GoCartVac™ Service Manual
Contents
1. Service Manual Proleam The Vacuum Company Table of Contents Battery Safety P m 2 dini F l Vacuum PANS 0 sous od uri oe PEERS RE RES 3 Before servicing any part Remove Charger Panel s osa queas wd 34 E OS REN BOR 4 5 or proceeding with any Replace Charger Panel eR RR eu RE RES RE RETE 6 7 repair procedure on any Remove vacuum Panel susc onera gr Sota d 8 ProTeam Replace Vacuum Panel 2 0s40 404400044400 00540 9 ALWAYS disconnect l the vacuum from Remove Diffuser ee ee ee ee ee E E ee ee ee ee ee 10 the power source Replace cae ene eee ease eho _____ __ _ 11 Remove nae 12 Replace Receptacle 13 Remove Power Cable 44 4 5 14 _ _ ___ 15 Remove Replace Thermal Switch 2 2 esso re Ib Rmo 16 Remove Battery Control Module BCM 17 Replace Battery Control Module BCM 2 sce terr e m hm 18 Remove Motor BCM Assembly From Vacuum 19 Replace Motor BCM Assembly Into Vacuum 20 21 Remove Motor Brushes ENE RRS 22 232. BCM Connect of the thermal switch wires to new motor wire It does not matter which wire If all changes are complete 4 Replace Motor BCM Assembly Page 20 5 Replace Diffuser Page 11 6 Replace Vacuum Panel Page 9 7 Replace Charger Panel Page 6 Connect remaining motor wire to MTR on to Page 21 Step 1 11 www pro team com 800 541 1456 Remove Compression Ring REMOVE COMPRESSION RING 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Remove Motor BCM Assembly Page 19 aw zur E SHITE al T b i Remove thermal switch connector from BCM Remove PC Board Remove remaining 3 screws which attach Remove ring over top of motor compression ring to motor If all changes are complete 10 Replace Motor BCM Assembly Page 20 11 Replace Diffuser Page 11 12 Replace Vacuum Panel Page 9 13 Replace Charger Panel Page 6 www pro team com 800 541 1456 Reassemble Compression Ring REASSEMBLE COMPRESSION RING Place new or existing compression ring Replace three of the screws which attach the ring over top of motor such that cut outs in to the motor Leave out a screw which is not under ring are aligned with motor brushes a wire clamp where the BCM was attached Reconnect thermal switch s other wire to MOTOR BCM Re a
3. Carefully remove vacuum panel from cart www pro team com 800 541 1456 Replace Vacuum Panel REPLACE VACUUM PANEL Place corner molding on one side of vacuum panel Slide panel into cart by placing side without molding into empty channel of molding from side panel Confirm that the panel is rest ing on the bottom of the cart and that the corner molding and panel are even at the top Connect the red black connector of the vacuum to the red black connector from the batteries 5 Replace Charger Panel Page 6 www pro team com 800 541 1456 Remove Diffuser REMOVE DIFFUSER 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 Remove both cloth and paper filters Remove vacuum from panel using Phillips Remove cap by twisting screwdriver to remove two screws and washers counter clockwise Using a 5 16 socket or flat head Remove diffuser screwdriver remove two screws holding plastic diffuser to motor Turn vacuum upside down www pro team com 800 541 1456 Replace Diffuser REPLACE DIFFUSER Attach diffuser to motor with two screws 1 Replace diffuser by placing the side with ridges ME away from motor Turn vacuum right side up and place cloth and paper filter into vacuum body Secure lid on vacuum by turning clockwise Lay vacuum flat with mounting holes up If all changes are complete 8 Replace Vac
4. REOR RR nnn 44 Remove Replace Swivel Elbow Cuff 1 22222 Rm Rm 45 Remove Switch in Hose Handle 2 5 ek mmm ns 46 Reassemble Switch in Hose Handle sies be ms ERO 47 E _ ____ 48 www pro team com 800 541 1456 Battery Safety WARNING Risk of electric shock Read complete instructions prior to installation and operation 1 Observe all safety regulations Electrical wiring should be performed in accordance with all applicable national state and local codes to prevent damage to equipment and ensure personnel safety 2 Hazardous voltages exist within enclosure Installation and service should be performed only by trained service personnel 3 WARNING Risk of explosive gasses Working in the vicinity of a lead acid battery is dangerous Batteries generate explosive gasses during normal battery operation During normal charging operation some hydrogen gas is released vented or diffused through the container walls The VRLA batteries specified for this equipment are designed to minimize gas produced The gasses released or diffused must not be allowed to accumulate The GoCartVac enclosure has been designed to ensure proper ventilation of battery gasses 4 WARNING Risk of battery terminal shorting The batteries specified for use in this equipment have very low internal impedance and thus are capable of delivering high currents if externally short circuited The resultant heat
5. 800 541 1456 Remove Power Cable REMOVE POWER CABLE 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 Locate white wire from receptacle and remove from BCM Locate white wire from power cable and remove from BCM Locate black wire of power cable on BCM Remove w needlenose pliers 7 With crescent wrench holding nut unscrew the strain relief Holding outer nut unscrew the inner nut from the threads on the cable Remove cable from vacuum www pro team com 800 541 1456 Replace Power Cable REPLACE POWER CABLE 1 Thread wires of new or existing cable through hole 2 Thread wires through inner nut and tighten nut M in vacuum body 3 Screw strain relief up to washer and outer nut 4 Attach the white wire from power cord to the M Tighten all with crescent wrench ME middle connector marked with 36V 5 Attach the white wire from switch receptacle to 6 Connect black wire of power cable to 36 on the top connector marked with SWITCH ME PC board If all needed changes are complete 7 Replace Diffuser Page 11 8 Replace Vacuum Panel Page 9 9 Replace Charger Panel Page 6 www pro team com 800 541 1456 Remove Replace Thermal Switch REMOVE THERMAL SWITCH 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Locate and remove thermal switch connector 5 Disco
6. 9 10 Replace Charger Panel Page 6 18 www pro team com 800 541 1456 Remove Motor BCM Assembly from Vacuum REMOVE MOTOR BCM ASSEMBLY FROM VACUUM 1 Remove Charger Panel Page 4 3 Remove Diffuser Page 10 5 Remove Power Cable Page 14 2 Remove Vacuum Panel Page 8 4 Remove Receptacle Page 12 6 Use flathead screwdriver to remove 3 washer 7 Use Phillips screwdriver to remove screw and 5 Z washer Remove all three 1 0 Remove dome filter Remove motor from vacuum body www pro team com 800 541 1456 Replace Motor BCM Assembly into Vacuum REPLACE MOTOR BCM ASSEMBLY INTO VACUUM Align motor as shown in picture BCM close to power cable hole Press well nuts into holes in vacuum body Rotating as pushing in may ease assembly Continued on page 21 www pro team com 800 541 1456 Replace Motor BCM Assembly into Vacuum REPLACE MOTOR BCM ASSEMBLY INTO VACUUM Continued from page 20 8 Tighten screw on Z washer until well nut has ME tightened against vacuum wall Replace power cable Follow Steps 1 through 6 on Page 15 If all changes are complete 12 Replace Diffuser Page 11 13 Replace Vacuum Panel Page 9 14 Replace Charger Panel Page 6 Replace receptacle Follow Steps 1 through 5 on Page 13 www pro team com 800 541 1456 Remove Motor Brushes REMOVE MOTOR BRUSHES 1 Remove Charger Panel Page 4 2 R
7. OWER SWITCH 1 Remove Charger Panel Page 4 2 Remove Cover of Electrical Enclosure Page 38 3 Remove Electrical Box and Connections Page 41 Squeeze together sides of switch 5 While continuing to squeeze pull switch ME from hole in panel REPLACE POWER SWITCH Push new switch assembly through cut out in the panel such that the line on state is closest to the top of the panel If all changes are complete 2 Reassemble Electrical Box and Connections Page 42 3 Replace Cover onto Electrical Enclosure Page 39 4 Replace Charger Panel Page 6 www pro team com 800 541 1456 Remove Replace Power Receptacle REMOVE POWER RECEPTACLE 1 Remove Charger Panel Page 4 2 Remove Cover of Electrical Enclosure Page 38 Remove 2 screws holding receptacle to panel and remove receptacle Using Phillips screwdriver remove green ground wire from receptacle Place flanged receptacle in Using Phillips screwdriver put the rear panel cut out bare end of green ground wire with ground pin down back into ground terminal of Attach with screws receptacle Tighten to 5 in lbs If all changes are complete 3 Reassemble Electrical Box and Connections Page 42 4 Replace Cover onto Electrical Enclosure Page 39 5 Replace Charger Panel Page 6 www pro team com 800 541 1456 Remove Replace Swivel Elbow Cuff REMOVE SWIVEL ELBOW CUFF Place one hand on hose close to
8. ProTeam The Vacuum Company 5118 N Sawyer Ave Boise Idaho 83714 800 541 1456 www pro team com 106591 Revised 11 07
9. Replace Motor Brushes ac ax 24 Remove Replace Motor Assembly 5242 ees drm Rx 25 Remove Compression RiINg 26 Reassemble Compression Ring c cx HE or xe 27 Remove Reassemble Tetraseal rts 28 Remove Reassemble Motor 4 sus e RR ce teed 29 Batteries Harness Safety Notice Precautions 30 Battery Termination Schematic ROS ere 31 Disassemble Reassemble GoCart 2 0 00 000005 cee ewes ee eee bene wenn 32 Remove Replace Fusible Link 24200 lt 4 44 s betwee 33 Remove Replace Jumper Wire 0 00002208 RR RR E RIRs 34 Remove Replace Power Harness ls eec Rr Re S TR 35 Replace Batteries Harness su ders pog iere app duda dedi 36 Remove Replace Charger Res RETRO eR een 37 Remove Cover of Electrical Enclosure csse eee ee ee RR eee 38 Replace Cover onto Electrical Enclosure 2 2 22d oreet edm eR 39 Remove Replace Charger Receptacle 40 Remove Electrical Box amp Connections 4 5 2222 o m Re ERR 41 Reassemble Electrical Box amp Connections eer RR RR 42 Remove Replace Power Switch seus er Rex nee ee dowd cade 43 Remove Replace Power Receptacle dur eoe
10. battery wires www pro team com 800 541 1456 Disassemble Reassemble GoCart DISASSEMBLE GOCART 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 Remove remaining side panel and molding REASSEMBLE GOCART 1 Replace Vacuum Panel Page 9 2 Replace Charger Panel 6 3 Replace Side Panel into Cart Remove remaining side panel and molding www pro team com 800 541 1456 Remove Replace Fusible Link REMOVE FUSIBLE LINK Please Read Safety Precautions on Page 2 1 Disassemble GoCart Page 32 Remove fusible link from batteries using insulated wrenches See Safety Notice and Personal Safety Precautions on Page 30 On positive terminal of battery B1 and On negative terminal of battery B2 using the red terminal end of the and using the black terminal end of fusible link the fusible link Follow a thru e of a Place 7 16 bolt through ring of Step 1 in this section harness and battery terminal b Place 7 16 nut on end of bolt c Tighten assembly with either two 7 16 insulated end wrenches or a torque wrench Torque 25 30 in lbs e Place protector over the battery terminal 3 Resassemble GoCart Page 32 www pro team com 800 541 1456 Remove Replace Red Jumper Wire REMOVE RED JUMPER WIRE 1 Disassemble GoCart Page 32 eg LETT Remove red jumper wire from batteries using insulated wrenches See Safety Notice and Personal Sa
11. can cause severe burns and is a potential fire hazard 5 Particular caution should be used when replacing batteries The person working near the open terminals of batteries should avoid wearing metal rings or watchbands It is a good practice to remove all metallic items such as watches bracelets and personal jewelry when working on or around battery terminals 6 Asa further precaution when installing batteries or working on them insulating gloves should be worn and only insulated tools should be used to prevent accidental short circuits Handle recharged batteries carefully as they may be hot 7 The batteries are interconnected with a Fusible Link for added safety In the event this link is to be replaced only use Pro Team approved replacement parts Do not handle plug batteries or appliance with wet hands 8 Replacement batteries should be carefully inspected to installation Particular attention should be given to ensure that none of the cell cover seals have been broken no battery case damage is evident and no visible sign of battery leakage exists If batteries leak fluid change color shape or change in any other way DO NOT use them Battery Recycling The Environmental Protection Agency requires the recycling of sealed lead batteries Proper disposal and recycling of batteries mandatory under the Mercury Containing Rechargeable Battery Management Act 42 U S C 14301 14336 Battery Act The Charge Up to Recycle Program offers va
12. cord strain relief and one on the elbow cuff Bend down until the cuff is loose from 3a the hose 3b Push the smaller end of new elbow cuff into hose until the textured part of the elbow is against the hose www pro team com 800 541 1456 Remove Switch in Hose Handle REMOVE SWITCH Remove the 8 screws which hold the handle together Lift up and remove angled tube Lift out and remove switch and BCM www pro team com 800 541 1456 Reassemble Switch in Hose Handle REASSEMBLE SWITCH Place switch with the ON position 1 facing the nozzle Place BCM such that wires are closest to the switch and not against handle wall Tighten 8 screws holding 2 sides of handle together Confirm metal rings on angled Replace handle cover tube are against the metal clips on BCM www pro team com 800 541 1456 2 nac d UJ LL a 5 E ABER Ba mi I i PUBL dung En i TO AARAA ETAT ur n n marag A DH M WES I ABE AZL X jeg ung f 1 BUE E unang 5 800 541 1456 9 E a 5 3
13. e 1 4 x 20 Long 2 Wire Replacement Swivel Elbow Cuff Black Switch Replacement Kit Vacuum Attachment Hardware for Cart Kit Power Receptacle Cord Box Sound w Corner Rails Cart Assembly Kit Mounting Hardware Hose Wrap Blk Kit Receptacle for Box Assembly Kit Box Assembly Harness Charging w Connectors Kit Battery Wiring Harness Lead Wire Battery Fusible Link Replacement 8AWG w Terminals Lead Wire Battery Red 8AWG w Terminals Harness Battery Kit Receptacle Switch Assembly w Crimps Kit Charger 36V 18 5A w Terminals Battery Lead Acid 12V 37AH Kit Attachment Hardware for Charger and Box Assembly Thermal Protector Wheel Set Rear Wheel Set Front 50 Extension Cord Not Shown 800 541 1456 Remove Charger Panel REMOVE CHARGER PANEL 1 Remove cover of cart by pulling straight up 2 Place cover into tray of cart carefully ATTENTION Pull up carefully as cord is attached to vacuum Remove side panel closest Continue pulling up until to power switch by pushing panel is removed in and pulling up at the Place aside same time Continued on page 5 www pro team com 800 541 1456 Remove Charger Panel REMOVE CHARGER PANEL continued page 4 ba Grab each end of the charging harness and work IB back and forth as you pull apart Slide the charger s black red connector apart from the
14. emove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Remove Motor BCM Assembly 19 Remove screw and wire retaining clamp on motor with 5 16 socket Sb 6 ye Use end of flathead screwdriver to push out the wire clip under the motor brush insulation Continued on page 23 www pro team com 800 541 1456 Remove Motor Brushes REMOVE MOTOR BRUSHES continued from page 22 Remove two screws and bracket over the motor brushes 7b 8 Remove motor brush Remove 2nd motor brush mag in same way www pro team com 800 541 1456 Replace Motor Brushes REPLACE MOTOR BRUSHES 1 Obtain new motor brushes and slide into place iB with wire clip tab going under the top insulation 3 With end of flathead screwdriver push wire clip M back into place If all changes are complete 5 Replace Motor BCM Assembly Page 20 6 Replace Diffuser Page 11 7 Replace Vacuum Panel Page 9 8 Replace Charger Panel Page 6 Replace screw and wire retaining clamp on each side of motor www pro team com 800 541 1456 Remove Replace Motor Assembly REMOVE MOTOR ASSEMBLY 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Remove Motor BCM Assembly Page 19 Remove thermal switch from motor wire Remove thermal switch connector from BCM Connect thermal switch s other wire to
15. fety Precautions on Page 30 On negative terminal of battery B1 and using the black terminal end of On positive terminal of battery B3 and using the red terminal end of the red jumper harness Follow a thru e on Step 1 of Replace Fusible Link on Page 33 the red jumper harness Follow a thru e on Step 1 of Replace Fusible Link on Page 33 If only replacing red jumper Follow a thru e on Step 1 of Replace Fusible Link on Page 33 www pro team com 800 541 1456 Remove Replace Power Harness REMOVE POWER HARNESS 1 Disassemble GoCart Page 32 Remove power harness wire from batteries using insulated wrenches See Safety Notice and Personal Safety Precautions on Page 30 REPLACE POWER HARNESS On negative terminal of battery B2 and using the black terminal end of the power harness follow a thru e on Step 1 of Replace Fusible Link on Page 33 3 Reassemble GoCart Page 32 800 541 1456 www pro team com On positive terminal of battery 2 using the red terminal end of the power harness follow a thru e on Step 1 of Replace Fusible Link on Page 33 Replace Batteries Harness REPLACE BATTERIES 1 Disassemble GoCart Page 32 Remove all wire harnesses from the Place new batteries in cart as shown batteries using insulated wrenches To replace all harnesses follow See Safety Notice and Personal directions on Page 35 Safety Precaut
16. ions on Page 30 3 Reassemble GoCart Page 32 www pro team com 800 541 1456 Remove Replace Charger REMOVE CHARGER 1 Remove Charger Panel Page 4 Remove the screws nuts and washers from existing charger REPLACE CHARGER Position so that the fan vents are toward the handle of the panel Push screws through holes in panel and charger Place new Charger in cutout location on panel Place the washer and then the nut star washer over the screws Tighten screw to 10 in Ibs www pro team com 800 541 1456 Remove Cover of Electrical Enclosure REMOVE COVER OF ELECTRICAL ENCLOSURE 1 Remove Charger Panel Page 4 Remove the 4 screws holding the cover of the electrical enclosure Pull open the cover to expose wires and components Remove the black red and green wires from the receptacle terminals www pro team com 800 541 1456 Replace Cover of Electrical Enclosure REPLACE COVER ONTO ELECTRICAL ENCLOSURE Push crimped end of green black and red wire from switch onto terminals of receptacle Using the four screws secure cover to enclosure www pro team com 800 541 1456 Remove Replace Charger Receptacle REMOVE CHARGER RECEPTACLE 1 Remove Charger Panel Page 4 2 Remove Cover of Electrical Enclosure Page 38 Push through hole while continuing to squeeze sides Squeeze together the sides of the recep
17. le of delivering high currents if externally short circuited The resultant heat can cause severe burns and is a potential fire hazard Remove all metallic items such as watches bracelets and personal jewelry when working on or around battery terminals As a further precaution only insulated tools should be used to prevent accidental short circuits 5 Carefully inspect batteries prior to installation Particular attention should be given to ensure that none of the cell cover seals have been broken no battery case damage 15 evident and no visible sign of battery leakage exists PERSONAL SAFETY PRECAUTIONS 1 While performing this assembly ensure someone is within range of your voice or close enough to come to your aid 2 When working with lead acid batteries ensure plenty of fresh water and soap is available nearby in case battery acid contacts skin clothing or eyes 3 Wear complete eye protection and clothing protection Avoid touching eyes while working near batteries 4 Never smoke or allow a spark or flame in the vicinity of batteries 5 Be extra cautious to avoid the risk of dropping a metal tool onto a battery 6 Remove personal metal items such as rings bracelets necklaces and watches when working with batteries www pro team com 800 541 1456 Battery Termination Schematic Fusible Link 2 i Red Jumper 105842 mf 105844 Power Harness 105834 M Refer to this schematic for removing and replacing of
18. nnect the other end of the thermal swich ME from BCM ME from motor wire REPLACE THERMAL SWITCH 1 Connect male connector of new or existing 2 Connect female connector of thermal switch to thermal switch to motor wire MOTOR on BCM If all needed changes are complete 3 Replace Diffuser Page 11 4 Replace Vacuum Panel 9 5 Replace Charger Panel Page 6 www pro team com 800 541 1456 Remove Battery Control Module BCM REMOVE BCM 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Remove all wires connected to BCM 5 Remove screw holding BCM to compression ring with either a flathead screwdriver or 5 16 socket Remove BCM www pro team com 800 541 1456 Replace Battery Control Module BCM REPLACE BCM Screw new or existing BCM to motor Connect black wire of Connect female connector of compression ring with either a flat power cable to 36 on thermal switch to MOTOR head screwdriver or 5 16 socket PC board on BCM Reconnect black wire of receptacle to SWITCH Attach the black wire from the motor to the on BCM bottom horizontal connector marked with MTR Attach the white wire from new power cord to the Attach the white wire from receptacle to the top middle connector marked with 36V connector marked with SWITCH If all needed changes are complete 8 Replace Diffuser Page 11 9 Replace Vacuum Panel Page
19. other two Using grip in panel pull up until panel is clear Unplug charger from receptacle trotn cari www pro team com 800 541 1456 Replace Charger Panel REPLACE CHARGER PANEL Place corner molding 2 Slide panel into cart by placing side without molding on one side of charger ME into empty channel of molding from side panel Confirm panel that the panel is resting on the bottom of the cart and that the corner molding and panel are even at the top T d gt Connect plug of battery charger into Slide red and black connector of charger receptacle into other two red and black connectors from batteries and vacuum Attach the charging harness terminal to the three connectors of the charger batteries and vacuum Continued on page 7 www pro team com 800 541 1456 Replace Charger Panel REPLACE CHARGER PANEL continued from page 6 Put cover in place on top of cart Push until snaps into place Slide remaining side panel into cart by placing both sides into empty channels of molding Confirm that the panel is resting on the bottom of the cart and that the corner molding and panel are even at the top If on tightly the four flanges are visible above the cover www pro team com 800 541 1456 Remove Vacuum Panel REMOVE VACUUM PANEL 1 Remove Charger Panel Page 4 2a Slide the remaining two red black connectors apart 2b from each other
20. rious recycling plans for communities retailers businesses and public agencies For more information about the Charge Up to Recycle Program or for information about a local collection site visit www rbrc com or call RBRD s toll free number 1 800 8 BATTERY www pro team com 800 541 1456 A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 www pro team com No 104273 100431 100564 106282 106583 100335 100378 100014 103731 103732 103617 105496 100368 103916 104272 100030 100343 101220 103623 102715 106550 106284 106219 106211 106213 106214 103718 106241 106215 106277 106216 106280 106279 106278 106217 106281 106218 106276 106283 103476 106297 106298 101678 Full Vacuum Parts Part Name Twist Cap Black 496 Sq In Intercept Micro Filter Micro Cloth Filter Power Cord Replacement Complete Plastic Diffuser w Connection Screw Set 2 screws Compression Ring w Connection Screws Compression Ring Connection Screws Tetraseal Carbon Brush Set for 36V motor 36V Motor w Crimps Replacement Complete 36V Motor Assembly w Seal Compression Ring and Relay includes 6 7 8 9 Battery Control Module Motor Mounting System Set Receptacle 2 Wire w Crimps Receptacle Screw Set Dome Filter w Foam Media Foam Filter Media for Dome Filter High Filtration Disk Optional Electrified Hos
21. tacle REPLACE CHARGER RECEPTACLE 1 Push new receptacle through the cover of the ma enclosure 2 Replace Cover onto Electrical Enclosure Page 39 3 Replace Charger Panel Page 6 www pro team com 800 541 1456 Remove Electrical Box and Connections REMOVE ELECTRICAL BOX amp CONNECTIONS 1 Remove Charger Panel Page 4 2 Remove Cover of Electrical Enclosure Page 38 Remove 4 screws nuts and washers holding electrical enclosure to panel with Phillips screwdriver and 3 8 end wrench Remove black wire with Phillips screwdriver from power receptacle Remove red wire with Phillips screwdriver from power receptacle www pro team com 800 541 1456 Reassemble Electrical Box and Connections REASSEMBLE ELECTRICAL BOX AND CONNECTIONS Using Phillips screwdriver put bare Using Phillips screwdriver put bare end of end of red wire from switch into black wire from switch into gold terminal silver terminal of receptacle of receptacle Place enclosure over switch and receptacle Place four screws through panel into threaded screw locations in corners 6 Replace Cover onto Electrical Enclosure Page 39 7 Replace Charger Panel Page 6 pm EN Jl Place washer and nut star washer over end of screw and tighten using screwdriver Torque to 10 in lbs www pro team com 800 541 1456 Remove Replace Power Switch REMOVE P
22. te 3 Replace Motor BCM Assembly Page 20 4 Replace Diffuser Page 11 5 Replace Vacuum Panel Page 9 6 Replace Charger Panel Page 6 www pro team com 800 541 1456 Batteries Harness Safety Notice Precautions TO REPLACE Batteries Fusible Link Battery Red Jumper Wire Battery Power Harness A Safety glasses required A Remove all metal jewelry rings watches chains etc Use insulated wrench when working with batteries SAFETY NOTICE A WARNING Risk of electric shock A CAUTION Read Safety Notice prior to assembly 1 Observe all safety regulations Electrical wiring should be performed in accordance with all applicable national state and local codes to prevent damage to equipment and ensure personnel safety 2 Hazardous voltages present 3 Warning Risk of explosive gasses Working in the vicinity of a lead acid battery is dangerous Batteries generate explosive gasses during normal battery operation During normal charging operation some hydrogen gas is released vented or diffused through the container walls The VRLA batteries specified for this equipment are designed to minimize gas produced The gasses released or diffused must not be allowed to accumulate The GoCartVac enclosure has been designed to ensure proper ventilation of battery gasses 4 Warning Risk of battery terminal shorting The batteries specified for use in this equipment have very low internal impedance and thus are capab
23. ttach PC board in remaining hole on compression ring If all changes are complete 6 Replace Motor BCM Assembly Page 20 7 Replace Diffuser Page 11 8 Replace Vacuum Panel Page 9 9 Replace Charger Panel Page 6 Reconnect remaining motor wire to MTR on BCM www pro team com 800 541 1456 Remove Reassemble Tetraseal REMOVE TETRASEAL 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Remove Motor BCM Assembly Page 19 Remove compression ring per Steps 5 through 9 on Page 27 Remove tetraseal by pulling up and over the top of motor Press down on seal until flush with motor flange Place new or existing tetraseal over top of motor If all changes are complete 4 Replace Motor BCM Assembly Page 20 5 Replace Diffuser Page 11 6 Replace Vacuum Panel Page 9 7 Replace Charger Panel Page 6 Replace compression ring BCM and re wire per Steps 1 through 5 on Page 27 www pro team com 800 541 1456 Remove Reassemble Motor REMOVE MOTOR 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Remove Motor BCM Assembly Page 19 Remove compression ring and tetraseal per Steps 5 and 6 on Page 28 Replace compression ring tetraseal and Reconnect thermal switch to motor wire BCM on new motor per Steps 1 through 3 on Page 28 If all changes are comple
24. uum Panel Page 9 9 Replace Charger Panel Page 6 ar Li m a Lay panel on top of vacuum aligning mounting holes in vacuum with holes in panel Attach vacuum to back panel with washers and screws www pro team com 800 541 1456 Remove Receptacle REMOVE RECEPTACLE 1 Remove Charger Panel Page 4 2 Remove Vacuum Panel Page 8 3 Remove Diffuser Page 10 4 Locate and remove top horizontal connector on ME battery control module BCM white wire from receptacle with needlenose pliers 5 Locate black wire with white connector from receptacle 6 Remove two screws holding receptacle to vacuum ME on BCM and remove with needlenose pliers ME body with Philip s screwdriver 7 Using fingers or flathead screwdriver loosen 8 Remove receptacle from vacuum mag receptacle from vacuum li www pro team com 800 541 1456 Replace Receptacle REPLACE RECEPTACLE Thread wires of new or existing receptacle through hole in vacuum body 3 Attach receptacle to vacuum body with two screws 4 Connect the black receptacle wire to the vertical using a Phillips screwdriver BCM location marked Switch with needlenose pliers If all changes are complete 6 Replace Diffuser Page 11 7 Replace Vacuum Panel Page 9 8 Replace Charger Panel Page 6 5 Connect the white receptacle wire onto the top hori zontal BCM connection labeled Switch www pro team com
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