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4 - Software and Communication

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1. NC DB37M DB37F DB37M Colour Function DB37F 1 Yellow Grey S12 21 2 Pink Blue S114 2 3 Grey Blue S11 3 4 Red Blue S10 4 5 White S10 5 6 White Black 51 35 J Brown Black S1 34 8 Brown Blue S2 37 9 White Red S2 36 0 White Pink S3 8 1 Pink Brown S3 9 2 Yellow Brown S4 6 3 White Grey S4 7 4 White Green S5 4 5 Brown Green S5 5 6 Grey Pink S6 2 vi Grey Brown S6 3 8 Red S7 0 9 Violet S7 1 20 Pink Green S12 22 21 Green Blue Bypass 23 22 Yellow Blue Bypass 24 23 Green Black S13 1 24 Yellow Red S13 20 25 Pink End nozzle R 25 26 Green End nozzle L 26 27 White Yellow GND Power 27 28 Green Red Flow 28 29 Grey Red 12V Sensor 30 30 Black GND Sensor 29 31 Yellow Black Speed 31 32 Brown Red Option 2 frq 32 33 White Blue Option 1 4 20L 33 34 Yellow S9 7 35 Brown S9 6 36 Blue S8 9 37 Grey S8 8 No fct NC Grey Green NC No fct NC Yellow Pink NC Technical data Jacked Black min 1 5 mm Working temp 0 70 deg C Voltage rating gt 50 V Multi wire Colour coded DIN 47100 Thickness max 15 5 mm Mounted with screw kit 3M Thread 4 40 UNC QO nNO0 010 090 N N ANOA OO NOO O m ml do cd cd do ml de 114 JobCom to 9 sec PCB 15 Cables Length meter Part number
2. 9 5 26023800 NC NC DB37M DB37F DB37M Colour Function DB37F Mounted with screw kit 3M Wire to term J3_5 Green Black FM dn 1 Thread 4 40 UNC Wire to term J2_15 Pink Blue FMR 2 Wire to term J2_14 Grey Blue FML 3 Wire Red Blue No fct Wire Wire Grey Green No fct Wire 6 White 14 5 37 1 8 7 Brown S1 6 ee 17 8 Yellow S2 7 34 E 9 Grey S2 8 2 14 0 Blue S34 9 31 E 5 Red S3 0 aR 11 2 Violet S44 1 28 TU 3 Grey Pink S4 2 H 8 4 White Green S5 4 25 i 5 Brown Green S5 5 T 5 6 Yellow Brown S64 6 22 A 7 White Grey S6 7 n a 8 White Pink S7 8 9 Pink Brown S7 9 37 pole Wire To term J3_6 Yellow Red FM up 20 21 Yellow Grey On Off 21 22 Pink Green On Off 22 Wire to ter J3_2 Green Blue Pressure 23 Wire to ter J3_1 Yellow Blue Pressure 24 25 Pink End nozzle R 25 26 Green End nozzle L 26 27 White Yellow GND2 27 28 Green Red Flow 28 29 Black 12V sensor 29 30 Grey Red GND Sensor 30 31 Yellow Blac Speed 31 32 Brown Red Option2 Frq 32 33 White Blue Option1 4 20mA 33 34 Brown Blac S9 34 35 White Blac S94 35 36 White Red S8 36 37 Brown Blue S8 37 Wire Yellow Pin No fet Wire Wire Grey Brown No fet Wire Technical data Jacked Black min 1 5 mm Working temp 0 70 deg C Voltage rating gt 50V Multi wire Colour coded DIN 47100 Thickness max 15 5 mm 115 15 Cables JobCom to t
3. Name ED code Explanation Power off LED off CPU crashed when LED was turned off E CPU crashed CPU crashed LED on CPU crashed when LED was turned on loosing control over LED E No LED reaction on key press CPU is ok LED on Connection to CAN is ok E No key is pressed Key is pressed LED on except off for 0 2 sec Confirm that key press is read by CPU E CAN bus short circuit 1 blink code Short circuits of cables CANH or CANL connected to ground 5Voltor E 12Volt Detected by CAN transceiver Blink code is sent continuously CAN bus open circuit 2 blink code CAN controller Busoff error Mostly due to no other computer on CANbus E Blink code is sent continuously JobCom not connected 3 blink code o contact to JobCom Receives no alive telegrams from JobCom E Blink code is sent continuously This code is disabled for JobCom Data missing 4 blink code Data expected subscribed from other computer is not received Other E computer is Busoff or disconnected Blink code is sent once This code is disabled for SetBox Grip FluidBox Ready for SW upload 5 blink code Ready for software upload Activated by Pin 17 BootLoadEnable p Blink code is sent continuously Terminal not connected 6 blink code No contact to terminal Receives no alive telegrams from terminal E Blink code is sent continuously This code is disabled for terminal Received data is invalid 7 blink code
4. Program I O 97 14 Sensors 6 Direct Activated Hydraulic DAH PCB 93 A rTammon K Configuration of PCB to be used as stand alone or combined with a JobCom BOOM DN and UP is controlling the ParaLift TRACK L and R is the same as in J6 connector HYDR BYPASS open and close the open centre hydraulic valve This function is controlled from the AutoHeight device connected to J12 FLOW FWD and REV is not used Connection to Track Cable harness 201 Fuse 1x25AT ATO blade fuse Power output connectors for PrimeFlow and AutoHeight etc Connections to JobCom J8 and J14 AutoHeight resistor board connector Connection to HY Centrale Junction Box PCB 98 OPT E G is used on a HC 5500 System only OPT Hand HC 6400 A B switch setup is done in menu E8 5 4 held in FLUID BYPASS is used with AutoHeight for details Function status LED 7 Extra connector DB25F connector Connection to PrimeFlow Centrale Junction box PCB 97 connector with JobCom to Primeflow PCB cable 203 8 To fluid junction box DB37F connector Connection to 13 section Centrale Junction box 96 9 section Centrale Junction Box 95 or PrimeFlow Centrale Junction Box PCB 97 with JobCom to 13 sec PCB cable 208 JobCom to 9 sec PCB cable 209 or JobCom to Primeflow PCB cable 203 9 Emergency operation
5. ISOBUS Implement cable Molex 1 ECU GND 2 ISO CAN 3 ECU PWR 4 ISO CAN 5 TBC GND 6 TBC PWR gh gh Type of connector Molex 42021 MLX Male 16 Revision Revision versions of this book P N 679096 210 Service Manual HC6500 Revision 2 10 GB 04 2011 Date Rev Subject Section Pages Author 13 03 2010 1 8 Release of manual All 25 AF 14 03 2008 2 00 Menu tree Datacom and PrimeFlow added Ext menu datacom and PrimeFlow 57 PAO 07 10 2008 2 01 Updated Menu tree Datacom PrimeFlow faultfinding Sensors 5 10 13 31 61 69 70 PAO 73 Added Pressure regulation PrimeFlow description setup test 34 46 60 PAO programming Software error codes 25 26 Removed Guidance for HC6500 setup 4 24 09 2010 2 02 General update All 92 PAO 13 04 2011 2 10 General update All 124 PAO Rewritten Track PrimeFlow Sensors and Cables 41 50 69 92 93 106 107 118 New Index 121 122 119 16 Revision 120 Index Numerics 13 sec PCB to JobCom cable 114 9 sec PCB to JobCom 115 A AB switches setup 13 actuator 65 agroparts 123 Alarm 99 PrimeFlow data cable weakness 90 Angle sensor 95 Angle sensors 95 Assign nozzle position 13 AutoAgitation 67 AutoAgitation setup 14 AutoFill 55 AutoWash 61 AutoWash and AutoFill set
6. 98 C 5500 System only 10 To Spraybox C 5500 System only 11 TankGauge connector C 5500 System only rj m ELE m m rmm 1 f BY RACK L TR b E lt a e Gas 8 l Kj B 4 n LEE WEEHE DAA A gua TITTET enu E8 5 4 3 Hydraulics DAH OPT H 12V when B is selected OPT 12V when A is selected OV when no button is enu E8 5 4 4 Hydraulics Delta DH OPT Hand OPT 12V when A or B button is selected OV when no button is held in Auto boom control connection and DIP switches for configuration of AutoHeight See AutoHeight Installations Manual 000000000000 0000000000000 a DB Eg 9s El ESI Real iB IS o ea AH zs 5 3 TTA 9s3l ap ur zir
7. Ho OOOOOOOOOOOOOOOOOOO QOOOOOOOOOOOOOOOOO sl uonelado A2uabauy xoquon unf pinj O ore xogqAeids ol 12 CAN Bus connection 14 Sensors EEE Functions Colors wires OO CAN HI Yellow To CAN Hi CANLO Green To CANLo 42 50 gener ee ot use gt gt vi O Q Io 2 Io 13 Power Supply Main power supply connector Connected to JobCom to tractor cable 206 14 Optional Power Supply connection out Spade power supply connector for optional equipment 15 TWIN Fuses 10A spade fuses for TWIN actuators left and right 16 To DAH control box HC 5500 System only 17 TWIN Sensors valves and optional connections A n ODOZZT AS TA m MO WOW Power supply connection for Pressure Reg valve 21 ot used Power supply connection for Agitation valve 34 Power supply connection for Suction smart valve 1 Power supply connection for Pressure smart valve 2 Power supply connection for Fast filling valve 28 Dilution kit Optional function A and B on SetBox HC 6400 See menu E8 5 4 2 Valve or lamp RPM Pump revolution sensor 42 Pressure Regulation valve connection 21 Agitation valve connection 34 Boom Height Paralift angle sensor 50 Foam mark
8. AAE A DO fololo Pl Ties os El FI Fuel Las El Fr rs E EJ Jg F os E lai Te Las EJ SN aa On O g Intl A S Hardi i S z e F o qup E fey dp b Im dC fal dC I I dl M EE T ES Valve drive pcb v1 00 Hardi 26030100 E r3 l hs P dm Ti mm lo Tra ae E pir uit R9 i F AU ee a Ses ole FR 7 Ima as 12082009 _ PEP 14 Sensors PrimeFlow Centrale Junction box PCB 97 1 The gray part of the PCB is PrimeFlow functions that are describet in the PrimeFlow chapter TILT L Boom tilt function TILT R Boom tilt function sia AH EEEE ums DG L Folded Left boom fold n Flow 3 Not used Extra 5 Not used Fan Speed TWIN fan speed sensor 69 9 Pressure Pressure sensor 32 Bypos ON AN BW NN 10 Speed Speed sensor 41 11 Flow Boom flow sensor 25 12 R Folded Boom fold sensor right in transport 58 13 L Spray Boom fold sensor left unfolded 71 14 R Spray Boom fold sensor right unfolded 75 15 Dist L Not used 16 Dist R Not used 17 Dist C Not used 18 Bypass 1 Bypass valve 1 26 19 Bypass 2 Bypass valve 2 26
9. The communication cable with the Hardware Halt is plugged into the JobCom The communication cable is plugged into the Jobcom before it is switched on Power ON the PC Power ON the JobCom on Spray box Tobesure that JobComis ready to be upgraded ensure that the red LED flashes 5 times and then pause in a loop Here you notice the circle which surrounds the red LED on the JobCom 4 8 2 Software versions all computer Terminal HC 6500 1 13 JobCom HC 6100 1 15 Grip HC 6300 1 15 SetBox HC 6400 1 15 FluidBox HC 6200 1 00 Version Version Version Version Version Computer detail screens show details in case of faults figuration before a software upgrade see chapter Dump of data from HC6500 Controller how to dump the configuration to the PC 27 4 Software and Communication On the PC the upgrading program can be started up and the PC dialogue box should look like this The dialogue box shows what software version will be uploaded to the JobCom Communication port has to be chosen If you use a USB Serial converter see section USB to RS232 Converter how to find the Com port number Select Connect If the upgrade program does not find a connection between the Jobcom and PC this error message will appear If this message appears then see if the cable is attached correctly and there is power on the controller If this does not help power down the PC and the controller and
10. m m e No Description Con point Page Con point Page 1 Suction SmartValve 91 17DO 97 99 57 Boom sensor Left 98 2 100 2 Pressure SmartValve 91 17PE 97 58 Boom sensor Right 91 17Q 97 99 12 Distribution valves 95 9 96 8 100 100 60 PrimeFlow SMCU Left 97 1 21 Pressure control valve 91 17A 97 99 61 PrimeFlow step motor Left 60 25 Boom flow meter 95 4 96 4 100 100 62 PrimeFlow SMCU Right 97 1 26 Boom bypass valve 95 7 96 6 100 100 63 PrimeFlow step motor Right 62 28 External fast filling valve 91 17VF 97 99 64 End nozzle Left 95 5 96 5 100 100 32 Pressure sensor 95 1 96 1 100 100 65 End nozzle Right 95 5 96 5 100 100 33 ain tank gauge 91 17V 97 99 66 TWIN fan speed actuator 91 17X 97 99 34 AutoAgitation valve 91 17CK 97 99 67 TWIN angle actuator Left 91 17W 97 99 35 RinseTank flow meter 91 17R 97 99 68 TWIN angle actuator Right 91 17W 97 99 37 RinseTank full sensor 91 177 97 99 69 TWIN Fan speed sensor 95 2 96 2 97 8 100 100 101 38 Main tank full sensor 91 175 97 99 77 Foam marker compressor 91 17M 97 99 40 Boost line valve 91 17G 97 99
11. M anual angling speed 12 aster reset 11 aximum speed 12 inimum duty cycle 12 inimum pressure 12 53 inimum radius 12 inimum speed 12 o Overspeed error print 48 P Paralift 57 Paralift angle sensor 95 Pendulum 57 PIN code 11 Pressure based regulation 53 Pressure regulation valve 12 Pressure sensor 11 12 96 pressure sensor 53 Pressure smart valve 62 PrimeFlow 69 82 83 88 PrimeFlow Liquid system 13 PrimeFlow Nozzle positions test 77 PrimeFlow setup 13 PrimeFlow step up transformer 70 121 PrimeFlow test menus 85 V Printer 10 VRA remote 10 Pump setup 14 W R Wash program 62 Rear sensor calibration 44 Regulation delay 12 Reprogram PrimeFlow after a Master reset 75 Reset a single SMCU 80 Reset codes 17 Reset nozzle position 13 RS232 Converter 19 Rules of thumb 7 S SafeTrack 41 SafeTrack lock sensor 94 SafeTrack rear angle sensor 95 SafeTrack rear sensor adjustment 44 Safety factor 12 49 Safety factor log 48 Sensor 93 Sensor setup 96 Service Interval 1 SetBox HC6500 connector 118 Slant angle sensor 95 Slant potentiometer 57 SMCU 71 SMCU LED codes 72 SMCU replacment in a programmed system 78 Software and Communication 17 Software error codes 31 Software error messages 32 Spare parts 123 Speed sensor 94 Sprayer draw bar length 12 Stepper Motor Central Unit SMCU 71 Suction smart valve 62 T Tank 12 Tank contents sensor 11 Tank full switch 96 Tank gauge 94
12. 1 1 If the sprayer under compensates radius smaller than the tractor B on picture decrease the gain factor 1 0 gt 0 9 Drive a full circle again and check Decrease or increase the gain factors accordingly 1 Note Some farmers prefer a fast tramline in tramline out reaction and might be able to live with some overcompensation in the curve i Note If you go in menu E8 4 3 to check the chassis setting a key press Enter will cause the extended menu settings forthat chassis reverting to default Safety factors and gain values then have to be set again 1 Turning radius Commander 3200 4400 6600 Turning radius SafeTrack meter 6 00 6 20 9 00 NAVIGATOR 3000 4000 Turning radius IntelliTrack meter 6 0 6 0 5 Track Trapeze lock sensor adjustment The trapeze lock sensor air gap A should be between 3 and 6mm Verify the Lock sensor function in menu 4 5 6 Track sensor test Mesones The Lock sensor voltage should be 0 5V when locked and 5V unlocked Front sensor 250 Vo Front sensor 0 0 degree Rear sensor 2 50 Vo Rear sensor 0 0 degree Boom sensor 1 0 7 Vol Boom sensor 1 unfold Boom sensor 2 0 00 Vo Lock sensor 0 50 Vo Lock sensor Locked Actual sensor signals Under 0 5 volt means not connected Drawbar length Menu E8 4 4 Sprayer drawbar length Value 0 200cm Default value 100cm 40 inches Commancer 05 E8 4 4 Sprayer drawbar length
13. Introduction Introduction to this Service Manual cccccccsccccccscsscccscccccscccscccscescsscccccescccsceccssccsccesceccscccescescscccsscssceses 7 Measurements Rules of thumb for HC 6500 iii cs 7 2 Extended Menu Extended Menu f r SWX OL eR 9 3 CAN BUS General info description cccccccccccccccsscsssssssccccscccsccccceccccccsccsssesess OS 15 Pinning plugs colors codes Fault finding options results MeadstreMents rita dd dd ad dada 4 Software and Communication General ccccccccccccccccce sssesasesseess LZ ICO DOO Wet lS cs sette aet ne atten eti d be ia ree ttr ra bd e dede ERR 17 SOOGGIM OG AG RON 17 Software program Tor the control ai da Communication Calvin is USB it RS2 32 CONVE inicia A AR ia HC6500 software upgrade JobComisoftware ia 27 SOWIE CU OF COCOS meda aaa Controller error codes Codes indicating the uploader program has gone into a NON EXISTENCE mode municiones 3 Codes for Send Data SUT OMS sre mettent edm Reda t abandon d medie tee AER 3 Codes for GetDatab BITOP sede ertet insitam doque te nere fene aid dead e 3 Codes tor UploadMaln SRE a acepte ee ERE ameet benedicite sepedicti 3 Codes for SendProgram errors ss Codes for SendProgramExternalFile errors caninos 3 Hardi HC Upgrade software error messages cassssssssssessssssssssssssssssssssnsssssessssssussssuasssussssssasssuassssesses
14. Test Analog 2 sensors Electric smart valves extra 85 13 PrimeFlow n menu 4 5 6 1 are all the SMCU listed with the first nozzle number counted from the left enu 4 5 6 shows whether the mounted SMCU is a 2 or 3 nozzle SMCU enu 4 5 6 3 shows whether there are changed nozzle order in some of the SMCUSs enu 4 5 6 4 shows how many times a SMCU did not respond to a alive telegram data signal from the JobCom enu 4 5 6 5 shows how many times a SMCU did shut down due to low voltage power supply Menu 4 5 6 1 show that there are 16 SMCU on the boom SMCU number 1 has nozzles number from 1 to 3 SMCU number 2 has nozzles number 4 5 and 6 SMCU 16 has first nozzle as number 42 In this menu is it not possible to see how many nozzle each SMCU controls see menu 4 5 6 2 The gt show the live update of the counting Menu 4 5 6 2 show that there are 16 SMCU on the boom SMCU 4 7 9 10 and 16 are 2 nozzles SMCU s SMCU 1 2 3 5 6 8 11 12 13 14 and 15 are 3 nozzles SMCU s The show the live update of the counting Menu 4 5 6 3 show that SMCU number 1 has changed nozzle order from SML Short Medium Long cable to LSM Long Short Medium All other SMCU are normal with SM or SML nozzle order 86 4 5 6 PrimeFlow SMCU status 45 6 1 First nozzle for SMCU 45 6 2 SMCU 2 or 3 nozzle 45 6 3 Nozzle order 4 5 6 4 Count of data error 4 5 6 5 Count of power error Position of first nozzle
15. correct Choo Next or choeur the data type E best decre your nt peral Aata hn Cheese the Me type that best describes your date Opio CHdeaehiet qu h i comen or tabt ttl aich Badd O Paced ahi fields we agiti in coki nah sac bevaat each fold Mat epat al pon 1 A Wiren AI Preises of Flo C Documents and urtincdhes DRIP Dic artist DO Mark Other with an press Alt 124 Tha screen lets vou set the Selmbsrs your data contains You can see Boe e teet alerted ne crown bat Qeiriterv nh Dsm Coms Mae Fjoer 1 C Trsat consecutive deliiters as one Select Finish M s sore lets you saint each column amd set Ohn ate loat hirae Atay O goma Venera converts merk voes toremters dte Olat valued to dates and nl remaining vakuse to tat Obey om le O Doret port column dup And Excel will open the file 5 Serial number 5002036 Register 2 Volume applied OL B Area O ha 8 Travelled spray distance DO km 10 Start date na nn nn 39 4 Software and Communication 40 G SafeTrack Th HARDI SafeTrack you do not have to choose between a tighter turning radius or better stability Sa the rear axle of the sprayer when changing the angling of the trapeze arms the rear axle angle to the side Th In ah sp an Th an a turning radius down to 6 metres ntelliTrack high end steering drawbar concept which combines the advantages of IntelliTrack is the drawbar divided in
16. will upload a new version If it was necessary to upgrade the boot software if not skip this step you will be prompted with the following window after the boot upload i Present version is HC6500 SW 1 13 TOS boot V1 3 Serial number D6XX1222 Upload HC6500 SW 1 137 Switch unit OFF and ON 1 Then Press OK ES C Switch HC6500 OFF and ON 24 4 Software and Communication Turn off and on the power on HC6500 and wait until HC6500 have beeped 3 times and the red LED continues to flash 5 times and then pause Then click OK to continue upgrading HC6500 Afterwards Hardi HC Upgrade will erase the current application on HC6500 and upload the new one The upgrade takes about 5 10 minute dy WARNING Do not power down the PC during the upgrade Finally Hardi HC Upgrade will prompt Upload of HC6500 SW X XX was successfull E S 5x00 Info lt tr gt HC lt HARD gt 6x00 Scan COM Welcome to Hardi upgrade Unknown SW 1 JobCom V 1 15 HC6500 Sw 1 13 Unknown SW 1 Hardi unit found on COM1 HC6500 Present version is HC6500 SW 1 13 TOS boot V1 3 Serial number 061222 Erasing present version Select port Select Comport com y Highspeed CP2102 Se HC 5x00 Info E d 6x00 Scan COM Welcome to Hardi upgrade Unknown SW 1 JobCom V 1 15 HC6500 Sw 1 13 Unknown SW 1 Hardi
17. 2 Force m FTZ E8 6 3 3 Delta m LPZ E8 6 3 4 Eagle m SPC E8 6 3 5 Alpha GVA E8 6 3 6 TWIN Force 32 36m E8 6 4 1 Test Nozzle positions Each nozzle is open for 2 sec Check that sequence does not jump E8 6 4 2 Assign nozzle position to SMCU Assign nozzle position after replacement Confirm nozzle position after master reset E8 6 4 3 Reset nozzle position in SMCU Reset all connected SMCUS to prepare for assignment of new nozzle type E8 6 4 4 Force to 2 motor SMCU For service a 3 motor SMCU can be forced to be a 2 motor drive E8 6 4 5 Reserved E8 6 4 6 Change Nozzle order Key in SMCU number for change of nozzle order at brackets 13 2 Extended Menu E8 Settings 8 6 Sprayer type E8 6 5 AutoWash and E8 6 5 1 Select AW AF options E8 6 5 1 1 None Liquid boom E9 TWIN Actuator E9 1 Fan speed Air angle AutoFill setup E9 1 1 Fan speed setup Nothing installed E8 6 5 1 2 AutoWash installed Select if AutoWash installed E8 6 5 1 3 AutoWash AutoFill instal Select if AutoWash AutoFill installed E8 6 5 1 4 AutoFill installed Select if AutoFill installed E8 6 5 2 1 NCM 3200 4400 AutoWash is automatic ISuctionValve standard direction E8 6 5 2 2 NCM6600 single pump AutoWash is automatic SuctionValve rotated 180grd E8 6 5 2 3 NCM6600 double pump AutoWash prompts for start and stop on tractor hydraulic lever E8 6 5 2 4 NCM9000 double pump
18. 91 JobCom 97 41 Forward speed sensor 95 3 96 3 100 100 93 DAH PCB 88 42 PTO Pump speed sensor 91 17i 97 99 95 9sec Centrale Junction box PCB 91 8 97 50 Paralift height sensor 91 17L 97 99 96 13 sec Centrale Junction box PCB 91 8 97 51 Slant angle sensor 98 3 100 97 PrimeFlow Cent Junction box PCB 91 748 97 54 SafeTrack front sensor 91 17N 97 99 98 HY Cent Junction box PCB 91 6 97 55 SafeTrack rear sensor 201 J7 108 99 Dilution kit box PCB 91 12 17G 97 56 SafeTrack lock sensor 201 J6 108 93 14 Sensors Pinning plugs colors codes General Angle sensor Sensor AMP Connector PCB Blue Signal Signal 3 Signal Black GND GND 1 Brown 12V 12V 2 Speed 41 TWIN 69 Boom 57 58 and SafeTrack lock 56 sensor Hardi P N 28047500 Type Inductive Range 0 8mm Signal Passive high 12VDC Active low 0 8VDC Operation indicator Yellow LED when active Power 9 15VDC Operating element Electroconductive metal easurements Disconnect the sensor plug easure power supply between pin 1 and 2 on the connector of the cable harness The voltage should be 12VDC or the same as the main power supply on the sprayer easure signal voltages between pin 1 and 3 on the connector of the cable harness The voltage should be OVDC If not is there a short in the cable Connect the sensor to the cable harness easure the power supply between pin 1 and pin 2 The voltage s
19. AutoWash prompts for start stop on trac tor hydraulic lever E8 6 5 2 5 Hardi Alpha 2500 3000 IsuctionValve and PressureValve is turned 90 degrees E8 6 5 2 6 Hardi Alpha 3500 4100 IsuctionValve and PressureValve is turned 90 degrees E8 6 5 2 7 Saritor 4000 5000 2 position valves E8 6 5 2 8 Navigator07 2 position valves E8 6 5 2 Pump setup E8 6 5 3 1 Tank level for full to half Key in tank level for shift from full tank to half tank E8 6 5 3 2 Tank level half to empty Key in tank level for shift from half tank to almost empty tank E8 6 5 3 3 Powerful agitn full tank Adapt to risk of sedimentation but no risk lof foaming E8 6 5 3 4 Powerful agitn half tank Adapt to small risk of sedimentation some risk of foaming E8 6 5 3 5 Soft agitation full tank some agitation needed no risk of foaming E8 6 5 3 6 Soft agitation half tank Adapt to risk of foaming Ensure a little ag itation E8 6 5 3 AutoAgitation setup E8 6 5 4 AutoWash print report Prints timestamps and water amounts transferred lin each step Select print report from 1 to 8 E8 6 5 5 Register for AutoWash Key in register no If 0 wash is added to actual spraying register E9 1 1 1 Fan speed forward Setup E9 1 2 Air angle setup Select forward for trailed sprayers E9 1 1 2 Fan speed reverse Select reverse for ALPHA sprayers E9 1 2 1 Airangle forward E9 1 3 Select TWIN Sele
20. Connected to section valve PCB Speed sensor Constants involved Speed Drawbar length Minimum radius Track With Tractor drawbar length Maximum speed Chassis size Safety Factor Calibration of proportional hydraulics Pinning plugs colors codes Pot meter Sensor AMP pin PCB Black GND GND 1 Blue Signal Signal 3 Track Brown 12V 12V 2 Fault finding options results Check power supply and hydraulic supply follow instructions in Operators Instruction Book 41 5 Track Measurements In menu 4 7 sensor readouts can be seen Be careful as all automatic functions are disabled Do not try to operate before checking that the boom is clear from the transport brackets and the SafeTrack lock under the machine is open When machine are straight the potentiometers must show 2 5 Volt Inductive sensors show 0 8 V or 5 0 V Track setup Enable track E8 4 1 Track disable enable Enable track in menu E84 01 2 Sel lee eee The track system is default disabled After a master reset of the controller TELA Tekan the track system has to be enabled Track is enabled Safety system enabled Chassis setup E8 4 3 Chassis E8 4 3 1 CMO5 Small E8 43 2 CM05 Medium E8 4 3 3 CMO5 Large E8 4 3 4 NAVO7 Medium To have the track system to track properly the correct chassis has to be selected in menu E8 4 3 When the chassis is selected the default value of menu E8 4 8 Minimum ra
21. Drawbar length is measured from the drawbar pin hole to the middle of 1 00 the first bolt that holds the drawbar on the sprayer Navigator Drawbar length is measured from the drawbar pin hole to the rear bolt on the pump base Manual angling speed Menu E8 4 5 Manual angling speed Value 9 to 9 Default value 0 Note can be changed by toggling Eeo Manual anging sheen Sets the manual steering speed Unfold boom set PTO to spraying RPM and set the system to Manual By using the L R button the sprayer will start moving If too slow increase the value If too fast decrease the value Use a minus value to slow hydraulic speed positive value to increase speed 0 47 5 Track Boom fold sensor Menu 8 4 6 Boom fold sensor Number of boom fold sensors present LPZ HAZ HPZ FTZ use one sensor SPC SPZ use two sensors Only one boom sensor for simultaneous folding inner section Two boom sensors for individual folding inner sections CMO5 0 is possible but invalid selection Navigator 2 is possible but invalid selection Error print for overspeed Menu 8 4 7 Error print for overspeed Prints last 3 hazardous situations where over speeding alarm was active The picture to right shows the first track alarm From the print the date and time and sprayer data settings can be read out The Track Dataset no show the acual speed and track radius the next 10 sec The example show an alarm at a driving speed 4 8
22. Implement cable Molex ici as 8 ISOBUS Implement cable Molex saienisi AAR E 8 16 Revision Revision versions of this book arias 119 17 Index A E M Een danee feta acto 121 1 Introduction Introduction to this Service Manual The primary aim of this manual is to help with fault finding Each chapter is built up in the following template to offer the service person the quickest route to solving the problem e Feature e General info description e Sensors involved e Constants involved e Pinning plugs colors codes e Fault finding options results Measurements Rules of thumb for HC 6500 This manual contains the most important information about HC 6500 In order to diagnose the system efficiently remember the following rules of thumb 1 Always check the feature functions correctly according to the Operators Instruction Book Does the boom rise when lift control button is activated upwards Does boom wing rise when tilt control button is activated upwards Does SafeTrack centre when centre button is activated 2 Check the sensors are correctly installed and that the signals correspond to check values 3 Check that all constants are stored in the system and that the values correspond to the machine specifications 4 Check the basic calibration values e g speed by driving 3 6 km h i e 1 m s with the sprayer Compare HC 6500 forward speed with trac
23. OPT BYPASS ol e e e po co co oo a aeu HVC OL OOOOOOOOOOOO O 0000000000000 HC 6300 Grip A 2 Q i e 5 HE wes Lidl ld E 8 T s vee Ela eae Nene eo E Joy HE dur Ses es E mm aes ZA 00 E pee Dg V 5 o j dH HC 6100 EU JE d 7 Sc ol j JobCom E DE 2108 2 E a m d cn SETS 91 gt 31 Elo 9 Vg B T alt 315 floa rli y e el Sie zal Hle m x E Sie cielo meS A El E o 2 Sb Se Eso E p E E O E O d He E i OT A a gt E a J nisu oooO toto EB a g EIC OTIT s J l E Reg On off Agt Es P SV Filler Boost Flush2 S n j T TIE ONA iii SIE ua IOI TATU TT JOU tinal
24. Polski Polish E1 09 Russian E1 10 Croatian E1 11 Finnish E2 Unit E2 1 Metric units Default E2 2 US units E3 Reserved E4 Data exchange E4 1 COM1 Setup E4 1 1 Equipment type E4 1 1 1 Printer COM Port setup E4 1 2 Baud rate Select if using a 12 volt printer E4 1 1 2 Dump Select if you want to dump data to a PC E4 1 1 3 Printer amp Dump Default Select ifyou want to print to a 12 volt printer and data dump from the same COM E4 1 1 4 VRA remote Variable Rate Application and remote control of liquid system E4 1 2 1 9600 baud Default E4 1 3 Protocol select Fastest Baud rate Select 9600 for HARDI 12V printer E4 1 2 2 4800 baud Fast Baud rate E4 1 2 3 2400 baud edium speed Baud rate E4 1 2 4 1200 baud Slowest Baud rate E4 1 3 1 HARDI VRA protocol E4 2 COM2 Setup E4 2 1 Equipment type HARDI protocol for variable rate application E4 2 1 1 Printer E4 2 2 Baud rate Select if using a 12 volt printer E4 2 1 2 Dump Select if you want to dump data to a PC E4 2 1 3 Printer amp Dump Select if you want to print to a 12 volt printer and data dump from the same COM E4 2 1 4 VRA remote Default Variable Rate Application and remote control of liquid system E4 2 2 1 9600 baud Default E4 2 3 Protocol select Fastest Baud rate Select 9600 for HARDI 12V printer E4 2 2 2 4800 baud Fast Baud r
25. PrimeFlow computer status Select the SMCU to read out details 4 5 3 02 PrimeFlow computer status mE 4 5 3 03 PrimeFlow computer status The last two digits in the menu number is the SMCU number e g 4 5 3 08 45304 PrimeFlowcomputerstatus is the details for SMCU number 8 counted from the left side of the boom 5306 Pinna low computer status 4 5 3 06 PrimeFlow computer status 4 5 3 07 PrimeFlow computer status 45 3 08 PrimeFlow computer status 4 5 3 09 PrimeFlow computer status Press Arrow DOWN to see next SMCU Arrow UP to see previous Details for SMCU number 1 4 5 3 1 PrimeFFlow computer status Total SMCU s 16 o Total nozzles 43 o This SMCU position 8 o Nozzle order SML o Nozzle no short cab 1 o Nozzle medium cable 2 o Nozzle no long cable 3 o Count of data error 0 Counts Count of power error 0 Counts The menu 4 5 4 5 shows the PrimeFlow power supply voltage supplied to 4545 Analog 2 inputs Extra the left and right boom Distance center 0 00 Vo The readout is from the central junction box PCB and does not show the PrimeFlow volt left 24 Vo actual voltage on the boom PrimeFlow volt right 24 Vo T Pos position 0 00 Vol If fuse F1 or F2 on the central junction box PCB is burned the voltage Relative humidity 0 00 Vo readout will be O Volt for the actual fuse Pandulumilock 0 00 Vo Suction SV potmeter 0 00 Vo Press SV potmeter 0 00 Vo Fill valve potmeter 0 00 Vo
26. SN or MR or PM to the controller 20 No answer from controller on SN or MR commando 1 9 Controller answered SNx MRx or PMx where x 1 9 0 expected 30 Reply from controller not recognized SNO or MRO expected 40 Could not read the reply from PM from the serial port Codes for SendProgram errors 100 Unknown controller type HC5500 or JobCom 200 Could not write a data block to serial port 300 Answer from the controller not recognized as block acknowledge 400 Negative block acknowledge from the controller 500 Could not read block acknowledge from serial port 600 Could not send BLKEND to controller 700 Could not read answer on BLKEND from serial port 800 Controller gave illegal answer on BLKEND Codes for SendProgramExternalFile errors 10000 Program file is too small 20000 Unknown controller type HC5500 or JobCom 30000 Could not write data block to serial port 40000 Could not read block acknowledge from serial port 50000 Answer from the controller not recognized as block acknowledge 60000 Negative block acknowledge from the controller 70000 Could not send BLKEND to controller 80000 Could not read answer on BLKEND from serial port 90000 Controller gave illegal answer on BLKEND 31 4 Software and Communication Hardi HC Upgrade software error messages Message Possible Error Solution Please select a Comport Didn t select a Comport See section Software program for th
27. WARNING WARNING Goto state 2 Move boom accordingly Move boom accordingly Goto state 2 Goto state 2 OPERATE SMARTVALVES Move valves accordingly Move valves accordingly Move valves accordingly Move valves accordingly Move valves accordingly Goto state 2 Goto state 2 Goto state 2 CENTER SLANT Move boom accordingly Move boom accordingly Move boom accordingly WARNING Move boom accordingly YD 3 ZA 5 YD 3 Goto state 2 YD 3 j STATE 5 to 8 E headland j STATE 5 6 ICON DISPLAYED E E X aut Xp AD AD AS ACTION TAKEN MOVE BOOM TO MOVE BOOM TO WAIT REMAINING AUTO TURNING HEIGHT SPRAYING HEIGHT DELAY OFF NO INPUT When desired height is If delay expires goto state When delay is expired No action reached and slant is 3b When desired open nozzles centered goto state 8 Playing height and slant Goto state 3 angle is reached goto state 7 PRESS ON OFF WARNING WARNING WARNING Goto state 6 Goto state Goto state Goto state 1 PRESS AUTO Stop boom movement Stop boom movement Goto state 1 Goto state 1 Goto state Goto state MANUEL CONTROL OF WARNING WARNING Move boom accordingly Move boom accordingly LIFT OR SLANT Move boom accordingly Move boom accordingly Goto state 1 Goto state 1 LONG PRESS ON OFF Stop boom movement Stop boom movement Goto state 1 Goto state 1 Goto state Goto state SLOW DOWN BELOW O action O action No action No action LIMIT FOLD BOO WARNING WARNING WARNING
28. broken and the return signal does not reach the JobCom will the controller give an alarm At the same time will the JobCom send a signal to a relay on the central junction box pcb to switch to send the signal to both boom wings left and right at the same time This allows the system to work properly with one data fault The system will not be operational if one more data wire breaks There is a switch on the central junction box pcb to deactivate the controller alarm but this will not correct the fault The system is powered through the JobCom from the tractor To ensure sufficient power to the stepper motors is the 12VDC from the tractor transformed to 24VDC in a separate step up transformer device in the JobCom On the central junction box pcb is there mounted some super capacitors that acts as a battery that can deliver high power to the system when many stepper motors should open or close at the same time Parts Pinning plugs colors codes PrimeFlow data power cable PIN Color Function CSF 1 White GND PWD L Re e 2 Brown Bus i SK SS 3 Green Vcc 24VDC y yA 4 Yellow Bus A N JobCom When PrimeFlow is fitted an electronic DC DC 12V to 24V step up transformer is mounted in the JobCom box The transformer step up the 12 Volt power from the tractor to 24 Volt to keep the voltage over the minimum limit required of the stepper motor drivers JobCom with PrimeFlow step up t
29. file on the E mail HC6500 Upgrade An update of the HC6500 will erase the settings saved in the HC6500 Controller e g display and port settings JobCom Upgrade If the JobCom software is 1 15 and the new upgrade software is higher than 1 30 the settings in the JobCom will remain in the memory of the JobCom If the JobCom software is lower that 1 15 all settings are erased and all parameters have to be setup again manually After an update of the JobCom it needs up to 60 sec to reset itself The reset is performed after the first power up of the JobCom It is not possible to see on the JobCom when it is resetting or when it is finished If the HC6500 is powered up in normal mode it will show alarm 110 Warning JobCom resetting when the JobCom is resetting when it is finished alarm 111 Alarm Switch HC6500 OFF amp ON will appear NOTE Do not power up the HC6500 in Extended menu first time after a software update the alarm will not appear in extended menu and all settings done when the JobCom is resetting will be erased during the reset Use following codes to reset the system Code Function 89898 Store a backup of the current configuration 88888 Recall backup of configuration stored with 89898 12345 Resetting all parameters except register 0 and the backup configuration stored with code 89898 74650 Resetting all parameters to defaults It is recommend strictly to follow these update sequen
30. has a short circuit in one of the connector normally where the label Hardware halt is This connector should be connected to the PC when transferring data The data read in HyperTerminal can be exported to a spreadsheet or a word processing see section Handling the data Configuration of the HyperTerminal Baud rate 9600 Data bit 8 Parity None Stop bit 1 Flow control Hardware Emulation ANSI The HyperTerminal is normally installed in the Start menu in Windows b Gm Accessories gt y Paint l un Games gt Ca Communications gt 7 HARDI gt Network Connections Network Setup Wizard sl New Connection Wizard Y Remote Desktop Connection Wireless Network Setup Wizard e HyperTerminal 0 Help and Support EJ Run LOOX BASE a o 4 A zan At2 5cm Loni coll REC TR EXT OVR Danish 2050 2 War Pas imer 8550 200 8 MAIO Windows XP Professional Open HyperTerminal and enter a name Y New Connection Enter a name and choose an icon for the connection Name HARD HC5500_6500 foots 23930982 36 Select COMI or another available COM port on the PC Add the port setting data and select Apply and OK To set up the Emulation select in the HyperTerminal File menu Properties and then Settings 4 Software and Communication BD socie 500 Enter details for the phone number that you want t
31. it does not blink i LED on others SMCU should blink If the LED blinks on the spare SMCU it has assigned a nozzle position and cannot be assigned a new position 78 13 PrimeFlow Disconnect the connectors on Right Outer boom side A Left outer connected B Left inner connected C Right inner connected D Right outer disconnected Check that the LED on the last SMCU on the right boom side lights Mount the new SMCU on to the boom tube Do not connect the new SMCU to the PrimeFlow bus yet Select Menu E8 6 4 2 Assign nozzle position to SMCU e E8 6 4 1 Test Nozzle positions E8642 Assign nozzle position to SMCU E8 6 4 3 Reset nozzle position in SMCU E8 64 4 Force to 2 motor drive E8 64 5 Reserved E8 6 4 6 Change Nozzle order Assign nozzle position after replacement Confirm nozzle position after master reset Press Enter EJ Check that display counts up until the PrimeFlow SMCU to be replaced Check that terminal for each existing SMCU gives 1 beep which means that existing SMCU ID is correct E8 6 42 1 Prepare cables for assign pos 0 When the terminal stops counting and beeping then connect the cable from left SMCU to the new SMCU All existing SMCU blinks New SMCU begin to blink The terminal will give 2 or 3 beeps a 2 or 3 motor SMCU and the counter will increase by 2 or 3 Connect the SMCU to the right of the new SMCU to the new SMCU The ter
32. km h and a track radius of 13 5m This is approximatly halfturning radius When the alarm occour is the sprayer aligning automatically to a track radius of 25 1m The speed log is showing that the speed is decreasing the next seconds Safety factor log Every time the user presses Enter in menu E8 4 10 Safety factor a log is created with setting and date 10 latest changes are logged The log is printed out with the error print menu E8 4 7 48 Menu 8 4 6 Boom fold sensor E8 4 6 E8 4 6 E8 4 6 1 No boom sensors 2 1 Boom sensor 3 2 Boom sensors On NAVO7 boom sensor are optional TrackAlarm Nr 1 Date 29 04 10 Time 15 40 Tank contents OL Speed PPU 5 710 PPU Track width 183 cm Dead zone 10 cm Damping 50 Alignment offset 0cm Sensitivity 2425 65 63 Chassis CMO5 L Manual angling 0 Minimum radius 9 0 m Track Dataset no Speed Track Radius 4 8 km h 13 5m 2 4 6 km h 251m 3 4 2 km h 251m 4 3 8 km h 251m 5 3 6 km h 251m 6 3 4 km h 251m 7 3 4 km h 251m 8 3 2 km h 251m 9 3 2 km h 251m 0 2 6 km h 251m TrackAlarm Nr 2 Same data as in TrackAlam Nr 1 TrackAlarm Nr 3 Same data as in TrackAlam Nr 1 Safety factor log 1 29 04 10 90 2 29 04 10 80 3 29 04 10 90 4 14 09 09 120 5 14 09 09 130 6 14 09 09 100 7 01 06 08 110 8 01 06 08 120 9 01 06 08 110 10 19 01 08 100 5 Track Minimum turning radius E8 4 8 Minimum radius permitted Default v
33. not regulate under this value E8 1 3 Minimum pressure 0 0 Bar Pressure where regulation valve starts Needs a pressure sensor Default is 0 0 Bar E8 1 4 Reserved E8 1 5 LookAhead Disabled Enabled Default Disabled Regulation valve must have position feedback transducer land Boom sensor must be fitted E8 1 6 Regulation delay Oto 9 Sec Default 3 seconds Delay to permit flow stability before flow sensor controls regulation valve For few boom sections and or high liquid flow 3 s is recommended For many boom sections and or small liquid flow 1 or 2 s is recommended E8 1 7 Sensors E8 1 7 1 Pressure E8 1 7 1 1 Pressure sensor Passive Default Pressure sensor used for read out purpose only E8 1 7 1 2 Pressure sensor active Pressure sensor used for regulation at low flow E8 1 7 2 RPM Future use E8 2 Tank E8 2 1 Tanksize L Enter true tank size Used by AutoFill and AutoAgitation E8 2 2 Reserved E8 2 3 Data points Calibration values for HARDI TankGauge E8 3 Reserved E8 4 Track setup Read out of Data point number measured water level and recorded volume E8 4 01 Track disable enable Default disabled and test E8 4 02 Rear angle sensor To disable enable SafeTrack and safety system function E8 4 03 Chassis E8 4 2 1 Readout Actual gain setting and sensor reading E8 4 2 2 Reserved E8 4 2 3 gt Right gain factor E8 4 2 4 lt Left gain factor CMO5 Small CMO5 Medium CMO
34. nozzles are open display show green solid triangles All LED s blink fast at 4Hz Display show 0 After 12 seconds All nozzles are closed Display show red frame triangles All LED s blink slow at 1Hz Display show 0 Each nozzle open for 2 sec starting from the left side of the boom A Left boom side Nozzle 1 sprays for 2 seconds Nozzle 2 sprays for 2 seconds Display show the nozzle position number AAA A A DAD A Left boom side Nozzle 3 sprays for 2 seconds Nozzle 4 sprays for 2 seconds Nozzle xx sprays for 2 seconds DBADADA A amp AAA Display show positive number when the nozzle just opened has a short cable being the SMCU s first nozzle Display show negative number when the nozzle just opened has a medium or long cable being the SMCU s 2nd or 3rd nozzle E8 6 4 1 1 3 Each nozzle is open for 2 sec Check that sequence does not jump When the test has reached the last nozzle on the right boom side it will start the loop from the beginning by open for all the nozzles Replace a SMCU in a programmed system Before a new SMCU can be used in the PrimeFlow system it has to be programmed with a nozzle position therefore perform following procedure when you receive a new SMCU from Hardi Connect the new PrimeFlow SMCU to any connector ex at the Check that the spare part SMCU is reset O connector on the left outer boom side Check that LED turns On and that
35. on boom counted from left 4 5 6 1 First nozzle for SMCU 1 4 Zo 10 42 5 11 27 30 33 36 39 42 Position of first nozzle on boom counted from left 4 5 6 2 SMCU 2 or 3 nozzle 3 3 3 2 3 11 3 3 3 3 3 21 gt 41 545 61 71 81 Produced or reprogrammed SMCU with 3 cables could be changed to 2 nozzles 4 5 6 3 Nozzle order IMA ue A Show when connected in normal order Short Medium Long from left Menu 4 5 6 4 shows that SMCU 2 3 and 4 has not respond to a alive telegram from the JobCom one time each The counter is only counting when there is no connection on the data line If there is a short circuit between two cables the counter will not count The reset the counter Menu 4 5 6 5 shows that SMCU 5 7 8 9 and 13 did shut down due to low voltage power supply The reset the counter 13 PrimeFlow 4 5 6 4 Count of data error 0 1 1 1 0 0 0 11 0 0 0 0 0 0 21 s 41 51 61 71 81 Times were SMCU did not respond to alive telegram C to reset counters 4 5 6 5 Count of power error 0 0 0 0 1 0 0 11 0 0 1 0 0 0 21 gt 41 51 61 PA 81 Times were SMCU shot down due to low voltage C to reset counters 87 13 PrimeFlow General fault finding 1 Check fuse on PrimeFlow step up transformer in the JobCom 2 In the central junction box PCB on the centre part
36. prior to the attempt to programmed it to be a 2 motor drive this error message will appear System cannot program SMCU Use the procedure Reset a single SMCU page 80 and retry Ew 0 System cannot program SMCU Press Enter to continue Change Nozzle order The nozzle order for each SMCU is defined by the length of the stepper motor cable If necessary the nozzle order for each SMCU can be changed this is done in menu E8 6 4 6 Change Nozzle order Break away sections and brackets on TWIN sprayers can block the mounting ofthe SMCU at the most left nozzle The SMCU can be mowed towards right side and the longer cable is now lead back towards the left side With this setup is it necessary to change the nozzle order for the SMCU to keep the correct nozzle sequence for the whole boom A NOTE Changes made for the nozzle order is cleared when a Master reset of the system is performed Default nozzle order for a SMCU is 2 motor SMCU Short cable most left Medium cable most right 3 motor SMCU Short cable most left Medium cable middle position Long cable most right 83 13 PrimeFlow Select E8 6 4 6 Change Nozzle order Type in the SMCU number Count the SMCU from left boom side Cables Short Med Long is standard for a 3 nozzle SMCU Select the desirable cable configuration Cables Short Med is standard for a 2 nozzle SMCU Select the desirable cable configuration 84 E8 6 4 PrimeFlow setup E8
37. profiles provide a way for you to set up and store different hardware configurations 21 4 Software and Communication Find and expand the Ports icon by clicking on the left to the icon Now you will see a screen not so different from the picture above Here you see that there are many devices using a COM number This may varies from PC to PC In this case it is COM7 But keep in mind that this is just a guide you need to see your self what number your Serial On USB Port has been installed on With this number in mind you can close the Device Manager window and continue to next step 22 Ele Action view Help A RA E Batteries Computer Disk drives Display adapters d DVD CD ROM drives IDE ATA ATAPI controllers 3 Infrared devices 2 gt Keyboards 5 Mice and other pointing devices Modems Monitors Bl Network adapters a PCMCIA adapters aF Ports COM amp LPT 2 Communications Port COM1 ECP Printer Port LPT1 a Serial On USB Port COM a Toshiba BT Port COMLO 7 Toshiba BT Port COM11 Y Toshiba BT Port COM12 Y tachihs BT Dor Comi He EE dod HOS d 4 E HH D SR t 4 Software and Communication HC6500 software upgrade 4 8 2 Software versions all computer Enter menu 4 8 2 to see the current software version in the controller Terminal HC 6500 155 Version JobCom HC 6100 1 55 Version Grip HC 6300 1 15 Version If the soft
38. results Check rinse tank content Flow out of nozzles must be 30 l min raise pressure manually in case it is lower then this Measurements The indicator and symbol on the valve has to line up when washing If valves doesn t line up then check valve position in menu 4 5 4 5 0 to 5 volt range of the slider corresponds to 340 degrees note that the blind spot occupies 20 degrees Hence 14 7 mV corresponds to 1 degree Minimum Slider Voltage Maximum Pressure AutoFill valve Suction SmartValve Suction SmartValve Nominal Smart Valve NCM32 44 NCM6600 0 35 0 51 0 65 Pressure Empty Fill open Blind MainTank 1 7 1 84 2 Sections Fill closed FastFiller RinseTank 3 3 16 3 3 TankClean not used MainTank Blind 435 4 49 465 Ejector Position not used RinseTank FastFiller 61 10 AutoWash Pressure smart valve Suction smart valve Wash program There are 3 wash programmes Ejektor 4 5 V 360 4 Potentiometer ES 55 Tank rising nozzle 3 15 V 270 Pressure empty 0 5 V 90 v Section valves 1 85 V 180 Rinse tank 4 5 V 360 Potentiometer 55 ov Main tank 3 15 V 270 Closed 0 5 V 90 Fast Filler 1 85 V 180 The following diagrams are showing which valves are active in the different steps in the washing programs When message Start double pump is shown the hydraulic lever for the double pump must be activated and the F button do
39. section boom 96 Option 9 section boom 95 Pressure TWIN Speed Boom flow Bypass Pressure TWIN Speed Boom flow Bypass sensor fan sensor sensor sensor valve sensor fan sensor sensor sensor valve 32 69 41 25 26 32 69 41 25 26 IELE Distribution f Distribution Valve 113 O sees SES ex Solve 1 9 12 ES E E A E a a a 12 debe speed spa td 7 eb opt 4 opt speed riw Lend fozzio R Reg Bypass 26004800 Samleboks 13S 262108 1 2 ISOBUS System Overview Track rear angle sensor right 55 K gt ISOBUS ml T Terminal O e qs To track Track lock sensor Track cable HY Block Right 56 9 201 i o le sss oa oo Watch D28 D27 enter T PA HC 6400 SetBox oj a2eye1ur SW Program 1 0 iOO00DOOOOOOOOOOOO j OOOOO0O0O0O0O000O0O00O0O0O0C0 Extra FLUD 5 OPT H
40. the boom manually presses ON and commences forward driving inan 28 When the operator stops at the far end of the headland no warning is given as the system was in MANUAL mode mun i D5 b D DC PPP 59 9 HeadlandAssist STATE 1 to 4 spraying 2 2 STATE ICON gi mari man auto e oo AD Arb AD AD A HeadlandAssist HeadlandAssist HeadlandAssist NISH BOOM WAIT ACTION TAKEN MANUEL MANUEL AUTO MOVEMENT DELAY NOZZLES OFF NOZZLES ON NOZZLES ON AUTO ON NO INPUT No action No action No action Open nozzles When delay is expired Finish boom movement ead spraying height and slant angle Close nozzles Goto state 3 Goto state 5 PRESS ON OFF Goto state 2 Goto state 1 Goto state 4 Stop boom movement Reset delay Goto state 4 Goto state 3 PRESS AUTO ILLEGAL Goto state 3 Goto state 2 Goto state 2 Goto state 2 No action ANUEL CONTROL OF Move boom accordingly Move boom accordingly Move boom accordingly WARNING Move boom accordingly LIFT OR SLANT Move boom accordingly Goto state 2 LONG PRESS ON OFF Goto state 2 Goto state 1 Goto state 1 Stop boom movement Goto state 1 Goto state 1 SLOW DOWN BELOW No action No action Goto state 2 Goto state 2 WARNING LIMIT Goto state 2 FOLD BOOM Move boom accordingly Move boom accordingly Move boom accordingly
41. the limit Yes The fault is on the left boom side Goto to step 3 No The fault is on the right boom side Goto to step 5 3 Divide the left boom into two parts by disconnecting a SMCU connector in the middle of left boom side Measure the voltage in terminal J2 L OUTER Is the voltage outside the limit Yes The fault is on the left outer boom side Goto to step 3B No The fault is on the left inner boom side Goto to step 4 3B Disconnect one by one SMCU from right side of the left outer boom until the measured values are within the limits The fault is in the last disconnected SMCU or in the SMCU just before 4 Connect the SMCU from step 3 again Disconnect one by one SMCU from right side of the left inner boom until the measured values are within the limits The fault is in the last disconnected SMCU or in the SMCU just before 5 Connect the left inner boom 6 Disconnect a SMCU connector in the middle of right boom side Measure the voltage in terminal J2 L OUTER Is the voltage outside the limit Yes The fault is on the right inner boom side Goto to step 6B No The fault is on the right outer boom side Goto to step 7 6B Disconnect one by one SMCU from right side of the inner right boom until the measured values are within the limits The fault is in the last disconnected SMCU or in the SMCU just before 7 Connect the SMCU from step 6 again Disconnect
42. two a rear part fixed on the frame an Dynamic Electronic Control is an integrated safety feature which doesn t allow the cylinders to steer the drawbar when the driving speed is too high for the given track width IntelliTrack has automatic drawbar transport lock and 6 metre turning radius Sa 5 Track eneral info description e SafeTrack is available as an option on the new COMMANDER With feTrack has two trapeze arms placed between the the main chassis and e unique geometry in the SafeTrack concept with trapeze arms gives transport mode the SafeTrack function automatically locks in straight ead position The track and boom sensors sense which mode the rayer are in and prevent the driver to drive with the boom folden and open track lock e IntelliTrack is available as an option on the Navigator IntelliTrack is a excellent designed chassis with the use of advanced electronics With d a moveable front part feTrack and IntelliTrack can be set to a minimum radius which activates soft stops at the hydraulic cylinders This is to ensure smooth operation of the machine when reaching the hydraulic cylinder end stop Sensors involved Front angle sensor at drawbar Rear angle sensor rear under machine Boom fold sensor at boom swivel Lock sensor under machine 70 Deg Connected to JobCom 120 Deg Connected to track wireharness under machine Connected to hydraulic harness Connected at junction box under machine
43. 1 V 0 0 degree ockedensor 5 00 Vo Lock sensor Unlockd Actual sensor signals Under 0 5 volt means not connected Voltage and angle read out in menu E 8 4 2 1 E842 1 Read out Right and Left gain value is the actual gain settings Right gain value 100 The default value is 1 00 Left gain value 1 00 Raw sensor and angle reading is the actual reading from the rear Raw sensor reading 2 50 Volt potmeter Raw angle reading 0 0 degree Corr sensor and angle reading is the actual value the controller is using cor sensor reading 250 Volt when turning left or right Corr angle reading 0 0 degree With default gain vaule 1 00 will the Raw and Corr value be the same When the gain is increased will the Corr value be higher than the Raw value When the gain is decreased will the Corr value be lower than the Raw Actual gain setting and sensor reading value IntelliTrack drawbar aligment Use the protractor ref no 72547300 to adjust the drawbar angle to O degrees or measure the lenght of the two cylinder pistons The sprayer drawbar is aligned when the two cylinder pistons have the same length 2mm IntelliTrack rear sensor adjustment Adjust the link from the potentiometer arm to the chassis to 115mm A Adjust the potentiometer by loosening the two retaining screws B and turn the potentiometer housing until it read out 2 5V 0 degree on the controller 43 5 Track SafeTrack rear sensor ad
44. 2 0O vce NOTE Do not plug the USB RS232 converter into the system before the driver is finished installing i sus hasdiu cono sls an Iusielision EO b eene du teat d cmn What de you mart he mad lo de gt jartal the iiaae a tomate aly fecommendad Gini hom a di or ect location Adsanced Check Nest to Continue teen Tound tow Hardware Wizard Select Search for the best driver in these locations and Search Please choose your search and installation options om M removable media floppy CD ROM and select Next Insert the CD Rom with the driver in the drive Oech is the dea diver in bes bosena Une the check bonne batons to lenit ds capone ther dede nich wach includi local palta and removable media The best deves bound wil be inetalied 7 Search renovate mechs ope CO ROM C ichadi thes lgcobon n the search Dont search 1 will choose the carver tn naat Ch xiis thes o prion da teet ihe Grac Gawe bom abit Winiar dors not guise that the dover pou Choose wil be the bert match for your hardware spo T uoo caca Welcome to the Installhweld Wired hos UZI2 P9 P25 V7 2 98 At this screen select Next The irata tacks Wiese e invita 11252 PS P26 V7 2 56 on yous computes To continue click Nest Cien L cma Accept the Information window by pushing the Next button AG Infeemation Please read the tolowng text Whe UZR chiver setup program u preparing to inital
45. 20 Bypass 3 Bypass valve 3 26 21 End Nozzle Left and Right endnozzles 22 Connection to JobCom with JobCom to Primeflow PCB cable 203 101 HC6500 System Overview Track rear angle sensor right 55 e hoe gt n Qi E SEER 00 be ba ERI HC 6500 fel Controller y a ofo e JAN 3 S T
46. 5 Large E8 4 04 Sprayer draw bar Default CMO5 M For Commander use Small for 3200 Medium for 4400 Large for 16600 For Navigator use NAVO7 Medium 0 200 cm length E8 4 05 Manual angling Default for CM 100 cm Length from draw bar pin hole to front anchor bolt for draw bar 9 to 9 Default is 0 speed E8 4 06 Boom fold sensors Sets the manual steering speed Note can be changed by toggling 1 2 This is the number of boom fold sensors present E8 4 07 Error print for Default 1 LPZ HAZ HPZ FTZ use 1 sensor SPC SPZ use 2 sensors Yes overspeeding E8 4 08 Minimum radius Prints last 3 hazardous situations and shows Alteration log changes 6 0m permitted E8 4 09 Maximum speed Min turning radius allowed for the trailer Tank size 3200 L 6 5 4400 L 7 0 16600 L 9 0 Increase to achieve a soft stop on track cylinders Km t when turning E8 4 10 Safety factor Default 18km t or 11 mph Above set speed no angling is possible 100 for SafeTrack E8 4 11 Half steer Raising this value increases captiousness Default is 100 for a CM 4400 For CM 200 use 90 For CM 6600 use 120 Use steps of 10 as a guide to changes Disabled Enabled Default Disabled Disable option for Eagle SPC boom to steer to one side while the opposite side is folded 12 E8 Settings E8 5 Miscellaneous E8 5 1 Foot switch 2 Extended Me
47. 6 4 1 Test Nozzle positions E8 6 4 2 Assign nozzle position to SMCU E8 6 4 3 Reset nozzle position in SMCU E8 64 4 Force to 2 motor drive E8 64 5 Reserved gt E8 64 6 Change Nozzle order Keyin SMCU number for change of nozzle order at bracket E8 64 6 1 4 No Keyin SMCU number for change of E8 6 4 6 1 2 gt E8 64 6 1 2 1 Cables Short Med Long E8 6 4 6 1 2 2 Cables Long Med Short E8 6 4 6 1 2 3 Cables Med Short Long E8 6 4 6 1 2 4 Cables Long Short Med 3 nozzle SMCU standard E8 64 6 1 1 E8 6 4 6 1 1 1 Cables Short Medium E8 6 4 6 1 1 2 Cables Medium Short 2 nozzle SMCU standard 13 PrimeFlow Fault finding options and results PrimeFlow test menus There is some test menus in the system user menu where it is possible to check the health or find fault in the PrimeFlow system Prior to a practical fault finding check these menus to read out the settings and errors notice by the system The menu 4 5 Test of sensor has tree submenus with PrimeFlow tests 4 5 Test of sensors 4 5 3 PrimeFlow test 45 1 Flow Speed Optional sensors 4 5 4 Input test 45 2 Active keys 4 5 6 PrimeFlow SMCU status 453 PrimeFlow test 454 Input test 4 5 5 Valve test 4 5 6 PrimeFlow SMCU status PrimeFlow test for nozzle and PrimeFlow computers on boom Menu 4 5 3 shows the detail data for each single SMCU mounted in the 357 5 3 PrimeFlow test system 4 5 3 01
48. CONTROLLER HC6500 Service Manual SW 1 2X 679096 210 Version 2 10 GB 04 2011 A w Ny NON SSO es ODODO OO DHSS AS HB BOY DO www hardi international com We congratulate you for choosing a HARDI plant protection product The reliability and efficiency of this product depend upon your care The first step is to carefully read and pay attention to this Service Manual lt contains essential information for the efficient use and long life of this quality product Illustrations technical information and data in this book are to the best of our belief correct at the time of printing As it is HARDI INTERNATIONAL A S policy permanently to improve our products we reserve the right to make changes in design features accessories specifications and maintenance instructions at any time and without notice HARDI INTERNATIONAL A S is without any obligation in relation to implements purchased before or after such changes HARDI INTERNATIONAL A S cannot undertake any responsibility for possible omissions or inaccuracies in this publication although everything possible has been done to make it complete and correct As this service manual covers more models and features or equipment which are available in certain countries only please pay attention to paragraphs dealing with precisely your model Published and printed by HARDI INTERNATIONAL A S Table of Contents Table of Contents 1
49. Com lid E8 4 2 2 2 Raw angle reading E8 4 2 2 2 Raw angle reading 47 9 Turn the drawbar to extreme left E8 4 2 2 3 Raw angle reading E8 4 2 2 3 Raw angle reading XXX Use the protractor 72547300 to measure the maximum left angle Key in the measured angle value or the value from the JobCom lid E8 42 24 Raw angle reading E8 4 2 2 4 Raw angle reading 49 9 degree Keyin physical measured angle Press ENTER 45 5 Track Trimming SafeTrack or IntelliTrack accuracy Even with thoroughly calibrated systems some sprayers do not obtain sufficient track precision This can be caused by that the tractor has a longer drawbar than the system was designed for and the angle sensors front and rear both have their tolerances summed in performance negative direction In menu E8 4 2 3 and E8 4 2 4 left and right gain factor can be set manually E8 4 24 lt 1 00 Left gain factor 0 Proper speed calibration and sensor adjustment are essenial to both track systems Instruction Make sure the track system has been properly calibrated including the speed Set track mode button to auto On a flat field drive in a circle about 1m bigger than minimum radius for that sprayer see table Hold the steering wheel steady Forward speed about 5 7 Km h Check the deviation between the sprayer and tractor If the sprayer over compensates sprayer outside tractor C on picture increase the gain factor 1 0 gt
50. Computer software versions are incompatible data sent from other E computer cannot be used by this computer Blink code is sent once per invalid data This code is disabled for SetBox Grip FluidBox SW upload successful 8 blink code SW upload successful Blink code is sent continuously p Watchdog reset 9 blink code Watchdog reset Note the watchdog is the CPU monitoring that all tasks E are run The watchdog does not detect when the CPU crashes Blink code is sent once Cannot logon 10 blink code Cannot logon CANbus address claimed by other computer p Blink code is sent continuously Loading software Fast blinking 10Hz Loading software Blink code is sent continuously p LED on Jobcom JobCom New New HC6500 HC6500 LED Green D27 Red D28 While starting Version no integer part Version no fractional part While operating 0 5Hz As for terminal Ready for SW upload Q 5 blink code Loading software O Fast 10Hz SW upload successful Of 8 blink code Measurements The Blue CAN On Off turns the units on when it is high gt 2 0V and off when it is low lt 1 0V 16 4 Software and Communication General The software in the HC6500 and Jobcom can be upgraded Examples for this are improvements for better performance and bug fixes When the software for the controller is changed it will be available from Hardi s Technical Service department The software can be sent as an attached Zipped
51. D PWD J19 GND Le 4 C CABE aie ew le 5 C o lan A 6 C SS Wee 7 C DB25M DB25F 8 C 9 Yellow CAN High J6 CAN High 20 C 21 C 22 C 23 C 24 Brown Brown 2V J20 12V 25 Orange WHT GND PWD J19 GND First version TWIN cable Length meter Part number 11 7 26023000 AMP 4 pol Colour Function Bare wire 1 White GND PWD PGND 2 Brown GND Signal SGND 3 Green 12V 12V 4 Yellow Signal Sig 112 JobCom to tractor cable 15 Cables Length meter Part number 6 26013800 13 pin ISO 11446M Colour Function JobCom 1 NC 2 NC 3 NC 4 NC 5 Yellow CAN HI 6 6 Green CAN LOW J6 7 Blue On Off 6 8 Red 12V J17 9 Red Brown 12V J17 10 NC 11 Black GND J17 12 Black Grey GND J17 13 NC Battery to cabin cable Length meter Part number 6 26013800 13pinlSO Colour 13 pin Function DB25F Colour Bare wire 11446M ISO 11446M DB25F 1 NC 2 NC 3 NC 4 NC 5 CAN HI 19 Yellow 6 CAN LOW 7 Green 7 Blue On Off 9 Blue 8 Red 12V 11 Yellow Battery 9 Red Brown 12V 24 Yellow Battery 10 NC 11 Black GND 13 Blue Battery 12 Black Grey GND 25 Blue Battery 13 NC 113 15 Cables JobCom to 13 sec PCB cable Length meter Part number 4 5 26026400 9 5 26004900
52. ET To track SafeTrack lock sensor Track cable 7 HY Block Right 56 O 201 ES VOUT G El GB O Pareto tai Vi Q9 Watch D2BD37 g E EN E ee ee A N A SetBox B HB N sp as T lel al Q El s alt B i d oo A DAH InterfaceO O w b 1 son a Is 5 3 O a ues E t L Hardi 26029201 l o EB P Ex dz s Program 1 0 1 La py Bil E H EJE 5 y OF Extra SAN es E E a c eeooococcoo o A Ws d i d OPT BYPASS BE 0000000000000 ly Bel y E iem imn d HC 6300 dea pH E maa Grip E O ud e LJ D 98 Di 28 ae se A e O HC 6100 3 P DS JobCom Bo 89 91 SM EIS 2106 e D im Eee E sis miss a Sie ci 81 3 ao 2l 8 E SE SIE 00 T E El HEISE ioc i s s SEO PU H mm Ji E DION I t D B gt ES El Je as Reg lover Agt SV P SV Filler Boost Flush2 E ES 1 Sal 3 ON y QNS uU cb E E cho sli COPE gt HHTEUTT m GND wes agb 22217 ack 5 svp sh S E 3 Tankillvalve e 1b M rag i fo 32282528 eight 79 EE lgaug 022222222 pm Sz5 g9 25 z IES C 0 gt 30 90 gt 0 ZNZAZANZ FEFE T AngleR Fan speed Dilution kit 99 TWIN Fan speed actuator HC 6200 d Z FluidBox 08 TWIN angle actuator Right 68 lt Fast filling valve TWIN T angle actuator P Boom Left 67 TEE Paralift height e E js sensor 50 y E p MAD Y Q Pump rev Pressure Agitation Front track Suc
53. First low power warning received after Low voltage on supercap is not valid Poor power wiring to PrimeFlow computers One of the two power lines to each of the boom sides are disconnected or connectors are corroded and gives high resistance Find the boom part with short circuit Dismount the Gnd and Vcc in the upper screw terminal blocks A Keep the Vcc in the lower screw terminal blocks B mounted Mounted Dismounted Max value Measure between Ohm L Inner Gnd L Outer Gnd 2 L Inner Vcc L Outer Vcc 2 R Inner Gnd R Outer Gnd 2 R Inner Vcc R Outer Vcc 2 91 13 PrimeFlow Warning 102 PrimeFlow computer defect SMCU does nat reply on status No status request while Low voltage on supercap occurs Internal fault in PrimeFlow computer Can also be caused by two or more defects in PrimeFlow data or power cable Check for PrimeFlow data and power cable weakness p rime Flow O hectare Area spray Fault find by using the chapter PrimeFlow test menus page 85 comp uter defect 92 Prog rate 200 Litre ha Sensors location A complete list of sensors on HARDI COMMANDER sprayers The function of some sensors can be viewed in menu 4 7 Emergency track Align others function can be viewed in the submenus of menu 4 5 Test of sensors 14 Sensors
54. JU E o i a miyi I m 8I i je adt Boo SZ lrrack s sve S E Tank Fill valve 6 o V fHeight 20 fb filz gauge fb 3 a 13 WAY E aS CS LT TTT TI 9030903090309 a A z6z28 2628 2 pi a 8 8 ngleR Fan speed T ISOBUS TWIN Fan speed actuator b HC 6200 66 FluidBox TWIN angle actuator Right 68 H Fast filling valve TWIN 28 angle actuator j Boom Left 67 SOT Paralift height Z Jy Ko sensor 50 7 Jj j ff d NG Pump rev Pressure Agitation Front track Suction smart Pressure smart Rins tank flow Main tank Main tank sensor 42 valve 21 valve 34 sensor 54 valve 1 valve 2 sensor 35 full switch 38 full switch 37 HY Centrale Junction box PCB 98 AA Boom fold sensor right 58 88 60 88 88 eo se ARA L dnRdn in out up down down up in out in out lll HARDI Slant angle sensor 51 We BU 6800 ict Slant Ldn Slant R dn Fold L out Fold Lin Tit L dn Tilt L up Fold in in Fold in out Pendulum lock To boom HY B Option PrimeFlow Centrale Junction box PCB 97 47920388 D04 Voltage Right OK Bypass valves 26 TWIN fan speed sensor 69 Boom fold sensor left in transport 57 Boom fold sensor right in transport 58 L OUTER m O Boom fold sensor left unfolded 71 Ho Boom f
55. Move boom accordingly Move boom accordingly Move boom accordingly Move boom accordingly Goto state 1 Goto state 1 Goto state 1 Goto state 1 OPERATE SMARTVALVES Move valves accordingly Move valves accordingly Move valves accordingly Move valves accordingly Goto state 1 Goto state 1 Goto state 1 Goto state 1 CENTER SLANT WARNING WARNING Move boom accordingly Move boom accordingly Goto state 2 Goto state 2 60 10 AutoWash General info description Wash programmes are started with the F soft keys in the right side of the display Manual pressure can be used during wash in case pressure is too high or too low In case a manual function has to be done by the operator this is shown in the display Confirm that action has been taken with the F keys Alarms information level can be neutralized by pressing enter and wash will continue When programme is completed this is prompted in the display Sensors involved Suction smart valve potentiometer Pressure smart valve potentiometer Rinse tank flow meter Rinse tank full sensor Pressure regulation position sensor Agitation pressure regulation position sensor Tank content sensor tank gauge Constants involved Rinse tank flow constant Pinning plugs colors codes 5V cw mte TX 4 l Colour Br Cable is connected to potentiometer as shown dempto NA Mr Colour Elve s CCW Fault finding options
56. PPU 1 E5 9 2 Extral name E5 9 3 Extra unit E5 10 Extra sensor 2F E5 10 1 PPU 1 PPU 1 E5 10 2 Extra2 name 5 10 3 Extra2 unit E5 11 Extra sensor 3F 5 11 1 Extra sensor 3A Min 0 Volt 0 5 11 2 Extra sensor 3A Max 5 Volt 5 E5 11 3 Extra3 Name E5 11 4 Extra3 Unit E5 12 Extra sensor 4F 5 12 1 Extra sensor 3A Min 0 Volt 0 5 12 2 Extra sensor 3A Max 5 Volt 5 E5 12 3 Extra4 Name E5 12 4 Extra4 Unit E6 Service Interval E6 1 1 Check filters A hours 10 hours PIN 04711 E6 1 2 Grease boom B hours 50 hours E6 1 3 Grease track and centre C hours 250 hours E6 1 4 Miscellaneous service D hours Hours are not defined E6 1 5 Check nozzles Nozzle 50 hours E7 Total register E7 1 Total register Register 0 Shows start amp stop dates amp time Master reset E7 2 Factory default Code Function Master reset 89898 Store a backup of the current configuration 88888 Recall backup of configuration stored with 89898 12345 Resetting all parameters except register 0 and the backup configuration stored with code 89898 74650 Resetting all parameters to factory default settings 11 2 Extended Menu Es Settings Liquid E8 1 Pressure E8 1 1 Minimum duty 2 sys Hydraulic regulation valve cycle Minimum and default is 2 Increase value if motor hesitates to turn A high val ue will cause instability For LookAhead set to 5 1 E8 1 2 Minimum speed 0 5Km t Default is 0 5 Km h Speed where regulation valve starts Will
57. SMCU before continuing to the next SMCU Programming procedure A Left outer disconnected B Left inner disconnected C Right inner disconnected D Right outer disconnected All SMCU are disconnected from each other A NOTE Check that no PrimeFlow SMCU s LED flash or lit up constantly Choose Menu E8 6 4 2 Assign nozzle positions to SMCU E8 6 4 PrimeFlow setup E8 6 4 1 Test Nozzle positions E8642 Assign nozzle position to SMCU E8 6 4 3 Reset nozzle position in SMCU E8 64 4 Force to 2 motor drive E8 6 4 5 Reserved E8 6 4 6 Change Nozzle order Assign nozzle position after replacement Confirm nozzle position after master reset Connect the cable from the Central junction box PCB to the first SMCU the one farthest to the left on the boom Press Enter to start programming the SMCU E8 6 4 2 1Prepare cables for assign pos 0 Connect SMCU having nozzle position Disconnect reset SMCU Then press enter 73 13 PrimeFlow Terminal counts up the number for confirmed nozzles and gives a single beep for each nozzle When the SMCU is programmed the red LED will blink slow Programming SMCU number 2 from left Connect the cable from the first SMCU to the next SMCU to the right side of the first SMCU The terminal will give 2 or 3 beeps a 2 or 3 motor SMCU and the counter will increase by 2 or 3 When the SMCU is programmed the LED will blink slow Continue programming
58. Sensors involved C rnstants VOW OI enana R O AE N E REEERE EER 51 Check flow meter calibration annie rene 51 Pinning plugs colors codes ASCIENDE rias 7 Pressure based regulation General info description BEEN UO coeccccccccccecccccccccecccccccccoecoes eee eeeeeese se ses see eeeesoo 53 BOSS EQU Ei lia 53 VII UN ES S WIS E aii ni alii ia ase laa ale desa 53 8 AutoFill General info description nm e ee eese ses eese ee ee osse eeeese oes esee sese sss sees eese sos 55 SOMISOPS MV OLE M 55 Constants LIV OVO uti iia aaa ii 55 PMI G PIUGS COlOS COMES rn rn ie 55 Fault finding options results cinc nano 55 Measurements Tank full sensors Main amp Rinse tank eene nasa 56 9 HeadlandAssist General info description SONSOIS nire zio RET CONSTANTS involved Pinning plugs colors codes Fault finding options results Meas UE MENS a a Oncol 10 AutoWash General info description A A Constants involved Pirinilg plugs colotsS COG8S ao ctii cometa iaa 61 Fault THUY CITT options resul eto eR ad ated RR aa ets 61 Measurements Wash program 11 TWIN General info description SENSO IVONNE scusate etn man RET RH ER Constants involved PininlnG BIWGS COlONS COGS ms Disconnection options results MEISUTSIMENES AAA an 12 AutoAgitation General
59. Terminal to cabin cable 112 Test Nozzle positions 13 Test of a complete PrimeFlow system setup 76 Track 41 Track Alerts fault finding 50 Track setup 12 42 Tractor to JobCom cable 113 Trapeze lock sensor 47 Trimming track accuracy 46 TWIN 65 TWIN Actuator Setup 14 TWIN cable 112 TWIN Sensor 94 U Unit 10 17 Index 122 Spare parts To see updated spare part information the website www agroparts com can be visited Here all parts information can be accessed when free registration has been made ag ro 0 a r S HARDI INTERNATIONAL A S Helgeshgj All 38 DK 2630 Taastrup DENMARK po w
60. WE X Y UZ o gt 0 gt EN 4282823217252 Z E BER Y OR Output Output Angle Angle R Fan speed 1 2 Rinse tank full switch 37 Tank gauge sensor 33 Fast filling valve 28 TWIN angle actuator left and right connections 67 68 Fan speed actuator connection 66 ot used ot used 99 14 Sensors 9 section Centrale Junction box PCB 95 so O N o v e wT Opt 1 Pressure sensor 32 Opt 2 TWIN Fan speed sensor 69 Speed Speed sensor 41 Flow Boom flow sensor 25 End nozzle Left and Right end nozzle Reg Regulation valve only sprayers without JobCom Bypass Bypass valve 26 Sec 1 Sec 9 Section valve connections 12 10 GND Ground connector 11 Foam Foam marker only sprayers without JobCom 12 Blop distance marker only sprayers without JobCom 13 HY 1 n IS 90 M Ov Ur de OU NA section Centrale Junction box PCB 96 Sig Pressure Pressure sensor 32 Sig Fan Speed TWIN Fan speed sensor 69 Sig Speed Speed sensor 41 Sig Flow Boom flow sensor 25 End nozzle Left and Right end nozzle Bypass Bypass valve 26 Connection to JobCom with JobCom to 13 sec PCB cable 208 1 13 Section valve connections 12 Centrale Junction box PCB 98 Connection to JobCom DAH PCB with JobCom DAH to HY PCB cable 202 Boom fold sensor right sensor 58 Slant angle sensor sensor 51 Pendulum lock Connection to Boom HY block Dil
61. White Red Flow 3 22 35 22 White Black Extra 4 SW d 2 34 20 Brown Black Extra 2 frq 1 21 21 Yellow Grey Bypass 37 pole 22 22 Pink Green Bypass 23 17 Green Blue JobCom TX 24 24 Yellow Blue 12V Power 26 26 Green End nozzle L 25 25 Pink End nozzle R 20 20 Yellow red S12 Pean LON 1 1 Green Black S12 Cela Ar 3 15 Grey Blue JobCom RX en Sr 2 14 Pink Blue 1 0 Half Full duplex aa dl 29 29 Black 12V sensor En mares 30 30 Grey Red GND sensor ee lo 31 31 Yellow Black Speed Gara e r romae 28 28 Green Red Flow CIE EE 33 33 White Blue Pressure 4 20mA eE 32 32 Brown Red Fan speed frq etu mae Wire Grey Green e e Ke e Wire Yellow Pink etx mt 4 16 Red Blue JobCom RX A ics Er 27 27 White Yellow GND power Se A 13 13 Grey Brown TTLI O 2 DEA DB25F Technical data Jacked Black min 1 5 mm Working temp 0 70 deg C Voltage rating gt 50V Multi wire Colour coded DIN 47100 Thickness max 15 5 mm 15 Cables Terminal to cabin cable Length meter Part number 1 8 26014000 DB25M 3xDB25F Colour Function JobCom 1 C 2 C E En 4 C 12 EIL bal mz 24 e o JON moL 5 C e 23 23 e 6 C o le e 22 e 7 Green CAN Low J6 CAN Low CES Sa 21 21 8 C e 8 e 20 9 9 Blue Power ON J6 On Off 7 7 ce at 18 18 1 Black Pink 2V J20 12V a A 17 17 2 C ae F 9 3 Red Grey GN
62. aced in the calibrating hole on the lock Then the rear angle sensor is adjusted to 2 50 Volt 50 General info description 6 LookAhead LookAhead is a system which ensures the pressure regulation motor to be in the correct position even though the nozzles are not spraying If the flow is under the minimum limit for the flow meter it changes to pressure based regulation if a pressure transducer is fitted PTO revolutions must be constant when using LookAhead Calibration must be done at the same R P M as when spraying To indicate the system is active pressure regulation winds down and up during start up System is disabled when boom is folded Sensors involved Speed sensor Flow sensor Pressure regulation position sensor Boom unfold sensor Pressure transducer if fitted Constants involved Speed PWM Ext menu Flow Reg constant Ext menu Boom sections width Check flow meter calibration Diameter 13mm approx 120 PPU Diameter 20mm approx 60 PPU Diameter 36mm approx 17 PPU Pinning plugs colors codes Pressure regulation valve One outside groove No groove Two outside grooves Function Positions Color SGND J2 Black SIG Reg fb J2 Blue 12V sensor J2 Brown 12V power Reg J3 Brown GND Reg J3 Blue Measurements Pressure regulation valve Peak load Max 0 6 amp Normal load Max 0 4 amp Signal is in Hz 51 6 LookAhead 52 7 Pressure
63. all the files who you Were vydien toldo Piasta patricio the 272 USR NS Casal Corwesitis homn pnr aytem betese coruna ay hite VERY IMPORTANT M eabav ern aige co edle aerae eb Cae Se Cors at o Tea moro dbccm bica m Gua cen 20 4 Software and Communication Select restart the computer now Push the Finish button After a restart of the computer the adaptor is InstaltShield Wizard Complete ready to use The lr heel Wims bare succecdul inte U232 PUP VT 2938 Before you can use the progam you mat Vesta yous compe S eu vans do tester ery computer now O Wa Lol hit fy computar lates Renove ary diks trom thee dives and ttven chek Fireth to ci pati Verify comport number B mpat By Computer Before you can start upgrading your Hardi controller you need to find Viat E ry network races the number of the USB serial Converter e o CH mira 0 Click on the Windows start button and select Control panel Double click on the System icon Click on the Hardware tab Click on the Device manager button y Device Manager The Device Manager lists all the hardware devices installed on your computer Use the Device Manager to change the properties of any device Drivers Driver Signing lets you make sure that installed drivers are compatible with Windows Windows Update lets pou set up how Windows connects to Windows Update for drivers Hardware Profiles Hardware
64. alue for CMO5 3200L 6 5m 4400L 7 0m 6600L 9 0m Default value for Navigator 6 0m E8 4 8 Minimum radius permitted 6 0 meter Increase to achieve a soft stop prevent bottoming out on track cylinders Maximum turning speed If maximum turning speed is exceeded is the track system aligning the sprayer and a speed alarm will be present in the display E8 4 9 Maximum speed when turning 18 Above set speed no angling is possible Default is 18km h or 11 mph Safety factor When using a track system sprayer stability is a common concern Many factors influence the sprayer and conditions where the sprayer might tip over have to be dealt with some are sprayer specific and others are user specific The sprayer specific factors are Angular speed track width tank size tank level and sprayer geometry These factors are collected and calculated to a Safety factor that defines a safe or unsafe driving situation for the sprayer User specific Driving behaviour tire width tire pressure and field conditions The user factors are not consider in the Safety factor calculations An alarm will be present in the display when an unsafe driving situation is present Over speeding Slow down A sound alarm is also present disregarding any setting of sound level in general F8 4 10 Safety factor for SafeTrack Default value for CM chassis Small 90 Default value for CM chassis Medium 100 Default value for CM ch
65. ample show HC5500 software file HardiV316 bin with software version is 3 16 The Jobcom reads HardiJCV1 11 bin with software version 1 11 J Note It is very important that these three files are in the same folder at all time otherwise will the upgrade program not work When the program is activated a dialogue box will appear on the PC In the dialogue box the software version for both the controller and the Jobcom can be seen before the software is uploaded How to use the Hardi upgrade program is described in section Software upload HC6500 and Software upload Jobcom A Information about the current version of Hardi HC Upgrade and the software in the connected controllers ive Here you do a complete serial port scan 3 Shows the software available in current folder on the PC HC5500 3 25 HC6500 1 02 and JobCom 1 26 Here you select the PC comport to use Only for production purposes Start upgrade QQ mm Y Exit program 18 9i HCSSDO 260905 zip 244 KB a e Uploadiog txt HardiExeupl Welcome to Jardi upgrade Urknown SW 1 JobCom V 7 15 HC6500 Sw 1 13 4 Unkncwn SW 1 Select port Select Comport 4 Software and Communication Information from the Info button in step A Erre ree roses de i 3 PC Uploader version LD Hardi PC Upload 3 33 Hardi HCSSO0 softivare version HC5500 5W 3 16 Hardi JobCom software version JobC
66. an be overridden by a long press on the OFF button man gt ras 6 After clearing the obstacle the boom is readjusted the operator presses ON and starts moving As the machine is in MANUAL the nozzles open immediately man A 7 Now AUTO is pressed and spraying continues normally p praying y auto i positioning of the regulation valve auto 58 9 HeadlandAssist When pressing ON the lowering ofthe boom and the mirroring ofthe slant angle is initiated as simultaneously as possible The distance driven starts counting up to the set HeadlandAssist delay LookAhead still controls pressure regulation 3 Z D gt When the HeadlandAssist delay is driven the nozzles are opened Until the regulation delay has expired LookAhead controls the regulation valve auta 2 If OFF is pressed by accident and it is detected by the operator before the HeadlandAssist delay has expired X S UE the operator can press ON and spraying is resumed without incident The driven distance under the HeadlandAssist delay must t be reset so the nozzles don t close to soon next time OFF is pressed qu o 4 During spraying the operator can adjust boom height and slant angle This doesn t affect the AUTO mode aute 3H After pressing OFF and before the nozzles close the operator adjusts boom height and slant angle This doesn t affect the AUTO mode as the boom height and slant angle are not registered until at s
67. assis Large 120 Default value for NAV 07 chassis Medium 100 0 disables the build in safety system E8 4 10 Safety factor for SafeTrack Raising the value increase captiousness Use steps of 1096 as a guide to changes 1 00 Every time the user presses Enter in this menu a log is created with setting and date 10 latest changes are logged The log is printed out with Changes point of hazardous situation the error print menu E8 4 7 Increase if hilly lower if SafeTrack 49 5 Track Half steer E8 4 11 Half steer Default Disable Only sprayers with SafeTrack Requirer left and right boom sensors Track Alerts fault finding See HC6500 Instruction book Fault findin terminal display E8 4 11 Half steer E8 4 11 1 E8 4 11 2 Disable Enable Disables option for Eagle SPC boom to steer to one side while the opposite side is folded g chapter for a full table of Alarms Warnings etc that will or can be shown on the Fault Problem cause Control Remedy No lock release when hydraulic pressure is established and the controller is powered up Hydraulic pressure hoses P and T are turned around Turn hydraulic pressure hoses around T Blue P red Rear angle sensor alarm In menu 4 7 the rear angle sensor will read app 0 00V Check 10A fuse on DAH PCB in the JobCom Unable to lock SafeTrack The rear angle sensor possible need adjustment A 16 17 mm bolt is pl
68. ate E4 2 2 3 2400 baud edium speed Baud rate E4 2 2 4 1200 baud Slowest Baud rate E4 2 3 1 HARDI VRA protocol HARDI protocol for variable rate application 10 2 Extended Menu E5 Optional sensor E5 01 Pressure E5 1 1 Minimum value 99 9 to 99 9 Connected to section Default is 0 0 Bar valve PCB Key in pressure making sensor output 4mA See sensor for min value E5 1 2 Maximum value 0 to 999 9 Default is 10 0 Bar Key in pressure making sensor output 20mA See sensor spec for max value E5 02 Fan speed E5 2 1 Pulses per revolution 0 to 999999 Connected to section Key in pulses per revolution Set to 1 if one valve PCB puls is given per revolution E5 03 Tank contents 5 3 1 Tank contents E5 3 1 1 Not present sensor Sensor Type E5 3 1 2 Reserved E5 3 1 3 Reserved E5 3 1 4 HARDI Tank gauge Pressure sensor fitted at the base of the tank E5 3 2 Reserved E5 04 Wind speed 5 4 1 Wind speed not used Value Unit Default E5 05 Wind direction 5 5 1 Wind Direction 0 deg min 0 min 0 E5 5 2 Wind Direction 359 deg max 359 max 359 E5 06 Air temperature E5 6 1 Airtemperature min min 20 min 20 E5 6 2 Air temperature max max 70 max 70 E5 07 Relative humidity E5 7 1 Minimum value min 0 min 0 E5 7 2 Maximum value max 100 max 100 E5 08 PTO pump R min sensor PPU 1 PPU 1 E5 09 Extra sensor 1F E5 9 1 PPU 1
69. based regulation General info description To improve non equal pressure systems such as EFC PrimeFlow EVC with closed equal pressure ports is it as an option possible to equip the system to switch from flow to pressure based regulation The system switch automatically when the flow drops below the minimum flow rate selected in the controller The drop of flow can be due to how many sections are selected for the boom and how many nozzles there are in each section If there are few or only one nozzle in the last section of the boom and the sprayer is spraying in a angle and only the last section is open there is almost no flow in the liquid system and it will close down It will be the same if the sprayer is fitted with a large flow house then the flow meter will measure almost no flow with small boom sections or nozzles with low output L min With the sensor installed the liquid system will switch to pressure based regulation instead To switch from flow to pressure based regulation a pressure sensor needs to be installed The sensor is mounted in the liquid system on the boom and connected to the PCB in the distribution valve junction box on the rear of the sprayer For mounting and setup of the sensor pleas read the Sensor chapter in this book page 83 Boot sequence When the pressure sensor is active will the HC6500 prompt for a nozzle 7 6 LookAhead nozzle select choice The last used nozzle is designated by the R sy
70. ces when updating the JobCom and HC6500 A Keep everything as is Update the JobCom Update the HC6500 Controller Setup the HC6500 Test all functions of the HC6500 JobCom and sprayer Store the configuration in the JobCom Enter code 89898 B Keep current setup and register 0 reset user registers and alarm log files Update the JobCom Update the HC6500 Controller Setup the HC6500 Store the configuration in the JobCom Enter code 89898 Reset register and alarm log files Enter code 12345 Recall the configuration in the JobCom Enter code 88888 Test all functions of the HC6500 JobCom and sprayer 17 4 Software and Communication C Programming a new HC6500 and a new JobCom Update the JobCom e Update the HC6500 Controller Setup the HC6500 and JobCom e Store the configuration in the JobCom Enter code 89898 Reset register and alarm log files Enter code 12345 e Recall the configuration in the JobCom Enter code 88888 e Test all functions of the HC6500 JobCom and sprayer Read the chapters JobCom software upgrade and HC6500 software upgrade for a detail description of how to perform a update Software program for the controller The software sent in a mail as Zip file The Zip file must be unpacked and put into a folder The top file HardiExeUploadWinvxxx exe is the upgrade program The two other files xxx bin are the software for the controller and the obcom This ex
71. ct forward for trailed sprayers E9 1 2 2 Air angle revers Select reverse for ALPHA sprayers E9 1 3 1 TWIN actuator Linak actuator Type Select TWIN actuator type Linak E9 1 3 2 TWIN actuator new Not available 14 3 CAN BUS General info description Each computer Terminal Grip etc unit has a red LED which indicates condition and status ofthe computer When all is ok the LED is constantly on Pinning plugs colors codes Mounting of CAN BUS cables CAN cables for the Jobcom are mounted on CAN On Off CAN Hi and CAN Lo at the bottom left side in the JobCom PCB Signal cables Yellow to CAN Hi Green to CAN Lo Blue to On Off SGND is not used When a key is pressed the LED confirms by turning off for 0 2 sec on on on LED uu off due to key press off due to key press seconds 0 2 Period between 2 key press The blink code consists of a sequence of blinks A blink is a 0 3 second on of the LED The blinks in a blink code are separated by a 0 3 second off of the LED Complete blink codes are separated by a 2 second off of the LED Only 1 fault is shown at a time Fault codes are shown in order of priority Diagram below shows a 3 blink code on pause on on on pause on on on pause on on on pause LED ee nomm off off off off off off off off off off seconds 2 0 3 0 3 15 3 CAN BUS Fault finding options results E Error P When programming
72. description A potentiometer on PARALIFT measures boom height A potentiometer on pendulum will measure slant angle The system will lift the boom when turning at headland and can be set to mirror slant angle at the same time At startup or when folding the system enters manual mode state 1 ON or OFF The system remains in this state until the nozzles are opened When the nozzles are opened it enters state 2 From this state the user can either enter AUTO ON state 3 or MANUAL OFF state 1 If the pendulum is locked an alarm is displayed when spraying is commenced If the boom is operated manually while HeadlandAssist is in the process of moving it the system immediately jumps to MANUAL mode Sensors involved Potentiometer on Paralift120 Deg connected to hydraulic harness Slant potentiometer on Pendulum 30 Deg connected to JobCom J2 Speed sensor Constants involved Delay from tractor reference point to boom on sprayer Height to raise boom when turning Speed constant Pinning plugs colors codes Function Positions Color SGND J2 Black SIG height J2 Blue 12V sensor J2 Brown Fault finding options results Check that boom reacts correctly to control box buttons manual up down and slant right left The reaction on the boom should be to the same position as the switch Measurements Check menu 4 5 4 4 Turn slant potentiometer to the sprayer s right side reading is 3 6 to 4V Turn height potentiometer to the up rea
73. ding is 3 6 to 4V 57 9 HeadlandAssist As of DA m OE 6166 lo Ge Dt 149 AN CJ GOO seco e ESD w A15 v VV NOW X SC Y Y Y a oe RAKAZRAKRA 8 When pressing OFF HeadlandAssist is activated The machine continues with normal pressure regulation through the predefined delay 9 When the HeadlandAssist delay has been travelled the nozzles close the spraying height and slant angle is registered and the boom is lifted and the slant is centred as simultaneously as possible From the moment the nozzles close LookAhead takes over the A Headland Ty B Raise boom adjust slant mur gt C Lower boom amp adjust slant V D Manual adjust of boom sp E Headland Assist Delay F Vegetation line State State Nozzle Icon Icon 1 When folded it is assumed that the sprayer has just arrived in the field and therefore has not or has just been powered up booted e 2 Afterunfolding the boom no spraying height has yet been recorded and AUTO mode isn t possible yet ian i 3 When the nozzles are opened for the first time the system changes from MANUAL OFF to MANUAL ON The boom height is already or is now in the process of being adjusted by the operator man A 4 Now AUTO at the HeadlandAssist icon can be pressed Manual control of the boom is still possible at this point aut i 5 In the event of an obstacle known or suddenly appearing the set delay c
74. dius is also changed A Note If you go in menu E8 4 3 to check the chassis setting a key press Enter will cause the extended menu settings for that chassis reverting to default Safety factors and gain values then have to be set again Select for the 4400 liter chassis CM 2005 version Front sensor adjustment for SafeTrack and IntelliTrack Verify that the potentiometer is adjusted to its centre position If necessary the potentiometer is adjusted by loosening the two retaining screws and turn the potentiometer housing Ensure the lever remains seated and secure once the screws are retightened The screws are accessible through the two holes in the protective cover The chains attached to the tractor must be parallel to each other and fairly horizontal perpendicular to the angle sensor shaft If not the sensor input is not a precise mirror of the actual turning angle 42 5 Track When the sprayer and drawbar is aligned should the front and rear AS AG sensores potentiometer physically be adjusted to read out the default voltage and Front sensor 250 Ve degrees on the controller Fone Sensor 00 degree The values can be read out in menu 4 5 4 6 Track sensor test and for the Rear sensor 250 Vo rear sensor also in menu E8 4 2 1 Rear sensor 09 degree Boom sensor 1 0 7 Vo Boom sensor 1 unfold When the sprayer and drawbar is aligned and set the sensor voltage Room sensor 0 00 Vo should read 2 5 V 0
75. e E 5 e J e eo ae E E ite Grey a 2 0 White Pink GND 9 CSE RA 0 POMES 1 White Blue GND 20 ewe SaaS 19 19 2 White Red GND 21 e ace 3 White Black Slant R dn 4 E Le 4 Brown Flow forward 10 oo ts 5 Yellow Fold R out 23 o H gt e 6 Pink Fold R in 24 Samus in e c 2 D 7 Red Fold inner out 12 Sam Wr I I J 8 Violet Fold inner in 11 PSU Te 9 Red Blue Tilt R up 7 DB25M DB25F 20 Green Brown Tilt R down 8 21 Yellow Brown Tilt L down 6 22 Grey Brown Tilt L up 5 23 Pink Brown Fold L out 25 24 Brown Blue Fold Lin 13 25 Brown Red Slant L dn 3 Technical data Working temp 0 70 deg C Voltage rating gt 50V Multi wire Colour coded 110 15 Cables JobCom to PrimeFlow PCB cable Length meter Part number 9 5 26015000 DB37F DB25M DB37M Colour Function Mounted with screw kit 3M 5 18 White JobCom TX Thread 4 40 UNC 6 23 Brown GND Power 7 7 Yellow Tilt L 8 8 Grey Tilt R 9 11 Blue Extra 7 0 5V Analog 0 2 Red 12V sensor J15 37 19 1 1 Violet GND sensor J15 28 He 2 12 Grey Pink TIL VO 1 34 ve 4 9 White Green Extra 5 SW 33 14 5 19 Brown Green Extra 1 frq zm E 6 21 Yellow Brown Extra 3 SW de 11 7 10 White Grey Extra 6 0 5V analog 28 ae 8 4 White Pink Distance L af 8 9 6 Pink Brown Distance Centre 25 i 37 5 Brown Blue Distance R 5 36 3
76. e between O rings 72 13 PrimeFlow Programming a complete PrimeFlow system The PrimeFlow system is programmed in menu E8 6 4 2 Assign nozzle position to SMCU where the SMCU is programmed with a unique ID number a position on the boom and a nozzle position is assigned to the SMCU The programming of the system has to be done before the system is operational When programming the system for the first time or after a reset of nozzle position in Menu E8 6 4 3 all the SMCU has to be disconnected from each other and the Central junction box PCB to prevent two SMCU to be programmed with the same ID number All SMCU LED must be Off prior to the programming of the system The system is always programmed from the left boom side to the right boom side The SMCU farthest to the left on the boom has the lowest ID number When programming the controller will count the number of nozzles each SMCU is controlling and for each assigned nozzle the controller will give a beep When it is a 2 motor SMCU The controller gives 2 beeps and the controller display increases the counter by 2 When it is a 3 motor SMCU The controller gives 3 beeps and the controller display increases the counter by 3 If the controller does not increase the number of nozzles when programming do not continue to the next SMCU as it is not possible to finalize the programming of the complete boom before all SMCU are programmed Replace the faulty SMCU with a new
77. e controller No Hardi Unit found on ComX Xbeing the selected comport number A Didn t select correct comport which is connected to Hardi Unit B No power on unit C Comport already in use A See section Software program for the controller B Make sure the device power cable is correctly installed C Make sure that the comport selected isn t already in use by another program in that case close the other program Upload of main program failed error code 20 Forgot to turn off the HC6500 JobCom after boot Upload HC6500 See section HC6500 software upgrade JobCom See section JobCom software upgrade Upload of main program failed error code 2 No software to upload found See section Software program for the controller 32 4 Software and Communication Dump of data from HC6500 Controller Configuration of HC6500 to dump data Open the extended menu in the controller by doing following Switch OFF the Controller Push and hold the ESC button on the Controller 4 C3 Switch ON the Controller and release the ESC when the start up picture has disappeared COMMANDER Select Extended menu E 4 Data exchange COM port set up El Language Sprog Sprache Langue E2 Unit Metric or US E3 Reserved ES Data exchange COM port set up E5 Optional sensors E6 Service interval E7 Total register Master reset E8 Settings E9 TWIN actuator setup Setup o
78. e i 7T 0 C eeiam muet 18 18 1 Black 2V J20 12V loa d 2 C 17 17 c 4 Ta J TE 16 3 Red GND PWD J19 GND OSE SO ams EN 4 c E xt 5 E AE one I I 6 C P p e gt z DB25M DB25F 8 C 9 Yellow CAN High J6 CAN High 20 C 21 C 22 C 23 C 24 Brown 2V J20 12V 25 Orange GND PWD J19 GND 107 15 Cables Track Cable 201 Length meter Part number 4 5 26024000 15 PoleF Colour Function Conector Colour Mounted with screw kit 3M 1 Black Sensor GND J6 J7 Black Thread 4 40 UNC 2 Brown 12V J6 J7 Brown 3 Red Track locked sensor J6 Blue 4 Orange PWM L J2 Brown 5 Yellow GND J1 22 J3 J4 J5 Blue 6 Green GND J1 J2 J3 J4 J5 Blue 7 Blue Track L J5 Brown 8 Violet Trapeze lock NC 9 Gray Rear track sensor J7 Blue 10 White Boom height NC 11 Pink PWM R J3 Brown 12 Light Blue GND J1 J2 J3 J4 J5 Blue 13 Light Green GND JW 32 3 J4 J5 Blue DB15F 14 White Black Track R J4 Brown 15 White Brown Trapeze release J1 Brown Length meter Part number 4 5 26024100 15 PoleF Colour Function Conector Colour 1 Black Sensor GND J5 Black 2 Brown 12V J5 Brown 3 Red Track locked sensor NC 4 Orange PWM L J1 Brown 5 Yellow GND J1 J2 J3 J4 Blue 6 Green GND J1 J2 J3 J4 Blue 7 Blue Track L J4 Brown 8 Violet Trapeze lock NC 9 Gray Rear track sensor J5 Blue 10 Whi
79. ensor test menu 4 5 4 6 If the behaviour of the voltages is different the sensor is defective and must be replaced C 75 Front angle sensor 54 Hardi P N 26005700 Type Potentiometer Range 0 70 Signal 0 5 45V doboue CEM a ol Centre position 25V yn 2Ug Power 12V rte ee os Made in Germany Track rear 55 and Paralift 50 angle sensor Hardi P N 26005800 N Type Potentiometer Range 0 120 Signal 0 5 4 5V lobo e CENT 1 ov 424A17A120B Centre position 25V p Oo lame o Power 12V LE 30ut 0 5 4 5V 3 Out Made in Germany Slant angle 51 sensor Hardi P N 26014300 Type Potentiometer Range 0 30 Signal 0 5 45V OP S0308 ce a Centre position 25V TIER 2Ug Power 12V ERT e 0548y 30ut 95 14 Sensors Tank full switch 38 Hardi P N 72411300 Type Switch Full tank Switch open Not full tank Switch closed lt 2 0 ohm Power 12V Flow 25 35 sensor Hardi P N 72117500 Type Inductive Range On 0 2 0 5 V Off 6 5 7 0 V Visual indicator Red light when Off 0 8V Power 12V Pressure 32 sensor Hardi P N CMO5 72565100 NAVO7 72555000 No fittings 26026200 Type Pressure Range 0 10 Bar Signal 4 20mA Power 8 30V Pressure sensor setup E The boom pres
80. epper motor nozzle farthest to left on the boom will open first Then the nozzle next to the first one on the right side will open The menu E8 6 4 2 Assign nozzle position to SMCU assigns ID numbers and nozzles positions to the SMCU This information is also saved in the JobCom and is used to address the data to the SMCU If the JobCom is reset the information in the JobCom may be lost but can be reloaded from the SMCU to the JobCom with the menu E8 6 4 2 A Connector IN B Cables Out Bus power and stepper motor connections C Status LED The Assign nozzle position to SMCU menu can operate in two ways 71 13 PrimeFlow 1 beep way Reconfirm SMCU ID and nozzle position numbers JobCom updates data from the SMCU No data is programmed in the SMCU 2 or 3 beep way SMCU ID number and nozzle position on boom is programmed in SMCU JobCom updates data in the SMCU There are two types of SMCU one that can control 2 stepper motors and one that can control 3 stepper motors A 3 stepper motor type can be programmed to control 2 stepper motors this is done in menu E8 6 4 4 Force to 2 motor drive A Note It is not possible to reprogram a 2 stepper motor to a 3 stepper motor once it has be changed from 3 to 2 motors LED codes on SMCU LED is light at all time SMCU is reset to factory setting The unit has no ID number The Jobcom can not open or close the stepper motor LED is flashing slow or fas
81. er connections Front track angle sensor 54 Suction smart valve connection 1 Pressure smart valve connection 2 Boom sensor right 59 Rins tank flow sensor 35 Main tank full full switch 38 Nx x S amp S lt CH dE ED GND 12V We gt El g gt pE o a E 00 S s an gjo x R H a O Fill valve fb Reg On off Agt S SV P SV Filler Boost Flush2 Dp joo BRE N U 32 DIDIDLALDIOLHIDIDALIO L JK TL M o v u RPM Red gt Booh frack S Up sy ank Fill Valve v D b b o z4 woog T 1194 urew nj asuly D V fbHeight T fl gauge fl E E EEEE E
82. f RS232 COM 1 2 Equipment baud rate protocol Select E4 Data exchange COM port set up E4 1 COM 1 setup E41 COM 1 setup E4 2 COM 2 setup Setup communication for VRA remote printer dump print dump Select E4 1 COM 1 Setup EA 1 1 Equipment type E4 1 1 Equipment type E4 1 2 Baud rate E4 1 3 Protocol select Choices are VRA remote printer dump Print dump 33 4 Software and Communication Select E4 1 1 3 Print amp Dump Push ESC to return to previous menu Select E4 1 2 Baud rate Select E4 1 2 1 9600 baud Leave the extended menu by switching off the controller Dump data from HC6500 Switch on the controller and open the normal menu by pushing the Menu button Select 5 Logbook 34 E4 1 1 Equipment type E4 1 1 1 Printer E4 1 1 2 Dump o E41 Printer amp Dump E4 1 1 4 VRA remote Select if you want to print to a 12 volt printer and data dump from the same COM E4 1 COM 1 Setup E4 1 1 Equipment type E412 Baud rate E4 1 3 Protocol select Choices are VRA remote printer dump Print dump E4 1 2 Baud rate o E4121 9600 baud E4 1 2 2 4800 baud E4 1 2 3 2400 baud E4 1 24 1200 baud Fastest Baud rate Main menu 1 Daily settings 2 Setup 3 Calibration 4 Toolbox 5 Logbook Data records of registers or configuration for print or dump 4 Software and Co
83. hould be 12VDC or the same as the main power supply on the sprayer easure the signal voltage between pin 1 and 3 The signal voltage should be the same as the power supply voltage when the sensor not is active no light in the sensor indicator When the sensor is active light in the indicator should the voltage be 0 8VDC Tank gauge 33 Hardi P N 26014100 Type Pressure Range 0 250mBar Signal 100 2600Hz open collector NPN Pull up 10K Ohm to Vcc Power 12V 94 14 Sensors Angle sensors Applications easurements of angles of the draw bar rear axel and boom slant easurements Disconnect the sensor plug easure power supply between pin 1 and 2 on the connector of the cable harness The voltage should be 12VDC or the same as the main power supply on the sprayer easure signal voltages between pin 1 and 3 on the connector of the cable harness The voltage should be between OVDC not is there a short in the cable onnect the sensor to the cable harness easure the power supply between pin 1 and pin 2 The voltage should be 12VDC or the same as the main power supply on the sprayer easure the signal voltage between pin 1 and 3 f the flat side of the axel faces the connector the middle position the voltages should be about 2 5VDC In the outer positions should it read from 0 5 to 4 5VDC The voltage and angle can also be readout in the HC 6500 test menu The front and rear angle sensor can be found in Track s
84. in a loop Then click OK to continue upgrading JobCom Afterwards Hardi HC Upgrade will erase the current application on JobCom and upload the new one The bottom bar of the display dialogue box indicates the upload progress When the upload of the new software has started diode N28 and D27 will start to flash together with the watchdog 4 Software and Communication Present version is JobCom V 1 15 JC boot Y2 4 Serial number D5xx2036 Upload JobCom Y 1 15 quu 5x00 info H C 6x00 scancom Welcome to Hardi upgrade Unknown SW 1 JobCom V 1 15 HC6500 Sw 1 13 Unknown SW 1 Hardi unit found on COM1 JobCom Present version is JobCom Y 1 15 JC boot V2 4 Serial number 02036 Erasing present version Uploading main program from file hardijc v1 15 bin F Select port Select Comport Com y Highspeed CP2102 29 4 Software and Communication Finally Hardi HC Upgrade will prompt Upload of JobCom SW X XX was successfull and you are done 5x00 Info If the updating was not successful try again H C 6x00 ScancoM Check the power supply to sprayer and PC i Welcome to Hardi upgrade Unknown SW 1 JobCom V 1 15 Ros Sw 1 n Brine d m Hardi E Sound on COMI JobCom Present version is JobCom Y 1 15 JC boot V2 4 Serial number 02036 Erasing present version Uploading mai
85. info description ccccccccceccccccccccccsccscsssscccccccccssccsccscccsccsccscccscccccccccceccsccssssscosescceccsscoss 67 A O Constants involved PAIS caes 67 Euler tdci 67 MeasarerTie l5 2 oon cete neuter rad a ds a EN EE E EE 67 Table of Contents 13 PrimeFlow General info description 1 ecce eee ee eee ee eee eee ee eee toss so se se ses sess sesso sese eso ssssssss ss sse ses es sesssss sss sse se 69 A ODIO OTTIMO 14 Sensors PininingZpl gs colors COCles sso tette ottiene tti te tel ftu p t 70 JODGCON cubos E URN MS I CI LIMEN IE M IE 70 Central junction box PCB A ua dt 71 leer MOU ValWe a OOO An scenes O AO 72 Programming a complete PrimeFlow system eese ttis ttti tct tct ttt 73 Pregrarrimindg ptecedute uet tete A tut tcs RR 73 Reprogram PrimeFlow after a Master reset ad Test of a complete PrimeFlow system setup cnc eres 76 Noze pO turista di ein 77 Replace SMG ina programmed System aiicii 78 Res t a single S MCU it diia 80 Change SMCU 3 motor to a 2 motor drive 0582 Change Nozzle order S Fault finding options and results 85 PriMeRlOW GES CSI rc e 85 EEE MAAG A A A cameos eeepc echoes dtes Lua et tete 88 Bus voltage measurements 88 PrimeFlow alarms s 90 Alarm 99 PrimeFlow data cable weakness 90 Alatrti TOO Low PRIS LOW VO ii 91 Warning 101 PrimeFlow power cable defect ssscsssssssssssssssssssssssssssssestsssssstesssss
86. justment Align the sprayer and place a 16 17mm bolt in the calibrating hole on the lock Adjust the potentiometer by loosening the two retaining screws and turn the potentiometer housing until it read out 2 5V 0 degree on the controller IntelliTrack rear sensor calibration To compensate for that the production tolerance of the sprayer has influence on the IntelliTrack track performance is it possible to calibrate the gain to match the actual maximum turning angle At the factory the maximum left and right turning angle of the drawbar is measured and a sticker with the angel is placed inside the JobCom lid If the sticker with the angel is on the lid is it not necessary to do the measurements with the protractor the value can be keyed in direct in menu E8 4 2 2 2 and E8 4 2 2 4 H right L left A NOTE In case of master reset the calibrations procedure must be done again Open menu E 8 4 2 2 2 to calibrate the rear angle sensor E8 4 2 Rear angle sensor E8 4 2 2 2 Calibrate E8 4 2 1 Read out E8 4 2 2 Calibration EBA23 gt ES424 lt Calibration of rear angle sensor Turn the drawbar to extreme right E8 4 2 2 2 1 Raw angle reading E8 4 2 2 1 Raw angle reading XX X degree Press and hold steer to right button until end stop is reached Press ENTER 44 Use the protractor 72547300 to measure the maximum right angle Key in the measured angle value or the value from the Job
87. lt a SMCU s has a fault between VCC 24V and the bus wires If the voltage is below the values there is a short between GND and the bus wires Then none of the SMCU modules can communicate If the Bus and Bus voltage has exact the same value there is a short between these two wires This can also been seen if the measurements 4 not are within the limits Check of chemicals or moisture in connector Turn Off the HC6500 Wait until the power supply has discharged the LED in the SMCU does not light Measure the same as in the table above all voltages should be 0 If they not are O there is chemicals in one or several connectors find and replace the defect parts 13 PrimeFlow The fault can be found by dividing the boom in parts and measure the voltage until it is inside the limit Follow the steps below to locate the fault to a single boom part Measure the whole boom in the J2 connector L OUTER on the Central Junction Box PCB see subchapter Bus voltage measurements page 88 for measurments details 1 Disconnect the right outer boom side The right outer boom side stay disconnected during the whole fault finding procedure Measure the voltage in terminal J2 L OUTER Is the voltage outside the limit Yes The is a fault on boom Goto to step 2 No The system is healthy 2 Divide the boom into two parts by disconnecting the left inner boom Measure the voltage in terminal J2 L OUTER s the voltage outside
88. m that automatically control the sections This message is send to the central computer on the sprayer the JobCom that handle all In and Outputs and send it further on to the Stepper Motor Control Units SMCU on the boom through the central junction box pcb that is the junction point between the boom electronics and the JobCom Each SMCU has a unique ID number that is assigned to the device when it is installed or replaced this ensure that it is the correct nozzle section that open or close on the boom The communication type between the devices in the tractor and the JobCom follows the CAN Bus terminology The communication type between the JobCom and the SMCU is a RS485 Serial communication When the system is healthy the JobCom transmit the data signal to the central junction box pcb that distribute the signal to the first SMCU on the left side on the boom The communication goes from left to the right side on the boom The return signal from the right side of the boom is transmitted to the JobCom again to verify that there is no communication error on the line To make the system as reliable as possible and to make it possible to use the system even that there is a broken data communication line are all wires linked through the central junction box pcb at the centre part of the boom 69 13 PrimeFlow This wire connection makes it also possible to feed all the SMCU from both sides of the boom with power If the data signal wire is
89. mbol at the line of a 1 6 06 Blue ISO 03 the nozzle description in the display 1 6 07 Red ISO 04 1 6 08 Brown ISO 05 1 6 09 Grey ISO 06 If the nozzle and application rate used at last spray job is going to be re 1 6 10 White ISO 08 used then press o and the work screen will appear 1 6 11 Light blue ISO 10 1 6 12 Light green ISO 15 1 6 13 Custom 1 If not select another nozzle and press and the minimum pressure 1 6 14 Custom 2 screen will appear Select nozzle for ISO 03 for 1 2 l min at 3 bar Minimum pressure In menu E8 1 3isthe minimum allowed pressure typed in In practice this means the regulation valve will stop if the pressure goes below this value auto The regulation valve will stop to move but the pressure may drop below the specified minimum pressure Recommended minimum pressuer is around 1 bar or higher than non E8 1 3 Mini drip valve pressure inimum pressure 0 0 Bar Pressuer where regulation valve starts Needs a pressure sensor 53 7 Pressure based regulation 54 General info description When AutoFill is started the agitation will automatically go to no agitation If the O agitation key is pressed for 2 sec the AutoAgitation will be disabled AutoAgitation then has to be setup in menu 2 2 6 8 AutoFill If rinse tank is not completely full the system will show Rinse tank not full when filling is completed Sensors involved Potentiometer inside motor ho
90. minal will count the rest of the boom check that the total E8 6 4 2 2 SMCU nozzle position assigned number of nozzles on the boom is correct dd NES 9 When counter stops check position then connect next SMCU Press enter at finish The new PrimeFlow SMCU is now programmed 79 13 PrimeFlow Check that display continues to count Check that terminal for each existing SMCU gives 1 beep which means that existing SMCU ID is correct E8 6 4 2 2 SMCU nozzle position assigned When the Terminal stops counting and beeping check that the terminal display counter show the actual number of nozzles on the boom E8 6 4 2 2 SMCU nozzle position assigned Connectthe cable on right outer boom side to the SMCU farthest on the right boom side Left outer connected Left inner connected Right inner connected Right outer connected Qs All SMCU connectors on the boom are connected again Perform boom test and single nozzle test to verify that the replacement succeeded Reset a single SMCU If a SMCU has assigned a ID number it has to be reset before it can be reused on another position on a boom The LED is flashing if the SMCU has a ID number assigned If the LED light constant it is not programmed Prior to a reset of a single SMCU on the boom the PrimeFlow system should be checked for power or databus fault see chapter Test of a complete PrimeFlow system setup page 76 Reset procedure Disconnec
91. mmunication Select 5 Logbook 5 1 Print 51 Print 52 Data dump Register and configuration can be printed to the 12 volt printer Select one of following options 5 1 Print 5 1 1 Print single register 5 1 1 Print single register 5 1 2 Print all registers 5 1 2 Print all registers 5 1 3 Print configuration 5 13 Print configuration 5 1 4 Print PrimeFlow status 514 Print PrimeFlow status Push the Enter button to select which type of dump is desired The data can be read in Hyper terminal A specific register is selected for a print select 5 Logbook 5 2 Data dump 51 Print 52 Data dump Register and configuration can be dumped to a PC via e g Hyper Terminal Select one of following options 5 2 Data dump 5 2 1 Data dump of raw data 521 Data dump of raw data 5 2 2 Hyper terminal service report 522 Hyper terminal service report Push the Enter button to select which type of dump is desired The data can be read in Hyper terminal Transmit data from all 99 registers in comma separated file for Excel 35 4 Software and Communication Configuration of HyperTerminal Itis possible to transmit and receive data to and from the HC5500 6500 through the com port on the controller and the computer Use HyperTerminal on the PC to transmit or receive data from the Controller The connection from the PC to the controller is made with HARDI cable P N 72271600 The cable
92. n program from file hardijc v1 15 bin Upload of JobCom Y 1 15 was succesfull Select port Select Comport Com Highspeed CP2102 Exit Read first page in this chapter Software and Communication to decide E7Totalregister Master reset if or which reset recall code should be used to complete the upgrade of E71 Total register the JobCom E 2 Factory default Master reset Enter PIN Enter 88888 for restore to custom default WARNING Code 74650 will erase all settings in the HC6500 Controller and the JobCom also the stored backup saved with code 89898 30 4 Software and Communication Software error codes Controller error codes Error codes can be a combination of the below E g Code 6040 This is a combination of code 6000 and code 40 where 6000 means it could not write to the serial port and 40 means a reply is missing Codes indicating the uploader program has gone into a non existence mode 555 666 777 888 999 Codes for Send Data errors 1000 Serial port is not open 2000 Could not write to serial port APl call WriteFile failure Codes for GetData error 5000 Serial port is not open 6000 Could not write to serial port API call WriteFile failure 7000 Number of bytes read from serial port was less than expected 8000 Checksum fault in the received data Codes for UploadMain error 3 H8 Flash could not be erased 10 Could not send
93. nction correctly The procedure for testing the agitation motor is the same as the pressure regulation motor as they are identical Measurements Agitation level can be selected to be shown in the display 67 12 AutoAgitation 68 13 PrimeFlow General info description Data lines Power lines p lt Right outer i Right inner Left inner Control box units in tractor cabin Sprayer JobCom Central junction box PCB Stepper Motor Control Unit Stepper Motor PrimeFlow is a pressure based system for circulation of liquid to the nozzles before the actual spraying starts PrimeFlow prevents sedimentation and permits flushing the boom lines without spraying onto the ground Electric stepper motors replace the spring loaded non drip valves at each nozzle and become the nozzle control unit A stepper motor control unit controls up to three nozzle valves The motors are fast with positive action and low power consumption Nozzles per boom section can be freely configured so it complies exactly with the farm practice If needed the sections can be reprogrammed at a later stage The controls are at the nozzle and this is ideal for the most effective use of rinse tank water when cleaning the sprayer in the field The function of the system is that the Controller in the tractor cabin register if it should turn On or Off one or more sections on the boom this message could come from the Grip or a AutoSectionControl syste
94. ne must be pressed When prompted to stop the double pump the oil flow is stopped by the hydraulic outlet and the F button are used to confirm that the action is taken BoomFlush Suction Pressure Main Cyklone Agitation Valve ON OFF Filter Boost 01 02 o e o a x os e e a x os e e os e e 6 e a x os e x o o Oe x 62 10 AutoWash FastFlush a a 0808000 000060 0800060 0900 e o 0 e 6 00006 0900060 CIO O HEELE N EAE 10 AutoWash 64 11 TWIN General info description The system has electrical actuators for fan speed and air nozzle angle Two preset combinations of speed and position can be stored in 1 and 2 They can be chosen on the Setbox or on the 2 buttons on the front of the Grip There is no feedback signal from the actuator to the controller Sensors involved TWIN fan speed sensor in blower housing Constants involved R min PPU for fan Pinning plugs colors codes Color Harness plug Actuator plug Function White 2 1 PGND Brown 1 2 SGND Green 3 3 12V Yellow 4 4 SIG Angle L R and fan speed has the same color combinations of wires Disconnection options results If actuators are moving unintended disconnect the 2 fuses placed in the middle of the JobCom PCB Do not
95. nu ON OFF is Disabled Toggle Pulse E8 6 Sprayer type E8 5 2 Step size or For remote On Off of main switch it allows the use of other switch system Step size xx Default is 1096 3 step rate E8 5 3 Capacity left Can be altered If set at 0 this allows 3 rates to be set up in menu 1 1 Distance Area E8 5 4 AB switches setup Affects readout from Display icon Will show distance or area remaining E8 5 4 1 AB switches disable E8 5 5 Foam marker E8 5 4 2 Valve or lamp E8 5 4 3 Hydraulics DAH E8 5 4 4 Hydraulics Delta DH No foam marker Foam marker mounted E8 5 6 Startup picture Also setup menu 2 2 2 Select desired startup picture E8 6 1 Liquid system E8 6 1 1 Equalization EVC Liquid boom E8 6 2 Dual Line Choose if system has return flow of liquid from section valve EVC type E8 6 1 2 No equalization EFC Choose if system has no return flow of liquid from section valve EFC type E8 6 1 3 PrimeFlow PrimeFlow is the circulation system E8 6 2 1 DualLine system type E8 6 3 Boom fold 2 sets of boom tubes and valves Only EVC E8 6 2 2 Sensor type line change Pressure or speed based sensor E8 6 2 3 System lag Time lag to prevent osc between the 2spray lines E8 6 2 4 Line overlap Time the spraying overlaps so the liquid system stabilizes E8 6 3 1 Force m HPZ HAZ hydraulics E8 6 4 PrimeFlow setup E8 6 3
96. o dial Countyregion Lome i Amacode 00000000 Bye O Sirius C Port Settings Bits per second 9600 y Parity None Stop bits 1 Flow control Hardae 000 Function arrow and ctrl keys act as Terminal keys O Windows keys Backspace key sends O CtkH O Del Ctl H Space Ctri H Emulation Telnet terminal ID ANSI Backscroll buffer lines 500 C Play sound when connecting or disconnecting 37 4 Software and Communication If the data should be saved in a file the Capture Text need to be activated 5500 HyperTerminal File Edit View Call Transfer Help Dl 213 s sre Receive File Caplure Text Send Text File Capture to Printer When the Capture Text is activated select a place to save the file Folder C Documents and Settingsthia paoiStart File 1 essories CommunicationssHyperT eminal When the controller is finished to transmit data select Stop or Pause 5500 HyperTerminal in the menu File Edit View Call Transfer Help D 2138 1 serie mg Receive File Send Text File Pause Resume Capture to Printer If the terminal is open with wrong settings do following ma T MIES Sy PLA ie mieleo W ir mm Li 1 2 8 ae A The terminal can be connected or disconnected It is not possibleto ke TI New Connection HyperTerminal change se
97. o the HC6500 Controller Communication port has to be chosen If you use a USB Serial converter see section USB to RS232 Converter how to find the Com port number Select Connect Select port A NOTE High speed CP2102 can only be used for production Select Comport purpose com y Highspeed CP2102 23 4 Software and Communication If there are problems with the connection the upgrading program will g tell what kind of error there is and what can be done to solve the problem E A 5x00 ino lt gt HC HARDD 6X00 ScancoM to the PC before switching on Try another PC No Hardi unit found on COM1 Please check that Hardi unit COM1 port is connected to the PC Please remember that Hardi unit must be connected y Select port Select Comport Com y Highspeed CP2102 When you press Connect the upgrade begins after a little while you will be prompted with a window There are two versions of this window one where you have to upload a new boot and a new application This looks like the window to the right The only difference between the two versions is the Upload new boot line This is because it isn t always necessary to upload a new boot to upload new application software Click OK to upgrade HC6500 f HC6500 needs to upgrade boot software it will erase the old one and the Hardi HC Upgrade
98. of the boom check The data com switch S1 is in down position and the LED DS1 Full Duplex light LED DS2 Voltage Right and LED DS3 Voltage Left lights if not could it be the fuses F1 and F2 are burned PrimeFlow fuses 10A F1 F2 All SMCU LED should flash if not there is no 24V Enter Menu 4 5 3 4 5 6 4 and 4 5 6 5 check the SMCU for data and or power errors Reset SMCU error counter If possible turn the nozzles On Off 5 6 times N Oo Uc 5 W Enter Menu 4 5 3 4 5 6 4 and 4 5 6 5 again and check the error log if there are errors continue faultfinding by reading out the alarm number Bus voltage measurements Turn On the HC6500 Measure the voltage in the PrimeFlow Junction box PCB terminal J2 L 0900 0900 OUTER Terminal Min value Max value Unit e GND Vcc 23 28 V i E85 Lom 2 GND L Outer Bus 22 2 5 V es P 3 GND L outer Bus 25 2 7 V TT 4 L outer Bus L Outer Bus 0 2 0 3 V NI LJ 2232 N If the voltage is within the limits and there is a alarm 99 PrimeFlowdata E E 35 2RR y H H gt DIA cable weakness there is a disconnection of the data cables on the R QUIER L INNER FFT boom Goto Alarm 99 PrimeFlow data cable weakness page 90 to find the fault If the voltage on Bus and or Bus are above values specially if voltage is above 5 vo
99. old sensor right unfolded 75 Pressure sensor 32 Speed sensor 41 Boom flow sensor 25 PrimeFlow step motors Left 61 PrimeFlow step motors Right 63 Option 13 section boom 96 Option 9 section boom 95 Pressure TWIN Speed Boom flow Bypass Pressure TWIN Speed Boom flow Bypass sensor fansensor sensor sensor valve sensor fan sensor sensor sensor valve 32 69 41 32 69 25 Distribution y Distribution valve 1 13 valve 1 9 Sig Sig j Pressure Fan spee gt gt i secs Sec8 Sec7 Sec6 secs Sec4 26004800 Samleboks 13S 262108 1 2 14 Sensors 106 JobCom to JobCom to JobCom to pb OY O Ups S Battery to cabin cable page 113 Cable from terminal to cabin page 112 JobCom to cabin cable page 113 C6600 Fluid box cable page 107 13 sec PCB page 114 or PrimeFlow pcb page 111 Y PCB page 110 SafeTrack cable page 108 JobCom to HC6600 FluidBox cable 15 Cables Length meter Part number 1 8 26014800 DB25F Colour Function JobCom 1 C 2 C 3 C ce Ges At 4 C 12 IL Sam 24 5 C xL Nal e 23 23 e 6 C CUE Vle 22 22 C 7 Green CAN Low J6 CAN Low os te 8 C e Ble 20 20 9 Blue Power ON J6 On Off
100. om Sw 1 11 Hardi HC65000 software version Unknown Sw 1 Hardi CanBoxes software version Unknown SW 1 Communication cable The connection from the PC to the controller is made with HARDI cable P N 72271600 The cable has a short circuit in one of the connector normally where the label is For software update this means HC6500 port A HARDI cable P N72271600 connections Loop in communication cable pin 5 and 9 The cable is marked with Hardware halt at the end with the loop The mark is on the cable or with a yellow sticker on the connector If the cable is turned the wrong way the software upgrade is not parare net possible The communication cable is shown on the spare part CD pages M302 Part number for the cable is 72271600 and can be ordered as a normal spare part USB to RS232 Converter If there is no RS232 port or problems with the Com port on the computer use a converter from USB to RS232 The systems requirement to use a converter is A computer with Windows XP or later USB to RS232 serial converter Hardi P N 26025900 Serial NULL modem cable or Hardi Communication cable P N 72271600 19 4 Software and Communication Install the USB to RS232 serial converter using the instructions and driver which should be included with the USB to RS232 serial converter O Welcome to the Found New Hardware Wizard Thai razand Seles you etal snhiuaen fer USB Vet
101. one by one SMCU from right side of the outer right boom until the measured values are within the limits The fault is in the last disconnected SMCU or in the SMCU just before 8 Connect the outer right boom side Measure the voltage in terminal J2 L OUTER All voltages should be within the limit now 13 PrimeFlow PrimeFlow alarms Alarm 99 PrimeFlow data cable weakness The alarm 99 occurs when there is a fault in the data communication line between the JobCom and the parts in the rear of the sprayer Central junction box PCB and or the SMCU on the boom The fault can be a disconnection in the data communication line a short between two lines power to data or between the two data lines lt can also be caused of water or chemicals in a connector that acts as a short or a battery that draw the data line voltage out of the range where it is healthy The fault finding procedure and localization of the fault is mainly to check the test menus in the work screen and some measurement on the central junction box PCB or the connectors on the boom It is also important visually to inspect the cables and connectors for PrimeFlow data cable weakness marks and water chemicals if there are any damages replace by new parts Check of 37 pole cable from JobCom to PrimeFlow junction box Move switch S1 lever up to Half Duplex position LED DS1 is Off Turn the HC6500 Off and On again If Alarm 99 still occ
102. r SMCU to a 2 motor SMCU It is not recommended to use a 3 motor SMCU permanent as a 2 motor SMCU The SMCU must not be assigned with an ID number the LED should light constant when connected to the PrimeFlow system A Note It is not possible to reprogram a 2 stepper motor to a 3 stepper motor once it has be changed from 3 to 2 motors Program procedure Disconnect cables as following A Left outer disconnected B Left inner disconnected C Right inner disconnected D Right outer disconnected Check that LED are Off on all SMCU Connect the SMCU that should be changed from 3 to 2 motors to the left outer cable from the central junction box PCB LED change from blinks to constant light Select Force to 2 motor drive E8 6 4 PrimeFlow setup E8 6 4 1 Test Nozzle positions E8 6 4 2 Assign nozzle position to SMCU E8 6 4 3 Reset nozzle position in SMCU E8644 Force to 2 motor drive E8 6 4 5 Reserved E8 6 4 6 Change Nozzle order For service a 3 motor SMCU can be forced to be a 2 motor drive Connect SMCU Press Enter al to continue 8 6 4 4 1 0 Connect motor Press Enter to continue 82 13 PrimeFlow Process in progress The controller gives 3 beeps to confirm the succeed programming 8 6 4 4 2 0 The controller gives 3 beeps to confirm the succeed programming Press Enter Besa to return to main menu If the SMCU is programmed with an ID number
103. ractor ISO cable Length meter Part number 6 25 26031400 9p IBBC F Molex MLX 6p 9p IBBC F Colour Function MolexMLX6p Bare wire 1 Black Ground JobCom J17 2 Black ECU Ground 1 3 Red Power JobCom J17 4 Red ECU Power 3 5 Black TBC Discon Con to pin 4 6 Red Terminating power 6 7 Black TBC Ground 5 8 Yellow ISO CAN High 2 9 Green ISO CAN Low 4 HC 6400 and Grip to Cabin ISO Connector Length meter Part number HC 6400 i AMP to HC 6400 1 75 26031500 AMP to Grip 2 25 DB25F DB25F AMP CPC13 O DB25F 6 Q AMP CPC13 e O AMP CPC13 Colour Function DB25F DB9F e oe 1 Black Conn to ECU Power Pin 7 O Q 2 Green ISO CAN Low Out 7 2 3X21 O x 3 White ISO CAN Low In 7 2 000 O 9 o 4 Brown ISO CAN High Out 19 7 000 O M z O 5 Greay ISO CAN High In 19 7 O 6 C O 7 Purple ECU Power 911 24 19 20 O 9 Black ECU Ground 13 25 3 6 116 15 Cables Cabin connector CPC13 9W 2 ISO Bus Low 3 ISO Bus Low 4 ISO Bus High 5 ISO Bus High 7 Power 9 Power Type of connector CPC 9way pin contact fixed receptacle 13A Bus extension connector 1 Power 2 CAN High Implement 3 Ground 4 CAN Low Implement Type of connector Deutsch DTO4 04P DT06 045 or equivalent Cabin diagnos
104. ransformer PrimeFlow step up transformer P N 26016400 A Output voltage adjustable 20 to 30 VDC Hardi default 24VDC B VDC Out to central junction box PCB C VDC in from JobCom tractor The converter has two fuses 30AT F2 32V 10AT F1 32V Hardi P N 26023500 AD H1 Ho dea dh d VOUT GNDO GNDI VIN A B C 70 13 PrimeFlow Central junction box PCB The central junction box PCB P N 26027000 is mounted on the centre part of the boom The pcb is the central connection point between the JobCom and the parts on the boom not only for the PrimeFlow but also for the sensors and valves The PrimeFlow system is powered from the step up transformer in the JobCom box to the power connector F on the PCB The super capacitors A are charged from the step up transformer in the JobCom box and acts as a back up power supply for the 24VDC supply from the JobCom When many stepper motors are turned On or Off at the same time they can drain the power supply and draw it below the minimum required power the back up power will prevent this to occur The LED DS2 Voltage Right OK and DS3 Voltage Left Ok B indicate the status of the power to the right and left side of the boom If the LED is off is there a power supply fault If there is a short circuit on the left or right side of the boom one of the two 10A fuses B will be burned When the sy
105. s and then close them again Then one by one nozzle from the left to the right side of the boom will open for 2 sec at this test the nozzle farthest to the left should open first and then the next to it on the right side If the sequence jump from one nozzle to another nozzle not next to the right the system has to be reprogrammed as described in the chapter Programming a complete PrimeFlow system page 73 Start the HC6500 in extended menu Select Menu E8 6 4 PrimeFlow setup Select Menu E8 6 4 1 Test Nozzle positions Test sequence is started Check on boom that sequence does not jump Immediately All nozzles are open for 5 sec Display show green solid triangles All LED s blink fast at 4Hz Display show 0 After 4 seconds All nozzles are closed Display show red frame triangles All LED s blink slow at 1Hz Display show 0 E8 6 Sprayer type liquid boom E8 6 1 Liquid system E8 6 2 Dual Line E8 6 3 Boom hydraulics type E864 PrimeFlow setup E8 6 5 AutoWash AutoFill setup Setup and test SMCU s First select PrimeFlow in E8 6 1 3 E8 6 4 PrimeFlow setup E8 6 4 1 Test Nozzle position E8 64 2 Assign nozzle position to SMCU E8 6 4 3 Reset nozzle position in SMCU E8 6 4 4 Force to 2 motor drive E8 6 4 5 Reserved E8 6 4 6 Change Nozzle order Each nozzle is open for 2 sec Check that sequence does not jump E8 64 1 1 0 77 13 PrimeFlow gt fter 8 seconds All
106. sesensessssssesssesssussnsstsestsssnseseesssestssneseseses 91 Warning 102 PrimeFlow computer defect uccssussssssssssssssssssssssnsssussessssssssssnssssssssstssssssseasssnsessssssusesseasssssssssssssesee 92 Sensors location P r H 1 Pirinirig pl gs colons COGBs saepe n dip acted beider ber baee teet 94 Speed 41 TWIN 69 Boom 1557 58 and SafeTrack lock 56 sensor 94 RES AA tetti ieri re e erdt q 94 Angle sensors macia i 95 Front AMES OF HDF adi di aate iar radit sre Tite onam aite tein 95 Track rear 55 and Paralift 50 angle sensor miii 95 Slant angle 51 sensor s we 95 Tank full switch 38 Flow 25 35 sensor 1 96 Pressure 32 SENSO ausser e O OO vis iia i NES ai 96 JobCom 91 connections weccecsssssesssssssssssssessssssssssessssnsssssssssssessesususssssssssessssusssssssssssesssussvususssssssssessssssssssssssseessesuisssessssscessieuusssessee 97 2 DAH Hydraulic PCB connection sa 97 3 JobCom status LED 97 4 5 Communication ports ss 1 97 6 Direct Activated Hydraulic DAH PCB 93 e isset ntes ttis tts ttt ttt ttti 98 PETI COMECON sunt m cx ce ee oleo ust MT Me m D MD II 98 ICAN BUS CONNECCION aeneo edt ettet tette ti ttd eet d eicere n 99 13 POWER SUP Ree EP 99 16 To DAH control box 99 17 TWIN Sensors valves and optional connections cscsssssessesssssscesnssssessssssesssssussnstsestssssnss
107. sssnsesssssserssssssensnesseseseesseees 99 9section Centrale Junction box PCB ROS ta c tetto eee E ets eade e gru n cu 13 section Centrale Junction box PCB 96 HY Centrale JUMCHOMBOX PGB HIS ui a ated Dilution kit PCB 99 usss PrimeFlow Centrale Junction box PCB 97 HC6500 System Overview sssecoeocccccccccccccccccococococccccccccccceccccocoooooococcoccoceccccosoososocoeocccccececcececscsosssssoo 102 ISOBUS System Overview eere eee eee eere een enne ooo e eee sees eee esee ee eso so sosssosse se ses esses eee eee ee eee essssssssseeeeeees 104 Table of Contents 15 Cables JobCoemrmoHCoo00 Fl ldBOx cable etes espectro ii ii ter odds dales 07 Track Cable 201 108 JobCormDAH PGB tO AY PCB cable ttn e eh lat tede ced dete aen 0 JobGonmito Pre FLOW PCB Cale it t e ec ertet bdo da a RP Gr 1 Terminal to cabin cable 2 TWIN Ga DE dana 2 JobCom to tractor cable 3 Battery TO cabim cables a 3 JobCornto 13 SEE POB Cable i5 teet aca attic e m ttd n itt te ete PME 4 JobCom to 9 sec PCB 5 JoboGornmite tracter ISO Cables ss catenae tte ett udo t itte mee tie ete ve 6 Hc6400 and Gpto Cablr ISO CONE iii 6 Cabin connector CPC13 9W 7 Busexiension COD e C EON eden e od tertium dcm dota ida 7 Cabiridiagriostic CAMEO aaa 7 Implement Bus Breakaway Connector IBBC female front view ttn 7 ISO BUS ridge CORITIG LOT dect 7 Grip programming connector 8 SETBOX HC6500 COBPeCEOFE ota 8 ISOBUS
108. ssssessasssnassssee 32 Dump of data from HC6500 Controller Ea AP ER Configuration Of HyperTerminal cc e ans Handling data from HyperTerminal unica 5 Track General info description cccccccccsscccccccccccsccsssssscecccscccssccsccccccsccsccccccsccccccccccsccsccsscsscesescceccsscoss 41 Sensors involved Constants involved Pitining plugs colors COGBS vrai inicia cities ciel Al Fault finding options results cinc iana anini 41 Measurements Track Setup 12 Enable TACK IA laedtsl a REEE 42 CM ASSIS Setup siii 42 Front sensor adjustment for SafeTrack and IntelliTrack 42 IntelliTrack drawbar aligment 43 Iratelli T ack rear sensor adjustment edge e sert e deg Rn i d pta tid 43 Sate Tack Teal sensor adjusttriellt ses tee cg tdt dtl eR tdt tct IratelliTr ckirearssernisor calibtations a ette ir dg de RR RE eL Trimming Safe Track or Irit lli tack accuracy uocant catene ette ta 46 Trapez lock sensor adjustment sssrinin niena elect tenti cien reiecta ente dide contr di 47 Drawbar length 47 Manwal anolitig Speed edited Urbe ev plot te cedet tdt 47 Boomi fold SENSON a a eqni dcs cad aii 48 Error print for overs pe a o os ig 48 Table of Contents MINA LINA Ss 49 MAXIMUM PE oett requete qtto dentem i 49 SIS MM 49 PA A area ee 50 Track Als La aras 50 6 LookAhead General info description 51
109. start all over E S Sx00 tio A H C 6x00 Scan COM Welcome to Hardi upgrade Unknown SW 1 JobCom V 1 15 HC6500 Sw 1 13 Unknown SW 1 Select port Select Comport comal y Highspeed CP2102 A A r Upgrade E 5x00 ino EA H C 6x00 scancoM No Hardi unit found on COM1 Please check that Hardi unit COM1 port is connected to the PC Please remember that Hardi unit must be connected to the PC before switching on Try another PC Select port Select Comport Com Highspeed CP2102 28 When you press Connect the upgrade begins after a little while you will be prompted with a window There are two versions ofthis window one where you have to upload a new boot and a new application This looks like the window to the right The only difference between the two versions is the Upload new boot line This is because it isn t always necessary to upload a new boot to upload new application software Click OK to upgrade JobCom If JobCom needs to upgrade boot software it will erase the old one and the Hardi HC Upgrade will upload a new version If it was necessary to upgrade the boot software if not skip this step you will be prompted with the following window after the boot upload Turn off and on the power on JobCom and wait until JobCom red LED continues to flash 5 times and then pause
110. stem is healthy the LED DS1 Full Duplex will light The switch S1 C is to deactivate the alarm 99 PrimeFlow data cable weakness on the Controller but it will not correct the fault The half and full duplexterminology is not use to describe the type of communication between the JobCom and the SMCU on the boom but is only used as a general view of the communication to the boom The communication can either be half or full duplex what means the data is send to one or both boom wings The data communication protocol with the SMCU always follows the RS485 half duplex standard The JobCom can not detect any data communication fault with the switch in half duplex as the JobCom not will receive the data signal from the SMCU as an acknowledge for a healthy communication If there is a data communication error on the line from the JobCom to the SMCU the Controller will give the alarm 99 Data cable weakness see more in the PrimeFlow alarm chapter about the alarms The SMCU on the boom are connected to the D terminals on the PCB The low power and data connection from the JobCom is connected to the E connector SMCU The Stepper Motor Control Unit SMCU is the device that is controlling the stepper motor Each SMCU has to be programmed with a unique ID number that refer to the units position on the boom The units are programmed from the left to the right side of the boom In the Test Nozzle positions test in menu E8 6 4 1 the st
111. sure sensor is setup in menu E8 1 7 E81711 Pressure sensor Passive E8 1 7 1 2 Pressure sensor Active Default setting for the sensor is passive If the sensor is set to passive it can only be used for read out purpose NOTE Minimum pressure in Menu E8 1 3 is not influenced of the settings in menu E8 1 7 1 Select active when the sensor should be used for regulation at low flow Pressure sensor used for read out purpose only Display readout setup 2 1 1 Show upper middle For a readout on the HC6500 the sensor must be setup i 2 1 1 07 Speed To show the pressure in the upper middle window select E 2 1 1 11 2 1 1 08 Volume sprayed 1 09 Area sprayed Alarms TO Active boom size Alarm 109 pressure sensor O 21111 Pressure The alarm is generated ifthe sensor signal is shorted or not connected Hd pel 44 13 Wind speed 1 14 Wind direction display 2 1 1 15 Humidity IS roca s ba The HC6500 has min and max pressure alarm that can be shown in the The display need to be set up to show this alarm Displays sprey ENSURE F sensori fitted 96 JobCom 91 connections 1 To DAH interface DAH Hydraulic PCB connection 2 To DAH interface DAH Hydraulic PCB connection 3 JobCom status LED 4 Program I O communication port RS232 5 RS485 communication port 6 Direct Activated Hydraulic DAH PCB 7 Extra PrimeFlow Centrale Junction Bo
112. t SMCU is programmed with a ID number and nozzle position LED is flashing slow 1 Hz All nozzles are closed LED is flashing fast 4 Hz one or more nozzles are open The power supply should only be connected to the left side of the boom when programming the SMCU s and not from the boom centre section or the right boom side When resetting a single SMCU should all other SMCU be disconnected from the system Stepper motor valve The stepper motor is the device that open and close the flow to the nozzles The picture show the stepper motor with nozzle house and boom fastener The primary part inside the complete device is 1 Spindle 2 Bushing 3 Piston 0 GG and the o rings The stepper motor and the above mention parts are supplied as one unit there are no exchangeable parts in the unit The nozzle house 4 is supplied as one separate part The bushing is the sealing part between the nozzle house and the stepper motor electronic it keep the water and chemicals out of the motor house The only moving part is the spindle in the motor house with the piston on the end in the nozzle house The piston move in and out of the nozzle holder cone to open or close for the flow to the nozzle The piston has only two positions full open or full closed Picture A show the valve open and B as closed Stepper motor data 8 L min max with 1 bar pressure drop 0 5 sec reaction time Greas
113. t the connectors A Left Outer Disconnect connectors on SMCU B Left Inner Disconnect extension cable C Right Inner Disconnect connectors on SMCU D Right Outer Disconnect extension cable Check that all SMCU LED s are Off on the entire boom Connect the SMCU to be reset to the cable at Left Outer boom side 13 PrimeFlow Select E8 6 4 3 Reset nozzle position in SMCU E8 6 4 PrimeFlow setup E8 6 4 1 Test Nozzle positions E8 6 4 2 Assign nozzle position to SMCU gt E8 6 43 Reset nozzle position in SMCU E8 64 4 Force to 2 motor drive E8 6 4 5 Reserved E8 6 4 6 Change Nozzle order Resets all connected SMCU s to prepare for assignment of new nozzle position Press Enter E8 6 4 3 1 Confirm reset of SMCU s 0 Check that the SMCU LED on the spare SMCU lights constantly The SMCU is now reset The controller counts up When the SMCU s LED lights constantly press ESC to interrupt the EP RESENO SMCS procedure or wait until the controller has counted full up and returns to 0 1 SMCU s are reset JobCom verifies each nozzle position for SMCU The SMCU is now prepared to be reprogrammed see Replace a SMCU in a programmed system page 78 or Programming a complete PrimeFlow system page 73 how to use the SMCU and programme the PrimeFlow system 81 13 PrimeFlow Change SMCU 3 motor to a 2 motor drive For emergency service issues is it possible to change a 3 moto
114. te Boom height NC mi Pink PWM R J2 Brown 12 Light Blue GND J1 J2 J3 J4 Blue 13 Light Green GND J1 J2 J3 J4 Blue 14 White Black Track R J3 Brown 15 White Brown Trapeze release NC Mounted with screw kit 3M Thread 4 40 UNC DB15F 108 15 Cables Length meter Part number 45 26007500 The track cable P N 26007500 has been replaced by track cable set P N 26024000 for CM and 26024100 for NAV DB15F DB15F 15 PoleF Colour Function 15 PoleF Mounted with screw kit 3M 1 Black Sensor GND 1 Thread 4 40 UNC 2 Brown 12V 2 3 Red Track locked sensor 3 4 Orange PWM L 4 5 Yellow GND 5 6 Green GND 6 7 Blue Track L 7 8 Violet Trapeze lock 8 9 Gray Rear track sensor 9 10 White Boom height 10 11 Pink PWM R 11 12 Light Blue GND 12 13 Light Green GND 13 DB15F DB15F 14 White Black Track R 14 15 White Brown Trapeze release 15 109 15 Cables JobCom DAH PCB to HY PCB cable Length meter Part number 8 5 26016900 DB25M DB25F DB25M Colour Function DB25F Mounted with screw kit 3M 1 White Flow reverse 14 Thread 4 40 UNC 2 Green Lock 9 3 Grey Slant sensor 2 4 Blue GND Sensor 6 5 Black Fold Sensor 1 E BE 6 Grey Pink 12V Sensor 5 eL o y White Green GND Z z
115. tep 16 when the nozzles close ES During turning in the headland the operator adjusts boom height and slant angle This doesn t affect the AUTO mode Likewise the operator can stop the sprayer to take a break without interfering with the AUTO mode auto When pressing ON the boom is moved to the last registered spraying height The slant angle of the boom in step 16 is used to calculate the new slant angle regardless of the corrections made in step 17 B5 ES 22 If ON is pressed unintentionally the boom will begin moving to the last registered spraying height and mirror the last registered slant angle immediately 3 ES 23 Before the expiry of the HeadlandAssist delay OFF is pressed which causes the system to stop the boom immediately and return to MANUAL mode with the nozzles closed An audible and visual alarm is given to the operator man 24 The nozzles are opened by pressing ON As the system is in MANUAL mode the nozzles open immediately LookAhead controls the regulation valve until the expiry of the regulation delay After pressing ON the operator can switch to AUTO mode man 26 At the end of the last tramline the sprayer is stopped which causes the system to enter MANUAL mode OFF is pressed and the nozzles man close immediately The operator manoeuvres the sprayer to the end of the headland in order to spray this last part of the field 27 The operator lowers
116. the SMCU on the left boom until the last SMCU on the left boom side is reached Connect the last SMCU on the left boom to the cable from the Central junction box PCB terminal J3 L INNER The controller will not increase the number of nozzles as no new SMCU is connected This is only a connection to the PCB Connect the cable from the Central junction box PCB terminal J4 R INNER to the first SMCU on the right side of right boom The terminal will give 2 or 3 beeps a 2 or 3 motor SMCU and the counter will increase by 2 or 3 Continue programming the SMCU until the last SMCU on the end right boom side is reached 74 E8 6 4 22 SMCU nozzle position assigned 3 E8 6 4 22 SMCU nozzle position assigned 5 When counter stops check position then connect next SMCU Press enter at finish 13 PrimeFlow After connecting the last SMCU check that the terminal display counter show the actual number of nozzles on the boom If the number is not correct there is one ore more SMCU that is not programmed or has a incorrect number of nozzles programmed E8 6 4 22 SMCU nozzle position assigned If the number is correct connect the cable from the Central junction box PCB terminal J5 R OUTER to the last SMCU to close the power and data 48 communication loop with the Central junction box PCB and JobCom When co
117. tic connector A ECU GND B Power C CAN High Tractor bus D CAN Low Tractor bus ENC F NC GNC H CAN High Implement J CAN Low Implement Type of connector Deutsch HD16 9 1939SE or equivalent Implement Bus Breakaway Connector IBBC female front view 1 GND 2 ECU GND 3 PWR 4 ECU PWR 5 TBC DIS 6 TBC PWR 7 TBC RTN 8 ISO CAN_H 9 ISO CAN_L Type of connector Deutsch HD34 24 91PE HDBox 24 91P HDB36 24 91SE or equivalent ISO Bus bridge connector 1 ISO BUS High 2 ISO BUS Low 3 D On Off switch input 7 HARDI CAN Bus High 8 HARDI CAN Bus Low 9 UE Voltage supply 12V 11 GND 13 Out1 PWM JobCom On Off 12V Type of connector AMP Junior Power Timer 16 pol or equivalent 11 12 13 14 15 16 9 10 1 2 E LE E 6 7 8 15 Cables Grip programming connector 1 PWR On 2 ISO BUS CAN Low 3 GND 6 GND 7 ISO BUS CAN High 9 12 PWR Type of connector DB9F 0000 eiie SetBox HC6500 connector 7 ISO BUS CAN Low 9 Power On 11 12VDC Power 13 GND 19 ISO BUS CAN High 24 12VDC Power 25 GND Type of connector DB25F e 30 00000000 300900000000 O ISOBUS Implement cable Molex 1 ECU GND 2 ISO CAN 3 ECU PWR 4 ISO CAN 5 TBC GND 6 TBC PWR gh gh Type of connector Molex 42021 MLX Female MOLEX u
118. tion smart Pressure smart Rins tank flow Main tank Main tank sensor 42 valve 21 valve 34 sensor 54 valve 1 valve 2 sensor 35 full switch 38 full switch 37 HY Centrale Junction box PCB 98 7 Boom fold sensor left 57 900 OO OO OO OO OO 00 00 00 00 L dn Rdn in out up down down up in out in out SLANT FOLD Fold inne HARDI O 000000000000 O 0000000000000 o o a LA npe OO Slant angle sensor 51 y Y S USO 26016800 Hy d Fold L out Fold L in Tit L dn Tilt L up Pendulum lock To boom HY Block Option PrimeFlow Centrale Junction box PCB 97 47920388 D04 Voltage Right OK ps2 R3 Ta Bypass valves 26 TWIN fan speed sensor 69 p n 26013500 assy rola tion Box V2 Boom fold sensor left in transport 57 Boom fold sensor right in transport 58 Boom fold sensor left unfolded 71 Boom fold sensor right unfolded 75 Pressure sensor 32 CU Right 62 g v Speed sensor 41 Boom flow sensor 25 PrimeFlow step motors Left 61 PrimeFlow step motors Right 63 Option 13
119. tor speedometer Drive 100 meters This should take 100 seconds 1 Introduction Extended Menu for sw x xx The xxx indicates the choices or range The factory default and helpful notes like increments of change are in italics This is how the main Extended Menu looks like on the controller display Extended Menu El m m m CpT pom ra 2 3 4 5 6 7 8 E9 Language Sprog Spracke Langue Unit Metric or US Reserved Data exchange COM port set up Optional sensors Service interval Total register Master reset Settings Liquid sys Hydraulic Twin actuator setup English Dansk Deutsh Francais Svenska Cestina Nederlandse Polski E1 Is the language choice E2 Is for what unit the controller shall use E3 Reserved E4 Setup O E5 Setup O E6 Setup of the service interval E7 Setup of factory settings E8 Settings of the regulation tank track and misc setting E9 Is for setup of the TWIN actuators f the data communication 2 Extended Menu To access Extended Menu press and hold the ESC button switch the power ON and wait until the menu is opened f optional sensors It is typically the pressure fan revolutions and tank contents TankGauge 2 Extended Menu El Language E1 01 English Default E1 02 Dansk Danish E1 03 Deutsch German E1 04 Francais French E1 05 Svenska Swedish E1 06 Cestina Czech E1 07 Nederlandse Dutch E1 08
120. ts is it the connection between the central junction box PCB and the first SMCU on the left boom side that has a fault or the first SMCU itself that is faulty Reset the counter and check out that all the counters stays on zero Use Bus voltage measurements page 88 to find the fault 90 13 PrimeFlow Alarm 100 Low PrimeFlow voltage JobCom measure PrimeFlow supply voltage after the fuse for the left and right boom Alarm occur when voltage is below 14 volts at the Centrale junction box PCB Fuse F1 and or F1 is open Aras prey Prog rate 0 200 hectare Litre ha PrimeFlow voltage Warning 101 PrimeFlow power cable defect Low power warning from SMCU when power supply to SMCU is reestablished Occurs when one or more SMCU is rebooted without the JobCom is rebooted This can only be caused by an unstabel power supply to the SMCU Area spray Prog rate 1 If the whole boom is failing PrimeFlow 0 200 12 24VDC step up transformer is defect power hectare Litre ha e Centrale junction box PCB is defect Ca ble 0 00 e 24VDC cable from JobCom is defect defect bar 2 Ifa half boom side is failing e Centrale junction box PCB is defect e Centrale junction box fuse holder is defect 3 If one single SMCU is failing Poor power supply connection on that specific SMCU male or and female connector e Internal SMCU failure First low power warning received after power up of system is not valid
121. ttings in the Connection and Port settings if the terminal is conecte Je File Edit View Call Transfer Help at E E Push the phone button to connect disconnect f 3 al 2 EN E e To change settings push the Properties button in the menu at ath 1 Handling data from HyperTerminal The dumped data can be used in different ways If the data is used for analyze later on the data must be saved If not necessary to save the data the data will be shown on the PC screen and lost when the file is closed lf the dumped data is to be opened with a spreadsheet after the transfer the data must be saved on the PC The data is saved as a Notepad data file These files can also be opened in a spreadsheet e g Excel but it has to be done the right way Open the data file in Excel YB d Leche Me Documents J A AXXa Open Excel and select Open file d Select Files of type txt MTM Ce terret a Sa JM igi s Cata tere D Geser ace Busts Proper un DIO De mt Tt a m Select the file to open e g Test TXT e ig Fh tamm PETITE 38 4 Software and Communication Select OK in this warning window A n mma nt A Lolo ena mma Llora uitis dana dont ib Lor Geneon cb emm oc is nh m em meme MEER M mes y weee s namen saia ae CB Th reri n ms a t CE ee Ce Select Delimited as data type in the next window The Tent Wizard has determined that your data is Feo WIRA Of thm amp
122. unit found on COM1 HC6500 Present version is HC6500 SW 1 13 TOS boot V1 3 Serial number 061222 Erasing present version Uploading main program from file harditer v1 13 bin Upload of HC6500 Sw 1 13 was succesful Select port Select Comport com y Highspeed CP2102 25 4 Software and Communication Read first page in this chapter Software and Communication to decide E7Total register Master reset if or which reset recall code should be used to complete the upgrade of E71 Total register the HC6500 E72 Factory default Master reset Enter PIN Enter 88888 for restore to custom default WARNING Code 74650 will erase all settings in the HC6500 Controller and the JobCom also the stored backup saved with code 89898 26 4 Software and Communication JobCom software upgrade Enter menu 4 8 2 to see the current software version in the JobCom If the software version of the JobCom is 1 15 1 30 or higher prior to the upgrade is it possible to save and recall the current configuration of the JobCom after the upgrade In menu E7 enter code 89898 to save the configuration and code 88888 to recall the configuration The HC6500 display and port settings will not be saved NOTE It is always a good procedure to print or save the system con The communication cable without the Hardware halt is plugged into the PC This is done before the computer is powered up
123. unplug the actuators at the AMP plugs on boom as spray liquid may corrode the AMP plugs coursing internal short circuits Measurements Disconnect the yellow wire for TWIN fan speed right or left side actuators and measure the Voltage Must be 0 V If not so then there are short circuits in the actuators or harness A Note All other wires must be connected 65 11 TWIN 66 General info description The schematics show the standard setting from the factory The curve can be moved back and forth but the syntax can not be changed 12 AutoAgitation Agaton only prior to spray Agitation val w opening area 0 to 100 3 000 2 000 LEO RD ae oae Transporto a a Sot agitation a a 8 8 Low flow 3 N va Sprayed litres AutoAgitation will stop when FastFiller is used but start up again when AutoFill is stopped or ended Long key press on 0 Agitation on FluidBox will turn off agitation completely If agitation is turned off it can be started by in menu 2 2 6 AutoAgitation Sensors involved Tank Gauge Agitation pressure regulation position sensor Constants involved Tank gauge calibration Pinning plugs colors codes Agitation pressure regulation valve Function Position Connector Color SGND J2 Black SIG Agt fb J2 Blue 12V sensor J2 Brown 12V power Agt J3 Brown GND Agt J3 Blue Fault finding options results Tank gauge must fu
124. unter stops check position then connect Press Enter E to finalize the programming procedure next SMCU Press enter at finish Reprogram PrimeFlow after a Master reset If a master reset made for another reason e g software update has been done a Assign nozzle position setup in menu E8 6 4 2 has to been performed The master reset clears the information stored i JobCom about the connected PrimeFlow SMCU s When performing confirmation of already programmed PrimeFlow SMCU s this data is recreated in the JobCom Confirmation of already programmed PrimeFlow SMCU s is made with all cables mounted The PrimeFlow SMCU s do not need to be powered up one at a time Check that all PrimeFlow SMCU s LED either blinks or is lit up constantly A Left outer connected B Left inner connected C Right inner connected D Right outer connected Choose Menu E8 6 4 2 Assign nozzle positions to SMCU Ees Pamerlow setup 8 6 4 1 Test Nozzle positions E8642 Assign nozzle position to SMCU E8 64 3 Reset nozzle position in SMCU E8 64 4 Force to 2 motor drive E8 6 4 5 Reserved E8 6 4 6 Change Nozzle order Assign nozzle position after replacement Confirm nozzle position after master reset Press Enter EN to start confirmation E8 6 4 2 1 Prepare cables for assign pos 0 Connect SMCU having nozzle position Disconnect reset SMCU Then press enter 75 13 PrimeFlow Terminal counts up number for confirmed noz
125. up 14 AutoWash print report 14 B Battery to cabin cable 113 Boom fold hydraulics 13 Boom fold sensor 48 Boom fold sensors 12 Boom Sensor 94 Bus extension connector 117 Bus voltage measurements 88 e Cabin connector 117 Cabin diagnostic connector 117 Cables 107 CAN BUS 15 CAN BUS Fault finding 16 Central junction box PCB 71 Change Nozzle order 13 83 Change SMCU 3 motor to a 2 motor drive 82 Chassis 12 COM Port setup 10 Communication cable 19 D Dual Line 13 Dump of data from 33 E EFC 13 Electrical filling valve 55 Error print for overspeeding 12 EVC 13 Extended Menu 9 F Fan speed 11 Flow sensor 96 Foam marker 13 Force to 2 motor 13 Front angle sensor 95 Front sensor adjustment 42 17 Index rip programming connector 118 G G H Half steer 12 Handling data from HyperTerminal 38 Hardi HC Upgrade Software 18 HC 6400 and Grip to Cabin ISO Connector 116 HC6500 software upgrade 23 HC6500 Upgrade 17 HeadlandAssist 57 HyperTerminal configuration 36 Implement Bus Breakaway Connector 117 IntelliTrack 41 Intellitrack rear sensor adjustment 43 Introduction 7 ISO Bus bridge connector 117 ISOBUS Implement cable Molex 118 J JobCom 70 JobCom software upgrade 27 JobCom to 13 sec PCB cable 114 JobCom to 9 sec PCB 115 JobCom to tractor cable 113 JobCom to tractor ISO cable 116 JobCom Upgrade 17 L Language 10 LED on Jobcom 16 LookAhead 12 51 LookAhead nozzle select 53
126. urs with the setting Half Duplex position e The 37 pole cable from JobCom to PrimeFlow junction box is faulty e Short circuit in PrimeFlow junction box pcb or cables and SMCU s on the boom If Alarm 99 does not occurs now the fault is isolated to a disconnection in the PrimeFlow junction box cables and SMCU s on the boom Move switch lever down to Full Duplex position again Disconnect the cable to the Right Outer boom Turn On the system Enter menu 4 5 6 4 Count of data error Reset the counter The counter is only counting when there is no connection on the data line If there is a short circuit between two cables the counter will not count Check out the counter the fault is on the first SMCU that count up errors or in the connection to the SMCU prior to the SMCU that is counting errors In this example is it SMCU number 5 Inspect the connector from SMCU no 4 if it is healthy replace SMCU no 5 Area spray 0 hectare Prog rate 200 Litre ha 0 00 ha hour J11 4 R27 JTT _ TF R26 TTL2 ac HT R25 z R24 t L Folded TILT_R B i F Sensor Supply OK Flow 3 Os Extro 5 Qs T Full Duplex n 1 p R14 J8 4 5 6 4 Count of data error 0 0 0 0 55 55 55 55 55 55 Tis 55 255 55 55 55 55 N NN OD GM A 81 Times were SMCU did not respond to alive telegram C to reset counters If all the SMCU is counting faul
127. using of filling valve Main tank full sensor Tank content sensor Tank Gauge Agitation position sensor Constants involved Tank gauge calibration Pinning plugs colors codes Electrical filling valve Function Positions Color SGND Jl Black SIG Fill val fb JI Blue 12V sensor JI Brown 12V power Filler J3 Brown GND Filler J3 Blue Tank gauge sensor Function Positions Color SGND JI Black SIG Hz ank gauge JI Blue 12V sensor JI Brown Cable connection to potentiometer Fault finding options results Electrical filling valve 5V CW CCW Colona Black e Colour Deo x When 12 Volt is applied to the brown wire and ground to the blue wire the valve will turn clockwise when looking through the threaded connecting opposite the motor housing 55 8 AutoFill Measurements Menu 4 5 4 5 motor suction valve Open to suction smart valve at 0 5 V Closed 1 8 V Tank full sensors Main amp Rinse tank The tank full sensors in the tanks read Sensor status Ohm Menu 4 5 4 3 Open OL 0 Closed Full tank 1 1 Connection at J1 to Jobcom ver 2 1 56 nj asut F Tank Fill valv gauge fb Closed 4 5 V 350 25 v gt Suction Smartvalve 0 5 V 90 Fotentiometer Suction Smarzvalve 3 15 V 270 lt Slider c em Closed 1 85 V 180 9 HeadlandAssist General info
128. ution kit PCB 99 1 2 3 4 Connection to JobCom 17G Dilution kit valves V1 V2 V3 VA V5 Power supply connection to JobCom 13 Configurations jumpers 100 COO FEES FE Opt2 Speed Flow Lendrlozzle R Reg Bypass ES Ple E EE EE ES ER ec 7 Sec6 Sec5 Sec4 Sec3 Sec2 Sec 1 Gnd Blop distance Foam marker 262108 12 O CONI Connection to JobCom with JobCom to 9 sec PCB cable 209 Sig Sig Pressure Fan speed Speed Flow End mozzle Bypass S12 S13 Sig Sig L R ONO OLE a O a 26004800 Samleboks 13S 66 66 66 99 69 60 2 L dn R dn in out up down down up in out in out SLANT FOLDL TIL L TILT R Fold inner FOLDR Fold HARDI Hy jct box 12 Slant 000000000000 A 26012006 BUS O0 26016800 1 0000000000000 eg O 00 00 1 Slant Lock fuse HZ lock VHZ Fold L Tit L Tit R Fold inner Fold R Slant Ldn Slant R dn Flow fwd Flow fev Lo Tit L dn Tit i OU Tolololo
129. ware version of the JobCom is 1 15 1 30 or higher prior to the Set8ox HC 6400 1 15 Merion upgrade is it possible to save and recall the current configuration of the F uidBox HC 6200 a on JobCom after the update In menu E7 2 Enter code 89898 to save the configuration and code 88888 to recall the configuration The HC6500 display and port settings will not be saved a screens show details in case of faults A It is always a good procedure to print or save the system configuration before a software upgrade see chapter Dump of data from HC6500 Controller how to dump the configuration to the PC The communication cable without the Hardware halt is plugged into the PC This is done before the computer is powered up The communication cable with the Hardware Halt is plugged into the HC6500 in COM 1 A port Power ON the PC Power ON the HC6500 The HC6500 beeps 3 times at start up to indicate it is ready to upgrade In addition the red LED continues to flash 5 times and then pause The screen will stay black during upgrade E 5x00 Ino The controller awaits contact to the Hardi HC6500 upgrade software H stoa programme ue X Scan COM Welcome to Hardi upgrade Unknown SW 1 JobCom V 1 15 On the PC the upgrading program can be started up and the PC HC6900 Sw 1 13 7 Unknown SW 1 dialogue box should look like this The dialogue box shows what software version will be uploaded t
130. x connection 8 To fluid junction box 9 or 13 sec PCB 9 Emergency operation Only HC 5500 System 10 To Spraybox Only HC 5500 System 11 TankGauge connector Only HC 5500 System 12 CAN Bus connection 13 Power Supply 14 Optional Power Supply connection out 15 TWIN Fuses 16 To DAH control box Only HC 5500 System 17 TWIN Sensors valves and optional connections 1 2 DAH Hydraulic PCB connection Interconnection between JobCom and DAH Hydraulic PCB J8 on JobCom to J5 on DAH PCB and J14 on JobCom to J4 on DAH PCB 3 JobCom status LED The LED indicates the condition and status of the JobCom see the CAN BUS chapter for a detail description of the blink code 4 5 Communication ports 4 Program I O communication port RS232 used for software upload to the JobCom 5 RS485 communication port for PrimeFlow not used 14 Sensors 12V GND oiii Ese Bibel TTE n a m Lx Rx Watch D28 D27 a7 6a Evz ze 3 LIE Rx pope Bh R22 ozu eru E dog R34 R33 pa 3 Rud RE Ut B N E EJES
131. zles and gives a single beep for each nozzle E8 6 4 22 SMCU nozzle position assigned 6 When terminal stops counting check that the terminal display counter show the actual number of nozzles on the boom If the number is incorrect is there one ore more SMCU that is not programmed or has a incorrect number of nozzles programmed E8 6 4 22 SMCU nozzle position assigned 48 Press Enter EJ to finish and return Test of a complete PrimeFlow system setup Open all sections Switches on Grip point downwards Start the pump Start HC6500 in work screen Press Main On Off button to close sections red frame triangles Press Main On Off button to open sections green solid triangles Check that all SMCU LED s blink fast at 4Hz Adjust pressure to between 3 and 5 bar Close pressure regulation valve Close agitation if flow is inadequate Check that all nozzles spray The nozzles must not be closed or drip Press Main On Off button to close all sections red frame triangles Check that all SMCU LED s blink slow at 1Hz Check that all nozzles are closed e do not spray or drip If all nozzles can spray and close are the system functional 76 Nozzle positions test 13 PrimeFlow The nozzle position test confirm that all the nozzles are able to open and close at the same time it is also testing that the nozzles are programmed to be on the correct place on the boom This is done first by open all the nozzle

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