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V3435CI_CI Programming and Front Cover Manual.indd

1. SET CLOCK NEXT REGEN w c Jut SET CLOCK NEXT REGEN ATV DAY qi SET CLOCK NEXT REGEN REGEN c5 SET CLOCK NEXT REGEN bbr SET CLOCK REGEN ua veer SET CLOCK RETURN TO NORMAL MODE CI Manual Valve History STEP 1VH Press A and Y simultaneously for three seconds and release Then press A and Y simultaneously and release If screen in step 2VH does not appear in 5 seconds the lock on the valve is activated To unlock press V NEXT A and SET CLOCK in sequence then press A and Y simultaneously for 3 seconds and release Then press A and Y simultaneously and release STEP 2VHP Software version This display shows the software version of the valve Press the NEXT button to go to Step3VH Press REGEN to exit the valve history STEP 3VH Days total since start up This display shows the total days since startup Press the NEXT button to go to Step 4VH Press REGEN to return to previous step STEP 4VH Regenerations total number since start up This display shows the total number of regenerations that have occurred since startup Press the NEXT button to go to Step 5
2. SET CLOCK STEP 5D Volume 63 day usage history This display shows day 1 for yesterday and flashes the volume of water treated yesterday H lt lc H Pressing A will show day 2 which would be the day before DAY gt 5 yesterday and flashes the volume of water treated on that day En Next recen Continue to press A to show the maximum volume of water treated T for the last 63 days If a regeneration occured on the day the word REGEN will also be displayed This display will show dashes if a water meter is not installed Press NEXT at any time to go to Step 6D Press REGEN to return to previous step TME uy STEP 6D Twin Tank Valve Transfer History only displays when n H J JJ ri 1 0F was selected in Step 2CS Use A or Y to scroll through the last IL BB 10 tank transfers NEXT REGEN i iw The first position in the display ranges from 0 to 9 with the lowest number being the most recent transfer The second position in the display will be either A or b If A then the tank with the valve on it was in service if b the tank with the in out head on it was in service The next three digits represent the number of hours ago that the transfer occurred The display alternates with the volume that was treated before the tank transferred Press NEXT at any time to go to Step
3. Selection requires that a connection to MAV or a Clack No Hard Water Bypass Valve is made to the two pin connector labeled MAV located on the printed circuit board If using a MAV the A port of the MAV must be plugged and the valve outlet connected to the B port When set to nHbP the MAV will be driven closed before the first regeneration cycle that is not FILL or SOFTENING or FILTERING and be driven open after the last regeneration cycle that is not FILL NOTE If the control valve enters into an error state during regeneration mode the no hard water bypass valve will remain in its current state until the error is corrected and reset SEMEN Configuring the Control Valve for Separate Source Operation Select SEPS for control operation For separate source operation the three wire communication connector is not used TETTETETT A NAAA YS Selection requires that a connection to a Clack Motorized Alternator Valve MAV is made to the two pin connector labeled MAV located on the printed circuit board The C port of the MAV must be connected to the valve inlet and the A port connected to the separate source used during regeneration The B port must be connected to the feed water supply When set to SEPS the MAV will be driven closed before the first regeneration cycle and be driven open after the last regeneration cycle NOTE If the control valve enters into an error state during regeneration mode the MAV will remain in its current
4. SET CLOCK NEXT REGEN y 4 430 FILL SET CLOCK NEXT REGEN y Step 1S Press NEXT and W simultaneously for 3 seconds and release If screen in Step 2S does not appear in 5 seconds the lock on the valve is activated To unlock press W NEXT A and SET CLOCK in sequence then press NEXT and W simultaneously for 3 seconds and release Step 2S Choose SOFTENING using A or V Press NEXT to go to Step 3S Press REGEN to exit OEM Softener System Setup Step 3S Select the time for the first cycle which in this example is BACKWASH using A or V Press NEXT to go to Step 4S Press REGEN to return to previous step Step 4S Select the time for the second cycle which in this example is dn BRINE using A or V Press NEXT to go to Step 5S Press REGEN to return to previous step NOTE The display will flash between cycle number and time and brine direction dn Step 5S Select the time for the third cycle which in this example is RINSE using A or V Press NEXT to go to Step 6S Press REGEN to return to previous step Step 6S Select the kg or MIN for the fourth cycle which in this example is FILL using A or V When both 2 0 and 2 0L are options in Step 2CS and 2 0 is selected or MIN is selected in Step 12CS FILL is in minutes WS2 valves are shipped from the factory with a refill flow contol of 2 2 gpm 8 3 lpm Press NEXT t
5. 7D Press REGEN to return to previous step SET CLOCK CI Manual STEP 7D 48 MIN SET dock NEXT REGEN TIME TIME Lies 13 gt NEXT REGEN y V Press and hold A and Y buttons for 3 seconds while in Step 8D to reset the MAV drive history in both the retracted and extended piston rod position To view the old MAV drive history data for retracted and extended rod position press and hold SET CLOCK and A while in Step 8D Press NEXT to advance display to the old MAV drive history Alt REGEN TODAY REGEN TODAY SET CLOCK STEP 9D TIME SOFTENING Bid SET CLOCK TIME Sake PEEL NEXT REGEN i V RETURN TO NORMAL MODE TIME ot 30 1101390 time exit Diagnostics Press REGEN to return to previous step gt gt Page 23 STEP 7D Flow rate maximum last seven days The maximum flow rate in liters per minute that occurred in the last seven days will be displayed This display will equal zero if a water meter is not installed Press NEXT to go to Step 8D Press REGEN to return to previous step STEP 8D MAV Drive History in the direction of extended piston rod position Display will not be shown if 1 0T is not selected
6. Ranges from 1 second to 20 minutes Press NEXT to go to exit OEM Filter System Setup Press REGEN to return to previous step Page 18 NEXT REGEN PU SET Em NEXT REGEN STEP 3I H NEXT REGEN i V STEP 41 SET REGEN U DAY SET CLOCK SET CLOCK SET HARDNESS SET HARDNESS SET CLOCK NEXT REGEN STEP 5I SETTIME REGEN eli SET CLOCK NEXT REGEN STEP 6I SETTIME 200 SET as NEXT REGEN RETURN TO NORMAL MODE CI Manual Installer Display Settings STEP 1I Press NEXT and A simultaneously for 3 seconds STEP 2I Hardness Set the amount of influent hardness using A or V This display will not be shown if FILTER is selected in Step 2F OR if oFF or a number was selected in Step 8S Press NEXT to go to step 3I Press REGEN to exit Installer Display Settings Units Available FH FH STEP 3I Hardness 2 If using a mixing valve set the amount of effluent hardness using A or V Range of available values may vary depending on system capacity selected and hardness selected in Step 2I This display will not be shown if FILTER is selected in Step 2F OR oFF or a number was selected in Step 8
7. port and keep open the A port until the error is corrected and reset For Clack Corporation alternator systems using WS1 WS1 25 WS1 WS1 25 WS1 5 WS1 5 and WS2L valves there will be an option to delay the last WS2L Valves two cycles of regeneration only Rinse and Fill This feature splits the regeneration into two portions The first portion of the regeneration will start immediately and all programmed cycles before the Rinse and Fill cycles will be performed After all programmed cycles before Rinse and Fill are completed the control valve will drive to the service position displaying Delayed Rinse Fill Pending When the volume of the on line unit is depleted to 10 of its programmed capacity the SET control valve will be triggered to finish the second portion of the d F regeneration Once Rinse and Fill are completed the valve FILL RINSE will re enter Standby mode until requested to come on line for SEL next recen Service AlV For Clack Corporation alternator systems using the WS2 valve when NEXT is pressed after selecting ALT A or ALT b a display will allow the user to set the amount of pre service rinse time for the stand by tank just prior to returning to service With 1 0T set this same display appears and is set in a similar manner SET CLOCK
8. time set has expired or after the meter stops registering flow whichever comes first Ranges from 1 second to 20 minutes Press NEXT to go to Step 13S Press REGEN to return to previous step Step 13S Set Relay 2 operation using A or V The choices are SET FLY e Set Time on Relay activates after a set time at the beginning of a SET TIME regeneration cycle and then deactivates after a set period of time The an start of regeneration is defined as the first backwash cycle or Dn brine SET CLOCK NEXT REGEN y SET SOFTENING L SET CLOCK NEXT REGEN SET TIME DIEN REMAINING SET CLOCK NEXT cycle whichever comes first e Set L Softening on Relay activates after a set number of liters has been treated and then deactivates after a set period of time or after the meter stops registering flow whichever comes first Set L Softening Regen on Relay activates after a set number of liters have been used while in service or during regeneration and then deactivates after a set period of time or after the meter stops registering flow whichever comes first Error Relay closes whenever the control enters the Error Mode and immediately deactivates when the error mode is exited Set Off If set to Off Steps 14S and 15S will not be shown
9. EN to return to previous step Step 7CS Press A or V until BACKWASH appears Press NEXT to go to Step 8CS Press REGEN PPM SET SET FK NEXT REGEN CLOCK NEXT REGEN SET HARDNESS SET CLOCK NEXT REGEN STEP 7CS SET to return to previous step BACKWASH SET CLOCK NEXT REGEN Step 8CS Press A or V until BRINE appears NOTE Prior to selecting the upflow regeneration SET E dn BRINE SET CLOCK NEXT REGEN i cycle verify that the correct body main piston regenerant piston and stack are being used and that the injector plug s are in the correct location Refer to the Service Manual for drawings and part numbers Press NEXT to go to Step 9CS Press REGEN to return to previous step Step 9CS Press A or V until RINSE appears Press NEXT to go to Step 10CS Press REGEN to SET j RINSE SET CLOCK NEXT REGEN i return to previous step Step 10CS Press A or V until FILL appears Press NEXT to go to Step 11CS Press REGEN to SET Hj FILL SET CLOCK NEXT REGEN y return to previous step Step 11CS Press A or V until END appears Press NEXT to go to Step 12CS Press REGEN to SET 5 End SET CLOCK NEXT REGEN i V A return to previous step Ste
10. EPL PAGE 5 Prior to selecting the upflow regeneration cycle verify that the correct body main piston regenerant piston and stack are being used and that the injector plug s are in the correct location Refer to the Service Manual for drawings and part numbers PAGE 6 Step 3CS New displays Variable meter pulses of 0 1 150 0 PPG can also be selected PAGE 12 Added Steps 10S 15S Relay 1 and 2 operations PAGE 16 Added Steps 9F 14F Relay 1 and 2 operations PAGE 19 New displays for pending MAV operations 11 20 2013 d gt epi E N Step 3CS changed PPG to PPL 1 20 2014 y gt Q Y REN Add relay specifications Page 28 CI Manual Form No V3435Cl 1 20 2014 U S Patents 6 402 944 6 444 127 6 776 901
11. EXT A and SET CLOCK in SET sequence then press A and Y simultaneously for 3 seconds w STEP 2D Days since last regeneration This display shows the days since the last regeneration occurred Press NEXT to go to Step 3D Press REGEN to exit Diagnostics REGEN DAY SET clock NEXT REGEN STEP 3D Volume since last regeneration This display shows the volume of water that has been treated since the last regeneration This display will equal zero if a water meter is not installed Press M SES c q NEXT to go to Step 4D Press REGEN to return to previous step A NEXT seen STEP 4D Volume reserve capacity used for last 7 days If the valve is set up as a softener a meter is installed and Set Volume H ET c V Capacity is set to Auto this display shows 0 day for today and TODAY gt flashes the reserve capacity Pressing A will show day 1 which xim would be yesterday and flashes the reserve capacity used Pressing E A again will show day 2 the day before yesterday and the reserve capacity Keep pressing A to show the capacity for days 3 4 5 and 6 W can be pressed to move backwards in the day series Display does not appear if 1 0T is selected in Step 2CS Press NEXT at any time to go to Step 5D Press REGEN to return to previous step
12. LOCK NEXT REGEN RETURN TO NORMAL MODE y range from 5 to 400 Kg in 5 Kg increments When both 2 0 and 2 0L are options in Step 2CS and 2 0 is selected or MIN is selected in Step 12CS this step is skipped and not active Press NEXT to exit OEM Softener System Setup Press REGEN to return to previous step Page 14 CI Manual Setting Options Table Filters should only use shaded options Volume Regeneration Time D Result Capacity Option Override Reserve capacity automatically estimated AUTO NORMAL o Regeneration occurs when volume capacity falls below the reserve capacity at the next Regen Set Time Reserve capacity automatically estimated AUTO NORMAL Any number Regeneration occurs at the next Regen Set Time when volume capacity falls below the reserve capacity or the specified number of days between regenerations is reached o Regeneration occurs at the next Regen Set Time when volume Reserve capacity automatically estimated ay FF FF FF FF Aa Reserve capacity not automatically estimated y NORMAL Any number Regeneration occurs at the next Regen Set Time when volume number capacity reaches 0 or the specified number of days between regenerations is reached regeneration will not be allowed to be set because regeneration will always occur when AUTO NORMAL on 0 capacity reaches 0 OR OR n Reserve capacity not automatically estimated y NORMAL number capaci
13. NG Kg REGEN Pad S by Pad REGEN FILL RINSE Page 20 CI Manual Regeneration Mode Typically a system is set to regenerate at a time of low water usage An example of a time with TIME au REMAINING low water usage is when a household is asleep If there is a demand for water when the system is REGEN F MIN regenerating untreated water will be used BACKWASH When the system begins to regenerate the display will change to include information about the step of the regeneration process and the time remaining for that step to be completed The system runs through the steps automatically and will reset itself to provide treated water when the regeneration has been completed Manual Regeneration CAPACITY REMAINING Sometimes there is a need to regenerate the system sooner than when the REGEN TODAY will be ug fl amp a A REGEN system calls for it usually referred to as manual regeneration There may displayed if a regeneration TODAY be a period of heavy water usage because of guests or a heavy laundry day is expected Tonight el SET CLOCK To initiate a manual regeneration at the preset delayed regeneration time when the regeneration time option is set to NORMAL or NORMAL on 0 press and release REGEN The words REGEN TODAY will flash on the display to indicate that the sy
14. Press NEXT to go to Step 14S Press REGEN to return to previous step Step 14S Set Relay 2 Actuation Time or Liters using A or V The choices are Relay Actuation Time After the start of a regeneration the amount of time that should pass prior to activating the relay The start of regeneration is defined as the first backwash cycle or Dn brine Up brine cycle whichever comes first Ranges from 1 second to 200 minutes Relay Actuation Liters Relay activates after a set number of Liters has passed through the meter when the valve is in the Service mode Ranges from 1 to 200 Liters Press NEXT to go to Step 15S Press REGEN to return to previous step Step 15S Set Relay 2 Deactivate Time using A or V If Set Time on is selected in Step 13S the relay will deactivate after the time set has expired Ranges from 1 second to 200 minutes If Set L on or Set L Softening Regen on is selected in Step 13S the relay will deactivate after the time set has expired or after the meter stops registering flow whichever comes first Ranges from 1 second to 20 minutes Press NEXT to go to Step 16S Press REGEN to return to previous step Step 16S Set Low Salt Warning using A or V If value is set to E 3 zw OFF no low salt level warning will appear for the user or H L F k F F e a specific value FILL SALT will flash on the display when the t a calculated remaining kg of salt falls below that level Allowable values SET C
15. S Press NEXT to go to Step 4I Press REGEN to return to previous step STEP 4I Day Override When volume capacity is set to oFF sets the number of days between regenerations When volume capacity is set to AUTO or to a number sets the maximum number of days between regenerations If value set to oFF regeneration initiation is based solely on volume used If value is set as a number allowable range from 1 to 28 a regeneration initiation will be called for on that day even if sufficient volume of water were not used to call for a regeneration Set Day Override using A or V number of days between regeneration 1 to 28 or OFF See Setting Options Table for more detail on setup Press NEXT to go to step 5I Press REGEN to return to previous step STEP 5I Next Regeneration Time hour Set the hour of day for regeneration using A or V buttons The default time is 2 00 This display will show REGEN on 0 m if on 0 is selected in Set Regeneration Time Option in OEM Softener System Setup or OEM Filter System Setup Press NEXT to go to step 61 Press REGEN to return to previous step STEP 6I Next Regeneration Time minutes Set the minutes of day for regeneration using A or V This display will not be shown if on 0 is selected in Set Regeneration Time Option in OEM Softener System Setup or OEM Filter System Setup Press NEXT to exit Installer Display Settings Press REGEN to return to previous step To initiate a
16. SET PrE 5 RINSE SET clock NEXT REGEN GW REN DL al a Retracted Extended Valve A in Service Position Valve B in Service Position MAV MAV piston rod Retracted piston rod Extended Note Clack Twin Alternator Operations Twin alternating systems can be programmed with a day override setting combined with the normal volume based regeneration programming A twin alternating system in this configuration will then regenerate based on the volume used or the day override if there is a period of low water usage Twin alternating systems can be programmed as a time clock only based regenerating system In this configuration the days remaining are counted only on the unit that is in service The unit in Stand by Mode only notes days in diagnostics which results in time clock only twin regeneration initiation Twin alternating systems can be programmed for a delayed regeneration time The system will allow an immediate transfer of the MAV to switch tanks and place a fully regenerated unit in service once a unit becomes exhausted The exhausted unit will then be placed into Stand by Mode and allowed to have a delayed regeneration at the pre set time CI Manual Configuring the Control Valve to operate with Clack System Controller Select SYS to link the Co
17. T A and SET CLOCK in sequence then press NEXT and W simultaneously for 3 seconds and release Step 2F Choose FILTERING using A or V Press NEXT to go to Step 3F Press REGEN to exit OEM Filter System Setup Step 3F Select the time for the first cycle which in this example is BACKWASH using A or V Press NEXT to go to Step 4F Press REGEN to return to previous step Step 4F Select the time for the second cycle which in this example is dn BRINE using A or V Press NEXT to go to Step 5F Press REGEN to return to previous step NOTE The display will flash between cycle number and time and brine direction dn Brine Step 5F Select the time for the third cycle which in this example is RINSE using A or V Press NEXT to go to Step 6F Press REGEN to return to previous step Step 6F Select the volume in liters for the fourth cycle which in this example is FILL using A or Y When both 2 0 and 2 0L are options in Step 2CS and 2 0 is selected FILL is in minutes WS2 valves are shipped from the factory with a refill flow control of 2 2 gpm 8 3 Ipm Press NEXT to go to Step 7F Press REGEN to return to previous step Page 16 SET ar NEXT REGEN SET CLOCK SETTIME REGEN O r1 NORMAL o NEXT REGEN SET CLOCK i CI Manual Step 7F Set Volume Capacity using A or V If value is set to oFF regener
18. VH Press REGEN to return to previous step STEP 5VH Volume total used since start up This display shows the total volume of water treated since startup This display will equal zero if a water meter is not installed Press the NEXT button to go to Step 6VH Press REGEN to return to previous step STEP 6VH Error Log This display shows a history of the last 10 errors generated by the control during operation Press the A or V buttons to view each recorded error Press the next button to exit Valve History Press REGEN to return to previous step 3 Values in steps 2VH through 6VH cannot be reset CI Manual Page 25 Page 26 CI Manual CI Manual Page 27 Revision History 1 23 2013 y gt spi Y dPdEL Revisions PAGE 13 Reserve Capacity estimate is based on history of water usage Reserve Capacity estimate is not available with alternator systems or Twin Tank Valve PAGE 20 STEP 5D revised drawing PAGE 21 STEP 8D MAV Drive History in the direction of extended STEP 9D MAV Drive History in the direction of retracted 4 9 2013 gt Q Y un For Valve Type 1 0F press and hold SET and A for about 3 seconds to initiate an exchange of the tank in Service without cycling the regeneration valve After tank switch days remaining and capacity remaining status is retained for each tank until the next regeneration 11 7 2013 y gt ep Y A V3108CI 06BOARD WS1 THRU 2L 2 CI PCB XMEGA R
19. Water Specialist Cl Control Valve Programming and Cover Drawing Manual Page 2 CI Manual CI Manual Page 3 Table of Contents CI Front Cover and Drive Assembly cisco 4 OEM General Instructions diiniita nannte anal 5 OEM Cycle u 6 OEM reir Id A INI 11 setting Options Table 5 2 ter erii e rette ee i UE IO C i i get e tede ade deren 14 OEM Filter System Setup iii a una ie ua 15 Installer Display Settings canilla aiii 18 User Display Settings voii a ds 19 IP ici idioteces 22 Valve History nennen nennen naeh ideen 24 Page 4 CI Manual CI Front Cover and Drive Assembly Drawing No Order No Description Quantity 1 V3175CI 01 WS1CI FRONT COVER ASSEMBLY 1 2 V3107 01 WS1 MOTOR 1 3 V3106 01 WS1 DRIVE BRACKET amp SPRING CLIP 1 4 V3108CI O6BOARD WS1 THRU2L 2 CI PCB XMEGA REPL 1 5 V3110 WS1 DRIVE REDUCING GEAR 12X36 3 6 V3109 WS1 DRIVE GEAR COVER 1 V3186 WS1 AC ADAPTER 120V 12V V3186EU WS1 AC ADAPTER 220 240V 12V EU Not Shown V3186UK WS1 AC ADAPTER 220 240V 12V UK V3186 01 WS1 AC ADAPTER CORD ONLY Not Shown V3178 WS1 DRIVE BACKPLATE 1 ACAdapter US International Relay Specifications 12V DC Relay with a coil resistance not less than Supply Voltage 120 X C 230V AC 80 ohms If mounting relay under the
20. ation will be based solely on the day override set see Installer Display Settings Step 41 or a number regeneration initiation will be based off the value specified in M See Setting Options Table for more detail Press NEXT to go to Step 8F Press REGEN to return to previous step Step 8F Set Regeneration Time Options using A or V If value is set to NORMAL means regeneration will occur at the preset time on 0 means regeneration will occur immediately when the volume capacity reaches O zero or NORMAL on 0 means regeneration will occur at one of the following the preset time when the volume capacity falls below the reserve or the specified number of days between regenerations is reached whichever comes first Or immediately after 10 minutes of no water usage when the volume capacity reaches O zero NORMAL is the default if Step 4CS is set to ALT A or ALT B and NORMAL on 0 is not available On 0 is the default if Step 2CS is set to 1 01 and NORMAL on 0 is not available This step will not appear if Step 7F is set to oFF See Setting Options Table for more detail Press NEXT to go to Step 9F Press REGEN to return to previous step Step 9F Set Relay 1 operation using A or V The choices are Set Time on Relay activates after a set time at the beginning of a SET rLH 4 SET TIME regeneration cycle and then deactivates after a set period of time The on start
21. cover check for proper mounting rey m SU Hz dimensions on the backplate Supply Wiring for Correct On Off Operation Output Voltage ZVAL are PC Board Relay Terminal Block Relay Output Current 500 mA 500 mA RLY 1 Coil COM Coil When replacing the battery align RLY 2 Coil positives and push down to fully seat E Correct E Battery replacement is rientation volt lithium coin cel 9 E Me pun 2032 i Battery Seated PC Board Relay a Terminal Block CI Manual Page 5 OEM General Instructions The control valve offers multiple procedures that allow the valve to be modified to suit the needs of the installation These procedures are e OEM Cycle Sequence e OEM Softener System Setup e OEM Filter System Setup e Installer Display Settings e User Display Settings e Diagnostics e Valve History Once the OEM Cycle Sequence has been set the other procedures can be accessed in any order Details on each of the procedures are provided on the following pages To lock out access to diagnostic and valve history displays and modifications to settings except hardness day override time of regeneration and time of day by anyone but the manufacturer press Y NEXT A and SET CLOCK in sequence after settings are made To unlock so other displays can be viewed and changes can be made press VW NEXT A and SET CLOCK in sequence When in opera
22. de Ranges from 1 to 200 Liters Press NEXT to go to Step 11F Press REGEN to return to previous step Step 11F Set Relay 1 Deactivate Time using A or V e If Set Time on is selected in Step 10S the relay will deactivate after the time set has expired Ranges from 1 second to 200 minutes e If Set Lon or Set L Filtering Regen on is selected in Step 9F the relay will deactivate after the time set has expired or after the meter stops registering flow whichever comes first Ranges from 1 second to 20 minutes Press NEXT to go to Step 12F Press REGEN to return to previous step CI Manual Page 17 Step 12F Set Relay 2 operation using A or V The choices are SET ELE nesiie i SET Set Time on Relay activates after a set time at the beginning of a regeneration cycle and then deactivates after a set period of time The start of regeneration is defined as the first backwash cycle or Dn brine SET CLOCK NEXT REGEN i SET SOFTENING a SET CLOCK NEXT REGEN SET TIME vs REMAINING SET CLOCK NEXT RETURN TO NORMAL MODE i cycle whichever comes first Set L Filtering on Relay activates after a set number of liters has been treated and then deactivates after a set period of time or after the meter stops registering flow whichever comes
23. f time or after the meter stops registering flow whichever comes first Set L Softening Regen on Relay activates after a set number of liters have been used while in service or during regeneration and then deactivates after a set period of time or after the meter stops registering flow whichever comes first Set Off If set to Off Steps 11S and 12S will not be shown Press NEXT to go to Step 11S Press REGEN to return to previous step Step 11S Set Relay 1 Actuation Time or Liters using A or V The choices are Relay Actuation Time After the start of a regeneration the amount of time that should pass prior to activating the relay The start of regeneration is defined as the first backwash cycle or Dn brine cycle whichever comes first Ranges from second to 200 minutes Relay Actuation Liters Relay activates after a set number of Liters has passed through the meter when the valve is in the Service mode Ranges from 1 to 200 Liters Press NEXT to go to Step 12S Press REGEN to return to previous step CI Manual SET TIME a REMAINING IDEA ERIN RANAS SET CLOCK NEXT Page 13 Step 12S Set Relay 1 Deactivate Time using A or V If Set Time on is selected in Step 10S the relay will deactivate after the time set has expired Ranges from 1 second to 200 minutes If Set L on or Set L Softening Regen on is selected in Step 10S the relay will deactivate after the
24. first Set L Filtering Regen on Relay activates after a set number of liters have been used while in service or during regeneration and then deactivates after a set period of time or after the meter stops registering flow whichever comes first Error Relay closes whenever the control enters the Error Mode and immediately deactivates when the error mode is exited Set Off If set to Off Steps 13F and 14F will not be shown Press NEXT to go to Step 13F Press REGEN to return to previous step Step 13F Set Relay 2 Actuation Time or Liters using A or V The choices are Relay Actuation Time After the start of a regeneration the amount of time that should pass prior to activating the relay The start of regeneration is defined as the first backwash cycle or Dn brine cycle whichever comes first Ranges from 1 second to 200 minutes Relay Actuation Liters Relay activates after a set number of Liters has passed through the meter when the valve is in the Service mode Ranges from 1 to 200 Liters Press NEXT to go to Step 14F Press REGEN to return to previous step Step 14F Set Relay 2 Deactivate Time using A or V If Set Time on is selected in Step 13S the relay will deactivate after the time set has expired Ranges from 1 second to 200 minutes If Set L on or Set L Softening Regen on is selected in Step 13S the relay will deactivate after the time set has expired or after the meter stops registering flow whichever comes first
25. g in the brine tank SET REMAINING Kg CESA NEXT REGEN SET REMAINING NOTE Estimate the Kg of salt in the brine tank and add it to the amount of salt added to the brine Kg tank The example at the left would indicate 100 Kg of salt being added to a brine tank that has 20 Kg remaining SET cioe NEXT REGE Step 4US Press SET CLOCK or NEXT to exit Adding Salt SET REMAINING Kg SET cLock NEXT REGE RETURN TO NORMAL MODE Power Loss If the power goes out the system will keep time for 24 hours or until the battery is depleted If a power outage of more than 24 hours occurs the time of day will flash on and off which indicates the time of E rror day should be reset The system will remember the rest If apower outage lasts less then 24 hours and the time of day flashes on and off the time of day should be reset and the non rechargeable battery 4 Ll replaced r1 J Error Message Iu If the word ERROR and a number are alternately flashing on the display contact the OEM for help This indicates that the valve was not able to function properly Page 22 CI Manual Diagnostics STEP 1D Press A and Y simultaneously for three seconds If screen in step 2D does not appear in 5 seconds the lock on the valve is activated To unlock press W N
26. history of water usage Reserve Capacity estimate is not available with alternator systems or Twin Tank Valve CI Manual Page 15 OEM Filter System Setup In OEM Filter System Setup the OEM chooses the time for the cycles selected in OEM Cycle Sequence and specifies other operating parameters for the system The upper and lower limits of the allowable values for the cycles are as follows Fill for all valves except WS2 0 2 to 76 00 Fill for WS2 Valves 0 01 to 99 0 1 to 480 NOTE Fill is in liters except for WS2 Since no time is associated with the END cycle the END cycle will not appear in the OEM Filter System Setup sequence SET CLOCK NEXT REGEN _ ZZ re SET FILTERING SET CLOCK NEXT REGEN T Am SET I MIN BACKWASH SET CLOCK NEXT REGEN il SET ce Bl BRINE SET CLOCK NEXT REGEN pi SET j 4 RINSE SET CLOCK NEXT REGEN T DII SET To FILL SET CLOCK NEXT REGEN i Step 1F Press NEXT and Y simultaneously for 3 seconds and release If screen in Step 2F does not appear in 5 seconds the lock on the valve is activated To unlock press W NEX
27. in Step 2CS and OFF is selected in Step 4CS If the display does appear up to a four digit number will appear after the L which stands for latest and A which stands for average Drive time is measured in 1 100 of a second i e a 17 10 second move is displayed as 1710 Press NEXT at any time to go to Step 9D Press REGEN to return to previous step TIME lt Al ied ans STEP 9D MAV Drive History in the direction of retracted piston rod position Display will not be shown if 1 0T is not selected in Step 2CS and OFF is selected in Step 4CS If the display does appear up to a four digit number will appear after the L which stands for latest and A which stands for average Drive time is measured in 1 100 of a second i e a 17 15 second move is displayed as 1715 Press and hold A and Y for 3 seconds while in Step 9D to reset the MAV drive history in both the extended and retracted piston rod position To view the old MAV drive history data see Step 8D Press the NEXT button at any When desired all programming and all information in Diagnostics may be reset to defaults when the valve is installed in a new location To reset to defaults press NEXT and W buttons simultaneously to go to the Softening Filtering screen Press A and V simultaneously to reset diagnostic values and all programming to defaults Screen will return to User Display Page 24 SET CLOCK NEXT REGEN
28. ing A or V Press NEXT to exit Set Clock Press REGEN to return to previous step NEXT REGEN RETURN TO NORMAL MODE SETTIME SET CLOCK CI Manual Page 21 Salt Remaining or Adding Salt not available for WS2 valves If the Low Salt Warning was activated in the last step of OEM Softener System Setup the following screens will be viewed in the User Display Note The salt used per regeneration setting can be set in increments of 0 05 Kg but the Kg REMAINING screen will round up or down to the closest whole number Kg NEXT REGEN REMAINING SET CLOCK Once the salt remaining has gone below the set point the display will automatically flash Salt Fill SALT FILL NEXT REGEN SET CLOCK When adding salt to the brine tank if the salt remaining feature is activated the following steps must be completed Step 1US Press the NEXT button until SALT appears in the display It does not matter if the SALT display alternates with the Kg REMAINING display SET clock NEXT REGEN AT Step 2US Press SET CLOCK SALT FILL SET CLOCK NEXT REGEN y ATV Step 3US Set Kg REMAINING Use A or Y to adjust the Kg remainin
29. k press W NEXT A and SET CLOCK in sequence then press NEXT and Y simultaneously for 3 seconds and release Then press NEXT and W simultaneously for 3 seconds and release SET clock NEXT REGEN SET CLOCK NEXT REGEN Step 2CS Use A or Y to select 1 0 for WS1 valve 1 25 for WS1 25 valve 1 5 for WS1 5 valve 2 0 for WS2 or 2 0L for a WS2L valve 1 0F for a twin valve Note When using the WS2 valve if 2 0L is set instead of 2 0 when the valve is in regeneration me and the piston drives to the DRAW cycle the piston will stall and generate an error code Clear the il error code by pressing NEXT and REGEN buttons simultaneously until the valve resets then ATV re program valve to proper valve type setting Press NEXT to go to Step 3CS Press REGEN to exit OEM cycle sequence Step 3CS When 2 0 or 2 0L is selected an additional screen will appear It is used to select which size flow meter is to be used with the valve 1 5 2 0 or 3 0 Variable meter pulses of 0 1 150 0 PPL can also be selected Press NEXT to go to Step 4CS Press REGEN to return to previous step When using the WS2 control valve the circuit board software must have meter selection choices of 2 0 and 2 0L The WS2 valve must be set for the 2 0 meter selection during programming If the softwa
30. manual regeneration immediately press and hold the REGEN button for three seconds The system will begin to regenerate immediately The control valve may be stepped through the various regeneration cycles by pressing the REGEN button CI Manual User Display Settings Page 19 CAPACITY General Operation When the system is operating one of five displays may be shown Pressing NEXT will alternate between the displays One SOFTENING REGEN TODAY REMAINING REMAINING DAY SET clock NEXT REGEN of the displays is always the current time of day The second display is one of the following days remaining or volume remaining Days remaining is the number of days left before the system goes through a regeneration cycle Capacity remaining is the cubic meters that will be treated before the system goes through a regeneration cycle The third display shows the current treated water flow rate through the system If 1 0 F is selected in Step 2CS an A in front of the flow rate indicates that the tank with the control valve on it is in service If b is displayed the tank with the in out head is in service The fourth display will show either dP or hold if the dP switch is closed The fifth display shows the kg of salt remaining or flashes SALT fill when the calculated kg of salt falls below a safety level The fifth display will not appear if the valve is a WS2
31. n 0 means regeneration will occur immediately when the volume capacity reaches 0 zero or NORMAL on 0 means regeneration will occur at one of the following the preset time when the volume capacity falls below the reserve or the specified number of days between regenerations is reached whichever comes first or immediately after 10 minutes of no water usage when the volume capacity reaches 0 zero NORMAL is the default if Step 4CS is set to ALT A or ALT b and NORMAL on O is not available On 0 is the default if Step 2CS is set to 1 0 F and NORMAL on 0 is not available This step will not appear if Step 8S is set to off or Step 4CS is set to SYS See Setting Options Table for more detail Press NEXT to go to Step 10S Press REGEN to return to previous step Step 10S Set Relay 1 operation using A or Y The choices are SET r Ly q Set Time on Relay activates after a set time at the beginning of a regeneration cycle and then deactivates after a set period of time The start of regeneration is defined as the first backwash cycle or Dn brine Up SET TIME on SET CLOCK NEXT REGEN y SET TIME PETTITTE NANA SET CLOCK NEXT REGEN brine cycle whichever comes first Set L Softening on Relay activates after a set number of liters has been treated and then deactivates after a set period o
32. nating system once the dP switch is triggered the PC board will display REGEN TODAY and switch tanks immediately At the Delayed Regeneration Time the triggered unit will then regenerate Note For WS1 WS2L control valves programmed for twin alternating if the dP function dPdEL is set the Delayed Rinse and Fill feature is not available HoLd If the dP switch is closed a regeneration will be prevented from occurring while there is switch closure In a twin alternating system the regeneration of a unit can be prevented upon switch closure If the unit depletes the capacity down to zero it will not be allowed to switch tanks to regenerate until the switch is open Note For WS1 WS2L control valves programmed for twin alternating the Delayed Rinse and Fill feature can be set in conjunction with the HoLd if desired Press NEXT to go to Step 6CS Press REGEN to return to previous step Page 10 SET HARDNESS SET HARDNESS i CI Manual Step 6CS Determine the measurement to calculate volumetric capacity The choices are ppm parts per million FH French degrees dH German degrees NOTE If control is going to be used in a filter application none of these settings can be used Press NEXT to go to Step 7CS Press REG
33. nerate one more time at the preset regeneration time For Valve Type 1 01 press and hold SET CLOCK and A for about 3 seconds to initiate an exchange of the tank in Service with out cycling the regeneration valve After tank switch days remaining and capacity remaining status is retained for each tank until the next regeneration Prior to selecting the upflow regeneration cycle verify that the correct body main piston regenerant piston and stack are being used and that the injector plug s are in the correct location Refer to the Service Manual for drawings and part numbers Page 6 CI Manual OEM Cycle Sequence OEM Cycle Sequence instructions allows the OEM to set the order of the cycle The OEM Softener System Setup or the OEM Filter System y P BACKWASH DN BRINE FILL END Setup allow the OEM to set how long cycles will last The OEM may choose up to 9 cycles in any order SOFTENING RINSE UP BRINE OR FILTERING END must be used as the last cycle option The SERVICE cycle should only be used in brine prefill applications The following is an example of how to set a valve so that when regeneration is initiated BACKWASH occurs first dn BRINE occurs second RINSE occurs third and FILL occurs fourth Step 1CS Press NEXT and Y simultaneously for 3 seconds and release Then press NEXT and W simultaneously for 3 seconds and release If screen in Step 2CS does not appear in 5 seconds the lock on the valve is activated To unloc
34. ntrol Valve to the Clack System Controller For communication between the Control Valve and the System Controller a three wire communication cable is required Press NEXT to go to Step 5CS Press REGEN to return to previous step Step 5CS Allows selection of one of the following using A or V NARRA AAN III DIA NANNAN SET CLOCK an outside signal to initiate a regeneration an outside signal to prevent or delay regeneration Selection only matters if a connection is made to the two pin connector labeled DP SWITCH located on the printed circuit board Following is an explanation of the options OFF Feature not used NOTE In a twin alternating system each control must have a separate dP signal or dP switch One dP signal or one dP switch cannot be used for both controls dPon0 If the dP switch is closed for an accumulative time of 2 minutes a regeneration will be signaled to the unit In a twin alternating system the MAV will transition first to switch units so that the signaled unit can start regeneration After the MAV has fully transitioned the regeneration begins immediately Note For WS1 WS2L control valves programmed for twin alternating if the dP function dPonO is set the Delayed Rinse and Fill feature is not available dPdEL If the dP switch is closed for an accumulative time of 2 minutes a regeneration will occur at the scheduled delayed regeneration time In a twin alter
35. o go to Step 7S Press REGEN to return to previous step Page 12 SET CAPACITY vv reser ODIOS SET CLOCK NEXT REGEN y ATV REGEN SET CLOCK SETTIME REGEN NORMAL an U SET CLOCK NEXT REGEN i CI Manual Step 7S Set System Capacity using A or V See chart The System Capacity setting should be based on the volume of resin and Kg of salt fill set in Step 6S When using ppm dH or FH the system capacity and hardness levels entered are used to determine the Volume Capacity Press NEXT to go to Step 8S Press REGEN to return to previous step Kg of CaCO Step 8S Set Volume Capacity using A or V If value is set to AUTO capacity will be automatically calculated and reserve capacity will be automatically estimated oFF regeneration will be based solely on the day override set see Installer Display Settings Step A a number regeneration initiation will be based on the value specified in M5 or If oFF or a number is used hardness display will not be allowed to be set in Installer Display Settings Step 21 amp 31 See Setting Options Table for more detail Press NEXT to go to Step 9S Press REGEN to return to previous step Step 9S Set Regeneration Time Options using A or V If value is set to NORMAL means regeneration will occur at the preset time o
36. of regeneration is defined as the first backwash cycle or Dn brine SET CLOCK NEXT REGEN i SET TIME TEIDE NN SET CLOCK NEXT REGEN ETE METNS SETTME use REMAINING SET CLOCK NEXT REGEN cycle whichever comes first Set L Filtering on Relay activates after a set number of liters has been treated and then deactivates after a set period of time or after the meter stops registering flow whichever comes first Set L Filtering Regen on Relay activates after a set number of liters have been used while in service or during regeneration and then deactivates after a set period of time or after the meter stops registering flow whichever comes first Set Off If set to Off Steps 10F and 11F will not be shown Press NEXT to go to Step 10F Press REGEN to return to previous step Step 10F Set Relay 1 Actuation Time or Liters using A or V The choices are Relay Actuation Time After the start of a regeneration the amount of time that should pass prior to activating the relay The start of regeneration is defined as the first backwash cycle or Dn brine cycle whichever comes first Ranges from 1 second to 200 minutes Relay Actuation Liters Relay activates after a set number of Liters has passed through the meter when the valve is in the Service mo
37. p 12CS Fill Units If set as a softener if Step 2CS is set to 1 5 and FILL is part of the SET Ay FILL SET CLOCK NEXT RETURN TO NORMAL MODE REGEN V A Regeneration Cycle Sequence FILL UNITS of MIN or kg can be selected Press NEXT to exit OEM Cycle Sequence Press REGEN to return to previous step SET MA FILL SET clock NEXT REGEN CI Manual Page 11 OEM Softener System Setup In OEM Softener System Setup the OEM chooses the time for the cycles selected in OEM Cycle Sequence and specifies other operating parameters for the system The upper and lower limits of the allowable values for the cycles are as follows Units up Brine combination of brining and slow rinse 1 to 180 Fill for 1 1 25 1 5 and 2 0L 0 05 to 90 00 Fill for WS2 valves or WS1 5 set to MIN 0 1 to 99 0 1 to 480 Since no time is associated with the END cycle the END cycle will not appear in the OEM Softener System Setup sequence SET CLOCK NEXT REGEI LIT SET SOFTENING SET CLOCK NEXT REGEN SET BACKWASH SET CLOCK NEXT H MIN REGEN i Am SET E BD BRINE SET CLOCK NEXT REGEN y SET d MIN RINSE
38. re version does not have both the 2 0 and 2 0L selections consult your equipment supplier for a replacement circuit board When using the WS2L valve with older version software that does not have both 2 0 and 2 0L selection choices the valve must be set to 2 0 if using a 2 meter or 1 5 if using a 1 5 meter during programming If a WS2L valve is being used with newer version software that has both 2 0 and 2 0L selection choices the valve must be set for 2 0L during programming CI Manual Page 7 TOS Step 4CS Allows selection of one of the following using A or V T the Control Valve to have no hard water bypass H 3 ml H the Control Valve to act as an alternator or e PLI EEE e the Control Valve to have a separate source during the regeneration cycle or mm the Control Valve to operate with the Clack System Controller al ALY Select OFF when none of these features are used This display will not appear if 1 0T was selected in Step 2CS Only use Clack No Hard Water Bypass Valves or Clack Motorized Alternating Valves MAV with these selections Clack No Hard Water Bypass Valves 1 or 1 25 V3070FF or V3070FM are not designed to be used with the alternator or separate source functions Configuring the Control Valve for No Hard Water Bypass Operation Select nHbP for control operation For no hard water bypass operation the three wire communication connector is not used PUPTULEDTENNANANANAN
39. set up as a filter or if the Set Low Salt Warning is set to off see last step in OEM Softener System Setup The user can scroll between the displays as desired If the system has called for a regeneration that will occur at the preset time of regeneration the words REGEN TODAY will appear on the display REGEN TODAY will Flash if a regeneration is expected Tonight ATV SET CLOCK REGEN TIME SOFTENING REGEN TODAY 635 NEXT SET CLOCK REGEN NEXT SET CLOCK L MIN REGEN y ATV REGEN Hold NEXT SET CLOCK REGEN i ATV If a water meter is installed the word Softening or Filtering flashes on the display when water is being treated i e water is flowing through the system SALT 4 gt SET CLOCK NEXT REGEN In Alternator Systems when a unit is waiting to initiate the first cycle step of regeneration REGEN Pndg is displayed STbY is displayed in Alternator Systems when a valve is in Standby state REGEN Pndg FILL RINSE is displayed whenever a zero capacity tank has transferred to an off line state and is currently waiting to initiate the second portion of a regeneration cycle Viewed only when Delayed Rinse and Fill is set to ON REMAINI
40. state until the error is corrected and reset Selecting the Control Valve to act as an alternator Software Rev Level 320 0 and higher Use 3 wire Interconnect Cable for all communication between units Software Rev Level 319 5 and lower Use 2 wire Interconnect Cables for twin alternators with independent flow meters Prior to starting the programming steps connect the interconnect cable to each control valve board s three pin connector labeled COMM CABLE Also connect the meter cord to either control valve to the three pin connector labeled METER OOOO Softener Valve Programming Steps Set to ALTA gt Set to ALT b OEM Cycle S Step 4CS du oo oe MAN is alee Connect ALT b valve to the MAV s B port No Dan ep en ae en connections between the ALT b valve and the two pin connector labeled DRIVE on the ALT Mide A valve MACC i Step 7S Set Volume Capacity Set Volume Capacity tad Li Step 8S Set to AUTO Set to AUTO Setup Softener System n Setup Step 9S Set regeneration time option to on 0 Set regeneration time option to on 0 NIC od Step 4I Set Day Over ride to oFF Set Day Over ride to oFF Page 8 CI Manual If set up for a filter in Step 7F set Volume Capacity in MP in Step 8F select Regeneration Time Option on 0 and in Step 4I select Day Override oFF NOTE If the control valve is in an error state during regeneration mode the MAV will close the B
41. stem will regenerate at the preset delayed regeneration time If you pressed the REGEN button in error pressing the button again will cancel the request Note If the regeneration time option is set to on 0 there is no set delayed regeneration time so REGEN TODAY will not activate if REGEN button is pressed To initiate a manual regeneration immediately press and hold the REGEN button for three seconds The system will begin to regenerate immediately The request cannot be cancelled Note For softeners if brine tank does not contain salt fill with salt and wait at least two hours before regenerating Set Time of Day The user can also set the time of day Time of day should only need to be set after power outages lasting more than 24 hours if the battery has been depleted and a power outage occurs or when daylight saving time begins or ends If a power outage lasting more than 24 hours occurs the time of day will flash on and off which indicates the time of day should be reset If a power outage lasts less then 24 hours and the time of day flashes on and off the time of day should be reset and the non rechargeable battery replaced STEP 1U Press SET CLOCK NEXT REGEN SET CLOCK STEP 2U Current Time hour Set the hour of the day using A or V Press NEXT to go to SETTIME Step 3U d NEXT rece STEP 3U Current Time minutes Set the minutes of the day us
42. tion normal user displays such as time of day volume remaining before regeneration present flow rate or days remaining before regeneration are shown When stepping through a procedure if no buttons are pressed within five minutes the display returns to a normal user display Any changes made prior to the five minute time out are incorporated To quickly exit OEM Softener Setup OEM Filter Setup Installer Display Settings Diagnostics or Valve History press SET CLOCK Any changes made prior to the exit are incorporated When desired all programming and all information in Diagnostics may be reset to defaults when the valve is installed in a new location To reset to defaults press NEXT and V simultaneously to go to the Softening Filtering screen Press A and V simultaneously to reset diagnostic values and all programming to defaults Screen will return to User Display Sometimes it is desirable to have the valve initiate and complete two regenerations within 24 hours and then return to the preset regeneration procedure It is possible to do a double regeneration if the control valve is set to NORMAL or NORMAL on 0 in OEM Softener System Setup or OEM Filter System Setup To do a double regeneration 1 Press the REGEN button once REGEN TODAY will flash on the display 2 Press and hold the REGEN button for three seconds until the valve regeneration initiates Once the valve has completed the immediate regeneration the valve will rege
43. ty reaches 0 Reserve capacity not automatically estimated oFF NORMAL Any number Regeneration occurs at the next Regen Set Time when the specified number of days between regenerations is reached ORI Reserve capacity NOT automatically estimated Regeneration occurs immediately when volume capacity reaches 0 Time of AUTO on 0 o E e eee volume capacity reaches 0 Reserve capacity NOT automatically estimated Any ber on 0 OFF Regeneration occurs immediately when volume capacity reaches 0 Time of regeneration will not be allowed to be set because regeneration will always occur on 0 R Regeneration occurs when volume capacity falls below the reserve capacity at the next Regen Set Time or regeneration occurs after 10 minutes of no water usage when volume Reserve capacity automatically estimated Regeneration occurs at the next Regen Set Time when volume capacity falls below the AUTO NORMALon0 Any number 5 aan pens be dine u reserve capacity or the specified number of days between regenerations is reached or regeneration occurs after 10 minutes of no water usage when volume capacity reaches 0 Reserve capacity not automatically estimated An Regeneration occurs at the next Regen Set Time when the specified number of days y NORMAL on 0 Any number amp EOD 8 P y number between regenerations is reached or regeneration occurs after 10 minutes of no water usage when volume capacity reaches 0 Reserve Capacity estimate is based on