E1808, E1838, E1848 DEEP FAT FRYER INSTALLATION
Contents
1. Withdraw the safety thermostat probe by undoing the nut from the boss on the fryer body Ensure the pan has been drained of oil Withdraw the capillary and probe from the pan f Replace in reverse order 2 4 Cooling Fan Remove the control panel Remove the controls cover plate Disconnect the electric leads 90 Undo the four securing nuts and remove the fan Replace in reverse order 2 5 On off switch Remove the control panel Pull off the electric connections Push the switch out of the control panel Replace in reverse order 2 5 2 6 General note After any maintenance task check the appliance to ensure that it performs correctly Carry out any adjustments necessary as in section1 installation 2 7 Spare Parts When ordering spare parts always quote the appliance type and serial number This information will be found on the data badge attached to the control cover behind the door E1808 WIRING DIAGRAM E1838 WIRING DIAGRAM SIVNIWYSL SNIVH xog IN3W313 N El 21 L T T Q Q ann 1V1SONY3H1 ON 1009 ALIAS 7 13078 WN IWAL FR DE YOSNAS FIANOIOWYIHL A OLVEZ ZA 30131103 9 1 9390 1 500 LVISONYSHL 31N0413313 62 HILIMS NOJN 330 NO YIL3H01 1N3L0d NOJN ONILSNTOY JUNLVYJJHIL E1848 WIRING DIAGRAM HOVA MA 5 SLNAWS 3 gt 722 S Y 35014 HOL2. customer misuse Lubrication and adjustment of door catches Cleaning and Maintenance Cleaning of burner jets e Poor combustion caused by lack of cleaning Lubrication of moving parts Lubrication of gas cocks Cleaning adjustment of pilots Correction of gas pressure to appliance e Renewing of electric cable ends e Replacement of fuses e Corrosion used by chemical use of cleaners SECTION 1 INSTALLATION UNLESS OTHER WISE STATED PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER 1 1 MODEL NUMBER NETT WEIGHTS and DIMENSIONS 1 2 SITING The appliance should be installed on a firm level floor in a well lit and draught free position The installation of the appliance must be made in accordance with local or national regulations as listed on the cover of this manual and a competent installer must be employed The unit may be installed against both side and rear walls 1 3 ELECTRICAL SUPPLY The fryers are for use on A C supplies only and the terminals are normally arranged for 2 or 3 phase operation 16 single phase is specified it is possible to link live connections together Cable entry is at rear RH side of the unit in the form of a 30mm diameter conduit connection A conduit tube extends forward into the control compartment Acess to this area is gained upon removing the cover behind the door A suitably rated isolating switch with contact separation of at least 3mm
3. the unit To gain access open the door and remove the cover panel behind The control panel and neon lamps are mounted on the fascia panel which is secured by two screws 2 2 NEON INDICATOR LIGHTS These must be replaced by the new lights in the event of failure To remove a faulty light first remove the fascia panel Undo the two screws through the trim ease the panel and trim downwards then withdraw Pull off the terminal light connectors and remove the light by taking off the fixing 2 3 THERMOSTATS The fryer has an electronic control thermostat and an electro mechanical safety thermostat Both are mounted inside the front of the fryer but only the control thermostat is adjustable Access is gained by removal of the control cover plate The safety thermostat is designed to cut off the power to the elements if the oil temperature exceeds 230 C Manual intervention is required to re set the control in the event of a cut out Re set button is located at the bottom of the control compartment accessible by opining the fryer door 2 3 1 User s Thermostat a Remove the control pane b Remove the control cover plate by undoing four screws on the E1808 model and five screws on the E1838 and E1848 models Disconnect the electric leads to the potentiometer c Undo the screws which secure the P C B and withdraw d Replace in reverse order e To check thermostat calibration select a temperature of 190 C on the control knob and all
4. E1808 E1838 E1848 DEEP FAT FRYER INSTALLATION SERVICING 7 and USER INSTRUCTIONS Falcon IMPORTANT The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation Particular attention MUST be paid to BS7671 IEE Wiring Regulations Electricity at Work Regulations Health And Safety At Work Act Fire Precautions Act This appliance has been CE marked on the basis of compliance with the Low Voltage and EMC directives for the voltages stated on the data plate WARNING THIS APPLIANCE MUST BE EARTHED On completion of the installation these instructions should be left with the Engineer in Charge for reference during servicing Further to this The Users Instructions should be handed over to the User having had a demonstration of the operation and cleaning of the appliance IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL PREVENTATIVE MAINTENANCE CONTRACT In order to obtain maximum performance from this unit we would recommend that a Maintenance Contract be arranged with SERVICELINE Visits may then be made at agreed intervals to carry out adjustments and repairs A quotation will be given upon request to the SERVICELINE contact numbers below x Falcon F
5. IMS 4 0 29 S VNIA33_ 5 xog 1N3N 13 1N3AN313 2 T T T ag 09 os ONL IDOS 93110029 O YOSKES IIENOICNAIIFL 20SNIS WODOWE FHI 9078 IVYNINY3L LE ez X23018 IVYNINS AL 8 S ONILVe Id 01991 JD 9 OLY IN ro V GOC N4 LYLSCAUI IL 242 211206 v s00 NI LYLSOWNYEHL OINOYMLOFTI 30789 NC AN day 9 NO N 9INO2 193173 ALAAVS HOY3 MA 5 SIN53 NOAN JJa Wy JIENYV 5 449 NO 104 NIISACAY AAN 10 PNILSAPOY IINLVAIAN 1 HOLAS ORD HOLIMS DEDIN
6. in all poles must be installed and the wiring executed in accordance with the relevant regulations on the front cover of this manual Note When a unit is stored for a long period prior to installation especially in damp conditions the insulation resistance of the elements may fall to an unacceptable level i e below 2 megohm Should this occur it is recommended that the elements be switched on for an hour then be allowed to cool This process being repeated as necessary to restore the required insulation resistance Warning This appliance must be earthed The electrical loadings are as stated on the appliance data plate 1 4 PRE COMMISSIONING CHECK Fill the pan with oil to the mark on the element guard Approximately 19 litres 4 gallons per pan for the E1808 and E1848 models and 39 litres 8 and a half gallons for the E1838 model Switch on at the isolator switch and at the fryer control panel switch Turn the thermostat to maximum setting and check that it operates when the oil heats up If possible the operator of the fryer should be made familiar with its use the importance of never switching on unless the elements are covered must be stressed SECTION 2 MAINTENANCE BEFORE ATTEMPTING ANY MAINTENANCE SWITCH OFF AT THE MAIN ISOLATING SWITCH AND TAKE STEPS TO ENSURE THAT IT IS NOT INADVERTENTLY SWITCHED ON 2 1 ELECTRICAL CONTROL GEAR The terminals contactor and the thermostats are contained within a box at the front of
7. oodservice Equipment T100696 Ref 4 HEAD OFFICE AND WORKS Wallace View Hillfoots Road Stirling FK9 5PY Scotland SERVICELINE CONTACT Phone 01438 363 000 Fax 01438 369 900 WEEE Directive Registration No WEE DCOO59TT PRO At end of unit life dispose of appliance and any replacement parts in a safe manner via a licenced waste handler Units are designed to be dismantled easily and recycling of all material is encouraged whenever practicable IMPORTANT INFORMATION Warranty Policy Shortlist Warranty does not cover Correcting faults caused by incorrect installation of a product Where an engineer cannot gain access to a site or a product Repeat commission visits Replacement of any parts where damage has been caused by misuse Engineer waiting time will be chargeable Routine maintenance and cleaning Gas conversions Natural to Propane gas Descaling of water products and cleaning of water sensors where softeners conditioners are not fitted or are fitted and not maintained Blocked drains Independent steam generation systems Gas water and electrical supply external to unit Light bulbs Re installing vacuum in kettle jackets Replacement of grill burner ceramics when damage has been clearly caused by misuse Where an engineer finds no fault with a product that has been reported faulty Re setting or adjustment of thermostats when unit is operating to specification Cleaning and unblocking of fryer filter systems due to
8. ow the oil to heat up With a suitable thermometer of thermocouple immersed 25mm below the surface of the oil at the pan centre Check that the oil temperature corresponds with this setting 2 3 2 Potentiometer a Remove the control panel b Remove the control cover plate by undoing four screws on the E1808 model and five screws on the E1838 and E1848 models Disconnect the potentiometer leads at the P C B c Pull off the potentiometer knob and undo the securing screws to allow the potentiometer and bracket to be withdrawn d Undo the nut which secures the potentiometer to the bracket e Replace in reverse order f To check thermostat calibration select a temperature of 190 C on the control knob and allow the oil to heat up With a suitable thermometer of thermocouple immersed 25mm below the surface of the oil at the pan centre Check that the oil temperature corresponds with this setting 2 3 3 High Temperature Limit Device This device is set to shut off the power to the element should the oil temperature exceed 230 C Manual intervention 15 required to reset the control in the event of a failure To Reset Open the fryer door and push the button which protrudes from the underside of the control chamber To Replace Remove the control panel Remove the controls cover plate Disconnect the electrical leads from the safety thermostat Unscrew the nut holding the safety thermostat to the control box
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