Allight Nightshifter
Contents
1. LIGHTING TOWER Operation Manual CONTENTS GCGOMPANY OVERVIEW aed scat 2 25 INTRODUCTION a ea 3 EB sHge eme Hn 4 p cela lc 6 9 GENERAL DESGHIPTIO DL E eae ee ese 7 6 SAFETY Gu UP s ct beu oaa euasit 9 7 FIRST AID FOR ELECTRICAL INJURIES 2 ein 12 6 OPERATING INSTRUC aaa 15 8 1 CONTBOEJIBDEPRITIEICATIONid eiut edm tud tec desees 16 8 2 TYPICAL DEGAE 17 8 3 JOB SAFE TV ANALY SIS CISA 20 8 4 GENERATOR AND LIGHTING TOWER 25 8 5 FAULT DIAGNOSIS E s 44 A REPORTING SAFETY DEFECTS cciana 45 PERE 1f Ee let 46 Complete2. b Adjust light tilt to downward position using hydraulic i fitted pus toggle on control panel Use marked toggles on control panel to A Check and remove overhead obstructions rotate mast to central position before proceeding with mast extension and gt 6 MS Series Use marked toggle on control light tilt adjustment panel to rotate light bar to central position A NH Series Ensure that the light tilt stays fully extended For after sales assistance please locate your closest Allight distributor at www allight com 39 Step 5 Qut LLLA gt Lower mast using toggle on control panel gt NH Series Use marked toggles on control panel to fully retract the light bar Ensure that mast and light bar are rotated to centreline as per step 3 ti i s p gt Lower manual mast retract mast by using the winch gt Release retaining pin and lower mast into mast receiver gt Attach load binders or straps to lights and tighten gt Shut down generator gt a Turn key to OFF gt Raise stabilizer legs Drop Down Legs gt a Pull out retaining spring pin whilst Supporting drop down leg gt Raise leg into position gt Ensure spring catch is secure in locating hole not allow drop down leg to fall freely as injury may occur SMS EUU UUU R U UA gt Check emergency stop buttons are engaged gt Raise stabilizer legs Win
3. t qe ee ak Deos V gt Attach load binders or straps to lights and a Wind stabiliser Legs up tighten a b Retract outrigger c Engage outrigger retaining pin 22 dt dd U_U UMU UUU dd ed dc UU UU UHA For after sales assistance please locate your closest Allight distributor at www allight com 34 gt Turn battery isolator to OFF Step 11 EMERGENCY c 9 280 1 gt Engage emergency stop switch if fitted dt dd U_U UMU UUU dd dd dd AUMUA UUU UU de ce de hdd dd ed de cd dc cde ddd Md decd dd ed dc edd dd ede ddd MUA ceed he hdd dd UUU U_U dc UUU UMU hed UUU UUA For after sales assistance please locate your closest Allight distributor at www allight com 35 8 4 5 Operation Procedures MS Series HS Series Remove trailer from towing vehicle a Engage handbrake b Release lock from tow hitch not shown c Raise trailer from towing vehicle using jockey wheel Check battery isolator if fitted is turned to the position Single pole shown Step 3 Check emergency stop buttons are disengaged if fitted 7 7 Lower stabilizer legs Hydraulic Legs a Using marked toggles on hydraulic panel lower each leg individually until it meets the ground b Using toggles jog legs as required to ensure firm footprint and level unit Hydraulic legs are for levelling unit only not for ra
4. Lifting Point Diesel Fuel Only Diesel Fuel Level Battery Isolator Located Inside Fork lift point Lock out point 9 0 MMM EW WO For after sales as LLLI uut MU UUU LLLI A sistance please locate your closest D JA Allight distributor at www allight com 19 M MA M MP WOME MI MMO 8 3 JOB SAFETY ANALYSIS JSA eo NO Type of Exposure Set up Remove trailer from towing vehicle Set Up Operation Environment Set up Ground Condition Set up Fluid levels Set up Use of stabilizer legs Set up Lowering of hydraulic stabilizer legs if fitted Set up Lowering of manual stabilizer legs if fitted Set up Service Intervals Set up Release Load Binders on light bar Set Up Remove retaining pin from light bar receiver Set Up Mast Raise to vertical Set Up Lock Mast into vertical position Hazard s Trailer may run away or drop to ground Setting up Generator and Lighting Tower may be hindered by obstacles that could introduce higher risk factors Sump oil out of level causing engine damage Stabiliser legs not able to support unit sufficiently Incorrect fluid levels may cause damage to Engine and or hydraulic pump Unit over turning during set up Lighting Tower becomes unstable as wind strength increases Hydraulic leg may become crush point for operator or other
5. Lighting Tower mast to 100 km h are expected or become unstable forecast 29 Shutdown Shutting down engine with 18 Turn OFF all circuit breakers Circuit breakers circuit breakers ON may before switching engine OFF v viviviviviv cause damage to alternator 30 Shutdown Unit may overturn if 12 Ensure mast post swivel is Rotation of Mast Lighting Tower mast locked in centre position vivivlylyvylyvly Post swivel lowered with mast post before lowering Mast swivel off centre 31 Shutdown Unit may overturn if Mast 12 Do not lower Mast until inner Retracting Inner is lowered with inner Mast is retracted v viviviviviv Mast extended Ensure all interlocks are operating correctly Shutdown Damage to lights when Ensure Mast is lowered into Securing light bar towing may occur if light mast receiver vliviviviv viv bar is not correctly Secure light bar with load secured binders 33 Shutdown Turning engine off Engine shutdown prematurely may cause sequence battery to become flat Ensure all ancillary shutdown functions are complete before vivivlylyvly turning engine OFF Do not retract stabilizer legs until hand brake is confirmed vivivlvlyly to be properly applied Do not move trailer if jockey wheel still down Ensure jockey wheel is VILL swivelled into horizontal position before moving Ensure tow hitch is connected correctly and break away chains are attached to towing vehicle Check for sufficie
6. A Store oily rags metal covered containers Do not smoke or allow sparks flames or other sources of ignition around fuel or batteries Fuel vapors are explosive Hydrogen gas generated by charging batteries is also explosive A Turn off or disconnect the power to the battery charger if fitted before making or breaking connections with the battery Keep grounded conductive objects such as tools away from exposed live electrical parts such as terminals to avoid arcing gt 2 UWE MEE MEY MM PM MM be IP B g PA after sales assistance please locate your closest Allight distributor at www allight com 10 Sparks and arcing might ignite fuel or vapors A Do not refill the fuel tank while the engine Is running A Do not attempt to operate the Generator with any known leaks in the fuel system Mechanical The Generator and Lighting tower is designed with guards for protection from moving parts Care must still be taken to protect personnel and equipment from other mechanical hazards when working around the lighting tower A Do not attempt to operate the Generator or Lighting tower with any safety guards or panels removed A During operation do not attempt to reach under or around the guards for any reason A Ensure that the Generator is operated only from the control panel or fr
7. SAFETY PRECAUTION e This section is for information purposes only and is not a safety manual Allight encourages thorough training and maintenance of high safety standards in the use of this equipment but responsibility for compiling proper safety instructions rests with the owner of the product For any queries contact Allight personnel at your nearest branch General The Generator and Lighting Tower is designed to be safe when used in the correct manner Responsibility for safety however rests with the personnel who install use and maintain the set The following safety precautions if followed will minimize the possibility of accidents Before performing any procedure or operating technique itis up to the user to ensure that it is safe The lighting tower should only be operated by personnel who are authorized and trained Refer to Job Safety Analysis JSA in section 8 3 for details A Read and understand all safety precautions and warnings before operating or performing maintenance on the lighting tower A Failure to follow the instructions procedures and safety precautions in this manual may increase the possibility of accidents and injuries A Never start the lighting tower unless it is safe to do so A Install and operate this lighting tower only in full compliance with relevant National Local or Federal Codes Standards or other requirements Handling and Towing This manual should be rea
8. Allight distributor at www allight com 27 gt Adjust light bar tilt to vertical position gt Stow Mast gt Rotate Mast to neutral position and engage gt a Use winch to retract mast locking pin gt Adjust light bar tilt to horizontal position Step 2 Step 4 Shutdown lights and engine gt Release mast locking pin a Turn each light circuit breaker to off b Turn off main circuit breaker c Turn engine ignition to off c c c c For after sales assistance please locate your closest Allight distributor at www allight com 28 Step 5 gt Lower Mast assembly towards mast gt Insert retaining pin receiver Note that mast will naturally come to rest before seating in receiver gt Move to rear of tower and pull lightbar and gt Stow stabiliser legs Use jockey wheel to mast assembly into receiver using handle attach lighting tower to towing vehicle Retract jockey wheel before driving away Ensure rear stabiliser legs are stowed in the horizontal position 7 7 For after sales assistance please locate your closest Allight distributor at www allight com 29 8 4 3 Operation Procedures Urban Series Super onem Step 1 gt Wind down stabiliser leg gt I hand brake Jm gt Repeat for all outriggers and stabiliser legs Adjust jockey wheel height to place the until unit is level tower in balance Step 3 Position Stabiliser Leg gt Turn b
9. Position Mast Rotation a Release mast rotation strobe b Rotate mast to desired position up to 175 each side 22 gt Illuminate lights Switch MAIN RCD to b Switch light toggle to ON as required Step 13 Position Lights MAMU UU UUU MEMO UUU UUU UUU EMEP For after sales assistance please locate your closest Allight distributor at www allight com 32 8 4 4 Shut down Procedures Urban Series Step 3 gt Shutdown lights Turn each light switch to OFF gt b Turn OFF MAIN RCD circuit Rotate mast to neutral position and align red lines on mast post assembly before lowering Mast T E gt Engage mast locking mechanism 2 Step 2 o 1 v Y A N e TW Il iil gt Lower the mast Check and remove overhead obstructions before proceeding with mast retraction gt Rotate light tilt to neutral position For after sales assistance please locate your closest Allight distributor at www allight com 33 gt Release mast locking spring before lowering the mast to horizontal Shut down generator gt Turn key to OFF 1 Super Ill MI L f i i DA L A al d DL l i 5 gt et i
10. Tower gt Ensure mast locking pin has engaged mast receiver and release light bar tie downs Step 11 gt Lift light bar using handle in centre gt Open control panel gt a Turn key to run gt b Tilt light bar to vertical step 9 otep 12 M PIT TIE j H f 5 2 7 a gt Push down handle to raise mast gt a Ensure light bar tilt is in vertical position gt b Extend mast by winding winch A Always inspect cable for damage before use DO NOT use if damage is evident until cable has been replaced For after sales assistance please locate your closest Allight distributor at www allight com 26 otep 13 Step 15 Illuminate Lights D gt a Turn key to preheat for 10 seconds if lt 10 C 50 F gt b Turn key to ignition to start generator gt c Switch MCB RCD to ON gt Adjust light bar tilt to optimum position to gt d Switch each light circuit breaker to ON illuminate work area A Ensure pre start checks have been completed prior to operating see Appendix B Step 14 gt Position Mast Rotation gt a Release mast rotation retaining bolt gt b Rotate mast to desired position 8 4 2 Shut down Procedures Nightshifter Series Md dd dee ddd edd ed de AUMUA dd ed UUU UUU UMU U dcdcdc hd UUU UUU U dd de ddd UU UMU dd hd dd decd ed cde cd dd UUU For after sales assistance please locate your closest
11. lifted out of receiver using handle provided before pushing down Ensure locking pin is activated Test operation of secondary safety catch regularly lt lt ES MUU UUU UUU UUU P PPP PP PM U UU UU UUA For after sales assistance please locate your closest Allight distributor at www allight com 20 Co NO NO n2 Vi Ml MM ht bt Mb For afler Sue locale your closest Allight at www alight com Type of Exposure Start up Light circuit breakers are switched OFF Start up Raising and Rotating Mast Start Up Operation of Mast assembly Start Up Light Bar tilt position Start Up Use of manual winch to extend mast assembly Start Up Use of manual winch Start up Mast Post Swivel Plate Manual mast post rotation variants only Start up Test RCD Operating Proximity to lights Operating Light Condition Operating Electrical Energy Operating Moving unit during operation AME LM thE AME circuit breakers ON may cause alternator damage Rotating mast post when Mast is not vertical may result in overturning of the machine Extended use of hydraulic motor may result in thermal overload Mast assembly may bind if ligh
12. stand or ride on the drawbar or to stand or walk between the trailer and the towing vehicle Unhitching trailer Check that the ground is level the surface secure and the position is not too close to a dropping embankment Check parking brake is applied on the towing vehicle and apply parking brake on tower Install wheel chocks if supplied ensuring that the tower will not roll down any incline Remove chains and electrical plug if fitted Set the jockey wheel in place ensuring that the swivel plate locks into the vertical position Raise trailer from hitch using the jockey wheel Lower stabilizer legs Set Up Before starting Generator Check all conduits for splits bare wires or unsecured conduit fittings Check that all circuit breaker boards are secure and sealed Check that all covers and caps are secure on alternator cooling fan radiator engine amp fuel tank Check tower is level on secure ground and stabilizer legs are down with wheel chocks in place if fitted Operating On manual mast raise models NM 9 and MS M check that the mast securing lock activates before extending inner Before lowering mast be sure inner mast is fully retracted Do not operate within a confined space A Do not move tower with generator running v 7 MEY MMM MM MM 7 or before the mast is retracted its cradle W
13. to cool before checking fluid levels e Check sufficient fuel in tank Lights Turning off e Check Shut down timer settings if fitted Circuit Breakers Trip e Turn engine off Visually check for damaged cables If no damage apparent reset circuit breakers Follow start up procedure A If fault persists after resetting do not operate tower and call for service All Lights fail to e Check Main circuit breaker is on illuminate on start e Check all circuit breakers are on e Lamps have been allowed to cool since last operation 15 mins Individual Lamps Fail to e Lamps have been allowed to cool since last operation 15 mins Illuminate e Circuit breakers are on e Check lamp condition and replace if necessary A Light assemblies may be hot Allow to cool completely before touching 15 mins Hydraulic Pump and e Check battery isolator is in ON position Motor does not Operate e Ensure Emergency Stop if fitted is not engaged e Check Engine is running e Check circuit breaker on hydraulic panel is on For after sales assistance please locate your closest Allight distributor at www allight com 44 A REPORTING SAFETY DEFECTS United States and Canada ONLY If you believe that your vehicle has a defect that could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Alight Pty Ltd If NHTS
14. A receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However HHTSA cannot become involved in individual problems between you your dealer or Allight Pty Ltd To contact NHTSA you may either call the Vehicle Safety Hotline toll free at 1 88 327 4236 TTY 1 800 424 9153 go to http Awww safecar gov or write to Administrator NHTSA 400 7 Street SW Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm I UUU U UUM For after sales assistance please locate your closest Allight distributor at www alight com 45 B PRE START CHECKS Check filter service is up to date 150 200 hours If changing write last service hours on filter Check engine oil level Check radiator coolant Check hydraulics fluid level Check machine for damage Check for leaks Visually inspect wire cable for damage Ensure lenses are clean Do not touch the lamp itself Wash lamp with spirits if touched Se ee Check operation of all machine functions A NOTE Any issues found in checks 1 8 must be rectified by a q
15. RR RR RRR RR RR RR RR RR RR RR RR a RR RR RR RR RR RR utat ththktn WES lll P hb d ll LLL OI L lll dM I ld hb dM lll dd hb dM LULL ll PULL Md I LRI L LBI L LIL ll L LIL LI L LIL ll dM hb dl M bd ll A LBI hb LBI I LBL LULL ld hl L LIL ld L LI L LBI L hb dd L LI LLI dM M OI GRIL OUI M D LBI T LULL ld PULL LBI LULL ld p L LRI L LBI M ld hb dd L LIL le For after sales assistance please locate your closest Allig ht distributor at www allig ht com 6 5 GENERAL DESCRIPTION Description This Allight Generator and Lighting Tower has been designed as a complete package to provide superior performance and reliability While major components of a typical Generator and Lighting tower are usually similar sets may be slightly different due to clients individual specifications This section briefly describes the parts of the Generator and Lighting Tower Identification The model and serial numbers uniquely identify the Generator and Lighting Tower and are needed when ordering spare parts or obtaining service or warranty work for the set The unit number can be found under the mast receiver and or on the chassis at the rear of the tower Each alternator is provided with a Rating generally affixed to the alternator housing This label contains the information needed to identify the alternator and its operating characte
16. Y uam lutte uut L t ut MEY MM MMMM A Ensure operating area is clear of overhead power lines and any other obstruction before raising mast Do not operate with a damaged or missing lens or an open light otherwise skin eye damage can occur A Avoid looking directly at lights or standing within 8 meters of lights when operating A To avoid risk of injury never lower a manual mast without the inner mast fully retracted Do not tamper with the safety lock pin at the base of the mast When the inner mast is fully lowered the lock will release A Do not attempt to operate the Generator and Lighting Tower with a known unsafe condition If the unit is unsafe tag the machine out of service per site procedures and isolate the battery using battery isolator so that it cannot be started until the condition is corrected A Do not operate the Generator and Lighting tower in any classification of hazardous environment unless approved by Allight A Do not operate the Lighting Tower if there is risk of wind gusts greater than 100 km h Hazards Fire and Explosion Fuels and fumes associated with Generators can be flammable and potentially explosive Proper care in handling these materials can dramatically limit the risk of fire or explosion However safety dictates that fully charged fire extinguishers are kept on hand Personnel must know how to operate them A Never store flammable liquids near the Generator
17. and towing eyes to tow unit Take care when topping up or checking battery Observe MSDS requirements Clean up diesel spills and check for leaks Avoid close exposure to flame Observe MSDS requirements Take care when checking or topping up Observe MSDS requirements Take care when checking or topping up Observe MSDS requirements Ood siss 15 Check for leaks take care not to spill oil on ground when filling or draining Decant waste oil and dispose properly Observe MSDS requirements Obtain training from Allight or refer to operating manual Aa 55515 5 ps tos LS os Ps 1 sj sis ee eneee EUN MOM MOM MOE MOE MOM MOM 2 YL SME MAME dE CRL AOU dh ARL lb II LR hd HII hd hed bd ed I I AR Eb dd dh EE HILL Ed II ARL Ed Eb le dE HII HII ed AE le IH HII HII IH bl ld LRL le bE HII HII hl bE ME bd ADL ld bl For after sales assistance please locate your closest Allight distributor at www allight com 23 Allight Risk Assessment Calculate the Risk Note 1 15 refer to Job Safety Analysis JSA before activity commences Step 1 Determine Probability Common or frequent occurrence Is know to occur or it has happened Could occur or l ve heard of it happening Not likely to occur Practically impossible moom Step 2 Determine Consequences Highest of the t
18. ate your closest Allight distributor at www allight com 4 SB 9 SERIES SB 10 SERIES SKID BASE GENERATOR AND 9 M HYDRAULIC SKID BASE GENERATOR AND 10 M HYDRAULIC LIGHTING TOWER LIGHTING TOWER SB 12 SERIES SKID BASE GENERATOR AND 12 M HYDRAULIC LIGHTING TOWER MAMAU U_U UU UUU UU UUU AUMUA UUU UU UUU UMU U UUU UUU 2222222 For after sales assistance please locate your closest Allight distributor at www allight com 5 4 SPECIFICATION we wes meoo wen was o o 8 2 40KW 45 40KW 55 60KW 48 9 0KW 30 Hours Hours Hours Hours Battery _ 12V 12V 12V 12V s High wall reach From Centre Line 403D 11 403D 15 Perkins Perkins Perkins 403D 11 403D 11 404D 22 Cat 3011C Cat 3011C Cat 3011C Cat 3015C 1 1L 1 1L 2 2L 67 2 cid 67 2 cid 67 2 cid 91 6 cid 67 2 cid 67 2 cid 134 4 cid 3 Cyl 3 Cyl e 3 Cyl 3 Cyl 3 Cyl 3 Cyl 4 Cyl Water Water e Water Water Water Water Water cooled cooled cooled cooled cooled cooled cooled Diesel Diesel e Diesel Diesel Diesel Diesel Diesel Naturally Naturally e Naturally Naturally Naturally Naturally Naturally Aspirated Aspirated Aspirated Aspirated Aspirated Aspirated Aspirated Capacitor AVR e AVR AVR AVR AVR AVR Controlled Controlled Controlled Controlled Controlled Controlled Controlled 4 pole 4 pole e 4 pole 4 pole 4 pole 4 pole 4 pole single single single single single
19. ator MS Series gt Turn key to HEAT for 10 seconds if lt 10 C 50 F gt Extend mast using winch gt Turn key to START to start generator ddd UMU UMU UUU UU AUU ddd dd ed ded ded UUU UMU U UUU EM ceeded de UUU UUU ed A For after sales assistance please locate your closest Allight distributor at www allight com 37 NH Series gt Fully extend the light tilt using the toggle on the control panel gt Adjust mast angle and height using the toggles on the control panel mm _ _ li MI JA ull sl 1 7 T B ER Position Lights a Extend mast using toggle on control panel b Adjust light tilt to suit using toggle on control panel A Check and remove overhead obstructions before proceeding with mast extension and light tilt adjustment A 9 Series light tilt must be fully extended for all other hydraulic mast functions to operate Refer to interlocking constraints in section 8 4 4 1 7 7 Step 9 Illuminate lights a Switch MCB RCD to ON b Switch each light circuit breaker to ON c Close cabin doors gt 2222 Ensure Lights greater than 8 meters from any operator or bystander Step 10 Manual Mast Rotation a Remove retaining pin in swivel plate gt MS Series Rotate mast using handle gt NH Series Rotate mast use rotation ring simultaneously pulling on cable gt S
20. attery isolator to ON a Release outrigger retaining pin Wind down stabiliser leg c Extend outrigger Step 6 MAMU UU UUU UUU HUUU UU UUU UUU UUU UU U UU UU HUUU UUU PMP EMPEY EEO For after sales assistance please locate your closest Allight distributor at www allight com 30 mem v 9 gt Disengage emergency stop switch if fitted Start Generator Step 7 gt a Turn the key to ignition to start generator gt b Push preheat button for 10 seconds if lt 10 C 50 F gt c Start generator by pressing START button Green button d Switch MAIN RCD to ON Step 10 Raise el Mast gt Release mast locking mechanism lever 8 D movet a B Perkins 4 Pe T gt Release load binders or straps gt Raise lighting tower mast using toggle on control panel Step 9 UUU UUU UU UU HA For after sales assistance please locate your closest Allight distributor at 31 A Check and remove overhead gt Adjust light tilt position using LIGHT BAR obstructions before proceeding with toggle on control panel mast raise Step 11 Extend Mast Step 13 Position Lights m 13 L gt Extend the mast to required height using MAST RAISE toggle on control panel A Check and remove overhead obstructions before proceeding with mast raise Step 12 1
21. build style machine unit number and the engine make and serial number available to allow our operators to assist you promptly The machine build style can be found on the Quality Assurance documentation sent with your lighting tower Service and Maintenance manuals The engine build number and serial number is stamped on the engine block near the fuel injection pump Allight s unit no can be found below the Y shaped mast receiver on mine series lighting towers and on the rear fork lift pocket of the Night shifter series lighting towers Always ensure that adjustments and repairs are done by personnel who are authorized to do the work and have been properly trained Allight is able to supply all parts and service items required for this equipment rA ra I MMMM For after sales assistance please locate your closest Allight distributor ati WWW w allight com 3 3 IDENTIFICATION Note lllustrated Models may contain non standard options and accessories NM 9 SERIES ML 9 SERIES NIGHTSHIFTER SERIES GENERATOR AND URBAN SERIES GENERATOR AND HYDRAULIC MANUAL LIGHTING TOWER LIGHTING TOWER MS 9 SERIES MS 10 SERIES MINE SERIES GENERATOR AND 9 MINE SERIES GENERATOR AND 10 M HYDRAULIC LIGHTING TOWER HYDRAULIC LIGHTING TOWER MU U_U U_U U_U UUU U U U U UU UU UU UU UU UUU UU U U U U UUU RU UU UU UU UU UUU UU UU U U UU UU UU UU UU UU UU UUU U U UU UU U U UU UUA For after sales assistance please loc
22. ce of 8 METRES from lights at all times Ensure all affected employees are informed of safety distance Do not use lights without glass lenses Avoid using in wet areas Check all wiring and cables before use Test RCD by pushing the TEST button Do not open any AC controls whilst machine is running Electrical work by a qualified electrician only Close cabin doors once running Do not move whilst running or set up Follow correct shutdown procedures are followed before moving machine A tll A ARGA lle d rl IAM lee A ee 9 ML Lx s Jess 9 Skid Base ML Type of Exposure Hazard s Risk Controls Rating Operating May cause damage to 1 Do not allow tank to empty Fuel Level engine below 1 6 full Vivivilyvlviviv 26 Operating May cause fire or diesel Do not run in combustible area Operation fume damage or confined space confined space or Allow minimum 3mhorizontal V V flammable area clearance area around generator 2 Operating Low fluid level may cause 8 Check fluid levels when Frequency of fluid irreparable damage to refuelling vVivivivivivi wv level checks unit 28 Operating Wind gusts in excess of Do not use Lighting tower Wind Gusts 100 km h may cause mast if wind gusts in excess of y
23. d Down Legs gt Wind stabilizer legs if fitted gt b Release rotation pin on stabilizer leg Rotate stabilizer leg through 180 Step 13 gt d Release outrigger retaining pin gt e Retract outrigger gt Attach trailer to towing vehicle gt a Raise trailer to towing vehicle using jockey wheel gt Engage tow hitch to towing vehicle ball or pintle hook gt c Release handbrake gt Raise stabilizer legs Hydraulic Legs c gt Using marked toggles on hydraulic panel Please refer to Job Safety Analysis JSA in raise each leg individually until it is fully section 8 3 prior to towing retracted 8 4 4 1 NH 9 Series Interlocking Constraints Step 11 Lightlilt must be fully extended before the post raise lower or mast extension retraction can be activated gt The mast must be fully retracted before the post raise lower can be activated gt Check battery isolator if fitted is turned to the OFF position Single pole shown Step 12 E iee E 2 P I i 1 EMEI r closest Allight distributor at www allight com Bl 8 4 5 SETTING THE TIMER SHUT DOWN UNIT IF FITTED THEBEN TR611 TIMER SETTING INSTRUCTION FOR SHUTDOWN SYSTEM SETTING SHOWN WILL SHUT THE GENERATOR DOWN AT 6 30 AM AND BE READY TO START AGAIN AT 6 31 AM Th
24. d before lifting or towing the Generator and Lighting Tower Lifting e Never lift machine by slinging to the Mast e Do not lift unit with a forklift NM 9 and ML 9 Series excepted e Only qualified personnel are to use lifting equipment Do not lift the lighting tower by the mast Use ALL lifting points provided Ensure the lifting equipment is in good condition and has a capacity suitable for the load Hoisting acceleration should not exceed 0 4m sec Keep all personnel away from the unit when it is Suspended Securing positions The unit should only be secured to a carrying vehicle by chaining or slinging the axle s for the MS Series or the indicated tie down points for NM 9 Series Do not chain or sling across the drawbar or mast as damage will occur Ensure the lifting rigging and supporting structure is in good condition and has a capacity suitable for the load Keep all personnel away from the lighting tower when it is suspended Before towing Take care not to reverse vehicle into trailer as this may damage structural and brake components Check vehicle towing hitch load rating and ball hitch size and type are compatible with trailer weight Check Mast is in the Y shaped receiver that it is fully retracted and that securing devices are locked Check doors are latched Check tyres are correctly inflated amp that the tread is roadworthy Check tyre placard or tyre sidewalls for recommend
25. d high coolant temperature with an option for low coolant level AC Alternator The alternator is rated to the power requirement of the machine and is direct coupled to the engine with a flexible drive plate AC Output Circuit Breakers To protect the AC circuit a suitably rated overload circuit breaker selected for the lighting tower model and output rating is supplied See the AC Electrical Operating and Fault Finding section for a full description Hydraulic Controls if fitted Situated on the left hand side of the control enclosure Signage is provided above the controls to indicate movement of mast direction and other hydraulic functions Timer Shutdown System if fitted After starting engine the timer shutdown system engages and will shut down Generator and trip the main circuit breaker at a pre set time I dd For after sales assistance please locate your closest Allight distributor at www allight com Components referred to in this Manual Lighting Tower Mast Assembly Generator Mast Swivel Plate incl securing pin Access Stabilizer Leg NI Hydraulic Typical arrangement for MS 10 series tandem axle Generator and Lighting tower MU U_U UU UU UUU U U U U UU U U UU U U UU UU U UU U U U MMMM UU UU UU UU UU UU U U U U U UUU UU UU UU UU UUU UU UU UU MM UUA For after sales assistance please locate your closest Allight distributor at www allight com 8 6
26. ecure mast in position using retaining pin refer item a Check and remove overhead obstructions before proceeding with mast extension and light tilt adjustment Step 11 Hydraulic Rotation y gx arl F LN B P gt Rotate mast light bar to required position Hydraulic if fitted gt Use marked toggles on control panel to rotate mast to required position gt Use marked toggle on control panel to rotate light bar to required position not available on NH Series MAMAM UMU UMU UUU ec dd ed dd ddd dd dd UUU MUU U UMU UUU UAU EM cee de UU UMU UUU UUU UMU UMU AU UU UUU UUU UUU UMU UUU UUM ded dd UUU For after sales assistance please locate your closest Allight distributor at 38 8 4 6 Shut down Procedures MS Series and HS Series otep 1 Rotate mast to centre position manual gt Extinguish lights a Remove retaining pin in swivel plate gt a Switch each light circuit breaker to OFF b MS Series Rotate mast using handle to gt Switch MCB RCD to the centreline gt b NH Series Rotate mast use rotation ring simultaneously pulling on cable c Secure mast in position using retaining pin refer item a A Ensure retaining pin is in position 22 THE gt Stow Lights gt NH Series Ensure light tilt is fully extended gt a Retract mast using toggle on control panel gt Rotate mast light bar to central position
27. ed cold inflation pressures Check all stabilizer legs are raised Connect hitch towing chains and electrical plug if fitted to vehicle Check jockey wheel is fully retracted and secured horizontally Store wheel chocks if supplied Check that the brake reversing lock tab on hitch is open if brakes are fitted Check brake fluid level brake operation cables are not frayed and that adjustment is correct if brakes are fitted Check brake fluid pressure by pulling on the brake handle pressure should be felt on the first stroke Rectify if necessary Check tail light operation if lights are fitted A When towing a mobile Generator and Lighting Tower observe all Codes Standards or other regulations and traffic laws These include those regulations rw Mw umm uu mu uuu a MR A A uuu num uuu Munt RRR RRR RRR RRR RRR RRR RRR RRR RR uuu P P P For after sales assistance please locate your closest Allight distributor at www allight com specifying required equipment maximum and minimum speeds Maximum recommended towing speed on sealed surfaces is 80 km h dependent on conditions and local limits Maximum recommended towing speed on unsealed surfaces is 30km h dependent on conditions and local limits Maximum recommended towing speed for skid mounted plant is 5km h Do not permit personnel to ride in or on the plant Do not permit personnel to
28. engines OUR VISION To be the leader in comprehensive and innovative equipment solutions with a reputation for service excellence OUR COMPANY From mine sites to hospitals rescue missions to rock concerts out at sea or in the countryside in construction projects and road works since 1988 we have been supplying complete equipment solutions across the globe With sales offices located in Australia Indonesia and the USA we also have a growing network of authorised Allight Dealers to support our products around the world OUR PRODUCTS The extensive range of Allight engineered and manufactured equipment includes Allight amp Mobile Lighting Towers Allight amp Mobile Generators and Allight amp Pumps We are also proud to be recognised as distributors for some of the world s leading manufacturers of industrial equipment including FG Wilson Diesel and Gas Generators Australia and the Pacific Islands Perkins and Perkins Sabre Diesel Engines Australia and Papua New Guinea Geminiani Power Packs Asia Pacific Godwin Pumps Australia and Loadtec Digital Solution Load Banks Australia OUR PRODUCT SUPPORT To ensure that your Allight products always Power Your Performance our product support facilities include Service Technicians Parts Support and Technical Help available 7 days a week from your local Allight branch or authorised Allight Dealer OUR ENGINEERING amp MANUFACTURING Based in Perth Western Australia we have e
29. ht distributor at www allight com 14 UME SM I P LRI I ME VME IP P C AA ULL UMP P de 2 MM I I A P 8 OPERATING INSTRUCTIONS 5 9 series single axle foreground MS 10 series tandem axle background 8 1 CONTROL IDENTIFICATION For after sales assistance please locate your closest Allight distributor at www allight com 15 GENERAL ARRANGEMENT Integrated Control Panel including general purpose outlets fa EE NM 9 Series Integrated Control Panel including general purpose outlets Shutdown Timer Inside ML 9 Series MS 9 Series Integrated Control Panel including general purpose outlets ee T a d 4 Ead BI Start Panel incl shutdown timer AC Control Panel 4 9 Series MS 10 Series For after sales assistance please locate your closest Allight distributor at www allight com 16 8 2 TYPICAL DECALS Decal Definition SAFETY DECALS 81 9302 Read Operation manual before operating If unsure contact Allight d at Vu Do not lift from Lighting Tower mast always use lifting points provided _ 30 Km Hr Max MAXIMUM recommended towing speed on smoo
30. inals clean and tight A Use only fire extinguishers suitable for electrical fires B P Bg lg JE HE Hl a Mb a MM ME 2 Wl WM EMM MMM U U U U UUA 7 FIRST AID FOR ELECTRICAL INJURIES This section is included for information purposes only and is not a First Aid manual Medical advice should always be sought in the preparation of procedures and as soon as possible in an emergency While Allight encourages thorough training of First Aid personnel responsibility for compiling adequate First Aid instructions rests with the owner of the product If you have any comments on this section please contact Allight personnel at your nearest branch Dangers Your first concern is to make sure the electrical current is not still a hazard Do not touch the victim until you are certain there is no electrical current still present With a regular household appliance switch off the main power or remove the plug if it is safe to touch the supply cord With high voltage currents such as from a fallen power line or industrial equipment stay at least 6 meters away from the power because the electricity can arc quite a distance especially in wet conditions Call the electricity supply authority and then wait for the arrival of trained staff or for assurance that the power has been turned off Check the Victim s Response When it is safe check whether the victim is conscious Speak loudly to the victim and gently touch the
31. ine They will reduce the efficient working life of the engine Chemical Fuels oils coolants lubricants and battery electrolyte used in this Generator are typical of the industry However they can be hazardous to personnel if not treated properly A Do not swallow or have skin contact with fuel oil coolant lubricants or battery electrolyte If swallowed seek medical treatment immediately Do not induce vomiting if fuel is swallowed For skin contact wash with soap and water A Do not wear clothing that has been contaminated by fuel or lube oil Wear an acid resistant apron and face shield or goggles when servicing the battery If electrolyte is spilled on skin or clothing flush immediately with large quantities of water Noise Generators that are not equipped with sound attenuating enclosures can produce noise levels in excess of 85 dBA Prolonged exposure to noise levels above 85 dBA is hazardous to hearing Ear protection must be worn when operating or working around the Generator and Lighting Tower Electrical Do not attempt to connect or disconnect load while standing in water or on wet or soggy ground A Be sure all electrical power is isolated from electrical equipment being serviced Keep all electrical equipment clean and dry Replace any wiring where the insulation is cracked cut abraded or otherwise degraded Replace terminals that are worn discoloured or corroded Keep term
32. is programming allows bottom timer contacts 2 and 3 which are normally closed to open for 1 minute between 6 30 and 6 31 to enable the unit to shutdown 8 4 5 1 SYSTEM SETTINGS 1 To clear timer time settings Press until CLEAR appears Press RESET Press SINGLE appears 2 To set language Press gt to select SINGLE or ALL Press D Button Press twice to select and CONFIRM NEW PROG Press gt to get language appears NEW PROGRAM Press to set language Press twice to select OR twice to instal NEw PROGRAM 8 Tosetdate current dats 6 To clear ON time shutdown time Press 4 until current year is shown Pines Press to set year Press NEW PROG appears Press 4 until current month is shown Pinos to set month a 4 Press 4 until current day is shown 2 Press to set day Press MINUTE appears Press 4 to set minute at 30 4 To set time current time Press to set minute MONDAY appears Press 4 until current hour is shown Press COPY appears Press to set hour Press ADD TU appears Press 4 until current minute is shown Press ADD WE appears Press to set minute Keeping pressing to set all days STORE appears 8 4 5 2 TO SET TIMER 5 To clear ON OFF program settings Press NEW PROG appears Press to exit OR twice to set OFF time Press Button PROGRAM a
33. ising unit off ground Check area around unit is clear of obstructions and people Wind Down Stabiliser Legs 22222 Lower stabilizer legs Wind Down Legs a Release rotation pin on stabilizer leg b Rotate stabilizer leg to vertical c Release outrigger retaining pin d Extend outrigger in direction of a e Wind stabilizer legs to ensure tower is level For after sales assistance please locate your closest Allight distributor at www allight com 36 Series Turn key to start Press Green button Start panel will glow automatically if required 4 Ensure Main Circuit Breaker RCD is switched to OFF if accessible Step 7 Raise Mast MS Series Hydraulic Masts Lower stabilizer legs Drop Down Legs a Pull out retaining pin whilst supporting drop down leg gt Lower leg into position Ensure pin is secure in locating hole and securing device is used where required 7 7 NH 9 models only level machine using wind down jockey stand gt X Raise Lighting Tower mast using toggle on A Do not allow drop down leg to fall freely as control panel injury may occur Check and remove overhead obstructions A Units with 4 drop down legs must be before proceeding with mast raise levelled using the jockey wheel MS Series Manual Masts Step 5 amp oo Raise manual mast pull down on counter balance handle to raise mast to vertical position Start Gener
34. ld shutdown Arrow head shows days of week 1 is MONDAY Press Button until MANUAL appears Keep pressing to set all days STORE appears xd Press Button Clear On and flashing hand appears Press NEW PROG appears 9 ppears Press Button DATE OFF and time appears Press ex Button to set program and exit ppears END OF TEST 8 4 5 3 TO CHECK TIMER 8 To check program times Press Button to bring up screen Press ex PROGRAM appears Press Button NEW PROG appears Press until CHECK appears WMA I A A EL DE EY EYL BE CEB BY YD EYED OY EYL BOY EYL OYE OLY EEO ILIA For after sales assistance please locate your closest Allight distributor at www allight com 43 8 5 FAULT DIAGNOSIS In the event of difficultly in operating your Allight Generator and Lighting Tower consult the table below If the difficulty persists or is not a listed item then contact your service and maintenance provider Engine not starting e Check battery isolator is in ON position e Ensure Emergency Stop if fitted is not engaged e Check battery is charged Charge or replace as required e Check sufficient fuel in tank e f ambient temperature is below 5 C turn key to pre heat before starting Check fuel tank for water contamination e lf tank has previously been emptied prime by pumping fuel bulb e Check tower is level Engine Shutting Down e Check Engine fluid levels Engine and alternator will be very hot after running Allow
35. neck to feel if the heart is beating If a pulse can be felt continue EAR at the slower rate of 1 breath every 4 seconds Recheck the pulse every two minutes to be sure that the heart is still beating If you cannot feel a pulse begin cardiopulmonary resuscitation if you have been trained Cardiopulmonary Resuscitation CPR Find the lower edge of victim s rib cage with your lower hand Slide your index finger up the edge of the rib cage to the notch where the ribs meet the sternum Leave your index finger on this notch With the index finger of your upper hand find the notch at the top of the sternum where the collarbones join it Leave your index finger on this notch Extend both thumbs equally to find the middle of the sternum Place the heel of your compressing hand on the sternum just below the midpoint Grasp the wrist of the hand on the chest with your other hand and compress the chest CPR is given in cycles of 15 compressions and 2 breaths This cycle should take about 15 seconds After 4 cycles 1 minute check for a pulse If there is no pulse continue CPR and check for a pulse every two minutes until emergency personnel arrive ILLAE For after sales assistance please locate your closest Allight distributor at www allight com 12 Shock Most injured people show the signs and symptoms of shock These are Pale cool moist skin A weak rapid pulse Altered conscious states Rapid breathing Na
36. ngineering and product design facilities which ensure all manufactured products comply with strict ISO quality standards Extensive research and testing is undertaken for all Allight manufactured equipment ensuring that they meet both or exceed customer and industry requirements OUR PEOPLE We aim to be the employer of choice in our industries a workplace which provides safety security challenge and opportunities We believe that an investment in the training and development of our people is an investment in the future success of Allight and support promotion of internal career paths in any of our offices located in Australia and across the world OUR HEALTH AND SAFETY COMMITMENT Guided by an internally developed Occupational Health and Safety program based on best practices we are passionate about conducting business in a safe manner Our philosophy is simple we take no risks with our people or our customers OUR ENVIRONMENTAL COMMITMENT we have a strong environmental policy and are committed to protecting and preserving the environment by using quality environmentally friendly products and pursing strategies that address the growing number of ecological problems OUR CONTACT DETAILS Sales and General Enquiries a 1300 ALLIGHT 1300 255 444 Australia Wide 2 61 8 9302 7000 International Tech Help 2 1800 681 622 Technical Help 0 4 support allight com for tech support gt lt warranty allight com for wa
37. nt brake fluid Ensure handbrake is released once tow hitch and break away WEM chains are fitted Check tyres for condition and 24444 e Ensure tail light plug is fitted to vehicle before moving Check tail light operation vivivivivi v before moving Z IL Vi For after sales assistance please orale your closest Allight distributor at 22 Shutdown Tower may roll away if Raising Stabiliser handbrake is not applied legs before raising stabilizer legs C1 CO Moving Jockey wheel may be Jockey Wheel damaged if not raised before moving Moving Incorrect fitting may result Tow Hitch in trailer coming loose Connection from towing vehicle s hitch Moving Low fluid levels may lead Hydraulic brakes if to insufficient braking fitted Moving Towing trailer with Releasing handbrake ON will lead to Handbrake brakes burning out co 39 Moving Dangerous to tow with flat Tyre Pressure or damaged tyres Moving e legislative requirements Tail light operation Signals must be operational to indicate vehicles intention to other
38. om the operator s position by one person only A Keep hands arms long hair loose clothing and jewelry away from pulleys belts and other moving parts Note that some moving parts cannot be seen clearly when the set is running A Keep access doors on enclosures if equipped closed and locked when not required to be open Avoid contact with hot oil hot coolant hot exhaust gases hot surfaces and sharp edges and corners A If your skin comes into contact with high pressure fuel obtain medical assistance immediately f your skin comes into contact with high pressure hydraulic oil obtain medical assistance immediately Wear protective clothing including gloves and hat when working around the Generator and Lighting Tower A Do not remove the radiator filler cap until the coolant has cooled Then loosen the cap slowly to relieve any excess pressure before removing the cap completely A Ethyl Ether starting aids must not be used on engines with combustion air preheating f MUU UUU UUU UUU UUU P MMI UUA Wt MEA 3 4 IP B g PA after sales assistance please locate your closest Allight distributor at www allight com 11 I devices In general these starting aids not recommended on any eng
39. ppears Press NEW PROG appears 7 To set program OFF time restart allowed time WM BYE EOE UU U_U UUU U U UU UU UU UU UU UU UU U UU U U U U UUU U UU UU UU UU UU UU UU U U UU UU UUU UUU UU UU UUU UU UUU U U U UU UUA For after sales assistance please locate your closest Allight distributor at www allight com 42 Press MONDAY appears Press ex Button PROGRAM appears Press NEXT and OFF time appear Press NEW PROG appears Press NEXT and ON time appears Press TIME ON appears Press and scroll through settings Press gt TIME OFF appears Notice the arrow head on bottom of screen Press HOUR appears Arrow head shows days of week 1 is MONDAY Press 6 4 to hour at 6 When END appears press Press MINUTE appears Timer is ready to use Press 4 to set minute at 31 8 4 5 4 TIMER MANUAL TEST 9 To check lower shutdown Press to set minute MONDAY appears Press ex Button until MANUAL appears Press COPY appears Press Button OVERIDE On and flashing hand Press ADD TU appears appears Press ADD WE appears Press Button OVERIDE On and steady hand appears Notice the arrow head on bottom of screen Engine shou
40. ristics This information includes but is not limited to the model number serial number output characteristics such as voltage phase and frequency output rating in kVA and kW and rating type basis of the rating Diesel Engine The diesel engine powering the Generator and Lighting Tower has been chosen for its reliability and the fact that it has been specifically designed for delivering a power supply The engine is a low speed heavy duty compression ignition industrial 4 stroke and is fitted with all accessories to provide a reliable power supply These accessories include among others cartridge type filters mechanical A1 class engine governor and most models include sealed crankcase ventilation Cooling System The engine cooling system is comprised of a high capacity pusher fan and a thermostat The alternator has its own internal fan to cool the alternator components Note that the air is pushed through the radiator so that the air is drawn past the alternator then past the engine and finally through the radiator 12 Volt Engine Electrical System The engine electrical system is 12 volts DC negative ground earth This system includes an electric engine starter battery charging alternator dynamo and battery Lead acid batteries are supplied as standard other battery types are available as an option Engine Protection Shutdown System This system is designed to stop the engine in the event of low oil pressure an
41. rranty Yi Ml fs ei i un mu fe be nuum lc uw ngu fi te fl tt ti fl ung auum RRR nnm fe th R ft tt gm uu n ng fe MMU U U UU UU AU U U MM MYM MY PMY MM MM MM U U U U UUU UU UU UU MEO f For after sales assistance please locate your closest Allight distributor at www allight com 2 2 INTRODUCTION GENERAL This Operating Manual has been prepared to assist in the operation of your Allight Generator and Lighting Tower Using this manual in conjunction with the Spare Parts and Service and Maintenance Manuals available separately will help to ensure that the lighting tower operates at maximum performance and efficiency for many years Please note that in dirty or dusty environments more attention must be paid to frequent servicing to keep the set running properly The terms eft and right sides are determined by standing at the rear of the machine and facing in the direction of forward travel SAFETY Please familiarize yourself with the Safety Precautions in section 6 the Job Safety Analysis in section 8 3 and the Generator and Lighting Tower Operation procedures in section 8 4 prior to using the machine Failure to do so may cause operating problems which could affect your warranty SPARE PARTS AND SUPPORT In all correspondence with Allight always have the machine
42. s feet Spring pin for actuating manual leg may become encrusted with dirt and mud Drop down leg may become crush point for operator or other s feet Lighting Tower becoming electrically or mechanically unsafe Generator and or Engine damage Mast will not rise Load binders may release in uncontrolled manner Mast will not raise Pushing down on mast tilt handle at incorrect angle Mast may fall if not locked into position Risk Rating co no no e Controls Engage park brake and lower jockey wheel before disconnecting trailer from towing vehicle Ensure Trailer is not in the path of other working vehicles Ensure operating area is assessed and all foreseeable risks are controlled Ensure unit is set up on firm level ground Level unit before use Item 5 Check all fluid levels before use Lower and lock stabilizers into position before raising Lighting Tower Mast Ensure path of hydraulic legs is clear of people Stand clear when lowering stabilizer legs Ensure spring pins are clean and free of dirt and mud before attempting to actuate Stand clear of rear drop down legs when lowering stabilizer legs Check last service sticker or release tags Release Load Binder before raising mast Release load binders slowly and with care Ensure pin is removed during set up S Sos s s s Ensure light bar assembly is
43. shoulder Ask you hear or Squeeze my hand If the victim does not respond to your voice or touch assume unconsciousness and follow the ABC of resuscitation A Airway Clear and Open B Breathing Check and be prepared to start EAR C Circulation Check for circulation and use CPR if there is no pulse Clear and Open the Airway If there is no response quickly turn the victim onto one side into the recovery position Using two fingers clear the mouth of any food or fluids Then gently tilt back the head and support the jaw keeping the face turned slightly downwards for drainage Check for Breathing Look and feel over the lower ribs for any chest movement Listen and feel for the escape of air from the mouth or nose If there is no sign of breathing resuscitation is needed so quickly roll the victim onto their back Begin mouth to mouth resuscitation EAR if you know how Otherwise call for help from a trained bystander Expired Air Resuscitation EAR Whilst maintaining head tilt and jaw support make a tight seal around the victim s mouth with your mouth close the victim s nostrils with your cheek and give five initial breaths in about 10 seconds Breathe into the victim until you see the chest rise Allow the chest to empty whilst your mouth and nose are turned to the side to avoid the exhaled air Check for Circulation After five breaths have been given check the pulse in the
44. single single bearing bearing bearing bearing bearing bearing bearing Type MSto e Brushless e Brushless e Brushless e Brushless e Brushless e Brushless e Brushless Fluid Engine 3 4L 3 4L 3 4L 6 0L 3 4L 3 4L 8 9L Capacities crankcase 0 9 US gal 0 9 US gal 0 9 US gal 1 58 US gal 0 9 US gal 0 9 US gal 2 35 US gal Hydraulic 4 5L 10L 10L N A 4 3L 10L Fluid 1 19 US gal 2 64 US gal 2 64 US gal 1 14 US gal 2 64 US gal Engine 5 8L 5 8L 5 8L 6 0L 5 8L 5 8L 10L Coolant 1 53 US gal 1 53 US gal 1 53 US gal 1 58 US gal 1 53 US gal 1 53 US gal 2 64 US gal Length 2 4m 7107 3 8m 12 5 2 35m 78 2 35m 778 4 8m 159 5 2m 1717 5 8m 188 Width 1 2m 811 1 7m 5 6 1 45m 49 1 45m 4 9 1 9m 6 3 2 1m 611 2 25m 75 1 4m 47 1 8m 5710 2 2m 72 2 2m 72 2 6m 8 6 2 6m 8 6 2 8m 9 2 840kg 1250Kg 1433 kg 1600kg 1350kg 1500kg 2500kg 185216 275516 316016 353016 397016 330015 550010 4 5m 149 4 5m 14 9 5 6 18 4 8m 63 65 225m 7 5 2 7m 810 26 86 25 82 1600kg 1600kg 2700kg 352016 352016 594016 For recommended fluid types refer to Spare Parts and Service Manual For non standard builds please refer to Allight supplied supplements Transport Dimensions Trailer Version Transport Dimensions Skid Base Version WM IW uu uua tuit ute tt Vtt tt utu RR RRR RR
45. t tilt is not vertical Damaged cable may break leading to uncontrolled decent of second stage Poor winding technique may introduce strain Mast post is exposed to rotational forces due to wind loading which may result in overturning of the machine Faulty RCD may lead to electrocution Lights produce high UV that may damage skin or eyes Lights produce extreme UV without glass lens fitted that may damage skin or eyes very quickly Generator produces Low voltage at 240 415VAC Unit may overturn if moved whilst running or if mast is raised or extended 7 WHEE no e NO tii tt Al Hazard s 5 e Turning engine ON with Controls Turn all light circuit breakers OFF before turning engine ON Circuit breakers may be turned ON once engine is ON Rotate mast post only when Mast is 100 vertical position Set up by performing tasks in a safe and efficient manner Ensure light tilt is vertical before extending mast Inspect winch cable regularly for wear or damage Replace cable at any sign of wear or damage Ensure winch is operated in smooth controlled fashion Ensure swivel plate at base of mast post is pinned or locked in position after rotating Push TEST button Do not look directly at lights Maintain a distan
46. th road or unsealed surfaces Do not tow unit with Lighting Tower mast raised Take care when reversing not to hit obstacles Do not tow unit over unsafe surfaces Always ensure stabilizer legs and jockey wheel are deployed and unit is level before operating Do not operate in confined spaces Always stay clear of obstructions Do not operate with overhead obstructions in particular power lines Always ensure sufficient distance between operator bystanders and operational lights NEVER look directly at operational lights DO NOT set up lighting tower on uneven surfaces For after sales assistance please locate your closest Allight distributor at www allight com 17 Warning Hot exhaust and exhaust fumes in vicinity Warning Foot crush risk Warning Keep head clear when lowering Lighting Tower mast Warning Hot surface Warning Pinch point risk MAXIMUM towing speed advise Electrical Energy inside enclosure Isolate C DANGER me elsewhere before opening and commencing work 940 VOLTS NOTE Electrical components are only to be service by suitably qualified personnel ISOLATE ELSEWHERE WML LD ER EO EYRE EL YY EPEC ILL For after sales assistance please locate your closest Allight distributor at www allight com 18 Securing point for machine transportation tie downs Securing point for light bar travel tie down straps
47. this section on receipt of your new Lighting Tower In Service Date Owner Name The Allight machine you have purchased is a product of Allight s long years of experience with Mobile Lighting Dewatering and Power Generation markets Allight takes pride in the superior durability and operating economy of its products In order to receive maximum benefit from your product please read this manual carefully and follow the operating instructions All information illustrations and specifications contained in this manual are correct at the time of publication Allight reserves the right to make changes in this manual at any time without prior notice and accepts no responsibility for the accuracy or otherwise of the information contained within The design of equipment and this publication are protected by copyright 2007 Allight Pty Ltd EL EE EL EE EEE EE EE EE EE EE EL EEL EE EE EL EE EEE EE EEE f For after sales assistance please locate your closest All Ig ht distributor at www all ight cor n 1 1 ALLIGHT CORPORATE PROFILE Power Your Performance with Allight s range of mobile lighting towers pumps generators and diesel
48. traffic A AK A O A N A A x o 6 Type of Exposure Moving Towing speed Moving Towing speed Moving Lifting unit Moving Use of push bar towing eyes and chains if fitted Hazard Battery contains battery acid Hazard Generator uses diesel fuel Hazard Trailer may contain brake fluid if fitted Hazard Unit may contain hydraulic oil Hazard Generator contains engine oil Hazard Training Hazard s Dangerous to tow trailer at high speeds May over turn or lose control Dangerous to tow push skid at high speeds May over turn or lose control Unit may fall if not secured correctly Damage may occur to unit if not used correctly Dangerous chemical may cause acid burns Combustible fluid may ignite and is an environmental hazard N Dangerous chemical can cause injury if splashed or spilt N Dangerous chemical can cause injury if splashed or spilt Environmental spill hazard Lack of proper training on the use and set up of tower may cause injury to un qualified operators Controls Max speed 80 km h when towing on sealed road Less than 30 km h on unsealed roads or as conditions allow Tow push at speeds less than 5 km h or as conditions allow Lift with using all 4 lifting points only or forklift pockets where available Use Push Bar to push unit only Use chains supplied
49. ualified tradesperson before performing check number 9 If the machine fails any checks follow site procedures for tagging the machine OUT OF SERVICE and call for service YE YY Je bs ls Bg B P P a bs Me MMe ME HE EVV Oe a a 4A For after sales assistance please locate your closest Allight distributor at www allight com 46 Allight Power Your Performance Allight Pty Ltd 12 Hoskins Road Landsdale Perth WA 6065 Tel 61 8 9302 7000 Fax 61 8 9302 7001 Document No LT 001 Revision No 02 Authorised By Engineering Manager Issue Date September 01 2009
50. usea vomiting Restlessness irritability Extreme thirst Do not give any food fluids or stimulants Where possible the conscious victim should be assisted to lie down in the most comfortable position with all injured parts supported If injuries permit raise both legs to boost the circulation to the heart and brain The unconscious victim should be placed in the recovery position Maintain the victim s body temperature Burns Electrical burns are often deep and the victim will have both an entrance and exit wound Although these wounds may look superficial the tissues below may be severely damaged After ensuring the scene Is safe Cool burns by flushing with cool water e Remove victims rings and jewellery metal retains heat e Cover the burn with a dry sterile dressing e Take steps to minimize shock A In all emergencies call Emergency Services as soon as possible a Australian Red Cross Information supplied by Australian Red Cross To respond appropriately in a first aid emergency the international Red Cross and Red Crescent organizations recommend completing a first aid course To contact the Red Cross or Red Crescent organization in your country go to http www ifrc org Follow the links for the service in your country For after sales assistance please locate your closest Allight distributor at www allight com 13 For after sales assistance please locate your closest Allig
51. wo Fatality or permanent disability Serious lost time injury or illness Disabling or short term lost time injury Medical treatment injury First aid injury Eds Des gt gt 2 E A For after sales assistance please locate your closest Allight distributor at www allight com 24 8 4 GENERATOR AND LIGHTING TOWER OPERATION 8 4 1 Operation Procedures Nightshifter 4000 Step 1 gt Fit wheel chock Remove trailer from towing vehicle gt Repeat for all outriggers and stabilizer legs gt a Release lock from tow hitch until unit is level gt b Raise tower from towing vehicle using jockey wheel Step 3 Step 6 Generator Only Operation AREE Position Stabilizer Leg a Release rotation pin on stabilizer leg b Rotate stabilizer leg to vertical c Release outrigger retaining pin 10 C 50 F d For Lighting Tower operation go to step 7 a Turn key to preheat for 10 seconds if A 2222 b Turn key to ignition to start generator Extend outrigger c Switch MCB RCD to ON 7 7 For after sales assistance please locate your closest Allight distributor at www allight com 25 gt Remove retaining pin from Lighting
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