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1. Bulletin Number 09 45 06 Date 11 28 06 Page 1 3 After cleaning check valve opening pressure of cap using a cap tester according to the applicable service manual 4 Clean the filler neck sealing surface of any and all contaminants Note If the valve opening pressure stays within the predetermined specification the cap is reusable Only replace caps that failed the pressure test Special note Ifthe vehicle has any record of overheating the cap may not be reusable even after cleaning due to the deterioration of the sealing materials WARRANTY CLAIM INFORMATION For vehicles under the Basic New Car Limited Warranty period this repair may be claimed using LABOR DESCRIPTION LABOR FAIL CODE LABOR TIME OPERATION Radiator Pressure Cap R amp R B 228 121 CAH 29 Cooling System Pressure C 228 001 0 3 Testing amp Diagnosis Includes cleaning cap Bulletin Number 09 45 06 Date 11 28 06 Page 2 GENERAL MANAGER 1 Service Personnel PARTS MANAGER O Should Read and CLAIMS PERSONNEL Y Initial in the boxes S B ARI SERVICE MANAGER 3 provided right LJ SERVICE BULLETIN APPLICABILITY All Vehicles NUMBER 09 47 07 SUBJECT Coolant Flushing Machines and Additives DATE 08 31 07 INTRODUCTION The purpose of this bulletin is to reinforce Subaru of America s policy regarding the use of coolant flushing machines and or cooling system flushing agents Subaru does not recommend the use of any flushing machine or flu
2. Tribeca AM FM Panasonic 86213XA04A 6 Disc CD Player Face Plate Only MP3 XM SAT P141 Tribeca AM FM Panasonic 86213XA14A single Disc CD Audio Unit Only Player MP3 XM SAT Tribeca AM FM Panasonic 86213XA15A 6 Disc CD Player Audio Unit Only MP3 XM SAT P141 REAR SEAT ENTERTAINMENT EXCHANGE PROGRAM Within the terms of the Basic New Car Warranty the Audio Rear Seat Entertainment Exchange Program provides for replacement of a defective rear seat entertainment unit DVD player only with an exchange unit from the manufacturer Headphones and Rear Seat Entertainment remote control units are orderable through the Subaru Parts Dept and not covered by this exchange program The manufacturer will supply an exchange unit or a new unit in the case of a New and In stock vehicle Bulletin Number 15 124 07 Date 07 31 07 Page 4 Note DO NOT disassemble a Rear Seat Entertainment Unit to retrieve a lodged DVD prior to returning to the manufacturer See Section 8 4 9 4 for the policy on returning the DVDs to the customers The B9 Tribeca rear seat entertainment system is manufactured by Panasonic In the event a rear seat entertainment unit requires an exchange it is not necessary to remove the unit from the vehicle The procedures listed below should be followed 1 The defective chassis should remain in the vehicle until the exchange unit is
3. Component Description 100 102 illustration changed for DTCs P0335 0336 0340 0341 i MSA5T0526A Wiring System WI 164 166 Bulk head harness illustration and connector chart changed Baja 1 MSA5T0531A General Information PM 4 5 A C filter change interval corrected Legacy MSA5T0505A Transmission DAT 9 New illustration is added for 5AT Short AT Assembly 5AT 96 97 5AT Main Case steps added MSA5T0507A Body LAN diag 28 New DTC B0105 added to DTC chart LAN diag 42 43 Diagnostic procedure added for new DTC B0105 LAN diag 68 75 The diagnosis procedures and illustrations of DTC B0300 to B0302 are changed Bulletin Number 18 115 07 Date 03 16 07 Page 2 CLAIMS PERSONNEL O Initial in the boxes SERVICE MANAGER 1 dee QUALITY DRIVEN SERVICE ATTENTION a IMPORTANT All GENERAL MANAGER I Service Personnel gt SUBARU PARTS MANAGER q Should Read and e DA e SERVICE BULLETIN APPLICABILITY 2007 B9 Tribeca Legacy Forester NUMBER 18 118 07 and Impreza DATE 04 19 07 SUBJECT Service Manual Corrections INTRODUCTION The purpose of this bulletin is to provide a description of current changes to Service Manuals available via the Subaru Technical Information System STIS web site The tables contained within this bulletin are to be used as guides for becoming aware of the latest changes We advise you to always refer to the STIS web site when looking for the latest Service information Printed pages will
4. NSS oo Lommel 2 SSC SC SSC musl we Im oss 2 une var reeeeans ree mme ae ove ee ver Im E mei e IS pas ze Leni zr Laera Im ree mei SI ml SIS rue Leni re Ip Jul pm Im YNONAS NLLEVIN THON LINSV TD SIN ITI XOCNVLS ODI W Y 4SVE YS gt DSH SAldS Odd NIMy43IHS wes Tei we Iw gt erat we Im UE ovesans re ID weno me Im vsr izesans e ver seo006 ver ver sons mer wer coo wer Cer oceans ree ree esee ree rec 560 oneens oo a fwe oo j o mo esens ze ees za Im ree esans ree orros ree re re osas ree ree S eero ree ree 91 1218 ARID ASAI M8p OIE U991B19N3 INGS Oo Mr JS 290 Lee xo xo be Mi UM 200 o x HEI ead pay J9UIEO Pee ead an g HOdM N DEZA GE LUES pay J9UIEO ne roras ais ais 00 a YNONAS NLLEVIN THON LIdNSV HD SIN ITI XOCNVLS ODIV W Y 4SVE YSD gt DOSH SAldS Odd NIMy4IHS JWVN YO 100 SACO INIWd Y1LSJY04 LOOZ Bulletin Number 13 85 06 Date 07 13 06 Page 4 E een me TI D O pm Im e soans zeo zeo f eose zeo IL aes Ise ass aee el aes IS e Immens IS 69 Leen we xs9 f ozone e Le zva zesoans mg z9 eser m z9 SS wesens IS mei IS YNONAS NU din 1480N LINSV HD SIN TIIM SL ON ODW W Y 4SVE YS gt OSH SAldS Odd NIMyIHS e sans se E E e IS ose Leem oee me ozezos me IS C mwe ressens me me eos me me me eene re me
5. 124 07 Date 07 31 07 Page 10 GENERAL MANAGER 1 Service Personnel PARTS MANAGER 4 Should Read and CLAIMS PERSONNEL Initial in the boxes o NS lt D SUBARU SERVICE BULLETIN APPLICABILITY All Vehicles NUMBER 15 125 07 SUBJECT Subaru Wheel Locks DATE 08 29 07 INTRODUCTION The purpose of this bulletin is to provide the proper procedure for removing and installing Subaru wheel locks Failure to follow this procedure can cause damage to the wheel locks and or wheels REPAIR PROCEDURE INFORMATION 1 Remove one lug nut from each wheel If wheel studs are dirty clean with a wire brush prior to installing locks Use extreme care to prevent damage to the wheel 2 By hand install one wheel lock on each wheel 3 Using the special wheel lock key and a torque wrench tighten each wheel lock to the proper lug nut torque specification refer to the applicable Subaru Service Manual NOTE For ease of installation and removal the wheel lock should always be the last lug nut tightened on each wheel and should always be the first one removed WARNING Use of an impact wrench may cause permanent damage to the wheel lock and key WARRANTY INFORMATION Wheel locks and or keys that are damaged due to improper installation and or removal is not a matter for warranty CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for us
6. COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly trained technicians have the equipment tools safety instruc SERVICE tions and know how to do the job correctly and safely If a condition is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 02 100 06R Date 10 31 06 Page 1 Accumulated carbon deposit on Carbon deposit on cylinder block bore sealing portion bore sealing portion Rubber coating residue on coolant sealing portion Rubber coating residue on oil sealing portion Using a gasket scraper carefully clean any carbon deposits and rubber coating found on the surface of cylinder block and cylinder head CAUTION Keep the scraper as flush as possible to the surface to avoid damage to the mat ing surface of cylinder block and cylinder head Continued on Next Page Page 2 Bulletin Number 02 100 06R Date 10 31 06 Cylinder Head Cylinder Block Rubber coating being removed TARI Rubber coating being removed Continued on Next Page Bulletin Number 02 100 06R Date 10 31 06 Page 3 Finished cleaning head Finished cleaning block NO
7. Printed pages will not be made available to update printed Service Manuals Paper manuals may have different page numbering then what is reflected below based on multiple new and revised pages Please refer to the information contained on the STIS web site for all future updated service manual information YEAR MODEL BOOK SECTION DESCRIPTION OF CHANGE VOL 2007 Impreza MSA5T0717A Wiring System WI 90 IIlustaration ABS 02 changed WI 188 189 Bulk head harness illustration and connector chart changed Legacy 3 MSA5T0704A Transmission 5AT 10 Page added for new illustration of Short AT Assembly 5AT 94 95 5AT Main Case steps added MSA5T0740A General Information PM 3 A C filter change interval corrected MSA5T0742A Transmission 9AT 10 Page added for new illustration of Short AT Assembly 5AT 96 97 5AT Main Case steps added MSA5T0706A Body AC diag 10 Step 1 for Self Diagnosis is corrected B9 Tribeca MSA5T0604A Transmission SDAT 9 Page added for new illustration of Short AT Assembly 5AT 95 96 5AT Main Case steps added MSA5TO606A Body LAN diag 61 64 Illustration and steps modified for DTC B0221 B9 3 MSA5T0642A Transmission dAT 9 Page added for new illustration of Tribeca Short AT Assembly 5AT 94 95 5AT Main Case steps added Bulletin Number 18 115 07 Date 03 16 07 Page 1 YEAR MODEL BOOK SECTION PAGE S DESCRIPTION OF CHANGE VOL 2005 Forester 2 MSA5T0521A Engine H4S0 GD H4S0 96 98
8. can cause engine damage Requirements vary by model so please see the vehicle s owners manual for more details For example 07MY Impreza WRX STI Use super premium unleaded gasoline with an octane rating of 93 AKI or higher If super pre mium unleaded gasoline with an octane rating of 93 AKI is not available premium unleaded gasoline with an octane rating of 91 AKI or higher may be temporarily used For optimum engine performance and driveability 1t is required that you use super premium grade unleaded gasoline with an octane rating of 93 AKI or higher continued Page 4 Bulletin Number 02 101 07 Date 02 28 07 4 DRIVING Racing Abusive Driving The term racing refers to all forms of racing whether street drag rally sanctioned or un sanctioned etc Any damage that results from racing 1s not warrantable Some examples of abusive driving are exceeding maximum recommended RPMs excessive torque transferred to the transmission during acceleration from a complete stop dumping the clutch downshifting at high RPMs and missing shifts The photos below depict some results of abusive driving vate e sm Ce i r y UU nor MN e m 1E ce y SC EI ER MI WG gt le a gt Py i Daa TF d 7 A T 7 A i So a P de d gt x Reverse Gear Teeth Stripped 6 Speed 1 2 Shift Interlock Damaged Land of Baulk Ring Arm Broken continued Bulletin Number 0
9. inform those technicians of conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly trained technicians have the equipment tools safety instructions and know how to do the job correctly and safely If a condition is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 03 53 04 amp 16 54 04 Date 08 20 04 Page 1 Bolts must be torqued to the proper specifications Figure 3 11 70 N m 7 1 kgf m 51 ft 1b T2 140 N m 14 3 kgf m 103 ft 1b AAA Ehe p by O P TS N y z Figure 3 Page 2 Bulletin Number 03 53 04 amp 16 54 04 Date 08 20 04 ATTENTION IMPORTANT All e een SUBARU CLAIMS PERSONNEL 1 Initial in the boxes SERVICE MANAGER 3 Provided right QUALITY DRIVEN SERVICE SERVICE BULLETIN APPLICABILITY All Models NUMBER 05 37 07 SUBJECT Tire Rotation Pattern DATE 03 12 07 INTRODUCTION In an effort to further reduce uneven tire wear and prolong tire life the tire rotation pattern has been changed for non directional tires To maximize the life of each tire and ensure that the tires wear uniformly it is best to rotate the tires every 7 500 miles 12 000 km Note The tire rotation pattern for directional tires has not changed Reminder When rotating tires on a vehicle equipped with TPMS Tire Pressure M
10. installed 2 The applicable Service Center should be contacted The Service Center is open from 7 AM 7 PM Eastern Time PANASONIC 1 800 228 0473 NOTE In the event the vehicle is New and In stock inform the Service Center A new unit will be supplied rather than an exchange unit If the Service Center is unable to provide a new unit immediately contact your Subaru Service Representative for further instructions Vehicles that have been placed in demo service should use exchange units only Replacement of a rear seat entertainment unit with a new unit other than units sup plied through the exchange program requires authorization from your Subaru Service Representative see Section 8 4 10 An authorization code will be provided and must be included upon claim submission 3 Provide the Service Center with the following information Dealer Code Dealer Name and Address VIN All 17 Characters Date of Vehicle Sale Vehicle Mileage Caller s Name and Telephone Number Claim Number Chassis Model Number ID Code and or the Subaru Part Number Customer Complaint Customer Last Name At this time the Service Center will issue an exchange number It is required that this number be provided upon claim submission PANASONIC EXCHANGE NUMBER EXAMPLE S0000001 An exchange chassis along with an exchange form will be shipped within 72 hours If the Bulletin Number 15 124 07 Date 07 31 07 Page 5 exchange ch
11. is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition PROUD PARTNE p S ni T Bulletin Number 01 162 05 Date 06 28 05 Page 1 ATTENTION GENERAL MANAGER PARTS MANAGER CLAIMS PERSONNEL SERVICE MANAGER lk lt a Lj BAR Lj IMPORTANT All Service Personnel Should Read and Initial SERVICE BULLETIN APPLICABILITY All Models NUMBER 02 100 06R SUBJECT Cylinder Head Gasket residual carbon DATE 10 31 06 deposits and rubber coating removal INTRODUCTION The purpose of this bulletin is to provide Subaru s recommended procedure of removing the residual carbon deposits and the rubber coating after the cylinder head gaskets are removed If not removed properly the new cylinder head gaskets may not seat properly when installed There are two approved methods using a scraper as illustrated or using 3M Roloc Bristle Discs part 051131 07528 Size 2 inch Grade 120 Color White Subaru does not recom mend any other cleaning method Note Using any other method which results in damage to the surface of the cylinder heads or block is not a matter for warranty REPAIR PROCEDURE INFORMATION For demonstration purposes the photos are of a 2 5L SOHC engine however the procedure applies to all engine types Removed Cylinder Head Cylinder Block after Head Removal Continued on Next Page CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS
12. not be made available to update printed Service Manuals Paper manuals may have different page numbering then what is reflected below based on multiple new and revised pages Please refer to the information contained on the STIS web site for all future updated service manual information YEAR MODEL BOOK SECTION DESCRIPTION OF CHANGE VOL 2007 Forester MSA5T0720A General Information PM 19 Illustration updated 2 MSA5T0721A Engine H4S0 FU H4S0 44 Procedure for Releasing Fuel Pressure changed FU H4S0 52 Fuel Pump Removal procedure changed EN H450 diag Diagnostic step 2 has changed 272 for DTC P1443 49 FU H4DOTC 57 Fuel Pump Removal procedure changed 3 MSA5T0722A Engine H4DOTC FU H4DOTC Procedure for Releasing Fuel Pressure changed EN H4DOTC diag Diagnostic step 2 has changed 293 for DTC P1443 MSA5T0725A Body SB 7 Connector used for testing in step 2 is corrected 7 MSA5T0726A Wiring System WI 20 amp 21 Additions and changes for FB 8 amp FB 31 WI 86 Update wiring diagram WI 148 165 Additional wiring diagrams added for Keyless Entry and security System Bulletin Number 18 118 07 Date 04 19 07 Page 1 YEAR MODEL BOOK MSA SECTION DESCRIPTION OF CHANGE VOL 2007 Legacy 2 MSA5T0701A Engine H450 EN H450 diag Diagnostic step 2 has changed 202 for DTC P1443 3 MSA5T0702A Engine H4DOTC EN H4DOTC diag Changed reference information 81 82 for DTCs P0016 0018 0140 EN H
13. supply when the ignition is turned to the START position power to the airbag ON OFF status indicator shuts off dur ing engine cranking When the power supply to the airbag status indicator shuts off for more than 2 seconds the Airbag Control Module diagnostic logic concludes that communication between the Airbag Control Module and the passenger airbag ON OFF status indicator has failed DTC 26 is incorrectly set and the malfunction indication lamp MIL for the airbag system is turned on To correct this misjudgment condition the circuit logic in the clock has been modified so that power will be supplied to the passenger airbag status indicator during cranking COUNTERMEASURE If diagnosis determines that there is no communications failure and DTC 26 was incorrectly set because of the cranking time situation above the following procedure can be followed PART INFORMATION PART DESCRIPTION OLD PART NUMBER NEW PART NUMBER Auto Clock Assembly 85201FE000 85201FE001 CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of d gt conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly trained technicians have the equipment tools safety instructions and know how
14. unit or display screen requires an exchange it is not necessary to remove the unit from the vehicle The procedures listed below must be followed 1 The failure must be confirmed and diagnosed utilizing the Kenwood Exchange Request Form Diagnostic Checklist See Section 17 9 and the applicable Subaru Service Manual section s 2 Fax the completed Kenwood Exchange Request Form to Kenwood Service Center West The Service Center is open from 9 AM 5 30 PM Pacific Time Bulletin Number 15 124 07 Date 07 31 07 Page 6 FAX TELEPHONE NUMBER SERVICE CENTER TELEPHONE NUMBER 1 562 483 8749 1 562 483 8740 3 The form must be properly and legibly completed to receive an exchange unit Kenwood will return incomplete request forms and no exchange unit will be shipped Requests arriving after 2 00 PM PST are processed the following business day Note In the event the vehicle is New and In stock indicate this on the exchange form A new unit will be supplied rather than an exchange unit Vehicles that have been placed in demo service should use exchange units only 4 Kenwood will either ship an exchange unit or reject the request by the next business day Upon acceptance of the Exchange Request Kenwood will ship the exchange unit directly to the dealer via second day air An invoice will be included with the exchange unit It is required that the 6 digit invoice number be provided upon claim submission KENWOOD EXC
15. 0 seconds the cause is a combination of factors Some of these are e Fuel blends e Percentage of Ethanol content of the fuel being used e Temperature e Narrow operating range of the Air Fuel Ratio Sensor The main cause of this idle fluctuation is fuel related and not the vehicle PZEV engines are designed to run on fuel blended for distribution within certain areas of the U S such as the state of California Fuels available in other markets that may have ad opted California emission standards may be a slightly different blend If you live in any other state than California your vehicle will operate on gasoline meeting Federal specifications However PZEV vehicles may experience this issue especially during the summer months when summer blend fuels are distributed There is no effect on vehicle emissions and no short or long term damage will occur due to this issue The condition may be reduced or eliminated by changing to a fuel that contains a lesser percentage or no Ethanol Also a light throttle application while the vehicle is exhibiting this condition will stabilize the idle As we move towards cooler weather many areas of the country will be changing to a winter blend of fuel which may also alleviate the condition If this condition is confirmed no repair attempts should be performed beyond confirmation and checking all other systems are operating within design parameters CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED
16. 007 Legacy RM 4 MSA5T0701A Engine H4SO FU H4S0 10 FU HASO 39 40 FU HASO 50 53 MSA5T0702A Engine H4DOTC FU H4DOTC 49 50 FU H4DOTC 60 63 EN H4DOTC diag 39 OBD Read Current Data Chart updated Bulletin Number 18 119 07 Date 10 11 07 Page 1 YEAR MODEL MSA SECTION PAGE S DESCRIPTION OF CHANGE mg Chassis DS 18 20 Torque Specifications added BR 16 22 Rotor Resurface instead of replacement added 2007 Legacy MSA5T0703A Engine H6DO ME H6DO 3 57 67 Cylinder Head Specifications updated FU H6DO 11 Tool Chart updated FU H6DO 38 39 Fuel Draining process updated FU H6DO 49 51 52 Steps updated for A Removal besen Transmission 4AT 3 25 42 54 Fluid Charts updated Illustration updated MSA5T0706A Body SE 22 23 Seat Heater Diag information added 5AT 3 28 46 Fluid Charts updated BR 5 16 17 18 24 Torque Specifications updated LAN diag 45 Diagnostic steps updated for DIC B1106 MSA5T0707A Wiring System WI 91 99 182 184 Diagrams updated 222 WI 220 Connector locator chart updated 2007 Forester MSA5T0720A General Information Fluid Chart updated MSA5T0721A Engine H4S0 EN H4S0 diag 30 OBD Read Current Data Chart updated EN H4S0 diag 313 Diagnostic steps update for DTC 315 316 331 P2101 P2102 amp P2135 MSA5T0722A Engine H4DOTC N H4DOTC diag 33 OBD Read Current Data Chart updated EN H4DOTC diag Diagnost
17. 2 101 07 Date 02 28 07 Page 5 Rear Differential Gear Damage Burnt automatic transmission clutches continued Page 6 Bulletin Number 02 101 07 Date 02 28 07 The following 3 photos show an axle shaft that was sheared off at the Bell Joint BJ as the result of abuse Engine Over revving Page Subaru engines are equipped with a fuel cut off device that prevents engine over revving on acceleration However over revving due to shift down on MT vehicles can not be prevented Driving under these conditions will also consume engine oil at a much higher rate than consumed during normal driving conditions It is highly recommended that the oil level should be checked at every fill up especially if the vehicle is being driven under severe driving conditions or aggressively The fuel cut off function is an emergency action to protect the engine from damage therefore continuously revving the engine at the point of fuel cut off is not recommended Doing so will cause damage to the engine catalytic converter from extremely high temperatures In hard turning situations and with less than a quarter tank of fuel it is possible that fuel flow can be momentarily interrupted which will result in intermittent combustion tem perature increases Such temperature increases will deteriorate the engine and affect long term durability Bulletin Number 02 101 07 Date 02 28 07 GENERAL MANAGER 1 Service Personnel PARTS MANAGER
18. 281AG12AR1 Navigation Display SATELLITE RADIO EXCHANGE PROGRAM Within the terms of the Basic New Car Warranty the Satellite Radio Exchange Program provides for replacement of a defective control module with an exchange module from the manufacturer The manufacturer will supply an exchange unit or a new unit in the case of a New and In stock vehicle Genuine Subaru Satellite Radio Accessories are manufactured by Clarion In the event the control module requires an exchange it is not necessary to remove the unit from the vehicle The procedures listed below should be followed 1 The defective module should remain in the vehicle until the exchange unit is installed 2 The applicable Service Center should be contacted The Service Center 1s open from 7 AM 5 PM Pacific Time Bulletin Number 15 124 07 Date 07 31 07 Page 8 CLARION 1 800 347 8933 NOTE In the event the vehicle is New and In stock inform the Service Center A new unit will be supplied rather than an exchange unit If the Service Center is unable to provide a new unit immediately contact your Subaru Service Representative for further instructions Vehicles that have been placed in demo service should use exchange units only Replacement of the control module with a new unit other than units supplied through the ex change program requires authorization from your Subaru Service Representative see section 8 4 10 An authorization code w
19. 442 447 448 234 237 239 241 456 459 512 607 1400 1420 250 253 255 257 1443 1518 1602 2101 2102 266 271 282 284 2103 2123 2128 2135 2138 286 288 298 299 322 324 326 328 332 336 338 341 MSA5T0705A Chassis WT 2 Tire and Wheel specifications modified E i Body SE 37 Power Seat initialization process modified Bulletin Number 18 112 06 Date 12 01 06 Page 2 YEAR MODEL BOOK SECTION PAGE S DESCRIPTION OF CHANGE VOL 2007 Impreza MSA5T0713A Engine STI EN ST1 diag 34 TGV refernce values modified GD STI 117 120 Detecting Criteria for DTC P0410 are modified Bulletin Number 18 112 06 Date 12 01 06 Page 3 ATTENTION IMPORTANT All GENERAL MANAGER q ee ees PARTS MANAGER 4 SH a do S UJ BA UJ CLAIMS PERSONNEL OC Initial in the boxes SERVICE MANAGER Q dt QUALITY DRIVEN SERVICE SERVICE BULLETIN APPLICABILITY 2007 Impreza Legacy and B9 Tribeca NUMBER 18 115 07 2006 Legacy B9 Tribeca DATE 03 16 07 2005 Forester Baja Legacy SUBJECT Service Manual Corrections INTRODUCTION The purpose of this bulletin is to provide a description of current changes to Service Manuals available via the Subaru Technical Information System STIS web site The tables contained within this bulletin are to be used as guides for becoming aware of the latest changes We advise you to always refer to the STIS web site when looking for the latest Service information
20. 4DOTC diag Changed diagnostic steps for 226 228 DTCs P0452 amp P0453 EN H4DOTC diag Diagnostic step 2 has changed 272 for DTC P1443 4 MSA5T0703A Engine H6DO EN H6DO diag Changed diagnostic steps for 245 247 DTCs P0452 amp P0453 EN H6DO diag Diagnostic step 2 has changed 286 for DTC P1443 5 MSA5T0704A Transmission 6MT 2 Transmission Gear Oil Type corrected to GL 5 FS 12 Rear Wiper Motor testing Jl Front 4 Rear Toe in Specifications changed Rear Toe in specification added Z MSA5T0706A Body WW 16 corrected 2007 Impreza 2 MSA5T0711A Engine H4S0 FU H4S0 43 Procedure for Releasing Fuel Pressure changed FU H4S0 51 Fuel Pump Removal procedure changed EN H4S0 diag Diagnostic step 2 has changed 257 for DTC P1443 3 MSA5T0712A Engine H4DOTC FU H4DOTC 55 Procedure for Releasing Fuel Pressure changed FU H4DOTC 63 Fuel Pump Removal procedure changed EN H4DOTC diag Diagnostic step 2 has changed 282 for DTC P1444 4 MSA5T0713A Engine Sti EN ST1 diag 273 for DTC P1445 2007 B9 2 MSA5T0741A Engine H4D0 EN H6DO diag Diagnostic step 2 has changed Tribeca 321 for DTC P1443 MSA5T073A Chassis FS 2 Rear Toe in specification corrected Diagnostic step 2 has changed 9 MSA5T0744A Body SL 35 Door Latch Removal steps corrected changed MSA5T0745A Wiring System WI 123 Wiring diagram changed Bulletin Number 18 118 07 Date 04 19 07 Page 2 CLAIMS PERSONNEL O Init
21. 5 124 07 Date 07 31 07 Page 9 Note Activation of all subscription based services is the responsibility of the vehicle owner ILLUSTRATION DESCRIPTION MANUFACTURER PART NUMBER Impreza Forester Clarion H62155A110 sirius Satellite Tuner Legacy Tribeca Clarion H6215XA010 XM Satellite Tuner 8 4 9 4 RETURN OF CD DVD S LODGED IN AN IN DASH CD CHANGER OR REAR SEAT ENTERTAINMENT UNIT In the event that DVD CD s become lodged in the In Dash CD Changer or Rear Seat Entertainment Unit do not disassemble the unit to retrieve the DVD CD s Please use the following procedure 1 Follow the normal exchange procedures for requesting a replacement changer 2 Record a daytime telephone number where the customer can be reached and retain in customer s file 3 Remove the defective unit from the vehicle and return it to the manufacturer DVD CD s that have been successfully removed by the manufacturer will be returned directly to the dealer within 10 calendar days It is the dealer s responsibility to notify the customer when the DVD CD s are returned In the event a DVD CD s has been damaged the manufacturer will reimburse the customer through the dealer at 15 00 per damaged CD or 20 00 per damaged DVD Panasonic will forward a check for this reimbursement to the dealer The dealer must in turn reimburse the customer Only commercially produced DVD CD s can be included in the reimbursement program Bulletin Number 15
22. 59 512 607 220 228 233 236 851 MT amp AT 852 MT amp AT 1400 248 250 252 260 1420 1443 1499 1518 1602 262 273 274 289 2101 2102 2103 2123 2128 291 293 295 299 2135 2138 303 305 308 MSA5T0702A Engine H4DOTC EN H4DOTC diag LED OPERATION MODE OF 43 ENGINE and the content are deleted EN H4DOTC diag TGV refernce values modified of EN H4DOTC diag Part or all of the diagnostic steps 98 102 128 131 for the following DTCs have been 139 151 161 168 modified P0032 38 123 126 134 170 180 186 188 172 223 245 246 328 340 345 192 195 201 207 410 411 414 417 420 441 442 212 214 215 218 447 448 456 457 458 459 512 220 222 231 234 607 851 852 1400 1420 1443 236 238 246 251 1518 1602 2101 2102 2103 254 256 262 270 2123 2128 2135 2138 2419 2 2 2 6 286 287 2420 2440 2442 329 332 334 330 340 344 346 349 351 353 366 367 371 372 MSA5T0703A Engine H6DO EN H6DO diag ECM Input Output information 17 19 added EN H6DO diag 41 LED OPERATION MODE OF ENGINE and the content are deleted EN H6DO diag 93 Part or all of the diagnostic steps 95 101 105 111 for the following DTCs have been 115 149 152 160 modified P0026 28 32 38 52 58 177 188 204 218 0123 126 134 154 175 223 328 222 228 230 232 333 340 345 420
23. A Metallic Newport Blue Pearl Urban Gray 64Z 45A Metallic Crystal Grey Metallic Urban Gray 48W 45A Metallic Evergreen Metallic Urban Gray Metallic 55M 45A Garnet Red Pearl Urban Gray Metallic AA 45A Satin White Platinum Silver Metallic 37J 01G Dei Indicates new color 6B6 6H1 BR1 6B4 6B7 BS2 2007 IMPREZA PAINT CODES EXTERIOR PAINT COLOR PAINT CODE TWO TONE CODE Obsidian Black Pearl Crystal Grey Metallic Urban Gray Metallic Garnet Red Pear Satin White Pear Newport Blue Pear WR Blue Pear Obsidian Black Pearl Urban Gray Metallic 32J 45A Newport Blue Pearl Urban Gray Metallic 64Z 45A Evergreen Metallic Urban Gray Metallic 55M 45A Garnet Red Pearl Urban Gray Metallic 33J 45A Urban Gray Metallic Crystal Gray Metallic 45A 48W Indicates new color SS ss Os C a AAA AAA Page 2 Bulletin Number 13 85 06 Date 07 13 06 2007 LEGACY OUTBACK PAINT CODES Briliant Silver Metalic 89D Champagne Gold Opal BM Diamond Gray Metalice Pl Newport Blue Pear 1 nl Obsidian Black Peal MP EE E A E Pear Indicates new color 2007 B9 TRIBECA PAINT CODES Obsidian Black Pear AR NewportBlue Pea wa Seacrest Green Metalle J SEP Harvest Gold Metalic KP Diamond Gray Metalli Z Titanium Silver Metalice El Satin White Pea 1 Il Indicates new color Bulletin Number 13 85 06 Date 07 13 06 Page 3 RER esoe me SSES sel w Im
24. CD Changer Audio Unit Only Forester Type A Panasonic 86201SA360 AM FM Single Disc Audio Unit Only CD Player P139 Forester 6CD GIX Clarion 86201SA350 Combi with SAT Audio Unit Only Control Forester Optional 6 Clarion H624055301 Disc CD Changer Audio Unit Only Legacy Outback Panasonic 86201AG69A ggm AN AM FM Single Disc Audio Face D s CD Player Face Plate Assembly OL pr AS Plate P204UN Legacy Outback Panasonic 86201AG67A oe AM FM 6 Disc CD Audio Face ox ga Changer Face Plate Assembly O i Plate P204UH 200 Si 200 Tribeca AM FM Panasonic 86213XA16A single Disc CD Face Plate Only Player MP3 XM SAT For either audio or face plate failures order the assembly SCAN RPT SEEK TRACK CAT A KAIN ES ES Bulletin Number 15 124 07 Date 07 31 07 Page 3 ILLUSTRATION DESCRIPTION MANUFACTURER PART NUMBER Tribeca AM FM Panasonic 8621 3XA15A Single Disc CD Player MP3 XM SAT Heated Seats Face Plate Only
25. ERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of d conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly SS trained technicians have the equipment tools safety instructions and know how to do the job correctly and safely If a condition PROUD p ARTNER is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 02 103 07R Date 10 29 07 Page 1 e Do not confuse the oil supply mesh screen with the Active Valve Control System AVCS union screw filter Refer to Service Bulletin 02 97 05 dated 10 06 05 e When the vehicle is used under severe driving conditions the engine oil is consumed more quickly than under normal driving conditions due to high intake manifold vacuum during engine braking and higher temperatures the engine oil level should be checked at every fuel fill up For additional examples of severe driving conditions refer to the Warranty amp Maintenance Booklet Bulletin Number 02 103 07R Date 10 29 07 Page 2 ATTENTION GENERAL MANAGER J PARTS MANAGER a CLAIMS PERSONNEL J SERVICE MANAGER J IMPORTANT All Service Personnel Should Read and Initial O SERVICE B
26. FORMATION Refer to the applicable Subaru Service Manual located on the STIS Subaru Technical Information System web site CLAIM REIMBURSEMENT WARRANTY INFORMATION For vehicles within the basic New Car Limited Warranty period refer to the Subaru Warranty Wizard for claim submission information Page 2 Bulletin Number 06 36 06 Date 06 23 06 ATTENTION GENERAL MANAGER PARTS MANAGER CLAIMS PERSONNEL SERVICE MANAGER lk gt a LJ BAR Lj IMPORTANT All Service Personnel Should Read and Initial SERVICE BULLETIN APPLICABILITY 2006MY Impreza and Later NUMBER 07 58 06 SUBJECT Change in Horn s DATE 08 25 06 INTRODUCTION This bulletin informs of a change in the external diameter of the horns from 76mm 31n to 70mm 2 751n and the position of the High and Low frequency type horns PARTS INFORMATION MEN LI DU Part Number POSITION CENTER HORN LEFT HAND HORN New 86012FE040 Low New 86012FE050 Hi Identification UCL 202 lt Inscribed gt Identification UCH 201 lt Inscribed gt Old 86012FE030 Hi Old 86012FE020 Low Identification NMH 201 lt Inscribed gt Identification NML 202 lt Inscribed gt CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD SN gt RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS oti Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform A OUDEARE gt those technicians of conditions that may occur i
27. HANGE NUMBER EXAMPLE Invoice 000000 If rejected Kenwood will promptly notify the dealer of reason for rejection Kenwood may reject the request if the Exchange Request Form has not been properly and legibly completed 5 The dealer must return the failed component to Kenwood in the same approved packaging that the exchange unit arrived in A hard copy of the original Exchange Request Form and the Diagnostic Checklist See Section 17 9 must be included in the core return package Return freight charges may be claimed as sublet provided the repair was performed under the terms of the Basic New Car Warranty Copies of the freight invoice should be attached to the repair order If replacement DVDs were supplied then the vehicle s two 2 original navigation DVDs must accompany the returned unit or a charge will be incurred Failure to use proper packaging could result in a charge back for the cost of the exchange unit and shipping If the exchange component has not been installed or returned to Kenwood within 30 days from the receipt of the exchange unit the dealer will receive a charge back for the cost of the exchange unit and shipping Bulletin Number 15 124 07 Date 07 31 07 Page ILLUSTRATION DESCRIPTION MANUFACTURER PART NUMBER Tribeca Navigation Kenwood 862 1XROOAR1 Unit Tribeca Navigation Kenwood 86281 XA05AR1 Display Legacy Outback Kenwood 862 71AG04AR1 Navigation Unit Legacy Outback Kenwood 86
28. ILE APPLICABILITY PACK FILE NAME PART AFTER OLD PART MODEL ENGINE SPEC REPROGRAMMING 22611AM411 pak 22611AM411 22611AM410 07MY Impreza STI 2 5L Turbo FED amp CAL CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of d conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly eny trained technicians have the equipment tools safety instructions and know how to do the job correctly and safely If a condition PROUD p ARTNER is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 11 83 07 Date 03 23 07 Page 1 GENERAL MANAGER 1 Service Personnel PARTS MANAGER O Should Read and CLAIMS PERSONNEL Y Initial in the boxes S B ARI SERVICE MANAGER 3 provided right x LJ SERVICE BULLETIN APPLICABILITY 2005 and Later Naturally Aspirated NUMBER 11 84 07 Non Turbo PZEV Partial Zero DATE 10 15 07 Emission models SUBJECT PZEV Idle Fluctuation after Cold Start INTRODUCTION This bulletin is for informational purposes only If you encounter a customer complaint about an idle fluctuation hunting during cold starts which generally last about 20 to 3
29. N SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those 2007 MSA5T0741A Engine H6DO N H6DO diag 3 ee EN H6DO diag 87 89 161 164 167 180 207 240 243 257 261 263 274 276 278 280 286 287 292 294 296 321 334 335 337 381 382 384 387 390 392 394 396 398 401 403 406 gt SUBARU QUALITY DRIVEN SERVICE technicians of conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly trained technicians have the equipment tools safety instructions and know how to do the job correctly and safely If a condition is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition n TS Bulletin Number 18 112 06 Date 12 01 06 Page 1 YEAR MODEL BOOK SECTION PAGE S DESCRIPTION OF CHANGE VOL MSA5T0701A Engine H450 FU H4S0 3 4 Illustration and torque spec U H4S0 Disassembly and assembly steps added N H450 diag 4 LED OPERATION MODE OF ENGINE and the content are deleted EN H450 diag 88 Part or all of the diagnostic steps 90 96 100 134 for the following DTCs have been 137 146 157 173 modified P0026 28 32 38 0123 195 197 200 202 126 134 172 223 420 442 447 204 213 216 218 448 456 457 458 4
30. O Should Read and CLAIMS PERSONNEL Y Initial in the boxes S B ARI SERVICE MANAGER 3 provided right x A LJ i SERVICE BULLETIN APPLICABILITY All Turbo Equipped Vehicles NUMBER 02 103 07R SUBJECT Turbocharger Oil Supply Mesh Screen DATE 10 29 07 INTRODUCTION This bulletin is for informational purposes only Turbocharged engines require proper maintenance especially when the vehicle is used under severe driving conditions such as moderate to hard acceleration and engine braking on a somewhat regular basis In any case it is recommended that the engine oil and filter be changed every 3 750 miles 6 000 km or 3 3 4 months In addition the mesh screen which 1s located inside the banjo bolt that secures the turbocharger oil supply pipe to the back of the right side cylinder head should be checked to make sure it is not clogged or restricted especially if the condition of the oil is questionable or as to when the last oil change was performed If clogged or restricted it will reduce or cut off the oil supply to the turbo resulting in failure The oil supply pipe should also be checked to make sure that there are no obstructions Note The mesh screen is only available with a replacement banjo bolt Banjo bolt and Mesh Screen note direction of screen e Make sure the mesh screen is installed in the proper direction incorrect installation will cut off o1l supply to the turbo continued on next page CAUTION VEHICLE S
31. PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of d conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly 4 trained technicians have the equipment tools safety instructions and know how to do the job correctly and safely If a condition PROUD p ARTNER is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition e Bulletin Number 11 84 07 Date 10 15 07 Page 1 ATTENTION GENERAL MANAGER lJ PARTS MANAGER E CLAIMS PERSONNEL hd SERVICE MANAGER J e IMPORTANT All Service Personnel Should Read and Initial SERVICE BULLETIN APPLICABILITY 2007MY Subaru Vehicles NUMBER 13 85 06 SUBJECT Paint Code Information DATE 07 13 06 INTRODUCTION Note This is the most accurate information available at the time of printing Various paint manufacturers designate their own stock numbers and coding information although many of the major suppliers now use the SOA paint codes to help eliminate confusion Their color formulations are updated on a continual basis Some vendors may have different color names than those provided by SOA Be sure to double check the codes and formulas to insure an accurate color match If discrepancies arise please refer your B
32. TE After removing carbon deposit and rubber coating clean the surfaces using a rag and cleaning solvent After cleaning coolant sealing portion head After cleaning coolant sealing portion block Continued on Next Page Page 4 Bulletin Number 02 100 06R Date 10 31 06 After cleaning oil sealing portion head After cleaning oil sealing portion block Bulletin Number 02 100 06R Date 10 31 06 Page 5 ATTENTION IMPORTANT All GENERAL MANAGER A Sava Parod SUBARU CLAIMS PERSONNEL 1 Initial in the boxes SERVICE MANAGER 3 Provided right QUALITY DRIVEN SERVICE SERVICE BULLETIN APPLICABILITY All Turbo Equipped Models NUMBER 02 101 07 SUBJECT Turbo Vehicle Operation and Care DATE 02 28 07 INTRODUCTION Many Subaru vehicles are equipped with turbo charged engines and are often referred to as performance or enthusiasts vehicles Turbo charged engines require some special care and precautions Special attention should be paid to the following 1 MODIFICATIONS Modifying the engine tuning of a Subaru to increase horse power by Engine Control Unit ECU replacement or reprogramming can lead to engine failures Other external engine modifications such as intake or exhaust systems can also lead to failures Any modifications can reduce engine durability and cause reliability deterioration Aftermarket Air Fuel Controller wired to ECM Aftermarket Chip Processor Intake system Modifications to the int
33. TECHNICAL SERVI CE BULLETINS ATTENTION GENERAL MANAGER J PARTS MANAGER LI CLAIMS PERSONNEL J SERVICE MANAGER J IMPORTANT All Service Personnel Should Read and Initial SERVICE BULLETIN APPLICABILITY STi Vehicles All Model Years NUMBER 01 162 05 SUBJECT Towing Recommendations DATE 06 28 05 INTRODUCTION AWD Subaru vehicles with manual transmissions can be towed with all four wheels on the ground and the transmission in neutral STi vehicles with 6 Speed Manual Transmissions can also be towed with all four wheels on the ground and the transmission in neutral In addition STi vehicles with 6 Speed Manual Transmissions require that the Driver s Control Center Differential DCCD is set in manual mode and the DCCD control dial set to the furthest rearward position Please refer to the owner s manual for additional important information on towing Subaru vehicles CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD EA RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Youth Educatignal ere Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly trained technicians have the equipment tools safety instructions SERVICE and know how to do the job correctly and safely If a condition
34. ULLETIN APPLICABILITY All A T and M T Vehicles NUMBER 03 53 04 SUBJECT Transmission Rear Cross Member 16 54 04 DATE 08 20 04 INTRODUCTION The purpose of this bulletin is to prevent the possibility of damaging the bolts and or threads that secure the transmission rear cross member REPAIR PROCEDURES INFORMATION When performing service work or installing SOA s accessory short throw shifter it is extremely important that the transmission is supported properly when removing or reinstalling the cross member If not damage to the bolts and or threads will occur Support the transmission using a transmission jack regardless if the vehicle is supported by a lift or car ramps Figure 1 It is recommended that hand tools be used for the removal and installation of the bolts Inspect for bolt thread damage and replace as necessary Be sure to clean any protective wax from the mating surfaces and be sure to start all bolts several threads by hand before using tightening tools Note If severe damage is evident to the threads the use of a Heli coil type kit is an approved repair method During reinstallation follow the torque sequence below Figure 2 and the torque specifications Figure 3 next page Figure 2 CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to
35. VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of d z conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly trained technicians have the equipment tools safety instructions and know how to do the job correctly and safely If a condition PROUD p ARTNER is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 15 124 07 Date 07 31 07 Page 1 Vehicles that have been placed in demo service should use exchange units only Replacement of an audio chassis faceplate with a new unit other than units supplied through the exchange program requires authorization from your Subaru Service Representative An authorization code will be provided and must be included upon claim submission 3 Provide the Service Center with the following information Dealer Code Dealer Name and Address VIN All 17 Characters Date of Vehicle Sale Vehicle Mileage Caller s Name and Telephone Number Claim Number ID Code and or the Subaru Part Number Customer Complaint Customer Last Name At this time the Service Center will issue an exchange number It is required that this number be provided upon claim
36. ake systems including the air cleaner can cause the following e Allow foreign objects to enter the engine e Change the Air Fuel mixture ratio due to the change of intake air amount e System malfunctions due to a contaminated air flow sensor e Reduced engine durability due to higher horse power that exceeds engine design specifications e Turbo charger internal damage from excessive turbine speed continued CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS ea Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of 5 conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly A trained technicians have the equipment tools safety instructions and know how to do the job correctly and safely If a condition PROUD p ARTNER is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 02 101 07 Date 02 28 07 Page 1 Camshaft Modifications to the Camshaft can create higher cylinder pressure due to the increase of intake air amount and may result in engine damage Exhaust system Modifications to the Exhaust System may create a reduction of exhaust resistance This can lead to similar problems as found in Intake System modificati
37. assis is not received within 5 days call the Service Center Provide the operator with the exchange number when making inquiries 4 Install the exchange unit as soon as possible upon receipt Return the defective chassis to the manufacturer within 30 days Return freight charges may be claimed as sublet provided the repair was performed under the terms of the Basic New Car Warranty Copies of the freight invoice should be attached to the repair order If the exchange unit has not been installed or the failed chassis returned within 30 days contact the Service Center Reference the exchange number and explain the circumstances causing the delay An extension will be granted or the dealer will be instructed to return the exchange unit Failure to comply will result in a charge back to the dealer for the cost of the exchange unit ILLUSTRATION DESCRIPTION MANUFACTURER PART NUMBER Rear Seat DVD Panasonic 86255XA00AMV Unit Gray Rear Seat DVD Panasonic 86255XA00AEU Unit Beige NAVIGATION SYSTEM EXCHANGE PROGRAM Within the terms of the Basic New Car Warranty the Navigation System Exchange Program provides for replacement of a defective navigation assembly and or display screen with an exchange unit from the manufacturer The manufacturer will supply an exchange unit or a new unit in the case of a New and In stock vehicle Genuine Subaru navigation systems are manufactured by Kenwood Corporation In the event a navigation
38. asure 2 1 Remove the door trim speaker and sealing cover Continued on Next Page Bulletin Number 15 119 06 Date 11 29 06 Page 3 2 Install a new sealing cover using 3M Windo Weld Round Ribbon Sealer 08625 See figure 3 below Make sure to use a uniform bead and press firmly to insure the sealing cover stays in place Note Breaks in the bead will allow water leakage and contamination 3M Windo Weld Round Ribbon Sealer 08625 En zs Sealing cover with 4 urethane e Reinstall the speaker and door trim e Verify that the chatter and or vibration is eliminated WARRANTY CLAIM INFORMATION For vehicles under the Basic New Car Limited Warranty period this repair may be claimed using LABOR DESCRIPTION LABOR FAIL CODE LABOR TIME OPERATION Front Door Speaker Vibration B915 212 YMK 48 Modification One Door Includes diagnostics Front Door Speaker Vibration C 915 225 YMK 48 0 3 Modification Both Doors ADD Page 4 Bulletin Number 15 119 06 Date 11 29 06 CLAIMS PERSONNEL O Initial in the boxes SERVICE MANAGER O provided right ATTENTION a IMPORTANT All E GENERAL MANAGER Service Personne E gt SUBARU PARTS MANAGER Should Read and a e QUALITY DRIVEN SERVICE SERVICE BULLETIN APPLICABILITY All Models Equipped with an NUMBER 15 120 07 In dash CD Changer Player DATE 03 07 07 SUBJECT In dash CD Changer Player Discs INTRODUCTION The purpose of this bulleti
39. at condition Bulletin Number 15 120 07 Date 03 12 07 Page 1 EXAMPLES OF BROKEN CRACKED DISCS EXAMPLE OF DOUBLE DISC INSERTION EXAMPLE OF ODD SHAPED DISC er WWW y gt Page 2 Bulletin Number 15 120 07 Date 03 12 07 PLEASE USE CAUTION WHEN USING YOUR GENUINE SUBARU IN DASH CD CHANGER PLAYER In dash compact disc CD players are a great way to enjoy crystal clear music in your Subaru Subaru CD players are designed to play standard 4 3 4 inch diameter CDs which carry the Compact Disc Digital Audio logo COMPACT DIGITAL AUDIO The following CDs may cause problems when loading playing or ejecting due to the complexity of your CD player s internal mechanisms 1 Small size irregularly shapped discs Triangle Shape Rectangle Shape Arrow Shape Label Sticker Printed CD Label Inner Protector Outer Protector 3 Damaged Discs 4 Poor quality discs Chipped Cracked GENERAL MANAGER 1 Service Personnel PARTS MANAGER U Should Read and CLAIMS PERSONNEL Initial in the boxes SERVICE MANAGER S provided right gt SUBARU SERVICE BULLETIN APPLICABILITY All 2007MY Subaru Vehicles NUMBER 15 124 07 SUBJECT Exchange Component Identification DATE 07 31 07 and Procedures INTRODUCTION This bulletin contains illustrations of exchange components and their manufacturer as well as a description of the proper exchange procedure The exchange program policy can also be found in S
40. e 08 20 04 ATTENTION GENERAL MANAGER WW PARTS MANAGER E CLAIMS PERSONNEL J SERVICE MANAGER J IMPORTANT All Service Personnel Should Read and Initial gg 3 SERVICE BULLETIN APPLICABILITY 2005 08MY Legacy Outback Impreza NUMBER 16 68 06 and Forester Vehicles Equipped with 4EAT DATE 10 09 06 SUBJECT Diagnostic procedures for PO851 P0852 INTRODUCTION The purpose of this bulletin is to assist when diagnosing P0851 Neutral Switch Input Circuit Low and P0852 Neutral Switch Input Circuit High If you encounter a vehicle with P0851 and or P0852 use the following repair procedure REPAIR PROCEDURE INFORMATION Using the Subaru Select Monitor check for diagnostic trouble codes stored in memory If P0851 and or P0852 are stored in memory adjust the inhibitor switch and select cable Note Refer to the applicable Subaru Service Manual found on the STIS web site for com ponent removal to gain access to the inhibitor switch and select cable It is critical that the following adjustments are performed correctly Adjustment for inhibitor switch 1 Set the select lever to N range 2 Loosen the three inhibitor switch securing bolts 3 Insert ST special tool 499267300 Stopper Pin as vertical as possible into the holes in the inhibitor switch lever and switch body AET CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS WR FA Ce SE ARS
41. e by professional technicians ONLY They are written to inform those technicians of d conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly A trained technicians have the equipment tools safety instructions and know how to do the job correctly and safely If a condition PROUD p ARTNER is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 15 125 07 Date 08 29 07 Page 1 ATTENTION GENERAL MANAGER J PARTS MANAGER a CLAIMS PERSONNEL J SERVICE MANAGER J IMPORTANT All Service Personnel Should Read and Initial O SERVICE BULLETIN APPLICABILITY All A T and M T Vehicles NUMBER 03 53 04 SUBJECT Transmission Rear Cross Member 16 54 04 DATE 08 20 04 INTRODUCTION The purpose of this bulletin is to prevent the possibility of damaging the bolts and or threads that secure the transmission rear cross member REPAIR PROCEDURES INFORMATION When performing service work or installing SOA s accessory short throw shifter it is extremely important that the transmission is supported properly when removing or reinstalling the cross member If not damage to the bolts and or threads will occur Support the transmission using a transmission jack regardless if the vehicle is supported by a lift or car ramps Figure 1 It is recommended that hand tools be used
42. ection 8 4 9 of your CDS Policies and Procedures Manual AUDIO EXCHANGE PROGRAM Within the terms of the Basic New Car Warranty the Exchange Program provides for replace ment of a defective audio chassis and or faceplate with an exchange unit from the manufac turer The manufacturer will supply an exchange unit or a new unit in the case of a New and In stock vehicle Note DO NOT disassemble an In Dash CD Changer to retrieve any lodged CD s prior to returning to the manufacturer See Section 8 4 9 4 for the policy on returning the CD s to the customers Genuine Subaru audio systems are manufactured by Panasonic and Clarion In the event an audio chassis faceplate requires an exchange it is not necessary to remove the unit from the vehicle The procedures listed below should be followed 1 The defective chassis should remain in the vehicle until the exchange unit is installed 2 The applicable Service Center should be contacted Panasonic Service Center is open from 8 AM to 8 PM Eastern Time Clarion Service Center is open from 7 AM to 5 PM Pacific Time PANASONIC CLARION 1 800 228 0473 1 800 347 8933 NOTE In the event the vehicle is New and In stock inform the Service Center A new unit will be supplied rather than an exchange unit If the Service Center is unable to provide a new unit immediately contact your Subaru Service Representative for further instructions Continued on next page CAUTION
43. ehicle Properly trained technicians have the equipment tools safety instructions and know how to do the job correctly and safely If a condition is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Number 17 06 01R Date 05 11 2005 Page 2 For vehicles within the Basic New Car Limited Warranty period this repair can be claimed using Item Description Fail Code Operation Number Labor Description Flat Rate Time Front seat belt stopper A913 722 Front seat belt One or Both button YEF 01 02 05 08 Stopper button R amp R Sides 0 2 GENERAL MANAGER 1 Service Personnel PARTS MANAGER O Should Read and CLAIMS PERSONNEL Y Initial in the boxes S B ARI SERVICE MANAGER 3 provided right LJ SERVICE BULLETIN APPLICABILITY 2006 07MY Impreza NUMBER 17 13 07 SUBJECT False DIC 26 Passenger s Airbag DATE 10 15 07 Indicator Failure INTRODUCTION The purpose of this bulletin is to assist when diagnosing DTC 26 As indicated in the Service Manual there are several conditions that can cause DTC 26 to be stored in memory One of the items which should not be overlooked when diagnosing is the clock Even though the airbag system including the Passenger Airbag ON OFF status indicator light is functioning properly a false DTC 26 code could be set in the following situation Since the passenger airbag status indicator is using Accessory power
44. for the removal and installation of the bolts Inspect for bolt thread damage and replace as necessary Be sure to clean any protective wax from the mating surfaces and be sure to start all bolts several threads by hand before using tightening tools Note If severe damage is evident to the threads the use of a Heli coil type kit is an approved repair method During reinstallation follow the torque sequence below Figure 2 and the torque specifications Figure 3 next page Figure 2 CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly trained technicians have the equipment tools safety instructions and know how to do the job correctly and safely If a condition is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 03 53 04 amp 16 54 04 Date 08 20 04 Page 1 Bolts must be torqued to the proper specifications Figure 3 11 70 N m 7 1 kgf m 51 ft 1b T2 140 N m 14 3 kgf m 103 ft 1b AAA Ehe p by O P TS N y z Figure 3 Page 2 Bulletin Number 03 53 04 amp 16 54 04 Dat
45. ial in the boxes SERVICE MANAGER 1 dee QUALITY DRIVEN SERVICE ATTENTION a IMPORTANT All GENERAL MANAGER I Service Personnel gt SUBARU PARTS MANAGER q Should Read and e DA e SERVICE BULLETIN APPLICABILITY 2007 B9 Tribeca Legacy Forester NUMBER 18 119 07 and Impreza DATE 10 11 07 SUBJECT Service Manual Corrections INTRODUCTION The purpose of this bulletin is to provide a description of current changes to Service Manuals available via the Subaru Technical Information System STIS web site The tables contained within this bulletin are to be used as guides for becoming aware of the latest changes We advise you to always refer to the STIS web site when looking for the latest Service information Printed pages will not be made available to update printed Service Manuals Paper manuals may have different page numbering then what is reflected below based on multiple new and revised pages Please refer to the information contained on the STIS web site for all future updated service manual information vean wm we mmm PAGE S DESCRIPTION OF CHANGE 2007 B9 MSAS5TO741A Engine H6DO FU H6DO 11 Bis FU H6DO 38 39 FU H6DO 48 EN H6DO diag 32 33 OBD Read Current Data Chart updated EN H6DO diag Diagnostic steps update for DTCs 380 387 P2101 and P2102 MSA5T0743A Chassis BVC diag 15 17 20 Diagrams updated 23 26 28 MSA5T0744A SE 20 Seat Heater Diag information added 2
46. ic steps update for DTCs ee 354 GH 371 P2101 P2102 amp P2135 MSA5T0723A Transmission 4AT 3 Fluid Chart updated AAT 28 58 Fluid Charts updated MSA5T0725A SE 19 Seat Heater Diag information added 2007 Impreza MSA5TO710A General Information Fluid Chart updated MSA5T0714A 4AT 3 Fluid Chart updated MSA5T0716A SE 16 Seat Heater Diag information added Bulletin Number 18 119 07 Date 10 11 07 Page 2
47. ill be provided and must be included upon claim submission 3 Provide the Service Center with the following information Dealer Code Dealer Name and Address VIN All 17 Characters Vehicle Year Vehicle Model Date of Vehicle Sale Vehicle Mileage Subaru Part Number Customer Complaint Customer Last Name At this time the Service Center will issue an exchange number It is required that this number be provided upon claim submission Clarion Exchange Number Example ERS 0000000001 An exchange module along with an exchange form will be shipped within 72 hours If the exchange module is not received within 5 days call the Service Center Provide the operator with the exchange number when making inquiries 4 Install the exchange unit as soon as possible upon receipt Return the defective module to the manufacturer within 30 days Return freight charges may be claimed as sublet provided the repair was performed under the terms of the Basic New Car Warranty Copies of the freight invoice should be attached to the repair order If the exchange unit has not been installed or the failed module returned within 30 days contact the Service Center Reference the exchange number and explain the circumstances causing the delay An extension will be granted or the dealer will be instructed to return the exchange unit Failure to comply will result in a charge back to the dealer for the cost of the exchange unit Bulletin Number 1
48. lacing or servicing the cooling system always use Genuine Subaru Long Life Coolant Genuine Subaru Long Life Coolant is a phosphate non amine type and is specially formulated for all Subaru vehicles equipped with aluminum engines and radiators Coolant of other types may not provide the proper protection to aid against corrosion of aluminum parts If an equivalent must be used make sure it is a phosphate non amine type As a reminder use of Genuine Subaru Long Life Coolant is mandatory on all repairs paid for by Subaru of America Inc that require the replenishment of coolant This holds true for any claim type Do not use flushing machines If a flushing machine has been used to service other brand vehicles with copper radiators a chemical reaction between copper ions and Subaru coolant may occur This could also cause clogging of the radiator If regular flushing is required only use fresh tap water Do not use hard water Hard water will create calcium build up which will clog the radiator Whenever the coolant is changed you must add Genuine Subaru Cooling System Conditioner Genuine Subaru Cooling System Conditioner has been tested and approved for aluminum engines and radiators Do not use after market coolant reinforcement agents sealers and or flushing agents as those chemicals could corrode aluminum parts This photo shows the condition of a clogged radiator that has been filled with non genuine coolant The residue is corr
49. ll have that condition Bulletin Number 15 119 06 Date 11 29 06 Page 1 If the speakers still chatter and or vibrate perform the following countermeasure s A Standard speaker perform Countermeasure 1 amp 2 B High grade speaker perform Countermeasure 1 e Sealing covers with urethane are used with high grade speakers therefore countermeasure 2 does not need to be performed How to distinguish between Standard speaker and High grade speaker Vehicles equipped with standard speakers use a sealing cover without urethane Vehicles equipped with high grade speakers use a sealing cover with urethane A Standard audio with standard speaker 1 DIN Radio 02MY and After 2 DIN Radio 02MY through OSMY B High grade audio with high grade speaker 2 DIN Radio 05MY through 07MY 2 DIN Radio O7MY Continued on Next Page Page 2 Bulletin Number 15 119 06 Date 11 29 06 Countermeasure 1 1 Remove the door trim speaker and sealing cover see figure 1 below 2 Apply 3M Heavy Drip Chek Sealer 08531 to the gap of the seam of the inner door panel See figure 2 below meee Using 3M Heavy NW Drip Chek Sealer 08531 apply a 10mm wide bead S from the top to the bot Bottom Ending Point 3 Reinstall the sealing cover if equipped with standard speakers perform countermeasure 2 speaker and door trim 4 Verify that the chatter and or vibration is eliminated Counterme
50. meos rae In ree Leni ree ree el ree IS re resans ree ree ml IS e sowans zeo zeo ec zeo zeo roe rog 166 eessans pe me ase aresans ase me ae me aa zo fe Zb ze Lee ZV9 HN UO GE XOCNVLS ODIV W Y 4SVE SIN ITI NIMy4IHS dDOIH S71dS ead aly UNES HE Jeza ApIE puoweiq SIJELOIA JOAIS LUNIUE L OUIEIGUN U93919 159 99 ONRAN PIOD 1S9AJeH Jedd anjg HOdM N NT Head Yg UBIpISqO rer SACO 1NIVd VIA ld 64 L00 Jedd anig eet SEL INIWd ADV 1 002 Page 5 Bulletin Number 13 85 06 Date 07 13 06 ATTENTION GENERAL MANAGER PARTS MANAGER CLAIMS PERSONNEL SERVICE MANAGER lk lt a LJ BAR Lj IMPORTANT All Service Personnel Should Read and Initial SERVICE BULLETIN APPLICABILITY 2002MY and Later Impreza NUMBER 15 119 06 SUBJECT Chattering Vibration from DATE 11 29 06 Front Door Speakers INTRODUCTION If you encounter a customer complaint that the front door speaker s chatter and or vibrate when the volume is set high refer to the following repair procedure PARTS MATERIAL INFORMATION Countermeasure 1 3M Heavy Drip Chek Sealer 08531 Countermeasure 2 SOA part 61244FE100 Sealing Cover with urethane F Door RH SOA part 61244FE110 Sealing Cover with urethane F Door LH 3M Windo Weld Round Ribbon Sealer 08625 or butyl tape as an equivalent Caution Make sure to read and follow the directions precautions warnings etc of
51. n is to inform of cautions concerning compact discs There have been an increasing number of changers players being replaced under warranty We have found that the majority of all failures are the result of the use of damaged CDs non compat ible user created CDs and labels or multiple CDs inserted at the same time jamming the player or damaging the CD The resultant damage to the player is generally not detected until after the audio exchange has been completed Customers coming in with CD changer player issues should be reminded at the time of the unit exchange that the use of CDs as described above are the potential causes of problems We encourage you to make a copy of page 3 of this bulletin and provide it to your cus tomers when an exchange unit is installed EXAMPLES OF PEELING LABELS continued CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of d conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly e trained technicians have the equipment tools safety instructions and know how to do the job correctly and safely If a condition PROUD p ARTNER l is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have th
52. n some vehicles or to provide information that could assist E in the proper servicing of the vehicle Properly trained technicians have the equipment tools safety instruc SERVICE tions and know how to do the job correctly and safely If a condition is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 07 58 06 Date 08 25 06 Page 1 Horn Selection for Replacement 1 Ifone horn needs to be replaced use New type horn New Type 86012FE040 Low Center 86012FE050 High Left Side 2 If both horns need to be replaced the New type combination or Old type combination may be used New Type 86012FE040 Low Center 86012FE050 High Left Side Old Type 86012FE030 High Center 86012FE020 Low Left side PRODUCTION LINE CHANGE A change in production was made in February 2006 starting with the following VINs MopeL mp WN Impreza 6 516584 6 813101 Page 2 Bulletin Number 07 58 06 Date 08 25 06 ATTENTION GENERAL MANAGER J PARTS MANAGER a CLAIMS PERSONNEL J SERVICE MANAGER LJ IMPORTANT All Service Personnel Should Read and Initial SERVICE BULLETIN APPLICABILITY All Models NUMBER 09 42 05 SUBJECT Cautions Concerning Engine Coolant DATE 04 15 05 INTRODUCTION The purpose of this bulletin is to inform of cautions concerning engine coolant REPAIR PROCEDURES INFORMATION When adding rep
53. nges to Service Manuals available via the Subaru Technical Information System STIS web site The tables contained within this bulletin are to be used as guides for becoming aware of the latest changes We advise you to always refer to the STIS web site when looking for the latest Service information Printed pages will not be made available to update printed Service Manuals Paper manuals may have different page numbering then what is reflected below based on multiple new and revised pages Please refer to the information contained on the STIS web site for all future updated service manual information YEAR MODEL BOOK SECTION PAGE S DESCRIPTION OF CHANGE VOL MSA5T0742A 5AT diag 67 72 77 82 LED OPERATION MODE OF ENGINE and the content are deleted Part or all of the diagnostic steps for the following DTCs have been modified P0026 28 122 123 126 134 154 222 223 328 333 335 420 442 447 452 456 457 458 1443 1602 2101 2102 2103 2122 2123 2127 2128 2135 2138 Diagnostic steps for the following DTCs have changed P0756 P0761 P0766 P0771 MSA5T0743A PS 11 amp 26 Special Tool numbers modified MSA5T0744A Body SE 34 Power Seat initialization process modified MSA5T0745A Wiring System WI 35 Engine schematic updated WI 85 Remote Engine Start schematic updated WI 98 Clearance Light schematic updated CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT I
54. oded aluminum CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly trained technicians have the equipment tools safety instructions SERVICE and know how to do the job correctly and safely If a condition is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 09 42 05 Date 04 15 05 Page 1 ATTENTION GENERAL MANAGER PARTS MANAGER CLAIMS PERSONNEL SERVICE MANAGER lk lt a Lj BAR Lj IMPORTANT All Service Personnel Should Read and Initial SERVICE BULLETIN APPLICABILITY All Models NUMBER 09 45 06 SUBJECT Radiator Cap DATE 11 28 06 INTRODUCTION The purpose of this bulletin is to provide the inspection and cleaning procedure for the radia tor cap Whenever servicing the coolant radiator it is imperative that the filler neck and cap are clean of all contaminants and debris If foreign material is left in the filler neck sealing area it will become embedded in the rubber seal and will prevent the cap from sealing properly Before making the determination that the radiator cap is faulty perform the follo
55. ody Shop contact inquiries to the specific paint vendor or jobber for the most updated formula information The paint coding information can be found on the vehicle s VIN plate which on Forester and Impreza models is located on top of the right front strut tower For 2007 the information label on Legacy Outback and B9 Tribeca has been re located to the rear jamb edge of the right front door The color codes will be three characters for solid colors and three characters for a two tone code EXAMPLES 32 Obsidian Black Pearl monotone 6B6 Obsidian Black Pearl Urban Gray Metallic two tone CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS d Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly trained technicians have the equipment tools safety instruc SERVICE tions and know how to do the job correctly and safely If a condition is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 13 85 06 Date 07 13 06 Page 1 2007 FORESTER PAINT CODES EXTERIOR PAINT COLOR PAINT CODE TWO TONE CODE Obsidian Black Pearl Obsidian Black Pearl Urban Gray 32J 45
56. onitoring System make sure to re register the tires Tire Rotation Pattern for Non Directional Tires SS Ges Ka EE m E a Front of Vehicle Tire Rotation Pattern for Directional Tires y l Tire Rotation Branding Ezg s Ess Qs ROTATION me O lt a Front of Vehicle CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS ea Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of gt conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly A trained technicians have the equipment tools safety instructions and know how to do the job correctly and safely If a condition PROUD p ARTNER is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 05 37 07 Date 03 12 07 Page 1 ATTENTION GENERAL MANAGER LJ PARTS MANAGER E CLAIMS PERSONNEL J SERVICE MANAGER LJ oe LI KI OA LI IMPORTANT All Service Personnel Should Read and Initial gt SERVICE BULLETIN APPLICABILITY 2001MY and later Impreza WRX NUMBER 06 36 06 SUBJECT Modification to Rear Brake Caliper DATE 06 23 06 INTRODUCTION This bulletin is for informational purposes only A production change was made to the rear brake caliper on 01MY and newe
57. ons Aftermarket Exhaust System Aftermarket Exhaust Bypass Valve Body Body modifications on vehicles may interfere with the flow of air to the Engine Cooling System Intercooler or Exhaust System This can cause a raise in engine operating tempera ture which in turn would result in a rise in the intake air temperature which will affect the Engine Management System continued Page 2 Bulletin Number 02 101 07 Date 02 28 07 Ignition System Modifications to the Engine Ignition System such as plugs can cause abnormal ignition and result in engine damage Ring Land Damage from Detonation Others Relocation of any vehicle component may affect the Engine Management System and in turn cause potential engine damage 2 MAINTENANCE Engine Oil and oil filter e Some brands of oil which are available in the aftermarket may not have enough lubrica tion ability and durability regardless the price Poor performance oil causes damage on the crankshaft bearing camshaft bearing piston ring cylinder liner or turbo charger e Ifthe oil complies with the American Petroleum Institute API classification of SM or SL minimum and 1s within the recommended viscosity it will not cause engine problems e A lack of oil may cause damage to the crankshaft bearing camshaft bearing piston ring cylinder liner or turbo charger e When the vehicle is used under severe driving conditions moderate to hard accelera
58. p button may become loose and fall off if the belt webbing is jammed between the body panel and door when the door is closed Use the chart below to locate and order the correct repair kit for your application Button Kit Button Color 64780AC500EW Beige use with Beige Belt 64780AC500VB Black use with Black Belt REPAIR PROCEDURES 1 Inspect the belt webbing for damage If damaged replace the seat belt assembly 2 Remove any piece of broken stopper button from the belt webbing 3 Lift the belt latch up and beyond the original stopper button location and hold in place using adhesive tape 4 Locate the original stopper hole about 500mm up from bottom anchor in the webbing and insert the new male stopper button from the backside of the belt Push the other part of the button over the pin sticking through the front belt webbing 5 Using a suitable tool crimp the two parts together until the new button thickness is 4 5 5 0mm 6 Remove the adhesive tape from the latch and confirm the stopper button holds the latch in the proper position continued CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the v
59. pl Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly trained technicians have the equipment tools safety instruc tions and know how to do the job correctly and safely If a condition is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 16 68 06 Date 10 09 06 Page 1 4 Tighten the three inhibitor switch securing bolts then remove special tool Tightening torque 3 4 N m 0 35 kgf m 2 5 ft lb Adjustment for select cable 1 With the select lever already in the N range loosen the adjusting nuts A and B on both sides IP eil Ge A EE B N A Adjusting Nut A B Adjusting Nut B 2 Turn the adjusting nut B until it lightly touches the connector A Adjusting Nut A B Adjusting Nut B C Connector Page 2 Bulletin Number 16 68 06 Date 10 09 06 3 Use a spanner wrench to hold nut B so that it does not rotate and then tighten the adjusting nut A Tightening torque 7 5 N m 0 76 kgf m 5 5 ft lb ey eg A A Adjusting Nut A B Adjusting Nut B 4 After the completion of adjustment confirm that the select lever operates normally at all ranges e Move the select lever from P
60. r Impreza WRX The washer between the caliper body and the backing plate has been discontinued A change has been made to the caliper body to maintain the correct geometry although the part numbers have not changed PRODUCTION LINE CHANGE Production line changes have been incorporated into the following VINs MODEL VIN STARTING MONTH Impreza 6 521076 April 2006 6 817076 PART INFORMATION Old Disk Brake Kit 26692FE040 050 LH RH New Disk Brake Kit 26692FE040 050 LH RH lt RH gt 26692FE040 26692FA000 lt RH gt 26692FE040 26692FA000 lt LH gt 26692FE050 26692FA010 A lt LH gt 26692FE050 26692FA010 de Note Though there were design changes made to this part the part numbers remain the same CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of conditions that SERVICE may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly trained technicians have ar ae the equipment tools safety instructions and know how to do the job correctly and safely If a condition is described DO NOT assume that this ee Systems Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 06 36 06 Date 06 23 06 Page 1 REPAIR PROCEDURE IN
61. shing agent under any circumstances If a flushing machine has been used to service other brand vehicles with copper radiators a chemical reaction between copper ions and Subaru coolant may occur This could also cause future clogging of the radiator If a flushing machine is dedicated to only Subaru vehicles it is still not recommended as there is no way to know that the coolants being removed and pro cessed through the machine during servicing are were exclusively Subaru Genuine Coolant If regular flushing is required only use fresh tap water Do not use hard water Hard water will create calcium build up which will clog the radiator e When adding replacing or servicing the cooling system always use Genuine Subaru Long Life Coolant Genuine Subaru Long Life Coolant is a phosphate non Amine type and is specially formulated for all Subaru vehicles with aluminum engines and radiators Coolant of other types may not provide the proper protection to aid against corrosion of aluminum parts e Whenever the coolant is changed you must add Genuine Subaru Cooling System Conditioner Genuine Subaru Cooling System Conditioner has been tested and approved for aluminum engines and radiators e Do not use after market coolant reinforcement agents sealers and or flushing agents as those chemicals could corrode aluminum parts WARRANTY INFORMATION Any coolant system failure and or damage resulting from that failure that is a direct result of u
62. sing a coolant flushing machine is not a matter for warranty CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of d conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly SS trained technicians have the equipment tools safety instructions and know how to do the job correctly and safely If a condition PROUD p ARTNER is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 09 47 07 Date 08 31 07 Page 1 CLAIMS PERSONNEL O Initial in the boxes SERVICE MANAGER O provided right ATTENTION gt IMPORTANT All A i i j GENERAL MANAGER 1 Service Personnel E BAR PARTS MANAGER q Should Read and u DA e QUALITY DRIVEN SERVICE SERVICE BULLETIN APPLICABILITY 2007MY Impreza STI 2 5L Turbo NUMBER 11 83 07 DATE 03 23 07 SUBJECT Reprogramming Files for Surge on Hard Acceleration INTRODUCTION This is to announce that ECM reprogramming files are now available to rectify surge on hard acceleration between 3 000rpm and 4 000rpm PRODUCTION LINE CHANGE The new logic was used in production starting in February 2007 approximately with VIN 7L521848 PACK F
63. submission Panasonic Exchange Number Example S0000001 Clarion Exchange Number Example ERS 0000000001 An exchange chassis along with an exchange form will be shipped within 72 hours If the exchange chassis 1s not received within 5 days call the Service Center Provide the operator with the exchange number when making inquiries 4 Install the exchange unit as soon as possible upon receipt Return the defective chassis to the manufacturer within 30 days Return freight charges may be claimed as sublet provided the repair was performed under the terms of the Basic New Car Warranty Copies of the freight invoice should be attached to the repair order If the exchange unit has not been installed or the failed chassis returned within 30 days contact the Service Center Reference the exchange number and explain the circumstances causing the delay An extension will be granted or the dealer will be instructed to return the exchange unit Failure to comply will result in a charge back to the dealer for the cost of the exchange unit ILLUSTRATION DESCRIPTION MANUFACTURER PART NUMBER Impreza Type A Clarion 86201FE131 AM FM Single Disc Audio Unit Only CD player C122 Continued on next page Bulletin Number 15 124 07 Date 07 31 07 Page 2 ILLUSTRATION DESCRIPTION MANUFACTURER PART NUMBER Impreza 6 CD GIX Clarion 86201FE250 Audio Unit Only Combi with SAT Control Impreza Optional 6 Clarion H624055301 Disc
64. the 3M products REPAIR PROCEDURE INFORMATION Verify the customer s complaint by playing a commercially purchased CD and or the radio Note It is not advisable to play a burned home made CD due to the fact the recording levels may have been set extremely high which may cause undesirable chattering vibration and or distortion 1 Check to make sure there is nothing in the door pockets that could cause chattering and or vibrations If there is remove the objects 2 Remove the door trim refer to the applicable service manual and check for loose or missing screws broken or missing clips Replace if necessary 3 Check to make sure that the sealing cover is properly applied no peeling no misalignment no breakage Repair and or replace as necessary Continued on Next Page CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS uo Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform PROUD PARTNER Pa those technicians of conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly trained technicians have the equipment tools safety instruc SERVICE tions and know how to do the job correctly and safely If a condition is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle wi
65. tion on a somewhat regular basis the engine oil and filter should be changed every 3 750 miles 6 000 km or 3 75 months For additional examples of severe driving conditions refer to the Warranty amp Maintenance Booklet continued Bulletin Number 02 101 07 Date 02 28 07 Page 3 e The use of a Genuine Subaru oil filter is strongly recommended Many aftermarket oil filters have different filtration capacity and relief valve opening pressure Those filters may not meet Subaru s requirements and may cause engine problems SS AR E Aftermarket Oil Filter Rod Bearing Spun from Lack of Oil Coolant e Use only Genuine Subaru Long Life Coolant e The use of a silicate type coolant deteriorates the aluminum surface of the radiator caus ing loss in cooling performance and may cause engine overheating e Use only Genuine Subaru coolant conditioner Non genuine coolant conditioners contain large particles that may clog the coolant passages in the radiator resulting in a loss of cooling performance and may cause engine overheating Please refer to Service Bulletin 09 42 05 Air Cleaner If the air cleaner element is contaminated intake air flow is reduced This condition will create an increase in engine vacuum causing an extra load on the turbo charger EE i i VM Contaminated Air Cleaner Element 3 FUEL Adequate quality and octane number fuel should be always used The use of poor quality or low octane fuel
66. to D range Check that the detents could be felt in each range If the detents cannot be felt or the position pointer dash indicator is improperly aligned re adjust the cable e Check if the starter motor rotates when the select lever is set to P range e Check the back up light illumination when the select lever is in R range e Check the parking lock operation when the select lever is in P range 5 Using the Subaru Select Monitor clear the diagnostic trouble codes stored in memory If the codes return after the correct adjustments refer to the diagnostic procedure found in the applicable Subaru Service Manual WARRANTY CLAIM INFORMATION For vehicles within the Basic New Car Limited Warranty period refer to the Subaru Warranty Wizard for claim submission information Bulletin Number 16 68 06 Date 10 09 06 Page 3 ATTENTION GENERAL MANAGER PARTS MANAGER CLAIMS PERSONNEL SERVICE MANAGER IMPORTANT All Service Personnel Should Read and Initial SERVICE BULLETIN APPLICABILITY 1995MY and after Legacy NUMBER 17 06 01R 1998MY and after Forester DATE 05 11 05 1993MY and after Impreza 2003MY and after Baja SUBJECT Seat Belt Latch Slides to the Lower Seat Belt Anchor DESCRIPTION In the event you encounter a customer complaint of the seat belt latch sliding down the webbing to the lower seat belt anchor it may be caused by the latch web stop button separating from the belt webbing This sto
67. to do the job correctly and safely If a condition PROUD p ARTNER is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition Bulletin Number 17 13 07 Date 10 15 07 Page 1 REPAIR PROCEDURE INFORMATION Check the part number of the clock currently installed in the vehicle If equipped with the old style replace 1t with the new style 1 Record radio stations 2 Disconnect negative battery cable 3 Remove the clock by carefully lifting up on the clock cover and disengage the 2 front clips E S KO K 0 4 Disconnect the wiring harness and remove the 2 screws which secure the clock to the cover 5 Install new clock in reverse order of removal 6 Reconnect negative battery cable 7 Reset radio stations and clock 8 Confirm that the condition is corrected WARRANTY CLAIM INFORMATION For vehicles within the Basic New Car Limited Warranty period refer to the Subaru Warranty Wizard for claim information Bulletin Number 17 13 07 Date 10 15 07 Page 2 ATTENTION GENERAL MANAGER PARTS MANAGER CLAIMS PERSONNEL SERVICE MANAGER IMPORTANT All Service Personnel Should Read and Initial H Ge SUBARU SERVICE BULLETIN APPLICABILITY 2007MY Legacy B9 Tribeca 8 Impreza Vehicles SUBJECT Service Manual Corrections INTRODUCTION NUMBER DATE 18 112 06 12 01 06 The purpose of this bulletin 1s to provide a description of current cha
68. wing repair procedure REPAIR PROCEDURE INFORMATION Caution The engine cooling system is under pressure and may be extremely hot To prevent personal injury or vehicle damage be sure to take appropriate precautions while performing this procedure 1 Wash and clean the rubber seal surface s A using clean water and a soft bristle brush 2 Carefully open the negative pressure valve Using clean water and a soft bristle brush wash and clean the mating surface B between the valve and the rubber seal Note Clean thoroughly Failure to do so will prevent the cap from holding pressure Seal Surface s A Negative pressure valve Be careful not to deform the valve while cleaning Mating surface B Continued on Next Page A Kaes Zduc C ystem oa AR CAUTION VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS Subaru Service Bulletins are intended for use by professional technicians ONLY They are written to inform those technicians of conditions that may occur in some vehicles or to provide information that could assist in the proper servicing of the vehicle Properly trained technicians have the equipment tools safety instruc SERVICE tions and know how to do the job correctly and safely If a condition is described DO NOT assume that this Service Bulletin applies to your vehicle or that your vehicle will have that condition

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