Service Manual_Spring.cdr - VG
Contents
1. YELLOW Marketed by VIDEOCON INDUSTRIES LIMITED 240V 50Hz 14th KMS STONE AURANGABAD PAITHAN ROAD 65 YELLOW BLACK CHITEGAON AURANGABAD 431 105 MAHARASHTRA INDIA CONNECTOR POINT 6 SERVICE INFORMATION 6 2 DISASSEMBLY INFORMATION ITEM HOW TO DISASSEMBLE AND ASSEMBLE DIAGRAM WASHTIMER 4 Disassembly of the WASH TIMER Fig 1 ee SCREW SPIN TIMER 1 Using screw driver unscrew the screws from the Panel and Tub Fig 1 2 Disassemble Knob assembled to the WASH TIMER amp SPIN TIMER WASH SELECT OR AND CYCLE SELECTOR Fig 2 Fig 2 CAUTION Please do not apply an excessive force 3 Lift up Panel while Pulling to theFront Fig 3 Fig 3 N o 4 Removethe Timer plate asm from Panel by unscrewing the Nar NE screws from Panel and Timer plate J 5 Disassemble the COCK ROD A that is connected to the LEVER ADRAIN Fig4 6 Disassem ble the Wash Timer and Spin Timer by removing the screw fitted to Body F ig 5 Unplug the power cord for the work unnecessary to power on like disassembling Do not hold the plug by a wet hand Failing to unplug may cause an electric UNPLUG POWER shock 13 6 SERVICE INFORMATION 6 2 DISASSEMBLY INFORMATION Item How to Disassemble and Assemble Drawings BACK 1 Untighten the sc2. E 1 Control Panel of Machine 8 Spinner Lid 2 Water Inlet 9 Inner Lid 3 Water Supply Selector 10 Drain Hose Hanger 4 Wash Tub Lid I 11 Spinner Tub 9 Wash Tub 19 P d 6 Overflow Filter d 7 PUCH 3 Pulsator Please do not match this figure with your machine as it may be different from your model These are schematic diagrams only 5 OPERATING INSTRUCTION 5 2 CONTROL PANEL INFORMATION VIDEOCON EcoWash WASH TUB SPRING WASH TIMER WASH SELECTOR CYCLE SELECTOR 7 0 kg SPIN TIMER 1 Water Inlet This is used to direct water supply to wash tub for washing or spin tub for spin shower 2 Wash Timer This timer is used for Auto SOAK WASH and RINSE operations Following combination can be selected A Auto Soak Wash Select the desire soak time by setting the Timer between 15 40 min B Wash Rinse You can select any Wash Rinse time up to 15min if you want Wash Rinse time for shorter duration turn the knob up to 10min position and then turn it back to desired position 3 Wash Selector Set the knob to STRONG GENTLE NORMAL according to kinds and quantity of the laundry 4 Cycle Selector This selector is to set for WASH RINSE or DRAIN the water from wash tub WASH RINSE for wash amp rinse program DRAIN for draining the water from the wash tub 5 Spin Timer This timer is used to select your desired length of ti
3. DONOTUSEWET E Do notinstall in a bathroom or a placeexposed to windor rain An electric shock or a short circuit may cause a fire DO NOTSPLASH Do not pour or immerseelectrical parts into water or liquid solution An electric shock or ignition may occur e m REMOVEDUST Wipe off dustadhered to the plugof power cord Dust may cause a fire 2 AVOID INFLAMMABLE Do not put inflammable into the washing tub Do not put cloths stained withkerosene gasoline benzene thinner alcohol etc it may cause a fire or explosion DO NOTTOUCH Do not touch the laundry before the spin basket stops completely The laundry entangles your hand causing an injury even if the basket rotates slowly Pay special attention to children 3 CAUTIONS FOR SAFETY CAUTION INSTALL CAREFULLY Ask an service enginer to install the product Install the product securely and safely according to the electrical equipment technical standard and the wiring standard Incorrect work causes an electric shock and a fire Do not pull the power cordwhen unplugging Hold the power plug to unplug An electric shock or short circuit may cause a fire DANGERHAND Do not insert your hand under thewashing machine during operation There is a rotary part under the machine which may cause an injury WATERLEAKAGE Before starting washing open the faucet and check water supply hose joint wh
4. 3 CAUTIONS FOR SAFETY Please observe the following notes for safety The symbols indicate as follows Symbol Meaning AN WARNING Indicates possibility of death or serious injury of a repair technician and a person near by through them is conducted work or of a user by adefect of the product after the work performed by the technician CAUTION Indicates possibility of injury or physical damages of are pair technician and a person nearby through the misconducted work or of a user by a defect of the product after the work performed by the technician Means secondary damages of property furniture d omestic animal andpet Graphic Symbol Meaning AN ELECTRIC SHOCK 1 indicates a caution including a warning Specific instruction is followed by a graphic or characters in or near Symbol left warns an electric shock DO DISASSEMBLE 6 indicates prohibition act must not be conducted Specific instruction is followedby a graphic or characters in or near Symbol left warns not to disassemble indicates forcing act must be conducted Specific instruction is followed by a graphic or characters in or near e Symbol left warns to unplug the power cord JN WARNING OUTOFCHILD m Advise the customer to keep children out of the work place Children may be injured with a tool or a disassembled part UNPLUGPOWER Unplug power
5. ASS Y GEAR BOX SPIN MOTOR and WASH MOTOR 6 Lay down the machine of soft board placed on floor to avoid scratch or damage on machine Fig 5 7 Unscrew the screws from Base and Tub for all four sides Fig 6 8 Lift the Tub upside holding from Handles and separate Tub from Base Fig 6 9 Untighten a nut assembledto the BRAKE WHEEL and turn a bolt to counterclockwise and remove it Fig 7 Used tool boxdriver 10 Using driver disassemble three Brake frame screws Fig 8 Fig 5 COUPLING MOTOR SCREW FRAME BRAKE SPRING 6 SERVICE INFORMATION 6 2 DISASSEMBLY INFORMATION ITEM HOW TO DISASSEMBLE AND ASSEMBLE DRAWINGS ASS Y GEAR Untighten Brake Asm Nut and Bolt Pull the Brake Asm Fig 9 upside and remove it from Spin Motor shaft PULL BOX Remove the Brake Frame Fig9 NUT COUPLING Sa BOLT WASH MOTOR 12 Lift the Spin Motor from Base 11 Disassembly of WASH MOTOR 1 Unsrew the Motor Pulley Nut and Bolt Fig 10 Lift the Motor Pulley from the Wash Motor Shaft NUT PULLEY 2 Unscrew three set screws assembled to the Wash j MOTOR Motor and Base Fig 10 BOLF 3 Lift the Wash Motor from Base Fig 10 MOTOR WASHING SCREW 12 Separate the Gear Box asm by unscrewing Fig 11 the screw from Gea
6. 0190 1 PC 1100021350 SHEETINSTRUCTION MULTIE 6800 SA63 1100021350 SHEETINSTRUCTIONMULTIEGBOO SAG3 1200032240 LIDWASH MULTIE 6800 DLX PARKER WHITE 0180 1 PC 1200031518 INSERTWASH LID MARINE TRANS SMOKE GREY 1200032235 INSERT WASH LID MARINE TRANSPARENT 1100005216 CAPA SPIN MULTIE 6800 NATURAL 0470 1 PC 1100000729 HOSEAJNLETSACOMMONGREY 1100000729 HOSEAJMETSACOMMONGREY 1 0350 1 PC 1100000981 STICKER PAPER TESTED OKCOMMON 1100000981 STICKERPAPERTESTEDOKCOMMON 450 1 PC 1300007242 SHEETFOAM PE 750x150XIMM 1300007242 SHEETFOAM PE 7SOXISOXIMM 0290 0051 KG 1300000860 BAG POLYETHYLENEMACHINE MULTIE 6800 1300000860 _ BAG POLYETHYLENE MACHINE MULTIE 6800 0300 1 PC 1300008333 BUFFERTHERMOCOLTOPSPARKLE7 OKG 1300008333 BUFFER THERMOCOLTOPSPARKLE 7 OKG un 1 E DE BUFERTHEROCDLMDDLESPRKELLOIG 19000 BUFERTHERNDCOLMIDDIESARKELTNG 1350 1 PC 1300003968 WOODEN STICK 25X14X755MM MULTIE 6800 1300003968 WOODENSTICK 25X14X755MM MULTIE 6800 El ou unos D n o a 0330 1 M 1300000867 TApEBOPP60MMX65MTRANSPARENT 1300000867 TAPE BOPP 6OMMX65M TRANSPARENT 0340 62 M 1300002820 STRAPPPISXO7MM 1300002820 STRAPPP1ISXO MM 410 1 PC 1100043048 STICKERVINYLSERVICEVIDEOCON 1100043048 JSTIKERVINYLSERVIEVDEOCON 0140 1 PC 1200031519 TUB SPIN MULTIE 6800 SA63 LI
7. 0300 0310 0020 BILL OF MATERIAL Exploded Model View Code UNIT sap IDESCRIPTION 9 DESCRIPTION SBOM 05 0 PC 1100045167 STICKERPVC GERM amp RUSTFREESA COMMON 1100045167 STICKERPVCGERM amp RUSTFREESA COMMON 0390 03 G 1400000124 ACRABONDS98 1400000124 ACRABONDS8 0900 05 G 1400000334 GREASEMOLYKOTEGAS00 1400000334 GREASEMOLKOTEGAS00 0430 05 6 1400000131 GREASEOKSICPREMIUM 1400000131 GREASEOKSICPREMUM 0440 2 6 1400000125 ACRABOND999 1400000125 ACRABOND 999 0530 10 G 1400002189 ACRABOND 997 07 07 PURPLE COLOUR 1400002189 ACRABOND 997 07 07 PURPLE COLOUR 0020 PC 1300000868 SHEETCORRUGATED BOTTOM SPLXMULTIE 6800 1300000568 SHEET CORRUGATED BOTTOM SPLYMUITIE6800 0030 PC 1300003965 BUFFER THERMOCOL BOTTOM 4PC MULTIE 6800 1300003965 BUFFER THERMOCOL BOTTOM 4PC MULTIE 6800 0040 15 PC 1100005281 SCREW BIND TAPPING M4X14 5 6800 1100005281 SCREWBIND TAPPING M4x14 5 6800 0050 9 PC 1100000922 SCREWSPECIALTAPPINGXTB4 12C 1100000922 SCREWSPECIALTAPPINGXTBAK2C 0160 3 PC 1100006700 SCREWBINDIAPPINGUOBU 1100006700 SCREWBINDTAPPINGIOBU 0130 1 PC 1200031516 PULSATORPUNCH MARINEIGHT GREY 1200032233 PULSATORPUNCH MARINEPARKER WHITE Y 0080 1 PC 1100021128 CAM PUNCH PULSATORMULTIE 68
8. ASSYPANELASPRING7 OKG L GREYECO WASH 1200035224 ASSYPANEL A SPRING 7 046 PARKER WTECO AM 1200032258 JAsshBASEAMARINE DLXPLUSVGGREV 1200032400 ASSVBASEAMARINEDUXPLUSTOPINKFUS 260 2 PC 1100006687 HOLDER LEAD WIRE 1 4X50 MM COMMON 1100006687 HOLDER LEAD WIRE 14X90 MM COMMON 06550 2 PC 1100005221 CASTOR WHEEL sA63 MULTE 6800 1100005221 CASTOR WHEEL SA63 MULTIE6800 osso 2 PC 1100005290 SHAFT CASTOR MULTE 6800 1100005290 SHAFT CASTOR MULTE GB00 WASHER B MOTOR 741 MOTOR 125W 0890 3 PC 1100019019 UNT MOTOR WASHER A613 5463 43 osoo 3 PC 1100005286 SCREWSPECALTAPPING 515 6800 1100005286 SCREWSPECIALTAPPING Sis6800 090 1 PC 1100048296 UNIT MOTOR PULLEY FAN SCREW 6800 6 BOX 0900 1 PC 1100000931 JSCREWSTORXXE08C12SA63 1100000931 SCREWSTOPXKEOBCI SA 0650 1 PC 1100034613 BRAKE WHEEL CI 6OMIMMULTIE 6800 WTH BOLT UNTSPIN MOTOR PLATE SA43 O 1 PC 1100000957 SPRING BRAKE SA43 MULTI 6800 1100000957 SPRNGBRAKESMSMUITEGOO 680 3 PC 1100005282 ScREWPAN HEAD xsW4 6s 6800 1100005282 SCREWPAN HEAD XSN4 65 6800 00045 1200003202 0700 3 PC 1100017314 UNITSUSPENSION BUFFER HOLDER A B SA63 0710 PC 1100006698 SCREW SPECIALTAPPING 25A LE names LEAD WIRE GREEN 600MM EARTH MULTIE 6800 060 1 PC 1100005279 SCREWSXD2 0730 1 PC 1100005220 CAPACITOR FILM 240V 9 5 4 0MFD UNIT RUBBER LEG WASHE
9. cord for the work such as disassembling which is not unnecessary to power on Do not hold the plug by awethand Failing to unplug may cause an electric shock o USE REPAIR PARTS Use the specified repair parts when repairing the product Otherwise a malfunction may occur Also a short circuit ignition or other danger to the customer may occur 3 CAUTIONS FOR SAFETY JN WARNING CHECK INSULA TIONRESISTANCE After repair measure insulation resistance between the charging part power cord plug and the non charging metallic part ground with an insulation resistance meter 500V The resistance shallbe10M Ohm or more Failing to check the insulation resistance may cause a short circuit electric shock or other diseases to the customer DO NOTMODIFY Do not modify the product An electric shock or ignition may occur e DO NOT DISASSEMBLEAND REPAIR Only are pair technician can disassemble and repair An electric shock ignition or malfunction may cause injury gt USEEXCLUSIVE SOCKET Use an exclusive 220VAC 15Asocket for the washing machine Otherwise an electric shock or ignition may cause Sharing the same socket with other instrument causes heating of a branch socket and result in a fire CONNECT GROUNDINGWIRE Connect the grounding wire Failing to do so may cause an electric shock when a short circuit occurs Consult an electric workshop or a sales shop
10. 00 S DLX 1100021128 cAM PUNCH PULSATOR MULTIE68OOSDIK 0070 1 PC 1100045008 FOLLOWER PUNCH PULSATOR VG GREY MARINE 1100049379 FOLLOWER PUNCHPULSATOR PINKMARINE 060 1 PC 1100048679 CROWN PUNCH PULSATOR MARINELIGHT GREY 1100049380 CROWN PUNCH PULSATOR MARINE PARKERWHITE 0090 3 PC 1100043833 ROTOR WITH TAB MULTIE 6800 VG GREY 1100031520 ROTOR WITH TAB MULTIE 6800P LIGHT PINK 0220 1 PC 1100006692 MAINS CORD 5A 250V MULTIE 6800 1100006692 MAINS CORD 5A 250v MULTIE 6800 0270 5 PC 1100000705 HOLDERLEAD WIRE 1 4X170 MM COMMON 1100000705 HOLDER LEAD WIRE 1 4X170 MMCOMMON 0280 1 PC 1300003416 BUFFER THERMOCOL SPINTUB MULTIE6BOODLX 1300003416 BUFFER THERMOCOL SPIN TUB MULTIE6800DLX 0380 06 M 1100043686 TAPE INSULATION PVC BLACK W19MM 1100043686 TAPE INSULATION PVC BLACK WISMM 0230 8 PC 1100000618 CONNECTORACOMMON 1100000618 CONNECTORACOMMON 0200 1 6 1100005202 BAG POLYETHYLENECONNECTORMULTIE 6800 1100005207 BAG POLYETHYLENE CONNECTOR 6800 0240 1 PC 1200027662 COVER BACK MULTIE 6800 VG GREY 1200027662 COVERBACKMULTIEGBODVGGREY Y 0250 1 PC 1100054702 STICKERWIRINGDIAGRAM SPRING OKG 1100054702 STICKERWIRINGDIAGRAMSPRINGZOKG 080 1 PC 1100054703 INSTRUCTION MANUALMARINE PLUS SPRING 1100054703 INSTRUCTION MANUAL MARINE PLUS SPRING
11. Defective fixing of pulley or transformed Adjust pulley or replace it No Drain Drainning does not stop Drain Hose is not lowered Make sure to lower drain hose Lints accumulated in Drain Hose Clean or replace Hose Cock Rod A is broken or seperated Replace or connet Defective DV Bellow Adjust or replace D V Spring is broken away or elesticity is insufficient Adjust or replace D V spring Guide A T is derailed or defective Guide A T Adjust or replace No spinning Lid is open Close the lid adn advise customer Out of adjustment of Safety Switch or defective Safety Switch Adjust fixing positon of Safety Switch or replace Safety Switch Defective Spin imer Replace Brake wire is broken Replace Brakewire 6 SERVICE INFORMATION 6 3 TROUBLE SHOOTING TYPICAL FAILURE POSSIBLE CAUSE REPAIR Spinning basket does not stop Brake shoe is worn off or broken Replace brake shoe Brake arm does not move Replace brake frame Brake spring is broken away or elesticity is insuffident Replace brake Spring Excessive noise during spin Machine is not level Weak floor Level the machne Install on a horizontal and stable floor Screw for fixing motor come loose Fix screw Clothes breake into the gap between Tub and Basket Remove clothes 6 4 CHECK POINT AFTER REPAIR After repairi
12. ER 6800 1100006695 PIPE OVERFLOW 230MM 6800 1100006695 PIPE OVERFLOW 230MM 6800 1100019553 FOAM PE 1100X20X2MM MULTIE 6800DLX 1100019553 FOAM PE 1100X20X2MM MULTIE6800DLX J 1100005228 FILTER UNIT MULTIE 6800 APPLIANCES GREY 1100005229 FILTER OVER FLOW 6800 DARK GREY BILL OF MATERIAL 0770 PC 1100005267 PIPE FEEDING PORT SUPPORT6800 1100005267 PIPE FEEDING PORT SUPPORT6800 0790 1 PC 1100042802 CAPNOZZLERUBBERCHNAMULTIEGBOO 110004802 CAPNOZZLE RUBBER CHINA MULTIE 6800 1100005287 SCREW SPECIALTAPPING 1100005287 SCREWSPECALTAPPNG45 doo 1200032259 ASSY BODY BMARINE DIXPLUSVGGREY 1200032396 ASSYBODY B MARINE DLX PLUSPINK FUS 1050 1 PC 1200027867 BODY B MARINE MARINE DLXVG GREY 1200030243 BODY RMARINE MARINEDIXPINK orm NOZZLE MUITE 680 DU 1100019311 COVER NOZZLE MULIE 680004 Jo 1100000922 SCREWSPECIALTAPPING XTB4 12C 1100000922 SCREW SPECIALTAPPING XTB4 12C COVER OUTER TUB MULTIE 6800 LIGHT GREY 1200032232 COVER OUTER TUB MULTIE 6800 PARKER WHITE 1100005281 SCREW BIND TAPPING M4X14 5 6800 1100005281 SCREW BIND TAPPING M4X14 5 6800 LID INNER MULTIE 6800 DLX NATURAL 1200013715 LID INNER MULTIE 6800 DLX NATURAL FLEXIBLE WIRE UNIT MULTIE 6800 DLX 1100019404 FLEXIBLE WIRE UNIT MULTIE 6800 DLX Y 1100019319 SPRING LID HINGE MULTIE 6800 DLX 1100019319 SPRING LID HINGE MULTIE 6800 DLX 1100019324 SWI
13. ER STRIPEMMK200OM 1100009335 POMESTERSTRGMMOQUM HANGER A FEED HOSE MARINE DLX LIGHTGREY 1100049377 HANGER A FEED HOSE MARINE PARKER WHITE 1100005700 SCREWBINDTAPPING 108U 1100006700 50600000000061000 1100054704 FEEDING PORT A SPRING 7 0 1100054704 FEEDING PORT A SPRING 76 LEVER FEEDING PORT SPRING LIGHT GREY 1100054709 LEVER FEEDING PORTSPRING PARKERWHITE O RING FEED HOSE HANGER A MULTIE 6800DLX 1100019317 O RING FEED HOSE HANGER A MULTIE 68000X 1 STICKER EXCESS FLOW MULTIE 6800 1100005300 STICKEREXCESSFLOWMUITIE6800 0920 1100044148 JUNITVAIVE FRAME MULTIE 6800 THREAD LID asm 1100054706 UNILTIMER KNOB SPRING LIGHT GREY TIMER KNOB BODYSPRING 7 OKGLIGHTGREY 1100054711 TMERKNOBBODYSPRINGZOKGPARKERWHTE 1290 PC 1100054708 TIMER KNOB DECO SPRING CROME PLT 1100054708 TIMER KNOB DECO SPRING CROME PLT EH 000 1 1080 1 1130 mo 1 1250 1 um 1 1090 1 1100 0 1 SI OI OI OI OI OO O OI OI 1m c 00 1 31 Experience Change SERVICE 1500254549 39 40 40 40 P
14. Experience Change q VIDEOCON SERVICE MANUAL MODEL SPRING WM VSP70LPW SFK WM VSP70PPW SFK WM VSP70EPW SFK WM VSP70APW SFK SAFETY PRECAUTION DISASSEMBLE POWER CORD BEFORE SERVICING RECONNECT ALL GROUNDING DEVICES IMPORTANT SAFETY NOTICE This service information is intended for individuals possessing adequate background of electrical electronic and mechanical experience Any attempt to repair this appliance may result in personal injury or property damage The manufacturer or seller cannot be responsible for the interpretation of this information nor can it assume any liability in connection with its use b CONTENTS 1 SPECIFICATION 2 PRECAUTION 6 SERVICE INFORMATION 6 1 WIRING DIAGRAM 1 SPECIFICATIONS Min 29 Liters Rated Power Washing Method Roller Coaster Pulsator 25Min Soak Spin Time NO WASH 1 2 1 6 LOAD SPIN 0 5 0 7 AC220V 50Hz LOAD 14 20 Ampere As per Standard Testing Condition Max Water level at over flow level 2 PRECAUTION When performing troubleshooting and part replacement during servicing note the following safety precautions 1 1 Safety Precautions 1 1 1 Use Genuine Parts The components of the washing machine have safety features such as non combustibility and voltage withstanding Therefore always use the same part as suggested by the maker In particular be sure to use only design rated parts in
15. GHT GREY 1200031519 TUB SPIN MULTIE 6800 SA63 LIGHTGREY 1100019014 UNIT COUPLING SHAFT 108 4 METAL 6800 1100019014 UNIT COUPLING SHAFT 108 4 METAL6800 1370 1 PC 1100005270 009011086800_______________ 1 1100005270 8 1100005280 SCREWASSEMBLED 624 10005280 SCREW ASSEMBLED 624 2390 1 PC 1100005226 COVERSPINTUBBOTTOM GBOO 1100005226 COVERSPINTUBBOTTOMGEO0 1400 1 PC 1100005283 SCREWPAN HEAD XSN4 6BNS 6800 1100005283 SCREW PANHEAD XSN4 6BNS6800 0150 1 PC 1200031520 BALANCERSINGLE MULTIE 6800 LIGHT GREY 1200031520 BALANCER SINGLE MULTIE6800 LIGHTGREY BILL OF MATERIAL 000____ 4 PC 1100006700 JSCREWBINDTAPPNGIBU 1100006700 SCREWBNDTAPPMGIU AM 1100040694 UNIT SCREW 673 0 RINGWASHER651 6802 1100040694 UNITSCREW 673 0 RING WASHER 651 6800 Y 1 PC 1100005261 ORNGPULSATORSA63MULTE6800 1100005261 00670900963000060_ ono 1 PC 1100005315 WASHERSPECALOSI 1100005815 020 1 PC 1100005289 SCREWSPECAL SGB0 1100005289 SCREWSPECAL636500 AM 1900032258 ASSUBASE AMARINE DIX PLUSVG GREY 1200032400 ASSYBASEAMARNE DIXPLUSTOPINKFUS f AM 1200031416 ASSYTUBAMARINE DLXPLUS LIGHTGREY 1200032399 ASSYTUB A MARINE PLUS PARKER WHITE AM 1900032259 ASSYBODY B MARINE DIX PLUSVG GREY 1200032396 ASSYBODY BMARINE DLXPLUSPINKFUS AM 1900035223
16. R 592 MULTIE 6800 1100017314 UNTSUSPENSIONSUFFERHOLDERABSAGS Y 1100006698 SCREWSPECIALTAPPING 25A 1100005316 LEADMIRE GREEN SOOMM EARTHMULTIEGOO 1100005279 SCREWEXD 1100005220 1100036791 890 2 PC 1100028631 SchEWMS SPECALTAPPING A35 1100028631 SCREWMSSPECIALTAPPING 435 060 1 PC 1100001089 WASHER SPECHALOB FASS G1 TI 1100001089 WASHERSPECALGOBEABSIGUTL 00 1 5 00191 osoo 1 PC 1100028307 BOTTOM 6800 NATURAL 100008307 CAPTUBBOTTOMMULTIE GBOONATURAL CAPTUB MARINE MARINE DDXLIGHT GREY 1100049381 CAPTUBMARNEPARKERWHTE OO 1 PC 1100005309 WASHER BEARING CASE A 6800 1100005309 WASHER BEARING CASEAMULTIE6800_ PACKING MECHANISM CASE RUBBER MULTIE6800 1100005266 PACKINGMECHANISM CASERUBBER MULTIE6800 0860 1 PC 1100005212 BUSHING SHAFT MULTIE 6800 1100005212 BUSHING SHAFT MULTIE 6800 GEAR BOX ASSYWITH PULLY MULTIE 6800 1100042752 0860 6 PC 1100005285 SCREW SPECIAL TAPPING 514 6800 1100005285 SCREW SPECIALTAPPING 5146800 UNIT BUFFER OUTER BUSH 6800 SA63 1100021349 1100005240 HOLDER A BUFFER MULTIE 6800 1100005240 HOLDERABUFFERMUITIE6800 1100005242 HOSE B FLEXIBLE DRAIN MULTIE 6800 1100005242 HOSE B FLEXIBLEDRAIN MULTIE 6800 1100005264 PACKING CHECK VALVE RUBBER 6800 1100005264 PACKING CHECK VALVE RUBB
17. TCH SAFETY MULTIE 6800 DLX 1100019324 1100005257 LEVER AACTUATING MULTE 6800 1100005257 LEVER AACTUATING MULNIE 6800 1200031522 UDSPINMULTIEGBOD DLX LIGHT GREY 1200032239 UDSPINMULTIEGBOODO PARKER WHITE 1200031523 NSERTSPNLIDMARINETRANSSMOKEGREY 1200032238 NSERTSPINUDMARNETRANSPARENT 1100005299 STICKER CAUTION MULTIE 6800 1100005299 STICKERCAUTONMUIE680 1200035223 JASSYPANELA SPRING7 OKGLGREVECOWASH 1200035224 JASSYPANELASPRING7 OKG PARKERWT ECO Y 1200035156 PANELASPRING70KGW PHGHTGREY 1200035157 PANELASPRING 7 OKGW PPARKER WHITE 1200035162 1200035162 PLATE TIMER SPRING 7 0K6 1100000922 SCREW SPECIAL TAPPING XTB4 12C 1100000922 SSCREWSPECALTAPPINGXTBASC 1100019530 TIMER WASH 40MIN 1SHAFT MECHANICAL DUX 1100019530 TIMER WASH 40MIN 1SHAFT MECHANICAL DLX 1100005781 SCREW BIND TAPPING MAX14 5 6800 1100005281 SCREW BIND TAPPING MAX14 5 6800 1100019531 TIMER SPIN MULTIE 6000 6800 DLX 1100019531 1100028631 SCREW MS SPECIAL TAPPING 435 1100028631 SCREW MS SPECIAL TAPPING 435 1100005714 BUZZER WITHOUT KNOB WITHOUT CASTOR 1100005214 BUZZER WITHOUT KNOB WITHOUT CASTOR Y 1100006701 SCREW BIND TAPPING XTB3 12C SA63 6800 1100006701 SCREWBIND TAPPING XTB3 12C SA63 6800 1200013714 LEVER A DRAIN 6800 DLX 1200013714 LEVER A DRAINMULNIE B0ODIK 110000295 SPRING FLAT50 5MM 6800 1100005295 SPRNGFLATSOSMM 6O 1100009335 POLYEST
18. case of major safety parts identified by the marker 1 1 2 Grounding Connect the grounding wire to the shell plate and bury it under at least 25 cm of earth alternatively connect the ground wire to the appropriate pin on a properly grounded power receptacle Never connect the wire to a telephone line lightning rod or gas pipe 1 2 Servicing Precautions 1 2 1 Observe Warnings Be sure to follow special warning and precautions that are described on part labels and in the owner s manual 1 2 2 Parts Assembly and Wiring Be sure to use insulation material such as tube and tape And be sure to restore all parts and wires to their original position Take special care to avoid contact with sharp edges 1 2 3 Perform Safety Checks after Servicing After servicing check to see thatthe screws parts and wiring are restored to their original positions and check the insulation between the external metals and the socket plug In addition place the washing machine in a level position less than1 one degree to prevent vibration and noise during operations 1 2 4 Insulation Checks Pull out the plug from the power receptacle pour water into the spin tub and then set the timer Check to see that the resistance insulation between the terminals of the plug and the externally exposed metal is greater than1M Ohm Note When it is impossible to perform insulation check with a 500V insulation resi stance tester use other testers for inspection
19. ed Besure to followings after replacing the SPIN BASKET Screw properly theboltwhich holds BRAKE WHEEL to SPIN BASKET otherwise too high fastening may cause breaking the bolt After screw the bolt youmust tighten the nut for secure fixing WARNING Unplug the power cord for the work unnecessary to power on like disassembling Do not hold the plug by a wet hand Failing to unplug may cause an UNPLUG POWER electric shock 15 6 SERVICE INFORMATION 6 2 DISASSEMBLY INFORMATION ITEM HOW TO DISASSEMBLE AND ASSEMBLE DRAWINGS PULSATOR Remove the Cap from Pulsator assy Using ve Fig 1 Screw Driver Fig 1 Unscrew the Pulsator Assy Using ve Screw Driver Fig 1 PULSATOR 2 Remove V BELT from Gear Box Motor Pulley Fig 2 FLEXIBLE WIRE Keeping the SPIN LID at open position remove the ACTUATING LEVER form the FLEXIBLE WIRE PLATE Fig 3 Remove flexible wire plate from tub slot ACTUATING LEVER ZN CAUTION Before starting washing open the faucet and FLEXIBLE WIRE check that the water supply hose joint is not PLATE loose and no water leaks The loose screw or hose joint may cause water WATERLEAKAGE leakage resulting in an unexpected damage 6 SERVICE INFORMATION 6 2 DISASSEMBLY INFORMATION ITEM HOW TO DISASSEMBLE AND ASSEMBLE DRAWINGS
20. f 3 cm or more do not install where there is a threshold and the hose must exceed for T more than 2m V When the drain hose must Do not make the midpart of be positionedat a high the hose than the ends place installthe washing positioned higher machine to a higherplace 4 6 Grounding FIG 1 1 Upon installing grounding make sure if power socket is out of power outlet 1 GROUNDING 2 Grounding should be connected to either metal water supply FER 17 ne pipe or coppergrounding pole deeper than 25cmin the damp ground Fig1 GROUNDING POST FIG 2 OUTLET 3 If water pipe is a plastic no protection is obtained from a possible electric shock GROUNDING TERMINAL 4 1 the power outlet is available with grounding connection GROU D W grounding in the washing machine should be firmly connected to GAS PIPE the connection of the outlet Fig2 5 You should not connect the grounding to the gas pipe because GROUNDING WIRE it will cause an explosion Fig3 6 If the grounding is connected to either telecommunication line FIG 4 or lightning arrest line an extreme hazard is caused therefore no connection should be made to such lines Fig4 GROUNDING WIRE 5 OPERATING INSTRUCTION 5 1 IDENTIFICATION OF PARTS Inlet Hose
21. ich shall not be loosened for no water leaks The loose screw or hose joint may cause water leakage resulting in an unexpected damage 4 INSTALLATION INSTRUCTION 4 1 Installation 4 1 Level Specifications and Wall Clearance Distances 1 Instal the washing machine on a solid and level floor 2 Place menton an inclined weak or rough floor may cause abnormal noise or trembling 3 Place the machine at least 15cm away from the wall 4 2 Install the Washing Machine in well ventilated area Machine and Power socket should be covered from top to avoid rain sunlight or water on machine CUCU IN di UT 4 3 Insert the Power plug firmly into the main power supply f 4 4 Connect the Water supply hose to Tap and Inlet pipe in Panel 4 INSTALLATION INSTRUCTION 4 5 Positioning the Drain Hose 1 When there is no threshold the length of the drain hose should not exceed 3m 2 When it is necessary to connect the drain hose with the drain outlet far away connect the extension hose and ua applicable parts m E z available from CT NN 7777777777 dealers or service centers Do not put the end of the Do not place the hose upto 3 Do not install the drain hose where it must exceed drain hose into the water the floor of the drain outlet over a threshold o
22. me to spin laundry by using 5 minutes timer if you want to set the timer to 2 min or less turn the selector up to the 5 min position and then turn it back to the desired position Note Do not rotate the knobs more then prescribed limits 5 OPERATING INSTRUCTION 5 3 CARE AND MAINTENANCE BE SURE TO REMOVE THE POWER PLUG FROM MAIN POWER SUPPLY BEFORE CLEANING THE MACHINE How to clean the Lint Filter 1 Pull out the lint filter from the lock use fingers to press and pull out at the part of the lint filter s side 1200000050000 2 Rinse the dirt from filter with clean water 3 Set back to the original position Insert the bottom first as shown press filter down and lock the upper lock as shown Cleaning the Wash Tub 1 After washing is complete fill fresh water above the level of Pulsator without adding clothes 2 Run the machine for 1 2 minutes and then turn the Cycle Selector knob to DRAIN position when Pulsator is still rotating 3 When water is completely drained out turn the Cycle Selector knob to WASH RINSE position 4 Finally turn OFF the machine 6 SERVICE INFORMATION 6 1 WIRING DIAGRAM MARINE PLUS KSA 682P WIRING DIAGRAM MODEL SERIES MARINEDLX SPRING 5 6825 PLUS Kose CAPACITY WATER LEVEL Min 29 Ltr SUPPLY 240V 50Hz AC INPUT POWER WASH 350 W SPIN 180 W SIZE INmm L780xW480xH960 NET WEIGHT 23 0 kg
23. ng be sure to make the following trial operation to see if the washer operates normally CheckPoint Inspection amp Judgement 1 Insulation resistance Unplug the cord from the power outlet and turn on all the timers Then measure the insulation resistance between the plug both of 2pins and grounding wire of themachine The measured value should be more than1MOhm In the following case check sufficiently 1 Replace the electrical parts with new ones 2 Used in a moistplace 3 Used more than 5years 2 Safety device Check the full stoptimeof the spin basket Braking time should be as follows Load Normalstoptime Noload Witin7sec Ratedload Within 10sec 3 Safety designated parts Replace withthe designated partsinthecase the used parts are not proper Refer parts inthe parts list 4 Wiring Check tosee ifthe lead wireisproperly connected without looseness or overtension and taping and setting are firmlyperformed 5 Screwsand Nuts Check toseeifthe screws nuts etc are firmly tightened and the screw locks are applied 6 Removal ofuseless matter Check toseeifuseless matters Screws bits ofwire etc are left inside the machine 7 Lekage ofoiland water Check toseeifoilorwater leaks out around bellow spinning gear box motors and connection ofd v case 8 Power cord Check toseeifthe cord the plug the outlet etc are not damaged Do no
24. r Box asm and Tub Move Gear Box asm two or three times right left hand and remove it out Caution in Assembling When assembly be aware not to make error in setting the position of gear box to an original position and set screws 6 SERVICE INFORMATION 6 2 DISASSEMBLY INFORMATION ITEM HOW TO DISASSEMBLE AND ASSEMBLE DRAWINGS FILTER UNIT 1 Pull out the filter unit from over flow filter lock use Fig 1 ASSEMBLY use fingers to press and pull out Fig 1 Over Flow Filter with Filter Unit Fig 2 2 Turn lint filter inside out and rinse the dirt from filter Fig 2 3 Set back to the original position inset the bottom first as shown press down and lock as the arrow Fig 3 6 SERVICE INFORMATION 6 3 TROUBLE SHOOTING TYPICAL FAILURE POSSIBLE CAUSE REPAIR Wash Rinse No agitation or poor agitation Power plug is not connected properly Insert power plug correctly Defective Motor Defective Timer Defective Gear Box Replace Clothes or objects bit in pulsator gap Remove pulsator and check Remove objects Defective mounting of pulsator screw Fixing pulsator Belt loose Adjust the belt tention Too large amout of wash load Take out some clothes Excessive noise during agitation Coin or button between pulsator andtub Remove objects Defective Bearing Case Replace Bearing Case
25. refix the STD code of the state capital SMS SVC to 53030 Keeping products Eco Fit Commited to You Commited to Nature Commited to Service At Videocon service commitment is of utmost priority which is why our dedica tion goes beyond the conventional For us service is not just about keeping products at their operational best but also the beginning of a binding relationship With more than 350 customer care points spread across the country to address your needs we are just a call away Our endeavour is to foster a bigger cause by keeping our products Eco Fit VIDEOCON INDUSTRIES LIMITED Reg Office Videocon Industries Ltd 14 kms Stone Aurangabad Paithan Road Chitegaon 10 Paithan Dist Aurangabad 431 105 India Phone No 02341 251501 02 03 04 Corporate Office Plot No 248 Udyog Vihar Phase 4 Gurgaon 122015 Phone No 0124 4215400 For more details visit us at www videoconworld com For online shopping visit us at www edigiworld com You could write to us at marketing vgmail in For service issues write to us at customercare vgmail in or SMS SVC to 53030
26. rews from BACK COVER andTUB and disassemble it by removing the Snap Locks Fig 1 COVER 2 Remove a plastic bag on Connector part and cut off all wire Fig2 1 1111 NE COVER BACK SCREW Fig 2 PLASTIC BAG N WARNING Unplug the power cord for the work unnecessary to power on like disassembling Do not hold the plug by a wet hand Failing to unplug may cause an UNPLUG POWER electric shock 6 SERVICE INFORMATION 6 2 DISASSEMBLY INFORMATION Item How to Disassemble and Assemble Drawings BASKET 1 OUTER TUB COVER is fitted to BODY B with snap locks Fig 1 To remove OUTER TUB COVER hold it tightly from SPINNING center and PULL upwards Snap locks will disengage from the BODY B Fig 1 SPIN LID Outer Tub OUTER TUB COVER 2 Untighten a nut assembled to the BRAKE WHEEL and turn Fi 2 a bolt to counterclockwise and removeit Fig 2 9 Used tool boxdriver NUT SPIN TUB INSERT BOLT BRAKE WHEEL SPIN MOTOR N NW 3 Lift the SPIN BASKETto upward and remove it from BRAKE WHEEL Fig 3 CAUTION Beware not to loose the WATER CUTTER because it will slide out from SHAFT Bwhen BASKET SPINNING is remov
27. t use table tape with multi wiring 9 Level Installation Check tosee ifthe machine installed horizontally 22 7 EXPLODED VIEW 7 1 PANEL ASSEMBLY e 1240 lan C M 5 1190 1170 1160 0260 1200 0050 1320 0160 1310 1340 1230 1180 p 1330 ERS PASTE ON BODY B 1270 1280 1290 1151 1150 EXPLODED VIEW 7 2 BODY B ASSEMBLY 1100 1140 1110 1090 1080 0050 1070 1120 0050 1250 0050 1060 1050 24 gt Q x LLI M 7 3 TUB ASSEMBLY 1400 0060 1390 0120 0110 1380 1370 0100 0070 1030 0150 0160 0080 0160 0090 0210 0830 0840 1020 0900 0910 1000 1010 0520 0860 0780 0850 0790 0770 0750 0810 0920 1040 N eo e 0800 0760 25 Q Q gt LU N 7 4 BASE ASSEMBLY 0650 0680 0660 0670 0640 0630 e N e 0610 0600 0720 0690 0570 0700 0580 0370 0730 0590 0540 0710 0550 0560 0740 1300 26 7 EXPLODED VIEW 7 5 MAIN LINE ASSY 1 0050 0240 0180 27 7 EXPLODED VIEW 7 6 MAIN LINE ASSY 2
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