Clack WS1CS-1.25 Manual - Vibrant Water Purification Systems
Contents
1. Drawing No Order No Description Quantity 1 V3175 01 WS1 FRONT COVER ASY 1 2 V3107 01 WSI MOTOR 1 3 V3106 01 WSI DRIVE BRACKET amp SPRING CLIP 1 4 V3108CS 01 WS1 125 CS PC W BAT 1 5 V3110 WS1 DRIVE REDUCING GEAR 12X36 3 6 V3109 WS1 DRIVE GEAR COVER 1 V3002 WS1 DRIVE ASY n Not Shown V3186 WS1 AC ADAPTER 110V 12V 1 AC Adapter US International Supply Voltage 120 VAC 230V AC Supply Frequency 60 Hz 50 Hz Output Voltage 12 VAC 12 VAC Output Current 500 mA 500 mA When replacing the battery align Correct positives and push down to fully seat Battery lt Battery replacement is Orienta 3 volt lithium coin cell tion type 2032 WS1CS amp WS1 25CS Manual Page 17 WSICS Drive Cap Assembly Downflow Piston Upflow Piston Regenerant Piston and Spacer Stack Assembly 1 2 3 a b 8 V3I05 O ring 215 Distributor Tube V3001 WS1 Body ASY Downflow nm V3011 01 WS1 Piston Upflow ASY V3001 02 WS1 Mixing Valve Body ASY Not Shown 1 V3001UP WS1 Body ASY Upflow V3001 02UP WS1 Mixing Valve Body Upflow ASY V3013 WS1 Mixing Valve ASY V3011 is labeled with DN and V3011 01 is labeled with UP Note The regenerant piston is not used in backwash only applications Black Plug Page 18 WS1CS amp WS1 25CS Manual WS1 25CS Drive Cap Assembly Downflow Piston Upflow Piston Regenerant Piston and Spacer2. FP See Setting Options Table for more detail on setup Press NEXT to go to step 4I Press REGEN to return to previous step STEP 4I Next Regeneration Time hour Set the hour of day for regeneration using V or A buttons AM PM toggles after 12 The default time is 2 00 a m This display will show REGEN on 0 GAL if on 0 is selected in Step 8S or Step 7F Press NEXT to go to step 5I Press REGEN to return to previous step STEP 5I Next Regeneration Time minutes Set the minutes of day for regeneration us ing V or A buttons This display will not be shown if on 0 is selected in Step 8S or Step TF Press NEXT to exit Installer Display Settings Press REGEN to return to previous step SET ur A V REGEN To initiate a manual regeneration immediately press and hold the REGEN button for CLOCK N I three seconds The system will begin to regenerate immediately The control valve may be stepped through the various regeneration cycles by pressing the REGEN button RETURN TO E y TE NORMAL MODE User Display Settings General Operation CAPACITY REMAINING REMAINING When the system is operating one of two displays will SOFTENING r1 be shown Pressing NEXT will alternate between the REGEN D GAL OR displays One of the displays is always the current time TODAY DAY of day The second display is on
3. SET CLOCK REGEN STEP 3I crock NEXT N MV REGEN d SETTIME a crock Next N REGEN i SETTINE REGEN eu WS1CS amp WS1 25CS Manual Installer Display Settings STEP 1I Press NEXT and A simultaneously for 3 seconds STEP 2I Hardness Set the amount of hardness in grains of hardness as calcium carbonate per gallon using the W or A buttons The default is 20 with value ranges from 1 to 150 in 1 grain increments Note The grains per gallon can be increased if soluble iron needs to be reduced This display will show nA if FILTER is selected in Step 2F or if AUTO is not selected in Step 7S Press NEXT to go to step 3I Press REGEN to exit Installer Display Settings STEP 3I Day Override When gallon capacity is set to off sets the number of days between regenerations When gallon capacity is set to AUTO or to a number sets the maximum number of days between regenerations If value set to oFF regeneration initiation is based solely on gallons used If value is set as a number allowable range from 1 to 28 a regeneration initiation will be called for on that day even if sufficient number of gallons were not used to call for a regeneration Set Day Override using V or A buttons number of days between regeneration 1 to 28 or
4. Fast Rinse Backwash Fast Rinse P80 Downflow 8 8 N A N A P81 Downflow 12 6 N A N A P82 Downflow 14 8 N A N A P83 Downflow 14 10 N A N A P84 Downflow 16 10 N A N A P85 Downflow 18 10 N A N A P86 Downflow 20 10 N A N A P90 Downflow 8 6 10 8 P91 Downflow 12 6 12 10 Note For non regenerant filters 1 The regenerant piston is removed 2 injector plugs are installed in both the UP and DN holes under the injector cap WS1CS amp WS1 25CS Manual Page 7 Table 7 DIR Time Clock Options DIR me Reserve Capacity Softener Backwash Gallon Clock Regenerant Only Loses em EM Automatically calculated aa Auto If desired enter a value less Any than estimated poem E Number Farm Automatically calculated Any Number If desired enter a value less Any Number Any than estimated number m oe None m wm umet uu NUN The control valve with a water meter can be set for Demand Initiated Regeneration DIR only Time Clock operation only or DIR and Time Clock which ever comes first depending upon what settings are selected for Day Override and Gallon Capacity See Table 7 If a control valve does not contain a meter the valve can only act as a time clock and day override should be set to any number and gallon capacity should be set to off For DIR Softeners there are two options for setting the Gallons Capacity The Gallons Capacity is automatically calculated if set to AUTO Reserve Capacity is automaticall
5. Stack Assemblies Drawing No Order No Description Quantity la V3430 WS1 5 Spacer Stack Assembly i 1b V3005 WSI Spacer Stack Assembly 2 V3004 Drive Cap Assembly 1 3 V3178 WS1 Drive Back Plate 1 4a V3407 WS1 5 Piston Downflow Assembly 4b V3011 01 WSI Piston Upflow Assembly 5 V3174 WSI Regenerant Piston 1 V3135 O ring 228 1 7 V3180 O ring 337 1 g V3358 O ring 219 Distributor tube opening 1 32 i V3357 O ring 218 Distributor tube opening 32mm V3020 WS1 25 Body Assembly Downflow Distributor tube opening 1 32 V3020 01 WS1 25 Mixing Valve Body Downflow Asy Distributor tube opening 1 32 Net Show V3020 02 WS1 25 Body Assembly Downflow Distributor tube opening 32mm i V3020 03 WS1 25 Mixing Valve Body Downflow Asy Distributor tube opening 32mm V3020UP WS1 25 Body Assembly Upflow Distributor tube opening 1 32 V3020 02UP WS1 25 Body Assembly Upflow Distributor tube opening 32mm Note The regenerant piston is not used in backwash only applications Grey Plug on all WS1 25 bodies Grey Ring Grey Distributor O ring retainer 9 Only for valves that have a 32mm Distributor Tube Opening WS1CS amp WS1 25CS Manual Page 19 WS1 amp WS1 25 Identification Figure WSI with 1 050 Distributor Tube Opening Identification Spacer Color Grey x 1 25 v Black Plug Note The WS1 downflow piston is a solid amber color The WS1 upflow piston i
6. CS amp WS1 25CS Manual Page 11 OEM Filter System Setup This is a quick reference setup procedure See OEM Filter System Setup Detail for more information on available settings ie NEXT A V REGEN STEP 1F Press NEXT and Y simultaneously for 3 seconds If screen in step 2F does not appear in 5 seconds the lock on the valve is activated To unlock press W NEXT A and i SET CLOCK in sequence then press NEXT and W simultaneously for 3 seconds SET STEP 2F Choose Filtering using W or A buttons Press NEXT to go to step 3F Press FILTERING REGEN to exit OEM Filter System Setup SET A NEXT N REGEN STEP 3F Set Refill option using V or A buttons e PoST to refill the brine tank after the final rinse or e PrE to refill the brine tank two hours before the regeneration time set Press NEXT to go to step 4F Press REGEN to return to previous step croc Next N REGEN STEP 4F Program code Enter the desired program code from Table 2 Table 5 or Table 6 Prior to selecting a Program Code verify the correct valve body main piston regenerant r1 r1 piston and stack are being used and that the injector or injector plug s are in the correct Lf locations See Compliance Table in WS1 and WS1 25 Drawings and Service Manual Press NEXT to go to Step 5F Press REGEN to return to previous step SET S
7. ES REFER TO THE WS1 AND WS1 25 DRAWINGS AND SERVICE MANUAL Page 4 WS1CS amp WS1 25CS Manual Control Valve Function and Cycles of Operation This glass filled Noryl or equivalent fully automatic control valve is designed as the primary control center to direct and regulate all cycles of a water softener or filter When the WSICS or WS1 25 control valve is manufactured as a softener the control valve can be ordered to perform downflow or upflow regeneration When the WSICS or WS1 25CS control valve is set up as a filter the control valve can be set to perform downflow regeneration or simply backwash The control valve can be set to regenerate on demand consumption of a predetermined amount of water and or as a time clock passage of a particular number of days The control valve can be set so that a softener can meet the Water Quality Association WQA Standard S100 or NSF ANSI Standard 44 efficiency rating It is not recommended to change control valves from downflow to upflow brining or vice versa in the field The valve bodies for downflow and upflow are unique to the regeneration type and and should not be interchanged A mismatch of valve body and regeneration piston will result in hard water bypass during service The control valve is compatible with a variety of regenerants and resin cleaners The control valve is capable of routing the flow of water in the necessary paths to regenerate or backwash water treatment systems The injector
8. ET clock NEXT A STEP 5F Enter oFF if regenerant is not used i e backwash only or enter the refill SET volume in gallons using V or A buttons Press NEXT to go to step 6F Press REGEN to r1 GAL return to previous step SET CLOCK E A V eee STEP 6F Set Gallons Capacity using V or A buttons e oFF regeneration based on day override or number of gallons 20 to 50 000 See Setting Options Table for more detail Press NEXT to go to step 7F Press REGEN to return to previous step croc Next N REGEN m uu db STEP 7F Set Regeneration Time Option using V or A buttons e NORMAL means regeneration will occur at the preset time SETTIME on 0 means regeneration will occur immediately when the gallons capacity reaches RS j 1 0 zero or REGEN L J Li NORMAL on 0 means regeneration will occur at one of the following NORMAL the preset time when the specified number of days between regenerations is SET reached or EE T A V e after 10 minutes of no water usage when the gallon capacity reaches 0 zero See Setting Options Table for more detail Press NEXT to exit OEM Filter System Setup RETURN TO Press REGEN to return to previous step NORMAL MODE Page 12 SET CLOCK SET HARDNESS rer A b4
9. L s SET the preset time when the gallons capacity falls below the reserve or the specified number of dock NEXT A V REGEN days between regenerations is reached whichever comes first or i e after 10 minutes of no water usage when the gallon capacity reaches 0 zero RETURN TO See Setting Options Table for more detail Press NEXT to exit OEM Softener System NORMAL Setup Press REGEN to return to previous step MODE Page 10 Volume Capacity AUTO AUTO Any number OFF Any number AUTO Any number AUTO AUTO number Se WS1CS amp WS1 25CS Manual Setting Options Table Filters should only use shaded options Regeneration D Result Time Option Override v number number n number NORMAL on 0 number ay FF E FF E FF Reserve capacity automatically estimated Regeneration occurs when volume capacity falls below the reserve capacity at the next Regen Set Time Reserve capacity automatically estimated Regeneration occurs at the next Regen Set Time when volume capacity falls below the reserve capacity or the specified number of days between regenerations is reached Reserve capacity not automatically estimated Regeneration occurs at the next Regen Set Time when volume capacity reaches 0 Reserve capacity not automatically estimated Regeneration occurs at the next Regen Set Time when the specified number of days between regenerations is reached Reserve capacity not aut
10. NT A REGEN SET CAPACITY c fT REGEN SET clock NEXT A STEP 5S Enter the ion exchange capacity in grains of hardness as calcium carbonate for the system based on test data using V or A buttons Press NEXT to go to Step 6S Press REGEN to return to previous step STEP 6S Enter the pounds of salt per regeneration using W or A buttons Press NEXT to SET LBS go to Step 7S Press REGEN to return to previous step REGEN g D SET IX J REGEN STEP 7S Set Gallons Capacity using V or A buttons Crock e AUTO reserve capacity automatically estimated and gallons capacity automatically calculated from grains capacity and water hardness SET e OFF regeneration based on day override or J l E r1 GAL number of gallons 20 to 50 000 REGEN LJ J LJ See Setting Options Table for more detail Press NEXT to go to Step 8S Press REGEN to return to previous step croc Next Regen i STEP 8S Set Regeneration Time Option using V or A buttons SETTIME NORMAL means regeneration will occur at the preset time P on 0 means regeneration will occur immediately when the gallons capacity reaches REGEN L1 l1 O zero or NORMAL on 0 means regeneration will occur at one of the following NORMA
11. Pressing and holding the REGEN button for approximately 3 seconds will immediately start the regeneration The user cannot cancel this request except by resetting the control by pressing NEXT and REGEN buttons simultaneously for 3 seconds A unique feature of this control valve is the ability to display actual water usage for the last 63 days The values are initially stored as This means the value is unknown As days pass values are stored as 0 for no flow or the actual number of gallons The counting of the gallons starts at the regeneration time If no regeneration time can be set i e when the valve is set for immediate regeneration the counting of gallons starts at 12 a m Day 1 is yesterday day 2 the day before yesterday etc As new values are added the oldest history disappears Another unique feature is that the valve automatically calculates a reserve capacity when set up as a softener with Gallons Capacity set to AUTO and the Regeneration Time Option set to Normal or Normal on 0 The actual reserve capacity is compared to the gallons capacity remaining immediately prior to the preset regeneration time A regeneration will occur if the actual reserve capacity is less than the gallons capacity remaining The actual reserve capacity is calculated by using the estimated reserve capacity and adjusting it up or down for actual usage The estimated reserve capacity for a given day of the week is the maxim
12. Water Specialist 1 Control Valve Series Model WS1CS 1 25 Control Valve Series Model WS1 25CS Operation and Instruction Manual for OEM Only Please Note This operation and instruction manual is for the training of the OEM and for the OEM to use to train their customers This document is not to be used as the complete system manual WS1CS amp WS1 25CS Manual Page 3 Table of Contents Control Valve Function and Cycles of Operation riasenie rennen nnns 4 OEM General InStr ctionS ecciesie ences oett qve teta ee etta E etae vene Slide vae vare dde eno eve icis 8 OEM Softener System Setup e ei i eie ae ten b Ra p Co e ie pelo R nae e eo xe pa indue 9 Setting Options Tables E 10 OEM Filter System Setup ai a qe i aa apa EOS Re REA FIR Eae e E e I Re SA 11 Installer Display Settings itio teret tee ettet ttr bn ca E eau Vea dente eR Ve NA eda 12 UTD DEVON UIDI 12 IEPGDIID Cc 14 Valve HIStory DR 15 CS Front Cover and Drive Assembly eee ertet tee rci vete tuve e dee et Ve ani t ea v ied 16 WSICS Drive Cap Asy Pistons and Spacer Stack Assembly irisi 17 WS1 25CS Drive Cap Asy Pistons and Spacer Stack Asy ssssssessssssseeeeeeee eene nennen nenne 18 WS and WS1 25 Identification Figute 5 3 c ae notae cr ode i er de pliego 19 FOR INFORMATION COMMON TO ALL 1 amp 1 25 CONTROL VALV
13. ater when the regeneration has been completed Manual Regeneration Sometimes there is a need to regenerate the system sooner than when the system calls for it usually referred to as manual regeneration There may be a period of heavy CAPACITY REMAINING water usage because of guests or a heavy laundry day REGEN TODAY will r1 Flash if a regeneration GAL REGEN Lj TODAY is expected Tonight To initiate a manual regeneration at the preset delayed regeneration time when the regeneration time option is set to NORMAL or amp z B x SET NEXT a REGEN NORMAL on 0 press and release REGEN The words REGEN CLOCK V TODAY will flash on the display to indicate that the system will regenerate at the preset delayed regeneration time If you pressed the REGEN button in error pressing the button again will cancel the request Note If the regeneration time option is set to on 0 there is no set delayed regeneration time so REGEN TODAY will not activate if REGEN button is pressed To initiate a manual regeneration immediately press and hold the REGEN button for three seconds The system will begin to regenerate immediately The request cannot be cancelled Note For softeners if brine tank does not contain salt fill with salt and wait at least two hours before regenerating Set Time of Da NEXT A V REGEN The user can also set the time o
14. ation in Diagnostics may be reset to zero when the valve is installed in a new location To reset to zero press NEXT and V buttons simultaneously to go to the Service OEM screen and release Press V and A simultaneously to reset diagnostic values to zero Screen will return to user display WS1CS amp WS1 25CS Manual Page 15 STEP 1VH SET NEXT REGEN EE A V Valve History y STEP 1VH Press V and A simultaneously for three seconds and release Then P press V and A simultaneously and release If screen in step 2VH does not appear in SET 5 seconds the lock on the valve is activated To unlock press V NEXT A and SET crock NEXT REGEN CLOCK in sequence then press W and A simultaneously for 3 seconds and release Then press W and A simultaneously and release STEP 2VH Software Version This display shows the software version of the valve Press the NEXT button to go to Step 3VH Press REGEN to exit Valve History L TI LMI STEP 3VH Flow rate maximum since startup This display shows the maximum flow rate in gallons per minute that has occurred since startup This display will equal SEC next V REGEN TNR CLOCK zero if a water meter is not installed Press the NEXT button to go to Step 4VH Press ag REGEN to return to previous step STEP 4VH Gallons total used since start up This display shows t
15. e of the following days SET v7 SET e M MN NEXT REGEN NEXT REGEN remaining or gallons remaining Days remaining is the CLOCK ALY ELDER AV number of days left before the system goes through a regeneration cycle Capacity remaining is the number of l gallons that will be treated before the system goes through TIME a regeneration cycle The user can scroll between the REGEN TODAY will ra hJ 5 n i i i i REGEN displays as desired show if a regeneration TODAY is expected Tonight If the system has called for a regeneration that will occur E NEXT A REGEN at the preset time of regeneration the words REGEN TODAY will appear on the display When water is being treated i e water is flowing through the system the word Softening or Filtering flashes on the display if a water meter is installed WS1CS amp WS1 25CS Manual Page 13 g Bee BACKWASH Regeneration Mode Typically a system is set to regenerate at a time of low water usage An example of a time with low water usage is when a household is asleep If there is a demand for water when the system is regenerating untreated water will be used When the system begins to regenerate the display will change to include information about the step of the regeneration process and the time remaining for that step to be completed The system runs through the steps automatically and will reset itself to provide treated w
16. f day Time of day should only need to be set after power CLOCK outages lasting more than 8 hours if the battery has been depleted and a power outage occurs or when daylight saving time begins or ends If a power outage lasting more than 8 SETTIME hours occurs the time of day will flash on and off which indicates the time of day should hJ 0 PAN be reset If a power outage lasts less than 8 hours and the time of day flashes on and off the time of day should be reset and the battery replaced SET uer N REGEN oe AV STEP 1U Press SET CLOCK SET TIME STEP 2U Current Time hour Set the hour of the day using V or A buttons AM PM 645 2i toggles after 12 Press NEXT to go to step 3U STEP 3U Current Time minutes Set the minutes of the day using W or A buttons Press SET i i cioe NEXT A V REGEN NEXT to exit Set Clock Press REGEN to return to previous step Power Loss If the power goes out the system will keep time for up to 8 hours or until the battery is depleted If a power outage of more than 8 hours occurs the time of day will flash on and off which indicates the time of day should be reset The system will remember the rest If a power outage lasts less than 8 hours and the time of day flashes on and off the non rechargeable battery should be replaced Error Message If the word ERROR and a number are a
17. he time of day should be reset and the non rechargeable battery should be replaced Table 1 shows the order of the cycles when the valve is set up as a softener The OEM has the option of having the regenerant refill after the rinse cycle or have the regenerant prefill before regeneration If the OEM chooses to have the regenerant prefill before regeneration the prefill starts two hours before the regeneration time set During the 2 hour period in which the brine is being made treated softened water is still available For example regeneration time 2 00 am prefill option selected downflow softener Fill occurs at 12 00 a m start of backwash cycle occurs at 2 00 a m Tables 2 and 3 show the length of the cycles when different program codes are selected Table 1 Regeneration Cycles Softening WSICS amp WS1 25CS WSICS amp WS125CS WSICS amp WS1 25CS WSICS amp WS1 25CS Downflow Regenerant Downflow Regenerant Upflow Regenerant Upflow Regenerant Refill After Rinse Prefill Refill After Rinse Prefill I Cycle Backwash I Cycle Fill 1 Cycle Regenerate I Cycle Fill 2 Cycle Regenerate 2 Cycle Service 2 Cycle Backwash 2 4 Cycle Service 3 Cycle Second 3 Cycle Backwash 3 Cycle Rinse 3 Cycle Regenerate Backwash 4 Cycle Regenerate 4 Cycle Fill Dissolve 4 Cycle Backwash 4 Cycle Rinse 5 Cycle Second 5 Cycle Service 5 Cycle Rinse 5 Cycle Fill Dissolve Backwash 6 Cycle Service 6 Cycle Service 6 Cycle Ri
18. he total gallons treated since startup This display will equal zero if a water meter is not installed Press the NEXT button to go to Step 5VH Press REGEN to return to previous step e 5e 4 a REGEN ET next A CLOCK STEP 5VH Days total since start up This display shows the total days since l startup Press the NEXT button to go to Step 6VH Press REGEN to return to previous step c q D SE STEP 6VH Regenerations total number since start up This display shows the total x1000 number of regenerations that have occurred since startup Press the NEXT button to E V nn go to Step 7VH Press REGEN to return to previous step i STEP 7VH Error Log This display shows a history of the last 10 errors generated by the control during operation Press the W or A buttons to review each error 71 rl recorded Press the NEXT button to exit Valve History Press REGEN to return to LJ previous step DAY SET E7 chock NExT N _ REGEN 275 aE SET clock NEXT REGEN E uu crock NEXT V REGEN RETURN TO NORMAL MODE m 48 5 Values in steps 3VH through 7VH cannot be reset Page 16 WS1CS amp WS1 25CS Manual CS Front Cover and Drive Assembly
19. lternately flashing on the display contact the OEM for help This indicates that the valve was not able to function properly Error Hite Page 14 P 1D crock NEXT A V REGEN a REGEN c DAY crock Next V REGEN i STEP 3D 342 REGEN crock NET V Regen i STEP 4D DAY H h crock Next A REGEN L STEP 5D DAY H crock Nexr V REGEN i STEP 6D EB MIN croc NET N Regen i STEP 7D ITa IL 7 croc Next V REGEN 1 STEP 8D s x1000 croc Next VI REGEN i STEP 9D Hi crock Next V REGEN I IS P 10D REGEN g croc Next N AZ REGEN i RETURN TO NORMAL MODE WS1CS amp WS1 25CS Manual Diagnostics STEP 1D Press V and A simultaneously for three seconds If screen in step 2D does not appear in 5 seconds the lock on the valve is activated To unlock press W NEXT A and SET CLOCK in sequence then press A and V simultaneously for 3 seconds STEP 2D Days since last regeneration This display shows the days since the last regeneration occurred Press the NEXT button t
20. nse 7 Cycle Service Second Backwash is optional Noryl is a trademark of General Electric WS1CS amp WS1 25CS Manual Table 2 Downflow Softener Program Codes for WS1CS or WS1 25CS Program Main Piston 1 Brine Slow 2 5 Fast Code Backwash Rinse Backwash Rinse P1 Down Flow 3 40 3 3 P2 Down Flow 3 45 3 3 P3 Down Flow 4 45 4 3 P4 Down Flow 4 60 4 3 P5 Down Flow 5 60 4 4 P6 Down Flow 5 60 5 4 P7 Down Flow 6 45 4 3 P8 Down Flow 6 60 5 4 P9 Down Flow 6 60 6 5 P10 Down Flow 7 50 5 4 Pll Down Flow 7 60 6 6 P12 Down Flow Y 65 7 7 P13 Down Flow 8 45 5 4 P14 Down Flow 8 60 6 6 P15 Down Flow 8 60 8 8 P16 Down Flow 8 65 8 6 P17 Down Flow 8 65 8 7 P18 Down Flow 8 75 8 5 P19 Down Flow 9 50 5 5 P20 Down Flow 9 60 5 4 P21 Down Flow 9 65 8 5 P22 Down Flow 10 45 4 4 P23 Down Flow 10 60 5 4 P24 Down Flow 10 65 8 8 P25 Down Flow 10 65 6 5 P26 Down Flow 10 75 7 5 P27 Down Flow 12 45 4 4 P28 Down Flow 12 60 6 4 P29 Down Flow 12 60 8 8 P30 Down Flow 12 65 6 6 P31 Down Flow 12 65 8 8 P32 Down Flow 12 65 12 8 P33 Down Flow 12 75 6 6 P34 Down Flow 14 45 5 4 P35 Down Flow 14 60 6 5 P36 Down Flow 14 60 8 8 P37 Down Flow 14 65 7 6 P38 Down Flow 14 65 8 8 P39 Down Flow 14 65 12 8 P40 Down Flow 14 75 8 7 P41 Down Flow 16 60 7 5 P42 Down Flow 16 65 8 6 P43 Down Flow 16 65 8 8 P44 Down Fl
21. o go to Step 3D Press REGEN to exit Diagnostics STEP 3D Gallons since last regeneration This display shows the number of gallons that have been treated since the last regeneration This display will equal zero if a water meter is not installed Press the NEXT button to go to Step 4D Press REGEN to return to previous step STEP 4D Gallons reserve capacity used for last 7 days If the valve is set up as a softener a meter is installed and Set Gallons Capacity is set to Auto this ER display shows 0 day for today and flashes the reserve capacity Pressing the A button will show day 1 which would be yesterday and flashes the reserve capacity used Pressing the A button again will show day 2 the day before yesterday and the reserve capacity Keep pressing the A button to show the gallons for days 3 4 5 and 6 The W button can be pressed to move backwards in the day series Press the NEXT button at any time to go to Step 5D Press REGEN to return to previous step 15 STEP 5D Gallons 63 day usage history This display shows day 1 for yesterday and flashes the number of gallons treated yesterday Pressing the A button will show day 2 which would be the day before yesterday and flashes the number of gallons treated on that day Continue to press the A button to show the maximum number of gallons treated for the last 63 days This display will show dashes if a water meter is not installed Pre
22. omatically estimated Regeneration occurs at the next Regen Set Time when volume capacity reaches 0 or the specified number of days between regenerations is reached Reserve capacity not automatically estimated Regeneration occurs immediately when volume capacity reaches 0 Time of regeneration will not be allowed to be set because regeneration will always occur when volume capacity reaches 0 Reserve capacity not automatically estimated Regeneration occurs immediately when volume capacity reaches 0 Time of regeneration will not be allowed to be set because regeneration will always occur on 0 Reserve capacity automatically estimated Regeneration occurs when volume capacity falls below the reserve capacity at the next Regen Set Time or regeneration occurs after 10 minutes of no water usage when volume capacity reaches 0 Reserve capacity automatically estimated Regeneration occurs at the next Regen Set Time when volume capacity falls below the reserve capacity or the specified number of days between regenerations is reached or regeneration occurs after 10 minutes of no water usage when volume capacity reaches 0 Reserve capacity not automatically estimated Regeneration occurs at the next Regen Set Time when the specified number of days between regenerations is reached or regeneration occurs after 10 minutes of no water usage when volume capacity reaches 0 Reserve capacity estimate is based on history of water usage WS1
23. ow 16 65 12 8 P45 Down Flow 16 75 9 7 P50 Down Flow 6 45 3 3 P51 Down Flow 8 60 8 4 P52 Down Flow 8 T3 10 6 Page 5 Table 4 shows the order of the cycles when the valve is set up as a filter If the control valve is set to regenerate for a filter the OEM has the option of having the regenerant refill after the rinse cycle or have the regenerant prefill before regeneration If the OEM chooses to have the regenerant prefill before regeneration the prefill starts two hours before the regeneration time set During the 2 hour period in which the regenerant is being made treated water is still available For example regeneration time 2 00 am prefill option selected downflow filter Fill occurs at 12 00 a m start of backwash cycle occurs at 2 00 a m When the control valve is used as a non regenerating filter the OEM has the option to specify one backwash or two backwashes If two backwashes are specified two rinses occur Tables 5 and 6 show the length of the cycles when the valve is set up as a filter When used as a non regenerating filter the downflow piston must be installed the regenerant piston removed injector plugs must be installed in both the DN and UP injector locations and the refill elbow must be replaced with a refill port plug NOTE The program codes listed on this page and the following page should be used only as a guideline Any program code listed can be applied to a softener or fil
24. pressed within five minutes the display returns to a normal user display Any changes made prior to the five minute time out are incorporated The one exception is current flow rate display under the diagnostic procedure The current flow rate display has a 30 minute time out feature To quickly exit OEM Softener Setup OEM Filter Setup Installer Display Settings Diagnostic or Valve History press SET CLOCK Any changes made prior to the exit are incorporated When desired all information in Diagnostics may be reset to zero when the valve is installed in a new location To reset to zero press NEXT and V buttons simultaneously to go to the Service OEM 1 screen and release Press A and V simultaneously to reset diagnostic values to zero Screen will return to User Display Sometimes it is desirable to have the valve initiate and complete two regenerations within 24 hours and then return to the preset regeneration procedure It is possible to do a double regeneration if the control valve is set to NORMAL or NORMAL on 0 in Step 8S or Step 7F To do a double regeneration 1 Press the REGEN button once REGEN TODAY will flash on the display 2 Press and hold the REGEN button for three seconds until the valve regeneration initiates Once the valve has completed the immediate regeneration the valve will regenerate one more time at the preset regeneration time WS1CS amp WS1 25CS Manual Page 9 OEM Softener System Set
25. regulates the flow of brine or other regenerants The control valve regulates the flow rates for backwashing rinsing and the replenishing of treated water into a regenerant tank when applicable The control valve uses no traditional fasteners e g screws instead clips threaded caps and nuts and snap type latches are used Caps and nuts only need to be firmly hand tightened because radial seals are used Tools required to service the valve include one small blade screw driver one large blade screw driver pliers and a pair of hands A plastic wrench is available which eliminates the need for screwdrivers and pliers Disassembly for servicing takes much less time than comparable products currently on the market Control valve installation is made easy because the distributor tube can be cut 4 above to 4 below the top of tank thread The distributor tube is held in place by an o ring seal and the control valve also has a bayonet lock feature for upper distributor baskets The AC adapter power pack comes with a 15 foot power cord and is designed for use with the control valve The AC adapter power pack is for dry location use only The control valve remembers all settings for up to 8 hours if the power goes out and the battery is not depleted After 8 hours the only item that needs to be reset is the time of day other values are permanently stored in the nonvolatile memory If a power loss lasts less than 8 hours and the time flashes on and off t
26. s black and amber WS1 25 with 1 32 Distributor Tube Opening Identification Down flow and Backwash Spacer Color Black 1 5 Grey Plug Upflow Spacer Color Grey Note The WS1 downflow piston is a solid amber color The WSI upflow piston is black and amber WS1 25 with 32mm Distributor Tube Opening Identification Down flow and Backwash Spacer Color Black AW tg Grey Plug Grey Distributor O ring Retainer Upflow Spacer Color Grey Note The WS1 downflow piston is a solid amber color The WSI upflow piston is black and amber Page 20 WS1CS amp WS1 25CS Manual Revision History 4 2 2009 PAGE 5 Added P50 P52 Program Codes 10 6 2011 PAGE 3 TOC WS1 25CS Drive Cap Asy Pistons and Spacer Stack Asy PAGE 4 Added or the WS1 25 removed The WS1 25 control valve is only available in downflow regeneration PAGE 6 Added Table 3 Upflow Softener Program Codes for WS1CS or WS1 25CS PAGE 9 Step 4S Removed the Note PAGE 18 New Table and Drawing Added WS1 25CS upflow information PAGE 19 Modified Drawings Added WS1 25CS upflow information Form No V3115CS 10 6 2011
27. ss the NEXT button at any time to go to Step 6D Press REGEN to return to previous step STEP 6D Flow rate current Turn the water on at one or more taps in the building The flow rate in gallons per minute will be displayed If flow stops the value will fall to zero in a few seconds This display will equal zero if a water meter is not installed Press the NEXT button to go to Step 7D Press REGEN to return to previous step STEP 7D Flow rate maximum last seven days The maximum flow rate in gallons per minute that occurred in the last seven days will be displayed This display will equal zero if a water meter is not installed Press the NEXT button to go to Step 8D Press REGEN to return to previous step STEP 8D Gallons total used since last reset The total number of gallons used since last reset will be displayed This display will equal zero if a water meter is not installed Press the NEXT button to go to Step 9D Press REGEN to return to previous step STEP 9D Days total number since last reset The total number of days the control valve has been in service since last reset will be displayed Press the NEXT button to go to Step 10D Press REGEN to return to previous step STEP 10D Regenerations total number since last reset The total number of regenerations that have occurred since last reset will be displayed Press the NEXT button to exit Diagnostics Press REGEN to return to previous step When desired all inform
28. ter application for WS1CS valves Page 6 WS1CS amp WS1 25CS Manual Table 3 Upflow Softener Program Codes for WS1CS or WS1 25CS Program Main Brine Slow 2 Fast Code Piston Backwash Rinse Backwash Rinse P60 Upflow N A 45 6 4 P61 Upflow N A 45 8 6 P62 Upflow N A 60 10 6 P63 Upflow N A 60 12 8 P64 Upflow N A 75 10 6 P65 Upflow N A 75 12 8 Table 4 Regeneration Cycles Filtering for WS1CS or WS1 25CS Downflow Downflow Regenerant Prefill No Regenerant Regenerant Refill After Rinse Cycle Backwash I Cycle Fill Cycle Backwash 2 Cycle Regenerate 24 Cycle Service 2 Cycle Rinse 3 Cycle Second Backwash 3 Cycle Backwash 3 Cycle Second Backwash 4 Cycle Rinse 4 Cycle Regenerate 4 Cycle Second Rinse 5 Cycle Fill 5 Cycle Second Backwash 5 Cycle Service 6 Cycle Service 6 Cycle Rinse 7 Cycle Service Second Backwash is optional in some Program Codes Table 5 Regenerating Filter Program Codes for WS1CS or WS1 25CS Program Main Piston 1 Brine 25 Fast Code Backwash Slow Backwash Rinse Rinse P70 Downflow 6 20 6 6 P71 Downflow 12 10 N A 12 P72 Downflow 4 50 N A 4 P73 Downflow 10 50 N A 6 P74 Downflow 12 60 N A 10 P75 Downflow 12 75 N A 10 Table 6 Non Regenerant Filter Program Codes for WS1CS or WS1 25CS Program Main Piston 1 De 225 Code Backwash
29. um value stored for the last three non trivial water usages i e more than 20 gallons day in seven day intervals See Installer Display Settings Step 3I OEM Softener Setup Step 7S and OEM Filter Setup Step 6F for explanations of Day Override and Gallon Capacity Day Override and Gallon Capacity can not both be set to oFF at the same time Page 8 WS1CS amp WS1 25CS Manual OEM General Instructions The control valve offers multiple procedures that allow the valve to be modified to suit the needs of the installation These procedures are e OEM Softener Setup e OEM Filter Setup e Installer Displays amp Settings e User Displays amp Settings e Diagnostics e Valve History These procedures can be accessed in any order Details on each of the procedures are provided on the following pages At the discretion of the manufacturer the field technician can access all settings To lock out access to diagnostic and valve history displays and modifications to settings except hardness day override time of regeneration and time of day by anyone but the manufacturer press W NEXT A and SET CLOCK in sequence after settings are made To unlock so other displays can be viewed and changes can be made press W NEXT A and SET CLOCK in sequence When in operation normal user displays such as time of day gallons remaining or days remaining before regeneration are shown When stepping through a procedure if no buttons are
30. up SET NEXT REGEN bos s CLOCK A V This is a quick reference setup procedure See OEM Softener System Setup Detail for more ii ud information on available settings STEP 2S ae STEP 1S Press NEXT and W buttons simultaneously for 3 seconds If screen in step 2S does not appear in 5 seconds the lock on the valve is activated To unlock press W NEXT A and SET CLOCK in sequence then press NEXT and W simultaneously for 3 seconds EUM NEXT A V REGEN STEP 2S Choose Softening using V or A buttons Press NEXT to go to Step 3S Press REGEN to exit OEM Softener System Setup a STEP 3S Set Refill option using V or A buttons REGEN D r1 D p e PoST to refill the brine tank after the final rinse or Li J e PrE to refill the brine tank two hours before the regeneration time set FILL Press NEXT to go to Step 4S Press REGEN to return to previous step SET 7 dox V V REGEN STEP 4S Program Code Enter the desired program code from Table 2 or Table 3 r1 I Prior to selecting a Program Code verify the correct valve body main piston regenerant piston and stack are being used and that the injector or injector plug s are in the correct locations See Compliance Table in WS1 and WS1 25 Drawings and Service Manual Press NEXT to go to Step 5S Press REGEN to return to previous step SET SET crock
31. y estimated based on water usage if AUTO is used The other option is to set the Gallons Capacity to a specific number If a specific number is set reserve capacity is zero unless the value is manually set i e the manufacturer intentionally sets the gallon capacity number below the calculated capacity of the system The control valve can also be set to regenerate immediately or at the next regeneration time by changing the Regeneration Time Option There are three choices for settings 1l NORMAL means regeneration will occur at the preset regeneration time 2 on 0 means regeneration will occur when the gallons capacity reaches zero 3 NORMAL and on 0 means the regeneration will occur at the preset regeneration time unless the gallons capacity reaches zero If the gallons capacity reaches zero the regeneration will begin 10 minutes after no water usage The user can initiate manual regeneration The user has the option to request the manual regeneration at the delayed regeneration time or to have the regeneration occur immediately 1 Pressing and releasing the REGEN button Regen Today will flash on the display and the regeneration will occur at the delayed regeneration time The user can cancel the request by pressing and releasing the REGEN button This method of manually initiating regeneration is not allowed when the system is set to on 0 i e immediately regenerate when the gallon capacity reaches zero 2
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