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AQT-285 Manual - aquatroltech.com

1. Item No Quantity Part No Description 1 1 A19339 Spacer 2 1 A16436 Piston Rod 3 1 A66121F End Plug Assembly 4 1 A16092 Piston 5 6 A16638 01 Seal 6 6 A16101 Spacer 7 1 A16250 Valve Body 1 Adapter Base 1 Seal 2 Bolt 8 1 D L F C 9 1 A60366 XX Drain Connector 10 1 A15413 Brine Valve Connector 11 1 A14801 Nozzle 12 2 A02051F Screw 13 1 A11893 Injector Cover 14 1 10229 Injector Cover Gasket 15 1 A14803 Injector Screen 16 1 A17777 Injector 17 1 14802 Injector Throat 18 2 A02053F Bolt 19 1 A17996 Air Disperser 20 1 A14805 Injector Body Gasket 21 1 A28531F Seal 22 1 A28551F Adapter Base 23 1 A16455 O Ring 24 1 A13577 O Ring 25 2 A10692 Bolt 26 1 A28557 1F Filter Piston 27 1 A19298 01 No Hard Water Bypass Piston Assembly Page 13 Control Drive Assembly CONTROL VALVES Page 14 CONTROL VALVES Control Drive Assembly Parts List Item No Quantity Part No Description 1 1 A11838 Power Cord 2 1 13547 Strain Relief 3 1 A13200F Timer 13200 12 day 4 1 A07012F Strain Relief 5 2 10302 Insulator 6 2 A10218 Switch 7 2 14923 Screw 8 1 A10621 Connecting Link 9 1 A10909 Connecting Link Pin 10 1 A12576 Drive Cam 11 2 A10338 Pin 12 1 A13366 Pin 13 8 A10872 Screw 14 2 A02056F Screw 15 1 A10774 Bracket 16 1 A19041F Cov
2. 285 POWERFLO SERIES AQUAT RO CONTROL VALVES SERVICE MANUAL TABLE CONTENTS General Residential Installation Valve Start up Setting Procedures Regeneration Cycle Program Setting Procedures Water Conditioner Flow Diagrams Dimensional Drawings Meter Assembly and Parts List Control Valve Assembly Control Valve Assembly Parts List Control Drive Assembly Control Drive Assembly Parts List 1600 Brine System Assembly and Parts List 1700 Brine System Assembly and Parts List Troubleshooting Wiring Diagram Installation Drawings Notes AQUAT ROL CONTROL VALVES AQUATROL Box 2235 Chino Hills CA 91709 USA O U 11 12 13 14 15 16 17 18 20 21 22 ANCOULU NT SO General Residential CONTROL VALVES Installation Water Pressure Minimum 25 PSI Electrical Supply Uninterrupted AC Check voltage compatibility Existing Free of any deposits or build ups inside pipes Softener Locate close to drain and connect according to plumbing codes Bypass Valves Always provide for bypass valve if unit is not eguipped with one CAUTION Do not exceed 120 PSI water pressure Do not exceed 100 F water temperature Do not subject unit to freezing conditions Installation Instructions 1 249v Ur gt 10 11 Place the softener tank where you want to install the unit making sure the unit is level and on a firm base Maximum 4 feet apart for twin units All plumbin
3. CONTROL VALVES AQUATROL PO Box 2235 Chino Hills CA 91709 USA
4. A14801 XXC Injector Nozzle 13 1 10229 Injector Cover Gasket 14 1 A11893 Injector Cover 15 2 A02051F Screw 16 1 A14803 Screen 17 1 A17777 Injector Body 18 1 14802 Injector Throat 19 1 A14805 Injector Cover Gasket Page 17 Troubleshooting Problems Cause amp Corrections CONTROL VALVES Problem 1 Softener fails to regenerate Cause A Electrical service to unit has been interrupted Correction A Assure permanent electrical service check fuse plug pull chain or switch B Timer is defective B Replace timer C Power failure C Reset time of day 2 Hard water A By pass valve is open A Close by pass valve B No salt in brine tank B Add salt to brine tank and maintain salt level above water level C Injector screen plugged C Clean injector screen D Insufficient water flowing into brine tank D Check brine tank fill time and clean brine line flow control if plugged E Hot water tank hardness E Repeated flushing of the hot water tanks required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal Valve Leak G Replace seals and spacers and or piston H Service Adapter did not return to service H Check drive motor and switch 3 Unit used too much salt A Improper salt setting A Check salt usage and salt set
5. Adjust Regeneration Time 1 Disconnect the power source 2 Locate the three screws behind the manual regeneration knob by pushing the white button in and rotating the 24 hour dial until each screw appears in the cut out portion of the manual regeneration knob 3 Loosen each screw slightly to release the pressure on the time plate from the 24 hour gear 4 Locate the regeneration time pointer on the inside of the 24 hour dial in the cut out 5 the plate so the desired regeneration time aligns next to the raised arrow 6 Push the white button in and rotate the 24 hour dial Tighten each of the three screws 7 Pushthe white button and locate the pointer one more time to ensure the desired regeneration time is correct 8 Resetthe time of day and restore power to the unit IMPORTANT SALT LEVEL MUST ALWAYS BE ABOVE WATER LEVEL IN BRINE TANK Page4 INDICATOR CONTROL VALVES 24 HOUR GEAR MANUAL REGENERATION KNOB TO SET TIME 2 PRESS WHITE BUTTON AND TURN LARGE DIAL UNTIL TIMEIS AT ARROW TO MANUALLY START SERVICE POINTER POSITION WHITETIME SKIPPER WHEEL SET BUTTON SHOWS EVERY OTHER DAY REGENERATION POINTER SCREW TO SET TIME OF DAY PRESS WHITE BUTTON AND TURM LARGE DIAL UNTIL CYCLE TURN KNOB CLOCKWISE 13200 ADJUSTABLE REGENERATION TIMER ANCOULU NT SO 285 Delay CONTROL VALVES Timer Setting Procedures 24 HOUR GE
6. group of pins on the program wheel determines the length of time that your water conditioner will rapid rinse 2 min per pin To change the length of refill time add or remove pins at the higher numbered end of this section as required The number of pins times two equals the rapid rinse time in minutes How To Change The Length Of Brine Tank Refill Time The second group of holes in the program wheel determines the length of time that your water conditioner will refill the brine tank 2 min per hole To change the length of refill time move the two pins at the end of the second group of holes as required The regeneration cycle is complete when the outer microswitch is tripped by the two pin set at the end of the brine tank refill section The program wheel however will continue to rotate until the inner micro switch drops into the notch on the program wheel Page 6 CONTROL VALVES Water Conditioner Flow Diagrams Salt Level Brine Tank Brine Level lt Air Check Salt Level Brine Tank Brine Level Air Check 1 Service Position Hard water enters unit at valve inlet and flows down through the mineral in the mineral tank Conditioned water enters center tube through the bottom distributor then flows up through the center tube around the piston and out the outlet of the valve 2 Backwash Position Hard water enters un
7. knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set for only on half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line Immediate Regeneration Times These timers do not have a 24 hour gear Setting the gallons on the program wheel and manual regeneration procedure are the same as previous instructions Page 5 Regeneration Cycle ACTILUAT SO Program Setting Procedures CONTROL VALVES BRINE amp RINSE PIN STORAGE PROGRAM SECTION WHEEL FOR 2 MIN PER HOLE ERR AR CONTROL OF Xem REGENERATION LEON PR CYCLE a 23 3 RAPID RINSE B SECTION 3 E 2 MIN PER PIN B5 x Su 2 BRINE TANK REFILL 90055055092 SECTION 2MIN PERPIN 2 MIN PER HOLE RESET How Set The Regeneration Cycle Program The regeneration cycle program on your water conditioner has been factory preset however portions of the cycle or program may be lengthened or shortened in time to suit local conditions A 13200 amp A 13100 Series Timers To expose cycle program wheel grasp timer in upper left hand corner and p
8. stop If it does not replace timer Reason Meter is not measuring flow Correction Check meter with meter checker Page 19 Wiring ANCOULO NT Diagrams CONTROL VALVES smooth EN 8 ribbed 5 5 white brown 4 ES brown blue A 3 blue E black re 1 re J black System 4 Immediate Delayed Regeneration Valve Wiring TM Time Motor VDM Valve Drive Motor SW1 Timer Homing Switch sw2 Timer Program Switch sw3 Valve Homing Switch sw4 Valve Step Switch SW5 Brine Cam Switch THCAM Timer Homing Cam TPCAM Timer Program CAM HCAM Valve Homing Cam SCAM Valve Step Cam BVCAM Brine Valve Cam Note 1 Single tank time clock meter delayed or meter immediate regeneration 2 Valve shown in service position Page 20 Installation lt J 0 lt gt gt Drawings 1939 4uej 545 ing NI 33010 5 TVANVIN u313lN NYL NIS3H 4INITNIVHO 0805 3 04 INIT 38134 21 AQUAT ROL CONTROL VALVES NOTES Page 22 AQUAT ROL CONTROL VALVES NOTES Page 23 www aquatroltech com
9. AR MANUAL REGENERATION KNOB TO SET TIME OF DAY PRESS WHITE BUTTON AND TO MANUALLY START CYCLE TURN KNOB CLOCKWISE To set meter capacity rotate manual knob 1 360 revolution to PROGRAM set the gallons WHEEL SERVICE POSITION INDICATOR WHITE TIME SET BUTTON i WHITE DOT GALLONS LABEL Immediate regeneration timers do not have 24 hour gear No time of day can he set Typical Programming Procedure Calculate the gallon capacity of the system subtract the necessary reserve requirement and set the gallons required by lifting the gallon dial and rotating it so that the number of gallons required is aligned with the white dot on the program wheel gear Release and check for firm engagement with gear Note To set meter capacity at initial start up either 1 Rotate the manual regeneration knob one full revolution or 2 Rotate the program wheel manual clockwise and align white dot with capacity arrow This procedure must be followed any time the program wheel setting is changed How To Set The Time Of Day Press and hold the white button in to disengage the drive gear Turn the large gear until the actual time of say is opposite of the time of day pointer Release the white button to again engage the drive gear How To Manually Regenerate Your Water Conditioner At Any Time Turn the manual regeneration knob clockwise one click This slight movement of the manual regeneration
10. er 17 1 A19042F Plate Cover 18 1 A12777 Brine Valve Cam 19 1 A11826 Brine Valve Bracket 20 1 A10769 Motor 21 1 A19001F Back Plate 22 2 A19043F Plate Plug Small 23 2 A19044 Plate Plug Middle 24 4 A02103 Screw 25 1 A19045 Plate Plug Big 26 1 A19048 Screw Cap Page 15 1600 System LKOUNT SO Assembly 8 Parts List CONTROL VALVES Item No Ouantity Part No Description 1 1 A10250 Retaining Ring 2 1 10249 Spring 3 1 66122 Stem Assembly 4 1 A11749 Stem Guide 5 1 A16051F Brine Valve Body 6 1 A11982 O Ring 7 1 A16054F End Plug Brine Valve 8 1 BLFC Button 9 1 A56015F Brine Dispenser 10 1 A10328 Fitting Elbow 11 1 A66124F Brine Tube 12 1 A11893 Injector Cover 13 2 A02060F Screw 14 1 A10229 Injector Cover Gasket 15 1 Injector Nozzle 16 1 Injector Throat 17 1 A56059F Screen 18 1 A16001F Injector Body 19 1 A14805 Injector Cover Gasket Page 16 CONTROL VALVES 1700 Brine System Assembly amp Parts List 0 49 E Item No Quantity Part No Description 1 1 A 66164F Brine valve cap assembly 2 1 A10250 Retaining Ring 3 1 A04003F Washer 4 1 A15310 Spring 5 1 A66128F Brine Stem Assembly 6 1 A17053F Brine Valve Body 7 1 13201 O Ring 8 1 A17055F End Plug Brine Valve 9 1 BLFC Button 10 1 A15413 Fitting Elbow 11 1 A66160F Brine Tube 12 1
11. es Use electrical conduit if applicable See Wiring Diagram section for more information Plug into power supply 285 Timer Setting Procedures How To Set Days On Which Water Conditioner Is To Regenerate Rotate the skipper wheel until the number 1 is at the red pointer Set the days that regeneration is to occur by sliding tabs on the skipper wheel outward to expose trip fingers Each tab is one day Finger at red pointer is tonight Moving clockwise from the red pointer extend or retract fingers to obtain the desired regeneration schedule How To Set The Time Of Day Press and hold the white button in to disengage the drive gear Turn the large gear until the actual time of say is at the time of day pointer Release the white button to again engage the drive gear How To Manually Regenerate Your Water Condi tioner At Any Time Turn the manual regeneration knob clockwise This slight movement of the manual regeneration knob engages the program wheel and starts the regeneration program The black center knob will make one revolution in the following approximately three hours and stop in the position shown in the drawing Even though it takes three hours for this center knob to complete one revolution the regeneration cycle of your unit might be set only one half of this time In any event conditioned water may be drawn after rinse water stops flowing from the water conditioner drain line How To
12. g should be done in accordance with local plumbing codes The pipe size for the drain line should be the same size as the drain line flow control female connection Water meters are to be installed on soft water outlets Twin units with 1 one meter shall be installed on common soft water outlets of units Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting Leave at least 6 between the DLFC and solder joints when soldering when the pipes are connected on the DLFC Failure to do this could cause interior damage to the DLFC Teflon tape is the only sealant to be used on the drain fitting The drain from twin units may be run through a common line Make sure that the floor is clean beneath the salt storage tank and that it is level Place approximately 1 of water above the grid plate if used in your salt tank Salt may be place in the unit at this time On units with by pass place in by pass position Turn on main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Place the by pass in service position Manually index the softener control into service position and let water flow into the mineral tank When water flow stops open a cold water tap nearby and let run until air pressure is relieved Electrical All electrical connections must be connected according to cod
13. ir Check Resin Level Brine Level Drain 6 Brine Tank Refill Position Hard water enters unit at valve inlet flows up through the injector housing through the brine valve refill the brine tank Resin Tank Salt Level Brine Tank U U Resin Level Brine Level Air Check 1 ce 9 Dimensional Drawings Page 10 665 2 6 87 5 34 176 0 6 9 AQUAT ROL CONTROL VALVES 189 5 7 5 011 41 M gt L WI 5 1 o 85 2 BAO CONTROL VALVES Assembly amp Parts List ag 25 Quantity Part No Description 1 4 A02082F Screw 2 1 A15218 Meter Cover Assembly 3 1 A13847 O ring 4 1 A12204AF Impeller Assembly 5 1 A12101F Impeller Spindle 6 1 A12120F Body 7 1 A17542 Flow Straightener 8 1 A12733 O ring 9 1 A12121F Tube 10 1 A17543 Screw Page 11 Control Valve ANCOULU NT Assembly CONTROL VALVES Backwash Filter Injector Option No Hard Water Piston Option Page 12 CONTROL VALVES Control Valve Assembly Parts List
14. it at valve inlet flows through piston Down through bottom distributor center tube and up through the mineral around the piston and out the Drain line Page7 Water Conditioner 10 Flow Diagrams CONTROL VALVES 3 Brine and Slow Rinse Position Hard water enters unit at valve inlet flows up into injector housing and down through nozzle and throat to draw brine from the brine tank brine flows down through mineral and Outlet UN Resin Tank enters the center tube through bottom distributor and out salt Level through the drain line Resin Level Brine Tank gt Brine Level Air Check 211111 V HZ 4 Slow Rinse Position Hard water enters unit at valve inlet flows up into injector housing and down through nozzle and around throat piston down through mineral enters center tube through bottom distributor flows up through center tube around piston and out through drain line lt lt lt Resin Tank Salt Level Resin Level Brine Tank Air Check Brine Level Page 8 Water Conditioner Flow Diagrams CONTROL VALVES 5 Rapid Rinse Position Hard water enters unit at valve inlet flows directly from inlet down through mineral into center tube bottom distributor and up through center tube around piston and Resin Tank out through the drain line Salt Level NL A
15. ntrol is plugged Correction A Clean drain line flow control B Injector is plugged B Clean injector C Injector screen plugged C Clean screen D Line pressure is too low D Increase line pressure to 20 P S I E Internal control leak E Change seals spacers and piston assembly F Service adapter did not cycle F Check drive motor and switches 9 Control cycle continuously Misadjusted broken or shorted switch A Determine if switch or timer is faulty and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming correctly A Check timer program and positioning of control Replace power head assembly if not positioned properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration positions C Internal control leak C Replace seals and piston assembly General Service Hints for Meter Control Problem Softener delivers hard water Reason Reserve capacity has been exceeded Correction Check salt dosage requirements and reset program wheel to provide additional reserve Reason Program wheel is not is not rotating with meter output Correction Pull cable out of meter cover and rotate manually Program wheel must move without binding and clutch must give positive Clicks when program wheel strikes regeneration
16. ting B Excessive water in brine tank B See problem No 7 4 Loss of water pressure A Iron buildup in line to water conditioner A Clean line to water B Iron buildup in water conditioner B Clean control and add mineral cleaner to mineral bed Increase frequency of regeneration C Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system C Remove piston and clean control 5 Loss of mineral through drain line A Air in water system B Assure that well system has proper air eliminator control Check for dry well conditions B improper size drain line flow control B Check for proper drain rate 6 Iron in conditioned water A Fouled mineral bed A Check backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time 7 Excessive water in brine tank A Plugged drain line flow control A Clean flow control B Plugged injector system B Clean injector and screen C Timer not cycling C Replace timer D Foreign material in brine valve D Replace brine valve seat and clean valve E Foreign material in brine line flow control E Clean brine line flow control Page 18 CONTROL VALVES Troubleshooting Continued Problem Cause amp Corrections Problem Cause 8 Softener fails to draw brine A Drain line flow co
17. ull releasing snap retainer and swinging timer to the right To change the regeneration cycle program the program wheel must be removed Grasp program wheel and squeeze protruding lugs toward center lift program wheel off timer Switch arms may require movement to facilitate removal Return timer to closed position engaging snap retainer in back plate Make certain all electrical wires snap above retainer post Timer Setting Procedure For A 13200 amp A 13210 Timers How To Change The Length Of The Backwash Time The program wheel as shown in the drawing is in the service position As you look at the numbered side of the program wheel the group of pins starting at zero determines the length of time your unit will backwash For example If there are six pins in this section the time of backwash will be 12 min 2 min per pin To change the length of backwash time add or remove pins as required The number of pins times two equals the backwash time in minutes How To Change The Length Of Brine And Rinse Time The group of holes between the last pin in the backwash section and the second group of pins determines the length of time that your unit will brine and rinse 2 min per hole To change the length of brine and rinse time move the rapid rinse group of pins to give more or fewer holes in the brine and rinse section Number of holes times two equals brine and rinse time in minutes How To Change The Length Of Rapid Rinse The second

AQT-285 Manual - aquatroltech.com

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