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Glassfront Bev-Max 2 Vender - Greater America Distributing

1. pee M BERE 69 70 AG Distribution BOX iii oett ciet 71 72 nesa Vaal ala al 73 Refrigeration Unit Fin 8 Tube 74 76 ElectroniGSs A M nA EL 77 HarMESSES Peto dee ALA ASE 78 79 Labels Decals y MSO E e roe Dv Ple nr e cde 80 Screws amp tl ce 81 82 Washers Bolts amp Misc Hardware 83 85 56 MACHINE FRONT VIEW 37 MACHINE FRONT VIEW ITEM DN5800 800 102 53x x1 TBD 801 306 40 W334 900 202 20x x1 900 800 67x x1 Door Switch amp Door Stop Bracket prior to 8487 shown RB 647 000 54x 801 305 581 800 902 681 801 305 651 900 502 49 800 503 33x x1 805 410 94x x1 TBD 3 4A 4B 4C 801 401 55 Wear Strip Door Decal 803 878 37x x1 Glass Door Bottom Hinge 801 307 75x x1 7 10 11 12 13 14 5 1 Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined 58 CABINET DETAIL PRODUCT AREA 59 CABINET DETAIL PRODUCT AREA PART DESCRIPTION Cabinet Assembly Left Tray Bev Max 2 Mount Bracket Left Tray Bev Max 2 Rail Right Tray Bev Max 2 Mount Bracket Right Tray Bev
2. 73 Refrigeration Unit Fin 8 Tube 74 76 cache AN 77 HarmesseS PEE 78 79 Decals MISC 5 ih Rcge ete 80 SCIT EcL 81 82 Washers Bolts 8 Misc Hardware 83 85 VENDER SAFETY PRECAUTIONS Please read this manual in its entirety This service information is intended for use by a qualified service technician who is familiar with proper and safe procedures to be followed when repairing replacing or adjusting any Dixie Narco vender components repairs should be performed by a qualified service technician who is equipped with the proper tools and replacement components using genuine Dixie Narco factory parts REPAIRS AND OR SERVICING ATTEMPTED BY UNQUALIFIED PERSONS CAN RESULT IN HAZARDS DEVELOPING DUE TO IMPROPER ASSEMBLY OR ADJUSTMENTS WHILE PERFORMING SUCH REPAIRS PERSONS NOT HAVING A PROPER BACKGROUND MAY SUBJECT THEMSELVES TO THE RISK OF INJURY OR ELECTRICAL SHOCK WHICH CAN BE SERIOUS OR EVEN FATAL Warning PRODUCT IDENTIFICATION First production of Bev Max 2 Venders was March 2005 The production date of Dixie Narco products is determined by the date code incorporated in the serial number The vender serial number takes the form xxxx yyyy zz The first 4 digits xxxx identify the specific vender The next 4 digits yyyy identify the manufacturing run that the vender was built in
3. Aux E Lock Power Relay Control 24 VAC Temp Sensor gt Display Keypad t AC Box 120 VAC Lamp Lamp 120 VAC 120 VAC 47 X Motor X Home Switch Y Home Switch Plunger in switch Cup Board Plunger out switch Port Closed Limit Switch Port Sensor Electrode Bev Max 2 Export Block Diagram X Y Power Interrupt Switch Cup Board Cup LED Port Open Limit Switch Port LED Port Sensor gt Lock Door Relay Aux E Lock Power VMC Relay Control 24 VDC AC Box 24 VAC Temp Sensor Display Keypad t 220 VAC Lamp Lamp 220 VAC 220 VAC 48 Bev Max 2 Cabinet Diagram Domestic amp Export LIMIT SWITCH BHI Zal To P14 control board OP HNE SWITCH 1012251 PICE WITH BOHOLBxxl PIO SMITH 101231 To P15 control board poa 80480 il amp 49 Bev Max 2 Cabinet Diagram Domestic amp Export BO To Door IHH xl 0 To P3 P6 Y Motor board 6040041 ES Si 25 27 To X Motor TEMPERATURE SER PER PER 50 To Door To Door DZ Electronic Auxiliary Lock Power Bev Max 2 Door Diagram Domestic amp Export aq i To MDB Peripherals 11 BE 65 S
4. key and the display will show ENTER SELECTION To set 1 All selections Press the key and display will show Disabled Enabled Continue Y CLR When enabled 20 all selections in the vender will now be set for health control Press CLR to show all selections assigned Then press CLR and the display will change to ENTER SELECTION Press to return to HEALTH CONTROL 2 One tray Pressing the letter of the shelf followed by the key and display will show Disabled Enabled Continue Y CLR N When enabled all selections on that shelf will now be set for health control For example to control the A shelf push key A followed by key display will change to ENTER SELECTION Press CLR to display all selections assigned then press to return to HEALTH CONTROL 3 Single selection Pressing the desired selection followed by the key and display will show Disabled Enabled Continue Y CLR N When enabled desired selection will now be set for health control For example to control the 1 push keys 1 followed by key The display will show Disabled Enabled etc Press CLR to display all selections assigned then press CLR to return to HEALTH CONTROL Priority will be given to the higher ranked method If one selection on the A tray was set to ENABLE using option 3 above and you wish to change the remaining selections on t
5. 1 Pressing the key will toggle between enabled and disabled for the entire machine the display will show the new state i e enabled or disabled and display will show Blocked Unblocked Continue Y CLR N 2 Pressing a tray selection followed by will show the new state of that tray For example pressing A will show the new state for the A tray the display will show the new state i e enabled or disabled and 13 display will show A Blocked Unblocked Continue Y CLR N 3 Pressing an item selection will show the new state of that item for example pressing A1 will show the new state of that item the display will show the new state i e enabled or disabled and display will show A1 Blocked Unblocked Continue Y CLR N If a selection has been disabled in this mode and the customer tries to purchase from the programmed selection s the vender will display SELECT ANOTHER ITEM Press the CLR Key to show all items that are blocked or the Key to disable more items Press the CLR key to return to Enable Item Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below SALES BY COLUMN Press key 3 Shows the total number sold from each selection since the last CLEAR TOTALS or MASTER RESET Press the number 3 on the keypad and the display will show SALES BY COLUMN Press the 4 k
6. 38 COIN ACCEPTANCE ISSUES PROBLEM CAUSE Coins Returned to Customer Coin Jam in Mech 1 Clear Jam and Test With No Credit Issued Flight Deck Dirty 2 Clean Flight Deck No Power to Mech Check Harness Changer to Coin Return Lever VCU Activated Adjust Coin Return Lever Vender in Test Mode Close Service Door Not Available Time Set Disable Not Available Time Defective Coin Mech Replace Mech Will Not Payback Coins No Power to Mech Check Replace MDB Harness No Coins in Tubes Fil Coin Tubes with Coins Tubes Programmed Reprogram per Manufacturer Incorrectly 4 Tube Mech Recommendation Defective Coin Mech Replace Coin Mech DOLLAR BILL ACCEPTANCE ISSUES Takes Bill Then Rejectsit CheckValidatororReplace _ Stacks Bill While in Escrow Mode Price Not Yet Reached Bill Error Listed in Test Mode Communication Error with Bill Bill Validator Reported Error Harness Replace Board CONTROL BOARD VCU 1 Incorrect Input to Controller 2 Low or Missing 24 Volts Out of Order or other error codes RAM Error Refer to Programming Section on showing on display page for specific error codes and cures Temp out of Service No Vendable Selections fe pl Eu 4 17 Pe 1 39 These charts are intended as a guide to isolate and correct most problems you might encounter Should your machine show OUT OF SERVICE go in the TEST MODE and
7. 8 Loading th Vendor assetar eet aLa e ones cider d en ce doeet MAA 8 Loading the Coin Changef wii posted esu eee ele ude 8 Power AC Distribution 8 Vending Machine Controller 8 Keypa nM 8 Digital Display E 8 Refrigeration SyStem eee cce in con RR UN RR 8 9 Shelf Assembly 2 1 iiec Lee de e dade godes 9 Double Gate Assernibly ecce etna nete en ahv ERR EATER 9 Slide Pusher Assembly ert eee e pu e he pude tS 9 Motor Picker 1 enter nnn nnns 9 PROGRAMMING ce de as eco on aata 10 23 10 External IISspayilte 8 10 Normal Operation Messages 10 Initial Programming mindi naket 10 11 Quick Reference Menu 12 Service bet dee Co ea Nac De te Ead ea tte ids 13 15 SMW 15 18 Setup po ot to b te e codd 18 22 Setup 2 T 22 23 GENERAL MAINTENANCE 0 2 0 0011 24 A css true E CDM LM ai E Refs 24 ICE TEM 24 MAJOR COMPONENT DESCRIPTION pe 25 AC RE 25 CONTROL BOARD ro en oreet e ah doe eter ms Sidus 26 Goritroller Connectlons bei di pe Dru En heeded fend Ete
8. SET HAPPY HOUR TIME Press key E PASSWORD REQUIRED Allows the service technician to set times and days for Happy Hour operation Press the letter E key and SET HAPPY HOUR TIME will show on the display Press the Key again and Happy Hour start time end time and days of the week can now be programmed into the system All times must be entered in military time format 24 hour clock Setting Happy Hour is covered in detail in the SET NOT AVAIL TIME in the INITIAL PROGRAMMING section of this manual Press the CLR key to return to SETUP MODE 1 MASTER RESET Press key F PASSWORD REQUIRED Allows the service technician to restore factory defaults to the machine or reset the Controller Board s memory after installing a new EPROM Since this feature resets interval sales data care should be taken prior to using Press the letter F on the keypad and MASTER RESET will show on the display Press the key and the display will read Master Reset Continue Y CLR To reset press the Key and display will show Resetting then show software version and then the idle message will scroll Press the CLR Key to return to Master Reset Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below Please see table on next page for programming options effected by MASTER RESET NOTE A power out error message will be genera
9. To assist with consistent loading product ID cards are included for the slide assemblies with every vender and should be installed into the product pusher to designate to the route driver which product the column is set for To install the flavor card simply detach it from the sheet at the perforation and slide it into the slots in the product pusher COIN CHANGERS amp OTHER ACCESSORIES The vender can have an MDB coin changer installed and can have an MDB bill acceptor installed as well Note Bev Max 2 will work with an MDB bill acceptor only f the MDB coin changer and other MDB accessories are not factory installed refer to the instructions received form the manufacturer of the MDB coin changer and other MDB accessories for proper set up and installation The vender will support the following Domestic MDB coin changers Coinco 9302GX USG 701 Quantum Mars TRC 6510 TRC 6512 TRC 4010 Conlux CCM 5G 1 2 3 4 5 The vender will support the following domestic MDB Bill validators Coinco BA 30 B BA 50B Coinco Mag 50 Mars VN 2512 Conlux NBM 3000 Series The vender will support MDB card readers SETTING THE TEMPERATURE CONTROL This vender is equipped with electronic temperature sensor and a manual defrost thermostat This temp sensor is factory pre set to maintain a cabinet temperature of 37 degrees Fahrenheit It is also a good practice to ensure the proper operating temperature prior to installing the vender on loc
10. Repeat test at several locations Does it stop in correct position Is the horizontal NO YES alignment correct YES NO Check Harness Keypad Motor Board Check Harness Keypad Motor Board Adjust Shelf Offset as required Do a Keypad test Works See pg 17 YES NO Close door do a test vend DELIVERY PORT DOOR WORKS IN FACTORY DIAGNOSTICS BUT NOT IN SALES MODE Close door and do a test vend Does it work YES NO Open service door Pull top door switch out and do a test vend Does it work YES Check repair and replace door switch components mounting bracket strike plate switch and harness PORT DOOR TEST SWITCH CODES ABCD Position A Open switch yellow LED on control board Position B Close switch Green LED on control board Position C Vend sensor on off Position D Vend detect Red LED on if it sees something in port only if is 1 vend sensor on NO Go to Factory Diagnostics manually close the delivery port door Is the green LED on control board on and Port do code is 1 YES Use Factory Diagnostics to open the delivery port door Is the yellow LED on control board on and Port Door open switch code is 1 YES NO or switch close NO Check repair and replace door close switch Is port open all the way YES Check repair and NO Check for replace door open physical switch harness motor obstructions
11. reload coins Coins not laying flat in tubes Defective coin Replace mechanism Defective controller Replace 42 SELECTION WILL NOT VEND Selection will not vend Check price and reset if necessary Vend price set incorrectly Check price ensure credit is equal to or greater Insufficient credit Product and gate mis matched Check gate spacer Move product away from gate removing the weight and use Test Vend to check gate operation Use small amount of WD 40 on pins and recheck Check for bent pins Gate sticking Clean check for flash replace Dirty worn tray insert slide Check cable connections at controller board and motors Loose connections Use Vend Test to check plunger arm replace if necessary Defective Plunger arm Defective cable Replace cable Defective controller board Replace 43 ICE FROST ON EVAPORATOR Ice frost on evaporator Condensate drain i Clear drain plugged Check product door Air leak seal and cable openings in cabinet CONDENSATE ON OUTSIDE OF PRODUCT DOOR Condensate on outside o product door Machine in direct 1 Move machine sunlight Machine in location with M hi humidity above 70 COMPRESSOR WILL STOP Compressor will not stop oe Defective Relay 44 COMPRESS
12. the service door switch will exit the function you are currently in and place the vender back in service EXTERNAL DISPLAY ITEMS HOT KEYS Allows the service technician to view several items via the display without opening the vender There are four options that can be viewed externally 1 Display temperature in degrees view press the then press the key The display will then show the vender s inside temperature in degrees 2 Display date time To view press the D key then press the key The display will then show the current date and time 3 Display temperature in degrees F view press the F key then press the key The display will show the vender s inside temperature in degrees F 4 Display current software revision To view press the key then press the key display will then show the current software revision in the controller NORMAL OPERATION MESSAGES At initial power up the program will start and the display will briefly show the software version in use as Software i e 080 01 followed by the default idle message ENJOY A REFRESHING DRINK INITIAL PROGRAMMING DATE TIME To set date time enter SETUP MODE 1 by opening the service door and pressing the Service Button three 3 times Press the number 5 and DATE TIME will show on display Press the key and display will
13. 3 seconds after the lock motor starts The lock will pull the door closed tightly 3 When the lock motor stops the door will be locked Before leaving the vender ensure that the door is locked The electronic door lock assembly is supplied by Tri Lock and Security Dixie Narco Inc does carry parts for the Tri Teq Electronic Door Lock For parts and assistance please contact Tri Teq 701 Gullo Elk Grove Village IL 60007 Tel 847 640 7002 Fax 847 640 7008 Email gary triteqlock com MANUAL LOCK Open the service door on the right side using the key provided in the coin return cup or if shipped with a locking clip remove the clip and install the lock Ensure there is no power to the AC Distribution Box On venders with a main power switch on the AC Distribution Box the switch needs to be in the OFF position On venders with a main power quick disconnect plug m the AC Distribution Box the quick disconnect plug needs to be unplugged Check that all connectors are firmly seated on the control board and at the various components on the service door coin mech keypad etc Retrieve the main power plug from the hole in the rear of the vender and plug the cord in properly grounded 120VAC 15 Amp receptacle U S and Canada Open the service door and apply power to the AC distribution Box if equipped with a bill acceptor the acceptor should cycle twice The dsplay on the door will briefly show the softwa
14. NA Not applicable 84 WASHERS BOLTS amp MISC HARDWARE Clamp Cable 1 3390 6 900 901 79 1 Clamp Nylon 5 16 Black Heyco 3355 or Dennison 10159 Clamp Nylon 1 2 Heyco 3328 swswosxi raarex 901 902 01 1 Wire Tie 7 1 2 901 901 00x x1 Wire Ties 4 901 900 55x x1 Clamp Nylon 3 4 Heyco 3382BL 12 901 902 83x x1 Cable Tie x x 900 902 14x x1 Canoe Clip 254 090 301 00 0108 Part numbers amp descriptions are subject to change with out notice NA Not applicable 85
15. OFF Check X Home Visual check Where is picker cup Yellow light Cycle plunger multiple times to ensure proper operation located HOME NOT HOME In position test Press 0 key to cycle plunger Is Red LED ON OFF If Plunger is stuck in the out or in position Refer to Picker Cup Troubleshooting or replace Cup Assembly See page 35 36 37 31 X Axis Home Yellow light OFF ON Check Y Home Green Light Manually move cup to A9 and pull top door switch out Press the F key Picker Cup goes to the home position YES NO Is the Yellow Do a Vend LED on Door Closed Is the display showing Encoder count with a 1 at the end of the X Axis code THHHHHE 1 SHHHHHET X axis Y axis 0 showing a mechanical obstruction NO YES 1 showing a switch or ground wire issue Manually activate the switch and light cycles on and off YES NO Check repair or replace switch or harness Problem solved YES NO Does motor run YES NO Replace control board Check belt and pulley Check repair replace harness Problem solved YES NO Check amp replace motor Problem solved YES NO Replace control board 32 Y Axis Home Green light ON Check All Home LED s are on Manually move cup to A9 and pull top door switch out Press the key Picker Cup goes to the home position YES NO Is the Green Do a Vend LED on Test with
16. Pages 15 through 18 Setup Mode 1 Pages 18 through 22 Setup Mode 2 Pages 22 through 23 12 SERVICE MODE MENU ITEMS Note Menu items in red are not currently available SERVICE MODE Enter SERVICE MODE by opening the service door and pressing the Service button once The display will read SERVICE MODE The following choices are now available NEXT ITEM Press key CASH BOX Press key Shows the amount of change diverted to the cash box from the coin mechanism since the last CLEAR TOTALS or MASTER RESET To view the cash box totals press the letter on the keypad and the display will show CASH BOX then press the key and the display will show Cash Box Press the CLR key to return to CASH BOX Press the key to return to SERVICE MODE or press the A key to advance to the next menu item below SALES Press key Shows total sales since last CLEAR TOTALS or MASTER RESET This total includes change not diverted to the cash box and still being held in coin mechanism escrow tubes To view the total sales press the letter C on the keypad and the display will show SALES then press the key and the display will show Sales Press the key to return to SALES Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below DISPLAY TEMPERATURE Press k
17. Slide dirty Clean and apply Armoral or Food Grade Silicone 10 Delivery Cup Assembly Caught On Tray a Check vender is level b Check rollers 29 XY not Is vender plugged in working KO Plug in Vender Is P1 connected to control board Go to Factory NO YES Diagnostics Visual check Where is picker cup located HOME NOT HOME Check top door switch working Manually A SE RED light is to HOME ON OFF position Replace switch Pull the top door switch out Red Light Plunger In position test are the Red Home See Yellow amp Green LED s on page 31 control board illuminated YES NO Visually confirm Refer to plunger in home Picker Cup position TS YES NO See pg 35 Do the Encoder counts increase amp decrease when moving the XY manually Red light Yellow light Green light Does XY move YES NO Plunger X Axis Home Y Axis Home to HOME Home See page 32 See page 33 position using See page 31 Key Pad YES NO Is fuse in control board good Do a test vend with NO YES door closed Works Check harnesses amp connections to P8 P14 amp P15 at control board are good YES NO NO YES Check Motor by Plug in or replace as See Port Door swapping X amp Y needed motors trouble shooting YES NO pg 38 Check repair replace harness Problem solved Change Control Board NO YES Motor Change failed 30 Plunger Home Red light ON
18. TILT 803 868 29x x1 Label Coin Mech 803 853 25x x1 12 Label Programming 1 Decal Side Cabinet Gatorade 803 881 91x x1 13 Decal Glass Door Pepsi 803 877 42 1 Decal Glass Door Gatorade 803 880 31x x1 Decal Glass Door Aquafina 803 880 26 1 1 Label AC Distribution Box Power Disconnect 803 876 94 1 Decal Side Cabinet Blue 803 872 61x x1 Decal Glass Door 7 Up 803 880 99x x1 10 Label Coin Return Service Door Bezel 803 857 25 1 Decal Side Cabinet Aquafina 803 874 34 1 Decal Glass Door Black 803 88 1 86x x1 14 Decal Cup Base Pepsi 803 877 44x x1 Decal Cup Base Gatorade 803 880 32x x1 Decal Cup Base Aguafina 803 880 27x x1 Decal Cup Base Neon Blue 803 877 43x x1 Decal Cup Base Black 803 881 87x x1 Decal Cup Base Snapple 803 879 95x x1 15 Decal Sleeve Pepsi 803 877 46x x1 Decal Glass Door Snapple 803 879 96 1 Decal Sleeve Gatorade 803 880 37x x1 Decal Sleeve Aguafina 803 880 36x x1 Decal Sleeve Neon Blue 803 877 45x x1 Decal Sleeve Snapple 803 879 97x x1 Label Set Product Only i e A1 A2 etc 803 857 26x x1 Decal Sleeve Black 803 881 88x x1 16 Product Pusher Flavor Card Sheet Pepsi Domestic 1 was 803 862 39x x1 803 876 32x x1 Decal Sleeve 7 Up 803 881 01x x1 17 Product Pusher Flavor Card Sheet Pepsi Domestic 2 was 803 862 40x x1 803 876 32x x1 18 Product Pusher Flavor C
19. The last two alpha characters zz identify the quarter and the year the vender was built The first alpha character identifies the quarter as follows A 1 Quarter B 274 Quarter C 3 Quarter D 4 Quarter The second alpha character identifies the year D 2005 H 2009 E 2006 2010 2007 J 2011 2008 PHYSICAL CHARACTERISTICS 764 Ibs 346kg Glass door is 37 5 876 3 mm wide 67 1701 8 mm high RECEIVING INSPECTION DO NOT STORE THE VENDER OUTSIDE Upon receipt inspect the vender for any shipping damage If there is any damage have the delivery driver note the damage on the bill of lading and notify Dixie Narco Although the terms of sale are FOB shipping point which requires the consignee to originate shipping damage claims Dixie Narco will gladly help if you must file a claim UNPACKING THE VENDER Remove the stretch wrap fiberboard edge protectors and corrugated front protector from the outside of vender Do not store the vender with stretch wrap on Stretch wrap could bond to the vender s surface which could damage the finish Remove the shipping boards from the bottom of the vender The shipping boards are attached by the leveling legs To avoid unnecessary damage to the leveling legs or base remove the shipping boards by using a 1 1 2 inch socket type wrench to unscrew the leveling legs Be sure to replace the legs after removing the ship
20. The function is used to turn on the SET LIGHTS OFF TIME set in SETUP MODE 1 Press the number 7 key and SET LIGHTS OFF will show on display Press the Key and display will show Lights Off On Press turn On Off Press the Key to toggle or press to return to SET LIGHTS OFF Press CLR to return to SETUP MODE 2 SET REFRIGERATION TEMP Press key 8 This is the same as Set Refrigeration Temperature in Service Mode section of manual SET STORAGE TIME Press key 9 This function is used set the Time Date and Day when Storage Temperature will be ON Press the number 9 and SET STORAGE TIME will show across display Set Storage Time can be set in the same manner as SET NOT AVAIL TIME covered in the Initial Programming Section of this manual SET STORAGE TEMP Press key 0 This function is used to set Storage Temperature Press the number 0 key and SET STORAGE TEMP will show on display Set Storage Temp can be set in the same manner as SET TEMPERATURE covered in SERVICE MODE section of this manual 23 General Maintenance The most important facets of proper care and maintenance of your machine are the electrical power supplied to it leveling and cleanliness of the machine POWER The machine must be connected to a dedicated 120 VAG 15 Amp circuit U S and Canada CAUTION REMOVE POWER TO THE AC DISTRIBUTION BO
21. UM 90080050001 Fer No Top Dr 300 800 48x Bs 002277 PusNuAcmType B10 900 801 02x x1 Hex Nut 5 16 18 900 800 81x x1 Hex Nut Flange with Serrations 8 32 Part numbers amp descriptions are subject to change with out notice NA Not applicable 82 WASHERS BOLTS amp MISC HARDWARE 2 83 WASHERS BOLTS amp MISC HARDWARE Washer Delrin 047 Thick 3 8 IDx5 8 OD C5 Lockwasher Split 3 8 Lockwasher Shakeproof 5 8 1132 00 00 0551 Steel Washer 18 Gauge 1 2 x3 16 8 Washer Shakeproof 4610 16 01 0551 Washer Flat 18 Gauge 17 64 IDx5 8 OD Washer Flat 14 Gauge 5 16 3 8 x7 8 C12 Nylon Spacer 900 701 05x x1 Washer Flat 343 ID x 688 OD 6T T Bolt 8 32 x 1 obsolete Sees Ls 3 900 40x x5x x1 T Bolt 8 32 x 3 4 4 900 400 45x x1 T Bolt 8 32 x 1 2 3 Carriage Bolt 1 4 20 x 1 1 4 6 Carriage Bolt 1 4 20 x 3 4 Carriage Bolt 1 4 20x5 8 obsolete Carriage Bolt 5 16x18x1 1 4 Top Hinge drop in E10 900 202 04x x1 Carriage Bolt 14 20x1 2 red Pop Rivet Aluminum 1 4 5 901 100 61x x1 Pop Rivet Steel Zinc Plated 1 8 Pop Rivet Aluminum 1 8 F7 901 100 60x x1 Pop Rivet Steel Zinc Plated 3 16 3 Ha otse 900 502 T8x x1 Tinammen Clip Sar sor Hole Plug Snap in 1 1 4 Part numbers amp descriptions are subject to change with out notice
22. curser showing f will clear all characters to the right of the curser When the new message is complete press the CLR key and return to Enter Message Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below CLEAR MESSAGE Press key C PASSWORD REQUIRED Allows the service technician to clear any custom idle message and return to the default idle message Press the letter C on the keypad and the display will show CLEAR MESSAGE Press the key and the display will read Clear Message Y CLR pressing the Key will set idle message back to factory default and then will return to Clear Message Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below ENABLE DISABLE Press key PASSWORD REQUIRED Allows the service technician to remove the dollar sign from the display when a product price customer credit or change due is displayed When enabled the dollar sign will appear in the display when disabled it will not appear Press the letter D on the keypad the display will show ENABLE DISABLE Press the key and display will show Dollar Sign On Off Press turn Off On Press the Key to toggle Press the CLR Key to return to Enable Disable Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below
23. display will show Regular To set price 1 All selections Press the keypad numbers of the price you wish to use As numbers are entered the numbers will shift in from the right as they are entered Note The CLR key will remove the last of the price Once the desired price is showing on the display press the 4 key and the display will show PR All Set press to set more prices or CLR to return to SET PRICES Press OR Key again to return to SERVICE MODE 2 One tray Press the keypad numbers of the price you wish to use As numbers are entered the numbers will shift in from the right as they are entered Note The CLR key will remove the last of the price Once the desired price is showing on the display press the tray letter desired for setting price Press and display will show PR B tray letter Row Set press to set more prices 10 or CLR to return to SET PRICES Press CLR Key again to return to SERVICE MODE 3 Single selection Press the keypad numbers of the price you wish to use As numbers are entered the numbers will shift in from the right as they are entered Note The CLR key will remove the last of the price Once the desired price is showing on the display press the selection desired for setting price Press 3 and display will show PR B1 Selection Set press to set more prices or CLR to return to SET PRICES Press CLR Key again to r
24. failure has occurred Factory setting is FORCE OFF Press the number 5 on the keypad the display will read FORCE OFF or FORCE ON depending on the current state Pressing the key will toggle the state Press the key to return to Force Vend Press the key to return to SERVICE MODE or press the A key to advance to the next menu item below SET TEMPERATURE SCALE Press key 6 Allows the service technician to change the scale of the temperature in the vender to read in Fahrenheit or Celsius as needed Press the number 6 on the keypad and the display will show Set Temperature Press the key and the display will show Set Temperature Unit Degrees F or C Press the C to display in Celsius or F to display in Fahrenheit Press to save and display will return to Set Temperature Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below SET PRICES Press key 7 To set the prices enter the SERVICE MODE by opening the service door and pressing the Service Button once Allows the setting of regular and secondary prices for an individual item a complete tray or the entire machine Factory setting is 99 95 Press the number 7 on the keypad and the display will show SET PRICE Press the key and the display will show 1 Regular Pricing 2 Seconda
25. front Minimum coin tube levels are 6 8 nickels 7 8 dimes 5 6 quarters Note A low coin level in the coin tubes will interfere with operation of the bill validator 2 For exact cash accountability and to insure maximum dollar bill acceptance load the mechanism utilizing the coin insert slot on the front of the vender while in the coin tube fil dispense mode in the test menu see page 17 in the programming section for more information For additional information about coin mechanism refer to the manufacturer s instructions POWER AC DISTRIBUTION BOX The power distribution box is where the 120VAC input voltage is broken down to the main operating voltages of the vender 24 VAC and 12 VAC by a transformer Those voltages are sent to the controller via the P1 3 pin connector It also contains 3 fuses that protect the VMC transformer and motors The power distribution box also distributes AC power to the lights evaporator fan and refrigeration system which are always energized when the vender is powered up It is located inside the service area mounted to the back wall VENDING MACHINE CONTROLLER VMC The vending machine controller is the heart of the Glass Front Vender and is located on the rear wall inside the service area It is flash programmable and may or may not include the program chip EPROM which controls all aspects of the vender It also contains the power supply which regulates the voltages require
26. service door is not closed If the door is closed and then re opened the password must be entered again before accessing a protected area The factory default password is 0000 If the password is set at 0000 you will not be reguired to enter a password to access password protected modes The display will show 3 s as the password is entered When the last character is entered the 18 display will read OK and then will shift into the requested area If the display reads BAD after the last character is entered this means the password was not accepted NEXT ITEM Press key ENTER MESSAGE Press key PASSWORD REQUIRED Allows the entry of a custom idle message to replace the default idle message Press the letter B on the keypad and ENTER MESSAGE will show on the display Press the key and Edit Idle Message Enjoy a Refreshing Drink will show on display with the first character on the left highlighted The program is now ready to accept the new message The A key will move forward through the alphabet numbers space punctuation marks AND a L The B key will move backwards through the same list When the desired character is displayed press the key That character is now entered and the display moves to the right one space as the new message is built Press with the curser showing and the curser will back up one space Press the Key with the
27. set the clock back one hour on the last Sunday of October 2 00 AM set the clock ahead one hour on the first Sunday in April 2 00 AM e European Rules If enabled the VCU will set the clock back one hour on the last Sunday of October 1 00 AM set the clock ahead one hour on the last Sunday in March 1 00 AM e Australian Rules If enabled the VCU will set the clock back one hour on the last Sunday of March 1 00 AM set the clock ahead one hour on the first Sunday in October 1 00 AM Press the CLR key to return to Daylight Savings Time Press the CLR key to return to TEST or press the A key to advance to the next menu item below NOT AVAILABLE Press key 3 This setting works in conjunction with the SET NOT AVAILABLE TIME option 3 in Setup Mode 1 This setting must be showing Not Available in order for the Not Available times to function as programmed This mode can also be used to manually disable the times established in NOT AVAILABLE TIME mode as long as the function is set to Not Available Off Press the number 3 on the keypad and the display will show NOT AVAILABLE MODE Press the Key and display will show Select Block 1 4 Press the select block group you wish to enter Display will show Not Available On Off Press turn off on to change the status Factory default for this setting is Off Pressing
28. setting You can not set the physical shelf settings differently Press the CLR key to return to Set Shelf Location Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below RELAY TOGGLE Press key 9 Allows the service technician to test the Light Relay Fan Relay and Compressor Relay Press the number 9 on the keypad and the display will show Relay Toggle Press the Key and display will show Light A On or Off Fan B On or Off Compressor C On or Off Display will show current status of the relay not the component the relay operates To toggle the state of a given relay press the letter key associated with it on the display Caution Disconnect power to the compressor before testing the compressor relay Failure to disconnect power to the compressor before testing the relay could result in damaging the compressor Press the CLR key to return to Relay Toggle Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below CLEAR ERRORS Press key 0 Allows the service technician to clear errors recorded in the venders data Press the number 0 Key and the display will show CLEAR ERRORS then press 3 Key and the display will show Clear All Errors Y CLR Press the CLR key to return to Clear Errors Press Key to clear all errors or press the CLR key to return to SERV
29. show the current year month date and time setting currently in the system in following format 2005 Apr 28 15 45 with the year highlighted Press the numbers to enter the current year and Month will then be highlighted To change the month press the A key to scroll forward through the months or the B key to scroll backward through the months With the correct month showing press the key to save and Date will then be highlighted Press the numbers to enter the current date and then the hour will then be highlighted Note Hours are shown in 24 hour format Press the numbers to enter the current hour and then the minutes will then be highlighted Press the numbers to enter the current minutes The display will then change to show OK Y Yes CLR N No and the setting you entered You must press 3 Key to save the new date and time entered Pressing CLR Key will revert to the date and time setting Press the CLR key to return to SETUP MODE SET PRICES To set the prices enter the SERVICE MODE by opening the service door and pressing the Service Button once Allows the setting of regular and secondary prices for an individual item a complete tray or the entire machine Factory setting is 99 95 Press the number 7 on the keypad and the display will show SET PRICE Press the key and the display will show 1 Regular Pricing 2 Secondary Pricing To set regular prices press number 1 key and
30. software not loaded properly LB Low battery PWR OUT Power lost KEYPAD ERROR KEYPAD Keypad not installed COIN MECH ERROR CC Coin Mech disconnected TS Tube Sensor defective IC No coin accepted for 96 hours 4 days TJXX Tube jam CRCH Check sum 15 EE Excessive escrow pressed 255 times between coin arrivals NJ Coin jam LA Low acceptance count DIS Acceptor unplugged ROUT Coin routing error NOTE ACCEPTOR ERROR BC Note Acceptor disconnected BFUL Stacker full BILL Defective motor BJ Validator jammed BRCH ROM checksum error BOPN Stacker out of position BS Sensor problem CARD READER ERROR CRC Card reader disconnected REFRIG ERROR SENS Temperature sensor problem COLD Temperature to cold HOT Temperature to hot CMPR Compressor not cooling HEALTH Health Guard error END LIST Indicates you have scrolled through the list of all present errors Press the CLR key and display will change to OK and the display will change to NONE Press the CLR key to return to TEST or the A key to proceed to SELF TEST NOT USED Press key C NOT AVAILABLE NOT USED Press key D NOT AVAILABLE KEYPAD TEST Press key Allows the service technician to test any or all keypad keys Press the letter E on the keypad and the display will show KEYPAD TEST Press the X key and th
31. the key will toggle the state and set the controller to the new condition shown on the display pushing the key with ON on the display will ALLOW the not available mode to function as programmed Press the CLR key to return to Not Available Mode Press the CLR key to return to TEST MODE or press the A key to advance to the next menu item below CREDIT TIMER MODE Press key 4 Allows the service technician to set the vender to cancel a credit or keep a credit showing on the display after 5 minutes Press the number 4 on the keypad and the display will show CREDIT TIMER MODE Press the Key and the display will show Credit Timer Off On Press turn On Off Credit Timer Off will save a credit indefinitely Credit Timer On will only save a credit for five minutes Press the CLR key to return to Credit Timer Mode Press the CLR key to return to 17 TEST MODE or press the A key to advance to the next menu item below DOOR OPEN Press key 5 Shows number of times the service door has been opened since last CLEAR TOTALS or MASTER RESET Press the number 5 on the keypad and DOOR OPEN will show on the display Press the Key and Door Opened Times Month YEAR will show on display This is the number of times the service door has been opened since the last CLEAR TOTALS or MASTER RE
32. tr ae ed seats 26 TROUBLESHOOTING ac acest arte citta den 27 42 te etie uk 27 29 XY Not Working Flow 30 Plunger Home Flow 31 X Axis Home IO 32 Y Axis Home Flow 33 XY Slams to Top Right or Left Flow Chart pp 34 Picker Cup Not Working Flow 35 Picker Cup at Wrong Location Y Axis Flow Chart pp 36 Picker Cup at Wrong Location X Axis Flow Chart RN 37 Delivery Port Door Flow 38 lt po tite fedele 39 TEE RL 39 Control Boards ne Ee D e es dia teks RAN 39 All Coins Rejected Flow 40 All Bills Rejected Flow 41 Incorrect Change Dispensed Flow 4 42 Selection Will Not Vend Flow 43 Frost on Evaporator Flow 44 Condensate on Outside of Product Door Flow Chart 44 Compressor Will Not Stop Flow 44 Compressor Will Not Start Flow 45 Mac
33. used For example If one price on the A tray was set to 1 50 using option 3 above and you wish to change the remaining selections on that tray using option 2 the pricing for the entire tray would take precedence Conversely if the price was set using option 2 first followed by the single selection using option 3 the pricing for the remainder of the shelf would remain and the new price for the single selection would change to the new value Press the CLR key to return to Set Prices Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below SET SHELF LOCATION Key 8 Allows the service technician to program the electronics to match the six different settings available for the shelves These settings are available to vend different package heights The factory default setting is Shelf Setting G Press the number 8 on the keypad and display will show Set Shelf Location Press the key and display will show current setting To change the setting press one of the following A G setting B M1 setting C M2 setting D D setting E E1 setting F E2 setting Note G M1 amp M2 settings are used in venders prior to 0001 8487AE and D E1 amp E2 settings are used in venders 0001 8487 amp higher Once the desired setting is showing on the display press the key to save the setting Note all shelf settings have to be physically set to match the programmed
34. 4914 18x1 Fuse Label 10 Amp 803 876 95xx1 Fuse Label 2 Amp 803 876 96x x1 Fuse Label Export 803 880 4x x1 Powis samp Gowns Fuse 10 Amp 32V SloBlo W659 Fuse Holder Panel Mounted Quick Disconnect 5X20mm 804 914 88 1 Harness Power Distribution 804 922 93x x1 gt gt foie Sume plene TB Harness Choke Output 804 920 49x x1 Harness MDB Interior Power T8 Electronic GFV 804 923 38x x1 E 2 L gt 3 4 5 7 10 11 12 13 14 15 16 17 18 19 20 21 Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined 72 LIGHTING ITEM PART DESCRIPTION DNS800 DNS800 1 Domestice Export 1 Ballast Assembly T 8 Electronic 110 Volt 60 Hertz Advance 804 400 61x x1 2 Ballast Assembly 220 Volt 50 Hertz 804 401 11 NA NA 5 3 Lens Fluorescent Lamp Assembly 28 35 Lens Fluorescent Lamp Assembly 23 938 1 nem B Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined Light Harness 120 Volt 1 Lamp T8 Upper Light Assy 804 923 63x x1 804 824 51x x1 6A Lamp Holder T8 Bi Pin Leviton 23652 Vertical 804 920 62x x1 E EN 804 923 39x x1 64 8 2 Lamp Holder T8 Bi Pin Leviton 23653 Horizontal 73 REF
35. EKSIR IHME OF AHAA Vend Sensor Board EA AREA Display Sa SE npe 0000000000 51 Bev Max 2 Domestic Power amp Lighting Diagram Transformer To Cabinet Lamp To Evaporator Fan BLK BRN WHT BRN To Cabinet 52 Bev Max 2 Export Power amp Lighting Diagram Ballast Lamp Transformer To Cabinet To Evaporator Fan BLK BRN WHT BRN To Cabinet 53 Bev Max 2 Compressor Parts Diagram Capacitor M5 Self tapping Screw fixing bracket 54 Domestic Export Being 31 2 vac zvac 1 3 12VAC vac 2 s vac vac 4 9 24vac 2VAC 5 7 6 8 115 VAC 220 VAC 115 VAC 220 VAC AC DISTRIBUTION BOX J2 VOLTAGES 55 PARTS LIST AND DIAGRAMS 56 84 Machine Front View 0112 2 se 57 58 Cabinet Detail Product Area 1 6 61 annan anna 59 60 Cabinet Detail Service Door 1 101222 61 62 XY Motor Picker Unit 7 63 64 Service Door Outsid 6 2 1 3 ro butane 65 66 Service Door eevee eee eese a A 67 68 Gate Tray
36. ET NOVEND LIMIT Press the 3 key and the display will show NOVEND LIMIT The value is the current vend limit which is applied to each selection When is 0 no vend limits are enforced Enter the desired vend limit and press the key to accept this value or press the CLR key to cancel changes and return to SETUP MODE 2 The NOVEND limit specifies the number of times a location can be vended empty before it is blocked as Sold Out MULTIVEND Press key 1 NOT AVAILABLE NOT USED Press key 2 NOT AVAILABLE SOLD OUT ENABLED DISABLED Press key 3 Controls sold out detection by the port sensor When a signal is sent to the VCU when the port sensor does not detect a selected item That signal tells the VCU that the item selected is sold out and removes it from the STS block until the next time the vender is serviced Press the number 3 on the keypad The display will show SOLD OUT ENABLED DISABLED Press the key and display will show Use Port Sensor Off On Press turn On Off Press CLR to exit without making changes and return to SOLD OUT ENABLE DISABLE Press CLR to return to SETUP MODE 2 PRICE DISPLAY Key 4 This setting controls whether the vender displays a price when a selection is made Machines with a card reader capable of displaying selection prices may be configured to prevent displaying prices on two separat
37. ICE MODE TESTMODE Enter TEST MODE by opening the service door and pressing the blue Service button twice The display will read TEST MODE NEXT ITEM Press key A LIST ERRORS Press key B Allows the service technician to view a list of all recorded errors Press the letter B on the keypad and the display will show LIST ERRORS then change to NONE if no errors exist or if errors are present one of the error prompts below will be displayed If an error code is displayed press the X key to view the next error until END LIST is displayed With END LIST showing on the display press the key to clear errors and return to TEST MODE f you wish to exit the list without clearing errors simply push the key and the display will return to LIST ERRORS If the CLR key is pressed prior to reaching the end of the list the display will jump to END LIST Explanations for the error codes are listed below Note The prompts listed will only show on the display if an error has occurred NONE No errors have occurred VEND MECH ERROR HORIZ Horizontal Drive System problem VERT Vertical Drive System problem PICKI Picker not all the way in problem PICKO Picker out switch error problem PORT Port Drive System problem VS Vend Sensor problem VMC ERRORS FRAM Memory module read write error RTC RTC read write error clock error SF Decimal error RCRC
38. II 804 823 49X X1 ITEM CONNECTION DESCRIPTION ITEM CONNECTION DESCRIPTION Power from AC Encoder 3 P15 X Motor amp DE Encoder Keypad 10 7 Y amp Cup Motors EPROM Socket 8 Pio DoorSwitch Door Switch XY 26 BEV MAX 2 TROUBLESHOOTING XY ISSUES Selection will not vend a Does a different selection vend i Perform TEST VEND in TEST MENU ensure proper selection vends ii Check Custom Space To Sales has been enabled 1 Check STS configuration in SETUP MODE 2 Menu b Did the gate actuate at all i Plunger cycled but gate but did not fully actuate 1 Gate Sticking a Check plunger to target alignment in position test b Shuttle bad c Bent pins d Check gear box amp follower 2 Possible delivery cup assembly position alignment problem a Plunger should hit approximately 14 from top edge of target i Adjust shelf offset see programming Test Vend Position Test b Perform vend test on selections i Only occurs on one column 1 Defective target 2 Defective gear box 3 Defective follower ii Occurs on entire shelf 1 Shelf not secured on supports 2 Position alignment iii Occurs on same column multiple shelves A2 B2 C2 D2 E2 1 Shelf not secured on supports 2 Position alignment 3 Plunger did not cycle fully a Replace delivery cup assembly b Replace control board ii Gate did actuate 1 Product and gate mismatch 2 Possible delivery cup assembly posi
39. Max 2 Rail ITEM 2 2B Rear Tray Support Bar Bev Max 2 Rear Tray Mount Bracket Ingress Guard Service Item Security Angle Left Security Angle Top 7 Security Angle Right Service Door Security Angle refer to Service Door Page Brace Rear Base Plate Tray Support Screw 8 18x1 2 Phil Pan 10 12 Lamp Holder T8 Bi Pin Leviton 23652 Vertical 804 920 62x x1 128 Lamp Holder T8 Bi Pin Leviton 23653 Horizontal 3 Assembly Ballast 120V 60Hz Electronic Advance T8 14 Lamp Fluorescent T8 2 OS 21718 5 Lamp Cover Top Horizontal Evaporator Drain Pan Assembly 6 Evaporator Drain Pan Drain Tube Evaporator Fan Assembly 120V 60Hz 9W Evaporator Fan 58mm ECM Evaporator Fan Harness Evaporator Fan Shroud 22A Choke 22 Harness Fan Choke Extension 23 Louver Panel 24 Evaporator Bottom Access Panel Weld Assembly Glass Front Top Hinge Assembly Discharge Frame 17 18 19 20 21 EUM EN 92 6 27 28 29 30 31 32 Discharge Back Frame Discharge Frame Discharge Door Discharge Door Magnet Shelf Panel Assembly Foamed Vertical Panel Assembly Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined CABINET DETAIL SERVICE DOOR AREA ITEM 7 10 1 12 13 14 15 6 7 18 19 20 21 22 ITEM EE EX EUN zo E
40. NGER THE VENDER MUST BE PROPERLY LOCATED AND LEVELED IF THE MACHINE WILL BE SUBJECT TO USER MISUSE OR VANDA LISM IT IS RECOMMENDED THAT THE VENDER BE SECURED TO THE FLOOR OR WALL AS DESCRIBED IN DIXIE NARCO TECHNICAL BULLETIN 344 TO MINIMIZE THE RISK OF INJURY OR DEATH FROM TIPPING CALL THE DIXIE NARCO TECHNICAL SERVICE DEPARTMENT OR YOUR DIXIE NARCO REPRESENTATIVE FOR ASSISTANCE SPACE THE VENDER Do not block the rear of the vender Maintain a minimum of 4 inches 10 cm from the wall to ensure adequate airflow to the condenser and compressor At the rear of the vender make sure nothing obstructs the air exhaust at the bottom of the cabinet WARNING TO AVOID THE POSSIBILITY OF A FIRE HAZARD DO NOT STORE ANYTHING OR ALLOW DEBRIS OF ANY KIND TO ACCUMULATE IN THE BOTTOM OF THE DOOR IN THE BOTTOM OF THE SERVICE AREA IN AND AROUND THE REFRIGERATION COMPARTMENT OF THE CABINET OR IN FRONT OF THE EVAPORATOR AND CONDENSER COILS INSTALLING PRICE LABELS Pricing labels included in the literature package kit They range in price from 25 to 9 95 Remove the pricing label sheets from the service manual package and gently remove the label corresponding to the vend price of each selection by tearing at the perforation The label is installed at the top of the front knuckle Once installed push the label firmly against the front of the knuckle This will insure the label is locked in place INSTALLING PRODUCT ID CARDS
41. OR WILL NOT START Compressor will not start Service door open Compressor is unplugged switch Close service compressor in outlet on face of AC distribution Defective door interlock Replace Low voltage Check power source Defective thermostat relay Defective starting component capacitor Replace Defective compressor Troubleshooting Tip Use a short 15 Amp extension cord and plug the compressor directly into the wall outlet This will bypass the AC distribution box Note For Testing Purposes Only 45 Machine not cooling Dirty or clogged condenser Defective thermostat Restricted airflow Machine in direct sunlight Faulty product seal Condenser fan or evaporator fan not running Evaporator is iced up MACHINE NOT COOLING Replace Check rear screen for obstructions Ensure rear of cabinet is at least 4 10cm from wall Move machine Replace Check blade for obstruction Check fan circuit Check for air leaks or clogged condensate drain line 46 X Motor X Home Switch Y Motor Y Home Switch Plunger in switch Cup Board Plunger out switch Bev Max 2 Domestic Block Diagram Motor Power Interrupt Switch Cup Board Cup LED Port Open Limit Switch Port Sensor Electrode Port Closed Limit Switch Port LED Port Sensor Door Switch E Lock Door Relay
42. RIGERATION UNIT Bev Max 2 FIN amp TUBE CONDENSER 74 REFRIGERATION UNIT Bev Max 2 FIN amp TUBE CONDENSER ITEM PART DESCRIPTION DNS800 DNS800 Export Refrigeration Unit EM2001 C A Kit 115V 60Hz Domestic Kit 627 012 10x x3 Refrigeration Unit EM2021 C A Kit 220 50 2 Export Kit 635 040 20x x4 Refrigeration Unit EM2001 C A 115V 60Hz Domestic 802 502 47 1 Refrigeration Unit EM2021 C A 220V 50Hz Export 040 10x x4 2 Compressor Assy 115V 60Hz Domestic Compressor Assy 220V 50Hz Export 1 Compressor Export 802 502 25x x1 A Overload 115V Domestic B Overload 220V Export 802 502 26x x1 A sti NA i NA S NA N N N 626 041 30x x3 N N N m B 5 Cover OvefoadRelay tema Capacitor 110V Domestic 7 Start Capacitor End Cap Bottom Hole Bracket Capacitor Assembly 802 501 18x x1 A Drain Pan Condensate Domestic 802 501 87x x1 Assembly Condenser Fan 10 Domestic Assembly Condenser Fan 220V Export Condenser Fan Motor Domestic 1 1 2 2 3 3 4A Relay 110V Domestic 4 6 9 10 1 0 626 041 40 3 804 501 18x x1 902 100 29x x1 801 305 67x x1 Part numbers descriptions are subject to change with out notice NA Not applicable TBD To be determined A an 12 1 13 14 15 8 16 gt 17 5 18 9 1 75 REFRIGERATION UNIT Bev Max 2 FIN a
43. SET and the time day and date of the last opening Press Key A to see the time of the 5 previous openings Press the CLR key to return to Door Open Press the CLR key to return to TEST MODE or press the A key to advance to the next menu item below POWER OUT Press key 6 Shows the number of times the machine has lost power since last CLEAR TOTALS or MASTER RESET This is a power outage for any reason including the machine being unplugged or the machine s master power switch being turned off Press the number 6 on the keypad and POWER OUT will show on the display press the Key and Power Lost Times will show on the display and the date and time of the last outage which is the number of times power has been lost to the control board since the last CLEAR TOTALS or MASTER RESET Press Key A to see the time of the 5 previous outages Press the CLR key to return to Power Out Press the CLR key to return to TEST MODE or press the A key to advance to the next menu item below TEST HEALTH GUARD Press key 7 This setting is in place to test the functioning of the health guard system by simulating a Health Code Error Once activated any selections programmed in HEALTH CONTROL in the Setup Mode 1 will be disabled To test health guard press the number 7 on the keypad and the display will show TES
44. Service Door Assembly Electronic Lock Gray lt 647 050 000 33 647 050 000 33 Service Door Assembly Electronic Lock Card Reader Gray 647 051 90x x3 Service Door Assembly Electronic Lock Black lt 647 051 600 33 647 051 600 33 Service Door Assembly Electronic Lock Card Reader Black 647 052 00x x3 A A 5 San Part numbers amp descriptions are subject to change with out notice NA Not applicable 66 SERVICE DOOR EE A 67 ITEM 7 10 1 12 13 4 15 16 17 18 19 20 21 22 23 2 N 6 27 28 29 30 va va ITEM JEE 6 EU E Es ou Ee 15 6 ET EUM EN EN 2 3 OM 26 207 8 EN 9 BN E NEN EEN ET SERVICE DOOR INSIDE PART DESCRIPTION Display Lens Display Spacer standoff Assembly Display Noritake Cover Display Door Bundle Harness Coin Return Cup Assembly Change Cup Door prior to run 8483 Validator Filler Plate Gasket Validator Filler Plate Insert Assembly Service Door Spacer Lockbar Assembly Bracket Coin Mech Panel Latch 2 Point Lock Lock Bar Washer Flat 191 ID 50 OD metal Washer Flat 260 ID x 687 OD nylon Screw Shoulder 10 32x1 4 Protective Strip Plastic 2 piece Enclosure DEX Harness Kit DEX Harness DEX Harness Bracket Hex Nut for DEX Harness Service Door Security Angle Spacer Lock Bar Door Display Security Plate Coi
45. T HEALTH GUARD Push the key and the display will change to Test Health Guard 34 Y Press and display will show Health Guard then change to Activated The display will then return to TEST HEALTH GUARD Within one minute of returning the vender to service items that were turned on in HEALTH CONTROL MODE setting in SETUP MODE 1 will be put out of service Additionally a HEALTH error will be displayed in LIST ERRORS Errors must be cleared before programmed items can be returned to service Press the CLR key to return to Test Health Guard Press the CLR key to return to TEST or press the A key to advance to the next menu item below DISPLAY HEALTH GUARD Press key 8 Allows the service technician to view the selections that are listed under the HEALTH CONTROL MODE in the SETUP MODE 1 Press the number 8 on the keypad and the display will read DISPLAY HEALTH GUARD Press the key and the selection s that are listed under the health control will be displayed or NONE ASSIGNED if no selections are listed Press the key to continue Press the CLR key to return to Display Health Guard Press the CLR key to return to TEST MODE or press the A key to advance to the next menu item below TEST VEND Press key 9 Allows the service technician to test vend any item The serv
46. Technical Manual Glassfront Bev Max 2 Vender Model DN5800 prior to 0001 8511AE Operation Service Parts Troubleshooting Manual Dixie Narco Inc P O Drawer 719 Manufactured by Williston SC 29853 0719 803 266 5001 fax 803 266 5049 CRAN E Visit us on the web www dixienarco com Dix fe Narco 803 904 110 11 Vending Systems Table of Contents GENERAL 0 0 2 011 4 Vender Safety Precautions 04 88 4 Product Identification 4 Physical Characteristics 4 INSTALLATION amp SETUP 4 9 RECEIVING Inspection agi i edi ad ea 4 Unpacking The Vener 4 5 Electrical Requirements 5 Ground The Vener Installation amp Setup Instructions 5 6 Placing the Vender On 6 7 Leveling the Veridet ccc pios ee iei gv dee gu de 7 Spacing the Vender inei e pecore eee ete Ba ne RE EO eH RENE ele CODE Hoa dos 7 Installing Labels 8 Product ID 7 Coin Changers And Other Accessories Ne 7 Set Temperature Control Ea Pe Dele COH Ree
47. UN 2 EN EN 18 E39 m E ND E m p E E mM NN UN CABINET DETAIL SERVICE DOOR AREA PART DESCRIPTION Coin Mech Housing Assembly Hopper Assembly Coin Return Bracket Assembly Lever Mech Arm Assembly Lever Button Rod Magnet Strip 6 Coin Return Slide Bracket Extension Spring Mech Door Hinge Assembly Flat Mount Cable Fuse for Motors 3 Amp Coin Chute Mount Mech Assembly Cover Hinge Cash Box Cover Coin Box Chute Cash Box Assembly Locking Cash Box Kit Door Switch amp Door Stop Bracket Door Switch Switch Power Interrupt DEX Harness Bracket Assembly Coin Chute Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined 62 XY MOTOR PICKER UNIT MOTOR PICKER UNIT ITEM DN5800 XY Delivery System 647 071 60x x3 Assembly Cover Y Belt 647 070 28x x3 i pee ee 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 ITEM NN E d 8 L9 iia EM 15 16 LR 19 m 24 36 27 si Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined 64 SERVICE DOOR OUTSIDE 65 SERVICE DOOR OUTSIDE ITEM PART DESCRIPTION DNS800 DNS800 Prior to run 8483 Run 8483 amp higher 1
48. X BEFORE CLEANING OR WHEN ANY ELECTRICAL COMPONENTS ARE CONNECTED DISCONNECTED FOR TESTING OR REPLACEMENT CLEANING DO NOT USE A WATER JET OR NOZZLE TO CLEAN THE VENDER GLASS DOOR The display glass should be cleaned inside and out with paper towels and glass or non abrasive all purpose cleaner The gasket around the product door should be wiped down using warm water any mild general purpose non abrasive cleaner and a soft towel Never lubricate the gasket and always check for cracking or deformities which may cause leaks Replace if necessary VERTICAL LAMP LENS COVER Then vertical lamp lens covers are of a polycarbonate material Clean as needed with warm water only Ammonia or alcohol based products will damage the lens cover TRAYS TRAY INSERTS The trays and tray inserts should be cleaned periodically using warm water and mild general purpose non abrasive cleaner Care should be taken to ensure debris does not enter the gear box assemblies DO NOT USE SOLVENTS OR ABRASIVE MATERIALS TO CLEAN ANY PORTION OF THE TRAY DOOR LIGHTING The machine is designed with an energy efficient T8 Lighting System To ensure continued reliable operation replace only with the same type and size lamps Lamps must be properly installed and seated in the lamp holders SLIDE PUSHER ASSEMBLY The slide pusher assembly should be cleaned periodically using warm water and any mild general purpose non abrasive cleaner After dr
49. YES NO Door Closed Is the display showing Encoder count with 1 at the end of the Y Axis code HHH SHHHHHET X axis Y axis 0 showing a mechanical obstruction NO YES 1 showing a switch or ground wire issue OFF Manually activate the switch and light cycles on and off YES NO Check repair or replace switch or harness Problem solved YES NO Does motor run YES NO Replace control board Check belt and pulley Check repair replace harness Problem solved YES NO Check amp replace motor Problem solved YES NO Replace control board 33 XY Slams to Top Right Or Left NO YES Go to Do atest vend with Diagnostics door closed Do the Encoder counts increase amp decrease when moving the Manually move XY manually Pull top door Picker Cup to A9 YES NO switch out position Press the F key Picker Cup to the h sition a NO Check repair replace harness Problem solved YES NO Is the display showing Encoder Do a count with a 1 at the end of position the X Axis code test Check replace motor as needed Problem solved NO YES THHHHHE 1 9998 1 X axis Y axis Run Y axis A to E amp X axis 2 to 7 five times each Does Picker Replace Cup stop in correct Check for Green 0 showing is control board position amp Yellow LED s a mechanical YES NO If on go to obstruction appropriate Trouble Sho
50. actory Use Only do not use 6 Use Port Sensor Press the number 6 key and display will show current status 16 Factory default is On To toggle to Off On press the 3 key 7 Turns off vend mech for software test Caution Factory use only for peripheral testing do not use 8 Adjust Shelf Offset Press the number 8 key and the display will show Shelf Offset 9200 3310 counts 1 inch This is the factory default To change the offset enter a new number and press the key to save and display will show HHHH Offset recorded Then press CLR to go back to Factory Diagnostics Go back to Position Test and check the plunger is contacting the targets correctly Press the CLR key to return to Factory Diagnostics Press the CLR key to return to TEST MODE or press the A key to advance to the next menu item below TUBE FILL DISPENSE Press key 1 Allows the service technician to inventory currency in the coin mechanism escrow tubes and Teach the controller how many coins of each denomination are in that inventory This allows for the maximum number of dollar bills to be accepted prior to enabling the USE EXACT CHANGE function This also provides for exact cash accountability in the audit functions This function can also be used as a diagnostic tool to insure the coin mechanism is responding properly Press the number 1 on the keypad and the d
51. ard Sheet Generic Domestic 1 was 803 862 41x x Wiring Diagram Domestic 803 881 93x x1 Wiring Diagram Export 803 881 76x x1 Decal Top Bezel Gatorade 803 880 33x x1 Decal Glass Door Neon Blue 803 877 41 1 Decal Bezel Aquafina 803 880 28x x1 Decal Cup Base 7 Up 803 881 02 1 2 2 2 Product Pusher Flavor Card Sheet Generic Domestic 2 was 803 862 42 1 T c 20 sti 2 3 in 4 25 Overlay Keypad Snapple 803 879 98x x1 Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined Overlay Keypad 7 Up 803 881 04x x1 80 SCREWS amp NUTS amp 2 ie 9 ww Os 2 ju La 9 wwe Three 85 fhe 6 8 fe hune 8 WW GO TLI LrLI oth SCREWS amp NUTS ITEM PART NAME AND DESCRIPTION Screw Vend Motor 44 24 x 3 4 Single Switch NOT USED Screw Vend Motor 44 24 x 1 1 16 Double Switch NOT USED Screw Vend Motor 4 24 x 11 2 Triple Switch NOT USED 10 Screw Machine 6 32 x 1 1 4 Screw Phil Pan Sems 8 32 x 1 4 Screw Phil Pan Form 10 32 x 1 1 4 Screw Machine Truss 10 32 x 1 2 Screw Self Tapping 1 4 20 x 5 8 Screw Phil Flat 23B 10 32x1 2 Screw Machine Brass 6 32x1 4 m E T IE
52. ation To set the temperature apply power to the vender and allow it to run for several hours with the glass door closed or until the minimum cabinet temperature is achieved Then using the method below verify the temperature inside the cabinet With an electronic temperature sensor use the keypad on the service door to show cabinet temperature in Fahrenheit by pressing the F key followed by the asterisk key or in Centigrade by pressing the C key followed by the asterisk key The temperature will be shown on the digital display located on the front of the service door The defrost control is located on the side of the refrigeration unit The defrost control is preset and is not adjustable LOADING THE VENDER CAN BOTTLE DRINK TRAYS The Bev Max 2 Vender does not require spacers or shims to vend most packages Load product in each column one package at a time insuring that the package being loaded is in front of the product pusher Insure that the package is stable within the column doesn t move excessively from side to side After loading the vender test vend each column to insure proper operation Please contact a Service Representative or refer to the proper Technical Publication for any special settings you may need LOADING CHANGE TUBES The changer tubes can be loaded using one of the following methods 1 Load the coin mechanism with coins to the desired level by inserting coins in the loading slots on the coin tube
53. d to operate the motors as well as the coin mechanism digital display and all logic functions in the vender Keypad The keypad is located on the front of the service door It consists of a 6 inch X 3 inch matrix membrane Switch pad and an overlay The pad utilizes the letters A thru F on the left side and numbers 1 thru 0 along with the 3 symbol and Clr to the right The keypad is where the vender programming is accomplished and where the customers make their selections DIGITAL DISPLAY The digital display is located directly above the keypad on the front of the service door It is used to convey information to the consumer as well as to the person programming the vender REFRIGERATION SYSTEM The refrigeration system is a single piece unit and is hermetically sealed In the EM2001 model consist of horsepower compressor with a single fin and tube style condensing unit with one fan the condensation overflow pan and the evaporator The evaporator is located behind the panel on the back right side of the cooling compartment directly adjacent to the bottom shelf The remainder of the unit is located behind the refrigeration unit cover panels mounted in the bottom of the cabinet This unit is designed for easy removal and replacement from the front of the vender as a complete assembly An electronic thermostat regulates the cabinet temperature The bulb of the thermostat is attached 8 to the evaporator coils and reads the
54. e display will show Keypad Test then press each key on the keypad Each key pressed will show on the display until the CLR key is pressed The display will return to Keypad Test Press the CLR key to return to TEST MODE or press the A key to advance to the next menu item below FACTORY DIAGNOSTICS Press key F Allows the service technician to test the XY and Cup port operations The following are available in the test menu 1 Position Test 2 Port Test 3 currently not used 4 Repeat Vend 5 Vend Error Codes 6 Use Port Sensor 7 Turns off vend mech for software test 8 Adjust shelf offset To enter the available modes press the F Key on the keypad and display will show FACTORY DIAGNOSTICS Press the key and the display will show 1 Position Test 2 Port Test Press the key you wish to enter Note In early software revisions Port Test was 4 Repeat Test was 2 amp Shelf Offset was 8 Below is current programming as of 1 16 06 1 Position Test Note The top door switch must be pulled to the out position to perform this test Caution XY needs to be in the home position before performing this test If you look at the control board the green amber yellow and red lights should be on at this time If not please check the following Green light is for home switch on bottom of port cup amber light is for home switch on left side of Y motor assembl
55. e displays Press the number 4 on the keypad and display will show Price Display Press the Key and display will show Price Display On Off Press turn On Press the Key to toggle or press the CLR key to exit without making changes and return to PRICE DISPLAY Press CLR to return to SETUP MODE 2 STORAGE TEMP ENABLE DISABLE Press key 5 Press key 5 and display will show current state Storage Temp Enable Disable Press Key and display will show Storage Temp On Off Press turn Off On Press the Key to toggle or press the CLR key to exit without making changes and return to STORAGE TEMP ENABLE DISABLE Press CLR to return to SETUP MODE 2 INTERVAL CLEARING Press key 6 This function is used to indicate the state of the interval clearing setting Press the number 6 key and INTERVAL CLEARING will show on display Press the Key and display will show Interval Clear Off On Press turn On When turned ON the interval resettable data will automatically be cleared upon successful completion of a DEX audit When turned OFF it allows for remote auditing devices that clear resettable data manually to be used to clear the data Press the Key to toggle or press the CLR key to return to INTERVAL CLEARING Press CLR to return to SETUP MODE 2 SET LIGHTS OFF Press key 7
56. econdary 8 Set Shelf Location G M1 M2 D E1 E2 9 Relay Toggle 0 Clear Errors TEST MODE A Next Item B List Errors C Not Used D Not Used E Keypad Test F Factory Diagnostics 1 Tube Fill Dispense 2 Daylight Savings Time 3 Not Available Mode 4 Credit Timer Mode 5 Door Open 6 Power Out 7 Test Health Guard 8 Display Health Guard 9 Test Vend 0 Show Checksums 080 21 Menu shown SETUP MODE 1 A Next Item B Enter Message C Clear Message D Enable Disable E Set Happy Hour Time F Master Reset 1 Machine Number 2 Set Happy Hour 3 Set Not Avail Time 4 Consumer Overpay 5 Date Time 6 Total Sales 7 Health Control 8 Update Software 9 Set Lights Off Time 0 Enter New Password SETUP MODE 2 A Next Item B STS Enable C Custom STS D Default STS E Display STS F Set No Vend Limit 1 Multivend 2 Not Used 3 Sold Out Enable 4 Price Display 5 Storage Temp Enable 6 Interval Clearing On Off 7 Set Lights Off 8 Set Refrigeration Temp 9 Set Storage Time 0 Set Storage Temp Note All menu items with the font in red are not available in the current Bev 2 Vender programming Note all items in talics under SETUP MODES require password entry for access if one has been assigned FACTORY DEFAULT REQUIRES NO PASSWORD UNTIL NEW PASSWORD OTHER THAN 0000 IS ENTERED Menu items shown above reflect software revision 804 924 08x x1 and higher Service Mode Pages 13 through 15 Test Mode
57. ended to firmly push the front displayed product off of the tray The plunger is energized for approximately 1 12 seconds to allow ample time for the displayed product to be ejected from the shelf The plunger is then released and the front knuckle returns to the blocking position the rear knuckle and kicker return to their standby position and the next product slides into the vend display position SLIDE PUSHER ASSEMBLY Can Bottle Trays The slide pusher is located on the bottom of each product column lts purpose is to provide a slick friction resistant surface for the product to rest on The tall product pusher is mounted on the top of the slide and incorporates a coil spring in the body that attaches to the bottom of the slide through a slit This spring adds needed tension to insure that all products in the column remain tight against each other and are allowed to progress into the gate area Although these pushers reduce the effects of dirt and grime periodic cleaning and lubrication of the slides is recommended DO NOT USE SOLVENTS OR ABRASIVE MATERIALS TO CLEAN ANY PORTION OF THE TRAY MOTOR PICKER ASSEMBLY The motor picker assembly is located on the XY door vend mechanism Its purpose is to pick the product from the column and deliver the product to the delivery port The motor picker assembly is mounted on the XY assembly and bolts in position The X axis runs left to right The X axis assembly is cabinet mounted to preven
58. eturn to SERVICE MODE The last price entered for a selection is the price that will be used For example If one price on the A tray was set to 1 50 using option 3 above and you wish to change the remaining selections on that tray using option 2 the pricing for the entire tray would take precedence Conversely if the price was set using option 2 first followed by the single selection using option 3 the pricing for the remainder of the shelf would remain and the new price for the single selection would change to the new value Press the CLR key to return to SERVICE MODE SET NOT AVAILABLE TIMES Password protected Before entering or changing this setting you must enter the password if one has been assigned This mode allows up to 4 different time periods that use of the machine may be restricted To set Not Available Times enter the SETUP MODE 1 by opening the service door and pressing the Service Button 3 times Press the number 3 key the display will show SET NOT AVAIL TIME Press the 3X key and the display will show Select Block 1 4 Press number 1 Key to set Select Block 1 available settings Key 2 for Select Block 2 etc Once you select the Select Block you wish to set the display will show Start MTWTFSS Stop 1 00 00 NNNNNNN 00 00 with the start time hour highlighted Press the numbers to enter the hour you wish to start select block Note hour setting is in 24 hour format and the
59. ey D Shows the cabinet temperature in degrees Celsius or degrees Fahrenheit Press the letter on the keypad display will show Display Temperature Press the key and the display will show Display ON or OFF Press turn OFF or ON Press the Key to toggle on off or press the CLR Key to not change settings If is selected the Display wil change to Set Temperature Unit Degrees F or C showing the current setting temperature will be displayed Press F for Fahrenheit or C for Celsius Press the Key to save and return to Display Temperature Press the key to return to SERVICE MODE or press the A key to advance to the next menu item below SET REFRIG TEMP Key E Allows the service technician to set the average product temperature set point for initial pull down and reload recovery Press the letter E on the keypad and display will show SET REFRIG TEMP Press the key on the keypad and the display will read tt tx where x is Fahrenheit or Celsius and tt t is the degrees To change the set point press the key numbers you wish the set point to be temperature set must be between 32 and 75 degrees Press the key to save the new set point temperature and return to SET REFRIG TEMP Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below CLEAR TOTALS Press k
60. ey F Allows the service technician to clear totals in CASH BOX SALES NUMBER SOLD DOOR OPENINGS POWER OUTAGES SALES BY COLUMN and dl other interval data Press the letter F on the keypad and the display will show CLEAR TOTALS Press the key the display will read Clear Interval Data Y CLR N Press the CLR key to return to Clear Totals with out resetting the totals Press the selection you wish to use and display will return to Clear Totals Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below NUMBER SOLD Press key 1 Shows the total number of items sold since the last CLEAR TOTALS OR MASTER RESET Press the number 1 on the keypad and the display will show NUMBER SOLD Press the key and the display will show Number Sold Press the CLR key to return to Number Sold Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below ENABLE ITEM Press key 2 Allows an individual selection a complete tray or the entire machine to be enabled or disabled This is most commonly used when a selection is out of order and you are awaiting parts and do not want the customer to utilize that selection Press the number 2 on the keypad and the display will show ENABLE ITEM Press the key and the display will read Enter Selection There are now three choices
61. ey and the display will read Select Column Select the column to be checked the total number sold from that selection will be on the right side of the display and the item number will be on the left side of the display Press the CLR key to return to Sales by Column Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below ESCROW Press key 4 Allows a bill to be returned if the change return lever is pressed before a selection is made Factory setting is ESCROW OFF Press the number 4 on the keypad and the display will read ESCROW OFF or ESCROW depending on the current state Pressing the key toggle the vender from ESCROW OFF to ESCROW ON Example f ESCROW OFF is showing on the display pressing the key will disable the escrow function and the display will read ESCROW ON This feature only affects those machines with a bill validator installed Press the key to return to Escrow Press the CLR key to return to SERVICE MODE or press the A key to advance to the next menu item below FORCE VEND Press key 5 NOT AVIALABLE Forces the customer to make a vend by inhibiting the coin return lever once the minimum vend price line has been met or exceeded The coin return lever will not be inhibited if there is not enough credit to vend the lowest priced item or if a vend
62. g obstructs air exhaust at the rear of the cabinet COIN ACCEPTOR Follow the Coin Acceptor Manufacturer s instructions LUBRICATING THE VENDER The vender refrigeration system does not require any field lubrication hermetic refrigeration system and fan motors manufactured with lifetime lubrication 24 AC DISTRIBUTION BOX Bev Max 2 110 VAC units Main Power Switch Plug 15 Amp Outlet 110 VAC Transformer T1 Fuse Center Fuse Left Fuse Right Interrupts hot side of incoming power to all components in machine Provides power to refrigeration unit Provides 24 Volt and 12 Volt center tap power to the Controller Board Is not used Note It is installed in domestic units only but is not used 10 Amp 32 Volt SloBlo protects 24 Volt input to Controller Board from secondary of 1 1 25 Amp SloBlo protects 12 Volt input to Controller Board from Secondary center tap of T1 Varistor Across incoming AC power to remove large power spikes Service Door Switches Top or Left Switch in XY Motor Circuits Port Door Motor Circuit and Picker Motor Circuit Power Interrupt Bottom or Right Switch in Controller and Electronic Lock Circuit 25 a kk ml Lj ot isla ML 010082 rin Mean ki LIH Wee f z n m SE TEE s L4 7 BEV MAX
63. hat tray using option 2 the Setting for the entire tray would take precedence Conversely if the tray was set using option 2 first followed by the single selection using option 3 the setting for the remainder of the shelf would remain and the new price for the single selection would change to the new value Press CLR to return to SETUP MODE UPDATE SOFTWARE Press key 8 PASSWORD REQUIRED Allows the service technician to manually load software if needed New software automatically loads on power up Caution If this mode is entered with no eprom installed in controller it will cause control board failure The following information describes how to update software All new software revisions will automatically update the software revision in the control board Important Eproms containing software are sensitive to Electrostatic Discharge ESD Failure to handle the Eprom carefully could cause damage which may result in a failed control board ALWAYS KEEP THE EPROM IN THE ESD TUBE GROUND YOURSELF ON THE VENDER CABINET BEFORE REMOVING THE EPROM FROM THE ESD TUBE OR CONTROL BOARD AN EPROM CAN BE USED TO PROGRAM MANY VENDERS AS LONG AS CARE IS TAKEN TO DAMAGE THE EPROMS LEGS ALWAYS TURN POWER OFF BEFORE REMOVING OR INSTALLING EPROMS IN THE CONTROL BOARD Important Notes Use the programming section of the manual to program the vender 1 EPROM Removal a Power down the Vender Ground yourself on the
64. he Y lower and X top far left home switches 1 In Test Vend Position Test with the top door switch pulled out a Atthe home position the Y lower home switch will light a green LED on the control board b Atthe home position the X top far left home switch will light an amber LED on the control board i Adjust the X drive belt at the bottom left belt clamp Check dynamic tensioner i On rear belt it should be 6 from the bottom ii If one is installed on the front belt it should be 6 from the top 4 Elevator will not move vertically a b rpo Perform TEST VEND POSITION TEST TEST MENU to test movement Check top door switch i 15 it functioning ii ls it being made when door is closed Check the Delivery Cup Plunger amp Plunger Home Switch i If plunger arm is stuck out it will shut down XY delivery system ii If plunger arm home switch fails it will shut down XY delivery system Check the 10 pin harness connector to the Y motor Check rollers Check harness and motor Replace control board 5 Elevator will not move horizontally a b C Perform TEST VEND POSITION TEST in TEST MENU to test movement Check top door switch i Is it functioning ii ls it being made when door is shut Check the lower and top far left home switches i In Test Vend Position Test with the top door switch pulled out 1 At the home position the Y lower home switch will light a green LED on the c
65. hine Not Cooling Flow 46 ELECTRICAL DIAGRAMS amp SCHEMATICS 47 55 Block Diagram Domestic exe un eden bie M aa HE A 47 Block Diagram EXpoOrt s oe rre serere rte ER ad kaa OR ERE E E iota ER etna 48 Vender Wiring Diagram Cabinet Domestic amp 49 50 Vender Wiring Diagram Door Domestic amp Export 51 Vender Wiring Diagram Power amp Lighting Domestic 52 Vender Wiring Diagram Power amp Lighting Export 53 Compressor Parts Diagram 54 AC Distribution Box J2 Port Test Voltages 55 PARTS LIST AND 65 56 84 Machine Front View 57 58 Cabinet Detail Product Area 59 60 Cabinet Detail Service Door 61 62 XY Motor Picker Unit trice ed kad koma ie edis ce eed 63 64 service Door Ouiside tic eet e eae a Eae baee 65 66 Door 67 68 Gate Tray EE 69 70 AG Distribution 71 72 LIGHTING ve
66. ice door must be closed or open all the way so the discharge door does not hit the delivery cup during the test vend process You will need to catch the product if you test with door open Press the number 9 on the keypad and the display will read TEST VEND Pull the top door switch in service door area to the out position for this test to work Press the key and the display will read ENTER SELECTION you may close and lock door at this point if you wish to test with door closed Select the item column to be tested by pressing the corresponding keys on the keypad i e A6 then press the Key to start the test vend and the corresponding vend cycle will occur Press the key to return to Test Vend Press the key to return to TEST MODE or press the A key to advance to the next menu item below SHOW CHECKSUMS Press key 0 This function is used by Factory Engineers only SETUP MODE 1 Enter SETUP MODE 1 by opening service door and pressing the Service button three times The display will read SETUP MODE 1 NOTE Several areas in SETUP MODE 1 are password protected When entry into one of these areas is attempted the display will read Password if a password has been entered in SETUP MODE 1 The password must be entered at this point before the service technician is allowed to proceed The password need only be entered once during a service call provided the
67. is complete press Key to save Display will show Verify new password press new password then the Key Display will show Password recorded Continue Y CLR Press the CLR Key to return to ENTER NEW PASSWORD Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below SETUP MODE 2 Enter SETUP MODE 2 by opening the main door and pushing the Service button four times The display will read SETUP MODE 2 NEXT ITEM Press key STS ENABLE DISABLE Press key B Turns Space to Sales Mode On and Off When On Space to Sales vends are performed according to the configurations defined using DEFAULT STS and or CUSTOM STS Press the Letter B on the keypad The display will show the current state of the Space to Sales vend mode as STS ON OR STS OFF Press the Key there are now two choices 1 Press the CLR key to leave the Space to Sales vend mode unchanged and return to SETUP MODE 2 2 Press the key to toggle the state on or off The display will show a new message indicating the updated state Press the CLR Key to return to STS ENABLE Press the CLR key to return to SETUP MODE 2 or press the A key to advance to the next menu item below CUSTOM STS Press key Configures the Vender Space to Sales according to what is set Press the letter on the keypad The display wil
68. isplay will read TUBEFILL DISPENSE Press the key and the display will show the lowest denomination accepted and the number of these coins inventoried Press the letter A on the keypad to show through the denominations available With a given denomination displayed an inserted coin of this denomination via the coin chute will increase the inventory shown Note When you insert any denomination the display will change to show the denomination inserted To dispense while in the tube fill dispense mode go to the coin mech and press the coin mech dispense button s for the tube you wish to dispense from or press the Key and the denomination displayed will be dispensed to the coin cup and the inventory will decreased Press the Key again to stop the coins from being dispensed Press the CLR key to return to Tube Fill Dispense Press the CLR key to return to TEST MODE or press the A key to advance to the next menu item below DAYLIGHT SAVINGS TIME Press key 2 Allows the service technician to enable daylight savings time to be set as it applies to the selected Daylight Savings Rules Setting Press the key to show the current setting Press the A key to scroll through the different settings that are available With the setting you wish to use showing on the display press the key e OFF No Daylight Savings Time e American Rules If enabled the VCU will
69. l show Custom STS Press the 3 Key and display will show Enter Start Loacation 1 Pressing the key will set STS to a one to one configuration such that each selection is mapped only to it s corresponding column Note This setting overrides any previously defined Space to Sales blocks 2 Pressing a tray selection followed by will configure an entire tray as a single Space to Sales block Example is selections A1 through A9 vend from columns A1 through A9 sequentially 3 Pressing an item selection A1 will specify the first product of the Space to Sales block After the first item is programmed the display will change to Enter end location Press the item selection corresponding to the last item in the block This option may transcend more than one shelf i e A1 to B9 In all of the above options after a selection is made Display will show OK Y CLR N You must press at this prompt to save your setting Press CLR at any time to return to SETUP MODE 2 DEFAULT STS Press key D Configures the Vender Space to Sales to the preset mappings Press D on the keypad and the display will show DEFAULT STS Press the key to configure Space to Sales in preset blocks of three A1 A4 A6 A7 A9 B1 B3 Display will show Set Default STS Y CLR N You must press at this prompt to accept Default STS Press CLR at any time to return to SETUP MODE 2 DISPLAY STS Pres
70. ll show new software revision then return to stand by This confirms new software has been successfully updated Note to remove the Eprom after programming remove power to the vender ground yourself on the 21 vender cabinet before removing the Eprom remove the Eprom while still grounded install a label on the microprocessor showing the revision of software that is installed in the controller power the vender back on and test for proper operation SET LIGHTS OFF TIME Press key 9 Allows the service technician to set times and days for Light operation Press the number 9 key and SET LIGHTS OFF TIME will show across the display Lights Off start time end time and days of the week can now be programmed into the system All times must be entered in military time format 24 hour clock Set Lights Off Time can be set the same way as Set Not Available Time in the Initial Programming section of the manual ENTER NEW PASSWORD Press key 0 PASSWORD REQUIRED Allows the service technician to enter a 4 number personalized password IF YOU DECIDE TO CHANGE FROM THE DEFAULT PASSWORD PLEASE ENTER THE NEW FOUR NUMBER PASSWORD SLOWLY AND CAREFULLY Press the number 0 on the keypad and ENTER PASSWORD will show across the display Press the key and the display will read ENTER PASSWORD Enter the new password the display will show 3 for each character Key pressed Once new password
71. lunger is touching the shelf then the cup is in the wrong position Trouble shoot why cup is in wrong position after pushing it off the shelf Replace Cup board Check repair or replace plunger spring amp plunger in and out switches 35 CUP AT WRONG LOCATION HIGH LOW or Y AXIS Is shelf setting correct YES NO Go to Factory Diagnostics Check encoder counts Send to home does home switch light come on YES NO Send cup to A9 position Press to go home Did Check repair green light flicker or replace X YES NO See XY not Axis Echain working Ground wire page 30 Fire the plunger to ensure Send cup to A correct location Repeat shelf Is cup in A E cycle two to three correct location times Is cup in correct YES NO location YES NO Repeat A E cycle two to three times Does cup position get worse Do a Keypad YES NO test Go to Factory Diagnostics Close door Check Harness and check Offset and test vend Motor Board Adjustment and adjust as necessary See programming section of manual 36 CUP AT WRONG LOCATION LEFT RIGHT or X AXIS Go to Factory Diagnostics Check encoder counts Send to home does home switch light come on YES NO See XY not working page Send cup to home 30 position Does it go home YES NO Send cup to 2 8 See X Axis positions Does it stop in correct position YES NO TS page 32
72. mp TUBE CONDENSER Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined Important An EBM fan will not fit in the ECM fan housing assy The Evaporator Fan Assys Are interchangeable in the vender 800 902 63x x 647 040 02x x3 804 916 29x x1 NA NA 622 043 00x x3 NA NA 804 501 11x x1 NA 76 ELECTRONICS ITEM PART DESCRIPTION DN5800 DN5800 Deomesie Export 1 Bev Max 2 Control Board Assembly New 647 061 40x x3 Bev Max 2 Control Board Assembly Reconditioned 647 061 50x x3 2 Standoffs 801 903 80x x1 3 EPROM Firmware 2 804 924 08x x1 4 Display Assembly 804 923 86x x1 A 7 i 1 2 3 NN 6 7 8 2 104 Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined HARNESSES 78 HARNESSES ITEM PART FROM TO DN5800 DN5800 DESCRIPTION Domestic Export 12 pin plug to E Lock board 804 923 41x x1 2 connectors to door switch 2 pin cap to top port lock board 8 pin cap black P11 to 4 pin cap black Cup Motor amp 4 pin plug white Cup bottom Po 2 pin cap black P13 to 2 pin plug white Port Light Po 6 pin white cap MDB not used Po 2 pin white cap to 2 pin white plug 5 pin flat black PS amp 2 pin flat black P9 to 6 pin flat white Motor 804 924 24 1 Harness Relays 10 pin flat black P7 to 4
73. n Insert Assembly Keypad Cable Clamp Kit Keypad Cable Clamp Coin Insert Assembly T Handle Assembly Black T Handle Assembly Gray T Handle Assembly Hex Washer 29 34 T Handle Electronic Lock Assembly Black Electronic Lock Assembly Gray E Lock Assembly E Lock Harness Part numbers amp descriptions are subject to change with out notice NA Not applicable TBD To be determined TB 801 819 35x x1 801 821 33x x1 i 08 GATE TRAY DETAIL 69 GATE TRAY DETAIL PART DESCRIPTION Tray Assy 9 Column Chassis Tray Tall Gate Double Gate Assembly Double Gate Assembly Right Double Gate Assembly Left Spring Gear Box 7 Gear Box Assembly Double Gate Drive Mech Target Double Gate Drive Mech Gear Double Gate Drive Mech Follower Tray Wire Formed Domestic 9 Column 12 Slide with Product Pusher Assembly 3 Product Pusher Spring 14 Screw Hex Washer 4 24x3 4 Gate assembly screw 15 3 16 Socket Drive 6 Stabilizer Tray Slide 6 BA EN EUN ea 15 NE HEN Ei pmi E Part numbers amp descriptions subject to change with out notice NA Not applicable TBD To be determined 70 AC DISTRIBUTION BOX Export AC Box Shown 71 AC DISTRIBUTION BOX Export k 30
74. n the minutes will be highlighted Press the number keys to enter the minutes and then the first day of the weeks current setting will be highlighted To change the setting to no press key 2 to yes press key 1 This will change each setting left to right one day at a time until all are set then Stop time hour will be highlighted Press the numbers to enter the hour you wish to stop select blocking and the minutes will be highlighted Press the numbers to set the minutes and the display will show OK Y CLR press the Key to save these settings or CLR Key not to save settings and display will change to show which selections are assigned to this block Press 3 Key and display will show Enter Selection Press the Keys of the selections you wish to disable followed by and display will show Disabled Continue Y CLR Note If you press a tray letter ie A followed by the 3 Key that entire tray will be set to be disabled Once you have selected all settings and the display shows Disabled Continue Or Enabled Continued Y CLR press the CLR to return to SET NOT AVAIL TIME Press CLR again to return to SETUP MODE 1 11 BEV MAX 2 SERVICE MODE MENU ITEMS SERVICE MODE A Next Item B Cash Box C Sales D Display Temperature E Set Refrig Temp F Clear Totals 1 Number Sold 2 Disable Item 3 Sales by Column 4 Escrow 5 Force Vend 6 Set Temperature F or C 7 Set Prices Regular amp S
75. o advance to the next menu item below SET HAPPY HOUR Press key 2 PASSWORD REQUIRED Allows the service technician to turn Happy Hour ON or OFF Press the number 2 on the keypad and SET HAPPY HOUR will show across the display Happy Hour Press the Key and display will show Happy Hour Off On Press turn On Off Press the CLR Key to return to Set Happy Hour Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below SET NOT AVAIL TIME Press key 3 PASSWORD REQUIRED Password protected Before entering or changing this setting you must enter the password if one has been assigned This mode allows up to 4 different time periods that use of the machine may be restricted Refer to Initial Set Up section Set Not Available Times CONSUMER OVERPAY Press key 4 PASSWORD REQUIRED Allows the service technician to set the machine up to allow consumer overpay to vend This will allow a vend if there is not enough change in the mech to be paid to consumer Factory default will be Off Press the number 4 key and display will show Consumer Overpay Press Key and display will show CONSUMER OVERPAY OFF ON Press turn ON will show on the display Press the Key to toggle setting and press CLR return to Consumer Overpay Press the CLR key to return to SETUP MODE 1 or press the A key to advance
76. ontrol board 28 2 Atthe home position the X top far left home switch will light an amber LED on the control board a Adjust the X drive belt d Check the Delivery Cup Plunger amp Plunger Home Switch i If plunger arm is stuck out it will shut down XY del ivery system ii If plunger arm home switch fails it will shut down XY delivery system e Check rollers f Check harness and motor g Replace control board 6 Product Will Not Load From Delivery Cup Assembly To Port Assembly a Perform TEST VEND POSITION TEST in TEST MENU to test movement b Check current software is being used 804 924 080 01 c Check belt tension d Check Service Wall Port Door Assembly is securely installed 7 Port Assembly On Service Door Will Not Open a Perform TEST VEND POSITION TEST in TEST MENU to test movement i Port open will light the Amber LED on control board ii Port closed will light the Green LED on control board Check fuse 1 by door switch in service area Check for syrup or dirt build up Replace port assembly Check harness and motor Replace control board mo Po 8 Double Vend From Gate 1 correct gate assembly used in early models i Small diameter cans may only be vended from tray A in early models ii Large diameter packages may not be vended from tray A in early models b Too many packages loaded in column 9 Package Not Sliding On Slide Assembly a Vender not level b Slide not installed correctly c
77. ord and MUST be plugged into a properly grounded outlet DO NOT REMOVE THE GROUND PIN OR IN ANY WAY BYPASS MODIFY DEFEAT OR DESTROY THE GROUNDING SYSTEM OF THE VENDER If the outlet will not accept the power cord plug contact an electrician to install a proper AC outlet FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY SUBJECT THE USER TO THE RISK OF INJURY OR ELECTRICAL SHOCK WHICH CAN BE SERIOUS OR FATAL PERIODICALLY INSPECT THE POWER SUPPLY CORD FOR DAMAGE IF THE Warning CORD BECOMES DAMAGED IT MUST BE REPLACED WITH THE SAME SIZE AND TYPE CORD CONTACT DIXIE NARCO FOR ASSISTANCE INSTALLATION AND SETUP INSTRUCTIONS ELECTRONIC LOCK The electronic lock provided in the vender consists of a door mounted motor driven 2 point latching system cabinet mounted latch and strike system an infrared controlled CPU and a remote control key FOB The design is modular and allows for easy field service The electronic remote key FOB features a rolling code system which cannot be decoded if it is lost or stolen After the vender has been unlocked a new key can be programmed into it any number of times If a key is lost or stolen it is recommended you change the lock code in the field as soon as possible Changing the lock code requires a new key and pressing the PROGRAM button on the lock inside the vender The lock does not need to be changed for re keying Important For security reasons all Electronic Door Lock Vender
78. oting Pages If off Do a vend test with door closed While running does the Green LED dimly light amp flicker Check ground wire on Y YES NO motor is connected YES NO Check repair or replace Y Encoder is bad axis ground replace motor Connect wire 34 Is vender plugged in Is P1 connected to NO YES control board Go to Factory NO YES Diagnostics Plug in Vender Plug in connector Visual check Where is pickercup located HOME NOT HOME Is plunger below target Is plunger touching target Go to A YES NO Is plunger touching shelf NO YES Check top door switch working XES Red LED is off go to B Replace Pull the top door switch out Cycle switch plunger multiple times Does it return home Manually push cup YES NO down off shelf See D below Trouble shoot Y Does plunger cycle motor system YES NO Check fuse on board See pg 33 Good Failed Cycle plunger and watch Red LED does Remove Cup bottom cover it flash Is motor plugged in YES NO YES NO Verify Y Home Press 0 key Is there power to the motor Plug in switch toggles for 1 second between 20 amp 30 VDC motor green light on off NO YES YES NO Unplug plunger Replace home switch Plug Check repair or replace motor Y home switch in harness amp connector Plunger home Problem solved board port to YES NO check plunger harnessing Red LED works YES NO D If the p
79. pin white plug AC Distribution Box 804 923 66x x1 Harness AC Distribution 3 pin white plug P1 to 9 pin white cap AC Distribution Box 2 pin white plug Interior Power evaporator fan 2 pin plug to lights amp ground wire 804 923 38x x1 Same 9 pin white plug to ballast 2 pin white cap to 2 pin white plug from AC Harness Lighting 3 Lamp Distribution Box 3 pin white plug to horizontal light 804 923 39 1 804 924 52 1 E a Top Light 1 3 pin white cap from horizontal light to 3 pin white plug from lighting harness 804 923 63x x1 804 924 51x x1 5 pin flat black P8 to 2 pin flat black Y Motor amp Cup Motor 5 pin flat black P4 10 Harness Y Motor to 6 pin white plug Y Motor Encoder 9 pin flat black P3 to 10 pin flat black to 804 923 73x x1 Same Y Motor amp Cup signals 2 pin white cap to 2 pin white plug at Y Motor Harness Door Switch 6 pin flat black P10 to door switch 804 923 85x x1 Harness Temp Sensor 6 pin plug J12 to Temp Sensor 804 917 24 1 Harness Cup Bottom 4 pin plug to bottom of Cup 804 923 65x x1 Harness AC Power In 804 922 92x x1 804 924 42 1 Harness DEX 15 804 913 97x x1 1 seo LL 22210022217 sse 804 922 94 1 804 924 44 1 Part numbers amp descriptions are subject to change with notice NA Not applicable TBD To be determined 79 LABELS DECALS MISC ITEM Label Selection Bev Max 2 803 857 26x x1 7 Label Warning DO NOT
80. ping boards Once the vender is unpacked check the recovery unit for any additional parts price product labels service operation manual or other information concerning factory equipped accessories such as coin mech and validator WARNING TO AVOID THE POSSIBILITY OF FIRE HAZARD DO NOT STORE ANYTHING ALLOW DEBRIS OF ANY KIND TO ACCUMULATE IN THE BOTTOM OF THE SERVICE AREA IN AND AROUND THE REFRIGERATION COMPARTMENT THE CABINET OR IN FRONT OF THE EVAPORATOR AND CONDENSER COILS WARNING ENSURE THAT POWER IS DISCONNECTED FROM THE VENDER BEFORE INSPECTING OR REPLACING THE LAMPS OTHER ELECTRICAL COMPONENTS OR WORKING WITH OR ADJUSTING THE VENDING MECHANISM FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY SUBJECT THE USER TO THE RISK OF ELECTRICAL SHOCK OR MECHANICAL INJURY WHICH CAN BE SERIOUS OR FATAL A Warning ELECTRICAL POWER NEEDED Refer to the cabinet serial number plate to determine the correct voltage and frequency for the machine In the US and Canada this is 120Vac 60Hz 1P In Europe Australia and other export countries this is 220 230 240Vac 50Hz 1P depending upon your country voltage The serial plate also specifies the ampere rating of the machine This machine must be plugged into a properly rated receptacle with its own circuit protection fuse or circuit breaker DO NOT USE AN EXTENSION CORD GROUND THE VENDER The vender is equipped with a three wire power supply c
81. press to list errors ALL COINS ARE REJECTED All coins are rejected Main Power OFF Disconnected Blown Fuse Loose connection Jammed coin mechanism Weak springs on changer gate COINCO units only Gate partially open Dirty faulty coin sensor Incompatible coin mechanism Defective coin mechanism Defective controller board Apply power Check fuses and replace if necessary Check cable at coin mech and controller board Replace spring Clean and reset gate If COINCO unit check spring Clean Replace Replace Replace Replace 40 ALL BILLS ARE REJECTED All bills are rejected Main Power OFF Disconnected Apply power Check fuses and replace if necessary Blown Fuse List errors to determine cause of Out Of Service Refer to programming for error explanations Machine is Out Of Service Check cable at bill validator and controller board Loose connection Coin mechanism low on Fill coin tubes coins Clear clean Bill path obstructed dirty path Wrong option switch settings Incompatible bill validator Replace Defective bill validator Replace Defective controller board Replace 41 INCORRECT CHANGE DISPENSED Incorrect change dispensed Vend prices set incorrectly necessary Check coin tubes clear and
82. re version in use as Software ie 080 01 followed by the default idle message ENJOY A REFRESHING DRINK the fluorescent lamp should be lit and the cooling unit should start If the display shows OUT OF SERVICE or the cooling unit fails to start refer to the TROUBLESHOOTING SECTION beginning on page 28 SERVICE NOTE Battery Backup The battery backup is used to maintain the date and time in case of power interruptions or any time the main power is off When the vender is shipped the battery is connected and memory is being maintained If the vender is to be stored for long periods of time disconnecting the battery is recommended The following steps will guide you through this procedure e Open the service door turn the main power switch to the off position or unplug the main power harness located on the front of the power box e Locate the control board mounted on the rear wall e Remove the battery from its holder B 1 PLACING THE VENDER ON LOCATION CAUTION DO NOT TRANSPORT THE VENDER TO OR FROM THE LOCATION LOADED WITH PRODUCT OR DAMAGE TO THE VENDER MAY RESULT The vender is intended for INDOOR USE ONLY It should be kept out of direct sunlight and away form any heat source Mis machine is not suitable for installation in an area where a water jet or hose and nozzle may be used The vender must be on a solid flat and level surface Ensure the flooring can bear the weight load of a f
83. ry Pricing To set regular prices press number 1 key and display will show Regular To set price 1 All selections Press the keypad numbers of the price you wish to use As numbers are entered the numbers will shift in from the right as they are entered Note The CLR key will remove the last of the price Once the desired price is showing on the display press the key and the display will show PR All Set press to enter more prices or CLR to exit to SET PRICE 2 One tray Press the keypad numbers of the price you wish to use As numbers are entered the numbers will shift in from the right as they are entered Note The CLR key will remove the last of the price Once the desired price is showing on the display press the tray letter desired for setting price Press and display will show PR B tray letter Row Set press to set more prices or CLR to exit to SET PRICE 3 Single selection Press the keypad numbers of the price you wish to use As numbers are entered the numbers will shift in from the right as they are entered Note The CLR key will remove the last of the price Once the desired price is showing on the display press the selection desired for setting price Press and display will show PR B1 Selection Set press 14 3 to set more prices CLR to exit to SET PRICE The last price entered for a selection is the one that is
84. s are shipped less keys Customers will need to contact the Electronic Door Lock manufacturer to order keys A power bypass connector located in the product delivery port allows auxiliary power to be applied via a battery pack to the electronic lock in the event that power is not available or there has been a failure of the internal power supply In the event of an emergency battery power is applied to the connector and the door can be opened and closed using the FOB The electronics uses an infrared transmission system which functions similar to a television remote control The transmission signal is line of sight which requires you to aim the remote at a specific place at close range to prevent the accidental opening of several venders at the same time TO OPEN THE ELECTRONIC DOOR LOCK 1 Plug the vender into a properly powered outlet 2 Hold the key FOB 0 to 3 inches in front of the Delivery Port Door and press the button on the key FOB Note The wide end of the FOB should face the door 3 The lock will begin releasing the door display will indicate OPENED After the motor has stopped running you can pull the door open TO CLOSE THE ELECTRONIC DOOR LOCK CAUTION DO NOT SLAM THE DOOR CLOSED Slamming the door closed can damage the electronic locking device 1 Push the door to the cabinet until the lock motor starts The display will indicate CLOSED 2 Continue to push the door for approximately 2 to
85. s key E Allows verification of the Vender Space to Sales settings for an individual selection block Press the letter E on the keypad The display will show DISPLAY STS Press the key and the display will change to ENTER SELECTION Enter any selection item press the Key and the display will read Continue Y CLR The first indicates the first column in the selection s block The second indicates the last column in the selection s block The last indicates the column that the next vend will come from in this STS block For example entering A2 might display A1 A3 22 1 indicating that selection 2 is part of the block that spans between A1 and A3 and that A1 selection is next in line to be vended Press CLR at any time to return to SETUP MODE 2 SET NOVEND LIMIT Press Key F If a Vend fails either due to a vend error or no product detected in the recovery unit and the drop sensor is enabled the VMC will mark the column as sold out If the Spaceto Sales is enabled the product column will be removed form the Space to Sales rotation and the VMC will attempt to vend from the next column in the Space to Sales block If the vender is unable to vend any products from a Space to Sales block the customer s credit will be returned and the entire block will be marked as SOLD OUT Press the F key on the keypad The display will show S
86. t any cabinet torgue and has one belt to synchronize the top and bottom when the X moves left or right The Y axis runs up and down and has the Picker Cup Assembly attached A top channel is used to contain and hide the e chain and wiring Both X and Y motors have encoders for positioning PROGRAMMING GENERAL INFORMATION In order to fully utilize the many features of your vender it is important that you first understand the options available and procedures for programming the vending controller unit control board All programming testing and service functions are accomplished by using the keypad in an easy to follow display prompted format There are four modes of operation for servicing testing and setting up your vender The modes of operation are accessed by opening the service door and pressing the service button on the control board The service button will cycle through each of the four modes in turn Service Mode Test Mode Set Up Mode 1 and Set Up Mode 2 each of these modes the A key is used to scroll through the available options settings within that mode selection Note In each of the mode selections pressing the character key next to the listed option will take you directly to that feature see menu items chart on page 12 the key is used as an enter key to select the currently displayed item feature and the CLR key is used as a done or exit key Closing the service door or pushing
87. ted when a master reset is performed The table outlines the results of using MASTER RESET NUMBER SOLD 0 SALES PER COLUMN 0 DOOROPEN 0 MACHINE NUMBER SET HAPPY HOUR CLEARED NOT AVAILABLE TIME CLEARED HEALTH CONTROL OFF PASSWORD 0000 STS ENABLE OFF CUSTOM STS CLEARED NOVEND LIMIT SOLD OUT ENABLED PRICE DISPLAY ON SHELF CONFIG INTERVAL CLEARING OFF DISPLAY TEMPERATURE UNCHANGED TEMPERATURE UNITS DEG F SERIAL LOCATION ID CR ASSET NA ASSET UNCHANGED UNCHANGED UNCHANGED UNCHANGED CM ASSET UNCHANGED SOLD OUT TIMES CLEARED DEX PASSWORD 000000 DOOR OPEN TIME CLEARED POWER OUT TIME CURRENT TIME STORAGE TEMP 57 DEG F REFRIG TEMP 37 DEG F CONSUMER OVERPAY OFF MACHINE NUMBER Press key 1 PASSWORD REQUIRED Allows assigning a user number to the machine for audit and or inventory control requirements Press the number 1 on the keypad and MACHINE NUMBER will show across the display and then change to the number currently assigned to the machine i e ID 1 Press the key and the display will read ID Enter the new number numeric field 4 characters maximum If the new number is less than 4 characters press the key after entering it and the display will read OK momentarily and will return to SETUP MODE Press the CLR Key to return to Machine Number Press the CLR key to return to SETUP MODE 1 or press the A key t
88. temperature of air being pulled in to the evaporator coil SHELF ASSEMBLY Typically there are 5 shelf assemblies in every vender however this can vary depending upon the configuration specified at the time of ordering Each can bottle shelf consists of 9columns Each shelf is capable of holding a variety of packages The shelf assembly consists of the tray where all of the following parts are mounted Double Gate assembly and the slide pusher assembly These items are discussed in detail below DOUBLE GATE ASSEMBLY Can Bottle Trays The double gate assembly is mounted on the front portion of the tray assembly and contains the vending mechanism Incorporated in the gate assembly are the front and rear knuckle assemblies as well as the product kicker In standby operation the front knuckle is in the blocking position which holds the front displayed product in position to be vended The rear knuckle assembly is in a flat position which allows product to enter the gate area and the kicker is flush to the rear knuckle assembly A stainless steel pin is inserted through the rear most portion of the front knuckle assembly and connects to a gear box below the tray When a selection is made the plunger pushes the lever toward the back of the tray At the same time the front knuckle is opened into a flat position the rear knuckle is closed to a blocking position holding the remaining product out of the gate area and the kicker is ext
89. tion alignment problem a Plunger should hit approximately 14 from top edge of target i Adjust position alignment see programming Test Vend Position Test b Perform vend test on selections i Only occurs on one column 1 Defective target 2 Defective gear box 3 Defective follower 3 Dirty worn tray slide with pusher a Check slide with pusher Delivery Cup Assembly Plunger Issues a Plunger jam dry vend i Syrup dirt causing plunger to stick ii Replace delivery cup assembly iii Replace control board 1 Software did not attempt to vend 27 b C a Check error list Does error list show VEND ERR with selection included in vend error list when pressing A b A previous vend operation or vend test failed 2 Software has selection identified as sold out 3 Selection is placed under SETUP MODE HEALTH GUARD 4 Selection is placed under SERVICE MODE SET COOL DOWN function 5 Selection has been disabled through SERVICE MODE ENABLE ITEM function Plunger Hits Chassis i Checktray is level and secured to tray supports ii Check harness connections iii Check X motor bottom right iv Check current software is being used 804 924 080 01 Plunger Stays Out i Check for syrup or dirt build up ii Check Harness connections iii Check current software is being used 804 924 080 01 3 Delivery Cup Assembly Will Not Go Home a b Is there a Vend Error on the display i If yes check t
90. to the next menu item below DATE TIME Press key 5 Shows the year month date and time setting currently in the system in following format 2005 Apr 28 15 45 Setting the day date and time is covered in the INITIAL PROGRAMMING section of this manual Press the CLR key to return to SETUP MODE 1 TOTAL SALES Press key 6 Shows total sales since machine manufacture This total is not cleared by CLEAR TOTALS Press the number 6 on the keypad the display will show TOTAL SALES press the Key and Sales and Vend totals will show on display Press the CLR key to return to Total Sales Press the CLR key to return to SETUP MODE 1 or press the A key to advance to the next menu item below HEALTH CONTROL Press key 7 Allows the service technician to select items to ENABLE HEALTH CONTROL When enabled if the temperature in the vender does not reach 41 degrees F within 30 minutes after the service door is closed a HEALTH TIME error will occur and lockout the enabled selection s from vending until after the error is cleared Also if the temperature in the vender goes above 41 degrees F for more than 15 minutes after the initial cool down period a HEALTH CONTROL error will occur and lockout the enabled selection s from vending until the error is cleared Press the number 7 on the keypad and the display will show HEALTH CONTROL Press the
91. ully loaded vender approximately 1109 lbs or 413kg The vender must be positioned close enough to an electrical outlet so that an extension cord is not required If the machine will be subject to user misuse or vandalism it is recommended that the vender be secured to the floor or wall as described in Dixie Narco Technical Bulletin 344 Due to the large size 6 and weight of the Vender never attempt to move the Vender with a Hand Truck or Stair Climber Use a pallet jack or Vender Cooler Dollies at all times when moving the Vender The vender should never be slid or pushed in place Never side load the leveling legs doing so will cause damage to the legs Do not transport the vender to or from customer locations loaded with product as damage may result due to excessive weight Call the Dixie Narco Technical Service Department or your Dixie Narco Representative for assistance LEVEL THE VENDER Adjust the front leveling legs ensuring that an even gap exists between the glass door and the top security angle and receiver box and then level the cabinet front to rear A carpenter s level will help verify that the vender is level Leveling legs are adjusted using a wrench or socket 1 12 in size If the vender is to be used in a bank of equipment check the top and sides for proper alignment If you are unable to properly level the vender select an alternate location NEVER PLACE OBJECTS UNDER THE LEVELING LEGS OF THE VENDER DA
92. vender cabinet before removing the EPROM from the ESD tube or control board b If an Eprom is present in the control board remove the existing Eprom i Note An Eprom does not need to be in the control board after the control board has been programmed The Eprom can be used to program other boards c Verify the pins of the new Eprom are not bent before installing in the Eprom socket d Install the new Eprom in the Eprom socket Ensure the Eprom is oriented correctly with its reference marker locator in the same direction as the reference marker locator of the Eprom socket Do not rely on the Eprom label for orientating the Eprom 2 Automatic Reprogramming a Turn power on to Vender When auto updating the display will show old version for a few seconds while the red LED on the control board blinks b Display will change to EPROM UPGRADE for approximately 10 seconds with the green LED rapidly blinking c Display will change to new version software with red LED blinking at a steady heart beat rate 3 Manual Reprogramming used if Eprom does not automatically reprogram a At power up the current software version will be displayed To manually program the control board with the new software press the service switch on the control board to enter service menus Advance to UPDATE SOFTWARE Press the Key Display will show Reprogramming Vendor while the yellow LED blinks b Display wi
93. y red light is for home switch for picker cup plunger Press the number 1 key and the display will show a set of numbers ie To position test press the following a Shelf letter A B C D E to travel to selected shelf b Column number 1 2 3 4 5 6 7 8 amp 9 to travel to selected column Key 0 to cycle cup plunger to hit column target d Key F to return cup to home position e Key is all stop 2 Port Test Press the number 2 key and the display will show four numbers HEHH The f is Port Open switch and 0 Port not open or 1 Port opened The 29 is Port Closed switch and 0 Port not closed or 1 Port closed The 3 is Sensor and 1 Sensor on or 0 Sensor off The 4 is Vend detect only if Sensor is on 0 No product in port or 1 Product in port To test the port press the following a Key A to open port b Key B to close port Key to turn sensor on When turned on and something is placed in the port a red LED will light on the board Key D to turn sensor off Key E to toggle Cup LED light Key F to toggle Port LED light Key All Stop on any of these tests 3 Currently not used 4 Repeat Vend Press the number 4 key and the display will show Current Vend THHHHHHHH and start auto test vending each column Press the CLR key to stop the test 5 Vend Error Codes Caution F
94. ying the slide assembly needs to have a coat of Armoral applied Care should be taken to ensure debris does not enter the gear box assemblies DO NOT USE SOLVENTS OR ABRASIVE MATERIALS TO CLEAN ANY PORTION OF THE TRAY CABINET Wash the cabinet with a good detergent or soap mixed in warm water Wax the vender often with a good grade of automobile wax Any corrosion inside the vender should be removed with fine steel wool and the area should be painted with white paint Repair any scratches on painted surfaces to prevent corrosion DRAIN PAN DRAIN TUBE AND DRAIN HOSE To prevent mold and mildew growth and to avoid personal injury or property damage the drain pan drain tube and drain hose must be properly aligned and routed Ensure nothing obstructs the drain tube or drain hose and that the hose is not bent pinched or twisted in such a way as to prevent the flow of condensate Periodically inspect the drain pan drain tube and drain hose for alignment and the presence of dirt debris mold and mildew Clean as needed WARNING THE COMPRESSOR ELECTRICAL CIRCUIT IS ALWAYS LIVE WHEN THE PLUG IS CONNECTED TO AN ELECTRICAL OUTLET REFRIGERATION CONDENSER Clean the condenser periodically of dirt or lint build up Remove the build up with a brush or vacuum or blow the dirt out of the condenser with compressed air and approved safety nozzle Ensure nothing obstructs air intake at the bottom of the main door Ensure nothin

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