FARGO DTC1000Me-DTC1250e-DTC4250e-DTC4500e
Contents
1. 127 Lamination Module Mainboard 127 Upper SENSING Cables o aea ae 127 Feed amp Lower Sensing Cables 0 20000000 sans 128 Upper Lam Head aeai 129 Lower Lam Head Cables ccccccccccccccccsssseeceeeeeeeseeeseeceeeeeeeseeesseeeeeeeeeseeeeeeeeeeeeesseueeseeceeessesaauaeceeeeeessaeaaeeeeeeeeesaaas 130 Lower Motor 10 21 131 Upper RFID and Ribbon Cable lssssseseseesssssseeenn nennen nennen nnn nn 132 mec E 133 Engineering Drawings 133 November 2013 4 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Introduction The service manual serves to inform the technician about the DTC Card Printer amp Dual Sided Printing Module amp Lamination Module parts replacement procedures Important These procedures can only be performed by authorized service personnel Estimated repair time may vary according to the technician s experience A Caution2. 0 do dd 00 55 TRO RO 1 21 D m 5 NINO N PN SHS 1 ec 5 is o 0930410 REPLACED BY DS40305 CI95065 ZO9sDEC T DBC PGU 16 REMOVED 0920221 ADDED 0920221 10 Cl8345 O2 NOV IO DBC JLS 1 ADDED 1 FOOOIB2 ADDED I 140069 CIB290 2I OCT IO DBC uLS RECORD DATE DRA ENG DATE If Feb IO HID GLOBAL CONFIDENTIAL AND PROPRIETARY DRAWN BY is document contains DBC INFORMATION This d DIM UNITS confidential and proprietary information which may not be duplicated published inch disseminated or disclosed to unintended Inc Part of HID Global third party recipients or just third parties SCALE SIZE 0 059 ASY LAM LZ PROJECT ASSY PART NUMBER NUMBER ASSY DWG unm 0930400 02 D930400 02 8 permission GLOBAL CORPORATION DESCRIPTION GJ EE rn B 9 2 no RELEASED 2 ewso er _ Pos COWTROLLER NOT PRODUCTION VALID W O STAMP ABOVE L 5 _450 00287 REFERENCE ASY CARTRIDGE LARGE RIBBON DTCASNK 5 093008 assewary DISPLAY 0930003 ASY PRINTER DTC4500 0930020 6
3. CARD BIN 5 09309 00 PART COVER FLIPPER DOOR I6 09302541 PART COVER FLIPPER BASE 0930272 PART WASHER 3 2mm X 8mm X 5mm ig 093035 PART GEAR 0 8 MODULE 50 TOOTH E I9 0930609 ASSEMBLY ASY IR SENSOR PAIR 20 093060 ASSEMBLY ASY CBL STEPPER MOTOR 21 09306 ASSEMBLY ASY CBL RIBBON FLIPPER 22 00508 PART FERRITE SNP ON 23 00192 ASSEMBLY STEPPER 7 5 DEG 25 PART _ _ _7 _ 26 rooore SCREW 4 20x 375_TPHzP_PLAS 0 27 2000494 PART DOWEL PIN 6MM X36 28 FOOO536 PART WASHER 465 250 X 05 NYLON 29 1 FOO0554 PART FOOT RUBBER 67 DIA X 4 30 FBD OOG25 REFERENCE BRACKET TABLE MOUNT FBD OO647 REFERENCE BUSHING SCREW TWIST LOCK ______ 32 1 1000837 part LBL Mode in Chino 85 x 2257 33 PART FLIPPER EB RELEASING THE 093000 04 AND D9I00I0 06 EMN 0097 23 AUG I3 DBC TGG REMOVED 3 OF 45 REPLACED D93035i WITH 21 UPDATED TABLE TABS EWN Salo deep 2198 BE ADDED 2 FOOOI78 SCREWS TO ASSEMBLY 00045 I2 OCT I2 CAR TB RECORD DRA ENG DRAWN BY DATE HRC Part of HID Global recipients or just third parties or any without written LL BEEN DESCRIPTION SCALE S
4. LIBELLI lt ay ss 4 HFRS 101111154 i ESETERE E p Thi gt 57 G 3 129 2013 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Lower Lam Head Cables o 7 E o i wy ue i 4 1g R te ano Lift sensor film LED cable D920156 to J21 RTD cable D920151 to J17 2141 2 146 LON or _ 25 mid Heater cartridge Miis Hee cable D920113 November 2013 130 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Lower Motor Cables Connect motor cable D920153 Ne AEN DN Route motor Headlift motor cable D920153 to J8 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Upper RFID and Ribbon Cable Upper RFID cable D930619 to J20 on main board D920221 2013 132 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Appendix D Engineering Drawings
5. 00102 November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 From the back of the printer locate and remove the 2 screws and washers Co 4 Remove the Top Cover Unsnap the release tabs located on the back of the printer Unsnap top cover here Lift the Top Cover from the front edge and tilt up and back November 2013 21 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 NOTE In some cases you may need to remove the Display Unsnap the display by pivoting from the top DOWN to release the bottom tabs 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 7 Remove 2 screws F0001 78 from the bottom of the Printer Release the cable connection F000178 2 Remove the Input Hopper by tilting back and away from the frame There tabs at the bottom that hold the hopper to the frame T Be lt gt 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Remove the Back Cover Remove the 2 screws and washers Release for 2 tabs at the front and tilt back to release 2013 24 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 12 Lift UP the bottom of this cover to release the upper tab locks that hold t
6. TABLE TO IDENTIFY PART NUMBER DIFFERENCES BETWEEN THE ASSEMBLIES N 0930175 FRAME FLIPPER TALL A T 1 smwieorueioe SAT 1 Paer Paer coven 5 1 mer Le 1 mwr Waster x eran XS Paer 0 8 so 1 eso zs asr mses er zo asr cai rue a Par emwesueo n Far ____ voro sterre 75 X6 we parr smwussmoesh as roose wan aes OB NOV Fr rwr erm ka 7 as 1 rese eor taere won as renewe asems screw CABLE ASSEMBLIES NOT SHOWN FOR CLARITY INITIAL RELEASE OF ASD OO285 DWG 00990 26 AUG I3 TGG TGG VER RECORD DRA ENG HID GLOBAL CONFIDENTIAL AND PROPRIETARY DRAWN BY DATE 6 5 10 B INFORMATION This document contains FARGO inch Part of HID Global er any purpose without witten permission from HD GLOBAL CORPORATION DESCRIPTION ASY FLIPPER TALL WA ENGINEERING USE ONLY gt PROJECT ASSY PART NUMBER ITEM NUMBER DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE _ asp 00285 ASD OO285 4 s e mc SC
7. TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Remove Replace the Display Assembly MDP 00093 DTC4250e 4500e MDP 00059 DTC1250e Contains Cover PCB LCD Buttons and Cable The same procedure 15 used for either orientation of the LCD Display Tools needed 110 Torx screwdriver Estimated Repair Time 15 min Preparation Remove Top Cover Important This procedure can only be performed by authorized service personnel MDP 00093 LCD PCB board only DTC4250e 4500e 930507 01 LCD PBC board only DTC 1250 A930507 MDP 00059 A Caution Turn OFF the Printer and unplug the power cord from the Printer ES Remove the top cover of the printer EN Pull forward on the display to un snap from the bottom of the display Lift out to remove Remove the ribbon cable D930607 Also from the LCD A930507 01 DTC4250e 4500e November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 5 Install completed assembly Do not pinch the cable when replacing Pull cable taught when replacing ribbon cable into the 4 gt 6 Procedure 15 complete 2013 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace the Stepper Motor D930027 Stepper Belt F000424 Pulley D900430 Tools needed T10 Torx screwdriver E CLIP tool Estimated Repair Time 30 min Preparatio
8. 0930033 ASSEMBLY ASY OUTPUT BIN a vy NM 8 1 D93081 xx PART Fs 1 mwr owmosum Fi owmmecxe Fe 1 osoro Ls 1 ask CH PATH WERT E 2 parr soewe es m oos me oos forseer Stak Ce __ asr cover UCo eurTOW osaa CABLE ASSEMBLIES NOT SHOWN FOR CLARITY NOTES D N TABLE TO IDENTIFY PART NUMBER DIFFERENCES BETWEEN THE ASSEMBLIES a INITIAL RELEASE EMN 00990 29 Aug 13 TGG TGG VER RECORD DRA ENG DRAWN BY DATE TGG DIM UNITS Part of HID Global or used for any iti NE permission from HD GLOBAL CORPORATION DESCRIPTION ASY PRINTER DTCASxx ENGINEERING USE ONLY PROJECT ASSY PART NUM ITEM NUMBER eae a ASSY D nsp 00286 lt 0286 BER NGINEERING MODEL NAME ASD 00286 WG YX 286 4 5 6 7 8 9 f n O 5 6 T 8 9 FARGO PART NUMBER DESCRIPTION ITEM 22 IO 2 TYPE DESCRIPTION 0930039 YES YES NO NO EI E E EE Nee Ley ty A930504 ASSEMBLY ASY PCB INPUT CONTROLLER E 3 1 0930038 ASSEMBLY ASY INPUT GEARS fs 0930199 01 COVER INPUT DUAL 6 0930202 01 HOUSING INPUT DUAL ENSE 0930273 01 DOOR INPUT DUAL LOWER 8 D930283 0 COVER I
9. 15370 Irvine CA 92618 2215 USA FARGO 1000 1250 0 4250 0 4500 Printer Service Manual PLT 01543 Rev 1 0 November 2013 2013 HID Global Corporation ASSA ABLOY AB All rights reserved DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Revision History 10 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual Europe Middle East and North America Africa Asia Pacific Brazil 15370 Barranca Parkway Phoenix Road 19 F 625 King s Road Av Guido Caloi 1985 Pr dio 18 Irvine CA 92618 Haverhill Suffolk CB9 North Point Island East S o Paulo SP USA England 866 607 7339 6 44 1440 711 822 iong 9 852 3160 9833 55 11 5514 7110 P 9am 6pm GMT 8 M F 9am 8 30 17 00 support hidglobal com www hidglobal com HID GLOBAL HID the HID logo DTC and FARGO are the trademarks or registered trademarks of HID Global Corporation or its licensors in the U S and other countries November 2013 2 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 FARGO DTC1000Me DTC1250e DTC4250e DTC4500Qe cescssssesesesessseesseesseeseneseeesseneuseessnaseneeeneesnesseeees 1 Card Printer Service Manual p eS esu nnmnnn nnnm R
10. 2013 133 5 6 7 8 9 2 w 11 pon ns Dem meo m om ow 121 11 _____ 3 D930030 ASSEMBLY ASY INPUT MECH IOO CARD 4 0950034 ASSEMBLY ASY COVER TOP 5 D930262 PART COvER FRONT o 6 0930263 xx PART coveret T PART COVER RIHT S 8 1 0930265 xx PART COVER FRONT DOOR F 9 1 269 0 outeur Bn 295090 ASSEMBLY asy TAB CARD PATH INSERT _ 5 Fooor8 PART SCREW A 2OXSTS TPH ZP PLAS FOO0503 PART BALL STEEL 2000504 SPRING COMP 420 X 875 X 035 1001535 LABEL ENERGY STAR ewoo BOM CORRECTIONS PROTO TYPE RELEASE VER RECORD DRAWN BY DATE Hi prm TION Tits document contare DIM UNITS iat published ed m inch third a ecipients t ird parties Part of HID Global or used b any purpose without written permission from Hi AL CORPORATION DESCRIPTION ASY PRINTER DTCIXXX VE ENGINEERING USE ONLY PROJECT ASSY PART NUMBER ITEM NUMBER DRAWING FILE ENGINEERING MODEL MODEL TYPE ASSY DWG ONYx 50 00283 50 00283 4 5 r 8s 1 gt T E CABLES ARE NOT SHOWN IN DRAWING D NOTES JIN TABLE TO IDENTIFY PART NUMBER DIFFERENCES BETWEEN THE ASSEMBLIES 9 2 ITEM NUMBER DESCRIPTION 2 1 0930002 ASSEMBLY
11. 5 Remove the screw holding the card input hopper to the frame 4 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove the Input Hopper by tilting back and away from the frame There are tabs at the bottom that hold the hopper to the frame p p pm p v Tilt down and remove the Output Cover November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove the outer back cover by releasing A the tabs on the right and left side 2 bs m 4 Push down to release right tab use a screwdriver to push DOWN on the left side tab Tilt cover down to release the bottom tabs November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Reverse assembly instructions for replacing the covers 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 DTC4500e Single Side Printer Cover Removal Tools needed T10 Torx screwdriver Estimated Repair Time 15 minutes Preparation Important This procedure can only be performed by authorized service personnel Top Cover D930181 01 Display Cover PCB cable MDP 00093 Output Cover 0930281 01 Output Bin D930033 Dual Input Hopper 0930039 Front Cartridge Handle Cover
12. ASY COMMON PRINT ENGINE NOT PRODUCTION VALID W O STAMP ABOVE 38 093008 ASSEMBLY ASY COVER LCD BUTTON DISPLAY 0930022 ASSEMBLY ASY INPUT CARD NUMBER DESCRIPTION p930180 xx D930I8I XX D930182 XX D930I82 XX 0930018 00093 REVISION ESEE D930033 ASSEMBLY ASY OUTPUT BIN 159 GC F 8 1 093082 xx PART _ COVER BACK F EXER 093083 XX PART COVER FRONT DOOR 093089 xx PART _ COVER DISPLAY Dr popememea eeemeo mer Lu i seewoso assevecy asr wer mer smwwe noms E Fe zo mer Fe ues mer mee wo Fe 1 mer ueccmemv sua Fas i we oooss asv Coven D D CABLE ASSEMBLIES NOT SHOWN FOR CLARITY NOTES N THE TABLE IS TO IDENTIFY DASH NUMBERS FOR PART NUMBER DIFFERENCES gt FOR LOCATION 1001535 LABEL SEE MANUFACTURING PROCESS INSTRUCTION C C DRAWN BY DATE RCO DIM UNITS EE a Part of HID Global ied dx permission from HD GLOBAL CORPORATION DESCRIPTION A ASY PRINTER DTCAXXX WA ENGINEERING USE ONLY PROJECT ASSY PART NUM ITEM NUMBER ASSY D nsp 00294 lt 00294 BER WO YX 294 v 9 Tq fF T 2 3 4 5 6 7 8 9 2 FARGO ire
13. TeH7P pLas ie o 0930410 REPLACED BY 0940305 CI9506 29 DEC I DBC PGU 16 REMOVED A920221 ADDED A920221 IO Cl8345 O4 NOV IO DBC JLS ADDED 1 82 ADDED 1 140069 6290 2 DBCALS RECORD DATE DRA ENG DRAWN BY DATE HID GLOBAL CONFIDENTIAL AND PROPRIETARY O2 Feb lO EA PASOS INFORMATION This document contains DIM UNITS confidential and proprietary information which may not be duplicated published e to ed desi ird party recipients or just ird parties Part of HID Global or used lor any without permission GLOBAL CORPORATION CABLE ASSEMBLIES AND 140069 NOT SHOWN FOR CLARITY BENE _ DESCRIPTION A 0 250 ASY LAM LI ENGINEERING USE ONLY DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE 0930400 0 D930400 0I ASSEM 2 S 4 5 6 T PROJECT ASSY PART NUMBER ITEM NUMBER ASSY DWG unm 0930400 0 930400 0 8 FARGO RELEASED l N AN LINA Y Me UY AS 2 V 7 N gt lt B N S er ENGINEERING USE ONLY DRAWING FILE ENGINEERING MODEL NAME MODEL 0930400 02 0930400 02 2 5 4 g CO DESCRIPTION x ITEM NUMBER 00011111 1 WASHER SPRING 2691D 4230D O006 THK PART RETAINING C 25 IN SHFT PART RET
14. complete November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Remove Replace Card Path Cover Sensor D930613 Tools needed 110 Torx screwdriver Estimated Repair Time 30 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel Remove the mainboard Remove the J11 and 17 connector from the mainboard 3 Use a small flathead screwdriver to GENTLY pry the sensor up The sensor must be released from the small tab holding the sensor See the RED arrow NOTE Pry up on both sides of the sensor legs not just one side or it may break The cable is shown on THIS side of the frame for clarity November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Replace with the new sensor Line up the sensor and push down to snap it in place UNDER the small tab Route the cable on the right side of the frame as shown in the picture below Connect to the mainboard Reverse assembly to complete the procedure Ld November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Parts Replacement Dual Sided Printing Module D930010 04 Short Module used for DTC 1250e Flipper complete assembly D930010 06 Short Module used for DTC4250e 4 4500e Flipper complete assembly MDP 00104 Tall Module used for DTC4500e Flipper complete ass
15. for using TOOLS 2013 122 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 To adjust IMAGE DARKNESS Increase the number to darken the image density or decrease the number to lighten the image density Configuration Calibrate Laminator Calibeste Ribbon Clean Printer Advanced Settings m Procedure is now complete 2013 123 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Appendix B Printer Mainboard connections J7 J2 J4 J7 J12 Printhead Harness Cable 0930616 Printhead Lift Stepper Sensor Fan 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 D 49111011 IL tf gt EN ow sete une J3 Motor Harness Cable D930600 Stepper Motor Ribbon Supply Ribbon Take up J8 RFID Cable 0930603 413 Encoder Cable 0930605 2013 125 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 RIBBON card path cable L La 2 3 4 410 0930608 Ribbon Sensor Cable J11 D930613 Card Path Cable 2013 126 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Appendix C Lamination Module Mainboard connections Up
16. only be performed by authorized service personnel DTC1250e DT C4250e DTC4500e Top Cover only D930192 03 D930192 01 D930192 01 Flipper Front Door only D930194 01 D930194 01 D930194 01 A Caution Turn OFF the Printer and unplug the power cord from the Printer November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove the Top Cover first in order to access the Flipper Module screw attachment From the back of the printer locate and remove 2 screws and washers 3 Remove the Top Cover Unsnap the release tabs located on the back of the printer Unsnap top cover here Lift the Top Cover from the front edge and tilt up back and off 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove one 1 screw F000178 that attaches the Flipper Module to the Printer Detach the cable from J23 on the mainboard M 4 6 y RAN Plug the connector into _ the printer J23 November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Tilt the Flipper Module back to release the 3 tabs from the bottom of the printer NOTE Your printer may or may not have screws holding the Module to the Printer depending on the serial number EM Procedure complete November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PL
17. 0126 Thermocouple RTD cable D920151 Motor D900484 05 and the wires November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Secure gear 810265 with retaining ring 140048 3 screws F000182 Upper Module Secure with screws F000182 Lower Module November 2013 91 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 5 With the Mainboard loosened and tilted back the wire connections are now accessible Locate the Lamination Head Assembly wire connections Remove these wires from the mainboard Location of Upper Lam Head Cables Lift Sensor D920156 connects to J4 Heater Cartridge D920113 connects to 9 RTD Cable D920151 connects to J18 Location of Lower Lam Head Cables Lift Sensor D920156 connects to J21 RTD Sensor Cable D920151 connects to J17 Heater Cartridge Cable D920113 connects to J3 Remove the Lamination Module assembly Replace with new Lamination Module assembly using reverse assembly procedure 7 Make NOTE of how the wires are routed UPPER ASSEMBLY Note Wire routing for heater cable continued next page 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Put slack in heater cable Leave cable slack beforefirst hook Route upper i lam cables A gt NOTE Ensure there is cable slack between the la
18. 082 may be replaced if necessary Replace with the new roller D920015 Use the E CLIP from the old roller Make NOTE of how this is placed on the roller 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 TIP Orient the flat side of the shaft facing RIGHT on both rollers when replacing the pulley Loop belt between tensioner pins Install pulley 0850190 and retaining ring 140048 to input shaft Ami Install pulley D850190 belt 220082 and retaining ring 140048 onto feed shaft atate Shows order of parts when replacing November 2013 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace the Rewind Motor Assembly RFID Board A000365 01 Encoder Sensor A000126 Tools needed T10 Torx screwdriver Estimated Repair Time 30 min Preparation Remove the Lamination Module Covers Important This procedure can only be performed by authorized service personnel NOTE The Dual Side Lamination Module uses 2 Rewind Motor Assemblies A000126 Dicture shown below is the LOWER Rewind Assembly November 2013 107 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Procedure Carefully use a small flat screwdriver to pry the sensor from the frame Follow direction above 3 The Rewind Mount assembly D900406 is attached at the bottom then snap
19. 0930610 Procedure Step Remove the Flipper Covers Disconnect the cable D930610 from J5 on the PCB If replacing this cable make NOTE of how the wire is routed Remove the 2 screws 000178 that hold the motor to the frame Verify motor connector is in the right direction Motor 001192 26 z Replace with new motor Procedure is complete November 2013 TT DTC1000Me 1250e 4250e 4500e Printer Service Manual PLT 01543 1 0 Remove Replace the Headlift Sensor Cable D900113 Tools needed T10 Torx screwdriver Estimated Repair Time 20 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel Caution Turn OFF the Printer and unplug the power cord from the Printer Remove the Flipper Covers Pull the Headlift Sensor OUT towards the stepper motor gear to release from the frame Sensor does not come out with breaking the sensor or tab me Verify the sensor is secure Replace sensor by snapping IN the slot provided assembly Procedure is complete November 2013 85 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace the IR Sensors D930609 short D930614 tall Tools needed T10 Torx screwdriver Estimated Repair Time 20 min Preparation Remove the Covers Important This procedure can only be performed by authori
20. 0e 4500e Card Printer Service Manual PLT 01543 rev 1 0 10 Grasp the printhead mount and rotate to release the printhead from the main assembly 2013 117 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove the cable D930602 Be careful not to damage the pins Remove the Torx screw F000170 and release the ground cable Leave the wires in the main assembly 2 4 4 4 4 4 4 4 4 4 380605600604 ta Before installing the new Printhead make NOTE of the Rzxxxx value This number will be used after the Printhead is installed and ready to make the final adjustment oee Advanced Adjustments below Printhead Resistance November 2013 118 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 13 Replace with the new printhead Install the printhead assembly holes into the tabs and tilt to snap the printhead assembly into place Verify the printhead is secure in the mount November 2013 119 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 15 VERY IMPORTANT STEP Reinstall the printhead mount assembly into the printer Line up the Printhead assembly IMPORTANT NOTE Verify the white Push Rod is to the right of the assembly before reinserting The white Push Rod must be to the right of the assembly Do not scratch the printhead surface Replace the Headlift cover by s
21. 4 WAS A000126 803 CAR LH REPLACED FOOO487 WITH FOOOSII ADDED 140040 WASHER CI769T I6 MAR IO DBC CJ DRAWN BY DATE ES o corem rorum I MATERIAL AND MANUFACTURING PROCESS MUST COMPLY WITH HID GLOBAL DW UNITS confidential and proprietary information CORPORATION EDEN PRAIRIE MN ENVIRONMENTAL SPECIFICATION 5000503 unintended 2 PACKAGE PER HID GLOBAL CORPORATION EDEN PRAIRIE MN SPECIFICATION 5000506 D Part of HID Global 1 2 4 2 3 ALL ELECTRONIC COMPONENTS OR COMPONENT ASSEMBLIES MUST MARKED WITH THE permission from HD GLOBAL CORPORATION MANUFACTURERS NAME OR TRADE MARK AND THE MANUFACTURERS TYPE CODE OR PART GEEPCHIPTION NUMBER THIS INCLUDES MOTORS FANS SOLENOIDS CIRCUIT BOARDS ETC SCALE SIZE 4 SUPPLIER CERTIFICATION OF COMPLIANCE 15 REQUIRED WITH EACH SHIPMENT 0 750 ASY SUPPLY RFID SPINDLE ENGINEERING USE ONLY PROJECT ASSY PART NUM ITEM NUMBER DRAWING FILE ENGINEERING MODEL MODEL TYPE A SSY D 093005 0930015 ASSEM 093 0935005 BER WO 0015 a _ 3 4 85 6 7 _ 8 9 _ T
22. 6 Remove the Shaft Bushing D900046 Unlock the shaft bushing D900046 by turning it counter clock wise TIP Lift UP on the tab to unlock the pin underneath the tab Pull out the roller D920119 01 Replace with the new roller 0920119 01 Use the E CLIP from the old roller Make NOTE of how this is placed on the roller Reverse assembly to complete the roller replacement 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Replacing the Rollers continued C 1 Toreplace D920119 01 High COF Feed Roller Left Roller cA Remove the Lower Rewind Assembly to access the Left roller 0920119 01 Remove Replace the Rewind Motor Assembly RFID Board A000365 01 C 3 C 4 TIP When replacing the roller also replace the pulley D850190 for best results November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 NOTE Orientation of wave washer concave side down when replacing 2013 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 C 8 Remove the Shaft Bushing D900046 Unlock the shaft bushing D900046 by turning it counter clock wise TIP Lift UP on the tab to unlock the pin underneath the tab 9 Remove the roller 0920119 01 connection C 10 Replace with the new roller D9201 19 01 Use the E CLIP from the old rolle
23. AINING RING EXT 250 IN SHFT PART TIE WRAP 4 00 L X PART BELT lIOS 125 W MXL GEAR PLATEN CARD DRIVE PART GEAR CARD TRANSPORT DRIVE ASSEMBLY ASY MAIN BOARD 4500 LAM PART PULLEY MAIN PART SHAFT BUSHING PART ROLLER INPUT PART KNOB GEAR TRAIN LAM ASSEMBLY ASY LAM HEAD TOP ASSEMBLY ASY LAM HEAD BOTTOM PART ROLLER PEED HIGH COF PART SHAFT LAM PEEL ASSEMBLY ASY CBL ENC SNR ASSEMBLY ASY CBL HEADL IF T MOTORS PART TENSIONER BEL ASSEMBLY ASY CBL RF ID PART BRACKET LAM PRINT ATTACH PART ROLLER INPUT FLIPSIDE ASSEMBLY CENTERPLATE EXIT 12 ASSEMBLY ASY STEPPER DRIVE LAM ASSEMBLY ASY FRONT SIDEPLATE L2 ASSEMBLY AST REAR SIDEPLATE 2 ASSEMBLY ASY CBL D5 RF ID ASSEMBLY ASY CBL RBN FLIP LAM ASSEMBLY ASY CENTERPLATE INPUT PART FERRI TE SNAP ON PART SPACER NYLON 257 X 500 X 062 PART SCREW 4 20X 375_TPH_ZP_PLAS PART SCREW 4 20X 500_TPH ZP_PLAS PART SCREW 4 20X438 TPH ZP PLAS 13095 140048 140062 140069 PART CABLE ASSEMBLIES AND 140069 NOT SHOWN FOR CLARITY N 4 A920221 IO D920lI9 Ol D9304lI O2 D9304l4 O2 D9304l5 O2 0930621 0940305 2000508 FOOOIS6 FOOOI 8 FOOOI82 FOOO463 WN W W wWINININININMNINMNINID Y M SNe pem ealla SS X Re PA afl in NOT v eu ES 3f EN WS i SIN i E fe tomtom
24. ALE 0 250 SIZE N FARGO NOT PRODUCTION VALID W70 STAMP ABOVE F E D C DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE 2 S 8 9 2 ITEM QTY ITEM NUMBER DESCRIPTION _1 1 140048 PART RETAINING RING EXT C 25 2 MOO62 PART RETAINING RING EXT E 250 IN SHT 3 2 760343 PART BEARING DRIVE ROLLER 4 80492 PART ENCODER WHEEL O 5 AOO0 6 ASSEMBLY ASY PCB S8 SENSOR 2 0 G AOO0365 O ASSEMBLY ASY RFID ANTENNA T D900406 ASSEMBLY ASY REWIND MTR O 8 092003 ASSEMBLY ASY SUPPLY SHAFT F 9 D92070 PART GEAR 42T SPUR D92089 ASSEMBLY ASY LAM 1 D92020 ASSEMBLY SIDEPLATE REAR O O B 2 2 PART SCREW 4 20x 3I_TPH_ZP_PLAS 8 2 Fooos PART CABLE TIE TWIST LOCK o E D REMOVED 2 76 ADDED 2 FOOOIT 5290 OS OCGT O DBC JES RELEASE TO PRODUCTION REMOVED 0920653 En AND 2000 82 7860 2I APR IO JLS JLS INITIAL RELEASE I9 Jan IO ENG DRA B RECORD DATE DRA ENG DRAWN BY DATE CONFIDENTIAL AND PROPRIETARY I2e dansto INFORMATION This document contains DIM UNITS confidential and proprietary information which may not be duplicated published inch disseminated or disclosed to unintended am Part of HID Global third p
25. EO EIE 1 0 c 5 Safety Messages review carefully dia ap EU EM Ku mnnn 6 Tools need for DTC Card Printer repair replacement 7 Cover Removal 8 8 Remove Replace Printer Covers 1000Me 1250e Single 8 DTC Flipper SHORT Dual Sided Printing Module 10 DTC1250e DUAL DTC4250e Single Printer Cover 0000000000000 14 DTC4500e Single Side Printer Cover 2 20 DTC4500e Lamination Module Cover 26 Complete Lamination Module 9 30 Parts Replacement Printer t 32 Remove Replace the 9 sane nsns a asas 32 Remove Replace the Display Assembly MDP 00093 4250 4500 34 QUIB Eae Ug E 34 Remove Replace the Stepper Motor 0930027 Stepper Belt F000424 Pulley 0900430 36 Remove Replace the Mag Roller 093012 42 Remove Replace the Output Roller 0930123 Pinch Roller spring 0920013 000338 45 Remov
26. IZE LA ASY FLIPPER SHORT 1 ENGINEERING USE ONLY PROJECT ASSY PART NUMBER ITEM NUMBER DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE ASSY D D930010 093000 WG 2 5 5 7 2 2 NOTES CABLES AND ELECTRICAL COMPONENTS ARE SHOWN FOR DRAWING CLARITY MATERIAL AND MANUF ACTURING PROCESS MUST COMPLY WITH HID GLOBAL CORPORATION EDEN PRAIRIE MN ENVIRONMENTAL SPECIFICATION 5000503 PACKAGE PER HID GLOBAL CORPORATION EDEN PRAIRIE MN SPECIFICATION 5000506 ALL ELECTRONIC COMPONENTS OR COMPONENT ASSEMBLIES MUST BE MARKED WITH THE MANUF ACTURERS NAME OR TRADE MARK AND THE MANUFACTURERS TYPE CODE OR PART NUMBER THIS INCLUDES MOTORS FANS SOLENOIDS CIRCUIT BOARDS ETC 9 SUPPLIER CERTIFICATION OF COMPLIANCE IS REQUIRED WITH EACH SHIPMENT A TABLE TO IDENTIFY PART NUMBER DIFFERENCES BETWEEN THE ASSEMBLIES 9 lO 2 FARGO 1 i moss 2 910 2200 0061 RELEASED NOT PRODUCTION VALID W 0 STAMP ABOVE ra ae 82062 WASHER ENCODER WHEEL SUPPORT ART NUMBER DESCRIPTION 093093 FBD OO625 FBD OO647 130951 820621 REVISION 4930503 ASY PCB OUTPUT CONTROLLER HER MDP OOIO4 ASY FLIPPER TALL DTC4500E 0930 50 0 0930234 01 093001 ASSEMBLY ASY FLIPPER TABLE F 8 1 093052 PART NUT LEAD SCREW F EXES 0930153 BRACKET GEAR RACK FLIP NOTES AN 2 PART GEAR COMBO FLIP 42T X 56T
27. L INPUT THIS INCLUDES MOTORS FANS SOLENOIDS CIRCUIT BOARDS ETC 4 SUPPLIER CERTIFICATION OF COMPLIANCE IS REQUIRED WITH EACH SHIPMENT A B ENGINEERING USE ONLY PROJECT ASSY PART NUMBER ITEM NUMBER DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE SSY DWG _ 50 00227 ASD OO227 2 9 7 __ 2 4 3 FARGO NUMBER COLOR 0930192 D930193 XX FBD 00625 FBD 00647 13095 820621 ITEM NUMBER DESCRIPTION 13095 WASHER SPRING 2691D 4230D 006THK 09300070 93092 01 093050 0930235 WASHER SPRING 26910 42800 008 AS ED D930010 02 0930192 02 0930193 02 093050 0930234 la rl BECA UE G D930010 04 D930192 03 0930193 03 D930150 01 0930234 0 Y Y E PRODUCTION VALID W O STAMP ABOVE 093000 05 RED 0930192 05 0930193 05 093050 0930234 493056 PART ASY PCB FLIPPER INTERFACE 093000 06 0930192 0 0930193 01 0930150 01 0930234 0 Y 0900 7 1 D93001 ASSEMBLY ASY FLIPPER TABLE _________ am 2 JAN 8 1 093045 FRAME FLIPPER SHORT 4 Ye 9 1 0930152 NUT LEAD SCREW 093058 PART BRACKET GEAR RACK FLIP F 093055 PART SCREW LEAD FLIP SHRT SPLT 2 093063 PART GEAR COMBO FLIP 427 X 5 093092 xx PART COVER FLIPPER 093093 xx _ __
28. NPUT CAP 1 0930304 PART HANDLE DUAL HOPPER 1 093082 PART FOAM CARD BLOCK D930622 ASSEMBLY ASY MTR DUAL INPUT 0930623 ASSEMBL Y ASY CBL RBN INPUT I3 PART I 2 SIDED FOAM ADHESIV 2000176 PART SCREW 44 20X 250 TPH ZP PLAS I5 FOOO 78 PART SCREW 44 20X 375 TPH ZP PLAS E 5 PART CLAMP CABLE RIBBON 88 X 25 BALL STEEL PART SPRING COMP 420 X 875 X 035 PART LBL Mode in China 85 x 25 001573 LABEL LOWER PLATFORM MDP 00549 ASSEMBLY ASY COVER LOCK TOP ASY COVER LOCK BOTTOM 20 2 00550 ASSEMBL Y 2 CABLES NOT SHOWN FOR CLARITY 2 093032 FOAM CARD BLOCK IS USED FOR SHIPPING ONLY AND IS NOT SHOWN ADDED TABLE ADDED MDP 00450 ED ADDED MDP 00549 ADDED MDP 00550 00996 09 SEP 13 DBC PGU SCALE 0 400 RECORD DRA ENG MATERIAL AND MANUFACTURING PROCESS MUST COMPLY WITH HID GLOBAL CORPORATION DRAWN BY 2 PACKAGE PER HID GLOBAL CORPORATION EDEN PRAIRIE SPECIFICATION 5000506 DIM UNITS r i opiera information 3 ALL ELECTRONIC COMPONENTS OR COMPONENT ASSEMBLIES MUST BE MARKED WITH THE ed MANUFACTURERS NAME OR TRADE MARK AND THE MANUFACTURERS TYPE CODE OR PART NUMBER inch Part of HID Global Sy ane aha ae any BEEN DESCRIPTION 5N cur TAPE INTO 2 6004 020 PIECES AND INSTALL ONTO THE BACK OF A930504 m hSY DUA
29. T 01543 1 0 DTC1250e DUAL DTC4250e Single Printer Cover Removal NOTE Use this procedure for removing the covers of the DIC1250e DUAL amp DTC4250e printer cover AFTER the Dual Sided Printing Module has been removed DTC1250e DUAL Tools needed T10 Torx screwdriver Estimated Repair Time 15 minutes Preparation Important This procedure can only be performed by authorized service personnel DTC1250e DUAL DTC4250e Top Cover D930181 03 D930181 01 Front Door D930183 03 0930183 04 4250 Single 0930281 01 Display Cover blank D930189 03 0930189 01 Display Cover PCB MDP 00059 MDP 00093 Output Bin D930333 100 Card Input D930022 D930022 November 2013 TT DTC1000Me 1250e 4250e 4500e Printer Service Manual PLT 01543 1 0 Caution Turn OFF the Printer and unplug the power cord from the Printer From the back of the printer locate and remove the 2 screws and washers d 2 3 Remove the Top Cover Unsnap the release tabs located on the back of the printer Unsnap top cover here Lift the Top Cover from the front edge and tilt up and back cover here November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 To Remove the Display iN With the Top Cover removed unsnap the display by pivoting from the top DOWN to release the bottom tabs Remove the ribbon cable from the mainboard
30. T 01543 rev 1 0 Remove the screw F000178 amp washer 140040 from the Stepper Motor assembly This is done from the front of the printer F000178 2 140040 2 NOTE DTC12506 4250e will have 2 screws holding the Supply DTC4500e has only one screw holding the supply 5 Slide the Supply Spindle DOWN To release Slide the Motor UP to install NOTE You N A 4 ia __ jt A NOTE If ribbon wrinkle occurs after replacing the motor move the motor assembly DOWN slightly in the frame Loosen the 2 F000178 screws from the supply spindle move down 1 16 inch then tighten the F000178 screws November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove the cleaning roller Gear D930361 to access the Ribbon Sensor From the front of the printer Pinch the tabs to help remove the sensor from the frame PUSH the Ribbon Sensor back to release the tabs and remove the sensor November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Replace with the new sensor Push the sensor back in using the tabs to snap the sensor in place This is done from the rear sideplate of the printer near the gears Note The wire routing to the frame Shown unpopulated for viewing Insert assembly into the rear sideplate D o Reverse assembly to reinstall parts Verify wave washer is in place Procedure is
31. TC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Appendix A Replacing the DTC Printhead The guide serves to instruct the user about replacing the Printhead This procedure can only be performed by authorized service personnel A Caution Turn OFF the Printer and unplug the power cord from the Printer A Danger Wear proper eye protection to perform the procedures in this section Reverse the disassembly steps to reassemble the Card Printer ESD precautions are necessary when handling electronics assemblies 2013 111 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 DTC Printhead procedure The guide serves to instruct the user about replacing the Printhead This procedure can only be performed by authorized service personnel A Caution Turn OFF the Printer and unplug the power cord from the Printer AN Danger Wear proper eye protection to perform the procedures in this section Reverse the disassembly steps to reassemble the Card Printer ESD precautions are necessary when handling electronics assemblies Tools needed Flathead screwdriver Torx Wrench included in kit Estimated Repair Time 20 minutes Preparation Remove Printhead mount Important This procedure can only be performed by authorized service personnel Make NOTE of the resistance value on the new printhead verify this value in the Advanced Settings driver option Refer to the Use
32. Turn OFF the Printer and unplug the power cord from the Printer ESD precautions are necessary when handling electronics assemblies AN Danger Wear proper eye protection to perform the procedures in this section November 2013 5 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Safety Messages review carefully The purpose of this section is to provide the User with specific replacement procedures for the Card Printer Please review standard precautions to take while performing these replacement procedures Symbol Critical Instructions for Safety purposes Failure to follow these installation guidelines can result in death or serious injury Information that raises potential safety issues is indicated by a warning symbol as shown to the left prevent personal injury refer to the following safety messages before performing an operation preceded by this symbol To prevent personal injury always remove the power cord prior to performing repair procedures unless otherwise specified prevent personal injury make sure only authorized service personnel perform these procedures Caution This device is electrostatically sensitive It can be damaged if exposed to static electricity discharges A N Information that raises potential electrostatic safety issues is indicated by a warning symbol as shown to the left To prevent equipment or media damage refer to the following safety messag
33. ack and dropping the roller NOTE Do not hold the roller by the rubber but only from the plastic shaft The rubber can move out of position on the shaft and cause a print quality issue 12 Replace with new roller 13 Insert the Spring into the upper and lower pegs Install the Lever then the Gear Turn the black platen gear to verify the gears turn simultaneously Reinstall cam locking bushing stepper motor ribbon supply assembly Procedure 15 complete 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Remove Replace Supply Spindle RFID Motor Tools needed 110 Torx screwdriver Estimated Repair Time 20 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel 1 2 Hemove the screw 000178 amp washer 140040 from the motor assembly This is done from the front of the printer F000178 2 and 140040 2 NOTE DTC1250e 4250e will have 2 screws holding the Supply DTC4500e has only one screw holding the supply November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 3 Slide the Supply Spindle DOWN To release Slide the Motor UP to install NOTE You do not need to remove the gears or the Stepper Motor for this procedure Y 4 4 1 Et s KL y motor mount 47 a NOTE ribbon wrinkle occurs after replacing the motor move the m
34. arefully line up the PCB connection push the module onto the printer base to connect the PCB Do not force or bend pins Procedure is complete Reverse assembly to reinstall the Lamination Module 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Parts Replacement Printer Remove Replace the Mainboard Tools needed T10 Torx screwdriver Estimated Repair Time 20 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel DTC1000Me PCA 00106 DTC1250e 00102 NA DTC1250e 00103 DTC1250e 00104 FD Check the printer label to order the DTG1250e 00105 FD AP correct board DTC4250e 00107 DTC4500e 00109 FD Flipper Dual Remove the covers to access the mainboard Remove all the wire connections from the Mainboard Im E unt amp n F000178 2 F Aus DE S 267 tr 2 af er 4 d 2013 DTC1000Me 1250e 4250e 4500e Printer Service Manual PLT 01543 1 0 Slide board out from the corner posts 1 din at g Install new board and reconnect all wires Wires are labeled for location connection Biased OUT before securing the mounting screws SALT pas M Cem iim m IL EN Procedure is complete November 2013
35. arty recipients or just third parties or used for any purpose without written permission from Fargo Electronics Inc ASY REAR SIDEPLATE LI VAR PROJECT ASSY PART NUMBER ITEM NUMBER assy DwG 93045 0 8 g 2 9 2 RELEASED C pat 7 C pop esso er snam FS Eo eser ESERE E CI 7 NN E 8 PART LEVER CLEANING ROLLER F PART _ PUSHER CARD PART _ LEVER INPUT GEAR INPUT LEVER D D PART GEAR IDLER 1 0930242 PART BRACKET SC MAG CAM LINKAGE 4 2 PART GEAR DRIVE PART NUT M3 x 0 5 MAR PART SPRING COMP I O0L x 2400D x 029WD IB 1 000489 PART SPRING EXT X 60 X 08 9 FOO0508 PART SPRING COMP 3I2 X BI3 X 026 20 1 Foooso9 PART SPRING COMP IBO X 750 x 020 F FOOO 78 PART SCREW 4 20X 375_TPH_ZP_PLAS F F E D s sss 2 0 Cuts DRAWN BY DATE CONFIDENTIAL AND PROPRIETARY 30 Jul 1O amp INFORMATION This document contains con i i information DIM UNITS which may not published inch disseminated or disclosed to unintended D REMOVED 0930015 IX 140040 AND IX FOOO 78 CI8508 Part of HID Global third party recipients or n Md d DESCRIPTION permi
36. ated Repair Time 20 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel Procedure Remove the Output Roller Gear D930361 by pulling straight out No need to remove the Stepper Motor Assembly a 7 Ont November 2013 45 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 3 Flip printer on front remove Output Roller D930123 Pull straight up and out Replace with new roller and replace the gear onto the roller Procedure completed 5 Pinch Roller and Spring Remove the output roller first as stated above and then remove the Pinch Roller Use a small flathead screwdriver to release the spring F000338 and the Pinch Roller 0920013 Replace with new roller Reverse assembly to reinstall parts 7 Procedure is complete November 2013 46 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace the Platen Roller D930120 amp Pulley Gear D900429 Tools needed 110 Torx screwdriver Estimated Repair Time 45 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel Hi washers from shaft Replace the gear if necessary November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Turn the twist lock Bushing Twist Lock 0930178 coun
37. bly is oriented correctly Replace with new Platen Roller Lock platen with cam first into the front sideplate 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 7 To reinstall the Pinch Roller Assembly a Verify orientation of the Pinch Roller Assembly Verify the pinch roller assembly is oriented correctly tab Bracket Spring D930136 D930266 Continued next page c Insert the Bracket tabs into the holes provided in the sideplate frame continued on next page November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 spring fits into this slot Bracket tabs fit into these 2 holes d Tilt the spring upward and fit in to the slot provided Some force is needed to snap the spring and tabs in place e Click the Bracket into the frame Verify the bracket is engaged with the rear sideplate f Snap the Roller Bracket tabs to the Lift Bracket continued on next page November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Verify both sides of the roller bracket are engaged with the lift bracket g Procedure is complete 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Remove Replace the Cleaning Roller D930121 Input Feed Lever D930132 Input Lever Gear D930164 Tools n
38. d Printing Module Top Cover Grasp the cover from the open end and tilt forward to unlatch the front tabs 4 Remove the Flipper Base Cover Turn the module over and use a T10 Torx screwdriver to remove the 2 screws of the bottom plate 5 Grasp the module with 2 hands and tilt back and up TIP Use your hand from underneath to push the inner wall OUT for easier release of the tabs November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 The module is now ready to replace any of the following parts Flipper Table with gear and rollers 0930611 Stepper Motor E001192 with Gear connects to J5 Stepper Motor E001192 Cable D930610 PCB Output Controller Main Board D930503 Lead Screw Assembly D930155 used for SHORT Module Lead Screw Assembly D930176 used for TALL Module Lead Screw Assembly Gear used for both Short and Tall 0930106 Headlift Sensor amp cable 0900113 connects to HOME IR Sensor Pair include Detector Upper amp Lower sensor with cable connects to J4 CARD Both IR sensors connect to ONE cable and are replaced at the same time D930609 used for SHORT Module D930614 used for TALL Module Ribbon Cable D930611 connects Flipper to printer 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Remove Replace the Flipper Table 0930011 Tools needed T10 Torx screwdriver Estimated Repair Time 20 min P
39. e Replace the Platen Roller 0930120 amp Pulley Gear 0900429 47 Remove Replace the Lift Pinch Roller Assembly 0930137 Pinch Lift Bracket 0930136 50 Remove Replace the Cleaning Roller 0930121 Input Feed Lever 0930132 55 Lever Gear DIZO TOG 55 Remove Replace Supply Spindle RFID 58 Remove Replace Ribbon Take Up Motor 93001 0 60 Remove Replace Encoder Sensor A930514 for RFID Supply Spindle sees 62 Remove Replace the PCB board 000365 01 66 Remove Replace Ribbon Sensor 0930016 67 Remove Replace Path Cover Sensor 0930613 2 0 71 Parts Replacement Dual Sided Printing 73 Remove Replace the Flipper hu oc l en ehe 74 Remove Replace the Flipper Table 00930011 77 Remove Replace the Flipper Feed Roller 0930149 Pinch Roller 0920013 amp 000338 81 Pinch Roller Gears D30165 6 D990 TOG perceset eoan i E Euseb side u
40. eeded 110 Torx screwariver i Estimated Repair Time 30 min D930121 Preparation Remove the Covers Important This procedure can only be performed by Gear 0930164 authorized service personnel des E Lever D930132 Remove the ribbon supply assembly Remove the mainboard D930500 Remove the screw F000178 amp washer 140040 from the motor assembly This is done from the front of the printer F000178 2 140040 2 NOTE This step is used for the 1250e 1000 4250 Slide the Supply Spindle DOWN To release Slide the Motor UP to install NOTE You do not need to remove the gears or the Stepper Motor for this procedure November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Procedure e gt Verify orientation of motor mount otep gt NOTE This step is used for the 1250e 1000 4250 Remove the Cleaning Roller Gear 0930361 Remove the stepper motor assembly and belt 0930028 Remove the pulley e clip and washers Remove platen cam rotation Locking bushing Remove the Lever Be careful not to lose the spring NOTE How the spring is into the pegs The gear will pull straight out November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 11 From the front of the printer release the cleaning roller from the peg by pushing all the way b
41. embly IMPORTANT NOTE The Flipper Table should be level when the Printer is powered up If the Flipper Table is at an angle open the access door and manually level it Then cycle the Printer Power to reset Remove all covers to access the Flipper Parts Replacements November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace the Flipper Cover Tools needed 10 Torx screwdriver Estimated Repair Time 15 min Preparation Remove the top cover of the Printer and Dual Sided Printing Module from the Printer Important This procedure can only be performed by authorized service personnel Short amp Tall use common parts Top cover D930192 01 DTC4250e 4500e Top Cover D930192 03 DTC1250e Card Bin D930193 01 DT C4250e 4500e Short Dual Sided Printing Card Bin D930193 03 DTC1250e Module shown Flipper Door D930194 01 D930010 06 The Tall Dual Sided Printing Module uses the Lamination Cover A Caution Turn OFF the Printer and unplug the power cord from the Printer Caution Please be careful not to force any of the snapping parts as they could break with too much pressure When replacing the Covers or any parts do NOT pinch any wires 2 Remove the Top Cover of the printer Remove the Dual Sided Printing Module from the printer November 2013 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Procedure 3 Remove the Dual Side
42. es before performing an operation preceded by this symbol To prevent equipment or media damage observe all established Electrostatic Discharge ESD procedures while handling cables in or near the Circuit Board and Printhead Assemblies To prevent equipment or media damage always wear an appropriate personal grounding device e g a high quality wrist strap grounded to avoid potential damage To prevent equipment or media damage always remove the Ribbon and Cards from the Printer before making any repairs unless otherwise specified To prevent equipment or media damage take jewelry off of fingers and hands as well as thoroughly clean hands to remove oil and debris before working on the Printer November 2013 6 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Tools need for DTC Card Printer repair replacement procedures 110 Torx screwdriver E Clip tool Small flathead screwdriver Needle Nose Pliers NOTE HID Global offers a kit that contains many of the tools needed to repair the printers Part Number 085627 November 2013 7 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Cover Removal Procedures Remove Replace Printer Covers DTC 1000Me 1250e Single Side Tools needed T10 Torx screwdriver Estimated Repair Time 15 minutes Preparation Important This procedure can only be performed by authorized service personnel DTC1250e DTC1000Me To
43. frame 7 Replace with new Sensor 930514 or Cable 0930605 Line up the sensor with the slot and snap back in Reconnect cable to J18 m Procedure is complete November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace the PCB board A000365 01 1 Remove Supply Spindle RFID assembly See procedure above 0930015 Un snap the PCB from the frame The PCB with the HOLES is set under the corner tabs Lift up this end first See picture below 2 Replace with new PCB and or Cable Insert one end first then snap into the corner tabs Replace cable to 9 4 T Route wires as shown _ AE NER m F Reverse assembly to reinstall parts 6 Procedure 15 complete 2013 66 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace Ribbon Sensor D930016 Tools needed 110 Torx screwdriver ribbon sensor pd 0930016 Estimated Repair Time 30 min Preparation Remove the Covers MEM ND 2 ASA SaN Important This procedure can only be performed by LED Side authorized service personnel Ribbon Sensor Cable only 0930608 Remove the Platen Roller Gears D900429 to access the Ribbon Sensor Remove the retaining ring 140048 and pull off the gear November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PL
44. he cover to the frame Reverse assembly instructions for replacing the covers 2013 TT DTC1000Me 1250e 4250e 4500e Printer Service Manual PLT 01543 1 0 DTC4500e Lamination Module Cover Removal NOTE Remove the Lamination Module prior to removing the printer covers if repairing the PRINTER The Lamination Module does not need to be removed in order to repair the Lamination Module unless replacing the Lamination Mainboard Tools needed 110 Torx screwdriver Estimated Repair Time 15 minutes Preparation Important This procedure can only be performed by authorized service personnel Remove the output bin 0930296 01 3 Remove the Input Bump Cover D930292 02 98 Remove bump cover November 2013 26 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 4 Lift up the Top Cover D930294 01 to unsnap it from the module 5 Open from front door Unsnap to loosen the 2 side tabs located on either side of the Lam Input Cover D930290 01 It is not necessary to remove the Lam Input assembly to remove this front plate Tilt the Lam Input Cover outward and slide UP to remove NOTE Tab Inserts 2013 TT DTC1000Me 1250e 4250e 4500e Printer Service Manual PLT 01543 rev 1 0 Open the Flipper Door Remove the 2 screws 000178 from the left side 000178 Picture shows door removed but not
45. hers go and the one machine screw Remove the printhead cable for more clearance The motor is attached to a plastic mounting frame November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 3 Remove the Mag Roller Gear D930361 by pulling out Gear 0930361 Mag Roer 0930122 4 Remove the Ribbon Deflector Plate D930129 to access the Mag Roller Release the tabs that hold the plate in place Inside View Use small flathead screwdriver to leverage the deflector DOWN Pull the Mag Roller out from the front side of the printer November 2013 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 7 Replace with the new roller Install the Mag Roller from the back to hold the roller in place Make sure roller sits in front tab hidden in front sideplate Make sure tabs line up and snap into place Wiggle in place NOTE Do not hold the roller by the rubber but only from the plastic shaft The rubber can move out of position on the shaft and cause a print quality issue Install the Ribbon Deflector Plate Insert tabs of the ribbon deflector into the L shaped slots Re install Stepper Motor assembly Procedure is complete November 2013 44 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace the Output Roller D930123 Pinch Roller spring D920013 F000338 Tools needed 110 Torx screwdriver Estim
46. horized service personnel DTC4500e single side A920221 11 DTC4500e dual side 920221 12 Turn the module up side down to access the 4 screws 7000178 that hold the mainboard to the frame Remove the 4 screws Use caution when removing the mainboard so the power connector does not get damaged Slide the board away and out from the frame November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Remove all the wire connections Tilt the mainboard up to access the wires Wires are labeled with the numbered location for easy replacement Refer to Appendix B for wire board locations gn o4 mm dam T om 5 Replace with the new mainboard using reverse assembly NOTE Use caution not to damage the power connector November 2013 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace the Lamination Head Assembly Upper Assembly D920022 amp Lower Assembly D920023 Tools needed T10 Torx screwdriver Estimated Repair Time 35 min Preparation Remove the Lamination Module Covers Remove the mainboard to access the wire removal procedure Important This procedure can only be performed by authorized service personnel This part is sold as one assembly which includes Platen Roller D920012 Upper Lamination Roller D920020 Lower Film LED A000454 Head Lift Sensor A00
47. ly Screw 000463 Qty 3 NOTE Wire Routing A 3 Remove the retaining ring 140048 gear 810266 white spacer F000156 and gear 810266 Gear 810266 hub Gear 810266 hub oriented down oriented up Ld Retaining Ring 140048 EY 5 November 2013 96 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 A 4 Unlock the shaft bushing D900046 by twisting it counter clock wise TIP Lift UP on the tab to unlock the pin underneath the tab I 2 insert shaft bushings D900046 twist to lock z E W re Use the E CLIP from the old roller Make NOTE of how this is placed on the roller Reverse assembly to complete the roller replacement m Replacing the Rollers continued B 1 Toreplace D920119 01 High COF Feed Roller Right Roller gt 0920119 01 rollers 5 Replace with the new roller 0920218 Insert and secure into the brass bushing on the frame 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 B 2 Remove the 3 screws 000463 from the Stepper Motor Assembly in order to remove the roller on the right Screw 000463 Qty 3 End Feed Roller shaft location 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 RIGHT ROLLER Remove the retaining ring 140048 and Gear 818026
48. m DesoRIPTION OOOO L1 pz PANT WASHR SPRINGISSID A2SOD DOSTHC RELEASED 5 4 190069 PART WRAP 4 001 X 0 10 W Ls 22002 5 PaT GEAR PLATEN CARD ORIVE 7777 8 ASSEMBLY asv MAIN BOARD 4500 LAM 77777 797121 oops PART i ezoa mos Lu i 02006 PART GEAR TRAN CA Ca 0920023 XSSEMRY asv LAM HEAD BOTTOM Le 2 eor PART omer tm pe Cm i ear assewery ASSEMBLY MOTORS PART aRACKET FEAOLIFT PART 0 Fa oss O 22 bezoao PART BROKET LAV PRINT 77 Fes i 2026 ART ROLLER NPUT FLIPSIDE 77 29 ASSEMBLY asv CENTERPLATE xT 25 besos asy STEPPER DRE 72671171 ASSEMBLY asv FRONT SIDEPLATE LI besoas o ASSEMBLY ASY REAR seente Fes 1 ASSEMBLY ASK CH ABN FLIP LaM 5 e i 9 assemacy asv GEMIERRLATE wer i eoooson PART 200056 PART SPAUER MLON 257 X S00 X 2627 Lars rooors PART soRew v4 20x 376_ 9 ZP PAS ras Foos Part sonew 4 20x 500
49. m head and the upper wire clip to allow free movement of the lam head Do not pinch any wires Make NOTE of how the wires are routed LOWER ASSEMBLY Note Wire routing form heating cable continued next page November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Route lower lam cables Leave cable slack before first hook A Put loop in heater cable and route NOTE Ensure there is cable slack between the lam head and the lower wire clip to allow free movement of the lam head Do not pinch any wires November 2013 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace the Lamination Module Rollers Roller Feed High Cof D920119 01 Roller Input Flipside D920218 Roller Input D920015 Tools needed T10 Torx screwdriver EN ip Estimated Repair Time 30 min eut i Preparation Remove the Lamination Module Covers Important This procedure can only be performed by authorized service personnel E Insert two high avert input Insert input COF feed rollers D920119 01 ipeside roller roller D920015 i 0920218 42 gt m QJ v November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 A 2 Toreplace D920218 Input Flipside Roller Remove the 3 screws 000463 from the Stepper Motor Assemb
50. n Remove the Covers Important This procedure can only be performed by authorized service personnel Part Number Complete Stepper Drive assembly D930028 1 2 3 Lay printer on its front Remove the cable harness 0930600 from the Stepper Motor 2013 36 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove the 3 screws that hold the Motor Mount to the printer frame Make NOTE of where the 2 screw washers go and the one machine screw Remove the printhead cable for more clearance The motor is attached to a plastic mounting frame 5 Remove the 4 screws that hold the stepper motor to the mount frame One belt F000424 will come off of the platen roller pulley gear D900429 a 8 Caution Spring may out Safety glasses required November 2013 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 If replacing the Pulley 0900430 remove the E CLIP 140063 Replace with new Pulley Re install the E clip Verify the E Clip is installed with the burr side up 7 Replace the new Motor to the mount frame Make sure Spring 000332 gets put back into proper place a Rotate pulley to 4 seat belt Start other end of belt over opposite pulley November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 This Stepper Motor Mount pr
51. napping back into place Procedure is complete CAREFULLY re insert the completed printhead assembly 2013 120 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Advanced Adjustment procedure 1 Open the Toolbox to access Advanced Settings tab from the printer driver Diagnostics Test Print ToolBox About Apel 2 Use the R xxxx number from step 11 Add this number to the CURRENT box and click OK to save OR proceed to the TOF EOF or LOF adjustments below Configuration Calibrate Laminator Calibrate Ribbon Clean Printer Advanced Settings e Head Prnt Feed Coral Os Enable Swat ID over a USB Connection Enable Mag Verly 2013 121 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 3 Adjust the Image Darkness Print Top of Form TOF Print End of Form EOF Print Left of Form LOF as needed by increasing or decreasing the CURRENT setting numbers NOTE Refer to the Advances Settings section in the User Guide Confusion Laminator Ribbon Clean Pintar Advanced Settings Enable ID cva USE Conniecton Enable Mag Yaniy o 4 EL H Print the ALIGNMENT test card from the Printer display TOOLS to fine tune the image placement Refer to the User Guide
52. necessary for Lamination cover removal 7 Remove 1 screw F000178 from the blue retainer clip 0930077 Disconnect the Flipper Cable 0930626 E 1 D930077 November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Unsnap the Lam Back Cover D930293 02 panel from the bottom and lift up to remove Make NOTE of the latches holding these together when replacing it Insert slot onto front cover tabs E Remove the Front Lam Door Cover D930291 01 by flexing the door IN release the top and bottom pins holding the door to the frame Procedure complete November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Complete Lamination Module Removal 1 If the Lamination Module needs to be removed from the printer completely then turn the printer over and unscrew the 2 screws that attach the Lamination Module to the printer Remove these 2 screws 2 Hemove the screw F000178 from the Retainer Clip D930077 that holds the Lamination Module to the Printer Disconnect the Flipper Cable D930626 D930077 rw L LN D930626 November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Set the printer upright and move to the edge of the table Unclip the tabs from below and move the module outward This will release the PCB connection within the door NOTE When replacing the module c
53. otor assembly DOWN slightly in the frame Loosen the 2 F000178 screws from the supply spindle move down 1 16 inch then tighten the 000178 screws 4 Remove the RFID cable D930603 from the Supply Spindle Remove the Encoder Sensor cable harness D930600 from the encoder sensor NOTE The routing of these wires under the clip Replace the complete assembly Motor Reconnect wires nm Procedure is complete November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Remove Replace Ribbon Take Up Motor D930014 Tools needed 110 Torx screwdriver Estimated Repair Time 20 min Preparation Remove the Covers Important This procedure can only be performed by D930014 authorized service personnel V F000178 140040 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Remove the wire connection 0930600 harness from the top of the Take Up Motor Replace the complete assembly Motor e Reconnect wires Procedure is complete November 2013 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace Encoder Sensor A930514 for RFID Supply Spindle NOTE For any other parts motor encoder wheel REPLACE COMPLETE ASSEMBLY D930015 Tools needed Torx screwdriver and flat head screwdriver Estimated Repair Time 30 min Preparation Remove the Cover
54. ovides a self tensioning feature Keep the four 4 screws loose while holding the Mount Frame Allow the spring to self tension then tighten the four 4 screws 10 Install belt on stepper motor assembly and then loop the belt w stepper drive assembly around the platen roller shaft gear Place the Stepper Mount over the pivot peg Loop the belt around the platen pulley 2013 39 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Secure the stepper drive assembly with 2 screws 000171 with 2 washers 140040 and one screw F0001 78 at the specific locations shown NOTE Lightly tighten all screws first then tighten the F000171 screws last F000171 2 140040 2 November 2013 40 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 13 Plug motor cable back in 9 Replace the Printhead cable if it was removed in step 4 Procedure is complete November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace the Mag Roller D930122 Tools needed Small flat screwdriver T10 Torx screwdriver Estimated Repair Time 20 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel Remove the Stepper Motor Assembly 0930028 Remove the 3 screws that hold the Motor Mount to the printer frame Make NOTE of where the 2 screw was
55. ower cord from the Printer Start with the instruction for replacing the Flipper Table November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 3 Remove the Flipper Table from the Base Bracket by pinching the 2 side tabs inward to release the table from the base 4 Card Feed Roller D930149 Replace with the new Roller Line up the roller and the tab slots and push together Verify the roller spins freely and turns the gears November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Pinch Roller D920013 Insert spring into the roller and line up one end at a time Gear D930165 D930166 placement shown below for pivot bracket Verify the assembly is fully snapped together if these are replaced E m ERN Verify the gear is oriented correctly E 7 When re assembling the table verify the LEAD Screw and gears move freely up and down and can rotate the table m Replace the Bushing Screw Twist Lock to secure the Lead Screw Procedure is complete November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace the Flipper Assembly Stepper Motor E001192 Tools needed T10 Torx screwdriver Estimated Repair Time 20 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel Stepper Motor Cable
56. p Cover PCB Assy 0930034 02 D930034 02 Front Door D930265 05 D930265 04 Left Cover D930263 03 D930263 02 Right Cover D930264 03 D930264 02 Output Bin D930269 01 D930269 01 DTC1250e single side shown Procedure Open the front door Locate and remove the 2 screws 000178 2 3 Lift up the top cover and disconnect the display cable 0930607 from the mainboard Remove the top cover by flexing the center to disengage the insert tabs November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Procedure Remove the 2 screws 000178 that hold the side covers to the frame Remove both side covers The input and output hoppers are attached to the side covers Remove the 2 screws on the bottom right and left side to remove the inner back cover Right side 7 D EN Procedure is complete 2013 9 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 DTC Flipper SHORT Dual Sided Printing Module Removal Complete Short Flipper Assembly D930010 04 1250 Dual side D930010 06 DIC4250e amp 4500e Short Flipper DTC4250e DTC1250e Dual vr If the Dual Sided Printing Module needs to be removed for any Printer Replacement procedures or to remove the covers follow this procedure Procedure 1 Tools needed T10 Torx screwdriver Estimated Repair Time 15 minutes Preparation Important This procedure can
57. ped at the top Unsnap the top of the assembly then pivot the assembly to the LEFT to release the encoder sensor from the encoder wheel This releases the assembly from the frame TIP When reassembling use your finger to guide the encoder sensor from underneath to the proper position Slide in from the left at an angle then turn to match the snap tabs CAUTION Take care not to bend the assembly straight up as the encoder wheel may be damaged The encoder sensor A000126 can be removed first so the encoder wheel does not get damaged When replacing the sensor line up the sensor from underneath then snap in place 2013 108 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 2013 Assemble to lower rewind mounts Mount sensor to rewind backplate Connect cable D920147 to sensor 4000126 sensor 109 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Replace the RFID PCB A000365 01 Remove the Rewind Assembly as described above Remove the Retaining Ring 140048 Gear 0920170 Slide the RFID PCB to the right wv ELEY 0000365 us A 38 Sx A all Nn 203 ARP e The PCB is held by tab on the left of the frame Replace with new PCB 000365 01 Reverse Assemble 2013 110 D
58. per Sensing Cables Upper encoder cable D920147 to J6 SM ro ME UA E M LAE tt E BER TELE t ap rev pr 4 25 ck Upper film cable marked D920155 to J27 2 npa cer vat 5 Dr 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Feed amp Lower Sensing Cables Encoder cable 0920147 to J2 Film cable unmarked 0920343 to J26 RFID cable D920175 to J19 gomme wes 122197142364 im Card cable ESSE c D920149 to n gt lt Tera ng Stepper cable M ard M i bui 7 D900032 to a4 I HH HHP 4 D i 4 b 1 A 2013 128 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Upper Lam Head Cables Lift sensor film LED cable 0920156 to J421 RTD cable D920151 5 to J17 gt 3 47 v pe JA TU Yen n cn p 4 keels mM y 1111 NN Ton Heater cartridge cable D920113 4 PR
59. r Make NOTE of how this is placed on the roller November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 C 11 Reverse assembly to complete the roller replacement A new belt 220082 may be replaced if necessary C 12 TIP Orient the flat side of the shaft facing RIGHT on both rollers when replacing the pulley Install pulley D850190 and retaining ring 140048 to input shaft Install pulley 0850190 belt 220082 retaining ring 140048 onto feed shaft Ep C 13 Shows order of parts when replacing November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Replacing the Rollers continued D 1 To replace D920015 Input Feed Roller Remove the Rewind Motor to access the roller Remove Replace the Rewind Motor Assembly D 2 Remove the retaining ring 140048 D 3 Remove the pulley 0850190 Pull up with the belt attached Remove the Belt Tensioner 0920168 TIP When replacing the roller also replace the pulley D850190 for best results 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 D 4 Remove the Shaft Bushing D900046 Unlock the shaft bushing D900046 by turning it counter clock wise TIP Lift UP on the tab to unlock the pin underneath the tab D 7 Reverse assembly to complete the roller replacement A new belt 220
60. r Guide for more information Procedure A Caution Turn OFF the Printer and unplug the power cord from the Printer Turn the printer over to access the Headlift cover November 2013 112 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 3 Use a flathead screwdriver to lift the cover from the frame Use flat screwdriver to lift up 4 VERY IMPORTANT STEP Turn the gear clockwise until the Push Rod is in the DOWN position in relation to the printer base Turn the gear clockwise to stop e The white push rod must be fully in the DOWN position November 2013 115 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 5 position correct wrong position Pull the 2 tabs IN and pull UP to oosen the Printhead assembly Hold UP until you can push the white rod to the right Do not pull up until the push rod has been moved oee step 6 below Pull IN the two tabs to unlock the Printhead Assembly 2013 114 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Procedure 7 Unlock the push rod by moving it from the left to the right side of the tab Hold UP while pushing rod to the right 2013 115 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 2013 116 TT DTC1000Me 1250e 425
61. r disclosed to unintended DRAWN BY DATE PBI A B INFORMATION This document contains DIM UNITS confidential and proprietary information which may not be duplicated published inch Part of HID Global DESCRIPTION third party recipients or just third parties or used for any purpose without written permission from Fargo Electronics Inc ASY STEPPER DRIVE NUMBER ASSY PART NUMBER ASSY DWO unm 5930028 0930028 9 EE B 9 2 FARGO ITEM NUMBER TYPE DESCRIPTION part as EC G 2 1 80492 ENCODER WHEEL FAER 000365 0 ASSEMBLY ASY PCB RFID ANTENNA A930514 ASSEMBLY ASY PCB SENSOR WITH CONNECTOR ERES 092012 ASSEMBLY ASY MTR PINION RELEASED NOT PRODUCTION VALID 0 STAMP ABOVE e wo mer CS emos ssewrr asv wwe serv 8 09304 PART MOUNT SPINDEL SUPPLY e osos _ gt romae f e sen E e Rwwmesemv smt 1 oooso rar 1 oooer wasem museem 250 10 500 00 030 THK m mr swwwme Tre sem room _ oawrer FRONT 6 wom ADDED 0930372 QTY C4 REPLACED FARGO EMN E BILE Bra ADDED FOOOO97 AND 5 CI7926 O3 AUG IO DBC ALL mrs A93051
62. reparation Remove the Covers Important This procedure can only be performed by authorized service personnel 2013 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 4 Remove the Lead Screw Assembly by pushing UP and pulling OUT from the bottom at an angle Short Lead Screw 0930155 Tall Lead Screw 0930176 November 2013 TT DTC1000Me 1250e 4250e 4500e Printer Service Manual PLT 01543 rev 1 0 5 Remove the one screw that holds the Flipper Table to the Bracket Table Mount 7 Reverse assembly to install new Flipper Table Verify Lead Screw and Lead Pin is set correctly Also see step 8 for spring and washer placement Push down on the top of the lead screw to set into the gear November 2013 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 Remove Replace the Flipper Feed Roller 0930149 Pinch Roller 0920013 000338 Pinch Roller Gears D30165 amp D930166 Tools needed T10 Torx screwdriver Estimated Repair Time 20 minutes Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel D930149 gt 0920013 F000338 0930165 3 used D930166 Procedure A Caution Turn OFF the Printer and unplug the p
63. s Important This procedure can only be performed by A000365 01 authorized service personnel RFID Cable D930603 Encoder Sensor Cable D930605 Sensor 4930514 n et 1 0930605 Cable Procedure Caution Turn OFF the Printer and unplug the power cord from the Printer 0930015 DTC4500e Supply Spindle RFID Motor 0930015 DTC1250e 4250e Remove Supply Spindle RFID assembly Refer to Remove Replace Supply Spindle RFID Motor November 2013 DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 3 Remove the Damper 000487 Use a thin flathead screwdriver to loosen one side The Cap will pop off i m AL Wil TE ANA thin screwdriver under tab edge to loosen NOTE Replace the Damper Cap by lining up the shaft first then snap the Damper Cap back on Verify the gray shaft is pushed up to hold the encoder wheel in place November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 4 Remove the supply cover D930116 by pulling up from the open end This will unlatch the tabs holding the cover to the frame This allows for access to the sensor 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 5 Remove the sensor Use a thin flat blade screwdriver to unlatch the tabs holding the sensor to the
64. ssion from Farge Electronics Inc ________ SIDEPLATE BUE ME RE NO CABLES ARE DISPLAYED FOR DRAWING CLARITY DRAWING FILE ENGINEERING MODEL NAME MODEL TYPE D930068 D930002 SUB2 DWG 0950068 223009650 4 5 6 s qu pm FARGO RELEASED NOT PRODUCTION VALID W O STAMP ABOVE ENGINEERING USE ONLY DRAWING FILE ENGINEERING MODEL NAME MODEL D930028 D930028 ASSEM 2 5 4 ITEM QTY ITEM NUMBER DESCRIPTION 4 140040 WASHER 3MM FLAT 40063 RETAINING RING EXT E 88 IN SHFT 2850410 POST IDLER 900430 PULLEY MXL 48X20 GROOVE 0950027 STEPPER PULLEY d930l34 Ol BRACKET MTR STEPPER FOOOIT SCREW M3X8_TPH_ZP_SEM 00332 SPRING COMP 360 X 800 X 040 00424 BELT 8l GRV O80P 1577 W MATERIAL AND MANUF ACTURING PROCESS MUST COMPLY WITH FARGO ENVIRONMENTAL SPECIFICATION 5000503 PACKAGE PER FARGO SPECIFICATION 5000506 ALL ELECTRONIC COMPONENTS OR COMPONENT ASSEMBLIES MUST BE MARKED WITH THE MANUFACTURERS NAME OR TRADE MARK AND THE MANUFACTURERS TYPE CODE OR PART NUMBER THIS INCLUDES MOTORS FANS SOLENOIDS CIRCUIT BOARDS ETC SUPPLIER CERTIFICATION OF COMPLIANCE IS REQUIRED WITH EACH SHIPMENT REV CHANGE FOR 0930027 O4 MAR IO DBC JS EMEN PRODUCTION RELEASE 20 09 RECORD DATE DRA ENG CONFIDENTIAL AND PROPRIETARY disseminated o
65. ter clockwise to unlock and lift up It is not necessary to remove the surrounding gears 7 Remove the Platen 0930135 Rotate cam clockwise to remove Pull off of the Platen Roller Shaft DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove the print head assembly if better access is needed oee Printhead removal procedure 0930120 Replace with new roller Reverse assembly to reinstall parts 10 Procedure is complete TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace the Lift Pinch Roller Assembly D930137 Pinch Lift Bracket D930136 Tools needed 110 Torx screwdriver Estimated Repair Time 20 Min D930137 Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel D930136 Procedure A Caution Turn OFF the Printer and unplug the power cord from the Printer 1 2 Remove the mainboard 0930500 3 Pull the tabs apart on the Bracket D930136 to release Lift and out Pull tabs outward to engage with the lift bracket November 2013 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 1 0 4 Rotate the Lift Bracket 0930136 with the spring 0930266 upwards to disengage the hinge 5 Lift out the Pinch Roller Bracket 0930137 NOTE Verify orientation when re installing Verify the pinch roller assem
66. tere 81 Remove Replace the Flipper Assembly Stepper Motor 001192 84 Remove Replace the Headlift Sensor Cable 0900113 85 Remove Replace the IR Sensors 0930609 short 0930614 86 Remove Replace the PCB Output Controller 0503 87 Parts Replacement Lamination 88 Remove Replace the Lamination Module 88 Remove Replace the Lamination Head 90 Upper Assembly 0920022 amp Lower Assembly 0920023 90 Remove Replace the Lamination Module 95 Remove Replace the Rewind Motor Assembly RFID Board 000365 01 107 1922 00101 gt POV 107 ADDEN ODA ea e eE E EE EEEE E E 111 Repacno ne DTO cirera 111 gt 8 E E O E 112 PRO OC OIX 124 Printer Mainboard 124 November 2013 3 TT DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0
67. zed service personnel Step Procedure Caution Turn OFF the Printer and unplug the power cord from the Printer Remove the Flipper Covers Push the sensor out using some pressure This sensor snaps in and out Do not use a metal tool or it may damage the sensor Replace both upper and lower sensor at the same time Connect to J4 on the PCB Make NOTE of wire routing IR Sensor cable SHORT D930609 TALL 0930614 November 2013 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Remove Replace the PCB Output Controller A930503 Tools needed T10 Torx screwdriver Estimated Repair Time 20 min Preparation Remove the Covers Important This procedure can only be performed by authorized service personnel A Caution Turn OFF the Printer and unplug the power cord from the Printer Remove the Flipper Covers Disconnect all cable connections Hold the 2 tabs BACK to release the board from the holding tabs PCB is under the 3 supports Replace with new board E Procedure is complete 2013 87 CIDI DTC1000Me 1250e 4250e 4500e Card Printer Service Manual PLT 01543 rev 1 0 Parts Replacement Lamination Module Remove Replace the Lamination Module Mainboard Tools needed T10 Torx screwdriver Estimated Repair Time 20 min Preparation Remove the Lamination Module Covers Important This procedure can only be performed by aut
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