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U300 Installation Manual

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1. e 12 305mm on side opposite dispense chute if ice transport tube Front view enters side opposite chute 40 875 1039mm A A ICE doceo one icemaker 25 25 models U300R400A W 642mm U300BR400A W two icemakers entrance models U300R800A W pevorage U300BR800A W 54 875 1394mm 18 875 12 min 480mm gt gt 305mm lt 29 625 li 753mm electric conn 432mm o 5 disp drains Y Y gt 6 153 Side view 32 375 823mm J lt 22 gt 559mm ice waterbath U300BR400A W U300BR800A W U300B only beverage ice lines enter transport through bottom tube entry goo Jp junction n Th lt 8 5 boxes 216mm 27 5 7 178mm gt 699mm 3 77mm gt vom NN 2 10 51mm 254mm t Y Y Y A gil Ip 9 gt 4 2 5 229mm 229mm 64mm lt 15 gt 881mm 4 30 762mm UD300 series dual sided dispensers Required clearances 60 1524mm above counter for installation if dispenser will be dropped into counter 49 1245mm above counter for all units after installation for auger cleaning and servicing 12 305mm on dispense c
2. N Warning Failure to remove all sanitizer may result in health hazard Final start up all models 1 On models with Follett integral ice waterbath beverage cooling only remove dispenser top connect hose to cold water supply and carefully fill empty bath with cold water to submerge coils 2 For all models turn on power to dispenser 3 Fill manual load units with ice Follett manual load dispensers can accommodate most cube cubelet ices up to 1 square or compressed nugget ice Nugget crushed flake bagged or congealed ice cannot be used Use of these ices can jam dispenser and void warranty Separate any waffle like sections of cubes before adding to dispenser If you have any questions concerning your ice type please call Follett s technical service group at 800 523 9361 or 888 2 FOLLETT or 610 252 7301 4 For automatic fill models turn on icemaker and begin to make ice 5 When dispenser has at least 6 153mm of ice in lower storage area press lever or button to insure that dispenser is operating properly 6 Fill ice waterbath manually with a bucket of ice add ice slowly enough to avoid spillage over top of waterbath 801 Church Lane PO Box D Easton PA 18044 USA Toll free 800 523 9361 888 2 FOLLETT 208601R01 Cool Ideas For Ice Management 610 252 7301 Fax 610 250 0696 www follettice com 02 03
3. same degree of service we ask that you take a moment to review this manual before beginning installation of the dispenser Should you have any questions or require technical assistance at any point please call our technical service group toll free at 800 523 9361 or 888 2 FOLLETT or 610 252 7301 Before you begin e After uncrating and removing all packing material inspect the equipment for concealed shipping damage If damage is found notify the shipper immediately and contact Follett Corporation so that we can help in filing a claim if necessary Check your paperwork to determine which model you have Follett model numbers are designed to provide information about the type and capacity of Follett ice dispensing equipment Following is an explanation of the different model numbers U300BR400A L Condenser type A air cooled W water cooled Remote icemaker s capacity and refrigerant 400 400 Ibs 181kg day R404A 800 800 Ibs 363kg day R404A absence of manual fill unit B beverage bath equipped Absence of a B no integral beverage cooling Approximate manual load storage capacity in lbs Dispenser configuration U undercounter UD undercounter dual sided N Important cautions e Storage area of dispenser contains mechanical moving parts Keep hands and arms clear of this area at all times If access to this area is required power to unit must first be disconnecte
4. 9mm 229mm lt 13 25 lt 13 25 lt 15 gt 837mm 837mm 381mm lt 30 762mm 4 Electrical hookup information U300 U300B UD300 U300R400A W U300BR400A W UD300R400A W Model U300R800A W U300BR800A W U300R800A W Electrical Connection Hard wiring of dispenser required Dispenser power hard wiring required Bin signal cord and plug Icemaker cord and plug supplied on power and bin signal Dispenser power hard wiring required Bin signal cord and plug supplied Circuit s required 115V 60Hz 1 phase Max fuse dispenser 15 amps 115V 60Hz 1 phase 2 circuits required Dispenser 15 amps max fuse size Icemaker 20 amps max fuse size 115V 60Hz 1 phase 3 circuits required Dispenser 15 amps max fuse size Icemaker cord and plug supplied on power and bin signal 2 icemakers 20 amps max fuse size each A Note equipment must be wired according to local and NEC codes Attention Should local codes require a hard wired connection and or shielded wiring eliminate the cord s and plug s and follow the appropriate field wiring diagram on the following page See Icemaker Installation and Operation manual for recommended junction box preparation of hard wired remote icemaker s Field wiring diagram manual load models IMPORTANT FIELD WIRING DIAGRAM IS INTENDED TO AID
5. ELECTRICIAN OR TECHNICIAN IN UNDERSTANDING HOW EQUIPMENT WORKS ALL FIELD WIRING MUST BE INSTALLED IN ACCORDANCE WITH NEC AND LOCAL Electric Power Source GND B GRN ELECTRICAL CODES LEGEND DISCONNECT LEFT JUNCTION BOX WIRENUT FIELD L CONNECTIONS w EQUIPMENT GROUND B BLACK 8 W WHITE e E GND GRN GREEN u GND BL BLUE Y YELLOW max fuse size 20 amps 20 AMP FUSED Standard electrical 115V 1 Ph 60Hz U300 DISPENSER RIGHT JUNCTION BOX w o v lt N Nen BL Field wiring diagram automatic load models IMPORTANT LEGEND FIELD WIRING DIAGRAM IS WIRENUT FIELD INTENDED TO AID ELECTRICIAN CONNECTIONS OR TECHNICIAN IN UNDERSTANDING EQUIPMENT HOW EQUIPMENT WORKS ALL FIELD GROUND WIRING MUST BE INSTALLED IN B BLACK ACCORDANCE WITH NEC AND LOCAL ELECTRICAL CODES W WHITE GRN GREEN Electric Power Source BL BLUE Y YELLOW ELECTRIC POWER SOURCE GND B W GND B W ICEMAKER 1 9 Standard electrical 115V 1 Phx60Hz m max fuse size 20 amps UPPER JUNCTION BOX U300 DISPENSER ae ew 20AMPFUSED i meo A es DISCON
6. NECT LEFT JUNCTION BOX RIGHT JUNCTION BOX e B Lem i TE Jogo T 20 AMP FUSED GND ew A DISCONNECT r denim Sa A AREA GARDER eh a Ga Sta Sg ae ae REDUCIR RACER Sel Sone Sa Se GRC SSeS Ge AR UR Sih Sona s SZ e b e e 1 B GND BL CT GRN Tos GRN ICEMAKER 2 OPTIONAL i LOWER JUNCTION BOX UPPER JUNCTION BOX On all models with remote L L icemaker s the black wire on the ns 24 A icemaker control board LINE VAC ee je i 20 AMP FUSED GND terminal must be moved to the aye 24V terminal ADA collar details and installation requirements N If dispenser is to be installed in a 34 864mm high counter for ADA compliance a 9 23mm stainless steel collar must be installed between dispenser and counter to provide necessary clearance Standard 36 915mm counters do not require this accessory piece If you need this collar and it was not included with dispenser please call Follett to obtain it All U300 UD300 dispensers must be installed level in both directions to ensure proper operation and must be supported from below with supplied 6 153mm legs or with channels installed at site Do not hang dispenser on flange These dispensers weigh approximately 325 Ibs 147kg Use care when maneuvering unit into position All units 1 Make counter cut out in accordance with instructions on page 8 2 If not using legs b
7. U300 UD300 Series Ice and Beverage Dispensers Order parts online www follettice com Installation Manual Service Numbers Below B22204 Single sided dispensers I T Model U300 Model U300R400A W Model U300R800A W Model U300B Model U300BR400A W Model U300BR800A W Dual sided dispensers ui III Model UD300 Model UD300R400A W Model UD300R800A W Z 801 Church Lane PO Box D Easton PA 18044 USA OLLEAT Toll free 800 523 9361 888 2 FOLLETT Cool Ideas For Ice Management 610 252 7301 Fax 610 250 0696 www follettice com 208601R01 Welcome to Follett Follett ice dispensers enjoy a well deserved reputation for excellent performance long term reliability and outstanding after the sale support To ensure that this dispenser delivers that
8. U300 UD300 dispensers must be installed level in both directions to ensure proper operation and must be supported from below with supplied 6 153mm leg accessory or with channels installed at site Do not hang dispenser on flange These dispensers weigh approximately 325 Ibs 147kg Use care when maneuvering unit into position 1 After determining that the dispenser location will meet all requirements detailed in this manual cut counter for slide in or drop in installation as shown in drawings below Shaded area on drawings depicts slide in from rear of counter however dispensers may be slid into counter from any side 2 If legs will be used carefully block up dispenser and install set of 6 153mm legs 3 For slide in installations carefully slide dispenser into position Plan view Plan view U300 series single sided dispensers UD300 series dual sided dispensers counter cut out counter cut out Shaded area is additional cutout required for Dual sided dispensers cannot be slid into counter unless slide in installations only raised above counter Call factory for details Min Min 30 375 33 42 5 33 772mm 889mm 772mm PEN 1080mm 839mm flat flat surface surface 38 5 38 5 296mm 978mm 4 978mm n 4 For drop in installations only rig dispenser for hoisting with a mechanical lift and carefully lower dispenser into counter until dispenser r
9. d Follett manual load dispensers can accommodate most cube cubelet ices up to 1 square and compressed nugget ice Nugget crushed flake bagged or congealed ice cannot be used Use of these ices can jam dispenser and void warranty Separate any waffle like sections of cubes before adding to dispenser For ice compatibility questions please call Follett customer service at 800 523 9361 or 888 2 FOLLETT or 610 252 7301 Follett recommends use of an activated carbon filter for units equipped with icemakers Ice is slippery Maintain counters and floors around dispenser in a clean and ice free condition Ice is food Follow recommended cleaning instructions to maintain cleanliness of delivered ice Electrical specifications 115V 60Hz 1 phase Maximum fuse size 15 amps each circuit all models Equipment ground required Electric disconnect suggested within 10 ft 3m of dispenser and icemaker s Single sided dispensers U300 dispenser 6 0 amps U300B dispenser 7 0 amps U300R400A W dispenser 6 0 amps icemaker 11 0 amps U300BR400A W dispenser 7 0 amps icemaker 11 0 amps U300R800A W dispenser 6 0 amps icemakers 11 0 amps each U300BR800A W dispenser 7 0 amps icemakers 11 0 amps each Dual sided dispensers UD300 dispenser 8 0 amps UD300R400A W dispenser 8 0 amps icemaker 11 0 amps UD300R800A W dispenser 8 0 amps icemakers 11 0 amps each On all models with remote icemaker s black wire on icemake
10. ests on support blocks or legs USE SPREADER BARS TO KEEP HOISTING ROPES AWAY FROM UPPER SECTION OF DISPENSER DO NOT HOIST BY TOWER OR RAIL SECTION MUST REMOVE HANDLE TO FIT IN COUNTER U300 UD300 series dispensers weigh approximately 325 Ibs 147kg Use of a mechanical lifting device to lower dispenser into counter on drop in installations is strongly suggested to avoid injury 5 Shim support members or adjust legs until dispenser flange rests lightly on counter DISPENSER MUST BE SUPPORTED SECURELY FROM BELOW DO NOT HANG A DISPENSER ON COUNTER FLANGE 6 Apply a bead approximately 1 4 6mm in diameter of NSF listed silicone sealant Dow Corning RTV 732 or equivalent around perimeter of dispenser where it meets counter and smooth sealant to a 1 8 4mm radius 7 Install hard drain lines for all drains maintaining at least a 1 4 per foot slope 6mm per 304mm run and insulate lines to prevent condensation DO NOT REDUCE DRAIN LINE SIZE DO NOT TIE DRAINS TOGETHER N PVC PIPE IS SUGGESTED CARE MUST BE TAKEN IN SWEATING ANY ADJACENT METAL DRAIN PIPE USED EXCESSIVE HEAT APPLIED WHILE SWEATING METAL PIPE MAY MELT PLASTIC FITTING ON DISPENSER 8 Make electrical connections in accordance with applicable wiring diagrams on page 6 and chart on page 5 as well as NEC and local codes Provide disconnects within 10 ft 3m of dispenser and icemaker for service purposes Installing remote icemaker s automatic load models onl
11. hute side of all models for connections 12 305mm on side opposite dispense chute if ice transport tube enters side opposite chute e 12 305mm on side opposite dispense chute on all dual sided dispensers for connections 43 875 Front view lt 1115m dispenser only with no icemaker model UD300 es m 25 25 dispenser with one icemaker 642mm models UD300R400A W dispenser with two icemakers i Y 54 875 models UD300R800A W beverage 4 1394mm lines exit L through 12 min 18 875 _ bottom of gt 305mm 480mm F 305mm 29 625 753mm 432 s wK o o drains electric conn Y gt 6 min 153mm Ice dispense chute side Side opposite dispense chute 32 375 823mm 12 125 lt 308mm beverage lines exit through bottom of ice chase tube entry 8 5 gt TE 4 8 5 216mm H H 216mm alt ice 1 transport tube entry 27 5 27 5 699mm 699mm Y 2 5 E HN electric 64mm 51mm 10 conn Y 254mm Y r 9 22
12. lines syrup Connecting beverage lines 1 Remove dispenser top 2 On single sided units run syrup and carbonated water lines through opening in tower side of dispenser see drawing above 3 On dual sided units run beverage lines up through opening in side opposite tower 4 Clean and sanitize beverage lines in accordance with cleaning instructions below 5 Connect syrup carbonated water and water if non carbonated valve is used Cleaning and sanitizing before use N Warning Disconnect power before cleaning dispenser Use solutions below to clean and sanitize storage area and beverage lines before starting unit Solution A 200 ppm chlorine content cleaning solution Ecolab Mikro chlor Cleaner or equal chlorinated detergent Solution temperature must be 75 125 F 24 52 C Solution B 50 ppm chlorine content sanitizing solution Ecolab Mikro chlor Cleaner or equal chlorinated detergent Solution temperature must be 75 125 F 24 52 C Cleaning bin and dispenser components 1 Refer to disassembly instructions provided in U300 Operation and Service Manual and remove wheel baffles drive shaft and agitators from bin storage area Remove a
13. lock up area below counter cut out to support dispenser Procedure for dispensers that will be dropped into a four sided cut out 3 Center collar over counter cut out opening 4 If dispenser is equipped with an icemaker disconnect ice transport tube from its bracket in storage area of dispenser if tube enters opposite from tower Note Since this tube must be reinstalled in bracket after dispenser is dropped into counter note how tube is held by bracket tabs before disconnecting 5 Carefully lower dispenser into counter cut out as described on page 8 adjusting height of dispenser from below until dispenser flange rests flush on collar and is supported by legs or blocks Procedure for dispensers that will be slid into a three sided cut out 3 Slide collar over bottom of dispenser and hold against dispenser counter flange 4 Carefully slide dispenser into position keeping ice transport tube clear of counter supports 5 Adjust height of dispenser from below until dispenser flange rests flush on collar and is supported by legs or blocks All units 6 Apply a bead approximately 1 4 6mm in diameter of NSF listed silicone sealant Dow Corning RTV 732 or equivalent around perimeter of dispenser where it meets collar and smooth sealant to a 1 8 4mm radius 7 Proceed with electrical plumbing and ice tube connections on automatic load units as described beginning on page 8 Installing U300 UD300 series dispenser in counter All
14. r control board LINE VAC terminal must be moved to 24V terminal Plumbing Caution Do not reduce size of drain lines or tie drains together Dispenser 3 4 slip fit PVC bin drain 1 PVC slip fit drain pan drain s 1 PVC slip fit beverage bath drain units with beverage cooling Note Drains should be hard piped and insulated Maintain at least 1 4 per foot slope 6mm per 304mm run on drain line run Icemaker Refer to Icemaker Installation Manual packed with icemaker for installation instructions 1 4 FPT water in 1 2 MPT drain 3 8 FPT condenser inlet water cooled condenser only 1 2 FPT condenser drain water cooled condenser only Note Water disconnect within 10 ft 3m of dispenser is suggested for auto load units Beverage connections Dispenser type Syrup lines Carbonator manifold Plain water lines Single sided models 1 4 barb 3 8 barb 1 4 barb Dual sided models Pigtail connections provided at base of dispenser 1 4 hose 3 8 hose 1 4 hose U300 series single sided dispensers Required clearances 60 1524mm above counter for installation if dispenser will be dropped into counter 49 1245mm above counter for all units after installation for auger cleaning and servicing 12 305mm on dispense chute side of all models for connections
15. uger auger tube and dispense mechanism Wipe all components and storage area with cleaning Solution A Rinse all components and storage area thoroughly with clear potable water Wipe all components and storage area with sanitizing Solution B oR G I Cleaning beverage system Prepare 10 gallons 38L of cleaning Solution A Fill a clean product tank with cleaning solution Fill a second clean product tank with potable rinse water 1 Disconnect all syrup lines from product containers 2 Connect syrup circuit 1 to cleaning solution tank pressurize tank to 20 50 psi and dispense 1 2 gallon 2L of solution into suitable container from valve 1 3 Connect syrup circuit 1 to rinse tank pressurize tank to 20 50 psi and dispense 3 gallons 11L into suitable container from valve 1 4 Repeat cleaning and rinsing for all syrup lines 5 Remove diffusers and nozzles from valves soak in cleaning solution rinse well and reinstall 10 Sanitizing Prepare 10 gallons 38L of sanitizing Solution B Fill clean product tank with solution 1 Connect one tank to syrup circuit 1 Dispense 1 2 gallon 2L from valve 1 2 Repeat for all remaining circuits allowing sanitizing solution to remain in all circuit lines for 15 minutes 3 Connect clean empty tank pressurized to 50 psi to each syrup circuit and blow out sanitizer by operating each valve 4 Reconnect all lines and dispense product through valves to purge any remaining sanitizer
16. y Correct installation of remote icemaker s is critical to proper performance of N icemaker and dispenser Refer to installation manual packed with icemaker for important details on ice transport tube run ventilation requirements for air cooled remote icemakers and other installation requirements Failure to comply with instructions will void warranty 1 Position icemaker in desired location 2 If ice transport tube will enter on tower side of dispenser go to Step 5 3 If ice transport tube will enter on side opposite tower slide free end of ice transport tube s without locator from inside of bin out through any of four prepared entry holes provided in dispenser sides as shown 4 Mate ice tube locator with appropriate slot in ice tube bracket and secure with two 2 thumbscrews provided 5 Proceed with ice transport tube installation from dispenser to icemaker s in compliance with instructions contained in Icemaker Installation Manual packed with icemaker dispense chute Tower side SSS SS SSS SS ice tube bracket ice tube ice tube entry entry x drive shaft Front view Side view Ice tube locator Ice tube bracket locator tabs inserted in O ice tube holes O O o9 Plan view ice waterbath available only on single sided dispensers carbonated water water entrance for beverage x

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