MDP38 Service Manual
Contents
1. Date Engineer Details Date Engineer Details Date Engineer Details Date Engineer Details Version 1 4 MDP 38AR Service July 2004 English Page 25 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 15 Schematics 15 1 Pneumatic Schematic 15 2 15 3 15 4 Drg 221901 Pneumatic Layout Drg 221902 Electrical Schematic Drg 221903 Electrical Layout Drg 221904 Version 1 4 MDP 38AR Service July 2004 English Page 26 of 33 MULTI DIAMETER PUNCH MDP 38 SIBEHT SETTING THE STANDARD Version 1 4 MDP 38AR Service July 2004 English Page 27 of 33 MULTI DIAMETER PUNCH MDP 38 SIBEHT SETTING THE STANDARD Version 1 4 MDP 38AR Service July 2004 English Page 28 of 33 MULTI DIAMETER PUNCH MDP 38 SIBEHT SETTING THE STANDARD Version 1 4 MDP 38AR Service July 2004 English Page 29 of 33 MULTI DIAMETER PUNCH MDP 38 SIBEHT SETTING THE STANDARD Version 1 4 MDP 38AR Service July 2004 English Page 30 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 16 Documentation 16 1 Test Certificate MDP 38 SERIAL NO CUSTOMER COLOUR ELECTRICAL PNEUMATIC SUPPLY CONSUMPTION FUSE RATING SCHEMATIC DRAWING NUMBER SCHEMATIC ISSUE NUMBER LAYOUT DRAWING NUMBER LAYOUT ISSUE NUMBER PUNCH AND DIES PUNCH AND DIE 1 SERIAL NO2. 24 14 T 25 EET i o feces 26 15 1 uu cburcuticri ico cM 26 15 2 Piesumatie Lay OUT a cub eh cdl Debe Usu Obl Pri iD UG 26 15 3 cuc ucet tt 26 15 4 Electrical WAVOUL P aneuciaes 26 DNE Uum S 31 16 1 Test E ecu ERE US oom 31 16 2 CE Declaration of Conformity sa o prae URP P cEMA S E P ERN NODE UUE 32 Version 1 4 MDP 38AR Service July 2004 English Page 3 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 2 Owner Registration TO ENSURE SIBERT INSTRUMENTS SUPPLIES YOU WITH ANY NECESSARY HARDWARE OR DOCUMENTATION UPDATES PLEASE ENTER YOUR COMPANY DETAILS DETACH THIS PAGE AND FAX OR POST TO SIBERT INSTRUMENTS TELEPHONE 44 0 1483 739100 CENTRE HOUSE THE PINES FAX 44 0 1483 302699 BROAD STREET GUILDFORD EMAIL Sales Sibert co uk SURREY GU3 3BH ENGLAND COMPANY NAME ADDRESS CONTACT FAX PHONE EMAIL would like to register for a username and password for the Sibert Customer web site please specify email address above DO NOT WRITE BELOW THIS LINE MACHINE SERIAL NUMBER DATE OF MANUFACTURE QA ENGINEER SIGNATURE and STAMP Version 1 4 MDP 38AR Service July 2004 English Page 4 of 33 MULTI DIAMETER PUNCH MDP 38
3. 9 6 Equipment Diagram DUDAS 10 6 1 Ie gu ieoituda ieb e m Cm 10 6 2 Rear and Left Hand Side et 11 ps Punch Holder ziii tetto erba pinu nes easeoaeieneuniadeariacbpemexaneiaaunm pend eeadeaeneieienceeainie 12 7 PCCCSSOMCS 13 Unpacking s sies eaea 14 B ee ra ea anata pe aa te eden ea as ea 14 8 1 Removing Crate Panels EET oo o o TT 14 8 2 Lifting TER ED t 14 B 2 Lifting Guidelines iu AO merere 14 9 Eo of i MN UN 15 9 1 Mounting on Bench 15 9 2 Bench Descriptio s ea EE A ENERET AA 15 9 3 ecce e o oo caer eerie N 15 10 Connecting 2 16 10 1 Electricity 16 10 2 Prneumati Supply ae eee 16 10 2 1 Connection ront bt temen e tbt es bbn pn Nba dfe 17 Version 1 4 MDP 38AR Service July 2004 English Page 2 of 33 MULTI DIAMETER PUNCH
4. BS 4278 1984 BS EN 13602 2002 BS 3692 2001 BS EN 10270 3 2001 BS 5378 1980 BS EN 5499 5 2002 BS EN 954 1 1997 BS EN 982 1996 BS ISO 6432 1985 BS ISO 6431 1992 BS 5200 1997 BS EN 60127 BS 2950 1958 BS 5584 1978 BS EN 61347 2001 BS EN 60921 1991 Sibert Instruments Guildford Paul Sibert Executive Chairman James Gray Managing Director Stephen Knight Product Manager Allan Harvey Operations Manager lan Locke Project Manager Richard Lewis QA Supervisor David Humm Chief Inspector David Gardner Purchasing Co ordinator the above information in relation to the supply manufacture of this product is in conformity with the stated standards and other related documents following the provisions of 93 44 EEC Directives Signature of authorised signatory For further information Telephone 44 0 1483 739100 Facsimile 44 0 1483 302699 Version 1 4 MDP 38AR Service July 2004 English Page 32 of 33 MULTI DIAMETER PUNCH MDP 38 SIBEHT SETTING THE STANDARD 16 3 EU Declaration of Conformity 89 336 EEC Electromagnetic Compatibility Directive amended by 92 31 EEC amp 93 68 EEC 72 23EEC Low Voltage Equipment Directive amended by 93 68 EEC Name of manufacturer Sibert Instruments Full postal address including country of origin Centre House The Pines Broad Street Guildford Surrey Postcode GU3 England Description of product Multi Diameter Punch for increasing the inner diameter hole in C
5. Rotate the grey plastic lock ring on the check unit through about 90 degrees until the two black arrows are separated and none of the orange body of the check unit is visible Pull the sleeve on the check unit backwards and the tailpiece will be released from the coupling Remove the tailpiece and the release is complete Version 1 4 MDP 38AR Service July 2004 English Page 17 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 11 Punch and Die Sets Care should always be taken when handling Punch and Die sets 11 1 Initial Installation of Punch and Die Sets The MDP 38 is usually supplied with two Punch and Die sets Each Punch and Die set is supplied with an engraved button cover which should be fitted to the front of the button 28 corresponding to the position that the Punch and Die set will be located on the Punch and Die rest Select the required Punch and Die set and place onto Punch Holder 13 The MDP 38 is now ready for use Existing Customer owned MDP 65 Punch and Die sets will need the A Punch Adapter Disc fitted supplied in the Tool Kit Bottom Clamping Vacuum will be absent if this disc is not fitted Extra Adapter Discs and screws are available from Sibert Instruments Both this Service Manual and the Operating Manual should be read A before attempting to operate the machine When positioning the two halves of the punch and die together ensure that this is done carefu
6. 44 0 1483 739100 Facsimile 44 0 1483 302699 Version 1 4 MDP 38AR Service July 2004 English Page 33 of 33
7. MDP 38 SIBEHT SETTING THE STANDARD 102 2 Ll c ncm 17 11 Die Ec n 18 11 1 Initial Installation of Punch and Die Sets 18 11 2 Additional or Replacement Punch and Die 19 PS c 19 12 1 Mains Fuse 19 12 2 Internal Fuse Replacement erc m 20 13 Preventative Maintenance sssssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn eene 21 131 Schedule irpan e r a a eS 21 13 2 Hydraulic Oil Reservoir e ennet 22 AUG U MINS SC MOM E E EU UE RR 22 13 22 Level Top UP ee teu etek antes ee Prieta ne eet a eee Ne 22 18 3 22 19 3 1 Top and Bottom Vacuum tau ere UE 22 13 3 2 Air Line File o orn PER am EUM tent 23 13 4 Programmable Logic Controller 23 STEEL o tcc 23 13 4 2 Adjustment NE EE o D E re ee er 23 13 5 Fluorescent Lai ot E EEEE 24 13 5 1 BReplacemiglilus
8. SIZE MEASURED ID HOLE OF STAMPER mm PUNCH AND DIE 2 SERIAL NO SIZE MEASURED ID HOLE OF STAMPER mm INSPECTED BY STAMP SIGNED DATE TEST STAMPERS ENCLOSED YES NO Version 1 4 MDP 38AR Service July 2004 English Page 31 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 16 2 CE Declaration of Conformity DIRECTIVE 89 392 EEC AMENDED BY 91 368 EEC AMENDED BY 93 44 EEC Name of manufacturer Full postal address including country of origin Postcode Description of product Name type or model batch or serial number Standards used BS EN 292 1 1991 BS EN 292 2 1991 BS EN 294 1992 BS EN 418 1992 BS EN 60204 1 1998 BS EN 1050 1997 BS EN 953 1998 BS EN 983 1996 BS EN ISO 4762 1998 BS 4168 3 1994 BS 4168 1994 BS EN ISO 7380 1998 BS EN ISO 10642 1998 BS 4168 7 1982 BS 4320 1968 BS 4320 1968 BS EN 10270 1 2001 BS 970 1 1996 BS EN 485 BS EN 515 1993 BS EN 573 1995 BS EN 12020 1 2001 BS EN 12020 2 2001 BS EN 755 1997 BS EN 754 BS 5200 1997 Place of issue Authorised representative Name and Position of authorised signatories Declaration declare that as the authorised representative Sibert Instruments Centre House The Pines Broad Street Guildford Surrey GU3 3BH England Multi Diameter Punch for increasing the inner diameter hole in CD Matrix Stampers MDP 38
9. STAMPER M FOUND ON BASE PLATE ABOVE FRONT PANEL EMERGENCY STOP WARNING THIS EQUIPMENT MUST BE EARTHED FOUND ON FRONT PANEL FOUND ON BASE ADJACENT TO MAINS POWER INLET DO NOT REMOVE COVER UNLESS DANGER DISCONNECTED FROM MAINS SUPPLY FOUND ON ALL REMOVABLE COVERS PROTECTING ELECTRICAL SYSTEMS Version 1 4 MDP 38AR Service July 2004 English Page 8 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE TANDARD 5 Power Failure Reset Procedure If a Punch and Die set has been selected i e the Die set is attached to the Top Die Vacuum Clamp and the Lower Punch is in the Punch Holder and any of the following conditions occur Emergency Stop Mains Power Loss Machine Switched Off in Error then the following procedure must be undertaken 1 Switch off the MDP 38 using Mains Power switch 20 if not already switched off 2 Pull out the Emergency Stop Button 18 if this has been operated 3 Open Front Guard 4 Remove Stamper if present on Lower Punch set 5 Remove Upper Die Set from the top vacuum clamp and locate it over the spigot of the corresponding Lower Punch set on the Punch Holder 6 Close the Front Guard 7 Restore Mains power supply to the MDP 38 if removed 8 Switch on the MDP 38 using Mains Power switch 20 9 Press the Reset Button 21 The MDP 38 is now ready for normal use again Care should always be taken when hand
10. 3 2 Information Content All rights reserved Reproduction of any part of this manual in any form whatsoever without the express written permission of Sibert Instruments is strictly forbidden All efforts have been made to ensure the accuracy of the information in this manual however the contents of this manual are subject to change without notice Sibert Instruments shall not be liable against any damages or problems arising from the use of options consumables or spares other than those supplied or designated by Sibert Instruments The above not withstanding Sibert Instruments can assume no responsibility for any errors in this manual or their consequences 3 3 Sales and Service Address SIBERT INSTRUMENTS TEL 44 0 1483 739100 Sales CENTRE HOUSE 44 0 1483 739110 Service THE PINES FAX 44 0 1483 302699 BROAD STRE EMAIL Sales Sibert co uk GUILDFORD SURREY GU3 3BH ENGLAND Version 1 4 MDP 38AR Service July 2004 English Page 5 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 3 4 Safety Instructions 3 4 1 Site Selection When selecting the installation site for the equipment and the pertaining components relevant health and safety procedures should be followed Applicable technical and building regulations must also be observed The MDP 38 has been tested under A A weighted continuous sound and does not exceed 70 decibel noise levels The MDP 38 has been tested under C weight
11. 38AR Service July 2004 English Page 13 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 8 Unpacking 8 1 Removing Crate Panels When the MDP 38 arrives it will be packed in a strong pallet sized crate Remove the Top panel using a suitable spanner Remove all the included ancillary parts such as Toolcase Punch and Die sets and filter regulator if not fitted to bench Remove the upper and lower timber retainers Carefully open the hermetically sealed foil bag 8 2 Lifting from Crate Keep clear of machine while it is being lifted Remove the Top Cover using the 5mm HEX Key provided in the Toolcase This will then provide access to the lifting eye bolt which can be used to lift the MDP 38 out of the crate using a suitable hoist Ensure lifting eye bolt is secure hand tight only before attaching hoist Do not remove the lifting eye under any circumstances 8 3 Lifting Guidelines The lifting device should be able to carry at least 400Kg and have a lifting height of 1 9 Metres Weight of MDP 38 including packing case is 369Kg Weight of MDP 38 bench if supplied including packing case 146Kg Version 1 4 MDP 38AR Service July 2004 English Page 14 of 33 MULTI DIAMETER PUNCH MDP 38 SIBEHT SETTING THE STANDARD 9 Locating 9 1 Mounting on Bench The MDP 38 should be mounted on a bench of at least 100 cm wide 80 cm deep The ideal height of the bench should
12. D Matrix Stampers Name type or model batch or serial number MDP 38 Standards applied EN 55011 1991 MEASUREMENTS IN RADIO INTERFERENCE ON IND EQUIP RAD D EM EN 55011 1991 MEASUREMENTS IN RADIO INTERFERENCE ON IND EQUIP COND EM BS EN 61000 4 2 Level 4 1995 EMC FOR INDUSTRIAL EQUIPMENT ELECTROSTATIC DISCHARGE REQ BS EN 61000 4 4 Level 4 1995 EMC FOR INDUSTRIAL EQUIPMENT ELEC FAST TRANSIENT REQ Other standards required BS EN 50081 2 1994 ELECTROMAGNETIC COMP GENERIC EM STD IND ENVIRONMENT BS EN 50082 2 1995 ELECTROMAGNETIC COMP GENERIC IMM STD IND ENVIRONMENT BS EN 60204 PT 1 1993 M C SAFETY FOR ELEC EQUIP SPEC FOR GENERAL REQUIREMENTS Declaration The technical documentation required to demonstrate that the product meets the requirements of EMC which includes the Low Voltage Directive has been confirmed by the signatory below and is available for inspection by the relevant enforcement authorities The CE mark was first applied in 1995 Place of issue Sibert Instruments Guildford Authorised representative Paul Sibert Executive Chairman Name and Position of authorised signatories James Gray Managing Director Stephen Knight Product Manager Allan Harvey Operations Manager lan Locke Project Manager Richard Lewis QA Supervisor David Humm Chief Inspector David Gardner Purchasing Co ordinator Signature of authorised signatory Date llli For further information Telephone
13. SIBEHT SETTING THE STANDARD 3 Important Notices 3 4 Safety Notices Please do not switch on this equipment unless the operating manual has been fully read and understood If there is any difficulty in understanding or a translation is required please contact the address below Ne mettez pas cet quipement sous tension avant d avoir entierement lu et compris le manuel d utilisation Si vous rencontrez des difficult s de compr hension ou avez besoin d une traduction contactez l adresse suivante Bitte schalten Sie die Ger te nicht ein bevor Sie das Bedienungshandbuch vollstandig gelesen und verstanden haben Wenn dabei Verstandnisschwierigkeiten auftreten oder Sie eine Ubersetzung bendtigen sollten wenden Sie sich bitte an die nachfolgende Adresse Non accendere questa apparecchiatura senza prima avere attentamente letto e compreso il Manuale delle istruzione In caso di difficolt di comprensione o se si richiede una traduzione si prega di contattare il seguente indirizzo Deze apparatuur pas inschkelen als u de handleiding helemaal habt gelezen en begrepen Mocht er iets zijn dat u niet begrijpt of mocht u een vertaling nodig hebben neem dan contact op met het onderstaande adres No encienda este equipo antes de haber leido y comprendido Manual de Funcionamiento correspondiente Si tuviera aluga dificultad en comprenderlo o necesita una traduccion sirvase contactar con la direccion siguiente
14. SIBERT SETTING THE STANDARD MULTI DIAMETER PUNCH MDP 38 Commissioning and Service Manual Sibert Instruments Centre House The Pines Broad Street Guildford Surrey GU3 3BH England Tel 44 0 1483 739100 Fax 44 0 1483 302699 Version 1 4 MDP 38AR Email Sales Sibert co uk July 2004 English MULTI DIAMETER PUNCH MDP 38 SIBEHT SETTING THE STANDARD 1 Table of Contents 1 Table CODIGOS Gai ad CUEVA ERU E UR RARE UMOR UR ECKE UU OUR 2 AE idus MET 4 Important NOUNGCES e c M 5 CREE o 5 2 2 ntormnallon sariek e a eE E E EEE EEEE NEEE 5 3 3 Sales and Service 9 8 5 3 4 Safety Instructions e cr 6 3 4 1 Site Selection cuidando dicte cette ct ecme ub dpaxtas dtu dated i scutu dienes dr 6 3 4 2 General Notes Safety iiio EHE 6 3 4 8 Notes on Safety for Operating 6 3 4 4 Use for the Intended 7 3 4 5 Spare E 7 3 4 6 ip E EUR EU ud UAI tI NDA ERE rM AN MA Rd 7 4 00h 8 5 Power Failure Reset
15. an of complete machine MONTHLY 1 Check indicated clamping vacuums Minimum 15 Hg This will indicate a change of vacuum filter is required Check general condition and tightness of connections Check tightness of securing screws on all guards and covers N YEARLY 1 Remove all panels and covers for full inspection 2 If not required sooner replace vacuum filter 3 If not required sooner Punch and Die sets should be returned to Sibert for inspection and resharpening spare set will be required 4 Check oil for contamination and particles 5 Check all moving parts for wear and damage 6 If not required sooner replace any necessary lamps including fluorescent Only authorised personnel to carry If required Sibert Instruments out maintenance or adjustments to can provide a Maintenance AN this machine A Package that includes an annual visit by a Service Engineer Maintenance and repair may only Repair work on hydraulic and be undertaken when the unit is pneumatic system may only be switched and disconnected from carried out when relevant the mains input supply pressures are zero Version 1 4 MDP 38AR Service July 2004 English Page 21 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 13 2 Hydraulic Oil Reservoir 13 2 1 Level Inspection If the Reservoir oil level in the sight glass 1 falls below the marked Min level it is important to check for oil leak
16. be 75 cm 9 2 Bench Description Sibert Instruments produce a purpose made bench for the MDP 38 This bench accommodates the filter and regulation unit with an aperture for the pneumatic and electrical supplies If the bench selected is not supplied Av by Sibert Instruments it must be able to support a minimum of 500Kg 9 3 Positioning The back of the MDP 38 should be 20 cm from the wall If the machine is not mounted on a Sibert Bench adequate service clearance must be allowed around the rear and side of the MDP 38 Once the machine has been positioned on the bench the Top Cover can be replaced Version 1 4 MDP 38AR Service July 2004 English Page 15 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 10 Connecting Supplies 10 1 Electricity Supply The MDP 38 is supplied with a moulded electric mains supply lead A15 which connects to the Mains Power Inlet 10 at the rear of the machine The machine will be delivered to operate in the range 100 230V 10 50 60 Hz Check the specification on the side of the machine or see Section 16 Connect machine to supply only if it conforms to specification 10 2 Pneumatic Supply The MDP 38 is supplied with a Filter Regulator Unit A17 together with an Air Hose A16 for Connection to the Pneumatic Mains Input 11 at the rear of the machine If a Sibert Instruments Bench is not supplied the Filter Regulator Unit should b
17. e fuse contained in the fuseholder carrier Additional fuses can be found in the Toolcase Version 1 4 MDP 38AR Service July 2004 English Page 19 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD The fuse 1 can be replaced by removing the Moulded Mains Lead and then pulling the small carrier out from beneath the socket The spare fuse 2 is located in the carrier If the fuse blows on replacement the reason should be investigated immediately 12 2 Internal Fuse Replacement There are 2 internal fuses situated behind the right hand Cover Plate The fuse positions are labelled F1 and F2 and are located on the right hand side of the aperture They are all 20mm fuses Fuse F1 PLC A T 1 6 AL Fuse F2 Power Supply B T1AAL If any internal fuses blow replacement the reason should be investigated immediately Version 1 4 MDP 38AR Service July 2004 English Page 20 of 33 MULTI DIAMETER PUNCH MDP 38 SIBEHT SETTING THE STANDARD 13 Preventative Maintenance 13 1 Schedule DAILY Check sufficient supply air pressure Check oil level in reservoir Check Punch and Die sets for quality of cut WEEKLY Check front panel is functioning correctly i e all switches and indicators Check for oil leaks remove access panels Check air and vacuum filters Clean Top and bottom Vacuum surfaces Check for air leaks remove access panels General cle
18. e mounted to the right hand side of the machine The Sibert Instruments supplied MDP 38 bench has the unit pre fitted Version 1 4 MDP 38AR Service July 2004 English Page 16 of 33 MULTI DIAMETER PUNCH MDP 38 SIBEHT SETTING THE TANDARD 10 2 1 Connection Pull top to adjust Connect the Filter Regulator Unit to the mains air N supply using the check unit provided All pneumatically operated equipment and machinery should only be operated by trained personnel Wherever possible turn off mains air pressure to the check unit Make sure that the tailpiece is inserted squarely into the check unit and not at an angle Push the check unit and tailpiece together When the two units are connected correctly a click will be heard and the sleeve on the check unit will engage onto the tailpiece by locking up against the hexagonal shoulder of the tailpiece Next rotate the grey plastic lock ring on the check unit until the two black arrows are inline Check the coupling is correctly engaged by gently pulling each end of the assembly t should be secure and not pull apart Mains air pressure may now be applied The Regulator A17 should be pulled to unlock adjusted to within 85 115 psi 6 8 bar then pushed to lock 10 2 2 Release All pneumatically operated equipment and machinery should only be operated by trained personnel Wherever possible turn off mains air pressure to the coupling assembly
19. ed instantaneous sound and does not exceed 130 decibel noise levels A The unit must be placed on a suitable level surface offering the system firm support Ensure there is sufficient surrounding clearance for maintenance and cleaning operations Sibert Instruments recognises the need for and produces a purpose made bench for the MDP 38 accommodating the filter and regulation unit A Do not deposit any objects in front or on top of the unit Hoses and electrical cables must be laid in a manner to prevent tripping and damage 3 4 2 General Notes on Safety All persons concerned with the installation commissioning operation maintenance and repair of the system and its components must have read the operating instructions particularly those on Safety If necessary in house instruction should be provided specifically taking into account the qualifications of the individual persons Version 1 4 MDP 38AR Service July 2004 English Prior to commissioning the system the user must ensure that all safety conditions are met Both this Service Manual and the Av Operating Manual should be read before attempting to operate the machine Only authorised personnel to carry Av out maintenance or adjustments to this machine The system must be maintained and repaired only by persons who are familiar with the system and have been informed about the potential hazards and possess the necessary qualifications The pertinent r
20. egulations for prevention of accidents and other generally recognised safety and industrial medical requirements must be observed 3 4 8 Notes on Safety for Personnel Operating All working methods are forbidden which e constitute a danger to the life and limb of the user or third parties e are detrimental to the system or others e are detrimental to the safety and proper function of the system e are not in compliance with the specified notes on safety AN If it should become necessary to remove safety devices for setting repair and maintenance purposes the safety devices must be replaced immediately on completion of maintenance or repair works prior to switching the machine on No safety devices may be removed or rendered inoperative Safety devices must be replaced prior re connecting mains supplies The generally applicable safety rules and regulations for the prevention of accidents must be observed Page 6 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD Only those items that can be adjusted or maintained by non Sibert personnel are to be accessed or adjusted AN Maintenance and repair may only be undertaken when the unit is switched off and disconnected from the mains input supply Hazardous voltages are present in this machine This machine must be earthed Repair work hydraulic and pneumatic system may only be carried out when relevant pressures a
21. emains clean If necessary it should be replaced Unscrew the outer body by twisting it counter clockwise The filter can be removed after unscrewing the retaining screw and cap A new filter can then be inserted and the above procedure reversed Pneumatic Mains Input supply A Disconnect Filter Regulator from before attempting filter replacement 13 4 Programmable Logic Controller PLC 13 4 1 Location The PLC 2 is located behind the rear cover plate 13 4 2 Adjustment The PLC is factory set with a full programmed EEPROM Cassette No adjustment is possible to the PLC Contact supplier Version 1 4 MDP 38AR Service July 2004 English Page 23 of 33 MULTI DIAMETER PUNCH MDP 38 SIBEHT SETTING THE STANDARD 13 5 Fluorescent Lamp 13 5 1 Replacement The MDP 38 has long life fluorescent tubes fitted to the underside of the top Plate on either side of the rear column The tubes are of the plug in variety and can be accessed by lifting the Front Guard If the Punch and Die is in position then this must be removed until sufficient clearance is obtained undertaken when the unit is switched off and disconnected from the mains input supply Maintenance and repair may only be Care should always be taken when handling Punch and Die sets Version 1 4 MDP 38AR Service July 2004 English Page 24 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 14 Service History
22. ling Punch and Die sets When handling Nickel Stampers O protective gloves should be worn Version 1 4 MDP 38AR Service July 2004 English 21 20 Page 9 of 33 MULTI DIAMETER PUNCH MDP 38 SIBEHT SETTING THE STANDARD 6 Equipment Diagram 6 1 Front and Right Hand Side Top Cover Front Guard Access Panel Control Panel Right Hand Cover Plate Fuses and Power Supply Unit Anti Vibration Feet Oil Level Max and Min Indicators Side Guards Rear Cover Plate PLC and Manifold 10 Mains Power Supply Input 11 Pneumatic Mains Supply Input 12 Left Hand Cover Plate Hydraulic Booster 13 Punch Holder 14 Punch and Die 15 Die Vacuum Clamp 28 Punch and Die Button 29 Punch and Die Blank 30 Punch and Die Rest OONODARWN Version 1 4 MDP 38AR Service July 2004 English Page 10 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 6 2 Rear and Left Hand Side Top Cover Front Guard Access Panel Control Panel Right Hand Cover Plate Fuses and Power Supply Unit Anti Vibration Feet Oil Level Max and Min Indicators Side Guards Rear Cover Plate PLC and Manifold 10 Mains Power Supply Input 11 Pneumatic Mains Supply Input 12 Left Hand Cover Plate Hydraulic Booster 13 Punch Holder 14 Punch and Die 15 Die Vacuum Clamp 28 Punch and Die Button 29 Punch and Die Blank 30 Punch and Die Rest Version 1 4 Service July 2004 E
23. lly to prevent damage to the locator or guide His may result in damage to the stamper during punching and the punch and die set will need returning to Sibert Instruments for repair Care should always be taken when handling Punch and Die sets Version 1 4 MDP 38AR Service July 2004 English 13 Page 18 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 11 2 Additional or Replacement Punch and Die Sets It may be necessary from time to time to add or replace a Punch and Die set The MDP 38 will accommodate up to 2 Punch and Die sets and a new size can be located in the other free mounting hole remove blank first Each Punch and Die set is supplied with an engraved button front indicating the size If a size button front needs to be changed it can be removed by first unscrewing the button bezel and then firmly pulling off the button front The new button front can then be fitted and the bezel replaced When replacing a Punch and Die set it is advisable to note the quantity of A punch operations indicated on the Punch Counter already existing for this position in the Punch Holder 12 Fuses before attempting to replace any Ensure mains supply is disconnected fuse 12 1 Mains Fuse Replacement There is one Mains Supply Fuse 1 fitted externally at the rear of the MDP 38 on the left hand side The 20mm fuse is as follows Machine Rating 100 230Vac T2AL There is a spar
24. nglish Page 11 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 6 3 Punch Holder Top Cover Front Guard Access Panel Control Panel Right Hand Cover Plate Fuses and Power Supply Unit Anti Vibration Feet Oil Level Max and Min Indicators Side Guards Rear Cover Plate PLC and Manifold Mains Power Supply Input Pneumatic Mains Supply Input Left Hand Cover Plate Hydraulic Booster Punch Holder Punch and Die Die Vacuum Clamp Punch and Die Button Punch and Die Blank Punch and Die Rest Version 1 4 MDP 38AR Service July 2004 English Page 12 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 7 Accessories Al 1 off Operation Manual 1 off Commissioning and Service Manual A2 2 off 240v MBC Lamps A3 3 off 24v Indicator Lamps A4 2 off 2A Time Lag Fuses Mains A5 2 off 1 6A Time Lag Fuses PLC A6 2 off 1A Anti Surge Fuses power supply A7 2 off Compact Fluorescent Lamps A8 Assorted Nuts and Bolts A9 1 off Hex Key Set A10 1 off M6x16 CSK SKT Head Screw P A11 1 off Punch Adapter Disc A12 1 off Vacuum Filter A13 1 off Air Line Filter A14 1 off Check A15 1 off Moulded Mains Lead Country dependant A16 2 off Air Pipes 800mm and 2M A17 1 off Filter Regulator Unit A18 Punch and Die sets All the above items are available as Sibert supplied spares A18 A1 Version 1 4 MDP
25. re zero The front guard must be closed during normal punching operation When handling nickel Stampers protective gloves should be worn Care should always be taken when handling Punch and Die sets 3 4 4 Use for the Intended Purpose AN This machine is intended solely to punch the inner hole of CD Matrices Stampers up to a maximum of 0 35mm thickness for optimum results a hardness of 200 10 HV 0 5 is recommended for a range of sizes up to 38mm and only with the components supplied and approved by Sibert Instruments Use for any other than the intended purpose is considered improper The manufacturer disclaims all liability for any damage resulting from such use the user operator is solely liable Version 1 4 MDP 38AR Service July 2004 English 3 4 5 Spare Parts AN Use recommended spare parts only Fora list of authorised spare parts please contact Sibert Instruments 3 4 6 Terms of Guarantee Use other than for intended purpose and unauthorised changes or modifications to the unit and its components which are part of the scope of supply of Sibert Instruments exclude any liability of the Manufacturer for damage caused as a result of such changes or modifications The warranty guarantee of the manufacturer is invalidated Page 7 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD 4 Warning Labels WARNING DANGER OF INJURY FRO EDGE OF
26. s as this can be the only reason for the oil level falling Provided the reason for the fall in oil level is established and the problem rectified the oil can be topped up 13 2 2 Level Top Up To top up the oil level the 2 M6 screws securing the top cover should be undone and the cover removed The Reservoir 2 can then be topped up with hydraulic oil BP HLP 32 or equivalent The top cover should then be replaced 13 3 Filter Replacement The MDP 38 should not be operated without filters fitted 13 3 1 Top and Bottom Vacuum Filter The vacuum air from both the top and bottom clamps is filtered to prevent particles being sucked through the Vacuum Pumps and causing damage If the indicated clamping vacuum pressure on either the top or bottom clamp falls below 15 Hg the filter may have become blocked and need replacement Vacuum loss due to any other cause should be investigated immediately The Filter Assembly 3 is mounted behind the control panel With this panel removed the filter assembly can be accessed Version 1 4 MDP 38AR Service July 2004 English Page 22 of 33 MULTI DIAMETER PUNCH MDP 38 SIBERT SETTING THE STANDARD Undo the filter retaining screw and remove the vacuum filter by gently pulling it from the assembly A new filter can then be inserted and the above procedure reversed 13 3 2 Air Line Filter The Air Line Filter 1 should be periodically checked to ensure that it r
Download Pdf Manuals
Related Search