 000 0 4 4 26 1014387 Cap 2 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 1 9 ed Parts Page 1 10 2001 2002 2003 Turf Carryall Vehicle SEATS AND SUPPORT STRUCTURE TURF CARRYALL 6 ITEM 101564502 101564503 101564505 1013309 101954301 332 101894303 1010543 1013311 101562702 101562704 101562710 1013312 101888501 101888502 1010434 101963901 101964001 101677701 101677702 101677705 101675502 101675504 101675506 1016751 101946201 8251 101958601 101835601 1016723 101963301 101963401 1014321 1014387 101
229. p Stainless Steel 3 8 16 1 2 2 4 1014374 Spacer Battery Terminal 2 5 1010934 Screw Hex Head Cap 5 16 18 1 222420 0 1 6 101898001 Clamp Battery 1 7 7173 Screw Hex 5 16 18 34 1 8 1241 Washer Elat 5 10 n tau eta ere t TREE E ERE ase 2 9 7473 Nut Nylon E6ck 5 16 18 ini e aeri tes te med exer 2 10 1014288 Screw Thread Forming 5 16 16 x 3 4 sse 1 NOTE When ordering a new battery you must order the new stainless steel lockwasher 2 Lockwasher cannot be used if battery terminal spacer 4 is required by battery design 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 6 41 ENGINE 7 FE290 ENGINE TYPICAL 6 PLACES FOR ITEM 9 TYPICAL 4 PLACES FOR ITEM 18 CARBURETOR REMOVED TYPICAL 2 FOR CLARITY PLACES TYPICAL 3 PLACES FOR ITEM 10 TYPICAL 2 PLACES Page 7 2 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FE290 ENGINE SHROUDS AND BRACKETS ITEM PART NO DESCRIPTION QTY 123 4 101953901 FE290 OHV Gasoline Engine clockwise rotation Without Automatic Compression Release w o ACR with Carburetor does not include items 15 18 1 1 1016507 Bolt 2 Ended M6 x 1 x 29 mm sse 1 2 1016512 Wa
230. pr 2001 2003 ILLUSTRATED PARTS LIST TURF 1 TURF 2 TURF 2 XRT TURF 6 CARRYALL 1 CARRYALL 2 CARRYALL 2 PLUS CARRYALL 2 XRT CARRYALL 6 GASOLINE ELECTRIC UTILITY VEHICLES NUAL NUMBER 102189902 EDITION CODE 1202E0704D USING THE ILLUSTRATED PARTS LIST A WARNING This manual is to be used only for identification and ordering of service parts Be sure to read and use the maintenance and service manual before attempting any vehicle repairs This manual covers all 2001 2002 and 2003 Carryall 1 Carryall 2 Carryall 2 XRT Carryall 2 Plus and Carryall 6 vehicles and Turf 1 Turf 2 Turf 2 XRT and Turf 6 gasoline only vehicles The manual is divided into 16 sections Sections 1 through 5 pertain to both gasoline and electric vehicles sections 6 through 11 pertain to gasoline vehicles only sections 12 through 15 pertain to electric vehicles only and section 16 pertains to tools that are used on all Club Car products Note that there are two or three flags on the outside edge of each page The first flag contains the section number of which that page is a part The other flag or flags contains either the letter G or E signifying that the page pertains to either the gaoline or electric vehicles only or to both the gasoline and electric vehicles Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek The Table of Contents lists section numbers
231. press 16 3 wheel 2 3 wheel and tire assembly 2 3 wheel 2 3 wheel steering 5 3 wiper switch 12 5 wiper switch arm carrier 12 5 wiper switch bumper 12 5 wiper switch case 12 5 wiper switch resistor protector 12 5 wiper switch shim 12 5 wire and terminal 12 11 12 17 12 33 12 51 wire assembly 6 5 6 7 6 9 6 11 6 17 6 19 6 23 6 27 6 29 6 31 6 35 6 39 12 5 12 9 12 15 12 19 12 23 12 25 12 29 12 31 12 35 12 39 12 43 12 53 15 3 15 5 wire assembly sense lead 12 15 wire harness 6 5 6 7 6 9 6 17 6 19 6 23 6 27 12 9 12 11 12 23 12 25 Page i 16 INDEX 12 39 12 43 12 29 12 31 12 39 wire harness lighting wire harness power 12 43 wiretie 5 5 6 15 6 31 12 5 12 13 12 45 12 51 wire lead 7 5 7 17 woodruff key 6 37 7 5 7 13 7 17 7 25 11 3 wrench spanner 16 5 Y yoke spring 5 5 yoke gear 16 5 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Your Comments Are Appreciated Please select your category Distributor Dealer Technician Individual Owner Golf Course Superintendent Other In order to help us better serve you please rate this publication in the following categories Poor Fair Average Good Excellent Ease of Understanding Ease of Finding Information Clarity of Illustrations Index Usability
232. r 00000 Kit Neutral Lockout Cam includes item 12 480 Washer Flat vee Spring Forward Reverse Cam ccccccccceeeeeeeeeeeeeeeeeeeseeeeseeeeeeeeeeseeeeeneaeeenees Ring Retaining x err GE ER AERE AES Nut Nylon Lock 1 4 28 Weldment Forward Reverse Bell Crank Stud Ball 1 4 28 iw aoe bah sae vane ade Cable Transmission includes items 19 and 20 Turf Carryall 1 only Cable Transmission includes items 19 and 20 Turf Carryall 2 XRT atid 2 PIUS siot tette on utt ee e Passt vette Cable Transmission includes items 19 and 20 Turf Carryall 6 only NUT 3 10 82 tetra e a ded eben e A eren bea et n Screw Phillips Oval Countersunk Machine 48 32 x 5 8 Handle Forward Reverse Screw Phillips Truss Head 1 4 20 X 34 Nut Nylon Lock 1 4 20 Masli r Wave 3 8 atento dcn d T v n tree edv a aes Screw Phillips Head 14 2 0 1 Retainer Cable tt Washer Flat 1 4 vecti Cuneo Io tush oc e Va e POPE Pea da Poi e PC a edd Bracket Transmission Cable
233. r Vehicle with Two Wheel Brakes 5 7 Front Suspension Lower Vehicle with Two Wheel Brakes 5 9 Front Suspension Upper Turf Carryall 2 XRT 2402440 0 0 00 5 11 Front Suspension Lower Turf Carryall 2 XRT 5 13 Front Suspension Upper Vehicles with Four Wheel Brakes Except XRT Vehicles 5 15 Front Suspension Lower Vehicles with Four Wheel Brakes Except XRT Vehicles 5 17 Rear Suspension 1 5 19 Rear Suspension Turf CA 2 XRT 2 Plus 6 5 21 Stabilizer Bar Gasoline Vehicle Turf Carryall 2 XRT 2 Plus 6 5 23 SECTION 6 ELECTRICAL SYSTEM GASOLINE VEHICLE Forward Reverse Shifter Assembly Gasoline Vehicle 6 3 Wiring Gasoline Turf Carryall 1 nnne nnns rennen nns 6 5 Wiring 6 7 Wiring Gasoline Carryall 2 2 2 244404400 00 6 9 Electrical Component Box Gasoline Vehicle Turf Carryall 1 2 and XRT AND Turf 6 6 11 Electrical Components Front Body Gasoline Turf Carryall 1 2 XRT and 2 Plus 6 13 H
234. r hte ERR QTY o o i M O A i i M M M M 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 7 17 FE350 ENGINE SOE aS 95 3 pae 6 2 5 2 PLACES Page 7 18 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FE350 ENGINE OIL CIRCULATION ITEM PART NO DESCRIPTION QTY 1234 1 1016467 ees ie eet eee ee ea aed 1 2 1016502 Bracket Oil Filter ted Ea s TO D reve kr Pa E 1 3 1016457 Bolt Flanged Hex Head M6 x 1 x 40 mm 2 20 2 4 1017507 en der tete Leo oe M e eta d ees datu over em v abus tris rd 2 5 1016570 eroe 1 6 1016432 Gasket Drain PIU cr 1 7 1016576 Pl g Drai 1 8 1017456 Screw Flanged Hex Head 6 1 12 2 0400 000 6 9 1017460 Cover PUMP ien iden ae ec oe ied 1 10 1017442 Gasket Oil PUMP iie rette iere e d i 1 11 1016473 wel du 1 12 101648203 Pump Oil and Rotor 1 13 1017458 a 1 14 1016429 Seal tein a ier e e A ETE ERU e re eds 1 15 1016537 Ball Steel Pressure 1 16 1016581
235. rd venter ciet pee edd ea ped aa 1 3 7473 Nut Nylon Lock 5 16 18 8 4 1015608 rtt b LR emet 2 5 1010934 Screw Hex Head 5 16 18 1 4 6 8935 Screw Hex Head 5 16 18 2 74 2 7 1011578 Washer Flat Type B 516 4 8 1241 Washer Flat 5 16 x c rccte eee reip PR CE EV EC ee Eb ad 6 9 102004401 Extr sior Front Fender et en ee ee e D ERE E nud 2 10 1010434 Barrel Plastic oiii tee eost et aes 12 11 1017080 Kit Front Bumper includes items 12 14 1 12 1016868 B rmpet Erorit oe 1 13 7251 Screw Phillips Truss Head 5 16 18 x 1 2 14 7473 Nut Nylon Lock 5 16 18 2 15 101670201 Nameplate Club Car silver 1 16 101693909 Body Front with Headlight Opening Dark Green Turf 1 16 101693913 Body Front with Headlight Opening Dark Gray Carryall 1 17 1011014 Trim biel ete geen 1 18 7251 Screw Phillips Truss Head 5 16 18 1 2 19 1010435 Bolt Carriage 5 16 18 1 2 20 1011017 Serew Flange Lock 3 2 eet dette ath ea ees 6 21 1011394 Nut Slab Base T package of 4
236. s previously sold Copyright 2003 Club Car Inc Club Car Carryall PowerDrive and ArmorFlex are registered trademarks of Club Car Inc This manual effective October 2 2000 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List The tables below highlight the differences between Turf and Carryall vehicles Use these tables as a guide when ordering parts for your vehicle For a complete list of vehicle specifications refer to the vehicle s owner s manual or maintenance and service manual SPECIFICATIONS Turf 1 Gasoline Turf 1 Electric Turf 2 Gasoline Turf 2 XRT Gasoline Turf 2 Electric Turf 6 Gasoline Engine FE290 Engine FE350 Key switch key start Key switch pedal start Brakes 2 wheel self adjusting Brakes 2 wheel manually adjusting Brakes 4 wheel manually adjusting leaf springs Headlights only Suspension Front mono leaf and rear multi Standard light package Differential guard SPECIFICATIONS Carryall 1 Gasoline Carryall 1 Electric Carryall 2 Gasoline Carryall 2 XRT Gasoline Carryall 2 Electric Carryall 2 Plus Gasoline Carryall 6 Gasoline Carryall 6 Electric Engine FE290 Engine FE350 Key switch key start Key switch pedal start Brakes 2 wheel self adjusting Brakes 2 wheel manually adjusting Brakes 4 wheel manually adjusting
237. sembly Wheel and Extra Traction Tire includes items 10 and 11 2 2 10 1014771 Wheel Rim While ena To ra ee RETE 1 1 11 101769302 Tire Unmounted Extra Traction 6 Ply Rated 18 x 8 50 8 Duro 1 1 12 101651409 Assembly Wheel and Premium Tire Turf Carryall 1 and 2 includes items 13 14 4 4 13 101918402 Wheel Rim White 6 25 inches 1 1 14 101884901 Tire Unmounted Premium Tread 6 Ply Rated 18 5 x 6 50 8 Duro 1 1 15 101651414 Assembly Wheel and Tire HF232 includes items 16 and 17 4 4 16 1014771 Wheel Rim While 1 1 17 SERE Tire Unmounted 6 Ply Rated 18 5 x 8 5 8 Duro 1 1 18 102009401 Assembly Wheel white and Tire Passenger Side Rear Off Road Tread 6 Ply Rated 22 x 11 00 10 XRT only Duro 1 19 102009501 Assembly Wheel white and Tire Driver Side Rear Off Road Tread 6 Ply Rated 22 x 11 00 10 XRT only Duro 1 20 102009201 Assembly Wheel white and Tire Passenger Side Front Off Road Tread 6 Ply Rated 22 x 11 00 10 XRT only Duro 1 21 102009301 Assembly Wheel white and Tire Driver Side Front Off Road Tread 6 Ply Rated 22 x 11 00 10 XRT only Duro 1 22 102009901 Assembly Wheel white and Tire Front Turf Tread 4 Ply Rated 23 x 10 50 12 XRT only
238. serial numbers lower than 0112 001470 QTY 101932001 Assembly Wiper Switch includes items 1 36 1 1 1014999 Assembly Wiper Switch Case 6 Speed includes items 2 and 3 1 2 1014414 Bumper Wiper Switch 0 2 1 3 1012903 Bearing Bronze E 2 4 101932801 Assembly 3 Wire and Receptacle includes items 5 8 1 5 101942301 Kit 3 Pin Receptacle 4 48 00 1 6 N A Wire Assembly 18 White Black 1 7 N A Wire Assembly 18 1 8 N A Wire Assembly 18 Yellow essen 1 9 N A Wire Assembly 18 Green White c cccccccccesssseeeeeeceneeeeeeeeseeeeesesneeeesssaes 1 10 N A Wire Assembly 18 1 11 451 Washer Lock 1 4 9 12 1028 Nut Hex 1 4 20 2 e es 7 13 101946901 Protector Wiper Switch 1 14 101971101 Kit Resistor Assembly 1 15 8056 Screw Round Head Machine 4 40 x 3 4 2 16 8058 Washer Lock iss cmn dde s ier ER ee Re ed ede 3 17 1014807 Switch Limit tette etel bead iata 1 18 8057 Nut Hex 34 40 nt eee e o tee gta ees
239. sher Flat 6 mm ciere marne esa ced e e c 1 3 1016524 Shroud EAQING E290 eret tede Ug e xe deos 1 4 1016456 Bolt Flanged M6 x 1 x 12 mm sse 15 5 1016547 Nut Flange 6 x 1 cin teet een nee tet nter d sete En Eee 3 6 101909701 Bolt 2 Ended 6 1 27 nennen 2 7 1016526 Shroud Engine FE290 lower ssssseseeeeeeeeneeeenneneeneen nnns 1 8 1017221 Bolt 2 Ended M6 x 1 x 46 1 9 101915601 Housing ettet oq RE REM RP ES 1 10 1016525 Shroud Engine FE290 upper 1 11 1016443 teas 1 12 1016539 led 1 13 1016536 TUBE Qil Filer 2 90 iiiter rta et rnt 1 14 1016531 DipStick Ems 1 15 101887601 Nut Nylon Lock MO X1 e Dee Po epe Rees 1 16 1015332 Wire Assembly 10 Braided Ground ssssssssseeeeene eene 1 17 1015969 Screw Pan Head x 1 x 14 4 18 1015649 Shroud Fan sse nennen nnns en nnr rennes 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 7 3 FE290 ENGINE TYPICAL 2 PLACES Page 7 4 2001 2002 2003 Turf Carryall V
240. st FE350 ENGINE IGNITION COMPONENTS AND FLYWHEEL ITEM NOORA PART NO 101916201 101916301 1017448 N A 1017490 1017455 1016562 1016455 101909201 1016578 1016588 1017463 101881101 AM10724 1016445 101909401 1016579 1012981 1016456 1016586 101909501 1016497 1016544 1016561 1016587 101909301 DESCRIPTION 1234 ud Fan Elywheel Gray ote retine eed ede rn ten de tee E Ea eR Screw Flanged Hex Head 6 1 10 Nut Hex T8 mmiElne n dr s etwa ee Washer Flat 18 mm E ne nennen nn ne Plate Flywheel vice M PME ME Screw Hex Head Flanged M5 x 0 8 x 25 Coil Ignition with internal igniter 2 Ae tue tees Tube 7 mm I D x 10 mm O D x 70 mm LONG 2 Assembly Plug Cap sssessssssseseneeeeeeennnee nennen nennen nennen nennen nnne nnns enne Plug Spark OHV Autolite Plug Spark ORV NGK iieri e v d Re Gere en ees Bracket RPM Limiter scc i eb e rae ER Limiter RPM edet re ti eee eg o e n T Band RPM Limiter Mount esessseessssssseeeeeennnnnenene nennen nnns era EE Screw Flanged Hex Head 6 1 12 Damper RBPM Limiter n
241. t e retener rc e ren er E ta t e a Re Gasket Carburetor Insulator to Throttle Bracket Turf Carryall 1 and 2 Gasket Carburetor Insulator to Throttle Bracket Turf Carryall 2 XRT 2 Plus andi6 Pede us Bracket Throttle or e ruere ede d vere e Ovi et yao ew erates Guard Governor Turf Carryall 1 sse nnns Washer Flat 5 16 Turf Carryall 1 Nut Nylon Lock M6 x 1 Turf Carryall 1 00422420 0 000 Gasket Throttle Bracket To Carburetor Spring Throttle Return Assembly Carburetor Turf Carryall 1 2 2 6 Assembly Carburetor Turf Carryall 2 XRT 2 Plus and 6 Clamp Hose gray Clamp Flose bronze Pe er pner eR eas Line Bulk Vent e eed eto duct ert a UE Tube Crankcase Veri vites ve eese m CR RA Pep c CEDERE Pag P End Gasket Carburetor to Intake DILE Screw 2 Ended Stud M6 x 1 90 Flanged MO QTY gt 2 N 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 8 9 EARLIER 9 2 e eto
242. t support 4 13 4 15 12 19 plain 7 13 thrust 5 9 5 13 5 17 upper pinion 5 5 bearing and oil seal remover 16 3 bearing driverset 16 3 bearing puller 16 3 Page i 9 bearing puller wedge 16 3 bearing retainer 13 3 bearing retainer starter generator 6 37 bearing retainer screw 13 3 bell crank 12 5 bell crank and shaft 6 11 6 29 bell crank forward reverse 6 3 belt drive 10 3 10 5 belt starter generator 6 39 10 3 bezel choke cable 8 15 bezel headlight 6 15 6 31 12 45 bezel receptacle 12 15 12 35 block brake pedal mounting 4 7 fuse 6 11 6 29 12 49 terminal 6 31 12 45 12 49 12 51 board control 15 9 15 11 body front 1 3 1 7 bolt brake cluster mounting 4 3 bolt j 12 15 boot dust 5 5 5 7 rubber 8 3 steering column 5 3 bottom air box 8 13 8 15 8 17 box electrical component 6 11 6 29 brace trailer hitch 1 27 bracket accelerator support 8 11 adjusting starter generator 6 39 brake cable guide 5 11 5 15 brake light switch 6 33 12 47 fuel gauge hour meter 6 13 6 33 fuel pump mounting 8 3 governor cable engine 8 11 horn 6 31 12 45 hourmeter 12 15 mounting 6 15 6 31 6 39 12 45 15 9 15 11 muffler mounting 9 3 9 5 oil filter 7 7 7 19 oil level switch 7 11 7 23 relay 15 9 relay mounting 6 29 15 5 15 11 retaining 8 17 rpm limiter 7 5 7 17 shroud 7 3 snubber 7 27 stabilizer bar mounting 5 23 stake side 1 25 support 8 17 tailgate 1 19 throttle 8 9 transmission cabl
243. t vehicles Camshaft FE350 without automatic compression release for engines with serial numbers 094171 and greater pedal start vehicles Camshaft with automatic compression release for engines with serial numbers lower than 094171 key start vehicles includes item 23 Camshaft with automatic compression release for engines with serial numbers 094171 and greater key start vehicles includes item 23 aa ds tea Lifer Fydra lie iiit tede cer esee ine ere eo aa REPE ee QTY Naa ON nd H SS HSH HS pum gt 222 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List Page 7 23 FE350 ENGINE Page 7 24 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List FE350 ENGINE CRANKCASE AND CRANKSHAFT ITEM PART NO DESCRIPTION QTY 1234 1 1017503 Seal ne ec e ee 1 2 101916001 Crankcase FE350 clockwise rotation 2440 400 1 3 1017502 e b d RU En 2 4 1017450 ita didt e Ue odo 1 5 101744901 PISTON Standard e e en Feo nen sided eu ER da RR erar duet 1 5 101744902 Piston 50 mm Oversized sse nnne 1 6 101745101 Ring Set Piston
244. tch handle 72 3 frame bed 1 23 frame tilt bed 1 13 1 17 front panel cargo box 1 19 front spring retainer plate 5 9 f terminal insulator 6 37 fuel gauge 6 13 6 33 fueltank 8 3 fuel tank strap 8 3 fuel tank vent 8 3 fuse 10 amp 6 11 6 29 20 6 7 6 11 6 17 6 29 12 49 3 8 12 15 12 35 48 volt 12 35 15 3 15 5 15 7 15 9 15 11 fuse and receptacle 12 35 fuse block 6 11 6 29 12 49 G gasket carburetor mounting 8 9 crankcase cover 7 11 7 23 drain plug 7 7 7 19 11 3 exhaust 9 3 9 5 floatchamber 8 5 8 7 head 7 9 7 21 heat transfer 12 57 insulator 8 9 light socket 6 35 12 53 liquid 14 3 16 5 liquid transaxle case 11 3 oilpump 7 7 7 19 plug 14 3 rocker case 7 9 7 21 gasket kit 7 9 7 21 gauge compression 16 3 gauge fuel 6 13 6 33 gear cluster idler 11 5 differential 11 7 14 3 differential idler 11 7 14 3 Page i 12 INDEX helical 7 13 7 25 input 11 5 intermediate 14 3 output 11 7 14 3 spur 7 13 7 25 spur transaxle 11 5 gearcase 11 3 14 3 gear yoke 16 5 governor 11 5 governor lever arm 11 3 governor shaft installation tool 16 5 grease fitting 5 5 5 7 5 9 grip hand 1 19 grip pencil 5 3 grommet 7 5 7 17 8 17 5 8 12 51 insulation 8 3 split 12 5 guard brush 1 7 governor 8 9 unitized transaxle 11 7 guide choke lever 8 13 oil transaxle 11 5 steering rack 5 5 valve 7 9 7 21 valve seat cutter 16 7 guide ring adhesive 16 3 H hand gr
245. tems 3 4 and 5 77 cede nee e e s Screw Pan Head Hi Lo 84 24 5 6 Wire Assembly 18 Limiter Voltage for gasoline vehicle lighting installation Screw Machine 10 52 1 74 Washer Flat 3t10 uite peer ed aT Washer 4E19 oes iiec dt cre Der ete ro d e E ge e Nut Flex 102322 E ei Block Rivet Aluminum Pop 5 32 Screw Hex Washer Head 6 32 x 1 2 N t K lock 6 32 aono reci teh e dee Assembly Horn includes items 16 17 and 18 Washer Internal Tooth 5 16 me ene oaet ea oiae i taa E aea idae Nutz MG 1 25 E E T T Bracket E EEE EEA AEEA E T EAE Screw Hex Head Cap 1 4 50 1 Washer Flat 1 4 is et eec e rien Nut Nylon Lock 1 4 20 nennen nennen Assembly Headlight Driver Side includes items 24 32 Assembly Headlight Passenger Side includes items 24 31 and 33 Bulb Halogen RR Harness Headlight Wire Screw HiLo 1 0 16 7 16 ee cie rn ee Retainer Head
246. to Posee 1 11 N A Screw Cross Recessed M5 8 18 mm sse 3 12 101896501 Screw Cross Recessed 5 x 8 x 16 mm with lock washer 2 13 101874901 End Bell Output Shaft eei tet hae es 1 14 101875301 Set Pole set of A4 n eie be RH 1 15 101875401 Screw Pole Piece set of 4 2 0 100 000 000 enne 1 16 101875501 Coll PICMG 2 rtc eio ttn o peine 1 17 101875601 nere rr cv e 2 18 101877601 Package Terminal Hardware F1 and F2 2 19 101875701 Insulator DF Terminal eei etae REPRE is 1 20 101877701 Package Terminal Hardware 1 21 101301102 Holder Brush includes item 22 1 22 101878101 Spting Brushy cs rere e rre ee certe ee vey 4 23 101876001 Package Terminal Hardware A1 and A2 2 24 101876301 Cover Brush Inspection Port set of 4 includes item 25 1 25 1017653 Cover Brush Inspection Port with Drain 1 26 101876402 End Bell Corriutatof PR A pen aa VERE Pep PE ede TEE nd 1 27 101879001 Bolt Clamp M6 x 1 x 180 mm 2 28 101869302 Package Brush includes 4 brushes 4 screws 4 washers 1 29 101876202 Connector Br
247. toast staan 1 7 101841901 Board Gontrol teet eec edere eo den Tp ER e te E uad 1 8 101838701 Bracket Relay and Reset Board Mounting 1 9 1011707 Bracket Mounting erret tenero rese eterne dere du ene e uu 2 10 8233 Nut Lock 1 4 20 4 11 7847 Screw Hex Head Cap 1 4 0 2 007000 4 12 1015917 Bushing Strain Relief AC Cord 1 13 101829001 Cordset AC 24 Inches Long with Grounded Plug 1 14 CCX8506 Breaker Circuit 15 Amp 120 V sse 1 15 1012098 Bushing Strain Relief DC Cord 12 AWQG sse 1 16 101829101 Cordset DC 90 Inches Long with Leads 12 AWG 1 17 1012101 Assembly Fuse includes hardware 1 18 101828501 Ammeter includes hardware 022 0 0 1 19 101828601 Relay Power 48 V 22 2 0100000 1 20 101914401 Assembly Voltage Suppressor 1 21 7479 Screw Hex Head 1 4 20 1 74 4 22 1014306 Washer Flats e ce e cune 4 23 451 Washer LOCK 1 4 4 24 1028 Hex 1 4 20
248. ts List Page 4 13 TYPICAL GU BN gt i A lt hu TYPICAL ae af 2 PLACES REFERENCE 20 CONTINUOUSLY VARIABLE POTENTIOMETER SECTION 12 REFERENCE WIRE HARNESS Qu SECTION 12 TYPICAL 4 PLACES P o Page 4 14 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List ACCELERATOR PEDAL ASSEMBLY VEHICLES WITH CONTINUOUSLY VARIABLE POTENTIOMETER ITEM PART NO DESCRIPTION 123 4 For electric Turf 2 Carryall 2 and Carryall 6 vehicles with serial numbers lower than 0112 001470 QTY GAS QTY ELEC 1 1017696 Sub Assembly Accelerator Pedal includes items 2 and 3 1 2 1013871 Pad Accelerator 1 3 7716 Screw Slotted Hex Washer Head 10 16 1 2 4 4 1624 Screw Hex Cap 3 8 16 x 1 1 2 204040 00 1 5 394 Washer 8 tac ds tse a emt m tete ette 2 6 102026001 Kit Accelerator Pivot Rod eii t ee ene teet tenet 1 7 7473 Nut Nylon Lock 5 16 18 1 8 101862001 Screw Hex Head Cap 1 4 20 x 1 3 8 sse 2 9 1017424 Bearing Pivot Support sssssssssssssseeeeeeeeee nennen nennen 1 10 1015661 Nut Flange Lock 1 4 20 44 4 1 1 0 0 nennen 1 11 101817401 Retainer Spring 2 224 1
249. u CARRYALL 2 PLUS 1019606 01 N WARNING Crush area Can cause severe injury Stay clear when closing bed Vehicle rated capacity 800 Ibs on level surface only Weight to include passengers cargo bed load and gross trailer weight See Owner s Manual Maximum cargo load 300 Ibs Weight to include cargo bed load and gross trailer weight Maximum trailer hitch tongue weight 150 Ibs VEHICLE LOADING Read Owner s Manual and warnings on dash TURF CARRYALL 1 Vehicle rated capacity 1200 lbs on level surface only Weight to include passengers cargo bed load and gross trailer weight See Owner s Manual VEHICLE LOADING Read Owner s Manual and warnings on dash Maximum cargo load 800 Ibs Weight to include cargo bed load and gross trailer weight Maximum trailer hitch tongue weight 150 Ibs TURF CARRYALL 2 AND CARRYALL 2 PLUS Page 3 2 CCI 1015437 01 OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel prior to driving Study and understand controls sure wheels are turned in desired direction Turn key to ON position and be sure no in your path While vehicle is stopped select direction by placing shift lever or switch in desired position F Forward N Neutral Reverse Buzzer will sound Vehicle will start moving when accelerator pedal is depressed Slowly depress accelerator p
250. ush iet t ce Teac even cen avis aede va E iat 2 30 101875802 A Connector set of 2 1 1 31 1014289 PUNO 2 ree rd ere RR e REN Fe ED EO prr 1 2001 2002 2008 Turf Carryall Vehicle Illustrated Parts List Page 6 37 AS VIEWED FROM DRIVER SIDE OF VEHICLE JR STARTER GENERATOR B LZ SUO GA REFERENCES 2 eX AS VIEWED FROM STARTER GENERATOR PASSENGER SIDE OF VEHICLE ASSI EMBLY Page 6 38 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List STARTER GENERATOR MOUNTING ITEM PART NO DESCRIPTION QTY 1234 1 101833701 Starter Generator clockwise rotation 2 1 2 101524001 Bracket Mounting FE290 Turf Carryall 1 and 2 1 2 101524002 Bracket Mounting FE350 Turf Carryall 2 XRT 2 Plus and 6 1 3 101916701 Belt Starter Gerietator e eet tec ne ee Been 1 4 1016883 Adjusting ee Libre see BR OR RE TRAE ETHER er tie 1 5 8754 Nut Nylon LOGK 3 821 6 ener een nare ra no rap arre ut 2 6 1015075 Washer Flat 5 16 entente enne 1 7 705 Screw Hex Head Cap 3 8 16 x 1 1 4 enne 2 8 1012830 Screw Hex Head Cap M8 x 1 25 x 22 mm 2 9 7174 Washer LOCK 25 16
251. ustrated Parts List Page 6 9 TYPICAL 2 PLACES ASSEMBLY ORANGE WIRE PE TO FRAME GROUND TYPICAL 2 FRONT o Eo a PLACES REFEREN ACCELERATOR CABLE 7 LG 2 vus CE TYPICAL 2 PLACES TYPICAL 2 PLACES REFERENCE ACCELERATOR ROD Page 6 10 2001 2002 2003 Turf Carryall Vehicle Illustrated Parts List ELECTRICAL COMPONENT BOX GASOLINE VEHICLE TURF CARRYALL 1 2 AND XRT AND TURF 6 ITEM PART NO 101992602 1015372 1015752 1013589 1015373 1014145 1014065 1010954 1015345 8717 8057 8058 1014807 1014808 1012431 N A 1015878 101856102 1015777 7893 1242 1013609 1012295 1015737 1015741 1015371 1015405 1241 7473 7818 1016423 DESCRIPTION 1234 Box Electrical Component Complete includes items 1 25 Cover Electrical Component Box Screw Hi Lo 412 16 X 5 8 o C Pres Ring Retaining Gam Electrical BOX 0 corp ha FERREA e bero Ter tans Bushing Bronze ree eee eee ep end oe eu Stud Ball 1 4 28 Assembly Bell Crank and Shaft Nut Nylon Lock 1 4 28 ene the et Hehe ee REO oe ood eva veo bee va dE Washer Lock 4 Switch Limits devia vce rer cce peer ener SWITCH RETE Washers
252. y 18 Red White 1 2 N A Wire Assembly 18 Orange White 2 1 3 N A Wire Assembly 18 Yellow 18 Green 2 1 4 N A Wire Assembly 18 1 5 N A Wire Assembly 18 Brown 000 00000 1 6 1015769 Wire Assembly 6 White 2 1 7 N A Wire Assembly 18 White Black 1 8 1016380 Wire Assembly 6 1 9 N A Wire Assembly 16 1 10 N A Wire Assembly 16 1 11 N A Wire Assembly 16 Red 16 Orange 1 12 N A Wire Assembly 18 1 13 Wire Assembly 18 White 1 14 N A Wire Assembly 18 1 15 N A Wire Assembly 18 1 16 N A Wire Assembly 18 Orange 1 sss 1 17 N A Wire Assembly 18 1 18 N A Wire Assembly 18 Orange part of electrical component box 1 19 N A Wire Assembly 18 Black part of reverse buzzer 1 20 N A Wire Assembly 18 1 21 1015332 Wire Assembly 10 Braided Ground 2 1 22 101837301 Wire Assembly 6 Green 1 23 1012382 Wire Assembly 6

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