2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
Contents
1. General Description GLASS WINDOW MIRROR 2 FRONT DOOR GLASS GW 00136 1 Glass 5 Motor ASSY Tightening torque N m kgf m ft lb 2 Door sash Front 6 Guide rail T1 7 5 0 75 5 4 3 Door sash Rear T2 14 1 4 10 3 4 Regulator ASSY 6 0 6 4 3 GW 3 General Description GLASS WINDOW MIRROR 3 REAR DOOR GLASS GW 00003 1 Door sash Front 5 Motor ASSY Tightening torque N m kgf m ft lb 2 Glass T1 7 5 0 75 5 4 3 Door sash Rear T2 14 1 4 10 3 4 Regulator ASSY GW 4 General Description GLASS WINDOW MIRROR 4 MIRRORS GW 00298 1 Outer mirror Large sized 4 Scalp cap 7 Spring 2 Outer mirror Standard 5 Rearview mirror 3 Mirror 6 Mount B CAUTION e When the electrical connectors are disconnected always conduct an operational check after connecting them again e Avoid impact and damage to glass C PREPARATION TOOL TOOL NAME REMARKS Circuit Tester Used for checking voltage and continuity Piano Wire Used for window glass removal Windshield Knife Used for window glass removal GW 5 GLASS WINDOW MIRROR Power Window System 2 Power Window System A WIRING DIAGRAM 1 POWER WINDOW lt Ref to WI 240 WIRING DIAGRAM Power Window System gt B INSPE2. amp molding and glass of the roof side and then begin with rear sash ad justment Adjust two adjusting bolts alternately step by step to obtain dimensions shown below cross section A NOTE If two nuts are loosened at the same time sash moves back and forth Therefore when one nut is adjusted secure the other 9 Make the same adjustment of two adjusting bolts of rear sash GW 00066 1 3 5 0 8 mm 0 137 0 031 in 2 9 5 1 0 374 0 039 in GW 19 Front Door Glass GLASS WINDOW MIRROR NOTE Do not tilt the sash bracket to inner panel during ad justment Otherwise smooth regulator operation cannot be achieved GW 00026 1 Sash bracket 2 Rear sash 3 Adjust a line parallel 4 Rear sash 5 Inner panel 10 Make adjustment of front sash in the same manner as that of rear sash NOTE Although front and rear sashes must as a rule be adjusted in the same manner in some door instal lation the adjustment in a different manner may be required However adjustment of one sash to the maximum amount and the other to the minimum amount is not permitted Such adjustment may re sult in application of excessive load to regulator 11 After adjustments tighten the nuts 12 After adjustment to glass close the door If there is a gap between outer lip of gusset and glass surface adjust the gap with adjusting nut A in low er fitting part of the guss
3. is bond ed always lower the door glass and then open close it carefully Move the vehicle slowly For minimum drying time and time the vehicle must be left standing before driving after bonding follow instructions or instruction manual from the ad hesive manufacturer 14 After curing of adhesive pour water on external surface of vehicle to check that there are no water leaks NOTE When a vehicle is returned to the user tell him or her that the vehicle should not be subjected to heavy impact for at least three days 15 Install the cowl panel Ref to El 32 INSTAL LATION Cowl Panel GW 27 Inner Rearview Mirror GLASS WINDOW MIRROR 14 Inner Rearview Mirror A REMOVAL NOTE The spring cannot be reused Prepare a new spring before removal 1 Turn the mirror base 90 degrees clockwise or counterclockwise to remove it A GW 00046 2 Remove the spring from mirror base GW 00047 CAUTION Be careful not to damage the mirror surface 3 If the mirror base is damaged remove the mirror base using piano wire or spatula etc CAUTION Be careful not to damage the windshield glass B INSTALLATION 1 If removing the mirror base remove the remain ing adhesive thoroughly and then fit the mirror base to mark on windshield glass to install Adhesive REPAIR KIT IN MR Part No 65029FC000 2 Verify that the mirror base is adhered securely and then install the sp
4. smaller than the given di mensions glass may get caught in weather strip during lifting lowering operation In the worst case it may cause the glass not to be opened fully After adjustment move the glass up and down to check whether it is caught 2 Adjust the crimp of glass using the following di mensions as a guide line GW 00068 1 3 5 0 8 mm 0 137 0 031 in 2 9 5 1 mm 0 374 0 039 in NOTE e f the crimp of rear glass is higher than neces sary glass may get caught in weather strip of cen ter pillar corner resulting in early wear of weather strip Be careful when adjusting After adjustment move the glass up and down to check whether it is caught GW 23 Rear Regulator and Motor Assembly GLASS WINDOW MIRROR 12 Rear Regulator and Motor As sembly A REMOVAL 1 Remove the door glass lt Ref to GW 22 RE MOVAL Rear Door Glass gt 2 Remove the front sash 3 Disconnect the motor connector 4 Loosen the four bolts and two nuts to remove regulator assembly HSS GW 00035 5 Loosen the screws to remove motor assembly B INSTALLATION 1 Install in the reverse order of removal 2 Adjust the rear door glass lt Ref to GW 23 AD JUSTMENT Rear Door Glass gt Tightening torque Refer to COMPONENT in General Descrip tion lt Ref to GW 4 REAR DOOR GLASS COMPONENT General Description gt C INSPECTION 1 Make sure that the power wi
5. 2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION HVAC SYSTEM HEATER VENTILATOR AND A C HVAC SYSTEM AUTO A C DIAGNOSTIC AIRBAG SYSTEM AIRBAG SYSTEM DIAGNOSTIC This service manual has been prepared to provide SUBARU service personnel with the necessary information and data for the correct maintenance and repair of SUBARU vehicles LIGHTING SYSTEM This manual includes the procedures for maintenance disassembling reas sembling inspection and adjustment of WIPER AND WASHER SYSTEM components and diagnostics for guid ance of experienced mechanics Please peruse and utilize this manual ENTERTAINMENT fully to ensure complete repair work for satisfying our customers by keeping their vehicle in optimum condition COMMUNICATION SYSTEM When replacement of parts during repair work is needed be sure to use SUBARU genuine parts GLASS WINDOW MIRROR SEAT BELT SYSTEM BODY STRUCTURE INSTRUMENTATION DRIVER INFO IDI SEAT SE SECURITY AND LOCK SL SUNROOF T TOP CONVERTIBLE TOP gp SUNROOF EXTERIOR INTERIOR TRIM El All information illustration and specifi cations contained in this manual are based on the latest product information available at the time of publication approval EXTERIOR BODY PANEL FUJI HEAVY INDUSTRIES LTD G8080GE7 2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION CRUISE CONTROL SYSTEM CC CRUISE CONTROL SYSTEM CC H4SO DIAGNOSTIC CRUISE C
6. 9 and 10 Less than 1 O 12 and 9 10 and 1 Less than 1 O 12 and 14 13 and 1 Less than 1 O 1 and 13 1 and 14 13 and 14 Less than 1 O If NG replace the main switch 2 SUB SWITCH Measure the switch resistance Switch position 12 and 13 14 and 1 Terminal No Less than 1 O Standard Front passenger s side and rear UP 8 and 5 6 and 7 1 and 8 1 and 5 Less than 1 O 4 and 5 6 and 7 Less than 1 O If NG replace the sub switch 8 and 7 4 and 5 1 and 8 1 and 7 GW 9 Less than 1 O Remote Control Mirror System GLASS WINDOW MIRROR 4 Remote Control Mirror System A WIRING DIAGRAM 1 REMOTE CONTROL MIRROR lt Ref to WI 253 WIRING DIAGRAM Remote Controlled Rearview Mirror System gt B INSPECTION Symptom Repair order 1 Fuse F B No 4 F B No 13 F B No 17 F B No 18 2 Mirror switch 3 Wiring harness 1 Mirror switch All function does not operate 3 Wiring harness 1 Mirror switch Heated mirror does not operate Heated mirror 2 3 Wiring harness One side of the mirror motor does not operate 2 Mirror motor GW 10 Scalp Cap 5 Scalp Cap A REPLACEMENT 1 Turn the rearview mirror downward 2 Insert a thin screw driver push the clip part of scalp cap and remove the scalp cap 3 Insert the claw at the bottom of scalp cap int
7. CTION Symptom Repair order All power windows does not operate 1 Fuse SBF 6 F B No 18 2 Power window circuit breaker 3 Power window relay One window does not operate 1 Power window main switch 2 Power window sub switch 3 Power window motor 4 Wire harness 4 Wire harness Power window main switch Window Lock does not operate GW 6 Power Window Control Switch GLASS WINDOW MIRROR 3 Power Window Control 3 Remove the switch panel Switch A REMOVAL 1 MAIN SWITCH is 1 Disconnect the ground cable from battery 2 Using a flat tip screwdriver remove the screw cov NG GW 00008 a 4 Disconnect the connector Mr Ww 7 B INSTALLATION Ji EX 1 MAIN SWITCH Lt Install in the reverse order of removal 2 SUB SWITCH bn GET Install in the reverse order of removal 3 Loosen the screw to remove the power window main switch NSIS BR HI Lr Nd GW 00328 4 Disconnect the connector 2 SUB SWITCH 1 Disconnect the ground cable from battery 2 Remove the screw which secures switch panel GT SS MN GW 00007 GW 7 GLASS WINDOW MIRROR C INSPECTION 1 MAIN SWITCH Power Window Contro
8. ONTROL SYSTEM CC H4DOTC DIAGNOSTIC CRUISE CONTROL SYSTEM CC H4DOTC 2 5 DIAGNOSTIC IMMOBILIZER DIAGNOSTIC IM G8080GE7 SSS SSS GLASS WINDOW MIRROR Page 1 General Description ANAK 2 2 Power Window System TINA NIA AN 6 3 Power Window Control Switch 7 4 Remote Control Mirror System esee 10 5s nt vase en NTT 11 6 Outer Mirror Assembly eeepc tenete ese OH 12 Te oO MINO arkene sd ed cece Ar dus 14 8 Remote Control Mirror Switch nan ana 15 9 Fon Door GEASS AGA ae 17 10 Front Regulator and Motor Assembly 21 Ti Rear D orGlasS naam 22 12 Rear Regulator and Motor Assembly sss 24 T3 Windshield 5 25 14 Inner Rearview Mirror 28 15 RearGate NEST 29 16 Rear Window Defogger 30 17 Rear Window Defogger eee oerte ritui AGA 31 18 Rear Quarter Glass 32 19 Roof WiIndOW Glas S iea 34 General Description GLASS WINDOW MIRROR 1 General Description A COMPONENT 1 FIXED GLASS 11 GW 00326 1 Windshield glass 5 Locate pin 9 Rear gate glass 2 Dam rubber 6 Fastener 10 Spring 3 Molding 7 Rear quarter glass 11 Cover C pillar 4 Rearview mirror mount 8 Locate pin GW 2
9. Remove the front speaker lt Ref to ET 6 RE MOVAL Front Speaker gt er 3 Remove the sealing cover lt Ref to EB 16 RE MOVAL Rear Sealing Cover gt 4 Remove the stabilizer 0 tr r ES 9 LU Volte 5 Remove the door weather strip GW 00032 7 Operate the power window switch to remove glass as shown in the figure and then remove two nuts GW 00031 8 Take out the door glass CAUTION Avoid impact and damage to the glass GW 00057 GW 22 Rear Door Glass GLASS WINDOW MIRROR B INSTALLATION 1 Install in the reverse order of removal CAUTION Make sure that the glass stay is placed securely in sash 2 Adjust the rear door glass lt Ref to GW 23 AD JUSTMENT Rear Door Glass gt Tightening torque Refer to COMPONENT in General Descrip tion lt Ref to GW 4 REAR DOOR GLASS COMPONENT General Description gt C ADJUSTMENT NOTE The rear door glass as a rule should be adjusted in the same manner as front glass although they are different in dimension Special notes for the rear glass are given below 1 Adjust the glass position using the following di mensions as a guide line Clearance between up per side and lower side is within 1 5 mm 0 059 in GW 00067 1 12 1 mm 0 472 0 039 in NOTE f the dimensions are
10. andard voltage Approx 6 V GW 00077 1 Center Voltage Criteria Approx 6 V OK Approx 12 V or0 V Broken NOTE e f the measured value is 12 volts heat wire is open between wire center and positive end f zero volt heat wire is open between wire cen ter and ground 5 Apply positive lead of voltmeter to positive terminal of heat wire and then move the negative lead along the wire up to negative terminal end If voltage chang es from zero to several volts during movement of lead heat wire is open at the voltage change point B REPAIR 1 Clean the broken portion with alcohol or white gasoline 2 Mask both side of wire with thin film 3 Apply conductive silver composition DUPONT No 4817 to broken portion 1 3 GW 00078 1 Broken portion 2 Masking thin film 3 Broken wire 4 Conductive silver composition DUPONT No 4817 4 After repair check the wire GW 31 Rear Quarter Glass GLASS WINDOW MIRROR 18 Rear Quarter Glass A REMOVAL Remove the glass in the same procedure as for windshield glass lt Ref to GW 25 REMOVAL Windshield Glass gt GW 00054 1 Molding 4 Locating pin 7 Weather strip 2 Adhesive 5 Body 8 Rear door glass 3 Interior trim 6 Cover C pillar B INSTALLATION 2 Install the glass in the same procedure as for wind 1 Cu
11. ar may be disen gaged Avoid impact and damage to the glass 2 GW 00017 GW 17 Front Door Glass GLASS WINDOW MIRROR B INSTALLATION 1 Install in the reverse order of removal CAUTION Make sure that the glass stay is placed securely in sash 2 Adjust the front door glass lt Ref to GW 18 AD JUSTMENT Front Door Glass gt Tightening torque Refer to COMPONENT in General Descrip tion lt Ref to GW 3 FRONT DOOR GLASS COMPONENT General Description gt lt Ref to GW 2 FIXED GLASS COMPONENT General Description gt C ADJUSTMENT NOTE Before adjustment ensure that all adjusting bolts of stabilizer upper stopper and sash are loose and door glass is raised so that it is in contact with weather strip 1 Temporarily tighten one adjusting bolt on one side of rear sash at the midpoint of slotted hole in the in ner panel 2 Temporarily tighten the regulator B channel in position at the top of slotted hole 3 Lower the door glass 10 to 15 mm 0 39 to 0 59 in from fully closed position While applying out ward pressure of 45 0 5 N 4 6 0 5 kg 11 0 1 1 Ib F to upper edge of glass above midpoint of two outer stabilizers press the inner stabilizer at pres sure of 25 5 N 2 5 0 5 kg 5 5 1 1 Ib to the glass then secure it GW 00063 1 Full close 2 Stabilizer 3 10 15 mm 0 39 0 59 in 4 For adjustment of cl
12. ble faced adhesive tape and then align the molding mark B to notch A Attach the molding around the edge of glass and then press it evenly to fit 00 GW 00042 GW 26 Windshield Glass GLASS WINDOW MIRROR 6 Apply primer to the adhesive layer of glass using sponge Glass primer Dow Automotive U 401 or U 402 7 Apply primer to the adhesive layer of body Painted surface primer Dow Automotive U 413 NOTE e Primer once attached to the painted surface of the body and internal trim is hard to wipe off Mask the circumference of such areas Let the primer dry for about ten minutes before installing the glass Do not touch the surface coated with primer GW 00073 1 Application of primer 2 Glass side 3 Body side 8 Cut off the cartridge nozzle tip and set it in seal ant gun as shown iE uw GW 00074 10 13 mm 0 39 0 51 in 13 mm 0 51 in 10 mm 0 39 in 15 mm 0 59 in 9 Apply adhesive to the glass end surface as shown Adhesive Dow Automotive ESSEX U 400 HV 10 Fit the matching pins using suction rubber cup to install the windshield glass GW 00045 11 Lightly press the windshield glass for tight fit 12 Make flush the adhesive surface jutted out us ing spatula 13 After completion of all work allow the vehicle to stand for about 24 hours NOTE When the door is opened closed after glass
13. cumference of wind shield glass for protection 4 Make a hole in the adhesive layer using a drill or knife 5 Pass the piano wire through the hole and attach securely both the wire ends to pieces of wood a 6 Pull the wire ends alternately to cut off the adhe sive layer CAUTION e Do not tightly pull the piano wire against the windshield glass edge Be careful not to damage the interior and ex terior parts e When removal is made with area close to in strument panel place a protection plate over it Pay particular attention to the removal Do not cross piano wires Otherwise they may be cut S GW 00039 GW 25 Windshield Glass GLASS WINDOW MIRROR B INSTALLATION 1 Clean the external circumference of windshield glass with alcohol or white gasoline 2 Remove the adhesive layer on the body using cutter knife to obtain smooth face 2 mm 0 08 in thick CAUTION Be careful not to damage the body and paint surface GW 00071 1 2 3 4 Adhesive 2 mm 0 08 in Dam rubber Glass 1 2 3 4 3 Clean the body with alcohol or white gasoline to remove thoroughly chips dusts and dirts from body face 4 Apply the dam rubber to back of glass GW 00072 Matching pin Dam rubber Fastener 13 mm 0 512 in 3 A 5 Remove the backing of dou
14. earance between front glass and center pillar cover loosen the nuts A and move the rear sash back and forward until clear ance becomes the value shown Clearance be tween upper side and lower side is within 1 5 mm 0 059 in GW 00019 GW 00064 1 12 1 mm 0 472 0 039 in 5 For adjustment of upper and lower ends of cen ter pillar loosen the adjusting nut A of B channel B GW 00021 GW 18 Front Door Glass GLASS WINDOW MIRROR 6 Adjust so that the upper and lower ends of cen ter pillar are the same size x 6 Narrow Wide Glass tilts too far rearward Glass tilts too far forward Raise B channel Lower B channel GW 00139 1 2 3 4 5 6 7 For glass stroke adjustment close the door raise glass until positional relationship between glass and weather strip becomes as shown And secure the glass so that the upper stopper lightly touches the glass holder GW 00066 1 3 5 0 8 mm 0 137 0 031 in 2 9 5 1 mm 0 374 0 039 in For preventing wind noise adjust the glass at the position where tip of gusset is raised up a little A GW 00024 A 0 1 5 mm 0 0 059 in 8 After stabilizer adjustment carry out the glass crimp adjustment First visually ensure positional relationship between retainer
15. erminal No Standard OFF More than 1MQ UP 8 and 3 6 and 7 Less than 10 DOWN 8 and 6 7 Less than 10 LEFT 8 and2 6 and 7 Less than 10 RIGHT 8 and 6 2 and 7 Less than 12 Change over switch left position Switch position Terminal No Standard OFF than 1MQ UP 8 and 4 6 and 7 Less than 12 DOWN 8 and 6 4 and 7 Less than 12 LEFT 8 and 5 6 and 7 Less than 10 RIGHT 8 and 6 5 and 7 Less than 12 If NG replace the switch GW 16 Front Door Glass 9 Front Door Glass A REMOVAL 1 Remove the front door trim Ref to El 35 RE MOVAL Front Door Trim gt 2 Remove the front speaker lt Ref to ET 6 RE MOVAL Front Speaker gt 3 Remove the sealing cover lt Ref to EB 13 RE MOVAL Front Sealing Cover gt 4 Remove the outer mirror assembly lt Ref to GW 12 REMOVAL Outer Mirror Assembly gt 5 Remove the front end of door weather strip and gusset GW 0001 15 Q IS fe GW 00014 GLASS WINDOW MIRROR 7 Remove the rear end of door weather strip and weather strip outer GW 00015 8 Operate the power window switch to move the glass to position shown in the figure and then re move the three nuts from service holes 9 Take out the door glass NOTE e Do not turn the regulator in closing direction after removal of the glass Otherwise ge
16. et to prevent generation of wind noise 13 During adjustments loosen the other three clamping screws A Ny gt 14 After adjustment tighten the bolts and nuts GW 00056 GW 20 Front Regulator and Motor Assembly GLASS WINDOW MIRROR 10 Front Regulator and Motor C INSPECTION Assembly 1 Make sure that the power window motor rotates properly when battery voltage is applied to the ter A REMOVAL minals of motor connector 1 Remove the door glass lt Ref to GW 17 RE 2 Change polarity of battery connections to termi MOVAL Front Door Glass gt nals to ensure that the motor rotates in reverse di 2 Loosen the nuts to remove rear sash rection 3 Disconnect the motor connector 4 Loosen the four bolts and two nuts to remove regulator assembly GW 00028 5 Loosen the screw to remove motor assembly GW 00029 B INSTALLATION 1 Install in the reverse order of removal 2 Adjust the front door glass lt Ref to GW 18 AD JUSTMENT Front Door Glass gt Tightening torque Refer to COMPONENT in General Descrip tion lt Ref to GW 3 FRONT DOOR GLASS COMPONENT General Description gt GW 21 Rear Door Glass GLASS WINDOW MIRROR 11 Rear Door Glass 6 Loosen the two screws to remove the weather strip outer A REMOVAL 1 Remove the rear door trim lt Ref to El 36 RE 4 MOVAL Rear Door Trim gt 2
17. l Switch Measure the switch resistance e LHD model Switch position Terminal No Standard AUTO UP 13 and 2 1 and 5 Less than 1 O UP 13 and 2 1 and 5 Less than 1 O Driver s side OFF 1and2 1and5 2 and 5 Less than 1 O DOWN 13 and 1 2 and 5 Less than 1 O AUTO DOWN 13 and 1 2 and 5 Less than 1 O UP 13 and 7 6 and 5 Less than 1 O Front passenger s side 5 and 6 5 and 7 6 and 7 Less than 1 O 13 and 6 7 and 5 Less than 1 O 10 and 13 11 and 5 Less than 1 O 5 and 11 5 and 10 11 and 10 Less than 1 O 18 and 11 10 and 5 Less than 1 O 13 and 15 16 and 5 Less than 1 O Rear RH 5 and 15 5 and 16 15 and 16 Less than 1 O If NG replace the main switch 13 and 16 15 and 5 GW 8 Less than 1 O e RHD model Power Window Control Switch Switch position Terminal No GLASS WINDOW MIRROR Standard Driver s side AUTO UP 12 and7 6 and 1 Less than 1 O UP 12 and 7 6 and 1 Less than 1 O OFF 1and6 1and7 6 and 7 Less than 1 O DOWN 12 and 6 7 and 1 Less than 1 O AUTO DOWN 12 and 6 7 and 1 Less than 1 O Front passenger s side UP 12 and 2 3 and 1 Less than 1 O 1and2 1 and 3 2 and 3 Less than 1 O 12 and 3 2 and 1 Less than 1 O 12 and 10 9 and 1 Less than 1 O 1 and 9 1 and 10
18. ndow motor rotates properly when battery voltage is applied to the ter minals of motor connector 2 Change polarity of battery connections to the ter minals to ensure that the motor rotates in reverse direction GW 24 Windshield Glass GLASS WINDOW MIRROR 13 Windshield Glass A REMOVAL 1 USING WINDSHIELD KNIFE 1 Remove the cowl panel lt Ref to El 32 REMOV AL Cowl Panel gt 2 Remove the glass molding 3 Tape the body side of the circumference of wind shield glass for protection 4 Apply sufficient amount of soapy water to the ad hesive layer 5 Insert the windshield knife into the adhesive lay er 6 While holding the knife edge and windshield glass edge at a right angle move the windshield knife in parallel to the windshield glass edge along face and edge of windshield glass to cut the adhesive layer NOTE Do not twist the windshield knife e Cutting of adhesive layer shall be started with wider gap between windshield glass and body Because the matching pins are bonded to cor ners of glass use piano wire to cut the pin GW 00069 Putty knife Protective tape 1 2 3 Matching pin 4 Windshield glass knife GW 00070 1 Matching pin 2 Body panel 3 Glass 2 USING PIANO WIRE 1 Remove the cowl panel lt Ref to El 32 REMOV AL Cowl Panel gt 2 Remove the roof molding and upper front mold ing 3 Tape the body side of the cir
19. ng time and time the vehicle must be left standing before driving after bonding follow instructions or instruction manual from the adhesive manufacturer When a vehicle is returned to the user tell him or her that the vehicle should not be subjected to heavy impact for at least three days 5 Connect the rear defogger terminals 6 Install the rear gate garnish Ref to EB 20 IN STALLATION Rear Gate Garnish Assembly GW 29 Rear Window Defogger System GLASS WINDOW MIRROR 16 Rear Window Defogger System A WIRING DIAGRAM 1 REAR WINDOW DEFOGGER lt Ref to WI 251 WIRING DIAGRAM Rear Window Defogger System gt B INSPECTION Symptom Repair order Fuse M B No 1 F B No 17 Rear defogger relay Rear defogger timer Defogger switch Rear defogger condenser Defogger wire Wiring harness 1 2 3 Rear window defogger does not operate 4 5 6 7 GW 30 Rear Window Defogger GLASS WINDOW MIRROR 17 Rear Window Defogger A INSPECTION CAUTION When wiping stain on glass off with cloth use a dry and soft cloth and move it in the direction of heat wire extension to avoid damage to heat wire 1 Turn the ignition switch to ON 2 Turn the defogger switch to ON 3 Wrap the tips of tester pins with aluminum foil to avoid damage to heat wire GW 00076 Tester probe Tin foil Heat wire PRESS 4 Measure the voltage at wire center with DC volt meter St
20. o door mirror GW 00299 4 Install the scalp cap securely GW 11 GLASS WINDOW MIRROR Outer Mirror Assembly GLASS WINDOW MIRROR 6 Outer Mirror Assembly A REMOVAL 1 Remove the door trim lt Ref to El 35 REMOV AL Front Door Trim gt 2 Remove the mirror gusset cover 1 Hook 3 Disconnect the mirror connector 4 Remove the grommet and then loosen the screws to remove mirror assembly GW 00010 B INSTALLATION Install in the reverse order of removal GW 12 Outer Mirror Assembly GLASS WINDOW MIRROR C INSPECTION Check to ensure that the rearview mirror moves properly when battery voltage is applied to terminals Heated mirror not equipped model Switch position Terminal No OFF UP 1 and 3 DOWN 3 and 1 LEFT 2 and 3 RIGHT 3 and 2 If NG replace the mirror Heated mirror equipped model Switch position Terminal No OFF UP 2 and 4 DOWN 4 and 2 LEFT 3 and 4 RIGHT 4 and 3 If NG replace the mirror GW 13 Outer Mirror GLASS WINDOW MIRROR 7 Outer Mirror A REPLACEMENT 1 Remove the door mirror assembly lt Ref to GW 12 REMOVAL Outer Mirror Assembly gt 2 Warm the area around the mirror holder 1 with a hair drier until the edges of the mirror holder be come soft about 2 or 3 min
21. ring 3 Install in the reverse order of removal C INSPECTION 1 Check that the mirror is not damaged 2 Check that the spring is not damaged GW 28 Rear Gate Glass GLASS WINDOW MIRROR 15 Rear Gate Glass A REMOVAL 1 Remove the rear gate garnish lt Ref to EB 20 REMOVAL Rear Gate Garnish Assembly gt 2 Remove the electrical connector from rear de fogger terminal 3 Remove the glass in same procedure as for wind shield glass lt Ref to GW 25 REMOVAL Wind shield Glass gt NOTE A matching pin is cemented to corners of the glass on the compartment side Use a piano wire when cutting each pin A A GW 00297 1 Body panel 2 Glass 3 Matching pin B INSTALLATION 1 Install a new rubber strip A by aligning it with the end of the rear gate glass B B A GW 00049 2 Install the glass in same procedure as for wind shield glass GW 00075 Upper side Left and right side Adhesive Strip rubber Glass 4 Primer 12 mm 0 47 in 14 mm 0 55 in 10 13 mm 0 39 0 51 in 8mm 0 31 in 12 mm 0 47 in 3 About one hour after installation conduct a leak test 4 After completion of all work allow the vehicle to stand for about 24 hours NOTE When the door is opened closed after glass is bond ed always lower the door glass and then open close it carefully Move the vehicle slowly For minimum dryi
22. t off the nozzle tip as shown in the figure shield glass Ref to GW 26 INSTALLATION Windshield Glass 3 After completion of all work allow the vehicle to for about 24 hours 4 9 NOTE or V e When the door is opened closed after glass is bond 0 ed always lower the door glass and then open close it 5 2 carefully pa Ac B Move the vehicle slowly e For minimum drying time and time the vehicle must be left standing before driving after bonding GONG follow instructions or instruction manual from the adhesive manufacturer 1 Moldi a cane Bn 4 After curing of adhesive pour water on external 3 Adhesive surface of vehicle to check that there are no water leaks 4 10 mm 0 39 in 5 15 mm 0 59 in 6 10 13 mm 0 39 0 51 in GW 32 Rear Quarter Glass GLASS WINDOW MIRROR NOTE When a vehicle is returned to the user tell him or her that the vehicle should not be subjected to heavy im pact for at least three days GW 33 Roof Window Glass GLASS WINDOW MIRROR 19 Roof Window Glass A REMOVAL lt Ref to SR 5 REMOVAL Sunroof Lid gt B INSTALLATION lt Ref to SR 5 INSTALLATION Sunroof Lid gt C ADJUSTMENT lt Ref to SR 5 ADJUSTMENT Sunroof Lid gt GW 34
23. utes with a 1 000 W dri er 3 Use a flat tip screwdriver without sharp edges to lift the mirror out of the mirror holder Also discon nect the heated mirror connector from the back of mirror GW 00062 4 When installing the mirror warm the area around the mirror holder with a hair drier until the edges of the mirror holder become soft again about 2 or 3 minutes with a 1 000 W drier 5 Remove the backing of the new double stick tape and push the mirror in to install it NOTE Unless the mirror holder is warmed sufficiently the mirror holder edges may be damaged or the mirror cracked GW 14 Remote Control Mirror Switch GLASS WINDOW MIRROR 8 Remote Control Mirror Switch A REMOVAL Refer to Power Window Control Switch because the remote control mirror switch is integrated with power window control switch lt Ref to GW 7 REMOVAL Power Window Control Switch gt B INSTALLATION Refer to Power Window Control Switch because the remote control mirror switch is integrated with power window control switch lt Ref to GW 7 INSTALLA TION Power Window Control Switch gt GW 15 Remote Control Mirror Switch GLASS WINDOW MIRROR C INSPECTION Move the rearview mirror switch to each position and check continuity between terminals nl ml In 81716 5 4 3 2 GW 00012 Change over switch right position Switch position T
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