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B - Equipment Services and Calibrations

1. esp N lt gt N lt N x L N N 156 158 150 NN 152 lt lt 69 M at N 63 ER N 7 E 4 L N S ji u Saag Spot Lm N as 157 62 d 68 4 U44 N 045 N N 042 vas 3 N N U41 21 954 20 N 23 19 p 7 12217 E 125 7 N Ug 54 72 No 3 A N 9 E E11 40 NL 25 NE E10 41 yi N N ER WII E9 46 E158 45 51 N 177 4 m 3 u62 24 41 N Y NEST 40 M LA 127 39 1 101 f ear NK 102 103 122 E 104 24 N E38 Ne 24 108 N 23 N 31 15A 33 E4 N 90 N 14 N 32 PN 23 91 1 N 13 N 22 92 33A N 39 33 93 N 32 032 32 94 N 31 N u13 31 177 78 36 2 4 NESEN EIR 158 76 IN 18 T Nuez 17 T N 16 um 35 d N 75 7 74 N NU 73 N rd c 9 6 pg lt 5 1 2 iD lt Allen
2. 200 BOTTOM CUTTING DEVICE NOT AT SET POINT seen 220 TOP amp BOT CUTTING DEVICE NOT AT WORK 2123 TOP CUTTING DEVICE NOT AT WORK POIN T eene 210 e BOTTOM CUTTING DEVICE NOT AT WORK POINT eee 230 INITIAL CUT POSITION NOT 281 TACKING POSITION NOT REACHED eee eene nnne nenne 291 END CUT POSITION NOT REACHED eee eene eren rnnt 301 SLOWING DOWN POSITION NOT REACHED eee mnn 311 ROLLS CLOSING POSITION NOT REACHED eee 391 INITIAL CUT POSITION SENSOR DAMAGED eene 280 TACKING POSITION SENSOR DAMAGED eee 290 END CUT POSITION SENSOR DAMAGED eene 300 SLOWING DOWN POSITION SENSOR DAMAGED eene 310 e ROLLS CLOSING POSITION SENSOR DAMAGED 390 e LAMINATION ROLLS TEMPERATURE OUT OF RANGE 131 e LAMINATION ROLLS TEMPERATURE OUT OF RANGE 801 e LAMINATION ROLLS TEMPERATURE OUT OF RANGE 811 e LAMINATION ROLLS TEMPERATURE OUT OF RANGE 8011 THIN PANEL DEVICE NOT AT SET POINT a 440 Ed 05 01 Il L 2 Index Mess
3. 9 02 Lamination pressure rolls 9 03 Tacking bars heating 4 1 D PLCanalogue output list Ref SAIA O 7 00 Conveyor motor speed adjustment Out 62 O 7 01 Front edge value adjustment Out 63 O 8 00 Upper roll temperature info to thermoregulator 8 01 Lower roll temperature info to thermoregulator Ed 05 01 Index EG SHIPLEY 1600 SPC ROHM AND HAAS COMPANY Ed 05 01 4 Index Messages list 2 of 2 ES SHIPLEY 1600 8 AND HAAS COMPANY 51 COMPLETE LIST OF MESSAGES AND IDENTIFICATION CODES EMERGENCY STOP ACTIVATED 1111 LOW COMPRESSED AIR PRESSURE 4 eene 140 SAFETY GUARD OR DOORS OPEN 150 VACUUM PUMP OVERLOADED 5 410 LATERAL CENTERING FAILURE 421 e SLIDING TROLLEY NOT LOCKED 400 MISSED OR INVERTED POWER LINE PHASE 130 ABOARD HAS STOPPED IN THE LAMINATOR eee 41 ABOARD HAS STOPPED IN THE LAMINATOR 40 ABOARD HAS STOPPED IN THE LAMINATOR eee 451 ABOAR
4. cod 250 The machine has stopped because during the insertion phase of the index cam the internal sensor FC25 is not activated Ed 05 01 Index Messages list ES SHIPLEY 1600 8 AND HAAS COMPANY FILM ROLLS NOT LOCKED cod 320 During the film loading and the repositioning ofthe rotating sectors the upper and lower sensors FC32A and FC32B for film rolls not locked are checked An OFF condition indicates that the dry film rolls are not locked and prevents the machine from continuing with further operations e VACUUM EXCLUSION SELECTOR ON cod 1011 During the film loading and repositioning of the rotating sectors the vacuum exclusion selectors 510 and 511 are checked An ON condition indicates the misplacement of the selectors and prevents the machine from continuing with further operations Ed 05 01 I M 9 Index Messages list ES SHIPLEY 1600 SPC A ROHM AND HAAS COMPANY 10 amp CUT HOOKING MOVEMENT FAILURE cod 2670 The machine has stopped because during the cutting groups hooking phase the top and bot sensors FC26 and FC27 are not activated TOP CUT HOOKING MOVEMENT FAILURE cod 260 The machine has stopped because during the cutting group ho
5. 1 0 0 039 PANEL SIZE e Width 120 787 mm 4 70 31 00 Length 210 787 8 26 31 00 e Thickness 0 1 5 0 004 0 196 with optional thin panel unit min 0 05 mm 0 0019 DIMENSIONS OF DRY FILM FOR LAMINATION e Width 120 762 mm 4 72 30 00 Length 187 762 7 36 30 00 Coil diameter 240 mm 9 50 rcc M all thicknesses NOISE LEVEL Max continuous pondered equivalent value 75 dB Ed 05 01 Index ES SHIPLEY AND HAAS COMPANY 1600 SPC 1 2 GENERAL DESCRIPTION picture 1 page 4 The Shipley Laminator mod 1600 SPC is a completely automatic 30 laminator based on a totally new design concept constructed to guarantee the highest lamination quality and absolute reliability of the machine over a long period of time order to achieve these objectives the machine has been designed to incorporate the following innovations A lateral centering unit soft contact type suitable al
6. cod 301 The machine has stopped because the sensor of end of cutting position FC 30 during its own positioning phase and within a maximum time referred to the speed has not reached the slot on its own cam SLOWING DOWN POSITION NOT REACHED cod 311 The machine has stopped because the sensor of slowing down position FC 31 during its own positioning phase and within a maximum time referred to the speed has not reached the slot on its own cam ROLLS CLOSING POSITION NOT REACHED cod 391 The machine has stopped because the sensor of rolls closing position FC 39 during its own positioning phase and within a maximum time referred to the speed has not reached the slot on its own cam 15 Index Messages list ES SHIPLEY 1600 SPC A ROHM AND HAAS COMPANY 16 INITIAL CUT POSITION SENSOR DAMAGED cod 280 During operation and before starting the relative positioning phase the state of the sensor for initial cut position FC28 is checked If this sensor is already in OFF condition it indicates a failure of the sensor or its misplacement In this event the machine will immediately stop in emergency TACKING POSITION SENSOR DAMAGED cod 290 During operation and before starting the relative positioning phase the state of th
7. 1730 mmi 68 00 e Max length with roller extended 1760 mm 69 00 Height 1680 1880 66 00 74 00 Input roller s Width 900 35 43 Length fixed roller 600 mm 23 62 e Length folding roller 300 mm 11 81 Output roller S WId I s au 900 mm 35 43 Eni 250 mm 9 84 CONVEYOR e Conveyor height 850 1050 33 00 42 00 Adjustable conveyor speed up to 5 M MIN 16 5 fpm LAMINATION ROLLS Diameter id de ani 100 mm 3 93 Length pM 814 mm 32 00 Hardness e 60 Shore e Lamination speed min max 0 5 5 m min 1 65 16 5 fom Rolls temperature Room 130 C e Rolls pressure max at 6 bar 320 kg 704 Ib FRONT AND REAR EDGES e Both adjustable 0 50 mm 0 1 96 e Front edge tolerance 0 5 0 019 Rear edge tolerance
8. AND HAAS COMPANY Ed 2 1600 SPC PARTNUMBER SERIAL NUMBER TAB POS PARTNUMBER SERIAL NUMBER TAB POS PARTNUMBER SERIAL NUMBER TAB POS 062 02 454 00 23 11 062 02 492 00 28 37 062 02 537 00 11 40 062 02 455 00 20 31 062 02 492 00 33 45 062 02 537 00 26 16 062 02 455 00 23 9 062 02 493 00 21 22 062 02 537 00 29 2 062 02 456 00 20 32 062 02 493 00 24 46 062 02 537 00 33 30 062 02 457 00 20 33 062 02 494 00 24 14 062 02 538 00 26 17 062 02 458 00 23 6 062 02 495 00 24 15 062 02 539 00 26 21 062 02 459 00 23 10 062 02 496 00 24 19 062 02 540 00 26 22 062 02 460 00 23 14 062 02 497 00 24 21 062 02 541 00 4 44 062 02 461 00 23 15 062 02 498 00 24 25 062 02 541 00 32 32 062 02 462 00 23 16 062 02 499 00 24 27 062 02 542 00 26 19 062 02 462 00 31 48 062 02 500 00 24 28 062 02 543 00 27 1 062 02 463 00 23 23 062 02 502 00 24 35 062 02 544 00 27 2 062 02 464 00 21 2 062 02 503 00 24 43 062 02 545 00 27 3 062 02 464 00 24 2 062 02 504 00 22 3 062 02 546 00 27 4 062 02 464 00 31 1 062 02 505 00 22 5 062 02 546 00 28 11 062 02 465 01 21 4 062 02 506 00 22 6 062 02 547 00 27 6 062 02 466 00 21 6 062 02 507 00 22 7 062 02 548 00 27 9 062 02 466 00 24 5 062 02 509 00 22 9 062 02 549 00 27 12 062 02 467 00 21 7 062 02 510 00 22 10 062 02 549 00 33 2 062
9. 3 2 OPERATING CY GLE trie tete n 3 3 OPERATIONS OF THE VARIOUS GROUPS INDEX 3 4 ADVICE FOR LAMINATION eem 3 4 1 Temperature of the input panel 3 4 2 Temperature of the rubber pads for tacking 3 4 3 Tacking UME sac 3 4 4 Lamination pressure 3 4 5 Temperature of the lamination rolls 3 4 6 Static tension on the dry film coils 3 4 7 Distance between input panels 3 5 SETTING UNUM ccena terrre te tee 41 INPUTS OUTPUTS LIST uu Luispa tet 4 1 A PLC digital input 4 1 B PLC digital output 1 5 ni 4 1 C analogue input list 4 1 D PLC analogue output list Manual realized by DUESSE design for Shipley Duesse Samarate VA Tel 0331 23 59 34 www duesse it LI 1600 SPC 99 2095 Index 2 of 2 1 00 00 O O 9 0 3 SHIPLEY A ROHM AND HAAS COMPANY 1600 SPC Index 1 of 2 GENERAL INDEX 2 2 5 1 COMPLETE LIST OF ALARM MESSAGES AND IDENTIFICATION CODES II L 1 5 2 DESCRIPTION OF ALARM MESSAGES ON ALLEN BRADLEY DISPLAY
10. 005 Spare parts index 007 ESSH PLEY TAB N I 006 5 ll HAAS COMPANY NUMERICAL INDEX Ed 2 1600 5 PARTNUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS 062 02 307 00 11 28 062 02 353 00 13 19 062 02 417 00 18 20 062 02 308 00 11 29 062 02 354 00 13 20 062 02 418 10 18 21 062 02 309 00 11 30 062 02 354 00 29 46 062 02 418 11 18 22 062 02 310 00 11 31 062 02 354 00 39 3 062 02 418 12 18 23 062 02 311 00 11 33 062 02 355 00 13 21 062 02 419 00 19 1 062 02 311 00 12 26 062 02 356 00 20 40 062 02 420 00 19 2 062 02 312 00 11 34 062 02 357 00 13 24 062 02 421 00 19 4 062 02 313 00 3 12 062 02 357 00 31 30 062 02 422 00 19 7 062 02 313 00 11 35 062 02 358 00 13 30 062 02 423 00 19 8 062 02 313 00 22 30 062 02 360 00 m 13 33 062 02 424 00 19 9 062 02 313 00 25 27 062 02 361 00 13 35 062 02 425 00 m 19 10 062 02 314 00 11 36 062 02 362 00 13 36 062 02 426 00 19 11 062 02 315 00 11 37 062 02 363 00 13 37 062 02 427 00 19 12 062 02 316 00 11 38 062 02 364 00 20 41 062 02 428 00 19 13 062 02 317 00 11 39 062 02 365 00 13 39 062 02 429 00 19 14 062 02 317 00 12 21 062 02 366 00 13 40 062 02 430 00 19 16 062 02 318 00 11 47 062 02 367 00 13 41 062 02 431 00 19 17 062 02 319 00 11 48 062 02 368 00 13 42 062 02
11. F27 3 3 S Cutting groups rareste F 28 3 3 T Lamination rolls pressure heating and thermal alarm message iem etae toe ie aA F31 3 3 U Display of the output panel temperature F35 3 3 V Vacuum cutoff valves Il F35 3 3 W Dynamic tension rolls F 37 3 3 X Static tensioning unit frictions F 39 S 3Y Lateral dete tede F40 II E 1 Index EG SHIPLEY 1600 SPC ROHM AND HAAS COMPANY Ed 05 01 2 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 3 A LATERAL CENTERING UNIT 3 3 A 1 Operating cycle The lateral centering unit is powered by low inertia D C micro motor toothed belt The motor is controlled by an electronic circuit board S C C and by two pairs of photocells installed on the lateral shoulders plus another photocell called intercepting photocell Mirrors Slowing down photocell Intercepting 4 photocell Slowing down photocell When the panel reaches the intercepting photocell 2069 its presence is signalled to the control panel S C C The motor M5 sets the two lateral shoulders in motion so that when they close they move the panel towards the center of
12. VEN D Ta N To S ax o i Pu e sol p So ol VACUUM PUMP p sol uf 1 1 5 ml x 2 5 SET UP CONTACTOR T PIC amp 5 PP ma ei SET UP CONTACT er a P gt SET U 5 SN a lt i o EE EE P LECTRICA FAN ra ue JB PPLY FOR E V gt V 3 Allen Bradley PLC 062 03 Updated 2119 SHIPLEY KI ROHM AND HAAS COMPANY Index Photocells amplifiers N OE UMES EXHAUS wy Ls 1 J ANTISTATIC E D A z od RUDE g e EE 5 8 1 L 178 J 59 H tert ml dU Belle iQ VA S nrJ X J N lt PHOTOCE _ vs 5 9 IN M Av We ss ATARE ELE EHL PHOTOCELI i Eo E 5 U ls ous 2 EHI a lt R
13. 5 AUTOMATIC LAMINATOR 1600 SPC gt dr mm I I SI 7 Index Notice Warranty Description of the symbols OPERATING Special recommendations for the operator AND SERVICE MANUAL Ed 0501 Home page EXIT Q Index o Index ES SHIPLEY 1600 sPC A AND HAAS COMPANY NOTICE THIS INSTRUCTION MANUAL SHOULD BE READ CAREFULLY BEFORE INSTALLING OPERATING OR PERFORMING MAINTENANCE ON THE MACHINE THE INFORMATION CONTAINED HEREIN IS CORRECT ACCORDING TO OUR KNOWLEDGE MORTON HOWEVER IS NOT RESPONSIBLE FOR EVENTUAL INACCURACIES HERE DESCRIBED THE USER IS RESPONSIBLE FOR THE SAFE INSTALLATION AND OPERATION OF THE MACHINE Ed 05 01 Index 3 SHIPLEY A ROHM AND HAAS COMPANY 1600 SPC WARRANTY The machine is guaranteed by Shipley against defects in materials and workmanship for a period of 90 days from the date of receipt by the customer During this time Shipley will be responsible for the replacement or repair at its option of any defective parts and for any labor charges connected with the repair of the machine For an additional period of 90 days Shipley warrants that it will replace or repair any parts recognized as being defective at its discretion All labor charges will however be at the customer s charge during this additional 90 days per
14. CN US i FANN Spare parts index Drawing a TAB 4 ES SHIPLEY COVERS 2 PART Ed 1 Rev A 1600 SPC PARTNUMBER TAB POS SERIAL NUMBER 062 02 756 00 062 02 757 00 062 02 758 00 062 02 759 00 062 02 327 00 062 02 760 00 062 02 761 00 062 02 762 00 062 02 763 00 062 02 764 00 062 02 765 00 062 02 766 00 062 02 767 00 062 02 768 00 062 02 566 00 062 02 769 00 062 02 770 00 062 02 771 00 062 02 772 00 062 02 773 00 062 02 774 00 062 02 775 00 062 02 776 00 062 02 176 00 062 12 213 00 062 02 777 00 062 02 778 00 062 02 176 00 062 02 838 00 062 02 233 00 062 02 839 00 062 02 286 00 062 02 840 00 062 02 841 00 062 12 213 00 062 02 842 00 062 02 843 00 062 02 301 00 062 02 844 00 062 02 845 00 062 02 175 00 062 02 846 00 062 12 215 00 062 02 541 00 062 12 216 00 062 02 537 00 062 12 217 00 062 12 218 00 062 02 435 00 062 02 176 00 062 02 514 00 062 12 219 00 062 02 778 01 062 12 220 00 062 12 220 00 062 01 033 00 062 01 016 00 062 02 116 00 062 12 265 00 062 12 266 00 062 12 267 00 062 02 177 00 Ge Ge Pp de de gt Ge No A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 3
15. gt lt Co 5 NI is d f For the correct layout of the fuses refer to the electrical drawings Spare parts index Drawing m TAB 43 ES SHIPLEY MACHINE ELECTRICAL COMPONENTS 4 PART Ed 2 Rev B 1600 SPC PART NUMBER TAB POS SERIALNUMBER DESCRIPTION 062 00 044 00 43 1 32 POLE FRAME MOUNTED CONNECTOR TYPE CH ASSY 062 00 100 10 43 2 2062 03 209 4 POLE CK CONNECTOR ILME ASSY 062 00 122 00 43 3 2062 03 209 CABLE AND CONNECTORS FOR UNITS IN LINE L 5mt ASSY 062 00 046 00 43 4 2P FUSE HOLDER L512 062 00 070 00 43 5 CERAMIC FUSE 10 3x38 mm 16 062 00 045 00 43 6 SOLID STATE RELAY 2450 062 00 115 00 43 7 gt 062 03 209 72 POLE FRAME MOUNTED CONNECTOR CD TYPE ASSY 062 00 022 00 43 8 SAFETY MICROSWITCH AZ15 ZVR 062 00 060 00 43 9 lt 062 03 239 2 POSITION KEY SELECTOR ASSY 510 14 061 90 43 9 gt 062 03 240 2 POS KEY SELECTOR key n 455 NO 284 ASSY 062 00 060 01 43 10 lt 062 03 239 2 POSITION KEY SELECTOR 080 52001 KEY 3095 510 14 061 91 43 10 gt 062 03 240 2 POS KEY SELECTOR key n 455 ZB4 BG2 HEAD 062 00 060 02 43 11 lt 062 03 239 CONTACT 0 080 BF 10V 510 14 061 98 43 11 2062 03 240 CONTACT NO ZB4 BZ101 Spare parts index Spare parts list ES SHIPLEY Rev B 1600
16. ROHM AND HAAS COMPANY 1 600 SPC DISPLAY A B PV900 REPLACEMENT OF THE FLASH ATA CARD CONTAINING THE MESSAGES Commands for loading messages PV900 from Memory Card 1 Before turning on the machine insert the Memory Card in its slot at the rear of the PV900 2 When the MORTON logo appears on the display press cursor left and cursor right simultaneously to enter the menu 3 Press V cursor down or A cursor up to select MEMORY CARD 4 Press Enter to confirm the choice 5 Press V cursor down or A cursor up to select the project file in the chosen language 6 Press F2 to load the project file 7 Press F2 to confirm loading 8 Wait for the end of loading 9 Repeat operations showed in the points 2 and 4 then press F8 to disconnect the Memory Card and confirm with F2 10 Remove the Memory Card as described in the message and exit with 216 then press 22 to return to RUN lt Key slot Connector socket Ed 05 01 Index ES SHIPLEY 1600 SPC ROHM AND HAAS COMPANY FLOW CHART OF ALLEN BRADLEY PV 900 DISPLAY m SHIPLEY CHOICE UP OFF push button To restart push SET UP START STOP 3 seconds 16 seconds push button only at the first starting SET UP OFF push button Special functions Emergency
17. cO O o cO XO cO XO cO S G wn ck 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 SERIAL NUMBER DESCRIPTION TOOTHED BELT L075 239 TEETH SHAFT 017900008 SUPPORT 017901001 JAW 017901016 BEARING BOX KH2030 20 28 30 SLEEVE 017900002 SUPPORT 017900005 SCREW M6x35 BELT BLOCKING PLATE 017900004 BELT FIXING PLATE 017900006 SCREW M4x10 SCREW M6x30 WASHER 017900097 BEARING 6000 2RS 10 26 8 SLEEVE 017900007 PLATE TO ACTIVATE THE SENSOR 017900023 SCREW M4x10 HEX NUT M6 SCREW M5x15 BEARING 618 6 6 13 3 5 CENTERING ROLLER 017901017 SCREW M6x45 SPACER 017900018 SCREW 6 15 SCREW M6x20 SCREW 6 50 SEE TAB 48 PHOTOCELL PLATE SUPPORT 017900019 PHOTOCELL SUPPORT 017900021 SCREW M3x20 SEE TAB 48 PHOTOCELL SUPPORT 017900020 BELT FIXING PLATE 017900003 PLATE TO ACTIVATE THE SENSOR 017900023 SUPPORT FOR THIN PANEL 017901034 RIGHT CABLE CARRYING PLATE 017900026 LEFT CABLE CARRYING PLATE 017900027 DUESSE design SAMARATE VA Spare parts list Spare parts index 3 SHIPLEY CENTERING DEVICE 2 PART TAB 9 Rev A 1600 SPC SEE TAB 8 SEE TAB 8 Spare parts index Drawing ES SHIPLEY A ROHM AND HAAS COMPANY FRONT EDGE REGISTER
18. It is advisable to use the guiding flanges provided for rewinding the cut strips of dry film In order to obtain a neat cut of the dry film both blades should be always kept well sharpened gt Never allow the blades to touch the metal rolls It would compromise their operation as well as ruin the rolls I F 41 Index Operations list EG SHIPLEY 1600 SPC ROHM AND HAAS COMPANY Ed 05 01 42 Index ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 4 ADVICE FOR LAMINATION Dry film lamination on printed circuit boards is performed by applying the resist film on the panel at a given pressure and temperature Because of its particular design and its operating cycle the automatic laminator 1600 SPC does not require critical adjustments in the regulation of its parameters in order to achieve high quality lamination We give hereinafter a list of recommended values for the various lamination parameters 3 4 1 Temperature of the input panel It can be room temperature but if it is necessary to laminate at a higher speed the panel can be preheated WARNING The possibility of laminating at a higher speed does not depend only on the temperature of the input panel but on many other factors such as surface preparation or type of dry film employed 3 4 2 Temperature of the rubber pads for tacking We suggest setting a temperature value according to level of adhesion o
19. SHIPLEY A ROHM AND HAAS COMPANY Index Driver for conveyor motor 8 D 0 2 Q N lt 5 2 a M m Y V V D 00 X Cicero Updated TACHOMETER DYNAMO CONVEYOR MOTOR MOTOR INDUCTANCE CE 1600 5 Allen Bradley PLC E 062 03 Sheet 5 19 Index Ba SHIPLEY 1600 SPC ROHM AND HAAS COMPANY 5 A OA as of Q Lot 2 1 1 v 5 LN 5 arv I g eo us 1 x E OK L mS EJ 2 o 1 0 r R 2 O gu m Lo 4 558 Kap N ELECTR EG J o INPU 6 o nv gt e a ih tv x n LI i Nn m T i FOR m 210 UG N 2 5 i x 0 3 N N ELECTROMA C CLUTCH FOR UPPER FILM FEED ROLL 28 B L Bg Ap 0 y a 6 FOR 1 T LN o 0 gt DS Q
20. WARNING e The temperature of the lamination rolls is not the only parameter in determining the tempe rature of the output panel Besides thickness and type of panel also speed lamination pressure and temperature of the input panels must be taken into account Rolls must never exceed the temperature of 130 lt because this would ruin the rubber In any case it is convenient to keep both the upper and the lower rolls at the same tempera ture Ed 05 01 Index ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 4 6 Static tension on the dry film coils The dry film coils are placed on two metal rolls that have been fitted with brake lining friction disk which reduces their unwinding speed The braking action on the dry film rolls is decisive for keeping the film stretched and taut and therefore important for good lamination results However due to the design of the machine such braking force is exerted on the dry film rolls so its action differs according to the type of film coil standard or oversize diameter Lever arm By 6 Counteracting force Applied force Lever arm Counteracting force Applied force It is therefore advisable to calibrate the pressure of the friction devices according to the type of dry film coil Range 0 6 bar Recommended value 2 5 bar Ed 05 01 3 4 7 Distance between
21. Z 2 WW SEE TAB 46 DUESSE design SAMARATE VA E C LSA OE Ae I ee gems LI i DI I pa ed t I For the correct layout of the fuses refer to the electrical drawings Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY MISCELLANEOUS ELECTRICAL PARTS TAB 48 Ed 1 Rev A PART NUMBER TAB POS 062 00 003 00 062 00 004 00 062 00 050 00 062 00 005 00 062 00 006 00 062 00 010 00 062 00 014 00 062 00 017 01 062 00 01 1 00 062 00 039 00 062 00 007 00 062 00 008 00 48 48 48 48 48 48 48 48 48 48 48 48 2 10 11 SERIAL NUMBER DESCRIPTION MICROSWITCH 215 GW22 PROXIMITY SWITCH 12 mm 3RG 4012 0AB00 MICROSWITCH V165 1 A5 CYLINDRICAL PHOTOCELL E3F 20510 B4 MINIATURE PHOTOCELL 510 POTENTIOMETRIC TRANSDUCER P4701 502 5Kohm ROLLS ROTATION CONTROL E062 00 02 PROXIMITY SWITCH 8E2EG X1R5B1 PROXIMITY SWITCH 12 E2EG X2B1 PHOTOCELL RT 410 1 PHOTOCELL FOR FIBRE OPTICS FVDM 15P5103 FIBRE OPTICS 16 mm FUF 025B 9023 1600 SPC DUESSE design SAMARATE VA Spare parts list Spare parts index E TAB 48 SHIPLEY MISCELLANEOUS ELECTRICAL PARTS Rev 1600 SPC TAB 8 Pos 18
22. gt gt 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 SERIAL NUMBER DESCRIPTION SCREW M6x6 ENCODER PLATE 017500050 CONNECTOR TOLLOK TLK 130 PULLEY 017501020 SPRING RING 1140 BEARING 61822 2 110 140 16 SCREW 5 12 RIGHT FLANGE 017500018 SPRING RING E30 SPRING RING 155 BEARING 6006 22 30 55 13 RETAINER ARM 017501006 OSCILLATING SHOULDER 017500005 SCREW M6x50 STUD 017500030 FIFTH WHEEL INA AS 0821 ROLLER INA NA 22 8 2RS 8 24 12 BEARING SUPPORT 017500056 SCREW M6x35 PARALLEL PIN 8hx8x25 FLAT BELT HABASIT TYPE S2 L25x715 EXHAUST STUB 017500049 ADJUSTER SUPPORT 017500055 SCREW M6x25 HEX NUT M6 RIGHT UPPER FLANGE 017500002 SUPPORT 017500003 SUPPORTS CONNECTION CROSS BRACE 017500044 HEX HEAD SCREW M8x30 CENTER RING 017500012 RIGHT UPPER PIN 0175 00 011 LAMINATION ROLL 017500007 LEFT UPPER PIN 017500009 SPACER SUPPORT 017500004 WASHER 017500026 SCREW M8x75 LEFT UPPER FLANGE 017500028 LEFT FLANGE 017500017 SCREW M5x20 BLOCK 017500027 HEX HEAD SCREW M4x16 SCREW M3x20 SEE TAB 48 SCREW M3x10 SPRING SUPPORT 017500036 SPRING CIMA CO 2022 SCREW M8x25 OSCILLATING SHOULDER 017500005A UPPER VACUUM COLLECTOR 017500047 SCREW M4x20 DUESSE design SAMARATE VA Spare parts list Spare parts index 3 SHIPLEY
23. AX si es y AIG Lo EMERGENCY PUSH BUTTONS LINE o o m s D o 5 lt FILM LOADING SET POINT PUSH BUTTON 2 VACUUM OFF SELECTOR lt oo UPPER VACUUM OFF SELECTOR lt Hm D FILM ROLLS FREE GREAPED AN Sa PUSH BUTTON Dey 4 FILM LOADING SET POINT PUSH BUTTON N RE Sm oTo 2 VACUUM OFF SELECTOR EM o D UPPER VACCUM S CTOR Dx gt PPER VACCUM OFF SELECTOR 0 oR ILM ROLLS FREE GREAPED PUSH BUTTON Br V VVVV v E TT 1 gt 5 q V v i Allen Bradley PLC 062 03 Updated Sheet 16 19 5 3 Index 1600 SPC Connectors Map A ROHM AND HAAS COMPANY By SHIPLEY yeu vC 9e 87 09 42 ez SE Ly 65 01 HOS Zz 9v 85 04 HOS 6 1Z HOS S 69 8 8 ee HOS 95 HOS 89 e Sen 91 43 8 HOS ss 49 2 9
24. cod 1451 During the set point phase and during the removal of the central unit the photocell for detecting boards at the frontal barrier FC45 must be free otherwise the message will stay and the machine will be unable to continue with further operations A BOARD HAS STOPPED IN THE LAMINATOR cod 1041 During the set point phase and the removal of the central unit the centering unit barrier photocell must free otherwise the message will stay and the machine will be unable to continue with further operations Ed 05 01 Index Messages list ES SHIPL ROHM AND HAAS COMPANY EY 1600 SPC Ed 05 01 A BOARD HAS STOPPED IN THE LAMINATOR cod 1461 During the set point phase and during the removal of the central unit theoutput board photocell FC 46 must be free otherwise the message will stay and the machine will be unable to continue with further operations A BOARD HAS STOPPED IN THE LAMINATOR cod 1471 During the set point phase and during the removal of the central unit the rear edge photocell FC 47 must be free otherwise the message will stay and the machine will be unable to continue with further operations A BOARD HAS STOPPED IN THE LAMINATOR cod 460 At every cycle the exact transport sequence of the panel is checked if this doesn t happen as established
25. 1 VS GW Te 79 wu TD SE 1o x 1600 SPC Spare parts index Drawing ES SHIPLEY A ROHM AND HAAS COMPANY PNEUMATIC DETAILS 2 PART TAB 38 Ed 2 Rev A PART NUMBER POS 062 01 037 00 062 01 038 00 062 01 026 00 062 01 003 00 062 01 040 01 062 01 034 00 062 01 032 00 062 02 217 00 062 01 041 00 062 01 039 00 062 02 407 00 062 02 121 00 062 01 025 00 062 01 042 00 062 01 043 00 062 01 044 00 062 01 033 00 062 01 014 00 062 01 016 00 062 01 045 00 062 02 163 00 062 02 116 00 062 02 246 00 062 01 046 00 062 01 047 00 062 01 048 00 062 01 049 00 062 01 086 00 062 02 800 00 062 02 321 00 062 01 087 00 062 01 067 00 062 01 089 00 062 01 090 00 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 CO 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 SERIAL NUMBER DESCRIPTION HOSE QUICK CONNECTION 1 4 UNION ELBOW A10 M F G1 4 COD 2110002 HOSE 6 4 BLOCK VALVE G1 4 TYPE 0 821 300 980 BLOCK A21 61 4 COD 2121002 PLUG M A7 G1 4 COD 2107002 SCREW M5x15 MANOMETER 01 4 TYPE 1 827 231 015 RANGE 0 10 BAG P 340 F P o 100 HEX HEAD SCREW M8x30 PLAIN WASHER DN8 U
26. II M 1 BATTERY REPLACEMENT FOR PLC ALLEN BRADLEY Il N 1 REPLACEMENT OF THE FLASH CARD CONTAINING THE MESSAGES esses N 2 FLOW CHART ALLEN BRADLEY 900 DISPLAY N 3 MAINTENANCE CHECK AND MAINTENANCE TABLE IL 1 61 CHECKS AND MAINTENANCE 2 6 1 General information 2 6 1 B Routine maintenance 2 6 1 C Extraordinary maintenance IIl 2 6 1 C 1 Replacement of the lamination rolls 3 6 1 C 2 Replacement of the IR lamps 4 6 1 C 3 Replacement of the tacking bars 5 6 1 C 4 Replacement of the movable blades 7 6 1 C 5 Replacement of the counterblades Il 7 PACKING AND SHIPPING essere Il a LIFTING THE GRATE Il a LIFTING THE MACHINE Il b DEMOLISHING THE MACHINE seen b SPARE PARTS ORDERS DRAWINGS NUMERICAL INDEX ELECTRIC DRAWINGS OPTIONS THIN PANEL UNI T Options 1 1 za EXPANSION ROLLS rz rete Options II 11 Ed 05 01 Index ES SHIPLEY 1600 SPC ROHM
27. AT SET POINT cod 170 The machine has stopped or is unable to start because during the return phase of the board insertion device the set point sensor FC17 is not activated BOARD PUSHING DEVICE NOT AT WORK POINT cod 160 The machine has stopped because during the insert phase of the board insertion device the work point sensor FC16 is not activated BOARD PUSHING DEVICE SENSOR FAILURE cod 1161 The machine has stopped because during the insert phase of the board insertion device the work point sensor FC16 is already activated BOARD PUSHING DEVICE SENSOR FAILURE cod 1171 The machine has stopped because during the return phase of the board insertion device the set point sensor FC17 is already activated II M 5 Index Messages list 3 SHIPLEY 1600 SPC A ROHM AND HAAS COMPANY 6 TACKING BARS MOVEMENT FAILURE cod 331 The machine has stopped because during the closing phase of the tacking bars the opening sensor FC33 is not released TACKING BARS MOVEMENT FAILURE cod 351 The machine has stopped because during the opening phase of the tacking bars the closing sensor FC35 is not released TACKING BARS NOT COMPLETELY OPENED cod 330
28. Counterblade Blade Dry film Lamination roll Rolls A Rear edge Since distance C B is 187 mm it follows that the The rear edge photocell has a precise position on the minimum length of laminable film is 187 mm input roller Its distance from the lamination line is The command to execute a cut is given by the PLC approximately 246 mm after the rear edge detecting photocell FC47 no longer perceives the panel To prevent a hole on the panel from being mistaken for the end of the panel a custom made fiber optic photocell is used which is able to overlook holes of up to 10 mm diameter offering at the same time a precision of 0 1 mm Fiber optic sensor of the rear edge photocell Ed 05 01 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 22 Nevertheless when calibrating the rear edges it be moved either forward or backward from its theoretical position by means of a regulating system Fiber optic sensor or the rear edge hotocell Lamination roll 246 mm Before starting calibrating the rear edge it is important carry out the following operations Calibrate the conveying speed and lamination speed while the machine is performing a lamination Calibrate the hysteresis sensitivity of the fiber optic photocell Align the upper rear edge with the lower one 3 3 M
29. Ed 05 01 12 Index Messages list ES SHIPLEY 1600 sPC ROHM AND HAAS COMPANY TOP amp BOT END OF FILM OR NO TACKING cod 3670 The machine has stopped because the film in the front side is not attached to the panel because the rolls of dry film are finished or because there is too much slack in the dry film by mistake The check is managed by upper and lower sensors FC36 and FC37 TOP END OF FILM OR NO TACKING cod 360 The machine has stopped because the film in the front side is not attached to the board because the top roll of dry film is finished or because there is too much slack in the dry film by mistake The check is managed by upper sensor FC36 BOTTOM END OF FILM OR NO TACKING cod 370 The machine has stopped because the film in the front side is not attached to the board because the bottom roll of dry film is finished or because there is too much slack in the dry film by mistake The check is managed by lower sensor FC37 TOP amp BOT MISSED CUT cod 3671 The machine has stopped because the film has not been cut either partially or completey The check is managed by upper and lower sensors FC36 and FC37 MISSED CUT 2 2
30. is more rectangular in shape TYPES OF PACKING CRATE LIFTING THE CRATE The crate must be handled with extreme care in order to prevent damage to the machine inside It can be lifted by using a A Transpallet B Lift truck SUITABLE LIFTING MEANS r gt NOTE both cases always check that the utilized lifting means and accessories ropes chains lifting forks etc are sized according to the overall weight of the crate as stamped on the same The machine weight is also indicated on the relative page of this instruction manual where all the technical characteristics are listed ATTENTION The crate lifting and handling operations must only be carried out by specialized personnel authorized to use the above mentioned equipment Check the data plates and or indications on the crate before it is lifted There are indications on the sides X and Y marking the places where the lifting forks should be inserted INDICATIONS ON THE CRATE Index ES SHIPLEY A ROHM AND HAAS COMPANY ATTENTION Never stand near the machine while it is being lifted e SHIPLEY declines all responsibility for any damage to persons or property caused by failure to comply with the instructions given in this manual and specified by the current Safety Provisions concerning lifting and handling of materials inside and outside facto
31. 8 INFO TO THER i 3 ud 28 Walz 55 Nan MS S JE C mee 8B uy EN 3 Gel p lt oj 9 lo LI sa 000 r 1 ey 5 5 gt 59 5 UPPER ROLL TEMPERATURE 8 A p TERN Em Es m y HERMOREGULATC OG B 0909 _ LIV 5 I DO 2 e 5 8 Alo LS EF VALUE ADJUSTMENT NAZ 8 N Co S i NE S amp CONVEYOR MOTOR SPEED ADJUSTMENT V V Q 55 T4 SN Ss OUTPUT BOARD TEMPERATURE YY N T 43742 M EN 3 N JAN M ON ARS M amp FRONT EDGE HON X c ES VAA E f m N CN e Y n Y N Updated Allen Bradley PLC E 062 03 Sheet 14 19 CE Index PLC Alogue In Out Card 9 PLC Power 1600 SPC Be SHIPLEY ROHM AND HAAS COMPANY ooo nm 5 ooo ong gt gt gt ooo gt
32. 1 Rev A 1600 5 PART NUMBER POS 062 02 517 00 062 02 287 00 062 02 518 00 062 02 818 00 062 02 515 00 062 02 514 00 062 12 213 00 062 02 820 00 062 02 255 00 062 02 265 00 062 02 524 00 062 02 175 00 062 02 950 00 062 02 525 00 062 02 513 00 062 02 233 00 062 02 523 00 062 02 526 00 062 02 510 00 062 02 522 00 062 02 512 00 062 02 527 00 062 02 176 00 062 02 519 00 062 02 415 00 062 02 520 00 062 02 313 00 062 12 213 00 062 02 830 00 062 02 829 00 062 02 824 00 062 02 828 00 062 02 827 00 062 02 825 00 062 02 821 00 062 02 241 00 062 02 819 00 062 02 186 00 062 02 822 00 062 02 826 00 062 02 949 00 062 22 003 00 062 22 003 01 BON O 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 SERIAL NUMBER DESCRIPTION FILM SUPPORT SECTOR 017500016 SCREW M5x10 HEAT PROTECTION DOME 017500025 2100W MONOTUBE IR LAMP L 840 220 240V LAMP SUPPORT TYPE 09759293 HEX HEAD SCREW M4x20 HEX NUT 5 CERAMIC TERMINAL BLOCK 20x20 SCREW M4x20 SCREW M8x30 CLOSED FLANGE FOR SECTOR 017500034 SCREW M5x25 SETTING PIN 4x25 LEFT FLANGE FOR SHOE 017500039 SCREW M8x65 SCREW M8x20 SCREW M6x12 LOWER SHOE 017500040 VACUUM SECTOR 017500013 TACKING BAR 017500015 CLOSED FLANGE FOR SHOE 017500037 OPEN FLANGE FOR SECTOR 017500035 PLAIN WASHER DN5 THERMOCOUPLE SUPPORT 017500051 SCREW M6x8 PI
33. 18 FLANGED BUSHING GLICODUR TYPE GLY PBG 0810095F 062 12 184 00 OPT1 19 SLIDING SUPPORT 0435 00 006 062 12 185 00 OPT1 20 RIGHT SPACER 0435 00 003 062 12 186 00 21 UPPER 0435 00 002 6 GUIDES 062 12 186 01 OPT1 UPPER 0435 01 002 5 GUIDES 062 12 187 00 OPT1 22 m ANTIROTATION SPACER 0435 00 007 062 12 188 00 23 LOWER GUIDE 0435 00 012 062 12 189 00 OPT1 24 LOWER GUIDE SUPPORT 0435 00 010 062 12 190 00 OPT1 25 LEFT SPACER 0435 00 004 062 12 191 00 OPT1 26 WASHER 0435 00 014 062 02 062 00 OPT1 27 SPRING RING 8 062 12 192 00 OPT1 28 PARALLEL PIN 4x12 062 12 193 00 OPT1 29 BEARING WASHER 0435 00 013 062 02 403 00 OPT1 30 BEARING 624 27 4 13 5 062 12 194 00 OPT1 31 SLIDING SHAFT 0435 00 005 6 GUIDES 062 12 194 01 OPT1 SLIDING SHAFT 0435 01 005 5 GUIDES 062 12 195 00 OPT1 32 LOWER BAR 0435 00 001 6 GUIDES 062 12 195 01 OPT1 LOWER BAR 0435 01 001 5 GUIDES 062 12 196 00 OPT1 33 UPPER GUIDE SUPPORT 0435 00 009 062 12 197 00 OPT1 34 UPPER GUIDE 0435 00 011 062 12 198 00 OPT1 35 m ELESA KNOB B 193 18 p M5x16 062 01 037 00 OPT1 36 WHITE HOSE 6 4 Ed 05 01 1 4 OPTIONS Spare parts list Instructions OPTIONS TAB 1 ES SHIPLEY THIN PANEL UNIT Rev A S COMPANY 1600 SPC SEE TAB 37 SEE TAB 17 5 Ed 05 01 OPTIONS 1 5 Instructions EG SHIPLEY
34. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 4 OPTIONS II POS SERIAL NUMBER DESCRIPTION 1 BLOCK A21 G1 4 COD 2121002 2 SCREW M5 x 15 3 UNION 1 4 1 4 2102004 4 UNION ELBOW 5 6 4 1 4 COD 2305002 5 UNION ELBOW C5 o 6 4 01 8 COD 2305001 6 HOSE 6 4 7 UNION TEE C7 FMF 6 4 61 8 ART 2307001 8 TAPER CONNECTION 12 8 6 G1 4 COD 2301004 9 HOSE 6 4 SPIRAL 30 10 Be PIN DRW SCX 343 2 11 UPPER AND LOWER POLYETHYLENE TAKE UP ROLLS 06200444 ASSY 12 POLYETHYLENE UP ROLL 06200444 ASSY 13 MALE JOINT 1 8 COD 9087201 14 SPRING RING E15 15 GASKET AIRZET MERKEL 15 16 PRESSURE INLET RING 044401005 17 HEAD FOR ROLL 044401004 18 SCREW 5 x 10 19 FLANGE 044401003 20 SCREW M6 x 6 21 SCREW 8 x 8 22 ROLL HOLDER ROD 044401002 23 POLYETHYLENE TAKE UP ROLL 044401001 24 PARALLEL PIN D 5 X 20 25 SPRING L 180mm o 80 26 LOCKING MODULE FESTO TYPE EV 15 40 4 COMPLETE 27 PRESSURE PLATE FESTO TYPE EV 15 40 DP 28 SCREW x 25 29 UNION ELBOW COD 31990419 30 HOSE 4 2 3 UNION o 4 M5 COD 31010419 32 Y UNION g 4 5 COD 31580419 33 SCREW 5 x 16 34 CENTERING SCREW COD 044401007 35 CENTERING SUPPORT COD 044401006 36
35. 2 TAB 8 Pos 18 3 TAB 11 Pos 53 Ont Pr gt 6 2 11 18 11 32 10 12 35 8 31 4 9 20 24 AG 2 TAB 20 Pos 46 g 2 TAB 32 Pos 40 X C Spare parts index 002 ES SHIPLEY AND HAAS COMPANY 1600 SPC PARTNUMBER SERIAL NUMBER TAB POS PARTNUMBER SERIAL NUMBER TAB POS PARTNUMBER SERIAL NUMBER TAB POS 062 00 003 00 48 1 062 00 058 01 lt 062 03 239 44 24 062 00 111 08 2 gt 062 03 209 45 9 062 00 004 00 48 2 062 00 058 02 lt 062 03 39 44 25 062 00 111 09 2 gt 062 03 209 45 10 062 00 005 00 48 4 062 00 059 00 lt 062 03 2389 44 18 062 00 111 10 2062 03 209 45 11 062 00 006 00 48 5 062 00 059 01 lt 062 03 239 44 19 062 00 111 11 2062 03 209 45 12 062 00 007 00 48 11 062 00 059 02 lt 062 03 239 44 20 062 00 111 2 2 gt 062 03 209 45 13 062 00 008 00 48 12 062 00 060 00 lt 062 03 2389 45 19 062 00 111 13 2062 03 209 45 14 062 00 010 00 48 6 062 00 060 00 lt 062 03 239 43 9 062 00 111 14 gt 062 03 209 45 15 062 00 011 00 48 9 062 00 060 01 lt 062 03 239 45 20 062 00 112 00 2 gt 062 03 209 45 26 062 00 014 00 48 7 062 00 060 01 lt 062 03 239 43 10 062 00 113 00 2062 03 209 44 16 062 00 017 01 48 8 062 00 060 02 lt 062 03 239 41 11 lt 062 03 249 062 00
36. 9 02 SN N 5 lt bd 8 B v ps 10 Oz nm 9 gt ug x e EN S _ lt nm 5 be T E3 g gt L N be st M3 CN CN V V 4 CN Updated GNAL TO A ENABLE FOR CON ENABLE FOR E V FOR VACUUM UPPER EXHAUST 5 EL CLUTCH FOR CONVEYOR OR EXHAUS ENABLE FOR DRIVE UPPER FILM FEED NPU 1600 SPC ROLI FEED ROLI AMINATION ROLL ROLLER CONVEYOR LOADER CENTERIN R N X VEYOR UR V MOTOR CONTROL BOARD SECONDARY ONDARY Allen Bradley PLC E 062 03 Sheet 13 19 CE SHIPLEY A ROHM AND HAAS COMPANY Index Analogue Inputs Outputs PLC Cards 7 8 1600 SPC gt CN lt N N nr Nr oF Z ROLL TEMI Yj EN o 3 THERMOR V V h ds 14 NES Y ERN Zn SPES qe EEE gt o Ne UPPER ROLL TEMPERATUR 2 5 de u
37. POS 062 02 831 00 062 02 832 00 062 12 030 00 062 02 833 00 062 12 031 00 062 02 116 00 062 00 102 00 062 02 384 00 062 02 246 00 062 00 101 00 40 40 40 40 40 40 40 40 40 40 1 2 SERIAL NUMBER DESCRIPTION SUPPORT FOR ANTISTATIC BAR 017200064 CLAMP FOR ANTISTATIC BAR SUPPORT 017200065 SCREW M5x45 SUPPORT BRACKET FOR ANTISTATIC BAR 017200063 HEX HEAD SCREW M6x12 PLAIN WASHER DN6 POWER SUPPLY FOR ANTISTATIC BARS SIMCO C28 SCREW M6x15 HEX NUT M6 ANTISTATIC BAR SIMCO MEB 762 COD 0385509231 1600 SPC DUESSE design SAMARATE VA Spare parts list Spare parts index ES SHIPLEY ROHM AND HAAS COMPANY ANTISTATIC BARS UNIT TAB 40 Rev 1600 SPC Spare parts index Drawing a TAB 41 54 SHIPLEY MACHINE ELECTRICAL COMPONENTS 1 PART Ed 2 Rev B 1600 SPC PARTNUMBER TAB POS SERIALNUMBER DESCRIPTION 062 00 021 00 41 1 lt 062 03 249 ALARM FLASHING LAMP SRM LAMP 24V 510 17 005 00 41 1 gt 062 03 250 ORANGE FLASHING LAMP ALARM MT 79602 ASSY 062 00 021 02 41 2 lt 062 03 249 FLASHING LIGHT INDICATOR 24 4W 510 17 005 05 41 2 gt 062 03 250 LIGHT INDICATOR Ba15d 5W 24v FOR L MT 4 3 SEE 42 POSITION 7 062 00 022 00 41 4 SAFETY MICROSWITCH 215 ZVR 062 00 116 00 41 5 gt 062 03 209 THERMOREGULATOR OMRON E5EK FOR 1600 5 ASSY 062 00 116 01 41 6 gt 062 03 209 THERMOREGULATOR OMRON STANDARD BA
38. V gt V gt V ce N N N N Cicero Updated BARS BOARD DETECTING ON PHOTOCELL AMPL LL CENTERING AMP MOTOR BOARD DETEC FIER 1600 5 BARRIER NIC NG Allen Bradley PLC E 062 03 Sheet 3 19 CE SHIPLEY Index A ROHM AND HAAS COMPANY Lamination rolls heating section ue a N N op rel N L N N a e E e kj NNNNAD an AN uy E No x x lt 5 N ne N 24v 9 lt 0 S NA Gs NC 6 COM d N 02 a D x EM NA Eg pn N e N K lire ps x AS x mHE L F E gt M x x yy lt V V Mms NA co be lt ki J 3 27 st un m m i gt gt V N N N N Drawn ty Antonio Cicero Updated 1600 SPC NFRARED LAMP FOR LO R LAMINATION RO ROTATING CONTROL FOR OWER LAMINATION RO AMINATION HERMOREGULATOR NFRARED AMP FOR UPPER LAMINATION ROLL ROTATING CONTROL FOR UPPE LAMINATION ROLL UPPER LAMINATION HERMOREGULATOR Allen Bradley PLC E 062 03 Sheet 4 19 CE
39. 10 11 12 13 SERIAL NUMBER DESCRIPTION 3P POWER SWITCH FOR PANEL RA 50 1753G MODULAR MAGNETIC SWITCH 16 ND 316 MODULAR MAGNETIC SWITCH 20A ND 320 3P MODULAR MAGNETIC SWITCH 25 ND 325 2 CONTACT RELAY 40 52 24VDC 8 RELAY MODULE 111356 INIATURE SWITCH MX1D 641 00 002 3PH AUTOTRANSFORMER 11 5 KVA FUSE HOLDER TERMINAL BLOCK EURO 4 35 GLASS FUSE 5x20mm 1AM MAGNETIC SWITCH 10 16A 3VU13 00 1MM00 3P CONTACTOR 220V COIL 50 60 Hz 3TF42 10 0AN2 MAGNETIC SWITCH 25A 5Sx2 325 7 2P MAGNETIC SWITCH 8A 5Sx2 208 7 MAGNETIC SWITCH 10A 5Sx2 310 7 For the correct value of the current refer to the chapter Technical features in the INTRODUCTION section 1600 SPC DUESSE design SAMARATE VA Spare parts list Spare parts index 46 ES SHIPLEY CABINET MAIN PANEL AND PLC 2 PART Rev A 1600 SPC SEE TAB 45 Z ha LT 1 WO BESS N 27 ZZA i 11 ETT eae ib ee 5 7 8 9 ES 2 SOs Seo 3 gt 555 SF SEE 43 For the correct value of the current refer to the page with electrical features
40. 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 SERIAL NUMBER DESCRIPTION ROCKER 017700018 BEARING BOX INA HK1010 STUD 017700011 WASHER 017700012 SCREW M4x10 CONNECTING ROD 017700021 BEARING BOX INA HK0808 BUSHING GLYCODUR PG081008F ROLLER PIN 017700019 ROLLER 017700009 SHIM WASHER 8 14 1 SPRING RING E8 OVABLE BLADE HOLDER PLATE 17700010 OVABLE BLADE 017700007 BLADE GUIDE BLOCK 017700036 SCREW M5x12 SPRING RING DN5 B 5 gt LADE GUIDE SLIDE 017700032 ETTING 2 3x12 GUIDE BLOCK 017700035 FRONT PLATE 017701037 LATERAL PLATE 017700005 SCREW M5x20 SCREW M5x25 PLATE 017700033 SCREW M5x15 HEX NUT 5 PLAIN WASHER DN5 COUNTER BLADE 017700008 SCREW M5x10 PIN FOR SPRING 017701039 UPPER SECTION SPRING 017700120 PIN FOR SPRING 017701029 SPRING CONNECTION BRACKET 017701040 SCREW M5x12 BLADE SUPPORT PAD 017701031 SCREW M4x20 LOWER CONNECTION SPRING BRACKET 017701030 LOWER SECTION SPRING 017700119 LOWER BLADE SUPPORT PAD 017701031 HEX NUT M6 PLAIN WASHER DN6 GROUND PIN 2 8x20 SCREW M4x6 1600 SPC DUESSE design SAMARATE Spar
41. AND HAAS COMPANY UPPER LAMINATION GROUP 1 PART TAB 21 Rev A 16 28 1600 5 Spare parts index Drawing 22 SHIPLEY UPPER LAMINATION GROUP 27 PART Ed 1 Rev A 1600 SPC PART NUMBER POS 062 02 175 00 062 02 245 00 062 02 504 00 062 02 265 00 062 02 505 00 062 02 506 00 062 02 507 00 062 02 950 00 062 02 509 00 062 02 510 00 062 02 511 00 062 02 512 00 062 02 513 00 062 02 818 00 062 02 514 00 062 02 515 00 062 12 213 00 062 02 820 00 062 02 225 00 062 02 287 00 062 02 517 00 062 02 518 00 062 02 176 00 062 02 519 00 062 02 415 00 062 02 520 00 062 02 521 00 062 02 522 00 062 02 523 00 062 02 313 00 062 12 213 00 062 02 830 00 062 02 829 00 062 02 824 00 062 02 828 00 062 02 827 00 062 02 825 00 062 02 821 00 062 02 241 00 062 02 819 00 062 02 186 00 062 02 822 00 062 02 826 00 062 02 949 00 062 22 002 00 062 22 002 01 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 SERIAL NUMBER DESCRIPTION SCREW M5x25 SCREW M4x10 PLATE 017500041 SCREW M8x30 PLATE 017500042 OPEN FLANGE FOR VACUUM SHOE 017500
42. Lay the other half of the dry film on the panel and turn the rotating sectors to the tacking position Insert the indexes activating the electrovalve EV25 and close the sectors rolls again for a few seconds in order to carry out the tacking operation EV19 Tacking bar i Panel Separate the sectors remove the panel and check whether the two footprints that of the rolls and that of the tacking match with the following sketch Lamination roll Panel Tacking footprint Dry film footprint Ed 05 01 13 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 3 G ROTATING SECTORS IN ROLLS CLOSED POSITION Once the tacking has been carried out vacuum is cut off in the rotating sectors which move away from the panel and after engaging the electromagnetic clutch FZ1 begin to rotate at their top speed in order to allow the rolls to close down on the panel as rapidly as possible As soon sectors reach the rolls closing position see electric cams phase diagram the PLC commands the rolls to close activating electrovalve EV19 The electric cam which gives the PLC the rolls closing position called cam for closing lamination rolls is situated on the left side of the machine and is connected to sensor FC39 In order to calibrate this position precisely it is necessary to turn the sectors by hand and stop them in the position o
43. x 20 la 4 Sl o BE N B a i ans UTCH FOR 7 D 5 mV pg L lt al V V Allen Bradley PLC Updated 521 rawn by Antonio Cicero 1600 5 Index NNNNNN ao Lateral Centering Front edge adjustment Heating of tacking bars AVadld AO s ner oor S 20001103 2 ROHM AND HAAS COMPANY ESSHIPLEY 7119 Allen Bradley PLC 062 03 ce E Updated SHIPLEY A ROHM AND HAAS COMPANY Index PLC Inputs 3 gt CN st N N 19 W x li e B a L S VA N L lu M A 3 A N NES gt Z le RY UN S SN RYE P NI 09 00 3 o Ue uj m I QI 5 NN i A EN E oN OR Q D i EN SH N z
44. 29 34 062 02 662 00 32 9 062 02 719 00 35 8 062 02 607 00 29 35 062 02 663 00 32 10 062 02 721 01 35 10 062 02 608 00 29 36 062 02 664 00 32 12 062 02 723 00 35 12 062 02 609 00 29 37 062 02 665 00 14 8 062 02 726 00 35 15 062 02 610 00 29 40 062 02 665 00 32 14 062 02 727 00 35 16 062 02 611 00 30 3 062 02 666 00 32 15 062 02 728 00 35 17 062 02 611 00 36 16 062 02 667 00 32 16 062 02 731 00 35 20 062 02 612 00 30 4 062 02 668 00 32 19 062 02 732 00 35 21 062 02 613 00 30 6 062 02 669 00 32 20 062 02 733 00 35 22 062 02 614 00 30 7 062 02 670 00 5 8 062 02 734 00 35 23 062 02 616 00 30 9 062 02 670 00 5 30 062 02 735 00 35 24 062 02 617 00 30 10 062 02 670 00 32 21 062 02 736 00 35 27 062 02 618 00 30 11 062 02 671 00 32 23 062 02 738 00 b 25 062 02 618 00 34 43 062 02 672 00 32 24 062 02 738 00 20 38 062 02 619 01 30 12 062 02 673 00 32 25 062 02 738 00 36 22 062 02 620 01 m 30 15 062 02 674 00 32 26 062 02 738 00 35 31 062 02 621 00 30 17 062 02 675 00 32 29 062 02 739 00 35 35 062 02 622 01 30 18 062 02 676 00 32 30 062 02 740 00 35 36 062 02 623 00 3 20 062 02 677 00 32 31 062 02 741 00 36 24 062 02 624 00 30 21 062 02 678 00 32 34 062 02 743 00 2 56 062 02 625 01 30 24 062 02 679 00 33 1 062 02 744 01 2 58 062 02 626 01 30 25 062 02 680 00 33 4 062 02 749 00
45. The alarm is expressed in C and represents the value below or above which the machine will not accept panels for lamination e g Set value 110 C alarm 20 C The alarm will be activated from 0 89 C and from 131 C upwards Alarm The alarm message displayed is Lamination rolls temperature out of range code 131 WARNING It is important for the temperature transducer to remain always in contact with the rolls and at the same time to have the possibility to draw back too A faulty contact between the thermocouple and the rolls will cause a dangerous rise in the rolls temperature to the extent of burning the rubber Ed 05 01 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 3 U DISPLAY OF THE OUTPUT PANEL TEMPERATURE The temperature of the panel after lamination is shown on the machine display AUTOMATIC LAMINATOR a AND HAAS COMPANY 1 SPC 600 AUTOMATIC Output Lamination rolls board temperature Upper 0 C Lower 0 C temperature 24 C 000 000 Total 000 000 000 Rear edge 0mm Temp 7 Par count 0000 0000 This parameter is an important coordinate to verify whether the lamination is proceeding within the correct limits The IR temperature sensor no touch is housed on the output roller of the machine Since the IR sensor is influenced by colours the amplifier connected to the IR senso
46. VACUUM UPPER OFF ON LOWER OFF situated on the removable unit 15 the film by hand and unwind a length of about a meter checking that the thread up route has been followed correctly Then lay the film on the main vacuum sector and restore vacuum NOTE Keep the film taut and using the counterblade for support cut the film along its cutting edge with a sharp knife WARNING Take care not to cut the rubber pads 16 Repeat operation described under point 15 for the lower film Push the removable unit back into the machine and lock it with the handle provided unlocking of removable unit will cause immediate emergency stop with the message Trolley not locked code 400 DANGER Itis possible to by pass this safety device via a key switch placed on the front right crankcase in order to run the machine while it is open This operation should be done by qualified maintenance personnel only and under their own entire responsibility II H 1 Index ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 17 18 19 20 When the removable unitis firmly mounted inside the machine block the locking handle provided A microswitch will read its correct position and the machine will carry out the set point procedu re Set all lamination parameters roll temperature tacking bars temperature tacking time length of the front e
47. cod 361 The machine has stopped because the film has not been cut either partially or completey The check is managed by upper sensor FC36 BOTTOM MISSED CUT cod 371 The machine has stopped because the film has not been cut either partially or completey The check is managed by lower sensor FC37 Ed 05 01 13 Index Messages list ES SHIPLEY 1600 SPC ROHM AND HAAS COMPANY II M 14 amp BOT CUTTING DEVICES NOT AT SET POINT cod 2022 The machine has stopped or is unable to start because during the return phase of the cutting group devices the upper and lower set point sensors FC20 and FC22 are not activated Set point position and retracted cylinders TOP CUTTING DEVICE NOT AT SET POINT cod 200 The machine has stopped or is unable to start because during the return phase of the cutting group device the upper set point sensor FC20 is not activated Set point position and retracted cylinder BOTTOM CUTTING DEVICE NOT AT SET cod 220 The machine has stopped or is unable to start because during the return phase of the cutting group device the lower set point sensor FC22 is not activated Set point position and retracted cylinder amp BOT CUTTING DEVICES NOT AT WORK POINT cod 21
48. ooo n SS nou L ooo pens GND E VAC ooo EY NEUT Y 4 120 240 Q PWR OUT nuo 21 ooo PWR 24VDC b n o a NN o eat 1 N n _ NEUT Y 120 240 lt PWR OUT 9 COM 2 PWR OUT 24VDC x amp e N yt E s px o 5 E NG 3 uc E a renin T LAMINA lt 3 kar Ty T E m x LL SIAII F Jr o Y Y H j 5 x N N N M Q 5 L Li at ot e lt CN n V V Q Allen Bradley PLC E 062 03 Sheet 15 19 Updated CE row by Antonio Index Ba 5 H l P L EY Commands panels on sliding trolley Electromechanical lines 1600 5 ROHM AND HAAS COMPANY e gt CN N N SN EXCLUSION KEY SELECTOR 19 m lt NL NL u NI EY 09 SAFETY GUARD LINE lay g lt ad ape N EMERGENCY RELAY Q Q T SK Wes 5 ANG oN EMERGENCY PUSH BUTTONS NE gt lt m c LA 2
49. 2 ES SHIPLEY pneumatic system POLYETHILENE TAKE UP ROLL ROHM AND HAAS COMPANY Rev A 1600 SPC Left shoulder Only 1 couple of expansion rolls version polyethilene take up rolls or dry film coil holder shaft To Options TAB 3 Dry fil coil holder shaft Only 1 couple of expansion rolls version polyethilene take up rolls or dry film coil holder shaft SEE TAB 38 part A Ed 05 01 OPTIONS II 1 5 Instructions Options Tab 2a ES SHIPLEY ROHM AND HAAS COMPANY PNEUMATIC SYSTEM POLYETHILENE TAKE UP ROLL OPTIONS TAB 2a Ed 2 Rev B PART NUMBER 062 01 034 00 062 02 217 00 062 01 089 00 062 01 028 00 062 01 014 00 062 01 003 00 062 01 046 00 062 01 043 00 062 01 097 00 062 12 270 00 062 12 174 00 062 12 174 01 062 01 092 00 062 02 085 00 062 12 271 00 062 12 272 00 062 12 273 00 062 02 287 00 062 12 274 00 062 02 190 00 062 12 275 00 062 12 276 00 062 12 277 00 062 02 981 00 062 12 278 00 062 12 199 00 062 12 199 01 062 02 628 00 062 01 093 00 062 01 094 00 062 01 095 00 062 01 096 00 062 12 279 00 062 12 280 00 062 12 281 00 062 12 282 00 062 02 283 00 062 01 091 00 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
50. 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 DOA 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 CONNECTOR TOLLOK TLK 130 SCREW M6x25 TOOTHED PULLEY 017600003 TOOTHED PULLEY 017601004 SPRING RING E25 BEARING 6205 2RS 25 52 15 SPRING RING 152 PULLEY 017600005 SPACER 017600018 INTERIOR RING INA 2 25 30 20 5 BEARING BOX HK3016 2RS 230 37 16 SPRING RING E50 SPACER 017600015 CAGE INA K 50 55 20 SPACER 017600014 SLEEVE 017600019 SCREW M6x40 UPPER CONTROL SHAFT 017600001 KEY TYPE B 8x7x25 STRAIGHT END HEX HEAD SCREW 5 35 HEX NUT 5 SCREW M8x25 UPPER CLUTCH SUPPORT FLANGE 017600006 SEE TAB 48 BEARING 6305 2RS 25 62 17 SPRING RING 163 SCREW M5x20 SCREW M5x12 ELECTROMAGNETIC CLUTCH TYPE 09 03 110 24V DC BELLEVILLE WASHER 50 25 4 1 25 SPACER 017600021 SPACER 017600010 GEAR Z 60 017600009 TOOTHED PULLEY 017600013 SPACER 017601022 RING NUT 017600020 SCREW M6x25 HEX HEAD SCREW M5x16 CAM SUPPORT SLEEVE 017600012 CAM 017600016 CAM 017600017 SCREW 6 8 SENSOR SUPPORT 019700005 PLAIN WASHER DN6 HEX HEAD SCREW M6x15 SEE TAB 48 CAM TIMING NONIUS 017600030 INDEX SUPPO
51. 45 46 47 48 49 50 51 52 53 54 55 SERIAL NUMBER DESCRIPTION PUMP BECKER SV7 330 1 01 M T FILTER BECKER FV250 ASSY CARTRIDGE BOX FILTER CARTRIDGE SEALING RING FILTER UNIT COVER VIBRATION DAMPER CONIC TYPE 6N WASHER FOR PUMP 024400015 CLAMP SERFLEX DN60 FILTER SUPPORT BRACKET 024400018 VIBRATION DAMPER CONIC TYPE 4N PVC NIPPLE TYPE 2 1 2 PIPE SUPPORT 2 90 024400019 PIPE SUPPORT BRACKET HOSE 2 90 PVC ELBOW DN MF90 TYPE 00GIV90 SUPPORT BRACKET FOR EXHAUSTER 022900039 ELBOW THREADED F F 2 90 TYPE 00GFV 2 1 2 EXHAUSTER TYPE 50B2 U HC 102 UTENTRA MF VERSION HOSE o 150 CLAMP SERFLEX o 150 HEX NUT M5 PLAIN WASHER DN5 VIBRATION DAMPER CONIC TYPE 6N VIBRATION DAMPER SUPPORT 022900040 HEX HEAD SCREW M5x10 HOSE SUPPORT SPACER 024400016 HEX HEAD SCREW M5x16 HEX HEAD SCREW M6x22 PLAIN WASHER DN6 HEX NUT M6 BRACKET SUPPORT 024400017 FIXED INTAKE PIPE 024400008 PLAIN WASHER DN8 SCREW M8x20 SCREW M8x25 HEX NUT M8 REDUCER 024400011 REDUCER 022900038 TAPPING SCREW T C o 3 5x10 ASSEMBLE VACUUM VALVE INSTALMENT KIT 06200392 BECKER VALVE VACUUM REGULATION TYPE ST 581 0 15 ASSY VACUUM VALVE CONNECTOR 024400021 ELBOW FOR BLOWER 024400022 CLAMP SERFLEX 90 BLACK HOSE SUPERFLEX CALOR 90 L 300 mm HOSE 60 HOSE 80 PUMP BECKER SUPPORT SV7 024400025 1600 SPC DUESSE design SAMARATE VA Spare parts list Spare parts ind
52. BRAKE PAD 023800007 WASHER 023800008 SCREW M4x16 DRUM 023801006 SCREW M5x12 BALL BEARING SKF 6004 2RS1 220 42 12 RING 023801002 SCREW M5x15 PIN 023800012 RIGHT CHUTE 023801010 SCREW M8x35 ROLL 023800013 PIN 023800009 BALL BEARING SKF 61805 225 37 7 SPRING RING E25 LEFT SUPPORT 023801003 LEFT CHUTE 023801011 UNION ELBOW 0821 200 103 HOSE 6 4 ELBOW UNION L M Cl 6 4 G1 8 SPRING PIN 2 5x40 LEFT SUPPORT 000011265 SET SCREW 024300003 HEX NUT M10 BAR FOR SCALE 024300001 LEFT SCALE RIGHT SCALE SCREW M3x10 RIGHT SUPPORT 000011349 CROSS 024300002 SCREW M5x10 ASSEMBLED REEL SHAFT CHUCH CORE 3 FOR DRY FILM COIL ASSY THREADED RING NUT FOR DRY FILM COIL CHUCH CORE CONIC RING FOR DRY FILM COIL CHUCH CORE EXPANSION RING 3 FOR DRY FILM COIL CHUCH CORE THREADED BUSHING FOR DRY FILM COIL CHUCH CORE EXPANSION RING 6 FOR DRY FILM COIL CHUCH CORE ASSEMBLED FILM COIL SUPPORT SHAFT WITH CHUCK CORES 6 AND 3 DRY FILM LOADER KIT 09800453 ROLL CENTERING DEVICE 06200243 1600 SPC DUESSE design SAMARATE VA Spare parts list Spare parts index 3 SHIPLEY FILM COIL SUPPORT SHAFT TAB 30 Rev A 1600 SPC Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY ENRICHMENT POLYETHYLENE RECOVERY ROLLER TAB 31 Ed 1 Rev A PART NUMBER POS 062 02 464 00 062 02 415 00 062 0
53. INPUT INSERTION ROLL TAB 10 Ed 1 Rev PART NUMBER TAB POS 062 02 018 00 062 02 175 00 062 02 258 00 062 02 259 00 062 02 067 00 062 02 016 00 062 02 261 01 062 02 262 00 062 02 263 00 062 02 264 00 062 02 265 00 062 02 020 00 062 02 267 00 062 01 001 01 062 01 002 00 062 02 286 00 062 02 062 00 062 02 121 00 062 01 003 00 062 02 269 00 062 02 270 00 062 02 233 00 062 02 271 00 062 02 272 00 062 02 273 00 062 02 274 00 062 02 275 00 062 02 121 00 062 02 177 00 062 02 276 00 062 02 017 00 062 02 814 00 062 02 277 00 062 02 278 00 062 02 015 00 062 02 279 00 062 02 280 00 062 02 281 00 062 02 069 00 062 02 283 00 062 02 066 00 062 01 008 02 062 01 008 03 062 02 052 00 062 02 932 00 062 01 008 04 062 02 628 00 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 CO CO O o O o 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 SERIAL NUMBER DESCRIPTION BEARING 6001 2RS 2 12 28 8 SCREW M5x25 ROLL 017300008 RIGHT FLANGE 017300021 SPRING RING E12 BEARING 61901 2 12 24 6 FRONT BARRIER SHAFT 017301015 SPACER 017300018 SCREW M8x45 FRONT BARRIER 017303019 S
54. Index ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC Example 200 mm 20 cm wide panel 320 Kg Roll force 20 cm 1 cm area surface 16 Example 400 mm 40 cm wide panel 40 cm 1 cm area surface 320 Kg Roll force 8 Kg cm Whereas insufficient lamination pressure can result in a loss of adhesion between the dry film and the panel excessive pressure can lead to the formation of wrinkles around moderate size holes mainly due to too much film sinking into the hole Dry film Excessive pressure Dry film Insufficient pressure Range 0 6 bar Recommended range 4 6 bar I G 2 3 4 5 Temperature of the lamination rolls It can be preset on the display on the page Parameters variations The temperature of the rolls should be set according to lamination speed type of dry film type of panel to be laminated e thickness of the panel be laminated temperature of the input panel temperature of the output panel surface preparation NOTE A thicker panel all other parameters being equal will come out of the laminator with a lower temperature the contrary will happen with a thinner panel Range Room temperature 130 C Standard values 100 125 C thickness 1 6 mm at 2 8 m min input temperature 30 C
55. OPT2 19 062 01 022 02 OPT1 2 062 02 100 00 4 062 12 275 00 2 21 062 01 022 03 OPT1 3 062 02 186 00 OPT3 11 062 12 276 00 OPT2 22 062 01 022 04 1 4 062 02 190 00 2 20 062 12 277 00 2 23 062 01 028 00 2 4 062 02 217 00 2 2 062 12 278 00 OPT2 25 062 01 030 00 OPT1 7 062 02 217 00 OPT3 12 062 12 279 00 OPT2 33 062 01 030 01 OPT1 8 062 02 287 00 OPT2 18 062 12 280 00 OPT2 34 062 01 030 02 OPT1 9 062 02 403 00 OPT1 30 062 12 281 00 OPT2 35 062 01 034 00 2 1 062 02 467 00 44 062 12 282 00 OPT2 36 062 01 037 00 OPT1 36 062 02 619 00 OPT3 3 062 12 283 00 5 062 01 043 00 2 8 062 02 628 00 OPT2 28 062 12 284 00 6 062 01 046 00 E OPT2 7 062 02 981 00 OPT2 24 062 12 285 00 EE OPT3 7 062 01 081 00 OPT1 10 062 12 286 00 8 062 01 082 00 OPT1 11 062 12 287 00 10 062 01 083 00 1 12 062 12 288 00 15 062 01 084 00 OPT1 13 062 12 289 00 16 062 01 085 00 OPT1 14 062 12 290 00 17 062 01 089 00 2 3 062 12 291 00 19 062 01 091 00 OPT2 38 062 12 292 00 20 062 01 091 00 30 062 12 293 00 23 062 01 092 00 OPT2 13 062 12 294 00 24 062 01 092 00 9 062 12 295 00 25 062 01 093 00 OPT2 29 062 12 296 00 OPT3 26 062 01 09
56. The machine has stopped or is unable to start because during the opening phase of the tacking bars the opening sensor FC33 is not activated TACKING BARS NOT COMPLETELY CLOSED cod 350 The machine has stopped because during the closing phase of the tacking bars the closing sensor FC35 is not activated TACKING BAR SENSOR FAILURE cod 1331 The machine has stopped because during the opening phase of the tacking bars the opening sensor FC33 is already activated TACKING BAR SENSOR FAILURE cod 1351 The machine has stopped because during the closing phase of the tacking bars the closing sensor FC35 is already activated Ed 05 01 Index Messages list ES SHIPL ROHM AND HAAS COMPANY EY 1600 SPC Ed 05 01 LAMINATION ROLLS MOVEMENT FAILURE cod 2331 The machine has stopped because during the closing phase of the lamination rolls the opening sensor FC33 is not released LAMINATION ROLLS MOVEMENT FAILURE cod 341 The machine has stopped because during the opening phase of the lamination rolls the closing sensor FC34 is not released LAMINATION ROLLS NOT COMPLETELY CLOSED cod 340 The machine has stopped because during the opening phase of the lamination rolls the
57. YELLOW LIGHT SELECTOR ZB4 BW 0B53 LED HOLDER 1NO 1NO 062 00 021 01 41a 16 lt 062 03 239 LIGHT INDICATOR 95 30V 2W DUESSE design SAMARATE VA Spare parts list Spare parts index D MACHINE ELECTRICAL COMPONENTS 2 PART TAB 41a Rev A NS wn M lt 0 4 AUTOMATIC LAMINATOR 1600 SPC mt ml mu 1600 SPC Spare parts index Drawing ES TAB 42 a SHIPLEY MACHINE ELECTRICAL COMPONENTS 3 PART Ed 2 Rev B 1600 SPC PART NUMBER POS 062 00 042 00 062 00 085 00 062 00 099 00 062 00 073 01 062 00 047 00 062 00 043 00 062 00 082 00 062 00 084 00 062 00 110 00 510 17 065 10 42 42 42 42 42 42 42 42 42 42 SERIAL NUMBER 2062 03 209 lt 062 03 246 2062 03 247 DESCRIPTION AMPLIFIER FOR PHOTOCELL PS 930 A K1 GLASS FUSE 5x20mm 2A GLASS FUSE 5x20mm 0 8 M GLASS FUSE 5x20mm 1 FUSE HOLDER TERMINAL BLOCK EURO 54 35 CENTERING UNIT CONTROL BOARD E011 00 02 4 CONTACT RELAY MY4 US SV 24VDC AMPLIFIER FOR MINIATURE PHOTOGELL GE4 SENSOR RAYTEK MI 25 SENSOR RAY MI DO2LT CB3 FOR 1600 SPC ASSY For the correct layout of the fuses refer to the electrical drawings DUESSE design SAMARATE VA Spare parts list Spare parts index 42 SHIPLEY MACHINE ELECTRICAL COMPONENTS 3 PART Rev B 1600 SPC
58. applied to the shafts of the dry film rolls is obtained by means of a friction block pressed against a disc fixed to one end of the shafts Dry film roll Dry film coil Pressure regulator y The force applied to the friction block is created by the air pressure supplied to the pneumatic cylinder The amount of pressure to be applied to the pneumatic cylinder depends on the diameter of the dry film coil Coils can have either standard or oversize diameter In the latter case the lever arm of the force needed to pull the film is greater as is also the flywheel constituted by the coil itself When oversize diameter coils are employed therefore it is advisable to increase pressure to its maximum to obtain a braking action equal to the one obtained for coils of standard diameter As already mentioned in the chapter Dynamic tension rolls good lamination greatly depends on the efficiency of the coil friction device particularly when processing panels of reduced length Therefore we recommend reading what has been described in the chapter Advice on lamination point 6 Ed 05 01 39 Index Operations list ES SHIPLEY A ROHM AND HAAS COMPANY 1600 SPC 3 3 Y LATERAL CUTTING The Laminator 1600 SPC is equipped with a standard lateral cutting device for the dry film one for the upper and one for the lower film which reduces the film width according to lamination requirements
59. opening sensor FC34 is not activated LAMINATION ROLLS NOT COMPLETELY OPENED cod 2330 The machine has stopped or is unable to start because during the opening phase of the lamination rolls the sensor FC33 is not activated LAMINATION ROLLS POSITION SENSORS FAILURE cod 3331 The machine has stopped because during the opening phase of the lamination rolls the opening sensor FC33 is already activated LAMINATION ROLLS POSITION SENSORS FAILURE cod 1341 The machine has stopped because during the closing phase of the lamination rolls the closing sensor FC34 is already activated Index Messages list 3 SHIPLEY 1600 SPC ROHM AND HAAS COMPANY 8 INDEX CAM MOVEMENT FAILURE cod 241 The machine has stopped because during the insertion phase of the index cam the external sensor FC24 is not released INDEX CAM MOVEMENT FAILURE cod 251 The machine has stopped because during the outlet of the index cam the internal sensor FC25 is not released INDEX CAM NOT AT SET POINT cod 240 The machine has stopped or is unable to start because during the outlet of the index cam the external sensor FC24 is not activated INDEX CAM NOT AT WORK POINT
60. position of the mechanical cams or of the sectors Their position can be adjusted by regulating the tishes of the indexes situated on the left side of the machine see picture below Tacking End of cutting position Start of cutting position Mechanical cam If it is necessary to adjust this distance separate the two sectors by unenabling the electrovalve EV19 Turn the upper and lower tishes clockwise to move the pads or tacking bars toward the rear of the machine see picture a conversely turn the tishes counterclockwise to move the pads toward the front of the machine see picture b It is important to perform this operation with the utmost care and skill Proceed as follows Switch off the machine and bring the rotating sectors to the tacking position by hand Insert the indexes in order to block the sectors activating the electrovalve EV25 either by hand or via the keyboard from the page Manual movements see flowchart nsert a panel between the sectors then close them as for a tacking operation activating the electrovalve EV19 Go to the rear of the machine and check that the distance between the counterblades and the rear edge of the machine shoulder is 347 5 mm see picture below FIG A Front side Rear side Front side Rear side Tacking 10 Ed 05 01 Index Operations l
61. then the coupling start of cutting position should also be checked see chapter Coupling of the cutting groups 20 10 Insertthree 1 6 thick panels between the rolls Detach the cutting groups from the rotating sectors by unenabling the electrovalve EV20 and bring them back to their set point position by unenabling EV21 Remove the indexes and open the rolls and repeat the entire procedure starting from point 2 and check that the distance between the coupling tooth of the blades and the counterblades is correct i e 0 7 mm for both units upper and lower Care should be taken to operate the return cylinders of the cutting groups at the correct pressure Read the note in the chapter Coupling of the cutting groups Ed 05 01 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 3 3 1 CUTTING ON THE FLY REAR EDGE REAR EDGE PHOTOCELL As already illustrated the cutting system employed is shearing i e it consists of a movable blade and a counterblade The entire assembly moves at the same speed as the dry film so that the cut can be made on the fly without interrupting the lamination process In order to cut the dry film the movable blade and the counterblade must get in touch this is achieved by coupling the cutting groups to the rotating sectors see preceding chapter The rear edge is determined by the difference in length between distances A B and C B
62. 002 00 ES 14 4 062 12 003 00 14 7 062 12 004 00 14 11 062 12 005 00 14 13 062 12 006 00 14 14 062 12 007 00 14 15 062 12 008 00 14 17 062 12 009 00 14 18 062 12 010 00 14 19 062 12 011 00 35 11 062 12 012 00 35 14 062 12 015 00 35 37 062 12 017 00 37 16 062 12 018 00 ES 5 12 062 12 018 00 16 8 062 12 020 00 17 16 062 12 021 00 2 59 062 12 022 00 7 39 062 12 023 00 35 30 062 12 025 00 33 49 062 12 026 00 8 29 062 12 028 00 35 42 062 12 029 00 35 43 062 12 030 00 40 3 062 12 031 00 40 5 062 12 035 00 30 41 062 12 036 00 30 42 062 12 037 00 30 43 062 12 038 00 30 44 062 12 039 00 30 45 062 12 040 00 30 46 062 12 041 00 7 4 062 12 042 00 7 43 062 12 043 00 7 44 062 12 044 00 7 48 062 12 045 00 ES 18 1 062 12 046 00 18 2 062 12 047 00 18 7 062 12 048 00 18 8 062 12 049 00 18 14 062 12 050 00 18 16 062 12 051 00 18 18 062 12 053 00 7 26 062 12 054 00 9 4 062 12 056 00 33 55 062 12 061 02 16 26 062 12 062 00 35 54 062 12 063 00 35 53 062 12 079 00 16 14 062 12 111 00 5 42 062 12 113 00 2 61 062 12 114 00 35 45 062 12 117 00 35 49 062 12 118 00 35 50 062 12 119 00 35 52 062 12 120 00 18 24 062 12 121 00 16 7 062 12 121 00 ES 27 16 062 12 128 00 30 47 1 010 Spare parts index 012 ES SHIPLEY NUMERICAL INDEX TARA T A ROHM AND HAAS
63. 02 121 00 18 6 062 02 043 00 8 34 062 02 086 00 18 11 062 02 121 00 38 12 062 02 044 00 7 4 062 02 089 00 31 36 062 02 121 00 39 2 062 02 044 00 m 9 14 062 02 091 00 31 8 062 02 122 00 1 13 062 02 045 00 9 5 062 02 094 00 31 33 062 02 123 00 1 14 003 Spare parts index 005 5 004 5 3H ll HAAS COMPANY NUMERICAL INDEX Ed 2 1600 SPC PART NUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS 062 02 124 00 1 15 062 02 172 00 13 45 062 02 186 00 16 3 062 02 127 00 1 19 062 02 172 00 32 27 062 02 186 00 16 15 062 02 128 00 1 17 062 02 172 00 35 40 062 02 186 00 22 41 062 02 129 00 1 18 062 02 173 00 2 48 062 02 186 00 25 38 062 02 130 00 2 1 062 02 174 00 2 49 062 02 186 00 33 38 062 02 131 00 2 2 062 02 175 00 4 41 062 02 186 00 34 6 062 02 132 00 2 3 062 02 175 00 ES 6 29 062 02 187 00 6 11 062 02 133 00 2 5 062 02 175 00 8 31 062 02 187 00 28 35 062 02 134 00 2 6 062 02 175 00 10 2 062 02 187 00 34 4 062 02 134 00 12 1 062 02 175 00 11 1 062 02 188 00 6 12 062 02 135 00 2 ih 062 02 175 00 ES 22 1 062 02 188 00 12 29 062 02 135 00 29 38 062 02 175 00 25 12 062 02 189 00 6 13 062 02 135 00 30 32 062 02 175 00 27 34 062 02 189 00 34 10 062 02 135 00 32 13 062 02 175 00 28 24 062 02
64. 02 467 00 m 24 7 062 02 510 00 25 19 062 02 550 00 27 14 062 02 468 00 21 8 062 02 511 00 22 11 062 02 551 00 27 15 062 02 468 00 24 8 062 02 512 00 22 12 062 02 553 00 ES 27 18 062 02 469 01 21 12 062 02 512 00 25 21 062 02 554 00 27 19 062 02 469 01 24 33 062 02 513 00 22 13 062 02 555 00 27 20 062 02 470 00 21 13 062 02 513 00 25 15 062 02 555 00 28 8 062 02 470 00 24 26 062 02 514 00 451 062 02 556 00 27 22 062 02 471 00 21 15 062 02 514 00 14 3 062 02 556 00 28 3 062 02 473 00 21 26 062 02 514 00 22 15 062 02 557 00 27 23 062 02 474 00 21 27 062 02 514 00 25 6 062 02 557 00 28 4 062 02 474 00 24 22 062 02 515 00 22 16 062 02 558 00 27 25 062 02 475 00 21 28 062 02 515 00 25 5 062 02 558 00 28 1 062 02 475 00 24 16 062 02 516 00 30 8 062 02 559 00 27 27 062 02 476 00 21 30 062 02 517 00 22 21 062 02 559 00 28 43 062 02 476 00 24 18 062 02 517 00 25 1 062 02 560 00 27 28 062 02 477 00 21 31 062 02 518 00 22 22 062 02 560 00 28 9 062 02 478 00 21 33 062 02 518 00 25 3 062 02 561 00 27 29 062 02 479 00 21 34 062 02 519 00 22 24 062 02 561 00 28 10 062 02 479 00 24 12 062 02 519 00 25 24 062 02 562 00 27 32 062 02 480 00 21 3 062 02 520 00 22 26 062 02 563 00 27 33 062 02 481 00 21 36 062 02 520 00 25 26 062 02 564 00 27 35 062 02 481 00 24 23 062 02 521 00 22 27 062 02 5
65. 02 758 00 062 02 757 00 062 02 783 00 062 02 637 00 062 02 784 00 062 02 313 00 062 02 566 00 062 02 785 00 062 02 786 00 062 02 787 00 062 02 834 00 062 02 245 00 062 12 213 00 062 02 835 00 062 02 287 00 062 12 213 00 062 02 836 00 062 02 837 00 062 02 327 00 062 02 246 00 062 02 177 00 C0 C0 CO CO CO CO CO GC Oo r wak Qh SERIAL NUMBER DESCRIPTION RIGHT CENTRAL COVER 022900005 SPECIAL HINGE 022900006 SPECIAL DOOR RIGHT LEFT 022900013 BLOCK 022900014 SLEEVE FOR HINGE 022900015 PIN FOR HINGE 022900016 CCW LOCK TYPE 440F CW LOCK TYPE 440F ELECTROVALVE BOX COVER 022900023 SCREW M4x12 RIGHT COVER INPUT ROLLER 02290004 SCREW M5x20 SCREW M5x16 INPUT ROLLER COVER 022900018 LEFT CENTRAL COVER 022900019 LEFT COVER DOOR 022900022 SWITCH HOLDER 020900005 SCREW M4x10 HEX NUT M5 SWITCH HOLDER 022900053 SCREW M5x10 HEX NUT M5 RACEWAY SUPPORT 017000010 RIGHT CASING STOP 022900052 SCREW 6 10 HEX NUT M6 SCREW M5x10 1600 SPC DUESSE design SAMARATE VA Spare parts list Spare parts index 3 SHIPLEY COVERS 1 PART Rev A 1600 SPC
66. 02 892 00 33 44 062 02 893 00 33 37 062 02 894 00 33 34 062 02 895 00 33 39 062 02 898 00 7 5 062 02 898 00 33 50 062 02 899 00 7 6 062 02 900 00 7 7 062 02 900 00 26 18 062 02 901 00 7 8 062 02 902 00 7 9 062 02 903 00 7 10 062 02 904 00 7 12 062 02 905 00 7 13 062 02 905 00 21 19 062 02 905 00 24 48 062 02 906 00 7 15 062 02 907 00 7 16 062 02 908 00 7 18 062 02 909 00 7 19 062 02 910 00 7 20 062 02 911 00 7 21 062 02 912 00 7 22 062 02 913 00 7 24 062 02 915 00 7 27 062 02 916 00 7 31 062 02 917 00 7 33 062 02 918 00 7 35 062 02 919 00 7 36 062 02 920 00 7 38 062 02 921 00 8 1 062 02 922 00 8 4 062 02 923 00 8 20 062 02 924 00 8 22 062 02 925 00 8 23 062 02 926 00 8 41 062 02 927 01 9 35 062 02 928 00 9 36 062 02 929 00 9 37 062 02 930 00 9 13 062 02 932 00 10 45 062 02 933 00 11 52 062 02 934 00 11 54 062 02 934 00 13 47 062 02 935 00 17 13 062 02 936 00 17 14 062 02 937 00 17 15 062 02 938 00 19 29 062 02 939 00 19 32 062 02 940 00 19 33 062 02 941 00 20 35 009 Spare parts index TAB N I 011 m ES SHIPLEY uisus Bi 1600 SPC PART NUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS 062 02 942 00 E 20 51 062 02 943 00 20 52 062 02 943 00 ES 23 35 062 02 944 00 20 53 062 02
67. 021 00 lt 062 03 249 41 1 062 00 060 02 lt 062032399 45 21 062 00 113 01 2062 03 250 44 16 062 00 021 01 lt 062 03 239 41 16 062 00 060 02 lt 062 03 239 43 11 062 00 113 10 2062 03 209 44 17 062 00 021 01 lt 062 03 239 44 10 062 00 062 00 45 22 062 00 114 00 2062 03 209 44 4 062 00 021 02 lt 062 03 249 41 2 062 00 063 00 45 23 062 00 114 01 2062 03 209 44 5 062 00 022 00 41 4 062 00 064 00 46 1 062 00 115 00 gt 062 03 209 43 7 062 00 022 00 43 8 062 00 067 00 46 11 062 00 116 00 062 03 209 41 5 062 00 024 00 41 12 062 00 068 00 46 12 062 00 116 01 2062 03 209 41 6 062 00 025 00 41 1 062 00 069 00 45 16 062 00 116 02 2062 03 209 41 7 062 00 025 00 44 1 062 00 070 00 43 5 062 00 116 03 2062 03 209 41 8 062 00 025 01 m 41 2 062 00 070 00 45 17 062 00 117 07 46 2 062 00 025 01 44 2 062 00 070 02 2 gt 062 03 209 45 25 062 00 117 08 46 2 062 00 025 02 41 3 062 00 071 00 46 9 062 00 117 09 46 2 062 00 025 02 44 3 062 00 072 00 46 10 062 00 119 00 2062 03 209 45 18 062 00 027 00 lt 062 03 239 41 4 062 00 073 01 42 2 062 00 120 00 46 3 062 00 027 00 lt 062 03 239 44 21 062 00 073 01 46 8 062 00 120 00 47 6 062 00 027 01 lt 062 03 239 41 5 062 00 073 01 47 14 062 00 121 00 47 5 062 00 027 01 lt 062 03 239 44 22 062 00 075 00 46 4 062 00 122 00 2062 03 200 43 3 062 00 027 02 lt 062 03 239 41 6 062 00 076 00 46 6 062 00 027 02 lt 062 03 239 44 9 06
68. 062 00 027 01 41a 5 lt 062 03 239 YELLOW LIGHT PUSH BUTTON ZB2 BW35 510 14 061 05 5 gt 062 03 240 YELLOW LIGHT PUSH BUTTON ZB4 BW 353 HEAD 062 00 027 02 41 6 lt 062 03 239 LAMP HOLDER CONTACT ZB2 BW061 510 14 061 06 6 gt 062 03 240 YELLOW LIGHT PUSH BUTTON ZB4 BW 0B51 LED HOLDER 1NO 062 00 030 00 41a 7 lt 062 03 239 GREEN PILOT LAMP ASSY 510 14 061 20 7 gt 062 03 240 GREEN PILOT LAMP ZB4 ASSY 062 00 030 01 41a 8 lt 062 03 239 GREEN PILOT LAMP ZB2 BV03 510 14 061 21 8 gt 062 03 240 GREEN PILOT LAMP ZB4 BV 033 HEAD 062 00 030 02 41a 9 lt 062 03 239 LAMP HOLDER ZB2 BV6 510 14 061 22 41a 9 gt 062 03 240 GREEN PILOT LAMP ZB4 BV B3 LED HOLDER 062 00 032 00 41a 10 lt 062 03 239 GREEN PUSH BUTTON ASSY 510 14 061 40 41 10 gt 062 03 240 GREEN PUSH BUTTON 1 284 ASSY 062 00 032 01 41 11 lt 062 03 239 GREEN PUSH BUTTON ZB2 BA3 510 14 061 41 41 11 gt 062 03 240 GREEN PUSH BUTTON 284 HEAD 062 00 032 02 41a 12 lt 062 03 239 CONTACT NO ZB2 BZ101 510 14 061 98 12 gt 062 03 240 CONTACT NO 284 82101 062 00 034 00 41 13 lt 062 03 239 3 POSITION YELLOW LIGHT SELECTOR ASSY 510 14 061 52 13 gt 062 03 240 3 POS YELLOW LIGHT SELECTOR 1NO 1NO 284 ASSY 510 14 061 53 14 gt 062 03 240 POS YELLOW LIGHT SELECTOR ZB4 BK 1353 HEAD 062 00 034 02 41 15 lt 062 03 239 LAMP HOLDER CONTACTS NO NO ZB2 BW063 510 14 061 54 41a 15 gt 062 03 240 POS
69. 16 4 062 02 444 00 23 21 062 02 338 00 12 22 062 02 388 00 16 9 062 02 445 00 7 49 062 02 338 00 m 14 6 062 02 399 00 27 11 062 02 445 00 20 17 062 02 338 00 16 21 062 02 402 00 18 19 062 02 445 00 23 20 062 02 338 00 27 47 062 02 402 00 21 24 062 02 446 00 20 18 062 02 338 00 33 28 062 02 403 00 17 10 062 02 447 00 20 19 062 02 338 00 39 11 062 02 404 00 7 062 02 447 00 23 22 062 02 339 00 13 1 062 02 407 00 13 52 062 02 448 00 20 20 062 02 340 00 13 2 062 02 407 00 16 6 062 02 450 00 20 22 062 02 341 00 13 3 062 02 407 00 m 18 5 062 02 451 00 20 93 062 02 342 00 23 30 062 02 407 00 21 29 062 02 452 00 20 27 062 02 343 00 13 5 062 02 407 00 24 17 062 02 452 00 21 40 062 02 344 00 13 6 062 02 407 00 38 11 062 02 452 00 26 9 062 02 345 00 13 9 062 02 411 00 18 9 062 02 452 00 27 36 062 02 346 00 13 10 062 02 412 00 18 10 062 02 452 00 28 23 062 02 347 00 17 6 062 02 413 00 18 13 062 02 453 00 20 28 062 02 348 00 13 12 062 02 415 00 18 17 062 02 453 00 23 13 062 02 349 00 13 13 062 02 415 00 20 42 062 02 453 00 27 38 062 02 350 00 E 17 7 062 02 415 00 22 25 062 02 453 00 28 16 062 02 351 00 23 32 062 02 415 00 25 25 062 02 453 00 30 13 062 02 352 00 13 18 062 02 415 00 31 2 062 02 454 00 20 30 006 Spare parts index 1 008 ES SHIPLEY NUMERICAL INDEX
70. 1600 SPC ROHM AND HAAS COMPANY Ed 05 01 1 6 OPTIONS Index ES SHIPLEY 1600 8 5 EXPANSION ROLL UP POLYETHYLENE USE OF THE EXPANSION ROLL To properly use this roll it is necessary to proceed as follows Place the roll 1 in the slots which are present on the proper shoulders 2 Connect the air quick connection 3 to the proper joint 4 to air the expansion cylinders Wind the mylar on the roll 1 and let it make at least two revolutions WARNING Do not give air to the roll if itis not completely assembled To take out the mylar from the expansion roll Eliminate the air from the roll 1 by releasing the air quick connection Remove the expansion roll 1 from the machine Extract the mylar from the roll 1 Ed 05 01 OPTIONS II 11 1 Instructions EG SHIPLEY 1600 SPC ROHM AND HAAS COMPANY Ed 05 01 1 2 OPTIONS II Instructions ES SHIPLEY 1600 SPC ROHM AND HAAS COMPANY EXPANSION DRY FILM COIL HOLDER SHAFT USE OF THE EXPANSION DRY FILM COIL HOLDER SHAFT To properly use this shaft 5 proceed as follows Place the dry film coil holder shaft 5 in the dry film roll 6 e Place the complete shaft inthe machine and lock it by pressing the proper locking push button 10 LOADING OPERATION FILM LOADING ENA
71. 183 00 062 02 823 00 062 02 026 00 062 02 294 00 062 02 295 00 062 02 296 00 062 02 297 00 062 02 298 00 062 02 299 00 062 02 300 00 062 02 301 00 062 02 302 00 062 02 303 00 062 02 304 00 062 02 305 00 062 02 306 00 062 02 307 00 062 02 308 00 062 02 309 00 062 02 310 00 062 02 311 00 062 02 312 00 062 02 313 00 062 02 314 00 062 02 315 00 062 02 316 00 062 02 317 00 062 02 537 00 062 01 004 00 062 01 002 00 062 01 003 00 062 01 053 00 062 02 251 00 062 01 054 00 062 02 318 00 062 02 319 00 062 02 250 00 062 02 320 00 062 02 254 00 062 02 933 00 062 02 934 00 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 SERIAL NUMBER DESCRIPTION SCREW M5x25 CASING 017300046 SCREW M5x10 WASHER 017300035 SCREW M4x10 PINION 017300037 SPACER 017300036 FIFTH WHEEL INA AS 0821 BEARING 618 8 2 8 16 4 SERVOMOTOR SUPPORTING FLANGE 017300027 SCREW M3x20 REDUCTION GEAR TYPE 38 2 RAP 43 1 MOTOR SA TYPE 3557 012 CS SUPER WASHER 017300048 EDGE REGISTER SCREW 017300034 SCREW M5x40 SCREW M3x8 SEE TAB 4
72. 190 00 5 39 062 02 136 00 2 8 062 02 175 00 33 21 062 02 190 00 6 14 062 02 136 00 18 4 062 02 175 00 34 29 062 02 190 00 7 37 062 02 136 00 19 3 062 02 175 00 36 7 062 02 190 00 21 1 062 02 136 00 32 11 062 02 176 00 2 51 062 02 190 00 m 24 1 062 02 137 00 2 9 062 02 176 00 4 24 062 02 190 00 29 56 062 02 138 00 2 11 062 02 176 00 4 28 062 02 190 00 31 35 062 02 139 00 2 12 062 02 176 00 4 50 062 02 190 00 33 11 062 02 140 00 2 13 062 02 176 00 6 22 062 02 190 00 34 11 062 02 141 00 E 2 14 062 02 176 00 12 44 062 02 192 00 6 16 062 02 142 00 2 15 062 02 176 00 19 27 062 02 192 00 m 34 15 062 02 143 00 2 16 062 02 176 00 22 23 062 02 193 00 34 14 062 02 144 00 20 34 062 02 176 00 25 23 062 02 193 01 6 17 062 02 145 00 2 18 062 02 176 00 27 41 062 02 195 00 6 19 062 02 146 00 2 19 062 02 176 00 28 28 062 02 196 01 6 20 062 02 147 00 2 20 062 02 176 00 32 17 062 02 197 00 6 21 062 02 148 00 2 2 062 02 176 00 33 43 062 02 197 00 34 16 062 02 149 00 2 22 062 02 176 00 34 17 062 02 197 00 35 29 062 02 150 00 2 23 062 02 176 00 36 23 062 02 198 00 6 23 062 02 151 00 2 24 062 02 176 00 35 26 062 02 198 00 9 24 062 02 152 00 2 25 062 02 177 00 2 52 062 02 198 00 32 35 062 02 153 00 2 26 062 02 177 00 27 062 02 198 00 34 8 062 02 154 00 2 27 062 02 177 00 4 62 062 02 199 0
73. 215 00 4 43 TAB N I 011 Spare parts index ES SHIPLEY ROHM AND HAAS COMPANY NUMERICAL INDEX TAB N I 012 Ed 2 1600 SPC PART NUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS 510 14 061 00 2 gt 062 03 240 44 14 510 17 005 00 gt 062 03 250 41 1 510 14 061 01 2062 03 40 44 15 510 17 005 05 gt 062 03 250 41 2 510 14 061 02 2062 03 240 44 26 510 17 065 10 2062 03 47 42 7 510 14 061 04 2062 03 240 41 4 510 14 061 04 2062 03 240 44 21 510 14 061 05 gt 062 03 240 41 5 510 14 061 05 2 gt 062 03 240 44 22 510 14 061 06 2062 03 240 41a 6 510 14 061 06 2062 03 240 44 27 510 14 061 16 2062 03 240 44 11 510 14 061 17 2 gt 062 03 240 44 12 510 14 061 18 2 gt 062 03 240 44 13 510 14 061 20 2062 03 240 41a 7 510 14 061 21 2062 03 240 41a 8 510 14 061 22 2062 03 240 41a 9 510 14 061 32 2 gt 062 03 240 44 23 510 14 061 33 2 gt 062 03 240 44 24 510 14 061 36 2 gt 062 03 240 44 18 510 14 061 37 2 gt 062 03 240 44 19 510 14 061 40 2062 03 240 41a 10 510 14 061 41 2062 03 240 41a 11 510 14 061 52 2 gt 062 03 240 41a 13 510 14 061 53 2062403240 41a 14 510 14 061 54 2062403240 41a 15 510 14 061 66 2062 03 240 44 7 510 14 061 67 gt 062 03 240 44 8 510 14 061 68 2 gt 062 03 240 44 9 510 14 061 78 2 gt 062 03 240 41 9 510 14 061 79 2 gt 062 03 240 41 10 510 14 061 90 2z062 03 240 45 19 510 14 061 90 2062 03 240 43 9 510 14 061 91 2062 03 240 45 20 510 14 061 91 2
74. 37 25 062 02 627 00 31 3 062 02 681 00 33 5 062 02 750 00 37 27 062 02 628 00 10 47 062 02 682 00 33 6 062 02 751 00 37 33 062 02 628 00 14 12 062 02 683 00 33 7 062 02 754 00 24 4 062 02 628 00 31 5 062 02 684 00 33 8 062 02 755 00 34 47 062 02 629 00 31 7 062 02 685 00 33 9 062 02 755 00 ES 35 44 062 02 630 00 31 9 062 02 686 00 33 10 062 02 756 00 4 1 062 02 631 00 31 11 062 02 687 00 33 12 062 02 757 00 3 8 062 02 632 00 31 12 062 02 688 00 33 13 062 02 757 00 4 2 062 02 633 00 31 13 062 02 689 00 33 14 062 02 758 00 3 7 062 02 634 00 31 14 062 02 690 00 26 35 062 02 758 00 4 3 062 02 635 00 31 17 062 02 690 00 33 15 062 02 759 00 4 4 062 02 636 00 31 18 062 02 691 00 33 16 062 02 760 00 4 6 062 02 637 00 3 10 062 02 692 00 33 17 062 02 761 00 4 7 062 02 637 00 31 20 062 02 697 00 33 18 062 02 762 00 4 8 062 02 637 00 39 7 062 02 698 00 33 19 062 02 763 00 4 9 062 02 638 00 31 21 062 02 699 00 34 2 062 02 764 00 4 10 062 02 639 00 31 23 062 02 700 00 34 7 062 02 765 00 4 11 062 02 640 00 31 25 062 02 701 00 34 5 062 02 766 00 4 12 1 008 Spare parts index 010 m ES SHIPLEY NUMERICAL INDEX VEN i 1600 SPC PART NUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS 062 02 767 00 4 13 062 02 768 0
75. 5 5 T gt 5 PS 5 1 FOR FILM DYNAMIC TENSION ROLLS 2 oo ien 00 9 ni 5 T A FOR THIN PANEL DEVICE N lt w 29 L 5 UPPER BOTH LAMINATION SELECTOR LAMP L CYCLE START PUSH BUTTON LAMP C 2 RELAY FOR SET UP 5 02 SET UP ON PUSH BUTTON LAMF N N DC lt lt lt lt amp Allen Bradley PLC C Sans row by Antonio 5 3 Index Ba SHIPLEY PLC Outputs 1600 SPC A ROHM AND HAAS COMPANY 3 A M N N nt 5 Ell A CU a CE 6 gt lt Wp 00 GO CN N gt gt A j B 22 o E V OR UPPER CUI z oo 9 Q is d x bd N N K ASEAN I Tum LN DO SIR J R Q o 2 LT lt up ELE P to DI N N gt ES 5 l E 3 m TE N J 05 eS uo a s Te x 7 N SM 4 22 E V NDEX INSERT ER amp EE QL 2 518 lt J 4 3 CN N TaD RD coc EJ FOR GRIP FREE FILM ROL CN o 9 NN N NG
76. AND HAAS COMPANY 1 1 TECHNICAL FEATURES 1 2 ELECTRICAL FEATURES Power type three phase 50 60 Hz ground Power consumption 8 5 e Nominal 380 415 480 220 200 Building line main switch for 380 415 V tensionS 20A motor starting type for 480 V tension 16A motor starting type for 220 200 V tensions 25A motor starting type PNEUMATIC FEATURES eGONSUMPUON sauen ele 12 1 e Operating pressure 6 kg cm 85 PSIG EXHAUST FEATURES air consumption for exhaust 300 m h WEIGHT GV OSS und 1750 kg 3860 dc EG 1402 kg 3090 Ib 1730 68 00 1000 39 37 EO KATT 704 2 F 3 at e 1 E M ER rr 600 23 62 98 t 3 8 600 mm 23 62 Note Allow 1000 mm 39 37 on each side where the operator must work Ed 05 01 OVERALL DIMENSIONS Index 3 SHIPLEY 1600 5 1 1 TECHNICAL FEATURES 2 2 GENERAL FEATURES overall dimensions
77. BEARING 6202 2851 15 35 11 SPRING RING E15 LOWER CONTROL SHAFT SUPPORT 022400003 HEX HEAD SCREW M5x25 PLAIN WASHER DN5 WHEEL BELT TIGHTENING 022400012 BLOCK FOR BELT STRETCHER 024400013 SCREW M6x22 PLAIN WASHER DN6 SCREW M10x50 HEX NUT M10 LOW 1600 SPC DUESSE design SAMARATE VA Spare parts list Spare parts index 3 SHIPLEY TENSIONERS PRIMARY CONTROL SECTION TAB 19 Rev A N x 1600 SPC SEE 21 Spare parts index Drawing a SHIPLEY TAB 20 A ROHM AND HAAS COMPANY UPPER SHAFT CONTROL Ed 1 1600 5 PARTNUMBER POS SERIAL NUMBER DESCRIPTION 062 02 437 01 062 02 115 00 062 02 438 00 062 02 439 00 062 02 081 00 062 02 030 00 062 02 075 00 062 02 440 00 062 02 441 00 062 02 029 00 062 02 028 00 062 02 082 00 062 02 442 00 062 02 048 00 062 02 443 00 062 02 444 00 062 02 445 00 062 02 446 00 062 02 447 00 062 02 448 00 062 12 213 00 062 02 450 00 062 02 451 00 062 02 031 00 062 02 077 00 062 02 452 00 062 02 453 00 062 02 817 00 062 02 454 00 062 02 455 00 062 02 456 00 062 02 457 00 062 02 144 00 062 02 941 00 062 02 220 00 062 02 206 00 062 02 738 00 062 02 266 00 062 02 356 00 062 02 364 00 062 02 415 00 062 02 369 00 062 02 116 00 062 02 384 00 062 02 870 00 062 02 868 00 062 02 869 00 062 02 177 00 062 02 942 00 062 02 943 00 062 02 944 00 20 20 20 20 20 20 20
78. Bradley PLC Updated E 062 03 5 Sheet 18 19 Index Ba 5 H l P L EY Machine terminal block connections 1600 SPC ROHM AND HAAS COMPANY RS N NT AV 7 lt lt lt lt lt lt x 90 9 NU29A A m m m g NIU28A OS gt NG lt U25A peg INE24A y cc 3H PE u21 020 20 N 23 INE dm di N 25 25 1 a a 23 23 AE SN 23 9105 1746 Elgar 75 See oi N se j sc 5 L EUR E108 SC NI sc 09 sc IY NER Ly x NB E10 x 24 M 24 N E6 23 me 24 2s TI BA uem BY 1 5 25 Nz lt lt 6 24 oan Si 4 M 1 n dq N E33 e 23 8 2 KN NE32A L h 2 23 N E32 23 24 7 24 N 1 23 NES ms I 2 N 24 24 E29 N E28 23 25 O 24 EN 1 P
79. CALIBRATION OF THE ROLL SPEED In order to calibrate the conveying and lamination speed it is necessary to set the speed of 5 m min on the control panel and measure the true speed with a tachometer attached to the lamination rolls If the measured speed differs from the set speed make the necessary adjustments by means of the trimmer on the driver AZ1 installed inside the control panel until the precise set speed is obtained Lamination roll Tachometer Ed 05 01 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 3 N CALIBRATION OF THE REAR EDGE PHOTOCELL In order to calibrate the sensitivity and hysteresis of the fiber optic photocell FC47 first take off the removable thin panel support unit and then with the rolls still insert a panel until it makes contact with the insertion roll A red led will light up on the rear edge photocell which is mounted on the base of the mirror photocell When the panel is removed the led will go out The calibration of the sensitivity of the photocell is obtained by means of the adjustment screw and should be done so that the led lights up as soon as the front edge of the panel is perceived by the fiber optic photocell but it goes out when the panel is moved back 5 mm from its inspection line Fiber optic photocell Panel m e 5mm Panel Hysteresis Normally this situation is achieved by incre
80. ELECTROMAGNETIC CLUTCH BEARING FLANGE 017100022 ELECTROMAGNETIC CLUTCH TYPE KEB 24V DC MODIFIED HOLE 10 017100038 SCREW M3x10 BEARING 6000 2RS 210 26 8 SPRING RING 126 BELLEVILLE WASHER 12 2x20 THICK 0 80 CAP SCREW M3x10 WASHER 55 210 16 1 2 DIN 988 SELF LOCKING RING NUT GUK M10x0 75 TANG TYPE B 3x3x20 ROUND BELT TYPE 2 8x806 SUPPORT 017100031 HEX SCREW M6x35 PLAIN WASHER DN6 HEX SCREW M6x45 HORIZONTAL SUPPORT 017101030 SCREW M8x40 CLUTCH SUPPORT 017100028 BEARING SUPPORT 017100029 SCREW M5x30 SHAFT 017100024 ELECTROMAGNETIC CLUTCH TYPE KEB MODIFIED 017100023 TANG TYPE B 5x5x20 TANG TYPE B 3x3x12 BELLEVILLE WASHER D12 2x25 THICK 0 90 PULLEY 017101027 SPACER 017100026 BEARING 6001 2RS 2 12 28 8 SELF LOCKING RING NUT GUK M12x1 SPRING RING E10 PULLEY 017100032 TOOTHED BELT 176XL037 BEARING 62202 2RS1 2 15 35 14 SPRING RING E15 SPRING RING 135 TOOTHED PULLEY 017100025 SCREW M6x6 TOOTHED BELT 540L050 PULLEY 017100004 SUPPORT FOR CHAIN STRETCHER 017100047 SCREW M6x20 HEX NUT M6 PLATE FOR CHAIN STRETCHER 017100049 SPACER 017100050 SCREW 5 15 SPRING RING 119 BEARING 626 220 6 19 6 CHAIN STRETCHER 017100048 SCREW M6x40 1600 SPC Spare parts index Spare parts list 3 SHIPLEY Rev A 1600 SPC TAB INPUT ROLLER 27 PART A WA 31VHVNVS assana Spare parts index Drawing ES SHIPLEY ROH
81. KEY SELECTOR KEY N 455 ZB4 BG2 HEAD 062 00 060 02 45 21 lt 062 03 239 CONTACT 080 10V 510 14 061 98 45 21 2062 03 240 CONTACT NO ZB4 BZ101 062 00 062 00 45 22 OK LIGHT INDICATOR 105 DTL 500 062 00 063 00 45 23 MICROSWITCH 114 03 062 00 046 00 45 24 2 P FUSE HOLDER L512 062 00 070 02 45 25 2062 03 209 CERAMIC FUSE 10 3X38MM 4 062 00 112 00 45 26 gt 062 03 209 PLC EEPROM MODULE 28 4 KB A B 1747 M11 DUESSE design SAMARATE Spare parts list Spare parts index m TAB 45 SHIPLEY CABINET MAIN PANEL AND PLC 1 PART Rev 1600 SPC SEE TAB 46 Noo E es o 59 9 9 29 73 a 5 7 A A lt VN NN Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY CABINET MAIN PANEL AND PLC 2 PART TAB 46 Ed 1 Rev PART NUMBER TAB POS 062 00 064 00 062 00 117 07 062 00 117 08 062 00 117 09 062 00 120 00 062 00 075 00 062 00 096 00 062 00 076 00 062 00 047 00 062 00 073 01 062 00 071 00 062 00 072 00 062 00 067 00 062 00 068 00 062 00 095 00 46 46 46 46 46 46 46 46 46 46 46 46 46 46 46 c CO
82. OQ V non stabilized output voltage 24 V 15 FC72 FC73 FC73A centering unit overtravel centering unit failure relay contact relay contact Rx A4 Tx A4 FC74 left stop photocell FC77 right stop photocell set up 69 A4 intercepting barrier photocell FC75 left slowing down photocell FC76 right slowing down photocell FC71 centering unit closed FC70 centering unit open IOS JL 24VDC RELAY RX A3 return speed PHOTOCELL PHOTOCELL modification AMPLIFIER AMPLIFIER A3 A4 manual low speed adjustment mirror photocell delay cycle time return time FC69 barrier photocell set up FC 75 left slowing down photocell FC 76 right slowing down photocell FC 71 centering unit closed FC 70 centering unit open Ed 05 01 II F 3 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 3 B FRONTAL CENTERING UNIT Insertion roll lt Frontal barrier 3 3 B 1 Operating cycle The alignment of the panel and the lamination line is very important when it is required to laminate with a front edge of 0 mm In this case the dry film must not be detached in any way from the panel during tacking Alignment is achieved by allowing the panel pushed forward by t
83. Out 34 6 03 Ev for upper secondary vacuum sector Out 35 6 04 Enable for panel centering control Out 36 6 05 Enable for conveyor Out 37 oM OG NN 6 08 On signal to loader Out 40 6 09 El clutch for input conveyor roller Out 41 6 10 El clutch for lamination rolls amp output Out 42 O 6 11 El cluteh for sectors tte Out 43 6 12 El clutch for upper film feed roll Out 44 O 6 13 El clutch for lower film feed roll Out 45 e OL GB u 05 01 114 2 Index ES SHIPLEY 1600 sPC AND HAAS COMPANY 4 1 C PLC analogue input list Ref A B Ref SAIA l 7 00 Control for front edge position In 56 l 7 01 Output panel temperature I 8 00 Upper roll temperature info from thermoregulator l 8 01 Lower roll temperature info from thermoregulator 9 00 Upper roll static pressure 9 01 Lower roll static pressure
84. ROLLER 1 PART TAB 6 Ed 1 Rev PART NUMBER TAB POS 062 02 104 00 062 02 180 00 062 02 847 00 062 02 301 00 062 02 002 00 062 02 184 00 062 02 185 00 062 02 186 00 062 02 018 00 062 02 116 00 062 02 187 00 062 02 188 00 062 02 189 00 062 02 190 00 062 12 169 00 062 02 192 00 062 02 193 01 062 02 207 01 062 02 195 00 062 02 196 01 062 02 197 00 062 02 176 00 062 02 198 00 062 02 199 00 062 02 202 00 062 02 203 00 062 02 064 00 062 02 014 00 062 02 175 00 062 02 205 00 062 02 206 00 062 12 259 00 6 oo 20 21 22 23 24 25 26 27 28 29 30 31 32 SERIAL NUMBER DESCRIPTION FLAT BELT HABASIT F 0 20x1395 JOINING BLOCK 017100013 HANDLE MICROSWITCH HOLDER 017100033 SCREW 15 MICROSWITCH 215 GQ22 SCREW M8x25 PULLEY 017100017 SCREW 6 10 BEARING 6001 2RS 212 28 8 PLAIN WASHER DN6 SCREW M5x12 SCREW M10x25 RETAINER 017100010 SCREW M6x6 ROLLER WITH O RING 017101009 SHAFT 017100006 SHOULDER CONNECTING TIE ROD 017101011 THIN PANEL SUPPORT 017102034 SHAFT 017100007 THIN PANEL SUPPORT 017101012 HEX HEAD SCREW M5x10 PLAIN WASHER DN5 SCREW M6x15 BELT TENSIONER SUPPORT 017100021 SPACER 017100019 PULLEY 017100018 SPRING RING 119 BEARING 626 2RS 06 19 6 SCREW M6x25 SPACER 01710002
85. SPC TAB 43 MACHINE ELECTRICAL COMPONENTS 4 PART ROHM AND HAAS COMPANY E TNT PES 249 ul NE VA ILVYVINYS assana Spare parts index Drawing 44 ES SHIPLEY CABINET CONTROL PANEL AND DISPLAY Ed 2 Rev 1600 SPC PART NUMBER TAB POS SERIALNUMBER DESCRIPTION 062 00 025 00 44 1 EMERGENCY PRESS LOCK PUSH BUTTON 077 ASSY 062 00 025 01 44 2 EMERGENCY PRESS TO LOCK PUSH BUTTON WITH NC CONTACT 077 REO1 062 00 025 02 44 3 RED MUSHROOM HEAD FOR PRESS TO LOCK PUSH BUTTON 077 RER 062 00 114 00 44 4 2062 03 209 POTENTIOMETER 534 DOUBLE D 22 5K 5K RV 534 D 5K 062 00 114 01 44 5 2062 03 209 POTENTIOMETER KNOB DEMULT D 22 SPECTROL 16 1 11 062 00 053 00 44 6 YELLOW LED 2 3 062 00 054 00 44 7 lt 062 03 239 2 POSITION YELLOW LIGHT SELECTOR ASSY 510 14 061 66 44 7 2062 03 240 2 POS YELLOW LIGHT SELECTOR 110 284 ASSY 062 00 054 01 44 8 lt 062 03 239 2 POSITION YELLOW LIGHT SELECTOR ZB2 BK125 510 14 061 67 44 8 2062 03 240 2 POS YELLOW LIGHT SELECTOR ZB4 BK 1253 HEAD 062 00 027 02 44 9 lt 062 03 239 LAMP HOLDER CONTACT ZB2 BW061 510 14 061 68 44 9 2062 03 240 2 POS YELLOW LIGHT SELECTOR ZB4 BW 0851 LED HOLDER 1NO 062 00 021 01 44 10 lt 062 03 239 LIGHT INDICATOR 95 30V 2W 062 00 055 03 44 11 lt 062 03 239 WHITE PILO
86. before The pneumatic cylinders which drive the tension rolls are not equipped with a pressure regulator only with speed regulators The recommended time for completion of the movement is approximately 1 sec The tension applied by the tension rolls to the film before lamination causes the dry film coil to unwind The unwinding may vary according to the diameter of the coil its static tension and the speed of the tension rolls Excessive unwinding of the dry film can cause problems when laminating short panels less than 300 mm In fact the slack created by the dry film coil unwinding too far can never be completely recovered and used by the panel because of its reduced length 38 Consequently after a few panels the tension rolls will no longer be able to stretch the film sufficiently because the film has developed a slack greater than the travel of the tension rolls themselves WARNING It is therefore important to check the unwinding of the coils during the tension phase and adjust their degree of friction to keep the film always at the correct tension if this is not sufficient reduce the speed of the tension rolls Ed 05 01 Index Operations list ESSHIPL ROHM AND HAAS COMPANY EY 1600 SPC 3 3 X STATIC TENSIONING UNIT FRICTIONS The film static tensioning units one upper and one lower provide a braking action on the unwinding of the dry film coils The braking action
87. blades and counterblades Replacement of lateral cutting blades Cleaning of upper and lower vacuum sectors enrichment rolls removal rolls lateral cutting dynamic tension rolls and photocell mirrors of the centering unit alcohol Cleaning of feed rolls input and output rollers alcohol Cleaning of brake pads dry brush Cleaning of vacuum pump filter and silencer on the air discharge vent compressed air General cleaning cap safety guards etc cloth and detergent Cleaning of antistatic bars brush and alcohol Check and removal of condensate cleaning of compressed air filter compressed air Check on the efficiency of cutting blades Check on wear and tension of belts Check on wear of brake pads Check on wear of motor brushes and dynamo Replacement of vacuum pump filter Check on clutches gaps all at 0 2 mm Check on wear of contactors and relays Picture 9 CHECKS AND MAINTENANCE TABLE Ed 05 01 1 Index ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 6 1 CHECKS AND MAINTENANCE 6 1 4 GENERAL INFORMATION scrupulous compliance with the maintenance rules included in this chapter will guarantee good preservation and satisfactory operating of the machine maintenance work adjustments and or replacements must be carried out by skilled personnel WARNING Should any irregularity fa
88. centering scale Trim the leading edge of the dry film onthe counterblade being careful not to damage the pad on the tacking bar G Close the removable unit to allow the heating of the lamination rolls Ed 05 01 H Verify or set the roll temperature Verify and if necessary adjust the lamination roll pressure J Verify or set the lamination parameters K Press the CYCLE START button to start the input roller and accept input panels L Whenever a cycle is started check the first processed panel for correct lamination and edges NOTE Maintenance and periodic cleaning operations on the machine are extremely important to ensure its correct functioning and for good quality of the processed panels It is strongly recommended to carry out with utmost care all the operations indicated in the Maintenance Table of this manual it is advisable moreover to affix a copy of the Table on the machine itself II C 1 Index EG SHIPLEY 1600 SPC ROHM AND HAAS COMPANY Ed 05 01 2 Index ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 2 OPERATING CYCLE The panel for lamination arrives on the input roller where it is centered onto the machine center line by the Soft Contact centering unit It then stops against a frontal barrier which lines it up with the lamination rolls The panel is gripped between two rolls and inserted between the vacuum sectors
89. in line Temperature of upper and lower lamination rolls Lamination speed Tacking time Tacking temperature percentage 0 100 Lamination pressure Upper and lower static pressure Temperature of output panel Front and rear edges Single side and double side lamination Count of processed panels Index ES SHIPLEY AND HAAS COMPANY 25 SSSHIPLEY En fA 2 SS lt I 23 med I 2 buen oe a J SAS dm gm a IE 4 dg 13a Picture 1 GENERAL DESCRIPTION OF THE MACHINE Ed 05 01 Index ES SHIPLEY AND HAAS COMPANY 1600 SPC 1 3 LAYOUT picture 1 The 1600 SPC laminator consists of the following blocks a A fixed front unit containing the input roller 13 on which are mounted the panel centering system 11 and insertion system 1c between the lamination rolls 20a b the vacuum pump 5 for the vacuum sectors 19a b c the exhaustfan forthe lamination fumes with an air outlet exhaust fan 10 on the 9 b A fixed rear unit consisting of an output rol
90. lamination speed the rear edge required and any delay in mechanical response The formula for determining the delay is as follows T 50 edge X 5 Speed Y Speed 1000 where T Resulting delay time sec 50 Maximum rear edge mm Edge Preset rear edge X Multiplication factor 5 Maximum lamination speed that can be set m min Speed Lamination speed as read on the speedometer dynamo or as set Y Multiplication factor forthe delays due to mechanical responses The delay time equals 0 when lamination speed is 5 m min with a rear edge of 50 mm It will be rather long however when laminating at a very low speed and with a rear edge of 0 mm The two multiplication factors X and Y may assu me different values from one machine to another or even vary in the course of time for the same machine due to even very slight differences in the operating temperatures and in the response times of electromagnetic clutches of mechanical parts in motion and of pneumatic parts 24 The adjustments with reference X displayed on the page Modify Preselectors The values of X and Y have been broken out into two parts is fixed stored in the program memory the other which is variable is added to the fixed one and set via the above mentioned references To the fixed value of X can be added a quantity th
91. no further adjustments are required before starting the machine However we recommend to check the value on the manometer 3 to prevent pressure from dropping below 5 atm WARNING The pneumatic system of this Laminator has been designed and built with dry components therefore lubricated air must not be used 1 6 D Connection of the exhaust hose picture 3 The 1600 SPC laminator is equipped with a 5 m long 8 150 mm flexible hose 5 and with two hose clamps It is therefore necessary to connect one end of the hose to the machine hose union 4 and the other end to the main exhaust system Picture 3 PNEUMATIC CONNECTION AND EXHAUST HOSE Ed 05 01 Index ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 1 6 E Electrical connection picture 4 In order to connect unit 1600 5 to the main power supply proceed as follows Connectthe power cable to the main power supply having made sure that it is equipped with an adequate grounding system Placethe controlcabinet 1 onthe most convenient side Insert allthe control panel to machine connectors 4 in their plugs complying with the positions printed 1 6 F Check of the electrical connection After completing the electrical connection to the power supply turn the main power switch to position Anelectronic device will checkthe correct connection of
92. off check in these conditions the amount of gap between the lateral shoulders rolls and the panel adjust the supports of the stop photocells either to increase orto decrease the gap the recommended total gap is approximately 1 mm It is equally important to check the parallelism of the two lateral shoulders using the same rigid panel If necessary adjust their position operating on their fastening screws The correct reading distance for the forward and backward movement stop sensors FC71 FC70 is 1 5mm Their position can be adjusted operating on their sensor holder blocks which should be locked in place again after the operation gt NOTE Should the overtravel microswitches FC72 FC73 FC73A become activated it will be necessary to remove the cause g misplacement of the movement stop sensors or their failure and then to release the centering unit by hand In order to protect the transistors that power the motor from overheating their dissipator has been equipped with a 70 C thermal switch This thermal switch stops the machine in emergency state and activates the alarm message Lateral centering failure code 421 The same alarm message is displayed when one of the overtravel microswitches FC72 FC73 FC73A is activated I F 2 In order to achieve precise positioning of the centering it is very important that the shoulders slow down distinctly once both photocells l
93. part of the industrial accident prevention regulations of any single Country Never carry out improvised or hurried repairs which might compromise good machine operation SHOULD ANY DOUBT ARAISE ALWAYS ASK SKILLED MORTON PERSONNEL FOR INTERVENTION Periodically check the efficiency of the safety devices and protections and make sure that they are operating ANY ERRONEOUS INTERVENTION BY THE USER WILL IMPLY NO LIABILITY WHATSO EVER ON MORTON AND THE USER SHALL BE FULLY LIABLE TOWARDS THE COMPETENT AUTHORITIES FOR ACCIDENT PREVENTION Index ES SHIPLEY 1600 SPC A ROHM AND HAAS COMPANY DESCRIPTION OF THE SYMBOLS Many accidents are caused by insufficient knowlegde of the safety regulations or failure to apply these instructions when running or servicing a machine To prevent accidents it is essential to read understand and comply with all the precautions and warnings contained in this manual and those reported on the safety plates fixed to the machine The following symbols have been used to identify the safety messages printed in this manual DANGER This symbol is used to identify safety messages when these draw the operator s attention to situations of danger WARNING This symbol is used to identify safety messages when these draw the operator s attention to situations of danger which if ignored could cause slight or moderate injuries or damages The message can be also used for dangers which can cau
94. the front edge Dry film Ed 05 01 11 Index Operations list ES SHIPLEY A ROHM AND HAAS COMPANY 1600 SPC I F 12 Dry film Since the roll footprint is approximately 9 mm while the tacking footprint is only mm when the roll presses down it can completely cover both the dry film strip already stuck by tacking and the 3 mm strip that has not adhered yet It is possible to check the precise position of the pads compared to the rolls as follows Switch off the machine remove the central unit and turn the rotating sectors by hand bringing them to the position opposite the one of tacking Take a rigid panel and lay a piece of dry film over it attaching it by hand to only one side of the panel Usinga knife make a vertical cut along the dry film without detaching it from the panel Panel Dry film Insert the panel between the lamination rolls keeping one of the two strips of dry film folded back from the panel Lamination roll 255 ugs EY ax Ed 05 01 Index Operations list ES SHIPLEY 1600 sPC AND HAAS COMPANY Using the manual commands activate EV19 in order to close the lamination rolls on the panel reopen them after a few seconds Take care not to move the panel from its position once the rolls have opened attach it firmly to the support rollers with adhesive tape
95. the machine When both slowing down photocells FC75 76 have been activated by the panel the motor decelerates immediately slowly bringing the lateral shoulders near to the panel until the two stop photocells are activated FC74 FC77 Ed 05 01 The motor M5 stops for the period of time selected on the control panel S C C Then inverting its rotation it opens the lateral shoulders again and finally stops when the backward stop sensor FC70 is activated Should either the forward movement stop sensor FC71 orthe backward movementstop sensor FC70 not function for any reason the safety microswitches FC72 FC73 FC73A will take over cutting off immediately the power supply to the motor and activating a failure message I F 1 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 3 A 2 Adjustments and calibration of the lateral centering unit For the correct functioning of the lateral centering unit it is necessary to allow some gap between the shoulders and the panel when the centering unit is closed Calibrate this space as follows Switch off the machine and disconnect only one of the cables ofthe micromotor M5 placed atthe top of the front left crankcase turn on the machine again and slowly moving the lateral shoulders by hand center a rigid well squared panel taking care to stop immediately as soon as the stop photocells FC74 and FC77 left and right turn
96. the machine will stop in emergency A BOARD HAS STOPPED IN THE LAMINATOR cod 461 During the lamination phase if a board is blocked under the photocell FC46 the cycle stops and the board must be removed and the cycle reactivated REAR EDGE PHOTOCELL DAMAGED cod 470 At every cycle when the photocell on the frontal barrier is activated the ON state of the rear edge photocell 47 is checked otherwise the machine stops in emergency Verify the exact calibration of the sensitivity if necessary by adjusting the trimmer of the photocell REAR EDGE PHOTOCELL DAMAGED cod 471 At every cycle when the photocell on the frontal barrier is unenabled the state OFF of the rear edge photocell FC47 is checked otherwise the machine stops in emergency Verify the exact calibration of the sensitivity if necessary by adjusting the trimmer of the photocell II M 3 Index Messages list 3 SHIPLEY 1600 SPC ROHM AND HAAS COMPANY 4 FRONTAL BARRIER MOVEMENT FAILURE cod 181 The machine has stopped because during the opening phase of the frontal barrier the closing sensor FC18 is not released FRONTAL BARRIER MOVEMENT FAILURE cod 191 The machine has stopped because during the closing phase of the fro
97. the phases an alarm message will appear on the display in case of inverted or missing phases In this event turn the main power switch back to position and invert two of the three phases of the connection then repeat the check operation i d 2 Electrical connection power cable vi e T 5 4 lt 0 Ja 1 Picture 4 CONTROL PANEL TO MACHINE ELECTRICAL CONNECTION Ed 05 01 Index ES SHIPLEY A ROHM AND HAAS COMPANY 1600 SPC 1 6 G Electrical connection in line with other machines picture 5 The 1600 SPC can be connected in line with other machines enabling or receiving the following commands 1 The 1600 SPC gives a N O normally open contact signal of a voltage free relay When the contact closes it means that 1600 SPC is ready to accept panels for processing 2 The 1600 SPC receives a N O normally open contact signal of a voltage free relay When the contact closes it means that the machines connected in line are ready to give or to receive panels from the 1600 SPC The built in connector 1 is installed at the bottom of the machine left side besides the main connectors If there is no need to use these signals leave its own plug 2 inserted with the connection alread
98. the rotating sectors to position Awaiting Start of cutting then press this button in order to fix the indexes in the slots of the cams If this command generates an acoustic alarm it means that the rotating sectors are not in the right position of Awaiting Start of cutting place them inthe correct position press the button again then start the loading procedure Ed 05 01 FILM ROLLS ON FREE This is a light button that operates cyclically The first impulse releases the two dry film rolls while the second one locks them again The release is signalled by the light in the button 4 VACUUM UPPER OFF ON LOWER OFF This is a three position light selector that inhibits vacuum in the main vacuum sectors to facilitate dry film loading In order to operate in the automatic mode it is necessary to turn this selector back to its central position ON II B 1 Index ES SHIPLEY 1600 SPC A ROHM AND HAAS COMPANY 2 4 PNEUMATIC ADJUSTMENT CONTROL PANEL picture 8 This section gives instructions on how to use correctly the commands and the instruments on the control panel placed on the right side of the machine Picture 8 PNEUMATIC ADJUSTMENT CONTROL PANEL KEY 1 UPPER ROLL TEMPERATURE CONTROL 6 VENTILATION selector Thisisthethermoregulatorfor setting and checking This selector activates ventilation in the cap the temperature of the upper lamination roll 7 U
99. to confirm them by pressing the SET UP ON button The PLC can thus read and store the new values T1 T4 Ed 05 01 26 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 3 R EDGES ON PANELS OF MINIMUM LENGTH As already described in the chapter FRONT EDGE the shortest processible panel measures 210 mm Since the distance between the lamination line and the rear edge photocell is approximately 246 mm when laminating a panel shorter than 246 mm the value set for the rear edge should take into account the size of the front edge the length of the panel and the actual rear edge required Knowing that the minimum length of dry film that can be laminated is 187 mm in order to obtain front and rear edges of 50 mm the panel must have a minimum length of 287 mm For panels with a length between 287 and 210 mm the value of the rear edge modifies as follows If is the maximum rear edge possible for panels with length below 287 mm we have Length of panel 187 mm front edge greaterthan or equalto 50 the rear edge will correspond to the value actually programmed on the control panel If B lt less than 50 B will correspond to the preset value of 50 mm 237mm Fiber optic photocell T Dy film Lamination roll Example Panel length 227 mm Front edge 10 mm What figure sh
100. to use the tishes to change this position because also the tacking position and the end of cutting position previously set would be changed Should it be necessary to anticipate or delay the insertion ofthe indexes into the mechanical cams the Awaiting Start of cutting electric cam must be anticipated or delayed with respect to its own sensor FC28 Remember to fasten the cam firmly with its screws after this adjustment See electric cams phase diagram Slowing down cam 14 Ed 05 01 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 3 COUPLING OF THE CUTTING GROUPS START OF CUTTING When the rotating sectors are in the Awaiting Start of cutting position the upper and the lower cutting groups are coupled to them by means of the movable blades Counterblade The coupling of the groups to the sectors allows them to be drawn moving in synchronism following the dry film during the cutting phase The coupling is possible because the movable blade is placed obliquely by the first of the two cylinders which make up the blade movement The coupling process is managed by the electrovalve EV20 for the upper and the lower cuts The position where coupling or uncoupling takes place is detected by two sensors FC26 for the upper cut and FC27 for the lower If the two sensors are not activated orunenabled within the time l
101. 0 24 45 062 02 008 00 24 30 062 02 056 00 19 19 062 02 106 00 21 21 062 02 009 00 2 4 062 02 058 00 18 12 062 02 107 00 34 20 062 02 011 00 2 4 062 02 062 00 1 24 062 02 108 00 34 1 062 02 011 00 31 22 062 02 062 00 10 17 062 02 111 00 1 2 062 02 012 00 2 17 062 02 062 00 26 20 062 02 112 00 1 3 062 02 012 00 29 39 062 02 062 00 27 5 062 02 113 00 Bs 1 4 062 02 014 00 6 28 062 02 062 00 ES 28 12 062 02 114 00 1 5 062 02 014 00 7 4 062 02 114 00 34 23 062 02 064 00 6 27 062 02 014 00 12 7 062 02 064 00 7 46 062 02 115 00 1 6 062 02 014 00 26 13 062 02 064 00 34 27 062 02 115 00 20 2 062 02 014 00 34 28 062 02 066 00 7 29 062 02 115 00 23 4 062 02 015 00 10 35 062 02 066 00 10 41 062 02 115 00 26 2 062 02 016 00 10 6 062 02 066 00 31 6 062 02 115 00 31 24 062 02 016 00 34 22 062 02 067 00 10 5 062 02 115 00 31 52 062 02 017 00 10 31 062 02 067 00 12 5 062 02 116 00 2 65 062 02 018 00 6 9 062 02 067 00 19 5 062 02 116 00 4 58 062 02 018 00 7 28 062 02 067 00 29 49 062 02 116 00 6 10 062 02 018 00 10 1 062 02 067 00 34 21 062 02 116 00 7 14 062 02 018 00 29 3 062 02 069 00 10 39 062 02 116 00 14 9 062 02 018 00 31 40 062 02 070 00 21 5 062 02 116 00 17 19 062 02 018 00 34 3 062 02 070 00 24 6 062 02 116 00 19 31 062 02 019 00 12 9 062 02 071 00 21 10 062 02 116 00 2
102. 0 4 14 062 02 769 00 4 16 062 02 770 00 4 17 062 02 771 00 4 18 062 02 772 00 4 19 062 02 773 00 4 20 062 02 774 00 4 21 062 02 775 00 4 22 062 02 776 00 4 23 062 02 777 00 4 26 062 02 778 00 4 27 062 02 778 01 4 53 062 02 780 00 3 1 062 02 780 01 3 2 062 02 781 00 3 3 062 02 781 01 3 4 062 02 781 02 3 5 062 02 782 00 3 6 062 02 783 00 m 3 9 062 02 784 00 3 062 02 785 00 3 14 062 02 786 00 3 15 062 02 787 00 3 16 062 02 788 00 36 1 062 02 789 00 36 2 062 02 790 00 36 6 062 02 791 00 36 8 062 02 792 00 36 9 062 02 793 00 36 10 062 02 794 00 36 11 062 02 795 00 __ 36 12 062 02 796 00 36 25 062 02 797 00 36 5 062 02 798 00 36 3 062 02 799 00 36 17 062 02 800 00 38 30 062 02 800 00 39 22 062 02 801 00 34 49 062 02 802 00 33 25 062 02 803 00 33 26 062 02 804 00 1 16 062 02 805 00 1 20 062 02 806 00 1 21 062 02 807 00 1 22 062 02 808 00 1 23 062 02 809 00 1 1 062 02 810 00 1 7 062 02 811 00 1 25 062 02 812 00 1 26 062 02 812 00 14 16 062 02 813 00 1 27 062 02 814 00 10 32 062 02 815 00 23 12 062 02 816 00 31 19 062 02 817 00 20 29 062 02 818 00 22 14 062 02 818 00 25 4 062 02 819 00 22 40 062 02 819 00 25 37 062 02 820 00 22 18 062 02 820 00 25 8 062 02 821 00 22 38 062 02 821 00 25 35 062 02 822 00 22 42 062 02 822 00 2
103. 0 6 24 062 02 155 00 2 28 062 02 177 00 10 29 062 02 199 00 34 24 062 02 155 00 062 02 177 00 12 43 062 02 200 00 m 21 32 062 02 155 00 13 7 062 02 177 00 20 50 062 02 200 00 24 20 062 02 156 00 2 30 062 02 177 00 27 8 062 02 202 00 6 25 062 02 157 00 2 31 062 02 177 00 30 39 062 02 202 00 34 25 062 02 158 00 2 32 062 02 178 00 2 53 062 02 203 00 6 26 062 02 159 00 2 33 062 02 179 00 2 10 062 02 203 00 34 26 062 02 160 00 2 34 062 02 180 00 6 2 062 02 204 00 13 15 062 02 161 00 2 35 062 02 183 00 7 3 062 02 204 00 33 33 062 02 162 00 2 36 062 02 183 00 11 11 062 02 205 00 6 30 062 02 163 00 2 37 062 02 183 00 12 36 062 02 206 00 2 57 062 02 163 00 38 21 062 02 183 00 30 21 062 02 206 00 6 31 062 02 164 00 2 38 062 02 184 00 6 6 062 02 206 00 9 8 062 02 164 00 13 2 062 02 184 00 8 13 062 02 206 00 20 37 062 02 165 00 2 39 062 02 184 00 21 48 062 02 206 00 31 45 062 02 166 00 2 41 062 02 184 00 24 31 062 02 207 01 6 18 062 02 167 00 2 42 062 02 184 00 29 22 062 02 209 01 8 5 062 02 168 00 2 43 062 02 184 00 34 18 062 02 210 00 8 6 062 02 169 00 ES 2 44 062 02 184 00 ES 39 5 062 02 211 00 8 7 062 02 169 00 18 3 062 02 184 00 35 39 062 02 212 00 8 8 062 02 170 00 2 45 062 02 185 00 ES 6 7 062 02 213 00 8 9 062 02 171 00 2 46 062 02 185 00 16 23 062 02 213 00 27 40
104. 0 SCREW M6x35 O RING 4131 1600 SPC Spare parts index Spare parts list ES SHIPLEY Rev A 1600 SPC TAB INPUT ROLLER 17 PART ROHM AND HAAS COMPANY 4 8 1 33S WA IL VYVINYS assana Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY INPUT ROLLER 27 PART TAB 7 Ed 1 Rev A PART NUMBER POS 062 02 848 00 062 02 849 00 062 02 183 00 062 02 044 00 062 02 898 00 062 02 899 00 062 02 900 00 062 02 901 00 062 02 902 00 062 02 903 00 062 02 886 00 062 02 904 00 062 02 905 00 062 02 116 00 062 02 906 00 062 02 907 00 062 02 155 00 062 02 908 00 062 02 909 00 062 02 910 00 062 02 911 00 062 02 912 00 062 02 272 00 062 02 913 00 062 02 278 00 062 12 053 00 062 02 915 00 062 02 018 00 062 02 066 00 062 02 850 00 062 02 916 00 062 02 257 00 062 02 917 00 062 02 085 00 062 02 918 00 062 02 919 00 062 02 190 00 062 02 920 00 062 12 022 00 062 12 041 00 062 02 250 00 062 02 246 00 062 12 042 00 062 12 043 00 062 02 217 00 062 02 064 00 062 02 014 00 062 12 044 00 062 02 445 00 7 lt lt lt ID 1 N 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 SERIAL NUMBER DESCRIPTION
105. 0 062 01 060 00 062 02 657 00 062 02 658 00 062 02 116 00 062 02 662 00 062 02 663 00 062 02 136 00 062 02 664 00 062 02 135 00 062 02 665 00 062 02 666 00 062 02 667 00 062 02 176 00 062 02 101 00 062 02 668 00 062 02 669 00 062 02 670 00 062 02 246 00 062 02 671 00 062 02 672 00 062 02 673 00 062 02 674 00 062 02 172 00 062 02 103 00 062 02 675 00 062 02 676 00 062 02 677 00 062 02 541 00 062 02 102 00 062 02 678 00 062 02 198 00 062 02 972 00 062 02 973 00 062 02 217 00 062 02 242 00 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 1 No 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 SERIAL NUMBER DESCRIPTION CYLINDER 2 32 STROKE 25 COD 0822 350 001 SPARE PARTS KIT HINGE COD 1827 001 289 PIN COD 1823120020 HINGE COD 18270011283 CYLINDER SUPPORT BRACKET 022800010 HEX HEAD SCREW M6x22 UNI 5739 PLAIN WASHER DN6 ARTICULATED HEAD COD 1822124003 SCREW M10x35 UNI 5931 PLAIN WASHER DN10 LEVER 022800002 HEX NUT M10 HEX HEAD SCREW M6x30 FLANGE 022800008 HEX HEAD SCREW M5x12 PLAIN WASHER DN5 BALL BEARING SKF 61804 2Z 20 32 7 SPACER FOR SHAFT 02280001 1 ROLL SUPPORT LEVER 022800001 HEX HEAD SCREW M6x40 HEX NUT M6 IDLE ROLL SHAFT 022800006 IDLE ROLL 35 022800005 S
106. 0 062 02 556 00 062 02 557 00 062 02 245 00 062 02 558 00 062 02 035 00 062 02 559 00 062 02 560 00 062 02 561 00 062 02 246 00 062 02 116 00 062 02 562 00 062 02 563 00 062 02 175 00 062 02 564 00 062 02 452 00 062 02 565 00 062 02 453 00 062 02 566 00 062 02 213 00 062 02 176 00 062 01 012 00 062 01 002 00 062 02 956 00 062 02 955 00 062 02 957 00 062 02 338 00 062 02 865 00 062 02 866 00 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 No 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 3 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 SERIAL NUMBER DESCRIPTION SUPPORT CROSS BRACE 017700006 ROD 017700022 COTTER 017700024 SHIM WASHER 8 14 1 SPRING RING E8 GUIDE BLOCK 017700023 BUSHING GLYCODUR PG161812F SCREW M5x10 PROXIMITY SWITCH SUPPORT 017700028 SEE TAB 48 HEX SCREW M4x8 SCREW M6x20 CYLINDER 32 STROKE 10 0822 010 541 017700045 SCREW M5x45 NUT 017700013 CYLINDER CONNECTION FLANGE 017700014 CYLINDER 32 STROKE 25 0822 350 501 017700017 FORK 017700015 CONNECTING ROD 017700020 BUSHING GLYCODUR PG081008F ROLLER BOX HK0808 STUD 017700011 WASHER 017700012 SCREW M4x10 ROCKER 017700018 ROLLER BOX INA HK1010 GROUND PIN 8x20 ROLLER
107. 0 3 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 DESCRIPTION FRONT CLOSING DOOR 022900003 CW LOCK TYPE 440F CWW LOCK TYPE 440F UPPER PANEL 02290002 SCREW M6x10 HANDLE BOX 022900008 SUPPORT FOR KNOB 022900007 GLISSEC FLANGED BEARING 2 16 22 28 L 12 4 ROD JOINING DEVICE 022900011 BLOCK FOR KONB 022900012 SCREW M8x8 FIXED HANDLE TYPE 1280 100 P M12x16 NUT M12 RIGHT COVER OUTPUT ROLLER 022900017 SCREW M5x16 EXHAUST PIPE SUPPORT 022900020 FUMES EXHAUST BOX 022900021 LEFT COVER OUTPUT ROLLER 022900024 VACUUM PUMP COVER 022900025 CENTERING MIDDLE COVER 022900027 RIGHT FIXED PROTECTION 02290008 LEFT FIXED PROTECTION 022901028 LEXAN PROTECTION SUPPORT 022900030 PLAIN WASHER DN5 HEX NUT M5 LEXAN PROTECTION 022900031 UPPER COVERING 022900037 PLAIN WASHER DN5 SPACER 022900035 SCREW M8x20 CASING FIXING PLATE 022900026 SCREW M4x6 PLATE 022900034 UPPER COVER SUPPORT 022900029 HEX NUT M5 INSTRUMENT COLUMN 017000004 REAR GUARD SUPPORT 022900032 SCREW M4x15 GUARD SUPPORT 022900033 REAR GUARD 022901032 SCREW M5x25 SPACER 022900050 SCREW M16x50 HEX NUT M16 CAMME FOR MANUAL VALVE 017200072 SCREW M5x10 MANUAL VALVE SUPPORT MECHANICAL COMMAND VALVE BOSCH TYPE 0820 402 002 HEX HEAD SCREW M5x25 WASHER DN5 SCREW M4x20 MUFFIN FAN W2S 130 AA03 01 INLET HOOD FAN KIT 06200459 REAR MUFFIN FAN 25 107 01 40
108. 0 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 SERIAL NUMBER DESCRIPTION SCREW M6x6 ENCODER PLATE 017500050 CONNECTOR TOLLOK TLK130 PULLEY 017501022 BEARING 61822 2110 140 16 SPRING RING 1140 SCREW M5x12 RIGHT FLANGE 017500018 SPRING RING E30 SPRING RING 155 BEARING 6006 27 230 55 13 SPACER OSCILLATING SHOULDER 017500005A RIGHT LOWER FLANGE 017500001 SUPPORT 017500004A SUPPORTS CONNECTION CROSS BRACE 017500044 HEX HEAD SCREW M8x30 CENTER RING 017500012 RIGHT LOWER PIN 017500010 LAMINATION ROLL 017500007 LEFT LOWER PIN 017500008 SUPPORT 017500003 WASHER 017500026 SCREW M8x75 LEFT LOWER FLANGE 017500029 OSCILLATING SHOULDER 017500005 FLANGE 017500023 SCREW M5x22 PARALLEL PIN 8h8x25 FIFTH WHEEL INA AS 0821 SCREW M8x25 ROLLER INA TYPE NA 22 8 2RS 98 24 12 RETAINER ARM 017501006 SCREW M6x50 STUD 017500031 BLOCK 017500027 HEX HEAD SCREW M4x16 SCREW M3x10 SCREW M3x20 SEE TAB 48 SPRING SUPPORT 017500036 SPRING CIMA CO 2022 LOWER EXHAUST COLLECTOR 017500046 SCREW M4x20 TOOTHED BELT 285 L075 EXHAUST STUB 017500049 BEARING SUPPORT 017500056 SCREW M6x35 1600 SPC DUESSE design SAMARATE VA Spare parts list Spare parts index ESSHIPLEY A AND HAAS COMPANY LOWER LAMINATION GROUP 1 PART TAB 24 Rev A 1600 SPC Spare parts index Drawing 25 SHIPLEY LOWER LAMINATION GROUP 2 PART
109. 0 44 062 02 020 00 10 12 062 02 071 00 24 10 062 02 116 00 23 33 062 02 024 00 21 11 062 02 072 00 19 18 062 02 116 00 27 31 062 02 024 00 24 11 062 02 072 00 21 9 062 02 116 00 28 42 062 02 026 00 11 13 062 02 072 00 24 9 062 02 116 00 31 43 062 02 026 00 21 17 062 02 075 00 20 062 02 116 00 32 8 062 02 026 00 24 32 062 02 075 00 23 7 062 02 116 00 34 9 062 02 028 00 20 11 062 02 075 00 29 54 062 02 116 00 37 35 062 02 028 00 23 25 062 02 077 00 20 26 062 02 116 00 38 22 062 02 029 00 20 10 062 02 077 00 23 29 062 02 116 00 40 6 062 02 029 00 23 24 062 02 079 00 8 33 062 02 116 00 35 33 062 02 030 00 20 6 062 02 080 00 29 30 062 02 117 00 1 8 062 02 030 00 23 8 062 02 081 00 13 11 062 02 118 00 1 9 062 02 030 00 29 53 062 02 081 00 15 14 062 02 119 00 1 10 062 02 031 00 20 25 062 02 081 00 20 5 062 02 120 00 1 H 062 02 031 00 23 28 062 02 081 00 23 31 062 02 121 00 1 12 062 02 033 00 27 21 062 02 081 00 29 33 062 02 121 00 2 29 062 02 033 00 28 7 062 02 081 00 30 23 062 02 121 00 10 18 062 02 035 00 27 26 062 02 082 00 20 12 062 02 121 00 10 28 062 02 035 00 28 2 062 02 082 00 23 26 062 02 121 00 12 6 062 02 036 00 27 7 062 02 082 00 29 14 062 02 121 00 13 8 062 02 041 00 8 21 062 02 085 00 7 34 062 02 121 00 15 10 062 02 042 00 9 20 062 02 085 00 19 24 062
110. 0 mm hose between the main exhaust system and the machine hose union WARNING Make sure that there are no sharp bends in this hose or the air flow will be reduced 5 Open the general compressed air supply valve placed on the left side of the machine 6 After making sure that all the mechanical parts are in place and connecting the machine to the main power supply turn the main power switch to position 1 An electronic device will check the correct connection of the phases 7 Move out the removable unit and press SET UP ON 8 Turn by hand the rotating sectors to the Awaiting Start of cutting position and press the green push button LOADING OPERATION ENABLE situated onthe push button panel of the removable central unit 9 Once the button is pressed the indexes will fix the sectors in this position Ed 05 01 10 The shafts for the dry film coils can be blocked or released by pressing cyclically the yellow light button FILM ROLLS ON FREE 11 Load the two coils of film following the thread up diagram provided on the shoulders ofthe machine 12 Block the dry film roll shafts and centre the dry film coils using the metric scales 13 If lateral cutting is also required follow the same thread up diagram 14 Insert the film on the mylar removal rolls following the thread up diagram To make it easier to insert the film on the vacuum sectors vacuum can be cut off via the yellow selector switch
111. 00 39 24 062 02 246 00 26 8 062 02 274 00 10 26 062 02 218 00 8 16 062 02 246 00 27 30 062 02 275 00 10 27 062 02 219 01 8 19 062 02 246 00 ES 28 41 062 02 276 00 10 30 062 02 220 00 20 36 062 02 246 00 32 22 062 02 277 00 10 33 062 02 220 00 23 2 062 02 246 00 37 36 062 02 278 00 7 25 062 02 221 00 8 24 062 02 246 00 38 23 062 02 278 00 10 34 062 02 222 00 8 25 062 02 246 00 40 9 062 02 279 00 10 36 062 02 223 00 8 26 062 02 246 00 35 34 062 02 280 00 10 37 062 02 223 00 33 36 062 02 247 01 9 21 062 02 281 00 10 38 062 02 224 00 8 27 062 02 248 00 9 2 062 02 282 00 17 9 062 02 225 00 8 28 062 02 248 00 37 26 062 02 283 00 10 40 062 02 225 00 22 19 062 02 249 00 ES 9 23 062 02 284 00 11 2 062 02 225 00 34 44 062 02 250 00 2 54 062 02 285 00 ES 23 07 062 02 226 00 8 32 062 02 250 00 ES 7 4i 062 02 286 00 4 32 062 02 227 00 17 21 062 02 250 00 9 25 062 02 286 00 10 16 062 02 228 00 8 35 062 02 250 00 11 49 062 02 286 00 26 30 062 02 229 00 8 36 062 02 250 00 12 3 062 02 287 00 3 21 062 02 229 00 29 25 062 02 250 00 18 15 062 02 287 00 11 3 062 02 230 00 8 37 062 02 250 00 26 6 062 02 287 00 22 20 062 02 231 00 8 38 062 02 250 00 30 5 062 02 287 00 25 2 062 02 232 00 m 8 39 062 02 251 00 9 26 062 02 287 00 28 30 062 02 232 00 13 34 062 02 251 00 11 45 062 02 288 00 11 4 062 02 2
112. 00 062 02 982 00 062 02 984 00 062 02 985 00 062 02 986 00 062 12 056 00 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 SERIAL NUMBER DESCRIPTION SUPPORT 023600001 SCREW M6x20 SCREW M6x30 KNIFE GUARD 018100020 GUIDE 023600003 RIGHT SCALE 023600011 LEFT SCALE 023600010 SLIDING SUPPORT 018100010 KNURLED HEAD SCREW M6x20 KNIFE SUPPORT 018100011 SCREW M6x6 KNIFE BRACKET 018100018 COVER 018100016 SCREW 4 14 KNURLED HEAD SCREW M6x16 KNIFE GUARD 018100025 SLIDING SUPPORT 018100013 PLATE 023600002 MOTOR SUPPORT 023600004 SCREW M5x25 BEARING SKF 6003 27 17 35 10 SPRING RING 135 MOTOR FLANGE 023600012 LOWER GEARMOTOR FOR LATERAL CUTTING MR330 45RPM 220V 50HZ H12 CLOCKWISE DIRECTION UPPER GEARMOTOR FOR LATERAL CUTTING MR330 45RPM 220V 50HZ 12 COUNTERCLOCKWISE DIRECTION SCREW M4x25 PLAIN WASHER DN4 PARALLEL PIN 3x20 SCREW M5x10 PARALLEL PIN 6x18 CLUTCH 023600009 SPRING RING E17 PIN BUSHING 023600007 PARALLEL PIN 5x20 SCREW 5 15 FILM WASTE RECOVERY ROLL 023600005 SCREW M6x10 CENTERING BUSH 023600013 SPRING RING E10 SHIM HEX SCREW M5x25 PLAIN
113. 003 DUESSE design SAMARATE VA Spare parts list Spare parts index n TAB 34 ES SHIPLEY OUTPUT ROLLER Rev A 1600 SPC Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY PUMP UNIT AIR FILTER TAB 35 Ed 1 Rev PART NUMBER TAB POS 062 12 204 00 062 02 717 00 062 02 717 01 062 02 717 02 062 02 717 03 062 02 717 04 062 02 718 00 062 02 719 00 062 02 721 01 062 12 011 00 062 02 723 00 062 12 725 00 062 12 012 00 062 02 726 00 062 02 727 00 062 02 728 00 062 02 731 00 062 02 732 00 062 02 733 00 062 02 734 00 062 02 735 00 062 02 213 00 062 02 176 00 062 02 736 00 062 12 268 00 062 02 197 00 062 12 023 00 062 02 738 00 062 02 658 00 062 02 116 00 062 02 246 00 062 02 739 00 062 02 740 00 062 12 015 00 062 02 233 00 062 02 184 00 062 02 172 00 062 12 028 00 062 12 029 00 062 02 755 00 062 12 114 00 062 01 069 00 062 12 117 00 062 12 118 00 062 12 721 00 062 12 119 00 062 12 063 00 062 12 062 00 062 12 203 00 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 NO C5 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 43 44
114. 02 115 00 23 4 SCREW M6x25 062 02 438 00 23 5 TOOTHED PULLEY 017600003 062 02 458 00 23 6 TOOTHED PULLEY 017600008 062 02 075 00 23 7 SPRING RING 152 062 02 030 00 23 8 BEARING 6205 2RS 25 52 15 062 02 455 00 23 9 SPACER 017600021 062 02 459 00 23 10 PULLEY 017600029 062 02 454 00 23 11 BELLEVILLE WASHER 50 25 4 1 25 062 02 815 00 23 12 ELECTROMAGNETIC CLUTCH TYPE T 08 07 110 24V DC 062 02 453 00 23 13 ES SCREW M5x12 062 02 460 00 23 14 SCREW M6x12 062 02 461 00 23 15 LOWER CLUTCH SUPPORT FLANGE 017600007 062 02 462 00 23 16 SCREW M8x12 062 02 442 00 23 17 SPACER 017600015 062 02 048 00 23 18 50 55 20 062 02 443 00 23 19 SPACER 017600014 062 02 445 00 23 20 SCREW 40 062 02 444 00 23 21 SLEEVE 017600019 062 02 447 00 23 22 KEY 8x7x25 STRAIGHT END 062 02 463 00 23 23 LOWER CONTROL SHAFT 017600002 062 02 029 00 23 24 INTERIOR RING INA IR 25 30 20 5 062 02 028 00 23 25 BEARING BOX HK3016 2RS 230 37 16 062 02 082 00 23 2 SPRING RING E50 062 02 285 00 23 27 SPACER 017600026 062 02 031 00 23 28 BEARING 6305 2RS 25 62 17 062 02 077 00 23 29 SPRING RING 163 062 02 342 00 23 30 GEAR 260 017600011 062 02 081 00 23 31 SPRING RING E25 062 02 351 00 23 32 TOOTHED PULLEY 017600025 062 02 116 00 23 33 PLAIN WASHER DN6 062 02 951 00 23 34 LOWER CONNECTING ROD 017600032 062 02 943 00 23 35 BEARING 1205 25 52 15 DUESSE
115. 038 UPPER VACUUM SHOE 017500014 SETTING PIN 4x25 OPEN FLANGE FOR SECTOR 017500033 VACUUM SECTOR 017500013 CLOSE FLANGE FOR SECTOR 017500032 CLOSE FLANGE FOR SHOE 017500037 SCREW M8x65 2100W MONOTUBE IR LAMP L 840 220 240V HEX HEAD SCREW M4x20 LAMP SUPPORT TYPE 09759292 HEX NUT 5 CERAMIC TERMINAL BLOCK 20x20 SCREW M4x20 SCREW M5x10 FILM SUPPORT SECTOR 017500016 HEAT PROTECTION DOME 017500025 PLAIN WASHER DN5 THERMOCOUPLE SUPPORT 017500051 SCREW M6x8 PIN FOR THERMOCOUPLE 017500052 SCREW M3x6 TACKING BAR 017500015 SCREW M6x12 SCREW M5x20 HEX NUT M5 ASSEMBLED THERMOCOUPLE 05500187 THERMOCOUPLE PROBE 0187 00 008 COPPER ROLL 0187 00 001 ROLLER SUPPORT 0187 00 003 ARNITE MAIN SUPPORT 0187 00 004 STEEL SETTING PIN 0187 00 002 PLATE 0187 00 005 SCREW M4x10 SPRING L 24 o 4 WIRE 00 4 SCREW M6x10 PLATE 0187 00 007 SUPPORT 0187 00 006 WIRE HOLDER 017500054 SHOE AND SECTOR EXHAUST UPPER ASSY 06200414 EUROPE SHOE AND SECTOR EXHAUST UPPER ASSY 06200414 USA Spare parts list Spare parts index n TAB 22 EG SHIPLEY UPPER LAMINATION GROUP 2 PART Rev 1600 SPC DUESSE design SAMARATE Spare parts index Drawing ES SHIPLEY Vag bragder er LOWER CONTROL SHAFT Ed 1 Rev A 1600 SPC PART NUMBER TAB POS SERIAL NUMBER DESCRIPTION 062 02 217 00 23 1 SCREW 5 15 062 02 220 00 23 2 ES RING NUT 017600020 062 02 441 00 23 3 SPAGER 017600018 062
116. 060 00 32 5 062 01 061 00 12 31 062 01 062 00 30 28 062 01 064 00 36 14 062 01 065 00 36 15 062 01 066 00 36 18 062 01 066 01 36 19 062 01 066 02 36 20 062 01 067 00 2 13 062 01 067 00 30 2 062 01 067 00 38 33 062 01 069 00 35 46 062 01 076 00 12 18 062 01 080 00 2 55 062 01 086 00 38 29 062 01 087 00 38 32 062 01 089 00 38 34 062 01 090 00 38 35 TAB N 1 002 Spare parts index 1 004 ES SHIPLEY NUMERICAL INDEX TARATU os A ROHM AND HAAS COMPANY Ed 2 1600 SPC PART NUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS 062 02 001 00 13 43 062 02 046 00 9 1 062 02 095 00 31 10 062 02 002 00 6 5 062 02 047 00 29 32 062 02 096 00 31 37 062 02 002 00 13 23 062 02 048 00 20 14 062 02 097 00 31 16 062 02 003 00 13 14 062 02 048 00 23 18 062 02 097 00 3 23 062 02 004 00 13 38 062 02 048 00 29 17 062 02 099 00 30 22 062 02 004 00 15 16 062 02 049 00 29 19 062 02 100 01 30 14 062 02 005 00 13 32 062 02 052 00 10 44 062 02 101 00 32 18 062 02 006 00 13 17 062 02 052 00 19 15 062 02 102 00 29 48 062 02 007 00 13 4 062 02 053 00 19 21 062 02 102 00 32 33 062 02 008 00 11 8 062 02 054 00 19 6 062 02 103 00 32 28 062 02 008 00 13 16 062 02 055 00 19 23 062 02 104 00 6 1 062 02 008 00 21 16 062 02 055 00 31 15 062 02 105 0
117. 062 02 172 00 2 47 062 02 186 00 5 10 062 02 213 00 28 27 062 02 172 00 5 5 062 02 186 00 6 8 062 02 213 00 29 44 TAB N I 004 Spare parts index 1 006 ES SHIPLEY NUMERICAL INDEX ae ROHM AND HAAS COMPANY Ed 2 1600 SPC PART NUMBER SERIAL NUMBER TAB POS PARTNUMBER SERIAL NUMBER TAB POS PARTNUMBER SERIAL NUMBER TAB POS 062 02 213 00 35 25 062 02 242 00 ES 26 7 062 02 265 00 10 11 062 02 214 00 8 10 062 02 242 00 32 39 062 02 265 00 13 31 062 02 215 00 8 11 062 02 242 00 33 3 062 02 265 00 17 2 062 02 216 00 8 12 062 02 243 00 9 062 02 265 00 22 4 062 02 217 00 7 4 062 02 244 00 9 16 062 02 265 00 25 10 062 02 217 00 8 14 062 02 244 00 9 34 062 02 265 00 29 52 062 02 217 00 9 19 062 02 245 00 3 18 062 02 266 00 20 39 062 02 217 00 12 25 062 02 245 00 ES 9 17 062 02 267 00 10 13 062 02 217 00 17 4 062 02 245 00 22 2 062 02 267 00 26 24 062 02 217 00 23 1 062 02 245 00 27 24 062 02 268 00 17 3 062 02 217 00 28 26 062 02 245 00 28 5 062 02 269 00 10 20 062 02 217 00 30 16 062 02 246 00 ES 3 26 062 02 270 00 10 21 062 02 217 00 32 38 062 02 246 00 7 42 062 02 271 00 10 23 062 02 217 00 36 4 062 02 246 00 9 18 062 02 272 00 7 23 062 02 217 00 37 31 062 02 246 00 17 12 062 02 272 00 10 24 062 02 217 00 38 8 062 02 246 00 21 25 062 02 273 00 10 25 062 02 217
118. 062 03 239 YELLOW LIGHT PUSH BUTTON ZB2 BW35 510 14 061 05 44 22 gt 062 03 240 YELLOW LIGHT PUSH BUTTON ZB4 BW 353 HEAD 062 00 058 00 44 23 lt 062 03 239 RED PUSH BUTTON ASSY 510 14 061 32 44 23 gt 062 03 240 RED PUSH BUTTON 1NC 284 ASSY 062 00 058 01 44 24 lt 062 03 239 RED PUSH BUTTON ZB2 BA4 510 14 061 33 44 24 gt 062 03 240 RED PUSH BUTTON ZB4 BA4 HEAD 062 00 058 02 44 25 lt 062 03 239 CONTACT NC 282 82102 510 14 061 99 44 25 gt 062 03 240 CONTACT NC ZB4 BZ102 510 14 061 02 44 26 gt 062 03 240 GREEN LIGHT PUSH BUTTON ZB4 BW 0831 LED HOLDER 1NO 510 14 061 06 44 27 gt 062 03 240 YELLOW LIGHT PUSH BUTTON ZB4 BW 0851 LED HOLDER 1NO DUESSE design SAMARATE VA Spare parts list Spare parts index TAB 44 ES SHIPLEY CABINET CONTROL PANEL AND DISPLAY Rev B 1600 SPC lt 062 03 239 2062 03 240 hsSHIPLEY m Spare parts index Drawing m TAB 45 ES SHIPLEY CABINET MAIN PANEL AND PLC 1 PART Ed 3 Rev 1600 SPC PART NUMBER TAB POS SERIALNUMBER DESCRIPTION 062 00 111 00 45 1 2062 03 209 PLC A B FOR 1600 SPC ASSY 062 00 111 01 45 2 gt 062 03 209 PLC A B POWER SUPPLY MODULE 120 240V A B 1746 P2 062 00 111 02 45 3 gt 062 03 209 PLC A B 7 MODULES BUS A B 1746 A7 062 00 111 03 45 4 gt 062 03 209 PLC A B 4 MODULES BUS A B 17
119. 062 03 240 43 10 510 14 061 98 gt 06203240 41 11 510 14 061 98 2062403240 41a 12 510 14 061 98 2062403240 44 20 510 14 061 98 gt 06203240 45 21 510 14 061 98 gt 06203240 43 11 510 14 061 99 2 gt 062 03 240 44 25 Index Q Index SHIPLEY A ROHM AND HAAS COMPANY Power supply 1600 SPC NN N um N NW MISSED OR INVERTED 3 at A Nm N N T 5 MAIN ON LAMP co 0 5 M O 4 UST 5 24v DC s 2498 T SSR N N 5 5 5 a E JE nen EE go 41 BHEN spel br s SAR SS P MAIN POWER TRANSFORMER N DIFFERENTIAL AUTOMATIC T 2 8 Q Q 69 olo 60 LIGHT INDICATOR O 69 LL H 5 5 00 x E um ope MAIN F CH 9 d e POWER ASE CONTROL Allen Bradley PLC ow by Antonio Cicero Updated E 062 03 Sheet 1 19 Index 222 2322 2 2 Ba SHIPLEY 220 Power Supply 1600 SPC ROHM AND HAAS COMPANY q Na D AAD ATION VL ALUIN sal Mee T UA V 4 i 00 L o To CAD ENIT A ON e
120. 1 BLOCK A21 G1 4 COD 2121002 2 SCREW M5 x 15 3 UNION 1 4 1 4 2102004 4 UNION ELBOW 5 6 4 1 4 COD 2305002 5 UNION ELBOW C5 o 6 4 01 8 COD 2305001 6 HOSE 6 4 7 UNION TEE C7 FMF 6 4 G1 8 ART 2307001 8 TAPER CONNECTION C1g 8 6 G1 4 COD 2301004 9 HOSE 6 4 SPIRAL 30 10 PIN DRW SCX 343 2 11 UPPER AND LOWER POLYETHYLENE UP ROLLS 06200444 ASSY 12 POLYETHYLENE TAKE UP ROLL 06200444 ASSY 13 MALE JOINT 1 8 COD 9087201 14 SPRING RING E15 15 GASKET AIRZET MERKEL PR15 16 PRESSURE INLET RING 044401005 17 HEAD FOR ROLL 044401004 18 SCREW 5 x 10 19 FLANGE 044401003 20 SCREW 6 21 SCREW M8 x 8 22 ROLL HOLDER ROD 044401002 23 POLYETHYLENE UP ROLL 044401001 24 PARALLEL PIN D 5 X 20 25 SPRING L 180mm o 80 26 E LOCKING MODULE FESTO TYPE EV 15 40 4 COMPLETE 27 PRESSURE PLATE FESTO TYPE EV 15 40 DP 28 SCREW x 25 29 UNION ELBOW COD 31990419 30 HOSE o 4 2 3 UNION 4 M5 COD 31010419 32 E Y UNION o 4 M5 COD 31580419 33 SCREW 5 x 16 34 CENTERING SCREW COD 044401007 35 CENTERING SUPPORT COD 044401006 36 SCREW x 12 37 EXTENSION FOR AIR QUICK CONNECTION COD 044400008 38 FEMALE JOINT 5 COD 92142019 1600 SPC Ed 05 01 Spare parts list Instructions Options Tab 3 OPTIONS TAB
121. 1 017 00 37 2 062 01 019 00 37 3 062 01 020 00 37 4 062 01 021 00 15 19 062 01 021 00 37 5 062 01 022 00 15 20 062 01 022 00 37 6 062 01 022 01 15 24 062 01 022 01 37 10 062 01 022 02 15 23 062 01 022 02 37 7 062 01 022 03 15 21 062 01 022 03 37 8 062 01 022 04 15 22 062 01 022 04 37 9 062 01 023 00 37 12 062 01 023 01 37 13 062 01 023 02 37 14 062 01 025 00 38 13 PART NUMBER SERIAL NUMBER TAB POS 062 01 026 00 38 3 062 01 027 00 37 18 062 01 028 00 37 19 062 01 029 00 37 20 062 01 030 00 15 26 062 01 030 00 37 21 062 01 030 01 15 27 062 01 030 01 37 22 062 01 030 02 15 28 062 01 030 02 37 23 062 01 031 00 37 24 062 01 032 00 15 25 062 01 032 00 37 28 062 01 032 00 38 7 062 01 033 00 4 56 062 01 033 00 37 29 062 01 033 00 3 17 062 01 034 00 37 30 062 01 034 00 38 6 062 01 035 00 37 32 062 01 036 00 37 34 062 01 037 00 38 1 062 01 038 00 38 2 062 01 039 00 3 10 062 01 040 01 38 5 062 01 041 00 38 9 062 01 042 00 3 14 062 01 043 00 3 15 062 01 044 00 37 15 062 01 044 00 38 16 062 01 045 00 38 20 062 01 046 00 38 24 062 01 047 00 38 25 062 01 048 00 38 26 062 01 049 00 38 27 062 01 051 00 26 29 062 01 053 00 11 44 062 01 054 00 11 46 062 01 055 00 13 27 062 01 056 00 13 28 062 01 058 00 32 3 062 01 059 00 32 4 062 01
122. 1600 SPC To avoid misunderstandings and delivery errors you are strongly advised to clearly exactly state the following information when ordering SPARE PARTS 3 SHIPLEY CABINET CONTROL PANEL AND DISPLAY PARTNUMBER POS SERIAL NUMBER DESCRIPTION RED MUSHROOM HEAD FOR PRESS TO LOCK PUSH BOTTON 077 RER POTENTIOMETER 534 DOUBLE D 22 5K 5K RV 534 D 5K 062 00 025 00 44 3 062 00 114 00 44 4 2062 03 209 ___ _ _ __ 062 00 114 01 44 5 2062 03 209 gt Code number 062 00 114 00 Kel Description es POTENTIOMETER 534 DOUBLE 0 22 5K 5K RV 534 D 5K gt Serial number es gt 062 03 209 gt Tab N es TAB 44 gt Position es POS 4 Edition es ED 1 Revision es REVA lt lt gt Machine type es 1600 SPC lt Mord ms 1999 L1 EE 44 REV 1600 SPC ud 25110 I ROHM AND HAAS COMPANY The number listed in the SERIAL NUMBER column identifies the serial number of the machine where the described part is installed If no number is listed in this column it means that the described part is installeld on the machine as original fitting Symbols preceeding the serial number have to be as follows lt the described part is installed on machines with serial number up to that listed inclusive gt the described part is inst
123. 1801 22 12 21 5 ADJUSTMENT SPACER 022600008 SPRING RING E28 CONTROL PULLEY 022600004 TOOTHED BELT 420L075 CONNECTION FLANGE 022600005 FLAT KEY B6x4x18 BALL BEARING SKF 6202 285 15 35 11 SPRING RING 135 WASHER 022600009 SPRING TYPE CO 2360 ELECTROMAGNETIC CLUTCH TYPE C06 03 110 24V DC SCREW M4x12 SCREW M4x18 BEARING SKF 6003 2RS 217 35 10 ROLL SUPPORT 022600001 SCREW M6x25 DISC PAD 022600014 SPRING TYPE CO 2160 ROLL BRAKE BLOCK 022600013 SCREW M4x30 ADJUSTMENT SCREW 022600015 HEX NUT M12 ROLL CONTROL SHAFT 022600002 TANG TYPE B5x5x16 SPRING RING E20 BRAKE DISC 022600012 SCREW M6x6 BALL BEARING SKF 6007 2RS 9035 62 14 SPRING RING E35 ENRICHMENT ROLL 022600018 SPRING PIN 2 5x50 BEARING 6001 2RS 2 12 28 8 LEFT PIN 022601011 HEX HEAD SCREW M6x15 WASHER DN6 SPACER 022600017 SCREW M6x35 SUPPORT 022701001 CYLINDER HEAD FOR ROLLER 022700004 SCREW M8x12 ROD 022700002 ROLL 90 022700003 ROLL SUPPORT 022700006 HEX SCREW M6x25 BEARING SKF 6001 22 12 28 8 ROLL 15 022700005 SPACER 022300011 COMPLETE POLYETHYLENE TAKE UP ROLLER 1600 SPC DUESSE design SAMARATE VA Spare parts list Spare parts index m HPE LL f ENRICHMENT POLYETHYLENE RECOVERY ROLLER Rev 1600 SPC Spare parts index Drawing n TAB 32 ES SHIPLEY FILM TENSIONING GROUP Ed 1 Rev A 1600 SPC PART NUMBER POS 062 01 015 00 062 01 015 01 062 01 058 00 062 01 059 0
124. 186 00 OPT3 11 SCREW M6 x 10 062 02 217 00 OPT3 12 SCREW 5 x 15 062 01 095 00 OPT3 13 UNION 4 2 M5 COD 31010419 062 01 094 00 OPT3 14 HOSE o 4 2 062 12 288 00 OPT3 15 3 DRY FILM ROLL HOLDER 045700001 062 12 289 00 OPT3 16 LOCKING JAW 044800002 062 12 290 00 17 SCREW x 10 062 01 093 00 OPT3 18 UNION ELBOW 2 4 2 M5 COD 31990419 062 12 291 00 OPT3 19 SCREW M5 X 10 062 12 292 00 OPT3 20 E RIGHT FLANGE 045700003 062 02 099 00 OPT3 21 BALL BEARING SKF 61805 25 37 7 062 02 081 00 OPT3 22 SPRING RING E25 062 12 293 00 OPT3 23 PUSH DEVICE SUPPORT 045700004 062 12 294 00 OPT3 24 PUSH DEVICE 045700005 062 12 295 00 OPT3 25 GASKET AIRZET MERKEL PR20 062 12 296 00 OPT3 26 SPRING DIM D 12060 062 12 297 00 OPT3 27 SPACER 045700007 062 12 298 00 OPT3 28 ROD FOR PUSH DEVICE 045700006 062 02 094 00 OPT3 29 SEEGER 20 062 01 091 00 OPT3 30 FEMALE JOINT M5 COD 92142019 062 12 299 00 OPT3 31 PIN DRW SCX 343 1 062 01 097 00 OPT3 32 HOSE 6 4 SPIRAL 30 062 12 175 00 OPT3 33 25 UPPER AND LOWER 6 EXPANSION DRY FILM COIL HOLDER ROLLS 044800001 ASSY 062 12 175 01 OPT3 34 6 EXPANSION DRY FILM COIL HOLDER ROLL 044800001 ASSY 062 01 098 00 OPT3 35 HOLLW SCREW 1 8 COD 35290010 062 01 099 00 OPT3 36 DOUBLE BODY 1 8 4 2 COD 35390410 062 01 100 00 OPT3 37 COMPACT UNION ELBOW 2 4 4 2 COD 319
125. 2 SCREW 8 x 16 SCREW M6 x 25 PLAIN WASHER 6 5 30 4 VERTICAL GUIDE 017200048 HORIZONTAL GUIDE 017200049 FIXED GUIDE 017200050 HEX HEAD SCREW 8 x 85 PLAIN WASHER DN8 SHOULDER FIXING BRACKET 022200005 LEFT SHOULDER 022200002 RIGHT SHOULDER 022200001 PARALLEL PIN 25 x 16 RETAINER FOR GUIDE 017200058 HEX HEAD SCREW 8 x 45 ROBO FOOT TYPE 132 54351 FIG 1 022900046 NUT FOR FOOT 022900045 NUT FOR SLEEVE 022900042 SLEEVE 022900041 STOP 022900043 SPRING RING E8 WASHER 022900044 SCREW 6 x 16 FITTING HOLDER 017000016 1600 SPC DUESSE design SAMARATE VA Spare parts list Spare parts index 3 SHIPLEY MAIN BODY FIXED STRUCTURE TAB 1 Rev A 1600 SPC Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY MAIN BODY MOVABLE STRUCTURE TAB 2 Ed 2 Rev B PARTNUMBER TAB POS SERIAL NUMBER 062 02 130 00 2 1 062 02 131 00 2 2 062 02 132 00 2 3 062 02 011 00 2 4 062 02 133 00 2 5 062 02 134 00 2 6 062 02 135 00 2 7 062 02 136 00 2 8 062 02 137 00 2 9 062 02 179 00 2 10 062 02 138 00 2 11 062 02 139 00 2 12 062 02 140 00 2 13 062 02 141 00 2 14 062 02 142 00 2 15 062 02 143 00 2 16 062 02 012 00 2 17 062 02 145 00 2 18 062 02 146 00 2 19 062 02 147 00 2 20 062 02 148 00 2 21 062 02 149 00 2 22 062 02 150 00 2 23 062 02 151 00 2 24 062 02 152 00 2 25 062 02 15
126. 2 00 077 01 47 10 062 00 030 00 lt 062 03 239 41 7 062 00 079 00 47 12 062 00 030 01 lt 062 03 239 41 8 062 00 080 01 47 14 062 00 030 02 lt 062 03 239 41 9 062 00 081 00 47 9 062 00 030 02 lt 062032399 44 13 062 00 082 00 42 5 062 00 032 00 lt 062 03 239 41a 10 062 00 082 00 47 8 062 00 032 01 lt 062 03 239 11 062 00 083 00 47 7 062 00 032 02 lt 06203239 41a 12 062 00 084 00 42 6 062 00 034 00 lt 062 03 239 41a 13 062 00 085 00 42 2 062 00 034 00 lt 062 03 239 414 14 062 00 085 00 47 14 062 00 034 02 lt 062 03 239 41a 15 062 00 085 01 47 14 062 00 039 00 48 10 062 00 086 00 47 4 062 00 042 00 42 1 062 00 087 00 47 3 062 00 043 00 42 4 062 00 088 00 47 2 062 00 044 00 43 1 062 00 090 00 47 1 062 00 045 00 43 6 062 00 095 00 46 13 062 00 046 00 43 4 062 00 096 00 46 5 062 00 046 00 45 24 062 00 099 00 42 2 062 00 047 00 42 3 062 00 100 10 gt 062 03 209 43 2 062 00 047 00 46 7 062 00 101 00 40 10 062 00 047 00 47 13 062 00 102 00 40 7 062 00 049 00 lt 062 03 239 41 9 062 00 109 00 47 11 062 00 049 01 lt 062 03 239 41 10 062 00 110 00 gt 062 03 209 42 7 062 00 050 00 48 3 lt 062 03 246 062 00 053 00 44 6 062 00 111 00 gt 062 03 209 45 1 062 00 054 00 lt 062 03 239 44 7 062 00 111 01 2062 03 209 45 2 062 00 054 01 lt 062 03 239 44 8 062 00 111 02 2062 03 209 45 3 062 00 055 03 lt 062 03 239 44 11 062 00 111 03
127. 2 02 352 00 13 18 PIN 017200028 062 02 353 00 13 19 SPRING WASHER DN8 062 02 354 00 13 20 HEX HEAD SCREW M8x25 062 02 355 00 13 21 HEX HEAD SCREW M12x40 062 02 164 00 13 22 PLAIN WASHER DN13 062 02 002 00 13 23 BALL JOINT FEMALE THREAD M12x1 25 062 02 357 00 13 24 12 062 01 006 00 13 25 CYLINDER TYPE 08221303 40 STROKE 100 062 01 006 01 13 26 SPARE PARTS KIT 1827000068 062 01 055 00 13 27 HINGE 1827001290 062 01 056 00 13 28 1823120021 062 02 327 00 13 29 SCREW M6x10 062 02 358 00 13 30 RIGHT CYLINDER SUPPORT 017200008 062 02 265 00 13 31 SCREW M8x30 062 02 005 00 13 32 BUSHING GLYCODUR GLY PG 15 17 20 F 062 02 360 00 13 33 SCREW M8x55 062 02 232 00 13 34 HEX HEAD SCREW M8x35 062 02 361 00 13 35 ROD 017200026 062 02 362 00 13 36 ROD 017200025 062 02 363 00 13 37 UPPER SUPPORT 017200009 062 02 004 00 13 38 FLANGED BUSHING GLICODUR GLY PB G 303416F 062 02 365 00 13 39 RIGHT UPPER ROCKER 017200017 062 02 366 00 13 40 ECCENTRIC SHAFT 017200019 062 02 367 00 13 41 BALL JOINT LEFT THREAD M8 062 02 368 00 13 42 THREADED ROD 017200027 062 02 001 00 13 43 BALL JOINT FEMALE THREAD 8 062 02 370 00 13 44 LEFT HEX NUT M8 062 02 172 00 13 45 8 062 02 371 00 13 46 ADJUSTMENT BLOCK 017200021 062 02 934 00 13 47 LEFT CYLINDER SUPPORT 017200055 062 02 372 00 13 48 SPRING PIN g 5x20 062 02 373 00 13 49 SCREW 01720005
128. 2 317 00 062 02 338 00 062 02 251 00 062 02 333 00 062 02 217 00 062 02 311 00 062 02 241 00 062 02 188 00 062 02 334 00 062 01 061 00 062 02 335 00 062 02 336 00 062 02 337 00 062 02 183 00 062 02 534 00 062 02 970 00 062 12 222 00 062 12 223 00 062 12 224 00 062 02 177 00 062 02 176 00 062 12 228 00 062 12 226 00 062 12 227 00 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 No G 49 9 DI DD INO TO O NO INS DE AN 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 SERIAL NUMBER DESCRIPTION SCREW M10x30 INSIDE SUPPORT 017300002 SCREW M6x20 OUTSIDE SUPPORT 017300004 SEEGER RING E12 PLAIN WASHER DN8 BEARING 626 2RS 6 19 6 ROLL 017300007 BEARING BOX HK0608 o 6 10 8 LOWER TIE ROD 017300005 SCREW 6 10 SPRING C02222 UPPER TIE ROD 017300003 STUD 017300006 CYLINDER TYPE 0822406041 SPACER PLATE 017300043 SCREW M5x35 UNION ELBOW 0821 200 178 SCREW M4x15 BLUE HOSE 6 4 SCREW M6x60 PLAIN WASHER DN4 SCREW 6 50 SWITCH SENSOR SUPPORT 017300049 SCREW M5x15 SWITCH SENSOR SUPPORT 017300024 SCREW M4x10 SEE TAB 48 SCREW M10x25 SCREW M10x45 HYDRAULIC SHOCK ABSORBER OEM 5MX12 JN UC SHOCK ABSORBER SUPPORT 017300050 R
129. 2 627 00 062 02 628 00 062 02 066 00 062 02 629 00 062 02 091 00 062 02 630 00 062 02 095 00 062 02 631 00 062 02 632 00 062 02 633 00 062 02 634 00 062 02 055 00 062 02 097 00 062 02 635 00 062 02 636 00 062 02 816 00 062 02 637 00 062 02 638 00 062 02 011 00 062 02 639 00 062 02 115 00 062 02 640 00 062 02 641 00 062 02 642 00 062 02 643 00 062 02 644 00 062 02 357 00 062 02 645 00 062 02 646 00 062 02 094 00 062 02 647 00 062 02 190 00 062 02 089 00 062 02 096 00 062 02 888 00 062 02 650 00 062 02 018 00 062 02 652 01 062 02 384 00 062 02 116 00 062 02 969 00 062 02 206 00 062 02 653 00 062 02 654 00 062 02 462 00 062 02 655 00 062 02 656 00 062 02 856 00 062 02 115 00 062 02 877 00 062 02 855 00 062 02 971 00 062 02 883 00 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 No cC No 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 SERIAL NUMBER DESCRIPTION READING PLATE FOR SENSOR 017500050 SCREW M6x8 SENSOR SUPPORT 022600016 SEE TAB 48 SCREW M4x25 RING NUT GUK M12x1 CLUTCH ADJUSTMENT SPACER 22600010 BALL BEARING 6
130. 2 994 00 062 02 997 00 062 02 957 00 062 02 183 00 062 02 800 00 062 02 998 00 062 02 217 00 062 02 955 00 062 12 201 00 062 12 261 00 062 12 269 00 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 30 39 39 39 39 39 39 39 39 1 C N 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 SERIAL NUMBER DESCRIPTION BAR FOR UPPER REFLECTING STRIP 024701001 PLAIN WASHER DN8 SCREW M8x25 BAR PLATE 024700003 SCREW M8x25 THIN PANEL CHUTE ON REFLECTING BARRIER SCX 325 5 SCREW M4x12 LOWER REFLECTING ALUMINIUM STRIP 024700009 UPPER REFLECTING ALUMINIUM STRIP 024700010 FIXED PHOTOCELL SUPPORT 024700004 WASHER DN4 MOVABLE SUPPORT 024701005 PARALLEL PIN 4x30 THREADED BAR 024700007 PLAIN WASHER 024700008 SPRING RING E6 SELF LOCKING HEX NUT M6 SCREW M4x6 SEE TAB 48 SEE TAB 48 SCREW M3x20 PLAIN WASHER DN3 PHOTOCELL SUPPORT 024701006 SCREW 5 15 SEE TAB 48 SCREW M3x15 ANGOLAR FOR DARKENING UPPER MIRROR BARRIER 024700012 SCREW M4x10 BAR FOR LOWER REFLECTING STRIP 024700011 DUESSE design SAMARATE VA Spare parts list Spare parts index m TAB 39 ES SHIPLEY REFLECTING BAR GROUP Rev A S COMPANY 1600 SPC SEE TAB 12 Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY ANTISTATIC BARS UNIT TAB 40 Ed 1 Rev PART NUMBER
131. 20400 062 12 300 00 OPT3 38 6 DRY FILM ROLL HOLDER 044800001 062 12 301 00 OPT3 39 E RIGHT FLANGE 044800005 062 12 302 00 OPT3 40 PUSH DEVICE SUPPORT 044800008 062 12 303 00 OPT3 41 PUSH DEVICE 044800006 062 12 304 00 42 SPACER 044800007 062 12 305 01 43 LEFT FLANGE 044800001 062 02 467 00 OPT3 44 SCREW M5 x 12 Ed 05 01 6 OPTIONS II Spare parts list Instructions OPTIONS TAB 3 m SHIPLEY EXPANSION DRY FILM COIL HOLDER ROLL Ed 1 Rev A 1600 SPC 3 Version SEE TAB 30 1 2 x S Oy Ms x gt AG GR 2 6 Version lt T fe 32 4 From TAB 2 44 Ed 05 01 OPTIONS 1 7 Instructions EG SHIPLEY 1600 SPC ROHM AND HAAS COMPANY Ed 05 01 1 8 OPTIONS II Instructions m OPTIONAL TAB 001 ES SHIPLEY NUMERICAL INDEX Ed 2 A ROHM AND HAAS COMPANY 1600 SPC PART NUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS 062 01 003 00 OPT2 6 062 02 062 00 OPT1 27 062 12 270 00 OPT2 10 062 01 014 00 OPT2 5 062 02 081 00 22 062 12 271 00 OPT2 15 062 01 021 00 E OPT1 6 062 02 085 00 OPT2 14 062 12 272 00 OPT2 16 062 01 022 00 1 1 062 02 094 00 29 062 12 273 00 OPT2 17 062 01 022 01 OPT1 5 062 02 099 00 OPT3 21 062 12 274 00
132. 2062 03 209 45 4 062 00 055 04 062 083 289 44 12 062 00 111 04 gt 062 03 209 45 5 062 00 056 00 lt 062 03 239 44 14 062 00 111 05 gt 062 03 209 45 6 062 00 056 01 lt 062 03 239 44 15 062 00 111 06 gt 062 03 209 45 7 062 00 058 00 lt 062032399 44 23 062 00 111 07 gt 062 03 209 45 8 001 Spare parts index 1 003 m TAB 002 SHIPLEY NUMERICAL INDEX Ed 2 1600 SPC PARTNUMBER SERIAL NUMBER TAB POS PARTNUMBER SERIAL NUMBER TAB POS 062 01 001 01 10 14 062 01 002 00 10 15 062 01 002 00 ES 11 42 062 01 002 00 26 27 062 01 002 00 27 43 062 01 002 00 29 41 062 01 002 00 30 26 062 01 003 00 10 19 062 01 003 00 11 43 062 01 003 00 12 20 062 01 003 00 13 63 062 01 003 00 29 42 062 01 003 00 30 27 062 01 003 00 37 11 062 01 003 00 38 4 062 01 003 02 E 36 21 062 01 004 00 14 062 01 005 00 12 15 062 01 006 00 13 25 062 01 006 01 13 26 062 01 007 00 13 62 062 01 008 01 26 23 062 01 008 02 10 42 062 01 008 02 26 25 062 01 008 03 10 43 062 01 008 03 26 26 062 01 008 04 10 46 062 01 008 04 26 34 062 01 009 00 26 28 062 01 010 00 27 13 062 01 011 00 27 17 062 01 012 00 27 42 062 01 013 00 29 11 062 01 013 00 30 1 062 01 014 00 38 18 062 01 015 00 32 1 062 01 015 01 32 2 062 01 016 00 4 57 062 01 016 00 15 7 062 01 016 00 37 1 062 01 016 00 38 19 062 0
133. 23 The machine has stopped because during the unhooking phase of the cutting group devices the upper and lower work point sensors FC21 and FC23 are not activated Work point position and extended cylinders TOP CUTTING DEVICE NOT AT WORK POINT cod 210 The machine has stopped because during the unhooking phase of the cutting group device the upper work point sensor FC21 is not activated Work point position and extended cylinder BOTTOM CUTTING DEVICE NOT AT WORK POINT cod 230 The machine has stopped because during the unhooking phase of the cutting group device the lower work point sensor FC23 is not activated Work point position and extended cylinder Ed 05 01 Index Messages list ES SHIPL ROHM AND HAAS COMPANY EY 1600 SPC Ed 05 01 INITIAL CUT POSITION NOT REACHED cod 281 The machine has stopped because the sensor of initial cut position FC 28 during its own positioning phase and within a maximum time referred to the speed has not reached the slot on its own cam TACKING POSITION NOT REACHED cod 291 The machine has stopped because the sensor of tacking position FC 29 during its own positioning phase and within a maximum time referred to the speed has not reached the slot on its own cam END CUT POSITION NOT REACHED
134. 3 00 18 062 12 297 00 27 062 01 094 00 OPT2 30 062 12 298 00 28 062 01 094 00 14 062 12 299 00 31 062 01 095 00 OPT2 31 062 12 174 00 OPT2 11 062 12 300 00 38 062 01 095 00 13 062 12 174 01 OPT2 12 062 12 301 00 OPT3 39 062 01 096 00 OPT2 32 062 12 175 00 OPT3 33 062 12 302 00 40 062 01 097 00 2 9 062 12 175 01 OPT3 34 062 12 303 00 41 062 01 097 00 32 062 12 180 00 OPT1 15 062 12 304 00 42 062 01 098 00 ES 35 062 12 181 00 OPT1 16 062 12 305 00 OPT2 37 062 01 099 00 OPT3 36 062 12 182 00 OPT1 17 062 12 305 01 43 062 01 100 00 37 062 12 183 00 1 18 062 12 184 00 OPT1 19 062 12 185 00 OPT1 20 062 12 186 00 OPT1 21 062 12 186 01 OPT1 21 062 12 187 00 OPT1 22 062 12 188 00 OPT1 23 062 12 189 00 OPT1 24 062 12 190 00 OPT1 25 062 12 191 00 OPT1 26 062 12 192 00 OPT1 28 062 12 193 00 OPT1 29 062 12 194 00 OPT1 31 062 12 194 01 OPT1 31 062 12 195 00 OPT1 32 062 12 195 01 OPT1 32 062 12 196 00 OPT1 33 062 12 197 00 OPT1 34 062 12 198 00 OPT1 35 062 12 199 00 2 26 062 12 199 01 2 27 062 12 200 00 1 062 12 200 01 2 Instructions Q Ed 05 01 Spare parts cover AND HAAS COMPANY FOR ADDITIONA
135. 3 00 2 26 062 02 154 00 2 27 062 02 155 00 2 28 062 02 121 00 2 29 062 02 156 00 2 30 062 02 157 00 2 31 062 02 158 00 2 32 062 02 159 00 2 33 062 02 160 00 2 34 062 02 161 00 2 35 062 02 162 00 2 36 062 02 163 00 2 37 062 02 164 00 2 38 062 02 165 00 2 39 062 02 009 00 2 40 062 02 166 00 2 41 062 02 167 00 2 42 062 02 168 00 2 43 062 02 169 00 2 44 062 02 170 00 2 45 062 02 171 00 2 46 062 02 172 00 2 47 062 02 173 00 2 48 062 02 174 00 2 49 062 12 212 00 2 50 062 02 176 00 2 51 062 02 177 00 2 52 062 02 178 00 2 53 062 02 250 00 2 54 062 01 080 00 2 55 062 02 743 00 2 56 062 02 206 00 2 57 062 02 744 01 2 58 062 12 021 00 2 59 062 12 208 00 2 60 062 12 113 00 2 61 062 12 209 00 2 62 062 12 210 00 2 63 062 12 211 00 2 64 062 02 116 00 2 65 DESCRIPTION WHEELS SUPPORTING SHAFT 017200038 STOP RING 017200042 SCREW 5 BEARING SKF 6003 2RS 217 35 10 WHEEL 017200037 SCREW M10x30 HEX NUT M10 PLAIN WASHER DN10 RING NUT M25x1 5 017200051 HEX HEAD SCREW M8x35 RING NUT M25x1 5 017200045 JOINT PIECE 017200040 WASHER 25 5x40 THICK 2 017200047 SPRING 017200041 ROD 017200039 WASHER 10 5x40 THICK 4 017200043 FEMALE THREADED BALL JOINT M10 RIGHT ANGULAR BRACKET 017200031 HEX HEAD SCREW M10x22 ROD WHEELS SUPPORTING 017200029 GUIDE 017200044 HEX HEAD SCREW M8x22 PLAIN WASHER DN8x1
136. 3 2 40gn o p pz 9 IZN oin 243 eZ al ien n ee se Ozn z 6n 973 s 083 9 gz CC or 24 9 611 o gn v 123 sl 183 2 s 0 BIN zen bya 53 em z 083 063 2 os Z63 9 LIN 63 ol z im 2 183 s 9 QIN 4 va e Ova NO 8 NO NO L L SUOH28UUO 2 L J 1241959 J J 1941909 SULYDD 990 owe 2p I 2 7 653 z 153 ola 601 78 i 063 2 801 Sg ie pi 1 453 or z 137 84 Gp 923 amp 823 z 613 s su 251 s LL ez 26 5 Ge 473 H3 oz Sg gt 753 4 923 6 013 GL 6 SZ 623 s 63 z pl 8 z st vza 813 T u u u gt _ A NO NO 1 5 1 H E 9 Allen Bradley PLC E 062 03 Sheet 17 19 CE Index Ba 5 H l P L EY Control cabinet terminal block connections 1600 SPC ROHM AND HAAS COMPANY
137. 32 00 13 51 062 02 251 00 12 23 062 02 289 00 11 5 062 02 232 00 30 19 062 02 251 00 21 14 062 02 290 00 11 6 062 02 233 00 4 30 062 02 251 00 24 34 062 02 291 00 11 7 062 02 233 00 8 40 062 02 251 00 29 9 062 02 292 00 11 9 062 02 233 00 10 22 062 02 252 00 9 28 062 02 293 00 11 10 062 02 233 00 25 16 062 02 253 00 9 29 062 02 294 00 11 14 062 02 233 00 35 38 062 02 254 00 8 15 062 02 295 00 11 15 062 02 234 00 9 2 062 02 254 00 9 30 062 02 296 00 11 16 062 02 235 01 9 3 062 02 254 00 11 5 062 02 297 00 47 062 02 237 00 9 6 062 02 254 00 21 43 062 02 298 00 11 19 062 02 238 00 9 7 062 02 254 00 24 39 062 02 299 00 11 20 062 02 239 00 9 9 062 02 255 00 9 32 062 02 299 00 16 2 062 02 240 00 9 10 062 02 255 00 25 9 062 02 300 00 11 21 062 02 241 00 8 3 062 02 256 00 9 33 062 02 301 00 4 38 062 02 241 00 9 11 062 02 257 00 7 32 062 02 301 00 6 4 062 02 241 00 12 27 062 02 258 00 10 3 062 02 301 00 11 22 062 02 241 00 17 8 062 02 259 00 10 4 062 02 301 00 12 19 062 02 241 00 22 39 062 02 260 01 ES 17 5 062 02 302 00 11 23 062 02 241 00 25 36 062 02 261 01 10 7 062 02 303 00 11 24 062 02 241 00 34 48 062 02 262 00 10 8 062 02 304 00 11 25 062 02 241 00 36 13 062 02 263 00 10 9 062 02 305 00 11 26 062 02 242 00 9 12 062 02 264 00 10 10 062 02 306 00 111 27
138. 4 RIGHT ANGULAR BRACKET 017200033 LEFT SHOULDER 017200002 LOWER SPACER 017200053 VERTICAL ROD 017200005 HEX HEAD SCREW M8x40 LAIN WASHER DN8 PPER SPACER 017200006 LEEVE 017200003 LEEVE 017200004 OD SPACER 017200056 GHT SHOULDER 017200001 EFT ANGULAR BRACKET 017200032 EFT ANGULAR BRACKET 017200030 EX HEAD SCREW M12x30 PLAIN WASHER DN13 ECCENTRIC SLEEVE 017200035 BEARING 6303 2RS1 o 17 47 41 HEX HEAD SCREW M10x45 ECCENTRIC SLEEVE 017200034 SPACER 017200036 HEX HEAD SCREW M10x30 PIN SPACER 017200046 HEX NUT M8 RACEWAY 022900047 COVER 022900048 CYLINDER SUPPORT 017200070 PLAIN WASHER DN5 SCREW M5x10 RETAINER FOR SHOULDER 017200059 SCREW M6x20 CYLINDER PNEUMAX TYPE 1502 31 10 CONNECTION FOR PHOTOCELL SUPPORT 017200061 SCREW M6x35 PHOTOCELL AND IR SENSOR SUPPORT 017201062 FLANGE 017600033 RUBBER WASHER SUPPORT 017200074 RUBBER WASHER 017200071 SCREW M6x12 SCREW M8x50 SREW M6x16 PLAIN WASHER DN6 SE 1600 5 DUESSE design SAMARATE VA Spare parts list Spare parts index p ES SHIPLEY MAIN BODY MOVABLE STRUCTURE TAB 2 Rev B 2 rors lt 1600 SPC Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY COVERS 1 PART TAB 3 1 Rev A PART NUMBER TAB POS 062 02 780 00 062 02 780 01 062 02 781 00 062 02 781 01 062 02 781 02 062 02 782 00 062
139. 4 062 02 374 00 13 50 SPRING TR 3514 062 02 232 00 13 51 SCREW M8x35 062 02 407 00 13 52 HEX HEAD SCREW M8x30 062 02 375 00 13 53 NUT SCREW 017200024 062 02 376 00 13 54 ADJUSTMENT SCREW 017200024 062 02 377 00 13 55 LEFT UPPER ROCKER 017200018 062 02 378 00 13 56 ECCENTRIC SLEEVE 017200020 062 02 379 00 13 57 HEX HEAD SCREW M4x14 062 02 380 00 13 58 PLAIN WASHER DN14 062 02 381 00 13 59 SPACER 017200052 062 02 382 00 13 60 SPACER 017200013 062 02 383 00 13 61 LEFT ROCKER 017200011 062 01 007 00 13 62 UNION ELBOW ADJUSTABLE 0821200106 062 01 003 00 13 63 6 4 Spare parts index Spare parts list SHIPLEY Rev 1600 SPC TAB 13 LEVERAGE GROUP 3 29 WA 31VuVIAVS assana Spare parts index Drawing ES SHIPLEY A ROHM AND HAAS COMPANY LEVERAGE GROUP RACEWAYS TAB 14 Ed 1 Rev PART NUMBER TAB POS 062 02 999 00 062 12 001 00 062 02 514 00 062 12 002 00 062 02 379 00 062 02 338 00 062 12 003 00 062 02 665 00 062 02 116 00 062 02 384 00 062 12 004 00 062 02 628 00 062 12 005 00 062 12 006 00 062 12 007 00 062 02 812 00 062 12 008 00 062 12 009 00 062 12 010 00 14 14 14 14 14 14 14 14 14 1 OMAN FW k 12 13 14 15 16 17 18 19 SERIAL NUMBER DESCRIPTION RACEWAY H
140. 4 Block the shaft of the lamination roll with a 30 mm key and unscrew the three screws of the right flange Repeat the operation for the left flange 5 Hold the roll carefully to prevent it from falling move away the right flange and push the roll to the left 6 Still holding the roll firmly move away the left flange too Ed 05 01 7 Remove the roll taking great care not to drop it on the IR lamp housed inside the aluminium cover 8 Insert the new roll applying some anti gripping silicone paste on both extremities in order to facilitate its successive removal NOTE Check the correct positioning of the thermocouple 9 Repeat the operations from point 4 onwards for the other roll NOTE At the end of the replacement procedure check the correct positioning of the thermocouples 3 ES SHIPLEY A ROHM AND HAAS COMPANY 1600 SPC 6 1 2 REPLACEMENT OF THE IR LAMPS WARNING Replacement of the IR lamps should only be carried out by specially trained personnel using original spare parts which comply with the originals as regards materials design and electrical features Replace the lamps as follows 1 Switch off and disconnect the laminator then wait until the heated parts have cooled down 2 Take out the removable unit and remove the upper and lower fixed units not the rotating ones by simply removing the screws 3 on the
141. 432 00 19 20 062 02 320 00 11 50 062 02 369 00 20 43 062 02 433 00 19 22 062 02 321 00 38 31 062 02 370 00 13 44 062 02 434 00 19 25 062 02 322 00 12 2 062 02 371 00 13 46 062 02 435 00 4 49 062 02 323 00 12 4 062 02 372 00 13 48 062 02 435 00 19 26 062 02 325 00 12 8 062 02 373 00 13 49 062 02 435 00 33 42 062 02 326 00 12 10 062 02 374 00 13 50 062 02 436 00 19 28 062 02 327 00 3 25 062 02 375 00 13 53 062 02 437 01 20 1 062 02 327 00 4 5 062 02 376 00 13 54 062 02 437 01 21 3 062 02 327 00 12 11 062 02 377 00 13 55 062 02 437 01 24 3 062 02 327 00 13 29 062 02 378 00 13 56 062 02 438 00 20 3 062 02 327 00 17 18 062 02 379 00 13 57 062 02 438 00 23 5 062 02 328 00 12 12 062 02 379 00 14 5 062 02 439 00 20 4 062 02 329 00 12 13 062 02 380 00 13 58 062 02 440 00 20 8 062 02 330 00 12 14 062 02 381 00 13 59 062 02 441 00 20 9 062 02 331 00 12 16 062 02 382 00 13 60 062 02 441 00 23 3 062 02 332 00 12 17 062 02 383 00 13 61 062 02 442 00 20 13 062 02 333 00 12 24 062 02 384 00 14 10 062 02 442 00 23 17 062 02 334 00 12 30 062 02 384 00 m 20 45 062 02 442 00 29 15 062 02 335 00 12 32 062 02 384 00 31 42 062 02 443 00 20 15 062 02 336 00 m 12 33 062 02 384 00 40 8 062 02 443 00 23 19 062 02 337 00 12 34 062 02 385 00 16 1 062 02 444 00 20 16 062 02 338 00 8 2 062 02 386 00
142. 46 A4 062 00 111 04 45 5 2062 03 209 PLC CPU SLC 5 05 WITH ETHERNET PORT 32KB A B 1747 L551 062 00 111 05 45 6 gt 062 03 209 PLC A B INPUTS DIGITAL MODULE 24VAC DC AB 1746 IN16 062 00 111 06 45 7 gt 062 03 209 PLC A B OUTPUTS DIGITAL MODULE 24V DC A B 1746 0B16 062 00 111 07 45 8 gt 062 03 209 PLC A B ANALOGUE INPUTS MODULE 0 10V A B 1746 NI4 062 00 111 08 45 9 2062 03 209 PLC ANALOGUE INPUTS OUTPUTS ODULE OUT 0 10V AB 1746 NIO4V 062 00 111 09 45 10 2062 03 209 PLC A B ANALOGUE INPUTS OUTPUTS ODULE OUT 0 20MA A B 1746 NIO4I 062 00 111 10 45 11 gt 062 03 209 PLC INTERFACE CONDITIONER AB 1761 AIC NET 062 00 111 11 45 12 gt 062 03 209 PLC A B PLC AIC NET CABLE A B 1761 CBL PMO2 SER B 062 00 111 12 45 13 gt 062 03 209 PLC PANEL VIEW AIC NET CABLE A B 1761 CBL AS03 SER A 062 00 111 13 45 14 gt 062 03 209 PLC COMMUNICATION CABLE A B 1746 C9 062 00 111 14 45 15 gt 062 03 209 PLC A B SLOT FILLER A B 1746 N2 062 00 069 00 45 16 1 FUSE HOLDER 1501 062 00 070 00 45 17 CERAMIC FUSE 10 3X38MM 1 16 062 00 119 00 45 18 2062 03 209 PHASE SEQUENCE RELAY MODULE IMF SCHIELE 062 00 060 00 45 19 lt 062 03 239 2 POSITION KEY SELECTOR ASSY 510 14 061 90 45 19 gt 062 03 240 2 POS KEY SELECTOR KEY 455 1 284 ASSY 062 00 060 01 45 20 lt 062 03 239 2 POSITION KEY SELECTOR 080 52001 KEY 3095 510 14 061 91 45 20 gt 062 03 240 2 POS
143. 5 PVC HOSE 257 30E MOVABLE SUCTION HOSE 024400010 RING FOR HOSE 024400024 O RING 3275 1600 SPC DUESSE design SAMARATE VA Spare parts list Spare parts index TAB SHIPLEY VACUUM SUCTION GROUP 36 5 COMPANY Rev A 1600 SPC er 0 SR SEE 21 24 35 Spare parts index Drawing E TAB 37 SHIPLEY PNEUMATIC DETAILS 1 PART 1 Rev A 1600 5 PART NUMBER POS 062 01 016 00 062 01 017 00 062 01 019 00 062 01 020 00 062 01 021 00 062 01 022 00 062 01 022 02 062 01 022 03 062 01 022 04 062 01 022 01 062 01 003 00 062 01 023 00 062 01 023 01 062 01 023 02 062 01 044 00 062 12 017 00 062 02 958 00 062 01 027 00 062 01 028 00 062 01 029 00 062 01 030 00 062 01 030 01 062 01 030 02 062 01 031 00 062 02 749 00 062 02 248 00 062 02 750 00 062 01 032 00 062 01 033 00 062 01 034 00 062 02 217 00 062 01 035 00 062 02 751 00 062 01 036 00 062 02 116 00 062 02 246 00 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 SERIAL NUMBER DESCRIPTION HOSE 8 6 UNION L M C5 o 8 6 G 3 8 SILEN
144. 5 39 062 02 823 00 8 30 062 02 823 00 11 12 062 02 824 00 22 34 062 02 824 00 25 31 062 02 825 00 22 37 062 02 825 00 25 34 062 02 826 00 22 43 062 02 826 00 25 40 062 02 827 00 22 36 062 02 827 00 25 33 062 02 828 00 22 35 062 02 828 00 25 32 062 02 829 00 22 33 062 02 829 00 25 30 062 02 830 00 22 32 062 02 830 00 25 29 062 02 831 00 40 1 062 02 832 00 40 2 062 02 833 00 40 4 062 02 834 00 3 17 062 02 835 00 3 20 062 02 836 00 3 23 062 02 837 00 3 24 062 02 838 00 4 29 062 02 839 00 4 31 062 02 840 00 4 33 062 02 841 00 4 34 062 02 842 00 4 36 062 02 843 00 4 37 062 02 844 00 4 39 062 02 845 00 4 40 062 02 846 00 4 42 062 02 847 00 6 3 062 02 848 00 7 1 062 02 849 00 7 2 062 02 850 00 7 30 062 02 850 00 3 40 062 02 852 00 29 51 062 02 853 00 17 1 062 02 854 00 17 20 062 02 855 00 31 54 062 02 856 00 31 51 062 02 857 00 29 50 062 02 858 00 29 45 062 02 863 00 28 39 062 02 864 00 28 32 062 02 865 00 27 48 062 02 866 00 27 49 062 02 868 00 20 48 062 02 869 00 20 49 062 02 870 00 20 47 062 02 874 00 30 40 062 02 877 00 31 53 062 02 878 00 39 4 062 02 880 00 30 33 062 02 881 00 30 38 062 02 882 00 39 1 062 02 883 00 31 56 062 02 886 00 71 062 02 888 00 31 38 062 02 889 00 33 00 062 02 890 00 33 48 062 02 891 00 33 46 062
145. 58 00 062 12 148 00 062 12 151 00 062 12 152 00 062 12 079 00 062 02 186 00 062 12 153 00 062 12 154 00 062 12 155 00 062 12 156 00 062 12 225 00 062 02 338 00 062 12 157 00 062 02 185 00 062 12 159 00 062 12 147 00 062 12 061 02 062 12 161 00 062 12 162 00 062 12 163 00 062 12 164 00 062 12 165 00 062 12 083 00 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 PO O O SERIAL NUMBER DESCRIPTION DRIVING SLEEVE 022300012 SETTING PIN 2 5x30 SCREW 6 10 SPACER 022300010 LEFT SHOULDER 022301001 HEX HEAD SCREW M8x30 PLAIN WASHER DN8 BALL BEARING 6001 22 2 12 28 8 SPACER 022300011 PULLEY 022301009 Z 20 TOOTHED BELT 120XL037 260 RIGHT SHOULDER 022301002 CONTROL SHAFT 022301006 ROLLER 022301008 SCREW 6 10 SHAFT 022301007 CENTRAL SUPPORT 022301005 FRONT SUPPORT 022301004 PANELS SUPPORT 022300019 HEX HEAD SCREW M4x8 PLAIN WASHER DN4 REAR SUPPORT 022301013 PULLEY 017100017 PULLEY 022300020 Z 18 TOOTHED BELT 130xL037 265 IDLE ROLL 022300015 BEARING 6000 22 10 26 8 SEEGER RING E10 LEFT CASING 022300017 RIGHT CASING 022300018 IDLER ROLL SHAFT 022300016 RUBBER CENTRAL UNIT ROLLS ASSY DRW 062 10 223 Spare parts list Sp
146. 62 12 241 00 5 16 062 12 158 00 16 10 062 12 242 00 5 17 062 12 159 00 16 24 062 12 243 00 5 18 062 12 161 00 16 27 062 12 244 00 5 19 062 12 162 00 5 33 062 12 245 00 5 20 062 12 162 00 16 28 062 12 246 00 5 21 062 12 163 00 16 29 062 12 247 00 5 23 062 12 164 00 16 30 06212 24800 5 24 062 12 165 00 16 31 062 12 249 00 5 26 062 12 169 00 6 15 062 12 250 00 5 27 062 12 169 00 34 12 062 12 251 00 5 28 062 12 173 00 17 1 062 12 252 00 5 29 062 12 179 00 30 48 062 12 253 00 5 32 062 12 179 00 30 49 062 12 254 00 5 34 062 12 201 00 39 27 062 12 255 00 5 35 062 12 202 00 39 6 062 12 256 00 5 36 062 12 203 00 35 55 062 12 257 00 5 37 062 12 204 00 35 1 062 12 258 00 5 38 062 12 208 00 2 60 062 12 259 00 5 40 062 12 208 00 2 60 062 12 259 00 6 32 062 12 209 00 2 62 062 12 260 00 5 4 062 12 210 00 2 63 062 12 261 00 39 28 062 12 211 00 2 64 062 12 262 00 36 26 062 12 212 00 2 50 062 12 263 00 36 27 062 12 213 00 3 19 062 12 265 00 Bs 4 59 062 12 213 00 3 22 062 12 266 00 4 60 062 12 213 00 4 25 062 12 267 00 4 61 062 12 213 00 4 35 062 12 268 00 35 28 062 12 213 00 20 21 062 12 269 00 39 29 062 12 213 00 22 17 062 12 721 00 35 51 062 12 213 00 22 31 062 12 725 00 35 13 062 12 213 00 5 7 062 12 213 00 25 28 062 12
147. 65 00 27 37 062 02 482 00 21 37 062 02 522 00 22 28 062 02 565 00 28 25 062 02 482 00 24 24 062 02 522 00 25 20 062 02 566 00 3 13 062 02 483 00 21 38 062 02 523 00 22 29 062 02 566 00 4 15 062 02 484 00 39 062 02 523 00 25 17 062 02 566 00 27 39 062 02 485 00 21 41 062 02 524 00 25 11 062 02 569 00 28 6 062 02 485 00 24 36 062 02 525 00 25 14 062 02 570 00 28 13 062 02 486 00 21 42 062 02 526 00 25 18 062 02 571 00 x 28 14 062 02 486 00 24 37 062 02 527 00 25 22 062 02 572 00 28 5 062 02 487 00 21 45 062 02 528 00 26 1 062 02 573 00 28 7 062 02 487 00 24 38 062 02 529 01 26 3 062 02 574 00 28 18 062 02 488 00 21 46 062 02 530 01 26 4 062 02 575 00 28 19 062 02 488 02 24 41 062 02 531 00 26 5 062 02 576 00 28 20 062 02 489 00 m 21 47 062 02 532 00 26 10 062 02 577 00 28 21 062 02 489 00 24 42 062 02 533 00 26 11 062 02 578 00 28 22 062 02 490 00 49 062 02 534 00 12 37 062 02 579 00 28 29 062 02 490 00 24 13 062 02 534 00 26 12 062 02 580 00 28 31 062 02 491 00 21 50 062 02 535 00 26 14 062 02 582 00 28 33 062 02 492 00 m 51 062 02 536 00 26 15 062 02 583 00 28 34 062 02 492 00 24 44 062 02 537 00 4 46 062 02 584 00 28 36 1 007 Spare parts index 1 009 ES SHIPLEY me OUS A AND HAAS COMPANY Ed 2 1600 SPC PART NUMBER S
148. 8 COVER 017300026 SPRING PIN 5x30 SLIDING BLOCK 017300033 SCREW M4x15 SPRING 1962 RACK 017300038 SCREW M3x4 PINION 017300039 RULE FOR SLIDING BLOCK 017300029 RULE GUIDE SLIDING BLOCK 017300031 RULE GUIDE SLIDING BLOCK 017300032 RULE FOR SLIDING BLOCK 017300028 LOWER COVER 017300030 SEE TAB 48 SENSOR SUPPORT 017300024 FRONT EDGE REGISTER BLOCK 017300025 SCREW M5x20 SHOCK ABSORBER WASHER 017300012 RACK 017300011 SUPPORT 017300022 SCREW M6x60 SCREW M5x10 CYLINDER TYPE 0822 033 207 UNION ELBOW 0821 200 103 BLUE HOSE 6 4 NUT TYPE 1823300004 SCREW 6 50 FOOT TYPE 1821332027 CYLINDER SUPPORT SPACER 017300044 MICROSWITCH SUPPORT 017000012 SCREW M6x20 MICROSWITCH SUPPORT 017900009 SCREW M3x20 MICROSWITCH FIXING BRACKET 017000005 SEE TAB 48 SCREW M3x8 DUESSE design SAMARATE VA Spare parts list Spare parts index m TAB 11 SHIPLEY INSERTION ROLL GROUP 1 PART ROHM AND HAAS COMPANY Rev A 1600 SPC Spare parts index Drawing ES TAB 12 SHIPLEY INSERTION ROLL GROUP 27 PART 1 Rev A 1600 5 PART NUMBER POS 062 02 134 00 062 02 322 00 062 02 250 00 062 02 323 00 062 02 067 00 062 02 121 00 062 02 014 00 062 02 325 00 062 02 019 00 062 02 326 00 062 02 327 00 062 02 328 00 062 02 329 00 062 02 330 00 062 01 005 00 062 02 331 00 062 02 332 00 062 01 076 00 062 02 301 00 062 01 003 00 062 0
149. 945 00 21 18 062 02 945 00 24 47 062 02 946 00 21 20 062 02 946 00 24 29 062 02 948 00 21 23 062 02 949 00 22 44 062 02 949 00 E 25 41 062 02 950 00 22 8 062 02 950 00 25 13 062 02 951 00 23 34 062 02 952 00 26 31 062 02 953 00 ES 20 32 062 02 954 00 26 33 062 02 955 00 27 45 062 02 955 00 39 26 062 02 956 00 27 44 062 02 957 00 27 46 062 02 957 00 28 44 062 02 957 00 39 18 062 02 958 00 29 7 062 02 958 00 37 17 062 02 959 00 29 43 062 02 960 00 29 47 062 02 961 00 29 55 062 02 962 00 30 29 062 02 963 00 30 30 062 02 964 00 30 31 062 02 965 00 30 34 062 02 966 00 30 35 062 02 967 00 30 36 062 02 968 00 30 37 062 02 969 00 31 44 062 02 970 00 12 38 062 02 971 00 31 55 062 02 972 00 32 36 062 02 973 00 32 37 062 02 974 00 22 062 02 975 00 33 24 062 02 976 00 27 062 02 977 00 33 47 062 02 978 00 33 29 062 02 979 00 33 31 062 02 980 00 33 32 062 02 981 00 33 35 062 02 982 00 33 51 062 02 983 00 33 41 062 02 984 00 33 52 062 02 985 00 33 53 062 02 986 00 33 54 062 02 987 00 34 50 062 02 989 00 39 8 062 02 990 00 39 10 062 02 991 00 39 12 062 02 992 00 39 13 062 02 993 00 39 14 062 02 994 00 39 16 062 02 995 00 39 15 062 02 996 00 39 9 062 02 997 00 39 17 062 02 998 00 39 23 062 02 999 00 14 1 062 12 001 00 14 2 062 12
150. AND HAAS COMPANY 3 3 0 CYCLE TIMES During the lamination process the PLC manages several timing intervals dedicated to the opening and closing of the electromagnetic clutches of the enrichment rolls upper and lower T1 Main enrichment time This is the enrichment time for the dry film upper and lower during the rotation of the sectors from the end of cutting position to the tacking position Fixed value stored in memory 0 5 sec T2 Upper supplementary enrichment time This is the enrichment time for the dry film between the end of cutting and the opening of the rolls Fixed value stored in memory 0 T3 Lower supplementary enrichment time As above It is equal to T2 set value for T3 T4 Set point enrichment time This is the enrichment time for the dry film between the start of cutting and the end of cutting positions the operation is carried out only once after loading the dry film and closing the machine ESSHIPLEY Ni MODIFY PRESELECTORS TACKING ENRICHMENT UPPER SUPPLEMENTARY ENRICHMEN LOWER SUPPLEMENTARY ENRICHME SET POINT ENRICHMENT REAR EDGE CORRECTIO REAR EDGE CORRECTIO B FRONT EDGE CORRECTION POS 61 FRONT EDGE CORRECTION POS 50 39 Exit SET UP ON un IN The adjustment references T1 T4 are visualized on the page Modify preselectors WARNING Once the parameters have been modified by means of the references T1 T4 it is necessary
151. BER DESCRIPTION SLIDE 017700041 SCREW M6x25 CUTTING DEVICE RIGHT SUPPORT 017701002 CUTTING DEVICE LEFT SUPPORT 017701001 TRAVEL STOP BLOCK 017700043 SCREW M6x20 SCREW M6x30 HEX NUT M6 SCREW M5x20 SYNCHRONIZING SHAFT 017700027 GEAR 017700026 SCREW M5x6 BEARING 626 2RS 6 19 6 BEARING SUPPORT PIN 017700025 BEARING SUPPORT PIN 017700044 SCREW M5x10 PIN FOR CYLINDER 017701003 SCREW M3x10 SHIM WASHER 8 14 1 SPRING RING E8 PIN FOR CYLINDER 017700016 SCREW M8x20 CYLINDER 20x50 0 822 333 203 HEX NUT M8 SENSOR TYPE 0830 100 368 FIXING BRACKET 1827020068 UNION ELBOW 0821 200 103 RAPID UNION L MC5 6 4 61 8 SUPPORT 1827020 SCREW M4x6 PIN HOLDER FLANGE 017700048 NEEDLE CASING INA TYPE HK 012 16 10 INNER RING INA TYPE IR 8 12 10 HEAD FOR CYLINDER 017700181 SCREW M4x14 Spare parts list Spare parts index E TAB 26 ES SHIPLEY CUTTING DEVICE 1 PART Rev A AND HAAS COMPANY 1600 SPC DUESSE design SAMARATE VA Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY CUTTING DEVICE 2 PART TAB 27 Ed 1 PART NUMBER POS 062 02 543 00 062 02 544 00 062 02 545 00 062 02 546 00 062 02 062 00 062 02 547 00 062 02 036 00 062 02 177 00 062 02 548 00 062 02 399 00 062 02 549 00 062 01 010 00 062 02 550 00 062 02 551 00 062 12 121 00 062 01 011 00 062 02 553 00 062 02 554 00 062 02 555 00 062 02 033 0
152. BLE T POINT VACUUM 3 UPPER LOWER FILM ROLLS ON FREE OFF ON OFF Center the dry film roll 6 in the machine making reference to the scale 7 Connect the air quick connection 8 to the proper joint 9 to lock the dry film roll 6 To take out the dry film roll 6 from the dry film coil holder shaft operate in the opposite direction Ed 05 01 OPTIONS II 1 3 Instructions Drawing ES SHIPLEY ROHM AND HAAS COMPANY PNEUMATIC SYSTEM POLYETHILENE TAKE UP ROLL OPTIONS TAB 2 Ed 2 Rev A PART NUMBER 062 01 034 00 062 02 217 00 062 01 089 00 062 01 028 00 062 01 014 00 062 01 003 00 062 01 046 00 062 01 043 00 062 01 097 00 062 12 270 00 062 12 174 00 062 12 174 01 062 01 092 00 062 02 085 00 062 12 271 00 062 12 272 00 062 12 273 00 062 02 287 00 062 12 274 00 062 02 190 00 062 12 275 00 062 12 276 00 062 12 277 00 062 02 981 00 062 12 278 00 062 12 199 00 062 12 199 01 062 02 628 00 062 01 093 00 062 01 094 00 062 01 095 00 062 01 096 00 062 12 279 00 062 12 280 00 062 12 281 00 062 12 282 00 062 12 305 00 062 01 091 00 TAB OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 OPT2 1 4 OPTIONS II POS SERIALNUMBER DESCRIPTION
153. CER 3 8 RIGHT AND LEFT FINAL PLATE 1 825 503 145 INTERMEDIATE PLATE 1 825 503 144 ELECTROVALVE 0 820 024 126 24V DC ASSY VALVE BODY BOSCH 0 820 024 997 24VDC COIL FOR ELECTROVALVE BOSCH 1 824 210 223 CONNECTOR WITH INDICATOR FOR ELECTROVALVE BOSCH 1 834 484 101 SPARE PARTS KIT 1 827 009 314 HOSE 6 4 DOUBLE UNION ASSY o 8 6 61 4 DOUBLE ROD D8 G1 4 COD 2408002 SINGLE RING 05 2 8 6 G1 4 COD 2405006 STRAIGHT FITTING C1 6 4 61 8 CODE 2301001 SUPPORT FOR AIR FLOW REGULATOR SCREW M6x20 PRESSURE REGULATOR 0821 302 401 UNION ELBOW C5 g 6 4 G1 4 COD 2305002 MANOMETER SINGLE UNION ASSY o 6 4 61 47 SINGLE ROD 07 G1 4 COD 2407003 SINGLE RING 05 2 6 4 61 47 COD 2405003 LUG M A7 03 8 COD 2107003 LECTROVALVE SUPPORT 017000006 CREW M6x45 CREW M5x60 ALE PLUG A7 G1 4 COD 2107002 ELBOW C5 8 6 61 47 COD 2305004 m v BLOCK 21 G1 4 COD 2121002 SCREW M5x15 AIR PRESSURE SWITCH TYPE ES 2000 ELECTROVALVE SUPPORT 017000007 SEPARATING SPACER 1 820 222 008 PLAIN WASHER DN6 HEX NUT M6 DUESSE design SAMARATE Spare parts list Spare parts index ES SHIPLEY ROHM AND HAAS COMPANY PNEUMATIC DETAILS 1 PART TAB 37 Rev A SEE TAB THIN PANEL DEVICE N e do AA V Z V 2m 2 P AD 5 Og ere SAB FR Ry S eye ae oe TL
154. COMPANY Ed 2 1600 SPC PART NUMBER SERIAL NUMBER TAB POS PARTNUMBER SERIAL NUMBER TAB POS PARTNUMBER SERIALNUMBER TAB POS 062 12 130 00 15 1 062 12 216 00 4 4 062 22 002 00 22 45 062 12 131 00 15 4 062 12 217 00 4 47 062 22 002 01 22 46 062 12 132 00 15 8 062 12 218 00 4 48 062 22 003 00 25 42 062 12 133 00 15 9 062 12 219 00 4 52 062 22 003 01 25 43 062 12 134 00 15 12 062 12 220 00 4 54 062 12 135 00 15 13 062 12 220 00 4 55 062 12 136 00 15 15 062 12 222 00 12 39 062 12 137 00 15 2 06212 22800 12 40 062 12 138 00 15 3 062 12 224 00 12 4 062 12 139 00 15 5 062 12 225 00 5 22 062 12 140 00 15 6 062 12 225 00 16 20 062 12 141 00 15 11 062 12 226 00 12 46 062 12 142 00 15 17 062 12 227 00 12 47 062 12 143 00 15 18 062 12 228 00 12 45 062 12 144 00 15 29 062 12 229 00 5 1 062 12 145 00 15 30 062 12 230 00 5 2 062 12 146 00 15 31 062 12 231 00 5 3 062 12 147 00 16 25 062 12 232 00 5 4 062 12 148 00 16 11 062 12 233 00 5 6 062 12 149 00 16 5 062 12 234 00 5 7 062 12 151 00 16 12 062 12 235 00 5 9 062 12 152 00 16 13 062 12 235 00 5 8 062 12 153 00 16 16 062 12 237 00 5 11 062 12 154 00 16 17 062 12 238 00 5 13 062 12 155 00 16 18 062 12 239 00 5 14 062 12 156 00 16 19 062 12 240 00 5 15 062 12 157 00 16 22 0
155. CREW M8x30 BALL ARTICULATION SFG8 HEX NUT M8 LOW CYLINDER TYPE 0822333201 UNION ELBOW 0821200103 SCREW M4x6 SPRING RING E8 PLAIN WASHER DN8 BLUE HOSE 6 4 CYLINDER PIVOT 017300053 LEVER 017300017 SCREW M8x20 LEFT FLANGE 017300020 TANG TYPE B 5x5x20 STUD 017300016 SLEEVE 017300014 SLIDING WHEEL RACK 017300013 PLAIN WASHER DN8 SCREW M5x10 FLANGE 017300009 BEARING 6002 2RS 15 32 9 ELECTROMAGNETIC CLUTCH TYPE C 05 03 110 24 DC 017300041 SCREW M3x6 BELLEVILLE WASHER 2 12 2x25 SP 0 90 BEARING 61801 2 12 21 5 SCREW M3x5 PINION 017300010 SPACER 017300042 SPRING RING 121 SPACER 017300040 SELF LOCKING RING NUT GUK M12x1 SENSOR 0830100368 SUPPORT SPACER 1827020068 ROLLER CONTROL PULLEY 017301051 TANG TYPE B 4x4x14 HEAD FOR CYLINDER 017700181 SCREW M4x25 1600 SPC Spare parts index Spare parts list 10 Rev A 1600 SPC TAB FRONT EDGE REGISTER INPUT INSERTION ROLL 3 LL gW 33S ez 2 9 712 00079 95 s o Aa 2 c S 0 A S 9 85 FD 6 w vd VA ALVHVNVS assana Spare parts index Drawing 9 11 SHIPLEY INSERTION ROLL GROUP 1 PART Ed 1 Rev A 1600 SPC PART NUMBER TAB POS 062 02 175 00 062 02 284 00 062 02 287 00 062 02 288 00 062 02 289 00 062 02 290 00 062 02 291 00 062 02 008 00 062 02 292 00 062 02 293 00 062 02
156. D HAS STOPPED IN THE LAMINATOR eee 450 ABOARD HAS STOPPED IN THE LAMINATOR 1451 ABOARD HAS STOPPED IN THE LAMINATOR eene 1041 ABOARD HAS STOPPED IN THE LAMINATOR 1461 ABOARD HAS STOPPED IN THE LAMINATOR 1471 ABOARD HAS STOPPED IN THE LAMINATOR 460 ABOARD HAS STOPPED IN THE LAMINATOR 461 REAR EDGE PHOTOCELL DAMAGED eene nemen 470 REAR EDGE PHOTOCELL DAMAGED iiiar aiins 471 FRONTAL BARRIER MOVEMENT FAILURE eene eee 181 FRONTAL BARRIER MOVEMENT FAILURE seen enn 191 BARRIER UP MOVEMENT NOT COMPLETED esee eene 180 e BARRIER DOWN MOVEMENT NOT COMPLETED eee 190 BARRIER POSITION SENSORS FAILURE eene enne 1181 BARRIER POSITION SENSORS FAILURE eee 1191 e BOARD PUSHING DEVICE MOVEMENT FAILURE een 161 BOARD PUSHING DEVICE MOVEMENT FAILURE eee 171 BOARD PUSHING DEVICE NOT AT SET 170 BOARD PUSHING DEVICE NOT AT WORK POINT 160 BOARD PUSHING DEVICE SENSOR FAILURE eene 1161 BOARD PUSHING DEVICE SENSOR FAILURE eee 1171 TACKING BARS MOV
157. EMENT FAILURE eene enne 331 TACKING BARS MOVEMENT FAILURE siinsest enne 351 TACKING BARS NOT COMPLETELY OPENED eee eee 330 TACKING BARS NOT COMPLETELY CLOSED eee 350 TACKING BAR SENSOR FAILURE eee eee 1331 TACKING BAR SENSOR FAILURE 1351 LAMINATION ROLLS MOVEMENT FAILURE eene 2331 e LAMINATION ROLLS MOVEMENT FAILURE eee 341 e LAMINATION ROLLS NOT COMPLETELY CLOSED 340 e LAMINATION ROLLS NOT COMPLETELY OPENED 2330 e LAMINATION ROLLS POSITION SENSORS FAILURE 3331 e LAMINATION ROLLS POSITION SENSORS FAILURE 1341 INDEX CAMME MOVEMENT FAILURE ertet reiten tie 241 INDEX CAMME MOVEMENT FAILURE eee emen 251 INDEX CAMME NOT AT SET POINT cicero tne ec ctn ene 240 INDEX CAMME NOT AT WORK POINT 250 Ed 05 01 II L 1 Index Messages list 1 of 2 ES SHIPLEY 1600 SPC A ROHM AND HAAS COMPANY s FILM ROLLSNOTLOGGSKED u nt cetera eat 320 VACUUM EXCLUSION SELECTOR eene eene 1011 amp BOT CUT HOOKING MOVEMENT FAILURE 2670 TOP CUT HOOKING MOVEMENT FAILURE eene enn
158. ENSION ROLL NOT AT WORK POINT cod 70 The machine stopped because during the tension roll extension phase the bot sensor FC7 is not activated amp BOT TENSION ROLLS NOT RELEASED cod 671 The machine stopped because during the tension rolls release phase the top and bot sensors FC6 and FC7 are not released TOP TENSION ROLL NOT RELEASED cod 61 The machine stopped because during the tension roll release phase the top sensor FC6 is not released BOTTOM TENSION ROLL RELEASED cod 71 The machine stopped because during the tension roll release phase the bot sensor FC7 is not released 11 Index Messages list ES SHIPLEY 1600 SPC A ROHM AND HAAS COMPANY FRONT EDGE DEVICE MOVEMENT FAILURE cod 381 The machine has stopped or is unable to start because during the regulation phase of the front edge one of the two overtravel microswitches FC100 or FC110 of the movement group is activated or the thermal protection for the motor placed on the control panel is activated FRONT EDGE DEVICE MOVEMENT FAILURE cod 560 The machine has stopped because during the regulation phase of the front edge the preselected position has not be reached within the max time limit of 20 sec
159. ERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS PART NUMBER SERIAL NUMBER TAB POS 062 02 585 01 28 38 062 02 641 00 31 26 062 02 702 00 34 13 062 02 587 00 28 40 062 02 642 00 31 27 062 02 703 00 34 19 062 02 588 00 ES 29 1 062 02 643 00 31 28 062 02 704 00 m 34 30 062 02 589 00 29 4 062 02 644 00 31 29 062 02 705 00 34 31 062 02 590 00 29 5 062 02 645 00 31 31 062 02 706 00 34 32 062 02 591 00 29 6 062 02 646 00 31 32 062 02 707 00 34 33 062 02 592 00 29 8 062 02 647 00 31 34 062 02 708 00 34 41 062 02 593 00 29 10 062 02 650 00 31 39 062 02 709 00 34 35 062 02 594 00 29 12 062 02 652 01 31 41 062 02 710 00 34 36 062 02 595 00 29 16 062 02 653 00 31 46 062 02 711 00 34 37 062 02 596 00 29 18 062 02 654 00 31 47 062 02 712 00 34 38 062 02 597 00 29 20 062 02 655 00 31 49 062 02 713 00 34 39 062 02 598 00 29 21 062 02 656 00 31 50 062 02 714 00 34 40 062 02 599 00 29 23 062 02 657 00 32 6 062 02 715 00 34 34 062 02 600 00 29 24 062 02 658 00 19 30 062 02 717 00 35 2 062 02 601 00 ES 29 26 062 02 658 00 32 7 062 02 717 01 35 3 062 02 602 00 29 27 062 02 658 00 35 32 062 02 717 02 35 4 062 02 603 00 29 28 062 02 659 00 34 46 062 02 717 03 35 5 062 02 604 00 29 29 062 02 660 00 34 45 062 02 717 04 35 6 062 02 605 00 29 31 062 02 661 00 34 42 062 02 718 00 35 7 062 02 606 00
160. GLE SIDE BOTH SIDES two position selector 8 TACKING BAR HEATING potentiometer 9 Emergency push buttons II A 1 Index ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 2 2 CONTROL PANEL picture 6 2 MAIN POWER ON This is a pilot lamp that indicates that there is voltage present in the electrical panel It lights up when the main power switch at the rear of the cabinet is closed 3 SET UP ON This is a light button that enables all the machine commands It turns off when SET UP OFF or one of the emergency buttons is pressed or when the machine goes in a state of alarm It activates the heating of the lamination rolls and of the tacking bars the vacuum pump the exhaust fan the cap ventilation if on and the lateral cutting rewinding motors if on WARNING Before giving the SET UP ON command make sure that there is no dry film between the rolls 4 SET UP OFF This is an unlit button which unenables the SET UP ON functions 5 CYCLE START This is a light button that starts the lamination cycle Itis subordinated to SET UP ON and sets in motion the input roller and the centering unit and enables all functions of the lamination cycle CYCLE START is unenabled by CYCLE STOP or when the machine stops in an emergency The CYCLE START command is accepted only once the central unit has been closed and the dry film has been positioned on the vacuum sectors 2 6 CYCLE STOP This is an unlit b
161. ING CONNECTOR 520 35A 240V CONNECTION FOR ROTATING CONNECTOR 011300002 SCREW M5x14 INDEX SUPPORT 019700009 SCREW M6x20 INDEX GUIDE BLOCK 019700002 SCREW 6 50 CURSOR 019700001 CYLINDER D E TYPE ECDQ2B 32 20 SCREW M5x65 MAGNETIC SWITCH 24V D A 79 SMC SPRING RING E50 SPACER 017600015 SLEEVE 019700011 ROLLER CAGE INA K50x55x20 PULLEY 019700004 TOOTHED BELT 270 075 LOWER INDEX DISK 019700014 UPPER INDEX DISK 019700015 SCREW M8x25 FLANGE 019701010 PLATE 019700008 SCREW M8x40 SETTING PIN 2 6x50 SPACER 019700007 SCREW M10x30 PIN FOR GEAR 019700016 SPRING RING 147 GEAR 019700006 BALL BEARING SKF 6005 2851 225 47 12 SPRING RING E25 SPACER 019700012 LEFT BALL JOINT M10 LEFT NUT 019700018 ROD 019700013 HEX NUT M10 BALL JOINT FEMALE THREAD M10 SCREW M10x50 UNION ELBOW 0821 200 103 HOSE 6 4 ROTATING CONNECTOR STOP PLATE 019701003 HEX NUT 5 UPPER CHAIN STRETCHER SUPPORT 019700022 HEX SCREW M8x25 CHAIN STRETCHER PIN 019700023 BALL BEARING SKF 6201 22 012 32 10 SPRING RING E12 LOWER CHAIN STRETCHER SUPPORT 019700021 GEAR PLATE 019700030 SCREW M8x30 BALL BEARING SKF 6205 2RS1 25 52 15 SPRING RING 152 ROTATING CONNECTOR SUPPORT FLANGE 019700031 SCREW M6x6 Spare parts index Spare parts list 3 SHIPLEY Rev A 1600 SPC TAB 29 INDEX GROUP A VA ILVYVINYS assana Spare parts index Drawing ES SHIPLEY ROHM A
162. IPTION BOSCH CYLINDER M40x100 0822011018 PLAIN WASHER DN 6 SCREW M6x30 RIGHT SUPPORT 042100001 SILENCER 1 4 UNION ELBOW TYPE C5 1 8 COD 2305004 HOSE 2 8 6 BOSCH BALL ARTICULATION M16x1 5 COD 1822124005 RIGHT PIN 042100004 PLAIN WASHER DN 8 SCREW M8x10 LEFT SUPPORT 042100002 LEFT PIN 042100003 SPRING RING E25 RIGHT UPPER ROCKER 042100005 FLANGED BUSHING GLICODUR GLY PB G 303416F UNION ELBOW TYPE C 5F 8 6 1 4 COD 2352002 UNION TEE TYPE C7 1 4 COD 2307004 INTERMEDIATE PLATE 1 825 503 144 ELECTROVALVE 0 820 024 126 24V DC ASSY 24VDC COIL FOR ELECTROVALVE BOSCH 1 824 210 223 CONNECTOR WITH INDICATOR FOR ELECTROVALVE 1 834 484 101 VALVE BODY BOSCH 0 820 024 997 SPARE PARTS KIT 1 827 009 314 PLUG A7 01 4 COD 2107002 SINGLE UNION ASSY 06 4 G1 4 SINGLE ROD M D7 61 47 COD 2407003 SINGLE RING D5 26 4 G1 4 COD 2405003 SCREW M6x30 PLAIN WASHER DN 6 SCREW M6x20 Spare parts index Spare parts list 3 SHIPLEY Rev A 1600 SPC TAB 15 LAMINATION GROUPS LEVERAGES A SEE TAB 13 SEE TAB 13 WA 31VHVNVS assana Spare parts index Drawing m TAB 16 ES SHIPLEY CENTRAL UNIT ROLLS Ed 2 Rev B 1600 SPC PART NUMBER POS 062 02 385 00 062 02 299 00 062 02 186 00 062 02 386 00 062 12 149 00 062 02 407 00 062 12 121 00 062 12 018 00 062 02 388 00 062 12 1
163. L INFORMATION OR SERVICE CONTACT YOUR LOCAL SHIPLEY OFFICE European Headquarter FRANCE Shipley SAS La Tour de Lyon 185 rue de Bercy 75579 Paris Cedex 12 France Tel 33 1 40 02 54 00 Fax 33 1 40 02 54 07 infoFrance shipley com Shipley European Offices France Shipley SAS 3 rue Sigmund Freud BP 55 69511 Vaulx en Velin Cedex France Tel 33 4 78 80 08 32 Fax 33 4 72 04 37 78 Benelux Shipley BV Sportlaan 76 5223AZ s Hertogenbosch The Netherlands Tel 31 73 621 5550 Fax 31 73 621 1906 infoBenelux shipley com Germany Shipley GmbH Gewerbestrasse 19 D 75217 Birkenfeld Germany Tel 49 70 82 79140 Fax 49 70 82 2089 5 infoGermany shipley com Italy Shipley Europe Ltd Viale Lombardia 52 21040 Castronno Varese Italy Tel 39 0332 896311 Fax 39 0332 896398 infoltaly shipley com Scandinavia Shipley Svenska AB V xthusgatan SE 602 28 Norrk ping Sweden Tel 46 11 10 81 70 Fax 46 11 12 67 87 infoSweden shipley com Switzerland Austria Shipley Schweiz AG Grossmatte 4 6014 Littau Lucerne Switzerland Tel 41 41 259 4444 Fax 41 41 259 4400 infoSwiss shipley com United Kingdom Shipley Europe Limited Herald Way Coventry CV3 2RQ UK Tel 44 24 7665 4400 Fax 44 24 7644 0331 infoUK shipley com United Kingdom Shipley Europe Limited 18 Chesford Grange Woolston Warrington WAI 4RQ UK Tel 44 1925 824105 Fax 44 1925 819826 USA Shipley Company
164. L L C 445 Forest Street Marlborough MA 01752 USA Tel 1 508 481 7950 Fax 1 508 485 9113 ASIA Shipley Asia Ltd 15 On Lok Mun Street On Lok Tsuen Fanling N T Hong Kong Tel 852 2680 6888 Fax 852 2680 6333 Spare parts cover
165. LAMINATION ROLLS TEMPERATURE OUT OF RANGE cod 131 While waiting for the new panel the programmed alarms values on the thermoregulators are checked if the temperature is over the set range the machine will remain in stand by until the temperature returns within the desired range LAMINATION ROLLS TEMPERATURE OUT OF RANGE cod 801 The machine has stopped or is unable to start because the upper roll temperature has exceeded the limit of 140 C The check is managed by the upper thermoregulator LAMINATION ROLLS TEMPERATURE OUT OF RANGE cod 811 The machine has stopped or is unable to start because the lower roll temperature has exceeded the limit of 140 C The check is managed by the lower thermoregulator LAMINATION ROLLS TEMPERATURE OUT OF RANGE cod 8011 The machine has stopped or is unable to start because the upper and lower rolls temperature has exceeded the limit of 140 C The check is managed by the upper and lower thermoregulators II M 17 Index EG SHIPLEY 1600 SPC ROHM AND HAAS COMPANY Ed 05 01 18 Index ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC LOW BATTERY PLE LEVEL To start push SET UP button The PLC displays the message without interfering with the machine operation We recommend however inorder to save the stored data to replace the battery within 30 days from the firs
166. Lateral cutting rolls Reading point Enrichment roll Coil bearing shaft millimetric scale allows the accurate positioning of the knives on both sides of the machine The film edge to be cut e g 10 mm is subtracted from the measurement carried out on the dry film coils using the built in millimetric scales The position of the knives is read on the outside edge of the supports RANGE 5 100 mm for each side The cut strips of film are recovered and wound round two metal rollers each of them driven by its own gear motor fit to stand without damage a sudden stop of its shaft rotation This occurs when the slack has been completely recovered and the dry film coil is not unwinding Il F 40 The two motors rotate in opposite directions so care must be taken not to mistake one for the other case of removal If lateral cutting is unnecessary the motors of the winding rolls can be turned off by means of the Lateral cutting ON OFF switch placed on the control panel on the right side of the machine In order to make the removal of the polyethylene take up rollers easier we recommend to remove the winding shafts of lateral cutting first as illustrated in the following page Ed 05 01 Operations list AND HAAS COMPANY EY 1600 SPC Ed 05 01 Guiding flanges 1 Guiding flanges NI
167. M AND HAAS COMPANY CENTERING DEVICE 1 PART TAB 8 Ed 1 Rev PART NUMBER TAB POS 062 02 921 00 062 02 338 00 062 02 241 00 062 02 922 00 062 02 209 01 062 02 210 00 062 02 211 00 062 02 212 00 062 02 213 00 062 02 214 00 062 02 215 00 062 02 216 00 062 02 184 00 062 02 217 00 062 02 254 00 062 02 218 00 062 02 219 01 062 02 923 00 062 02 041 00 062 02 924 00 062 02 925 00 062 02 221 00 062 02 222 00 062 02 223 00 062 02 224 00 062 02 225 00 062 12 026 00 062 02 823 00 062 02 175 00 062 02 226 00 062 02 079 00 062 02 043 00 062 02 228 00 062 02 229 00 062 02 230 00 062 02 231 00 062 02 232 00 062 02 233 00 062 02 926 00 No O i 4 9 GD CO no A SERIAL NUMBER DESCRIPTION ELESA KNOB VZ 56 7x7 PLAIN WASHER DN4 SCREW M4x10 SPACER 017900038 ADJUSTMENT SCREW 017901033 SCREW M8x12 SCREW SUPPORT 017900031 SPRING GUIDE SLEEVE 017900032 SPRING STUD 017900030 SCREW M8x25 RIGHT PLATE 017900009 SCREW M8x25 SC
168. MATIC DETAILS 1 PART TAB 38 PNEUMATIC DETAILS 2 PART TAB 39 REFLECTING BAR GROUP TAB 40 ANTISTATIC BAR UNIT TAB 41 MACHINE ELECTRICAL COMPONENTS 1 PART TAB 41a MACHINE ELECTRICAL COMPONENTS 2 PART TAB 42 MACHINE ELECTRICAL COMPONENTS 3 PART TAB 43 MACHINE ELECTRICAL COMPONENTS 4 PART TAB 44 CABINET CONTROL PANEL AND DISPLAY TAB 45 MAIN PANEL AND PLC 1 PART TAB 46 CABINET MAIN PANEL AND PLC 2 PART TAB 47 CABINET LATERAL PANELS TAB 48 MISCELLANEOUS ELECTRICAL PART NUMERICAL INDEX Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY MAIN BODY FIXED STRUCTURE TAB 1 Ed 1 Rev PART NUMBER 062 02 809 00 062 02 111 00 062 02 112 00 062 02 113 00 062 02 114 00 062 02 115 00 062 02 810 00 062 02 117 00 062 02 118 00 062 02 119 00 062 02 120 00 062 02 121 00 062 02 122 00 062 02 123 00 062 02 124 00 062 02 804 00 062 02 128 00 062 02 129 00 062 02 127 00 062 02 805 00 062 02 806 00 062 02 807 00 062 02 808 00 062 02 062 00 062 02 81 1 00 062 02 812 00 062 02 813 00 TAB POS deus No CO No O 20 21 22 23 24 25 26 27 SERIAL NUMBER DESCRIPTION BASE 0229002001 SHOULDER FIXING BRACKET 017100003 LEFT SHOULDER 017100001 RIGHT SHOULDER 01710000
169. MPANY EMERGENCY MESSAGES DESCRIPTION THIN PANEL DEVICE NOT AT SET POINT 440 The machine has stopped or is unable to start because during the return phase of the thin panel device the sensor FC44 is not activated set point position Ed 05 01 OPTIONS 1 3 Instructions Drawing ES SHIPLEY UNE ee ROHM AND HAAS COMPANY Ed 1 1600 5 PARTNUMBER TAB POS SERIAL NUMBER DESCRIPTION 062 01 022 00 OPT1 1 ELECTROVALVE 0 820 024 126 24V DC ASSY 062 01 022 02 2 m VALVE BODY BOSCH 0 820 024 997 062 01 022 03 OPT1 3 24 VDC COIL FOR ELECTROVALVE BOSCH 1 824 210 223 062 01 022 04 4 CONNECTOR WITH INDICATOR FOR ELECTROVALVE BOSCH 1 834 484 101 062 01 022 01 OPT1 5 SPARE PARTS KIT 1 827 009 314 062 01 021 00 OPT1 6 m INTERMEDIATE PLATE 1 825 503 144 062 01 030 00 OPT1 7 SINGLE UNION ASSY 6 4 G1 4 062 01 030 01 8 SINGLE ROD D7 G1 4 COD 2407003 062 01 030 02 OPT1 9 SINGLE RING D5 6 4 G1 4 COD 2405003 062 01 081 00 OPT1 10 SILENCER MV 110038 3 8 062 01 082 00 OPT1 11 AIR FLOW REGULATOR 5 062 01 083 00 12 GUIDED CYLINDERS TYPE HPS BS 16 040 16x40 062 01 084 00 OPT1 13 MAGNETIC SENSOR TYPE HDV 303 A0 062 01 085 00 OPT1 14 PLUG 5 062 12 180 00 OPT1 15 HEAD FOR CYLINDER 0435 00 015 062 12 181 00 OPT1 16 SCREW 043500016 062 12 182 00 OPT1 17 CYLINDER CONNECTION 0435 00 008 062 12 183 00
170. Machine settings uini Process settings MOVEMENTS Test settings SET UP ON push button Default data Last preselec updating Eprom dates Please push STOP CYCLE 3 seconds selector rn i CET SE POUT button SET UP ON RG ush button SET UP ON push button P PRGE or CHANG PRESELECTORS Close the movable trolley SET UP OFF push button To change parameters push SET UP push button STOP 3 seconds To start push NM CYELE START push button NE U SET UP ON PAGE push button PAGE pg UP ON MGA pay START CYCLE PRESELECTORS PARAMETERS SET UP ON STOP CYCLE push button FARFAR ea To change parameters E push UP button SET UP ON PAGE push button CHANGE PRESELECTORS Ed 03 00 II N 3 Index EG SHIPLEY 1600 SPC ROHM AND HAAS COMPANY Ed 05 01 4 Index ES SHIPLEY 1600 8 AND HAAS COMPANY BEFORE PROCEEDING WITH ANY MAINTENANCE OPERATION SWITCH OFF THE MACHINE AND WAIT FOR ALL THE HEATED PARTS TO COOL DOWN COMPLETELY Periodic maintenance operations recommended every 1600 SPC Shift Day Week Month 6 months Year max 8 max 40 160 1000 2000 hours hours hours hours hours Cleaning of lamination rolls tacking rolls
171. N FOR OPENING CLOSING ROLLS SE a D lt 1 N Q gt SK eu S L EM a N MS fn O gt 4 5 S Y N c 2 mn 2 AWAD um s L F Y E V FO HOOKING CUTTING ON r 38 T 5 E V FOR AMINATION iz C SES o amp oz 4 5 9 we lt Us 5 OR INTRODUCTION S 1 AADR v SED E BOARD CYLINDER 1 ci T UE S u nz pum LF lt m FOR D ROLLS UP oz m lt a N O V V 24v Allen Bradley PLC uen C Drawn by Antor rawn by Antonio SHIPLEY ROHM AND HAAS Index PLC Outputs C a A x Bie N SIN N e 42 x x w CA 4 rel x N 2 A F x 5 N A N 02 8 5 210 DIR 7 a A E N 2 lt o ELLOS Ri Nos XL e e os N cN IF N ar lt x AS co GE 5 gt Ss e x SE 5 u Q 5 NI P N o mf ge S SS 02 K 5 S N A N 5 1 O gt lt
172. N 27 1173 N 26 Sad 23 N E25A Y 24 Lot Lu NIE25A iL 23 E25 23 NIE24A 24 N E24 T 23 N E24 O 23 N 24 24 N E23 23 N E22 ot U 23 N 24 24 E21 23 Jb E20 NL 23 xr l m L Allen Bradley 062 03 Updated C 5 Sheet 19 19 Index ES SHIPLEY 1600 sPC A ROHM AND HAAS COMPANY THIN PANEL UNIT OPERATION DESCRIPTION When laminating very thin panels or panels with uneven copper for inst 1 2 02 copper on one side and 1 02 copper on the other side it is recommended to use the Thin Panel Unit This unit operates as follows see lateral fig Assoonasthe panel leaves the front barrier 6 or alternatively 5 sets of guides A amp B upper amp lower turn by 90 forwards and support the panel during its travel to the tacking bars The guide turning mechanism is operated by a pneumatic cylinder K fitted with a set point position check sensor The guides return o the rest position when the panel reaches the tacking bars This Unit is to be used with thin panels only thickness below 0 02 0 5 INSTALLATION OF THE THIN PANEL UNIT Instructions for the correct installation of the Thin Panel Unit Remove the standard guide 1 from its supports Place into position the Thin Pan
173. N N Oo NE gt HEN LON IO lt 4 N N X f TES LEN TT y lo N z 9 z N l n e 7 lu J 00 JENS Ru m Na 7 en e SING 2N M lt 5 Y n Y Es Allen Bradley PLC Updated C 062103 Be SHIPLEY A ROHM AND HAAS COMPANY Index PLC Inputs Updated 3 2 CN st N N NAC N IN a b KC SN un o OF ei o E Y t o E L e lt i Lu bel 3 lt E m IS 3 TUS N Sp SEIE 15 B gt 2 Y 4 IRN0 Ro I x Vo P 5 5 hd 9 9 2 on 09 SN um B QR C uc 00 3 a Y D ps S 79 BY nm or m O N BN NG 4 M L O KO MU
174. N Ed 1 Rev A 1600 SPC PART NUMBER TAB POS SERIAL NUMBER DESCRIPTION 062 12 045 00 18 1 REDUCTION GEAR BONFIGLIOLI TYPE VF 63 V 1 100 062 12 046 00 18 2 GEARMOTOR SUPPORT 022501001 062 02 169 00 18 3 HEX HEAD SCREW M10x30 062 02 136 00 18 4 PLAIN WASHER DN10 062 02 407 00 18 5 HEX HEAD SCREW M8x30 062 02 121 00 18 6 PLAIN WASHER DN8 062 12 047 00 18 7 SHAFT FOR GEARMOTOR 022501003 062 12 048 00 18 8 TANG 8x7x37 062 02 41 1 00 18 9 SPACER 022500004 062 02 412 00 18 10 PULLEY FOR GEARMOTOR 022500002 062 02 086 00 18 11 SELF LOCKING RING NUT GUK M25x1 5 062 02 058 00 18 12 TOOTHED BELT 800 H100 DD 062 02 413 00 18 13 MOTORBELL 022500006 062 12 049 00 18 14 TANG 8x7x100 062 02 250 00 18 15 SCREW 20 062 12 050 00 18 16 GEARMOTOR JOINT 022500007 062 02 415 00 18 17 SCREW M6x8 062 12 051 00 18 18 MOTOR CONNECTION FLANGE 022500008 062 02 402 00 18 19 HEX HEAD SCREW M6x25 062 02 417 00 18 20 SCREW M8x20 062 02 418 10 18 21 CONVEYOR MOTOR DRIVE SYSTEM 77524DXX AD3 062 02 418 11 18 22 CONVEYOR MOTOR BRUSHES R 92 G90 MP77 062 02 418 12 18 23 DYNAMO THACO BRUSHES DC10R 062 12 120 00 18 24 FLANGE FOR GEAR BOX 022500009 DUESSE design SAMARATE VA Spare parts list Spare parts index m TAB 18 ES SHIPLEY GEAR MOTOR SECTION Rev 1600 SPC Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY TENSIONERS PRIMARY CONT
175. N FOR THERMOCOUPLE 017500052 SCREW M5x20 HEX NUT M5 ASSEMBLED THERMOCOUPLE 05500187 THERMOCOUPLE PROBE 018700008 COPPER ROLLER 0187 00 001 ROLLER SUPPORT 0187 00 003 ARNITE MAIN SUPPORT 0187 00 004 STEEL PIN 0187 00 002 PLATE 0187 00 005 SCREW M4x10 SPRING L 24 g 4 WIRE 2 0 4 SCREW M6x10 PLATE 0187 00 007 SUPPORT 0187 00 006 WIRE SUPPORT 017500054 LOWER SHOE AND SECTOR EXHAUST ASSY 06200415 EUROPE NEW LOWER SHOE AND SECTOR EXHAUST 06200415 USA Spare parts index Spare parts list SHIPLEY Rev A 1600 SPC TAB 25 LOWER LAMINATION GROUP 27 PART 3 VA 31VuVIAVS assana Spare parts index Drawing m TAB 26 ES SHIPLEY CUTTING DEVICE 1 PART Ed 1 Rev A 1600 SPC PART NUMBER POS 062 02 528 00 062 02 115 00 062 02 529 01 062 02 530 01 062 02 531 00 062 02 250 00 062 02 242 00 062 02 246 00 062 02 452 00 062 02 532 00 062 02 533 00 062 02 534 00 062 02 014 00 062 02 535 00 062 02 536 00 062 02 537 00 062 02 538 00 062 02 900 00 062 02 542 00 062 02 062 00 062 02 539 00 062 02 540 00 062 01 008 01 062 02 267 00 062 01 008 02 062 01 008 03 062 01 002 00 062 01 009 00 062 01 051 00 062 02 286 00 062 02 952 00 062 02 953 00 062 02 954 00 062 01 008 04 062 02 690 00 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 SERIAL NUM
176. ND HAAS COMPANY FILM COIL SUPPORT SHAFT TAB 30 Ed 1 Rev PARTNUMBER TAB POS SERIAL NUMBER 062 01 013 00 062 01 067 00 062 02 611 00 062 02 612 00 062 02 250 00 062 02 613 00 062 02 614 00 062 02 516 00 062 02 616 00 062 02 617 00 062 02 618 00 062 02 619 01 062 02 453 00 062 02 100 01 062 02 620 01 062 02 217 00 062 02 621 00 062 02 622 01 062 02 232 00 062 02 623 00 062 02 624 00 062 02 099 00 062 02 081 00 062 02 625 01 062 02 626 01 062 01 002 00 062 01 003 00 062 01 062 00 062 02 962 00 062 02 963 00 062 02 964 00 062 02 135 00 062 02 880 00 062 02 965 00 062 02 966 00 062 02 967 00 062 02 968 00 062 02 881 00 062 02 177 00 062 02 874 00 062 12 035 00 062 12 036 00 062 12 037 00 062 12 038 00 062 12 039 00 062 12 040 00 062 12 128 00 062 12 179 00 062 12 205 00 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 1 No CO 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 DESCRIPTION CYLINDER D E TYPE SMC ECDQ2B 32 STROKE 20 MAGNETIC SENSOR 24V D A 79 SMC SCREW M5x55 RIGHT SUPPORT 023800001 SCREW M6x20 PUSH ROD 023800005 FERODO SUPPORT 023800004 KEY 8x7x18
177. NION TEE A11 F F F 1 4 COD 2111002 UNION TEE A11 F1 8 COD 2111001 CONNECTION C1 8 6 01 4 COD 2301004 CONNECTION C1 o 6 4 01 8 COD 2301001 UNION ELBOW C5 o 8 6 01 47 COD 2305004 UNION ELBOW C5 o 6 4 61 8 COD 2305001 HOSE o 8 6 REDUCER FILTER G1 4 TYPE 0 821 300 300 SCREW 4x65 PLAIN WASHER DN6 HEX NUT M6 UNION TEE C7 FMF 6 4 01 87 ART 2307001 PRESSURE REDUCING VALVE G1 4 TYPE 0 821 302 401 UNION ELBOW A9 F F 1 8 COD 2109001 MANOMETER 1 4 TYPE 1 827 231 035 RANGE 0 16 SEE TAB 41 PRESSURE SENSOR FESTO SDE 10 5V 20M PLAIN WASHER DN3 HEX NUT M3 CONNECTOR FESTO SIM M12 4GD 5 PU M F TAPER EXTENSION 5 1 8 1 4 CONNECTION A2 MM G1 4 COD 2102002 UNION TEE A12 FMF G1 4 COD 2112002 1600 SPC DUESSE design SAMARATE VA Spare parts list Spare parts index m TAB 38 ES SHIPLEY PNEUMATIC DETAILS 2 PART S COMPANY Rev A 1600 SPC EN f FR n SEG 9 p o Spare parts index Drawing m TAB 39 ES SHIPLEY REFLECTING BAR GROUP Ed 1 Rev A 1600 SPC PARTNUMBER TAB POS 062 02 882 00 062 02 121 00 062 02 354 00 062 02 878 00 062 02 184 00 062 12 202 00 062 02 637 00 062 02 989 00 062 02 996 00 062 02 990 00 062 02 338 00 062 02 991 00 062 02 992 00 062 02 993 00 062 02 995 00 062 0
178. OD 017300001 PHOTOCELL SUPPORT 017000011 SEE TAB 48 SCREW M3x20 SCREW 5 6 BLOCK SUPPORT ON REFLECTING BARRIER SCX325 3 TOP COVER SUPPORT SCX325 4 COVER ON PANEL INSERTION ROLL SCX 325 6 SEE TAB 39 SCREW M5x10 PLAIN WASHER DN5 SHAFT FOR THIN PANEL ROLL SCX 325 2 BEARING 6001 27 12 28 8 EXTENSION ROLLER FOR THINBOARD SCX 325 1 DUESSE design SAMARATE VA Spare parts list Spare parts index 3 SHIPLEY A AND HAAS COMPANY INSERTION ROLL GROUP 2 PART TAB 12 Rev A 1600 SPC Spare parts index Drawing ES SHIPLEY AND HAAS COMPANY LEVERAGE GROUP Ed 1 5 Rev A 1600 SPC PARTNUMBER TAB POS SERIALNUMBER DESCRIPTION 062 02 339 00 13 1 SHAFT 017200010 062 02 340 00 13 2 TANG 8x7x24 062 02 341 00 13 3 SLEEVE 017200016 062 02 007 00 13 4 BUSHING GLYCODUR GLY PG 252825F 062 02 343 00 13 5 SPACER 017200014 062 02 344 00 13 6 LEVER 017200015 062 02 155 00 13 7 HEX HEAD SCREW M8x40 062 02 121 00 13 8 PLAIN WASHER DN8 062 02 345 00 13 9 RIGHT ROCKER 017200012 062 02 346 00 13 10 CONICAL TAPER PIN 6 062 02 081 00 13 11 ES SPRING RING E25 062 02 348 00 13 12 HEX HEAD SCREW M8x90 062 02 349 00 13 13 LOWER SUPPORT 017200007 062 02 003 00 13 14 BEARING 6203 2RS 17 40 12 062 02 204 00 13 15 SPRING RING E17 062 02 008 00 13 16 5 0821 062 02 006 00 13 17 BUSHING GLYCODUR GLY PG 151720 F 06
179. OLDER SUPPORT 017000013 RACEWAY HOLDER SUPPORT 017000015 HEX SCREW M4x20 RACEWAY HOLDER 017000014 HEX SCREW M4x14 LAIN WASHER DN4 PACER 01700019 EX SCREW M6x30 LAIN WASHER DN6 EX SCREW M6x15 IGHT TERMINAL BOARD SUPPORT 7000020 SCREW M4x25 AIR PIPE SUPPORT 017000008 RACEWAY HOLDER 017000022 SPACER 017000018 SCREW M6x16 SPACER 017000017 FITTING HOLDER 017000023 LEFT TERMINAL BOARD SUPPORT 017000021 S D I Uv roc 1600 SPC DUESSE design SAMARATE VA Spare parts list Spare parts index ES SHIPLEY ROHM AND HAAS COMPANY LEVERAGE GROUP RACEWAYS TAB 14 Rev 1600 SPC Spare parts index Drawing ES TAB 15 SHIPLEY LAMINATION GROUPS LEVERAGES Ed 1 Rev A 1600 SPC PART NUMBER TAB POS 062 12 130 00 062 12 137 00 062 12 138 00 062 12 131 00 062 12 139 00 062 12 140 00 062 01 016 00 062 12 132 00 062 12 133 00 062 02 121 00 062 12 141 00 062 12 134 00 062 12 135 00 062 02 081 00 062 12 136 00 062 02 004 00 062 12 142 00 062 12 143 00 062 01 021 00 062 01 022 00 062 01 022 03 062 01 022 04 062 01 022 02 062 01 022 01 062 01 032 00 062 01 030 00 062 01 030 01 062 01 030 02 062 12 144 00 062 12 145 00 062 12 146 00 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 1 SERIAL NUMBER DESCR
180. PACER 022800007 PIN FOR ROLL o 30 000014036 HEX NUT M8 BALL BEARING SKF 625 2Z 5 16 5 SLEEVE FOR ROLL 30 000010069A DYNAMIC TENSION ROLL o 30 SET SCREW IDLE ROLL 022800009 HEX NUT M16 BALL BEARING SKF 6201 22 012 32 10 IDLE ROLL 35 022800003 SCREW M6x15 SENSOR SUPPORT 022800012 BRACKET FOR SENSOR READING 022800013 SCREW M5x15 SCREW M6x30 SEE TAB 48 DUESSE design SAMARATE VA Spare parts list Spare parts index 3 SHIPLEY 5 COMPANY FILM TENSIONING GROUP TAB 32 Rev 1600 SPC Spare parts index Drawing m TAB 33 d SHIPLEY LATERAL CUTTING DEVICE WITH FILM WASTE RECOVERY Ed 1 Rev A 1600 SPC PART NUMBER POS 062 02 679 00 062 02 549 00 062 02 242 00 062 02 680 00 062 02 681 00 062 02 682 00 062 02 683 00 062 02 684 00 062 02 685 00 062 02 686 00 062 02 190 00 062 02 687 00 062 02 688 00 062 02 689 00 062 02 690 00 062 02 691 00 062 02 692 00 062 02 697 00 062 02 698 00 062 02 889 00 062 02 175 00 062 02 974 00 062 02 097 00 062 02 975 00 062 02 802 00 062 02 803 00 062 02 976 00 062 02 338 00 062 02 978 00 062 02 537 00 062 02 979 00 062 02 980 00 062 02 204 00 062 02 894 00 062 02 981 00 062 02 223 00 062 02 893 00 062 02 186 00 062 02 895 00 062 02 850 00 062 02 983 00 062 02 435 00 062 02 176 00 062 02 892 00 062 02 492 00 062 02 891 00 062 02 977 00 062 02 890 00 062 12 025 00 062 02 898
181. PIN 017700019 ROLLER 017700009 HEX NUT M6 PLAIN WASHER DN6 BLOCK 017700034 FRONT PLATE 017701038 SCREW M5x25 LATERAL PLATE 017700004 SCREW M5x20 PLATE 017700033 SCREW M5x12 SCREW M5x16 HEX NUT 5 PLAIN WASHER DN5 RAPID STRAIGHT UNION M C1 6 4 G1 8 UNION ELBOW 0821 200 103 HOSE CLAMP 017700047 SCREW M3x15 SCREW M4x6 PLAIN WASHER DN4 COMPLETE UPPER CUTTING UNIT 06200177 COMPLETE LOWER CUTTING UNIT 06200178 1600 SPC DUESSE design SAMARATE VA Spare parts list Spare parts index ES SHIPLEY ROHM AND HAAS COMPANY CUTTING DEVICE 2 PART TAB 27 Rev A 1600 SPC Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY CUTTING DEVICE 3 PART TAB 28 Ed 1 Rev A PART NUMBER POS 062 02 558 00 062 02 035 00 062 02 556 00 062 02 557 00 062 02 245 00 062 02 569 00 062 02 033 00 062 02 555 00 062 02 560 00 062 02 561 00 062 02 546 00 062 02 062 00 062 02 570 00 062 02 571 00 062 02 572 00 062 02 453 00 062 02 573 00 062 02 574 00 062 02 575 00 062 02 576 00 062 02 577 00 062 02 578 00 062 02 452 00 062 02 175 00 062 02 565 00 062 02 217 00 062 02 213 00 062 02 176 00 062 02 579 00 062 02 287 00 062 02 580 00 062 02 864 00 062 02 582 00 062 02 583 00 062 02 187 00 062 02 584 00 062 02 492 00 062 02 585 01 062 02 863 00 062 02 587 00 062 02 246 00 062 02 116 00 062 02 559 00 062 02 957 00
182. PPER FILM STATIC TENSION manometer 2 LOWER ROLL TEMPERATURE CONTROL This manometer indicates the tensioning pressure Thisisthethermoregulatorfor setting and checking of the upper dry film the temperature of the lower lamination roll 8 UPPER FILM STATIC TENSION regulator 3 LAMINATION PRESSURE manometer This is the regulator for the tensioning pressure of This manometer indicates the pressure of the the upper dry film lamination rolls 9 LOWER FILM STATIC TENSION manometer 4 LAMINATION PRESSURE regulator This manometer indicates the tensioning pressure This is the regulator for the pressure of the of the lower dry film lamination rolls 10 LOWER FILM STATIC TENSION regulator 5 LATERAL CUTTING selector This is the regulator for the tensioning pressure of This selector enables the lateral cutting the lower dry film Ed 05 01 II B 2 Index ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 31 OPERATOR GUIDE FOR START UP A Turn on the machine with the main power switch B The machine will carry out the initial system check control then the display will show the message EVERYTHING Ok C Take out the removable unit D Start the machine by pressing the SET UP ON button E Reposition the rotating sectors the vacuum system will activate to hold the dry film F Place the dry film on the dry film rolls and load it following the diagram on the machine Center the dry film using the
183. REW M5x15 SCREW M3x20 SCREW M3x25 SEE TAB 48 SEE TAB 48 CENTRAL SUPPORT 017901025 PLATE 017900037 ELESA KNOB MTB 30 p M5x20 MICROSWITCH HOLDER ROD 017901022 LATERAL SUPPORT 017900036 LEFT PLATE 017900010 CONTROL PULLEY 017900012 SCREW M5x15 MOTOR SUPPORTING PLATE 017900011 SCREW M4x20 OTOR SA TYPE 3557012CS SUPER REDUCTION GEAR TYPE 38 2 RATIO 43 1 SCREW M5x25 SPACER 017900015 SPRING RING 122 BEARING 608 22 8 22 7 TENSIONER 017900024 SCREW M8x40 SUPPORT 017900013 PULLEY 017900014 SCREW M8x35 SCREW M8x20 MICROSWITCH HOLDER BLOCK 017900035 SEE TAB 48 1600 SPC Spare parts index Spare parts list ES SHIPLEY Rev A 1600 SPC TAB CENTERING DEVICE 1 PART ROHM AND HAAS COMPANY WA IL VYVINYS assana Spare parts index Drawing E TAB 9 SHIPLEY CENTERING DEVICE 2 PART 1 Rev 1600 SPC PART NUMBER POS 062 02 046 00 062 02 234 00 062 02 235 01 062 12 054 00 062 02 045 00 062 02 237 00 062 02 238 00 062 02 206 00 062 02 239 00 062 02 240 00 062 02 241 00 062 02 242 00 062 02 930 00 062 02 044 00 062 02 243 00 062 02 244 00 062 02 245 00 062 02 246 00 062 02 217 00 062 02 042 00 062 02 247 01 062 02 248 00 062 02 249 00 062 02 198 00 062 02 250 00 062 02 251 00 062 02 252 00 062 02 253 00 062 02 254 00 062 02 255 00 062 02 256 00 062 02 244 00 062 02 927 01 062 02 928 00 062 02 929 00
184. ROL SECTION TAB 19 Ed 1 Rev PART NUMBER TAB POS 062 02 419 00 062 02 420 00 062 02 136 00 062 02 421 00 062 02 067 00 062 02 054 00 062 02 422 00 062 02 423 00 062 02 424 00 062 02 425 00 062 02 426 00 062 02 427 00 062 02 428 00 062 02 429 00 062 02 052 00 062 02 430 00 062 02 431 00 062 02 072 00 062 02 056 00 062 02 432 00 062 02 053 00 062 02 433 00 062 02 055 00 062 02 085 00 062 02 434 00 062 02 435 00 062 02 176 00 062 02 436 00 062 02 938 00 062 02 658 00 062 02 116 00 062 02 939 00 062 02 940 00 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 co 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 SERIAL NUMBER DESCRIPTION SHAFT SUPPORT 022400001 HEX HEAD SCREW M10x35 PLAIN WASHER DN10 STUD 022400002 SPRING RING E12 BEARING 6201 2RS1 o 12 32 10 SPRING RING 132 WHEEL BELT TIGHTENING 022400006 PIN 022400004 WHEEL SUPPORT 022400011 SPRING WASHER DN10 SCREW M10x25 SPACER 022400010 SCREW M6x25 FLAT BELT HABASIT TYPE S 2 DEVELOPMENT 1015 mm WIDTH 20 mm TENSIONER 022400005 PIN 022400007 SPRING RING E30 BEARING ADR AY30ZZ g 30 47 9 CONTROL PULLEY OUTPUT ROLLER 022400009 FLAT BELT HABASIT TYPE S 2 LENGTH 440 mm WIDTH 20 mm STUD PULLEY SUPPORT 022400008
185. ROTECTION FAN KIT 06200485 ELBOW C5 8 6 G1 4 COD 2305004 LEXIBLE HOSE 8 6 LAIN WASHER DN6 AFETY GUARD EBM 9498 2 4039 AFETY GUARD EBM 9497 2 4039 UCTION PIPE UNION 022900054 SCREW M5x10 DUESSE design SAMARATE VA Spare parts list Spare parts index n TAB 4 ES SHIPLEY covens z PART Rev A 1600 SPC Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY FOLDING INPUT ROLLER TAB 5 Ed 1 PART NUMBER POS 062 12 229 00 062 12 230 00 062 12 231 00 062 12 232 00 062 02 172 00 062 12 233 00 062 12 234 00 062 02 670 00 062 12 235 00 062 02 186 00 062 12 237 00 062 12 018 00 062 12 238 00 062 12 239 00 062 12 240 00 062 12 241 00 062 12 242 00 062 12 243 00 062 12 244 00 062 12 245 00 062 12 246 00 062 12 225 00 062 12 247 00 062 12 248 00 062 02 738 00 062 12 249 00 062 12 250 00 062 12 251 00 062 12 252 00 062 02 670 00 062 12 235 00 062 12 253 00 062 12 162 00 062 12 254 00 062 12 255 00 062 12 256 00 062 12 257 00 062 12 258 00 062 02 190 00 062 12 259 00 062 12 260 00 062 12 111 00 oi oi uo oi C oc oo c G G m A
186. RT 019700019 INDEX 019700020 SCREW M5x10 UPPER CONNECTING ROD 017600031 BEARING 1205 o 25 52 15 SPACER 017600026 Spare parts index Spare parts list ROHM AND HAAS COMPANY Rev A 1600 SPC TAB 20 UPPER SHAFT CONTROL 3 LE gvl 33S WA 31VHVNVS assana Spare parts index Drawing ES TAB 21 SHIPLEY UPPER LAMINATION GROUP 1 PART Ed 1 Rev 1600 SPC PART NUMBER POS 062 02 190 00 062 02 464 00 062 02 437 01 062 02 465 01 062 02 070 00 062 02 466 00 062 02 467 00 062 02 468 00 062 02 072 00 062 02 071 00 062 02 024 00 062 02 469 01 062 02 470 00 062 02 251 00 062 02 471 00 062 02 008 00 062 02 026 00 062 02 945 00 062 02 905 00 062 02 946 00 062 02 106 00 062 02 493 00 062 02 948 00 062 02 402 00 062 02 246 00 062 02 473 00 062 02 474 00 062 02 475 00 062 02 407 00 062 02 476 00 062 02 477 00 062 02 200 00 062 02 478 00 062 02 479 00 062 02 480 00 062 02 481 00 062 02 482 00 062 02 483 00 062 02 484 00 062 02 452 00 062 02 485 00 062 02 486 00 062 02 254 00 062 02 487 00 062 02 488 00 062 02 489 00 062 02 184 00 062 02 490 00 062 02 491 00 062 02 492 00 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 No ho
187. SCREW x 12 37 EXTENSION FOR AIR QUICK CONNECTION COD 044400008 38 FEMALE JOINT 5 COD 92142019 1600 5 05 01 Spare parts list Instructions m OPTIONS TAB 2a ES SHIPLEY PNEUMATIC SYSTEM POLYETHILENE TAKE UP ROLL Rev B 1600 SPC 11 12 Left shoulder Only 1 couple of expansion rolls version polyethilene take up rolls or dry film coil holder shaft To Options TAB 3 Dry fil coil holder shaft Only 1 couple of expansion rolls version polyethilene take up rolls or dry film coil holder shaft SEE TAB 38 part A Ed 05 01 OPTIONS 1 5 Instructions Options Tab 3 ES SHIPLEY EXPANSION DRY FILM COIL HOLDER ROLL OPTIONS TAB 3 A AND HAAS COIVIPANY Ed 1 Rev A 1600 SPC PARTNUMBER TAB POS SERIALNUMBER DESCRIPTION 062 12 200 00 OPT3 1 UPPER AND LOWER 3 EXPANSION DRY FILM COIL HOLDER ROLLS 06200457 ASSY 062 12 200 01 OPT3 2 22 3 EXPANSION DRY FILM COIL HOLDER ROLL 06200457 ASSY 062 02 619 01 3 DRUM 023801006 062 02 100 01 OPT3 4 BALL BEARING SKF 6004 20 42 8 062 12 283 00 OPT3 5 PIN FOR LEFT FLANGE 044800009 062 12 284 00 OPT3 6 ORING 3037 062 12 285 00 OPT3 7 GASKET AIRZET MERKEL PR15 062 12 286 00 OPT3 8 PRESSURE INLET RING 044800009 062 01 092 00 OPT3 9 E MALE JOINT 1 8 COD 90872010 062 12 287 00 OPT3 10 LEFT FLANGE 045700002 062 02
188. SE E5EK AA2 500 062 00 116 02 41 7 gt 062 03 209 THERMOREGULATOR OMRON OUTPUT MODULE 12V E53 Q 062 00 116 03 41 8 gt 062 03 209 THERMOREGULATOR OMRON CURRENT OUTPUT MODULE E53 AKF 062 00 049 00 41 9 lt 062 03 239 2 POSITION BLACK SELECTOR ASSY 510 14 061 78 41 9 gt 062 03 240 2 POS BLACK SELECTOR 1NO 284 ASSY 062 00 049 01 41 10 lt 062 03 239 2 POSITION BLACK SELECTOR 080 SMDN 510 14 061 79 41 10 gt 062 03 240 2 POS BALCK SELECTOR 284 802 HEAD 062 00 060 02 41 11 lt 062 03 239 CONTACT 0 080 10V 510 14 061 98 41 11 2062 03 240 CONTACT NO 284 82101 062 00 024 00 41 12 CYLINDRICAL PHOTOCELL 20510 DUESSE design SAMARATE VA Spare parts list Spare parts index E 3 TAB 41 SHIPLEY MACHINE ELECTRICAL COMPONENTS 1 PART Rev B 1600 SPC SEE TAB 38 SEE ALSO 42 Spare parts index Drawing 41 ES SHIPLEY MACHINE ELECTRICAL COMPONENTS 2 PART Ed 1 Rev A 1600 SPC PART NUMBER TAB POS SERIALNUMBER DESCRIPTION 062 00 025 00 41 1 EMERGENCY PRESS LOCK PUSH BUTTON 077 ASSY 062 00 025 01 41a 2 EMERGENCY PRESS TO LOCK PUSH BUTTON WITH NC CONTACT 077 RE01 062 00 025 02 41a 3 RED MUSHROOM HEAD FOR PRESS LOCK PUSH BUTTON 077 RER 062 00 027 00 41a 4 lt 062 03 239 YELLOW LIGHT PUSH BUTTON ASSY 510 14 061 04 41 4 gt 062 03 240 YELLOW LIGHT PUSH BUTTON 1NO ZB4 ASSY
189. T LAMP ASSY 510 14 061 16 44 11 2062 03 240 WHITE PILOT LAMP ZB4 ASSY 062 00 055 04 44 12 lt 062 03 239 WHITE PILOT LAMP ZB2 BV01 510 14 061 17 44 12 2062 03 240 WHITE PILOT LAMP ZB4 BV 013 HEAD 062 00 030 02 44 13 lt 062 03 239 LAMP HOLDER ZB2 BV6 510 14 061 18 44 13 2062 03 240 WHITE PILOT LAMP ZB4 BV B1 LED HOLDER 062 00 056 00 44 14 lt 062 03 239 GREEN LIGHT PUSH BUTTON ASSY 510 14 061 00 44 14 2062 03 240 GREEN LIGHT PUSH BUTTON 1NO 284 ASSY 062 00 056 01 44 15 lt 062 03 239 GREEN LIGHT PUSH BUTTON ZB2 BW33 510 14 061 01 44 15 2062 03 240 GREEN LIGHT PUSH BUTTON ZB4 BW 333 HEAD 062 00 113 00 44 16 2062 03 209 PANEL VIEW 900 with DH 485 communication 062 00 113 01 44 16 2062 03 250 PANEL VIEW 1000 WITH DH 485 COMMUNICATION A B 2711 K10G3 lt 062 03 249 2711 9 2 062 00 113 10 44 17 gt 062 03 209 PV Memory card 2Mb FLASH A B 2711 NM22 062 00 059 00 44 18 lt 062 03 239 BLACK PUSH BUTTON ASSY 510 14 061 36 44 18 gt 062 03 240 BLACK PUSH BUTTON 110 284 ASSY 062 00 059 01 44 19 lt 062 03 239 BLACK PUSH BUTTON ZB2 BA2 510 14 061 37 44 19 gt 062 03 240 BALCK PUSH BUTTON 284 2 HEAD 062 00 059 02 44 20 lt 062 03 239 CONTACT 282 82101 510 14 061 98 44 20 gt 062 03 240 284 82101 062 00 027 00 44 21 lt 062 03 239 YELLOW LIGHT PUSH BUTTON ASSY 510 14 061 04 44 21 gt 062 03 240 YELLOW LIGHT PUSH BUTTON 110 284 ASSY 062 00 027 01 44 22 lt
190. WASHER DN5 SCRAP GUIDE FLANGE 023600014 SCREW M4x20 SUPPORT 023600016 KNURLED HEADED SCREW M6x25 BUSHING 023600017 LEFT FILM WASTE RECOVERY ROLL SUPPORT ASSY SPRING RING 126 BALL BEARING SKF 6000 27 10 26 8 CENTERING SHAFT 023600006 ROLL PRESSING SPRING 023600015 SUPPORT 023600008 LATERAL CUT WASTE WINDING SPOOL DUESSE design SAMARATE VA Spare parts list Spare parts index ES SHIPLEY ROHM AND HAAS COMPANY LATERAL CUTTING DEVICE WITH FILM WASTE RECOVERY TAB 33 Rev A 1600 SPC Spare parts index Drawing m TAB 34 ES SHIPLEY OUTPUT ROLLER Ed 1 Rev A 1600 SPC PARTNUMBER TAB POS SERIALNUMBER DESCRIPTION 062 02 108 00 34 1 FLAT BELT 20 545 062 02 699 00 34 2 PULLEY 017100017 062 02 018 00 34 3 BEARING 6001 2RS 2 12 28 8 062 02 187 00 34 4 SCREW M5x12 062 02 701 00 34 5 ES PLAIN WASHER 2 6 5 062 02 186 00 34 6 SCREW 6 10 062 02 700 00 34 7 SCREW M10x25 062 02 198 00 34 8 SCREW 6 15 062 02 116 00 34 9 PLAIN WASHER DN6 062 02 189 00 34 10 RETAINER 017100010 062 02 190 00 34 11 SCREW M6x6 062 12 169 00 34 12 ROLL WITH O RING 017101009 062 02 702 00 34 13 SHAFT 022200004 062 02 193 00 34 14 SHOULDER CONNECTING ROD 017100011 062 02 192 00 34 15 SHAFT 017100006 062 02 197 00 34 16 HEX HEAD SCREW M5x10 062 02 176 00 34 17 PLAIN WASHER DN5 062 02 184 00 34 18 SCREW M8
191. WD As sa oN 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 SERIAL NUMBER DESCRIPTION LEXAN PROTECTION 029000015 SCREW M8x22 HANDLE TYPE M443 150 N WASHER DN 8 4 HEX NUT M8 ROLLER STOP 029000010 PIN UNI 1707 8x25H8 HEX HEAD SCREW M6x40 WASHER 6 4x12 5 SCREW 6 10 SPACER 029000005 BALL BEARING 6001 22 2 12 28 8 RIGHT SHOULDER 029000002 SPACER 022300011 TRANSMISSION SHAFT FOR ROLLER MOVEMENT 029000004 ROLLER SHAFT 029000003 ROLLER WITH O RING 022303008 PULLEY 0223000009 LEFT SHOULDER 029000001 FRONT AND REAR SUPPORT 029001013 WASHER 4 3x9 HEX HEAD SCREW M4x8 LEXAN PROTECTION SUPPORT 029000011 WASHER 5 3x10 HEX HEAD SCREW M5x16 SCREW M6x14 THERMOSOLDERING BELT PE M DN5 SV PR 303 TIE ROD 029000006 SCREW 6 16 HEX HEAD SCREW M6x40 WASHER 6 4x12 5 SHOULDER SUPPORT PLATE 029000007 SEEGER RING E10 BUSHING TYPE PAP1010P10 ROLLER SUPPORT ROD 029000009 PIN FOR LEVER 029000008 SPACER FOR ROLLER SUPPORT ROD 029000012 RUBBER 6mm ART N 561 16 SCREW M6x6 O RING 4131 CENTRAL SUPPORT FOR THIN PANEL 029001014 INPUT LIFTING ROLLER ASSEMBLED 06200290 1600 SPC Spare parts index Spare parts list 3 Rev A 1600 SPC TAB FOLDING INPUT ROLLER SHIPLEY VA ALVYVIWS assana Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY INPUT
192. ages list ES SHIPLEY 1600 8 5 5 2 DESCRIPTION OF ALARM MESSAGES ON ALLEN BRADLEY DISPLAY EMERGENCY STOP ACTIVATED cod 1111 The machine has been stopped in emergency by one of the emergency push buttons or by the set up off push button LOW COMPRESSED AIR PRESSURE cod 140 The machine has stopped or is unable to start due to a low compressed air pressure SAFETY GUARD OR DOORS OPEN cod 150 The machine has stopped or is unable to start because one or more doors are open left and right doors of the central unit or left front door e VACUUM PUMP OVERLOADED cod 410 The machine has stopped or is unable to start because the motor of the vacuum pump has gone into overload and its thermal relay has been activated LATERAL CENTERING FAILURE cod 421 The machine has stopped or is unable to start because during the closing or opening phase one ofthe 3 overstep microswitches switches FC72 FC73 FC73A is activated or the thermal protection for the motor placed on the electronic panel is activated SLIDING TROLLEY NOT LOCKED cod 400 The
193. alled on machines with the listed serial number inclusive onwards Spare parts cover ES SHIPLEY A AND HAAS COMPANY 1600 SPC TAB 1 MAIN BODY FIXED STRUCTURE TAB 2 MAIN BODY MOVABLE STRUCTURE 1 PART TAB 3 COVERS 1 PART TAB 4 COVERS 2 d PART TAB 5 FOLDING INPUT ROLLER TAB 6 INPUT ROLLER 1 PART TAB 7 INPUT ROLLER 27 PART TAB 8 CENTERING DEVICE 1 PART TAB 9 CENTERING DEVICE 2 PART TAB 10 FRONT EDGE REGISTER INSERTION ROLL TAB 11 INSERTION ROLL GROUP 1 PART TAB 12 INSERTION ROLL GROUP 27 PART TAB 13 LEVERAGE GROUP TAB 14 LEVERAGE GROUP RACEWAYS TAB 15 LAMINATION GROUPS LEVERAGES TAB 16 CENTRAL UNIT ROLLS TAB 17 PANEL SUPPORT NEEDLE ROLLS TAB 18 GEAR MOTOR SECTION TAB 19 TENSIONERS PRIMARY CONTROL SECTION TAB 20 UPPER SHAFT CONTROL TAB 21 UPPER LAMINATION GROUP 1 PART TAB 22 UPPER LAMINATION GROUP 2 PART TAB 23 LOWER CONTROL SHAFT TAB 24 LOWER LAMINATION GROUP 1 PART TAB 25 LOWER LAMINATION GROUP 2 PART TAB 26 CUTTING DEVICE 1 PART TAB 27 CUTTING DEVICE 27 PART TAB 28 CUTTING DEVICE 3 PART TAB 29 INDEX GROUP TAB 30 FILM COIL SUPPORT SHAFT TAB 31 ENRICHMENT POLYETHYLENE RECOVERY ROLLER TAB 32 FILM TENSIONING GROUP TAB 33 LATERAL CUTTING DEVICE WITH FILM WASTE RECOVERY TAB 34 OUTPUT ROLLER TAB 35 PUMP UNIT AIR FILTER TAB 36 VACUUM SUCTION GROUP TAB 37 PNEU
194. are parts index ES SHIPLEY CENTRAL UNIT ROLLS un 1600 5 SEE 34 DUESSE design SAMARATE VA Spare parts index Drawing ES TAB 17 a SHIPLEY PANEL SUPPORT NEEDLE ROLLS Ed 1 Rev A 1600 SPC PART NUMBER TAB POS 062 12 173 00 062 02 265 00 062 02 268 00 062 02 217 00 062 02 260 01 062 02 347 00 062 02 350 00 062 02 241 00 062 02 282 00 062 02 403 00 062 02 404 00 062 02 246 00 062 02 935 00 062 02 936 00 062 02 937 00 062 12 020 00 062 02 853 00 062 02 327 00 062 02 116 00 062 02 854 00 062 02 227 00 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 SERIAL NUMBER DESCRIPTION PANEL SUPPORT NEEDLE ROLLERS 06200242 SCREW M8x30 RIGHT BRACKET 024202006 SCREW M5x15 RIGHT PLATE 024202005 BAR 024200001 BRACKET 024201003 SCREW M4x10 ROLL 024200002 BEARING 624 2Z 04 13 5 GRUB SCREW 024200007 HEX NUT M6 LEFT PLATE 024201021 PARALLEL PIN 5x18 UNI 1707 COUPLING PLATE 024200020 SCREW M5x18 SUPPORT FOR THIN PANEL 024200008 SCREW M6x10 PLAIN WASHER DN6 GUIDE FOR THIN PANEL 024200009 LEFT BRACKET 024201004 DUESSE design SAMARATE VA Spare parts list Spare parts index 3 SHIPLEY PANEL SUPPORT NEEDLE ROLLS TAB 17 Rev A 1600 SPC Spare parts index Drawing ES SHIPLEY GEAR MOTOR SECTIO
195. asing the sensitivity value of the photocell to its maximum until the red led lights up without any panel and then slowly reducing the sensitivity until the led goes out Ed 05 01 3 3 0 ALIGNMENT OF THE REAR EDGE ON BOTH FACES UPPER AND LOWER As described before the distance between the Awaiting Start of cutting point and the lamination point is in theory 187 mm Nevertheless possible changes in the dimensions of the secondary vacuum sectors and the assembly allowances might give rise to differences in the length of the dry film between one machine and another or between the upper and lower units ofthe same machine gt NOTE Before proceeding with the calibration of the rear edge the upper and lower edges must be evened up Since the real differences will always be less than 1 mm in order to make both edges equal in measurement it will be sufficientto shim the secondary vacuum sector corresponding to the shorter edge so as to increase the film length on that side 23 Index Operations list ES SHIPLEY A ROHM AND HAAS COMPANY 1600 SPC 3 3 P CALCULATION OF THE REAR EDGE CORRECTION OF PARAMETERS AND CYCLE TIMES Between the instant when the the rear edge photocell is released and the point at which the rotating sectors synchronize with the speed of the moving film and perform the cut the PLC determines a delay interval calculated by taking into accountthe
196. at may vary between 00 and 99 AUTOMATIC LAMINATOR 1600 SPC MODIFY PRESELECTORS TACKING ENRICHMENT UPPER SUPPLEMENTARY EN LOWER SUPPLEMENTARY ENRICHME SET POINT ENRICHMENT REAR EDGE CORRECTIO REAR EDGE CORRECTIO FRONT EDGE CORRECTION POS 61 FRONT EDGE CORRECTION POS 50 39 Exit SET UP ON preselector set to 13 X fixed part stored in the PLC memory 13 To the fixed value of Y can be added a quantity that may vary between 00 and 99 e g preselector set to 52 fixed part stored in the PLC memory 52 During the final inspection of the laminator these parameters are identified and stored the memory of the PLC Ed 05 01 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC However should it be necessary to modify them proceed as follows 1 Prepare the machine for lamination with the dry film and set it with the normal values of tempera ture and pressure 2 Set a speed of 5 m min and rear edge of 50 mm 3 Laminate panel of minimum length 300 mm and measure the rear edge obtained 4 Ifthe measured edge is greater than 50 mm bring the fiber optic photocell of the rear edge FC47 closer to the lamination rolls as much as the edge exceeds 50 mm 5 Conversely if the measured edge is less than 50 mm take the photocell away from the rolls as much as the edge falls short of 50 mm 6 Verify th
197. ccount the The tension rolls extend following the SET UP information given hereinafter command but they retract when the dry film rolls It is equally important that the tension rolls disengaged thus facilitating the removal of the should be positioned so as to smooth out all polyethylene take up rolls diagonal wrinkles in the film see following diagram When the machine stands in the panel awaiting position the extended tension rolls hold the dry film up above the rotating sectors When the panel for lamination is centered by the lateral centering unit the tension rolls retract and the rotating sectors turn to the tacking position Once the tacking the fast return of the sectors to the AWAITING START OF CUTTING position and the closing of the rolls on the panel have taken place the two tension rolls extend recovering all slacks in the dry film and keeping it stretched The tension rolls remain extended during the entire lamination phase upto an instant before the command to cut arrives Tension rolls Lower here Lower here Dry film Ed 05 01 I F 37 Index Operations list ES SHIPLEY A ROHM AND HAAS COMPANY 1600 SPC The distance at which the tension rolls should be adjusted in their extended position is as follows Machine shoulder Dynamic tension rolls However it can be altered on one end in order to eliminate wrinkles as described
198. cuum sectors from the start of cutting phase through tacking e Vacuum is absent in all the sectors during lamination Vacuum is present in the upper secondary vacuum sectors from the start of cutting phase until the rolls open again after lamination II F 35 Index Operations list ES SHIPLEY 1600 SPC A ROHM AND HAAS COMPANY When all the three vacuum air ducts are closed by their respective gate valves an air discharge vent opens automatically to prevent the vacuum pump from overloading The air discharge vent is itself noisy therefore it has been equipped with a silencer As regards the maintenance frequency for the silencer and the main filter of the vacuum pump refer to periodic maintenance table in the section Maintenance Ed 05 01 1 36 Index Operations list SHIPLEY 1600 sPC A AND HAAS COMPANY 3 3 W DYNAMIC TENSION ROLLS At this point they are retracted relieving tension on the film and preventing it from being subject to the The dynamic tension rolls of the film one upper one elastic effect when it is cut lower are used for recovering any slack in the film that may develop during the lamination cycle as well WARNING as for keeping the film taut thus preventing the Itis important therefore that the speed of the formation of diagonal wrinkles during lamination tension rolls in either direction should not be too low but that it should take into a
199. design SAMARATE VA Spare parts list Spare parts index ES SHIPLEY ROHM AND HAAS COMPANY LOWER CONTROL SHAFT TAB 23 Rev SEE TAB 19 SEE TAB 18 SEE TAB 2 SEE TAB 31 gt SEE TAB 29 1600 SPC Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY LOWER LAMINATION GROUP 1 PART TAB 24 Ed 1 Rev A PART NUMBER POS 062 02 190 00 062 02 464 00 062 02 437 01 062 02 754 00 062 02 466 00 062 02 070 00 062 02 467 00 062 02 468 00 062 02 072 00 062 02 071 00 062 02 024 00 062 02 479 00 062 02 490 00 062 02 494 00 062 02 495 00 062 02 475 00 062 02 407 00 062 02 476 00 062 02 496 00 062 02 200 00 062 02 497 00 062 02 474 00 062 02 481 00 062 02 482 00 062 02 498 00 062 02 470 00 062 02 499 00 062 02 500 00 062 02 946 00 062 02 008 00 062 02 184 00 062 02 026 00 062 02 469 01 062 02 251 00 062 02 502 00 062 02 485 00 062 02 486 00 062 02 487 00 062 02 254 00 062 02 488 02 062 02 489 00 062 02 503 00 062 02 492 00 062 02 105 00 062 02 493 00 062 02 945 00 062 02 905 00 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 17 18 19 20 21 22 23 24 25 26 27 28 29 3
200. dge length of the rear edge lamination speed lamination pressure static tension of the dry film Press the yellow light button CYCLE START on the control cabinet and if all the parameters necessary for lamination rolls temperature pads temperature etc are correct place a scrap panel on the roller to check the mechanical quality of lamination edges absence of wrinkles and bubbles etc Finally proceed with the automatic loading of panels leaving between each panel a distance which will depend on panel length selected lamination speed and tacking time WARNING Every time the machine stops for an emergency the film must be repositioned as described from point 15 onwards before starting the lamination process again 2 Ed 05 01 Index ES SHIPL EY Ed 05 01 ROHM AND HAAS COMPANY 1600 SPC 4 1 INPUTS OUTPUTS LIST 4 1 A PLC digital input list Ref A B Ref SAIA I 1 00 SET UP ON push button In 00 l 1 01 Emergency and SET UP OFF push buttons line In 01 1 02 CYCLE START push button In 02 1 03 CYCLE STOP push button In 03 l 1 04 Photocell centering board detecting In 04 l 1 05 Enable waiting from other units in line In 05 l 1 06 Senso
201. e sensor for tacking position FC29 is checked If this sensor is already in OFF condition it indicates a failure of the sensor or its misplacement In this event the machine will immediately stop in emergency END CUT POSITION SENSOR DAMAGED cod 300 During operation and before starting the relative positioning phase the state of the sensor for end of cutting position FC30 is checked If this sensor is already in OFF condition it indicates a failure of the sensor or its misplacement In this event the machine will immediately stop in emergency SLOWING DOWN POSITION SENSOR DAMAGED cod 310 During operation and before starting the relative positioning phase the state of the sensor for slowing down position FC31 is checked If this sensor is already in OFF condition it indicates a failure of the sensor or its misplacement In this event the machine will immediately stop in emergency ROLLS CLOSING POSITION SENSOR DAMAGED cod 390 During operation and before starting the relative positioning phase the state of the sensor for rolls closing position FC39 is checked If this sensor is already in OFF condition it indicates a failure of the sensor or its misplacement In this event the machine will immediately stop in emergency Ed 05 01 Index Messages list ES SHIPL EY 1600 SPC ROHM AND HAAS COMPANY Ed 05 01
202. e 260 BOTTOM CUT HOOKING MOVEMENT FAILURE eee 270 TOP amp BOT SHEARS AT SET POINT uu u u 2671 s TOP SHEARS NOT AT SET POINT e et ci nets 261 BOTTOM SHEARS NOT AT SET POINT enne 271 TOP amp BOT TENSION ROLLS AT WORK POINT 670 TOP TENSION ROLL NOT AT WORK POINT sese nmn 60 BOTTOM TENSION ROLL NOT AT WORK POINT sese 70 TOP amp BOT TENSION ROLLS NOT RELEASED 671 TOP TENSION ROLL NOT RELEASED a 61 BOTTOM TENSION ROLL NOT 71 e FRONT EDGE DEVICE MOVEMENT FAILURE seen 381 FRONT EDGE DEVICE MOVEMENT FAILURE seen 560 TOP amp BOT END OF FILM OR NO 2 3670 TOP END OF FILM OR 2 0 4 360 BOTTOM END OF FILM OR NO esee nennen 370 BOT MISSED GUT ix cR Rd c albe adt 3671 s TOPIMISSED GIUT d eee euge d n eaves Eo eut ded 361 BOTTOMMISSED CUT u rate oca ber rede aed 371 TOP amp BOT CUTTING DEVICE NOT AT SET POINT 2022 TOP CUTTING DEVICE NOT AT SET POINT
203. e edge again laminating the panel until the exact position of the fiber optic photocell is found 7 Keeping speed of 5 m min set the rear edge to 0 mm and laminate the panel then measure the actual edge obtained 8 If the dry film is shorter than panel the value of must be increased if on the contrary the film is longer than the panel the value of X must be decreased Ed 05 01 9 Repeat procedure until the optimum value of is found 10 Now set the rear edge to 50 mm and lamination speed to 1 m min 11 Laminate the panel and measure the real edge obtained 12 If it is less than 50 mm the value of Y must be decreased if it is greater than 50 mm the value of Y must be increased 13 Repeat the procedure until the optimum value of Y is found WARNING The value of the rear edge due to the specific design of this machine may be subject to some slight shift from the set value depending upon the thickness of the laminated panel Therefore discrepancies may be found between the set values and the real ones We suggest modifying the set value according to such discrepancies in order to obtain the precise value required Thelaminator however offers excellent repeatability over the long period whichis without doubt the most important characteristic of the lamination process 25 Index Operations list ES SHIPLEY 1600 SPC A ROHM
204. e machine and connect them to a free cable which can be used to pull back the cables of the new tacking bar 5 ES SHIPLEY A ROHM AND HAAS COMPANY 1600 SPC 6 Unscrew and then remove the tacking bar from the main vacuum sector 7 Insert the new bar pass the cables through the holes placed on the left side of the machine and connect them to the MERCOTAC WARNING Take care that the pads are mounted facing the right direction the thicker end of the screws towards the outside 8 Tighten up all the screws that block the bars then position and block the counterblades 1 6 9 Reposition andblockthe secondary vacuum sector inserting the correcting shims for the rear edge if existing 10 Repeat the operations described from point 3 onwards for the other tacking bar Ed 05 01 Index ES SHIPLEY AND HAAS COMPANY 1600 SPC 6 1 0 4 REPLACEMENT OF THE MOVABLE BLADES WARNING Replacement of the movable blades should only be carried out by specially trained personnel using original spare parts which comply with the Originals as regards both materials and design Replace the movable blades as follows 1 Switch off and disconnect the laminator then wait until the heated parts have cooled down 2 Take out the removable unit 3 After loosening all the screws remove the left blade guiding flange fo
205. e parts list Spare parts index ESSHIPLEY S COMPANY CUTTING DEVICE 3 PART TAB 28 Rev A 1600 SPC Spare parts index Drawing m TAB 29 ES SHIPLEY INDEX GROUP Ed 1 Rev 1600 SPC PART NUMBER POS 062 02 588 00 062 02 537 00 062 00 018 00 062 02 589 00 062 02 590 00 062 02 591 00 062 02 958 00 062 02 592 00 062 02 251 00 062 02 593 00 062 01 013 00 062 02 594 00 062 01 067 00 062 02 082 00 062 02 442 00 062 02 595 00 062 02 048 00 062 02 596 00 062 02 049 00 062 02 597 00 062 02 598 00 062 02 184 00 062 02 599 00 062 02 600 00 062 02 229 00 062 02 601 00 062 02 602 00 062 02 603 00 062 02 604 00 062 02 080 00 062 02 605 00 062 02 047 00 062 02 081 00 062 02 606 00 062 02 607 00 062 02 608 00 062 02 609 00 062 02 135 00 062 02 012 00 062 02 610 00 062 01 002 00 062 01 003 00 062 02 959 00 062 02 213 00 062 02 858 00 062 02 354 00 062 02 960 00 062 02 102 00 062 02 067 00 062 02 857 00 062 02 852 00 062 02 265 00 062 02 030 00 062 02 075 00 062 02 961 00 062 02 190 00 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 44 45 46 47 48 49 50 51 52 53 54 55 56 SERIAL NUMBER DESCRIPTION PLUG FOR ROTATING CONNECTOR 011300003 SCREW M5x10 ROTAT
206. e upper one is lowered on the panelto grip it The frontal barrier is lowered by its cylinder while the insertion cylinder extends fully and makes the lower roll turn thus pushing the panel forward The distance covered by the panel depends on the number of revolutions and fractions of revolutions made by the lower roll i e on the stroke of the insertion cylinder and its rack The motion of the lower roll is therefore generated either by the input roller or by the rack insertion group The switching between these two movement forces is achieved by means of electromagnetic clutches FZ5 6 7 activated by the PLC If the panel is pushed to the exact edge of the tacking Ed 05 01 bars it will have a front edge of 0 mm On the other hand if it is pushed 50 mm beyond this edge it will have an edge of 50 mm Front edge II F 5 Index Operations list ES SHIPLEY A ROHM AND HAAS COMPANY 1600 SPC In order to calibrate the stroke of the insertion cylinder and consequently the panel front edge a sliding mechanical register has been fixed to the cylinder rod This register is powered by a D C micromotor M6 controlled by an electronic circuit AZ3 which receives the information on the exact position of the register from a position transducer P6 When the PLC transmits a command to move the register to acertain position the positioner compares the present position and the one to reach the
207. ection the power supply line must be equipped with a switch as indicated in the chapter Technical Features and the cable section must be adequate for such current value Voltage variations must not exceed 7 of the rated value Ed 05 01 Index 3 SHIPLEY 1600 5PC 1 6 B Machine positioning and leveling picture 2 Place the machine in its established place adjust its height and level the conveyor height by means of the support feet 1 as follows 1 Loosen the nuts 2 of all support feet of the unit 2 Turn the feet to adjust the height of the machine and level the conveyor height 3 Once completed the operation lock the feet in place by tightening the nuts 2 m Picture 2 HEIGHT ADJUSTMENT Ed 05 01 Index ES SHIPLEY A ROHM AND HAAS COMPANY 1600 SPC 1 6 Pneumatic connection picture 3 The coupling for pneumatic connection to the factory air supply is placed externally at the bottom ofthe rear side Connect the built in ON OFF valve 1 to the compressed air supply line bearing in mind that the operating pressure of the machine is indicated in the chapter Technical features NOTE Apipe with a minimum inner diameter of 8 mm and external diameter of 10 mm is required for the connection The machine is supplied with the operating pressure already set by the pressure regulator 2 therefore
208. eft and right FC75 and FC76 have been activated Therefore it is necessary to calibrate the value of low speed very carefully using potentiometer LT On the other hand with potentiometer RM itis possible to calibrate the off cycle time of the lateral shoulders once the panel has been centered The maximum cycle time can be determined with potentiometer CL Once this time has expired the centering unit reopens even if the panel has not been centered yet This is useful in that it prevents the motor from overloading in the event of mechanical blockage of the centering unit or any other failure The cycle time allowed should however always be longer than the real time needed to center the panel including off cycle time otherwise the centering unit would be unable to complete its run and its off cycle pause correctly prior to reopening Potentiometer RT finally allows to set the off cycle time of the centering unit between one command to close generated by the intercepting photocell and the next NOTE Should it be necessary to replace the electronic circuit all the potentiometers must be recalibrated copying their positions from the previously used electronic circuit Ed 05 01 Index Operations list ES SHIPLEY AND HAAS COMPANY 1600 SPC The electronic board which controls the centering unit cycle has the following configuration power input 15 output voltage
209. el Unit 2 taking care to insert correctly the C type coupling 3 on the pushing pin 4 of the pneumatic cylinder Lock the unit into position on the supports 5 with the knobs 6 The Thin Panel unit is a precision tool and it should be handled with care to prevent damages Ed 05 01 OPTIONS 1 1 Instructions Spare parts ES SHIPLEY 1600 SPC A ROHM AND HAAS COMPANY THIN PANEL UNITS RECOMMENDED FOR DIFFERENT PANEL WIDTH 6 GUIDES UNIT 5 GUIDES UNIT PN 062 12 166 00 PN 062 12 166 01 DRAWING n 062 0 0435 DRAWING n 062 1 0435 Panel width 254mm 10 Panel width 280mm 11 Panel width 305mm 12 Panel width 330mm 13 Panel width gt 330mm 13 Panel width 356 mm 14 Panel width 381mm 15 Panel width 406 mm 16 Panel width 432 mm 17 Panel width 457 mm 18 Panel width 483 19 Panel width 508mm 20 Panel width 533mm 21 Panel width 559 mm 22 Panel width 559mm 22 Panel width 584 mm 223 Panel width 584mm 23 Panel width 610 mm 24 Panel width 635 mm 25 Panel width 660 mm 26 The Thin Panel Units must be used with very thin panels only thickness below 0 02 0 5 mm WARNING For panels of these sizes remove the last right guides Ed 05 01 1 2 OPTIONS Instructions Messages list ES SHIPLEY 1600 8 AND HAAS CO
210. er roller rotates on the lamination roll The heat inertia of the transducer is very low so any fall in the roll temperature is immediately perceived and signalled to the thermoregulator 33 Index Operations list ES SHIPLEY A ROHM AND HAAS COMPANY 1600 SPC The low heat inertias of the sensor and of the IR lamps ensure that the rolls temperature fluctuates very little from the set value This guarantees more constant temperature values of the laminated panels over the long period WARNING Due to the position where it is mounted the transducer reads the temperature of the roll after it has yielded some heat to the panels therefore it is inevitable that the thermoregulator display showsa slightly lower temperature than the set value Themaximum temperature allowed on rolls is 130 Since the heating element is outside the rolls it is vital that the rolls continue to rotate while the lamps are on to prevent the rubber rolls from burning To the right side of each roll are keyed a toothed disk and a sensor CRR1 CRR2 which perceives the rotation of the roll NOTA If a roll stops rotating for any reason 15 rotation sensor will interrupt the heating The thermoregulators which command the heating of the rolls are controlled by their own microprocessors Roll Rotation sensor 1 34 The thermoregulators canbe programmed for different functions
211. etic sensor for upper amp lower index at work point In 25 2 10 Sensor for upper cutting device hooked In 26 2 1 Sensor for lower cutting device hooked In 27 2 12 Sensor for start cutting position cam In 28 I 2 13 Sensor for tacking position In 29 2 14 Sensor for end of cutting position cam In 30 l 2 15 Sensor for sectors slowing down position cam In 31 3 00 Magnetic sensor for blocked upper amp lower film rolls In 32 l 3 01 Sensor for lamination rolls amp tacking bars open In 33 3 02 Sensor for lamination roll closed In 34 I 3 03 Sensor for tacking bar closed In 35 l 3 04 Sensor for upper end of film amp missed cut control In 36 3 05 Sensor for lower end of film amp missed cut control In 37 l 3 06 Front edge overtravel control In 38 l 3 07 Sensor for lamination rolls closing position cam In 39 I 3 08 Microswitch for sliding trolley looked In 40 l 3 09 Vacuum pump motor overload switch In 41 l 3 10 Lateral centering failure signal In 42
212. ex 3 SHIPLEY PUMP UNIT AIR FILTER TAB 35 Rev SEE TAB 36 1600 SPC Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY VACUUM SUCTION GROUP TAB 36 Ed 1 Rev PART NUMBER TAB POS 062 02 788 00 062 02 789 00 062 02 798 00 062 02 217 00 062 02 797 00 062 02 790 00 062 02 175 00 062 02 791 00 062 02 792 00 062 02 793 00 062 02 794 00 062 02 795 00 062 02 241 00 062 01 064 00 062 01 065 00 062 02 611 00 062 02 799 00 062 01 066 00 062 01 066 01 062 01 066 02 062 01 003 02 062 02 738 00 062 02 176 00 062 02 741 00 062 02 796 00 062 12 262 00 062 12 263 00 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 No o 16 17 18 19 20 21 22 23 24 25 26 27 SERIAL NUMBER DESCRIPTION EXHAUSTER CASING 024400001 DISTRIBUTOR PLATE 024400004 O RING 4587 SCREW M5x15 RING 024400009 SHOULDER 024400006 SCREW M5x25 SLIDING PLATE SCREW 024400005 UPPER PLATE 024400007 SPRING CIMA CO 1971 CASING 024400003 SCREW M4x10 HOSE HOLDER 1 GAS 25 CYLINDER TYPE SMC ECQ2B25 35D 25 STROKE 35 SCREW 5 55 HEX NUT M6 SINGLE ASSEMBLED UNION 06 4 G1 8 SINGLE ROD D7 G1 8 COD 2407002 SINGLE RING 05 D 6 4 G1 8 COD 2405002 BLUE HOSE 96 4 HEX HEAD SCREW M5x16 PLAIN WASHER DN
213. f the film level of surface preparation of the panel set time for tacking temperature of the input panel Range room temperature 45 C NOTE Some dry films need wholly cold pads In this case even moderate temperatures cause the formation of bubbles in the tacking area Ed 05 01 3 4 3 Tacking time It can be set on the control panel and should be adjusted according to level of adhesion of the film level of surface preparation of the panel temperature of tacking pads temperature of the input panel Range 0 1 9 9 secs Recommended range 1 5 2 5 secs 3 4 4 Lamination pressure Lamination pressure should be set according to type of dry film to laminate pressure of the compressed air supplied to the thrust cylinders diameter of lamination rolls hardness of lamination roll rubber width of the panel to laminate temperature of the input panel temperature of lamination rolls The Laminator 1600 SPC with a pressure of 6 atm developes a force of 320 kg Thisforceis distributed on the entire length ofthe rolls 800 mm and on the entire width of the rolls footprint 800 mm Lamination rolls 9mm footprint This means that the specific mean pressure exerted oneach square centimeter of dry film under lamination pressure reading on the manometer being equal will vary according to the width of the panel II G 1
214. f the machine must be demolished for any reason owing to age if it can no longer be repaired etc Disconnect the machine by carrying out the operations described in the operations and maintenance sections of this publication in reverse Dismantleall possible parts ofthe machine casing lamps guards handles chains motors etc dividing them according to their different nature eg pipes rubber components lubricants solvents lacquering products aluminium ferrous material copper glass etc Before the machine is scrapped inform the authorities in charge of these matters in writing in compliance with the provisions in force in the individual countries After having received authorization from the above mentioned organizations dispose of the components as prescribed by the current standards in merit ATTENTION Any irregularity committed by the Customer before during or after dismantling and scrapping the machine components or in interpreting and applying the current provisions in force shall be the exclusive responsibility of the Customer himself 5 AUTOMATIC LAMINATOR 1600 SPC m k Index Spare parts index SPARE PARTS CATALOGUE How to order spare parts Ed 05 01 Home page EXIT Fa Spare parts cover Spare parts index 55 PLEY HOW TO ORDER SPARE PARTS ROHM AND HAAS COMPANY
215. han 50 mm II F 6 3 3 C 2 Calibration The ratio between the insertion cylinder stroke and the front edge is 1 66 Therefore 10 mm offrontedge onthe panel correspond to 6 mm of cylinder stroke The insertion group guarantees the highest level of repeatability of the front edge over the long period Nevertheless should it become necessary to correct possible differences between the preset edge and the real edge proceed as follows Onthe page Modify Preselectors it is possible to correct the offset of Pos 0 and Pos 50 of the front edge AUTOMATIC LAMINATOR 1600 SPC MODIFY PRESELECTORS TACKING ENRICHMENT UPPER SUPPLEMENTARY ENRICHMENT LOWER SUPPLEMENTARY ENRICHMENT SET POINT ENRICHMENT REAR EDGE CORRECTIO REAR EDGE CORRECTIO 8 FRONT EDGE CORRECTION POS 6 61 FRONT EDGE CORRECTION POS 50 39 Exit SET UP ON The Zero edge position to which corresponds an equal measurement for panel and dry film is set on the display with the reference Pos 0 The 50 mm edge position corresponding to 50 mm of panel uncovered by the dry film is setonthe display with the reference Pos 50 NOTE The operator must therefore first set a front edge of 0 on the display then increase the figure of the reference Pos 0 if the dry film is longer than the laminated panel or decrease the figure if the dry film is shorte
216. he correct position of the operator when inserting the panels during standard operation Before starting to work onthe machine the operator must be completely familiar with this manual the technical specifications of the machine and its controls It is also advisable for the operator to attend a training period on how to use the machine The mechanical parts and the electric components are located inside the machine and are protected by panels entirely closed by screws plus safety microswitches or interlocked switches Before removing the safety protections to have access to the internal parts make sure that the main power switch of the machine is in OFF position so that there is no power into the machine when the operator works During the installation it is essential to provide a building line main switch and a ground system fully complying with industrial accident prevention regulations Any control or periodic maintenance operations which require the removal of safety protections are to be intended as effected under the full responsibility of the User and therefore should be carried out only by authorized and skilled persons Shipley will not be responsible for accidents or damages to persons or things when such fundamental safety rules are not complied with Ed 05 01 Anyway such rules together with all rules concerned with the installation of the machine and with electrical connections are an integral
217. he input rollers to lean against the frontal barrier where it automatically becomes aligned This barrier is lowered by its own pneumatic cylinder in order to insert the panel into the machine The barrier will be raised again once the panel has passed completely through the insertion group see picture besides 3 3 B 2 Calibration The misalignment of the panel with the rolls can be corrected by working on the fastening screws of the frontal barrier It will be necessary to make minute successive adjustments and measure each time the result with some laminated panels The cylinder which moves the barrier has two sensors FC18 and FC19 for forward and for backward movement 1 4 If neither of these are activated within a time limit of 5 seconds from the movement command the following alarm messages will be displayed Barrier up movement not completed code 180 Barrier down movement not completed code 190 Ed 05 01 Index Operations list 3 SHIPLEY 1600 SPC 3 3 C INSERTION GROUP FRONT EDGE Insertion roll Front barrier EE Insertion sie 3 3 C 1 Operating cycle The task of the panel insertion group is to push the panel between the tacking bars Normally the lower roll turns at the same speed as the input roller Once the panel has been aligned againstthe frontal barrier the lower roll stops while th
218. heir core guarantees even distribution of pressure on the panel Both upper and lower rolls as well as the vacuum sectors etc move symmetrically as regards the lamination plane The movementis obtained by means of two pneumatic cylinders synchronized by a mechanical cam shaft and a system of levers Tishe for parallelism adjustment Ed 05 01 II F 31 Index Operations list ES SHIPLEY 1600 SPC ROHM AND HAAS COMPANY The parallelism of the rolls in comparison with the theoretical lamination line can be corrected by means of the upper tishes left and right mounted on the control levers of the rolls and vacuum sectors holder shoulders The distance between the open rolls must be 90 mm di 1E 90mm 90mm If necessary adjust this distance by means of the tishes First of all make sure that the closure line of the rolls coincides with the line of the input and output rollers plane Q Then adjust first the height of the lower roll then the distance between the rolls when they are open The opening and closing movement of the shoulders and therefore of the rolls should be as rapid as possible However while fast opening does not cause any problem too fast closure could lead to damages to the rubber if the roll happened to close on the sharp edge panel The opening and closing speed must be optimized by adjusting evenly and simultaneously the
219. hine are punched on a plate 3 fixed to the frame on the left of the front side NOTE Always indicate the serial number of the machine when requesting technical servicing or when ordering spare parts 1 5 A Check at reception After removing the packing make sure that the machine has not been damaged during transport Check for damages to the machine structure and for crushed torn or broken electrical cables NOTE Should damages to the machine or its accessories be discovered immediately inform in writing our Technical Service Department or the Area Agent no later than 8 days after reception date 1 6 PRELIMINARY CHECKS AND INSTALLATION 1 6 A Installation Unit 1600 SPC either installed alone or in line must be positioned in strict compliance with the indications in the Table OVERALL DIMENSIONS which give the minimum space required by the operator to carry out correctly each work sequence and or servicing operation The machine is equipped with power cable without plug and it is set to operate with standard 380V voltage 415 480 220 200V on request 50 or 60 Hz three phase plus ground Itis possible to supply other voltages when ordering by previous agreement WARNING Before connecting the power supply make sure that the characteristics of the electrical power supply comply with the values on the identification plate of the machine pos 3 picture 1 NOTE For the electrical wall conn
220. i ES bi PANU lt i ETEN 2 m gt i9 Q Om lt N CN e Y T M N 1600 SPC PHOTOCELL REAR EDGE BOARD DETECTING PHOTOCELL OUTPU FROM LAMINATION ON BARRIER PHOTOC 3OARD MAGNETIC SENSC SE FINGERS RETRACTING CONTROL FOR THIN PANEL DEVICE END OF FILM amp CONTROL SELEC ON NC OFF ATERAL CENTERING FAILURE SIGNAL UM PUMP OVERLOAD TROLLEY SELECTOR ROLLS CONTRI UL R UPPER END OF FILM amp CUT CONTRO SENSOR FOR TACKING B OSED SE FOR LAMINATION ROLL CLOSED FOR UPPER S GREAPED Allen Bradley PLC 062 03 10 19 Index ee Ba SHIPLEY PLC Outputs 1600 5 ROHM AND HAAS COMPANY 3 gt N M A N ACOUSTIC BUZZER ALARM CN FLASHING LAMP ALARM DYNAMO VOLTAGE ENABLING RELAY Y UT A T U T T C C Tage J I e wo lt Bl he ME lt NE 43 t N O 2 og hn N Am FANN 5 ENABLE FOR CONTROL PANELS SS N NTO MACHINE LEFT SHOULDER ST FI Ss
221. ilure or malfunctioning occur in any part of the machine CHECK FIRST OFALL thatall instructions given in the preceding chapters have been complied with All interventions must be promptly carried out as soonasan irregularity arises in order to avoid worsening the trouble and further damaging other parts of the machine 2 6 1 The laminator 1600 5 has been designed manufactured so as to require no special maintenance The electric panel has been designed and manufactured in compliance with the most severe safety rules and according to the international directions on the matter 6 1 EXTRAORDINARY MAINTENANCE The main operations of extraordinary maintenance are described below NOTE For any operation not described in this manual consult MORTON technical personnel Ed 05 01 ES SHIPLEY AND HAAS COMPANY 1600 SPC 6 1 1 REPLACEMENT OF THE LAMINATION ROLLS WARNING Replacement of the lamination rolls should only be carried out by specially trained personnel using original spare parts which comply with the Originals as regards both materials and design Replace the rolls as follows 1 Switch off and disconnect the laminator then wait for the rolls to cool down to room temperature 2 Take out the removable unit of the machine 3 Remove the panel support rollers or the thin panel support unit if installed
222. imit of 5 sec the PLC stops the machine in emergency state displaying the alarm message Top amp bot cut hooking movement failure code 2670 Once the coupling has taken place the movable blades and the counterblades must not get in touch until the sectors start to move Ed 05 01 Therefore between the two blades there should be a clearance of 2 mm upper and lower without any panel between closed rolls 0 7 mm upper and lower with 3 panels each 1 6 mm thick total 4 8 mm placed between closed rolls Should it be necessary to verify or calibrate this distance the recommended procedure is as follows 1 Switch off the machine take out the removable central unit and place the rotating sectors in the position opposite the one of tacking 2 Close the lamination rolls by means of the manual command of EV19 without inserting any panel between them 3 Turn the sectors by hand to the Awaiting Start of cutting position and activate manually the electrovalve EV25 in order to insert the indexes into the slot of the mechanical cams 15 Index Operations list ES SHIPLEY 1600 SPC A ROHM AND HAAS COMPANY 4 Move by hand the two cutting groups upper and lower into the space between the main and the secondary vacuum sectors 5 Keeping them firmly in this position give the command to couple the cutting groups by activating the electrovalve EV20 upper and lower 6 Re
223. in series The first which has a short stroke positions the blade obliquely while the second with a double stem and a long stroke moves the blade from both sides in order to cut the film Counterblade Counterblade Counterblade Blade Blade Both the return cylinder of the group and the spring placed at the end opposite the one with the coupling tooth ensure that the two blades remain in contact Inside the group there is a sensor FC26 for above FC 27 for below which reads the positions in which coupling or uncoupling has taken place During the cutting operation the movable blade is moved symmetrically on both its sides due to the right and left leverage of the cutting group Ed 05 01 WARNING It is very important that the cutting speed should not be too low in order to ensure that the cut takes place on the fly but at the same time it should not be too fast to prevent the movable blade from bouncing on the counterblade which would cause an imperfect cut NOTE Due to the effect of gravity the return springs of the upper and lower blades have different calibrations 29 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC Counterblade The flow regulators of the double rod cylinders make it possible to adjust the speed which should be kept between 0 6 1 sec The cutting tools are manufactured so a
224. input panels It should be adjusted according to length of panel tacking time lamination speed We recommend keeping this distance to a minimum in order to avoid loss of productivity of the machine The operating cycle itself gives rise to shortenings and lengthenings of the distance between input panels during the lamination process We therefore recommend each user to calculate this distance by experience according to his own specific requirements I G 3 Index EG SHIPLEY 1600 SPC ROHM AND HAAS COMPANY Ed 05 01 I G 4 Index ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 5 SETTING UP THE UNIT The Laminator 1600 5 is delivered with all its accessories firmly secured to the structure WARNING During transport the vacuum pump mounted on shock absorbing rubber pads is secured to the structure by a bracket which should be removed as soon as the machine has been assembled in the yellow room Proceed for installation as follows 1 After positioning and levelling the machine in its operation area remove any brackets and straps used in transport and take out the removable central unit 2 Make the pneumatic connection It requires unlubricated filtered and dehumidified compressed air at 6 atm 3 For the electrical wall connection the power supply line must be equipped with an automatic switch as indicated in the chapter TECHNICAL FEATURES 4 Connect a 8 15
225. iod Shipley should be notified in writing of any defects in materials or workmanship and if such instructions are given the machine or any part thereof may be shipped to Shipley for repair Neither the machine nor any part thereof should be returned to Shipley without written authorization from the same This warranty is only effective when the machine is installed in accordance with Morton s specifications The warranty becomes void if the machine is incorrectly used or contrary to the instructions or if alterations or repairs are made by un authorized Shipley representatives or without written permission from Shipley Shipley will merely be responsible for repairing and or replacing defective parts andforrepairing failures without any charge forthe purchaser and in compliance with the above mentioned conditions Shipley is not responsible for any incidental or consequential damages Morton s liability will never exceed reimbursement of the purchase price of the machine This warranty is expressly in lieu of all other explicit or implicit guarantees including the warranty of marketability or fitness for a particular purpose Shipley is a registered trademark Ed 05 01 Index ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC SPECIAL RECOMMENDATIONS FOR THE OPERATOR The terms right left upper lower etc usedin this manual to describe and locate the machine components and parts always refer to t
226. ist ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC Close the sectors again and read the new measurement Repeat the operation until the desired value is obtained Calibrate the lower sectors too until they are perfectly aligned then fasten the two tishes gt NOTE The position of the tacking bars compared to the tangent line ofthe rolls is a decisive factor in preventing the formation of bubbles in the first millimetres of lamination The operating cycle of the laminator as described above requires that rolls close down on the panel at the exact point where tacking was carried out Duetothe width ofthe counterblade the dry film is cut 3 mm beyond the edge of the tacking bar pad Tacking bar Counter blade When the dry film is tacked on the panel therefore the first 3 mm of dry film cannot be stuck to it This strip of dry film must thus be stuck down by the lamination rolls If the lamination rolls close on the panel ahead of the tacking area the air underneath the 3 mm of non stuck dry film will be unable to escape and trapped between the tacking and the lamination roll will create large bubbles Lamination roll tacking If on the other hand the roll comes down precisely on the end of the tacking line as its rubber is gradually compressed these 3 mm of dry film will be pressed on the panel allowing air to escape through
227. l 3 11 End of film amp missed cut on off contr selector NO on NC off In 43 I 3 12 Magn sensor at set point control for thin panel device In 44 3 13 Photocell panel detecting on barrier In 45 I 3 14 Photocell output panel from lamination area In 46 3 15 Photocell rear edge panel detecting In 47 gt II I 1 Index ES SHIPLEY 1600 SPC A ROHM AND HAAS COMPANY 4 1 B PLC digital output list Ref A B Ref SAIA 4 00 SET UP on push button lamp relay for set up contactors Out 00 O 4 01 CYCLE START push button lamp Out 01 4 02 UPPER BOTH LAMINATION selector lamp Out 02 4 03 Ev for thin panel device Out 03 41041 aiunt ne there n Dane Out 04 Or 405 nasi teca et eo tte De ee Doc ce Out 05 OSAD SS ADE 4 08 Ev for film dynamic tension rolls Out 08 4 09 Enable for control panel on central unit left shoulder Out 09 4 10 Ev closing lamination rolls extra pressure Out 10 4 11 Relay for speed range selection Out 11 4 12 Flashing alarm lamp Out 12 4 13 Ac
228. lease the two cutting groups and let them come slowly to set point 2 mm without panel 0 7 mm with 4 8 mm thick 7 Using a thickness gauge check that the distance between the coupling tooth of the movable blade and the counterblade is as indicated in the above table 2mm 8 Should it be necessary to correct such distance adjust it by working on the right and left rear stops of each cutting group Ed 05 01 16 Index Operations list AND HAAS COMPANY EY 1600 SPC Ed 05 01 Cylinder Rear stop for the cutting groups Rod adjustment 9 Bring manually the cutting groups back towards the center of the vacuum sectors and uncouple them by deactivating EV20 then return them to their set point position 10 Remove the indexes and open the rolls 11 Insert three 1 6 mm thick panels between the rolls then repeat the entire procedure starting from point 2 checking that the distance between the coupling tooth of the blades and the counterblades is correct 0 7 mm for both the upper and the lower units 12 In order to ensure a stable coupling between the blades and their counterblades as the rotating sectors turn during the cutting phase the upper return cylinders of the cutting groups move the opposite direction thus offering resistance to the rotatory motion of the sector itself Due to the effect of gravity the lower group does not need any help from its c
229. left and right air flow regulators of the actuator cylinders and their pneumatic brakes e The recommended closure time is 0 8 1 sec Air flow regulators Ed 05 01 32 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC The rolls are heated by 210W 220V short wave IR lamps activated by solid state relays The strong heating power of the lamps together with the dark colour of the rolls leads to an extremely rapid response of the system to the command to increase the rolls temperature The average time required to pass from room tempe rature to 110 C is approximately 7 minutes The IR lamps are housed in the semi cylindrical aluminium calotte which also serves as a guard for the rolls IR Lamp gt NOTE The lamps are mounted so that they can slide lenghtwise along one side This elongation is caused by the expansion due to the high temperature Ed 05 01 The IR lamps have a lifetime of several thousand hours operating at full power and continually As they usually work intermittently their lifetime can therefore be considered to be even longer The temperature of the rolls is measured by a rotating type thermocouple sensor Thermocouple ESS RRS TLLA 22 The design of the temperature transducer prevents any friction between the roll and the probe because its copp
230. ler 14 on which are mounted anlRsensor 18 which reads the temperature of laminated panels a photocell 17 for detecting the output panel the grounding bars for static electricity c A removable central unit on which are mounted the lamination rolls 20a b the vacuum sectors 19a b c the tacking bars 21a b the cutting groups the dry film rolls the dry film dynamic tension rolls the lateral cutting groups the IR lamps for heating the lamination rolls the protective cap 9 d A control cabinet mounted on wheels containing all the electrical commands the display and the keyboard 1 1 4 ELECTRICAL CONTROL CABINET picture 1 The 1600 SPC laminator is controlled by an Allen Bradley PLC 1 series SLC which interfaces to the operator via a display with messages in his mother tongue and a numerical keyboard The PLC is housed in the control cabinet d with all the other electrical components and actuators The control cabinet is mounted on wheels and can be easily moved It is connected to the machine by multi wire cables and connectors It can be located either to the left or to the right of the machine In orderto facilitate the operator s work it is advisable whenever possible to place it to the right The universal power transformer of the control panel makes it possible to use various network voltages see chapter TECHNICAL FEATURES p NOTE Should it be
231. m R Z6 Ze z o A c Y 2 a 2 N L n m e 8 a ool u J a N CN e Y n Y 4 N py Antonio Cicero Updated FILI M OADING 5 BUTTONS OWER VACUUM FILM PER SET 1600 5 SE CONTROL OFF SELECTORS R VACUUM OFF SELECTORS ROLLS FREE GREAPED BUTTONS BOTH LAMINATION SELECTOR POINT DETECTING CYCLE STOP PUSH BUTTON CYCLE START PUSH BUTTO EMERGENCY PUSH BUTTONS LINE SET UP ON PUSH BUTTON Allen Bradley PLC E 062 03 Sheet 8 19 CE Index A ROHM AND HAAS COMPANY 3 gt CN st N N 5 Q KN LL TN o x M h D AYN oli CU SITION MIN u m f NM SITION CAM N ul 9 B 5 FOR INITIAL CU re SK O IN Lu N 9 qu A aa O KN i BA ig EN lt SK SST lt i BN a N Q D N N gt e V N am LE
232. machine has stopped or is unable to start because the removable central unit is open or has not been firmly locked to the fixed unit MISSED OR INVERTED POWER LINE PHASE cod 130 The machine has stopped or is unable to start because it has detected the wrong or missed connection of at least one of the power phases Input 1 1 13 off 2 missed or inverted phases Ed 05 01 II M 1 Index Messages list 3 SHIPLEY 1600 SPC A ROHM AND HAAS COMPANY 2 A BOARD HAS STOPPED IN THE LAMINATOR cod 41 The machine has stopped because during the incoming of the panel in the machine the centering unit barrier photocell FC69 is not activated A BOARD HAS STOPPED IN THE LAMINATOR cod 40 The machine has stopped because at the release of the rear edge photocell FC 47 the centering unit barrier photocell FC 69 is interfered A BOARD HAS STOPPED IN THE LAMINATOR cod 451 The machine has stopped because the panel at barrier detecting photocell FC 45 is activated although the panel is about 200 mm beyond A BOARD HAS STOPPED IN THE LAMINATOR cod 450 The machine has stopped because during the incoming of the panel in the machine the photocell panel barrier detecting FC45 is not activated A BOARD HAS STOPPED IN THE LAMINATOR
233. n commands the motor to turn one direction or the other until the transducer transmits the information that the new position has been reached In order to prevent the group from overshooting the limit of its mechanical stroke because of some failure two overtravel microswitches have been installed FC100 FC110 when activated they stop the motor M6 immediately gt NOTE When the two overtravel microswitches FC100 FC110 are activated it is necessary first to eliminate the cause of the failure then to release the group rotating the motor gears by hand until the microswitches are cleared Also the control circuit of this group has been equipped with a thermal switch set at 70 C The activation of either of the two overshoot microswitches or of the thermal switch will stop the machine in emergency state and display the alarm message Front edge device movement failure code 381 Replacement of the electronic circuit of the front edge register does not require any readjustment of offsets or electric calibration Front edge The front edge can vary between 0 and 50 mm only if the panel is longer than 250 mm This is because the distance between the insertion roll and the lamination line is approximately 200 mm Since the machine accepts panels with minimum length of 210 mm the front edge should take the following relation into account Maximum possible front edge length of panel 210 mm not more t
234. necessary to connect the machine to voltages other than the one for which it has been preset our technical assistance office should first be consulted for all necessary information The electrical control cabinet is fitted with three panels where the electrical components are located the main one in the rear asecondary one hinged to the right side asecondary one hinged to the left side Ed 05 01 Key a Stable front unit 9 Cap of lexan 19a b c Vacuum sectors b Stable rear unit 10 Exhaust fan for fumes in the 20a b Lamination rolls Removable central unit cap 21a b Tacking bars Control cabinet 11 Shoulders of the centering 22 Connection for compressed unit air 1 Allen Bradley display 12 Front barrier 23 Panel to machine 2 Emergency push buttons 13 Input roller connectors 3 Machine identification plate 13a Folding input roller 24 Exhaust hose coupling 4 Support feet 14 Output roller 25 Removable central unit 5 Vacuum pump 15 Flashing alarm lamp 26 Insertion group 6 Lever for releasing the 16 Flexible exhaust hose removable unit 17 Photocell for detecting output 7 Removable unit wheels panels 8 Pneumatic adjustment 18 IR sensor for reading the control panel laminated panel temperature Index ES SHIPLEY A ROHM AND HAAS COMPANY 1600 SPC 1 5 MACHINE IDENTIFICATION picture 1 The serial number and identification data of the mac
235. nt them from rubbing against each other This distance will vary according to the thickness of the panels passing between the lamination rolls Ed 05 01 Ifit becomes necessary to verify this distance proceed as follows 1 Switch off the machine take out the removable central unit and turn the rotating groups to the position opposite the one for tacking 2 Close the lamination rolls activating by hand the electrovalve EV19 without inserting any panel between the rolls 19 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 Turn by hand the rotating sectors to the end of cutting position and activate manually the electrovalve EV25 in order to insert the indexes into the slots of the mechanical cams 4 Move by hand the two cutting groups upper and lower into the space between the main and secondary vacuum sectors 5 Activate by hand the electrovalve EV21 in order to extend the return cylinders of the cutting groups 6 Give the command to couple the cutting groups by activating the electrovalve EV20 7 Using a thickness gauge check that the distance between the coupling tooth of the movable blade and the counterblade is as indicated in the Table 2 mm 8 Should it prove necessary to adjust this distance use the adjustment screws on the cylinder rods WARNING Whenever the adjustment screws of the cylinder rods are used
236. ntal barrier the opening sensor FC19 is not released BARRIER UP MOVEMENT NOT COMPLETED cod 180 The machine has stopped because during the closing phase of the frontal barrier the closing sensor FC18 is not activated BARRIER DOWN MOVEMENT NOT COMPLETED cod 190 The machine has stopped or is unable to start because during the opening phase of the frontal barrier the opening sensor FC19 is not activated BARRIER POSITION SENSORS FAILURE cod 1181 The machine has stopped because during the closing phase of the frontal barrier the closing sensor FC18 is already activated BARRIER POSITION SENSORS FAILURE cod 1191 The machine has stopped because during the opening phase of the frontal barrier the opening sensor FC19 is already activated Ed 05 01 Index Messages list ES SHIPL ROHM AND HAAS COMPANY EY 1600 SPC Ed 05 01 BOARD PUSHING DEVICE MOVEMENT FAILURE cod 161 The machine has stopped because during the return phase of the board insertion device the work point sensor FC16 is not released BOARD PUSHING DEVICE MOVEMENT FAILURE cod 171 The machine has stopped because during the insert phase of the board insertion device the set point sensor FC17 is not released BOARD PUSHING DEVICE
237. nterblades are fixed to the main vacuum sectors and therefore rotate jointly with them A rotating mercury connector Mercotac placed on the left side ofthe vacuum sectors provides electrical power to the tacking bars The resistive element for heating the tacking bars is placed inside the rubber Each element has a value of approximately 17 and a power of approximately 150W The heating elements are powered with a 50V voltage andare equipped with a device SRT which regulates their ratio between time ON and time OFF The analogue regulation has a range between 0 and 10096 At 0 the tacking bars temperature equals room temperature and at 100 it is approximately 45 C NOTE It should be noted that the tacking bars temperature is influenced by the temperature of the lamination rolls therefore variations from the declared values may be found Itshould also be remembered thatthe temperature of the tacking bars is not all that determinant for a successful lamination process This is due to the fact that after tacking the panel does not move on until roll lamination starts Thecounterblades of the shearing system are screwed to the tacking bars therefore they move together with the entire rotating sector when a cut has to be made Both rotating groups are moved by the main motor through an electromagnetic clutch FZ1 situated on the left side of the machine 3 3 D 2 Adjustment and calibration of the positions of the r
238. of INTRODUCTION section Spare parts index Drawing ES SHIPLEY ROHM AND HAAS COMPANY ELECTRICAL LATERAL PANELS TAB 47 Ed 1 Rev PART NUMBER POS SERIAL NUMBER 062 00 090 00 062 00 088 00 062 00 087 00 062 00 086 00 062 00 121 00 062 00 120 00 062 00 083 00 062 00 082 00 062 00 081 00 062 00 077 01 062 00 109 00 062 00 079 00 062 00 047 00 062 00 085 00 062 00 085 01 062 00 080 01 062 00 073 01 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 oO 11 12 13 DESCRIPTION TANGENTIAL TURBINE 16610 3PH RECTIFIERS SKD 25 4 3 CONTACT RELAY BASE PTF 11AE 3 CONTACT RELAY LY3 US SV 24VDC 2 CONTACT RELAY BASE 95 65 2 CONTACT RELAY 40 52 24VDC ACOUSTIC ALARM VASC 535 1 4 CONTACT RELAY MY4 US SV 24VDC DRIVER FOR FRONT EDGE REGISTER 062 00 01 INDUCTANCE 113 FOR DRIVER DRIVER FOR MOTOR DC D 140x8 16 PADS HEATING COMMAND E062 00 04 FUSE HOLDER TERMINAL BLOCK EURO 54 35 GLASS FUSE 5x20mm 2A M GLASS FUSE 5x20mm GLASS FUSE 5x20mm 6 F GLASS FUSE 5x20mm 1 For the correct layout of the fuses refer to the electrical drawings 1600 SPC Spare parts list Spare parts index m TAB 47 ES SHIPLEY CABINET LATERAL PANELS Rev A 1600 SPC _ D Oo 2 2 2 SN 2 7 x e L Eg Dh ET
239. oking phase the top sensor FC26 is not activated BOTTOM CUT HOOKING MOVEMENT FAILURE cod 270 The machine has stopped because during the cutting group hooking phase the bot sensor FC27 is not activated amp BOT SHEARS NOT AT SET POINT cod 2671 The machine has stopped or is unable to start because during the cutting groups unhooking phase the top and bot sensors FC26 and FC27 are not released TOP SHEARS AT SET POINT cod 261 The machine has stopped or is unable to start because during the cutting group unhooking phase the top sensor FC26 is not released BOTTOM SHEARS AT SET POINT cod 271 The machine has stopped or is unable to start because during the cutting group unhooking phase the bot sensor FC27 is not released Ed 05 01 Index Messages list ES SHIPL ROHM AND HAAS COMPANY EY 1600 SPC Ed 05 01 amp BOT TENSION ROLLS NOT AT WORK POINT cod 670 The machine stopped because during the tension rolls extension phase the top and bot sensors FC6 and FC7 are not activated TOP TENSION ROLL NOT AT WORK POINT cod 60 The machine stopped because during the tension roll extension phase the top sensor FC6 is not activated BOTTOM T
240. otating sectors The rotating sectors together with the tacking bars and the counterblades have three different stop positions during the cycle 7 Index Operations list ES SHIPLEY 1600 SPC ROHM AND HAAS COMPANY 3 3 E ELECTRIC CAMS PHASE DIAGRAM FC 39 Cam for closing lamination rolls FC 31 Cam for sectors slowing down position FC 30 Cam for end of cutting position FC 29 Cam for tacking position FC 28 Cam for start of cutting position Ed 05 01 8 Index Operations list ES SHIPLEY 1600 sPC AND HAAS COMPANY 3 3 F ROTATING SECTORS IN TACKING POSITION The phase is read by an electric cam and by its sensor FC29 When the sensor FC29 identifies the slot in its own electric cam the PLC disengages the clutch for the sectors and inserts the indexes into the tacking slot of the mechanical cam The position and its repetitivity is thus guaranteed by the index Should it be necessary to anticipate or delay the command to activate the index itcan be done by changing the position of the electric cam connected to sensor FC29 fastening the cam with its own screws once completed the operation Sensors and cams for the operating cycle Ed 05 01 II F 9 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC gt NOTE The position of the electric cam does not influence the
241. ould be set in order to have a rear edge of 10 mm If we apply the above mentioned relation we have 227 mm 187 mm 10 mm 30 mm B As B 50 we have that the maximum real edge corresponding to the preset value of 50 5 in fact 30 mm hence Preset Real edge edge 50 30 40 20 30 10 20 0 10 10 dry film protruding from the panel therefore in order to obtain a rear edge of 10 mm a value of 30 mm must be set on the keyboard As already explained in the chapter Front edge it is not possible to set any front edge value greater than Panel length 200 mm Read carefully the explanations given in the chapter Ed 05 01 27 Index Operations list ES SHIPLEY 1600 SPC A ROHM AND HAAS COMPANY 3 3 8 CUTTING GROUPS The film cutting system is as already mentioned shearing It consists of a movable blade and a fixed counterblade Both these tools are made of hard steel Counterblade In order to couple the movable blade and the counterblade the first must be placed in an oblique position compared to the latter to enable its coupling tooth to be inserted in the cavity situated between the main and the secondary vacuum sectors Ed 05 01 II F 28 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC The movable blade is driven by two pneumatic cylinders connected
242. oustic alarm buzzer Out 13 OR 440 OR ADN u 5 00 Ev for panel gripping rolls up Out 16 O 5 01 Ev for frontal barrier Out 17 5 02 Ev for panel insertion Out 18 5 03 Ev for closing lamination rolls amp tacking bars Out 19 5 04 Ev for hooking cutting device Out 20 5 05 Ev for groups cutting device Out 21 5106 kkk teal inate lt Or 5 07 RS 5 08 for block free film rolls Out 24 5 09 Ev for index insertion upper 4 lower Out 25 5 10 Ev for upper main vacuum sector Out 26 O 5 11 Ev for lower main vacuum sector Out 27 5 12 Ev for upper GU Out 28 5 13 EV for lower Out 29 Or SNA M SIDON 6 00 Enable for driver of front edge Out 32 O 6 01 Ev for lower secondary vacuum sector Out 33 6 02 El clutch for introduction roll conveyor
243. pposite the one of tacking Next close the rolls using the manual command of EV19 and move the sectors backwards until they get to the minimum possible distance from each other at the rear of the machine gt Check whether sensor FC39 is able to identify the slot of its own cam in these conditions Should it be necessary to correct its position loosen the locking screws and turn the cam the required direction Tighten the screws again once the operation is finished 3 3 H ROTATING SECTORS IN AWAITING START OF CUTTING POSITION When the rolls start their closing movement the sectors are turning at their top speed to reach the Awaiting Start of cutting position To allow the sectors to come to a gradual stop the PLC receives a signal from an electric cam called slowing down which is connected to sensor FC31 This camis positioned as to be ahead of the Awaiting Start of cutting position see electric cams phase diagram From this point onwards the speed of the two sectors is reduced until the electric cam connected to sensor FC28 start of cutting cam is activated As soon asthe PLC receives this signal it disengages the electromagnetic clutch FZ1 ofthe rotating sectors and inserts the indexes in the slots of the mechanical cams NOTE The start of cutting position and its repeatability are determined by the design of the mechanical cam Werecommend therefore never
244. r contains selectors which must be positioned according to the different dry film colours green red etc 3 3 V VACUUM CUTOFF VALVES Between the vacuum pump and the vacuum sectors there is avacuum distributor with three secondary air ducts each of them containing a gate valve moved by a mini pneumatic cylinder controlled by electrovalves EV26 EV27 EV35 Vacuum Vacuum Example of setting for green ary film 0 95 rela 0 95 2 1 3 2 4 o o o 3 5 4 6 o 5 lt 7 6 8 7 mb ENG 8 1 0 9 0 0Y EMISSIVITY Generally speaking the temperature recommended for a panel laminated with a Shipley dry film is 45 55 C In order to increase the temperature of the output panel itis possible either to increase the temperature of the rolls reduce the speed or preheat the panel before lamination Ed 05 01 The three secondary air ducts create vacuum in the upper main vacuum sector the upper secondary vacuum sector and the lower main vacuum sector respectively Vacuum inthe upper secondary sector is used to hold the extreme edge of the cut film away from the panel until it has been laminated Depending on the point reached in the cycle the valves connect the vacuum sectors to the vacuum pump gt NOTE e Vacuum is present in the main va
245. r for upper tension roll at work point In 06 1 07 Sensor for lower tension roll at work point In 07 I 1 08 UPPER BOTH LAMINATION selector In 08 I 1 09 FILM ROLLS FREE GREAPED push button In 09 l 1 0 UPPER VACUUM OFF selector In 10 l 1 11 LOWER VACUUM OFF selector In 11 l 1 12 FILM LOADING SET POINT push button In 12 I 1 3 Missed or inverted phase control In 13 l 1 14 Compressed air pressure switch In 14 1 15 Safety guard switches and exclusion key selector In 15 2 00 Sensor for introduction board cylinder at work point In 16 I 2 01 Sensor for introduction board cylinder at set point In 17 2 02 Magnetic sensor for barrier close up work point In 18 2 03 Magnetic sensor for barrier open down set point In 19 2 04 Magnetic sensor for upper follower cylinder at set point In 20 l 2 05 Magnetic sensor for upper follower cylinder at work point In 21 2 06 Magnetic sensor for lower follower cylinder at set point In 22 l 2 07 Magnetic sensor for lower follower cylinder at work point In 23 2 08 Magnetic sensor for upper amp lower index at set point In 24 2 09 Magn
246. r than the laminated panel e Oncethe position for zero edge has been corrected it is necessary to set a front edge of 50 mm and increase the figure of the reference Pos 50 if the edge is less than 50 mm or decrease it if the edge is more than 50 mm Ed 05 01 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 3 D ROTATING SECTORS VACUUM PUMP TACKING BARS AND COUNTERBLADE 3 3 D 1 Operation The function of the upper and lower vacuum sectors is to hold the dry film and convey it from the start of cutting position to the tacking position Avacuum pump installed in the front compartment of the machine ensures that the dry film adheres to the vacuum sectors Vacuum is cut off by valves installed between the pump and the rotating sectors NOTE e Vacuum in the vacuum sectors is cut off during the lamination phase and restored when the vacuum sectors start to rotate again to carry out the cutting operation Vacuum is kept in the vacuum sectors from the beginning of the cutting operation until the next tacking has taken place The secondary vacuum sectors are positioned beneath the main vacuum sectors The upper unit holds the dry film after it has been cut to prevent it from falling back onto the panel Ed 05 01 The lower unit does not need to be under vacuum because the dry film adheres to it by gravity Both the tacking bars and the cou
247. r the lower blade and the right flange for the upper blade 4 Relieve the blade tensing spring situated at the other extremity and remove the movable blade Ed 05 01 5 Insertthe new blade block the spring and reposition all the parts previously removed NOTE Lightly lubricate the joints and all the parts that make contact WARNING Take care not to damage the edge of the blades during the entire disassembly and reassembly operation 6 1 0 5 REPLACEMENT OF THE COUNTERBLADES The counterblades can be rotated on their own axes and then turned over in order to use all four cutting edges of the tool In orderto rotate turn over or replace the counterblade itis sufficient to proceed as for REPLACEMENT OF THE TAKING BARS from point 1 to 4 and from 8 to 9 WARNING Replacement of the counterblades too should only be carried out by specially trained personnel using materials which comply with the originals as regards both features and design 7 Index EG SHIPLEY 1600 SPC ROHM AND HAAS COMPANY Ed 05 01 II 1 8 Index ES SHIPLEY ROHM AND HAAS COMPANY PACKING AND SHIPPING The machine is normally shipped in wooden crates specially sized to suit the equipment in question The wooden crates are basically of two types as illustrated in the figure below The first type has square base while the other
248. ries LIFTING THE MACHINE After having placed the crate in the position where the machine is to be installed unpack the contents with extreme care ATTENTION Should the Customer note any defects deformation or damage caused by transport on the crate and or machine he should immediately inform the haulage contractor of the matter both by phone if the contractor is no longer present and by Registered Letter with return receipt attached SHIPLEY should also be notified in merit The machine must only be lifted by transpallet or lift truck after having checked that the chosen lifting means is suited to the weight of the machine itself see the indications on the technical characteristics page of this manual Check that the lift forks correctly hold the bottom of the machine before it is lifted and that the machine weight is adequately balanced DANGER Never stand near the machine while it is being lifted b The machine lifting and handling operations must only be carried out by specialized personnel authorized to use the above mentioned equipment e SHIPLEY declines all responsibility for damage to persons or property caused by failure to comply with the instructions givenin this manual and specified by the current Safety Provisions concerning lifting and handling of materials inside and outside factories DEMOLISHING THE MACHINE Proceed in the following way i
249. right and 3 on the left 3 Disconnect the two lamps from the electric terminals positioned on the right side and the rear left side of the machine 4 4 Slacken the lamp holding clamp and take it out 5 Insertthe newlamp connectitto the terminals and secure it with its clamps WARNING Do not block the lamp on both sides since this would hinder the natural expansion of the glass due to thermal dilatation Directthe radiating element towards the centre of the roll 6 Once the assembly has been completed wipe the lamp with a cloth dampened with alcohol 7 Repeat the procedure for the other lamp Ed 05 01 ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 6 1 0 3 REPLACEMENT OF THE TACKING BARS WARNING Replacement of the tacking bars should only be carried out by specially trained personnel using Original spare parts which comply with the Originals as regards materials design and electrical features Replace the tacking bars as follows 1 Switch off and disconnect the laminator and wait for the heated parts to cool down 2 Take out the removable unit 3 Remove the secondary vacuum section A Remove the counterblade and place it where it would not suffer any damage Ed 05 01 5 Disconnectthe tacking bar cables from the rotating MERCOTAC connector located on the left side of th
250. s to survive countless operating cycles before requiring maintenance However when it becomes necessary to restore optimum cutting conditions the counterblade will have to be rotated on its axis or turned round so as to use one by one all four of its cutting corners Cutting corners Cutting 5 Counterblade II F 30 Once all four cutting corners of the counterblade and the corner of the movable blade are worn out they will have to be restored to 90 Restored cutting Worn cutting corner corner Movable blade The grinding process for these tools is extremely delicate and must be carried out with the utmost precision and skill taking care to absolutely avoid heating the steel they are made of WARNING Do not rub any abrasive objects such as files glass paper etc on the cutting corners of the tools The blades will cut quite efficiently if cleaned simply with a cloth dampened with alcohol Ed 05 01 Index Operations list ES SHIPLEY 1600 sPC AND HAAS COMPANY 3 3 T LAMINATION ROLLS PRESSURE HEATING AND THERMAL ALARM MESSAGES The Laminator 1600 SPC laminates the dry film onthe panelby means ofapair of hot rolls called lamination rolls The rolls diameter length and hardness are indicated in the chapter TECHNICAL FEATURES Their colour is black BEEN 800 mm 100 The material of t
251. se damages to the machine NOTE This symbol is used to identify precautions the operator must take in order to avoid operations that could reduce the life of the machine or to identify important information for the operator IMPORTANT For clear information some of the illustrations in the manual show the machine without safety guards NEVER USE THE MACHINE WITHOUT SAFETY GUARDS Ed 05 01 o A ROHM AND HAAS COMPANY EY 1600 5 05 01 GENERAL INDEX 1 2 INTRODUCTION Q N gt lt 1 5 A Check at reception 1 6 PRELIMINARY CHECKS AND INSTALLATION 1 6 A Installation e nerd a t dede ad 1 6 B Machine positioning and leveling 1 6 C Pneumatic connection 1 6 0 Connection of the exhaust hose 1 6 E Electrical connection 1 6 F Check of the electrical connection 1 6 G Electrical connection in line with other machines OPERATIONS 2 1 CONTROL PANEL ON THE CABINET 2 2 CONTROL PANEL 2 3 PUSH BUTTON PANELS ON THE MACHINE 2 4 PNEUMATIC ADJUSTMENT CONTROL PANEL 3 1 OPERATOR GUIDE FOR START UP
252. so for inner layers A frontal centering unit 11 for the alignment of the panels to the lamination rolls Tacking bars 21a b that turn eccentrically around the lamination rolls thus preventing any possibility that the panel is moved after tacking and before lamination which is the main cau se of wrinkle formation Dynamic tension rolls for the dry film to be laminated in addition to static tensioning unit Cutting on the fly by means of shears which do not move the dry film sideways thus ensuring aclean and reliable cut throughout innumerable operating cycles Direct hot lamination by means of a single pair of rolls with dia 100 mm heated externally by highly efficient short wave IR lamps short tem perature recovery time Electronic control by means of a microprocessor with mother tongue interface through a keyboard and a display which includes diagnosis alarms and an operator guide Ed 05 01 The 1600 SPC Laminator is totally managed and controlled by an Allen Bradley PLC and interfaced to an Allen Bradley display This new PLC is particularly suitable for Ethernet LAN connections The SPC data collection system Statistic Process Control allows the remote monitoring of the system and of the process parameters This system is compatible with various supervisory softwares on the market such as Wonderware Fix Intellution and others more The following parameters are thus available
253. t display of the message PLC battery The Allen Bradley series SLC PLC is equipped with acondenser which keeps data in the memory if once the discharged battery has been disconnected the new one is installed within 30 minutes In the event of a power failure a non rechargeable lithium battery is employed for keeping the data Type SANYO CR 14250SE The memory life PLC not powered is from 1 to 5 years The self discharge rate of the battery is approximately 5 yearly These values relate to room temperature of 25 Besides the message visualized on the machine display in the case of discharged battery failure of uninstalled battery the red led BATT on the PLC will light up WARNING The components installed in the module 1 are sensitive to electromagnetic charges Replace the battery as follows switch off the machine open the rear door 3 of the control cabinet 4 remove the CPU module 1 from the PLC rack remove the existing battery 2 from its chamber and replace it with a new one insertthe connector of the new battery in its tap as illustrated below put the CPU module 1 back in the PLC rack close the door 3 of the control cabinet and turn on the machine T SG Red UL Left side view m Ed 05 01 II N 1 Index 3 SHIPLEY II N 2
254. tering unit sss F4 3 3 C Insertion group front edge 25 3 3 D Rotating sectors vacuum pump tacking bars Il 3 3 E Electric cams phase diagram F8 3 3 F Rotating sectors in tacking position 9 3 3 G Rotating sectors in rolls closed position II F 14 3 3 H Rotating sectors in awaiting start of cutting position Il F 14 3 3 1 Coupling of the cutting groups start of cutting II F 15 3 3 Rotating sectors in end of cutting position F 18 3 3 K Cutting groups at the end of cutting and their uncoupling II F 19 3 3 L Cutting on the fly rear edge rear edge photocell II F21 3 3 M Calibration of the roll speed F22 3 3 N Calibration of the rear edge photocell F 23 3 3 0 Alignment of the rear edge on both faces upper and lower u u A II F 23 3 3 P Calculation of the rear edge correction of parameters and cycle times Il 24 33 0 Cydletimes atm ii Ae F 26 3 3 R Edges on panels of minimum length
255. the indexes in the mechanical cams the end of cutting electric cam must be anticipated or delayed with regard to its own sensor FC30 remembering to fasten it firmly with its screws after the adjustment ET End of cutting cam End of cutting Tacking gt E Start of cutting II F 18 Ed 05 01 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 3 K CUTTING GROUPS AT THE END OF Ideal distances should be CUTTING AND THEIR UNCOUPLING At the end of the cutting operation when the rotating 2 0 mm upper and lower with sectors remain in end of cutting position with the panels between closed lamination indexes inserted the blades and the counterblades rolls are tightly close along their entire length 0 7 mm upper and lower with three 1 6 mm thick panels 4 8 mm between closed lamination rolls In order to return the cutting groups to their set point position start of cutting position the PLC will detach the blades from the counterblades by extending the return cylinders then it will reposition the blades from oblique to parallel thus uncoupling them from the rotating sectors and finally will command the re entry of the two return cylinders gt NOTE It is necessary that when the return cylinders of the cutting groups are fully extended there is enough space between the blades and the counterblades to preve
256. utton which unenables all functions activated by CYCLE START 7 LAMINATION SINGLE SIDE BOTH SIDES This is a backlit selector that enables lamination either on one or on both surfaces of the panel The selection must be made before the machine set up 8 TACKING BAR HEATING This is a potentiometer which regulates the heating percentage of the rubber pads for tacking At 0 the pads temperature is the same as room tempe rature at 100 it is approximately 45 C Its funcion is subordinated to SET UP ON 9 EMERGENCY PUSH BUTTON It is a button which stops all machine functions instanty Ed 05 01 Index ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 2 3 PUSH BUTTON PANELS ON THE MACHINE picture 7 This section gives instructions on how to use correctly the commands on the push button panels of the removable central unit LOADING OPERATION FILM LOADING ENABLE SET POINT VACUUM 4 UPPER LOWER FUN ROLES ON OFF Picture 7 PUSH BUTTON PANELS ON THE MACHINE 1 LOADING OPERATION ENABLE This is a pilot lamp that indicates that the procedu reforloading the dry film on the machine has been enabled It lights up when the machine is open and the SET UP ON button has been pressed 2 FILM LOADING SET POINT This is an unlit button that enables the procedure for loading the dry film coils Itis subordinated to SET UP ON and the machine being open First turn by hand
257. which also include the tacking bars and the counterblades of the shears Lamination roll Ed 05 01 Here the dry film is tacked on both sides of the panel as per the set time and temperature After tacking the sectors and the tacking bars sepa rate leaving the dry film stuck to the panel Then they rotate to allow the lamination rolls to close down onto the panel precisely at the point of tacking II D 1 Index ES SHIPLEY 1600 SPC A ROHM AND HAAS COMPANY The tension rolls stretch the dry film andthe lamination rolls start to laminate the dry film on the panel When the PLC send the signal to cut the vacuum sectors and the counterblades begin moving again following the dry film Simultaneously the shear blades close down on the counterblades and cut the dry film Start of cutting End of cutting Panel Once the panel has been completely laminated the rolls separate and if there is another panel ready for lamination the vacuum sectors return to the tacking position Meanwhile the laminated panel has reached the output roller where its static electricity is discharged and its temperature is read by an IR sensor Ed 05 01 I D 2 Index AND HAAS COMPANY EY 1600 SPC Ed 05 01 3 3 OPERATIONS OF THE VARIOUS GROUPS 3 3 A Lateral centering n uu a RR FA 3 3 B Frontal cen
258. x25 062 02 703 00 34 19 SUPPORT 022200010 062 02 107 00 34 20 FLAT BELF F O 20x345 062 02 067 00 34 21 SPRING RING E12 062 02 016 00 34 22 BEARING 61901 2 12 24 6 062 02 114 00 34 23 ES SCREW M8x16 062 02 199 00 34 24 BELT TENSIONER SUPPORT 017100021 062 02 202 00 34 25 SPACER 017100019 062 02 203 00 34 26 BELT TENSIONER PULLEY 017100018 062 02 064 00 34 27 SPRING RING 119 062 02 014 00 34 28 BEARING 626 2RS 6 19 6 062 02 175 00 34 29 ES SCREW M6x25 062 02 704 00 34 30 SPRING PIN 2 5x25 062 02 705 00 34 31 CONVEYOR TRANSMISSION SLEEVE 022200009 062 02 706 00 34 32 SPRING 022200014 062 02 707 00 34 33 CONVEYOR CONTROL SHAFT 022200006 062 02 715 00 34 34 ES TOOTHED BELT 540L050 062 02 709 00 34 35 SPACER 022200012 062 02 710 00 34 36 TRANSMISSION SUPPORT 022200008 062 02 711 00 34 37 SUPPORT 022200007 062 02 712 00 34 38 022200030 062 02 713 00 34 39 TIE ROD 022200009 062 02 714 00 34 40 TOOTHED PULLEY 022200028 062 02 708 00 34 41 SUPPORT 022200016 062 02 661 00 34 42 TOP GROUNDING SUPPORT 022200017 062 02 618 00 34 43 SCREW M4x16 062 02 225 00 34 44 SCREW 4 20 062 02 660 00 34 4 BOT GROUNDING SUPPORT 022200019 062 02 659 00 34 46 ES GROUNDING BAR 022200018 062 02 55 00 34 47 TAPPING SCREW 3 5x10 062 02 241 00 34 48 SCREW M4x10 062 02 801 00 34 49 SLIDING DEVICE 022200015 062 02 987 00 34 50 SHAFT 022200
259. y preset during the testing phase E signal transmitted received Drawings for 1 connection in line LE2 T 4 2 LEI EE 3 4 signal 24 CN7 4 poles connector Picture 5 CONNECTION IN LINE I 10 WITH OTHER MACHINES Ed 05 01 Index ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 21 CONTROL PANEL ON THE CABINET picture 6 This section gives instructions on how to use correctly the commands and the instruments on the 1600 SPC control panel B Allen Bradley AUTOMATIC LAMINATOR 1600 SPC IN START TACKING BAR HEATING Picture 6 CONTROL PANEL KEY 1 Display Panel View 900 By means of the function keys e it is possible to set and or modify the machine functions simply by following the instructions as they appear on the display The machine supervision is carried out by the PLC while autodiagnosis and or information are shown on the display by means of a series of messages listed in section 5 1 a Display b Numerical keyboard c Data confirmation key Enter d Cursor keys e Function keys Ed 05 01 2 MAIN POWER ON white pilot lamp 3 SET UP ON push button 4 SET UP OFF push button 5 CYCLE START push button 6 CYCLE STOP push button 7 LAMINATION SIN
260. ylinder as its own weight is sufficient In any case it is advisable that the resistance force should not be excessive because it could slow down or even stop the movement of the rotating sectors gt NOTE The pressure of the upper return cylinders is 6 atm Its regulator is situated on the left side of the machine rear 17 Index Operations list ES SHIPLEY ROHM AND HAAS COMPANY 1600 SPC 3 3 J ROTATING SECTORS IN END OF CUTTING POSITION The dry film is cut by shears between the start of cutting and the end of cutting positions During their movement the rotating sectors have also drawn with them the two cutting groups extending the cylinder rods attached to them Start of cutting position Once sensor FC30 connected to the end of cutting electric cam has identified the slot the PLC disengages the electromagnetic clutch FZ1 thus depriving the rotating sectors of their motion and activates the electrovalve EV25 to insert the indexes into the slots of the mechanical cams NOTE Boththe endofcutting position and its repeatability and the start of cutting position are determined by the design of the mechanical cams Itis therefore advisable never to work on the tishes to vary these positions otherwise the positions of tacking and Awaiting Start of cutting will also have to be changed Should it become necessary to anticipate or delay the insertion of

B - Equipment Services and Calibrations

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