Service Calibrations
Contents
1. ENTER to accept or CANCEL to reject values If the values are not within the range specified an error will appear on the Front Panel In this case try the following B Try the Scan Axis Calibration again E Replace the Line Sensor 5 The Printer will start to calibrate the Line Sensor position to the Black Printhead It will print a line of black dots and then scan them meechem 0 KJ 6 Once the Line Sensor has been calibrated the results will be displayed on the Front Panel Press OK to finish the calibration or press Back or Cancel to exit the calibration Line Sensor Calibration Y Offset Range 30 to 59 Y Offset got 43 A Offset Range 24 to 24 X Offset got 14 x SVS Offset 1050 to 1050 A SYS Offset got 944 Press any key to exit 7 The Printer will now perform the Printhead Alignment When the following message appears on the front panel you must select whether you would like to continue with the calibration by pressing the OK key Press Back or Cancel to exit the calibration Line Sensor Calibratian Press ENTER to praceed with Pen Alignment calibration or BACK CANCEL to exit 8 Once the Printhead Alignment is completed the following message will be displayed on the Front Panel Press the OK key to continue Printhead aliqnment Calibration successfully completed Pressaok to continue If the Printhead Alignment fails for any reason a warning message will appear on the Fron2. Retry the Paper Advance Calibration m f necessary perform a Printhead Recovery through the Front Panel and retry the Calibration 14 You will need to re enter the Paper Advance Calibration submenu and scroll to Scan Calibration Pattern and press OK Paper Advance Calibration Print Calibration Fattern Scan Calibration Pattern Weechee 0 KJ 15 When the following message appears on the front panel you must select whether you would like to continue with the calibration by pressing the OK key Press Back or Cancel to exit the calibration Scan Calibration Pattern Press ENTER to proceed with Scan Calibration Pattern or BACK CANCEL to exit 16 A message will appear advising you that you will need to load the Calibration Pattern in to the Printer Make sure that you rotate the printed pattern 90 clockwise and reload it printed side down so that the black arrows go into the printer first Press the OK key to continue Scan Calibration Pattern Press ENTER to proceed with the Load of the printed pattern cut sheet as roll 17 Load the Calibration Pattern following the instructions on the Front Panel Once the Calibration Pattern is loaded correctly the following message will be displayed on the Front Panel Press the OK key to continue Scan Calibration Pattern Press ENTER to proceed with amp pattern scanning 18 The Printer will scan the Calibration Pattern which could take several minutes O
3. calibration Carriage PCA 2 When the following message appears on the front panel you must select whether you would like to continue with the calibration by pressing the OK key Press Back or Cancel to exit the calibration Drop Detector Calibration Press ENTER to praceed with Drop Detector calibration or BACK CANCEL to exit 3 The Printer will start to calibrate the Drop Detector Drop Detector Calibration 4 Once the Drop Detector has been calibrated the results will be displayed on the Front Panel Press OK to finish the calibration Drop Detector Calibration DD Offset Range 96 to 96 CAMCEL to reject values eric Calibrations invent 5 Once the calibration is completed OK will be displayed on the Front Panel Drop Detector Calibration meechee 0 KJ Line Sensor Calibration The purpose of this Service Calibration is to calibrate the intensity of the line sensor in the Carriage PCA An incorrect calibration can result in edge detection failures during media loading and incorrect reading of prints that are used for alignment or calibration Perform the Line Sensor Calibration whenever E Edge detect procedure fails during media loading E Carriage is disassembled or replaced E ine Sensor is disassembled or replaced E Banding is detected in prints B Misalignment between colors is detected Perform the Line Sensor Calibration as follows 1 In the Service Calibrations
4. submenu scroll to Line Sensor Calibration and press OK Service calibrations M Scan Axis calibration e Service Station M Paper advance calibration Drop Detector calibration Line Sensor calibration Carriage PCA 2 When the following message appears on the front panel you must select whether you would like to continue with the calibration by pressing the OK key Press Back or Cancel to exit the calibration Line Sensor Calibration Press ENTER to proceed with Line Sensor calibration or BACK CANCEL to exit CD eri tts 3 If media is not loaded the following message appears on the front panel Load media in to the Printer and start again from step 1 Line Sensor Calibration PA prre Please Load media ang start again Before continuing the Printer will check the following B The Media Lever is in the lowered position E The correct paper type is loaded check list on previous page B The correct paper size minimum paper size 24 inches It these conditions are not met a warning will be displayed on the Front Panel and you will need to restart the Calibration from step 1 4 The Printer will start to calibrate the Line Sensor Once the Line Sensor has been calibrated the results will be displayed on the Front Panel Press OK to continue or press Back or Cancel to exit the calibration Line Sensor Calibration CVBLACK VIHITE RANGE 775 700 900 050 700 900 EE 700 900 855 700 900
5. Panel Press the OK key in order to start the media load process Print Calibration Fattern Press ENTER to load paper 9 load a sheet of HP Productivity Gloss Media that was included in the Paper Advance Calibration Kit Part Number Q1273 60125 following the instructions on the Front Panel If the kit is not available then cut a a er trons piece of HP Productivity Gloss Media that is 36 inches wide and at least 45 inches long 10 Once the media is loaded into the Printer the following message will appear on the Front Panel If roll media has been used instead of cut sheet media then you will need to unroll a minimum of 1 meter of media in order to prevent any back tension which could cause any media advance problems Press the OK key to continue Print Calibration Fattern WARNING If roll is used unroll 1 meter af media to avoid back tension Press ENTER to proceed with pattern printing 11 The Printer will start to print the Paper Advance Calibration Pattern This could take several minutes during which the following message will be displayed on the Front Panel Print Calibration Pattern Printing pattern 12 Once the Accuracy Calibration Pattern has been printed successfully the Front panel will prompt you to continue 13 Press the Enter key to continue If the Paper Advance Calibration fails for any reason a warning message will appear on the Front Panel In this case try the following E
6. Service Calibrations 5 2 Scan Axis Calibration 5 5 Service Station Calibration 5 6 Paper Advance Calibration 5 7 Drop Detector Calibration 5 12 Line Sensor Calibration 5 14 Carriage PCA 5 17 Color Sensor ESP Calibration 5 18 HP Designjet Z3100 Z2100 GP Photo Printer Series Service Manual 5 Weechee 0 KJ Service Calibrations The Printer has several calibration procedures that must be performed under certain conditions The following is a list of all internal service calibrations available in the Printers Instructions for entering the service calibrations menu are given on Page 5 3 1 Scan Axis Calibration gt Page 5 5 The purpose of this Service Calibration is to carry out a PWM check and calibrate the intensity of the Line Sensor 2 Service Station Calibration Page 5 6 The purpose of this Service Calibration is to calibrate the Drop Detector located in the Service Station in relation to the Carriage Assembly 3 Paper Advance Calibration Page 5 7 The purpose of this Service Calibration is to calibrate the nominal advance of the media This calibration is necessary to control the exact movement of the media in order to avoid print quality problems like banding 4 Drop Detector Calibration Page 5 12 The purpose of this Service Calibration is to calibrate the Drop Detector located in the Service Station in relation to the Carriage Assembly 5 Line Sensor Calibration gt Page 5 14 The purpose o
7. ance problems Perform the Paper Advance Calibration as follows 4 n the Service Calibrations submenu scroll to Paper Advance Calibration and press OK Service calibrations Scan Axis calibration Service Station b Paper advance calibration Drop Detector calibration Line Sensor calibration Carriage PCA D LE i meechem 0 KJ 5 n the Paper Advance Calibration submenu scroll to Print Calibration Pattern and press OK Paper Advance Calibration Print Calibration Pattern Scan Calibration Pattern 6 When the following message appears on the front panel you must select whether you would like to continue with the calibration by pressing the OK key Press Back or Cancel to exit the calibration Print Calibration Fattern Press ENTER to praceed with rint Calibration Pattern or BACK CANCEL to exit 7 The Printer will start to calibrate the Analog Encoder and the following message will be displayed on the Front Panel Print Calibration Pattern Calibrating Analog Encoder Please wait If the Calibration is not done or if the values are out of the limits a warning message will appear on the Front Panel In this case try the following E Check that the Printer has the latest Firmware version If not update the Firmware to the latest version E Retry the Paper Advance Calibration 8 Once the Analog Encoder has been calibrated correctly the following message will appear on the Front
8. d E Aerosol Fan replaced 1 In the Service Calibrations submenu scroll to Service Station and press Enter Service calibrations e Scan Axis calibration e Service Station M Paper advance calibration Drop Detector calibration Line Sensor calibration Carriage PCA 2 For the current version of the printer this Service Calibration is not yet implemented Service Station Calibration Please go to the Diagnostics Service Station Press any key to finish invent We Servic Calibrations Paper Advance Calibration The purpose of this Service Calibration is to calibrate the nominal advance of the media This calibration is necessary to control the exact movement of the media in order to avoid print quality problems like banding Perform the Service Accuracy Calibration whenever B Banding is detected in prints B Drive Roller is disassembled or replaced E Paperaxis Assembly is disassembled or replaced The Paper Advance Calibration is split into three parts and should always be done in this order l Print Calibration Pattern The Printer first calibrates the Analog Encoder and then prints the Paper Advance Calibration pattern 2 Scan Calibration Pattern The Printer scans the Paper Advance Calibration pattern in order to calibrate the nominal advance of the media Clean Drive Roller After loading media that the customer will use the Printer prepares the media path to prevent any future adv
9. f this Service Calibration is to calibrate the intensity of the Line Sensor An incorrect calibration can result in edge detection failures during media loading and incorrect reading of prints that are used for alignment or calibration 6 Carriage Setup Page 5 17 The purpose of this Service Calibration is to reset the ink short thresholds after replacing the Carriage PCA 7 Color Sensor Page 5 18 The purpose of this Service Calibration is to calibrate the Color Sensor UD ei trons Entering the Service Calibrations Menu 1 Once the message Ready or Ready for paper is displayed on the front panel press the Menu key Ready http NPIGGJOCAIJOCFY http 15 23 115 28 Fress B to enter 2 For Call Agents who will request the user to perform certain Service Utilities once inside the Main Menu press the Down arrow key and the Cancel key together You are now in the Service Tools Menu Press CANCEL Key Main Menu Use UP and DOWN keys to select 3 Use the Arrow keys to scroll to the Service calibrations menu option and press the OK key Service menu Service Utilities Service calibrations Service tests Press OK to confirm se lection Weschee 0 KJ 4 Use the Arrow keys to scroll through the Service calibrations selections and press the OK key to begin a specific operation when the required Service Utility is highlighted Se
10. nce the calibration is completed successfully the following CD echtes message will be displayed on the Front Panel Press the OK key to continue Scan Calibration Pattern calibration successfully mpleted ressOKto continue If the Paper Advance Calibration fails for any reason a warning message will appear on the Front Panel In this case try the following B Check that the Calibration Pattern was not incorrectly cut trimming the actual pattern during the media load process If this is the case perform the Paper Advance Calibration again from step 1 E Perform a Line Sensor Calibration Page 5 14 and then rescan the Calibration pattern E Replace the Line Sensor gt Page 8 109 B f the problem continues replace the Media Advance Driver Page 8 129 meechem 0 KJ Drop Detector Calibration The purpose of this Service Calibration is to calibrate the Drop Detector located in the Service Station in relation to the Carriage Assembly Perform the Drop Detector Calibration whenever B Drop Detector is disassembled or replaced E Carriage Assembly is disassembled or replaced E Service Station is disassembled or replaced Perform the Drop Detector Calibration as follows 1 In the Service Calibrations submenu scroll to Drop Detector Calibration and press OK Service calibrations e Scan Axis calibration e Service Station M Paper advance calibration Drop Detector calibration Line Sensor
11. nd press OK Service calibrations EF sald AXIS Cd LIVPPrdadl lu e Service Station Paper advance calibration Drop Detector calibration Line Sensor calibration Carriage PCA SOL calibration 2 When the following message appears on the front panel you must select whether you would like to continue with the Carriage Setup by pressing OK Press Back or Cancel to exit the utility SOL Calibration Press ENTER to proceed with SOL calibration or BACK CANCEL to exit 3 The printer will start to calibrate the Color Sensor SOL Calibration SOL calibrating 4 Once the Color Sensor calibration has completed successfully OK will be displayed on the Front Panel SOL Calibration
12. rvice calibrations Scan Axis calibration b Service Station Paper advance calibration Drop Detector calibration Line Sensor calibration Carriage PCA in FI lection calihratiann CD ei trons Scan Axis Calibration The purpose of this Service Calibration is to carry out a PWM check calibrate the intensity of the Line Sensor and calibrate the Line Sensor position to the Black Printhead Perform the Scan Axis Calibration whenever E Carriage is disassembled or replaced E Encoder Strip is disassembled or replaced B Center Platen is disassembled or replaced Perform the Scan Axis Calibration as follows 1 In the Service Calibrations submenu scroll to Scan Axis Calibration and press Enter Scan Axis calibration service Station M Paper advance calibration Drop Detector calibration Kline Sensor calibration Carriage PCA 2 For the current version of the printer this Service Calibration is not yet implemented Scan Axis Calibration Please go to the Diagnostics Scan Axis Press any key to finish w 0000 o invent Service Station Calibration The purpose of this Service Calibration is to calibrate the Service Station in relation to the Carriage Assembly Perform the Service Station Calibration whenever E Carriage Assembly is disassembled or replaced E Service Station is disassembled or replaced E Primer replaced E Drop Detector replace
13. t Panel In this case try the following E Enter the Front Panel menu and retry the Printhead Alignment If the Alignment completes successfully then perform the Color Calibration B f the Alignment fails again check the Alignment pattern to see if any of the Printheads are printing incorrectly If necessary perform a Printhead Recovery through the Front Panel and retry the Printhead Alignment 9 Once the complete Line Sensor calibration is completed successfully OK will be displayed on the Front Panel Line Sensor Calibration CD echtes Carriage PCA The purpose of this Service Calibration is to reset the ink short thresholds after replacing the Carriage PCA Perform the Carriage Setup as follows l In the Service Calibrations submenu scroll to Carriage PCA and press OK Service calibrations Fadil sx i5 Cd LIVrd lu e Service Station P Paper advance calibration Drop Detector calibration Line Sensor calibration Carriage PCA M SOL calibration 2 For the current version of the printer this Service Calibration is not yet implemented Carriage PCA Calibration Please go to the Diagnostics Carriage w 00 invent Color Sensor ESP Calibration The purpose of this Service Calibration is to calibrate the Color Sensor Color Sensor ESP Perform the Color Sensor ESP Calibration as follows 1 In the Service Calibrations submenu scroll to Color Sensor ESP Calibration a
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