Full Wall Slide Out Service Manual
Contents
1. 5s21336 1 KEY WOODRUFF 806 EAT ek 7 250 0010 SCREW SET 250 28 UNF x 38 1 GEAR SPUR Wi HUB 2 0 PD e pe ens OOO s eoma la Ca erna ROLLER OUTER 3X3 NUT LOCK HEX 12 13 WASHER FLAT 1 2 SCREW HHC 1 2 13 X 5 0 SEARING SLEEVE 2 4 ITEM PART NUMBER DESCRIPTION Motor 1010000803 Encoder 140 1189 Over ride coupler 54066 Control 140 1233 Harness from motor to control 200 141 0047200 Harness from motor to control 384 141 0050384 Harness from control to wall switch 141 0004012 Fuse each amp 1510000012 Ramp Left 88 0 1010000028 Ramp Left 114 1010000092 Ramp Left 141 670433 Ramp Left 162 1010000274 Ramp Right 91 5 670430 Ramp Right 116 5 1010000611 Ramp Right 144 1010000275 Felt Seal per inch DN12437 10 damog UOIESIUNWLUOS aBukig UO EZIUNLULOZJ OJJA A UO EJIUNLULOZJ tang PUNQWE UDIEJJUNLULOz uaa Pea pay 4010 4 PEST 436g 10 0 4 pea pay 7 1010 PEB JIEJQ 1010 Jop UDIJEJJUNULUO 7 abukin UONEJIUNLULIOZJ OJJA A UOREJIUNLALUGZJ ang If ANY of the switches Use these buttons has failed to close the room will NOT operate when resetting the stop points If the is not being used programming box PUNDJE uoneanwwon usaja 1544 UV3 HJHLO LJANNOJ amod Asieg pax VOP STESBUJ 01 punoan HINA Yor may be in the system depending on each model All of these s2. misapplication of product e Telephone or other communication expenses e Living or travel expenses e Overtime labor e Failures created by improper installation of the product s slideout system or slideout room to include final adjustments made at the plant for proper room extension retraction sealing interface between slideout rooms and side walls synchronization of inner rails or improper wiring or ground problems e Failures created by improper installation of leveling systems including final adjustments made at the plant or low fluid level wiring or ground problems e Replacement of normal maintenance items There is no other express warranty other than the foregoing warranty THERE ARE NO IMPLIED WARRANTIES OF MERCHANTIBILITY OR FITNESS FOR A PARTICULAR PURPOSE IN NO EVENT SHALL POWER GEAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES This warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the limitations of implied warranties or the exclusion of incidental or consequential damages so the above limitations and exclusions may not apply to you For service contact your nearest Power Gear authorized warranty service facility or call 1 800 334 4712 Warranty service can be performed only by a Power Gear authorized service facility This warranty will not apply to service at any other facility At the time of requesting warranty service evi
3. ANSPORTATION EXTENDING THE ROOM Level the unit Verify the battery is fully charged and hooked up to the electrical system Remove the transit bars if so equipped Turn ON the on off switch or key if so equipped Press and hold the IN OUT switch Fig 1 in the OUT position until the room is fully extended and stops moving Release the switch which will lock the room into position NOTE If the slideout switch is held after the room in fully extended the control will sense that the room has stopped and will shut off the motor after a few seconds 7 Turn OFF the on off switch or key if so equipped BEES S RETRACTING THE ROOM Verify the battery is fully charged and hooked up to the electrical system Turn ON the on off switch or key if so equipped Press and hold the IN OUT switch Fig 1 in the IN position until the room is fully retracted and stops moving 4 Release the switch which will lock the room into position NOTE If the slideout switch is held after the room in fully retracted the control will sense that the room has stopped and will shut off the motor after a few seconds 5 Turn OFF the on off switch or key if so equipped 6 Install the transit bars if so equipped DN Preventative Your Power Gear slide out system has been designed to require very little maintenance To ensure the long life of your slide out system read and follow these few simple procedures CAUTI
4. ON DO NOT WORK ON YOUR SLIDE OUT SYSTEM UNLESS THE BATTERY IS DISCONNECTED e When the room is out visually inspect the inner slide rail assemblies Check for excess build up of dirt or other foreign material remove any debris or items that may be present e Ifthe system squeaks or makes any noises it is permissible to apply a light coating of silicone spray or lithium grease to the roller and bearing sleeve I D removing any excess lubricant so that dirt or debris do not build up DO NOT lubricate the slide out drive gears gear racks or roller OD as this will attract dirt debris IF YOU HAVE ANY PROBLEMS OR QUESTIONS CONSULT YOUR LOCAL AUTHORIZED DEALER OR CALL US AT POWER GEAR 800 334 4712 Manually Overriding In the event of battery power failure or some other loss of system power your Full Wall Slide System can be manually operated It has been equipped with mechanical override couplers on each keyed shaft assy for your use Due to the size and weight of the room assistance will be needed and care taken during the process Use the following steps to mechanically operate the room 1 Unplug each motor near the motor 2 Disengage each motor brake by pushing the rubber boots in the direction indicated on the decal to the disengaged position counter clockwise as observed from the boot end of the motor A metal lever within the boot will pop into position 3 If enough people are available and wrenches for each
5. Service Manual If Stream Electronic Full Wall Slide Systems Page Before you operate the slide system 2 Operating Instructions 3 1217 E 7th St Preventive maintenance 3 Mishawaka IN Manually overriding your slide system 4 Geen Parts List fax 574 256 6743 Wiring Diagram www powergearus com Teaching the control 6 05 07 Programming without 140 1176 Adjustment information Troubleshooting guide Warranty information Before you operate the SYSTEM DESCRIPTION Your Power Gear Slideout System is a rack and pinion design operated by a 12 Volt DC electric motor MAJOR COMPONENTS Inner rail assemblies are designed to support the room weight The 12 Volt DC gearmotor will operate the room using power from the on board unit battery Slideout systems are equipped with a manual override that allows you to extend retract the room in the event of a loss of power A specially designed control that gives the user full control of room movement in or out The control has a load sensing capability that stops the motor when the room is fully extended or retracted WARNING ALWAYS MAKE SURE THAT THE SLIDEOUT ROOM PATH IS CLEAR OF PEOPLE AND OBJECTS BEFORE AND DURING OPERATION OF THE SLIDEOUT ROOM ALWAYS KEEP AWAY FROM THE SLIDE RAILS WHEN THE ROOM IS BEING OPERATED THE GEAR ASSEMBLY MAY PINCH OR CATCH ON LOOSE CLOTHING CAUSING PERSONAL INJURY INSTALL TRANSIT BARS IF SO EQUIPPED ON THE SLIDEOUT ROOM DURING STORAGE AND TR
6. dence of original purchase date must be presented
7. e pinning tool will be required as splices are not acceptable Room does not stop Need to reprogram stops with 140 1176 tool coming in or does not stop going out Rooms seems weak Check voltage at each motor while the room is climbing the ramp Repair wiring or batteries if voltage falls below 10 5 volts Check for excessive weight in slide system Check for proper room height setting Check for proper room alignment within the seals wall opening 16 Power Gear warrants to the original retail purchaser that the product will be free from defects in material and workmanship for a period of 5 years following the retail sales date later than 9 1 05 Labor to repair these components will be covered for two years Power Gear will at its option repair or replace any part covered by this limited warranty which following examination by Power Gear or its authorized distributors or dealers is found to be defective under normal use and service No claims under this warranty will be valid unless Power Gear or its authorized distributor or dealer is notified in writing of such claim prior to the expiration of the warranty period Warranty is transferable pending documentation of original sale date of product THIS WARRANTY SHALL NOT APPLY TO e Failure due to normal wear and tear accident misuse abuse or negligence e Products which are modified or altered in a manner not authorized by Power Gear in writing e Failure due to
8. her person under the slide room to advise when the rails are aligned Then plug the motor back in This may take a couple of tries The object is to get all rails aligned in a row before setting the stop points on the controller 2 Reset the IN stop point The reset buttons on the controller are noted in the picture above Press the reset button for the IN position in and hold while moving the room IN until reaching the correct stop point When the room is in the correct IN position release the reset button This will set the correct position for all motors Note IN must be set before OUT 3 Reset the OUT stop point Push in and hold the OUT stop reset button while another person operates the room switch to move the room until it is in the correct out position Once the room is in the correct OUT position release the OUT reset button This completes the slide control calibration programming 4 Failure to completely hold the button in until finished programming will 14 FLAT FLOOR ROOM HEIGHT ADJUSTMENT FLUSH iii Instructions for setting the room height on a flat floor full wall slide out svstem utilizing angled rails With the room fullv extended e Measure from the top of the first moving slide out rail to the bottom of the slide out room floor up close to the coach This is dimension A e Measure from the top of the first moving slide out rail to the bottom of the slide out room floor out near the mounting bracket This
9. is dimension B e To calculate dimension B use the following formula B end bracket height setting A slide out room floor thickness 4 EXAMPLE B end bracket height setting A slide out room floor thickness 1 If A 3 1 4 Then B 3 1 4 1 w 4 1 2 e Perform this check on each slide out rail independent of the other NOTE 1 These figures are approximates Each coach may be slightly different 2 Refer to manufacturer of coach trailer for correct slide out room floor thickness TROUBLE SHOOTIN Motor s will not run LED lights DO NOT light up on bottom of the control when button is pushed to move METOP Make sure room locks are in open position and safety switches are closed if so equipped Make sure that 12 v signal going out on the red wire comes back on the green wire when the room switch is depressed to the IN position and blue wire when the switch is depressed into the OUT position If no voltage check in line fuse at the control box wire labeled 14 GA red signal feed fused Check fuse for that motor on the controller Check for proper voltage to the controller while under load 11 volts min Check that harnesses are connected to proper plug The control is not trying to move the room indicating that the program may have been erased Try reprogramming the control with tool 140 1176 and instructions included earlier i
10. n this manual Motors do not move the Measure voltage on the black and red wires going to each motor Make sure one room LED lights DO light is positive and one is ground If both are the same positive or negative the up on bottom of the control is faulty and will need to be replaced control when button is pushed to move the room lead on the Green wire and lead on the Orange wire Voltage should be 5 6 VDC These wires supply power to the motor position sensors They run between the motors and the control Failure here indicates a bad encoder on the motor ora bad wiring harness from the motor to the control Check for mechanical problems such as skipping teeth or pinion to rack gear If you have a spare harness hook it up outside the vehicle as a test If you do not have a spare harness proceed with the following tests While plugged in test for AC voltage on the Green and Blue wires When the room is running they should have 2 5 volts Alternating Current Also check for AC voltage between the Green and Yellow wires should also be 2 5 volts AC when running and plugged in Failure here indicates a bad encoder on the motor or a bad wiring harness from the motor to the control While UN plugged test DC voltage between the orange and green wires test alignment Motors run in opposite Reprogram the motor direction using the Programming harness or reverse the directions motor leads AND center two sensor leads d
11. om IN and OUT to verify that the control held the set stop points If you need to re teach the stop points repeat the above steps starting at Move the Teach Run switch to Teach Remove the 4 way programming box harness from the control 10 Replace it with a 4 pin wall switch harness Power Gear P N 141 0004012 which should be hooked up to your wall switch in the coach Green IN Blue OUT Red 12V wire to the center position on the wall switch e It is important that you use this red wire as the 12V source to the switch The control will not operate properly if 12V is acquired from another source e lf the room moves the wrong direction when using the wall switch then you have the green IN wire and the blue OUT wires backward Reverse these 2 wires to fix this 13 Programming without usir contro This procedure is intended as an emergency instruction list for service center personnel to use in the field On site personnel may not have ready access to the programming box The procedure is best handled with three people One operating the wall switch inside the coach one operating the reset buttons on the control and a third person checking room seals 1 Align the rails If one or more rails are not in the correct position you must align them by unplugging the motor on the rail s that is the first to reach the Stop point then the person inside the coach can move the rest of the rails until anot
12. procedure in the above order until the room has been fully opened or closed as desired BRAKE RELEASE BRAKE RELEASE O O LO O NOD UO P PNP Na EF z 250 0005 510036 15 1412 18 1032 524035 15 1131 520014 16 1034 15 1130 521336 10 1036 Spur Gear Sleeve Bearing Set Screw Clip Pin Keyed Shaft Nut 1 2 13 Outer Roller Washer Flat Bolt HD 1 2 13 X5 Woodruff Key Pin 014X1 25 2 X2 class 11 WEAR PAD t0 320 0008 2 JROLLER OUTER 2 1 GEAR SPUR 62 ID X 2 0 OD 8 1010000075 1 RAIL OUTER 2X2 WELD DAY RH 720 523404 1 SHAFT 2X2 wCPLR 7 8 1010000127 7 1 RAILINNER 2X2 ASSY 70 0 KEY WOODRUFF 808 2 BEARING SLEEVE EIS WITAB 3 181038 1 PIN ROLL OD 1 8 X 1 25 2 e1032 L CLIP FIN 1 1 14 1014 1 TIE WIRE DESCRIPTION 3 X 1 5 Class A Rail Parts List TIE WIRE RAIL INNER WELD 3 X 1 1 2 PIN ROLL OD 1 8 X 1 25 SHAFT ASSY 75 OD WICPLR RAIL OUTER WELD DRIVE 3 X 1 1 2 X 70 0 KEY WOODRUFF 806 8 150 1554 1 SCREW SET 250 28 UNF X 38 WASHER FLAT 1 2 SCREW HHC 1 2 13 X 5 0 3 X 1 5 Class A Rail Part s i 8 hi e Jo T TIE WIRE 14 532037 WEAR FAD BLA 3 WEAR PAD Lie iotoooogoe iz edo Cs 7 RAIL INNER WELD 3 A 1 1 2 WEND PLATE PIN ROLL OD 12X 1 25 SHAFT ASSY 75 OD WICPLR RAIL OUTER WELD DRIVE 3 X 1 12 X 70 0 9
13. r follow these instructions exactly Failure mik ER T 8 9 to do so may result in failure to program properly Move the Teach Run switch to Run Press the Field Reset IN amp OUT buttons simultaneously for about 1 second Move the Teach Run switch to Teach Make sure each motor moves IN when IN is pressed This is easier to check if you do this one motor at a time Switch M2 off Momentarily press the IN button to see if M1 motor moves the slide in If not switch direction with the a b switch under M1 Check the other motor by turning M2 on and M1 off Momentarily press the IN button to see if M2 motor moves the slide in If not switch direction with the a b switch under M2 If it is OK turn M2 and M1 both on Run all of the motors IN until they are in a fully retracted position turning off individual motors as necessary to achieve a good seal Press Set In to store the IN position Run all of the motors OUT until they are in a fully extended position turning off individual motors as necessary to achieve a good seal Press Set Out to store the OUT position The control should no longer operate in teach mode at this point Test this by pressing IN or OUT If it moves the control was not programmed Start over or find out what went wrong If it doesn t move everything is OK proceed to step 7 Move the Teach Run switch to the Run position Cycle the ro
14. shaft are available the room can be moved in or out quickly as long as all shafts are turned at the same time Use a wrench or socket and ratchet to turn each keyed shaft in the direction required 4 III WARNING III After the room has been moved in the desired direction the brake levers on each motor MUST be returned to the engaged position When the motor brake is disengaged the slideout room Will not lock into place therefore the room will not be sealed When the room has been manually retracted be sure to install the transit bars if so equipped and return the motor brake lever to its normal engaged position in order to seal and lock the room into position Do not travel unless each motor brake is in the engaged position 5 II WARNING III if the room has been moved while the motor sensing control harness has been unplugged do not attempt to use the room again until a service center has re set the computerized controller according to the service manuals instructions Failure to reset the controller may cause damage to the system or coach NOTE If only one or two people are available to move the room the following procedure must be followed e Start at the front of the coach release the motor brake rotate that shaft approximately 1 8 turn re apply the motor brake e Proceed to the rear rail Release the motor brake rotate that shaft approximately 1 8 turn re apply the motor brake e Return to the front rail Repeat this
15. witches are designed to prevent room operation unless certain conditions exist i e door between slide room and Additional safety switches such as door switches seat switches room lock switches bed switches etc bathroom is stored in travel position 15814 OI SIHI AHALIWA LIGNNOD LEMA Deep pag Ul payeaog Ying INILHEW SE EISSEU LA DUT HA ry SIUM DHL pig oi paag eug pay yopi IMG JIJTEIPAH WO pasg Tee eg Or pu s mo YAS wog ang YO T TRUSTS UJ QJJMG Wooly N3130 WORT home 7 pasng pong puig pay YOt Aeg op pasg puig pay VDPI 11 180 uayen BBE WOE TUN OJE A UBREJUNLLUOZJ ang PUNDJE HONEJJUNULUOT UBAJE zm pea pay J0 0 4 mA FEST HJEJ L IDJOJA WY PES pay JIOIOA PES 43619 Z40404 damog UQIJEJIUNLULUO 7 G U UDIJEJJUNLULUO A AOS 4 UDIJEJJUNLULUOT ang PUNDIE UOJEJJUNLIUOT Waals d n JOS ER SBAMKAWH ALON 1584 ddl HIHLO LI3NNUJ Jayeng DUNG amog Aag pay Wor BTSSEU 01 punuan 42818 DH Class C Coac 15814 GAT SIHI NI Ino LUSNNOG LEMA 13534 OG Du ARIL en HINHYHDOHG EISSEY 0 punap YIE Q VOHT STIS 01 pagg puses MOJJBA YORI eg aye HIE woj pag pudis pay Yor eug mo Yang wog ang YOrI pude UJ UJJIMG O Wash PET iepa 0 paag TEUHTS PZH WORT 14 gage red signal feed fused at 25 amp 12 H SE PR PR ER TAN lwo i V Wb ON When using the 140 1176 control programme
Download Pdf Manuals
Related Search