Invacare® XLT Service Manual
Contents
1. Invacare XLT Service Manual Contents Product Description Washing and Disinfection Reconditioning Accessories Check List ONO A SERVICE MANUAL Product Description XLT j E zs Ii lt 4 1 XLT Power U front SERVICE MANUAL Until January 2005 XLT is made of titanium which is very light and strong This makes it a light stable and durable wheelchair XLT fits in almost everywhere thanks to its comfort ergonomics and performance XLT is designed for experienced active users who understand how important it is with good propelling characteristics The very stable chassis and the excellent wheel balance provide good propelling characteristics on almost every surface XLT is designed for easy handeling and transport wherever you want to travel XLT is well balanced for an one arm lift into a car It takes up so little space that it easily can be lifted in front of you into the passanger seat of a car Titanium is also extra strong and durable which gives it a long life Quick release wheels and foldable back is of course standard XLT is a solid frame wheelchair with driving wheel plates and castor attachments of aluminium This provides a light weight and stable wheelchair The black vinyl seat is easy to clean The back rest is made of black plastic coated fabric black Strix XLT Power U front has a front that2. Italia Invacare Mecc San s r l Via dei Pini 62 I 36016 Thiene VI Tel 39 0445 38 00 59 Fax 39 0445 38 00 34 italia invacare com Nederland Invacare BV Celsiusstraat 46 NL 6716 BZ Ede Tel 31 0 318 695 757 Fax 31 0 318 695 758 nederland invacare com csede invacare com Norge Invacare AS Grensesvingen 9 Postboks 6230 Etterstad N 0603 Oslo Tel 47 0 22 57 95 00 Fax 47 0 22 57 95 01 norway invacare com island invacare com sterreich Invacare Austria GmbH Herzog Odilostrasse 101 A 5310 Mondsee Tel 43 6232 5535 0 Fax 43 6232 5535 4 info invacare austria com Portugal Invacare Lda Rua Estrada Velha 949 P 4465 784 Leca do Balio Tel 351 0 225 1059 46 47 Fax 351 0 225 1057 39 portugal invacare com Sverige amp Suomi Invacare AB Fagerstagatan 9 S 163 91 Sp nga Tel 46 0 8 761 70 90 Fax 46 0 8 761 81 08 sweden invacare com finland invacare com Switzerland Invacare AG Benkenstrasse 260 CH 4108 Wit terswil Tel 41 0 61 487 70 80 Fax 41 0 61 487 70 81 switzerland invacare com United Kingdom Invacare Limited Pencoed Technology Park Pen coed Bridgend CF35 5HZ Switchboard Tel 44 0 1656 776200 Fax 44 0 1656 776201 Customer services Tel 44 0 1656 776222 Fax 44 0 1656 776220 UK invacare com Part No 1522394 3 2011 01 01
3. Chair rolls in straight line f Easy to propel o DELIVERY CHECK Indudeamanal ooo SERVICE MANUAL Invacare Rea AB V xj v gen 303 S 343 71 DI SWEDEN Belgium amp Luxemburg Invacare nv Autobaan 22 B 82 10 Loppem Tel 32 0 50 83 10 10 Fax 32 0 50 83 10 II belgium invacare com Danmark Invacare AIS Sdr Ringvej 37 DK 2605 Brondby Tel 45 0 36 90 00 00 Fax 45 0 36 90 00 01 denmark invacare com Deutschland Invacare Aquatec GmbH Alemannenstra e 10 D 88316 Isny Tel 49 0 75 62 7 00 0 Fax 49 0 75 62 7 00 66 info invacare aquatec com Ulrich Alber GmbH Vor dem Weissen Stein 21 D 72461 Albstadt Tailfingen Tel 49 0 7432 2006 0 Fax 49 0 7432 2006 299 info ulrich alber de European Distributor Organisation Invacare KleiststraBe 49 D 32457 Porta Westfalica Tel 49 0 57 31 754 540 Fax 49 0 57 31 754 541 edo invacare com Espa a Invacare SA c Areny s n Poligon Industrial de Celra E 17460 Celr Girona Tel 34 0 972 49 32 00 Fax 34 0 972 49 32 20 contactsp invacare com France Invacare Poirier SAS Route de St Roch F 37230 Fondettes Tel 33 0 2 47 62 64 66 Fax 33 0 2 47 42 12 24 contactfr invacare com Ireland Invacare Ireland Ltd Unit 5 Seatown Business Campus Seatown Road Swords County Dublin Ireland Tel 353 I 810 7084 Fax 353 I 810 7085 ireland invacare com
4. gun At the factory the brake pin is tightened with thread soldering to prevent it from unthreading Accessories e Accessories Lubricate all movable parts if they are sticking or squeaking with a dry teflon based spray e g Viso 900 B5 Screws and nuts Check that all screws and nuts are tight Head and Head support with cheak supports Check that the side and angle adjustment for the wings work Also check that there is a memory function after 2005 Neck support Check that there is a memory function after 2005 Trunk support Multi functional from 2005 Check that the angle adjust ment works and that there is a memory function Abduction cushion Check that the depth adjustment works before 2005 Table tray When re mounting the table tray try to find the thread manually before fas tening the screws with any kind of tooling This spares the threading SERVICE MANUAL CHECK LIST Screws and nuts Chasis poo Push handles o Back cover Seat cover Bak 0 0 p Back support Back angle Back folding o o Sideguards armrests Foot plates gt tegrests T Anti tip devices Ferrules Rubber handies J J Rear wheel axles Jo Drive wheels J J Castors Cy Brakes Angle adjustable castor housing Assistant manoeuvred brakes Toos TEST DRIVE
5. helps keep together the lower parts of the legs and the feet The standard delivery includes a foot bow With 120 mm castors the seat angles 4 8 and 12 can be obtained dependent on the row of mounting holes used for the rear wheel XLT Power V front has a front that helps keep together the feet The standard delivery includes a foot bow With 120 mm castors the seat angles 4 8 and 12 can be obtained dependent on the row of mounting holes used for the rear wheel XLT Box has a front offering more space for the lower parts of the legs and the feet The standard delivery may include a foot bow or collapsible footrests With 120 mm castors the seat angles 3 or 8 can be obtained dependent on the row ofof mounting holes used for the rear wheel Product Description XLT Max From spring 2008 XLT Frame footbow and backrest are manufactured from high quality titanium For the Swing version the legrest hangers are made from aluminium The cover for the seat cushion is made of Jemima and the backrest cover is made of nylon The new XLT is available in the models XLT Active 75 knee angle is designed to hold your feet and lower parts of your leg steady The footbow is delivered as standard Seat angles 0 14 can be obtained depending on the size of castors and rear wheels and the row of mounting holes
6. not be hotter than 60 degrees 4 Spray the chair with alcohol for disinfection 5 Spray the wheelchair with detergent for example a car cleaning agent with wax 6 Leave the detergent to work for a couple of minutes 7 Rinse the wheelchair with a high pressure or ordinary jet of water depending on how dirty the chair is Do not aim the jet towards bearings and draining holes 8 Check that the chair is clean 9 Leave the chair to dry in a drying cabinet Remove parts where water has collected for example in end tubes ferrules etc If the chair has been washed in a machine blow drying with compressed air is recommended 10 Check that the chair is dry wipe with a cloth if needed Also check that all labels are readable if not change them e g labels and stickers for tilting and attachment points for transport If the wheelchair is not very dirty it may be sufficient to spray with alcohol and wiping dry with a cloth 12 The wheelchair is now reconditioned Dartex Superficial dirt on the coating may be removed by wiping with a soft cloth moistened with water containing a neutral detegent More persistent con tamination may be treated by wiping with alcohols or turpentine substitute followed by hot water and detergent Proprietary disinfectants may be used provided manufacturer s instructions are followed The fabric may be washed at temperatures up to 71 C 160 F using normal detergent SERVICE MAN
7. UAL Reconditioning SERVICE MANUAL Reconditioning Lubricate all movable parts if they are sticking or squeaking with a dry teflon based spray e g Viso 900 B5 Screws and nuts Check that all screws and nuts are tight Chassis All parts must be checked for cracks or other damages Pay special attention to areas close to welds If damages are discovered the chassis must be discarded Back rest Check that the angle is easy to adjust that it is esasy fold down and that it locks as it should Push handles Check that the external push handles are firm and that the screws are tight Back and seat covers Check that the velcro strips are intact and stick and that the covers are intact if not we recommend that torn parts are exchanged Sideguards armrests Check that they are intact and easy to remove and put back Anti tip device Check that the anti tip device is easy to raise and lower and that the screws holding the anti tip device in place and in the correct position are tight Rear wheel attachment Check that the screws on the rear wheel attach ment are tight That the axle housing is correctly placed and tightened with a manual and dynamometric wrench calibrated to 40 Nm The axle housing must be assembled with a sideguard of at least 3 mm and armrests at least 12 mm outside of the axle housing Rear wheels We recommend that the tyres are changed if the pattern is worn Missing spokes are replaced loose ones are t
8. ightened Especially on solid wheels there is a risk of spokes becoming loose Fasten the hand rim if it is loose Feel the hand rim to check if it is smooth and that no sharp bits are sticking out In that case exchange it Check that the rear wheel axle is completely inserted into the axle housing and that the two locking balls stick out behind the axle housing and locks the axle Check the air pressure in the tyre Correct air pressure is stated on the tyre Castors Remove the castors and clean the castor forks from dust and dirt Apply Loctite 246 to the screws and reassemble and check that the castors turn and rotate smoothly If the castors are air filled check the pressure and pump them Correct air pressure is stated on the tyre Ifthe castors are solid check for cracks and decide if they need to be changed Angle adjustable castor housing Check that the castor housing is at a straight angle 90 degrees towards the floor Tighten the screws Brakes Check that the brake pin is not worn down If the pin is worn it should be changed for safety reasons Check that all screws are tight Test the brakes with the correct air pressure in the tyres In a braked position the pin should press down the tyre 5 mm If the brake pin is moved to another position it is important that thread locking Loctite is used in order to prevent the brake pin from coming loose When moving the brake pin it may be necessary to warm the brake pin screw with a heat
9. used for the castors and rear wheels XLT Dynamic 90 knee angle is desgned to hold your feet steady The wheelchair is very compact and the total length is low The footbow is delived as standard Seat angles 0 14 can be obtained depending on the size of castors and rear wheels and the row of mounting holes used for the castors and rear wheels XLT Swing 80 90 and angle adjustable legrests is desgned with a front offering more space for the feet and lower parts of the legs The standard delivery includes collapsible footrests Seat angles 0 14 can be obtained depending on the size of castors and rear wheels and the row of mounting holes used for the castors and rear wheels XLT Max 75 The XLT Max is designed for larger users and has a user weight capacity of 180 kg Seat angles 0 14 can be obtained depending on the size of castors and rear wheels and the row of mounting holes used for the castors and rear wheels Washing and Disinfection Washing and Disinfection Remove all loose and removable covers and wash these in a washing machine following the washing instructions for each article 2 If the wheelchair is very dirty we recommend that you remove the back and seat to make it easier to wash 3 Rinse the wheelchair with a high pressure or ordinary jet of water depending on how dirty the chair is Do not aim the jet towards bearings and draining holes If the wheelchair is washed in a machine the water must
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